D 10 - Operating Instructions - Ed. 1104

Westfalia Separator
Mechanical Separation Mineraloil Systems GmbH

Division
Operating instructions
No.: 8555-9001-000
Edition: 1104
Name: Control unit for separators with self-cleaning bowl
Type: D10
Westfalia Separator
2 Mineraloil Systems GmbH
Contents subject to changes!
The authors will always welcome comments and suggestions for improving this
documentation. Such comments and suggestions can be addressed to
GEA Westfalia Separator Mineraloil Systems GmbH
Werner-Habig-Str. 1
D-59302 Oelde
© GEA Westfalia Separator
8555-9001-000/1104
Westfalia Separator
Mineraloil Systems GmbH 3
Westfalia Separator
Mineraloil Systems GmbH
Geschäftsbereich
Mechanische Trenntechnik
Typ
............................................................................................
Type
Prüf-Nr.
............................................................................................
Control No.
Bemessungsspannung
......... V, 3/AC ................. Hz
Rated voltage
Steuerspannung
.............. VAC ................. Hz ............... VDC
Control voltage
Volllaststrom
................... A
Full-load current
Bemessungsstrom
(größter Motor/Verbraucher)
................... A
Rated current
(largest motor/consumer)
Kurzschlussausschaltvermögen Icn
................. kA
Short-circuit breaking capacity
Schaltplan-Nr.
.........................................................................
Wiring diagram No.
Programm-Nr.
.........................................................................
Program No.
Teil-Nr.
.........................................................................
Part No.
A company of mg technologies group
Installations- und Schutzmaßnahmen sind nach den Bestimmungen des VDE bzw.
des zuständigen EVU auszuführen.
Installation and protective measures are to be taken in accordance with national and
local electric rules and regulations.
This form has to be filled in by the operator.

Please copy the data shown on the nameplate.
8555-9001-000/1104
Westfalia Separator
For Your Safety
• Warning indicating a danger to parts of the unit. Strictly adhere to

instructions marked with this symbol.
This avoids damage to or destruction of the separator or other units.
• Take special care when carrying out operations marked with this
symbol -
otherwise there is danger to life and limb.
• Observe accident prevention regulations.

The local safety and accident prevention regulations apply uncondi-
tionally to the operation of the separator.
• When operating electrical equipment,

certain parts carry dangerously high voltage. Protective measures
must be taken in line with national and local regulations when working
on electrical parts.
Non-compliance with the protective measures can result in serious in-
jury or damage.
Only suitably qualified specialists are allowed to work on electrical
equipment.
• Comply with the instruction manual.

Follow the instructions given in this manual and the separator manual.
• Operate the separator only in accordance with agreed process

and operating parameters.
• Maintain the separator as specified in the separator instruction

manual.
• Carry out safety checks on the separator

as described in chapter “Safety” in the separator instruction manual.
8555-9001-000/1104
Westfalia Separator
• Liability for the function of the unit passes to the owner.

Liability for the function of the unit unconditionally passes to the owner
or operator, irrespective of existing warranty or guarantee periods in
so far as the unit is improperly maintained or serviced by persons
other than Westfalia Separator service personnel or if the machine is
not used in accordance with the intended use.
Westfalia Separator shall not be liable for damage which occurs as a
result of non-compliance with the above. Warranty and liability condi-
tions in the Conditions of Sale and Delivery of Westfalia Separator are
not extended by the above.
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Note
Notes
Notizen
Anotaciones
Notizen
Notes
Note
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1 Safety 9
1.1 Foreword................................................................................................ 10
1.2 Intended use .......................................................................................... 10
1.3 Unallowed use ....................................................................................... 11
1.4 Electric wiring......................................................................................... 11
1.5 Explosion protection .............................................................................. 12
1.6 Operation ............................................................................................... 13
1.7 Maintenance and repair ......................................................................... 14
1.7.1 Requirements concerning the service personnel and spare parts ........ 15
1.7.2 Shutting down and "Emergency Off" ..................................................... 15
1.7.3 Storage .................................................................................................. 16
1.7.4 Care instructions.................................................................................... 16
2 Unit description 17
2.1 Function ................................................................................................. 18

2.2 Features................................................................................................. 19
2.3 Areas of application ............................................................................... 19
2.4 Functional diagram ................................................................................ 20
2.5 Technical data ....................................................................................... 21
2.5.1 Control unit D10..................................................................................... 21
2.5.2 Control cabinet....................................................................................... 23
2.5.3 Parts numbers ....................................................................................... 23
2.5.4 Digital inputs/outputs ............................................................................. 24
2.5.5 Analogue inputs/outputs (4 - 20 mA) ..................................................... 25
2.5.6 Special versions..................................................................................... 25
2.6 Design.................................................................................................... 26
2.6.1 Front view .............................................................................................. 26
2.6.2 Internal view........................................................................................... 27
3 Operation 29
3.1 Getting to know the controls .................................................................. 30

3.1.1 Function keys......................................................................................... 31
3.1.2 System keys .......................................................................................... 33
3.1.3 Soft keys F1-F4 ..................................................................................... 33
3.1.4 Parameter input ..................................................................................... 34
3.2 Switching on the control unit.................................................................. 35
3.3 Password protection .............................................................................. 36
3.4 Menu overview....................................................................................... 37
3.4.1 First level................................................................................................ 37
3.4.2 Second level .......................................................................................... 38
3.4.3 Third level .............................................................................................. 42
3.5 Program flowchart.................................................................................. 44
3.6 User settings.......................................................................................... 45
3.6.1 Display of program data/Main menu (Home)......................................... 45
3.6.2 Setting the user timers........................................................................... 52
3.6.3 Setting the analogue inputs ................................................................... 54
3.6.4 Display of analogue outputs .................................................................. 61
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3.6.5 Setting the counters............................................................................... 62

3.6.6 Adjustment of PID controller .................................................................. 67
3.6.7 Display of separator data / service addresses....................................... 71
3.6.8 Display of counters for operating and alarm messages ........................ 73
3.7 Service adjustments .............................................................................. 76
3.7.1 Display of digital inputs .......................................................................... 77
3.7.2 Display of digital outputs........................................................................ 78
3.7.3 Setting the time of maintenance interval ............................................... 80
3.7.4 Entry of specific separator data ............................................................. 81
3.8 Timer and separator adjustments.......................................................... 84
3.8.1 Basic separator settings ........................................................................ 84
3.8.2 Setting the timers................................................................................... 92
3.9 D10 system menu.................................................................................. 93
3.9.1 Setting of date / time.............................................................................. 93
3.9.2 Display of the fault message buffer ....................................................... 94
3.9.3 Language selection................................................................................ 95
3.9.4 Contrast adjustment............................................................................... 96
3.10 Program settings.................................................................................... 97
3.10.1 Setting the separation time .................................................................... 97
3.10.2 Calculation of separating time ............................................................... 98
3.11 Changing the Micro Memory Card (MMC)............................................. 99
3.12 Memory reset.......................................................................................100
3.12.1 Connecting the jumper.........................................................................100
3.12.2 CPU reset ............................................................................................101
3.13 Basic setting of evaluation relays RM3 + RM4....................................102
3.13.1 Evaluation relay RM3...........................................................................102
4 Maintenance 105
4.1 Avoiding accidents...............................................................................106

4.2 Requirements concerning the service personnel and spare parts ......106
4.3 Removing faults ...................................................................................106
5 Installation and connection 107
5.1 Installation of control system ...............................................................108

5.2 Connecting the control system ............................................................109
5.3 Centralised control via floating contacts ..............................................110
5.4 Terminal diagrams ...............................................................................111
5.4.1 Terminal box on separator...................................................................111
5.4.2 Analogue inputs ...................................................................................112
5.4.3 Floating contacts..................................................................................112
5.4.4 Digital inputs (terminal strip 1X2 in control cabinet) ............................113
5.4.5 Digital outputs ......................................................................................114
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1 Safety
1.1 Foreword................................................................................................ 10
1.2 Intended use .......................................................................................... 10
1.3 Unallowed use ....................................................................................... 11
1.4 Electric wiring......................................................................................... 11
1.5 Explosion protection .............................................................................. 12
1.6 Operation ............................................................................................... 13
1.7 Maintenance and repair ......................................................................... 14
1.7.1 Requirements concerning the service personnel and spare parts ........ 15
1.7.2 Shutting down and "Emergency Off" ..................................................... 15
1.7.3 Storage .................................................................................................. 16
1.7.4 Care instructions.................................................................................... 16
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1.1 Foreword
The instruction manual is primarily intended for persons entrusted with the task
of operating and maintaining the control system. To assure safe operation it is
therefore imperative that the manual is handed over to these persons.
In the event of any queries please state the model designation and the serial
number (see nameplate inside the control cabinet).
When ordering spare parts, please also state the circuit diagram number speci-
fied which would be helpful for a rapid and correct processing of your order.
1.2 Intended use

The type D10 control system serves for automatic ejection control and
operations monitoring of mineral oil separators of the series
• OSA
• OSB
• OSC
• OSD
The electronic control unit carries out total bowl ejections with or without dis-
placement of the centrifuging liquid from the bowl in adjustable periodic time in-
tervals.
With OSD and OSC separators, the following ejections can be selected:
• Partial ejections
• Total ejections
• Pre-selected partial ejections followed by total ejection
With regard to clearing capacity and ejection losses of the separator, the time-
dependent program cycle demands that the sludge content which can be centri-
fuged from the material is not subject to large variations.
The separators equipped with the UNITROL system have two additional moni-
toring functions:
• Water content monitoring system - WMS
• Sludge monitoring system - SMS
The separators of the new D generation allow single-stage WMS/SMS operation
when equipped accordingly.
For detailed information regarding the special functions, please refer to the cor-
responding chapters in this instruction manual.
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1.3 Unallowed use

Any operation deviating from the intended use shall be considered as unallowed
use.
Unallowed use can not only endanger efficient operation of the control system,
but may also cause damage to the D10 control unit, the centrifuge and other
components. Even danger to life and limb of the user or of other persons cannot
be excluded.
If you wish to deviate from the agreed operation, such other operation has to be
authorised by Westfalia Separator.
1.4 Electric wiring
• Adhere to local regulations for all

matters concerning electrical sys-
tems and equipment.
• In particular, the installation instruc-
tions by Westfalia Separator shall be
observed.
• The frequency and voltage of the
power supply have to match the unit
specification.
Fig. 1
• Set up equipotential bonding.

• Adhere to legal regulations, e.g. within the EU:
– Low-voltage regulation 73/23/EEC,
– Electromagnetic compatibility 89/336/EEC,
– Regulations by the classification societies.
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1.5 Explosion protection

• The local regulations in force for potentially explosive areas shall absolutely
be observed.
The potentially explosive area is an area where an explosive atmosphere is
present or can be expected in such quantities that special measures are re-
quired for design, construction and operation of centrifuges and control sys-
tems.
• Operating the centrifuges/control systems in areas of "zone 0", i.e. in areas

where a hazardous explosive atmosphere is present permanently or for a
long time is not allowed.
• Only such centrifuges/control systems may be used which are equipped for
operation in potentially explosive areas.
• Centrifuges installed in potentially explosive rooms may be operated from a
control panel provided near the centrifuge. The control system in this case is
installed outside of the potentially explosive room.
• In potentially explosive rooms, only devices with an intended use in potentially
explosive atmospheres may be operated.
• All electric equipment belonging to the centrifuge/system such as motor con-
trol units, valve control units, electric heaters, heater control units and electri-
cally controlled valves shall be provided in the corresponding protective sys-
tem and, if provided in the usual protective system, shall be accommodated in
a room which is not potentially explosive.
• Monitoring devices on the centrifuge such as pressure and flow control de-
vices and temperature switches shall be connected to intrinsically safe EEx(i)
circuits.
• Take protective measures according to the measures for primary explosion
protection in the near vicinity of the centrifuge/control system (ventilation etc.).
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1.6 Operation
• Adhere to the instructions stated in

chapter “Operation”.
• Observe the nameplate.
Check if the rated and control volt-
ages match the connection data of
the control system.
Fig. 2
If unusual noises or vibrations occur

on the centrifuge:
• Shut down centrifuge immediately
by "Emergency Off".
• Never initiate a bowl ejection!
• Evacuate the room.
• Get back into the room only after the
centrifuge has come to a standstill.
Fig. 3
• The bowl must not be used without

liquid feed for more than 15 minutes
as this may result in an inadmissible
heating of the bowl material.
In energy-related plants:
• Activate cooling water program (see
chapter 3.8.1 "Basic separator set-
tings").
Fig. 4
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1.7 Maintenance and repair

Maintenance of the control system in good time and replacement of worn or
damages system components is a must for reliable operation.
Maintenance and repair work may only be carried out by the operator to the ex-
tent described in the present manual.
Maintenance and repair work not described in the present manual may
only be carried out by the manufacturer or by the "Central repair work-
shops" authorised by him.
We recommend having the control system checked regularly by our specialists.
These checks help maintain the operational reliability and avoid unexpected op-
erational standstills.
Prior to performing any maintenance

and repair operations:
• Disconnect all electrical systems
and equipment parts from the power
supply by actuating the main switch.
• Secure the unit against accidental
reconnection to power using locking
devices.
Fig. 5
Start maintenance and repair work only after the centrifuge has come to a
complete standstill!
Please refer to the separator instruction manual for how to check if the separa-
tor has come to a standstill.
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1.7.1 Requirements concerning the service personnel and spare parts
• Use genuine spare parts by Westfalia Sepa-

rator only.
The use non-genuine parts results in:
– safety risks,
– reduced service life and availability,
– increased service needs.
If a safety risk results, the persons not comply-
ing with this information might be subject to
Fig. 6 prosecution under criminal law. Westfalia Sepa-
rator shall not assume any liability or give any
warranty in such cases.
• Make sure that only properly qualified personnel is entrusted with maintaining
the unit. This is the case with the service personnel of Westfalia Separator or
personnel trained by Westfalia Separator.
An inadequately maintained/installed machine holds a high safety risk for the
operating personnel.
1.7.2 Shutting down and "Emergency Off"

Depending on its version, the control cabinet is equipped either with an Emer-
gency Off button or with a main switch with Emergency Off function which al-
lows shutting down all drives in case of danger or of abnormal separator opera-
tion.
Together with external and internal Emergency Off switches, the separator is
shut down in a controlled way with two total ejections.
When actuating the main switch with Emergency Off function, the complete con-
trol system is disconnected from the power supply. There is no separator ejec-
tion.
Note:
If the unit is equipped correspondingly, the shut-down process can be acceler-
ated by a pneumatic brake and a safety water function.
• When shutting down the unit, ob-

serve the chapter "Operation".
Fig. 7
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1.7.3 Storage
• The control system and the accessories (e.g. spare parts, tools)
must be stored in a dry place free from dust, vibrations and frost.
• Protect against excessive heat!
Recommended storage temperature: + 2 to + 45 °C (35.6 – 113 °F)
• Outdoor storage is not allowed!
1.7.4 Care instructions
Do not clean the D10 control unit surface (display, keyboard) using aggressive
or acid-containing substances (pH-value 6-8, surfactant content < 5 %, free
from aromatic substances and ethanol).
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2 Unit description
2.1 Function ................................................................................................. 18

2.2 Features................................................................................................. 19
2.3 Areas of application ............................................................................... 19
2.4 Functional diagram ................................................................................ 20
2.5 Technical data ....................................................................................... 21
2.5.1 Control unit D10..................................................................................... 21
2.5.2 Control cabinet....................................................................................... 23
2.5.3 Parts numbers ....................................................................................... 23
2.5.4 Digital inputs/outputs ............................................................................. 24
2.5.5 Analogue inputs/outputs (4 - 20 mA) ..................................................... 25
2.5.6 Special versions..................................................................................... 25
2.6 Design.................................................................................................... 26
2.6.1 Front view .............................................................................................. 26
2.6.2 Internal view........................................................................................... 27
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2.1 Function
The illuminated 4-line LCD display provides information about the operating and
fault conditions of the separator and displays corresponding process data, de-
pending on programming.
In addition to the control cabinet and the D10 control unit, the control system in-
cludes all complete components which, following the installation of electrically
connected equipment items, are subject to the influence of the control system
either with a controlled or a monitoring function.
This includes:
• the product feed
• the water connection
• the control water connection
• with UNITROL additionally
– the circulation and water discharge valve
– the water sensor
– and/or the pressure control device for the bypass line in SMS function
Options to be ordered separately:
• PT100 sensor with a two-wire circuit for min./max. monitoring in the product
feed line
• Filling level switch for monitoring the water discharge
• Process-dependent control of an external feed pump
• Filling level switch for monitoring the sludge tank
• Min./max. level switch for controlling a sludge pump
• Signal horn for acoustic alarms
The standard control system is designed for single operation of separating or
clearing separators.
If required, series operation can be pre-selected with two-stage HFO operation.

This requires a corresponding pipework between the separators and the MPI in-
terfaces of at least two control systems must be wired according to chapter
5.4 "Terminal diagrams".
The D10 control unit is in a ready-for-installation condition, is fitted into the door
of the control cabinet and is programmed for the required control job.
Modifications to the program by the operator are not allowed.
The operator can use the keyboard to make the following settings:
• Machine-specific program preselection
• Timer values
• Counter values
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2.2 Features
The D10 control unit has the following features:
• Display for machine observation and operation
• Function keys with LED status indication
• Control voltage 24V
• High functional reliability
• Long service life
• User program on Micro Memory Card (MMC)
2.3 Areas of application

Application Description
Single - standard The separator is operated in single operation
as standard (-91-).
WMS The separator is operated with an activated
Water Content Monitoring System (-01-) (for
(Water Content Monitoring
more detailed information please refer to the
System)
separator instruction manual).
SMS-HFO The separator is operated with an activated
Sludge Monitoring System (-36-) (for more de-
(Sludge Monitoring System)
tailed information please refer to the separator
instruction manual).
SMS-LO The separator is operated with an activated
Sludge Monitoring System (-96-) (for more de-
(Sludge Monitoring System)
tailed information please refer to the separator
WMS series (-01-) The separator is operated as the first stage in
series operation with a separator with SMS.
Signal exchange is via the MPI interface.
SMS series (-36-) The separator is operated as the second stage
in series operation with a separator with WMS.
Signal exchange is via the MPI interface.
WMS/SMS -HFO single- In heavy oil treatment, the separator is oper-
stage ated with an activated Water Content Monitor-
ing System (-01-) and Sludge Monitoring Sys-
tem (-36-).
WMS/SMS -LO single- In heavy oil treatment, the separator is oper-
stage ated with an activated Water Content Monitor-
ing System (-01-) and Sludge Monitoring Sys-
tem (-96-).
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2.4 Functional diagram
Fig. 8
A Water
B Product discharge
C Product feed
1 Water pressure reducer

2 Feed valve, complete with solenoid valve for filling, displacement and
control water
3 Control system and motor control unit for separator
- Feed pump motor control unit
- Sludge pump motor control unit
4 Terminal box (mounted on separator)
5 Water sensor
6 Circulation valve
7 Pressure control device for sludge monitoring
8 Water discharge valve
9 Pneumatic 3/2-way valve with manual adjustment and control air sole-
noid valve (installed in the separator product feed line)
10 PSL pressure control device for product discharge
11 PSH pressure control device for product discharge
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2.5 Technical data

2.5.1 Control unit D10
Technical data
Type designation 6ES7613 - 1SB00 - 0AC0
Dimensions (width x height x 215 x 165 x 88 mm
depth)
Installation / cut-out dimensions 202 x 152 mm (tolerance +1 mm )
Weight 1.35 kg
Display, LED background lighting LCD display, background-lighted LEDs, 4
lines with 20 characters each, character
height 5 mm
Keyboard 23-key membrane keyboard with 11 inte-
grated LEDs
Interfaces Standard MPI interface for programming
device and network, P bus for S7 extension
modules
Supply voltage DC 24 V, range DC 20.4; DC 28.8 V
Protected against polarity reversal yes
Power interruption > 20 ms
Current input (in) 2.4 A
Integrated main memory 48 kByte
External memory Plug-in Micro Memory Card (MMC)
Buffer Ensured by Micro Memory Card (MMC), no
battery required
Configuration software Step 7 from version 5.1; service pack 4
HMI software Integrated in Step 7
Inputs • 24 digital, DC 24 V
• 4 analogue, 4-20 mA / 0-10 V
• 1 PT 100
Outputs • 16 digital, 0.5 A each, total current 4 A
• 2 analogue, 4-20 mA
Safety standard DIN EN 61131-2/IEC 61131-2
Enclosure • Unit front: IP 65 according to IEC 60529,
NEMA 4X
• Unit housing: IP 20 according to IEC
60529
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Technical data
Electromagnetic compatibility A according to EN 55011
Climatic conditions • Tested according to IEC 60068-2-1, IEC

60068-2.2
• Operation: 0 - 55 °C when installed verti-
cally
• Storage: -20 °C to +70 °C
• Humidity: 5 - 95 % at 25 °C
Mechanical ambient conditions • Vibration operation: Tested according to
IEC 60068-2-6, IEC 60068-2.6
• Vibration storage/transport: 10 to 58 Hz,
amplitude 0.075, 5 to 9 Hz
• Shock operation: Half-sine: 150 m/s2 (15
g), 11 ms, 18 shocks
• Shock storage/transport: 250 m/s2 (25 g),
6 ms, 1000 shocks
Fire resistance • Plug connectors FV2 acc. to IEC 60707
• Basic connector FV0 acc. to IEC 60707
Approvals • CE (EC directive EMC 89/336/EEC)
• UL (Underwriters Laboratories UL 508)
• CSA (Canadian Standard Association
C22.2 No.142)
Type tests / classification societies • GL (Germanischer Lloyd)
• LRS (Lloyds Register of Shipping)
• DNV (Det Norske Veritas)
• BV (Bureau Veritas)
• ABS (American Bureau of Shipping)
• RINA (Registro Italiano Navale)
• NK (Nippon Kaigi Kyokai)
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2.5.2 Control cabinet

Technical data
Mains voltage 115/230 VAC (± 10 %), selectable
Frequency 50 to 60 Hz
Power consumption (max.) 100 VA
Control voltage 24 VDC
Supply line fuse 16 A (slow-blow)
Ambient temperature 0 to 55 °C
Housing Painted steel sheet, RAL 7032
Special version: stainless steel
Enclosure IP 55 (when installed properly in accor-
dance with the instructions stated in chap-
ter 5 “Installation and connection”)
Dimensions (width x height x 380 x 600 x 350 mm
depth)
Cable entry From below through the cable glands
Electrical design in accordance with EN 60204-1 (optional core identification)
Ambient conditions 3C2 in accordance with EN 60721-3-3
2.5.3 Parts numbers

Name Number
Control unit C7-613 0005-4050-410
Installation frame 0005-4278-040
Micro Memory Card (MMC) 0005-3668-040
Connector set 0005-4050-420
Service pack 0005-4050-420
Instruction manual 8555-9000-000
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2.5.4 Digital inputs/outputs

Name Connection Function
Inputs DI 0.0 Separator in operation
DI 0.1 Separator fault
DI 0.2 PSL product discharge
DI 0.3 PSH product discharge
DI 0.4 FSH water discharge
DI 0.5 WMS-UNITROL
DI 0.6 SMS-UNITROL
DI 0.7 LSHH sludge tank
DI 1.0 Feed pump "operation"
DI 1.1 Feed pump "fault"
DI 1.2 Sludge pump "operation"
DI 1.3 Sludge pump "fault"
DI 1.4 LSH sludge tank for pump start
DI 1.5 LSL sludge tank for pump stop
DI 1.6 Vibration level 1
DI 1.7 Vibration level 2
DI 2.0 - DI 2.5 Spare for options
DI 2.6 Limit switch steam valve
DI 2.7 Emergency stop
Outputs DO 0.0 Product valve
DO 0.1 Water valve
DO 0.2 Control water valve
DO 0.3 Steam valve / heater interlock (option)
DO 0.4 Circulation valve "UNITROL"
DO 0.5 Water discharge valve "UNITROL"
DO 0.6 Lamp test (option)
DO 0.7 Common alarm
DO 1.0 Separator "OFF"
DO 1.1 Feed pump "OFF"
DO 1.2 Sludge pump "OFF"
DO 1.3 TSL (Option)
DO 1.4 TSH (Option)
DO 1.5 Brake (option)
DO 1.6 PID open (option)
DO 1.7 PID close (option)
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2.5.5 Analogue inputs/outputs (4 - 20 mA)

Name Connection Function
Inputs AI 01 Motor current and ejection monitor-
ing
AI 02 Bowl speed (option)
AI 03 Min./max. product temperature
AI 04 Product temperature PID controller
PT 100 PT-100 product temperature
Outputs A00-I Motor current
A01-I Temperature
2.5.6 Special versions

Special versions deviating from the versions described in this manual can be
supplied:
• The housing can have other dimensions.
• The housing can be made of stainless steel.
• Parts of the control system can be integrated in a compact control cabinet
(e.g. with separator motor control unit etc.) or in a central control unit.
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2.6 Design
The design may vary, depending on the scope of supply.
The control system is assembled (ready for use), wired (ready for connection)
and complies with the regulations stated in EN 60204.
2.6.1 Front view
5 4
Fig. 9
1 Lock (lockable)
2 Control unit D10
3 OFF/ON pushbutton for separator
4 OFF/ON pushbutton for feed pump
5 MANUAL/0/AUTOMATIC selector switch for sludge pump
6 Main switch
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2.6.2 Internal view

11
10
Fig. 10
1 1X1 terminal strip (terminal 1 – 24)

2 Main switch
3 1X2 terminal strip (terminal 65 -92)
4 Thermistor-type motor protection
5 Contactor relay
6 Motor circuit-breaker
7 Automatic circuit breaker
9 Current transformer
10 Control transformer for heater and ventilation (option)
11 Control voltage transformer
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12
13
14
15
16
17
18
19
20
Fig. 11
12 Power supply for PLC and valves

13 Control unit D10
14 Buffer amplifier for analogue output (option)
15 Coupling relay
16 WMS relay
17 Terminal strip 1X3
18 Control pushbuttons
19 Sludge pump selector switch
20 Terminal strip 1X2
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3 Operation
3.1 Getting to know the controls .................................................................. 30

3.1.1 Function keys......................................................................................... 31
3.1.2 System keys .......................................................................................... 33
3.1.3 Soft keys F1-F4 ..................................................................................... 33
3.1.4 Parameter input ..................................................................................... 34
3.2 Switching on the control unit.................................................................. 35
3.3 Password protection .............................................................................. 36
3.4 Menu overview....................................................................................... 37
3.4.1 First level................................................................................................ 37
3.4.2 Second level .......................................................................................... 38
3.4.3 Third level .............................................................................................. 42
3.5 Program flowchart.................................................................................. 44
3.6 User settings.......................................................................................... 45
3.6.1 Display of program data/Main menu (Home)......................................... 45
3.6.2 Setting the user timers........................................................................... 52
3.6.3 Setting the analogue inputs ................................................................... 54
3.6.4 Display of analogue outputs .................................................................. 61
3.6.5 Setting the counters............................................................................... 62
3.6.6 Adjustment of PID controller .................................................................. 67
3.6.7 Display of separator data / service addresses....................................... 71
3.6.8 Display of counters for operating and alarm messages ........................ 73
3.7 Service adjustments .............................................................................. 76
3.7.1 Display of digital inputs .......................................................................... 77
3.7.2 Display of digital outputs........................................................................ 78
3.7.3 Setting the time of maintenance interval ............................................... 80
3.7.4 Entry of specific separator data ............................................................. 81
3.8 Timer and separator adjustments.......................................................... 84
3.8.1 Basic separator settings ........................................................................ 84
3.8.2 Setting the timers................................................................................... 92
3.9 D10 system menu.................................................................................. 93
3.9.1 Setting of date / time.............................................................................. 93
3.9.2 Display of the fault message buffer ....................................................... 94
3.9.3 Language selection................................................................................ 95
3.9.4 Contrast adjustment............................................................................... 96
3.10 Program settings.................................................................................... 97
3.10.1 Setting the separation time .................................................................... 97
3.10.2 Calculation of separating time ............................................................... 98
3.11 Changing the Micro Memory Card (MMC)............................................. 99
3.12 Memory reset.......................................................................................100
3.12.1 Connecting the jumper.........................................................................100
3.12.2 CPU reset ............................................................................................101
3.13 Basic setting of evaluation relays RM3 + RM4....................................102
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3.1 Getting to know the controls
6 1 2
5 4 3
Fig. 12
The D10 control unit is integrated into the control cabinet door. The operating in-
terface consists of:
1 Softkeys F1-F4 (depending on the current display)
2 Display (text display)
3 System keys
4 Function keys (when the Edit key has been pressed, numerical values
can be entered.)
5 Status and fault indicator
6 Operating mode selector (start/stop of CPU)
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3.1.1 Function keys

The function keys have a global function: The actions which can be triggered
are independent of the text on the display. They each incorporate an LED which
provides information on the state of the respective function.
•
Key Key designation Description
Separation program "OFF" In separating mode, this key closes the feed valve and ejects
the bowl content.
With OSC/OSD separators, there are two automatic total ejec-
tions.
The LED lights up when the ejections are carried out.
Separation program "ON" This key starts the separation program.
When the ejection program is complete, the feed valve is
opened.
When falling below the min. separating temperature or if the
"LSHH sludge tank" level switch sends a signal, a program start
is not possible.
The LED goes on when the ejection and/or separation program
is activated.
Lamp test This key starts a function test of the LEDs integrated in the keys
and of any possible external indicator lights.
The LEDs of status and fault displays are not tested.
Series operation With series operation of HFO separators, two D10 control sys-
tems can be pre-selected for this type of processing within the
MPI network. To activate series operation, actuate the
"SERIES" key on both D10 control units.
The LED goes on when series operation is activated.
Home Direct jump to main menu (see chapter 3.6.1 "Display of pro-
gram data/Main menu (Home)")
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Fault message screen This key calls up the screen displaying an overview of the cur-
rent fault messages or the fault message buffer.
When a fault occurs, a list of measures for removing the fault
appears after acknowledging the fault with the Enter key.
If the LED flashes, information for removing the current fault is
available after pressing F1.
The LED flashes as long as an unacknowledged fault message
is queued.
PID controller If the system is equipped accordingly, the product feed and
temperature control can be activated when the "PID controller"
key is pressed.
The LED lights up when the control system is in automatic
mode.
For testing operation using manual adjustments, first deactivate
the control system at the PID controller" key. In the correspond-
ing screen menu (see chapter 3.6.6 "Adjustment of PID control-
ler"), close the motor valve using the softkeys F2/F3.
Feed pump status This key has no function. The LED in this key indicates the cur-
rent feed pump status.
• Continuous light: Operation
• Slowly flashing: Fault by motor protection
• Fast flashing: Slowing-down phase
Sludge pump status This key has no function. The LED in this key indicates the cur-
rent sludge pump status.
Separator status This key has no function. The LED in this key indicates the cur-
rent separator status.
• Fast flashing: Start-up phase
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3.1.2 System keys

Cursor up/down/right/left These keys are used to select the menus.

If there are input fields in a menu, these keys are used to move
the cursor from one field to the other. The next menu is selected
after the last input field.
These keys are also used to navigate through the fault mes-
sages in the message buffer or on the message level.
Esc (cancel) This key is used to cancel field inputs provided that they have
not been confirmed using the Enter key.
If the ESC key is pressed in a menu, the program returns to the
preceding menu or to the message level.
No further return is possible on the message level.
Enter This key

• confirms and completes an entry;
• acknowledges an active fault message;
• provides the transition from the message to the image level.
Edit This key is used to edit parameters or timer/counter setpoints.

The LED goes on when the editing mode is activated.
3.1.3 Soft keys F1-F4

Soft keys The soft keys have a local function. The actions which can be
triggered depend on the pictures currently displayed and are
assigned to the pictures.
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3.1.4 Parameter input

Numerical input e.g. for passwords or setpoint changes is by means of the func-
tion keys.
Fig. 13
The corresponding value (1) can be seen on the right above the respective func-
tion keys.
Note:
If by mistake you failed to properly actuate the Edit key when entering parame-
ters, the function of the respective function key is active. You may now possibly
change current separator operation.
Actuating the wrong key one more time brings you back to the initial separator
function condition.
If entries are possible in a menu, this mode can be identified by the flashing cur-
sor in the display.
Editing values:
• Press Edit key, the LED in the Edit key lights up.
• Enter the new value and/or the password using the function keys.
• Complete your entry by pressing the Enter key.
8555-9001-000/1104
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3.2 Switching on the control unit

When you switch on the control unit,
the screen content shown on the left is
C7-613 Firmw.:V1.01 first displayed.
Bootl.:V1.01
> Startup <
Fig. 14
Any required data are read in from the

Micro Memory Card (MMC).
$ 002 transfer
> Downloading User-<

> Data <
Fig. 15
Then the unit starts up with the display

shown on the left. Start-up takes about
Westfalia Separator 3 minutes.
Mineraloil Systems • Press the Enter key.
please press •
>> ENTER <<
Fig. 16
The main menu is displayed. From this

main menu, the individual menus can
CUSTOMER be called up according to chapter 3.4
| ADJUSTM. "Menu overview".
| | SERVICE
| | | D10
Fig. 17
Note:
To avoid long start-up times, the D10 control unit should be supplied with power
even if the separator is not used.
8555-9001-000/1104
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3.3 Password protection

Certain entries and functions are possible only after entering a password.
• Company-related basic settings
– Password level 1
• Service
• Read-out of CPU data
You will be requested to enter the required password in a window.
Note:
The password is available from Westfalia Separator upon request.
Proceed as follows when being

prompted to enter the password:
Password login: • Press the Edit key.
Level : 0 – The LED in the Edit key goes on.
Password: ...... • Enter the password using the func-
tion keys.
Fig. 18
• Press the Enter key. The password

is accepted.
Password login: – The program jumps to password
Level : 1 level 1.
Password:....... • Press the Enter key one more time.
– The program returns to the pre-
ceding menu.
• Press the arrow key and the first
Fig. 19 password-protected menu is called
up.
If no operation is performed within two minutes, the program automatically re-

turns to input level 0 (logout). The password has to be re-entered in order to use
the program again.
However, the menu which is called up at that time is not protected. This means
that unauthorised persons may carry out changes in this menu.
To protect the D10 control unit from unauthorised access, you should go back in
the menus until you reach the openly accessible menu section.
8555-9001-000/1104
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3.4 Menu overview

3.4.1 First level
CUSTOMER *1
DATE/TIME
| ADJUSTM. | ALARMS
| | SERVICE | | LANGUAGE
| | | D10 | | |CONTR.
*3
INPUTS
| OUTPUTS
| | MAINTEN
| | | Volume
SEP.
*2
| TIMER 1
| | TIMER 2
| | |
*1
PROG.
| TIMER
| | SETTINGS
| | | INFO
*1 No password required
*2 Password level 1
*3 Password level 2
Fig. 20
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3.4.2 Second level
CUSTOMER
| ADJUSTM.
| | SERVICE
| | | D10
*1
PROG. ALARM_C
| TIMER | SERVICE
| | SETTINGS | INFO
| | | INFO | |
ANALOG IN
| ANALOG OUT
| | COUNTER
| | | PID-CO
Setting of operator timers
Display of current
program setting (HOME)
Fig. 21
8555-9001-000/1104
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CUSTOMER
| ADJUSTM.
| | SERVICE
| | | D10
*2
SEP.
| TIMER 1 Not used!
| | TIMER 2
| | |
Timer list 2:
Setting of times for timers
Timer list 1:
Setting of times for timers
Separator settings
*2 Password level 1
Fig. 22
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CUSTOMER
| ADJUSTM.
| | SERVICE
| | | D10
*3
INPUTS
| OUTPUTS Entry of specific separator data
| | MAINTEN
| | | VOLUME
Setting the time of maintenance inter-

val
Display of digital outputs
Display of digital inputs
*3 Password level 2
Fig. 23
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CUSTOMER
| ADJUSTM.
| | SERVICE
| | | D10
*1
DATE/TIME
| ALARMS Contrast adjustment
| | LANGUAGE
| | |CONTR.
Language selection
Fault message history
Setting of time and date
Fig. 24
8555-9001-000/1104
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3.4.3 Third level
CUSTOMER
| ADJUSTM.
| | SERVICE
| | | D10
*1
PROG.
| TIMER
| | SETTINGS
| | | INFO
ALARM_C
| SERVICE Not used!
| INFO
| |
Not used!
Entry of separator serial number and

commissioning date and display of
control unit-specific data and
service addresses
Display of counters for operating and

alarm messages
Fig. 25
8555-9001-000/1104
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CUSTOMER
| ADJUSTM.
| | SERVICE
| | | D10
*1
PROG.
| TIMER
| | SETTINGS
| | | INFO
ANALOG IN
| ANALOG OUT Adjustment of PID controller
| | COUNTER
| | | PID-CO
Setting of counter for flushing, partial

ejection, SMS filling, sensor check and
0.5 % by volume of water
Display of analogue outputs for motor

current and temperature
Display of analogue inputs and entry

of limit values
Fig. 26
8555-9001-000/1104
Westfalia Separator
3.5 Program flowchart
Separator has been

switched on
*1
"Bypass operation" "Standby"

Separation process is interrupted by Separator is at operating speed, sepa-
previous ejection program ration process can be started with the
preselected operating mode and/or
selected separator.
*1, *2
“Separate status”
Separation is started. The individual
program steps are processed with the
times set, depending on the selected
operating mode.
*1 or through external signal

*2 or through fault
Fig. 27
8555-9001-000/1104
Westfalia Separator
3.6 User settings

3.6.1 Display of program data/Main menu (Home)
When you switch on the D10 control
CUSTOMER unit, the main overview shown on the
left first appears after acknowledging
| ADJUSTM. with the Enter key and starting up.
| | SERVICE To call up the user settings, carry out
| | | D10 the following steps:
• Call up the "User adjustments"
menu using the F1 key.
Fig. 28
The "User adjustments" overview is

displayed.
PROG.
• Call up the "Program data" menu
| TIMER using the F1 key.
| | SETTINGS
| | | INFO
Fig. 29
The main menu is displayed.

Sequence: Operation • The main menu can be called up di-
rectly from any other menu using the
Step: Feed open Home key.
Product-Temp.: 93°C • Further program settings can be
Separat.Time 7200sec called up from the main menu, using
the down arrow key.
Fig. 30
The descriptions of the individual pro-

gram settings are provided on the fol-
Sep Type: OSD-60
lowing pages.
Motor curr.: 40.5 A
Start time: 0 sec
Mode: Single
Fig. 31
8555-9001-000/1104
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Status-CS/SMS Sensor
Step: Circulation
SMS-Sensor: LOW
CS-Sensor: OEL
Fig. 32
Status: Feed pump

Operation
Status: Sludge pump
OFF
Fig. 33
Status: Separator
Operation
Status: Heater rel.
ON:
Fig. 34
8555-9001-000/1104
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Sequence: Operation
Step: Feed open
Product temp.: 93°C
Separ. time 7200sec
Fig. 35
1st menu line

The current program cycle status is displayed.
Display Meaning
OFF Separator has not been switched on.
Separator is in the start-up phase; starting a
Start-up
process is not possible.
Standby: The separator is at operating speed,
Standby
the separating process can be started.
The separator is in the process, the product feed
Separation
is open or the ejection program is running.
The motor contactor has responded, the separa-
PTC alarm tor has been disconnected from the mains power
supply and the feed valve has been closed.
8555-9001-000/1104
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2nd menu line

Depending on the selected operating mode and/or selected separator, the cur-
rent program cycle ("step") is shown in the display.
The display texts following each other can be shown as described below (see
also separate documentation "Timer and parameter lists").
Display Meaning
Circulation operation: The feed valve is in recir-
culation mode. The separator is in the start-up or
Circulation operation
fault mode and/or the process has not been initi-
ated.
Waiting The separation process has been initiated.
The bowl content is displaced without losses
Displacement through the opening of the displacement water
valve.
Waiting after displace- After displacement, there is a waiting time of
ment 5 seconds.
The sludge space of the bowl is emptied by ac-
Total ejection
tuating the control water valve.
The speed drop occurring during ejection is
Waiting for speed
compensated.
The filling process builds up the necessary water
Filling seal in the VARIZONE and UNITROL separators
in the -96- mode.
After the filling process, there is a waiting time of
Waiting after filling
5 seconds.
Feed open The separation process is activated.
Sensor test The individual sensors are checked.
3rd menu line

Display Meaning
The current product feed temperature is dis-
Product temperature
played in degrees centigrade.
4th menu line

Display Meaning
The separating time count-down is displayed in
Separating time seconds. When "0" is displayed, the ejection
program is started automatically.
8555-9001-000/1104
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• Further program settings can be

called up from the main menu, using
Sep Type: OSD-60 the down arrow key.
Motor curr.: 40.5 A
Start time: 0 sec
Mode: Single -01
Fig. 36
1st menu line

The separator type currently selected (OSA-X, OSB-X, OSC-X, OSD-X) is dis-
played. The separator type is set at the factory.
2nd menu line
The current separator current is displayed. The current values are different in
the start-up, ejection and operating cycles.
3rd menu line
During the separator start-up phase, the start time count-down is displayed in
seconds. When "0 sec" is displayed, the separator is ready for operation. Pre-
setting is carried out on timer 10.
4th menu line
Display of pre-selected separator operating function (mode). The separator op-
erating mode is set at the factory. The following displays are possible:
The separator is operated in single operation
Single - standard
as standard (-91-).
WMS The separator is operated with an activated

Water Content Monitoring System (-01-) (for
(Water Content Monitoring more detailed information please refer to the
System) separator instruction manual).
The separator is operated with an activated
SMS-HFO Sludge Monitoring System (-36-) (for more de-
(Sludge Monitoring System) tailed information please refer to the separator
The separator is operated with an activated
SMS-LO Sludge Monitoring System (-96-) (for more de-
(Sludge Monitoring System) tailed information please refer to the separator
8555-9001-000/1104
Westfalia Separator
The separator is operated as the first stage in se-
WMS series (-01-) ries operation with another separator. Signal ex-
change is via the MPI interface.
The separator is operated as the second stage in
SMS series (-36-) series operation with another separator. Signal
exchange is via the MPI interface.
In heavy oil treatment, the separator is operated
WMS/SMS -HFO single- with an activated Water Content Monitoring Sys-
stage tem (-01-) and Sludge Monitoring System
(-36-).
In heavy oil treatment, the separator is operated
WMS/SMS -LO single- with an activated Water Content Monitoring Sys-
stage tem (-01-) and Sludge Monitoring System
(-96-).
STATUS-CS/SMS SENSOR
Step: CIRCULATION
SMS-Sensor: LOW
CS-Sensor: OEL
Fig. 37
1st menu line

The current status of the CS-SMS sensors is displayed.
2nd menu line
Depending on the selected operating mode and/or selected separator, the cur-
rent program cycle ("step") is shown in the display.
3rd menu line
The current pressure of the SMS sensor is displayed.
This display appears when there is no
SMS sensor: LOW
pressure.
This display appears when there is pres-
SMS sensor: HIGH
sure.
4th menu line

The current status of the CS sensor is displayed.
This display appears when the CS sensor de-
CS sensor: OIL
tects oil.
This display appears when the CS sensor de-
CS sensor: WATER
tects water.
8555-9001-000/1104
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Status: Feed pump

Operation
Status: Sludge pump
Operation
Fig. 38
Status: Separator
Operation
Fig. 39
Status displays for feed pump, sludge pump and the separator. Possible status
displays include:
• OFF
• Operation
• Fault
8555-9001-000/1104
Westfalia Separator
3.6.2 Setting the user timers

The timer lists make three groups available:
• Timer 1
• Timer 2
• User timers
Only the menu "User timers" allows changing some process-dependent timer
values without entering a password. The two other groups should only be modi-
fied by service personnel.
Attention: Change timer values only when timer is passive. When active, the
pre-set time will time out first, and the change will only become valid upon the
next activation. All set times run backward from the entered setpoint and acti-
vate the programmed function after the time has elapsed.
Note:
Usually, a user timer needs to be changed only if the product is subject to varia-
tions in pollution or if the displacement and filling water pressure varies (meas-
ure the litre capacity from time to time and compare with the specifications in the
separator instruction manual, adapt time if required).
When switching to series operation, set the transition time of timer 11 to a mini-
mum value of approx. 70 sec. This avoids a PAL alarm on the product discharge
side of the second separator.
When starting the separator during a slow-down phase at the corresponding
speed, timer 10 can be set to 0 for a short time in order to reduce the re-starting
time. After this, ensure that the factory setting value is entered again. All times
have been pre-set to the corresponding separator type at the factory and are
adapted to local conditions during commissioning.
To set the user timers, carry out the

following steps:
CUSTOMER • Call up the "User adjustments"
| ADJUSTM. menu using the F1 key.
| | SERVICE
| | | D10
Fig. 40

displayed.
PROG. • Call up the "User timers" menu us-
| TIMER ing the F2 key.
| | SETTINGS
| | | INFO
Fig. 41
8555-9001-000/1104
Westfalia Separator
Note:
A letter appears ahead of the respective value in the displayed timer. These let-
ters have the following meaning:
• P: Setpoint (preset)
• A: Actual value
The individual values can now be
called up one after the other by press-
Operator Timer ing the down arrow key.
Changing the timer setting:
T20: Separation • Press the Edit key.
P:7200sec A:1234sec – The LED in the Edit key goes on.
• Enter the new timer value using the
function keys.
Fig. 42 • Press the Enter key. The new value
is accepted.
• Go to the next timer value using the
arrow keys.
Actual
Timer Meaning Setpoint
value
T20 Separation 7200 s
T01 Displacement - UNITROL with WMS
T 02 Filling - UNITROL with WMS
T10 Separator start-up 600 s
T11 Alarm bypass 60 s min.
with 2-
stage op-
eration
8555-9001-000/1104
Westfalia Separator
3.6.3 Setting the analogue inputs

To set the analogue inputs, carry out
the following steps:
CUSTOMER • Call up the "User" menu using the
| ADJUSTM. F1 key.
| | SERVICE
| | | D10
Fig. 43
The overview for users is displayed.

• Call up the "Settings" menu using
PROG. the F3 key.
| TIMER
| | SETTINGS
| | | INFO
Fig. 44
The overview for the "Settings" menu

is displayed.
ANALOG IN • Call up the menu for "Setting the
| ANALOG OUT analogue inputs" using the F1 key.
| | COUNTER
| | | PID-CO
Fig. 45

AI0: Motor current ing the down arrow key.
1U3 6/7 10.5 A Changing the setting:
Ejection monitoring • Press the Edit key. The LED in the
Offset: 2.0 A Edit key goes on.
• Enter the new value using the func-
tion keys.
is accepted.
arrow keys.
Note:
An explanation on the setting of the analogue inputs can be found on the follow-
ing pages.
8555-9001-000/1104
Westfalia Separator
Ejection monitoring:
AI0: Motor current

1U3 6/7 10.5 A
Ejection monitoring
Offset: 2.0 A
Fig. 47
Input Function Terminal Value

AI 0.0 Motor current 1U3 6/7 10.5 A
Ejection monitoring
Offset 2.0 A
When in separation operation, start a total ejection with the start key and ob-
serve the ejection current in the corresponding display. The ejection current
normally is higher than the nominal current in the separating program. Enter the
difference between the ejection current and the separating current (e.g. 2.0 A)
as offset value.
Ejection monitoring is not operative when 0.0 A was entered as offset value.
However, this should be done in exceptional cases only.
8555-9001-000/1104
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Bowl speed display (option):
AI1: Bowl speed

1U2 12+/13- 6000 rpm
Max: 8000 rpm
(option)
Fig. 48
Input Function Terminal Einstellwert

AI 0.1 Current bowl speed 1U2 6000 rpm
12+/13-
Max. bowl speed 8000 rpm
As an option, the bowl speed can be shown on the display. The separator and
the control cabinet must be equipped accordingly for this function. A speed ini-
tiator on the machine and a transmitter relay in the control cabinet are required
for this.
In the max. bowl speed line, the maximum speed according to the separator
manual is entered during commissioning. This activates the corresponding reso-
lution of speed calculation.
8555-9001-000/1104
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Temperature monitoring (4-20 mA signal):
AI2:Product Temp.
1X2.61/63/SC 95°C
Min: 60°C
Max: 100°C
Fig. 49
Input Function Terminal Einstellwert

AI 0.2 Product temperature 1X2 . 95 °C (203 °F)
61/63/SC
Min: 85 °C (185 °F)
Lowest limit value for
separation temperature
monitoring
Max: 105 °C (221 °F)
Highest limit value for
monitoring
The D10 control unit works with two different temperature monitoring systems.
The measuring principle described here requires a 4-20 mA signal and was
used with the OSC types in the past. A temperature range from 0 to 120 de-
grees is available here.
When falling below the min. separation temperature, starting the separation
program is not possible. Observe the corresponding information on the display.
When using PT 100 sensors, the display described on this page has no func-
tion.
8555-9001-000/1104
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PID temperature control (option):
AI3:PID-Controller
1X2.76/77 95°C
(option)
Fig. 50
Input Function Terminal Setting value

AI 0.3 PID controller 1X2 . 76/77
The D10 control unit is equipped with a software PID controller which allows
controlling the product temperature in connection with optional hardware com-
ponents.
The PID function is pre-selected by pressing the PID key.
The setting of the control response and/or adaptation of the controller to local
conditions is done in the chapter 3.6.6 "Adjustment of PID controller".
8555-9001-000/1104
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Temperature monitoring (PT100 signal):
PT100 Product Temp.

1X2.78/79 95°C
Min: 60°C Compens.
Max: 100°C 7°C
Fig. 51
Input Function Terminal Setting value

PT100 Product temperature 1X2.78/79 95 °C (203 °F)
Min: 85 °C (185 °F)
Lowest limit value for
monitoring
Max: 105 °C (221 °F)
Highest limit value for
monitoring
The D10 control unit has a direct PT 100 input with a two-wire connection.
When falling below the min. separation temperature, starting the separation
program is not possible. Observe the corresponding information on the display.
When using combined thermoelements with a 4-20 mA output, the display de-
scribed on this page has no function.
8555-9001-000/1104
Westfalia Separator
PID temperature control (option):
Temp. recording
Peak: 120°C
Bowl monitoring
Offset: 2.0 A
Fig. 52
Display Meaning
Temp. recording The highest occurred temperature is recorded for
evaluating operating conditions.
Bowl monitoring The closing water pulses for bowl closing during sepa-
ration is checked by a current measurement.
3 seconds before the water pulse the current is meas-
ured automatically and compared with the value ob-
tained 3 seconds after the water pulse. The allowed
difference is entered in the display as an offset value.
When the offset value is exceeded, an alarm message
is generated.
8555-9001-000/1104
Westfalia Separator
3.6.4 Display of analogue outputs

The process variables such as separator current and product temperature can
be transmitted to a higher-ranking control system as a 4-20 mA signal (provide
an amplifier with electrical isolation for transmission).
To display the analogue outputs, carry out the following steps:
• Call up the "User adjustments"
menu using the F1 key.
CUSTOMER
| ADJUSTM.
| | SERVICE
| | | D10
Fig. 53

displayed.
PROG. • Call up the "Settings" menu using
| TIMER the F3 key.
| | SETTINGS
| | | INFO
Fig. 54

is displayed.
ANALOG IN • Call up the menu for "Display of
| ANALOG OUT analogue outputs" using the F2 key.
| | COUNTER
| | | PID-CO
Fig. 55
A00.1: Motor current

1X2.93/94/SC 1.9 A
A00.2: Temperature
1X2. 91/92/SC 3.0 A
Fig. 56
Output Function Terminal Signal

A00.1 Motor current (option) 1X2. 93/94/SC 4 - 20 mA
A00.2 Temperature (option) 1X2. 91/92/SC 4 - 20 mA
8555-9001-000/1104
Westfalia Separator
3.6.5 Setting the counters

To set the counters, carry out the fol-
lowing steps:
| | SERVICE
| | | D10
Fig. 57

displayed.
| TIMER the F3 key.
| | SETTINGS
| | | INFO
Fig. 58

is displayed.
ANALOG IN • Call up the menu for "Setting the
| ANALOG OUT counters" using the F3 key.
| | COUNTER
| | | PID-CO
Fig. 59

Z 1: Flush. counter ing the down arrow key.
Changing the counter:
P: 10 • Press the Edit key. The LED in the
A: 4 Edit key goes on.
tion keys.
is accepted.
arrow keys.
Note:
An explanation regarding the individual counters can be found on the following
pages.
8555-9001-000/1104
Westfalia Separator
Flushing counter:
Z 1: Flush. counter
P: 10
A: 4
Fig. 61
Setpoint Actual
Counter Meaning
(P) value (A)
Z1 Flushing ejection 10
The number of total ejections which are carried out until an automatic flushing
ejection with water is to be started is entered into the entry field (P). When oper-
ating the unit without flushing counter, set the counter to "0".
The actual value (A) is reduced by one point upon each completed total ejec-
tion. When the value "0" has been reached, the desired flushing ejection is car-
ried out after the next total ejection.
Note:
The flushing counter will only react to completed total ejections. Partial ejections
will not be counted. Ejection monitoring is not active during flushing ejections.
8555-9001-000/1104
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Partial ejection:
Z 2:Partial ejection
Only OSC/D types
P: 8
A: 2
Fig. 62
Setpoint Actual
Counter Meaning
(P) value (A)
Z2 Partial ejection of OSC/D types 8
When the control water system is modified accordingly, partial ejection pro-
grams can also be used on the OSC and OSD separator types if desired.
The number of partial ejections which are carried out until a double total ejection
with water is to be started is entered into the entry field (P).
The actual value (A) is reduced by one point upon each completed partial ejec-
tion. When the value "0" has been reached, the desired double total ejection is
carried out after the next partial ejection.
Note:
After entering the password, the partial ejection mode can be acti-
vated/deactivated as described in chapter 3.8.1 "Basic separator settings". The
factory setting is: OFF.
8555-9001-000/1104
Westfalia Separator
Filling in SMS mode:
Z 3:SMS Filling
P: 3
A: 2
Fig. 63
Setpoint Actual
Counter Meaning
(P) value (A)
Z3 SMS Filling 3
In single-stage LO separation in WMS/SMS mode, a system check of the SMS

function is carried out by feeding filling water several times. The number of filling
water intervals is set at counter Z3. The factory setting is 3 and should be
changed only for testing purposes.
The number of filling water feeds which are carried out until the system pressure
builds up which is recorded by the SMS sensor and switches back from SMS
operation to WMF operation is entered in entry field (P).
If the pressure is not recorded after the third filling water feed, the ejection pro-
gram is started.
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Sensor check:
Z 4:Sensor check
P: 5
A: 0
Fig. 64
Setpoint Actual
Counter Meaning
(P) value (A)
Z4 The number of partial ejection intervals 5
after an automatic sensor check is de-
fined here.
0.5 % by volume of water
Z 5:0.5-vol-% water
P: 3
A: 0
Fig. 65
Setpoint Actual
Counter Meaning
(P) value (A)
Z5 When the discharge valve is closed, 3
the separation program detects the
pressure in the bypass line provided
timer 47 is started and this is reduced
by one point.
If the value "0" is reached within the
separating interval, an alarm message
"Caution – Water content > 0.5 %" is
generated.
8555-9001-000/1104
Westfalia Separator
3.6.6 Adjustment of PID controller

To adjust the PID controller, carry out
the following steps:
| | SERVICE
| | | D10
Fig. 66

displayed.
| TIMER the F3 key.
| | SETTINGS
| | | INFO
Fig. 67

is displayed.
ANALOG IN • Call up the menu for "Adjusting the
| ANALOG OUT PID controller" using the F4 key.
| | COUNTER
| | | PID-CO
Fig. 68

PID Control. Manual ing the down arrow key.
Valve >Manual < Adjusting the PID controller:
F2 key Valve closed • Open or close the controller using
F3 key Valve open the F2/F3 keys.
• Go to the next value using the arrow
keys.
Fig. 69 • Press the Edit key. The LED in the
Edit key goes on.
tion keys.
• Press the Enter key. The new value
is accepted.
keys.
Note:
An explanation on the adjustment of the PID controller can be found on the fol-
lowing pages.
8555-9001-000/1104
Westfalia Separator
PID Control. Manual

Valve >Manual <
F2 key Valve closed
F3 key Valve open
Fig. 70
Display Meaning
PID Controller Pressing the "PID controller" key allows selecting be-
Manual/Auto tween the two PID controller operating modes.
• Manual: Opening/closing of the valve is by the func-
tion keys F2/F3.
• Auto: Automatic valve actuation by the PID controller,
using the pre-set parameters.
Valve Status display of PID controller:
Manual/Auto
• Manual: PID controller in manual operation
• Auto: PID controller in automatic operation
F2/F3 keys F2: With manual PID controller operation, the valve is
Valve closed/open closed.
F3: With manual PID controller operation, the valve is
opened.
8555-9001-000/1104
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Setpoint 98 °C
actual value 98 °C
Kp (P-part) 0.08
Tn (I-Part) 100 sec
Actual
Display Meaning Setpoint
value
Setpoint Entry of desired product tem-
perature
Actual value Display of current product tem-
perature
Kp (P part) Entry of control response (pro- 0.08
portional value)
Tn (I part) Entry of response time (integral 100 s
value)
Note:
The control response (Kp) and the response time (Tn) have been pre-set at the
factory on the basis of experience and do not need to be modified under normal
conditions.
8555-9001-000/1104
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Adaptation of measuring transducer:
AI3 PID-Controler
1X2.76/77 89°C
Final value: 120°C
Fig. 72
Actual
value
AI 0.3 PID con- Current input value of PID con-
troller 1X2. 76/77 troller
Final value Setting of final value 120 °C
(248 °F)
Special cases require an adaptation to the measuring transducer used locally if

the 4-20 mA signal is provided externally.
To do this, simply overwrite the existing default value with the desired value.
8555-9001-000/1104
Westfalia Separator
3.6.7 Display of separator data / service addresses

To display the separator data / service
addresses, carry out the following
CUSTOMER steps:
| ADJUSTM. • Call up the "User adjustments"
| | SERVICE menu using the F1 key.
| | | D10
Fig. 73

displayed.
PROG. • Call up the "Info" menu using the F4
| TIMER key.
| | SETTINGS
| | | INFO
Fig. 74
The overview for the "Info" menu is

displayed.
ALARM_C • Call up the menu for "Display of
| SERVICE separator data / service addresses"
| INFO using the F2 key.
| |
Fig. 75
8555-9001-000/1104
Westfalia Separator

Serial number Sepa. ing the down arrow key.
-> 1234-567 <- The serial number and the start-up
Start-up date date can be entered.
-> 17.11.2002 <- • Go to the value using the arrow
keys.
• Press the Edit key. The LED in the
Fig. 76 Edit key goes on.
tion keys.
• Press the Enter key. The new value
is accepted.
keys or scroll through the individual
menus.
Display Meaning
Separator serial number Entry of serial number of controlled separator.
Start-up date Entry of start-up date.
Prog Display of current software number.
Version Display of current software version.
Control unit part no. Part no. of control unit
Date Display of current date.
Time Display of current time.
Service Sep. The operating hours have to be aligned with
Operating hours the mechanical operating hour counter in the
motor control system. To do so, the value can
be corrected. The operating hour counter
counts a maximum of 32767 hours before it
restarts at 0.
Service addresses All service addresses can be called up one af-
ter the other here.
8555-9001-000/1104
Westfalia Separator
3.6.8 Display of counters for operating and alarm messages

Carry out the following steps to display
the counters for operating and alarm
CUSTOMER messages.
| ADJUSTM. • Call up the "User adjustments"
| | SERVICE menu using the F1 key.
| | | D10
Fig. 77

displayed.
PROG. • Call up the "Info" menu using the F4
| TIMER key.
| | SETTINGS
| | | INFO
Fig. 78
The overview for the "Info" menu is

displayed.
ALARM_C • Call up the menu for "Display of
| SERVICE counters for operating and alarm
| INFO messages" using the F1 key.
| |
Fig. 79
• The individual values can now be

called up one after the other by
Sep. Operating data pressing the down arrow key.
OP hour: 77h
Ejection 44
Starts 37
Fig. 80
Display Meaning
OP hour Number of operating hours of separator. This number
of hours is the basis for the required service measures
(see separator instruction manual).
Ejection The number of completed total ejections is shown in
this line.
Starts The number of completed start-ups of the separator is
shown in this line.
8555-9001-000/1104
Westfalia Separator
Display Meaning
WMS / periodic Number of WMS functions per separation unit. On the
UNITROL separator with activated water content
monitoring system, the number of water discharges for
each set separating time is recorded. For a manual
separation stop, the displayed value is set to 0.
WMS / tot. Number of WMS functions. On the UNITROL separa-
tor with activated water content monitoring system, the
number of water discharges is recorded continuously.
The displayed value cannot be reset.
SMS / per. Number of SMS functions per separation unit. On the
UNITROL separator with activated sludge monitoring
system, the number of ejections for each set separat-
ing time is recorded using the SMS. For a manual
separation stop, the displayed value is set to 0.
SMS / tot. Number of SMS functions. On the UNITROL separator
with activated sludge monitoring system, the number
of ejections is recorded continuously using the SMS.
The displayed value cannot be reset.
Water discharge time The opening time of the water discharge valve is re-
total corded continuously and in terms of time. The value
cannot be reset.
Water discharge time The opening time of the water discharge valve is re-
periodic corded in terms of time for each separation interval
and reset upon the next ejection.
PTC alarms This alarm is recorded when there is a shutdown initi-
ated by the PTC sensors integrated into the separator
motor windings.
PAL alarms This alarm is recorded when there is a separation
process shutdown initiated by the minimum pressure
controller installed in the product discharge.
PAH alarms This alarm is recorded when there is a separation
process shutdown initiated by the maximum pressure
controller installed in the product discharge (option,
not standard equipment).
FSH alarms This alarm is recorded when there is a separation
process shutdown initiated by the maximum level
switch installed in the water discharge (option, not
standard equipment).
8555-9001-000/1104
Westfalia Separator
Display Meaning
LSHH alarm LSHH sludge tank. This alarm is recorded when there
is a separation process shutdown initiated by the level
limit switch "high/high" installed in the sludge tank.
TSL alarm TSL product feed temperature. This alarm is recorded
when there is a separation process shutdown initiated
by the PT 100 temperature sensor installed in the feed
line.
TSH alarm TSH product feed temperature. This alarm is recorded
when there is a separation process shutdown initiated
by the PT 100 temperature sensor installed in the feed
line.
ISL alarm Ejection monitoring. This alarm is recorded when the
ejection program is interrupted due to a response by
the current monitoring.
SLUDGE PUMP The tripping of the sludge pump circuit breaker is re-
ALARM corded.
FEED PUMP The tripping of the feed pump circuit breaker is re-
ALARM corded.
Black-out The number of power failures during the running sepa-
ration program is recorded.
Sludge pump: The switch-on intervals of the sludge pump in the last
Counter last 24 h 24 hours are recorded.
Water discharge The number of continuous water discharge intervals
alarm which were greater than T23 are recorded.
Vibro-1-Alarm Vibration stage 1 alarm. This alarm is recorded when
the separation process is shut down due to the vibra-
tion switch installed on the separator and available as
an option.
Vibro-2-Alarm Vibration stage 2 alarm. This alarm is recorded when
the separator is shut down due to the vibration switch
installed on the separator and available as an option.
8555-9001-000/1104
Westfalia Separator
3.7 Service adjustments

Selection of the "Service adjustments"
menu (accessible only after entering a
CUSTOMER password) is from the main overview
| ADJUSTM. (see also chapter 3.4 "Menu over-
| | SERVICE view").
| | | D10 • Press the F3 key, the password en-
try is called up.
• Enter the password.
Fig. 81 • Press the down arrow key again.
The "Adjustments" overview is dis-
played.
The following menus are called up
from the "Service adjustments" over-
Inputs view:
| Outputs • F1 key: Display of digital inputs
| | Mainten • F2 key: Display of digital outputs
| | | Volume • F3 key: Setting the time of mainte-
nance interval
• F4 key: Entry of specific separator
Fig. 82 data
8555-9001-000/1104
Westfalia Separator
3.7.1 Display of digital inputs

Display of digital inputs:
• From the "Service adjustments"
Inputs overview, press the F1 key.
| Outputs
| | Mainten
| | | Volume
Fig. 83

DI0.0:Separator On pressing the down arrow key.
>0< 1X2.01/02
DI0.1:Sep. fail
>0< 1X2.03/04
Fig. 84
Input Function Terminal Status

DI 0.0 Separator in operation 1X2. 01/02 0
DI 0.1 Separator fault 1X2. 03/04 0
DI 0.2 PSL product discharge 1X2. 05/06 0
DI 0.3 PSH product discharge 1X2. 07/08 0
DI 0.4 FSH water discharge 1X2. 09/10 0
DI 0.5 WMS-UNITROL 1X2. 11/12 0
DI 0.6 SMS-UNITROL 1X2. 13/14 0
DI 0.7 LSHH sludge tank 1X2. 15/16 0
DI 1.0 Feed pump "operation" 2K2 19/20 0
DI 1.1 Feed pump "failure" 2Q2 21/22 0
DI 1.2 Sludge pump "operation" 5K1 23/24 0
DI 1.3 Sludge pump "failure" 5Q1 25/26 0
DI 1.4 LSH sludge tank for pump start 1X2. 27/28 0
Status definition:
• 0 = Input signal 24 VDC not available
• 1 = Input signal 24 VDC available
8555-9001-000/1104
Westfalia Separator
Input Function Terminal Status

DI 1.5 LSL sludge tank for pump stop 1X2. 29/30 0
DI 1.6 Vibration level 1 1X2. 31/32 0
DI 1.7 Vibration level 2 1X2. 33/34 0
DI 2.0 -
Spare for options
DI 2.5
DI 2.6 Limit switch steam valve 1X2. 73/74 0
DI 2.7 Emergency stop 3K1
Status definition:
3.7.2 Display of digital outputs

Display of digital outputs:
| Outputs
| | Mainten
| | | Volume
Fig. 85

DO0.0:Productvalve pressing the down arrow key.
>0< 1X2.41/42
DO0.1:Watervalve
>0< 1X2.43/44
Fig. 86
Output Function Terminal Status

DO 0.0 Product valve 1X2. 41/42 0
DO 0.1 Water valve 1X2. 43/44 0
DO 0.2 Control water valve 1X2. 45/46 0
DO 0.3 Steam valve 1X2. 47/48 0
Status definition:
8555-9001-000/1104
Westfalia Separator
Output Function Terminal Status

DO 0.4 Circulation valve 1X2. 49/50 0
DO 0.5 Water discharge valve 1X2. 51/52 0
DO 0.6 Lamp test (option) 0
DO 0.7 Common alarm 1K11/1X2. 67/68 0
DO 1.0 Separator 1K12 0
DO 1.1 Feed pump 1K13 0
DO 1.2 Sludge pump 1K14 0
DO 1.3 TSL (Option) 1K15 0
DO 1.4 TSH (Option) 1K16 0
DO 1.5 Brake (option) 1K17 0
DO 1.6 PID open (option) 1K18 0
DO 1.7 PID close (option) 1K19 0
Status definition:
8555-9001-000/1104
Westfalia Separator
3.7.3 Setting the time of maintenance interval

Setting the time of maintenance inter-
val:
Inputs • From the "Service adjustments"
| Outputs overview, press the F3 key.
| | Mainten
| | | Volume
Fig. 87

Edit key goes on.
Maintenance-Interva. • Enter the new value using the func-
Adjust. operating h tion keys.
Set: 4000 h • Press the Enter key. The new value
Actual: 2145 h is accepted.
Fig. 88
The factory setting for "Set" is a maintenance interval of 4000 hours as specified
in the separator instruction manual. Under "Actual", the operating hours of the
separator are counted.
When the pre-set number of operating hours is reached, a common alarm is ac-
tivated and a corresponding warning appears in the display. A common alarm
does not interrupt the separating program and must be acknowledged using the
Enter key.
Note:
Please take the maintenance interval setting from the instruction manual of the
separator used.
8555-9001-000/1104
Westfalia Separator
3.7.4 Entry of specific separator data

Entry of specific separator data:
| Outputs
| | Mainten
| | | Volume
Fig. 89

Edit key goes on.
Volume to SMS • Enter the new value using the func-
Liter tion keys.
Volume Displacement • Press the Enter key. The new value
Liter is accepted.
Fig. 90
Note:
An explanation regarding the entries of specific separator data can be found on
the following pages.
8555-9001-000/1104
Westfalia Separator
Volumes for SMS registration, displacement and filling:
Volume to SMS
Liter
Volume Displacement
Liter
Fig. 91
Actual
value
Volume to SMS Depending on separator size,
the value for the function "Vol-
ume in liters up to SMS registra-
tion" is entered here according
to the table in chapter "Commis-
sioning settings" in the instruc-
tion manual of the separator.
Volume Dis- Depending on separator size,
placement the value for the function "Vol-
ume in liters for displacement" is
entered here according to the
table in chapter "Commissioning
settings" in the instruction man-
ual of the separator.
Volume Fillingwater
Liter
---->>
Fig. 92
Actual
value
Volume Fillingwa- Depending on separator size,
ter the value for the function "Vol-
ume in liters for filling" is entered
here according to the table in
chapter "Commissioning set-
tings" in the instruction manual
of the separator.
8555-9001-000/1104
Westfalia Separator
Sensor check:
Water impulses for

Sensor check
T60: Start impuls
P: sec A: sec
Fig. 93
Setpoint Actual
Display Meaning
(P) value (A)
Start impuls In case of manual start or if 10.0 s
counter 4 "sensor check" has
expired, the filling and displace-
ment water valve will be opened
for 10 seconds.
T61: Sensor pause

P: sec A: sec
T62: Sensor impuls
P: sec A: sec
Fig. 94
Setpoint Actual
Display Meaning
(P) value (A)
Sensor pause After filling by timer T60, there is 3s
a 3-second pause by means of
timer T61.
Sensor impuls After expiry of the pause period 1s
of timer T61, water is again fed
in by means of timer T62 during
one second, using the filling and
displacement water valve.
8555-9001-000/1104
Westfalia Separator
3.8 Timer and separator adjustments

Selection of the "Timer and separator
adjustments" menu (accessible only
CUSTOMER after entering a password) is from the
| ADJUSTM. main overview (see also chapter 3.4
| | SERVICE "Menu overview").
| | | D10 • Press the F2 key. The password in-
put screen is called up.
• Enter the password.
Fig. 95 • Press the down arrow key again.
The "Timer and separator adjust-
ments" overview is called up.

from the "Timer and separator adjust-
SEP ments" overview:
| TIMER 1 • F1 key: Separator settings
| | TIMER 2 • F2 key: Timer list 1
| | | • F3 key: Timer list 2
• F4 key: Not used
Fig. 96
3.8.1 Basic separator settings

The basic separator settings are factory settings.
Selection of basic separator settings:
• From the "Timer and separator ad-
SEP justments" overview, press the F1
| TIMER 1 key.
| | TIMER 2
| | |
Fig. 97
• The individual basic settings can be

PSL Monitoring pressing the down arrow key.
Button F1: > Off < • For adjustment, a F key is assigned
Free to the function to be adjusted.
Button F2: > OFF < – The status changes each time the
F key is pressed.
Fig. 98
Note:
An explanation regarding the individual separator settings can be found on the
following pages.
8555-9001-000/1104
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PSL Monitoring
Button F1: > Off <
Free
Button F2: > OFF <
Fig. 99
Lines 1 + 2:
Function Statuses
PSL Monitoring • F1 = ON/OFF
Press the F1 key to activate function monitoring of the pressure control device in
the product discharge. With function monitoring activated, status 0 of the pres-
sure control device in the ejection program is scanned. A faulty permanent sig-
nal due to a defective pressure control device is thus excluded.
Should this fault occur, a corresponding message appears in the display and the
alarm system is activated.
Pressing the F1 key again deactivates function monitoring.
8555-9001-000/1104
Westfalia Separator
Sep.off by idle oper

Button F1: > Off <
Separator cooling
Button F2: > OFF <
Fig. 100
Lines 1 + 2:
Function Statuses
Separator shut-down in idle after expiry of a delay • F1 = ON/OFF
period.
Press the F1 key to activate automatic shutdown of the separator in idle mode.
If the display reads ON, the separator is shut down following an ejection if after
expiry of timer 39, separation (process) is not activated again.
The idle mode becomes active after an alarm with feed valve closing or after
start-up. Should this status occur, a corresponding message appears in the dis-
play and the alarm system is activated.
Pressing the F1 key again deactivates the function of automatic separator shut-
down in idle mode.
Lines 3 +4:
Function Statuses
Separator – Cooling program • F2 = ON/OFF
In case of unmanned separator operation in land-based instrallations, we rec-

ommend activating the cooling program in order to avoid overheating of materi-
als and seals in idle operation. Press the F2 key to activate the cooling program
during idle operation of the separator.
If the separator is in idle operation, the displacement and filling water valve is
opened, depending on the separator size, after expiry of the set 600 sec of timer
30 (pause cooling water) via timer 31 (cooling water feed) and the separator is
fed with cooling water. In idle operation, this process is repeated cyclically.
Pressing the F2 key again deactivates the separator cooling program.
8555-9001-000/1104
Westfalia Separator
WMS 01:ButtonF1>Off<
SMS 36:ButtonF2>Off<
SMS 96:ButtonF3>Off<
Se.che:ButtonF1>Off<
Fig. 101
Line 1:
Function Statuses
UNITROL separator (01) with water content moni- • F1 = ON/OFF
toring system (WMS)
Press the F1 key to activate the water content monitoring system of the separa-
tor. During the separation program, a conductivity meter (CS) in the bypass line
monitors the liquid concentration and discharges registered water directly by
opening the water discharge valve. The water discharge is registered and is
shown in the display. In two-stage HFO separation operation, the separator of
stage 1 is operated with an activated WMS system.
Pressing the F1 key again deactivates the water content monitoring system.
Line 2:
Function Statuses
UNITROL separator (36) with sludge monitoring • F2 = ON/OFF
system for HFO
Press the F2 key to activate the sludge monitoring system of the separator. Dur-
ing the separation program, a pressure control device (PSL) in the bypass line
monitors the pressure inside the system. In case of a pressure drop due to reg-
istered sludge or water concentrations, an ejection is initiated after expiry of a
10-second delay period from timer 27. SMS-dependent ejections are registered.
In two-stage HFO separation operation, the separator of stage 2 is operated
with an activated SMS system.
Pressing the F2 key again deactivates the sludge monitoring system.
8555-9001-000/1104
Westfalia Separator
Line 3:
Function Statuses
UNITROL separator (96) with sludge monitoring • F3 = ON/OFF
system for LO
Press the F3 key to activate the sludge monitoring system of the separator. Dur-
ing the separation program, a pressure control device (PSL) in the bypass line
monitors the pressure inside the system. In case of a pressure drop due to reg-
istered sludge or water concentrations, an ejection is initiated after expiry of a
10-second delay period from timer 27. SMS-dependent ejections are registered.
Pressing the F3 key again deactivates the sludge monitoring system.
Note:
If a separator with WMS-/SMS-36 for HFO or WMS-/SMS-96 for LO is to be
used in single operation, both keys of the desired selections must be activated
(see also the separate document "Timer and parameter lists").
Line 4:
Function Statuses
Sensor check • F4 = ON/OFF
With UNITROL separators with activated WMS or SMS sensors, the F4 key al-
lows checking the proper function of the CS sensor and the pressure control de-
vice in the bypass line.
When starting the ejection program manually or after expiry of the pre-selection
counter C06, the signalling capability of WMS and SMS sensors is tested by
feeding water. The separation process is only released when proper function is
ensured. Corresponding alarms are released in case of faulty functions. The
testing time for the WMS and SMS sensors can be pre-set using timer 3.
Pressing the F4 key again deactivates the sensor check.
Note:
Activating the sensor check also releases the calculation of the automatic water
feed for displacement and filling.
To do this, enter the bowl volumes, depending on separator size, for the func-
tions "Volume in liters up to SMS registration", "Volume in liters for displace-
ment" and "Volume in liters for filling" according to the table specified in chapter
"Commissioning settings" in the separator instruction manual, chapter "Service".
8555-9001-000/1104
Westfalia Separator
Transducer:
Button F1: >1:50<
Bowl monitoring:
Button F2: > Off <
Fig. 102
Line 1:
Function Statuses
Separator current transformer for local motor • F1 = 10/1; 25/1; 50/1;
starters 100/1
Due to the differing separator motor power ratings, the current transformer ratio
can be adapted if external motor starters are used so the control unit display will
show the correct motor current of the separator.
Pressing the F1 key several times allows selecting the desired ratio.
Line 2:
Function Statuses
Bowl monitoring • F2 = ON/OFF
Press the F2 key to activate the bowl monitoring of the separator.

The bowl monitoring monitors the cyclic closing water pulse for bowl hydraulics,
i.e. if the closing water quantity is too large, the drum is opened which in turn
causes a current rise.
Bowl monitoring is controlled as follows:
• 3 seconds before feeding the closing water, the current operating current is
measured and stored.
• 3 seconds after feeding the closing water, the operating current is measured
again and compared with the previous value.
• When the offset value deviates, a corresponding alarm message is gener-
ated.
• The separation process is not interrupted.
Pressing the F2 key again deactivates bowl monitoring.
8555-9001-000/1104
Westfalia Separator
Separator Typ:
Button F1: >OSD-18<
Part. Ejection:
Button F2: > Off <
Fig. 103
Line 1:
Function Statuses
Selection of separator type • F1 = OSD-6; OSD-18;
OSD-35; OSD-60,
OSD-80
As a factory setting, the D10 control unit is set to the separator type used and all
corresponding timer values are loaded automatically. If a new assignment is re-
quired for service reasons, pressing the F1 key several times allows selecting
the desired separator type.
When exchanging the control unit, the separators of the preceding series OSC,
OSB and OSA may be selected as well.
Press the F1 key until the separator type in the display changes. The activation
is delayed by 3 seconds in order to avoid unintended type changes.
Line 2:
Function Statuses
Activation of partial ejection program • F2 = ON/OFF
Press the F2 key to activate the partial ejection program.

With OSD separators, partial ejections are also possible if the control water sys-
tem meets the requirements. Time- and SMS-dependent ejections are carried
out as partial ejections if the current value of the partial ejection counter Z2 has
not countered down to zero.
Ejections initiated manually using the "Process Stop/Start" keys as well as the
zero status of counter Z2 are always carried out as total ejections.
Pressing the F2 key again deactivates the partial ejection program.
See also the chapter "Partial ejection" in the separator instruction manual.
8555-9001-000/1104
Westfalia Separator
CU Sludge pump
Button F1: > Off <
Free:
Button F2: > Off <
Fig. 104
Line 1:
Function Statuses
Control of sludge pump with Compact Units (CU) • F1 = ON/OFF
With Compact Units, the sludge tank is normally equipped with one LSHH level
switch only for reasons of space. The LSH level switch for switching on and the
LSL level switch for switching off the sludge pump are dropped.
Pressing the F1 key selects the CU function and the sludge pump is started
automatically upon ejection. In addition, the sludge pump is switched off by
timer 40 according to the sludge tank volume and the pump capacity. The timers
have to be adapted locally if required. In separation operation, there is a cyclic
pause and pulse operation which can be modified using T41 (pause) and T40
(operation).
The level signals for LSH and LSL are not required by the software now and
suppressed by the program.
Pressing the F1 key again deactivates the CU function selection.
Line 2:
Function Statuses
Free, option for possible special functions • F2 = ON/OFF
8555-9001-000/1104
Westfalia Separator
3.8.2 Setting the timers

For a detailed description of the timers, please refer to the separate document
"Timer and parameter lists".
Selection of basic separator settings:
• From the "Timer and separator ad-
SEP justments" overview, press the F2 or
| TIMER 1 F3 key.
| | TIMER 2
| | |
Fig. 105
With the exception of the free timers

described in the chapter "User timers",
Timer-List 1 access to the timers is password-
controlled.
T00: Part. ejection • The first timer menu is called up.
P: 1.1sec A: 0sec. • The other timer menus can now be
scrolled and/or set one after the
other by pressing the arrow keys.
Fig. 106
A fixed unit is assigned to every timer. If decimal places are displayed, the time
can be entered with the associated degree of precision. The initial setpoints de-
pend on the selected separator type.
A letter appears ahead of the respective value in the displayed timer. These let-
ters have the following meaning:
• P: Setpoint (preset)
• A: Actual value
8555-9001-000/1104
Westfalia Separator
3.9 D10 system menu

Selection of the D10 system menu is
from the main overview (see also
CUSTOMER chapter 3.4 "Menu overview").
| ADJUSTM. • Press the F4 key. The D10 system
| | SERVICE menu overview is called up.
| | | D10
Fig. 107

from the D10 system menu:
DATE/TIME • F1 key: Setting of date and time
| ALARMS • F2 key: Fault message history
| | LANGUAGE • F3 key: Language selection
| | |CONTR. • F4 key: Contrast adjustment
Fig. 108
3.9.1 Setting of date / time

Selecting the menu from the D10 sys-
tem menu overview:
Change date/time • Press the F1 key. The date/time are
26. 4. 3 16:13:19 displayed.
Setting the date/time:

• Press the left/right arrow keys. Move
the cursor to the desired value.
Fig. 109 • Press the Edit key. The LED in the
Edit key goes on.
• Set the value using the function
keys.
• Press the Enter key. The new selec-
tion is accepted.
Note: The selection can be undone by

pressing the Esc key. The existing set-
ting remains intact and the program
returns to the preceding menu.
Display Meaning
Date/time The date and the associated time are necessary to
provide the fault message with the correct time
stamp. The date format is the same for all languages.
A leading “0” is not displayed: In the example above,
the year 03 is displayed as 3.
When the D10 control unit is switched off, the set
date remains saved for about 6 weeks.
8555-9001-000/1104
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3.9.2 Display of the fault message buffer

The D10 control unit has a fault message buffer into which the fault messages
are written. A new entry is created in the fault message buffer whenever a fault
status change takes place (fault come/gone/acknowledged).
A maximum of 256 entries can be stored. If the fault message buffer cannot ac-
cept any new fault messages, the oldest entries are automatically deleted.
Note:
For a detailed description of the fault messages, please refer to the separate
document "Faults, troubleshooting".
Example:
tem menu overview:
<Failure> I 001/015 • Press the F2 key. The fault mes-
#009 MOTOR PROTEC. sage buffer display appears.
at 10.12.03 09:47:48 – The fault messages are stored in
the fault message buffer in the or-
der in which they have arisen.
• Press the arrow up/down keys.
Fig. 110 Navigate through the fault message
buffer to view all messages.
• Press the Esc key. The fault mes-
sage buffer is quit.
Explanation of the display example:

Display Meaning
<Failure> A fault message is displayed.
I Status of the fault message:
• I = fault message has come
• A = fault message has been acknowledged
• O = fault message has gone
001/015 The fault message shown is in position 1 (most re-
cent message). There are 15 fault messages in the
fault message buffer. 001 to 256 fault messages are
possible.
#009 MOTOR Fault number and fault message in plain text.
PROTEC.
at 10.12.03 09:47:48 Date and time at the time of the status change
(come / acknowledged / gone) of the fault message.
8555-9001-000/1104
Westfalia Separator
3.9.3 Language selection

tem menu overview:
Language selection: • Press the F3 key. The language cur-
Current: GER rently selected is displayed.
New: ENG
Fig. 111
Depending on the program version, 5 languages are available for language se-
lection.
Program version Languages Abbreviation
D10-0A1-V1.20* German GER
English ENG
French FRA
Italian ITA
Spanish ESP
The program version may change due to technical changes.
To select a new language:

• Press up/down arrow key. The lan-
$ 002 transfer guages can be selected one after
>Parameterization < the other.
>running < • Press the Enter key. The new selec-
tion is accepted, the program re-
starts.
Fig. 112 Note: The selection can be undone by

For firmware reasons some system outputs are only available in the languages
of program version D10-0A1-V1.20*. If other languages are selected, the pro-
gram is displayed in English.
Note:
Following a language selection, the new language is transferred from the Micro
Memory Card (MMC) which takes approx. 3 minutes. During this period, no data
is shown on the display, the selection is accepted only after pressing the Enter
key and the program re-starts.
8555-9001-000/1104
Westfalia Separator
3.9.4 Contrast adjustment

tem menu overview:
Display Contrast: • Press the F4 key. The contrast cur-
rently set is displayed.
Contrast: 6 • Press arrow up/down key. Adjust a
contrast value between 0 and 15.
– 0 = smallest contrast
– 15 = largest contrast
Fig. 113 • Press the Enter key. The new selec-
tion is accepted.
Note: The selection can be undone by

8555-9001-000/1104
Westfalia Separator
3.10 Program settings

You will find important information concerning the program settings in the follow-
ing chapters.
3.10.1 Setting the separation time

Precise setting of the separation time (period in between ejections) with time-
dependent automatic program run is only possible if the flow quantity and the
sludge content of the product fed into the separator remain constant. If this is
not the case, the setting may need to be corrected during operation.
The separating time depends on
• the pre-selected operating mode (partial or total ejection mode),
• the sludge content of the product to be centrifuged,
• the sludge consistency,
• the usable sludge volume inside the bowl,
• the throughput capacity of the separator.
When conditions are constant, the separating time can be calculated.
The following times have stood the test in practice:
Product Total ejection Partial ejection

HFO 2 h up to 4 h max. 1h
MDO 6h 3h
LO mild 6 h up to 8 h max. 3h
LO HD 2 h up to 4 h max. 1h
8555-9001-000/1104
Westfalia Separator
3.10.2 Calculation of separating time

Example for calculating the separation time:
Given: Sludge content (1) p = 0.05 %

Sludge space volume V = 1.5 l
Sludge space at 75% utilization V' = 1.13 l
Throughput (1) Vo = 2000 l/h
Wanted: Separating time t = ? min
The separation time to be adjusted is calculated as follows:
V’ 1.13
t = ——— • 60 • 100 = —————— • 6 000 = 67.8 min = 1.1 h
V° • p 2000 • 0.05
(1)
Sludge content and throughput must be determined locally or be taken from the
job specification.
8555-9001-000/1104
Westfalia Separator
3.11 Changing the Micro Memory Card (MMC)

The control program and all setting/adjustment data are stored on the remov-
able Micro Memory Card (MMC). If required, these data can be downloaded,
e.g. when the Micro Memory Card (MMC) is inserted into a new D10 control
unit.
The D10 control unit cannot be used without a Micro Memory Card (MMC) or
with a defective card. In this case the message “CPU is in Stop” will be dis-
played.
Fig. 114
1 “X7 MMC” slot

2 Micro Memory Card (MMC)
Make sure that the power supply unit is switched off prior to changing the Micro
Memory Card (MMC).
When a new Micro Memory Card (MMC) has been connected, the D10 is in the
STOP mode after it is switched on for the first time. Switch the voltage supply off
and on again. After that the D10 is in the RUN mode.
The Micro Memory Card (MMC) must not be read out using commercially avail-
able card readers. The program may be destroyed.
Only the D10 control unit purchased from Westfalia Separator Mineraloil Sys-
tems GmbH can read the program content on the MMC and proper operation
can be guaranteed.
8555-9001-000/1104
Westfalia Separator
3.12 Memory reset

3.12.1 Connecting the jumper
Only qualified personnel is authorised to open the control cabinet.
Normally, the operating modes RUN, STOP and MRES cannot be changed us-
ing the operating mode selector switch of the D10 control unit. If, however, this
is required for some reason, e.g. to reset the memory, a jumper has to be con-
nected between terminals AT1 and AT2 of the power supply connector in order
to activate the authorization.
Whenever the operating mode selector switch is pressed, the status of the D10
control unit is changed.
Fig. 115
1 Power supply connector X1

2 Jumper between AT1 and AT2
The RUN key has to be pressed for at least 500 ms to trigger the status change
and to cause the key LED to light up. The key LEDs do not indicate the operat-
ing status of the D10 control unit, but the position of the operating mode keys.
To continue using the unit the jumper has to be removed again.
8555-9001-000/1104
Westfalia Separator
3.12.2 CPU reset

Under certain circumstances it might be necessary to reset the CPU of the D10
control unit.
Resetting the CPU means that the CPU is reinitialised. The program currently
stored in the RAM memory and all data will be overwritten by the content of the
Micro Memory Card (MMC).
Fig. 116
• Select the operating mode “STOP” by pressing the DOWN key (2):
– the LED “S” lights up,
– the LED “STOP” lights up.
• Select the operating mode MRES by simultaneously pressing the UP key (1)
and the DOWN key (2):
– The LED “M” lights up.
• Keep the keys pressed until the status LED “STOP” lights up a second time
and remains on (after about 3 seconds).
• Then release the keys.
• You have to press both keys again within 3 seconds.
• When the LED “STOP” flashes rapidly (at about 2 Hz), you can release the
keys.
When the CPU has been reset, the LED “STOP” stops to flash and remains
permanently on.
The CPU is now reset and the program is in the STOP state.
Note:
The steps described are only necessary if the user wants to reset the D10 con-
trol unit himself. If the D10 control unit automatically requests to be reset, which
is indicated by a slow flashing of the LED “STOP”, it is sufficient to press the UP
key (1) and the DOWN key (2) simultaneously to start the resetting process.
8555-9001-000/1104
Westfalia Separator
3.13 Basic setting of evaluation relays RM3 + RM4

The conductivity in the sensor circuit is evaluated using the evaluation relays
RM3 or RM4. The basic setting of the evaluation relays is done as described in
the chapters below.
3.13.1 Evaluation relay RM3
1 2
Fig. 117
1 Function: Dropout delay, setting of delay time upon product registration

by the sensor if water was discharged before.
2 R-sector: Setting of maximum measuring range, we recommend
50 kOhm.
3 R-value: Setting of desired sensitivity, the setpoint is 20 kOhm at a
reading of 20.
During commissioning, test the following functions using the water valve
open/close during separation:
– Water registration - display Water discharge
– Product registration - display Feed valve open
4 Green LED: Indicates that the unit is ready for operation.
5 Yellow LED: Indicates water discharge.
6 Time value s: Delay time for switching back from water to product.
Note:
The unit will not work when chemically clean water (distillate) is used.
8555-9001-000/1104
Westfalia Separator
3.13.2 Evaluation relay RM4
5 3
Fig. 118
1 t: Dropout delay: setting of delay time upon product registration by the

sensor if water was discharged before.
2 K: Sensitivity setting: A 40% setting refers to the measuring range pre-
selected below of 50 kOhm.
During commissioning, test the following functions using the water valve
open/close during separation:
– Water registration - display Water discharge
– Product registration - display Feed valve open
3 Setting: Ejection or filling, set slide switch to the left to "Ejection".
4 Function/Range: Setting of measuring range: Pre-set to 50x, resulting in
a response range of 40% based on 50 kOhm and a delay time from wa-
ter registration to water discharge.
5 Green LED: Indicates that the unit is ready for operation.
6 Yellow LED: Indicates water discharge.
Note:
The unit will not work when chemically clean water (distillate) is used.
8555-9001-000/1104
Westfalia Separator
Note
Notes
Notizen
Anotaciones
Notizen
Notes
Note
8555-9001-000/1104
Westfalia Separator
4 Maintenance
4.1 Avoiding accidents...............................................................................106

4.2 Requirements concerning the service personnel and spare parts ......106
4.3 Removing faults ...................................................................................106
8555-9001-000/1104
Westfalia Separator
4.1 Avoiding accidents

Comply with the safety instruction in section 1 for maintenance and care.
The most important safety instructions which especially concern maintenance
and care will now be repeated for reasons of safety.
Prior to performing any maintenance and care op-

erations:
• Disconnect all electrical systems and equipment
parts from the power supply by actuating the
main switch.
• Secure the unit against accidental reconnection
to power using locking devices.
Fig. 119
4.2 Requirements concerning the service personnel and spare parts
• Use genuine spare parts by Westfalia Sepa-

rator only.
The use non-original parts results in:
– safety risks,
– reduced service life and availability,
– increased service needs.
If a safety risk results, the persons not comply-
ing with this information might be subject to
Fig. 120 prosecution under criminal law. Westfalia Sepa-
rator shall not assume any liability or give any
warranty in such cases.
• Make sure that only properly qualified personnel is entrusted with maintaining
the unit. This is the case with the service personnel of Westfalia Separator or
personnel trained by Westfalia Separator.
An inadequately maintained/installed machine holds a high safety risk for the
operating personnel.
4.3 Removing faults

To remove faults, please refer to the separate documentation "Faults, trouble-
shooting".
8555-9001-000/1104
Westfalia Separator
5 Installation and connection
5.1 Installation of control system ...............................................................108

5.2 Connecting the control system ............................................................109
5.3 Centralised control via floating contacts ..............................................110
5.4 Terminal diagrams ...............................................................................111
5.4.1 Terminal box on separator...................................................................111
5.4.2 Analogue inputs ...................................................................................112
5.4.3 Floating contacts..................................................................................112
5.4.4 Digital inputs (terminal strip 1X2 in control cabinet) ............................113
5.4.5 Digital outputs ......................................................................................114
8555-9001-000/1104
Westfalia Separator
5.1 Installation of control system

General installation information
Note:
In particular, the installation instructions by Westfalia Separator shall be ob-
served.
Mount the control system near the separator either on a wall or on a frame.
If you mount the control system on a wall, make sure that there is a clearance of
about 20 mm between the control unit and the wall.
Seal the installation holes on the rear panel of the control cabinet by under lay-
ing gaskets.
When choosing the place of installation, observe the following criteria:
• If possible, avoid direct sunlight on the display to ensure readability of the dis-
play.
• Overheating of the unit due to external heat sources should be reduced to a
minimum.
• The control system should not be installed in an excessively humid environ-
ment or under wet conditions (see also chapter “Technical data”).
Marine operation
• Mount the control system at a low-vibration place.
• Do not install the control system near hot pipework.
• Arrange the air outlets from the fan and the filter so that sufficient air circula-
tion is ensured.
Air humidity/moisture
If the control system may get moist, the supply voltage should be applied at all
times to keep the temperature inside the control unit as constant as possible. If
power is supplied via the motor control system, the main switch should remain
activated even if the separator stands still.
8555-9001-000/1104
Westfalia Separator
5.2 Connecting the control system
Note:
In particular, the installation instructions by Westfalia Separator shall be ob-
served.
Note that certain terminal blocks on the mounting plate are assigned to the in-
puts of the outputs of the control unit (see terminal diagrams).
Operating voltages:
Connect the control system only to voltages specified on the nameplate inside
the control cabinet.
The standard rating for the solenoid valves for operating water and control air is
a control voltage of 24 V DC.
The floating contacts of the interface relays carry external voltage, e.g. if they
are integrated in pump controls for interlocking.
The output modules have short-circuit-proof transistor outputs.
Installation instructions:
• Lay the signalling lines separately from lines with higher voltages (e.g. power
cables, motor lines etc.).
• Securely fasten the cable glands for cable entry.
8555-9001-000/1104
Westfalia Separator
5.3 Centralised control via floating contacts

The integration of local separator control systems in customer's central control
systems requires that the communication signals are discussed when placing
the order.
Hardware signals are required to link the D10 control unit with a centralised con-
trol system. The signals are exchanged as follows.
Customer-
D10 provided con-
trol system
Functions performed Signals
Separator startup Separator start/stop = 1

after approx. 12 minutes,
the separator is ready for operation Standby = 1
Product program ON Product start/stop = 1
Product program OFF Product start/stop = 0
Fault
(Product program OFF)
Up to fault acknowledgement on D10 control Centralised alarm = 1

unit
Separator stop Separator start/stop = 0
Standby = 0
8555-9001-000/1104
Westfalia Separator
5.4 Terminal diagrams

5.4.1 Terminal box on separator
Digital inputs
Fig. 121
Terminal Description
1-2 PSL pressure control device for prod-
uct discharge pressure
3-4* PSH pressure control device for prod-
5-6* FSH - water discharge
7-8 SMS – Self-control sensor
9-10 WMS – Water discharge sensor
* If the terminal is not used, install a jumper.
Digital outputs
Fig. 122
11-12 Circulation valve
13-14 Water discharge valve
15-16 Filling and displacement water valve
17-18 Control water valve
8555-9001-000/1104
Westfalia Separator
5.4.2 Analogue inputs
Fig. 123
77-78/SC PT 100 PI control loop
79-80/SC min./max. temperature monitoring
5.4.3 Floating contacts
Fig. 124
81-82 Common alarm
83-84 Separator "operation"
8555-9001-000/1104
Westfalia Separator
5.4.4 Digital inputs (terminal strip 1X2 in control cabinet)
Fig. 125
Terminal Description Terminal Description

1-2 Separator motor "ON" 19-20 Feed pump "ON
3-4 Separator motor protection 21-22 Feed pump "Fault"
5-6° PSL - pressure control device for prod- 23-24 Sludge pump "Operation"
7-8*° PSH - pressure control device for 25-26 Sludge pump "Fault"
product discharge pressure
9-10*° Water discharge 27-28/30 LSH – Sludge tank level switch
11-12° WMS – Water discharge sensor 29/31-32 LSL – Sludge tank level switch
13-14° SMS – Self-control sensor 33-34* Vibration level 1 / Vibration level 2
35-36*
37-39
15/16/17/ LSHH – Sludge tank level switch 73-74 Limit switch for steam shut-off valve
18*
* If the terminal is not used, install a jumper.

° Input of signals from terminal box (1X10) mounted on separator
8555-9001-000/1104
Westfalia Separator
5.4.5 Digital outputs
Fig. 126
41-42 Product feed valve
43-44° Filling and displacement water valve
45-46° Control water valve
49-50° Circulation valve
51-52° Water discharge valve
53-54 Sludge pump valve
° Output of signals to terminal box (1X10) mounted on separator
8555-9001-000/1104
Westfalia Separator
Note
Notes
Notizen
Anotaciones
Notizen
Notes
Note
8555-9001-000/1104
Westfalia Separator
Mineraloil Systems GmbH
Take the Best - Separate the Rest
A Company of the mg technologies Group
Westfalia Separator Mineraloil Systems GmbH ● Werner-Habig-Straße 1 ● D-59302 Oelde (F.R. Germany)
Phone: +49 (0) 25 22/77-0 ● Fax: +49 (0) 25 22/77-23 94 ●
http://www.westfalia-separator.com/● mailto:[email protected]

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Westfalia Separator

Mechanical Separation Mineraloil Systems GmbH

Name: Control unit for separators with self-cleaning bowl

Contents subject to changes!

© GEA Westfalia Separator

A company of mg technologies group

This form has to be filled in by the operator.

For Your Safety

• Warning indicating a danger to parts of the unit. Strictly adhere to

• Observe accident prevention regulations.

• When operating electrical equipment,

• Comply with the instruction manual.

• Operate the separator only in accordance with agreed process

• Maintain the separator as specified in the separator instruction

• Carry out safety checks on the separator

• Liability for the function of the unit passes to the owner.

2.1 Function ................................................................................................. 18

3.1 Getting to know the controls .................................................................. 30

3.6.5 Setting the counters............................................................................... 62

4.1 Avoiding accidents...............................................................................106

5 Installation and connection 107

5.1 Installation of control system ...............................................................108

1.2 Intended use

1.3 Unallowed use

1.4 Electric wiring

• Adhere to local regulations for all

• Set up equipotential bonding.

1.5 Explosion protection

• Operating the centrifuges/control systems in areas of "zone 0", i.e. in areas

• Adhere to the instructions stated in

If unusual noises or vibrations occur

• The bowl must not be used without

1.7 Maintenance and repair

Prior to performing any maintenance

1.7.1 Requirements concerning the service personnel and spare parts

• Use genuine spare parts by Westfalia Sepa-

1.7.2 Shutting down and "Emergency Off"

• When shutting down the unit, ob-

1.7.4 Care instructions

2.1 Function ................................................................................................. 18

If required, series operation can be pre-selected with two-stage HFO operation.

Modifications to the program by the operator are not allowed.

2.3 Areas of application

2.4 Functional diagram

1 Water pressure reducer

2.5 Technical data

Climatic conditions • Tested according to IEC 60068-2-1, IEC

2.5.2 Control cabinet

2.5.3 Parts numbers

2.5.4 Digital inputs/outputs

2.5.5 Analogue inputs/outputs (4 - 20 mA)

2.5.6 Special versions

2.6.1 Front view

2.6.2 Internal view

1 1X1 terminal strip (terminal 1 – 24)

12 Power supply for PLC and valves

3.1 Getting to know the controls .................................................................. 30

3.1 Getting to know the controls

3.1.1 Function keys

Key Key designation Description