Synax Decentralized System For The Synchronization of Machine Axes
Synax Decentralized System For The Synchronization of Machine Axes
Synax Decentralized System For The Synchronization of Machine Axes
mannesmann
Rexroth
SYNAX
Decentralized System for the
Synchronization of Machine Axes
Firmware Version FWA-CLC*DP-SY*-06VRS
Rexroth
DOK-SYNAX*-SY*-06VRS**- FV01-EN-P Indramat
About this documentation SYNAX
The purpose of the This document is a supplement to the Applications Description: SYNAX
documentation Decentralized System for the Synchronization of Machine Axes (Version
06VRS), doc. no.: DOK-SYNAX*-SY*-06VRS**-FK01-EN-P.
The documentation describes the difference between SYNAX version
06VRS and the previous SYNAX version 05VRS.
Validity All rights are reserved with respect to the content of this documentation
and the available of the product.
Note This document is printed on paper bleached without the use of chlorine.
DOK-SYNAX*-SY*-06VRS**-FV01-EN-P
SYNAX About this documentation
FKB
Order designation:
DOK-SYNAX*-SY*-06VRS**-FK01-EN-P
282801
Parameter Description:
PA
Order designation:
282801
DOK-SYNAX*-SY*-06VRS**-PA01-EN-P
WAR
Order designation:
282801
DOK-SYNAX*-SY*-06VRS**-WA01-EN-P
Project Planning:
PRJ
Order designation:
DOK-SYNAX*-SY*-06VRS**-PR01-EN-P
282801
CD: SynTop
Win3 1 and
Win95&NT
7]R8ST
Collection of Windows help systems
SynTop, user interface for SYNAX
Order designation:
SWD-SYNTOP-INB-04VRS-MS-CD600
DOK-SYNAX*-SY*-06VRS**-FV01-EN-P
About this documentation SYNAX
DOK-SYNAX*-SY*-06VRS**-FV01-EN-P
SYNAX Contents I
Contents
1 References 1-1
1.1 Product family ...................................................................................................................................... 1-1
1.2 Referenced hardware .......................................................................................................................... 1-1
1.3 Referenced firmware............................................................................................................................ 1-2
1.4 Supplementary documentation ............................................................................................................ 1-3
1.5 EPROM tyes ........................................................................................................................................ 1-3
DOK-SYNAX*-SY*-06VRS**-FV01-EN-P
II Contents SYNAX
3 Glossary 3-1
DOK-SYNAX*-SY*-06VRS**-FV01-EN-P
SYNAX References 1-1
1 References
Permissible drives
Drives belonging to the families DIAX03, DIAX04 and ECODRIVE may be
used.
DOK-SYNAX*-SY*-06VRS**-FV01-EN-P
1-2 References SYNAX
DOK-SYNAX*-SY*-06VRS**-FV01-EN-P
SYNAX References 1-3
DOK-SYNAX*-SY*-06VRS**-FV01-EN-P
1-4 References SYNAX
DOK-SYNAX*-SY*-06VRS**-FV01-EN-P
SYNAX Firmware Version FWC-CLC*DP-SY*-06VRS 2-1
2 8 2 2 7 8
EPROM IC15:
FWC-CLC*DP-SY*-06V13-MS
A010 HIGH
2 8 2 2 7 8
Note: If the unit is equipped with a firmware version older than FWC-
CLC*DP-SY*-05V08-MS, then please comply with the
following first, viz., the "Guidelines on Replacing Firmware" in
the documentation belonging to the firmware release.
DOK-SYNAX*-SY*-06VRS**-FV01-EN-P
2-2 Firmware Version FWC-CLC*DP-SY*-06VRS SYNAX
• Switch machine on
CLC-D: After powering up, the CLC-D will boot up into parametrization
mode and then will display, due to invalid parameter, diagnosis "CLC
checksum error (see C-0-0068)" (14). The drive with address 1 now
displays P2. All others display the warning E4/10 "Drive not scanned or
address 0".
CLC-P: The CLC-P boots up to initialization mode only after powering.
DOK-SYNAX*-SY*-06VRS**-FV01-EN-P
SYNAX Firmware Version FWC-CLC*DP-SY*-06VRS 2-3
If the installation does not run up into operating mode and signals
"Virtual master axis velocity limit value too high (see C-0-0030,
C-0-0031)", then check parameter "virtual master speed 1 - positive
limit" (C-0-0030) and "virtual master speed 1 - negative limit"
(C-0-0031) for limit value violations and change, if necessary.
If the CLC signals error "Virtual master axis velocity limit value too high
(see C-0-0055, C-0-0056)", then parameters "Virtual master - speed
command positive limits" (C-0-0055) and "Virtual master - speed
command negative limits" (C-0-0056) must be checked for parameter
limit violations and changed, if necessary.
• Final activities
Save the new A and C parameters on the CLC.
Note: The adjustment has neither a jerk nor an accel limit. This
means that only very low adjustment speeds are possible.
DOK-SYNAX*-SY*-06VRS**-FV01-EN-P
2-4 Firmware Version FWC-CLC*DP-SY*-06VRS SYNAX
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SYNAX Firmware Version FWC-CLC*DP-SY*-06VRS 2-5
System time
A CLC internal system time with a resolution corresponding to the
SERCOS cycle times (2 to 10 ms) is new. The system time is counted up
only if the CLC is powered on (no real time clock function when
shutdown). The internal time format includes year, month, day, hour,
minute, second and millisecond.
The system time can be set or read via parameter "SYNAX - system time"
(C-0-0159). This may be used for adjusting the system time with a PLC
real time clock, for example, possible with each boot up.
In a CLC link, the link master gives the system time and all link slaves
automatically synchronize to this time.
In a CLC link, parameter "SYNAX system time" (C-0-0159) can only be
changed or set at the link master. All link slaves automatically synchronize
to this time.
The system time is stored with SYNAX diagnoses in paramter "SYNAX -
time of diagnosis" (C-0-0163).
The system time is added in the error memory to the diagnoses. This
makes a chronological allocation of errors to different CLCs possible.
Error recorder
The error recorder saves the last 31 errors in the SYNAX system. In
contrast to the present CLC diagnoses, with the use of parameters
• "SYNAX - error source", C-0-0046
• "SYNAX - diagnostics text", C-0-0047
• "SYNAX - error number", C-0-0048
all errors are recorded that occur between the first error and the error
acknowledgement.
To read error memory use parameters
• "error recorder - index", C-0-0153
• "error recorder - diagnosis message", C-0-0154
• "error recorder - diagnosis text", C-0-0155
• "error recorder", C-0-0156
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2-6 Firmware Version FWC-CLC*DP-SY*-06VRS SYNAX
New C parameters
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SYNAX Firmware Version FWC-CLC*DP-SY*-06VRS 2-7
New A parameters
New I/Os
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2-8 Firmware Version FWC-CLC*DP-SY*-06VRS SYNAX
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SYNAX Firmware Version FWC-CLC*DP-SY*-06VRS 2-9
Virtual master
The limit values of parameters
• "virtual master speed 1 - positive limit" (C-0-0030)
• "virtual master speed 1 - negative limit" (C-0-0031)
• "virtual master - speed command positive limit" (C-0-0055)
• "virtual master - speed command negative limit" (C-0-0056)
are computed in terms of the SERCOS cycle time (S-0-0002).
Given an error, the diagnoses "virtual master speed limit to high (see
C-0-0030, C-0-0031)" (diagnose 106) or "virtual master speed limit to high
(see C-0-0055, C-0-0056)" (diagnose 107) are generated.
CLC link
A new slave axis output has been introduced for the CLC link, viz.,
"configured ELS master commands valid" (_A:F#.11). If this is ’1’, then
both the configured master axis position and the configured ELS master
command value additive are valid.
Pattern control
Drives with an address higher than 16 were, until now, not supported by
the pattern control.
Jog function
The jog function has been extended so that the jog increments
• "incremental jogging position of following axis" (A-0-0007)
• "fine adjustment increments" (A-0-0014)
• "speed offset increments" (A-0-0015)
• "idle speed increments" (A-0-0016)
• "process variable increments" (A-0-0064)
• "master drive gear output revolutions increments" (A-0-0136)
can be changed in operating mode if the drive is not enabled.
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2-10 Firmware Version FWC-CLC*DP-SY*-06VRS SYNAX
With phase synchronous axes or cam axes, the variable to be jogged can
be set in parameter "jogging mode with angle synchronization" (A-0-
0153). Possible joggable variables are:
• "position command offset" (A-0-0004)
• "process command value 1" (A-0-0026)
• "master drive gear output revolutions" (A-0-0126)
Group parameters
The present group parameters were renamed to "group parameters 1".
An offset speed "group command value 1 - offset speed" (A-0-0154) and
a limit have been added.
Inputting group command value additive 1 is limited with the new
parameters
• "group command value 1 - positive limit" (A-0-0161)
• "group command value 1 - negative limit" (A-0-0162).
Analog to group parameter 1, group parameter 2 has been added with the
following parameters:
• "group command value additive 2" (A-0-0155)
• "group command value 2 - drive addresses" (A-0-0156)
• "group command value 2 - weighting" (A-0-0157)
• "group command value 2 - offset speed" (A-0-0158)
Analog channels
The analog channels can also effect the following parameters
(parametrization via parameter "analogue channels - select target
parameters", C-0-0040):
• "idle speed 1" (A-0-0115)
• "idle speed 2" (A-0-0116)
• "idle speed 3" (A-0-0117)
• "master drive gear output revolutions" (A-0-0126)
Tension control
The tension control has a new tension control structure
• dancer control (tension control with dancer)
The tension control with load cell can also effect the master axis gearbox.
With this phase synchronous axes or cam axes can be used as tension
controlled axes.
DOK-SYNAX*-SY*-06VRS**-FV01-EN-P
SYNAX Firmware Version FWC-CLC*DP-SY*-06VRS 2-11
Winding control
The winding control has a new structure
• dancer control (winding control with dancer)
The diameter computer can be controlled with binary inputs
• "process controller - pause diameter calculation" (_E:F#.37)
• "process controller - immediate diameter calculation" (_E:F#.38).
The immediate diameter computation calculates the diameter once and
that immediately but with low precision. With this it is possible, for
example, to change very quickly to a new diameter with a roll change
without presetting the diameter.
Register control
Using parameter "register control - dead band" (A-0-0074) it is possible to
set a zone with reduced correction around the command value. If the
th
register deviation equals less than the set value, then only 1/16 of the
deviation actually occurring is corrected.
DOK-SYNAX*-SY*-06VRS**-FV01-EN-P
2-12 Firmware Version FWC-CLC*DP-SY*-06VRS SYNAX
Diagnoses
The diagnoses using parameters
• "SYNAX - error source" (C-0-0046)
• "SYNAX - diagnostics text" (C-0-0047)
• "SYNAX - error number" (C-0-0048)
have been extended with parameter
• "SYNAX - time of diagnosis" (C-0-0163).
This parameters contains the SYNAX system time in 32 bit format (time
resolution: 2 seconds) at which the last diagnosis occurred.
Interbus-S
The configuration of PD lengths of 10, 12, 14 and 16 bytes generates a
configuration error with Interbus (error 152).
Profibus
To communicate with the Profibus interface, the CLC plug-in module
DPF05.2M is used (used to be: DPF05.1M).
With bit 13 in parameter "fieldbus - control word" (C-0-0129) the
administration of the multiplex channel of the fieldbus card (bit 13 not set)
can be moved to the CLC (bit 13 set). This makes it possible to more
quickly change to the multiplex level.
DOK-SYNAX*-SY*-06VRS**-FV01-EN-P
SYNAX Firmware Version FWC-CLC*DP-SY*-06VRS 2-13
Changed C parameters
List of changed C parameters ID no. Name of parameter
C-0-0004 ELS master - control word
C-0-0030 Virtual master speed 1 - positive limit
C-0-0031 Virtual master speed 1 - negative limit
C-0-0033 Host communication - control word
C-0-0042 Real master - actual value smoothing time constant
C-0-0055 Virtual master - speed command positive limits
C-0-0056 Virtual master - speed command negative limits
C-0-0126 Fieldbus: length of process data channel
C-0-0129 Fieldbus - control word
Fig. 2-7: Changed C parameters
DOK-SYNAX*-SY*-06VRS**-FV01-EN-P
2-14 Firmware Version FWC-CLC*DP-SY*-06VRS SYNAX
Changed A parameters
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SYNAX Firmware Version FWC-CLC*DP-SY*-06VRS 2-15
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2-16 Firmware Version FWC-CLC*DP-SY*-06VRS SYNAX
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SYNAX Firmware Version FWC-CLC*DP-SY*-06VRS 2-17
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2-18 Firmware Version FWC-CLC*DP-SY*-06VRS SYNAX
DOK-SYNAX*-SY*-06VRS**-FV01-EN-P
SYNAX Glossary 3-1
3 Glossary
1MB
AC kit motor with water cooling for integration in spindles (inductance
principles).
2AD
AC motors in power range of approx. 3.5 - 93 KW (inductance principle).
Absolute encoder
Encoders that supply an absolute position over several rotations (e.g.,
4096).
ARCNET
Serial communication system (coaxial line).
If used with printing machines, for example.
CCD
Housing for CLC D + daughter boards
CLC
Families of control cards with SERCOS interface. Available are CLC P
and CLC D. Various software packages are available (here SYNAX).
CLC link
With the help of a SERCOS interface ring, up to 32 CLC D controls can
be connected. Master axis positions are synchronously distributed to all
CLC D’s for this purpose.
CLC D02
Plug-in control for DIAX03 drives and CCD box.
CLC D03
Plug-in control for CCD box with external battery (requires two slots).
CLC P01
PC plug-in control with ISA bus.
CLC P02
PC plug-in control with PC/104 bus.
DAG
SSI- EnDat encoder interface
DAQ
CLC link and/or ARCNET connection - CLC D daughter board.
DBS
INTERBUS-S slave connection - CLC D daughter board.
DEA
Digital 24V I/Os- CLC D daughter board or plug-in module for digital
drives.
DOK-SYNAX*-SY*-06VRS**-FV01-EN-P
3-2 Glossary SYNAX
DFF
High resolution master axis encoder interface - plug-in module for digital
drives.
DIAX03
Controller family with an output width of 1 ... 100kW. (DDS02.2 /
DDS03.2 / DKR02.1 / DKR03.1 / DKR04.1)
DIAX03 controller
Controller with uniform functions and a output band width of 1... 100kW.
(DDS02.2 / DDS03.2 / DKR02.1 / DKR03.1 / DKR04.1)
DLF
High resolution sinusoidal encoder interface - plug-in module for digital
drives.
DPF
Profibus slave connetion - CLC daughter board.
DRF
Analog input interface - plug-in module for digital drives.
DSA
Master axis position with SSI signals - plug-in module for digital drives.
DSS
SERCOS interface - plug-in module for digital drives.
DZF
High resolution gear/tooth interface - plug-in module for digital drives.
GDS
Master axis encoder.
I/O logic
Simply logic with e.g. AND, OR, NOT allocations with which simply I/O
allocations are executed.
The I/O logic is generated as a text file and translated. The results of this
translation procedure are loaded into the CLC D. A return to the original is
not possible.
LAF
AC linear motor - flat construction (inductance principle).
LAR
AC linear motor - roand construction (inductance principle).
LSF
AC linear motor - flat construction (synchronous principle)
LWL
Fiber optic cable, e.g., for SERCOS interface
DOK-SYNAX*-SY*-06VRS**-FV01-EN-P
SYNAX Glossary 3-3
MBW
AC mounting motor with hollow shaft for printing cylinders (inductance
principle).
MDD
AC motor with digital servo feedback synchronous principle)
MKD
AC motor with resolver feedback (synchronous principle)
Multi-Turn
Encoder, that supplies an absolute position over several revolutions (e.g.
4096).
Select lists
Documentation used to determine, for a specific application, a specific
motor/controller combination.
SERCOS interface
Internationally standardized digital interface (IEC 61491 or EN 61491) for
communications between control and drives in numerically controlled
drives.
Single-Turn
Encoder, that supplies an absolute position over a single revolution.
SSI
Synchronous serial interface. Interface for encoder systems with serial
transmissions of digital actual values.
SYNAX
Decentralized System for the Synchronization of Machine Axes, made up
of SYNAX firmware, SynTop software, CLC control, DIAX03 and
ECODRIVE drives.
DOK-SYNAX*-SY*-06VRS**-FV01-EN-P
3-4 Glossary SYNAX
DOK-SYNAX*-SY*-06VRS**-FV01-EN-P
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DOK-SYNAX*-SY*-06VRS**-FV01-EN-P
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DOK-SYNAX*-SY*-06VRS**-FV01-EN-P
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IND - Bangalore - 560058
Telefon: +86 10/65 05 03 80 Telefon: +86 411/46 78 930 Telefon: +852 22 62 51 00
Telefax: +86 10/65 05 03 79 Telefax: +86 411/46 78 932 Telefax: +852 27 44 02 78 Telefon: +91 (0)80/8 39 73 74
Telefax: +91 (0)80/8 39 43 45
India SALES Service Indonesia SALES Service Japan SALES Service Japan SALES Service
Mannesmann Rexroth (India) Ltd. PT. Rexroth Wijayakusuma Rexroth Automation Co., Ltd. Rexroth Automation Co., Ltd.
INDRAMAT Division Jl. Raya Bekasi Km 21 Service Center Japan INDRAMAT Division
Plot. A-58, TTC Industrial Area Pulogadung Yutakagaoka 1810, Meito-ku, 1F, I.R. Building
Thane Turbhe Midc Road RI - Jakarta Timur 13920 NAGOYA 465-0035, Japan Nakamachidai 4-26-44, Tsuzuki-ku
Mahape Village YOKOHAMA 224-0041, Japan
Telefon: +62 21/4 61 04 87 Telefon: +81 (0)52/777 88 41
IND - Navi Mumbai - 400 701
+62 21/4 61 04 88 +81 (0)52/777 88 53 Telefon: +81 (0)45/942 72 10
Telefon: +91 (0)22/7 61 46 22 Telefax: +62 21/4 60 01 52 +81 (0)52/777 88 79 Telefax: +81 (0)45/942 03 41
Telefax: +91 (0)22/7 68 15 31 Telefax: +81 (0)52/777 89 01
Mexico SALES Service Korea SALES Service Korea SALES Service South Africa SALES Service
Rexroth Mexico S.A. de C.V. Mannesmann Rexroth-Seki Co Ltd. Seo Chang Corporation Ltd. TECTRA Automation (Pty) Ltd.
Calle Neptuno 72 1500-12 Da-Dae-Dong Room 903, Jeail Building 28 Banfield Road,Industria North
Unidad Ind. Vallejo ROK - Saha-Ku, Pusan, 604-050 44-35 Yeouido-Dong RSA - Maraisburg 1700
MEX - 07700 Mexico, D.F. Yeoungdeungpo-Ku
Telefon: +82 (0)51/2 60 06 18 Telefon: +27 (0)11/673 20 80
C.P.O.Box 97 56
Telefon: +52 5 754 17 11 Telefax: +82 (0)51/2 60 06 19 Telefax: +27 (0)11/673 72 69
ROK - Seoul
+52 5 754 36 84
+52 5 754 12 60 Telefon: +82 (0)2/7 80 82 08
Telefax: +52 5 754 50 73 +82 (0)2/7 80 82 09
+52 5 752 59 43 Telefax: +82 (0)2/7 84 54 08
DOK-SYNAX*-SY*-06VRS**-FV01-EN-P
Directory of Customer Service Locations SYNAX
Mannesmann Rexroth Corporation Mannesmann Rexroth Corporation Mannesmann Rexroth Corporation Mannesmann Rexroth Corporation
INDRAMAT Division INDRAMAT Division INDRAMAT Division INDRAMAT Division
5150 Prairie Stone Parkway Central Region Technical Center Southeastern Technical Center Northeastern Technical Center
USA -Hoffman Estates, IL 60192-3707 USA - Auburn Hills, MI 48326 3625 Swiftwater Park Drive 99 Rainbow Road
USA - Suwanee USA - East Granby,
Telefon: +1 847/6 45 36 00 Telefon: +1 248/3 93 33 30
Georgia 30174 Connecticut 06026
Telefax: +1 847/6 45 62 01 Telefax: +1 248/3 93 29 06
Telefon: +1 770/9 32 32 00 Telefon: +1 860/8 44 83 77
+1 770/9 32 19 03 +1 860/8 44 85 95
USA SALES Service
DOK-SYNAX*-SY*-06VRS**-FV01-EN-P
SYNAX
Notes
DOK-SYNAX*-SY*-06VRS**-FV01-EN-P
Printed in Germany
282245
Rexroth
Indramat