Washing Machine: Service Manual

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WASHING MACHINE
SERVICE MANUAL
CAUTION
READ THIS MANUAL CAREFULLY TO DIAGNOSE TROUBLE
CORRECTLY BEFORE OFFERING SERVICE.

MODEL : F1*20TD(1~9) / F1*22TD(1~9)/F1*56*D/WD-*0690TDK


FEB. 2007 PRINTED IN KOREA P/No.: MFL30574749
CONTENTS
1. SPECIFICATIONS ............................................................................................................................. 3

2. FEATURES & TECHNICAL EXPLANATION ..................................................................................... 4

3. PARTS IDENTIFICATION ................................................................................................................. 6

4. INSTALLATION .................................................................................................................................. 7

5. OPERATION ................................................................................................................................... 12
5-1. F1*22TD(1~9) .......................................................................................................................... 12
5-2. F1*20TD(1~9) .......................................................................................................................... 14

6. WIRING DIAGRAM / PCB LAYOUT / PROGRAM CHART ............................................................ 16


7. TROUBLESHOOTING ......................................................................................................................19
7-1.BEFORE PREFORMING SERVICE ......................................................................................... 19
7-2.LOAD TEST MODE .................................................................................................................. 19
7-3.HOW TO KNOW THE WATER LEVEL FREQUENCY ............................................................. 19
7-4.ERROR DISPLAY ..................................................................................................................... 20
7-5.TROUBLESHOOTING WITH ERROR ..................................................................................... 21
• IE (Water Inlet Error) .............................................................................................................. 21
• UE (Unbalanced Error) ........................................................................................................... 22
• OE (Water Outlet Error) .......................................................................................................... 23
• FE (Flow over Error) ............................................................................................................... 25
• PE (Pressure Sensor S/W Error) ............................................................................................ 26
• DE (Door open Error) ............................................................................................................. 27
• tE (Thermistor (Heating) Error) ............................................................................................... 28
• LE (Motor Lock Error) ............................................................................................................. 29

8. TROUBLESHOOTING WITHOUT ERROR CODES ...................................................................... 31


• PF (Power Failure or no power) ............................................................................................. 31
• Vibation & Noise in spin ......................................................................................................... 32
• Detergent & Softener does not flow in .................................................................................... 33
• Water Leak ............................................................................................................................. 34

9. DISASSEMBLY INSTRUCTIONS ................................................................................................... 36

10. EXPLODED VIEW ......................................................................................................................... 43

2
1. SPECIFICATION

ITEM F1*20TD(1~9) / F1*22TD(1~9)/F1*56*D/WD-*690TDK

POWER SUPPLY 220-240V~, 50Hz


PRODUCT WEIGHT 64kg
WASHING 135W
SPIN (1400rpm) 530W
ELECTRICITY
DRAIN MOTOR 30W
CONSUMPTION
WASH HEATER 2000W
REVOLUTION WASH 50rpm
SPEED SPIN F10**TD No Spin~1000 rpm
F12**TD No Spin~1200 rpm
F14**TD No Spin~1400 rpm
OPERATION WATER PRESSURE 0.3-10kgf/cm
2
(30-1000kPa)
CONTROL TYPE Electronic
WASH CAPACITY Cotton 8kg (Max.)
DIMENSION 600mm(W)x550mm(D)x850mm(H)
DOOR SWITCH TYPE Bi-Metal type
WATER LEVEL 9 steps (by sensor)
DELAY FINISH TIME From 3 hours to 19 hours
SENSING OF THE LAUNDRY AMOUNT Available
FUZZY LOGIC Available
DISPLAY OF THE REMAINING TIME Available
ERROR DIAGNOSIS 10 items
POWER AUTO OFF Available
CHILD LOCK Available
AUTO RESTART Available

3
2. FEATURES & TECHNICAL EXPLANATION
2-1. FEATURES

Anti Crease function


With the alternate rotation of the drum, creasing in the laundry is
minimized.

More economical by Fuzzy Logic System


FUZZY Logic System detects the amount of load and water
temperature, and then determines the optimum water level and
washing time to minimize energy and water consumption.

Child-Lock
The Child-Lock system has been developed to prevent children
from pressing any button (except Power button) to change the
programme during operation.

Low noise speed control system


By sensing the amount of load and balance, this system
automatically distributes load evenly to minimize the spinning
noise level.

Direct Drive System


The advanced Brushless DC motor rotates the drum directly
without a belt and a pulley.

Built-in heater
Internal heater automatically heats the water to the best
temperature on selected cycles.

4
2-2. DETERMINE WASHING TIME BY FUZZY LOGIC
To get the best washing performance optimal time is determined by sensing of water temperature,
selected washing temperature and laundry amount.

water
temperature
washing time

selected FUZZY the best


washing rinse time washing
temperature LOGIC
performance

spin rhythm, time


laundry
amount

SENSING PROCESSING DETERMINATION EFFECT

2-3. WATER LEVEL CONTROL


This model uses a pressure sensor to determine the water level in the tub.
When the preset water level reached, water supply is stopped and the program proceeds.
Water needs to be below a preset level before spining will proceed.

2-4. THE DOOR CAN NOT BE OPENED


While program is operating.
While Door Lock light turns on.

5
3. PARTS IDENTIFICATION

Power Plug
If the supply cord is
damaged, it must be
replaced by the
manufacturer or its
service agents or a
similarly qualified
Drawer person in order to
(For datergent and avoid a hazard.
fabric softener)
Control Panel

Drum
Door
Drain Pump Filter

Drain Plug
Lower cover
Lower cover cap
Adjustable Feet

ACCESSORIES

Inlet hose(1EA) Option : Hot / Cold(2EA) Spanner

6
4. INSTALLATION
INSTALLATION
The appliance should be installed as follows.

1 Check the conditions of installation area.


1. Check level ground.

horizontal

On raised foundations or upper level homes, the vibrations can be caused by the type of flooring.
It may be necessary to move the machine to a different area in the home or have the floor
reinforced to properly support the operation of the unit.

2. Check humidity or any foreign objects under the feet.


Clean the floor, and there should not be any foreign objects under the feet.
If the unit has foreign objects underneath the feet, this will prevent the unit from being leveled properly
and will cause vibrations and slipping.
Remove any foreign objects, if any from underneath the machine and level unit properly.
See below for examples of foreign objects.

Purchased Capet Paper Laminated


stopper paper

2 Open the box and check appliance condition.

Washer
Base Packing

Packing Support
This leveling (or spanner) wrench must
be used to remove the shipping bolts
and level the unit. This should be kept
Wrench for future use.

7
3 Use spanner to remove transit bolts.

Without removal of transit bolts


Spin noise and shaking.
X 4 EA
Transit bolts

4 Confirm the distance between the appliance and the wall.

More than 2cm If the distance is less than 2cm,


the water supply hose will
kink or fold.

5 The tap connection and hose connection must be parallel.


1. Normal Tap without thread & screw type inlet hose.
1. Unscrew the fixing screw to 2. Push the connector up till the 3. Push the water supply hose
attach the tap. rubber packing is in tight contact vertically upwards so that the
with the tap. Then tighten the 4 rubber packing within in the hose
screws. can adhere completely to the tap
Upper Rubber and then tighten it by screwing it
Connector packing to the right.
Rubber packing
Upper
Upper
Connector
Connector
Fixing screw Plate

Water supply
hose

2. Normal Tap without thread & one touch type inlet hose (Single inlet models)
1. Untighten the upper connector 2. Push the upper connector up 3. Connect the water supply hose
screw. till the rubber packing is in to the middle connector, pushing
tight contact with the tap. Then the plate down.
Upper Rubber
Connector packing
tighten the 4 screws.
Upper
Rubber packing Connector Plate
Fixing screw Upper
Middle Connector Water supply
connector hose
Middle
• In case the diameter of the tap connector • To separate the water supply
is large remove the guide plate. hose from the middle connector
• Turn the middle connector not to shut off the tap.
have water leaked. Then pull the inlet hose down,
Guide plate
• Make sure that the rubber seal is pushing the plate down.
inside the hose connector.
Connector

Hose connector

Rubber seal
• Make sure that there are no
kinks in the hose and that it is
not crushed.

8
6 Connect Drain Hose.

If the drain hose is not installed properly, the unit will not drain properly.
This allows water to back flow into the unit which can cause odors.
Refer to Owner Manual for proper drain hose installation.
The odor could also be coming from the home’s drain to which the drain hose is attached.

Laundry tub

about 100 cm Hose


Retainer
about 145 cm

Tie Max. 100cm


strap min. 60cm
max. 100 cm
min. 60 cm

Max. 100cm
about 105 cm min. 60cm

In this type of drain hose installation, the odor could be coming from the standpipe.
This odor can come up the drain hose and into the unit.
Pour a cup or two of bleach or vinegar down the home drain
and let it sit for 24 hours before running another cycle.
This will help eliminate odor from the home drain.
If a cycle is started too soon after doing this, it will not help the issue.

7 Connect power plug.

Connect the power plug to the wall outlet. Avoid connecting several electric devices,
it may be the cause of a fire.

9
8 Check the horizontality with a level (Gage).

1 Step
If washing machine legs are loose or not screwed, then screw up with the spanner wrench.
Using the level, level the washing machine from front to back and side to side.

A level
Higher

Tighten

Adjustable feet

2 Step
Using the spanner wrench to adjust leg for horizontality and try for Diagonal test.
Diagonal test How to perform a diagonal test:
Place your right hand on the back, right corner and your left hand on the front,
left corner of the unit, then attempt to rock the unit from corner to corner.
Then, move your right hand to the front, right side and your left hand to the
back, left corner and attempt to rock the unit from corner to corner.
If the unit is level, it will not rock. However, if the unit is not level, it will rock.
If the unit rocks, it will be necessary to adjust the leveling feet of the unit.
Adjust the foot under the hand that is on the front of the machine.

Lock nut
Higher Lower
Tighten Tighten 10mm
Adjustable bolt

Adjustable feet Adjustable feet

Lower the foot until there is no gap between floor and foot.
And only use adjustment rubber when difference at the leg adjustment is more than 10mm.

Rubber Cup 4620ER3001A 4620ER3001B


(Black) (Gray)
for Tile floors for Wooden floors

3 Step
Perform a Rinse and Spin with some clothing in the machine.
To do this, put 2~3kg of clothing in the unit, power on the unit, press the Rinse and Spin
button, and then start. When the unit reaches the spin cycle, watch for vibrations.
If the unit is vibrating, make small adjustments to the leg until they subside. (Try 2Step again)

4 Step
Tighten the lock nut against the base of the machine to lock the position leg.
Tighen the lock nut

10
9 Test operation

1 Preparation 2 Press the power button. 3 Press the START/PAUSE


for washing. button.

· Connect the power plug to the · In case of cotton program.


outlet.
· Connect the inlet hose.

6 Check the water heating. 5 Check automatic reverse turn. 4 Check the water supply.

· Press “Temp.” button,


the present temperature will · Check if the drum rotates · Check if water is supplied through
be displayed. clockwise and counterclockwise. the detergent dispenser.

7 Check drain and spin. 8 Power off and open the door. 9 Water removal.

· Power off and then power on.


Turn on Spin lamps after pressing
the Start/Pause button and Start
the machine again.
· Check drain and spin.
· Power off and then power on. · If SVC is needed during check,
· Check if the door can be opened remove the remaining water by
after Door Lock lamp turns off. pulling out the hose cap.

11
5. OPERATION
5-1. F1*22TD(1~9)

Option Child -Lock


• Medic Rinse : Function that offers more purity in rinse operation by • Child Lock system can
maintaining the optimum temperature for elimination of be set and canceled by
remnant detergent. It can be selected in all courses with the pressing and holding
exception of Quick 30. Hand Wash/Wool, Delicate course. both Medic Rinse button
• Intensive : • If the laundry is heavily soiled “Intensive” option is effective. and Pre Wash button
• By selecting the Intensive option, the wash time may be
simultaneously more
extended, depending on the program selected.
• Pre Wash : If the laundry is heavily soiled, “Pre Wash” course is effective. than 3 seconds.
Pre Wash is available in Cotton and Synthetic Program.
• Crease Care : If you want to prevent crease, select this button with spin

Wash program selector

• 13 programs can be set


depending on the type of
the laundry.
• If the power button is
pressed, all lamps are on
• By turning the dial, [Cotton -
Cotton Quick - Synthetic -
Duvet - Bulky - Quick 30 -
Rinse+Spin - Spin - Delicate -
Hand Wash/Wool - Bio Care -
Boiling Care - Baby Care]
can be selected.
This is a bi-directional selector.

Start/Pause button Tub Clean


• Use the button to start or pause wash • Tub Clean course can be set by
cycle. pressing and holding Intensive and
• The power turns off automatically 4 Crease Care button simultaneously.
minutes after the pause button is • Tub Clean is special cycle to clean the
pressed. inside of the washer.

12
F1*22TD(1~9)

LOAD TEST MODE Page 19


- Press and Hold ‘Temp.’ & ‘Spin’ buttons and then press ‘Power’ button.
Water level frequency
- Press and Hold ‘Temp.’ & ‘Medic Rinse’ buttons simultaneously.

LED display Time Delay & Beep ON/OFF

• Display the estimated remaining time • Press the button when reservation washing
(Hour : Minute) to finish. is needed.
• When the button is pressed, [ ] is
• In case of abnormal operation, error indications are
displayed, maximum delay of [ ] hours
displayed. can be set.
( ) • Each press advances time delay by the hour.
• See troubleshooting guide. • Use [Power] button to cancel [Time Delay]
• [Time Delay] means the time required from
the present to the completion of washing.
• The Beep on/off function can be set by
pressing and holding the Time Delay button
(About 3 seconds).
The Beep on/off function can be set at any time
and it is automatically cancelled in the event of
a power cut.
The Beep on/off function also works when
power is off.

Power button
• Press the button to turn power on and off.
• Press the button to cancel the time delay.

Spin Button Water temperature selector

• By pressing the Spin Button the spin speed • Press the button to select water temperature.
can be chosen • 95°C is selected for Cotton and Baby Care
• F10**TD(1~9) only.
Rinse Hold/No spin/400/800/1000
• By pressing the button while operating the
• F12**TD(1~9)
Rinse Hold/No spin/400/800/1200 washer, the present temperature is displayed.
• F14**TD(1~9)
Rinse Hold/No spin/400/800/1200/1400

13
5-2. F1*20TD(1~9)

Wash program selector LED display


• 9 program can be set depending on the type of the • Display the estimated remaining time
laundry. (Hour : Minute) to finish.
• If the power button is pressed, Cotton program is • In case of abnormal operation, error indications are
automatically set.
displayed.
• By turning the dial, [Cotton - Cotton Quick - Synthetic -
Delicate - Wool/Silk - Hand Wash - Quick 30 - Duvet ( )
- Baby Care] can be selected. • See troubleshooting guide.
This is a bi-directional selector.

Power button
• Press the button to turn power
on and off.
• Press the button to cancel the
delay finish.

Start/Pause button
• Use the button to start or pause
wash cycle.
• The power turns off
automatically 4 minutes after
the pause button is pressed.

Option button Child -Lock


• Pre Wash : Use this option for loads that need pretreatment. • Child Lock system can be set
It add 16 minutes pre wash and drain. and canceled by pressing and
• Rinse+Spin : Use this option to rinse and then spin. holding both Option and
• Soaic : Use this mode to wash normal clothes or think and heavy Rinse buttons simultaneously
clothes which are excessively dirty. more than 3 seconds.
• Spin Only : When you want Spin only, select this option.
• Bio : If you want to eliminate protein stains, you may select Bio
function.

14
F1*20TD(1~9)

LOAD TEST MODE Page 19


- Press and Hold ‘Option’ & ‘Spin’ buttons and then press ‘Power’ button.
Water level frequency
- Press and Hold ‘Intensive’ button.

Time Delay & Beep ON/OFF


• Press the button when delayed washing is needed.
• When the button is pressed, [ ] is displayed, maximum delay of [ ] hours can be set.
• Each press advances time delay by the hour.
• Use [Power] button to cancel [Time Delay]
• [Time Delay] means the time required from the present to the completion of washing.
• The Beep on/off function can be set by pressing and holding the Time Delay button (About 3 seconds).
The Beep on/off function can be set at any time and it is automatically cancelled in the event of a power cut.
The Beep on/off function also works when power is off.

Intensive
• If the laundry is heavily soiled “Intensive” option
is effective.
• By selecting the Intensive option, the wash time
may be extended, depending on the program
selected.

Tub Clean
• Tub Clean course can be set by pressing and
hold Spin and Temp. button simultaneously.
• Tub Clean is special cycle to clean the inside of
the washer.

Rinse Spin Button Water temperature selector

• By pressing the • By pressing the Spin Button the • Press the button to select water
Rinse button, the spin speed can be chosen temperature.
Rinse type can be • F10**TD(1~9) • 95°C is selected for Cotton and Baby
No Spin/400/600/800/1000 Care only.
selected.
• F12**TD(1~9) • By pressing the button while operating
No Spin/400/800/1000/1200 the washer, the present temperature is
• F14**TD(1~9) displayed.
No Spin/400/800/1000/1400

15
Wiring Diagram
RD RD BL YL BL BK YL
2 6 3 1 4 5 2 1 3 1 2 3 4 5 6 1 23 4 1 23 4 1 2 1 2
2 6 3 1 4 5 2 1 3 1 2 3 4 5 6 1 23 4 1 23 4 1 2 1 2
RD YL VL BL OR YL RD YL BL WH GY BL RD GY BL WH YL BK BN YL BL RD BN
2 6 3 1 4 5 / / / / / /
1 2 3 4 WH WH RD BK RD YL
2 6 3 1 4 5 1 2 3 4 SBL

VL BL OR SBL GY WH
/ / /
WH WH BK
GN/YL
BL WASHIG HEATER
/
WH
BL GN/YL
/ BL
WH / WH WH
BL WH BL
2 3 1 5 4 3 2 1

16
/
WH NA WH 2 3 1 5 4 3 2 1 BK BK BN BL
NA WH 3 2 1 1 2 BK BK
BK 3 2 1 1 2
W V U
3 2 1 1 2 3 2 1
3 2 1 1 2
BK (S) (G) (S)
1 2 3 WH 3 2 1
2 1 2 1 2 1

Ha
Hb
2 1 2 1 1 2 3 NOISE

GND
2 1 2 1 2 1 1 NA
2 1 2 1 1 FILTER
M
M PTC
PRESSURE P
PRESSURE H P
A A 1 2 3
SENSOR R SENSOR O R
BL I I 1 2 3
E NA T E BL
N N DRAIN
THERMISTOR THERMISTOR GN/YL
INLET VALVE
Motor PUMP
RED BL NA DOOR LOCK S/W
INLET VALVE
BN BL

POWER CORD

[Note]

BL : Blue
RD : Red

GY : Gray

VL : Violet
BK : Black
YL : Yellow

WH : White

NA : Natural
OR : Orange
SBL : Sky Blue
6. WIRING DIAGRAM / PCB LAYOUT / PROGRAM CHART
PCB Layout

Display Drain Pump


&
Door
&
Inlet Valve
Drain Pump
(160~177Ω)

Common
Pressure Switch
&
Heater Thermistor Door Switch
Measure R impossible here
Measure Hz impossible here
Just check cut-off.
Main Valve
(3.5~4.5kΩ)

Pre. Valve
(3.5~4.5kΩ)
Common

Pressure Switch
Display
Heater Thermistor
(44~53KΩ, 25°C)

Motor
&
Hall Sensor
Hb
(5~15kΩ) PCB Power & Heater

Common

Ha
(5~15kΩ) Heater
(24.7~28.0Ω)
V
PCB Power
U

V~U/U~W/W~V
R : 8 ~11Ω

17
Program Chart

18
7. TROUBLESHOOTING
7-1. BEFORE PERFORMING SERVICE
1 Before servicing ask the customer what the trouble is.
2 Check the adjustments. (Power supply :220-240V~, Removal of transit bolts etc..)
3 Check the troubles referring to the troubleshooting.
4 Decide service steps referring to disassembly instructions. F1*22TD
5 Then, service and repair.
6 After servicing, operate the appliance to see whether it works OK or NOT.

7-2. LOAD TEST MODE F1*20TD

1 F1*22TD : Press and Hold ‘Temp.’ & ‘Spin’ buttons and then press ‘Power’ button.
F1*20TD : Press and Hold ‘Option’ & ‘Spin’ buttons and then press ‘Power’ button.
2 The washer must be empty and the controls must be in the off state.
3 Press Power with above two buttons pressed and then buzzer will sound.
4 Press the Start/Pause button repeatedly to cycle through the test modes

Pressing number of
Checking Point Display Status
[Start/Pause] button
None All lamps turn on
1 time Clockwise spin (right) Motor rpm (About 47)
2 times Low speed Spin Motor rpm (About 590~650)
3 times High speed Spin Motor rpm (About 950~1050) : F10**TD(1~9)
Motor rpm (About 1100~1250) : F12**TD(1~9)
Motor rpm (About 1350~1400) : F14**TD(1~9)
4 times Inlet valve for pre-wash operation Water level frequency (225~265)
5 times Inlet valve for main-wash operation
Water level frequency (225~265)
Hot inlet valve in case of hot water fill
6 times Inlet valve for main-wash operation Water level frequency (225~265)
7 times Counterclockwise spin (left) Motor rpm (About 47)
8 times A Heater is in operation for 3 sec. Water Temperature
9 times Draining pump operation Water level frequency
10 times Auto off operation

7-3. HOW TO KNOW THE WATER LEVEL FREQUENCY


F1*22TD : Press and Hold ‘Temp.’ & ‘Medic Rinse’ buttons simultaneously.
F1*20TD : Press and Hold ‘Intensive’ button.
The digits means water level frequency (10-1kHz)
ex) 241 : Water level frequency = 241 X 10 -1 kHz
= 24.1kHz

19
7-4. ERROR DISPLAY
If you press the [Start/Pause] button when an error in displayed, any error except software ERROR will
disappear and the machine will change into pause status.
In case of , , , if the error is not resolved within 15 sec. In case of other errors, if the
error is not resolved within 4 min. Power will be turned off automatically and the error only will be
blinked. But in the case of , power will not be turned off.

ERROR SYMPTOM CAUSE

Water has not reached to the pre-set level within 4 min.


WATER INLET
1 since inlet valve operated, or water has not reached to
ERROR the normal level within 25 min. Page 21

The appliance is tilted.


2 UNBALANCED Laundry is gathered to one side.
ERROR
Non distributable things are put into the drum. Page 22

WATER OUTLET
3 ERROR
Water has not drained enough within 8 min. Page 23

OVERFLOW Water is automatically being pumped out because too


4 ERROR amuch water is in the tub. Page 25

PRESSURE SENSOR
5 S/W ERROR
The sensor pressure switch is out of order. Page 26

DOOR OPEN The [Start/Pause] button is pressed with the door open.
6 ERROR The door switch is out of order. Page 27

THERMISTOR(HEATING)
7 ERROR
The thermistor is out of order. Page 28

PWB ASSEMBLY (Main) is out of order


CURRENT Replace the PWB assembly (Main)
8 ERROR Winding in the MOTOR is short-circuited.
Replace the MOTOR

The Connector (3-pin, male, white) in the wire harness


is not connected to the Connector (3-pin, female, white)
of MOTOR.
Reconnect or repair the connector
MOTOR The electric contact between the connectors [3-pin,
9 LOCKED male, white in the wire harness and 6-pin, female, white
ERROR in the PWB ASSEMBLY (Main]) is bad or unstable.
Reconnect or repair the contact in the connector
The wire harness between the MOTOR and PWB
ASSEMBLY (Main) is cut (open circuited).
The hall sensor is out of order/defective. Page 29

POWER
10 FAILURE
The washer experienced a power failure.

20
7-5. TROUBLESHOOTING WITH ERROR

Water Inlet Error (IE)


[Note] Environmental safety check list
1. No water tap leakage & freeze. 2. No entanglement of water supply hose.
3. No water shortage. 4. No water supply hose leakage.
5. No the inlet filter clogged.

Is the water tap closed? YES


Check the Water tap and open it fully.
NO

When there is water in the tub, Check the Air Chamber and the Tube (clogged)
is the water level frequency YES And When you check the water level frequency again,
over 25.5KHz? if it is over 25.5KHz, you replace the Pressure switch.

NO

Is the Connector connected correctly to


the Main PCB and the Inlet Valve?
Or is the Harness alright ?
Reconnect or repair the Connector.
NO Or replace the Harness.

YES

Is the each resistance of Inlet Valve within NO Replace the Inlet Valve.
3.5 ~4.5 kΩ ?

1 2 1 Pre. Valve
2 Main Valve

YES

When the washing machine is started, NO Replace the Main PCB.


is operated the inlet valve?

21
Unbalanced Error (UE)

Does the load lean toward one The few items of clothing will clump together
YES and their weight will be in one place on the drum,
side, or is the load a few items?
throwing the weight off during spin mode.
So add some laundry to overcome UE error.
And rearrange load to allow proper spinning.

NO
Try rearranging the laundry in drum
Or the laundry is separated by size, type, and color.

Is the laundry mixed? YES

NO
Separate by size,
type and color

Is the washing machine installed


at an angle?

YES

Adjust the height of washing


machine to be kept horizontally.
( Page 7)

22
Water Outlet Error (OE)

Is the drain hose kinked ? Check drain hose for kink and straighten the Hose.
YES

Drain Hose
NO

Is the Pump filter clogged ? Check & Clean Pump Filter.


YES
This kind of accumulation on the drain filter not only
prevents proper drainage, but also will promote
NO
bacteria growth and cause odors.
This drain filter should be cleaned once a month.

Next Page

* How to disassemble and clean pump filter

Disassemble the pump


Open the Cover by coin or Drain water by removing the filter by turning the filter
finger(only new model) hose cap. cap counterclockwise.
Pump Filter

Cover
Filter Cap

Assemble & close cap Filter clogged by foreign objects Clean the filter

Hose Cap filter Cap

23
Is the Standpipe Height greater Observe Standpipe Height requirements
than 1.0 m above the floor?
YES of 1.0m maximum.
- Your washer will not be able to drain out
NO water adequately, if the standpipe exceeds 1.0 m.
In this case, water may flow back into the washer.

When there is not water in the Check the Air Chamber and the Tube (clogged).
pump casing, is the water level NO And When you check the water level frequency
frequency over 25.5KHz ? again, if it is over 25.5KHz, you replace the
Pressure switch.
YES

Is the Connector connected correctly to Reconnect or repair the Connector.


NO
the Main PCB and the Pump Motor ? Or replace the Harness.
Or is the Harness alright ?

YES

Is the resistance of the Pump Motor out YES Replace the Pump Motor.
of 160 ~ 177Ω?
Or is there the Impeller bind?
Bind

OR

NO

Is Pump motor started, when the spin NO Replace the Main PCB.
mode is started ?

24
Over Flow Error (FE)

Is the water coming in YES Replace the Inlet Valve assembly.


drawer continuously?

NO

After power off for 10 sec. and power on.


Does the water level over reference line and Is not the water level frequency 25.5Khz or 26.1Khz ?
Or does not the water level over reference line and is the water level frequency 25.5Khz or 26.1Khz?

F1*22TD Press F1*20TD Press “Intensive”


“Temp.” and “Medic Rinse”

YES NO

Replace the Main PCB. Check the Air Chamber and the Tube (clogged).

If FE is displayed again,
then replace the Pressure Switch.

If FE is displayed again,
then replace the Main PCB.

25
Pressure Sensor S/W Error (PE)

Is the Connector connected correctly to Reconnect or repair the Connector.


NO
the Main PCB and the Pressure Switch ? Or replace the Harness.
Or is the Harness alright ?

YES

Is the resistance of the Pressure Switch YES Replace the Pressure Switch.
out of range?
[Pin1 ~ Pin3]
21~23Ω)

NO

Is the air chamber and the tube clogged? YES Check air chamber and remove the foreign material.

NO

Replace the Main PCB.

26
Door Open Error (dE)

Is the door closed? NO Close the door totally.

YES

Is the Door assembly in line with door Lift up & Close the door.
YES
switch ? If the dE is displayed, Replace the Door Bracket.
Scratch by Latch Hook
Touching
or

NO

Does the Spring of Latch Hook actuate? Replace the Latch Hook.
NO

YES

Is the Connector connected correctly to


NO Reconnect or repair the Connector.
the Main PCB and the Door Switch?
Or replace the Harness.
Or is the Harness alright ?

YES

Does the Door Switch operate as follows? NO Replace the Door switch.
* Door Locking time : 1~8 sec.
1 Check the time between from
input the power to parts 1
move up, then Door locked.
* Door Releasing time : 25~100 sec.
Check the time between from
off the power to parts 1
move down, then Door released.
27
Thermistor (Heating) Error (tE)

Is the Connector connected correctly to Reconnect or repair the Connector.


the Main PCB and the Thermistor and
YES
Or replace the Harness.
the Heater? Or is the Harness alright ?

NO

Is the resistance of the Thermistor out YES Replace the Thermistor.


of range 44 ~ 53 KΩ at 25°C?
(Page 17)

NO

Is the resistance of the Heater out of YES Replace the Heater.


range 24.7 ~ 28.0Ω ? (Page 17)

NO

Replace the Main PCB.

[Note] Thermistor Spec

S Resistance (kΩ)
Temp
P MIN STD MAX
E 30 °C 36.35 39.45 42.72
C 40 °C 24.20 26.05 27.97
60 °C 11.43 12.12 12.82
70 °C 8.088 8.514 8.940
95 °C 3.544 3.791 4.045
105 °C 2.617 2.816 3.023

28
Motor Locked Error (LE)
[Pre Check]
• Gentle wash cycles, such as Perm Press, Delicates, Hand Wash, and Wool/Silk should only be used for smaller loads.
Because these cycles are more gentle in tumbling and spinning, putting too much in the drum can register an issue
with the motor. Remove items, reset unit and test with a Rinse/Spin cycle.
• Don’t replace the PCB, when the hall sensor is replaced.
Replace the PCB, when the LE is displayed after replacing the hall sensor.

Press the Power button & Start / Pause button.


Does the Drum stop when the start/pause button is pressed to start the cycle ?
Or Sometimes does the Drum rotate weakly (under 15rpm)?

YES

Is the Connector connected correctly to


Reconnect or repair the Connector.
the Main PCB and the Motor? NO
Or is the Harness alright ? Or replace the Harness.

YES

Disassemble the Rotor. Replace the Rotor.


Magnet
YES
Are the Magnet of rotor cracked or broken?

NO

Are the resistance of the Hall Sensor 5~15kΩ? Replace the Hall Sensor.
NO
Hb • Ha ~ Common Disassemble
: 5 ~ 15 kΩ
• Hb ~ Common hall sensor carefully.
: 5 ~ 15 kΩ (Next page)
Ha Common

YES

Are the resistance same


between Stator points? NO Replace the Stator.
V~U / U~W / W~V : 8~11Ω V U W
V U W

YES

Replace the Main PCB.

29
1 Disassemble the Hall Sensor
1) Disassemble the hook of Hall Sensor by (-) driver.

2) Pull up Hall Sensor slowly as shown in picture.

Caution
If you disassemble by force,not following the directions,
the hooks of stator(red circled) might broke up.
Hence need change of stator assembly.
So disassemble cautiously.

2 Assemble the Hall Sensor


1) Adjust the hole of Hall Sensor to 2) Push down the Hall sensor,
the hooks of stator as picture.(red circled) and assemble to the hook for sure.

[Note]
Hall Sensor Part No.
• 24” / 25” : 6501KW2001A • 27” : 6501KW2002A

30
8. TROUBLESHOOTING WITHOUT ERROR CODES

No Power

Is the Power Plug connected Reconnect Power Plug firmly.


NO
firmly to the power outlet? Check the fuse or
And is the supply voltage reset the circuit breaker.
220~240V AC?

YES

Is Multi-plug socket used ? Don’t use Multi-plug socket.


YES Use Single Plug socket for
washing machine.

NO

Is the Connector connected correctly to NO Reconnect or repair the Connector.


the Main PCB and the Noise Filter? Or replace the Harness.
Or is the Harness alright ?

Noise Filter PCB

YES

NO Check and replace Main PCB.


Is Red LED ON while power supplied ?

YES

Is the connectors connected YES Check connectors otherwise.


Correctly to the Display Replace Display PCB.
PCB?

31
Vibration & Noise In Spin

Have all the Transit Bolts and the Base Packing Remove the Transit Bolts and
NO
been removed? the Base Packing.

Washer
Base Packing

Packing Support

YES

Refer to INSTALLATION. (Page 7)

32
Detergent & Softener does not flow in

Is water supplied? NO Refer to [Water Inlet Error (IE)]


(page 21)
YES

Is detergent & softener put in


the correct compartment of the drawer?

NO Put it in the Correct Position.

Main Wash Only Pre Wash


(Powder) softener (Powder)

Reference (Amount of Detergent & Softener)

Detergent Softener
YES

NO!!

Is the Detergent caked or hardened?

OK!!

YES

Clean the drawer and dispenser. Check point

33
Water Leak
1. Water Leak from Dispenser
Is the Dispenser Tray Damaged or warped? YES Replace the Dispenser Tray.

NO

Is detergent & softener put in


NO Put it in the Correct Position.
the correct compartment of the drawer?

Reference (Amount of Detergent & Softener)


Main Wash Only Pre Wash
(Powder) softener (Powder) Detergent Softener

NO!!

YES

OK!!
Is the Detergent caked or hardened?

YES

Clean the drawer and dispenser. Check point

34
2. Water Leak from Dispenser
Are the gasket (seal) Clean the periphery of Gasket and Door regularly.
NO
and door cleaned regularly?

YES

Is the door or gasket damaged? YES Replace the damaged parts.

3. Unknown – Water on Floor


Are the inlet hoses loose or cracked/split? Replace the Inlet Hoses.
YES

Check!!

NO

Is the washer horizontal ? NO Adjust the height of washing machine to be kept


horizontally. (Page 7)
YES

Are the drain filter and manual NO Turn the filter cap clockwise to close.
drain hose open?

35
9. DISASSEMBLY INSTRUCTIONS
Be sure to unplug the machine out of the outlet before disassembling and repairing the parts.

CONTROL PANEL

PLATE ASSEMBLY (TOP) 1 Unscrew 2 screws on the back of the top plate.
2 Pull the top plate backward and upward as
shown.

1 Disconnect the PWB assembly connector from


Hook Main lead wire assembly.
2 Pull out the drawer and unscrew 2 screws.
3 Push upper hooks down on the top and pull
the control panel.

PANEL ASSEMBLY
(CONTROL)

1 Disconnect the PWB assembly (Main & Display)


from control panel by unscrewing 7 screws.

36
DISPENSER ASSEMBLY

1 Disassemble the top plate assembly.


2 Pull out the drawer to arrow direction.
3 Unscrew 2 screws.

PUSH

DRAWER

1 The hose clamps and the hose are


disassembled.
Option

DISPENSER ASSEMBLY

1 The ventilation bellows and the water inlet


bellows are disassembled on the tub.

37
INLET VALVE

1 Disconnect the wiring receptacle.


3
2 Unscrew 2 screws from the back.
2
1
When reconnecting the connector

VALVE #1 (MAIN) White / Black - Black


VALVE #2 (PRE) Gray / White - Black
VALVE #3 (HOT) Blue / Red - Black

• Rating : 220/240V 50/60Hz


• Resistant : 3.5~4.5kΩ

LOWER COVER

Open the lower cover cap by using coin and


pull out the lower cover to the arrow direction
after a screw is unscrewed.

DOOR

1 Open the door completely.


2 Remove the two screws from the hinge.

When removing the door assembly, it is


necessary to hold the bracket that is inner
of the cabinet cover.

38
GASKET ASSEMBLY

1 Take apart the cabinet gasket clamp.


2 Unscrew 2 screws from the cabinet cover.
3 Open the lower cover cap and unscrew 1
screw inside.
4 Take apart the lower cover.

1 Disassemble the control panel. (page 24)


2 Unscrew all the screws on the upper and lower
sides of the cabinet cover.

1 Take apart the tub gasket clamp.


2 Make sure that the drain hole of the gasket is
put beneath when reassembling the gasket.

efer to the arrow mark on the tub cover.

39
ROTOR ASSEMBLY, STATOR ASSEMBLY, FRICTION DAMPER ASSEMBLY

1 Remove the BACK COVER.

Rotor 2 Unscrew the bolt to pull out the ROTOR


assembly.
Bolt

(ROTOR ASSEMBLY)
1 Disconnect the wiring connector.
2 Unscrew 6 bolts from the STATOR.
3 Remove the STATOR.

Note : Hook of connector (1) is on the backside

(1)

(STATOR ASSEMBLY) 1 Pull out the hinge, pressing its snap.


2 Do not use the pulled-out hinge again. It may
Damper be taken off during operation.
Hinge,
Damper

(DAMPER)

Motor Stator Hall Sensor

Hb
• V ~ U (8~11Ω) • Common ~ Ha (5~15kΩ)
• U ~ W (8~11Ω) • Common ~ Hb (5~15kΩ)
• W ~ V (8~11Ω)

Ha
U VW
Common

40
PUMP

Pump Outlet Hose 1 Remove pump outlet hose.


2 Remove tub pump bellows.
3 Remove cap (Remaining Hose.)
4 Disconnect the wiring.
5 Unscrew 2 screws.
6 Remove the pump.
Tub Pump
• Rating : 220~240V 50HZ 30W
Bellows
• Resistant : 160~177Ω

HEATER

1 Loosen the M6 heater nut to pull out the


heater.

CAUTION

M6 heater nut When mounting the heater, be sure to insert


the heater into the heater clip on the bottom
of the tub.

• Rating : 220~240V 2000W


• Resistant : 24.7~28.0Ω

41
SWITCH ASSEMBLY, DOOR LOCK

1 Take apart the cabinet cover clamp and


release the gasket.

2 Unscrew 2 screws holding the door lock.


3 Disconnect the door lock from the wiring
connector.

• Just check cut-off.


• Check the operating time.
* Door Locking time : 1~8 sec.
1
Check the time between from
input the power to parts 1
move up, then Door locked.
* Door Releasing time : 25~100 sec.
Check the time between from off
the power to parts 1
move down, then Door released.

WHEN FOREIGN MATERIAL IS STUCK BETWEEN DRUM AND TUB

1 Remove the heater.


2 Remove the foreign material (wire, coin and
others) by inserting a long bar through the
hole.

42
10. EXPLODED VIEW
10-1.THE EXPLODED VIEW OF CABINET ASSEMBLY

A153
A154
A110

A140
A151 A152

A150

A101

A141

A131
A100
A102
A104

A430
A103
A130

A485
A134
A440
A410
A133

A200

A201
A300
A303
A310 A220

A276 COLD (BLUE)


10-2 THE EXPLODED VIEW OF CONTROL PANEL & DISPENSER ASSEMBLY

F462 F321

F300

F160
F464

F310 F432

F225

F430

F220

F441

F120

A450

F215
F110

F210
10-3 THE EXPLODED VIEW OF DRUM & TUB ASSEMBLY
K351 K350 K360 K143

K123

F140

K411
K121 K122
K410

K125

F320
K320
K111
F466
K110

K141

K105
K140

K170

K115

K610

K130 K135
K510 K611

K131
K530
F468

K340
F467

K550
K520 F461 K540

K346 K344 K342

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