Effect of Inventory Management Practices
Effect of Inventory Management Practices
3 March 2015
Dorothy Oballah
Jomo Kenyatta University of Agriculture and Technology, Kenya
EMAIL [email protected]
P.O BOX 62000 NAIROBI
(Main Author)
ABSTRACT
The purpose of this study was to investigate the effect of inventory management practices on
organizational performance in public health institutions in Kenya. The specific objectives were to
establish: the effect of inventory shrinkage, inventory investment, inventory turnover, and
inventory records accuracy on organizational performance of Kenyatta National hospital: A
descriptive case study design was used. Statistical analysis was carried out using SPSS. The study
revealed that inventory investment and inventory records accuracy have a positive influence on
organizational performance while inventory shrinkage have a negative effect on organizational
performance of Kenyatta National hospital thus this study recommends that the hospital should
ensure that losses resulting to inventory shrinkage related to medicines are reduced. This can be
done by ensuring that inventory records are accurately kept. The hospital need to manage its
inventory investment by ensuring that the right amount of stock is kept at all times.
Key words: inventory shrinkage, inventory investment, inventory turnover, inventory records
accuracy, organizational performance
INTRODUCTION
With the ever increasing expenditure in healthcare sector, there is need to curb this challenge while
ensuring that available resources are used to provide essentials medications to the ever increasing
population. Pharmacy department is one of the most consumers of the hospital budget and one of the
few areas where a large amount of money is spent on buying medicines and drugs. It is therefore
important that hospitals ensure smooth supply of the required stock to ensure uninterrupted supply. This
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calls for the effective and efficient inventory management of pharmacy stock by keeping a close
supervision on important drugs, prevention of pilferage, and priority setting in purchase and distribution
of drugs.
According to Miller (2010), inventory management involves all activities put in place to ensure that
customer have the needed product or service. It coordinates the purchasing, manufacturing and
distribution functions to meet the marketing needs and organizational needs of availing the product
to the customers. Inventory management is primarily involved with specifying the size and
placement of stocked goods. Inventory management is required at different locations within a
facility or within multiple locations of a supply network to protect the regular and planned course of
production against the random disturbance of running out of materials. The scope of inventory
management also involves managing the replenishment lead time, replenishment of goods, returns
and defective goods and demand forecasting, carrying costs of inventory, asset management,
physical inventory, available physical space, demand forecasting, inventory valuation, inventory
visibility, future inventory price forecasting and quality management. With a balanced of these
requirements, it is possible to reach an optimal inventory level, which is an on-going process as the
business needs shift and react to the wider environment. Ogbo et al, (2014)
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LITERATURE REVIEW
2.1 Introduction
This chapter reviews the literature of the study. It’s organized under the following parts: theoretical
framework, conceptual framework. Literature will be reviewed in line with the stated study
objectives. The review will relay greatly on data obtained from published reference materials such
as books, online magazines, and journals. The review will provide an overview of major past
activities that had earlier been studied in relation to inventory management and how it affects
organizational performance.
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Coleman (2002) and Ogbo (2011) define the model as one that order quantities which minimize the
balance of cost between inventories holding costs and re-order costs. Ogbo (2011) describes the
basic EOQ, assumptions that are necessary to calculate EOQ as follows: That stock holding costs
are known, and constant; there is a known, constant ordering costs; the rate of demand are known
and constant; lead time cycle is known and constant; the price per unit constant; the replenishment
is made instantaneously, the whole batch is delivered at once and no stock-outs are allowed. One
disadvantage of EOQ is that it ignores the need to have buffer stocks, which are maintained to cater
for variations in lead-time and demand making it difficult to be observed in practice.
The EOQ model requires that for every item stocked in the stores, there is need to determine the
point of order and that of the most cost effective quantity to order. The model assumes that all other
variables are constant even though uncertainties are common and regular all business. For example
uncertainty includes change in demand, damage during transportation and delay in delivery.
Uncertainty in demand, will therefore force EOQ to be adjusted to buffer against uncertain business
atmosphere.
Due to uncertainties experienced in business environment adjusted economic order quantity is an
EOQ model that can be used where fluctuation in demand is a common occurrence. Especially in
healthcare industry where demand cannot be accurately forecasted since it depends on several
external factors. Regarding hospital pharmacy, there are several key factors, both internal and
external, that affect inventory level in the pharmacy store. These factors can influence fluctuation in
drug consumption rate in hospital pharmacy, some internal factor, for instance, prescribers‟
preference, can be controlled, but it is impossible to control some external factors such as war.
As previously noted regarding the restrictive assumptions of simple EOQ model, the situation that
would meet all the assumptions is an ideal. The fact that uncertainty in demand seems to be
encountered in most situations, EOQ model should be fixed to cope with this uncertainty.
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Inventory Shrinkage
Expired medications
Stock outs at wholesalers
Employees theft
Inventory Shrinkage
Inventory Records Accuracy
Expired medications
Completeness of information
Stock outs at wholesalers
Up to date records
Employees theft
Organizational performance
Stock position/No. of stock
Cost reduction
Inventory investment
Customer satisfaction
Capital invested
Cash flow
Value of goods in store
Inventory turnover
RESEARCH METHODOLOGY
The study adopted a case study approach to investigate the current phenomenon in the organization.
According to (Yin, 1994), a case study approach is an appropriate methodology when one wishes to
answer the study’s research question from the perspective of current practice, versus theoretical
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reasoning. Mustaffa. N.H & Potter.A.(2009), wrote that a case study can help the researcher gain
an in depth knowledge and understanding on what is going on within an organization .According to
Lockesh (1984), descriptive research studies are designed to obtain pertinent and precise
information concerning the current status of phenomena and whenever possible to draw valid
general conclusions from the facts discovered. The target population for this study included 2 senior
stores managers, 10 stock controllers, 10 pharmisits, 15 stores and supplies officers, 10 senior stores
assistant, 12 stores assistant and 15 stores clerks making a total of 74 respondents. The research
study used census method for the study due to the limited number of respondent which allowed for
the whole population to be included in the study.
The researcher used open and closed questionnaire as research instrument for this study. The data
collected was analysed using descriptive statistics in form of tables. Quantitative data was analysed
using the statistical package for social sciences (SPSS). Pearson’s correlations coefficients were run
to examine the relationship among the study variables which are set out in the objectives of the
study.
5.2 Summary
The study explored contributions of inventory management to organizational performance. The
reason was to establish whether respondents were aware that inventory management practices
would greatly contribute to the performance of KNH. The study deduced that performance metrics
help organization to ensure that performance objectives agreed upon by the inventory management
team helps achieve organizational performance that is, if the performance metrics are met. Further,
organization considering to achieve inventory objectives must evaluate their performance metrics in
doing so such aspects like clear inventory objectives must be established and aligned to business
strategy and organizations strategic plan, the performance criteria must be agreed upon by the
concerned management team. This is in agreement with the assumption of Franceschini and Varetto
(2009) who indicate that performance metrics assist firms in determining the performance levels in
the process under scrutiny. Another aspect of inventory management that contribute greatly to
performance is inventory planning and scheduling in KNH whereby, of respondents agree that it
greatly contribute to inventory management practices
Further the hospital must consider the effects of long procurement procedures and how it impacts
inventory management. It is therefore necessary for the hospital to consider doing away with
unnecessary procurement procedures which leads to delays in procurement thus impacting
negatively on inventory management.
The study further deduced that inadequately trained staff in the inventory management section and
insufficient funds given for Inventories use contribute greatly to the poor performance of KNH
.The study further found out that improved customer service can be realized with proper inventory
management at KNH . These findings agree with those of A yad(201) who reported that majority of
workers in Taso Mbarara Hospital in Uganda agree that inventory management practices contribute
greatly to the performance of the hospital.
the wholesalers and manufacturing points, product recalls, expired medication, medication spills,
broken pills and obsolescence, Healthcare Distribution Management Association report
(2009).Thus, inventory shrinkage in the long run is uneconomical to the organization and largely
affects performance negatively.
Further the study observed that apart from losses resulting from medicine obsolesce (medicine
purchased not meeting intended purposes leads to increased inventory shrinkage where respondents
from other department strongly agree, all the departments’ rating show that they agree to all the
items measuring the effects of inventory management practices on inventory shrinkage.
The study deduced that accuracy of records has a positive effect on inventory management with, the
majority of the respondents strongly agreeing that up to date records and proper accounts records
have a positive effect on inventory accuracy. Further, majority agree that stock taking and inventory
spot check/surprise check have a positive effect on inventory accuracy. However the percentage of
agreement on the effect of record accuracy on inventory management varied across department.
According to (Brooks et al 2007).Inventory recording is undertaken by organizations to reduce the
errors of stock management. To ensure accurate and reliable stock records there is need to do spot
checks/ surprise checks, stock taking, which is the physical counting and measuring of quantity of
each item in stock and recording the results. It is therefore apparent that effective record
management is essential function of inventory management thus in order to improve inventory
process there is need to ensure that all records kept by the organization are accurate.
In an effort to find out the effect of inventory turnover on organizational performance, the
researcher evaluated whether Inventory turnover have effect on insurance cost ,Inventory turnover
have effect on holding costs , Inventory turnover have effect on service level and Inventory
turnover leads to low cost of operation of KNH.The findings also indicates that majority of the
respondents agree that inventory turnover have an effect on insurance cost, holding costs and
service level of KNH and also that high asset turnover leads to low cost of operation of KNH.
Depending on the ratios of inventory turn, the hospital can have a positive or negative impact on its
performance. The high the turnover the better the performance of the organization and Vis versa
5.3 Conclusions
The role of inventory management has been consistently increasing in the healthcare industry arena
and in pharmacy purchasing and inventory management. It should therefore be understood that
proper inventory management starts with an understanding of purchasing rights products in the right
quantity at the right price, and the right time from the right vendor. Applying these concepts along
with the practices such as the right stock valuation, and ABC results in optimal inventory levels and
ensures customer satisfaction. The hospital pharmacy management teams should adopt inventory
management practices which have positive effects on the performance of the hospital. Using these
key concepts and practices to gain insight will enhance pharmacy inventory record accuracy,
inventory investment and inventory turnover in the pharmacy purchasing departments and will go a
long way to improve optimal inventory management as well as organizational performance.
5.4 Recommendations
The researcher established that inventory management practices had a positive influence on the
organization performance, but for the practices to effectively make a positive impact on
organizational performance, a number of recommendations have been made here;
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The hospital management need to modernize its inventory management system to increase
efficiency. Improving inventory practices calls for a high degree of collaboration and visibility
across all parties as well as utilizing sophisticated technologies. Use of technologies such as bar-
code scanners, point-of-sale/use scanners, and web-based technologies in the pharmacy and stores
should be adopted.
The researcher recommends that the management should constantly expose its staff to training in
order to improve their skills on inventory management. The research recommends that the
management of the KNH invest in training of its staff to enable the employees to understand the
current inventory systems which when used will help the organization reduce on costs associated
with holding inventory.
To curb various challenges in the hospital, the hospital should consider implementation of a vendor
managed inventory to lower incidences of stock-out situations, increase the levels of customer
services and reduce costs due to an increase in inventory turns and a decrease in the levels of safety
stock and greater transparency in supply chain management. VMI also helps in the establishment of
a long trustworthy relationship between the supplier and customer resulting in more loyal customers
and thus secured sales
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