Part.

Wiring
Di B’rite Elevator Ctrl. No. B’rite-IM-01-0

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Installation Manual Date Jul. 2004

Index

1. Machine room ___________________________________________________________ 2

1.1. Motor cable _________________________________________________________ 2

2. Hoistway________________________________________________________________ 3

2.1. Traveling cable (Tail cord) _____________________________________________ 3

2.2. Configuration Tail Cord_______________________________________________ 4

2.3. Tail Cord (Traveling Cable) installation__________________________________ 5

2.4. DOH - 160 installation _______________________________________________ 13

3. Pit switch and light. ______________________________________________________ 16

3.1. Applied condition.___________________________________________________ 16

3.2. Installation position _________________________________________________ 16

4. Car top wiring __________________________________________________________ 17

4.1. Main concept of car top ______________________________________________ 17

4.2. Limit S/W wiring and connection ______________________________________ 18

4.3. Car Top Connection Box _____________________________________________ 19

5. Car Operation Panel _____________________________________________________ 23

5.1. Top side wiring of COP ______________________________________________ 23

5.2. COP Connection Cable ______________________________________________ 24

5.3. Door motor electric diagram __________________________________________ 26

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1. Machine room

1.1. Motor cable

a. Preparation
a) Prepare crimping pliers, ring terminal, cable ties, plastic tubes (red, white yellow
and green each 8)
b) Refer to electric diagram for cable route and SPEC.
* Standard size of motor cable Unit(mm)
Motor capacity Motor cable Ring Earth Earth 1st input
terminal cable terminal
5.5kW 8 8-10 5.5 3.5-5 8
7.5~9,5kW 8 8-10 5.5 5.5-5 8

* Standard size of others

Item Size Quantity of cable Remark
Magnet brake 3C 1 EVV
Governor 3C 1 EVV

b. Cable size measuring and piping

a) Measure the real distance of motor cable and cut them for piping
b) Piping them independently according to electric diagram

c. Crimping of cables
a) Strip the coating of cable about
L+1~2mm without core damage Plastic tube
b) Wear the plastic tube at R, S, T and
Earth cable
c) Wear the ring terminal and crimp
them. At this time, the copper wire
must be seen 1~2mm at left and
right
d) Slide the plastic tube to ring terminal
so that metal part is covered.

Pic. 8-1 Plastic tube application

Safety
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2. Hoistway
2.1. Traveling cable (Tail cord)

‘B’ part
‘A’ part

Pic. 8-2 Hoistway wiring

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2.2. Configuration Tail Cord

a. Tail Cord block diagram

Pic. 8-3 Electric connection of tail cord

b. Tail Cord assembly (AEG09C980*A , AEG09C982*A~D)

Pic. 8-4 Tail Cord

Whenever you connect earth wire to CP, Turn off the main
Caution.
! power of CP always. Some of PCB may be damaged by
carelessness
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2.3. Tail Cord (Traveling Cable) installation

a. Tail cord installation at middle of hoistway

a) Check the traveling cable position and route on the

installation drawing.
b) There are two kinds of installation according to
floor height. One is one-body type and another is
separation type as below picture.
c) In case of separation type, arrange the cable as
below at the middle of hoistway.

A Part

Pic. 8-5 Traveling cable (Tail cord)

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b. Traveling cable installation at car bottom

The Size ‘D’ should be enough not to be torn

even if a car might be crashed to ceiling of
hoistway

Pic. 8-6 Arrange of traveling cable at car bottom

Warning
Always keep the lock-out & tag-out whenever you do
! wiring and connection.
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c. Fixing of tail cord at car side and top

Cleat

Pic. 8-7 Arrange of traveling cable at car top

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3) Installation of Hall Network Cable

a. Hall Network concept of hoistway cable

☞The position of
first distribution box
is very important.
* Formula
= Over Head－
2700mm
(Same level as
landing door

Pic. 8-8 Hall Network Cable Diagram

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b. Hall Net Work Cable Block diagram

For MSK operation (Korea domestic only)

Pic. 8-9 hall net connection

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d. Hall Net Work Cable route

Pic. 8-10 Hall Network Cable connection route

e. Communication line connection of Hall Indicator

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Vertical type indicator

Detail of hall indicator-vertical type

Detail of IND PCB(=DHI-1A0) –Vertical tipe

Pic. 8-11 Hall Indicator comm. line (Vertical type)

a) Connectors of DHI-1A0 PCB

- “HA”: Hall communication connector
- “HP”: Hall Parking Switch connector
- “HD”,”HU”: Standard type Button Switch connector
- “HDC”,”HUC”: Disable Button Switch connector
- “SW1”: Floor ID setting Dip Switch
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e. Horizontal type indicator

Detail of hall indicator installation- Horizontal type.

Detail of IND PCB(=DHI-1B0)- Horizontal type

림

Pic. 8-12 Hall Indicator comm. line (Horizontal type)

a) DHI-1B0 PCB Connector

: Same as DHI-1A0 PCB Connector,
UP (Up lamp), DN (Down lamp)
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2.4. DOH - 160 installation

a. DHI PCB (DHI-1XX)
This is a segment type IND. It displays current E/L position, direction and etc as
receiving serial data form DOH-160. And it transmits the button input to DOC PCB
through DOH-160 PCB. It also controls button lamp.
If the C_TRX0/C_TRX1 are changed each other, the communication will fail
because the communication line have (+) positive and (-) negative bias.

a) Out look of DHI PCB (DHI-1A0)

Pic. 8-13 DH1 PCB (DH1-1A0)

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b) Outlook of DHI PCB (DHI-1B0)

Pic. 8-14 DHI PCB (DH1-1B0)

c) DHI PCB kinds

PCB Drawings Use Additional lamp
DHI-1A0 AEG09C 304*A Vertical type 2EA(Lamp1, 2)
DHI-1B0 AEG09C 308*A Horizontal type 2EA(Lamp1, 2)

d) Voltage- 24Vdc for IND PCB power supply. It is rectified from control trans

e) DIP Switch
(a) “Dip Switch 1”- Floor ID setting.
(b) Max. 31floor setting is available as handing the floor ID set part (No. 1~5)
(A case that all switch is ‘off’ condition is not exist).
(c) Call type setting (No. 7~8) : Reserved (N/A)
－ DIP SW appearance － DIP SW setting

1 2 34 5 6 7 8 1 2 34 5 6 7 8

Floor ID Set section Button type set section

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e) Connector configuration and pin function

Name Use Pin Contents

1 C_Trx0

2 C_Trx1

Hall 3 GND
HA communication
connector 4 P24V

5 N/C

6 N/C

1 P24V

Standard Hall 2 Lamp output

HU, HD Up/Down
button 3 Button input

4 G24V

1 P24V

Disabled Hall 2 Lamp output

HUC,
Up/Down
HDC
button 3 Button input

4 G24V

1 Parking input
Hall Parking
HP
SW
2 G24V

1 P24v
External
UP, DN
direction lamp
2 Up/Down
CPU
ISP
programming
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3. Pit switch and light.

3.1. Applied condition.

Pic. 8-15 Outlook of pit switch box

3.2. Installation position

a. Pit depth＜ 1550mm

Pic. 8-16 Pit switch box position

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4. Car top wiring

4.1. Main concept of car top

Pic. 8-17 car top wiring layout

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4.2. Limit S/W wiring and connection

Limit switch connection

MIC no. Wire MIC no. Wire

Pic. 8-18 Limit S/W connection table and Asy.

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4.3. Car Top Connection Box

a. Car Top Connection Box
a) Door Cut Switch : The power supply to Door PCB is stopped by this switch.
b) Door Open Switch: The car door can be opened under slow speed operation at car
top.
c) Plug-in (Plug): Car top light and other power supply for some device.

Pic. 8-19 Car top connection box 1.

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b. Installation of Car Top Connection Box

Pic. 8-20 Car top connection box 2

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c. Y1 PCB connection block diagram

Pic. 8-21 Device connection at car top 1

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d. Y2 PCB connection block diagram

Pic. 8-22 Device connection at car top 2

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5. Car Operation Panel

5.1. Top side wiring of COP
a. The COP cover should be assembled to protect water and dirt.
b. 3 cables will be assembled with cover. Apply them to proper hole with rubber (Φ 8,
12, 16) and insert it to groove of case.
c. Apply M4*15 Screw to assemble for completion

Pic. 8-23 COP assembling

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5.2. COP Connection Cable

Pic. 8-24 COP connection cable

a. Configuration
- ITP : Interphone connection Connector.(=T,R,(+),(-),12VDC,…)
- OCS: On Car Signal wiring Connector.(=Photo, Door Open, On Car,…)
- CCN1: DCL-250 PCB Communication and power supply connector
(=P24V, GD24V, Trxo, Trx1)
- PJ1: DCD-230 PCB power and I/O driving signal Connector.
- STOP: COP E.STOP Switch connection Connector.
- FANS: Fan Switch connection Connector.

b. COP picture

Pic. 8-25 COP (OPB)

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③ Connection Block diagram

Pic. 8-26 COP cable connection

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5.3. Door motor electric diagram

Pic. 8-27 Car door motor connection diagram