PRODUCTS MATERIAL SERVED

Some of the products which can be forged on Open Die Forging Press. CHW Forge has the experience and capability to provide forgings for the wide range of materials to meet the F O R G E
critical requirements of oil & gas, heavy engineering, fabrication and defence industry. CHW Forge is continuously
working to upgrade its knowledge and processes. It is developing forgings of new grades of material keeping in
mind the ever changing needs of its customers. We regularly manufacture the following alloys.

·
 Titanium Alloy

·
 Inconel

Open Die Forging

·
 Aluminium Alloy
Forged Blinds & Tube Sheet Forged Hemispherical Head Forged Ball Valves
·
 Stainless Steel

· Duplex Stainless Steel

· 15CDV6 Alloy Steel

·
 Maraging Steel

·
 Alloy Steel

Forged Hollow Pipes Forged Nozzle Forged Shafts

RELATIONSHIP ACROSS INDUSTRIES

CHW Forge holds healthy relationships with an impressive list of clients across diverse industries

FORGING CAPABILITIES  ·Oil & Gas  ·Valve

 ·Nuclear Power  ·Heavy Industrial Equipment

Size (mm) Max. Weight
Forging Type Dimensions  ·Defense & Aerospace  ·Bar Service Centers
Minimum Maximum (Kgs)

200 1600
 ·Power Generation  ·Bearing and Gear Blanks
OD
Shaft 25000
Length 800 20000  ·Pressure Vessels & Heat Exchanger  ·Wind Energy
OD 200 1600
Stepped Shaft 25000
Length 800 15000  ·Cement & Mining  ·Shipping & Marine
OD 500 3000
Disc / Tube Sheet 20000
Thickness 100 1000
OD 500 2500 CHW Forge Private Limited
Gear Blanks ID 200 600 20000 (CIN: U27310UP1970PTC057609)
Thickness 100 1000
OD 600 2500 Registered Office UNIT 1
Hollow Cylinders /
ID 300 1700 20000 Near Hapur Road Flyover, Maliwara
Nozzles / Sleeves
Forgings and Relationships
Ghaziabad - 201001
Length 800 3500 Uttar Pradesh, India
Width 300 1800 Phone: +91 120 4388000
Fax: +91 120 4376970 - 71
Blocks / Flats Thickness 150 600 25000
Length 1000 15000 WHICH LAST LONGER
 WORLD CLASS PRODUCTION INFRASTRUCTURE WORLD CLASS RE-HEATING FURNACES

3800 MT Automatic Hydraulic Open Die Forging Press CHW Forge continuously strive to install latest technology to reduce energy costs and carbon emissions. Our forge shop is
Established in 1956, CHW Forge is one of India's leading
equipped with modern gas fired and electric operated furnaces. The furnaces can be operated up to 1270 degree
manufacturer of Alloy steel, Stainless steel, Duplex stainless This open die forging press is a very stiff and rugged under the floor press, also known as pull down press having an centigrade.
steel, Inconel, Maraging Steel, Aluminium alloy and extremely low center of gravity. The pull down concept also provides a clean forging area with excellent accessibility. The
Titanium alloy forgings. press has extraordinary dynamics and a speed of 215mm/s and has 110 strokes per minute. A rail bound Manipulator on
one side and a mobile Manipulator on the other side of the press can be remotely controlled simultaneously by the press 40 MT Car bottom gas fired reheating furnace
Formerly known as Chaudhry Hammer Works, CHW Forge operator from the control desk.
with regenerative at ame burners
is preferred by companies across the globe for its quality
This unique press can be used for various forging processes: This furnace is equipped in lightweight design for a flexible
and reliability of products and customer service. The
High speed open die forging operation and with air-preheating for an economic
company is trusted for forgings manufactured using the best 

 Forging of large rings and sleeves through saddling process operation. An essential advantage of this furnace, especially
raw material, advanced machinery and testing processes
 Direct upsetting when using high-quality material, is that no overheating at
which are as per international standards. Over 6 Decades  Sequential upsetting on a rotating table the surfaces occurs and therefore an optimum homogenous
of its operation, the company has deployed a world class  Straightening of shafts
heating can be guaranteed.
production infrastructure which includes state-of-the-art  Punching and piercing of forged billets
Ring Rolling facility.
Radial-Axial Ring Rolling Machine
3800 MT Automatic Hydraulic Open Die Forging Press 30 MT Chamber gas fired reheating furnace
from Wepuko Pahnke, Germany 40 MT Car bottom gas fired reheating furnace
from SMS Meer GmbH, Germany
Now CHW Forge has deployed another state-of-the-art Manipulators with regenerative at ame burners from Andritz Metals, Germany

Open Die Forging facility which includes: The furnace is fired by 4 regenerative burners which are
To support the ODF press, we have the latest manipulators to facilitate the manufacture of forged products. These
manipulators are supplied by Dango & Dienenthal, Germany. In the past manipulators were normally built with heavy arranged above the material on the roof of the furnace. Due
 3800 MT Automatic Hydraulic Open Die Forging Press structure to make them rigid. The high weight of the machine made the manipulator sluggish and slow. The new compact to the number of burners and their arrangement, an optimum
(Wepuko Pahnke, Germany) distribution of the burner performance over the entire
design ensures that the manipulator is strong and rigid and has fast movements without losing rigidity.
 30 MT Rail Bound Forging Manipulator (Dango & furnace area is assured. Each burner is provided with a
Dienenthal, Germany) 30 MT Rail Bound Forging Manipulator regenerator for pre-heating of the combustion air up to
14 MT Mobile Forging Manipulator (Dango & Dienenthal,  Our open die forge shop is equipped with Rail bound forging approx. 1100 degree centigrade. The burner is controlled in
Germany) manipulator of 30 MT carrying capacity and maximum tongs AM-REGTAKT mode which ensures the maximum heating
 2 MT Mobile Manipulator (Dango & Dienenthal, moment of 60 Ton-Mtr. before the burner starts.

Germany)
14 MT Mobile Forging Manipulator 5 MT Car Bottom Electrically Heated Furnace
 40 MT Car Bottom Gas Fired Reheating Furnace (Andritz
30 MT Chamber gas fired reheating furnace
Metals, Germany)  Our Testing Laboratory is accredited in The 14 MT Mobile forging manipulator has a maximum The furnace is provided with Silicon Carbide type heating
from Andritz Metals, Germany
accordance with the standard ISO/IEC carrying capacity of 14 MT and maximum tongs moment of elements located on all the 6 sides of the furnace including
 30 MT Chamber Gas Fired Reheating Furnace (Andritz
Metals, Germany) 17025 by NABL 24 Ton-Mtr. the floor and the door. This is a car bottom furnace which can
30 MT Rail Bound Forging Manipulator be driven out with very high speed thereby saving the heat
 5 MT Car Bottom Electrically Heated Furnace  Certified by world renowned certifying from Dango & Dienenthal, Germany
(Andritz Technologies, India)
2 MT Mobile Manipulator energy. This furnace is capable of meeting heat uniformity
agencies for :
In order to handle small forgings and move the hot stock in a even at a temperature of 1250 degree centigrade. This
 10 MT Chamber Electrically Heated Furnace (Wesman - ISO 9001
very short span of time between the furnace and the press, furnace is suitable for heating of exotic materials, super
Engineering, India)
- ISO 14001 alloys, titanium etc.
this Diesel – hydraulic driven mobile forging manipulator
An Integrated Company wide ERP system maintains - OHSAS 18001 comes very handy, especially for handling titanium, 10 MT Chamber Electrically Heated Furnace
accurate control on materials, production and inspections - ISO 27001 aluminum and exotic alloys. This is also from Dango &
This is an electrically heated fixed hearth type furnace. It is
while advanced communication systems ensure fast - AS 9100 Dienenthal, Germany.
suitable for heating aluminium alloys. The temperature
information exchange between the company and its
- API 6A uniformity is maintained with the help of 2 centrifugal flow
customers. Salient Features
- AD 200-Merkblatt WO  High power travel & rotation drive type re-circulation fan located at the roof of the furnace for 5 MT Car Bottom Electrically Heated Furnace
from Andritz Technologies, India and
- PED 97/23/EC  Double hydraulic power system 14 Ton Tyre Bound Forging Manipulator efficient circulation of hot air inside the heating chamber. 10 MT Chamber Electrically Heated Furnace
 Backlash-free travel drive from Dango & Dienenthal, Germany from Wesman Engineering, India
- Approved as well known Forge by IBR
 Low adapted suspension system
- Enlisted with Engineers India Limited  Special tongs design with inverse cylinder
 Compact DDS design
 Automatic forge line centering