CBLM Module Victor
CBLM Module Victor
Qualification:
Previous TM Certificates
experience with a. TQ certified
the topic b. TM graduate
c. TM trainer
d. TM lead trainer
Number of years as a competency trainer NC II
BASIC COMPETENCIES
CAN I…? YES NO
PARTICIPATE IN WORKPLACE COMMUNICATION
1. Obtain and convey workplace information /
2. Complete relevant work related documents. /
3. Participate in workplace meeting and discussion /
PRACTICE CAREER PROFESSIONALISM
1. Integrate personal objectives with organizational /
goals
2. Set and meet work priorities /
3. Maintain professional growth and development /
WORK IN A TEAM ENVIRONMENT
1. Describe and identify team role and responsibility in a /
team.
2. Describe work as a team /
PRACTICE OCCUPATIONAL HEALTH AND SAFETY PROCEDURES
1. Identity hazards and risks /
2. Evaluate hazards and risks /
3. Control hazards and risks /
4. Maintain occupational health and safety awareness /
Note: In making the Self-Check for your Qualification, all required competencies
should be specified. It is therefore required of a Trainer to be well- versed
of the CBC or TR of the program qualification he is teaching.
Current
Proof/Evidence Means of validating
competencies
BACIC
COMPETENCIES
Participate in Certificate of Achievement Submitted authenticated
workplace copy of certificate
communication Certificate of Completion
Oral questioning/Written
Certificate of employment exam
Work in a team Certificate of Achievement Submitted authenticated
environment copy of certificate Oral
Certificate of Completion
questioning/Written exam
Certificate of employment
Practice career Certificate of Achievement Submitted authenticated
professionalism copy of certificate Oral
Certificate of Completion
questioning/Written exam
Certificate of employment
Practice Submitted authenticated
occupational health Certificate of Achievement copy of certificate Oral
and safety questioning/Written exam
procedures
Certificate of employment
COMMON
COMPEYENCIES
Apply Safety Certificate of Achievement Submitted authenticated
Practices copy of certificate Oral
Certificate of Completion
questioning/Written exam
Interpret Drawings Submitted authenticated
and Sketches Certificate of Achievement copy of certificate Oral
questioning/Written exam
Certificate of employment
Perform Industry Certificate of Achievement Submitted authenticated
Calculations copy of certificate Oral
Certificate of Completion
questioning/Written exam
Contribute to Certificate of Achievement Submitted authenticated
Quality system copy of certificate Oral
Certificate of Completion
questioning/Written exam
Certificate of employment
Use Hand Tools Certificate of Achievement Submitted authenticated
copy of certificate Oral
Certificate of Completion
Using Form No.1.4, Convert the Training Gaps into a Training Needs/
Requirements. Refer to the CBC in identifying the Module Title or Unit of
Competency of the training needs identified.
A. INTRODUCTION : This module covers the knowledge, skills and attitude required in welding carbon steel plates and
pipes using SMAW process
B. LEARNING ACTIVITIES
Date Developed:
Page 23 of vii
SHIELDED METAL ARC February 1,,2014
WELDING (SMAW NCII) Date Revised:
joints in overhead Slides video
positions Demonstration Job Sheet .1-1
How to prepare CBLM
Video pipes for Projector
presentation installation Perform Job Refer to equipment
sheet 1.1-1 Performance
Essentials of Power Point Criteria
welding Presentation Checklist
International
welding codes
and standards Practical
Acceptable exam/written
weld profiles test
Weld defects,
causes and
remedies
Welding
Procedure
Specifications
(WPS)
Welding
techniques
and
procedures
Safe welding
practices
Date Developed:
Page 23 of vii
SHIELDED METAL ARC February 1,,2014
WELDING (SMAW NCII) Date Revised:
LO 2: Weld plates in multiple pass groove joints in overhead positions
. Essentials of Lecture/ Read Information Answer Self- Refer to Answer CBLM
welding Video Sheet 1.2-1 Check 1.2-1 Key 1.2-1 Computer
International Presentation Prepare pipes for slides video
welding codes multiple pass
and standards Power Point groove joints in Projector
Acceptable Presentation overhead position
weld profiles Perform Job Refer to CBLM
Weld defects, Demonstration Job Sheet 1.2-1 sheet 1.2-1 Performance
causes and How to weld pipes Criteria equipment
remedies in multiple pass Checklist
Welding
Procedure
Specifications
(WPS)
Welding
techniques
and
procedures
Safe welding
practices
LO3.Weld pipe in 1G,2G,5G and 6G POSITIONS
Essentials of Lecture Read Information Answer Self- Refer to Answer CBLM
welding Sheet 1.2-1 Check 1.3-1 Key 1.3-1 Video
Date Developed:
Page 23 of vii
SHIELDED METAL ARC February 1,,2014
WELDING (SMAW NCII) Date Revised:
International Video Computer
welding codes Presentation
and standards
Acceptable Power Point Prepare weld
weld profiles Presentation pipe in 1G,2G,5G Perform Job Refer to CBLM
Weld defects, and 6G Positions sheet 1.1-1 Performance
causes and Demonstration criteria equipment
remedies Job Sheet 1.3-1
Welding How to
Procedure
Specifications
(WPS)
Welding
techniques
and
procedures
Safe welding
practices
C. ASSESSMENT PLAN
Written Test
Performance Test
Date Developed:
Page 23 of vii
SHIELDED METAL ARC February 1,,2014
WELDING (SMAW NCII) Date Revised:
D. TEACHER’S SELF-REFLECTION OF THE SESSION
Date Developed:
Page 23 of vii
SHIELDED METAL ARC February 1,,2014
WELDING (SMAW NCII) Date Revised:
PARTS OF A COMPETENCY-BASED LEARNING MATERIAL
References/Further Reading
Self Check
Information Sheet
Learning Experiences
Module
Module Content
Content
Module
List of Competencies
Content
Module Content
Module Content
Front Page
In our efforts to standardize CBLM,
the above parts are recommended for
use in Competency Based Training
(CBT) in Technical Education and
Skills Development Authority (TESDA)
Technology Institutions. The next
sections will show you the
components and features of each part.
COMMPETENCY BASED LEARNING MATERIALS
Welcome!
The unit of competency, "Weld carbon steel plates and pipes
using SMAW", is one of the competencies o f W E L D C A R B O N
S T E E L P I P E S U SI N G S M A W NCII, a course which comprises the
knowledge, skills and attitudes required for a TVET trainer to
possess.
The module, Welding carbon steel plates and pipes using
SMAW, contains training materials and activities related to identifying
learner’s requirements, preparing session plan, preparing basic
instructional materials and organizing learning and teaching
activities for you to complete.
In this module, you are required to go through a series of
learning activities in order to complete each learning outcome. In
each learning outcome are Information Sheets, Self-Checks, Task
Sheets and Job Sheets. Follow and perform the activities on your
own. If you have questions, do not hesitate to ask for assistance from
your facilitator.
Remember to:
Read information sheets and complete the self-checks.
Suggested references are included to supplement the materials
provided in this module.
P e r f o r m the Task Sheets and Job Sheets until you are
confident that your outputs conform to the Performance
C r it e r i a Checklist that follows the sheets.
S u b m i t outputs of the Task Sheets and Job Sheets to your
facilitator for evaluation and recording in the Accomplishment
Chart. Outputs shall serve as your portfolio during the
Institutional Competency Evaluation. When you feel confident
that you have had sufficient practice, ask your trainer to
evaluate you. The results of your assessment will be recorded in
your Progress Chart and Accomplishment Chart.
You must pass the Institutional Competency Evaluation for this
competency before moving to another competency. A Certificate of
Achievement will be awarded to you after passing the evaluation.
You need to complete this module before you can perform the
module on prepare cook and serve food menus.
Basic Competencies
Participate in Participating in
500311105
1. workplace workplace
communication communication
Common
Competencies
MEE721201
5. Apply safety practices Applying safety practices
MEE721205
9. Use Hand Tools Using hand tools
Repairing welds
13. Repair Welds
materials
Core
Competencies
ASSESSMENT CRITERIA:
1. Root penetration not exceeding allowable tolerances specified by
welding codes/ - standards on
- Concavity
- Convexity
- undercut
- Excess penetration
- Lack of fusion
- Burn-through
- Cracks
2. Weld capping/ final pass not exceeding allowable tolerances
specified by welding codes/ standards on
- Height of reinforcement
- Under fill
- Porosities
- undercut
- Cracks
- Cold laps
3. Uniformity of bead ripples must be in accordance with welding standards
4. Stringer or layered beads deposited in accordance with welding standards
5. Finish well mint visually acceptable in accordance with welding standards
for:
- spatters
Date Developed: Document No.
Trainers July 2010 Issued by:
Methodology Level I Date Revised:
Jan. 2014 Page 6 of 61
Developed by: SJC-VTC
Templates Rhett T. Binghoy
Revision # 01
- arc strikes
Slag
- Uniformity of beads
CONTENTS:
Essentials of welding
International welding codes and standards
Acceptable weld profiles
Weld defects, causes and remedies
Welding Procedure Specifications (WPS)
Welding techniques and procedures
Safe welding practices
CONDITIONS:
1. Equipment
- Welding machine (AC or AC/DC)
- Welding table or jig
- Portable grinder
- Welding booth
- Portable oven
Document No.
Issued by: Page 9 of 61
Trainers Date Developed:
Methodology Level I JAN,2014
Date Revised: SJC-VTC
Templates
Information Sheet 1.3-1
Weld carbon steel pipes in fixed pipe, inclined 45^ position 6G
Learning Objectives:
After reading this INFORMATION SHEET, YOU MUST be able to:
1. Weld carbon steel pipes in horizontal position (2G)
3 .Weld carbon steel pipes in fixed pipe, inclined at 45 position (6G)
INTRODUCTION:
Document No.
Issued by: Page 10 of 61
Trainers Date Developed:
Methodology Level I JAN,2014
Date Revised: SJC-VTC
Templates
By just simply turn it on and get some electrode to prove that
welding machine is conditionally functional. And never to forget that
as a trainee we have to mind set the important of safety at all time to
mention the necessary Personal Protective Equipment like, cover all,
leather gloves, steel toe shoes, welding helmet, dust mask, air plug or
air muffler, in order that whatever happens safety rules must observe
in daily task assignment.
Document No.
Issued by: Page 11 of 61
Trainers Date Developed:
Methodology Level I JAN,2014
Date Revised: SJC-VTC
Templates
Then to start performing weld pass like root pass in 6G positions prepare
first the right kind of electrode the suitable to used into the said single
pass in groove weld pass.E6011 Nihon Weld is appropriate to use, the first
essential of welding is apply which is choosing the right electrode size,
setting of welding machine into the setting adjuster also relies the number of
electrode used ,like this 60-80 amperage ac/dc is the ideal set up of
machine, the second essential of welding is now being carry the correct
current, Then after is in second pass is the rooting weld pass and meet the
quality of weld then E6012 or 6013 is now used to the said second pass or
hot pass and the setting adjuster will of course change considering the
number of electrode used is different from root pass to second pass so now
the setting of machine will into 90-110 ac/dc amperage but then still the
trainee will change hat is fit and easy for him to perform base on the setting
amperage is being concerned but take note that it will not go beyond the
setting adjuster frame.
Document No.
Issued by: Page 12 of 61
Trainers Date Developed:
Methodology Level I JAN,2014
Date Revised: SJC-VTC
Templates
Now this time since it is already have the right choice if
electrode it time that we must also understand how we connect
or insert the electrode into the tip of the welding handle take
note that you have a choice were you comfortable enough to
hold the welding handle which have already the electrode the
choices of position are in this, vertical up, vertical down, street
up, street down, 45 degrees down, 45 degrees up so it’s the
trainee who manipulate where he/she is fit and convenient
enough to hold welding handle with electrode and that belongs
in the third essentials of welding, correct electrode angle .
Before starting actual work check first the welding ground and
so welding cable ensuring that there is no torn insulator in the
welding cable to avoid your body contact with fault ground. So
start by switching on the circuit breaker down to the welding
machine. Now the welding electrode angle must also observe
since it is also a part the essentials of welding, positioned into
the welding handle with the desired and comfortable
positioning, start to pre heat the electrode by touching to the
base metal and if you test that its creating a spark then that’s
the time you have to maintain the correct arc length is 30mm
distance to the workplace so that the welding process will
immediately happened. This time you can start doing the first
pass or root pass to 6G weld pipe position. Continue doing so
until it will finished drag the electrode to the work face and it is
important to maintain the correct travel speed, and if electrode
tend that is being already shortened , you have to cut it off and
have a replace a new one of electrode with the same types. Then
proceeding beads should be made .Finished the single pass by
removing the flux covering into the weld beads penetration and
by using the tools and consumables to removing it. Please be
reminding that when removing flux avoids looking it, be sure
that you are wearing the protective clear glass of your eye.
Then the trainer will inspect and checked how good the
performance is .Lastly The trainer is last to see if he/she get the
desired performance if the quality and standards is being meet,
and time will tell if your already competent base on the
performance and some feedback will be made to the trainer
address to the trainee. Step 12 lastly the trainer will give critics
if he/she do the task very well.
Document No.
Issued by: Page 13 of 61
Trainers Date Developed:
Methodology Level I JAN,2014
Date Revised: SJC-VTC
Templates
Self- Check 1.3-1
Multiple Choices:
DIRECTION: Choose the best answer. Write the letter of your
choice on your answer sheet.
1. What is the appropriate electrode to be used in performing root pass?
a. E6011
b. E6012
c. E6013
d. E7018
2. The correct setting amperage of welding machine in performing root pass
is?
a. 50-60 amperage
b. 60-80 amperage
c. 90-100 amperage
d. 100-130 amperage
3. The ideal distance of base metal to the electrode or the so called arc
length is??
A. 60mm
B. 50mm
C. 40mm
D. 30mm
a. Leather gloves
Document No.
Issued by: Page 14 of 61
Trainers Date Developed:
Methodology Level I JAN,2014
Date Revised: SJC-VTC
Templates
b. Steel toe shoes
c. Dust mask
d. Welding helmet
6. In 6G pipe position the ideal position is?
a. Horizontal fixed position
b. Vertical position
c. Flat position
d. 45 degrees slanting
Document No.
Issued by: Page 15 of 61
Trainers Date Developed:
Methodology Level I JAN,2014
Date Revised: SJC-VTC
Templates
ANSWER KEY 1.3-1
1. A
2. B
3. D
4. D
5. D
Document No.
Issued by: Page 16 of 61
Trainers Date Developed:
Methodology Level I JAN,2014
Date Revised: SJC-VTC
Templates
JOB SHEET 1.3-1
TITLE: HOW TO WELD CARBON STEEL PIPE IN FIXED, PIPE INCLINED
AT 45 POSITION (6G)
Performance Objective: The trainee should be able to weld carbon steel
pipe in fixed inclined 6G
Supplies/Materials : .
. Equipment .
- Welding ma g booth
- Portable oven .
2. Tools/Accessories
- Welding mask
- Steel brush
- Clear glass
- Chipping hammer
- Dark glass
3. Supplies/ Materials
- Electrodes
- Carbon steel plates
- Cutting grinding disk
4. Personal protective equipment
- safety shoes
- apron
- leggings
- safety goggles
- gloves
Steps/Procedure:
1. Prepare pipes for the said actual work
2 Position the pipe into the 6G Position
3 Set the welding machine to the desired setting amperage
4 Get the right kind of electrode to be used in performing single pass
or root pass
5 Insert The electrode to the desired angle to the tip of the welding
handle that can be in street, up position , down, 45degrees up or 45
degrees down depending on the convenient of the welders
Document No.
Issued by: Page 17 of 61
Trainers Date Developed:
Methodology Level I JAN,2014
Date Revised: SJC-VTC
Templates
6 Switch on the circuit breaker and of course the welding switch
machine
7 Scratch the electrode tip to the base metal and it will start creating
a spark
12 Lastly the trainer will give critics if he/she do the task very well
Assessment Method:
ACTUAL DEMONSTRATION AND ACTUAL OUTPUT
Document No.
Issued by: Page 18 of 61
Trainers Date Developed:
Methodology Level I JAN,2014
Date Revised: SJC-VTC
Templates
Performance Criteria Checklist 5.3-1
CRITERIA
YES NO
Did you..?
1. Prepare pipes for the said actual work
2.Position the pipe into the 6G position
3.Set the welding machine to the desired setting
amperage
4.Get the right kind of electrode to be used in performing
single pass or root pass
5.Insert the electrode to the desired angle to the tip of
the welding handle that can be street up position down
on 45 degrees depending on the welders convenient
6.switch on the circuit breaker and of course the switch
on welding machine
7.Scratch the electrode tip to the base metal and it will
start creating a spark
8.Start to perform welding by performing root pass
9.Continue until it will finished and if and if electrode
that being used is quiet to short replace a new one to
continue a preceding pass.
10. Finished the weld by removing the flux.
11. The trainer will inspect to the performance of the
trainee if he/she performed well.
12. Lastly the trainer will give critics if he/she does the
task very well.
Document No.
Issued by: Page 19 of 61
Trainers Date Developed:
Methodology Level I JAN,2014
Date Revised: SJC-VTC
Templates
Evidence Plan
Competency SHIELDED METAL ARC WELDING NCII
standard:
Unit of Welding Carbon Steel Pipe in Fixed, Pipe Inclined at 45
competency: Position (6G)
Ways in which evidence will be collected:
Portfolio
Written
The evidence must show that the trainee…
Document No.
Issued by: Page 20 of 61
Trainers Date Developed:
Methodology Level I JAN,2014
Date Revised: SJC-VTC
Templates
Set up and install welding machine, /
accessories
Checked gap and alignment /
Document No.
Issued by: Page 21 of 61
Trainers Date Developed:
Methodology Level I JAN,2014
Date Revised: SJC-VTC
Templates
Table of Specification
Objectives/Content # of items/
Knowledge Comprehension Application
area/Topics % of test
Perform welding
into the pipe by
1 1 2 4/27%
performing root
pass
TOTAL 4 4 7 15/100%
Document No.
Issued by: Page 22 of 61
Trainers Date Developed:
Methodology Level I JAN,2014
Date Revised: SJC-VTC
Templates
Written Exam
A. Multiple Choices.
1. The ideal edge preparation of bevel groove is?
a. 50mm
b. 80mm
c. 85mm
d. 90mm
3. When cutting metal like flat bar or angle bar what specific equipment is
suitable to used?
a. cut off machine
b. portable grinder
c. power hack saw
d. sander machine
4. What essentials of welding that the angle of electrode is really reflect the
performance of the trainee?
Document No.
Issued by: Page 23 of 61
Trainers Date Developed:
Methodology Level I JAN,2014
Date Revised: SJC-VTC
Templates
a. correct electrode angle
b. correct electrode size
c. correct travel speed
d. correct current
__________ 1. The used of PPE is to protect the body from any incidents.
__________ 2. Performing immediately root pass without is acceptable.
__________ 3. The proper used of portable grinder is first read the manual
of instruction.
__________ 4. Choosing the right kind of electrode is the ideal techniques as
a welder.
__________ 5. Preparing edge bevel is easy to perform when the said
equipment suitable to use is available
Document No.
Issued by: Page 24 of 61
Trainers Date Developed:
Methodology Level I JAN,2014
Date Revised: SJC-VTC
Templates
ANSWER KEY
A.
1. A
2. B
3. A
4. A
5. D
B.
1. T
2. F
3. T
4. T
5. T
6. F
7. T
8. F
9. F
10. T
Performance Test
Document No.
Issued by: Page 25 of 61
Trainers Date Developed:
Methodology Level I JAN,2014
Date Revised: SJC-VTC
Templates
Specific Instruction for the Candidate
General Instruction:
Given the necessary tools, materials, you are required to perform the
standard of procedure in, welding carbon steel pipe using SMAW following
the standard operating procedure according to welders procedure
specification.
Specific Instruction:
Document No.
Issued by: Page 26 of 61
Trainers Date Developed:
Methodology Level I JAN,2014
Date Revised: SJC-VTC
Templates
12 Lastly the trainer will give critics if he/she do the task very well.
Document No.
Issued by: Page 27 of 61
Trainers Date Developed:
Methodology Level I JAN,2014
Date Revised: SJC-VTC
Templates
EQUIPMENT
DESCRIPTION QTY
Welding Machine 10 unit
Portable Grinder 10 unit
Portable Oven 10unit
Bench Vise 10 unit
Sander Machine 10 unit
Cut off Machine 10 unit
Hack Saw Machine 10 unit
SUPPLIES AND MATERIALS
Electrodes 15 box
TOOLS
Files 25 pieces
Document No.
Issued by: Page 28 of 61
Trainers Date Developed:
Methodology Level I JAN,2014
Date Revised: SJC-VTC
Templates
QUESTIONING TOOL
Satisfactory
Questions to probe the candidate’s underpinning knowledge
response
Extension/Reflection Questions Yes No
Document No.
Issued by: Page 29 of 61
Trainers Date Developed:
Methodology Level I JAN,2014
Date Revised: SJC-VTC
Templates
18. What will you do to the welding equipment found out not
functional?
The candidate’s underpinning Satisfactory Not
knowledge was: Satisfactory
Document No.
Issued by: Page 30 of 61
Trainers Date Developed:
Methodology Level I JAN,2014
Date Revised: SJC-VTC
Templates
SUGGESTED ANSWER.
Document No.
Issued by: Page 31 of 61
Trainers Date Developed:
Methodology Level I JAN,2014
Date Revised: SJC-VTC
Templates
Templates for Inventory of Training Resources
Resources for presenting instruction
Print Resources As per TR As per Remarks
Inventory
Competency Base Learning 1 1 Available
Materials (CBLM)
Training Regulations (TR) 1 1 Available
Trainers Manual 1 1 Available
Hand book 1 1 Available
Bond papers 1 1 Available
Non Print Resources As per TR As per Remarks
Inventory
White board marker 1 available
laptop 1 available
Overhead projector 1 available
Desk top projector 1 For repair
Flip chart 1 available
White Board eraser 1 available
Document No.
Issued by: Page 32 of 61
Trainers Date Developed:
Methodology Level I JAN,2014
Date Revised: SJC-VTC
Templates
Resources for Skills practice of Competency
#5______________________________
Supplies and Materials As per TR As per Remarks
Inventory
Bench work table 5 5 table available
Grinding disc 10 10boxe available
s
Cutting disc 10 5boxes available
Cut off disc 10 20 discs available
Oxy-acetylene 1set 1 set Empty
tank/refill
Electrode E6011 10boxes 10boxes Ready to
use
Electrode E6012 8 boxes 8 boxes Ready to
use
Electrode E7018 8 boxes 8 boxes available
Flat bar 10mm 5L/20ft. 5L/20ft. available
Black iron pipe 10mm 6 diam. 1L/20ft. 1L/20ft. available
Tools As per TR As per Remarks
Inventory
Vise Grip 5 20 available
Chipping Hammer 5 20 available
Steel Brush 10 20 available
Steel Tape 15 10pcs available
Ball pen Hammer 15 10 set available
Files, round/half/square 15 15 available
pieces
Equipment As per TR As per Remarks
Inventory
Welding Machine 10 10 available
Portable Grinder 10 10 available
Power Hack Saw 10 1 available
Sander Machine 10 1 available
Document No.
Issued by: Page 33 of 61
Trainers Date Developed:
Methodology Level I JAN,2014
Date Revised: SJC-VTC
Templates
Note: In the remarks section, remarks may include for repair, for
replenishment, for reproduction, for maintenance etc
Venue
Facilities/T
Date &
Training Activity Trainee ools and Remarks
(Workstatio Time
Equipment
n/ Area)
Prayer
Jan.
All Trainee’s
15,
Recap of Activities participate
2014
well
8:00
School/
AM to
Unfreezing Activities All trainees Training
8:30
Lab.
AM
Feedback of Training
S
Rejoinder/Motivation
8:30
Lecture/ AM to All Trainee’s
All trainees SMAW NCII School/
Discussion/Demonstratio 12:00 participate
CBLM Training Lab.
n NN well
1:00pm
Feedback about the All Trainee’s
All trainees School/ to
Lecture/Discussion participate
Training Lab. 2:30pm
well
Self-Check
PPE,welding
Abad,Jefrey,Sas machine,ele
Jun,Besas Chris, ctrode
All trainee’s
Training Activity Perform Dada,John, Balais, E6011,porta
was able to
Groove Welding on Mark Lou, Lolo, ble School/ 2:30p
performed the
Carbon Steel Plates in all Narciso, Ripalda, grinder,steel Training Lab. m to
assigned job
position 1G,2G,3G,& 4G Erick, brush,vise (Plates) 4:00pm
SMAW Villamon,Llyod, crip,chippin
Gonzales,John, g hammer,
Luistro,Lito tools
Training Activity, Weld Buhat,Riz, PPE,welding School/ 2:30pm All trainee’s
carbon steel pipe in Saavedra,Mark,Erwin machine,ele Training Lab. to was able to
Document No.
Issued by: Page 34 of 61
Trainers Date Developed:
Methodology Level I JAN,2014
Date Revised: SJC-VTC
Templates
ctrode
,Melorin,
E6011,porta
Canales,Juvy,Mori,Fe
ble
liciano,Sandoval,Jess performed the
vertical position 2G,5G,& grinder,steel
ie,Sas,Jason,Egido,Li (Pipe) 4:00pm the assigned
6G in using SMAW brush,vise
muel,Esaga,Jomar, job
crip,chippin
Formento,Rex,Lora,G
g hammer,
amy
tools
TrainingActivity( proper PPE, All
All trainee’s
storing of welding welding 4:00pm
School/ was able to
consumables and All trainees tools,equip to
Training Lab. performed the
tools,and handly ment must 5:00pm
assigned job
equipment) put inplace
Document No.
Issued by: Page 35 of 61
Trainers Date Developed:
Methodology Level I JAN,2014
Date Revised: SJC-VTC
Templates
WORKSHOP LAYOUT SMAW NC II
Exit
Contextual Quality
Trainer’s resource
learning control
First aid
Assessment work area
area area
area
box
Tool Room
Board
FIRE EXTINGUISHER
Grinding Room
Document No.
Issued by: Page 36 of 61
Trainers Methodology Level I Date Developed:
JAN,2014
Date Revised: SJC-VTC
Templates
Document No.
Issued by: Page 37 of 61
Trainers Methodology Level I Date Developed:
JAN,2014
Date Revised: SJC-VTC
Templates
Maintain Training
Facilities
Template # 1
OPERATIONAL PROCEDURE
Equipment Type Welding Portable Grinder
Equipment Code 00056
Location Practical Work area/ SMAW NCII Laboratory
Operation Procedure:
Check by plug in the wire to the supply so that we can determined if the
Test the grinder by testing to grind into the metal parts to test the
performance.
Template # 2
HOUSEKEEPING SCHEDULE
Shielded Metal Arc Welding
Qualification Station/Bldg SMAW NCII LABORATORY
NCII
Area/Section Practical Work Area
In-Charge
Lyndon B. Jacobe
Schedule for the 2nd Semester, 2011
Responsible
ACTIVITIES Daily Every Weekly Every 15th Monthly Remarks
Person other Day
Day
Template # 3
TEMPLATE # 4
Template #7
WORKSHOP INSPECTION CHECKLIST
TEMPLATE # 8
DESCRIPTION
(System
LOG SERIAL DATE ISSUED TYPE(Danger/Caution) Components, DATE COMPLETED
Test Reference,
etc.)
2. Broken Welding x
Helmet(plastic
3. Electrode/Nihon weld
4. Metal Scraps X
5. Torn Cover- all x
WORK REQUEST
Signature:
222220142201420142201
SALVAGE
REPORT
AREA / SECTION Practical Work Area / welding Laboratory
IN-CHARGE Lyndon B. Jacobe
FACILITY TYPE PART ID RECOMMENDATION
TO BE USED FOR
INSTRUCTIONAL
PORTABLE GRINDER MOTOR GRINDER
PURPOSES FOR EIM
NCII
Equipm Drawing
No. Location QTY Title Description PO No.
ent. Ref.
#
AEG Portable
Portabl Grinder Ltd. 02
G e Size/Type OK 10200
0056 M56 20003 1 Serial No. GO 1020
grinder A11556-001 E
B11556-002
Welding 02
057 M057 G 2 Welding cable 10200
1003 Machine Frame: 280th GO 1021
E
Template # 13
[
INSPECTION REPORT
TEMPLATE 16
INSTRUCTIONS: This Self-Check Instrument will give the trainer necessary data or
information which is essential in planning training sessions. Please
check the appropriate box of your answer to the questions below.
BASIC COMPETENCIES YES NO
1.Participate in workplace communication /
1.1 Obtain and convey workplace information /
1.2 Participate in workplace meetings and discussions /
1.3 Complete relevant work related documents /
2.Work in a team environment /
2.1 Describe team role and scope /
2.2 Identify own role and responsibility within team /
2.3 Work as a team member /
Note: In making the Self-Check for your Qualification, all required competencies
should be specified. It is therefore required of a Trainer to be well- versed
of the CBC or TR of the program qualification he is teaching.
From the accomplished Self-Assessment Check (Form 1.1) and the evidences of
current competencies (Form 1.2), the Trainer will be able to identify what the training
needs of the prospective trainee are.
Module
Gaps Title/Module of Duration (hours)
Instruction
Weld Carbon .Welding Modular Trainee Welding School Practical Test January 28,
Steel Pipes plates in Machine Welding Demonstration 2014 – April
using SMAW single pass Video/Presentation Trainer Laboratory 28, 2014
groove Portable Written/ Oral
joints in Self-paced Training Grinder On the site of Examination Thursday
overhead Head the JQD Afternoon
positions Demonstration Chipping Construction Direct 1:00-2:00pm
.Welding Assessment hammer Firm that was Observation
plates in Focal link to
multiple Steel Brush Survey Method Friday
pass groove Assessment (Interview) Morning
joints in Manager Vise Grip Project-based 9:00-
overhead Instruction 10:00am
positions
.Welding
pipes
in1G,2G,5G
and 6G
Positions
Instructions:
This Trainees’ Record Book (TRB) is intended to serve as
record of all accomplishment/task/activities while undergoing
training in the industry. It will eventually become evidence
that can be submitted for portfolio assessment and for
whatever purpose it will serve you. It is therefore important
__________________________________________________________
__________________________________________________________
__________________________________________________________
__________________________________________________________
__________________________________________________________
__________________________________________________________
__________________________________________________________
__________________________________________________________
__________________________________________________________
__________________________________________________________
__________________________________________________________
__________________________________________________________
__________________________________________________________
__________________________________________________________
__________________________________________________________
Lyndon B.
Name : Francis Paguyo Trainer :
JACOBE
Shielded Metal Arc Nominal
Qualification : : 97hrs
Welding NC II Duration
Units of Training Training Date Date Trainee’s Supervisor’s
Rating
Competency Activity Duration Started Finished Initial Initial
Weld Carbon Welding
Steel Pipes using Carbon Steel 97hrs March April. 22, Competent
SMAW Pipes using 28,2014 2014
SMAW
Total 97 hours
Note: The trainee and the supervisor must have a copy of this form. The column for rating maybe used either by giving a numerical
rating or simply indicating competent or not yet competent. For purposes of analysis, you may require industry supervisors to give a
numerical rating for the performance of your trainees. Please take note however that in TESDA, we do not use numerical ratio.
SUPERVISED INDUSTRY TRAINING OR ON THE JOB TRAINING
EVALUATION FORM
Dear Trainees:
Legend:
5 – Outstanding
4 – Very Good/ Very Satisfactory
3 – Good / Adequate
2 – Fair / Satisfactory
1 – Poor / Unsatisfactory
NA – not applicable
Item
Question Ratings
No.
INSTITUTIONAL EVALUATION 1 2 3 4 5 NA
1 Has SJC-VTC conducted an orientation about the
SIT/OJT program, the requirements and
preparation needed and its expectations?
2. Has SJC-VTC the provided the necessary
assistance such as referrals or recommendations
in findings the company for your OJT.
3 Has SJC-VTC showed coordination with the
Industry partner in the design and supervision of
your SIT/OJT?
4 Has your in –school training adequate to
undertake Industry partner assignment and its
challenges?
5 Has SJC-VTC monitored your progress in the
Industry?
6 Has the supervision been effective in achieving
your OJT objectives and providing feedback when
necessary?
7 Did SJC-VTC conduct assessment of your SIT /
OJT program upon completion?
8 Were you provided with the results of the Industry
and SJC-VTC assessment of your OJT?
Comments / Suggestions :
Item
Questions Ratings
No.
INDUSTRY PARTNER 1 2 3 4 5 NA
1 Was the industry partner appropriate for your type
of training required and / or desired?
2 Has the industry partner designed the training to
meet your objectives and expectation?
3 Has the industry partner showed coordination
with SJC-VTC in the design and supervision of the
SIT / OJT?
4 Has the Industry Partner and its staff welcomed
you and treated you with respect and
understanding?
5 Has the Industry Partner facilitated the training,
including the provision of the necessary resources
such as facilities and equipment needed to achieve
you OJT objectives?
6 Has the Industry Partner assigned a supervisor to
oversee your work or training?
7 Was the supervisor effective in supervising you
through regular meetings, consultations and
advise?
8 Has the training provided you with the necessary
technical and administrative exposure of real
world problems and practices?
9 Has the training program allowed you to develop
self-confidence, self-motivation and positive
attitude towards work?
10 Has the experience improved your personal skills
and human relations?
11 Are you satisfied with your training in the
Industry?
Comments / Suggestions:
Signature: ______________________________
Printed Name: ___________________________ Qualification:____________________
Host Industry Partner____________________ Supervisor:______________________
Period of Training: March 28, 2014 Instructor: Lyndon B. Jacobe
TRAINING SESSION EVALUATION FORM
INSTRUCTIONS:
TRAINER/INSTRUCTORS
Name of the Trainer: 1 2 3 4 5
1. Orients trainees about CBT, the use of CBLM
and the evaluation system
2. Discusses clearly the unit of competencies and
outcomes to be attained at the start of every
module
3. Exhibits mastery of the subject/course he/she
is teaching
4. Motivates and elicits active participation from
the students or trainees
5. Keeps records of evidence/s of competency
attainment of each student/trainees
6. Instills the value of safety and orderliness in the
classrooms and workshops
7. Instills the value of teamwork and positive work
values
8. Instills good grooming and hygiene
9. Instills value of time
10. Quality of voice while teaching
11. Clarity of language/dialect used in teaching
12. Provide extra attention to trainees and students
with specific learning needs
13. Attends classes regularly and promptly
14. Shows energy and enthusiasm while teaching
15. Maximizes use of training supplies and
materials
16. Dresses appropriately
17. Shows empathy
18. Demonstrates self-control
5 - Outstanding
4 - Very Good/Very Satisfactory
3 - Good/Adequate
2 - Fair/Satisfactory
1- Poor/Unsatisfactory
PREPARATION 1 2 3 4 5
1.Workshop layout conforms with the components of
a CBT workshop
2. Number of CBLM is sufficient
3.Objectives of every training session is well
explained
4.Expected activities/outputs are clarified
DESIGN AND DELIVERY 1 2 3 4 5
1.Course contents are sufficient to attain objectives
2.CBLM are logically organized and presented
3. Information Sheet are comprehensive in providing
the required knowledge.
4.Examples, illustrations and demonstrations help
you learn
5.Practice exercises like Task/Job Sheets are
sufficient to learn required skills
6.Valuable knowledge are learned through the
contents of the course
7.Training Methodologies are effective
8.Assessment Methods and evaluation system are
suitable for the trainees and the competency
9.Recording of achievements and competencies
acquired is prompt and comprehensive
10.Feedback about the performance of learners are
given immediately
TRAINING FACILITIES/RESOURCES 1 2 3 4 5
1.Training Resources are adequate
2.Training Venue is conducive and appropriate
3.Equipment, Supplies, and Materials are Sufficient
4.Equipment, Supplies and Materials are suitable
and appropriate
5.Promptness in providing Supplies and Materials
SUPPORT STAFF 1 2 3 4 5
1.Support Staff are accommodating
MEMORANDUM OF AGREEMENT
and
WITNESSETH:
WHEREAS, OLAE, as the Labor market which needs a work force for their
company, us become part of civil works, us they experience the expertise
in the field of civil works that facilitates the provision of the company and
related works like the sculptural welding that the skills training they been
acquire will be the advantage of the sector;
NOW, THEREFORE, for and in consideration of the above premises, both
parties hereby agree as follows;
D. MISCELLANEOUS PROVISIONS
1. The parties pledge to cooperate with each other and to perform
their respective obligations under the agreement.
2. In case of injury resulting from an accident related to the
training, SJC-VTC liability shall be limited to the schools accident
insurance plan.
IN WITNESS WHEREOF, the parties have signed this memorandum of agreement this April 21,
2014 at Vice President office Tunga- Tunga Maasin City Southern Leyte, Philippines.
WITNESSED BY: