Cushcraft: Assembly and Installation Instructions
Cushcraft: Assembly and Installation Instructions
Cushcraft: Assembly and Installation Instructions
Cushcraft
Amateur Radio Antennas
Rev 1F
R9
WARNING
THIS ANTENNA IS AN ELECTRICAL CONDUCT OR. CONTACT WITH POWER LINES CAN RESULT IN DEATH, OR SERIOUS INJURY.
DO NOT INSTALL THIS ANTENNA WHERE THERE IS ANY POSSIBILITY OF CONTACT WITH HIGH VOLTAGE OR ARC-OVER FROM
POWER CABLES OR SERVICE DROPS TO BUILDINGS. THE ANTENNA, SUPPORTING MAST AND/OR TOWER MUST NOT BE
CLOSE TO ANY POWER LINES DURING I NSTALLATION, REMOVAL OR IN THE EVENT PA RT OF THE SYSTEM SHOULD
ACCIDENTALLY FALL. FOLLOW THE GUIDELINES FOR ANTENNA INSTALLATIONS RECOMMENDED BY THE U.S.CONSUMER
PRODUCT SAFETY COMMISSION
Your Cushcraft R9 vertical antenna is designed and manufactured to give trouble free service. This antenna
will perform as specified if the instructions and suggestions in this manual are followed and care is used
in the assembly and installation. When checking the components received in your antenna package use
the parts listed beside each diagram. There is a master parts list on page 2. If you are unable to locate
any tube or component, check the inside of all tubing.IMP0 RTANT: Save the weight label from the outside
of the carton and lot # from the white label on the carton end. Each antenna is weighed at the factory to
verify the parts count. If you claim a missing part,you will be asked for the weight verification label and
the lot #, which tells when it was packed.
PLANNING
Plan your installation carefully. If you use volunteer helpers be sure that they are qualified to assist you.
Make certain that everyone involved understands that you are the boss and that they must follow your
instructions. If you have any doubts at all, employ a professional antenna installation company to install
your antenna.
LOCATION
Although the R9 will operate in almost any location, it must be mounted vertically with the feedpoint
at least 10’ above earth ground for best operation. It cannot be mounted on the ground. Secure a location
clear from surrounding objects such as buildings, trees, power lines, towers, guy wires, antennas and
metallic objects .Ideally, it should be 60’ from any metal vertical structures, such as a tower. The R8 may
be mounted higher than 10’ above earth ground without modification. That is the beauty of its ground-
independent design.
EXTREME CARE MUST BE USED FOR YOUR SAFETY. YOU MUST INSURE THAT WHILE THE R9
IS IN OPERATION NEITHER PEOPLE NOR PETS CAN COME IN CONTACT WITH ANY PORTION OF
YOUR ANTENNA INCLUDING THE COUNTERPOISE RODS. DEADLY VOLTAGES AND CURRENTS
MAY EXIST . ALSO, SINCE THE EFFECTS OF EXPOSURE TO RF ARE NOT FULLY UNDERSTOOD,
LONG TERM EXPOSURE TO INTENSE RF FIELDS IS NOT RECOMMENDED. THERE ARE SEVEN
WARNING STICKERS WHICH MUST BE ATTACHED TO THE ENDS OF THE COUNTERPOISE RODS
AS SHOWN IN FIGURE E.
MOUNTING
Your mast should be rigid and pointing straight up. Always use a mast at least 1-3/4 inches (4.4 cm) but
not larger than 2-1/8 inches (5.4 cm) in diameter. If you guy the mast, use n
such as Phillystran. A GuyKit, R8GK, is available for top guying in high wind areas.
SYSTEM GROUNDING
Direct grounding of the antenna mast is very important for safety. This serves as protection from lightning
strikes and static buildup, and from high voltages which may be present in the equipment attached to the antenna.
A good electrical connection should be made to one or more ground rods directly at the base of the antenna
or mast using a least #10 AWG ground wire and noncorrosive hardware. For details and safety standards,
consult the National Electrical Code. You should also use a coaxial lightning arrestor, situated outside and
as near earth ground as possible to minimize the length of the wire to ground. Cushcraft offers several different
models, such as the LA-2 .
ASSEMBLY
Assemble your R9 by following steps 1 through 12. After assembling the antenna, verify all dimensions
for accuracy.
1
R9
R8
2
R9
Figures A through D show the steps for radial ring assembly. Refer
to the parts table below for the parts required in this step. Slide Longer dimension
the two radial rings (74) onto the base assembly (BA). Note the attaches to base.
orientation of the ring slots. Attach the rings to the base using the 73
radial ring brackets (73), 2 1/2" screws (232), 1/2" screws (79)
and lock nuts (87). Leave hardware loose until Step #2. Note the
proper orientation of the radial ring brackets in Figure A. Install
ground strap (428) as shown in Figure D.
79
73
NOTE: Do not accidentally use the #10-24 nut in 79
this step. 428
Insert four 2 1/2" screws (232) into the base assembly (BA) as
shown in Figure D. Secure with nuts (87). FIGURE 74
B
73
KEY P/N DISPLAY DESC. SIZE QTY 73 73
BA BASE 1
ASSEMBLY 87
87
73 194173 RADIAL RING 4
BRACKET
87 232
428
232
232 87 87
87
87
BA
3
R9
#2- ATTACH MATCHING KEY P/N DIS PLA Y DES C S IZE QTY
FIGURE E
11 11
87
1 20 94 1
94 1
1 60
32
MN9
32 6
428
32
32
32 6 32
32
2 33
94 1
32 6 220
11 32 6
32 6
4
R9
09
P/N
010009
DISPLAY DESC
SS Machine
SIZE
# 8-32 x 5/8"
QTY
12
SPACERS TO RADIAL RINGS Screw (1.6 cm)
FIGURE F
09 940
657 4 PLACES 4 PLACES
2 PLACES
5097
941
231
11
941
4 PLACES
BC 11
BC 4 PLACES
BB BB
09
4 PLACES
09 940
4 PLACES 4 PLACES
940 657
4 PLACES 2 PLACES
657 5096
2 PLACES
5072 941
941 231
11 941
231 4 PLACES
11 941
4 PLACES 11
4 PLACES
11
4 PLACES
5
R9
Insert assembly consisted of tubes BD,BC and BB 4 -1/2 " into base
assembly (BA) and secure it with worm clamp (413).We recommend
that you use workhorses or two chairs to place this assembly in a horizontal
position .You may or may not attach the stainless radial rods (32) to the
base assembly (BA) at this time as mentioned in Section #2 of this
manual.
BD R8TUBE BD 1” x 36” 1
7/8” insert (2.5 x 91 cm) BB
BA
BC BC
BA
8”
INSERT
BB BB
6
R9
FIGURE H
#5 - ASSEMBLE METAL
CLAMPS ON TO RADIATOR
As the antenna radiator sits on workhorses or pair of chairs place the
aluminum stub clamps (99) on radiator according the Fig. "H". Make
sure the clamps are aligned as shown. Leave the hardware on clamps
(64, 87) slightly loose to allow you insert the stub tubes later
.
99 205099 ALUMINUM 2
STUB CLAMP
64
99
15-3/8”
87
64 (39.1cm)
99
87
LOWER BRACKET
SITS FLUSH ON
BASE ASSEMBLY
7
R9
#6 - ASSEMBLY OF 6 AND
10 METERS STUBS
Take the (SA) tube and slide it through the 4-hole insulator and secure
it in the bottom aluminum stub clamp as shown in Fig. "I". Make sure
that the slotted end of (SA) tube protrudes beyond the 4-hole insulator 105
and the opposite end of (SA) tube is mounted flush with the bottom
of the stub clamp (see callout at bottom of Fig I). In same fashion
slide the tube (SC) and secure it on other side of bottom aluminum
stub clamp. Align the bottom stub clamp with plastic insulators and 10” (25.4 cm)
secure it tight. Slide the 6" rod (SB) into tube (SA) and secure with EXPOSED
worm clamp (407). Use 6 Meter tuning chart to adjust the stub (SB)
for selected portion of the band. Place the protective plastic cap on
top of (SB) tuning rod to complete the 6 Meter stub.
407
Take another 6" rod (SB) and slide it 3" into tube (SC) and secure SE
with worm clamp (407) as shown in callout of Fig. "I". Slide the tube
105
(SD) through 3-hole plastic insulator and assemble with worm clamp SD 407
(407) over other end of rod (SB). Insert rod ( SE) into tube (SD) as
shown ,and complete the 10 Meter stub by placing the protective
plastic cap on top.
3” (7.6 cm)
INSERT
SEE 6 METER
TUNE CHART SB
KEY P/N DISPLAY DESC SIZE QTY
FIGURE I
8
R9
FIGURE J1 FIGURE J2
1 05 1 05
SB
SB
4 07 4 07
SH SG
3” (7 .6 cm )
3” (7 .6 cm ) IN S E R T
IN S E R T
3” (7 .6 cm )
3” (7 .6 cm ) IN S E R T
IN S E R T
SB SB
SF
SF SF SF
4 07
4 07
9
R9
#8 - ASSEMBLE X-HAT ON
BD TUBE
FIGURE K
Install 2 X hat rods (XHR40) as shown in figure K, using aluminum
bracket, (26), aluminum half washers (28), and fasten with screw
(231) and lock nut (87).
26 190026 Aluminum 2
Bracket
28 190028 Aluminum 2
Half Washer
26 87
87
26 XHR40
28 231
28
XHR40
231
BD
10
R9
Assemble traps (BT1) and (BT2) as shown in callout of Fig."L". Slide BT2
this assembly into top tube (BD) of main radiator assembly until it hits
the screws of X-hat assembly and secure it with worm clamp (411).
411
11
R9
S6
6-32 x 3/8 (8 places including 2 already mounted)
Loosen the pre-installed screws and insert the
rest of the screws and nuts loosely. Insert the
spokes and tighten all eight screws. Install spoke
caps on the tips of the Rods.
20-R9-CA
80 meter spokes
40 meter spokes
12
R9
80 meter spokes
40 meter spokes
411 Place the aluminum clamp around the trap tube to make the
electrical connection. Secure it with the 8-32 x 1 bolt and nut.
414 It should be right next to the rain cap on the trap but do not allow
80 and 40 meters are tuned using the tapped coil
it to push the cap down where water can collect in it.
sections on the upper loading coil. Use a phillips Slide the fiberglass tube with the hose clamp over the trap tube
head screwdriver to move the tap up or down the and secure it with the hose clamp. Connect the wire jumper from
loading coil. The lowest setting on the coil will be the loading coil to the electrical clamp using an additional nut.
maximum inductance and also the lowest operating
frequency.
13
R9
726
119
4 PLACES
KEY P/N DISPLAY DESC SIZE QTY
118 118
4 PLACES 4 PLACES
726 195726 “V” Bracket 4
726 326
405
119 010119 SS SPLIT LOCK 5/16" 8
WASHER
#12 - FEEDLINE
The R9 is designed for use with 50 Ohm coaxial cable terminated with a
PL-259 connector. The shortest length of cable will have the least loss.
A connector boot is included for use with your new antenna (figure O).
Slide the boot over the cable before attaching your PL-259. Coat only the
outside connector threads and shell with silicone grease. Do not coat the
center pin or receptacle. After the PL-259 is firmly screwed onto the SILICONE
antenna connector, slide the vinyl boot over the connector and against the (116)
connector bracket for a good weather-tight connection. After the antenna
SILICONE GREASE
is on the mast, tape the feedline to the mast. If you plan to install the
antenna in a salty or corrosive environment, you may want to consider DO NOT COAT
cushcraft
CENTER PIN
coating it with a clear marine varnish or equivalent after it is assembled. WITH SILICONE !
115
BOOT
14
The R9 has a high wind load at the top of the antenna.
Guying is highly recommended. A guy kit will stabilize
R9 SPECIFICATIONS
the antenna in severe wind conditions. Optional guying Frequency, meters 6,10,12,15,17,20,30,40,80
kit model number R8-GK is available. Flexing of the VSWR 2:1 bandwidth, KHz 80m (35)
40m (150)
antenna in strong winds can stress the elements and
30m (>50)
cause them to become loose. 20m (>350)
17m (>100)
15m (>450)
12m (>100)
10m (>1500)
6m (>1500)
VSWR at resonance (typical) 1.3:1
Power Rating, Watts CW 1500(PEP)w/o speech processing
750W (CW)
500(FM,PSK)
Vertical Radiation angle, deg. 16
Horizontal rad, deg. 360
Height, ft 31.5 max.
Wind survival 80 mph ( guyed )
Weight, lb. 25
Wind Surface Area 4 sqft
Max Mast size 2”
The Electrical Specifications for all Cushcraft Amateur Antennas are derived from numerical
analysis and measured data taken on our test range. Performance may vary due to the random
variables associated with a specific application or installation.
Cushcraft
Amateur Radio Antennas
SPECIFICATIONS SUBJECT TO CHANGE WITHOUT NOTICE