BTH 780 Reliability Engineering
BTH 780 Reliability Engineering
Reliability Engineering
Benefit of Reliability
Manufacturers enjoy a long term of product durability
Customers good will/reputation and brand name
Why Teach Reliability Engineering?
Engineering systems are becoming more and more complex
due to:
• Application of automation
• Embedded technology
• Software and hardware interfaces
• Application of high technology
• Multiple Functionalities
• Miniaturization
• Multidisciplinary etc
Why Teach Reliability Engineering? Contd….
Engineering education is traditionally concerned with
teaching how manufactured products work and less of:
• how products fail,
• the effects of failure and
• aspects of design, manufacture, maintenance and operations
which affect the likelihood of failure
Why Teach Reliability Engineering? Contd….
Less attention is paid to the “laws of chance” i.e. variability
of product behaviour over time in respect of their:
• material make-up,
• processes and
• human factors in production and use.
Why Teach Reliability Engineering?
Risk associated with product development are premised on:
Competition
Pressure of scheduling and deadlines
Cost of failures
Rapid evolution of new materials
Methods and complex systems
Need to reduce product costs
Safety considerations amongst others
Failure of Engineering Systems
Failure of a system or a component is the inability of such a
system or component to deliver its intended function
satisfactorily.
Externally induced
failures
Mean Time Between Failure (MTBF): This is the average time interval
between any two successful failures for a particular system/component.
This term is used to characterise items/systems that can be repaired after
a failure or breakdown is recorded.
MTBF
Availability A(t)
MTBF MTTR
Repairable Systems
Availability: It is the probability that a system would be ready or
available to performance a particular task in a satisfactory manner. This
metrics is affected by the rate of occurrence of failure and often
expressed as a function of reliability and maintainability.
MTBF
Availability A(t)
MTBF MTTR
Repairable Systems
Maintainability is a measure of the ease with which a product
can be maintained: Also, it can be defined as the probability of
performing a successful repair or servicing action within a given
time. In other words, maintainability measures the ease and
speed with which a system can be restored to operational status
after a downtime.
Repairable Systems
For example, if it is said that a particular component has a 90%
maintainability for one hour, this means that there is a 90%
probability that the component will be repaired within an hour.
System Operational Cycle‐169 Hours
Repair Actions
System Operational Cycle‐169 Hours
Maintenance Actions