TC SERIES PRECISE CERAMIC VACUUM FILTER

Installation Instruction

Tel: +86-535-3379990
Fax: +86-535-3379962

Address: Economic Development Zone, Qixia City, Shandong,

China
 Nuclear Industry Yantai Tongxing Industrial Co., Ltd.

Nuclear Industry Yantai Tongxing Industrial Co., Ltd.,

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Table of Contents
Equipment summarize............................................................................ 3
ⅠEquipment summarize............................................................................ 3
(Ⅰ) Working Principle....................................................................... 3
(Ⅱ) Working Process..........................................................................3
(Ⅲ) Structure and Function of Main Parts......................................... 6
Ⅱ Preparations before Running.............................................................. 19
Ⅲ Operational Procedure........................................................................ 21
Ⅰ)Computer Remote Control System(not for this filter).................21
Ⅱ)Touch screen and PLC control system (for this filter).................29
Ⅲ) Introduction of operation process............................................... 37
Ⅳ. Type Selection of Equipment..............................................................39

Maintenance of The Equipment.......................................................40

Ⅰ. Control parts....................................................................................... 40
Ⅱ. Back-washing part.............................................................................. 41
Ⅲ. Ceramic plate...................................................................................... 41
Ⅳ. Distribution Head................................................................................42
V. Ultrasonic Cleaning Device..................................................................42
VI. Rotor...................................................................................................45
VII. Lubrication........................................................................................ 47
VIII. Vacuum Pump.................................................................................. 48
IX. Installation & Notices of Complete Machine..................................... 53
X. Wearing parts list................................................................................. 56

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Equipment summarize

ⅠEquipment
Equipment summarize
TC Series Precise Ceramic Vacuum Filter is a new product, gathering
such high technologies as electromechanical, capillary Millipore screen and
ultrasonic cleaning. Due to advanced technologies, tight structure, excellent
performance and obvious economic and social benefits, it can be widely
applied in such industries as metallurgy, chemical industry, coal, mine, power
generation, non-ferrous metal, environmental protection and sewage disposal.
(Ⅰ)) Working Principle
Precise Ceramic Vacuum Filter applies the capillary function of ceramics,
and during the process of evacuation, only water can pass while air and
particles of mineral matters can not pass, which ensures the principle of no loss
in vacuum and greatly reduces the energy consumption and moisture of
materials. Therefore, it is a sort of newly high efficient and energy-saving
solid-liquid separation equipment.
(Ⅱ)) Working Process
It can be divided into six areas: slurry absorption area, filtrating area,
leaching area, drying area, unloading area and backwashing area, all of which
will be repeatedly cycled.
Refer to the following functional diagram:

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(1) Slurry Absorption Area

When start working, the filter plate in slurry tank shall absorb the slurry
through millipore under the function of vacuum negative
pressure and form piled material layer (that is filter cake);
the filtrate shall be discharged from inside of filter plate
through pipes, distribution valve and discharging
container.
(2) Leaching Area
After transferring the filter cake out of hopper, clean the
filter cake and the cleaning can be omitted if not
required.
(3) Drying Area

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Under the driving of main shaft speed reducer, the filter cake absorbed on the
filter plate shall be transferred to the drying area and continue dehydrating
under vacuum effect.
(4) Unloading Area
After the filer cake being dried, the rotor shall rotate to
the unloading area (no vacuum), and unload the material
with ceramic drawknife.
(5) Backwashing Area
After unloading, the filter plate shall enter the backwashing area. Use filter
liquid or tap water (industrial water is applicable if without
any solid matter) under certain pressure (P＝0.075-0.lMPa),
which will enter the inside of filter plate from distribution
valve, to clean the millipore of filter plate from inside to
outside and meanwhile clean off the remained minerals on the filter plate.
(6) Combined Cleaning
After working for a certain time (usually 7-12h), the millipore of filter plate
shall be jammed and reduce the filter efficiency, to ensure
the smooth of millipore, we adopt the combined cleaning
system, apply ultrasonic cleaning, chemical cleaning and
backwashing together to realize best cleaning result. The
cleaning time shall be 45-60 minutes, and further dredge the millipore with the
combined cleaning, and then can ensure the subsequent high efficiency of

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filtration.

(Ⅲ)) Structure and Function of Main Parts

TC Precise Ceramic Vacuum Filter constitutes the main machine (shelf,
slurry tank, main driving shaft, distribution valve, unloading device and
ceramic plate), mixing system, cleaning system (ultrasonic cleaning device,
backwashing device and chemical cleaning device), vacuum system and
control system.

(Ⅰ)) Main Machine

(1) Shelf and Slurry Tank

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1 2 3 4 5 6 7 8 9 10 11

H
L W

1 Driving motor; 2 Vacuum pipe; 3 Rotor; 4 drawknife; 5 Mixing shelf; 6

Distribution valve; 7 Mixing speed reducer; 8 Slurry tank; 9 Ceramic plate; 10
Discharging valve; 11 Machine shelf;
(2) Main Driving Shaft
1 2 3 4 5 6

1 Bearing pedestal; 2 Vacuum channel; 3 Ceramic plate; 4 Vacuum pipe; 5

Coupling; 6 Driving speed reducer
It is the core part of precise ceramic vacuum filter, and is manufactured with

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stainless steel. It has 12 channels, each of which connects one filter chamber
with the ceramic plate fixed on them. At one end of the shaft is fixed with
distribution valve and connects with vacuum system. The filtrate can be
discharged from the distribution head passing the channels in shaft, while the
washing water can enter the filter chamber through the channels. The other end
shall provide driving power and connect with reduction motor. For the
lubricant of speed reducer, it always adopts 90 ＃ industrial gear oil or 40＃
machine oil. When adding oil, unscrew the aerate cap on machine base, while
discharging oil, unscrew the discharging stopper under the machine base. On
ex-factory, there should not be any lubricant in the speed reducer and replace
the oil after adding oil and running for 96 hours, and meanwhile discharge and
clean off the dirty oil in the machine, and later replace the oil once four
continuous months.
(3) Distribution Valve

The gas and liquid distribution valve constitutes the distribution active circle 3
at the end of shaft head 1, the distribution blind circle 4 at the end of
distribution blind axle head 5, center fixing bolt 8, nut 6, thrust bearing 7 and
spring 9 fixed at the end of shaft head 1 with screw thread and guider core 2
between the distribution active circle 3 and distribution blind circle 4.

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The drying area and slurry absorption area can be properly adjusted. When
working, the filter liquid shall enter the filter plate under vacuum function, and
pass the pipes to distribution valve, and when backwashing, the water shall
flow into the filter plate through the relative distribution pipes.
(4) Unloading Device
The drawknife is processed from corundum ， with such strong points as
wearable and strong cutting force. When install the drawknife, note: adjust the
bolts by the two sides of drawknife and the space between the drawknife and
ceramic plate and the space shall be 0.2-0.5mm, to keep the drawknife can cut
the filter cake without directing contact with the ceramic plate, so as to prolong
the life time of filer plate.
(5) Ceramic Plate
Adopt fused white corundum grads formed through 500T hydraulic press and
1430℃ complete agglomeration, its compression resistance can reach 8bar. It
has strong strength in film, large density in frame and is abrasion, compression
and corrosion resistance. .
It is a complete one and not stuck with glue, with good water penetration
and its percentage of open hole ratio reaches to 92%; it adopts the pre-coating
technology and the film-spraying technology of 1800-hole super slim white
corundum, with good capillary action, less loss in vacuum, high efficiency in
filter precision and low vacuum consumption.
High percentage of open hole ratio, large productivity, high filter precision
and low vacuum consumption; It can adopt high temperature, pressure and
organic solvent to clean. It has long use life and multiple regeneration methods,
which just enlarges its application scope.

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1 2 3 4

The Millipore has such specifications as 1, 2, 3, 5, 10 and 15μm, and can also
be customized according to practical situation. The compression resistance
value of back flushing is 0.5~6bar. The structure is complete agglomeration
structure, and fan-shape hollow structure with two ceramic plates connected,
and formed a channel for flowing of liquid.
1. Fixing flange; 2 Ceramic plate; 3 Flat washer; 4 Spring washer; 5 M12
screw cap; 6 M12×85 bolts
The ceramic plate has four size specifications: 1m2/circle, 2m2/circle,
3m2/circle and 4m2/circle; and the thickness is 24.4~30mm and its service life
shall be one to two years.
(Ⅱ )Mixing Equipment

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1 2 3 4 5 6 7 8

1. Bearing pedestal 2. Pendulum shaft 3. Transmission shaft 4. Coupling 5.

Stirring reducer 6. Motor 7. Rake 8. Swing frame

The device is set under the slurry tank. The method of rock rake is to stir by
rocking rakes, so as to effectively prevent the material deposition, no seal
needed. If the concentration of the slurry is too low and the rotating speed is so
high, the filter disc circumgyratetion itself can stir the slurry. In that case no
mixing device is necessary or the method of air mixing is employed if it is
difficult for the slurry to deposit.

(Ⅲ)) Cleaning System

(1) Ultrasonic Cleaning Machine
The ultrasonic cleaning machine is composed of an ultrasonic signal generator
(power supply), a resonator box, and a transducer. The generator is used to
generate HF (high frequency) ultrasonic signals, so as to activate the transducer,

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a combination of piezoelectric crystals and their metal auxiliary pieces which

are assembled through certain technique. Its function is to transform the HF
signals into mechanical wave at the same frequency. This mechanical wave
goes to the liquid through stainless steel, and strips the impurity vibrates, so as
to complete the cleaning by using ultrasonic vibration with the frequency of ten
to hundred thousands per second. The ultrasonic spreads in the liquid, and rips
liquid molecules into cavities (nucleus cavitation) when the energy exceeds
0.1W/cm2, which is called Cavitation Effect. Because the ultrasonic attenuates
little in the liquid, the surface, inside and micro pore of the object can be
cleaned well, and ceramic plates can be cleaned.

Modern power electronic technology is introduced to the power supply of this

machine, and imported switches IGBT are used for main inverted circuit,
which guarantee the stability and reliability of the power supply. The circuit
has the function of overload protection, soft start, start at power-up time lapse
and power stability.
(2) Backwashing device
a. Constant pressure water supply: Due to the application of VFC (Variable
Frequency Control), the water pressure can be controlled automatically, hence
be stabilized. Also, it can save energy, and eliminate thoroughly the “Water
Hammer Effect”, and extend the use period of the water pump by controlling
the speed-up and speed-down time to lengthen the starting and stopping
processes.

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1 centrifugal pump, 2 automatic valve, 3 pressure transmitter, 4 valve, 5

pressure gauge, 6 filter, 7 conduit, 8 control head, 9 signal acquisition module,
10 inverter.

In the ceramic filter, the signal acquisition module 9 collects the pressure
detected by the pressure transmitter 3, and then the treated signals are output to
the inverter 10, and then 10 controls the control head 8, which uses pressure
water, through adjusting the motor speed of the centrifugal pump 1. The valve
4 keeps the water pressure under control, and the filter filtrates the
backwashing water, its pressure being 0.5-6bar, and the cleaning time 3-110
seconds. Clean water (filter liquid available) is used during the filtrating
process.

b. It is unnecessary to adopt constant pressure water supply system, and steady

industrial water used by the factory is available.

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(3) Chemical Cleaning

It applies backwashing pipeline system for the equipment cleaning. Send the
dilute nitric acid with a concentration of about 40% to the pipeline through a
metering pump, form 1% acid liquor by mixing it with water, and then
eliminate the calcium gathering of the filter plate, to ensure the usage
efficiency of it and swash each circular plate from inside to outside.

(Ⅳ)) Vacuum System (Draining System)

(1) Automatic Draining Device
It consists of a draining pot 9 for the upper level, a draining pot 1 for the lower
level, a valve plate 11 between the two levels, a vacuum gauge 6 at the top of
the pot 9, a control valve 7 at the upper part of the pot 9, a gas and liquid
distribution valve 8 on the valve 7, a upper vacuum pump 4 linked through

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pipeline to the top of the pot 9, a vacuum switch valve 5 linked respectively to
the pot 9 and 1, a gas switch valve 3 set in the pipeline linking the valve 5 with
the pot 1.

2
Starting process of filtrating: open the upper and lower vacuum pump 4 and 2,
and then the filter liquid in the pot 9 is drained into the pot 1. Later the liquid
level of the pot 1 reaches the specified position.

Draining Process: close the valve 5, open the valve 3, here the valve plate 11 is
closed automatically under the function of negative pressure, and the valve
plate 12 will be opened under the function of gravity of the filter liquid when
the vacuum of the pot 1 falls to a certain degree, hence the filter liquid is

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drained through the pipelines.

Further Filtration: after the draining of the pot 1 is finished, close the valve 3,
and then open the valve 5 at the set time.
(2) Auxiliary Draining Device

It consists of a vacuum pump, a draining pot, a filtrate pump, a draining device,

etc. It draws out the filter liquid by the filtrate pump. It is applicable to all
techniques.
(3) High Position Draining Device
It is same as the auxiliary draining apparatus, except for the reduction of a filter
liquid pump. It may be applied if there is a height difference of 10m in the
installation.
(Ⅴ))Control System
We have two kinds of control systems as bellowing: one is computer
remote control system, another is Touch Screen + PLC Control System, for

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your company we choose Touch Screen + PLC Control System System..

1. Computer Remote Control System
It is a remote supervision system, based on the filter control system, an
added computer as the main body, which implements the function of remote
control, graphical interface, operation parameter, display of operation status,
data collection and storage, so as to visualize the filter control, make it
convenient for users to operate, and enhance the comprehensive performance
of the equipment.

2. Touch Screen + PLC Control System

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It adopts computer control system or the combination of touch screen and PLC
control. Automatic control is used for feeding, filtrating, cleaning, and
proportioning acid and VFC control for mixing device and main shaft speed
reducer so as to realize OWMM (one worker, multiple machine), remote
control, high automation, simple, convenient, safe and reliable operation.
(Ⅵ)) Typical System Process Drawing

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(Ⅶ )Typical Basic Assembly Drawing

Ⅱ Preparations before Running

1. Preparations before Running

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Check whether all the parts and installation base become loose, whether the
speed reducer, transmission mechanism need to be lubricated with oil or grease,
and whether the directions of vacuum pumps and filtration pumps are reversed.
2. Single Commissioning and Stirring
（ a ） start the racing of main shaft, adjust the rotating speed, and check
whether there is abnormal sound.
（ b ） start stirring, adjust the rotating speed, and check whether there is
abnormal sound.
（ c ） start vacuum pumps, check the vacuum degree and whether there is
abnormal sound.
（d）start every pneumatic valve, check if they work as per requirements.
（e） pour water into the slot until the ultrasonic device is submerged, start
the ultrasonic system, and check whether the electric current is at the set value,
whether all ultrasonic power suppliers are hot or whether there is abnormal
sound.
（f）check whether the nitric acid pump works normally. The cleaning time
depends on actual conditions at site, generally 45-60 minutes. It shall be
extended properly if the filtration plate is filled in.
3. Commissioning of Completion Machine
（a）start the air compressor, make the air pressure reach 0.6MPa or so.
（b）check the pressure of the tap water, 0.3～0.4MPa being normal.
（c）adjust the pressure of the oil-water separator and keep the air pressure
at 0.45～0.55MPa.
（ d ） open the water-sealed valve of the vacuum pumps, with little water
flowing out.
（e）adjust the backwashing pressure to 0.08～0.lMPa.
（f）Adjust the gap between the blades to 0.2～0.5mm.

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（g）check whether there is abnormal sound in each transmission part.

Ⅲ Operational Procedure
Ⅰ))Computer Remote Control System (not for this filter)
System(not
1.1 Preparations
It is a remote supervision system, based on the filter control system, an
added computer as the main body, which implements the function of remote
control, graphical interface, operation parameter, display of operation status,
data collection and storage, so as to visualize the filter control, make it
convenient for users to operate, and enhance the comprehensive performance
of the equipment.
Remote System Start: after the site electrical control cabinet transmits the
power, start the computer, and then the control system will be uploaded
automatically. Click the button “Enter” to enter the operation panel, and
operate and control the filter.
1.2 Graphic Interface and Its Function
The application program has four graphic interfaces as follows:
(1) Operation interface of the filter

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Operation Status Display: show the operation status of the equipment.

Pipeline Display of Equipment Parts: show the working status of relevant
parts and pipelines.
The parts in blue indicate that they are on operating state, and the parts in
red indicate that they are on halted state. Flowing animation will be displayed
if there is flowing medium in the pipes.

Equipment Parameters Display: it displays operating time and related

parameters of the device.
Operation Button Area: it displays the buttons related to the operation of
the device.
(2) The washing interface of the filter

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The functions of each displaying area are the same as the operating interface of
the filter
(3) The acid-proportioning interface of the filter
The functions of each display area are the same as the operating interface
of the filter.

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(4) The manual operation interface of the filter

Operation Button Area: it displays the buttons related to the operation of
the device.
Operation display area of equipment parts: it displays the states of each part
and can operate and control all the operating states under the condition of
manual operation.

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1.3 Introduction to the functions of buttons

Start Click it once by mouse, the device will enter into start-up procedure
without any manual intervention. The effect is consistent with the on-site
operational functions.
Stop Click the button Stop to stop by mouse after the starting of the processes
of driving, acid-proportioning and cleaning.

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Washing Interface It is for cleaning. Click it, and then enter into the washing
interface.
Acid-proportioning Click this button to automatically start acid-proportioning
process. The effect is consistent with the on-site control on acid proportioning.
Return The button is used to return from his interface to the previous one.
Washing Click this button to start washing process. The effect is consistent
with the on-site control on washing.
Trough-washing valve Trough-washing valve will be opened by clicking this
button once and will be closed by clicking this button once more.
Discharge valve The discharge valve will be opened by clicking this button
once and will be closed by clicking this button once more.
Automatic Displaying manual by clicking this button once indicates that the
device is on the manual operating state for the purpose of maintenance and
repair. Displaying automatic by clicking this button Manual indicates that the
device is on the automatic state. The device should be set on the automatic
state during normal operation or it cannot conduct automatic filtration.

1.4 Remote control operations

(1) Filtration
Click the button Start on the operation interface of the filter, then the
selection window of Start Confirmation will jump out on the interface. Select
No to return, then select Yes Yes, to start filtration when the display area of
operating state indicates Start, the display area of the parameters of the device
indicates the operation parameters of the device, and the display area of the
pipes of the parts of the device indicates the operating state of the pipes of each
part. If the filtration needs to be halted, the device will be stopped according to
the designed scheduled process by clicking the button Stop when the display

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area of the operating state indicates waiting state. Click Trough-washing

valve to carry out trough washing. Close trough-washing valve to switch to
washing state after the washing finished.
(2) Washing
After 8-hour’s filtering work, each filter panel is blocked to different
extents, which causes the decrease of the filtering efficiency. Therefore, it is
necessary to conduct washing to guarantee that there is acid in the diluted acid
barrel, otherwise it is necessary to carry out acid proportioning.
Enter washing interface by clicking button Washing interface on the
operating interface of the filter, click the button Washing when the selection
and confirmation window jumps out on the washing interface, select the button
Confirm to start washing process when the display area of operating state
indicates washing, the display area of the parameters indicates the operating
parameters of each part, and the display area of the pipes indicates the
operating state of the pipes of each part. The washing generally takes 45 to 60
minutes. Then click the button Stop to return to the waiting state.
(3) Acid-proportioning

The metering pump needs to add a given amount of diluted acid into the
anti-washing pipes to conduct washing; therefore, it is necessary to observe
acid indication if it can guarantee there is enough acid amount for the next
washing, otherwise acid proportioning is necessary. Click Acid-proportioning
interface to enter into acid-proportioning interface
interface, click the button
Acid-proportioning to, after confirmation, start acid-proportioning
automatically and stop it automatically after being finished. The heat will be
generated during the acid dilution of the acid proportioning process, which
results in the heating-up of the diluted acid barrels. It is normal. The barrels,

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however, can’t be used for washing until they decrease to normal temperature.
Therefore it is suggested to carry out acid-proportioning after washing.

(4) Manual operation interface

Manual operation interface is set up for the purposes of maintenance and
commissioning; therefore, it is suggested that the operators don’t carry out the
operating work of the interface so as to avoid unnecessary problems.
Click the button Operation interface on operating interface to enter into
manual operation interface. Under the automatic condition, all buttons can’t
conduct any operation and control on the ceramic filter and only can display.
The operations can be conducted by clicking the button Automatic to enter the
manual condition. Clicking the corresponding buttons can control the working
condition of the corresponding components. During operation, the operation
can be carried out after considering the working condition of the device and the
influence on other parts, so as to avoid damage. Under the working condition
of ultrasonic wave, it is necessary to fill water in the trough. The water at least
has to cover the tops of the ultrasonic device to the ultrasonic washing device;
otherwise it will cause the damage of the ultrasonic transducer.
After the manual operation, the button Manual must be clicked so to
enter automatic state; otherwise automatic operation can’t be conducted.
(5) Log off
If the device is stopped for a long time for other purposes, it can be logged
off.
Click the button Exit on the interface to enter the main interface, then
click the button Exit system
system, the computer will automatically be closed down,
and finally turn off the power switch of the display unit.

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Ⅱ)Touch
)Touch screen and PLC control system (for this filter)
1.Introduction of touch screen interface
a. Head interface. When we start up the electric control system, we will see
the head interface, namely welcome interface. This interface shows the contact
method of our company and the company introduction

【 Introduction of company 】 : Press this button you can enter into the brief
introduction of our company interface.
【Menu】: press this button, you can enter different kinds of interface, such as
the head view, operation view, manual view, washing view, maintain view,
parameter set view and the inquire faults view seven views.
P.S.: On the right down corner of every interface has this button, so as to
change the interface in convenient.

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b. Operation interface. This interface shows the operation conditions of the

equipment, which can control the operation state of the equipment.

【 Automatic/ Manual 】 : this button can change between the automatic and
manual state of the ceramic filter.
【Start /Stop】: This button can control the start and stop of the equipment in
automatic and manual state. When the front button is in【Automatic】state, that
can control the start and stop in automatic state. When the front button is in
【Manual】state, that can control the start and stop in manual state.
【Reset】: This button can reset the time of automatic operation.
c. Manual interface. This interface can operate in manual, the buttons on it
can control every motor and the valve, and these buttons is corresponding with
the manual switches in the control box.

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【Motor of main axis】：This button controls the main axis on or off; there is
stepless timing knob on the surface of the control box, which can timing the
main axis.
【vacuum pump】：This button controls the vacuum pump on or off.
【measure pump】 ：This button controls the measure pump on or off.
【Back washing valve】 ：This button controls the back washing valve on or off.
【 Whisk motor 】： This button control the whisk motor on or off, there is
stepless timing knob on the surface of the control box, which can timing the
whisk system.
【Filtrate pump】：This button control the filtrate pump on or off.
【Feeding valve】：This button control the feed valve on or off.
【Rinse-block valve】：This button control the rinse-block valve on or off.

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【Backwashing button】：This button control the backwashing valve on or off.

【Power of ultrasonic】：This button control the ultrasonic system on or off.
【Drain valve】：This button control the drain valve on or off.
【Washing valve】：This button control the washing valve on or off.
【 Automatic/Manual 】： This button control the working states between
automatic and manual.
【Fault reposition】：When the fault is obviated, press this button, so that the
equipment can in good operation.
d. Washing interface. In this interface can control the automatic washing
separately.

【Start washing / Stop washing】：This button controls the washing on or off.

When you press 【 Start washing 】 the equipment enter the washing state,

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meanwhile the screen shows on washing, as it was shown in the interface.

When you press 【Stop washing】, the filter will stop washing.
【Reset】:Press this button can reset the washing time from zero.
e. Maintain view. When the filter needs to be check and maintain, you can
enter this interface, every button of this interface can control every motor and
the valve.

【Start maintain / Stop maintain】When the equipment need to be checked and

maintained, press the 【Start maintain】, you can enter the maintain state; when
the equipment is repaired well, press the 【 Stop maintain 】 , to cancel the
maintain state.
【Motor of main axis】This button is used in checking the operation state of
axis.

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【Back washing valve】This button check the back washing valve.

【Rinse-block valve】This button can check the rinse-block valve.
【Main axis crawl】 This button can crawl the main axis. So as to assort the
maintain of the filter, for example, when you need check or change the ceramic
plate, use this function, can control the main axis into the suitable place.
【whisk motor】This button can check the operation state of whisk.
【vacuum pump】This button can check the operation of the vacuum pump.
【Drain valve】This button can check the drain valve.
【Back washing pump】This button can check the operation state of the back
washing pump.
【 Measure pump 】 This button can check the operation state of the measure
pump.
【 Ultrasonic 】 This button can check the operation state of the ultrasonic
system.
【Fault reposition】：When the fault is obviated, press this button, so that the
equipment can in good operation.

P.S. : When these buttons are in red, the equipment is in stop state; when
the buttons are in green state, the equipment is in working state.

f. Time setting interface. All the automatic operation time data of the
equipment is setting up in this interface.

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This interface contains the setting of all parameters during the work.
Which can enact and adjust the working time of every work courses, to make
the whole equipment in good operation state. All of these data can be adjusted
according to the usefield.
g. Fault inquiry interface. If there are faults during the operation, the
interface can show the name, time of the faults and the amend time and so on.

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Now we have a introduce of the familiar faults can come out during the
operation:
1 Frequency conversion failure of main drive motor
2 Frequency conversion failure of whisk motor
3 Frequency conversion failure of backwashing motor
4 Failure of vacuum pump’ motor
5 Failure of filtrate pump’ motor
6 Failure of ultrasonic
7 Failure of measure pump’ motor
8 Failure of fan’ motor for main drive motor
9 Failure of fan’ motor for whisk motor
When the failures come out, which can be shown in this interface, at this

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time, you should enter the maintain interface, check the equipment and obviate
the failures. When the failure is obviated, you should press the 【 Fault
reposition】, the filter will in good operation.
Ⅲ)) Introduction of operation process
TC series precise ceramic vacuum filter not only can operate according to
the preestablish process, but also can operate by manual. Now make a
introduction of two working methods.
(1)Automatic working model
a. Start up the power button (Key knob on the control box panel), this
button can control the working power of the filter. When the filter is stop, you
should shut down this button, close the electric. Besides, when there is faults
during working, mix acid or washing, this button can be used as the urgency
stop button.
b. The knob 【Automatic/Manual】on the surface of control box should
stay in manual, the touch screen can in good operation.
c. Enter the time setting interface; you should adjust the working time of
different stage according to the instances of use field.
d. Enter the operation interface, press the 【 Automatic/Manual 】 knob,
change into the automatic state, and then press the 【Start /Stop】 button, the
equipment should in operation automatically.
Manual working method
a. Start up power knob.
b. Enter the time setting interface; you should adjust the working time of
different stage according to the instances of use field.
c. Enter the operation interface, press the 【 Automatic/Manual 】 knob,
change into the manual state, and then press the 【Start /Stop】 button, the
equipment should in operation in manual.

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d. Enter into the manual interface, press the 【Automatic/Manual】knob,

the filter comes into manual state, the button on the surface of manual interface
can control the pumps and the valves separately.
When you do the operation in manual, the working process are as
following: first, start up the 【Main axis motor】 and 【Whisk motor】, then
open the 【Feeding valve】,【Back washing valve】 and 【Drain valve】, then
start up the 【Back washing valve】、 【Vacuum pump】 and 【Filtrate pump】 ，
now start doing the filtrate. During the process, the start up or stop of the
vacuum pump and the back washing pump are controlled by the level meter in
the filtrate tank. Pay attention to control the feeding valve well, so as to satisfy
the requirement of the equipment.
When the equipment operation sometime, the equipment need to be back
washing, the process is as bellowing: Open up the 【Axis motor】and【Whisk
motor】，shut down【Feeding valve】，shut down 【Vacuum pump】and【Filtrate
pump】，then open up【Rinse-block valve】and【Drain valve】
When the washing water is higher than the ultrasonic system, shut down
【Washing valve】，open【Ultrasonic power】and【Measure pump】，at this time
the equipment come into washing state. Pay attention the ultrasonic system
must be immerged in the water, or else them will be burning out.

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Ⅳ.. Type Selection of Equipment

1. Introduction to the specifications and models.
Take TC-45-3-1225a for example, it indicates the special ceramics TC, 45
representing filtering area, 3 for 3m2/circle, 1 for mechanical mixing, 2 for
assisted draining, 2 for touch screen control, 5 for filtering micropore diameter,
a for constant voltage water supply. The ceramic panels are 1m2/circle； 2m2/
circle；3m2/ circle；4m2/ circle；6m2/ circle。

The list is in the annex. (Next page)

2. Features of Equipment
★ Filter without filtering cloth; High vacuum degree, good aridity of filter
cake;
★ Filtering liquid is clean and transparent;
★ Compared to other vacuum filtering devices, the device can save more than
80% of energy consumption.
★The machine type series with high automaticity, continuous operation and
high performance adopt automatic control, automatic feeding and automatic
washing to reduce work intensity and amount of operators.
★ Working environment should be clean and unpolluted; Filtrate is limpid so
that it can be used repeatedly to reduce discharge.
★ The structure of the device is compact. Complete machine adopts
microcomputer optimum design with reasonable structure and reliable
performance. Main transmission parts adopt minimum required design to
reduce downtime ratio by faults. The rake on the trough body adopts the
structure of stainless steel.
★ Low installation charge.

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Maintenance of The Equipment

Ⅰ.. Control part
partss
Control includes electric control system and pneumatic control system.
Electric control system applies advanced control elements such as frequency
conversion governor, PLC and tough screen, etc; however, because frequency
converter and touch screen are the newly invented control parts, it is necessary
to carry out operation, maintenance and upkeep according to the regulations
after carefully reading the instructions accompanying the device. The
frequency speed regulator is mainly used to control electric machine.
Pneumatic control system is relatively simple. There are schematic
diagram and arrangement diagram of control pipes and wires provided with the
supplies; therefore, the system can be set up according to the diagrams when
being taken over. The specific arrangement situations are as follows: after
compressed air enters into the pneumatic control cabinet, link with ball valve
and the triad for treatment of the gas supply (including water thief, relief valve,
atomized lubricator), then link to each shunt in parallel connection. The
decompression valve on each shunt controls the operating pressure of the
shunts. The control elements are linked to each shunt, that are: two-position
five-port push and pull conversion valve and two-position three-port electric
control valve, in which two-position five-port push and pull conversion valve
is used to control pneumatic driving ball valve. The oil and water separation
device in gas supply triad is to clean and compress air and remove the water in
the compressed air and polluted oil, so as to avoid the elements from corrosion
in the future. Open the oil and water separation device from the bottom switch
to discharge the separated water, add clean motor oil in the atomized lubricator
and keep open a little to make the compressed air to bring away a little oil
when passing by to lubricate the pneumatic driving element afterwards after
being used for a period. The oil should be added in time after being used up.
The pneumatic driving elements are all high precision element, so that the
quality of the compressed air will influence their life and the stability and

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reliability of their performance. Therefore it is suggested that users set the oil
and water separation device before the compressed air enters into pneumatic
control cabinet to improve the quality of the compressed air.
The following items should be paid attention during the operation of
pneumatic control valve:
(1) Don’t overexert when adjusting the pressure of each shunt, and set on
the automatic locking position after adjustment to avoid moving.
(2) When stopping the device, you should successively regulate the
pressure of each shunt to value 0, then close the general gas supply, and
operate in that sequence when staring the device next time. Do not just close
the chief gas supply, which easily causes accidents.
(3) You must cut down pressure gas supply when checking cylinder,

Ⅱ.. Back -washing part

Back-washing
Back-washing part is composed of main components such as metering
pump, pneumatic ball valve, pressure gauge and pipe pump.

Ⅲ.. Ceramic plate

3.1 You should first confirm that the filter is on halted state before
installing and removing the ceramic plate.
3.1.1 Removing of the ruptured ceramic plate:
a. Use water to wash ceramic panel needed to be replaced.
b. Loosen the rubber connecting piece on roller.
c. Loosen the fixed nuts on the ceramic plate.
d. Remove the ceramic plate.

3.1.2 Installation of new ceramic plate:

a. Carefully wash fixing edge and rubber connecting piece.
b. Screw down the rubber connecting piece on the ceramic plate.
c. Carefully wash the filth on the rubber connecting piece.
d. Set the rubber connecting piece on new ceramic plate; don’t screw

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down the soft pipe clip.

e. Carefully put the fixing ring on ceramic plate.
f. Check if the pushing and touching are smooth between the ceramic
plate and fixing ring.
g. Calibrate the roller edge and rubber connecting piece.
h. Screw down the fixing nuts on the ceramic plate and the bolts on rubber
connecting piece.
i. Slowly rotate the roller to check if the installed ceramic plate could pass
the drawknife successfully.

Ⅳ.. Distribution Head

4.1 Structure:
Distribution head includes two main parts: rotation part and fixed part.
Rotation part has 12 channels which are distributed to each row of sector
ceramic plate while the fixed part has 3 shunting channels which separately
control vacuum pipe, dying pipe and anti-washing pipe and link to the sector
surface of related draining area. The two parts are pressed together by the
elasticity of spring which will be increased by vacuuming in operation process.
If the liquid flowing through the distribution head contains solid particles, it
will wear and tear the contact surface, and shorten the life of the distribution
head.
4.2 Working condition:
4.2.1 Temperature
The operational temperature scope for the distribution head is 0-60℃.
4.2.2 Water pressure
The pressure difference between vacuum area and anti-washing area can’t
be more than 2.0bar, and anti-washing water pressure can’t be more than 2bar.
V. Ultrasonic Clean ing Device
Cleaning
5.1 Ultrasonic cleaning device
5.1.1 Introduction
The ultrasonic cleaning device consists of three parts, the ultrasonic

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transducer, cleaning box and ultrasonic signal source. The ultrasonic transducer
is mounted in the cleaning box to emit ultrasonic waves towards cleaning
liquid center through the two sides of the box. The ultrasonic signal source
alters the power-frequency electricity into high-frequency electric signal over
25KHz and transmits it to the transducer along high-frequency cable. The
ultrasonic transducer would then change the high-frequency electricity into
powerful ultrasonic vibration and emit it into cleaning liquid through cleaning
box to produce ultrasonic which consequently cleans the filter board in the
liquid.
5.1.2 Working principle
(1) Cavitation
The ultrasonic vibration produces ultrasonic by its transmission in liquid,
which rips the liquid molecule into cavity (nucleus cavitation) when its power
density reaches beyond 0.1W ／ cm2. With the pressure increase around, the
cavities will be crashed and the fierce impact of liquid emits strong shock wave
to impinge off the dirt on the objects for cleaning. The phenomenon that
numerous tiny and mass cavities emit shock wave on their breakage is called
“cavitation”. Due to its little attenuation in aquatic solution, the ultrasonic can
well clean the objects in the liquid and even the apertures and holes in them.
(2) 1% nitric acid solution――chemical action
The 1% nitric acid solution is adopted for ultrasonic cleaning: it can
dissolve the dirt by its chemical action (the cavitation of ultrasonic is a kind of
physical action and the ultrasonic cleaning is a kind of physical action
integrated with chemical action) by penetration and dissolution upon the dirt,
and the dirt on the surface or in the apertures is ripped off by the shock wave.
(3) Mixing
During the ultrasonic cleaning, the ultrasonic stirs the liquid and separates
the dirt from object surface.
(4) Cleaning temperature
The cavitation performs best in solution in 30-60℃. This ultrasonic
cleaning device generally takes a room temperature, but cleans more quickly in

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a higher temperature, that is, it is quicker in summer than that in winter.

5.1.3 Technical parameters
(1) Input voltage of power: single-phase 220V／50Hz, ≤250V.
(2) Power supply: indicated current in power panel, rated electric power,
real-time power, electric control drawing quoted
The two sides of the box face to the multi-holes ceramic board, and the
transducer is attached to the inner wall of the sides to emit ultrasonic out of the
stainless box. An inlet for line is at the front cover of ultrasonic box, facing up
to avoid the liquid to enter the box. Wires for transducer are connected to
ultrasonic power supply through the inlet. The gap between the wire and inlet
is sealed with sealant and the gap between box cover and flange frame is sealed
with rubber pad to prevent dampness from the transducer.
(4) Transducer: 50W/pc, frequency ≥25KHz
(5) Ultrasonic power supply: the circuit is capable of phase-lock tracing and
power feeding back, which can automatically trace the changes of load
resistance and keep the relative stability of output power. Closed loop is
adopted for the power supply so that the ultrasonic power needn’t be manually
adjusted during operation, thus retaining high efficiency.
(6) Working system: 8 hours, continuous or discontinuous operation
(7) Cleaning temperature: ＜60℃
5.1.4 Cautions:
(1) Water and dampness shall be strictly prevented from transducer and
ultrasonic box.
(2) Vibration and impact shall be strictly prevented from transducer and
ultrasonic box.
(3) Cleaning box shall be immerged into solution during cleaning, otherwise
the machine shall not be started up.
(4) After cleaning, the machine shall be stopped first before discharging the
water.
(5) The cleaning temperature shall be ＜60℃.
(6) Strong acid or alkali corrosive to stainless steel shall not be used.

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(7) The fan of ultrasonic power shall be checked frequently and be replaced
upon failures.
(8) Ultrasonic power shall be free from dampness, corrosion and dust.
(9) Non-professionals shall be kept away from the ultrasonic power and
ultrasonic box of high voltage.
VI. Rotor
6.1 Main shaft speed reducer
6.1.1 Installation
(1) Installation of seat-type: align with the elevation of central line; coaxial
degree of the two shafts shall not exceed the allowable range of the coupling
while connecting.
(2) Installation of flange-type: it shall be matched well to prevent movement.
(3) Installation of torsion arm type: the active hollow axis and passive shaft
shall be matched well and the arm shall be fixed and locked.
6.1.2 Cautions:
(1) The reducer shall be lubricated with designated oil before operation.
(2) If the ambient temperature of the reducer is ≤40℃, the temperature rise
shall be ＜40℃.
(3) The reducer shall be used within the allowable range of torque, and if not,
protection equipment shall be mounted on the output shaft to prevent damage
from reducer.
(4) The reducer is applicable for continuous operation and capable for
operation of obverse or reverse rotation.
(5) If the direction of installation needs to be changed, it is available only by
Replacement the oil mirror, oil plug and ventilation cap.

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VII. Lubrication
(1) Mixing reducer

ISO
Ambient MOBIL
viscosity
temperature SHELL China ESSO
relative to (Pegasus)
℃
NLGI

-25 +80 VG220 Shell Mobil

Mixing Tivela01WB Glygoyle 30

Reducer
0 +40 VG220 Shell 130-160 SPARTAN Mobilgear630
EP
Omala01220 EP220

-20 +60 VG22 Shell UNIVIS Mobil

D.T.E.11M
VG15 Tellus01 T 15 J 13

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(2) Cycloid needle-wheel reducer (main shaft)

Ambient temperature
-10℃-0℃, use L-CKC68 and L-CKC46 (were N46 and N68) lubricant;
0℃-40℃, use L-CKC68~L-CKC220 (were N68, N100, N150 and N220)
lubricant.
(3) All the lubricants or designated special oils shall be supplied in
accordance with the position of oil mark and be replaced 7 days after operation
since the last oil filling. The remnant oil shall be rinsed away. The required
period for replacement is as follows:
Special oil for reducer 2000 hours
Lithium grease 5000~8000 hours
Grease for gear 2000~ 5000 hours
(4) Grease for transmission gear, greased every 7 days.
VIII. Vacuum Pump

8.1.1 Rotation and structure:

The integral structure consists of vacuum pump and driving motor and
shall be installed horizontally. The whole unit is based on the water ring
principle. Impeller is mounted in the pump body installed in deviation of the
relative rotor axes. A liquid ring homocentric to pump is formed after pump’s
start-up and the impeller transmits power to the liquid ring.
8.1.2 Application scope:
(1) Purpose:
This pump is a single-level liquid ring vacuum pump producing vacuum

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or pressure by continuous running to exhaust all dry and wet air, mainly
including general air, noncombustible, non-explosive and non-corrosive
air/vapor mixture.
The working liquid is generally water. Stainless pump is applicable for
requirements of strict corrosion protection.
The vacuum pump is adopted with rough vacuum range and the supreme
vacuum is determined by the saturation vapor pressure of the working liquid.
The vacuum pump may be used in places of explosive gas for limited
times, but it shall be ensured not to exhaust the explosive gas mainly.
The vacuum pump shall be operated under the temperature stated on the
label.
(2) Lowest pumping pressure:
The lowest pumping pressure is determined by the task and working
temperature for which the pump is used. The following two points shall be
satisfied:
a. The pumping pressure shall be ≥ 80mbar if the pump is without air
corrosive protection.
b. The pump can be adopted with supreme vacuum if with air corrosive
protection. Note: the pump may be damaged for longtime running under
allowable pumping pressure.
(3) Largest exhaust pressure of vacuum pump:
The largest exhaust pressure is 1300mbar when working liquid is used in
respect of prescribed flow.
(4) Largest pressure differential of compressor:
When pumping pressure is 1013mbar, the largest pressure differential is
450mbar and the working liquid flow is 1.5m3/h.
(5) Air or vapor to be exhausted:
No granules are allowable in the air or vapor, but a little liquid-solid
suspension or liquid is permitted. A double quantity of prescribed water
demand or condenser may be used for high-temperature or 80℃ vapor.
(6) Working fluid:

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Working fluid shall be continuously filled during operation. No solid is

allowable in working liquid. A filter may be mounted in front of water inlet if
necessary.
8.1.3 Installation and connection:
(1) Installation
The vacuum pump shall be installed horizontally and be fixed by the foot
bolt. No special base is required.
(2) Connection:
(a) Electric connection shall comply with the relative VDE and national
standards and site connection requirements. The motor applies the current
breaker for overload protection and the breaking current refers to the rated
current on the nameplate.
(b) For pipeline connection, in order to prevent granules from pump, all
openings of the pipes shall be covered on delivery and the covers shall not be
removed before connection. Pipeline connection shall be free from stress and
be provided with supports.
(3) Supply of working liquid:
(a) Connection of cooling fluid: it is to ensure the lowest pumping
pressure. Sufficient working liquid is needed. The drained working liquid by
pump shall be drained thoroughly and new working liquid shall be filled in.
After the pre-charge of water, the pump can pump automatically till the
pressure head reaches 1m. The working liquid shall be kept at certain level
when the pump is started.
(b) Connection of air-water separator and partial circulation working
liquid: it is mainly for water saving. Partial working liquid is distributed by the
separator to the pump for reuse without cooling. The remains are replaced by
new liquid.
8.1.4 Exhaust of vacuum pump
For the exhaust of pump, firstly pull out the plug on the top of pump cover
to drain the liquid. Run the pump by rotating the fan manually until there is no
more liquid drained. Incline the pump at 45° by pump cover to mostly exhaust

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the pump, which ensures that the pump won’t be damaged even in longtime
vacancy or mist air.
8.1.5 Treatment for longtime vacancy of pump:
If the vacuum pump is kept in vacancy for 4 weeks, it shall be exhausted
as 8.1.4, and for cast iron pump, 1/2 liter anti-corrosion oil shall be filled into
the air inlet and outlet to protect the pump. If the impeller is stuck after
longtime vacancy due to the use of hard water, oxalic acid shall be filled into
the pump cavity at a 10% volume be kept for 30 minutes.
8.1.6 Maintenance:
(1) Introduction:
The dust granules entering into the pump together with air and working
liquid will be washed away through the outlet at the bottom of the pump, so
that the impeller and pump won’t be abraded and the impeller won’t be stuck.
If the impeller is stuck, M10 or M12 bolts may be screwed into the end of the
large end-axis of the fan to loosen the pump axis (remove the fan cover in
advance).
(2) Lubrication:
Under common working condition, 50Hz motor is used: The grease
consumed in bearings and ambient space shall be removed and charged with
new one after running for 20000 hours and within 3 years. Grease in volume of
50% free space of the bearing and 65% space of bearing cover shall be filled in.
If under bad working condition, the time for re-charge of grease shall be
shortened. Heat the bearing to 80 ℃ -100 ℃ and do not knock the bearing
heavily when change the bearing. When lubrication is reached while change
bearing, the worn sealing pieces may be replaced.
(3) Failure and treatment (see Form 8-1)

Form 8-1

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Failures Causes Remedial measures

Failure of start-up At least two of the power Examine the connection

of motor; no sound wires are broken
Failure of start-up One wire is broken, rotor of Exhaust and clean the pump
of motor; buzz motor is stuck; failure of when necessary, modify the
impeller; failure of motor gaps between impellers;
bearing change impellers; change
bearings
Tripping of motor Short circuit of winding; Examine the winding of
breaker at the overload of motor; motor; decrease the working
startup of motor over-pressure of exhaust; liquid flow; decrease exhaust
over-volume of working pressure; reduce working
liquid liquid
Excessive Sedimentation Clean and remove the
consumed power sedimentation
Failure of vacuum No working liquid; Examine the working liquid;
production in significant leakage in repair leakage point; change
pump system; wrong rotation the two leads to alter the
direction rotation direction
Low vacuum Small pump; low working Use bigger pump; increase
degree liquid flow; working liquid flow; cool
over-temperature of down working liquid and
working liquid ( >15℃); increase the flow; change
corrosion; light leakage in components; repair leakage
system; leakage in seal point; examine the seal.
Shrill noise Cavitation corrosion; Equip with cavitations
over-volume of working corrosion protective devices,
liquid flow decrease the flow
Leakage in pump Seal pad broken Examine all seal pads

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IX. Installation & Notices of Complete Machine

9.1General introduction
9.1.1 This machine should be installed on firm and flat reinforced concrete or
solid steel structure foundation. The size of foundation and related dimension
see installation diagram and foundation drawing. The depth of foundation is
confirmed by customers based on the actuality.
The machine body should be lifted by professional workers, the
equipment on which should be free from impacting and scuffing. Gradienter
should be used to modify the machine body on axis in installation, as well as
fasten and install other equipments.
9.1.2 Air supply for the machine: particle ＜ 40micron, pressure 0.5-0.6MPa,
amount of air, see assembly drawing instruction.
9.1.3 Tap water supply: the largest solid-5ppm, solid particle＜50um，pressure
between 3.5-6bar, see assembly drawing instruction.
9.1.4 Power supply: three-phase／380V±5%, single-phase／220V±5%, 50Hz.
9.1.5 45%-50 % nitric acid or specified solution by supplier can be used for
cleaning.
9.1.6Working environment: the machine should be operated under 5 ～ 45℃,
free from freezing.
9.2 Pro bable failure
Probable failure,, its cause
causess and measure
measuress
9.2.1 Form 9-1of mechanical failure treatments
9.2.2 Electric failure treatment: (as following)

Problems Alarm
Alarmss
Problems／Alarm Causes Examination
Causes／Examination Resolution

Lower-limit alarming for Low rinsing pressure Related equipment

rinsing pressure (light on) examination

Lower-limit alarming for Low vacuum pressure Vacuum pump & vacuum

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vacuum pressure (light on) pipeline examination

Upper-limit alarming for High liquid level of Drainpipe for filter bucket
liquid level of filter bucket filter bucket examination
(light on)

Tripping of frequency Over current, over Indication based on the

converter for main shaft voltage, transient tripping failures of display
current, output short screen
Tripping of frequency
circuit, stall protection,
converter for beating up
major back current,
output short circuit and
circuit loss

Tripping of thermal relay Over current of Load reducing

electromotor or over
temperature of
environment

9.2.3 Regular examination form of TC-typed precious ceramic vacuum filter:

(as following)

Regular Date 3 weeks 3 months 1 year

examined
items
Ceramic Regular
board examination
Drawknife Examination Adjustment

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Distribution Examination
valve
Reducer Oil
infusing or
oil
Replacement
Bearing Grease Oil seal
pedestal infusing examination
and
connecting
rod
Liquid Examination
draining
container
Acid pump Examination Membrane
examination
Ultrasonic Examination
Vacuum Examination
degree
Filter pump Examination
Pneumatic Examination
valve
Others Examination

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X. Wearing parts list

No. Descriptions
l Ceramic filter plate
2 Scraper
3 Distribution valve
4 Rubber connecting pieces
（1）Gasket for flange
（2）Oil seal for mixing system
5 Main shaft bearing
6 Filter core
7 Mixing bearing
8 Filter pump and circulation pump
9 Membrane for metering pump
10 Electromagnetic valve
11 Joints

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