Section 35 - Hydraulic System

SECTION 35 – HYDRAULIC SYSTEMS – CHAPTER 6 1
SECTION 35 – HYDRAULIC SYSTEM
Chapter 6 – CLOSED CENTRE REMOTE CONTROL VALVES

CONTENTS
Section Description Page
35 000 Special Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Tightening Torques . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Fault Finding and Pressure Testing Mechanical Remote Valves . . . . . . . . . . . . . . . . . . . . . . 3
Fault Finding and Pressure Testing Electro–Hydraulic Remote Valves . . . . . . . . . . . . . . . . 4
Electro–Hydraulic Remote Valve Fault Code list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Description and Operation – Mechanical Remote Valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Oil Flow In Neutral . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Oil Flow in Raising (Cylinder Extend) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Oil Flow in Lowering (Cylinder Retract) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Oil Flow in Float . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Operation of Detent Pressure Regulating Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Operation of Two or More Control Valves Simultaneously . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Description and Operation – Electro–Hydraulic Remote Valves . . . . . . . . . . . . . . . . . . . . . 25

Re–Calibrating Remote Valve Levers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Oil Flow In Neutral . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Oil Flow in Raising (Cylinder Extend) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Oil Flow in Lowering (Cylinder Retract) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Oil Flow in Float . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
Operation of Two or More Control Valves Simultaneously . . . . . . . . . . . . . . . . . . . . . . . . . . 49
35 204 Overhaul – Mechanical Remote Valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51

Individual Valve Section Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Complete Valve Stack Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
Remote Valve Disassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
Overhaul – Electro–Hydraulic Remote Valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
Electro–Hydraulic Remote Valves Number Programming . . . . . . . . . . . . . . . . . . . . . . . . . . 62
Electro–Hydraulic Remote Valves Removal and Installation . . . . . . . . . . . . . . . . . . . . . . . . 64
Electro–Hydraulic Remote Valve Disassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
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2 SECTION 35 – HYDRAULIC SYSTEMS – CHAPTER 6
SPECIAL TOOLS
Flowmeter 0–200 ltrs/min Procure Locally
SPECIFICATIONS
Remote Valve Output 90 ltrs/min. @ 100bar@2200erpm
Detent Regulating Valve Pressure Pre set non adjustable
TORQUES
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FAULT FINDING AND PRESSURE TESTING

Remote Valve Flow Test
1. Install flow meter between inlet ports of remote
valves I and II.
2. Set flow control knobs to maximum flow.
2
3. Ensure load valve on flow meter is fully ‘Open’.
4. Set tractor engine speed to 1100 rev/min.
5. Set remote valve No 2 in ‘Float’ position and
remote valve No 1 in ‘Extend’ position.
TIA35086
3
6. Adjust load on flow meter to a of pressure of
100bar.
7. If a flow of 45 ltr/min is recorded output from the
remote valves is to specification.
NOTE: This test is performed at half maximum rated
speed and assumes that flow at rated speed is twice
that measured in the test. Performing the test at 2200
rev/min will give an output of 90 ltr/min.
8. Use same principal to check flow through other
remote valves.
Remote Control Valves Not Working – Mechanical Remote Valves
Is hydraulic lift NO Refer to fault finding chart
working? for hydraulic lift not working
YES
Operate all remote valve
Operate and hold control lever to levers simultaneously
Test maximum system pressure at Is the pressure at the Overhaul remote
each remote valve coupler. NO defective remote valve NO control valve(s) which
Are pressures at each valve now 200–207 bar fail pressure test
coupler below 200–207 bar (2900–3000 lbf/in 2)?
(2900–3000 lbf/in2)?
YES
YES
Examine load sensing valve
Examine flow/pressure between remote valve
compensating valve for sticking sections.
Fault cleared?
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Remote Control Valves Not Working – Electro–Hydraulic Remote Valves
Are all of the EHR YES Is the EHR isolator NO Press the switch to activate,
valves inoperative ? switch activated? do the EHR valves operate?
NO YES NO
Is an electronic Error
code R*** Displayed on
instrument cluster Check operation of the
NO YES switch using a suitable NO Replace the switch
multi–meter. Is the switch
okay?
YES
Refer to fault finding Check the EHR relay. Is the NO Replace the Relay
error code charts in relay operating?
Section 55 YES
Check the EHR CAN BUS

wiring. Disconnect one of
the EHR’s and using a
suitable multi–meter check
NO Trace the fault in the
the resistance of the CAN
wiring between terminals 2 wiring and repair
and 3 (green and Yellow). Is
the resistance
approximately 120Ω ?
YES
Reload the software into

the XCM processor. If the
EHR’s are still inoperative
substitute the processor
for one of known
performance.
Is hydraulic lift Refer to fault finding chart for

NO hydraulic lift not working, may
working?
indicate a high pressure system fault
YES
Operate all remote valve

Operate and hold control lever to levers simultaneously Overhaul remote
Test maximum system pressure at Is the pressure at the control valve(s)
NO NO
each remote valve coupler. defective remote valve which fail
Are pressures at each valve now 200–207 bar pressure test
coupler below 200–207 bar (2900–3000 lbf/in 2)?
(2900–3000 lbf/in2)?
YES
YES
Examine load sensing valve

Examine flow/pressure between remote valve
compensating valve for sticking sections.
Fault cleared?
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NOTES
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Electro–Hydraulic Remote Valve Fault

Codes
EHR Errror (DIC Bottom Centre Window)
Codes.
Error Code Description
R1 EHR Lever 1 not calibrated
R15 Valve 1 – spool travel short or spool travel excessive or open centre not reached
R14 EHR Valve 1 – Supply undervoltage/overvoltage or output stage faulty or transducer faulty or
spool neutral error or spool not neutral error
R17 Valve 1 – No communication between EHR and Control module
R13 Valve 1 – Can messages received by the EHR are corrupted or missing
E43 Valve 4 – Can messages received by the EHR are corrupted or missing
Electro–Hydraulic Fault code display in Digital

instrument cluster.
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DESCRIPTION AND OPERATION –

MECHANICAL REMOTE VALVES
Closed centre remote control valves (1) are installed
on all tractors with a closed centre load sensing
variable displacement hydraulic pump.
NOTE: On closed centre remote installations the

upper port of the valve is the cylinder retract port and
the lower port is the cylinder extend port. This is
OPPOSITE to the remote valves installed on
previous New Holland tractors.
Up to four remote control valves may be installed and
each operating lever is colour coded for
identification: 5
Lever Colour Valve Position/No.
Green Right–hand outer – I
Blue Right–hand inner – II
Ginger Left–hand inner – III
Black Left–hand outer – IIII
Each remote valve has four operating positions.
Raise (R) – Pull a lever toward you to extend the

cylinder to which it is connected.
Neutral (N) – Push the lever forward to select neutral 6

and de-activate the connected cylinder.
Lower (L) – Push the lever forward, past neutral, to

retract the cylinder.
Float (F) – Push the lever fully forward, beyond the

‘lower’ position, to select ‘float’. This will permit the
cylinder to extend or retract freely, allowing
equipment such as scraper blades to ‘float’ or follow
the ground contour.
When four remote control valves are specified, an
alternative joystick control may be fitted to operate
remote control valves III and IIII. The joystick,
located at the front of the right-hand console,
operates in a cross pattern. The joystick has the
added advantage of being able to operate two
remote control valves simultaneously by moving
the lever diagonally between valve No. III and No.
IIII positions.
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The remote valves (1) are a stack type design

clamped together with the hydraulic lift electronic
draft control valve (2).
9
Electronic Draft Control and Closed Centre Remote Control Valve Stack
1. Remote Control Valve No I 7. Manifold Block
2. Remote Control Valve No II 8. Return to Reservoir
3. Electronic Draft Control Valve 9. To Hydraulic Lift
4. Remote Control Valve No III 10. Load Sensing Line Connection
5. Remote Control Valve No IIII 11. End Cover
6. Inlet Port
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10
Remote Control Valve and EDC Control Valve Interconnecting Galleries
Pump Pressure Return To Reservoir
Load Sensing
1. Parallel Supply Gallery 3. Return to Reservoir
2. Load sensing Gallery
All valve sections have a common parallel inlet and

return to reservoir gallery.
The load sensing gallery passes through the centre

of the valve stack and signals the pump to increase or
decrease output according to demand.
The parallel gallery and load sensing system enables

two or more valves to be operated simultaneously
without loss of efficiency.
‘O’ ring seals (1) and load sense check valves (2)
between each valve section ensure the highest
circuit load sense pressure is transmitted to control
11
output of the hydraulic pump. 8
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The principal hydraulic components within each in the circuit to flow backwards and the load to
remote control valve section are:– momentarily drop before pump system pressure has
risen to hold and then raise the load further. The load
hold check valve prevents this situation from
Flow Control Adjuster occurring.
The flow control adjuster is manually operated and
adjusts oil flow through the remote valve. Turning the Lock Valve
adjuster changes the size of the restriction in the path
of oil flowing through the flow control spool. The lock valve is located in the raise port of the
remote valve and is closed whenever the remote
valve is in neutral. The lock valve prevents leakdown
Flow Control Spool of an implement should there be any leakage across
the lands of the spool when in the neutral position.
The flow control valve spool senses pressure The lock valve is automatically opened whenever the
differential across the restriction set by the flow control spool is moved from the neutral position.
control adjuster and regulates flow through the
remote valve. Because each flow control spool
individually senses the pressure differential in the Control Valve Spool
remote valve being operated, two or more circuits
working at different pressures can be controlled The control valve spool is spring centred to a neutral
simultaneously. position and when moved directs oil flow to the raise
or lower ports of the control valve.
Load Hold Check Valve

Spool Centering and Detent Mechanism
The check valve prevents a backflow of pressure
from the remote valve circuit when the control spool The spool centering mechanism spring loads the
is operated and pump system pressure is less than control valve spool to the neutral position. When the
the backpressure in the circuit. spool is moved to the Raise, Lower or Float positions
the mechanism holds the spool in position using ball
This is explained by the following example:– bearings which engage in grooves within a detent
cage.
When a cylinder is holding a heavy load and the
control valve spool is moved from the neutral to raise A factory set detent regulating valve in the
position, the pump system pressure may be less mechanism automatically releases the balls and
than the back pressure in the remote valve circuit. returns the spool to neutral whenever operating
When this occurs the back pressure would cause oil pressure exceeds the preset value.
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12
Closed Centre Remote Control Valve Components
1. Flow Control Adjuster 4. Control Valve Spool
2. Flow Control Spool 5. Load Holding Check Valve
3. Check Valve 6. Spool Centering Mechanism
–
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OIL FLOW IN NEUTRAL

When the remote valves are in neutral the control The galleries to the raise and lower ports are blocked
valve spool is held in the central position by the by the lands on the main control spool.
centering spring.
The pin on the lock valve is positioned in the waisted
Oil flow from the parallel gallery (A) to the raise and section of the spool allowing the valve to be spring
lower ports is blocked by the lands of the main control loaded into the closed position preventing an
spool. extended cylinder retracting under load should there
be a slight leakage in the main spool.
Gallery ‘C’ and load sensing gallery ‘D’ are vented to
reservoir through galley ‘G’.
Figure 13
Single Remote Control Valve Operation–Neutral
1. Flow Control Adjuster 7. Lock Valve
2. Metering Land 8. Raise (Cylinder Extend) Port
3. Flow Control Spool 9. Lower (Cylinder Retract) Port
4. Load Hold Check Valve 10. Spool Centering and Detent Mechanism
5. Main Control Spool 11. Manually Adjusted Flow Control Restriction
6. Pin
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Single Remote Control Valve Operation–Neutral 13
Pump Pressure Return to Reservoir
Trapped Oil
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OIL FLOW IN RAISING (CYLINDER EXTEND)

When the remote valve lever is moved to the raise If the load hold check valve (4) was not installed the
position the control spool moves to the left and the situation could occur where pump pressure is
spring loaded detent balls engage with the left hand insufficient to support the load in the raise port when
groove in the detent mechanism (10). the remote valve is moved from neutral to raise
condition. Under this situation the load would
Moving the spool to the raise position causes the pin momentarily drop until pump pressure was sufficient
(6) on the lock valve to ride up the ramp of the spool to support the load.
and hold the valve in the open position.
The rate of flow through the remote control valve is
Gallery ‘B’ is now open to gallery ‘C’ and gallery ‘E’ is adjusted by the manual flow control knob (1), which
open to gallery ‘F’. manually changes the size of restriction (11).
The flow from gallery ‘C’ is blocked by the load hold To maintain set flow through the remotes under all
check valve ball (4) until pressure in the gallery is conditions with varying pump inlet pressure in
sufficient to lift the ball of its seat against the back parallel gallery ‘A’ the flow control spool senses the
pressure in the lift port gallery ‘E’. differential pressure across the manually adjusted
flow control restriction (11) between galleries ‘A’ and
‘B’.
Oil can flow from:–
Gallery ‘C’ past the load hold check valve into The differential pressure sensed on each end of the
Gallery ‘E’. spool causes the spool to move to a new state of
equilibrium and continually regulates the flow across
Across the flat on the main control spool to the spool metering lands (2) to maintain a constant
Gallery ‘F’. flow through the manual flow control restriction (11)
Through the lock valve (7). irrespective of pressure in other hydraulic circuits.
Out through the raise port (8) of the remote valve.
The pressure in gallery ‘C’ is also transmitted down
Exhaust oil from the extending cylinder returns the load sensing gallery ‘D’ to the flow compensating
through the lowering port and gallery (H), around the valve of the variable flow piston pump where pump
land on the main control spool and back to reservoir output is regulated according to circuit demand.
via the common gallery ‘G’.
Figure 14
Single Remote Control Valve Operation–Raising (Cylinder Extend)
6. Pin
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14
Remote Valve Operating Pressure
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OIL FLOW IN LOWERING (CYLINDER RETRACT)

When the remote valve lever is moved to the lower the back pressure in gallery ‘E’. When the load hold
position the control spool moves to the right and the check valve ball lifts of the seat oil flows into gallery
spring loaded detent balls engage with the middle ‘H’, round the control valve spool to gallery ‘G’ and
groove in the detent mechanism. out through the lowering port of the remote valve
coupling.
In a similar manner as for the raise cycle of the
remote valve the position of the spool causes the pin Exhaust oil from the Retracting cylinder returns to
on the lock valve to hold the valve in the open reservoir gallery ‘G’ though the raising port and lock
position. valve (7).
Gallery ‘B’ is now open to gallery ‘C’ and gallery ‘E’ is Pump output and system pressure will continually
open to gallery ‘H’. react to the maximum demand of the tractor high
pressure hydraulic circuits as sensed through the
Oil from the parallel gallery ‘A’ flows past the flow load sensing lines.
control valve spool and restrictor (2) into gallery ‘C’
and the load sensing gallery ‘D’. Flow through the remotes is controlled in exactly the
same manner as described in the ‘Oil Flow In
The load hold check valve ball (4) remains closed Raising’ section by sensing differential pressure
until pump system pressure is sufficient to overcome across manually flow control restriction (11).
Figure 15
Single Remote Control Valve Operation–Lowering (Cylinder Retract)
6. Pin
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Single Remote Control Valve Operation–Lowering (Cylinder Retract) 15
Remote Valve Operating Pressure
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OIL FLOW IN FLOAT

The float position allows the free flow of oil from both Oil flow from the gallery (B) to the raise and lower
the raise and lower ports of the remote valve ports is blocked by the lands of the spool.
permitting the cylinder to extend or retract freely. This
feature is particularly useful to allow equipment such The position of the spool causes the pin (7) on the
as scraper blades to ‘float’ or follow the ground lock valve to hold the valve in the open position.
contour.
The raise and lower ports of the remote valve are
When the remote valve lever is pushed fully forward open to reservoir gallery ‘G’ allowing a free flow of oil
to the float position the spool is moved fully to the from one port of the cylinder to the other.
right and the spring loaded detent balls (10) engage
with the right hand groove in the detent mechanism.
Should a void occur in the circuit oil will be drawn by
suction from one side of the cylinder to the other.
Figure 16
Single Remote Control Valve Operation–Float
6. Pin
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Single Remote Control Valve Operation–Float 16
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OPERATION OF DETENT PRESSURE REGULATING VALVE

Under normal operating conditions excessive When the control valve spool is moved to the raise or
pressures in the remote circuits are protected by the lower position the detent balls of the spool centering
detent pressure regulating valve which returns the and detent mechanism (1) are held in detents by the
control valve spool to neutral when the operating tapered face of the spring loaded plunger .
pressure of the cylinder exceeds the factory preset
value. In the raise or lower condition the operating pressure
of the remote valve circuit is also sensed in the centre
If the remote valve control lever is physically held by drilling of the spool through the small radial drillings
the operator to prevent the spool returning to neutral (2). As pressure increases a force is applied to the
the maximum operating pressure is restricted to a small ball (4) in the end of the spool (3) which pushes
maximum of 160 bar by the pressure compensating the detent regulating valve piston (5) and spring
valve in the closed centre load sensing (CCLS) loaded plunger (6) to the left. The detent balls in the
hydraulic pump. centering mechanism are no longer held in the detent
by the tapered face of the spring loaded plunger and
Operation of the detent regulating valve is as the centering spring moves the spool to neutral.
follows:–
Figure 17
Operation of Detent Pressure Regulating Valve
1. Spool Centering and Detent Mechanism 5. Detent Piston
2. Radial Drillings 6. Spring Loaded Plunger
3. Main Control Spool 7. Detent Balls
4. Ball
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Operation of Detent Pressure Regulating Valve 17
Remote Valve Pressure @ 160bar Return to Reservoir
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OPERATION OF TWO OR MORE

CONTROL VALVES SIMULTANEOUSLY
Because the stack type remote valves have a
common parallel input gallery and individual flow
control valves it is possible to operate two or more
remotes simultaneously without loss of efficiency.
This is achieved by the flow control spools which

regulate flow through each remote valve
irrespective of pump system pressure.
If these valves were not fitted and two remotes

were operating simultaneously at different
pressures all oil would attempt to flow to the light
load circuit.
The following details the process of operating a

single remote valve and then operating an
additional remote valve at the same time.
When a single service is operated the pressure in

the parallel gallery is at pump pressure.
The pressure in the load sense line to the hydraulic

pump is equal to the operating pressure of the
working remote valve.
Required flow through the remote valve is set by

turning the manual flow control knob. This action
adjusts the size of restriction (3).
The pressure differential across the restriction (3)

is sensed on each end of the flow control valve
spool and causes the spool to move to a position of
equilibrium which adjusts the flow across the spool
metering lands (4).
The adjustment of flow across the metering land

Single Remote Valve Operating 18
(4) produces a constant flow across the manually
adjusted flow control restriction (3) and through
the remote valve.
Remote Valve Operating Pressure Trapped Oil
A. Remote Valve in Operation B. Remote Valves in Neutral

1. Parallel Gallery 3. Manually Adjusted Flow Control Restriction
(Interconnecting Remote Valves Sections) 4. Spool Metering Lands
2. Load Sense Line 5. Flow Control Spool
(Interconnecting Remote Valves Sections) 6. Load Sense Line Check Valve
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It is essential that the flow of oil through two or

more remote valves operating simultaneously at
different pressure is individually controlled
otherwise oil will always flow to the circuit
operating at the lowest pressure.
When operating two or more hydraulic services

the operating pressure in the parallel gallery is at
the highest operating pressure of the hydraulic
system as sensed through the load sense line.
Check valves in the load sense line between each

valve section ensure only the highest pressure is
directed to the pump flow pressure compensating
valve.
In the same manner as for single remote valve

operation the differential pressure across the
manually adjusted flow control restriction (3) is
sensed by the flow compensating spool.
Because each remote valve is operating at a

different pressures the flow control valve spools
will move to different positions to achieve a state of
equilibrium.
The flow across the metering land (4) of the lower

pressure operating remote valve will be different to
the flow across the metering land of the higher
operating pressure remote valve.
The metering land on each flow control spool now

maintains the required constant flow through the
manually adjusted flow control restriction in each
remote valve irrespective of the higher pump
system pressure required to operate other
hydraulic circuits.
Two Remote Valves Operating 19
Pump Pressure Lower Pressure Remote Valve Operation
High Pressure Remote Valve Operation Return To Reservoir
A. Remote Valve Operating At High Pressure B. Remote Valve Operating At Lower Pressure
1. Parallel Gallery 3. Manually Adjusted Flow Control Restriction
(Interconnecting Remote Valves Sections) 4. Spool Metering Lands
2. Load Sense Line 5. Flow Control Spool
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OPERATION
ELECTRO–HYDRAULIC TYPE REMOTES
Electro–Hydraulic type remote valves are optional on
the 175 and 190 model tractors.
Each remote valve has its own built in
micro–processor which controls the oil flow through
a solenoid activated valve, based on inputs received
from the operator controlled switches.
Each remote valve is connected into the electrical
CAN BUS system to the XCM processor, located
under the Electronic Draft Control panel in the right
hand console. Each remote valve can also detect
system faults and send a message to the XCM
processor which in turn sends a signal to allow a fault 20
code to be displayed on the instrument cluster.
A list of fault codes can be found at the beginning of
this Chapter. The fault finding flow charts can be
found in Section 55, Electrical Systems.
Control Levers
The electro-hydraulic remote valves are operated by

finger controlled levers in the right-hand console.
Each control lever is coloured to correspond to the
colour on the remote valve. A maximum of four
electro–hydraulic remote valves may be fitted.
1. Control lever I Green

2. Control lever II Blue
21
3. Control lever III Brown
2
4. Control lever IIII Black
The remote valve control levers have four positions: 1

neutral, extend, retract, and float.
Pull the lever back from the neutral position, (1), to 3

the “extend” (raise) position, (2). From neutral, push
forward to the “retract” (lower) position, (3). Push the
lever fully forward to the float position, (4). Float will 4
permit the cylinder to extend or retract allowing
equipment such as scraper blades to “float” or follow
the ground contour.
22
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The “float” position is also used for retracting a

single-acting cylinder and for the OFF position for
hydraulic motors.
The extend, (1), neutral, (2), retract, (3), and float,

(4), positions are identified by symbols on the decal
behind each control lever.
23
Isolator Switch
The remote valves will not operate unless the system
is energised using the isolator switch (1). Press and
release the switch to activate the system, press
again to de–activate. Once energised, the remote
valves will operate whenever the tractor engine is
running.
IMPORTANT: The isolator switch may be used to

immediately stop operation of the rear remote
hydraulics by quickly depressing the switch. The
isolator switch only controls the remote valves and
has no effect on three point linkage operation.
24
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Manual and Programmable Lever Operation
The rocker switch (1) is used to select either manual

or programmed operation for each of the
electro–hydraulic remote control valves.
WARNING
Electro–hydraulic valves use detented levers that do
not return to the neutral position when released.
Therefore it is not recommended these valves be
used to operate hydraulic cylinders or similar
equipment that require frequent changes in oil flow
direction.
NOTE: Should the operating lever (2) become out of

phase with the remote valve, follow the procedure
shown on page 34, to re–synchronise lever and
valve.
Manual Operation
Manual operation is provided primarily for the

operation of continuous flow applications, such as
hydraulic motors. To operate the remote valves in
manual mode ensure the timer switch (1) is in the off
position as shown. In manual mode, the control lever
(2) can be operated in the four positions, neutral,
extend, retract and float.
When the control switch is left in the extend, retract

or float positions the control lever WILL NOT
automatically return to the neutral position and shut
off the flow of oil to the rear remotes if the system
reaches maximum pressure. The control lever must 25
be MANUALLY returned to neutral. This allows for
efficient operation of motors without the remote valve
inadvertently returning to neutral.
When operating hydraulic motors it is important to IMPORTANT: Care must be taken when operating in
always use the RETRACT position to activate the the manual mode with remote cylinders. When the
motor and the FLOAT position to stop the motor. cylinder has reached the end of its stroke the control
Using the float position to stop the motor allows the lever will not return to neutral and the hydraulic
motor to come to a gradual stop preventing possible system relief valve will be activated. This will
damage to the motor itself. overheat the oil and may lead to failure of the
hydraulic and driveline components.
IMPORTANT: Never use the neutral position from
the extend or retract position to stop a hydraulic
motor. Sudden hydraulic lock up of the system may
cause extensive damage to the motor.
604.55.111.00 – 06 – 2002
Programmable Operation
Programmable operation is provided primarily for

operation of hydraulic cylinders. This feature allows
the operator to programme a time delay between
when the control levers are activated and when they
will automatically return to neutral.
To operate the remote electro-hydraulic valves in

programmed mode, depress the bottom of rocker
switch (1) as shown. When the bottom of the switch
is depressed, the light in the switch will begin to flash.
This is an indication to the operator that a timed
sequence must be programmed into the
26
electro-hydraulic controller. The light will continue to
flash for ten seconds allowing the operator time to
begin the programming sequence. If a programme is
not started within this ten second period, the
controller will not accept any sequence and the
remote control lever (2) will not remain latched in
either the extend or retract positions. Switch off the
timer control and switch on again to re–start the timer
sequence.
To programme the remote valves, first ensure the

cylinder hydraulic hoses are properly connected to
the appropriate rear remote valve. Start the tractor
engine and ensure the isolator switch is in the on
position. Set the tractor engine at the normal
operating speed in which the cylinder is to be
operated. This is important as the programming of
the control levers is based on a time interval
corresponding to the time it takes the cylinder rod to
extend and retract. Any change in engine rpm will
have an effect on hydraulic flow and therefore the
time taken for the cylinder to extend and retract.
The control lever timed programme always remains

the same regardless of oil flow until reprogrammed.
Therefore consistent operation is required for the
system to operate correctly. Using the corresponding
programming switch (1) depress the bottom of the
switch so the light begins to flash. While the light is
flashing use control lever (2) to extend the cylinder.
As soon as the control lever is activated the
programming light will stay on. Hold the lever until the
cylinder is extended to the desired position and then
return the lever to the neutral position. When the
lever is returned to the neutral position the
programming light will once again begin to flash
indicating that the retract phase of the cycle needs to
be programmed.
604.55.111.00 – 06 – 2002
Next, use control lever (2) to retract the cylinder. As

soon as the control lever is activated the
programming light will cease to flash and remain on.
Hold the lever until the cylinder is retracted to the
desired position and then return the lever to the
neutral position. After the second phase has been
completed the programming light will go out
indicating that the programming has been
memorised.
The control lever timed operation is now pro-

grammed for the extend and retract operation of the
cylinder.
Repeat the above sequence to programme the 27

remaining control levers.
Programming of the control lever can be performed

in either sequence, extend/retract, retract/extend or
one sequence only, extend or retract. The
programme for the individual control lever (2) will
remain the same even when the engine is stopped
and the ignition switch is in the off position, as long
as the programming switch (1) remains in the
programme position as shown. The maximum
allowable time limit for any programmed timed
operation is 30 seconds.
When operating in the timed programmed mode,

feathering of the hydraulic flow is possible by moving
the control lever to any position between neutral and
the fully opened position. The timed operation
sequence only beings once the control lever has
been locked in the fully opened position.
If the control lever is moved to the float position no

timed programme is possible and the control lever
must be returned to neutral manually.
Flow Control Adjustment
Each remote valve has a flow control knob, (1), to

meter oil flow. The knob controls flow from 0.4 to 100
l/min (0.1 to 26.4 U.S. gpm). Turn the knob so the
higher vertical decal stripe, (2), is visible to increase
the rate of oil flow. Turn the knob so the lower vertical
decal stripe, (3), is visible to decrease the rate of oil
flow.
NOTE: The oil flow through remote valve number

one will always take priority over the other valves. For
equipment using of more than one remote valve, the
hydraulic service with the highest flow requirement
should be connected to valve number one. 28
604.55.111.00 – 06 – 2002
QUICK COUPLERS
Each remote control valve has a pair of 1/2 in.

quick-disconnect, female couplers (1) and (2). The
couplers are of a self–sealing/locking design but will
allow remote cylinder hoses to pull free if the
implement should become disconnected from the
tractor. The lower coupler (2) of each pair is for the
feed hose, the upper coupler (1) is for the return
hose. The couplers referred to in this picture are for
remote control valve No. I.
The covers are color coded grey, brown, blue, green
to correspond to the control levers in the cab console.
29
Hinged, spring-loaded dust caps are provided on

each coupler. To connect a remote cylinder, lift the
dust cap (1) and insert the feed and/or return hose
into the coupler, ensuring that it is correctly seated.
Ensure that there is sufficient slack in the hose(s) to
allow the tractor/implement to turn in either direction.
Actuate the remote valve to supply hydraulic

pressure which will complete the hydraulic coupling
of the tractor and implement.
To disconnect, grip the hose a short distance from

the coupler, push the hose forward, into the coupler,
then quickly pull on the hose to ‘pop’ the coupler free
30
The couplers will accept standard 1/2″ SAE or ISO
connectors. The couplers can be connected or
disconnected under pressure. Disconnect pressure
is proportional to system pressure. Increased
system pressure will require increased force to
disconnect the couplers.
NOTE: The oil flow through remote valve number WARNING

one will always take priority over the other valves. For
Before connecting or disconnecting hydraulic hoses
equipment using more than one valve, the hydraulic
at the remote cylinders, relieve the pressure in the
service requiring the highest flow should be
circuit by first starting the engine and then move the
connected to valve number one.
control levers fully forward to the “float” position.
Then stop the engine. Make sure no one will be
Relieving System Pressure injured by moving equipment when relieving
pressure in the system. Before disconnecting
To ease removal and installation of the couplers, cylinders or equipment, make sure the equipment or
relieve the pressure in the system. Securely support implement is supported securely.
the implement. Make sure no one will be injured by Never work under equipment supported by a
moving equipment when relieving pressure in the hydraulic device because it may drop if the control is
system. Move the control lever to the float position actuated (even with the engine stopped) or in the
with the engine running. This will relieve the event of hose failure, etc. always use a secure
pressure. Turn the engine off with the control lever support for equipment which must be serviced while
still in float. After the engine is shut down return the in the raised position. Make sure that oil contained
control lever to the neutral position. The couplers can within the remote cylinders is clean and is of the
now be connected or disconnected with minimal correct grade.
pressure and effort.
604.55.111.00 – 06 – 2002
CONNECTING SINGLE-ACTING CYLINDERS

2
Connect the hose from a single-acting cylinder to the
lower coupler on the remote control valve, as 1
previously described.
To extend a single-acting cylinder, pull the control 3

lever back to the “extend” position (2).
Manually return the lever to the neutral position to 4

stop the cylinder before it is fully extended or allow
the valve to return to neutral automatically when the
cylinder reaches the end of its stroke and timed
operation.
31
To retract a single-acting cylinder, move the lever
fully forward to the “float” position (4).
NOTE: In single acting timer mode the remote lever

will not lock in the retract position (3) but will
automatically return to the neutral position.
IMPORTANT: Always use the “float” position to

lower a single-acting cylinder. The “retract” position
is for double-acting cylinders only.
CONNECTING DOUBLE-ACTING CYLINDERS
Connect the feed hose from a double-acting cylinder

to the lower coupler on the remote control valve and
the return hose to the upper coupler, as previously
described. To extend a double-acting cylinder, pull
the control lever back to the “extend” position (2).
To retract a double-acting cylinder, push the control

lever forward past neutral to the “retract” position (3).
Further forward movement of the lever will select
“float” (4) which will allow the cylinder to extend or
retract freely. This feature is very helpful when
carrying out work with equipment such as scraper
blades and loaders.
604.55.111.00 – 06 – 2002
OPERATING CONTINUOUS FLOW HYDRAULIC

2
EQUIPMENT
Continuous flow hydraulic equipment (e.g., hydraulic 1

motors) should be connected to the 1st remote
control valve couplers with the pressure hose
connected to the right retract coupler and the return 3
hose connected to the low pressure return circuit.
4
The flow control should be adjusted to regulate the
motor speed. If the flow control is open too far, the
3-point hitch and other remote valves will slow down
or stop. Using the flow control this way will ensure
that the hydraulic system will only supply the oil 32
required by the motor.
With the remote control valve lever fully forward in

the “float” (4) position, the motor will be stationary.
The hydraulic motor will operate if the lever is pulled
back to the “retract” (3) position. To stop the motor,
move the lever from the retract position to the float
position. In the float position the motor will be able to
stop slowly, which will not damage the motor.
IMPORTANT: When operating continuous flow

equipment, the remote control valve lever must not
be moved rearward to the neutral or raise positions
as damage to the equipment may result.
Observe the following to further protect the tractor

and equipment.
• Do not open any bypass valve in the equipment

or motor. Use the flow control to regulate the rate
of flow or speed of the motor.
• Do not hold the remote control valve lever to
operate the equipment.
• To ensure optimum hydraulic oil cooling, operate
continuous flow equipment at the highest flow
setting (by use of the flow control) and lowest
engine speed that will give the required machine
performance and speed.
604.55.111.00 – 06 – 2002
OPERATING SEVERAL REMOTE VALVES

SIMULTANEOUSLY OR REMOTE VALVES AND
HYDRAULIC LIFT SIMULTANEOUSLY
If operating two or more remote control valves

simultaneously or remote valves and the hydraulic
lift, all the flow control valves (1), should be adjusted
to provide a partial flow, as previously described. If
not so adjusted, all the available flow may be directed
to the full flow circuit when the pressure in that circuit
is less than that of the other circuits in use.
NOTE: The oil flow through remote valve number

one will always take priority over the other valves. For 33
equipment using of more than one remote valve, the
hydraulic service with the highest flow requirement
should be connected to valve number one.
BLEEDING REMOTE CYLINDERS
When connecting a cylinder with trapped air, i.e., a

new cylinder, one that has been out of service or one
that has had the hoses disconnected, it will be
necessary to bleed the cylinder to remove the air.
With the hoses connected to the remote control valve

couplers at the rear of the tractor, position the
cylinder with the hose end uppermost and extend
and retract the cylinder seven or eight times using the
remote control valve operating lever.
Check the rear axle oil level before and after

operating a remote cylinder.
604.55.111.00 – 06 – 2002
RE–CALIBRATING ELECTRONIC REMOTE

VALVE LEVERS
Should one of the control levers lose synchronisation
with the remote valve itself, an error code will appear
in lower central area of the instrument panel display.
The code displayed will show R1 (or R2, R3 or R4)
identifying the valve requiring re–calibration. To
re–synchronise lever and valve, carry out the
following procedure.
NOTE: The appearance of any other number

following the letter ’R’ will require the use of
specialised equipment to investigate. Consult your
authorised dealer. 34
With the tractor engine stopped and the implement
in a safe position, turn the key start to position (4) and
depress the timer switch (1) Figure 36, on the valve
to be re–calibrated. The timer light on the switch will
illuminate and the figure 1 will replace the error code
in the instrument panel display.
After a short delay the light will extinguish and a

figure 2 will appear in the instrument display.
Set the flow control (3) Figure 36, to the maximum

flow position.
Move the remote valve lever (2) to the full raise
position, the timer light will illuminate.
35
After a short delay the light will go off and the figure
3 will appear in the display.
NOTE: If the flow control is not set to the correct

position, the control lever will automatically return to
neutral and error code U1 (or U2, U3 or U4) will
3
appear in the display. Switch off the key start and
repeat the procedure.
Set the flow control to the minimum flow position.

Move the lever (2) to the lower position, the timer light
will illuminate again.
After a short delay the light will go off and the figure
4 will appear in the display.
When the light goes out move the remote valve lever
to the float position. 36
After a short delay the remote valve lever will

automatically return to the neutral position and the
timer light will commence to flash.
At this point the instrument display will either clear or

will show the next valve to be calibrated.
When the calibration sequence has been completed,
turn the key start to the off position (2), to memorise
the settings.
604.55.111.00 – 06 – 2002
DESCRIPTION
The remote valves (1) are a stack type design
clamped together with the hydraulic lift electronic
draft control valve (2). The stack assembly also
incorporates the low pressure regulating and priority
valve (3).
37
38
1. Low Pressure Regulating and Priority Valve 10. Pilot Line Joining Tube
2. Remote Control Valve No I 11. Return to Reservoir
3. Remote Control Valve No II 12. To Hydraulic Lift
4. Electronic Draft Control Valve 13. Suspended Front Axle Supply
5. Manifold Block 14. Regulated Low Pressure Output
6. Remote Control Valve No III 15. High Pressure Inlet
7. Remote Control Valve No IIII 16. Load Sensing Line Connection
8. Remote Control Valve No. V 17. End Plate
9. End Plate
604.55.111.00 – 06 – 2002
39
Remote Control Valve and EDC Control Valve Interconnecting Galleries
Pump Pressure Return To Reservoir
Load Sensing Control Valve Pilot OIl

1. Parallel Supply Gallery 4. Control valve pilot line return oil
2. Load sensing Gallery 5. Return to Reservoir
3. Control valve pilot line oil
All valve sections have a common parallel inlet and

return to reservoir gallery. The electro–hydraulic
remote valve sections also have common galleries
for the control valve pilot pressure and return oil.
The load sensing gallery passes through the centre

of the valve stack and signals the pump to increase or
decrease output according to demand.
The parallel gallery and load sensing system enables

two or more valves to be operated simultaneously
without loss of efficiency.
‘O’ ring seals (1) and load sense check valves (2)
40
between each valve section ensure the highest
circuit load sense pressure is transmitted to control
output of the hydraulic pump.
8
604.55.111.00 – 06 – 2002
The principal hydraulic components within each When a cylinder is holding a heavy load and the
Electro–Hydraulic remote control valve section are:– control valve spool is moved from the neutral to raise
position, the pump system pressure may be less
than the back pressure in the remote valve circuit.
Solenoid Control Unit (Figure 40) When this occurs the back pressure would cause oil
in the circuit to flow backwards and the load to
A signal to operate a solenoid activated valve is momentarily drop before pump system pressure has
received from the operator control switches into the risen to hold and then raise the load further. The load
micro–processor of the control unit. The spool within hold check valve prevents this situation from
the solenoid valve moves according to the forces of occurring.
the solenoid which allows pilot oil pressure, regulated
to 21–24 bar, to act on the control valve spool. The
control unit is also able to accurately sense the Lock Valve (5)
position of the spool and can detect errors in the
system, which, via the CAN BUS electrics, can be The lock valve is located in the raise port of the
displayed as fault codes which have a ’R’ prefix. remote valve and is closed whenever the remote
valve is in neutral. The lock valve prevents leakdown
of an implement should there be any leakage across
Flow Control Spool (2) the lands of the spool when in the neutral position.
The lock valve is automatically opened whenever the
Ensures that if more than one remote valve is control spool is moved from the neutral position.
operated that the available oil flow is proportionally
distributed amongst the valves being operated
depending on demand. The flow control valve spool Control Valve Spool (4)
senses the differential pressure within the valve and
regulates the flow accordingly. Because each flow The control valve spool is spring centred to a neutral
control spool individually senses the pressure in the position and when moved by the regulated pilot
remote valve being operated, two or more circuits pressure, via the solenoid control unit, directs oil flow
working at different pressures can be controlled to the raise or lower ports of the control valve.
simultaneously.
Spool Centering Spring (6)

Load Hold Check Valve (3)
The spool centering mechanism spring loads the
The check valve prevents a backflow of pressure control valve spool to the neutral position.
from the remote valve circuit when the control spool
is operated and pump system pressure is less than
the backpressure in the circuit.
This is explained by the following example:–
604.55.111.00 – 06 – 2002
41
1. Flow Control Spool 4. Control Valve Spool
2. Check Valve 5. Load Holding Check Valve
3. Spool Centering Spring
–
604.55.111.00 – 06 – 2002
42
Control Unit Assembly
1. Solenoid Valve 4. Control Piston and Seal
2. Control Valve Spool 5. Position Sensor
3. Centering Spring 6. Control Micro Processor
–
604.55.111.00 – 06 – 2002
OIL FLOW IN NEUTRAL

When the remote valves are in neutral the control The galleries to the raise and lower ports are blocked
valve spool is held in the central position by the by the lands on the main control spool.
centering spring.
The pin on the lock valve is positioned in the waisted
Oil flow from the parallel gallery (A) to the raise and section of the spool allowing the valve to be spring
lower ports is blocked by the lands of the main control loaded into the closed position preventing an
spool. extended cylinder retracting under load should there
be a slight leakage in the main spool.
Gallery ‘C’ and load sensing gallery ‘D’ are vented to
reservoir through galley ‘G’.
Figure 43
Single Remote Control Valve Operation–Neutral
1. Flow Control Spool 8. Micro Processor
2. Metering Land 9. Solenoid Valve
3. Load Hold Check Valve 10. Pin
4. Main Control Spool 11. Lock Valve
5. Spool Centering Spring 12. Raise (Cylinder Extend) Port
6. Control Spool Operating Piston 13. Lower (Cylinder Retract) Port
7. Position Sensor
604.55.111.00 – 06 – 2002
1 2 3 4 5
7
A
C
B D E
F I
13 G
H
J
12 11 10 9 8
BSD2016A
Single Remote Control Valve Operation–Neutral 43
Trapped Oil Pilot Line Pressure
604.55.111.00 – 06 – 2002
OIL FLOW IN RAISING (CYLINDER EXTEND)

When the remote valve operator control switch is If the load hold check valve (4) was not installed the
moved to the raise position the control spool is situation could occur where pump pressure is
moved to the left via pilot line oil from the solenoid insufficient to support the load in the raise port when
control unit, supplied from Gallery ’I’. the remote valve is moved from neutral to raise
condition. Under this situation the load would
Moving the spool to the raise position causes the pin momentarily drop until pump pressure was sufficient
(6) on the lock valve to ride up the ramp of the spool to support the load.
and hold the valve in the open position.
The rate of flow through the remote control valve is
Gallery ‘B’ is now open to gallery ‘C’ and gallery ‘E’ is controlled electronically by the control unit solenoid,
open to gallery ‘F’. again based on the setting of the flow potentiometer
within the cab.
The flow from gallery ‘C’ is blocked by the load hold
check valve ball (4) until pressure in the gallery is To maintain set flow through the remotes under all
sufficient to lift the ball off its seat against the back conditions with varying pump inlet pressure in
pressure in the lift port gallery ‘E’. parallel gallery ‘A’ the flow control spool senses the
pressure and the spool adjusts to provide the
required flow at each operating remote.
Oil can flow from:–
Gallery ‘C’ past the load hold check valve into The differential pressure sensed on each end of the
Gallery ‘E’. spool causes the spool to move to a new state of
equilibrium and continually regulates the flow across
Across the flat on the main control spool to the spool metering lands (2) to maintain a constant
Gallery ‘F’. flow through the flow control restrictio,n irrespective
Through the lock valve (7). of pressure in other hydraulic circuits.
Out through the raise port (8) of the remote valve.
The pressure in gallery ‘C’ is also transmitted down
Exhaust oil from the extending cylinder returns the load sensing gallery ‘D’ to the flow compensating
through the lowering port and gallery (H), around the valve of the variable flow piston pump where pump
land on the main control spool and back to reservoir output is regulated according to circuit demand.
via the common gallery ‘G’.
Figure 44
7. Position Sensor
604.55.111.00 – 06 – 2002
1 2 3 4 5
7
A
C
B D E
F I
13 G
H
J
12 11 10 9 8
BSD2017A

44
Remote Valve Operating Pressure Pilot Line Pressure
604.55.111.00 – 06 – 2002
OIL FLOW IN LOWERING (CYLINDER RETRACT)

When the remote valve operator control switch is the back pressure in gallery ‘E’. When the load hold
moved to the lower position the control spool is check valve ball lifts of the seat oil flows into gallery
moved to the right via pilot line oil from the solenoid ‘H’, round the control valve spool to gallery ‘G’ and
control unit, supplied from gallery ’I’. out through the lowering port of the remote valve
coupling.
In a similar manner as for the raise cycle of the
remote valve the position of the spool causes the pin Exhaust oil from the Retracting cylinder returns to
on the lock valve to hold the valve in the open reservoir gallery ‘G’ though the raising port and lock
position. valve (7).
Gallery ‘B’ is now open to gallery ‘C’ and gallery ‘E’ is Pump output and system pressure will continually
open to gallery ‘H’. react to the maximum demand of the tractor high
pressure hydraulic circuits as sensed through the
Oil from the parallel gallery ‘A’ flows past the flow load sensing lines.
control valve spool and restrictor (2) into gallery ‘C’
and the load sensing gallery ‘D’. Flow through the remotes is controlled in exactly the
same manner as described in the ‘Oil Flow In
The load hold check valve ball (4) remains closed Raising’ section by sensing differential pressure
until pump system pressure is sufficient to overcome across the flow control spool.
Figure 45
Single Remote Control Valve Operation–Lowering (Cylinder Retract)
7. Position Sensor
604.55.111.00 – 06 – 2002
1 2 3 4 5
7
A
C
B D E
F I
13 G
H
J
12 11 10 9 8
BSD2018A
Single Remote Control Valve Operation–Lowering (Cylinder Retract) 45
Remote Valve Operating Pressure Pilot Line Pressure
604.55.111.00 – 06 – 2002
OIL FLOW IN FLOAT

The float position allows the free flow of oil from both The position of the spool causes the pin (7) on the
the raise and lower ports of the remote valve lock valve to hold the valve in the open position.
permitting the cylinder to extend or retract freely. This
feature is particularly useful to allow equipment such The raise and lower ports of the remote valve are
as scraper blades to ‘float’ or follow the ground open to reservoir gallery ‘G’ allowing a free flow of oil
contour. from one port of the cylinder to the other.
When the remote valve operator control switch is Should a void occur in the circuit oil will be drawn by
moved to the float position the control spool is moved suction from one side of the cylinder to the other.
fully to the right via pilot line oil from the solenoid
control unit, supplied from gallery ’I’.
Oil flow from the gallery (B) to the raise and lower
ports is blocked by the land of the spool end.
Figure 46
Single Remote Control Valve Operation–Float
7. Position Sensor
604.55.111.00 – 06 – 2002
1 2 3 4 5
7
A
C
B D E
F I
13 G
H
J
12 11 10 9 8
BSD2019A
Single Remote Control Valve Operation–Float 46
Pilot Line Pressure
604.55.111.00 – 06 – 2002
604.55.111.00 – 06 – 2002
OPERATION OF TWO OR MORE

CONTROL VALVES SIMULTANEOUSLY
Because the stack type remote valves have a
common parallel input gallery and individual flow
control valves it is possible to operate two or more 1
remotes simultaneously without loss of efficiency. 5 5
This is achieved by the flow control spools which
regulate flow through each remote valve 2
irrespective of pump system pressure.
3 4 3 4
If these valves were not fitted and two remotes
were operating simultaneously at different
pressures all oil would attempt to flow to the light
load circuit.
The following details the process of operating a

single remote valve and then operating an
additional remote valve at the same time.
When a single service is operated the pressure in

the parallel gallery is at pump pressure.
The pressure in the load sense line to the hydraulic

pump is equal to the operating pressure of the
working remote valve.
Required flow through the electro–hydraulic A B

remote valve is set by turning the operator
controlled potentiometer in the cab. The flow is
then determined by the control valve spool which
is electrically controlled by the control unit
solenoid.
0
The pressure differential in combination with the

spring acting on the ends of the flow control spool
BSD2020A
causes the spool to move to a position of
equilibrium which adjusts the flow across the spool
metering lands (3). Single Remote Valve Operating 47
The adjustment of flow across the metering land

(3) produces a constant flow through the remote Pump Pressure Return to Reservoir
valve.
Remote Valve Operating Pressure Trapped Oil
A. Remote Valve in Operation B. Remote Valves in Neutral

1. Parallel Gallery 3. Spool Metering Lands
(Interconnecting Remote Valves Sections)
4. Flow Control Spool
2. Load Sense Line
604.55.111.00 – 06 – 2002
It is essential that the flow of oil through two or

more remote valves operating simultaneously at
different pressures is individually controlled
otherwise oil will always flow to the circuit
operating at the lowest pressure. 1
5 5
When operating two or more hydraulic services
the operating pressure in the parallel gallery is at
the highest operating pressure of the hydraulic 2
system as sensed through the load sense line.
3 4 3 4
Check valves in the load sense line between each
valve section ensure only the highest pressure is
directed to the pump flow pressure compensating
valve.
In the same manner as for single remote valve

operation the differential pressure across the flow
control spool is sensed and flow adjusted
accordingly.
Because each remote valve is operating at a

different pressure the flow control valve spools will
move to different positions to achieve a state of
equilibrium.
The flow across the metering land (3) of the lower

pressure operating remote valve will be different to A B
the flow across the metering land of the higher
operating pressure remote valve.
The metering land on each flow control spool now 0 0

maintains the required constant flow through the
flow control restriction in each remote valve
irrespective of the higher pump system pressure
required to operate other hydraulic circuits.
BSD2021A
Two Remote Valves Operating 48
Pump Pressure Lower Pressure Remote Valve Operation
High Pressure Remote Valve Operation Return To Reservoir
A. Remote Valve Operating At High Pressure B. Remote Valve Operating At Lower Pressure
1. Parallel Gallery 3. Spool Metering Lands
(Interconnecting Remote Valves Sections)
4. Flow Control Spool
2. Load Sense Line
604.55.111.00 – 06 – 2002
OVERHAUL
MECHANICALLY CONTROLLED REMOTE
VALVES
(Op. 35 204 40)

NOTE: Individual remote valve assemblies can be
removed from the tractor without the need to remove
the complete valve stack
Remote Valve Sections 1 and 2

Removal
1. Manufacture three guide pins as shown from
8mm mild steel rod. Taper end of rod and cut
49
screwdriver slot as shown in inset.
2. Lower hydraulic links and thoroughly clean
remote valve stack.
3. Disconnect control cables at rear of remote
valves.
50
4. To aid re–assembly draw a diagonal line across
the valve stack.
51
5. Remove a clamping bolt and install guide pin
made in step 1.
NOTE: The valve stack is very heavy DO NOT
attempt to remove valves without the use of guide
pins.
6. Repeat procedure for remaining two clamp bolts.
52
604.55.111.00 – 06 – 2002
7. Remove end plate and valve assemblies.
Installation
1. Install using removal procedure in reverse.
53
Remote valves 3 and 4
Removal
1. Install guide pins using same procedure as for
remote valves 1 and 2.
NOTE: Small shims (1) are positioned between the
manifold (2) and remote valve number 3 (3). Take
care when installing guide pins not to damage the
shims.
2. Remove end plate and valve assemblies.
54
Installation
1. Apply petroleum jelly to the shims (1) and
position on each guide pin.
Ensure load sense check valve (2), spring (3)

and ‘O’ rings (4) are located in manifold block.
55
2. Install remote valves and end cap
56
604.55.111.00 – 06 – 2002
3. To prevent shims from moving out of position use

hand pressure to clamp valve stack together
while removing each guide pin and installing
clamp bolt.
57
4. Tighten clamp bolts to 30Nm in sequence 1,2,3.
58
Removal and Installation–
Complete Valve Stack
1. Steam clean remote control valve assembly prior
to removal.
2. Lower hydraulic links.
3. Remove covers on remote valve couplers.
59
4. Remove trailer socket (1) and disconnect
electrical connections to each electronic draft
control solenoid (2).
60
604.55.111.00 – 06 – 2002
5. Disconnect remote valve control linkage.
61
6. Remove load sense line (2) and disconnect
hydraulic pipes (1) at rear of remote valve stack.
62
7. Using suitable lifting equipment support remote
valve assembly, remove base securing bolts and
lift valve stack from tractor.
8. Retrieve ‘O’ ring (1)
63
9. Installation follows removal procedure in
reverse. Tighten retaining bolts to torque of
43Nm.
64
604.55.111.00 – 06 – 2002
Remote Valve Disassembly
65
1. Flow Control Adjuster 4. Control Valve Spool
2. Flow Control Spool 5. Load Holding Check Valve
3. Check Valve 6. Spool Centring Mechanism
–
1. Disassemble using following instructions and

illustrations.
2. Remove ‘O’ ring (1) and load sense check valve
(2).
3. Remove flow control adjuster knob and unscrew
flow control adjuster from valve body
66
604.55.111.00 – 06 – 2002
67
Remote Valve and Coupler Housing
1. Valve Section 4. Coupler Housing
2. ‘O’ Ring 5. Seat
3. Coupler 6. ‘O’ Ring
4. The couplers are serviced as an assembly and

should not be disassembled.
5. Remove spool.
NOTE: Prior to removing spool ensure flats(1) on
end of spool are in vertical position as shown. If it is
necessary to rotate spool Do not use force otherwise
damage to spool and load check valve pin will occur.
68
604.55.111.00 – 06 – 2002
6. Remove load holding valve from raise port as

follows:–
Using small screwdriver, open the two slots (1)
on keeper (2) and turn keeper through 90 deg.
Remove spring seat (3) from housing
Remove load check valve and plunger
69
70
Load Check Valve
1. Plunger 5. Washer
2. Load Holding Valve 6. Spring
3. Ball 7. Spring Seat
4. Spring 8. Keeper
604.55.111.00 – 06 – 2002
7. Carefully remove flow control valve plug.

WARNING
A large spring (1) is positioned beneath the plug, take
extreme care when removing plug.
71
72
Flow Control Spool and Check Valve
1. Flow Control Spool 7. Retainer
2. Retainer 8. Plug
3. Spring 9. Back–up Ring
4. Spring Guide 10. ‘O’ Ring
5. Plug and ‘O’ Ring 11. Spring
6. Plastic Cap 12. Check Valve Ball
604.55.111.00 – 06 – 2002
73
Control Valve Spool
1. End Cap 8. Spacer
2. ‘O’ Ring 9. Back–Up Ring
3. Shims 10. Detent Release Orifice
4. Spool Centring Mechanism 11. Ball
5. Spool 12. Plunger
6. ‘O’ Ring 13. Spring
7. ‘O’ Ring 14. Spring Seat
8. Remove control valve spool by unscrewing the 9. Housed within the centre of the spool is the
spool centring mechanism. It is not detent release orifice. This is factory preset and
recommended that the mechanism is servicing should be restricted to washing in an
disassembled. approved degreasing agent without removing
the orifice from within the spool.
604.55.111.00 – 06 – 2002
Re–Assembly
1. Re–assembly follows the disassembly
procedure in reverse. Install the load holding
valve prior to installing control valve spool.
2. Prior to inserting control valve spool in housing
ensure flats (1) on end of spool are in vertical
position as shown. Do Not rotate spool once
inserted into bore otherwise damage to spool
and load holding valve plunger will occur.
74
604.55.111.00 – 06 – 2002
OVERHAUL
ELECTRO HYDRAULIC REMOTE VALVES
75
Electronically Controlled Remote Valve Installation
1. End Cap 6. Remote Valve No 2
2. Remote Valve No 5 (Hydraulic Levelling) 7. Remote Valve No 1
3. Remote Valve No 4 8. Low Pressure Priority Valve
4. Remote Valve No 3 9. End Cap
5. EDC Valve 10. Manifold
604.55.111.00 – 06 – 2002
EHR Valve number programming

Each electro hydraulic remote valve has its own built
in processor. The processor stores in its memory the
valves number within the remote stack, ie, whether it
is valve No.1,2 ,3 ,4 or 5. If it becomes necessary to
replace a valve assembly then it becomes necessary
to reprogram the number of each valve within the
complete valve assembly. Valve assemblies are
supplied from parts with no number assigned. To
reprogram the valve number sequence use the
following procedure:
76
1. With all the remote valves connected to the har-
ness, install diagnostic test switch, tool No.
295041. Turn the Key Start switch ON and select
H–menu Mode HL.
77
2. Operate the No.1 EHR Valve timer switch 3 times
in quick succession to activate the procedure.
3. The number 3 will be displayed followed by 2, 1
and then END. This will have erased the memory
from each valve assembly.
4. Turn the Key start switch OFF.
78
5. Disconnect the connectors from each remote
valve.
79
604.55.111.00 – 06 – 2002
6. Turn the Key Start switch ON and select H Menu

mode HL.
7. Reconnect each valve in the correct order, ie,
No.1 on the right hand end as viewed from
behind the tractor. As each valve is connected
wait for that valve to be recognised by the control
module, this is highlighted by an audible beep as-
well as the valve number being displayed on the
instrument cluster. It will take approximately 10
seconds for each valve to be recognised.
80
8. When the last valve has been recognised pulse
the No.1 EHR Valve timer switch 3 times in quick
succession.
9. The number 3 will be displayed followed by 2, 1
and then END. This will signify the end of the pro-
cedure.
81
10. Turn the key start switch OFF to store the pro-
gramming.
NOTE: After the installation of a new or repaired
valve it will be necessary to recalibrate the control
lever. Refer to ’recalibrating the control levers’
detailed earlier in this Chapter.
82
604.55.111.00 – 06 – 2002
Removal and Installation (Op. 35 204 40)
Valve Removal
NOTE: Individual remote valve assemblies can be
removed from the tractor without the need to remove
the complete valve stack.
1. Lower hydraulic links and thoroughly clean
remote valve stack.
2. To aid re–assembly draw a diagonal line across
the valve stack.
83
3. Identify and disconnect the connectors to each

remote valve solenoid.
4. Disconnect hydraulic pipework.
84
604.55.111.00 – 06 – 2002
85
1. Low Pressure Regulating and Priority Valve 10. Pilot Line Joining Tube
2. Remote Control Valve No I 11. Return to Reservoir
3. Remote Control Valve No II 12. To Hydraulic Lift
4. Electronic Draft Control Valve 13. Suspended Front Axle Supply
5. Manifold Block 14. Regulated Low Pressure Output
6. Remote Control Valve No III 15. High Pressure Inlet
7. Remote Control Valve No IIII 16. Load Sensing Line Connection
8. Remote Control Valve No. V 17. End Plate
9. End Plate
604.55.111.00 – 06 – 2002
5. Remove dust caps and oil drain collector bottles.
86
6. Remove end cap.
87
7. Remove low pressure priority valve.
88
8. Remove remote valves 1 and 2.
89
604.55.111.00 – 06 – 2002
9. Identify and disconnect the connectors to

electronic draft control valve solenoids and
remove valve.
90
10. Repeat procedure to remote valves on opposite
side of manifold. Note that a spacer (1) is fitted
between remote valves 4 and 5.
91
11. When removing remote valve No 3 be careful not
to loose the spring (2) which sits in the load sense
check valve (1) located in the manifold. The
check valve is held in position by ‘O’ ring (3).
92
Installation
installation follows removal procedure in reverse.
12. Install end caps and tighten bolts to specified
torque in sequence 1,2,3.
93
604.55.111.00 – 06 – 2002
Remote Valve Disassembly

1. Disassemble with reference to following.
1. Load Sense Check Valve
2. Back up Ring
3. ‘O’ Ring
4. ‘O’ Ring
5. Back up Ring
6. ‘O’ Ring
7. ‘O’ Ring
8. ‘O’ Ring
9. Remote Valve Housing
94
95
Remote Valve and Coupler Housing
1. Spool Control Unit 5. Coupler Housing
2. Remote Valve Body 6. ‘O’ Ring
3. Cap 7. Seat
4. ‘O’ Ring
2. The couplers are serviced as an assembly and NOTE: DO NOT attempt to remove the spool until
should not be disassembled. the load holding valve (5) Figure 96 has been
removed, otherwise damage to the spool will occur.
604.55.111.00 – 06 – 2002
96
Electro–Hydraulic Controlled Closed Centre Remote Control Valve Components
1. Spool Control Unit 4. Check Valve
2. Load Holding Check Valve 5. Flow Control Spool
3. Control Valve Spool
–
604.55.111.00 – 06 – 2002
3. Remove load holding valve from raise port as

follows:–
Using small screwdriver, open the two slots (1)
on keeper (2).
Turn spring seat (3) through 90° and remove
from housing.
Remove load check valve components.
97
98
Load Check Valve
1. Plunger 5. Washer
2. Load Holding Valve 6. Spring
3. Ball 7. Spring Seat
4. Spring 8. Keeper
604.55.111.00 – 06 – 2002
4. Carefully remove flow control valve plug.

WARNING
A large spring (1) is positioned beneath the plug, take
extreme care when removing plug.
99
100
Flow Control Spool and Check Valve
1. Flow Control Spool 7. Plug
2. Spring 8. Back–up Ring
3. Spring Guide 9. ‘O’ Ring
4. Plug and ‘O’ Ring 10. Spring
5. Plastic Cap 11. Check Valve Ball
6. Retainer
604.55.111.00 – 06 – 2002
5. Withdraw control valve spool from housing.

6. The spring centring mechanism is factory set.
DO NOT disassemble the spool.
101
Re–Assembly
1. Re–assembly follows the disassembly
procedure in reverse.
2. Prior to inserting control valve spool in housing
ensure flats (1) on end of spool are in vertical
position as shown, then install the load holding
valve, Figure 98. Do Not rotate spool after
installing load holding valve otherwise damage to
spool and load holding valve plunger will occur.
102
Removal and Installation–
Complete Valve Stack new pic
1. Steam clean remote control valve assembly prior

to removal.
2. Lower hydraulic links.
3. Remove covers on remote valve couplers.
103
4. Disconnect connections to electronic draft
control valve solenoid (1).
104
604.55.111.00 – 06 – 2002
5. Identify and disconnect connections to all remote

valve solenoids.
105
6. Disconnect hydraulic pipes at rear of remote
valve stack. Refer to Figure 85 for further
details.
106
7. Using suitable lifting equipment support remote
valve assembly, remove base securing bolts and
lift valve stack from tractor.
8. Retrieve ‘O’ ring (1)
107
9. Installation follows removal procedure in
reverse. Tighten retaining bolts to torque of
43Nm.
108
604.55.111.00 – 06 – 2002
NOTES
604.55.111.00 – 06 – 2002

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SECTION 35 – HYDRAULIC SYSTEMS – CHAPTER 6 1

SECTION 35 – HYDRAULIC SYSTEM

Chapter 6 – CLOSED CENTRE REMOTE CONTROL VALVES

35 000 Special Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Description and Operation – Mechanical Remote Valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Description and Operation – Electro–Hydraulic Remote Valves . . . . . . . . . . . . . . . . . . . . . 25

35 204 Overhaul – Mechanical Remote Valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51

FAULT FINDING AND PRESSURE TESTING

Remote Control Valves Not Working – Electro–Hydraulic Remote Valves

Check the EHR CAN BUS

Reload the software into

Is hydraulic lift Refer to fault finding chart for

Operate all remote valve

Examine load sensing valve

Electro–Hydraulic Remote Valve Fault

Electro–Hydraulic Fault code display in Digital

DESCRIPTION AND OPERATION –

NOTE: On closed centre remote installations the

Each remote valve has four operating positions.

Raise (R) – Pull a lever toward you to extend the

Neutral (N) – Push the lever forward to select neutral 6

Lower (L) – Push the lever forward, past neutral, to

Float (F) – Push the lever fully forward, beyond the

The remote valves (1) are a stack type design

Pump Pressure Return To Reservoir

All valve sections have a common parallel inlet and

The load sensing gallery passes through the centre

The parallel gallery and load sensing system enables

Load Hold Check Valve

OIL FLOW IN NEUTRAL

Single Remote Control Valve Operation–Neutral 13

Pump Pressure Return to Reservoir

OIL FLOW IN RAISING (CYLINDER EXTEND)

Single Remote Control Valve Operation–Raising (Cylinder Extend)

Pump Pressure Return to Reservoir

Remote Valve Operating Pressure

OIL FLOW IN LOWERING (CYLINDER RETRACT)

Single Remote Control Valve Operation–Lowering (Cylinder Retract) 15

Pump Pressure Return to Reservoir

Remote Valve Operating Pressure

OIL FLOW IN FLOAT

Single Remote Control Valve Operation–Float 16

Pump Pressure Return to Reservoir

OPERATION OF DETENT PRESSURE REGULATING VALVE

Operation of Detent Pressure Regulating Valve 17

Remote Valve Pressure @ 160bar Return to Reservoir

OPERATION OF TWO OR MORE

This is achieved by the flow control spools which

If these valves were not fitted and two remotes

The following details the process of operating a

When a single service is operated the pressure in

The pressure in the load sense line to the hydraulic

Required flow through the remote valve is set by

The pressure differential across the restriction (3)

The adjustment of flow across the metering land

Remote Valve Operating Pressure Trapped Oil

A. Remote Valve in Operation B. Remote Valves in Neutral

It is essential that the flow of oil through two or

When operating two or more hydraulic services