York Ygas270
York Ygas270
York Ygas270
YGAS Series
Nomenclature
YG A S XXX S A E 50 S A
YORK chiller
Design Level: A
Air-cooled chiller
S=Standard fan
Screw compressor H=High pressure fan
E: ARI design
Refrigerant: HFC-134a
Power: 50=380V-3P-50Hz
53=400V-3P-50Hz
55=415V-3P-50Hz
Specification
General Prior to delivery, the unit is pressure tested, evacuated,
and fully charged with refrigerant and lubrication oil. After
YORK YGAS series chillers are manufactured to the
assembly, an operational test is performed with water
highest design and construction standards to ensure high
flowing through the cooler to ensure that each refrigerant
performance, reliability and adaptability for all types of air
circuit operates correctly.
conditioning installations.
The unit structure is fabricated with heavy gauge,
The units are designed for water cooling and to be
galvanized steel, which is coated with “Champagne”
located outside on the roof of a building or at ground
baked-on polyester powder paint.
level.
2
Compressors water baffles provide the required pass arrangements.
Stub-out water nozzle connections with flanges are
The unit has accessible, direct drive semi-hermetic rotary
welded to the water boxes. These nozzle connections are
twin-screw compressor(s). All rotating parts are statically
suitable for corresponding flanges, and are capped for
and dynamically balanced to ensure high operational
shipment. Plugged 3/4”NPT drain and vent connections
efficiencies and reliable performance. Stepless capacity
are provided in each water box. The evaporator shell is
control is achieved between 25% and 100% of full
insulated with 19mm closed-cell material.
capacity for each compressor by regulating slide valve to
fulfill the cooling load requirements.
Condenser
Motor - Motor cooling is provided by suction gas from
Coil -The fin and tube condenser coils are manufactured
the evaporator flowing across the motor. Redundant
from seamless, internally enhanced, high-condensing
overload protection is provided using both internal
coefficient, corrosion-resistant copper tubes arranged in
thermistor and current overload protection on all three
staggered rows and mechanically expanded into corrosion
phases.
resistant aluminum alloy fins with full height fin collars.
The units also adopt Reversed “M” type Coil arrangement
Rotors -The rotors are housed in a cast iron compressor
to achieve high efficiency heat transfer by optimizing the
housing precision machined to provide optimal clearances
corner angle of the coils.
for the rotors. Contact between the male and female
rotor is primarily rolling on a contact band on each of
A “silent night” mode can be provided by YGAS chiller.
the rotor’s pitch circle. This results in virtually no rotor
Customer can get the lower noise level by timing or
wear and increased reliability, a trademark of the screw
manual driving the “silent night” on the control panel.
compressor.
The two speed fans equipped in chiller will switch to low
speed automatically.
Housing - Cast iron compressor housing precisely
machined for optimal clearances and superb efficiency.
Fans - The fans are dynamically and statically balanced,
Entire compressor, from suction to discharge, has a
direct drive with corrosion resistant glass fiber reinforced
Design Working Pressure (DWP) of 2.1MPa.
composite blades molded into full airfoil cross section,
providing vertical air discharge from extended orifices for
Capacity Control - Microprocessor controls the load/
efficiency and low sound.
unload solenoid valve to drive the valve and achieve
stepless and smooth capacity control from 100% to 25%
Motors - The motors are high-efficiency, direct drive,
of compressor capacity for each compressor.
6-pole, 3-phase, Class “F”, current overload protected
with double sealed, permanently lubricated ball bearings.
Isolation - Each compressor is mounted on isolator pads
to reduce vibration transmission to the structure.
Electronic Expansion Valve
Evaporator YGAS series chillers are equipped with advanced
electronic expansion valve to ensure accurate control
The evaporator is a shell and tube, flooded type heat
at various load conditions. The electronic expansion
exchanger. A distributor trough provides uniform
valve is able to inject precise amounts of liquid into the
distribution of refrigerant over the entire shell length. A
evaporators for the system.
baffle plate is located above the tube bundle to prevent
liquid refrigerant carryover into the compressor. The
The electronic expansion valve modulation is
evaporator shell of each system contains a refrigerant
electronically controlled by activation of the AST stepper
relief valve. A 40mm diameter sight glass is installed
motor. The motor is a 2-phase bi-polar type, which stays
at the appropriate position to allow visual inspection of
in position unless power pulses from a driver to initiate
refrigerant levels.
the two discrete sets of motor stator windings for rotation
in either direction. The direction depends on the phase
The design working pressure is 2.3MPa for shell, 1.0MPa
relationship of the power pulses, whose value again is
for tube side. The refrigerant side has a safety valve
decisive for the travel.
with trip pressure of 2.2MPa. The refrigerant side is
manufactured and tested in accordance to China National
The motor operates the spindle, where rotating
Standard GB151. The removable compact water boxes
movements are transformed into linear motion by the
are fabricated from steel. The design working pressure is
transmission in the cage assembly.
1MPa and the boxes are tested at 1.25MPa. Integral steel
3
Refrigerant Circuits Power and Control Panels
Unit piping is TP2 copper with brazed joints. The liquid All controls and motor starting equipment necessary for
line includes: electronic expansion valve, angle valve, ball unit operation are factory wired and function tested. 1
valve, sight glass with moisture-indicator, drier filter, etc. and 2 circuit units have one control panel respectively,
The refrigeration system is pressure-tested, leak-tested, and 3 circuit unit has two control panels (main and
and evacuated then charged with refrigerant. The entire auxiliary). The panel enclosures are designed to IP55 and
suction line and the liquid line between the expansion manufactured from powder coated galvanized steel. The
valve and the cooler, are insulated with flexible, UV stable surface is painted YORK Champagne.
color coordinated closed-cell, foam insulation.
The control panel is divided into a power and a
There are two high pressure sensors, which are equipped control compartment. Power and control sections
to test discharge pressure and oil pressure, and a low have separate hinge, latch and gasket sealed doors for
pressure sensor, to test the evaporator pressure. High ease of maintenance and safety of the operators. Each
pressure switch and low pressure switch are also installed power compartment comprises of compressor starting
in the system pipe to protect the compressor. contactors, control circuit serving compressor capacity
control, compressor contactor coils. The compressor
motor protection can relay the compressor current to
Oil Separator
the microprocessor, and it can also protect from phase
Besides the high efficiency internal oil separation in each reversal and lack of phase for compressor power supply.
compressor, there is an external centrifugal oil separator The control section contains microcomputer keypad, HMI
used to avoid lubrication oil mixing with the refrigerant and I/O board.
in the system ensuring maximum heat exchange and
compressor lubrication. The external oil separators,
with no moving parts and designed for minimum oil Microprocessor
carry-over, are mounted in the discharge line of the All the control logic and devices which are factory wired
compressor. DWP of the oil separator can reach 2.26MPa. will be fully tested in the factory. A LCD display screen and
user-friendly keypad is mounted in front of the HMI.
The oil flows from the oil separator into the compressor
through an oil filter and a solenoid valve at high pressure.
This high pressure “oil injection” forces the oil into the
compressor, where it is fed to the bearings and rotors
for lubrication. After lubricating the bearings, differential
pressure causes the oil to be automatically injected
through orifices on a closed thread near the suction end
of the rotors. It lubricates the rotors as well as provides
an oil seal against leakage around the rotors to ensure
refrigerant compression efficiency.
Oil Eductor
Oil eductor circuit is provided to properly manage the
amount of oil in the evaporator and transfer oil from the
evaporator to compressor with the “jet pump” principle.
Returning oil to the compressor prolongs its life and also
The microprocessor-based control center includes the
improves the performance of the evaporator.
following functions:
Oil Cooling
LCD Display
Oil cooling is provided by routing oil from the compressor
through several of the bottom rows of the condenser The display consists of a liquid crystal 240*128 dot
coils, where it is cooled, then sent back to the display, with light emitting diode backlighting for outdoor
compressor. viewing of operating parameters and program points.
4
Operation Status Display ● Power supply phase reversal, phase imbalance and
Operating data - Includes outlet temperature of chilled phase loss protection
water/liquid, ambient temperature, evaporator pressure, ● High compressor motor’s current protection
discharge pressure, discharge temperature, oil pressure, ● Low water/liquid temperature protection
oil temperature and compressor current etc of system. ● Compressor motor overload protection
● Compressor anti-recycle protection
Operating fault - When a fault occurs, the unit can self ● Fan motor overload protection
diagnose, display the cause, and send an alarm. The
failure alarm history is logged for field troubleshooting.
The unit also has other control functions such as:
DI and DO status - Displays the DI (Data Input) and DO ● External interlock with other auxiliary equipment
(Data Output) status. ● Silent mode
● Program start/stop time
● Stepless capacity control
System Protection ● Pre heating for unit
● No water flow ● Remote ON/OFF
● Anti-frozen protection ● Smart fan control
● High/low oil temperature protection ● Integration with open MODBUS protocol provides easy
● Oil level switch protection connection to BAS system
● High discharge temperature protection ● RS-485 standard serial communication ports
● Low suction pressure protection
● High discharge pressure protection
Options
Flow Switch Compressor Suction Service Valve Option
The design working pressure of target type flow switch is This option includes a suction service valve in the suction
10.3bar. It is suitable for chilled liquid applications. line used to close off the connection between the cooler/
evaporator and compressor when required.
Power Supply Option
● 380V-3P-50Hz Disconnect Switch with Single Power
● 400V-3P-50Hz Connection Option
● 415V-3P-50Hz Disconnect switch with single power connection option is
available for 2 Circuit Units.
Coil Fin Option
● Epoxy Coated Aluminum-Ripple Fin Compressor Acoustic Enclosure
The silencers cotton can be installed outside the
Vibration Isolation Option compressor and it is made of flexibility acoustic material
and can reduce the operation noise effectively.
● Neoprene isolation to provide great performance in
most applications (field mounted) for the Standard
Chiller. High Static Fans
● Adjustable spring Isolators. Spring and cage type The unit is capable of choosing a high static pressure
isolators for mounting under the unit base rails. fan to be used for some applications that need the duct
Deflection may vary slightly by application (field connection.
mounted).
5
Cooler water pressure drop
Pressure Drop Calculation:
Pressure Drop [kPa] = a x (Flow Rate [l/s]b),
120
A B D EC F
G Where parameters a, b can be showed from following list,
100
Chiller Model Line a b
YGAS090 A 0.5183 1.763
H
YGAS120 B 0.1530 1.7714
80
Pressure drop / kPa
Operating limitations
YGAS Series Chillers Unit Min. Max.
Leaving Chilled Liquid Temperature °C 4 10
Chilled Liquid Chilled Liquid Temperature Difference °C 3.5 8
Maximum Water Side Pressure bar 10
Ambient Air Air Entering Temperature °C 5 46
380V,3P,50Hz V 342 418
Power Supply
Voltage 400V,3P,50Hz V 360 440
415V,3P,50Hz V 374 457
YGAS090
YGAS300
YGAS240
YGAS180
YGAS150
YGAS120
YGAS210
YGAS270
YGAS450
Chiller Model
Minimum Cooler1 Flow Rate l/s 7.8 10.0 12.5 14.5 17.1 19.4 21.6 25.2 25.2
Maximum Cooler1 Flow Rate l/s 23.3 30.1 37.4 43.4 51.2 58.3 64.9 75.7 75.7
Minimum Cooler2 Flow Rate l/s - - - - - - - - 12.5
Maximum Cooler2 Flow Rate l/s - - - - - - - - 37.4
6
Physical data
1 circuit units
1 Circuit Units
Chiller Model for Standard Mode YGAS090 YGAS120 YGAS150
Unit Capacity Ton 90.0 118.8 150.0
Qty PCS 1 1 1
Compressor Input Power kW 91.1 111.8 151.4
Capacity Control % 25~100 25~100 25~100
Fan Qty PCS 6 8 8
Fan Motor Power kW 2.45×6 2.45×8 2.45×8
Condenser
Type — Reversed “M” type
Air Flow Rate m3/h 19000×6 19000×8 19000×8
Type — Flooded Cooler
Qty PCS 1 1 1
Evaporator Water flow rate l/s 15.1 20.0 25.2
Water Pressure Drop kPa 62.4 30.8 31.2
Water Pipe Connection - DN100 DN125 DN125
Refrigerant Charge System 1 - 125 140 150
Refrigerant Charge System 2 kg - - -
Refrigerant Charge System 3 kg - - -
L mm 3676 4676 5076
Dimension W mm 2240 2240 2240
H mm 2456 2456 2456
Shipping Weight kg 4000 4700 5200
Weight
Operating Weight kg 4150 4850 5400
2 circuit units
2 Circuit Units
Chiller Model for Standard Mode YGAS180 YGAS210 YGAS240 YGAS270 YGAS300
Unit Capacity Ton 172.0 203.0 231.0 257.0 300.0
Qty PCS 2 2 2 2 2
Compressor Input Power kW 184.0 196.6 218.1 252.7 302.8
Capacity Control % 12.5~100 12.5~100 12.5~100 12.5~100 12.5~100
Fan Qty PCS 10 14 16 16 16
Fan Motor Power kW 2.45×10 2.45×14 2.45×16 2.45×16 2.45×16
Condenser
Type — Reversed “M” type
Air Flow Rate m3/h 19000×10 19000×14 19000×16 19000×16 19000×16
Type — Flooded Cooler
Qty PCS 1 1 1 1 1
Evaporator Water flow rate l/s 28.9 34.2 38.9 43.2 50.5
Water Pressure Drop kPa 58.6 63.3 65.5 63.9 67.0
Water Pipe Connection - DN150 DN150 DN150 DN150 DN150
Refrigerant Charge System 1 kg 100 110 130 140 160
Refrigerant Charge System 2 kg 100 130 130 130 160
Refrigerant Charge System 3 kg - - - - -
L mm 5938 8176 9200 9600 10000
Dimension W mm 2240 2240 2240 2240 2240
H mm 2456 2456 2456 2456 2456
Shipping Weight kg 7000 8250 9050 9500 9950
Weight
Operating Weight kg 7150 8400 9300 9750 10250
7
3 circuit units
3 Circuit Units
Chiller Model for Standard Mode YGAS450
Unit Capacity Ton 450.0
Qty PCS 3
Compressor Input Power kW 454.2
Capacity Control % 8.3~100
Fan Qty PCS 24
Fan Motor Power kW 2.45×24
Condenser
Type — Reversed “M” type
Air Flow Rate m3/h 19000×24
Type — Flooded Cooler
Qty PCS 2
Evaporator Water flow rate l/s 75.7
Water Pressure Drop kPa 67.0
Water Pipe Connection — DN150/DN125
Refrigerant Charge System 1 kg 160
Refrigerant Charge System 2 kg 160
Refrigerant Charge System 3 kg 160
L mm 15276
Dimension W mm 2240
H mm 2456
Shipping Weight kg 15150
Weight
Operating Weight kg 15650
Note: Cooling capacities in kW at 7°C leaving liquid temperature and 35°C ambient temperature.
Electrical data
Multi Point Input (to each system)
YGAS System Nominal / Amps System Maximum / Amps System Max Start / Amps
Model System(s) 380 V 400 V 415 V 380 V 400 V 415 V 380 V 400 V 415 V
YGAS090 1 182 173 168 239 232 224 438 456 475
YGAS120 1 233 222 215 305 294 284 553 574 596
YGAS150 1 304 289 280 370 355 341 710 718 727
YGAS180 1&2 185 176 171 234 227 219 438 456 475
YGAS240 1 & 2 233 222 215 305 294 284 553 574 596
YGAS300 1 & 2 304 289 280 370 355 341 710 718 727
YGAS450 1 & 2 & 3 304 289 280 370 355 341 710 718 727
8
Power supply connection
1 Circuit Units: YGAS090, YGAS120, YGAS150,
Control Section Power Section
Section Section
T2
KM1 KM2
1QF
1MP
PE CT PE
Field Connection
YGAS090SAE \ YGAS120SAE \ YGAS150SAE
Control Section Power Centre
KA7 KA8
13 13 13 13 13 13 13 1 2 3 8 14 11 N1 N1 N1 N1 N1 N1 N1 N1 32 33 34 35 36 85 86 87 88 89
Breaker
1QF
PE
PE L1 L2 L3
WIRE #
16AWG
COPPER 1. Terminal 86 and 87 are used for PUMP(dry contact output,
;
contact impedance is less than 0.5 Ohm)
Chiller water 2. Terminal 88 and 89 are used for ALARM(dry contact
flow switch WIRE #
16AWG ;
output,contact impedance is less than 0.5 Ohm)
COPPER
WIRE #
Customer supply
16AWG
COPPER
9
2 Circuit Units: YGAS180, YGAS210, YGAS240, YGAS270, YGAS300
YORK-003
EOEVD
T2
1KM2 1KM1 2KM1 2KM2
1QF 2QF
PE CT1 PE PE CT2 PE
1MP 2MP
N N
Field Connection
13 13 13 13 13 13 13 1 2 3 8 14 11 N1 N1 N1 N1 N1 N1 N1 N1 32 33 34 35 36 85 86 87 88 89
Breaker Breaker
1QF 2QF
PE PE
10
3 Circuit Units: YGAS450
3 Circuit Units has two panels, a main control panel and an auxiliary control panel, and
needs to connect a communication wire between them.
YORK-003
EOEVD
T2
1KM2 1KM1 2KM1 2KM2
1QF 2QF
PE CT1 PE PE CT2 PE
1MP 2MP
N N
Field Connection
13 13 13 13 13 13 13 1 2 3 8 14 11 N1 N1 N1 N1 N1 N1 N1 N1 32 33 34 35 36 85 86 87 88 89
Breaker Breaker
1QF 2QF
PE PE
11
Auxiliary control panel:
Section 2 Section 3
T2
KM1 KM2
1QF
1MP
PE CT PE
Field Connection
Control Section 2
XT1
13 13 13 13 13 13 13 1 2 3 8
Power Section 3
Circuit Breaker
1QF
N PE
N PE L1 L2 L3
WIRE #
16AWG Copper conductors only.
COPPER Do not use Aluminum
conductors.
2#FLS
Chiller water flow
switch
Customer supply
POWER (380/400/415V-3N-50HZ)
12
Dimensions
1 Circuit Units: YGAS090, YGAS120, YGAS150
Control Panel
1300
Control Panel
2456
Water Outlet
815
Water Inlet
Q
R
48 A D P
B 2240
C
E
F
G HXm
Dimensions / mm Qty
Chiller
Model A B C D E F G H P Q R m
YGAS090 1060 1134 2770 150 3495 3676 760 1000 618 315 615 2
YGAS120 1060 1228 3410 150 4493 4676 760 1000 700 304 620 3
YGAS150 1260 1628 3810 150 4895 5076 810 1100 700 304 620 3
3 2 1 4 3 2 1
CONTROL PANNEL
CONTROL PANNEL
2152
6 5 4 8 7 6 5
735 963 1240 663 1040 710 1306.5
8-Ø14 Isolator
Mounting Holes
4 3 2 1
CONTROL PANNEL
YGAS150 Vibration
2152
Isolators Distribution
8 7 6 5
760 980 1518.5 1065
13
2 Circuit Units: YGAS180, YGAS210, YGAS240, YGAS270, YGAS300
Control Panel
1300
2456
Water Outlet
815
Water Inlet
R
Q
48 A E P
B 2240
C
D
F
G
H JXm K LXn
Dimensions / mm Qty
Chiller
Model A B C D E F G H J K L P Q R m n
YGAS180 914 1015 2960 4764 184 5747 5938 760 1020 - - 1120 315 669 4 -
YGAS210 1370 2372 4230 7020 184 8015 8176 760 1000 1380 1000 1100 321 675 3 2
YGAS240 1405 2232 4625 7511 184 9015 9200 760 1000 1380 1000 1120 337 657 3 3
YGAS270 1450 2424 4714 7911 184 9415 9600 810 1000 1430 1100 1120 321 675 3 3
YGAS300 1450 2591 5030 8355 184 9815 10000 810 1100 1480 1100 1120 352 748 3 3
5 4 3 2 1 7 6 5 4 3 2 1
CONTROL PANNEL
CONTROL PANNEL
YGAS180 Vibration YGAS210 Vibration
2152
2152
10 9 8 7 6 14 13 12 11 10 9 8
535 880.5 1150 1544 1080 713 890 1500 900 1398.5 1200 720
8 7 6 5 4 3 2 1 8 7 6 5 4 3 2 1
CONTROL PANNEL
CONTROL PANNEL
2152
16 15 14 13 12 11 10 9 16 15 14 13 12 11 10 9
710 1050 1250 955 876.5 955 1230 1455 767 1080 900 1523.6 970 958 1230 1455
16-Ø14 Isolator
Mounting Holes
8 7 6 5 4 3 2 1
CONTROL PANNEL
YGAS300 Vibration
2152
Isolators Distribution
16 15 14 13 12 11 10 9
767 1080 900 1550 1014.5 1600 800 1350
14
3 Circuit Units: YGAS450
A B
Auxiliary Control Panel Main Control Panel
A B C
A-A B-B
The structure of the unit near the main control panel of YGAS450 Chillers refers to YGAS300 Chiller, and the structure
of the unit near the auxiliary control panel of YGAS450 Chiller refers to YGAS150. The total length of YGAS450 is 15,276.
Note:
For 3 Circuit Units, YGAS450, there are 16 vibration isolators installed at the base frame of main control panel side (referred to that of YGAS300) and 8 vibration isolators
installed in bottom rail of unit frame of auxiliary control panel side (referred to that of YGAS150).
15
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