NH 87634734 Preview

L160
L170
Workshop
Manual
Workshop
Manual
Print No. 87634734

English - P r in te d in Ita ly
L160
L170 PROVEN PERFORMANCE
L160, L170 REPAIR MANUAL
COMPLETE CONTENTS
SECTION 00 - GENERAL INFORMATION......................................................................................................3
SECTION 10 - ENGINE ....................................................................................................................................4
SECTION 27 - REAR DRIVE AXLE (GEARBOXES).......................................................................................6
SECTION 29 - HYDROSTATIC TRANSMISSION ...........................................................................................6
SECTION 33 - BRAKES AND CONTROLS.....................................................................................................8
SECTION 35 - HYDRAULIC SYSTEM.............................................................................................................9
SECTION 37 - TOWING HOOKS AND BALLASTING..................................................................................11
SECTION 39 - FRAMES.................................................................................................................................11
SECTION 44 - AXLES AND WHEELS...........................................................................................................12
SECTION 50 - CAB CLIMATE CONTROL ....................................................................................................12
SECTION 55 - ELECTRICAL SYSTEM .........................................................................................................13
SECTION 82 - FRONT LOADER (BOOM AND MOUNTING PLATE) ..........................................................15
SECTION 88 - ACCESSORIES......................................................................................................................16
SECTION 90 - PLATFORMS, CAB, BODYWORK, AND DECALS ..............................................................17
The following pages are the collation of the contents pages from each section and
chapter of the L160, L170 Repair Manual. Complete Repair Manual part # 87634733.
The sections used through out all New Holland product Repair Manuals may not be used
for each product. Each Repair Manual will be made up of one or several books.
Each book will be labeled as to which sections are in the overall Repair Manual and the
sections that each book contains.
The sections listed above are the sections utilized for the L160, L170 Skid Steer.
© CNH AMERICA LLC

245 E NORTH AVENUE
CAROL STREAM, IL 60188 U.S.A.
1 87634734 05/07
Find manuals at http://best-manuals.com/search?&s=NH-87634734

2

SECTION 00 – GENERAL INFORMATION
BOOK 1 - 87634735
CONTENTS
Section Description Page

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00-2
About Improvements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00-2
Company Policy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00-3
Parts and Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00-3
Model Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00-3
Precautionary Statements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00-4
Safety Precaution Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00-5
General Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00-7
Machine Model and Serial Number Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00-9
Engine Model and Serial Number Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00-9
Hardware Torque Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00-10
Installation of Adjustable Fittings in Straight Thread O Ring Bosses . . . . . . . . . . . . . . 00-12
Standard Torque Data for Hydraulic Tubes and Fittings . . . . . . . . . . . . . . . . . . . . . . . . . 00-12
Pipe Thread Fitting Torque . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00-13
Lubricants and Coolants . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00-13
Sealants . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00-13
Properly Support a Raised Machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00-14
Properly Support Boom on Boom Lock Pins . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00-14
Raising Boom Without Hydraulic Oil Flow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00-14
Raising Boom Without Battery Voltage (12V) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00-16
Reattaching Cylinders After Repair with Boom Resting on Boom Lock Pins . . . . . . . . 00-17
Major Unit Overhaul . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00-18
Cab and Boom Tilt Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00-19
Craning the Skid Steer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00-25
Special Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .00-28
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00-29
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00-35
Cab and Boom Tilt Procedure (Cab Upgrade Machines Only)........................................00-37

SECTION 10 – ENGINE
BOOK 1 - 87634735
Chapter 1 – L160 - N844, L170 - N844T

CONTENTS

10 000 General Engine Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-3
General Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-3
Engine Component Descriptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-3
Turbocharger Lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-5
Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-6
General Engine Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-7
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-11
L170 - Excessive Oil Consumption . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-15
Specifications - Service Standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-17
Torque Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-21
Engine Components Electrical Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-22
10 001 10 Engine Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-23
10 001 53 Engine Disassembly Sequence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-28
Engine Component Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-36
10 101 55 Valve Seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-39
10 101 56 Cylinder Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-41
10 105 22 Piston and Piston Rings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-42
Connecting Rod . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-45
10 103 10 Bearing Holder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-47
Front Crankshaft Bearing (Bushing) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-48
10 103 30 Crankshaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-50
10 103 76 Flywheel and Ring Gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-52
10 106 40 Camshaft Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-52
10 106 66 Camshaft Gear and Bearing Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-53
Timing Gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-54
10 304 41 Oil Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-54
10 304 10 Oil Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-55
10 402 28 Water Pump Assembly and Thermostat Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-55
10 402 30 Thermostat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-55
10 230 24 Governor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-57
Governor Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-59

10 304 38 Engine Reassembly Sequence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-61
Crankshaft and Bearing Holder Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-62
Rear Oil Seal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-63
Backplate/Flywheel Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-63
Flywheel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-63
Piston and Connecting Rod . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-64
Oil Intake and Oil Strainer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-64
Oil Sump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-64
Dipstick and Tube . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-64
Front Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-64
Idler Gear and Oil Pump Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-66
Timing Gear Case Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-66
Crankshaft Pulley . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-66
Injection Pump Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-66
Adjusting the Fuel Injection Timing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-67
Spill Timing Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-68
29 100 50 Reinstallation of Engine into Skid Steer Frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-75
How to Operate the Engine After Overhaul . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-77
Cooling System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-78
Cooling System Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-78
Water Pump Assembly and Thermostat Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-79
Radiator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-80
Fuel System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-82
Fuel Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-82
Diesel Fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-82
Diesel Fuel Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-82
Fuel System Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-83
Fuel Guage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-84
Cold Start Aid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-85
Fuel Filter System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-85
Priming the Fuel System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-86
Fuel System Testing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-87
Fuel System Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-90
10 236 08 Fuel Injection Timing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-96
Turbocharger - L170 N844T Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-101
10 250 30 Turbocharger Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-103
Miscellaneous Engine Electrical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-116
10 223 10 Shut-off Solenoid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-117
Special Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-119
Labor Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-120

SECTION 27 – REAR DRIVE AXLE (GEARBOXES)
BOOK 2 - 87634738
Chapter 1 – Gearboxes
CONTENTS

27 000 General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27-2
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27-4
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27-5
Testing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27-7
27 126 Gearboxes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27-8
27 126 40 Gearbox Removal and Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27-8
27 126 48 Gearbox Disassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27-12
Gearbox Parts Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27-13
Gearbox Resassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27-14
27 126 40 Gearbox Resinstallation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27-16
Labor Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27-19
SECTION 29 - HYDROSTATIC TRANSMISSION

BOOK 2 - 87634738
Chapter 1 - Neutralizer, Pumps, Motors
CONTENTS

Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29-3
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29-5
29 100 01 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29-6
Hydrostatic Drive System Testing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29-8
Hydrostatic System Oil Flow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29-11
Hydrostatic Charge System Pressure Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29-14
Hydrostatic Pump Case Drain Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29-15
Hydrostatic Pump High Pressure Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29-18
6

29 100 15 Right Control Handle With Auxiliary or Bucket Control Disassembly......................................29-107
Right Control Handle With Auxiliary or Bucket Control Inspection..........................................29-109
Right Control Handle With Auxiliary or Bucket Control Reassembly......................................29-110
Right Control Handle With Auxiliary or Bucket Control Reinstallation.....................................29-113
29 130 06 Drive Control Adjustment Procedure.......................................................................................29-115
29 130 06 Neutral Adjustment..................................................................................................................29-116
Labor Guide.............................................................................................................................29-118
Machines Equipped With ISO Pattern Pilot Controls...............................................................29-121
Pilot Control Travel System Overview......................................................................................29-121
Specifications...........................................................................................................................29-142
Troubleshooting........................................................................................................................29-143
Check 1 - Checking the DA Pressure.......................................................................................29-144
Check 2 - Checking Charge Pressure/Flow..............................................................................29-146
Check 3 - Checking Circuit Relief Valve Pressure....................................................................29-147
Pump Adjustments...................................................................................................................29-148
Pump Removal.........................................................................................................................29-149
Pump Installation.......................................................................................................................29-153
Pump Disassembly....................................................................................................................29-156
Pump Assembly........................................................................................................................29-173
Pilot Control Travel Lever Removal..........................................................................................29-189
Pilot Control Travel Lever Installation........................................................................................29-193
Illustration - Hydrostatic System (Machines Equipped With Pilot Controls)..............................29-195
Procedure to Bleed Air From the Pilot Control Hydraulic System.............................................29-196
SECTION 33 - BRAKES AND CONTROLS

BOOK 2 - 87634738
Chapter 1 - Parking Brake

Contents
33 000 General Information......................................................................................................................33-2
Specifications................................................................................................................................33-4
Troubleshooting............................................................................................................................33-5
Testing..........................................................................................................................................33-7
33 110 Parking Brake...............................................................................................................................33-8
Parking Brake Removal and Installation.......................................................................................33-9
Labor Guide................................................................................................................................33-22
8
SECTION 35 - HYDRAULIC SYSTEM
BOOK -3 - 87634740
Chapter 1 - Valves, Gear Pump, Cylinders, and Pedal Controls
Contents
35 000 -
General Information
..............................................................................................................................................35-3
Hydraulic System Compatibility ............................................................................................................................35-4
Boom Cylinder Pivot .....................................................................................................................................35-6
Pins
Boom Cylinder Pivot Pin Location and Machine.......................................................................................35-6
Usage
Control Valve Power ................................................................................................................................35-7
Beyond
Specifications
.......................................................................................................................................................35-8
Troubleshooting
..................................................................................................................................................35-12
Auxiliary Boom Hydraulics Troubleshooting .......................................................................................................35-16
Hydraulic System ...................................................................................................................................35-18
Testing
Hydraulic System Oil ..................................................................................................................................35-24
Flow
Control Valve - Bucket Spool .................................................................................................................35-25
Shifted
Control Valve - Boom Spool...................................................................................................................35-26
Shifted
Control Valve - Auxiliary Spool...............................................................................................................35-27
Shifted
35 710 02
Main System Pressure ..............................................................................................................................35-28
Tests
Checking Main System Pressure at Boom Cylinders .........................................................................................35-30
Checking Main System Pressure at Bucket Cylinders .......................................................................................35-31
Checking Main System Pressure at Auxiliary Boom Hydraulic Quick Couplers .................................................35-32
Boom Circuit Relief Valve ...........................................................................................................................35-33
Test
Gear Pump Flow Efficiency ........................................................................................................................35-35
Test
Boom and Bucket Spool Lock Solenoid .....................................................................................................35-39
Test
Hydraulic, Hydrostatic System Air Ingress .................................................................................................35-41
Test
Control Valve Specification ...............................................................................................................................35-43
s
35 724 50
Control Valve Removal.......................................................................................................................................35-44
Control Valve Disassembly and Inspection ........................................................................................................35-45
Control Valve Parts Inspection ...........................................................................................................................35-49
Control Valve Reassembly .................................................................................................................................35-50
Control Valve Reinstallation ...............................................................................................................................35-53
Hydraulic Pump Specifications ...........................................................................................................................35-54
35 710 10
Hydraulic Pump Removal ...................................................................................................................................35-55
35 710 20
Hydraulic Pump Removal/Disassembly (Without High .............................................................................35-56
Flow)
High Flow Pump Parts Inspection ......................................................................................................................35-58
Hydraulic Pump Parts Inspection .......................................................................................................................35-59
Hydraulic Pump Reassembly/Installation (Without High ...........................................................................35-61
Flow)
Hydraulic Pump and High Flow Pump Reassembly/Installation .........................................................................35-64
New Hydraulic Pump Installation (Without High .......................................................................................35-70
Flow)
New Hydraulic Pump/High Flow Pump Installation ............................................................................................35-72
Gear Pump Start-up Procedure ..........................................................................................................................35-78
Cylinders, Boom and..............................................................................................................................35-79
Bucket
35 710 10
Boom Cylinder Removal .....................................................................................................................................35-81
35 730 18
Boom Cylinder Disassembly ...............................................................................................................................35-83
Boom Cylinder Parts Inspection .........................................................................................................................35-84
Boom Cylinder Reassembly ...............................................................................................................................35-85
Boom Cylinder Reinstallation .............................................................................................................................35-87

35 730 10
Bucket Cylinder Removal ...................................................................................................................................35-87
35 730 13
Bucket Cylinder Disassembly .............................................................................................................................35-88
Bucket Cylinder Parts Inspection ........................................................................................................................35-89
Bucket Cylinder Reassembly ..............................................................................................................................35-90
Bucket Cylinder Reinstallation ............................................................................................................................35-92
Pedal Controls
....................................................................................................................................................35-93
35 724 16
Pedal Removal (With Boom and Bucket Pedal Controls) ...................................................................................35-93
Pedal Inspection (With Boom and Bucket Pedal Controls ..................................................................................35-93
Pedal Reinstallation (With Boom and Bucket Pedal Controls ............................................................................35-95
35 724 16
Pedal Removal (With Boom and Bucket Hand Controls ....................................................................................35-98
Pedal Inspection (With Boom and Bucket Hand Controls ..................................................................................35-99
Pedal Reinstallation (With Boom and Bucket Hand Controls ...........................................................................35-100
35 300
Hydraulic Cooling, Filter, Reservoir .....................................................................................................35-103
System
Filter .....................................................................................................................................................35-104
System
Filter Removal
..................................................................................................................................................35-104
35 705 05
Base Removal
..................................................................................................................................................35-104
Reassembly
......................................................................................................................................................35-105
Oil..........................................................................................................................................................35-105
Cooler
35 300 10
Oil Cooler Removal ..........................................................................................................................................35-105
Oil Cooler Reassembly .....................................................................................................................................35-106
35 300
Oil Reservoir
.....................................................................................................................................................35-106
35 300 10
Oil Reservoir Removal ......................................................................................................................................35-107
Oil Reservoir Reinstallation ..............................................................................................................................35-108
Adapting Attachments ......................................................................................................................................35-109
Labor ......................................................................................................................................................35-110
Guide
Machines Equipped With Pilot Controls
Specifications
...................................................................................................................................................35-111
Loader Function Troubleshooting .....................................................................................................................35-112
Pilot Pressure ...........................................................................................................................................35-113
Test
Illustration - Loader ..............................................................................................................................35-114
Control
Right Control Handle - Removal .......................................................................................................................35-115
Right Control Handle - Installation ....................................................................................................................35-118
Hydraulic Schematic - Frame 3 - (Mechanical Control Machines) ...................................................................35-120
Hydraulic Schematic - Frame 4- (Mechanical Control Machines) ....................................................................35-121
Hydraulic Schematic - Frame 5- (Pilot Control Machines) ................................................................................35-122
Hydraulic Schematic - Frame 8- (Pilot Control Machines)...................................................................35-125
10
SECTION 37 – TOWING HOOKS AND BALLASTING
BOOK 3 - 87634740
Chapter 1 – Rear Counterweights
CONTENTS

37 140 10 Rear Counterweights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37-2
37 140 12 Rear Counterweight Support Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37-2
SECTION 39 – FRAMES
BOOK 3 - 87634740
Chapter 1 – Lower Main, ROPS
CONTENTS

General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39-2
ROPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39-2
ROPS Frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39-2
90 152 46 ROPS Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39-2
ROPS Reinstallation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39-8
Labor Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39-11
ROPS Removal (Cab Upgrade Machines Only).............................................................39-12
ROPS Installation (Cab Upgrade Machines Only)..........................................................39-24
11
SECTION 44 – AXLES AND WHEELS
BOOK 3 - 87634740
Chapter 1 – Axles
CONTENTS

Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44-4
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44-5
Testing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44-7
44 106 Axles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44-8
44 106 10 Axle Housing Assembly Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44-8
44 106 16 Axle Disassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44-9
Axle Parts Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44-11
Axle Reassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44-12
Axle Housing Reinstallation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44-14
Final Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44-15
44 106 48 Drive Chain and Sprocket Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44-15
Final Drive Parts Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44-19
Final Drive Reassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44-20
44 511 Tires/Wheels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44-22
Tire and Track Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44-23
Labor Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44-24
12
SECTION 50 - CAB CLIMATE CONTROL
CHAPTER 1 - HEATER/DEF ROSTER/AIR CONDITIONER
Book 3 - 87634740
CONTENTS
50 100 Heater/Defroster (Cab)..............................................................................................................50-2
Labor Guide........................................................................................ ......................................50-8
Air Conditioning System Special Tools................................................................ ......................50-9
Air Conditioning System General Specifications.......................................................................50-11
Air Conditioning System Discharging and Evacuate and Recovery..........................................50-13
Air Condit ioning System Charging............................................................................................50-19
Compressor Removal................................................................................ ............................... 50-21
Compressor Installation............................................................................................................ 50-23
Compress or Oil Level Check........................................................................ ............................ 50-25
Compressor Belt Measure and Tension Adjust........................................................ ................. 50-28
Compressor Magnetic Clutch Disassemble.............................................................................. 50-29
Compressor Magnetic Clutch Assembly............................................................... .................... 50-37
Air Conditioning System Removal.............................................................................................. 50-43
Air Condit ioning System Installation.........................................................................................50-45
Air Conditioning System Condenser Removal.............................................................................50-46
Air Conditioning System Condenser Installation......................................................
.................... 50-47
Air Conditioning System Evaporator Removal..........................................................
................... 50-48
Air Conditioning System Evaporator Installation.....................................................
..................... 50-49
Receiver/Drier Removal and Installation................................................................................... 50-51
Air Conditioning System Visual Inspection and Troubleshooting........................................ .......50-53
Air Condit
ioning System Testing...................................................................... ............................ 50-54
Air Conditioning System Leakage Test........................................................................................ 50-55
Air Condition ing System Problem Solving...................................................................................50-56
Air Condition ing System Problem Solving...................................................................................50-57
13
SECTION 55 - ELECTRICAL SYSTEM
Chapter 1 - Instrument Cluster, Circuits, Alternator, and Starter

Book 4 - 87634741
Contents
55 000 General Electrical Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55- 4
Definition of Terms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55-5
Adapting Attachments Requiring 12V Electrical Power. . . . . . . . . . . . . . . . . . . . . . . . . . . . 55-7
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55-8
Wire Identification and Circuit Diagram Legend . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55-12
Electrical Diagram - Starting System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55-13
Electrical Diagram - Power Distribution . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55-14
Electrical Diagram -Safety Interlock and Fuel Supply System . . . . . . . . . . . . . . . . . . . . . 55-15
Electrical Diagram - Instrument Cluster Monitoring System . . . . . . . . . . . . . . . . . . . . . . . 55-16
Electrical Diagram - Standard Lamps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55-17
Electrical Diagram - Loader Arm Auxiliary Electrical Control Box (Optional). . . . . . . . . . . 55-18
Electrical Diagram - Loader Arm Auxiliary Electric Power Controls (Optional) . . . . . . . . . 55-19
Electrical Diagram - Flasher and Turn Signals North America Electrical . . . . . . . . . . . . . 55-20
Electrical Diagram - Main Electrical European On-Road Regulations. . . . . . . . . . . . . . . . 55-21
Electrical Diagram - Boom/Rear Electrical European On-Road Regulations . . . . . . . . . . 55-22
Electrical Diagram - Right-Hand Handle (Option) Electrical Multifunction Adaptation. . . . 55-23
Electrical Diagram - Left-Hand Handle (Options) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55-24
Electrical Diagram - Right-Hand Handle (Options) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55-25
Electrical Diagram - Glow Plugs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55-26
Electrical Diagram - Rotating Beacon (Optional). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55-27
Electrical Diagram - Two Speed (Optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55-28
Electrical Diagram - Horn (Optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55-29
Electrical Diagram - Accessory Outlet (Optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55-30
Electrical Diagram - Back-up Alarm (Optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55-31
Electrical Diagram - Wiper/Washer (Optional). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55-32
Electrical Diagram - Auxiliary Hydraulics (Optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55-33
Electrical Diagram - High Flow (Optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55-34
Electrical Diagram - Hydraulic Coupler (Optional). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55-35
Electrical Diagram - Heating and Air Conditioning (Optional) . . . . . . . . . . . . . . . . . . . . . . 55-36
Electrical Diagram - Pilot Hydraulic Controls. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55-37
Electrical Diagram - Ground Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55-38
Electrical Diagram - Ground Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55-39
Wire Identification and Circuit Diagram Legend (Cab Upgrade Machines) . . . . . . . . . . . . 55-40
Electrical Diagram - Starting System (Cab Upgrade Machines) . . . . . . . . . . . . . . . . . . . . 55-41
Electrical Diagram - Power Distribution (Cab Upgrade Machines) . . . . . . . . . . . . . . . . . . 55-42
Electrical Diagram -Safety Interlock and Fuel Supply System (Cab Upgrade Machines) . 55-43
Electrical Diagram - Instrument Cluster Monitoring System (Cab Upgrade Machines) . . . 55-44
Electrical Diagram - Standard Lamps (Cab Upgrade Machines). . . . . . . . . . . . . . . . . . . . 55-45
Electrical Diagram - Loader Arm Auxiliary Electrical Control Box (Optional)
(Cab Upgrade Machines) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55-46
Electrical Diagram - Loader Arm Auxiliary Electric Power Controls (Optional)
14
Electrical Diagram - Flasher and Turn Signals North America Electrical
Electrical Diagram - Main Electrical European On-Road Regulations
Electrical Diagram - Boom/Rear Electrical European On-Road Regulations
Electrical Diagram - Work Lamps (Cab Upgrade Machines). . . . . . . . . . . . . . . . . . . . . . . 55-51
Electrical Diagram - Control Lever Interface (Cab Upgrade Machines) . . . . . . . . . . . . . . 55-52
Electrical Diagram - Left-Hand Handle (Options) (Cab Upgrade Machines) . . . . . . . . . . . 55-53
Electrical Diagram - Right-Hand Handle (Options) (Cab Upgrade Machines). . . . . . . . . . 55-54
Electrical Diagram - Grid Heater System (Cab Upgrade Machines) . . . . . . . . . . . . . . . . . 55-55
Electrical Diagram - Rotating Beacon (Optional) (Cab Upgrade Machines) . . . . . . . . . . . 55-56
Electrical Diagram - Two Speed (Optional) (Cab Upgrade Machines) . . . . . . . . . . . . . . . 55-57
Electrical Diagram - Horn (Optional) (Cab Upgrade Machines) . . . . . . . . . . . . . . . . . . . . 55-58
Electrical Diagram - Accessory Outlet (Optional) (Cab Upgrade Machines) . . . . . . . . . . . 55-59
Electrical Diagram - Back-up Alarm (Optional) (Cab Upgrade Machines). . . . . . . . . . . . . 55-60
Electrical Diagram - Wiper/Washer/Door Switch (Optional) (Cab Upgrade Machines) . . . 55-61
Electrical Diagram - Auxiliary Hydraulics (Optional) (Cab Upgrade Machines) . . . . . . . . . 55-62
Electrical Diagram - High Flow (Optional) (Cab Upgrade Machines) . . . . . . . . . . . . . . . . 55-63
Electrical Diagram - Hydraulic Mount Plate (Optional) (Cab Upgrade Machines) . . . . . . . 55-64
Electrical Diagram - Heating and Air Conditioning (Optional) (Cab Upgrade Machines) . 55-65
Electrical Diagram - Pilot Hydraulic Controls. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55-66
Electrical Diagram - Ground Connections (Cab Upgrade Machines) . . . . . . . . . . . . . . . . 55-67
Electronic Instrument Cluster (EIC) Panel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55-68
Electronic Instrument Cluster (EIC) Panel (Cab Upgrade Machines) . . . . . . . . . . . . . . . . 55-69
Electronic Instrument Cluster Operating Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55-70
Electronic Instrument Cluster Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55-73
Advanced Instrument Cluster (AIC) Panel (Optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55-77
Advanced Instrument Cluster (AIC) Panel (Optional) (Cab Upgrade Machines). . . . . . . . 55-78
Advanced Instrument Cluster Operating Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55-79
Advanced Instrument Cluster Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55-86
55 100 Removal, Installation and Wiring of Electrical Components . . . . . . . . . . . . . . . . . . . . . . . 55-90
55 301 40 Battery Removal and Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55-91
Cab Fuse Block and Panel Removal and Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55-92
55 201 15 Seat Switch Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55-93
Seat Switch Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55-94
55 201 14 Seat Belt Buckle and Switch Assembly Removal and Installation . . . . . . . . . . . . . . . . . . . 55-94
55 404 20 Road Light and Work Light Switch Removal and Installation . . . . . . . . . . . . . . . . . . . . . . . 55-95
Engine Fuse and Relay Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55-96
55 100 34 Start Interlock Relay Removal and Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55-97
Engine Fuse Block Removal and Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55-98
55 100 34 Preheat Relay Removal and Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55-99
55 201 76 Preheat Glow Plug Removal and Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55-100
Fuel System Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55-101
Electric Fuel Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55-102
10 210 21 Electric Fuel Pump Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55-104
15
10 223 Fuel Shutoff Solenoid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55-104
Fuel Shutoff Solenoid Testing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55-104
10 223 10 Replacement of Fuel Shutoff Solenoid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55-105
55 414 14 Air Filter Restriction Indicator Switch Removal and Installation . . . . . . . . . . . . . . . . . . . . 55-106
55 414 10 Engine Coolant Temperature Sender Removal and Installation . . . . . . . . . . . . . . . . . . . 55-106
55 414 12 Engine Oil Pressure Switch Removal and Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . 55-107
55 414 28 Hydrostatic Charge Pressure Switch Removal and Installation . . . . . . . . . . . . . . . . . . . . 55-107
55 414 24 Hydraulic Oil Filter Restriction Switch Removal and Installation . . . . . . . . . . . . . . . . . . . 55-108
55 414 20 Hydraulic Oil Temperature Sender Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55-108
Hydraulic Oil Temperature Sender Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55-109
35 724 90 Boom/Bucket Control Valve Spool Lock Solenoid Removal and Installation . . . . . . . . . . 55-110
55 404 Road/Work Lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55-111
55 301 Alternator (55 Amp Version) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55-114
Alternator Service Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55-116
Alternator - System Testing and Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55-117
Initial Tests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55-120
55 301 10 Alternator Removal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55-125
55 301 12 Alternator Disassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55-126
Alternator Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55-132
55 201 Starter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55-133
Starter Motor Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55-134
55 201 50 Starter Motor Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55-135
Starter Motor Disassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55-140
Starter Motor Inspection and Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55-144
Starter Motor Reassembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55-150
Starter Motor Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55-153
Miscellaneous Engine Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55-154
Glow Plugs and Glow Plug Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55-154
Oil Pressure Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55-155
Fuel Shutoff Solenoid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55-155
Labor Guide. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55-156
16
SECTION 82 – FRONT LOADER (BOOM AND MOUNTING PLATE)
BOOK 4 - 87634741
Chapter 1 – Buckets
CONTENTS

Buckets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82-2
82 100 77 Boom Lock Pins and Linkage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82-3
Boom . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82-3
82 100 70 Attachment Mounting Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82-4
Boom and Cylinder Pivot Pins . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82-4
Boom and Cylinder Pivot Pin Location and Machine Usage . . . . . . . . . . . . . . . . . . . . . . . . 82-4
Boom and Cylinder Pivot Pins Size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82-5
82 100 30 Pallet Fork . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82-6
82 100 20 Utility Fork . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82-7
82 100 12 Bucket Cutting Edge (Replacement) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82-8
82 100 Bucket Latch Plate Installation Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82-9
82 100 Dirt Tooth Kit Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82-11
Bucket Tooth Spacing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82-13
Boom Lock Pin/Linkage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82-15
82 100 77 Boom Lock Pin/Linkage Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82-15
Boom Lock Pin/Linkage Reinstallation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82-16
Boom, Upper and Lower Link . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82-18
Boom, Upper and Lower Link Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82-18
82 100 70 Front Boom Mounting Plate Pivot Hub Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82-24 .
Boom, Upper and Lower Link Reinstallation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82-25
Attachment Mounting Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82-29
82 100 70 Attachment Mounting Plate Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82-29
Repair/Rebuild Mounting Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82-30
82 100 74 Latch Lever and Pin Removal/Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82-30
Attachment Mounting Plate Parts Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82-32
Checking Procedure for Buckets and Attachments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82-36
Checking Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82-38
Checking the Loader Faceplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82-39
Labor Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82-41
17
SECTION 88 – ACCESSORIES
BOOK 4 - 87634741
Chapter 1 – Dealer Installed Options
CONTENTS

Adapting Attachments Requiring 12V Electrical Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88-2
Hydraulic System Compatibility . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88-5
90 000 Arm Pads For Cab Side Panels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88-7
90 000 Armrests for Deluxe Seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88-7
90 000 Forearm Rests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88-8
55 000 Back-up Alarm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88-9
10 300 Block Heater (Engine) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88-10
55 000 Electric Power Supply (12 Volt, 15 Amp) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88-11
10 254 Exhaust (Engine) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88-12
10 254 Aspirator Precleaner Muffler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88-12
35 000 High Flow Hydraulics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88-14
High Flow Hydraulics Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88-16
High Flow Hydraulics Component Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88-18
55 000 Horn . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88-25
90 000 Shoulder Belt (Seat) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88-26
88 000 Slow-moving Vehicle (SMV) Sign Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88-27
55 000 Warning Light (Rotary Beacon) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88-28
55 000 Warning Lights (Four-way Flashers/Turn Signal/Horn) . . . . . . . . . . . . . . . . . . . . . . . . . . 88-31
Labor Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88-35
18
SECTION 90 – PLATFORM, CAB, BODYWORK, AND DECALS
BOOK 4 - 87634741
Chapter 1 – Cab and Seat
CONTENTS

General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90-2
Seat and Seat Pan Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90-2
90 152 Cab Inner Shell . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90-3
90 120 10 Seat Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90-3
90 120 12 Seat Pan Support Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90-3
Seat, Switch and Pan Reinstallation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90-5
Cab Inner Shell . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90-7
90 152 34 Cab Inner Shell Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90-7
90 152 Cab Inner Shell Reinstallation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90-14
90 108 Safety Decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90-22
Labor Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90-26
19
NOTES
20
SECTION 00 – GENERAL INFORMATION
CONTENTS

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00-2
About Improvements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00-2
Company Policy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00-3
Parts and Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00-3
Model Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00-3
Precautionary Statements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00-4
Safety Precaution Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00-5
General Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00-7
Machine Model and Serial Number Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00-9
Hardware Torque Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00-10
Installation of Adjustable Fittings in Straight Thread O Ring Bosses . . . . . . . . . . . . . . 00-12
Standard Torque Data for Hydraulic Tubes and Fittings . . . . . . . . . . . . . . . . . . . . . . . . . 00-12
Pipe Thread Fitting Torque . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00-13
Lubricants and Coolants . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00-13
Sealants . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00-13
Properly Support a Raised Machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00-14
Properly Support Boom on Boom Lock Pins . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00-14
Raising Boom Without Hydraulic Oil Flow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00-14
Raising Boom Without Battery Voltage (12V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00-16
Reattaching Cylinders After Repair with Boom Resting on Boom Lock Pins . . . . . . . . 00-17
Major Unit Overhaul . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00-18
Cab and Boom Tilt Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00-19
Craning the Skid Steer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00-25
Special Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00-28
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00-29
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00-35
Cab and Boom Tilt Procedure (Cab Upgrade Machines Only).......................................00-37
00-1
SECTION 00 - GENERAL INFORMATION
INTRODUCTION When in need of parts, always order genuine New

This service manual provides the technical Holland service parts from your New Holland dealer.
information needed to properly service and maintain Be prepared to give your dealer the model and serial
the Models L160 and L170 skid steers. Use it in number of the engine and skid steer (the location of
conjunction with the operator’s manual which is these numbers is described later in this section).
supplied with the skid steer. Keep both manuals Record the serial numbers here.
available for ready reference.
Skid Steer Model
The L160 and L170 have many similarities with the
Skid Steer Serial Number
major differences being engine horsepower and
lifting capacity. Engine Model
Whenever working on New Holland equipment, left Engine Serial Number
and right sides of the machine are determined by
standing behind the unit, looking in the direction of
travel. CAUTION
This symbol is used throughout this book
The easiest and least time-consuming removal, whenever your own personal safety is involved.
disassembly, and reassembly procedures are Take time to be careful!
detailed in the manual. Modifying these procedures
is not recommended.
ABOUT IMPROVEMENTS
New Holland skid steers are designed with emphasis New Holland is continually striving to improve its
on safety for operator protection. However, careless products. We must, therefore, reserve the right to
and negligent operation can still result in serious make improvements or changes when it becomes
injury to persons or damage to property. Be sure to practical and possible to do so, without incurring any
read and follow all safety instructions in this manual. obligation to make changes or additions to the
equipment sold previously.
Your New Holland dealer is interested in your
obtaining the most from your investment and will be ALL SPECIFICATIONS ARE SUBJECT TO
glad to answer any questions you may have about CHANGE WITHOUT NOTICE.
your skid steer. When major service is required, your
dealer’s staff of trained service technicians is ready
to serve you.
00-2
COMPANY POLICY
Company policy, which is one of continuous improvement, reserves the right to make changes in design and
specifications at any time without notice and without obligation to modify units previously built.
All data given in this book is subject to production variations. Dimensions and weights are approximate only and
the illustrations do not necessarily show skid steers in standard condition.
PARTS AND ACCESSORIES

Genuine NEW HOLLAND parts and accessories have been specifically designed for NEW HOLLAND
MACHINES.
We would like to point out that “NON-GENUINE” parts and accessories have not been examined and released
by NEW HOLLAND. The installation and or use of such products could have negative effects upon the design
characteristics of your machine and thereby affect its safety. NEW HOLLAND is not liable for any damage caused
by the use of “NON-GENUINE” NEW HOLLAND parts and accessories.
MODEL CODES
The range of Skid Steers described in this manual is identified in the text by the engine horsepower Pferdestarke.
(PS). The skid steers listed below may not be available in all countries or markets.
ENGINE PS MODEL
N844 40 L160
N844T 50 L170
00-3
PRECAUTIONARY STATEMENTS DANGER

The word “DANGER” denotes a forbidden
PERSONAL SAFETY practice in connection with a serious hazard.
Throughout this manual and on machine decals, you
will find precautionary statements (“CAUTION”, Failure to follow the “CAUTION”, “WARNING”, and
“WARNING”, and “DANGER”) followed by specific “DANGER” instructions may result in serious bodily
instructions. These precautions are intended for the injury or death.
personal safety of you and those working with you.
Please take the time to read them.
MACHINE SAFETY
CAUTION Additional precautionary statement (“IMPORTANT”)
The word “CAUTION” is used where a safe is followed by specific instructions. This statement is
behavioral practice according to operating and intended for machine safety.
maintenance instructions and common safety
practices will protect the operator and others IMPORTANT: The word “IMPORTANT” is used to
from accident involvement. inform the reader of something he needs to know to
prevent minor machine damage if a certain
procedure is not followed.
WARNING
The word “WARNING” denotes a potential or
hidden hazard which has a potential for serious
injury. It is used to warn operators and others to
exercise every appropriate means to avoid a
surprise involvement with machinery.
00-4
SAFETY PRECAUTIONS ground battery cable. This will shut off power
to the eic and prevent damage to the eic
CAUTION board or blowing the 5-amp fuses if the board
Unsafe operating practices and improper use of is accidentally grounded.
the skid steer and its attachments on the part of
the operator can result in injuries. Observe the 16. If welding is required on the skid steer,
following safety precautions at all times: disconnect the (–) negative ground cable.
failure to disconnect the battery may result in
1. For servicing, the skid steer should be on damage to the EIC (Electronic Instrument
level terrain, engine stopped with the wheels Cluster) monitoring system and other
blocked or the entire skid steer solidly electrical components.
supported with the wheels off the ground
before servicing any component of the 17. If welding is required on an attachment,
drivetrain. remove the attachment from the skid steer.
2. For servicing under the operator’s seat, raise 18. Give complete and undivided attention to the
the seat and pan assembly up to the raised job at hand so that complete control of the
latched position and securely latch. skid steer is maintained at all times.
3. Do not operate the skid steer unless the seat 19. Drive slowly over rough ground and on
is latched in the operate position. slopes; keep alert for holes, ditches and
other irregularities that may cause the skid
4. Do not service the skid steer with a raised steer to overturn.
boom unless the boom is resting on the
boom lock pins. 20. Avoid steep hillside operation which could
cause the skid steer to overturn.
5. Do not service the skid steer with the engine
running unless the skid steer is properly and 21. Never transport a loaded bucket at full height.
securely supported with all four wheels off Operate the skid steer with the load as low as
the ground. possible until it becomes necessary to raise
the boom to discharge the load into a truck,
6. Use caution when servicing the unit around container, etc.
moving parts.
22. Reduce speed when turning so there is no
7. Do not tilt the boom and cab without proper danger of the skid steer overturning.
instruction.
23. Never drive up or back up a hill or incline with
8. Do not tilt the boom and cab without using a raised boom or the skid steer could over
the proper cab tilting tool. turn.
9. Reinstall all shields removed for service. 24. Always look behind you before backing the
10. Never loosen any hydraulic connections skid steer.
before relieving the pressure in the hydraulic 25. Maintain proper transmission oil level to
system. prevent loss of hydrostatic braking.
11. Wear eye protection such as goggles, etc. 26. Do not allow passengers to ride on the skid
12. Wear ear protection such as ear plugs, etc. steer at any time.
When you feel the noise level is 27. Do not allow children to operate the skid
uncomfortable. steer or ride on the skid steer at any time.
13. If any servicing or adjustments require the 28. Do not allow anyone to operate the skid steer
battery to be disconnected, disconnect the without proper instruction. OSHA requires
(–) negative ground cable. that all operators be instructed on the proper
14. When servicing electrical components, operation of the machine before they operate
disconnect the (–) negative ground cable. the unit.
15. If the electronic instrument cluster (eic) 29. Do not operate the skid steer in any position
requires removal from the dash area or the other than while in the operator’s seat with
skid steer, disconnect the (–) negative the seat belt securely fastened.
00-5
30. Before starting the engine, be sure that all 43. Always properly tie down the skid steer to a
operating controls are in neutral and the truck or trailer before transport.
parking brake is engaged.
44. Make sure all bystanders are at a safe
31. Never operate the skid steer engine in a distance away from the skid steer before
closed building without adequate ventilation. starting the engine.
32. Refuel the skid steer outdoors with the 45. Do not allow anyone near the skid steer while
engine shut off. Replace the fuel cap the engine is running and the skid steer is
securely. Use an approved fuel container. Do operational.
not smoke when handling fuel. Avoid spilling
fuel. 46. When using the skid steer to crane objects,
do not allow any person to ride on objects
33. After operating the engine, never touch the being craned.
muffler, exhaust pipe, engine or radiator until
they have had time to cool. 47. Do not use the skid steer as a work platform
for supporting materials.
34. Dress appropriately - wear relatively
tight-fitting clothing when operating the skid 48. Do not lift personnel or allow personnel to
steer. Loose or torn clothing can catch in work while standing in the bucket or on other
moving parts or controls. attachments. This is not a man-lift.
35. Before servicing the skid steer or any of its OSHA requirements now make it the
attached equipment, be sure that the employer’s responsibility to fully instruct
attachments are lowered to the ground or each operator in the proper and safe
that the boom arms are supported by the operation of all operative equipment. Both
boom lock pins. employer and employee should thoroughly
familiarize themselves with the following
36. Do not work under overhangs, electric wires, sections.
or where there is danger of a slide.
37. Wear an approved safety hat when operating CAUTION

the machine and while in any work area. Some pictures in this manual show safety
38. When driving the skid steer on a road or shields removed or open to show parts being
highway, use warning lights or warning serviced or for clarity. All shields should be
devices as may be required by local or state closed or replaced prior to operating the
government regulations. Headlights, machine.
warning lights and smv signs are available
through your New Holland dealer. DANGER
39. Keep the skid steer clean. Do not allow trash, Fasten seat belt before starting engine!
debris or other articles to accumulate in the This skid steer is a very stable unit but it can be
cab, floor or foot control pedal area that may upset if stopped suddenly when the bucket is
hinder safe machine operation. raised and loaded.
40. Never operate the skid steer with any of the Therefore, do not start the engine before
shielding removed. securely fastening the seat belt, and carry the
load low.
41. Never operate the skid steer without
windows and/or screens in place.
42. Never extend any part of the body outside of

the operator’s area.
00-6
GENERAL SAFETY INFORMATION If an accident occurs, see a doctor immediately. Any

fluid injected into the skin must be surgically removed
within a few hours or gangrene may result. Doctors
HANDLE FLUIDS SAFELY unfamiliar with this type of injury should reference a
When you work around fuel or other flammable knowledgeable medical source.
material, do not smoke, work near heaters or other
fire hazards.
Do not store flammable material in open containers. AVOID HEATING NEAR PRESSURIZED FLUID
LINES
Store flammable fluids away from fire hazards. Flammable spray can be generated by heating near
pressurized fluid lines, resulting in severe burns to
Do not incinerate or puncture pressurized yourself and bystanders.
containers.
Do not heat by welding, soldering, or using a torch
Make sure machine is clean of trash, grease, oil, and near pressurized fluid lines.
debris.
Pressurized lines can be accidentally cut or
Do not store oily rags; they can ignite and burn damaged when heat goes beyond the immediate
spontaneously. flame area.
Keep a first aid kit and fire extinguisher handy.

USE CARE IN HANDLING AND SERVICING
Keep emergency numbers for doctors, ambulance BATTERIES
service, hospital, and fire department near your
telephone. Prevent Battery Explosions
Keep sparks, lighted matches, and open flame away
from the top of the battery. Battery gas can explode.
Never check battery charge by placing a metal object

across the posts. Use a voltmeter or hydrometer.
Do not charge a frozen battery; it may explode. Warm

the battery to 60° F (16° C).
WARNING
If any servicing or adjustments require the
battery to be disconnected, or welding is
USE CARE AROUND HIGH-PRESSURE FLUID required on the skid steer, disconnect the (–)
LINES negative ground cable. Failure to disconnect the
Escaping fluid under pressure can penetrate the skin battery may result in damage to the eic
causing serious injury. (electronic instrument cluster) monitoring
system and other electrical components.
Avoid the hazard by relieving pressure before
disconnecting hydraulic or other lines.
WARNING
Tighten all line connections before applying If welding on an attachment is required, first
pressure. remove the attachment from the skid steer boom
attaching plate.
Check for leaks with a piece of cardboard.
Protect hands and body from high-pressure fluids.
00-7
WARNING plate. If servicing requires the complete skid steer to

be in the supported position, support all four wheels
Engine starting with a booster battery requires
off the ground using adequate jack stands or blocks.
extreme care as batteries produce explosive
gases. The slightest spark can cause an If servicing requires the engine to be operated, raise
explosion. the machine and properly support the unit with
Follow these safety tips: adequate jack stands or blocking with all four wheels
1. Always shield your eyes when charging or off the ground.
working near a battery. Always provide good
ventilation. CAUTION
2. Cover the battery with a piece of carpet or Before servicing the skid steer or any of its
other heavy material. Do not remove the attached equipment, be sure that the
battery vent caps. attachments are lowered to the ground or the
boom arms are supported by the boom lock pins.
3. Connect one cable to the (+) positive terminal
of the weak battery. Connect the other end of
the cable to the (+) positive terminal of the
stronger battery. USE PROPER TOOLS
Use tools appropriate for the job.
4. Connect the second cable to the (–) negative
terminal of the stronger battery. If tilting of the cab is required, use the proper tools
and follow the procedure for tilting the cab in Section
5. Connect the remaining (–) negative cable end 1 of this manual.
to the engine block or starter ground
terminal.
REVIEW SAFETY EQUIPMENT, SIGNS AND
6. Reverse this procedure when disconnecting SHIELDS
the booster. Replace missing or damaged safety decals.
Reinstall all shielding removed for servicing.
USE SAFE SERVICE PROCEDURES Replace any damaged or missing shielding.
Wear Protective Clothing

Do not wear loose clothing. CONTROLS
Operate unit and check machine functions for proper
Wear close-fitting clothing. operation.
Wear safety glasses or face shield as required. Check seat belt for proper operation, wear, and
damage - Replace as needed.
Wear other safety equipment appropriate to the job.
Check operator restraint system - EIC for proper
Wear earplugs or earmuffs as required. operation.
Check boom and bucket spool locks for proper

SERVICE MACHINES SAFELY operation.
Use caution when working around moving parts.
Check mechanical boom locks for proper operation.
If servicing requires the boom to be in the raised
position, support the boom on the boom locks and Check parking brake for proper operation and
remove any attachment from the boom mounting adjustment.
00-8
MACHINE MODEL AND SERIAL NUMBER

LOCATION
The skid steer model and serial number tag is located
on the right front interior of the operator’s cab at 1.
2534-05
1
ENGINE MODEL AND SERIAL NUMBER
LOCATION
The engine model and serial number is located on
the left side of the block at 1.
4800-11
2
For the tightening torques for reassembly, use the
following hardware torque chart unless the torque is
specified in the instructions.
00-9
MINIMUM HARDWARE TIGHTENING TORQUES

IN FOOT POUNDS (NEWTON-METERS) FOR NORMAL ASSEMBLY APPLICATIONS
INCH HARDWARE AND LOCKNUTS

SAE GRADE 2 SAE GRADE 5 SAE GRADE 8 LOCKNUTS
NOMINAL UNPLATED PLATED UNPLATED PLATED UNPLATED PLATED GR.B GR.C NOMINAL
SIZE or W/ZnCr or W/ZnCr or W/ZnCr w/GR5 w/GR8 SIZE
PLATED PLATED PLATED BOLT BOLT
SILVER GOLD SILVER GOLD SILVER GOLD
1/4 55* (6.2) 72* (8.1) 86* (9.7) 112* (13) 121* (14) 157* (18) 61* (6.9) 86* (9.8) 1/4
5/16 115* (13) 149* (17) 178* (20) 229* (26) 250* (28) 324* (37) 125* (14) 176* (20) 5/16
3/8 17 (23) 22 (30) 26 (35) 34 (46) 37 (50) 48 (65) 19 (26) 26 (35) 3/8
7/16 27 (37) 35 (47) 42 (57) 54 (73) 59 (80) 77 (104) 30 (41) 42 (57) 7/16
1/2 42 (57) 54 (73) 64 (87) 83 (113) 91 (123) 117 (159) 45 (61) 64 (88) 1/2
9/16 60 (81) 77 (104) 92 (125) 120 (163) 130 (176) 169 (229) 65 (88) 92 (125) 9/16
5/8 83 (112) 107 (145) 128 (174) 165 (224) 180 (244) 233 (316) 90 (122) 127 (172) 5/8
3/4 146 (198) 189 (256) 226 (306) 293 (397) 319 (432) 413 (560) 160 (217) 226 (306) 3/4
7/8 142 (193) 183 (248) 365 (495) 473 (641) 515 (698) 667 (904) 258 (350) 364 (494) 7/8
1 213 (289) 275 (373) 547 (742) 708 (960) 773 (1048) 1000 (1356) 386 (523) 545 (739) 1
NOTE: Torque values shown with * are inch pounds.

IDENTIFICATION
CAP SCREWS AND CARRIAGE BOLTS
SAE GRADE 2 SAE GRADE 5 SAE GRADE 8
REGULAR NUTS SAE GRADE 5 SAE GRADE 8

HEX NUTS HEX NUTS
LOCKNUTS
GRADE IDENTIFICATION GRADE IDENTIFICATION

GRADE A NO NOTCHES GRADE A NO MARKS
GRADE B ONE CIRCUMFERENTIAL NOTCH GRADE B THREE MARKS
GRADE C TWO CIRCUMFERENTIAL NOTCHES GRADE C SIX MARKS

MARKS NEED NOT BE LOCATED
AT CORNERS
GRADE A NO MARKS
GRADE B LETTER B
GRADE C LETTER C
GRADE IDENTIFICATION
00-10
MINIMUM HARDWARE TIGHTENING TORQUES

IN FOOT POUNDS (NEWTON-METERS) FOR NORMAL ASSEMBLY APPLICATIONS
METRIC HARDWARE AND LOCKNUTS

CLASS 5.8 CLASS 8.8 CLASS 10.9 LOCKNUT
NOMINAL CL.8
SIZE UNPLATED PLATED UNPLATED PLATED UNPLATED PLATED W/CL8.8
W/ZnCr W/ZnCr W/ZnCr BOLT
M4 15* (1.7) 19* (2.2) 23* (2.6) 30* (3.4) 33* (3.7) 42* (4.8) 16* (1.8)
M6 51* (5.8) 67* (7.6) 79* (8.9) 102* (12) 115* (13) 150* (17) 56* (6.3)
M8 124* (14) 159* (18) 195* (22) 248* (28) 274* (31) 354* (40) 133* (15)
M10 21 (28) 27 (36) 32 (43) 41 (56) 45 (61) 58 (79) 22 (30)
M12 36 (49) 46 (63) 55 (75) 72 (97) 79 (107) 102 (138) 39 (53)
M16 89 (121) 117 (158) 137 (186) 177 (240) 196 (266) 254 (344) 97 (131)
M20 175 (237) 226 (307) 277 (375) 358 (485) 383 (519) 495 (671) 195 (265)
M24 303 (411) 392 (531) 478 (648) 619 (839) 662 (897) 855 (1160) 338 (458)
NOTE: Torque values shown with * are inch pounds.

IDENTIFICATION
HEX CAP SCREW AND CARRIAGE BOLTS
CLASSES 5.6 AND UP
MANUFACTURER’S IDENTIFICATION
PROPERTY CLASS
HEX NUTS AND LOCKNUTS

CLASSES 05 AND UP
MANUFACTURER’S IDENTIFICATION
PROPERTY CLASS CLOCK MARKING
00-11
INSTALLATION OF ADJUSTABLE
FITTINGS IN STRAIGHT THREAD O RING
BOSSES
1. Lubricate the O ring by coating it with a light oil or
petroleum. Install the O ring in the groove
adjacent to the metal backup washer which is
assembled at the extreme end of the groove, 4.
2. Install the fitting into the SAE straight thread boss
until the metal backup washer contacts the face
of the boss, 5.
NOTE: Do not over tighten and distort the metal
backup washer.
3
3. Position the fitting by turning out
(counterclockwise) up to a maximum of one turn.
Holding the pad of the fitting with a wrench,
tighten the locknut and washer against the face
of the boss, 6.
STANDARD TORQUE DATA FOR HYDRAULIC TUBES AND FITTINGS

TUBE NUTS O RING BOSS PLUGS
FOR 37° FLARED FITTINGS ADJUSTABLE FITTING
LOCKNUTS, SWIVEL
JIC - 37° SEATS
TORQUE TORQUE
TUBING THREAD NEWTON FOOT NEWTON FOOT
SIZE OD SIZE METERS POUNDS METERS POUNDS
mm In. Min. Max. Min. Max. Min. Max. Min. Max.
4 6.4 1/4 7/16-20 12 16 9 12 8 14 6 10
5 7.9 5/16 1/2-20 16 20 12 15 14 20 10 15
6 9.5 3/8 9/16-18 29 33 21 24 20 27 15 20
8 12.7 1/2 3/4-18 47 54 35 40 34 41 25 30
10 15.9 5/8 7/8-14 72 79 53 53 47 54 35 40
12 19.1 3/4 1-1/16-12 104 111 77 82 81 95 60 70
14 22.2 7/8 1-3/16-12 122 136 90 100 95 109 70 80
16 25.4 1 1-5/16-12 149 163 110 120 108 122 80 90
20 31.8 1-1/4 1-5/8-12 190 204 140 150 129 158 95 115
24 38.1 1-1/2 1-7/8-12 217 237 160 175 163 190 120 140
32 50.8 2 2-1/2-12 305 325 225 240 339 407 250 300
These torques are not recommended for tubes of solvent or Loctite cleaner and apply hydraulic sealant
12.7 mm (1/2″) OD and larger with wall thickness of Loctite no. 569 to the 37° flare and the threads.
0.889 mm (0.035″) or less. The torque is specified for
0.889 mm (0.035″) wall tubes on each application Install fitting and torque to specified torque, loosen
individually. fitting and retorque to specifications.
Before installing and torquing 37° flared fittings,

clean the face of the flare and threads with a clean
00-12
PIPE THREAD FITTING TORQUE Before installing and tightening pipe fittings, clean
the threads with a clean solvent or Loctite cleaner
Thread Size Torque (Maximum) and apply sealant Loctite no. 567 for all fittings
including stainless steel or no. 565 for most metal
1/8″ – 27 13 N⋅m (10 ft. lbs.) fittings. For high filtration/zero contamination
1/4″ – 18 16 N⋅m (12 ft. lbs.) systems use no. 545.
3/8″ – 14 22 N⋅m (16 ft. lbs.)
1/2″ – 14 41 N⋅m (30 ft. lbs.)
3/4″ – 14 54 N⋅m (40 ft. lbs.)
LUBRICANTS AND COOLANTS

Application New Holland Part Number Specification
Gearboxes 1 qt – #9613295 SAE 80W-90
2.5 gal – #9613294
4 L – #9613375
Final Drive chain case 1 qt – #9613313 API Service SH–CG4 10W-30
2.5 gal – #9613314
1 L – #9613358
20 L – #9613360
Hydraulic/Transmission 1 qt – #9613313 API Service SH–CG4 10W-30
2.5 gal – #9613314
1 L – #9613358
20 L – #9613360
All lubrication fittings Tube – #9613310 High viscosity lithium base grease
Engine 1 qt – #9613313 API Service SH-CG4 10W-30
2.5 gal – #9613314 Refer to Operator’s Manual for
1 L – #9613358 Temperature/Oil Usage Chart
20 L – #9613360
Cooling System 1 gal – #FGCC2701DS Antitreeze/Water 50/50
Mixture (Ethylene Glycol)
SEALANTS
Description New Holland Part Number Typical Applications Strength Color
Thread Lock L22200 (222) Small Screws/Hardware Low Purple
L24231 (242) Nuts and Bolts Medium Blue
L29000 (290) Wicking Type Medium Green
L26231 (262) Nuts and Bolts High Red
Thread Sealants L54531 (545) Hydraulic/Pneumatic Non-Fouling
L56531 (565) Pipe Sealant Controlled Strength
L56747 (567) Pipe Sealant High Temperature
Silicones L81724 (3.5 oz. tube) Ultra Blue RTV Gasket Non-corrosive Blue
L58775 (10.2 oz. cartridge) Ultra Blue RTV Gasket Non-corrosive Blue
L82180 (3.35 oz. tube) Ultra Blue RTV Gasket Non-corrosive Black
L59875 (10.2 oz. cartridge) Ultra Blue RTV Gasket Non-corrosive Black
00-13
PROPERLY SUPPORT A RAISED MACHINE

If servicing neutral adjustment, final drive adjustment
or repairs requiring the machine to be raised,
securely support the machine with adequate jack
stands or blocks as shown.
Support the machine at 1 to the front of the final drive

cases and to the rear at 2, making sure the supports
are on the flat area of the final drive cases.
4
PROPERLY SUPPORT BOOM ON BOOM
LOCK PINS
Before servicing the machine or any of its attached
equipment, be sure that the attachments are lowered
to the ground or the boom arms are supported by the
boom lock pins, 1.
If the boom is to be raised on the boom lock pins,

remove any attachment. Opening a hydraulic line
could cause a mounted attachment to dump over
unexpectedly.
5
RAISING BOOM WITHOUT HYDRAULIC OIL
FLOW
(Engine or Hydraulic System not functioning)
1. Remove any attachment from the boom
mounting plate.
2. Block the rear of the skid steer under the rear of
the final drive cases, 1, as shown. This will
prevent the front wheels from raising during
boom lifting.
1
19995757
6
00-14
3. Attach a chain or strap, 1, to the main boom, 2,

and lifting device, 3. Attach chain or strap
securely to prevent unhooking during boom
lifting. 1
CAUTION
Attach suitable chains or straps capable of
handling the weight of the boom, 454 kg (1000
lbs). Attach chains securely to prevent them from 3
coming loose during lifting of the boom.
2
19995758
7
4. With an Operator sitting in the Operator’s seat
with the seat belt buckled.
5. Turn the ignition key to the “ON” position. Foot
controls, press the toe of the left foot pedal, boom
control, or hand controls, pivot the left hand
control lever down, into the boom float position.
6. Slowly raise the boom above the boom lock pins,
1.
7. Operator sitting in seat, engage the boom lock 1
pins, 1.
8. Lower the boom and rest on the boom lock pins,
1.
19995759
9. Return the boom control to the “NEUTRAL”
position. 8
10. Turn the ignition key to the “OFF” position.
CAUTION
The operator must not leave the operator’s seat
until the boom is resting solidly on the boom lock
pins. The boom could drop suddenly if lifting
devices should fail.
00-15
RAISING BOOM WITHOUT BATTERY

VOLTAGE (12 VOLTS)
1. Remove any attachment from the boom
mounting plate.
2. Block the rear of the skid steer under the rear of
the final drive cases, 1, as shown. This will
prevent the front wheels from raising during
boom lifting.
19995757
9
3. Attach a chain or strap, 1, to the main boom, 2,
and lifting device, 3. Attach chain or strap
securely to prevent unhooking during boom
lifting.
1
CAUTION
Attach suitable chains or straps capable of
handling the weight of the boom, 454 kg (1000
lbs). Attach chains securely to prevent them from 3
coming loose during lifting of the boom.
2
19995758
10
4. Remove the rod end (top) pivot pins, 1, from both
cylinders by removing the retaining hardware, 2,
from pivot pin and boom.
2 1
19995760
11
00-16
5. Support the cylinders on the fenders, 1, as

shown.
19995761
12
6. With an Operator sitting in the Operator’s seat
with the seat belt buckled, slowly raise the boom
above the boom lock pins, 1.
7. Operator (sitting in the seat) engages the boom
lock pins, 1.
8. Lower the boom and rest on the boom lock pins,
1.
CAUTION
The operator must not leave the operator’s seat 1
until the boom is resting solidly on the boom lock
pins. The boom could drop suddenly if lifting
devices should fail. 19995762
13
REATTACHING CYLINDERS AFTER
REPAIR WITH BOOM RESTING ON BOOM
LOCK PINS
1. Support the rod end of cylinders, 1, off the boom
upper links, 2, to align with main boom cylinder 3
pivot pin holes, 3.
1
19995763
14
00-17
2. With operator sitting in the Operator’s seat with

seat belt buckled, start the engine and
hydraulically extend cylinder rods to align
cylinder with pivot pin, 1. Stop engine. 1
3. Turn the ignition key to the “ON” position. Move
the boom control into “DETENT” (float) position 2
with the left foot pedal (press toe down) or left
hand control (push control lever down). Turn the
ignition key to the “OFF” position.
4. If cylinder and boom are not properly aligned, use
a pry bar to align cylinder and boom.
5. Install pivot pin, 1, and secure with retaining
hardware, 2. Torque bolts to 38 N⋅m (28 ft. lbs.). 19995764
6. Start the engine and hydraulically extend the 15

second cylinder rod to align cylinder with pivot
pin. Stop engine.
7. If cylinder and boom are not properly aligned, sit
in the operator’s seat with seat buckled, turn the
ignition key to the “ON” position. Move the boom
control to the “DETENT (float) position and turn
the ignition key to the “OFF” position.
8. Use a pry bar and align cylinder with boom and
install pivot pin, 1, and retaining hardware, 2, and
torque to 38 N⋅m (28 ft. lbs.).
MAJOR UNIT OVERHAUL

For a major hydrostatic component or engine repair,
the skid steer cab and boom assembly can be tilted
forward for easier access to the components area.
The figure shows the skid steer properly supported
and the cab tilted forward.
WARNING
Never attempt to tilt the skid steer cab without
using the proper tool and instructions. See more
detail later in this section of the manual and/or
contact your New Holland dealer.
16
00-18
CAB AND BOOM TILT PROCEDURE

The cab and boom assembly can be tilted forward for
easier access to the major skid steer hydrostatic
transmission or engine components. To tilt the cab,
the proper cab tilting tool must be used to ensure
safety and to prevent damage to the skid steer frame,
cab, and boom structure. Contact your New Holland
dealer for major service or repairs of the skid steer.
Using the proper cab tilting tool and following these
steps, the cab and boom can be tilted forward.
1. Remove any attachment, bucket, etc. from the

boom quick-attach plate.
17
Cab tilting jack and support brackets:
1 Jack and screw assembly
2 Lower support
3 Upper support
4 Spacer top link
18
2. Raise the boom and lower onto boom lock pins,
1.
– Raise boom above boom lock pins.
– Engage boom lock pins.
– Stop engine, ignition key off position.
– Turn ignition key to the on position.
– Lower boom onto boom lock pins.
– Turn the ignition key to the “OFF” position.
19
00-19
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SECTION 10 - ENGINE ....................................................................................................................................4

SECTION 27 - REAR DRIVE AXLE (GEARBOXES).......................................................................................6

SECTION 29 - HYDROSTATIC TRANSMISSION ...........................................................................................6

SECTION 33 - BRAKES AND CONTROLS.....................................................................................................8

SECTION 35 - HYDRAULIC SYSTEM.............................................................................................................9

SECTION 37 - TOWING HOOKS AND BALLASTING..................................................................................11

SECTION 44 - AXLES AND WHEELS...........................................................................................................12

SECTION 50 - CAB CLIMATE CONTROL ....................................................................................................12

SECTION 55 - ELECTRICAL SYSTEM .........................................................................................................13

SECTION 82 - FRONT LOADER (BOOM AND MOUNTING PLATE) ..........................................................15

SECTION 90 - PLATFORMS, CAB, BODYWORK, AND DECALS ..............................................................17

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Chapter 1 – L160 - N844, L170 - N844T

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Section Description Page

SECTION 29 - HYDROSTATIC TRANSMISSION

Chapter 1 - Neutralizer, Pumps, Motors

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SECTION 33 - BRAKES AND CONTROLS

Chapter 1 - Parking Brake

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Chapter 1 – Rear Counterweights

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Chapter 1 – Lower Main, ROPS

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Chapter 1 - Instrument Cluster, Circuits, Alternator, and Starter

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Chapter 1 – Dealer Installed Options

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Chapter 1 – Cab and Seat

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INTRODUCTION When in need of parts, always order genuine New

PARTS AND ACCESSORIES

PRECAUTIONARY STATEMENTS DANGER

37. Wear an approved safety hat when operating CAUTION

42. Never extend any part of the body outside of

GENERAL SAFETY INFORMATION If an accident occurs, see a doctor immediately. Any

Keep a first aid kit and fire extinguisher handy.

Never check battery charge by placing a metal object

Do not charge a frozen battery; it may explode. Warm

Protect hands and body from high-pressure fluids.

WARNING plate. If servicing requires the complete skid steer to

Reinstall all shielding removed for servicing.

USE SAFE SERVICE PROCEDURES Replace any damaged or missing shielding.

Wear Protective Clothing

Check boom and bucket spool locks for proper

MACHINE MODEL AND SERIAL NUMBER

MINIMUM HARDWARE TIGHTENING TORQUES