Pre-Commissioning

Inspection / Calibration DN-M007-B

(Pressure Relief Valve)
Tag No.
Loop No
Equipment Description:
System No.
Sub System No
Location
Data Sheet.
Drawing Reference. Date Printed: @TagCheckDocCreatedDate@
Punch
No. Items to be Checked OK N/A
List
Required Data to be Noted:
Serial No. Body material:………………… Type / detail.   
Type and size Bellows material:……………… Type / detail.   
1 Orifice size Pilot or spring operated:…………… Confirm.   
Spring No. Tagging and Location correct: Yes / No   
Cold set pressure: Barg. Data sheet setting: Barg.   
Back pressure: Barg. Operating temperature: ºC.   
2 Verify equipment correct to data sheets / drawings / documentation   
Carry out calibration and recording of all data for the PRV/PSV as requested below and add any remarks /
3
comments on sheet 2 of 2 this form.   
4 Following satisfactory completion ensure that the PRV/PSV is installed at correct location on plant.   
5 Confirm that flange gaskets and bolting for inlet and outlet flanges are correct to piping specification.   
6 Ensure that calibration certificate is safely stored for future traceability.   
Ensure Lead seals / wire locking of the PSV / PRV is completed and during installation on plant is not
7
damaged / removed. (if tag is removed during transport /installation then retesting of PSV is required.   
Cold Setting Pressure : Leak Test :
Test medium Leak Test Pressure Barg.

8 Cold Set Pressure Barg. Duration Min. / Hour.   

Lifting Pressure Barg. Leak rate (Bubbles / Min).   
Reset Pressure Barg.   

Completed By Accepted By Comments / Remarks:

Signature:
Print Name:
Date:
Company:
 Pre-Commissioning
DN-P-001B
Piping General Acceptance
Test Pack No.
Description:
System No.
Sub System No.
Location.
Drawing Reference.
The following checks are to be carried out as part of a P&ID ‘red line’ check when the
Workpack is offered at Ready For Commissioning stage and must include equipment,
instrumentation lines on Vendor packaged units as well as site installed equipment piping:
Punch
No. Items to be Checked OK N/A
List
Equipment, Piping and Instrumentation related to this workpack is accepted as Construction
1
Complete, installed / re-instated in accordance with the P & ID’s.   
2 Check all notes on each P&ID listed above and confirm system compliance.   
Confirm correct installation of relief valves interlock system and the interlock logic
3
demonstrated in both directions.   
Equipment, cabling and instrumentation on vendor packaged units is installed as per
4
(Vendor) documentation, correctly supported and hooked up to correct tie-in point   
All vendor preparation activities (pre-start checks, lubrication, alignments, loading of
5
software, function and safeguarding checks etc) have been completed and signed off.   
All construction (temporary) services and aids have been removed and fluids (hydrotest
6
water etc) drained down.   
Any joints broken after re-instatement check completion have been remade and witnessed
7
/ and signed off on disturbed joingt register   
8 Checksheets for other disciplines for the workpack have been completed and signed off.   
9 First fills for process equipment and vendor packages have been completed   
10 Any post construction ( operational ) flushing and sampling has been completed   
Confirm Sub-System is complete and ready for commissioning and Livening Up Notice has
11
been Issued.   
12 P&ID is marked up in to show ‘As built’ condition and attached to this certificate.   

Completed By Accepted By Comments / Remarks:

Signature:
Print Name:
Date:
Company:

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 Pre-Commissioning
DN-P002-B
Witnessed Joint Check
Test Pack No.
Description:
System No.
Sub System No.
Location.
Drawing Reference.
Punch
No. Items to be Checked OK N/A
List
1 State reason for request for Witnessed Joint:-   
Condition, rating of flanges, gaskets and fasteners to be checked and confirmed just prior to
2
assembly. Torqing, sequencing to be witnessed at assembly.   
3 Record Joint Identification Number:   
4 Confirm all NDT testing complete and accepted for flange/pipe welds.   
5 Joint previously hydrotested: Yes / No   
6 Joint previously subjected to leak test: Yes / No   
7 Fastening Method: Hydraulic / Manual Torque Wrench.   
8 Torque setting required.   
9 Bolt tension setting 1 ___________   
10 Bolt tension setting 2 ___________   
11 Confirm flange faces are parallel.   
12 Confirm flange raised faces / grooves clean, free from corrosion and undamaged.   
Confirm gasket new and size, rating, type correct in accordance with specification and code, clean and
13
undamaged.   
14 Confirm all studs / nuts new and correct to specification, clean, free from corrosion and undamaged.   
15 Check Studs / Nuts torqued in correct sequence to correct torque setting.   
16 Confirm no visible damage to gasket when joint completed.   
17 Confirm no excessive length of stud / bolt protruding through each nut.   

Completed By Accepted By Comments / Remarks:

Signature:
Print Name:
Date:
Company:

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 Pre-Commissioning
DN-P003-B
Leak Test
Test Pack No.
Description:
System No.
Sub System No.
Location.
Drawing Reference.
No. Check Description N/A INIT DATE
Task description is available that specifies the method, media to be used , system
1
limits, acceptance criteria for the test and inerting requirement post testing
2 PIDs marked up with test circuit
Relief valve available. (If no, indicate why)
3
Valve number set at: __________________ BarG. / kPag
4 Flare system operational
5 JSA reviewed and requirements intiated
6 Flexible Hoses to be used rated for Relief Valve set pressure
7 Test gauges installed and correct scale for test
8 Flanges taped (HP Test)
9 Test area barricaded off, warning signs posted
10 No construction activities in the area
11 Blinds installed – Blinds list attached
12 All test isolations made – valves tagged
13 Adjacent systems vented if valve isolations applied
14 Safety review / walk of test area made – safe for testing
On completion of leak test, system has been inerted and placed under positive pressure
15
to specification.
Work Permit required.
16
Permit No.:
Test Results:
Test pressure achieved: BarG / kPag
Decay Test: Loss of (BarG / kPag) over hours
Comment on Decay Test:
System depressurized / made safe
All Test Blinds removed – Blinds list attached

Test has been completed as described on attached PIDs and is

ACCEPTABLE / NOT ACCEPTABLE (delete as appropriate and sign)

Remarks:

LEAK TEST LEAK TEST LEAK TEST

DESCRIPTION CARRIED OUT BY APPROVED BY ACCEPTED BY

Signature

Print Name
Date

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 Pre-Commissioning
DN-S001-B
Structural Acceptance
Tag No.
Equipment Description:
System No.
Sub System No.
Location:
Drawing Reference.
Punch
No. Items to be Checked OK N/A
List
1 Confirm material certificates available.   
2 Confirm welding identification drawings available.   
3 Confirm weld history sheet complete / available.   
4 Confirm pre-heat / post weld heat treatment records complete / available.   
5 Confirm NDT records complete / available.   
6 a) MPI report   
7 b) UT report   
8 c) Load test certificate   

Completed By Accepted By Comments / Remarks:

Signature:
Print Name:
Date:
Company:

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