Washing Machine: Service Manual
Washing Machine: Service Manual
Washing Machine: Service Manual
com
e-mail : http://LGEservice.com/techsup.html
WASHING MACHINE
SERVICE MANUAL
CAUTION
READ THIS MANUAL CAREFULLY TO DIAGNOSE TROUBLE
CORRECTLY BEFORE OFFERING SERVICE.
4. INSTALLATION .................................................................................................................................. 7
5. OPERATION ................................................................................................................................... 12
5-1. F1*22TD(1~9) .......................................................................................................................... 12
5-2. F1*20TD(1~9) .......................................................................................................................... 14
2
1. SPECIFICATION
3
2. FEATURES & TECHNICAL EXPLANATION
2-1. FEATURES
Child-Lock
The Child-Lock system has been developed to prevent children
from pressing any button (except Power button) to change the
programme during operation.
Built-in heater
Internal heater automatically heats the water to the best
temperature on selected cycles.
4
2-2. DETERMINE WASHING TIME BY FUZZY LOGIC
To get the best washing performance optimal time is determined by sensing of water temperature,
selected washing temperature and laundry amount.
water
temperature
washing time
5
3. PARTS IDENTIFICATION
Power Plug
If the supply cord is
damaged, it must be
replaced by the
manufacturer or its
service agents or a
similarly qualified
Drawer person in order to
(For datergent and avoid a hazard.
fabric softener)
Control Panel
Drum
Door
Drain Pump Filter
Drain Plug
Lower cover
Lower cover cap
Adjustable Feet
ACCESSORIES
6
4. INSTALLATION
INSTALLATION
The appliance should be installed as follows.
horizontal
On raised foundations or upper level homes, the vibrations can be caused by the type of flooring.
It may be necessary to move the machine to a different area in the home or have the floor
reinforced to properly support the operation of the unit.
Washer
Base Packing
Packing Support
This leveling (or spanner) wrench must
be used to remove the shipping bolts
and level the unit. This should be kept
Wrench for future use.
7
3 Use spanner to remove transit bolts.
Water supply
hose
2. Normal Tap without thread & one touch type inlet hose (Single inlet models)
1. Untighten the upper connector 2. Push the upper connector up 3. Connect the water supply hose
screw. till the rubber packing is in to the middle connector, pushing
tight contact with the tap. Then the plate down.
Upper Rubber
Connector packing
tighten the 4 screws.
Upper
Rubber packing Connector Plate
Fixing screw Upper
Middle Connector Water supply
connector hose
Middle
• In case the diameter of the tap connector • To separate the water supply
is large remove the guide plate. hose from the middle connector
• Turn the middle connector not to shut off the tap.
have water leaked. Then pull the inlet hose down,
Guide plate
• Make sure that the rubber seal is pushing the plate down.
inside the hose connector.
Connector
Hose connector
Rubber seal
• Make sure that there are no
kinks in the hose and that it is
not crushed.
8
6 Connect Drain Hose.
If the drain hose is not installed properly, the unit will not drain properly.
This allows water to back flow into the unit which can cause odors.
Refer to Owner Manual for proper drain hose installation.
The odor could also be coming from the home’s drain to which the drain hose is attached.
Laundry tub
Max. 100cm
about 105 cm min. 60cm
In this type of drain hose installation, the odor could be coming from the standpipe.
This odor can come up the drain hose and into the unit.
Pour a cup or two of bleach or vinegar down the home drain
and let it sit for 24 hours before running another cycle.
This will help eliminate odor from the home drain.
If a cycle is started too soon after doing this, it will not help the issue.
Connect the power plug to the wall outlet. Avoid connecting several electric devices,
it may be the cause of a fire.
9
8 Check the horizontality with a level (Gage).
1 Step
If washing machine legs are loose or not screwed, then screw up with the spanner wrench.
Using the level, level the washing machine from front to back and side to side.
A level
Higher
Tighten
Adjustable feet
2 Step
Using the spanner wrench to adjust leg for horizontality and try for Diagonal test.
Diagonal test How to perform a diagonal test:
Place your right hand on the back, right corner and your left hand on the front,
left corner of the unit, then attempt to rock the unit from corner to corner.
Then, move your right hand to the front, right side and your left hand to the
back, left corner and attempt to rock the unit from corner to corner.
If the unit is level, it will not rock. However, if the unit is not level, it will rock.
If the unit rocks, it will be necessary to adjust the leveling feet of the unit.
Adjust the foot under the hand that is on the front of the machine.
Lock nut
Higher Lower
Tighten Tighten 10mm
Adjustable bolt
Lower the foot until there is no gap between floor and foot.
And only use adjustment rubber when difference at the leg adjustment is more than 10mm.
3 Step
Perform a Rinse and Spin with some clothing in the machine.
To do this, put 2~3kg of clothing in the unit, power on the unit, press the Rinse and Spin
button, and then start. When the unit reaches the spin cycle, watch for vibrations.
If the unit is vibrating, make small adjustments to the leg until they subside. (Try 2Step again)
4 Step
Tighten the lock nut against the base of the machine to lock the position leg.
Tighen the lock nut
10
9 Test operation
6 Check the water heating. 5 Check automatic reverse turn. 4 Check the water supply.
7 Check drain and spin. 8 Power off and open the door. 9 Water removal.
11
5. OPERATION
5-1. F1*22TD(1~9)
12
F1*22TD(1~9)
• Display the estimated remaining time • Press the button when reservation washing
(Hour : Minute) to finish. is needed.
• When the button is pressed, [ ] is
• In case of abnormal operation, error indications are
displayed, maximum delay of [ ] hours
displayed. can be set.
( ) • Each press advances time delay by the hour.
• See troubleshooting guide. • Use [Power] button to cancel [Time Delay]
• [Time Delay] means the time required from
the present to the completion of washing.
• The Beep on/off function can be set by
pressing and holding the Time Delay button
(About 3 seconds).
The Beep on/off function can be set at any time
and it is automatically cancelled in the event of
a power cut.
The Beep on/off function also works when
power is off.
Power button
• Press the button to turn power on and off.
• Press the button to cancel the time delay.
• By pressing the Spin Button the spin speed • Press the button to select water temperature.
can be chosen • 95°C is selected for Cotton and Baby Care
• F10**TD(1~9) only.
Rinse Hold/No spin/400/800/1000
• By pressing the button while operating the
• F12**TD(1~9)
Rinse Hold/No spin/400/800/1200 washer, the present temperature is displayed.
• F14**TD(1~9)
Rinse Hold/No spin/400/800/1200/1400
13
5-2. F1*20TD(1~9)
Power button
• Press the button to turn power
on and off.
• Press the button to cancel the
delay finish.
Start/Pause button
• Use the button to start or pause
wash cycle.
• The power turns off
automatically 4 minutes after
the pause button is pressed.
14
F1*20TD(1~9)
Intensive
• If the laundry is heavily soiled “Intensive” option
is effective.
• By selecting the Intensive option, the wash time
may be extended, depending on the program
selected.
Tub Clean
• Tub Clean course can be set by pressing and
hold Spin and Temp. button simultaneously.
• Tub Clean is special cycle to clean the inside of
the washer.
• By pressing the • By pressing the Spin Button the • Press the button to select water
Rinse button, the spin speed can be chosen temperature.
Rinse type can be • F10**TD(1~9) • 95°C is selected for Cotton and Baby
No Spin/400/600/800/1000 Care only.
selected.
• F12**TD(1~9) • By pressing the button while operating
No Spin/400/800/1000/1200 the washer, the present temperature is
• F14**TD(1~9) displayed.
No Spin/400/800/1000/1400
15
Wiring Diagram
RD RD BL YL BL BK YL
2 6 3 1 4 5 2 1 3 1 2 3 4 5 6 1 23 4 1 23 4 1 2 1 2
2 6 3 1 4 5 2 1 3 1 2 3 4 5 6 1 23 4 1 23 4 1 2 1 2
RD YL VL BL OR YL RD YL BL WH GY BL RD GY BL WH YL BK BN YL BL RD BN
2 6 3 1 4 5 / / / / / /
1 2 3 4 WH WH RD BK RD YL
2 6 3 1 4 5 1 2 3 4 SBL
VL BL OR SBL GY WH
/ / /
WH WH BK
GN/YL
BL WASHIG HEATER
/
WH
BL GN/YL
/ BL
WH / WH WH
BL WH BL
2 3 1 5 4 3 2 1
16
/
WH NA WH 2 3 1 5 4 3 2 1 BK BK BN BL
NA WH 3 2 1 1 2 BK BK
BK 3 2 1 1 2
W V U
3 2 1 1 2 3 2 1
3 2 1 1 2
BK (S) (G) (S)
1 2 3 WH 3 2 1
2 1 2 1 2 1
Ha
Hb
2 1 2 1 1 2 3 NOISE
GND
2 1 2 1 2 1 1 NA
2 1 2 1 1 FILTER
M
M PTC
PRESSURE P
PRESSURE H P
A A 1 2 3
SENSOR R SENSOR O R
BL I I 1 2 3
E NA T E BL
N N DRAIN
THERMISTOR THERMISTOR GN/YL
INLET VALVE
Motor PUMP
RED BL NA DOOR LOCK S/W
INLET VALVE
BN BL
POWER CORD
[Note]
BL : Blue
RD : Red
GY : Gray
VL : Violet
BK : Black
YL : Yellow
WH : White
NA : Natural
OR : Orange
SBL : Sky Blue
6. WIRING DIAGRAM / PCB LAYOUT / PROGRAM CHART
PCB Layout
Common
Pressure Switch
&
Heater Thermistor Door Switch
Measure R impossible here
Measure Hz impossible here
Just check cut-off.
Main Valve
(3.5~4.5kΩ)
Pre. Valve
(3.5~4.5kΩ)
Common
Pressure Switch
Display
Heater Thermistor
(44~53KΩ, 25°C)
Motor
&
Hall Sensor
Hb
(5~15kΩ) PCB Power & Heater
Common
Ha
(5~15kΩ) Heater
(24.7~28.0Ω)
V
PCB Power
U
V~U/U~W/W~V
R : 8 ~11Ω
17
Program Chart
18
7. TROUBLESHOOTING
7-1. BEFORE PERFORMING SERVICE
1 Before servicing ask the customer what the trouble is.
2 Check the adjustments. (Power supply :220-240V~, Removal of transit bolts etc..)
3 Check the troubles referring to the troubleshooting.
4 Decide service steps referring to disassembly instructions. F1*22TD
5 Then, service and repair.
6 After servicing, operate the appliance to see whether it works OK or NOT.
1 F1*22TD : Press and Hold ‘Temp.’ & ‘Spin’ buttons and then press ‘Power’ button.
F1*20TD : Press and Hold ‘Option’ & ‘Spin’ buttons and then press ‘Power’ button.
2 The washer must be empty and the controls must be in the off state.
3 Press Power with above two buttons pressed and then buzzer will sound.
4 Press the Start/Pause button repeatedly to cycle through the test modes
Pressing number of
Checking Point Display Status
[Start/Pause] button
None All lamps turn on
1 time Clockwise spin (right) Motor rpm (About 47)
2 times Low speed Spin Motor rpm (About 590~650)
3 times High speed Spin Motor rpm (About 950~1050) : F10**TD(1~9)
Motor rpm (About 1100~1250) : F12**TD(1~9)
Motor rpm (About 1350~1400) : F14**TD(1~9)
4 times Inlet valve for pre-wash operation Water level frequency (225~265)
5 times Inlet valve for main-wash operation
Water level frequency (225~265)
Hot inlet valve in case of hot water fill
6 times Inlet valve for main-wash operation Water level frequency (225~265)
7 times Counterclockwise spin (left) Motor rpm (About 47)
8 times A Heater is in operation for 3 sec. Water Temperature
9 times Draining pump operation Water level frequency
10 times Auto off operation
19
7-4. ERROR DISPLAY
If you press the [Start/Pause] button when an error in displayed, any error except software ERROR will
disappear and the machine will change into pause status.
In case of , , , if the error is not resolved within 15 sec. In case of other errors, if the
error is not resolved within 4 min. Power will be turned off automatically and the error only will be
blinked. But in the case of , power will not be turned off.
WATER OUTLET
3 ERROR
Water has not drained enough within 8 min. Page 23
PRESSURE SENSOR
5 S/W ERROR
The sensor pressure switch is out of order. Page 26
DOOR OPEN The [Start/Pause] button is pressed with the door open.
6 ERROR The door switch is out of order. Page 27
THERMISTOR(HEATING)
7 ERROR
The thermistor is out of order. Page 28
POWER
10 FAILURE
The washer experienced a power failure.
20
7-5. TROUBLESHOOTING WITH ERROR
When there is water in the tub, Check the Air Chamber and the Tube (clogged)
is the water level frequency YES And When you check the water level frequency again,
over 25.5KHz? if it is over 25.5KHz, you replace the Pressure switch.
NO
YES
Is the each resistance of Inlet Valve within NO Replace the Inlet Valve.
3.5 ~4.5 kΩ ?
1 2 1 Pre. Valve
2 Main Valve
YES
21
Unbalanced Error (UE)
Does the load lean toward one The few items of clothing will clump together
YES and their weight will be in one place on the drum,
side, or is the load a few items?
throwing the weight off during spin mode.
So add some laundry to overcome UE error.
And rearrange load to allow proper spinning.
NO
Try rearranging the laundry in drum
Or the laundry is separated by size, type, and color.
NO
Separate by size,
type and color
YES
22
Water Outlet Error (OE)
Is the drain hose kinked ? Check drain hose for kink and straighten the Hose.
YES
Drain Hose
NO
Next Page
Cover
Filter Cap
Assemble & close cap Filter clogged by foreign objects Clean the filter
23
Is the Standpipe Height greater Observe Standpipe Height requirements
than 1.0 m above the floor?
YES of 1.0m maximum.
- Your washer will not be able to drain out
NO water adequately, if the standpipe exceeds 1.0 m.
In this case, water may flow back into the washer.
When there is not water in the Check the Air Chamber and the Tube (clogged).
pump casing, is the water level NO And When you check the water level frequency
frequency over 25.5KHz ? again, if it is over 25.5KHz, you replace the
Pressure switch.
YES
YES
Is the resistance of the Pump Motor out YES Replace the Pump Motor.
of 160 ~ 177Ω?
Or is there the Impeller bind?
Bind
OR
NO
Is Pump motor started, when the spin NO Replace the Main PCB.
mode is started ?
24
Over Flow Error (FE)
NO
YES NO
Replace the Main PCB. Check the Air Chamber and the Tube (clogged).
If FE is displayed again,
then replace the Pressure Switch.
If FE is displayed again,
then replace the Main PCB.
25
Pressure Sensor S/W Error (PE)
YES
Is the resistance of the Pressure Switch YES Replace the Pressure Switch.
out of range?
[Pin1 ~ Pin3]
21~23Ω)
NO
Is the air chamber and the tube clogged? YES Check air chamber and remove the foreign material.
NO
26
Door Open Error (dE)
YES
Is the Door assembly in line with door Lift up & Close the door.
YES
switch ? If the dE is displayed, Replace the Door Bracket.
Scratch by Latch Hook
Touching
or
NO
Does the Spring of Latch Hook actuate? Replace the Latch Hook.
NO
YES
YES
Does the Door Switch operate as follows? NO Replace the Door switch.
* Door Locking time : 1~8 sec.
1 Check the time between from
input the power to parts 1
move up, then Door locked.
* Door Releasing time : 25~100 sec.
Check the time between from
off the power to parts 1
move down, then Door released.
27
Thermistor (Heating) Error (tE)
NO
NO
NO
S Resistance (kΩ)
Temp
P MIN STD MAX
E 30 °C 36.35 39.45 42.72
C 40 °C 24.20 26.05 27.97
60 °C 11.43 12.12 12.82
70 °C 8.088 8.514 8.940
95 °C 3.544 3.791 4.045
105 °C 2.617 2.816 3.023
28
Motor Locked Error (LE)
[Pre Check]
• Gentle wash cycles, such as Perm Press, Delicates, Hand Wash, and Wool/Silk should only be used for smaller loads.
Because these cycles are more gentle in tumbling and spinning, putting too much in the drum can register an issue
with the motor. Remove items, reset unit and test with a Rinse/Spin cycle.
• Don’t replace the PCB, when the hall sensor is replaced.
Replace the PCB, when the LE is displayed after replacing the hall sensor.
YES
YES
NO
Are the resistance of the Hall Sensor 5~15kΩ? Replace the Hall Sensor.
NO
Hb • Ha ~ Common Disassemble
: 5 ~ 15 kΩ
• Hb ~ Common hall sensor carefully.
: 5 ~ 15 kΩ (Next page)
Ha Common
YES
YES
29
1 Disassemble the Hall Sensor
1) Disassemble the hook of Hall Sensor by (-) driver.
Caution
If you disassemble by force,not following the directions,
the hooks of stator(red circled) might broke up.
Hence need change of stator assembly.
So disassemble cautiously.
[Note]
Hall Sensor Part No.
• 24” / 25” : 6501KW2001A • 27” : 6501KW2002A
30
8. TROUBLESHOOTING WITHOUT ERROR CODES
No Power
YES
NO
YES
YES
31
Vibration & Noise In Spin
Have all the Transit Bolts and the Base Packing Remove the Transit Bolts and
NO
been removed? the Base Packing.
Washer
Base Packing
Packing Support
YES
32
Detergent & Softener does not flow in
Detergent Softener
YES
NO!!
OK!!
YES
33
Water Leak
1. Water Leak from Dispenser
Is the Dispenser Tray Damaged or warped? YES Replace the Dispenser Tray.
NO
NO!!
YES
OK!!
Is the Detergent caked or hardened?
YES
34
2. Water Leak from Dispenser
Are the gasket (seal) Clean the periphery of Gasket and Door regularly.
NO
and door cleaned regularly?
YES
Check!!
NO
Are the drain filter and manual NO Turn the filter cap clockwise to close.
drain hose open?
35
9. DISASSEMBLY INSTRUCTIONS
Be sure to unplug the machine out of the outlet before disassembling and repairing the parts.
CONTROL PANEL
PLATE ASSEMBLY (TOP) 1 Unscrew 2 screws on the back of the top plate.
2 Pull the top plate backward and upward as
shown.
PANEL ASSEMBLY
(CONTROL)
36
DISPENSER ASSEMBLY
PUSH
DRAWER
DISPENSER ASSEMBLY
37
INLET VALVE
LOWER COVER
DOOR
38
GASKET ASSEMBLY
39
ROTOR ASSEMBLY, STATOR ASSEMBLY, FRICTION DAMPER ASSEMBLY
(ROTOR ASSEMBLY)
1 Disconnect the wiring connector.
2 Unscrew 6 bolts from the STATOR.
3 Remove the STATOR.
(1)
(DAMPER)
Hb
• V ~ U (8~11Ω) • Common ~ Ha (5~15kΩ)
• U ~ W (8~11Ω) • Common ~ Hb (5~15kΩ)
• W ~ V (8~11Ω)
Ha
U VW
Common
40
PUMP
HEATER
CAUTION
41
SWITCH ASSEMBLY, DOOR LOCK
42
10. EXPLODED VIEW
10-1.THE EXPLODED VIEW OF CABINET ASSEMBLY
A153
A154
A110
A140
A151 A152
A150
A101
A141
A131
A100
A102
A104
A430
A103
A130
A485
A134
A440
A410
A133
A200
A201
A300
A303
A310 A220
F462 F321
F300
F160
F464
F310 F432
F225
F430
F220
F441
F120
A450
F215
F110
F210
10-3 THE EXPLODED VIEW OF DRUM & TUB ASSEMBLY
K351 K350 K360 K143
K123
F140
K411
K121 K122
K410
K125
F320
K320
K111
F466
K110
K141
K105
K140
K170
K115
K610
K130 K135
K510 K611
K131
K530
F468
K340
F467
K550
K520 F461 K540