Original instructions

3/15

HYDRAULIC BREAKER

Parts Manual

L20C
PML20CBENG.315

Serial No.
BT20C0005-UP
TABLE OF CONTENTS

1. Housing unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2. Impact unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
3. Impact unit, continued. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
4. Seal set . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
5. Service kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
6. Service kit 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
7. Manual greasing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
8. Greasing device kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
9. Greasing device. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
10. Service kit for greasing device RG540 series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
11. Tool box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

GENUINE BRETEC SPARE PARTS SPARE PART ORDERS

Bretec genuine spare parts are designed and Quick spare part deliveries are secured by ex-
manufactured by using the latest technologi- act orders.
cal knowledge and engineering skills. Bretec
spare parts are made of the best available ma- Required information:
terials with the most advanced manufacturing • Name of customer and contact person
techniques. • Order number (when available)
• Delivery address
It is important that you use only genuine • Mode of delivery (air mail etc.)
Bretec spare parts, to ensure easy operation, • Required delivery date
maintenance and repair of the product. Please • Invoicing address
note that eventual warranty claims will be • Model and serial number of the product
handled only if you have used genuine Bretec • Name, number and required amount of
parts in your Bretec product. spare parts

LOCATION OF THE SERIAL NUMBER

It’s important to make correct reference to the
serial number of the product when ordering
spare parts. Identification of serial number is
the only proper means of maintaining and
identifying parts for a specific product. The
location of equipment serial number is pointed
in “Operation and mantenance” manual.
L20C Parts

1. Parts

3
Parts L20C

1. HOUSING UNIT
7
5
4
6
4
2
5 3
26
25
1
24 15
23 8
14
20 19
12
16

4 10 8 9
21
22 18
4 17 20 19
11
BA060031

Item Description Part no. Specification Note Qty

1 Housing (incl. part 26) 171851 1
2 Seal 161409 1
3 Pad 170680 1
4 Wear plate 166859 8
5 Wear plate 169175 3
6 Pad 166861 1
7 Buffer 166857 1
8 Rubber plug 167042 2
9 Rubber plug 953291 4
10 Rubber plug 953332 4
11 Rubber plug 162657 2

4
L20C Parts

Item Description Part no. Specification Note Qty

12 Nut 953621 M42x3-10 DIN 1587 1
14 Lock washer 954356 NL42 NORD-LOCK 1
15 Hex. screw 953620 M42x3x400-10.9 ISO 4014 1
16 Shield plate 170681 1
17 Cover 170691 1
18 Hose guide 167056 2
19 Hex. socket screw 902895 M16x35-8.8 ISO 4762 8
20 Washer 952541 M16 ISO 7089 8
21 Lifting eye 90705 M30 DIN 580 1
22 Hex. screw 900026 M30x40-8.8 ISO 4017 1
23 Hex. screw 90589 M24x110-12.9 ISO 4014 12
24 Washer 90511 25 ISO 7416 12
25 Lock nut 90507 M24-12 DIN 985 12
26 Spacer 169470 1

201 Label set (incl. part 202) 171944 1

202 Safety label set 169400 english 1

5
Parts L20C

2. IMPACT UNIT
34 35.1

31
35
33 38.1
38.12 38.11

32

38.2
38.3
30 38
29
25
24 28
23 22
36.3
20 21
37 12 27
15
7.3 16 26
36.1 7.4 17
7.2 18
7.3 4.6 19 4.10
36 7.1 4.11
4.7 4.9
36.4
7 7.2 4.4 4.12
36.2
4.1 4
4.5 4.8
12 4.3 4.2
3.1 6 5
9
14
11
14
3
13
3.1
8
2
10 11 8 9
1
BA060035

6
L20C Parts

Item Description Part no. Specification Note Qty

1 Lower tool bushing 170608 1
2 Upper tool bushing 170609 1
3 Front head (incl. part 3.1) 170607 1
3.1 Plug 111399 3
4 Accumulator (incl. parts 4.1-4.12 ) 169020 1
4.1 Accumulator bottom 169030 1
4.2 Accumulator cover 169021 1
4.3 Membrane 300688 1
4.4 Seal 41357 * 1
4.5 Parallel pin 90304 1
4.6 Hex. socket screw 91100 M16x40-8.8 ISO 4762 12
4.7 Lock washer 90597 M16 NORD-LOCK 12
4.8 Flange plug 953463 M10x1 1
4.9 Spool 166907 1
4.10 Nut 166908 M24x1.5 ISO 4032 1
4.11 O-ring 94035 * 1
4.12 O-ring 954132 * 1
5 Hex. socket screw 900005 M20x90-8.8 ISO 4762 7
6 Lock washer 91010 M20 NORD-LOCK 7
7 Cylinder (incl. parts 7.1-7.4) 172040 1
7.1 Flange plug 90424 R1/2 1
7.2 Flange plug 90444 R3/8 2
7.3 Flange plug 90403 R1/4 2
7.4 Flange plug 93203 R1/8 1
8 Tool retaining pin 163658 2
9 Rubber ring 153539 4
10 Retaining pin 40108 2
11 Rubber plug 104530 4
12 Parallel pin 90308 2
13 Wiper 951709 * 1
14 Seal 953259 * 2
15 O-ring 94035 * 1
16 Spool 172223 1
17 Spring ring 954331 B22 DIN 7993 1
18 Lock washer 953285 NL16SP NORD-LOCK 1
19 Nut 91000 M16-8 ISO 4032 1

*) Are included in seal set

7
Parts L20C

3. IMPACT UNIT, CONTINUED

34 35.1

31
35
33 38.1
38.12 38.11

32

38.2
38.3
30 38
29
25
24 28
23 22
36.3
20 21
37 12 27
15
7.3 16 26
36.1 7.4 17
7.2 18
7.3 4.6 19 4.10
36 7.1 4.11
4.7 4.9
36.4
7 7.2 4.4 4.12
36.2
4.1 4
4.5 4.8
12 4.3 4.2
3.1 6 5
9
14
11
14
3
13
3.1
8
2
10 11 8 9
1
BA060035

8
L20C Parts

Item Description Part no. Specification Note Qty

20 O-ring 953951 * 3
21 O-ring 953952 * 1
22 O-ring 953953 * 1
23 Sliding ring 172373 1
24 Distributor 172638 1
25 Steering ring 172033 1
26 Seal 954046 * 1
27 O-ring 953276 * 1
28 Seal 953957 * 1
29 Seal 953956 * 1
30 Seal 953954 * 1
31 O-ring 94071 * 1
32 Piston 170605 1
33 Seal carrier 171831 1
34 Back head 170058 1
35 Accumulator filling plug (incl. part 35.1) 165780 1
35.1 O-ring 901135 D17 * 1
36 Tie rod (incl. parts 36.1-36.3) K50L20 4
36.1 Tie rod 1
36.2 Nut 1
36.3 Tie rod nut 1
36.4 Spring ring 1
37 Washer 163680 4
38 Hose assembly (incl. parts 38.1-38.3) 952389 2
38.1 Hose coupling (incl. parts 38.11-38.12) 400638 1
38.11 Bushing 101336 1
38.12 O-ring 90009 D38 1
38.2 Hex. socket screw 90593 M14x45-8.8 ISO 4762 4
38.3 O-ring 951690 D30 1

*) Are included in seal set

9
Parts L20C

4. SEAL SET
Seal set 171221
901135

94071

953954
953956
953956

953276
954046

953953
953951
953952
94035

94035

953259 954132
953259 41357
951709

This summary only indicates the position of the seals. It must NOT be used as
assembly instruction. Read the manual. BA060036

10
L20C Parts

Item Description Part no. Specification Note Qty

Kit Seal set (incl. parts 1-15) 171221 1
1 Seal 41357 1
2 O-ring 94035 2
3 O-ring 954132 1
4 Wiper 951709 1
5 Seal 953259 2
6 O-ring 953951 3
7 O-ring 953952 1
8 O-ring 953953 1
9 Seal 954046 1
10 O-ring 953276 1
11 Seal 953957 1
12 Seal 953956 1
13 Seal 953954 1
14 O-ring 94071 1
15 O-ring 901135 D17 1

11
Parts L20C

5. SERVICE KIT

D060007

Item Description Part no. Specification Note Qty

Kit Servicekit (incl. parts 1 - 4) K10L20C 1
1 Lower tool bushing 170608 1
2 Membrane 300688 1
3 Tool retaining pin 163658 2
4 Seal set 171221 1

12
L20C Parts

6. SERVICE KIT 2

D060007

Item Description Part no. Specification Note Qty

Kit Servicekit (incl. parts 1 - 6) K20L20C 1
1 Pad 170680 1
2 Wear plate 166859 8
3 Wear plate 169175 3
4 Pad 166861 1
5 Buffer 166857 1
6 Upper tool bushing 170609 1

13
Parts L20C

7. MANUAL GREASING

2.5 2.2 2.1

2.4

2.3
2.4

2.1
1
2.2
To housing
2.6

2
2
To connection G
BA060034

14
L20C Parts

Item Description Part no. Specification Note Qty

1 Grease nipple 90200 1
2 Hose assembly (incl. parts 2.1-2.7) 170715 1
2.1 Sleeve 153035 2
2.2 Insert 153036 2
2.3 Hose 954144 1
2.4 Nut 951296 2
2.5 Connector 951295 BSPP 3/8 1
2.6 Connector 951294 BSPP 1/4 1

15
Parts L20C

8. GREASING DEVICE KIT

15

4
To connection P

To connection G
6
13 3.2 3.1 3
14 5

3.4

3.3
9

1 3.4

3.1
3.2
11 12

7 8

10
BA060033

16
L20C Parts

Item Description Part no. Specification Note Qty

Kit Greasing device retrofit kit (incl. parts 1-14) 172355 1
1 Greasing device RG541 953344 1
3 Hose assembly (incl. parts 3.1-3.4) 171170 1
3.1 Sleeve 153035 2
3.2 Insert 153036 2
3.3 Hose 954195 1
3.4 Nut 951296 2
4 Hose assembly 954332 1
5 Rubber bushing 158147 1
6 Shield 952093 1
7 Hex. screw 953794 M10x110-8.8 ISO 4014 4
8 Lock washer 953503 M10 NL10sp NORD-LOCK 4
9 Grease cartridge 954352 Special tool grease, Greasing device 1
cartridge. Greasing device cartridges are
also sold in boxes of 24.
10 Shield 172029 1
11 Hex. socket screw 902895 M16x35-8.8 ISO 44762 4
12 Lock washer 90597 M16 NORD-LOCK 4
13 Connector 951295 BSPP 3/8 1
14 Connector 951294 BSPP 1/4 1
15 Flange plug 90403 R1/4 1

17
Parts L20C

9. GREASING DEVICE
9

10

5 7
2.8 4 11
2.10
2
2.9 21
2.11 13
12
14
2.12 21
2.14 2 6
2.7
2.13
3
2.2
2.1
2.3
2.4 19 16
2.6
2.7 20
2.5 17
12
18
15
BA060032

Item Description Part no. Specification Note Qty

1 Greasing device RG541 (incl. parts 2-21) 953344 1
2 Doser (incl. parts 2.1-2.14) 953305 1
2.1 Plug 953318 1
2.2 Nut 953330 M12x1 DIN 934 1
2.3 Lock washer 91038 M24 NORD-LOCK * 1
2.4 O-ring 953325 D21 * 1
2.5 Adjusting screw 953317 1
2.6 O-ring 953326 D8 * 1
2.7 O-ring 953324 D11 * 2
2.8 Spring 953331 * 1
2.9 Piston 953319 1
2.10 O-ring 953322 D7 * 1
2.11 Piston 953329 * 1

18
L20C Parts

Item Description Part no. Specification Note Qty

2.12 Body 953320 1
2.13 O-ring 953323 D15 * 1
2.14 Shim plate 953321 * 1
3 Grease nipple 90200 BSP 1/4 * 1
4 Plug 953303 * 1
5 Locking plate 953302 * 1
6 Body 953310 1
7 Cartridge holder 953309 1
8 Check valve 951767 1
9 O-ring 951416 D19 * 1
10 O-ring 951453 D62 * 1
11 O-ring 953300 D71 * 1
12 O-ring 953301 D52 * 2
13 Guide ring 950272 * 1
14 Seal 953299 * 1
15 Spring housing 953308 1
16 Spring 950257 1
17 Piston 953307 1
18 Nut 953306 1
19 Lock plate 951410 * 1
20 Hex. socket screw 951421 M8x10-8.8 ISO 4762 * 1
21 Connector 951294 BSPP 1/4 2

kit Seal set for greasing device 953385 1

*) Are included in seal set for greasing device

19
Parts L20C

10. SERVICE KIT FOR GREASING DEVICE RG540 SERIES

Service kit 953385

951416

951453

953302
953331
953303
953322
953300
953329 950272
953301
953299
953321
953324
953323
90200
91038
953325

953326 951410

953324

953301

This summary only indicates the position of the seals. It must NOT be used as
assembly instruction. Read the manual.
BA060038

20
L20C Parts

Item Description Part no. Specification Note Qty

Kit Service kit for greasing device (incl. parts 1-19) 953385 1
1 Lock plate 951410 1
2 Plug 953303 2
3 Guide ring 950272 1
4 Seal 953299 1
5 O-ring 953300 D71 1
6 O-ring 951453 D62 1
7 O-ring 953301 D52 2
8 O-ring 951416 D19 1
9 O-ring 953326 D8 2
10 O-ring 953325 D21 2
11 O-ring 953324 D11 4
12 O-ring 953323 D15 2
13 O-ring 953322 D7 2
14 Shim plate 953321 2
15 Spring 953331 2
16 Piston 953329 2
17 Lock washer 91038 M24 NORD-LOCK 2
18 Grease nipple 90200 R1/4 2
19 Locking plate 953302 2

Service kit for greasing device are not included in

breakers seal set.

21
Parts L20C

11. TOOL BOX

Item Description Part no. Specification Note Qty

Kit12 Tool box kit (incl. parts 1-10) 954351 1
1 Tool box 90665 1
2 Grease gun 90202 1
3 Tool grease 954353 1
4 Grease cartridge 954352 1
8 Screwdriver 6x150 1
9 Breaker 2 kg 1
10 Assembling screw 952539 M16x100-8.8 ISO 8677 1

22
23
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All rights reserved.

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