Cleanroom

Systems UltraTech

High Specification Cleanroom Systems

Technical Data Sheets
 System
UltraTech Overview

The UltraTech systems from Kingspan offer Features and Benefits

the ultimate in cleanroom solutions, satisfying � Compliant with cGMP and ISO 14644 Cleanrooms & Associated
the most demanding project requirements. Controlled Environments standards;
Their highly modular design allows truly � Fully
complies with the appropriate National Building
bespoke cleanroom construction, ensuring the Regulations;
highest levels of hygiene and contamination
� LPCB certified to LPS 1208: FR30 & FR60 - Walls and Ceilings
safety.
(depending on the panel choice);
UltraTech systems are composed of high performance insulated � FM approved to FM 4880 Class 1 Fire Classification (no height
panels featuring a flat non-porous surface to both sides which restriction) and FM 4882 Class 1 Interior Wall and Ceiling
aids cleaning and offers high levels of resistance to mould, Materials or Systems for Smoke Sensitive Occupancies
moisture ingress and bacterial growth, ensuring a controlled, (depending on the panel choice)
sterile environment that minimises airborne particles and micro- � Compliant
with ISO 9001 (Quality), ISO 14001 (Environmental)
organisms.
and OHSAS 18001 (Health & Safety);
The UltraTech systems are the ideal solution for a range of � Coating,
thermal and structural performance of Insulated Panels
cleanroom applications including: pharmaceutical and comprising the system is covered under the Kingspan Ultimate
bio-technology laboratories; healthcare; medical research Panel Guarantee;
and advanced technology facilities. � Maybe Green Guide A+ rating as per the BRE Global Green
A range of co-ordinating single and double doors, windows, Guide to Specification. Subject to project specific assessment;
light fixtures and accessories is available for a fully integrated, � Suitable
for a range of clean room applications including
bespoke cleanroom solution. pharmaceutical, bio-technology, healthcare, medical research
and advanced technology;
� Cleanroom wall panels are typically laid vertically but can also be
installed horizontally;
� Features unique integrated, joint systems, which achieve
excellent performance, provide space for services and can be
silicone sealed for regulatory compliance;
� Compatible with a range of co-ordinating accessories for a fully
integrated solution;
� Service
conduits 25mm diameter can be incorporated in the
panel depth at 260mm from the panel ends;
� Fully recyclable at end of life.
� Unique fully flush hybrid system, patent pending.

2
 Contents

UltraTech Versatile 4 Flush Window 40

Wall & Ceiling Panel - IPN-QuadCore 4
Wall & Ceiling Panel - ECOsafe PIR 7 Semi-Flush Window 42
Versatile Wall and Ceiling Panel MF Core 12
Emergency Escape Panels 44
UltraTech Versatile De-Ended Panels 15
Flush Single Door Leaf 46
UltraTech Precision 16
Flush Double Door Leaf 50
Wall & Ceiling Panel - ECOsafe PIR 16
Wall & Ceiling Panel - MF Core 18
Semi-Flush Single Door Leaf 54
Wall & Ceiling Panel - Aluminium Honeycomb 20
Semi-Flush Double Door Leaf 58
Panel Interface Profiles 22
Sliding Door 62
Ceiling Suspension System 23
Door Interlocking System 64
UltraTech Precision Air Return Panel 24
Kingspan UK Interlock Push Buttons 64
Kingspan European Interlock Push Buttons 65
UltraTech Precision Technical Panel 27
Kingspan Door Interlock Controller 66
UltraTech Precision Typical Example 29 Kingspan Shearlock 67

UltraTech Precision Wall Panel Options 30

Pre-formed Corner Panels 30
Integrated Conduits 30

Wall Corner Profiles 31

Service Conduit 32

Electrical Raceway 33

Adjustable Flooring Profile 34

Polyester Flooring Profile 35

Floor Connection Profiles 36

Semi-Flush Profiles 38
Aluminium Coving Profiles 38
PVC Coving Profile 39

3
 UltraTech Wall & Ceiling Panel
Versatile IPN-QuadCore

Applications
UltraTech Versatile IPN-QuadCore panels are designed for all
internal cleanroom applications including new build and
refurbishment projects.

Dimensions, Weight & Performance Product Tolerances

Overall Thickness 80mm* Length + 4.0mm - 4.0mm
Lengths 1.2m - 19.5m Width + 2.0mm - 2.0mm
Cover Width** 1100mm Thickness + 2.0mm - 2.0mm
Weight (0.63 / 0.63 steel) 14.06kg/m2 Flatness (per metre) + 1.0mm - 1.0mm
Thermal Conductivity 0.018 W/mK End Squareness + 2.0mm - 2.0mm
*Fully flush finish only available with 80mm thick panel.
**Other specific widths available on request.

1100mm Cover Width

Core
thickness

Core Thickness (mm) 50 60 80 100 125 150 175 200 220

Weight (0.63 / 0.63) (kg/m2) 12.86 13.26 14.06 14.86 15.86 16.86 17.86 18.86 19.66
U-value (W/m2K) 0.38 0.31 0.23 0.18 0.15 0.12 0.10 0.09 0.08
Notes: These values are in accordance with BS EN 14509, using Finite Element Analysis, and take into account any thermal bridging through the longitudinal joint. The U-values have been
calculated using an aged thermal conductivity value of 0.018W/mK.

Fire Performance
The external and internal faces of the panel to be Class 0 in Notes:
Certificates and specifications are available upon request. Please contact the Kingspan
accordance with the Building Regulations when tested to BS 476: Technical Services Department for more information.
Part 6: 2009 and Part 7: 1997. * LPCB certification pending.
** FM approval pending.
UltraTech Versatile panels with IPN Quadcore have passed all the
requirements of:

� FM 4882 for smoke sensitive occupancies: Class 1 for interior

walls and ceiling. (With no height restriction).
LPS 1208: Issue 2
� LPS1181: 2014: Part 1: Issue 1.2, series of fire growth tests for Cert No. 260b

LPCB approval and is certified to LPS 1181 Grade EXT-B.*

� LPS 1181: 2005: Part 2: Issue 2.0, series of fire growth tests for Acoustic Performance
LPCB approval and listing of construction product systems to UltraTech Versatile IPN-QuadCore panels have a predicted single
LPS INT-3*, INT-2.* figure weighted sound reduction Rw = 24dB.
� LPS 1208: 2014: Issue 2.2, LPCB fire resistance requirements
Sound Reduction Index (SRI)
for elements of construction used to provide compartmentation
Frequency (Hz) SRI (dB)
providing: FR30 & FR60 – Wall & Ceiling, specifications are
63 20
available on request.
125 15
� FM approval to FMRC 4880, 4881 Class 1 fire classification, 250 17
unlimited height.** 500 23
� Reaction to fire classification according to BS EN 13501-1: 2007 1000 18
+ A1: 2009: B-s1,d0. 2000 25
4000 40
8000 46

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 UltraTech Wall & Ceiling Panel
Versatile IPN-QuadCore

Insulation Core
IPN-QuadCore is a revolutionary insulation material developed
by Kingspan, a quantum leap in insulated panel technology
that delivers industry-leading thermal performance, superior fire
protection and enhanced environmental credentials.

Biological
UltraTech Versatile IPN-Quadcore panels are normally resistant
to attack from mould, fungi, mildew and vermin. No urea
formaldehyde is used in the manufacture of the panels. UltraTech
Versatile IPN-QuadCore panels can incorporate project-specific
HYGIENEsafe, wash and clean down facings.

Panel Joint
The panel side joint is a unique engineered joint which achieves
excellent air leakage, thermal and structural performance.
The panel side joint can accommodate vapour, hygiene and fire
rated seals and can be silicone sealed for regulatory compliance.

Airtightness
UltraTech Versatile IPN-QuadCore panels achieve airtightness of
0.02m3/hr/m2 at 50Pa in accordance with EN 14509.

21.5 20.5
2-4 nominal gap for
silicone seal
6.5 5.5
7 9

Watertightness
UltraTech Versatile IPN-QuadCore panels are watertight to 1050Pa
(Class B) according to EN 14509.

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 UltraTech Wall & Ceiling Panel
Versatile IPN-QuadCore

Substrate Colour Range

Standard RAL 9010* and RAL 9002*
� Hot dipped S220GD + Za zinc / aluminium coated metal to *Nearest match, samples available on request.
EN 10326 (continuously hot-dip coated strip and sheet of Other colours available on request.
structural steels, technical delivery conditions).
Sustainability
� Metallic protected steel to BS EN 10346:2009. � GWP: Low GWP with Zero ODP.
� Nominal thickness: Interior / exterior 0.5mm or 0.63mm. � Cradleto Grave: May be Green Guide A+ rating as per the BRE
Global Green Guide to Specification. Subject to project specific
Coating
assessment;
Kingspan CLEANsafe 15
� End of Life: Fully recyclable through conventional shredder
Kingspan CLEANsafe 15 is a basic polyester coating suitable for
standard internal environments, providing reasonable chemical and plants.
humidity corrosion resistance. � ResponsibleSourcing: Kingspan manufacturing plants are
� Polyester coating: 15µm ISO 14001 (Environmental) accredited.

� Nominal thickness: 0.63mm (incl. coating) Quality and Durability

� Protection film: No UltraTech Versatile IPN-QuadCore panels are manufactured from
the highest quality materials using state-of-the-art production
Kingspan CLEANsafe 25
equipment to rigorous quality control standards; ensuring long-term
Kingspan CLEANsafe 25 is a polyester coating suitable for
reliability and service life. All UltraTech Cleanroom Systems are fully
moderately aggressive internal environments, providing good
compliant with ISO 9001 (Quality), ISO 14001 (Environmental) and
chemical and humidity corrosion resistance.
ISO 18001 (Health & Safety).
� Polyester coating: 25µm
� Nominal thickness: 0.63mm (incl. coating) Packing
� Protection film: Yes (standard) Standard Packing
UltraTech Versatile IPN-QuadCore panels are stacked horizontally
Kingspan CLEANsafe 55
with facing sheets upward. The entire pack is wrapped in
Kingspan CLEANsafe 55 is a chemically inert colaminated
polythene. The number of panels in each pack depends on panel
polyethylene terephthalate (PET) film and polyester (PE) paint,
length. Typical pack height is 1200mm, maximum pack weight is
applied to pre-treated metal, suitable for humid and chemically
1500kg.
aggressive internal environments.
� PET
Sea Freight
film: 55µm
Fully timber crated packs are available on projects requiring delivery
� Nominal thickness: 0.63mm (incl. coating)
by sea freight shipping, at additional cost. Alternatively, steel
� Protection film: Yes (standard) containers can be used. Special loading charges apply.
Kingspan HYGIENEsafe
Delivery
Kingspan HYGIENEsafe is our unique chemically inert,
All deliveries (unless indicated otherwise) are by road transport,
anti-bacterial coating. A rigid polyvinylchloride (PVC) phthalate-free
to project site. Off-loading is the responsibility of the client.
coating applied to pre-treated metal and suitable for humid and
chemically aggressive internal environments. Panel lengths of 13.5m-19.5m are subject to additional transport
� PVC Rigid film: 120µm charge.
� Nominal thickness: 0.63mm (incl. coating)
� Protection film: Yes (standard)

Kingspan CLEANsafe 304 (316 available on request)

CLEANsafe 304 is cold rolled annealed austenitic stainless steel,
suitable for corrosive internal environments.
� Mill finish stainless steel – grade 304
� Finish 2B
� Nominal thickness: 0.63mm
� Protection film: Yes (standard)

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 UltraTech Wall & Ceiling Panel
Versatile ECOsafe PIR

Applications
UltraTech Versatile ECOsafe PIR panels are designed for all internal
cleanroom applications including new build and refurbishment
projects.

Dimensions, Weight & Performance Product Tolerances

Overall Thickness 80mm* Length + 4.0mm - 4.0mm
Lengths 1.2m - 19.5m Width + 2.0mm - 2.0mm
Cover Width** 1100mm Thickness + 2.0mm - 2.0mm
Weight (0.63 / 0.63 steel) 14.06kg/m2 Flatness (per metre) + 1.0mm - 1.0mm
Thermal Conductivity 0.0195 W/mK End Squareness + 2.0mm - 2.0mm
*Fully flush finish only available with 80mm thick panel.
**Other specific widths available on request.

1100mm Cover Width

Core
Thickness

Core Thickness (mm) 50 60 80 100 125 150 175 200 220

Weight (0.63 / 0.63) (kg/m2) 12.86 13.26 14.06 14.86 15.68 16.86 17.86 18.86 19.66
U-value (W/m2K) 0.40 0.33 0.25 0.20 0.16 0.13 0.11 0.10 0.09
Notes: These values are in accordance with BS EN 14509, using Finite Element Analysis, and take into account any thermal bridging through the longitudinal joint. The U-values have been
calculated using an aged thermal conductivity value of 0.0195W/mK.

Fire Performance Acoustic Performance

Certification UltraTech Versatile ECOsafe PIR panels have a predicted single
� LPCB certified to LPS 1208: FR30 & FR60 - Wall and Ceilings. figure weighted sound reduction Rw = 24dB.
� FM approved to FMRC 4880 Class 1 Fire Classification Sound Reduction Index (SRI)
(No height restriction, i.e., Unlimited height). Frequency (Hz) SRI (dB)
Certification 63 20
� Fire Resistance: EI30 & EI60. Vertical and horizontal options 125 15
250 17
available.
500 23
� Reaction to Fire: B-S1d0 according to EN13501. 1000 18
� Surface Spread of Flame: The steel outer and inner facings have 2000 25
Class 1 surface spread of flame to BS 476-7: 1997 (Fire tests on 4000 40
building materials and structures. Method of test to determine 8000 46
the classification of the surface spread of flame of products) and
are Class 0, as defined by Building Regulations.

LPS 1208: Issue 2

Cert No. 260b

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 UltraTech Wall & Ceiling Panel
Versatile ECOsafe PIR

Insulation Core
UltraTech Versatile ECOsafe PIR panels feature an environmentally
sustainable closed-cell PIR insulation core which is non-deleterious
with Zero Ozone Depletion Potential (Zero ODP).

Biological
UltraTech Versatile ECOsafe PIR panels are resistant to attack from
mould, fungi, mildew and vermin. No urea formaldehyde is used
in the manufacture of the panels. UltraTech Versatile ECOsafe PIR
panels can incorporate project-specific HYGIENEsafe, wash and
clean down facings.

Panel Joint
The panel side joint is a unique engineered joint which achieves
excellent air leakage, thermal and structural performance.
The panel side joint can accomodate vapour, hygiene and fire
rated seals and can be silicone sealed for regulatory compliance.

Airtightness
UltraTech Versatile ECOsafe PIR panels achieve an airtightness of
0.02m3/hr/m2 at 50Pa in accordance with EN 14509.

21.5 20.5
2-4 nominal gap
for silicone seal
6.5 5.5
7 9

Watertightness
UltraTech Versatile ECOsafe PIR panels are watertight to 1050Pa
(Class B) according to EN 14509.

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 UltraTech Wall & Ceiling Panel
Versatile ECOsafe PIR

Substrate Colour Range

Standard RAL 9010* and RAL 9002*
� Hot dipped S220GD + Za zinc / aluminium coated metal to *Nearest match, samples available on request.
EN 10326 (continuously hot-dip coated strip and sheet of Other colours available on request.
structural steels, technical delivery conditions).
Sustainability
� Metallic protected steel to BS EN 10346:2009. � GWP: Low GWP with Zero ODP.
� Nominal thickness: Interior / exterior 0.5mm or 0.63mm. � Cradleto Grave: May be Green Guide A+ rating as per the BRE
Global Green Guide to Specification. Subject to project specific
Coating
assessment;
Kingspan CLEANsafe 15
� End of Life: Fully recyclable through conventional shredder
Kingspan CLEANsafe 15 is a basic polyester coating suitable for
standard internal environments, providing reasonable chemical and plants.
humidity corrosion resistance. � ResponsibleSourcing: Kingspan manufacturing plants are
� Polyester coating: 15µm ISO 14001 (Environmental) accredited.

� Nominal thickness: 0.63mm (incl. coating) Quality and Durability

� Protection film: No UltraTech Versatile panels are manufactured from the highest
quality materials using state-of-the-art production equipment to
Kingspan CLEANsafe 25
rigorous quality control standards; ensuring long-term reliability and
Kingspan CLEANsafe 25 is a polyester coating suitable for
service life. All UltraTech Cleanroom Systems products are fully
moderately aggressive internal environments, providing good
compliant with ISO 9001 (Quality), ISO 14001 (Environmental) and
chemical and humidity corrosion resistance.
ISO 18001 (Health & Safety).
� Polyester coating: 25µm
� Nominal thickness: 0.63mm (incl. coating) Packing
� Protection film: Yes (standard) Standard Packing
UltraTech Versatile panels are stacked horizontally with facing
Kingspan CLEANsafe 55 sheets upward. The entire pack is wrapped in polythene.
Kingspan CLEANsafe 55 is a chemically inert colaminated The number of panels in each pack depends on panel length,
polyethylene terephthalate (PET) film and polyester (PE) paint, weight and thickness. Typical pack height is 1200mm, maximum
applied to pre-treated metal, suitable for humid and chemically pack weight is 1500kg.
aggressive internal environments.
Sea Freight
� PET film: 55µm
Fully timber crated packs are available on projects requiring delivery
� Nominal thickness: 0.63mm (incl. coating) by sea freight shipping, at additional cost. Alternatively, steel
� Protection film: Yes (standard) containers can be used. Special loading charges apply.

Kingspan HYGIENEsafe Delivery

Kingspan HYGIENEsafe is our unique chemically inert,
All deliveries (unless indicated otherwise) are by road transport,
anti-bacterial coating. A rigid polyvinylchloride (PVC) phthalate-free
to project site. Off-loading is the responsibility of the client.
coating applied to pre-treated metal and suitable for humid and
chemically aggressive internal environments. Panel lengths of 13.5m-19.5m are subject to additional transport
� PVC charge.
Rigid film: 120µm
� Nominal thickness: 0.63mm (incl. coating)
� Protection film: Yes (standard)

Kingspan CLEANsafe 304 (316 available on request)

CLEANsafe 304 is cold rolled annealed austenitic stainless steel,
suitable for corrosive internal environments.
� Mill finish stainless steel – grade 304
� Finish 2B
� Nominal thickness: 0.63mm
� Protection film: Yes (standard)

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 UltraTech Wall & Ceiling Panel
Versatile ECOsafe PIR

Applications
UltraTech Versatile ECOsafe PIR panels are designed for all internal
cleanroom applications including new build and refurbishment
projects.

Dimensions, Weight & Performance Product Tolerances

Overall Thickness (mm) 40, 60, 80, 100, 120, 140, 170, 200, 220 Length + 1.5mm - 1.5mm
Lengths 1.2m-19.2m* Width + 2.0mm - 2.0mm
Cover Width 1180mm** Thickness + 2.0mm - 2.0mm
Weight (0.6 / 0.6 steel) 11.52kg/m2 Flatness (per metre) + 0.5mm - 0.5mm
Thermal Conductivity 0.020 W/mK End Squareness + 2.0mm - 2.0mm
*Panel lengths 13.5m to 19.2m are subject to additional transport surcharges.
**1120mm panel width can be supplied for container transport.

1120/1180 Cover Width

Core
Thickness

Core Thickness (mm) 40 60 80 100 120 140 170 200 220

Weight (0.6 / 0.6) (kg/m2) 9.92 10.72 11.52 12.32 13.12 13.92 15.10 16.32 17.12
U-value (W/m2K) 0.45 0.31 0.24 0.19 0.16 0.14 0.12 0.10 0.10
Notes: These values are in accordance with BS EN 14509, using Finite Element Analysis, and take into account any thermal bridging through the longitudinal joint. The U-values have been
calculated using an aged thermal conductivity value of 0.020W/mK.

Fire Performance Acoustic Performance

� Reactionto Fire: Panels have a predicted single figure weighted sound reduction of
B-s2, d0 for thickness of 40mm Rw= 25dB.
B-s1,d0 for panel thickness 60-220mm
Airtightness
� FM approval standard 4880 No height restriction.
Panel achieves an air tightness of: 0.04m3/hr/m2 at 50Pa.
Fire Resistance
The panel provides the following resistance to fire:
� EI30 for a thickness of 100mm with stitching each 300mm at the
interlocking section on both sides.
� EI30 for a thickness of 120mm.
� EI60 for a thickness of 200mm.

19 19 2-4 nominal gap

for silicone seal
9 8.5
7 9

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 UltraTech Wall & Ceiling Panel
Versatile ECOsafe PIR

Substrate Colour Range

Standard RAL 9010* and RAL 9002*
� Hot dipped S220GD + Za zinc / aluminium coated metal to *Nearest match, samples available on request.
EN 10326 (continuously hot-dip coated strip and sheet of Other colours available on request.
structural steels, technical delivery conditions).
Sustainability
� Metallic protected steel to BS EN 10346:2009. � GWP: Low GWP with Zero ODP.
� Nominal thickness: Interior / exterior 0.5mm or 0.6mm. � Cradleto Grave: May be Green Guide A+ rating as per the BRE
Global Green Guide to Specification. Subject to project specific
Coating
assessment;
Kingspan CLEANsafe 15
� End of Life: Fully recyclable through conventional shredder
Kingspan CLEANsafe 15 is a basic polyester coating suitable for
standard internal environments, providing reasonable chemical and plants.
humidity corrosion resistance. � ResponsibleSourcing: Kingspan manufacturing plants are
� Polyester coating: 15µm ISO 14001 (Environmental) accredited.

� Nominal thickness: 0.6mm (incl coating) Quality and Durability

� Protection film: No UltraTech Versatile panels are manufactured from the highest
quality materials using state-of-the-art production equipment to
Kingspan CLEANsafe 25
rigorous quality control standards; ensuring long-term reliability and
Kingspan CLEANsafe 25 is a polyester coating suitable for
service life. All UltraTech Cleanroom Systems products are fully
moderately aggressive internal environments, providing good
compliant with ISO 9001 (Quality), ISO 14001 (Environmental) and
chemical and humidity corrosion resistance.
ISO 18001 (Health & Safety).
� Polyester coating: 25µm
� Nominal thickness: 0.6mm (incl coating) Packing
� Protection film: Yes (standard) Standard Packing
UltraTech Versatile panels are stacked horizontally with facing
Kingspan CLEANsafe 55 sheets upward. The entire pack is wrapped in polythene.
Kingspan CLEANsafe 55 is a chemically inert colaminated The number of panels in each pack depends on panel length,
polyethylene terephthalate (PET) film and polyester (PE) paint, weight and thickness. Typical pack height is 1200mm, maximum
applied to pre-treated metal, suitable for humid and chemically pack weight is 1500kg.
aggressive internal environments.
Sea Freight
� PET film: 55µm
Fully timber crated packs are available on projects requiring delivery
� Nominal thickness: 0.6mm (incl coating) by sea freight shipping, at additional cost. Alternatively, steel
� Protection film: Yes (standard) containers can be used. Special loading charges apply.

Kingspan HYGIENEsafe Delivery

Kingspan HYGIENEsafe is our unique chemically inert,
All deliveries (unless indicated otherwise) are by road transport,
anti-bacterial coating. A rigid polyvinylchloride (PVC) phthalate-free
to project site. Off-loading is the responsibility of the client.
coating applied to pre-treated metal and suitable for humid and
chemically aggressive internal environments. Panel lengths of 13.5m-19.5m are subject to additional transport
� PVC charge.
Rigid film: 120µm
� Nominal thickness: 0.6mm (incl coating)
� Protection film: Yes (standard)

Kingspan CLEANsafe 304 (316 available on request)

CLEANsafe 304 is cold rolled annealed austenitic stainless steel,
suitable for corrosive internal environments.
� Mill finish stainless steel – grade 304
� Finish 2B
� Nominal thickness: 0.6mm
� Protection film: Yes (standard)

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 Versatile Wall & Ceiling
UltraTech Panel MF Core

Applications
The UltraTech Versatile MF panels are designed for cleanroom environments where fire safety is important. The panels are suitable for all
internal Cleanroom applications including new build and refurbishment projects. The UltraTech Versatile mineral fibre panels are typically
installed vertically, also suitable for Horizontally installed applications.

Dimensions, Weight & Performance Product Tolerances

Overall Thickness 80mm Length + 1.5mm - 1.5mm
Standard Width* 1170mm Width + 2.0mm - 2.0mm
Length** 1.2m-19.2m Thickness + 2.0mm - 2.0mm
* 1120mm cover width available for container transport. Flatness (per metre) + 1.0mm - 1.0mm
**Panel lengths 13.5m-19.2m subject to additional transport charge. End Squareness + 2.0mm - 2.0mm

1170mm Cover Width

Core
Thickness

MF 50C: λ = 0.041 W/m.K

Core Thickness (mm) 60 80 100 120 150 170 200 240 300
Weight (0.6 / 0.5) (kg/m2) 14.93 16.83 18.73 20.63 23.48 25.38 28.23 32.03 37.63
U-value (W/m2K) 0.62 0.48 0.39 0.33 0.26 0.23 0.20 0.17 0.13

MF 50F: λ = 0.044 W/m.K

Core Thickness (mm) 60 80 100 120 150 170 200 240 300
Weight (0.6 / 0.5) (kg/m2) 16.43 18.83 21.23 23.63 27.23 29.63 32.33 38.03 45.23
U-value (W/m2K) 0.67 0.51 0.41 0.35 0.28 0.25 0.21 0.18 0.14

Insulation Fire Resistance

UltraTech Versatile MF panels feature a mineral wool insulation 50F MF insulation core, partition and wall applications.
core, 50C and 50F, consisting of vertically-oriented fibres. As a � EI 60: 80mm or greater horizontal and vertical installation up to
result of this orientation, the panels provide excellent mechanical 4m span.
properties (high tensile and compression strength).
� EI 90: 100mm horizontal and vertical installation up to 4m span
Density (stitching screw obligatory every 300mm in the joint on both
sides of the panel).
The nominal density is as below:
� EI 120: 120mm or greater vertical installation up to 4m span.
  50C = 95kg/m3.
Horizontal installation up to 6m span.
  50F = 120kg/m3.
� EI 180: 300mm vertical and horizontal installation up to 4m span.
Fire Performance
Acoustic Performance
  Reaction to fire: A2-S1,d0 according to EN 13501.
UltraTech Versatile MF panels have a predicted single figure
  FM approval standard 4880 (2005).
weighted sound reduction Rw = 29dB.

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 Versatile Wall & Ceiling
UltraTech Panel MF Core

Biological Kingspan CLEANsafe 55

UltraTech Versatile MF panels are resistant to attack from mould, Kingspan CLEANsafe 55 is a chemically inert colaminated
fungi, mildew and vermin. No urea formaldehyde is used in the polyethylene terephthalate (PET) film and polyester (PE) paint,
manufacture of the panels. UltraTech Versatile MF panels can applied to pre-treated metal, suitable for humid and chemically
incorporate project-specific HYGIENEsafe, wash and clean down aggressive internal environments.
facings. � PET film: 55µm
� Nominal thickness: Interior/exterior 0.5mm or 0.6mm
Panel Joint
(incl. coating)
UltraTech Versatile MF panels feature a symmetric tongue
� Protection film: Yes (standard)
and groove connection with excellent thermal and structural
performance. Kingspan HYGIENEsafe
Nominal 4-5mm gap for silicone seal Kingspan HYGIENEsafe is our unique chemically inert, anti-static,
anti-bacterial coating. A rigid polyvinylchloride (PVC) phthalate-free
coating applied to pre-treated metal and suitable for humid and
chemically aggressive internal environments.
� PVC Rigid film: 120µm
� Nominal thickness: Interior/exterior 0.5mm or 0.6mm
(incl. coating)
Silicone seal
� Protection film: Yes (standard)

Watertightness Kingspan CLEANsafe 304 (316 available on request)

UltraTech Versatile MF panels are watertight to 1050Pa (Class B) CLEANsafe 304 is cold rolled annealed austenitic stainless steel,
according to EN 14509. suitable for corrosive internal environments.
� Mill finish stainless steel – grade 304
Substrate � Finish 2B
Standard
� Nominal thickness: Interior/exterior 0.5mm or 0.6mm
� Hotdipped S220GD + Za zinc / aluminium coated metal to
� Protection film: Yes (standard)
EN 10326 (continuously hot-dip coated strip and sheet of
structural steels, technical delivery conditions).
� Metallic protected steel to BS EN 10346:2009.
� Nominal thickness: Interior/exterior 0.5mm or 0.6mm.

Coating
Kingspan CLEANsafe 15
Kingspan CLEANsafe 15 is a basic polyester coating suitable for
standard internal environments, providing reasonable chemical and
humidity corrosion resistance.
� Polyester coating: 15µm
� Nominal thickness: Interior/exterior 0.5mm or 0.6mm
(incl. coating)
� Protection film: No

Kingspan CLEANsafe 25
Kingspan CLEANsafe 25 is a polyester coating suitable for
moderately aggressive internal environments, providing good
chemical and humidity corrosion resistance.
� Polyester coating: 25µm
� Nominal thickness: Interior/exterior 0.5mm or 0.6mm
(incl. coating)
� Protection film: Yes (standard)

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 Versatile Wall & Ceiling
UltraTech Panel MF Core

Colour Range
RAL 9010* and RAL 9002*
*Nearest match, samples available on request.
Other colours available on request.

Sustainability
� GWP: Low GWP with Zero ODP.
� Cradleto Grave: May be Green Guide A+ rating as per the BRE
Global Green Guide to Specification. Subject to project specific
assessment;
� End of Life: Fully recyclable through conventional shredder
plants.
� ResponsibleSourcing: Kingspan manufacturing plants are
ISO 14001 (Environmental) accredited.

Quality and Durability

UltraTech Versatile MF panels are manufactured from the highest
quality materials using state-of-the-art production equipment to
rigorous quality control standards; ensuring long-term reliability and
service life. All UltraTech Cleanroom Systems are fully compliant
with ISO 9001 (Quality), ISO 14001 (Environmental) and ISO 18001
(Health & Safety).

Packing
Standard Packing
UltraTech Versatile MF are stacked horizontally with facing sheets
upward. The entire pack is wrapped in polythene. The number of
panels in each pack depends on panel length. Typical pack height
is 1200mm, maximum pack weight is 1500kg.

Sea Freight
Fully timber crated packs are available on projects requiring delivery
by sea freight shipping, at additional cost. Alternatively, steel
containers can be used. Special loading charges apply.

Delivery
All deliveries (unless indicated otherwise) are by road transport,
to project site. Off-loading is the responsibility of the client.

Panel lengths of 13.5m-19.5m are subject to additional transport

charge.

14
 UltraTech De-Ended
Versatile Panels

Kingspan UltraTech Versatile 1100mm panels have a unique

de-ended panel solution, available for 80mm thickness panels only. Flush window
This allows for fully flush integration with a range of cleanroom
accessories.

The panel core, IPN Quadcore, ECOsafe PIR or MF is factory

routered from the bottom of the Versatile wall panels. Aluminium
top hat profile is placed into the de-ended panel with the panel face
folded around. Patent pending.
Versatile wall panel
de-ended top and
UltraTech Versatile panels are available with de-ending to both bottom
top and bottom of the panel. This unique detail allows for flush
integration into our adjustable floor track.

Top hat
Adjustable
floor track

Folded panel ends

80mm

Top hat inserted into machined

channel prior to folding panel ends
Panel face folded around
- external bend radius 2mm ±0.5mm

15
 UltraTech Wall & Ceiling Panel
Precision ECOsafe PIR

Applications
UltraTech Precision ECOsafe PIR panels are suitable for all internal cleanroom applications including new build and refurbishment projects
across a varietly of sectors, including pharmaceutical and bio-technology laboratories; healthcare; medical research and advanced
technology facilities.

Dimensions, Weight & Performance Product Tolerances

Overall Thickness 80mm Length + 1.5mm - 1.5mm
Standard Widths* 300, 600, 900, 1200mm Width + 1.5mm - 1.5mm
Length 300-5700mm Thickness + 2.0mm - 2.0mm
Weight (0.63 / 0.63 steel) 18kg/m2 Flatness (per metre) + 0.5mm - 0.5mm
Thermal Conductivity 0.019 W/mK End Squareness + 2.0mm - 2.0mm
* Variable widths available in 10mm increments. Minimum width 150mm.

300, 600, 900 and 1200mm Cover Width (1200mm cover width shown)

80mm

Fire Performance Biological

Surface Spread of Flame: The steel outer and inner facings have UltraTech Precision ECOsafe PIR panels are resistant to attack from
Class 1 surface spread of flame to BS 476-1: 1997 (Fire tests on mould, fungi, mildew and vermin. No urea formaldehyde is used in
building materials and structures. Method of test to determine the the manufacture of the panels. UltraTech Precision ECOsafe PIR
classification of the surface spread of flame of products) and are panels can incorporate project-specific HYGIENEsafe, wash and
Class 0, as defined by Building Regulations. clean down facings.

Acoustic Performance Panel Joint

UltraTech Precision ECOsafe PIR panels have a predicted single UltraTech Precision ECOsafe PIR panels feature a unique
figure weighted sound reduction Rw = 24dB. aluminium perimeter profile on all sides to create a fully flush joint.
The panel side joint can accommodate a hygienic silicone seal
Sound Reduction Index (SRI)
finish. The joint created between the wall panels also allows for
Frequency (Hz) SRI (dB) concealment of services.
63 20
125 15 Aluminium key way 35x40x35mm Nominal 4-5mm gap for silicone seal
250 17
500 23
1000 18
2000 25
4000 40
8000 46

Silicone seal
Insulation Core
UltraTech Precision ECOsafe PIR panels feature an environmentally Airtightness
sustainable closed-cell PIR insulation core which is non-deleterious UltraTech Precision ECOsafe PIR panels achieve airtightness of less
with Zero Ozone Depletion Potential (Zero ODP). than 0.003m3/hr/m2 at 50Pa in accordance with EN 14509

Watertightness
UltraTech Precision ECOsafe PIR panels are watertight to 1050Pa
(Class B) according to EN 14509.

16
 UltraTech Wall & Ceiling Panel
Precision ECOsafe PIR

Substrate Colour Range

Standard RAL 9010* and RAL 9002*
� Hot dipped S220GD + Za zinc / aluminium coated metal to *Nearest match, samples available on request.
EN 10326 (continuously hot-dip coated strip and sheet of Other colours available on request.
structural steels, technical delivery conditions).
Sustainability
� Metallic protected steel to BS EN 10346:2009. � GWP: Low GWP with Zero ODP.
� Nominal thickness: Interior / exterior 0.63mm. � Cradleto Grave: May be Green Guide A+ rating as per the BRE
Global Green Guide to Specification. Subject to project specific
Coating
assessment;
Kingspan CLEANsafe 15
� End of Life: Fully recyclable through conventional shredder
Kingspan CLEANsafe 15 is a basic polyester coating suitable for
standard internal environments, providing reasonable chemical and plants.
humidity corrosion resistance. � ResponsibleSourcing: Kingspan manufacturing plants are
� Polyester coating: 15µm ISO 14001 (Environmental) accredited.

� Nominal thickness: 0.63mm (incl. coating) Quality and Durability

� Protection film: No UltraTech Precision ECOsafe PIR panels are manufactured from
the highest quality materials using state-of-the-art production
Kingspan CLEANsafe 25
equipment to rigorous quality control standards; ensuring long-term
Kingspan CLEANsafe 25 is a polyester coating suitable for
reliability and service life. All UltraTech Cleanroom Systems are fully
moderately aggressive internal environments, providing good
compliant with ISO 9001 (Quality), ISO 14001 (Environmental) and
chemical and humidity corrosion resistance.
ISO 18001 (Health & Safety).
� Polyester coating: 25µm
� Nominal thickness: 0.63mm (incl. coating) Packing
� Protection film: Yes (standard) Standard Packing
UltraTech Precision ECOsafe PIR panels are stacked horizontally
Kingspan CLEANsafe 55
with facing sheets upward. The entire pack is wrapped in
Kingspan CLEANsafe 55 is a chemically inert colaminated
polythene. The number of panels in each pack depends on panel
polyethylene terephthalate (PET) film and polyester (PE) paint,
length. Typical pack height is 1200mm, maximum pack weight is
applied to pre-treated metal, suitable for humid and chemically
1500kg.
aggressive internal environments.
� PET Sea Freight
film: 55µm
Fully timber crated packs are available on projects requiring delivery
� Nominal thickness: 0.63mm (incl. coating)
by sea freight shipping, at additional cost. Alternatively, steel
� Protection film: Yes (standard) containers can be used. Special loading charges apply.
Kingspan HYGIENEsafe
Delivery
Kingspan HYGIENEsafe is our unique chemically inert,
All deliveries (unless indicated otherwise) are by road transport,
anti-bacterial coating. A rigid polyvinylchloride (PVC) phthalate-free
to project site. Off-loading is the responsibility of the client.
coating applied to pre-treated metal and suitable for humid and
chemically aggressive internal environments.
� PVC Rigid film: 120µm
� Nominal thickness: 0.63mm (incl. coating)
� Protection film: Yes (standard)

Kingspan CLEANsafe 304 (316 available on request)

CLEANsafe 304 is cold rolled annealed austenitic stainless steel,
suitable for corrosive internal environments.
� Mill finish stainless steel – grade 304
� Finish 2B
� Nominal thickness: 0.63mm
� Protection film: Yes (standard)

17
 UltraTech Wall & Ceiling Panel
Precision MF Core

Applications
UltraTech Precision MF Core panels are suitable for all internal cleanroom applications including new build and refurbishment projects
across a varietly of sectors, including pharmaceutical and bio-technology laboratories; healthcare; medical research and advanced
technology facilities.

Dimensions, Weight & Performance Product Tolerances

Overall Thickness 80mm Length + 1.5mm - 1.5mm
Standard Widths* 300, 600, 900 and 1200mm Width + 1.5mm - 1.5mm
Length 300-5700mm Thickness + 2.0mm - 2.0mm
Weight (0.63 / 0.63 steel) 21kg/m2 Flatness (per metre) + 0.5mm - 0.5mm
Thermal Conductivity 0.041 W/mK End Squareness + 2.0mm - 2.0mm
* Variable widths available in 10mm increments. Minimum width 150mm.

300, 600, 900 and 1200mm Cover Width (1200mm cover width shown)

80mm

Fire Performance Biological

  Reaction to fire: A2-S1,d0 according to EN 13501. UltraTech Precision MF Core panels are resistant to attack from
mould, fungi, mildew and vermin. No urea formaldehyde is used in
� Surface Spread of Flame: The steel outer and inner facings have the manufacture of the panels. UltraTech Precision MF Core panels
Class 1 surface spread of flame to BS 476-1: 1997 (Fire tests on can incorporate project-specific HYGIENEsafe, wash and clean
building materials and structures. Method of test to determine down facings.
the classification of the surface spread of flame of products) and
are Class 0, as defined by Building Regulations. Panel Joint
UltraTech Precision MF Core panels feature a unique aluminium
Acoustic Performance perimeter profile on all sides to create a fully flush joint. The panel
UltraTech Precision MF Core panels have a predicted single figure side joint can accommodate a hygienic silicone seal. The cavity
weighted sound reduction Rw = 31dB. created between wall panels allows for a concealment of services.
Sound Reduction Index (SRI)
Aluminium key way 35x40x35mm Nominal 4-5mm gap for silicone seal
Frequency (Hz) SRI (dB)
63 17
125 21
250 26
500 30
1000 31
2000 39
4000 47 Silicone seal

Airtightness
Insulation Core
UltraTech Precision MF Core panels achieve airtightness of less
UltraTech Precision MF Core panels feature a core consisting than 0.003m3/hr/m2 at 50Pa in accordance with EN 14509
of vertically-oriented mineral fibres. As a result of this orientation,
the panels provide excellent mechanical properties (high tensile and Watertightness
compression strength). UltraTech Precision MF Core panels are watertight to 1050Pa
(Class B) according to EN 14509.

18
 UltraTech Wall & Ceiling Panel
Precision MF Core

Substrate Colour Range

Standard RAL 9010* and RAL 9002*
� Hot dipped S220GD + Za zinc / aluminium coated metal to *Nearest match, samples available on request.
EN 10326 (continuously hot-dip coated strip and sheet of Other colours available on request.
structural steels, technical delivery conditions).
Sustainability
� Metallic protected steel to BS EN 10346:2009. � GWP: Low GWP with Zero ODP.
� Nominal thickness: Interior / exterior 0.63mm. � Cradleto Grave: May be Green Guide A+ rating as per the BRE
Global Green Guide to Specification. Subject to project specific
Coating
assessment;
Kingspan CLEANsafe 15
� End of Life: Fully recyclable through conventional shredder
Kingspan CLEANsafe 15 is a basic polyester coating suitable for
standard internal environments, providing reasonable chemical and plants.
humidity corrosion resistance. � ResponsibleSourcing: Kingspan manufacturing plants are
� Polyester coating: 15µm ISO 14001 (Environmental) accredited.

� Nominal thickness: 0.63mm (incl. coating) Quality and Durability

� Protection film: No UltraTech Precision MF Core panels are manufactured from
the highest quality materials using state-of-the-art production
Kingspan CLEANsafe 25
equipment to rigorous quality control standards; ensuring long-term
Kingspan CLEANsafe 25 is a polyester coating suitable for
reliability and service life. All UltraTech Cleanroom Systems are fully
moderately aggressive internal environments, providing good
compliant with ISO 9001 (Quality), ISO 14001 (Environmental) and
chemical and humidity corrosion resistance.
ISO 18001 (Health & Safety).
� Polyester coating: 25µm
� Nominal thickness: 0.63mm (incl. coating) Packing
� Protection film: Yes (standard) Standard Packing
UltraTech Precision MF Core panels are stacked horizontally with
Kingspan CLEANsafe 55
facing sheets upward. The entire pack is wrapped in polythene.
Kingspan CLEANsafe 55 is a chemically inert colaminated
The number of panels in each pack depends on panel length.
polyethylene terephthalate (PET) film and polyester (PE) paint,
Typical pack height is 1200mm, maximum pack weight is 1500kg.
applied to pre-treated metal, suitable for humid and chemically
aggressive internal environments. Sea Freight
� PET film: 55µm Fully timber crated packs are available on projects requiring delivery
by sea freight shipping, at additional cost. Alternatively, steel
� Nominal thickness: 0.63mm (incl. coating)
containers can be used. Special loading charges apply.
� Protection film: Yes (standard)
Delivery
Kingspan HYGIENEsafe
All deliveries (unless indicated otherwise) are by road transport,
Kingspan HYGIENEsafe is our unique chemically inert,
to project site. Off-loading is the responsibility of the client.
anti-bacterial coating. A rigid polyvinylchloride (PVC) phthalate-free
coating applied to pre-treated metal and suitable for humid and
chemically aggressive internal environments.
� PVC Rigid film: 120µm
� Nominal thickness: 0.63mm (incl. coating)
� Protection film: Yes (standard)

Kingspan CLEANsafe 304 (316 available on request)

CLEANsafe 304 is cold rolled annealed austenitic stainless steel,
suitable for corrosive internal environments.
� Mill finish stainless steel – grade 304
� Finish 2B
� Nominal thickness: 0.63mm
� Protection film: Yes (standard)

19
 UltraTech Wall & Ceiling Panel
Precision Aluminium Honeycomb

Applications
UltraTech Precision Aluminium Honeycomb panels are suitable for all internal cleanroom applications including new build and refurbishment
projects across a varietly of sectors, including pharmaceutical and bio-technology laboratories; healthcare; medical research and advanced
technology facilities.

Dimensions, Weight & Performance Product Tolerances

Overall Thickness 80mm Length + 1.5mm - 1.5mm
Standard Widths* 300, 600, 900 and 1200mm Width + 1.5mm - 1.5mm
Length 300-5700mm Thickness + 2.0mm - 2.0mm
Weight (0.63 / 0.63 steel) 17kg/m2 Flatness (per metre) + 0.5mm - 0.5mm
* Variable widths available in 10mm increments. Minimum width 150mm. End Squareness + 2.0mm - 2.0mm

300, 600, 900 and 1200mm Cover Width (1200mm cover width shown)

80mm

Insulation Core Airtightness

UltraTech Precision Aluminium Honeycomb panels feature an UltraTech Precision Aluminium Honeycomb panels achieve
aluminium honeycomb structure inside, providing excellent rigidity airtightness of less than 0.003m3/hr/m2 at 50Pa in accordance with
at minimal weight. Due to the efficient hexagonal configuration, EN 14509.
compression strength of the honeycomb core is typically higher
(at same weight) compared to other types of core materials. Watertightness
UltraTech Precision Aluminium Honeycomb panels are watertight to
Biological 1050Pa (Class B) according to EN 14509.
UltraTech Precision Aluminium Honeycomb panels are resistant
to attack from mould, fungi, mildew and vermin. No urea
formaldehyde is used in the manufacture of the panels. UltraTech
Precision Aluminium Honeycomb panels can incorporate project-
specific HYGIENEsafe, wash and clean down facings.

Panel Joint
UltraTech Precision Aluminium Honeycomb panels feature a unique
aluminium perimeter profile on all sides to create a fully flush joint.
The panel side joint can accommodate a hygienic silicone seal
finish. The joint created between the wall panels also allows for
concealment of services.

Aluminium key way 35x40x35mm Nominal 4-5mm gap for silicone seal

Silicone seal

20
 UltraTech Wall & Ceiling Panel
Precision Aluminium Honeycomb

Substrate Colour Range

Standard RAL 9010* and RAL 9002*
� Hot dipped S220GD + Za zinc / aluminium coated metal to *Nearest match, samples available on request.
EN 10326 (continuously hot-dip coated strip and sheet of Other colours available on request.
structural steels, technical delivery conditions).
Sustainability
� Metallic protected steel to BS EN 10346:2009. � GWP: Low GWP with Zero ODP.
� Nominal thickness: Interior / exterior 0.63mm. � Cradleto Grave: May be Green Guide A+ rating as per the BRE
Global Green Guide to Specification. Subject to project specific
Coating
assessment;
Kingspan CLEANsafe 15
� End of Life: Fully recyclable through conventional shredder
Kingspan CLEANsafe 15 is a basic polyester coating suitable for
standard internal environments, providing reasonable chemical and plants.
humidity corrosion resistance. � ResponsibleSourcing: Kingspan manufacturing plants are
� Polyester coating: 15µm ISO 14001 (Environmental) accredited.

� Nominal thickness: 0.63mm (incl. coating) Quality and Durability

� Protection film: No UltraTech Precision Aluminium Honeycomb panels are
manufactured from the highest quality materials using state-of-the-
Kingspan CLEANsafe 25
art production equipment to rigorous quality control standards;
Kingspan CLEANsafe 25 is a polyester coating suitable for
ensuring long-term reliability and service life. All UltraTech
moderately aggressive internal environments, providing good
Cleanroom Systems are fully compliant with ISO 9001 (Quality), ISO
chemical and humidity corrosion resistance.
14001 (Environmental) and ISO 18001 (Health & Safety).
� Polyester coating: 25µm
� Nominal thickness: 0.63mm (incl. coating) Packing
� Protection film: Yes (standard) Standard Packing
UltraTech Precision Aluminium Honeycomb panels are stacked
Kingspan CLEANsafe 55
horizontally with facing sheets upward. The entire pack is wrapped
Kingspan CLEANsafe 55 is a chemically inert colaminated
in polythene. The number of panels in each pack depends on panel
polyethylene terephthalate (PET) film and polyester (PE) paint,
length. Typical pack height is 1200mm, maximum pack weight is
applied to pre-treated metal, suitable for humid and chemically
1500kg.
aggressive internal environments.
� PET Sea Freight
film: 55µm
Fully timber crated packs are available on projects requiring delivery
� Nominal thickness: 0.63mm (incl. coating)
by sea freight shipping, at additional cost. Alternatively, steel
� Protection film: Yes (standard) containers can be used. Special loading charges apply.
Kingspan HYGIENEsafe
Delivery
Kingspan HYGIENEsafe is our unique chemically inert,
All deliveries (unless indicated otherwise) are by road transport,
anti-bacterial coating. A rigid polyvinylchloride (PVC) phthalate-free
to project site. Off-loading is the responsibility of the client.
coating applied to pre-treated metal and suitable for humid and
chemically aggressive internal environments.
� PVC Rigid film: 120µm
� Nominal thickness: 0.63mm (incl. coating)
� Protection film: Yes (standard)

Kingspan CLEANsafe 304 (316 available on request)

CLEANsafe 304 is cold rolled annealed austenitic stainless steel,
suitable for corrosive internal environments.
� Mill finish stainless steel – grade 304
� Finish 2B
� Nominal thickness: 0.63mm
� Protection film: Yes (standard)

21
 Panel Interface
UltraTech Profiles

Application Female Interface Profile Male Interface Profile

Extruded aluminium (6060 T5) Interface Profiles are used to
20mm 47mm
provide a flush interface at Precision to Versatile (male or female)
panels joints. Offering improved aesthetics and ease of cleaning in
accordance with ISO 11998.

The profiles are available in powder coated RAL 9010 or RAL 9002
80mm 80mm
finish as standard to match door and window frames, with an
optional anti-bacterial HYGIENEsafe coating. Patent pending.

Installation
Silicone seal is required between interface profile and Versatile or
Precision panels.
Part Reference Weight Thickness
Available Lengths Interface Profile - female joint 1.01kg/m 3mm
Standard Lengths: 3 and 4 metres. Specific profile lengths are Interface Profile - male joint 0.92kg/m 3mm
available on request.

Flush Panel Interface Precision / Versatile female Flush Panel Interface Precision / Versatile male
Silicone seal Silicone seal

Silicone seal Silicone seal

Female Interface Profile and Flush Window Female Interface Profile and Flush Door Jamb

22
 Ceiling Suspension
UltraTech Systems

Application Features
Kingspan UltraTech Ceiling Suspension Systems are designed UltraTech Ceiling Systems can accommodate the flush integration
to suit the customer’s specific cleanroom requirements. They are of cleanroom fittings such as lighting systems, supply and return air
offered as either a Versatile semi-flush ceiling suspension or a housings, and smaller ceiling mounted services.
Precision fully-flush ceiling suspension system.
The UltraTech Ceiling Suspension Systems are designed and
classified as ceilings accessible for installation, occasional
UltraTech Versatile Ceiling Suspension System inspection and maintenance, minor repair only.

Please contact Kingspan Technical department for confirmation of

Suspension assembly loads and ceiling panel spans.

UltraTech Ceiling Suspension Systems are not designed for

UltraTech Versatile material storage.
Ceiling Panel
Heavier building services such as air ducts, HEPA housings,
piping and cable trays should not be supported from the ceiling
suspension system.

Kingspan recommends that a separate walkway zone should be

UltraTech Versatile
Ceiling Panel installed for highly trafficked areas of the walk on ceiling during and
after installation.

Please contact the Kingspan Technical Department

for an individual assessment of your cleanroom ceiling
requirements.
T-profile ceiling suspension

The UltraTech Versatile Ceiling Panels are available in three core Cut outs in panels for light fixtures
options: IPN-QuadCore, PIR and MF Core. Refer to pages 4, 7,10 (factory cut outs optional - available on request)
and 12 for thickness options.

UltraTech Precision Ceiling Suspension System

Suspension assembly

UltraTech Precision
Ceiling Panel

UltraTech Precision
Ceiling Panel

Fully flush recesssed

ceilng suspension

The UltraTech Precision Ceiling Panels are 80mm thick and are
available in three core options: PIR, MF Core and Aluminium
Honeycomb.

23
 UltraTech Air Return
Precision Panel

UltraTech Air Return Panels are a sealed modular, non-load-bearing

wall system that have been designed to provide return air risers
within the cleanroom wall panel thickness. The air return panels are
easily integrated with the UltraTech partition wall system.

Each panel is pre-fabricated, consisting of two reinforced panel

skin facings 0.63mm thick. The edges of the two skins are pressed
to create a monobloc panel construction with smooth seamless
edges. Bonded to the extruded aluminium perimeter frame to all
sides.

UltraTech Air Return Panels are supplied with factory formed low
level air return grilles and high level outlets eliminating both cutting
and dust generation during on-site installation.

Application
UltraTech Air Return Panels have been specifically designed for
use within cleanroom environments where the air cleanliness
is stringently controlled and HEPA filtered to meet the required
classification in accordance with ISO 14644-1.

Dimensions
Overall Thickness 80mm
Lengths Max length 5700mm
Cover Width 900mm*
* Other widths available on request.

Fire Performance
The steel outer and inner facings have Class 1 surface spread
of flame to BS 476-7: 1997 (Fire tests on building materials and
structures. Method of test to determine the classification of the Reinforcement
surface spread of flame of products) and are Class 0, as defined by
UltraTech Air Return Panels are reinforced using 11.6mm
Building Regulations.
polypropylene honeycomb board, firmly bonded to the panel skins
and reinforced with aluminium stiffeners.
Panel Joint
The panel joint has a unique self-supporting extruded aluminium Frame
frame to all sides. The panels are installed using an aluminium
The frames are constructed from 2mm thick extruded 6063
key connection profile between each panel. The key connection
aluminium alloy to form a frame to all sides. Each frame is cut to
between the panels create a joint that can then be hygiene silicone
length using a computerized saw for a perfect mitred corner joints,
sealed after installation.
forming a neat butt joint connection between each section.

Airtightness
The UltraTech panels achieved an air permeability per joint length of
<0.003 m3/hr/m @ 200Pa in accordance with EN 14509.

24
 UltraTech Air Return
Precision Panel

Substrate Colour Range

Standard RAL 9010* and RAL 9002*
� The UltraTech Air Return Panels are manufactured from 0.63mm *Nearest match, samples available on request.
S220GD+ZA hot-dip zinc/aluminium coated steel to Other colours available on request.
EN 10346: 2009.
Guarantees
� Metallic protected steel to BS EN 10346:2009.
UltraTech panel system components are available with the
Kingspan Guarantee on an individual project basis.
Coating
Kingspan CLEANsafe 15 Quality and Durability
Kingspan CLEANsafe 15 is a basic polyester coating suitable for
Kingspan components are manufactured from the highest
standard internal environments, providing reasonable chemical and
quality materials, using state of the art production equipment to
humidity corrosion resistance.
rigorous quality control standards, approved to ISO 9001:2000
� Polyester coating: 15µm standard, ensuring long-term reliability and service life. Kingspan
� Nominal thickness: 0.63mm (incl. coating) manufacturing plants are ISO 14001 (Environmentally) and
� Protection ISO 18001 (Health & Safety) accredited.
film: No

Kingspan CLEANsafe 25 Packing

Kingspan CLEANsafe 25 is a polyester coating suitable for Standard Packing
moderately aggressive internal environments, providing good UltraTech panel systems are stacked horizontally with facing sheets
chemical and humidity corrosion resistance. upward. The top and bottom, sides and ends are protected with
� Polyester coating: 25µm polystyrene and timber packing and the entire pack is wrapped in
polythene. The number of panels in each pack depends on panel
� Nominal thickness: 0.63mm (incl. coating)
length, width and weight and thickness. Typical pack height is
� Protection film: Yes (standard) 1200mm. Maximum pack weight 1500kg.
Kingspan CLEANsafe 55 Sea Freight
Kingspan CLEANsafe 55 is a chemically inert colaminated Fully timber crated packs are available on projects requiring delivery
polyethylene terephthalate (PET) film and polyester (PE) paint, by sea freight shipping, at additional cost. Alternatively, steel
applied to pre-treated metal, suitable for humid and chemically containers can be used. Special loading charges apply.
aggressive internal environments.
� PET film: 55µm Delivery
� Nominal All deliveries (unless indicated otherwise) are by road transport
thickness: 0.63mm (incl. coating)
to project site. It is the clients responsibility to check the site for
� Protection film: Yes (standard)
restrictions (i.e. entrance to site, power lines etc.) and agree a
Kingspan HYGIENEsafe storage area to be used, also to identify the correct type/method of
Kingspan HYGIENEsafe is our unique chemically inert, off-loading facilities to be used. Off-loading is the responsibility of
anti-bacterial coating. A rigid polyvinylchloride (PVC) phthalate-free the client.
coating applied to pre-treated metal and suitable for humid and
chemically aggressive internal environments.
� PVC Rigid film: 120µm
� Nominal thickness: 0.63mm (incl. coating)
� Protection film: Yes (standard)

Kingspan CLEANsafe 304 (316 available on request)

CLEANsafe 304 is cold rolled annealed austenitic stainless steel,
suitable for corrosive internal environments.
� Mill finish stainless steel – grade 304
� Finish 2B
� Nominal thickness: 0.63mm
� Protection film: Yes (standard)

25
 UltraTech Air Return
Precision Panel

Typical Technical Specification

450mm Diameter on request, Typical Perforation Detail Panel to Floor Track Detail
available both sides
(options available on request) 80mm

30
min. 220 11.6mm 56.8mm (typical) 11.6mm

420mm Above
ceiling 30
min.
80
Room Air Return
side Panel

12mm Ø8mm

Floor track
(adjustable
type shown)

2900mm
2500mm

70mm

Air Panel Section

Cover width 900mm (other widths available on request)

200 80mm

11.6mm polypropylene
900mm honeycomb board

Typical Panel Perforation Panel Cut-out for Louvred Grille

900mm 900mm

848mm 848mm

140mm
200mm

Cut outs available on request

Perforation example: 200mm x 848mm area with holes of Ø8mm with

perforation of 40% (1321 holes of Ø8mm = 66,400mm2)

26
 UltraTech Technical
Precision Panel

Product Description Panel Joint

UltraTech Technical Panels are sealed modular, non-load-bearing The panel joint has a unique self-supporting extruded aluminium
wall panels designed to provide a maintenance accessible space frame to all sides. The panels are installed using a connection
within the cleanroom wall panel. profile between each panel. The visible facing gaps between panels
are sealed after installation.
And allow for easy integration with the UltraTech Precision wall
panel system. Fire Performance
Each panel is pre-fabricated and consists of two reinforced facings The steel outer and inner facings have Class 1 surface spread
in 0.63mm thickness.The edges of the two skins are pressed to of flame to BS 476-7: 1997 (Fire tests on building materials and
and bonded to the extruded aluminium frame to all sides creating a structures. Method of test to determine the classification of the
monobloc panel construction with smooth seamless edges. surface spread of flame of products) and are Class 0, as defined by
Building Regulations.
UltraTech Technical Panels are supplied with a factory engineered
demountable panel facing held to the panel frame by recessed Quality
magnets. Kingspan cleanroom products are manufactured from the highest
quality materials, using state of the art production equipment to
Application
rigorous quality control standards, approved to ISO 9001:2000,
UltraTech Technical Panels have been specifically designed for use
ensuring long-term reliability and long lifespan. Kingspan
within cleanroom environments where piping or cabling/wiring need
manufacturing plants are ISO 14001 (Environmental) and
to be accessible for maintenance.
ISO 18001 (Health & Safety) accredited.
Technical Data
Overall Thickness 80mm
Standard Widths 300, 600, 900 and 1200mm
Length 300-5700mm

300-1200mm

300-5700mm

Size to customer
specifiations

27
 UltraTech Technical
Precision Panel

Substrate Colour Range

Standard RAL 9010* and RAL 9002*
� The UltraTech Technical Panels are manufactured from 0.63mm *Nearest match, samples available on request.
S220GD+ZA hot-dip zinc/aluminium coated steel to Other colours available on request.
EN 10346: 2009.
Reinforcement (dependent on width)
� Metallic protected steel to BS EN 10346:2009.
UltraTech Technical panels are reinforced using 11.6mm
Coating polypropylene honeycomb board firmly bonded to the panel skins.
Kingspan CLEANsafe 15
Frame
Kingspan CLEANsafe 15 is a basic polyester coating suitable for
The frames are constructed from 2mm thick extruded 6063
standard internal environments, providing reasonable chemical and
aluminium alloy to form a frame to all sides. Each frame is cut to
humidity corrosion resistance.
length using a computerized saw for a perfect mitred corner joints,
� Polyester coating: 15µm
forming a neat butt joint connection between each section.
� Nominal thickness: 0.63mm (incl. coating)
� Protection
Packing
film: No
Standard Packing
Kingspan CLEANsafe 25 UltraTech Technical Panels are stacked horizontally with facing
Kingspan CLEANsafe 25 is a polyester coating suitable for sheets upward. The top and bottom, sides and ends are
moderately aggressive internal environments, providing good protected with polystyrene and timber packing and the entire
chemical and humidity corrosion resistance. pack is wrapped in polythene. The number of panels in each pack
� Polyester coating: 25µm depends on panel length, width and weight and thickness.
� Nominal thickness: 0.63mm (incl. coating) Typical pack height is 1200mm. Maximum pack weight 1500kg.

� Protection film: Yes (standard) Sea Freight

Fully timber crated packs are available on projects requiring delivery
Kingspan CLEANsafe 55
by sea freight shipping, at additional cost. Alternatively, steel
Kingspan CLEANsafe 55 is a chemically inert colaminated
containers can be used. Special loading charges apply.
polyethylene terephthalate (PET) film and polyester (PE) paint,
applied to pre-treated metal, suitable for humid and chemically Delivery
aggressive internal environments.
All deliveries (unless indicated otherwise) are by road transport
� PET film: 55µm to project site. It is the clients responsibility to check the site for
� Nominal thickness: 0.63mm (incl. coating) restrictions (i.e. entrance to site, power lines etc.) and agree a
� Protection storage area to be used, also to identify the correct type/method of
film: Yes (standard)
off-loading facilities to be used. Off-loading is the responsibility of
Kingspan HYGIENEsafe the client.
Kingspan HYGIENEsafe is our unique chemically inert,
anti-bacterial coating. A rigid polyvinylchloride (PVC) phthalate-free
coating applied to pre-treated metal and suitable for humid and
chemically aggressive internal environments.
� PVC Rigid film: 120µm
� Nominal thickness: 0.63mm (incl. coating)
� Protection film: Yes (standard)

Kingspan CLEANsafe 304 (316 available on request)

CLEANsafe 304 is cold rolled annealed austenitic stainless steel,
suitable for corrosive internal environments.
� Mill finish stainless steel – grade 304
� Finish 2B
� Nominal thickness: 0.63mm
� Protection film: Yes (standard)

28
 X X
Z Z
22 X-44 22 80

1
13 54 13

31

30 30

30
31

30
30

Precision panel profile

on all four sides
Examples

Aluminium

Detail D

F
Aluminium U-profile U-profile
D

30/3mm 40*40/3mm
Typical

(Fixed Face)
(Fixed Face)

30
0.63mm Steel sheet

C
30

30
C

D
Aluminium U-profile
D

30/3mm

F
Y Y

10 30

29
10 30
10 30

13

(Removable Face)

(Fixed Face)
(Removable Face)

30
Y
B

B
0.63mm Steel sheet
B
Y

Detail E
Magnetic closure

30 10
Magnetic closure (one per corner:
30 10

(one per corner: 4 total) 4 total)

F
E
Aluminium U-profile

E
Technical Panel : Front View
30/3mm

30
(Fixed Face)
(Fixed Face)

30
Aluminium

A
30
UltraTech

U-profile
Precision

A
40*40/3mm
0.63mm Steel sheet

Detail F
Cross-section X-X

F
W W

E
E
74
Aluminium L-angle

22
22

22 40
40*40/3mm

22
80
X 1:10
 UltraTech Wall Panel
Precision Options

UltraTech Precision Pre-formed Corner Panels UltraTech Precision Integrated Conduits

Pre-formed corner panels provide a flush finished external corner 25mm diameter rigid UPVC conduits placed at 260mm from
detail (no flashing required). Pre-formed corner panels finished on 2 panel ends.
sides maximum width 1000mm. Preformed corner panels finished
on 1 side maximum width 1200mm. Available in lengths up to 3.4m

Pre-formed corner finished on two sides

UltraTech Precision
pre-formed corner panel

260mm

UltraTech
Precision
wall panel

Ø25mm

UltraTech
Precision
wall panel

Pre-formed corner finished on one side 25mm integrated conduit options

3rd conduit available on

UltraTech Precision request for 1200mm panel only
corner panel
1200mm

80mm

260mm 680mm 260mm

UltraTech 900mm
Precision
wall panel

80mm

260mm 380mm 260mm

UltraTech Precision corner panel 600mm

80mm

Silicone seal

260mm 340mm

Silicone seal

UltraTech
Precision
wall panel

30
 UltraTech Wall Corner
Precision Profiles

Application
Extruded aluminium (6060 T5) 2-way and 3-way corner profiles The profiles are available in powder coated RAL 9010 or RAL 9002
have been specifically designed to provide a flush interface at finish as standard, with an optional anti-bacterial HYGIENEsafe
corner junctions with both UltraTech Versatile or Precision panels. coating to match panel finish.
They provide improved aesthetics and are easy to clean in
accordance with ISO 11998.

2-Way Profile (UltraTech Precision shown) 3-Way Profile (UltraTech Versatile shown)

Part Reference Weight Part Reference Weight

Extruded 3mm aluminium 2-way profile Extruded 3mm aluminium 3-way profile
3.8 kg/m 4.9 kg/m
150x150x80 80x150x200mm
Folded aluminium angle bracket 50x50x3mm 32g each Folded aluminium angle bracket 50x50x3mm 32g each

Available Lengths Available Lengths

Standard lengths: 3-4 metres. Specific lengths available on request. Standard lengths: 3-4 metres. Specific lengths available on request.

150mm 200mm

80mm 80mm

150mm 150mm

80mm 80mm

2-Way Profile Connection to Flooring Profile 3-Way Profile Connection to Flooring Profile

31
 Service
UltraTech Conduit

Application 80mm
Extruded aluminium (6060 T5) service conduit is used to provide a 200mm
flush interface between UltraTech wall panels where a service cavity
is required. It offers improved aesthetics and ease of cleaning in
accordance with ISO 11998.

The profile is available in powder coated RAL 9002 or RAL 9010

finish as standard, with an optional anti-bacterial HYGIENEsafe
coating.

Part Reference Weight

3mm thick Service Conduit profile 80x200mm 4.13kg/m
Interface Profile with Flush panel - female joint 1.01kg/m
Interface Profile with Flush panel - male joint 0.92kg/m

Available Lengths
3 and 4 metres for horizontal applications. Specific lengths
available on request for vertical applications.

Vertical Application (UltraTech Versatile shown) Horizontal Application (UltraTech Precision shown)

Stiffener plate for

horizontal applications
Removable
face

Removable
face

Service Conduit Connection to Flooring Profile

32
 Electrical
UltraTech Raceway

Application
100mm 80mm
Extruded Aluminium electrical raceway conduit is used to provide a
flush interface between the UltraTech Precision and/or Versatile wall
panels and an electrical services.
The electrical raceway is compatible with the Legrand Mosaic 45
(or similar) range of sockets (European, UK or US), switches, RJ45
or USB sockets, LEDs, and much more. Note those electrical
accessories are not provided by Kingspan. The electrical raceway
offers improved aesthetics and ease of cleaning in accordance with
ISO 11998.
The profile is available in powder coated options RAL9002 or
RAL9010 finish as standard, with an optional anti-bacterial
HYGIENEsafe coating (that can be married with Legrand Mosaic 45
anti-bacterial range).

Part Reference Weight

precraceway 2.5kg/lm
precracewaycap 0.36kg/lm

Available Lengths
Standard lengths: 3 and 4 metres. Specific lengths available on 45mm
request.

Vertical Application (UltraTech Versatile shown) Horizontal Application (UltraTech Precision shown)

Stiffener plate for

horizontal applications

Service Conduit Connection to Flooring Profile

33
 Adjustable
UltraTech Flooring Profile

100-130mm

70mm

Application Panel to Adjustable Flooring Detail

The UltraTech adjustable aluminium flooring profile has been 80mm

engineered to provide a fully flush wall panel to floor detail.

The profile is suitable for both vinyl and epoxy floor finishes.
The unique feature of the profile also allows for a silicone seal finish
between the wall panels and floor finishes. UltraTech
Precision
wall panel
Additionally, the floor profile has been engineered to provide
adjustment from 100mm to 130mm. The top profile is pre-punched
with slots for levelling adjustment and these slots provide access to
the M10 adjustment jacks.
Floor track
(adjustable
The recessed top section of the flooring profile provides additional type shown)
space for cables / services (40 x 40mm).

The engineered design allows for a fully demountable cleanroom

wall panel system that does not compromise room integrity and
finish.
70mm

Part Reference Weight

Aluminium adjustable flooring profile 2.75 kg/m

Available Lengths
Standard length: 6.0 metres.

34
 Polyester
UltraTech Flooring Profile

100mm

72mm

Application Panel to Polyester Flooring Detail

Fibre reinforced polyester profiles have been specifically selected 80mm

to be used with the UltraTech wall panel system.

This floor profile is non-adjustable and is normally installed

recessed (4mm each side) from the wall panel facings in order to
allow for a perfect connection finish between the UltraTech wall UltraTech
Precision
panel system and the vinyl or epoxy flooring. wall panel

Part Reference Weight

Polyester non-adjustable flooring profile 3.8 kg/m
Floor track
(Polyester
Available Lengths type shown)

Standard length: 6.0 metres

72mm

35
 Floor Connection
UltraTech Profiles

Steel U-Profile PVC U-profile

Steel U-Profile Specification PVC U-Profile Specification

Thickness 1.5mm Thickness 2.5mm
Standard Dimensions 40x81x40mm* Standard Dimensions 30x80x30mm*
Max Length 3m Max Length 4m
Material Galvanised Material Extruded PVC
Finish Powder coated Finish Pre-finished
Colour RAL 9010 or RAL 9002 Colour RAL 9010 or RAL 9002
Fixed directly to floor with hammer fixing Fixed directly to floor with hammer fixing
Fixing Fixing
Ø8*54mm Ø8*54mm
* Project specific dimensions available on request. * Project specific dimensions available on request.

40mm 30mm

81mm 80mm

36
 Floor Connection
UltraTech Profiles

Skirting Type 1 Skirting Type 2

Skirting Type 1 Specification Skirting Type 2 Specification

Thickness 3mm Thickness 45mm
Standard Dimensions 150 x 3mm Standard Dimensions 10 x 45mm
Max Length 4m Max Length 4m
Material Grey PVC Material White PVC
Finish Pre-finished Finish Pre-finished
Colour RAL9035 Colour RAL9010
Fixing Adhesive fixed Fixing Secret screw fixing
Additional accessories for internal / external corners and stopends
are available.

100mm
150mm

45mm
3mm

37
 Semi-Flush
UltraTech Profiles

Aluminium Coving Profiles Aluminium Internal Corner Coving

Available in both 40 and 45mm radius options, powder coated
aluminium alloy internal corner coving profiles allow for a silicone
seal finish. Aluminium pre-coving is screw fixed to the cleanroom
ceiling and wall panels. The powder coated finished coving is
clipped Into the pre-coving for a silicone seal finish.

Coving profiles interface with internal 3 way corner profile and are
available in powder coated RAL 9010 or RAL 9002 finish, with an
optional anti-bacterial HYGIENEsafe coating.

Installation
Corner caps are fixed to the ceiling panels with self-tapping screws.

Part Reference Weight

40mm radius aluminium coving 1.13 kg/m
Internal corner to suit 40mm radius aluminium coving 51g each
45mm radius aluminium coving 0.61 kg/m Available Lengths
Internal corner to suit 45mm radius aluminium coving 115g each Standard length: 4.0 metres.

40mm Radius Aluminium Coving 45mm Radius Aluminium Coving

60mm 45mm

40mm 28mm

28mm
40mm
45mm

60mm
R4
R4

5m
0m

m
m

40mm Radius Aluminium Internal Corner 45mm Radius Aluminium Internal Corner

55mm

R5mm

38
 Semi-Flush
UltraTech Profiles

PVC Coving Profile PVC Internal Corner Coving

PVC internal corner coving has been designed to be fixed to a
3-way corner profile and to interface with a 55mm radius PVC or
45mm radius aluminium coving profiles.

PVC covings have soft edges at the wall panel junction and are
available in RAL 9010 or RAL 9002 finish.

Installation
Corner caps are fixed to the ceiling panels with self-tapping
screws. PVC covings cannot be sealed to panels.

Part Reference Weight

55mm radius PVC coving profile 0.67 kg/m
Internal corner to suit 55mm radius PVC coving 275g each

Available Lengths
Standard length: 4.0 metres.

55mm Radius PVC Coving PVC Internal Corner Detail

70mm
40mm

40mm

70mm
R5
5m
m

55mm Radius PVC Internal Corner

78mm

R5mm

39
 Flush
UltraTech Window

Application Technical Details

UltraTech Flush Windows are designed as 80mm fully flush Internal flush window
Type
mounted glazed units for the UltraTech Precision panel systems. 6mm laminated glass
Thickness 80mm (± 1.0mm)
The glazing units consist of an aluminium frame and two panes of
Module 300mm in length and width
6mm laminated glass, which are glued and siliconed on both sides Width Range 300-1500mm
to the frame. Height Range 300-2400mm
The aluminium frame is available in RAL 9002 or RAL 9010 colours Options Tempered glass
as standard. Blinds*
Stainless steel
The bottom of the aluminium frame is supplied with moisture- Protective UV film**
absorbing silica-gel granules in order to keep the glazing unit cavity * Please refer to colour chart.
**Range of UV films available.
moisture-free.

80mm 80mm

Flush Flush
window window

UltraTech De-ended
Precision UltraTech
Panel Versatile
Panel

80mm 80mm

UltraTech 80mm Flush Windows

Width Height (mm)
(mm) 300 600 900 1000 1200 1500 1800 2100 2400
300 3.7kg 6.9kg 10.1kg 11.2kg 13.3kg 16.5kg 19.7kg 22.9kg 26.1kg
600 - 12.8kg 18.7kg 20.7kg 24.6kg 30.5kg 36.4kg 42.3kg 48.2kg
900 - - 27.3kg 30.2kg 35.9kg 44.5kg 53.1kg 61.7kg 70.3kg
1000 - - - 33.4kg 39.7kg 49.2kg 58.7kg 68.2kg 77.7kg
1200 - - - - 47.2kg 58.5kg 69.8kg 81.1kg 92.4kg
1500 - - - - - 72.5kg 86.5kg - -
Weights do not include packaging.

40
 Flush
UltraTech Window

80mm 80mm

600-2400mm

600-2400mm

900-1500mm

De-ended
UltraTech
Versatile
Panel

Floor track
(adjustable
type shown)

70mm

41
 Semi-Flush
UltraTech Window

Application
60-100mm
UltraTech Semi-Flush Windows windows are designed as semi-
flush mounted glazed frame for 60, 80 or 100mm Versatile panel
systems.
600-2400mm
The glazing units consist of 2 aluminium frames (frame and
counterframe) on which 6mm laminated glass is glued and
siliconed on both sides.

The aluminium frame is available in RAL 9002 or RAL 9010 colours

as standard.

The bottom of the aluminium frame is supplied with moisture-

absorbing silica-gel granules in order to keep the glazing unit cavity
moisture-free.
900-1500mm
Technical Details
Internal semi-flush window
Type
6mm laminated glass
Thickness*** 60, 80, and 100mm (± 1.0mm)
Module 300mm in length and width
Width Range 300-1500mm
Height Range 300-2400mm
Options Tempered glass
Blinds*
Stainless steel
Protective UV film**
* Please refer to colour chart.
** Range of UV films available.
*** Special frame thicknesses available on request.

Semi-flush
window

UltraTech
Versatile
Panel

80mm

42
 Semi-Flush
UltraTech Window

UltraTech 60mm Semi-Flush Windows

Width Height (mm)
(mm) 300 600 900 1000 1200 1500 1800 2100 2400
300 4.0kg 7.3kg 10.6kg 11.8kg 14.0kg 17.3kg 20.7kg 24.0kg 27.3kg
600 - 13.3kg 19.4kg 21.4kg 25.4kg 31.5kg 37.5kg 43.5kg 49.6kg
900 - - 28.1kg 31.0kg 36.9kg 45.6kg 54.3kg 63.1kg 71.8kg
1000 - - - 34.2kg 40.7kg 50.3kg 59.9kg 69.6kg 79.2kg
1200 - - - - 48.3kg 59.7kg 71.2kg 82.6kg 94.0kg
1500 - - - - - 73.9kg 88.0kg - -

UltraTech 80mm Semi-Flush Windows

Width Height (mm)
(mm) 300 600 900 1000 1200 1500 1800 2100 2400
300 4.2kg 7.7kg 11.2kg 12.3kg 14.6kg 18.1kg 21.6kg 25.0kg 28.5kg
600 - 13.9kg 20.2kg 22.1kg 26.2kg 32.4kg 38.5kg 44.7kg 50.9kg
900 - - 28.9kg 31.8kg 37.8kg 46.6kg 55.5kg 64.4kg 73.2kg
1000 - - - 35.1kg 41.6kg 51.4kg 61.1kg 70.9kg 80.7kg
1200 - - - - 49.3kg 60.9kg 72.5kg 84.0kg 95.6kg
1500 - - - - - 75.2kg 89.4kg - -

UltraTech 100mm Semi-Flush Windows

Width Height (mm)
(mm) 300 600 900 1000 1200 1500 1800 2100 2400
300 4.5kg 8.1kg 11.7kg 12.9kg 15.3kg 18.9kg 22.5kg 26.1kg 29.7kg
600 - 14.4kg 20.7kg 22.8kg 27.0kg 33.3kg 39.6kg 45.9kg 52.2kg
900 - - 29.7kg 32.7kg 38.7kg 47.7kg 56.7kg 65.7kg 74.6kg
1000 - - - 36.0kg 42.6kg 52.5kg 62.4kg 72.3kg 82.1kg
1200 - - - - 50.4kg 62.1kg 73.8kg 85.4kg 97.1kg
1500 - - - - - 76.5kg 90.8kg - -
Weights do not include packaging.
Height and Width refer to the window order dimensions.
Cut out dimensions are the order dimensions +10mm.
Overall frame dimensions are the order dimensions +32mm.
Please contact Kingspan Technical.

43
 Emergency
UltraTech Escape Panels

Application Flush Emergency Escape Panel

Emergency Escape Panels provide a quick and simple means of (single glazing shown) 80mm

escape for personnel from a cleanroom environment in the event of

an emergency. Emergency Escape Panels are sealed and provide a 1000mm
(typical)
flush or semi-flush, easy clean surface to the cleanroom facility.

Specification
The Emergency Escape Panel assembly consists of two parts -
frame and glazing.

Frames
Depending on the frame profile used, a Emergency Escape Panel
can be applied to different wall thicknesses.

Glazing
Emergency Escape Panels are supplied with single tempered
glazing as standard for both semi-flush and flush applications.
Double-glazed units are available on request.
2200mm
(typical)
Standard Equipment
Emergency Escape Panels are supplied with a window hammer
tool, fixing bracket, instructions and self-adhesive 'Emergency Exit'
label.

Options
Emergency Escape Panels can be supplied featuring a stainless
steel frame and/or sand blasted glazing. Alternative window
breaking tools can be supplied. Cut out dimensions are the order
dimension +10mm.

44
 Emergency
UltraTech Escape Panels

Semi-Flush Emergency Escape Panel

(single glazing shown) 80mm

1000mm
(typical)

2200mm
(typical)

45
 Flush
UltraTech Single Door Leaf

Technical Details
Type: Flush single door leaf and frame.
Core: ECOsafe PIR / MF Core.
Thickness: 80 mm (Tol. ± 1,0 mm) doorleaf.
Door openings:
Height: 2133mm (clear internal height) for frame height of 2200mm
Width: 1067mm (clear internal width) for a frame width of 1200mm
Other sizes available on request.
Door hardware: Stainless steel hinges; stainless steel door
handle; stainless steel pull handle; door lock with keys; and
recessed drop-seal.

Coating
Kingspan CLEANsafe 15
Kingspan CLEANsafe 15 is a basic polyester coating suitable for
standard internal environments, providing reasonable chemical and
humidity corrosion resistance.
� Polyester coating: 15µm
� Nominal thickness: 0.63mm (incl. coating)
� Protection film: No

Kingspan CLEANsafe 25
Kingspan CLEANsafe 25 is a polyester coating suitable for 1200mm

moderately aggressive internal environments, providing good

chemical and humidity corrosion resistance.
� Polyester coating: 25µm
� Nominal thickness: 0.63mm (incl. coating)
� Protection film: Yes (standard)

Kingspan CLEANsafe 55
Kingspan CLEANsafe 55 is a chemically inert colaminated
polyethylene terephthalate (PET) film and polyester (PE) paint,
2200mm
applied to pre-treated metal, suitable for humid and chemically
aggressive internal environments.
� PET film: 55µm
� Nominal thickness: 0.63mm (incl. coating)
� Protection film: Yes (standard)

Kingspan HYGIENEsafe
Kingspan HYGIENEsafe is our unique chemically inert,
anti-bacterial coating. A rigid polyvinylchloride (PVC) phthalate-free
coating applied to pre-treated metal and suitable for humid and
chemically aggressive internal environments.
� PVC Rigid film: 120µm
� Nominal thickness: 0.63mm (incl. coating)
� Protection film: Yes (standard)

46
 Flush
UltraTech Single Door Leaf

Kingspan CLEANsafe 304 (316 available on request) Available Options:

CLEANsafe 304 is cold rolled annealed austenitic stainless steel, � Double-glazed Flush vision panel 300mm wide x 600mm high

suitable for corrosive internal environments. (6mm laminated glass), other sizes available on request
� Mill finish stainless steel – grade 304 � Built in electromagnetic lock (24V)
� Finish 2B � Electrical lock (24V)
� Nominal thickness: 0.63mm � Sash lock / latch / night latch / deadlock / escape sashlock
� Protection film: Yes (standard) / roller bolt
� Flush or semi-flush stainless steel kick-plates
Colour Range � PVC semi-flush kick-plates
RAL9010, RAL9002.
� Stainless steel push-plate and pull handle
Other colour options are available on request.
� Emergency door with panic bar
Product Data � Door stop
Door Leaf
� Interlocking system
The UltraTech hinged door leafs are constructed from two facings
� Door closer
0.63mm thick hot-dip zinc coated metal to EN 10147, folded
to form a 80mm thick door leaf. The edges of the two skins are � Recessed drop seal
pressed to create a monobloc cassette construction with smooth
Technical Performance:
folded edges.
� Air permeability according to EN 12426: Class 3
The UltraTech hinged door features an environmentally-sustainable � Leakage at +50Pa positive pressure 3.2m³/h/m²
closed cell ECOsafe PIR insulation core which is non-deleterious
� Leakage at -50Pa negative pressure 4.1m³/h/m²
with Zero Ozone Depletion Potential (Zero ODP).
� Resistance to water penetration according to EN12425: Class 0
Frame
� Resistance to windload according to EN 12424: Class 4
The UltraTech hinged door frames are constructed from 6mm thick
extruded 6063 aluminium alloy. Each frame is cut to length using a
computerized saw for a perfect mitred corner joint, to form a neat
butt joint connection between jambs and heads. The door frames
are Polyester powder coated, colour to match face of door leaf
unless stated otherwise.

Gaskets
The UltraTech hinged door frame incorporates a smooth,
continuous uPVC gasket fitted to the internal rebate of the frame
for ease of maintenance and to ensure that the door leaf seals to
the frame.

The UltraTech hinged door leafs incorporates a recessed drop-seal

(optional) which automatically lowers upon closing to ensure an
airtight seal between the bottom of the door and the flooring.

Hinges
Four recessed stainless steel lift-off hinges are provided.
The number of hinges is calculated based on the physical door leaf
size, leaf weight and additional equipment fitted to the door.

Vision Panels
The UltraTech hinged door leafs are available with or without a
flush vision panel. Each vision panel is constructed from two 6mm
laminated safety glass. Standard size is 300 x 600mm, other sizes
are available on request.

47
 Flush
UltraTech Single Door Leaf

Technical drawings
Door Elevation Door Head Section

Wall panel
Connection profile

Silicone seal joint finish Silicone seal joint finish

Door gasket Head of door frame

Door leaf

2200mm

2148mm

2133mm
1600mm
80mm

1050mm Door Jamb - Precision Panel

Door frame
Silicone seal joint finish
Adjacent UltraTech
Precision wall panel

1067mm

1097mm
Connection profile

1200mm Silicone seal joint finish

Door gasket
Door leaf

Door Jamb - Versatile Panel

Door frame
Silicone seal joint finish
Adjacent UltraTech
Versatile wall panel

Interface profile (female shown)

Silicone seal joint finish
Door gasket
Door leaf

48
 Flush
UltraTech Single Door Leaf

Single Door Leaf and Connecting Panels Single Door Leaf Single Door Leaf with Flush
Glazing (Vision Panel)

Single Door Leaf with Flush Glazing (Vision Panel)

300 x 600mm

Recessed Recessed
drop seal drop seal

49
 Flush
UltraTech Double Door Leaf

Technical Details
Type: Flush double door leaf and frame.
Core: ECOsafe PIR / MF Core.
Thickness: 80 mm (Tol. ± 1,0 mm) doorleaf.
Door openings:
Height: 2133mm (clear internal height) for frame height of 2200mm
Widths:
1067+300mm (clear internal width) for a frame width of 1500mm,
1067+600mm (clear internal width) for a frame width of 1800mm,
1067+900mm (clear internal width) for a frame width of 2100mm
Other sizes available on request.
Door hardware: Stainless steel hinges; stainless steel door
handle; stainless steel pull handle; door lock with keys; and
recessed drop-seal.

Coating
Kingspan CLEANsafe 15
Kingspan CLEANsafe 15 is a basic polyester coating suitable for
standard internal environments, providing reasonable chemical and
humidity corrosion resistance.
� Polyester coating: 15µm
� Nominal thickness: 0.63mm (incl. coating)
� Protection film: No

Kingspan CLEANsafe 25
Kingspan CLEANsafe 25 is a polyester coating suitable for 1800mm
moderately aggressive internal environments, providing good
chemical and humidity corrosion resistance.
� Polyester coating: 25µm
� Nominal thickness: 0.63mm (incl. coating)
� Protection film: Yes (standard)

Kingspan CLEANsafe 55
Kingspan CLEANsafe 55 is a chemically inert colaminated 2200mm

polyethylene terephthalate (PET) film and polyester (PE) paint,

applied to pre-treated metal, suitable for humid and chemically
aggressive internal environments.
� PET film: 55µm
� Nominal thickness: 0.63mm (incl. coating)
� Protection film: Yes (standard)

Kingspan HYGIENEsafe
Kingspan HYGIENEsafe is our unique chemically inert,
anti-bacterial coating. A rigid polyvinylchloride (PVC) phthalate-free
coating applied to pre-treated metal and suitable for humid and
chemically aggressive internal environments.
� PVC Rigid film: 120µm
� Nominal thickness: 0.63mm (incl. coating)
� Protection film: Yes (standard)

50
 Flush
UltraTech Double Door Leaf

Kingspan CLEANsafe 304 (316 available on request) Available Options:

CLEANsafe 304 is cold rolled annealed austenitic stainless steel, � Double-glazed Flush vision panel 300mm wide x 600mm high

suitable for corrosive internal environments. (6mm laminated glass), other sizes available on request
� Mill finish stainless steel – grade 304 � Built in electromagnetic lock (24V)
� Finish 2B � Electrical lock (24V)
� Nominal thickness: 0.63mm � Sash lock / latch / night latch / deadlock / escape sashlock
� Protection film: Yes (standard) / roller bolt
� Flush or semi-flush stainless steel kick-plates
Colour Range � PVC semi-flush kick-plates
RAL9010 and RAL9002.
� Stainless steel push-plate and pull handle
Other colour options are available on request.
� Emergency door with panic bar
Product Data � Door stop
Door Leaf
� Interlocking system
The UltraTech hinged door leafs are constructed from two facings
� Door closer
0.63mm thick hot-dip zinc coated metal to EN 10147, folded
to form a 80mm thick door leaf. The edges of the two skins are � Recessed drop seal
pressed to create a monobloc cassette construction with smooth
Technical Performance:
folded edges.
� Air permeability according to EN 12426: Class 1
The UltraTech hinged features an environmentally-sustainable � Leakage at +50Pa positive pressure 13m³/h/m² (4.8m³/h/m)
closed cell ECOsafe PIR insulation core which is non-deleterious
� Leakage at -50Pa negative pressure 21m³/h/m² (7.3m³/h/m
with Zero Ozone Depletion Potential (Zero ODP).
� Resistance to water penetration according to EN12425: Class 0
Frame
� Resistance to windload according to EN 12424: Class 4
The UltraTech hinged door frames are constructed from 6mm
thick extruded 6063 aluminium alloy. Each frame is cut to length
using a computerized saw for a perfect mitred corner joint, to form
a neat butt joint connection between jambs and heads. The door
frames are Polyester powder coated, colour to match face of door
leaf unless stated otherwise.

Gaskets
The UltraTech hinged door frame incorporates a smooth,
continuous uPVC gasket fitted to the internal rebate of the frame
for ease of maintenance and to ensure that the door leaf seals to
the frame.

The UltraTech hinged door leafs incorporates a recessed drop-seal

(optional) which automatically lowers upon closing to ensure an
airtight seal between the bottom of the door and the flooring.

Hinges
Four recessed stainless steel lift-off hinges are provided.
The number of hinges is calculated based on the physical door leaf
size, leaf weight and additional equipment fitted to the door.

Vision Panels
The UltraTech hinged door leafs are available with or without a
flush vision panel. Each vision panel is constructed from two 6mm
laminated safety glass. Standard size is 300 x 600mm, other sizes
are available on request.

51
 Flush
UltraTech Double Door Leaf

Technical drawings
Door Elevation

2200mm

2148mm

2133mm
1600mm

1050mm

1067mm 300, 600 or 900mm (900mm shown)

1667mm

1997mm

1500, 1800 or 2100mm (2100mm shown)

Double Door Leaf and Connecting Panels Door Head Section

Wall panel
Connection profile

Silicone seal joint finish Silicone seal joint finish

Door gasket Head of door frame

Double Door Leaf with Flush Glazing (Vision Panel) Door leaf
300 x 600mm

80mm

52
 Flush
UltraTech Double Door Leaf

Double Door Leaf Double Door Leaf with

Flush Glazing (Vision Panel)

Recessed Recessed
drop seal drop seal

53
 Semi-Flush
UltraTech Single Door Leaf

Technical Details
Type: Semi-Flush single door leaf and frame.
Core: ECOsafe PIR / MF Core.
Thickness: 40 mm (Tol. ± 1,0 mm) doorleaf.
Door openings:
Height: 2133mm (clear internal height) for frame height of 2200mm
Width: 1067mm (clear internal width) for a frame width of 1200mm
Other sizes available on request.
Door hardware: Stainless steel hinges; stainless steel door
handle; stainless steel pull handle; door lock with keys; and
recessed drop-seal.

Coating
Kingspan CLEANsafe 15
Kingspan CLEANsafe 15 is a basic polyester coating suitable for
standard internal environments, providing reasonable chemical and
humidity corrosion resistance.
� Polyester coating: 15µm
� Nominal thickness: 0.63mm (incl. coating)
� Protection film: No

Kingspan CLEANsafe 25
Kingspan CLEANsafe 25 is a polyester coating suitable for 1200mm

moderately aggressive internal environments, providing good

chemical and humidity corrosion resistance.
� Polyester coating: 25µm
� Nominal thickness: 0.63mm (incl. coating)
� Protection film: Yes (standard)

Kingspan CLEANsafe 55
Kingspan CLEANsafe 55 is a chemically inert colaminated
polyethylene terephthalate (PET) film and polyester (PE) paint,
2133mm
applied to pre-treated metal, suitable for humid and chemically
aggressive internal environments.
� PET film: 55µm
� Nominal thickness: 0.63mm (incl. coating)
� Protection film: Yes (standard)

Kingspan HYGIENEsafe
Kingspan HYGIENEsafe is our unique chemically inert,
anti-bacterial coating. A rigid polyvinylchloride (PVC) phthalate-free
coating applied to pre-treated metal and suitable for humid and
chemically aggressive internal environments.
� PVC Rigid film: 120µm
� Nominal thickness: 0.63mm (incl. coating)
� Protection film: Yes (standard)

54
 Semi-Flush
UltraTech Single Door Leaf

Kingspan CLEANsafe 304 (316 available on request) Available Options:

CLEANsafe 304 is cold rolled annealed austenitic stainless steel, � Double-glazed Flush vision panel 300mm wide x 600mm high

suitable for corrosive internal environments. (6mm laminated glass), other sizes available on request
� Mill finish stainless steel – grade 304 � Built in electromagnetic lock (24V)
� Finish 2B � Electrical lock (24V)
� Nominal thickness: 0.63mm � Sash lock / latch / night latch / deadlock / escape sashlock
� Protection film: Yes (standard) / roller bolt
� Flush or semi-flush stainless steel kick-plates
Colour Range � PVC semi-flush kick-plates
RAL9010 and RAL9002.
� Stainless steel push-plate and pull handle
Other colour options are available on request.
� Emergency door with panic bar
Product Data � Door stop
Door Leaf
� Interlocking system
The UltraTech hinged door leafs are constructed from two facings
� Door closer
0.63mm thick hot-dip zinc coated metal to EN 10147, folded
to form a 40mm thick door leaf. The edges of the two skins are � Recessed drop seal
pressed to create a monobloc cassette construction with smooth
Technical Performance:
folded edges.
� Air permeability according to EN 12426: Class 3
The UltraTech hinged features an environmentally-sustainable � Leakage at +50Pa positive pressure 31m³/h/m²
closed cell ECOsafe PIR insulation core which is non-deleterious
� Leakage at -50Pa negative pressure 43m³/h/m²
with Zero Ozone Depletion Potential (Zero ODP).
� Resistance to water penetration according to EN12425: Class 0
Frame
� Resistance to windload according to EN 12424: Class 4
The UltraTech hinged door frames are constructed from 5mm thick
extruded 6063 aluminium alloy. Each frame is cut to length using a
computerized saw for a perfect mitred corner joint, to form a neat
butt joint connection between jambs and heads. The door frames
are Polyester powder coated, colour to match face of door leaf
unless stated otherwise.

Gaskets
The UltraTech hinged door frame incorporates a smooth,
continuous uPVC gasket fitted to the internal rebate of the frame
for ease of maintenance and to ensure that the door leaf seals to
the frame.

The UltraTech hinged door leafs incorporates a recessed drop-seal

(optional) which automatically lowers upon closing to ensure an
airtight seal between the bottom of the door and the flooring.

Hinges
Four recessed stainless steel lift-off hinges are provided.
The number of hinges is calculated based on the physical door leaf
size, leaf weight and additional equipment fitted to the door.

Vision Panels
The UltraTech hinged door leafs are available with or without a
flush vision panel. Each vision panel is constructed from two 6mm
laminated safety glass. Standard size is 300 x 600mm, other sizes
are available on request.

55
 Semi-Flush
UltraTech Single Door Leaf

Technical drawings
Door Elevation Door Head Section
80mm

UltraTech Versatile panel

Semi-flush door frame

2200mm Door leaf

2148mm
Door gasket
2133mm
1600mm

40mm

1050mm

Door Jamb
Semi-flush door frame

Adjacent UltraTech Versatile

wall panel

1067mm

1097mm
Door gasket
1200mm
Door leaf
Typical cut out sizes are:
Clear opening height +35mm.
Clear opening width +70mm.

Single Door Leaf and Connecting Panels

Single Door Leaf with Flush Glazing (Vision Panel)

300 x 600mm

56
 Semi-Flush
UltraTech Single Door Leaf

Single Door Leaf Single Door Leaf with Flush

Glazing (Vision Panel)

Recessed Recessed
drop seal drop seal

57
 Semi-Flush
UltraTech Double Door Leaf

Technical Details
Type: Semi-Flush double door leaf and frame.
Core: ECOsafe PIR / MF Core.
Thickness: 40 mm (Tol. ± 1,0 mm) doorleaf.
Door openings:
Height: 2133mm (clear internal height) for frame height of 2200mm
Widths:
1067+300mm (clear internal width) for a frame width of 1500mm,
1067+600mm (clear internal width) for a frame width of 1800mm,
1067+900mm (clear internal width) for a frame width of 2100mm
Other sizes available on request.
Door hardware: Stainless steel hinges; stainless steel door
handle; stainless steel pull handle; door lock with keys; and
recessed drop-seal.

Coating
Kingspan CLEANsafe 15
Kingspan CLEANsafe 15 is a basic polyester coating suitable for
standard internal environments, providing reasonable chemical and
humidity corrosion resistance.
� Polyester coating: 15µm
� Nominal thickness: 0.63mm (incl. coating)
� Protection film: No

Kingspan CLEANsafe 25
Kingspan CLEANsafe 25 is a polyester coating suitable for 1800mm
moderately aggressive internal environments, providing good
chemical and humidity corrosion resistance.
� Polyester coating: 25µm
� Nominal thickness: 0.63mm (incl. coating)
� Protection film: Yes (standard)
2133mm
Kingspan CLEANsafe 55
Kingspan CLEANsafe 55 is a chemically inert colaminated
polyethylene terephthalate (PET) film and polyester (PE) paint,
applied to pre-treated metal, suitable for humid and chemically
aggressive internal environments.
� PET film: 55µm
� Nominal thickness: 0.63mm (incl. coating)
� Protection film: Yes (standard)

Kingspan HYGIENEsafe
Kingspan HYGIENEsafe is our unique chemically inert,
anti-bacterial coating. A rigid polyvinylchloride (PVC) phthalate-free
coating applied to pre-treated metal and suitable for humid and
chemically aggressive internal environments.
� PVC Rigid film: 120µm
� Nominal thickness: 0.63mm (incl. coating)
� Protection film: Yes (standard)

58
 Semi-Flush
UltraTech Double Door Leaf

Kingspan CLEANsafe 304 (316 available on request) Available Options:

CLEANsafe 304 is cold rolled annealed austenitic stainless steel, � Double-glazed Flush vision panel 300mm wide x 600mm high

suitable for corrosive internal environments. (6mm laminated glass), other sizes available on request
� Mill finish stainless steel – grade 304 � Built in electromagnetic lock (24V)
� Finish 2B � Electrical lock (24V)
� Nominal thickness: 0.63mm � Sash lock / latch / night latch / deadlock / escape sashlock
� Protection film: Yes (standard) / roller bolt
� Flush or semi-flush stainless steel kick-plates
Colour Range � PVC semi-flush kick-plates
RAL9010 and RAL9002.
� Stainless steel push-plate and pull handle
Other colour options are available on request.
� Emergency door with panic bar
Product Data � Door stop
Door Leaf
� Interlocking system
The UltraTech hinged door leafs are constructed from two facings
� Door closer
0.63mm thick hot-dip zinc coated metal to EN 10147, folded
to form a 40mm thick door leaf. The edges of the two skins are � Recessed drop seal
pressed to create a monobloc cassette construction with smooth
Technical Performance:
folded edges.
� Air permeability according to EN 12426: Class 1
The UltraTech hinged features an environmentally-sustainable � Leakage at +50Pa positive pressure 9.5m³/h/m²
closed cell ECOsafe PIR insulation core which is non-deleterious
� Leakage at -50Pa negative pressure 19m³/h/m²
with Zero Ozone Depletion Potential (Zero ODP).
� Resistance to water penetration according to EN12425: Class 0
Frame
� Resistance to windload according to EN 12424: Class 4
The UltraTech hinged door frames are constructed from 5mm thick
extruded 6063 aluminium alloy. Each frame is cut to length using a
computerized saw for a perfect mitred corner joint, to form a neat
butt joint connection between jambs and heads. The door frames
are Polyester powder coated, colour to match face of door leaf
unless stated otherwise.

Gaskets
The UltraTech hinged door frame incorporates a smooth,
continuous uPVC gasket fitted to the internal rebate of the frame
for ease of maintenance and to ensure that the door leaf seals to
the frame.

The UltraTech hinged door leafs incorporates a recessed drop-seal

(optional) which automatically lowers upon closing to ensure an
airtight seal between the bottom of the door and the flooring.

Hinges
Four recessed stainless steel lift-off hinges are provided.
The number of hinges is calculated based on the physical door leaf
size, leaf weight and additional equipment fitted to the door.

Vision Panels
The UltraTech hinged door leafs are available with or without a
flush vision panel. Each vision panel is constructed from two 6mm
laminated safety glass. Standard size is 300 x 600mm, other sizes
are available on request.

59
 Semi-Flush
UltraTech Double Door Leaf

Technical drawings
Door Elevation

2200mm

2148mm

2133mm
1600mm

1050mm

300, 600 or 900mm

1067mm (600mm shown)

1667mm

1997mm

1500, 1800 or 2100mm (2100mm shown)

Typical cut out sizes are:

Clear opening height +35mm.
Clear opening width +70mm.

Double Door Leaf and Connecting Panels Door Head Section

80mm

UltraTech Versatile panel

Semi-flush door frame

Double Door Leaf with Flush Glazing (Vision Panel)

300 x 600mm
Door leaf

Door gasket

40mm

60
 Semi-Flush
UltraTech Double Door Leaf

Double Door Leaf Double Door Leaf with

Flush Glazing (Vision Panel)

Recessed Recessed
drop seal drop seal

61
 Sliding
UltraTech Door

Technical Details Product Data

Type: Airtight sliding door. Door Leaf
Core: PUR / MF. The UltraTech sliding door leafs are constructed from two facings
0.63mm thick hot-dip zinc coated metal to EN 10147, folded
Thickness: 60 mm (Tol. ± 1,0 mm) doorleaf.
to form a 60mm thick door leaf. The edges of the two skins are
Door openings: pressed to create a monobloc cassette construction with smooth
Height: 2000mm or 2200mm (clear internal height) for overall seamless edges.
height of 2375mm or 2575mm.
Width: 900, 1200, 1500 or 1800mm (clear internal width) for a an The UltraTech sliding door leaf features an environmentally-
overall width of 1000, 1300, 1600 or 1900mm. sustainable closed-cell IPN-QuadCore insulation core which is non-
Other sizes available on request. deleterious with Zero Ozone Depletion Potential (Zero ODP).

Door hardware: stainless steel door handle.

Standard coatings:
Polyester coating RAL1015, RAL5008, RAL5010, RAL6011,
RAL7032, RAL9002 and RAL9010. Anti-bacterial HYGIENEsafe
coating RAL9010 or RAL9002 available on request.

2 x doorleaf width
+ 50mm

Frame
The UltraTech sliding door frames are constructed from 3mm
thick extruded 6063 aluminium alloy to form a wraparound frame.
Each frame is cut to length using a computerized saw for a perfect
mitred corner joint, to form a neat butt joint connection between
jambs and heads. The door frames are Polyester powder coated,
Clear colour to match face of door leaf unless stated otherwise.
opening
height Gaskets
+ 375mm
The UltraTech sliding door frame incorporates a smooth,
continuous EPDM rubber gasket fitted to the internal rebate of the
Clear frame for ease of maintenance and to ensure that the door leaf
opening
height hermetically seals to the frame.
+ 50mm
Rail System
The FERMOCLEAN 2920 rail system features aluminium cover for
cleanroom applications, anti-derailment system, bottom guide fixed
to the underside of the doorleaf. The product is in compliance with
European directives and standards.

Clear opening width

+ 100mm

62
 Sliding
UltraTech Door

Vision Panels Technical Performance:

The UltraTech hinged door leafs are available with or without a flush � Air permeability according to EN 12426: Class 3
or semi-flush vision panel. Each vision panel is constructed from � Leakage at +50Pa positive pressure 5.2m³/h/m²
two 6mm laminated safety glass. Standard size is 300 x 600mm,
� Leakage at -50Pa negative pressure 5.3m³/h/m²
other sizes are available on request.
� Resistance to water penetration according to EN12425: Class 2
Available Options:
� Resistance to windload according to EN 12424: Class 4
� Double-glazed flush or semi-flush vision panel 300mm wide x

600mm high (6mm laminated glass), other sizes available on

request
� Built in electromagnetic lock (24V)
� Interlocking system
� Manual or automatic operation

Technical drawing
2 x doorleaf width + 50mm

Ceiling

319mm 400mm 285mm

Min. 150mm
20mm

Clear
opening
height
+ 400mm

Clear
opening
height

1600mm

55mm

60mm
Clear opening width

Clear opening width + 100mm

63
 Door Interlocking
UltraTech System

Kingspan UK Interlock Push Buttons Specification

An integral part of the Kingspan door interlocking solution are the Operational voltage 12v DC
Push Button / LED Indicator units, which are integrated into the Material Polyester fascia, aluminium chassis
frame of each door. Dimensions 135mm x 28mm
Weight 0.14 kg (master and slave)
Each door frame contains a Master and a Slave push button unit. IP Rating IP65
The units both have one push button which includes red and green Approvals CE marked and RoHs compliant
LEDs for indicating door status. Each set of Master and Slave
buttons connects directly to the interlock controller with one RJ45
patch cable which can be up to 10m long.

Pressing the button on either side of the door, will unlock the door
as long as no other door in the interlock is open. The push button
units include connections for green Emergency Release call points,
for emergency escape purposes. Button pillow
embossed to 15mm
The units fit completely flush into the door frame with no visible
Clear through for LED
fixings. They have highly durable polyester fascias and are sealed
into the frame to IP65. Whilst being sealed into the frame, they can
135mm
be removed without damage for any service requirements.

� Flush fitting Grey RAL9006

� No fixing screws
� Highly durable materials Dark grey
� Sealed to IP65
� Red and green LED indications

28mm

64
 Door Interlocking
UltraTech System

Kingspan European Interlock Push Buttons Specification

An integral part of the Kingspan door interlocking solution are the Operational voltage 12v DC
Push Button / LED Indicator units, which are integrated into the Material Polyester fascia, aluminium chassis
frame of each door. Dimensions 145mm x 28mm
Weight 0.14 kg (master and slave)
Each door frame contains a Master and a Slave push button unit. IP Rating IP65
The units both have two push buttons, one of which includes red Approvals CE marked and RoHs compliant
and green LEDs for indicating door status. Each set of Master and
Slave buttons connects directly to the interlock controller with one
RJ45 patch cable which can be up to 10m long.

Pressing either of the buttons will unlock the door, as long as

no other door in the interlock is open. Pressing both buttons
Button pillow
simultaneously initiates the emergency release function which will embossed to 15mm
unlock a locked door regardless of the status of other doors.
Clear through for LED
The units fit completely flush into the door frame with no visible
fixings. They have highly durable polyester fascias and are sealed
into the frame to IP65. Whilst being sealed into the frame, they can
145mm
be removed without damage for any service requirements.

� Flush fitting
Grey RAL9006
� No fixing screws
� Highly durable materials
� Sealed to IP65 Dark grey

� Red and green LED indications

� Emergency release function

28mm

65
 Door Interlocking
UltraTech System

Kingspan Door Interlock Controller Specification

The IG-KS-04 Door Interlock Controller is capable of interlocking Power Output 230v AC mains
up to 4 doors. It can also be linked to additional identical controllers Integral Power Supply 12v DC 5A
to enable the interlocking of as many doors as necessary. Material Polycarbonate
Dimensions 280mm x 280mm x 130mm
Out of the box, the controller operates such that if any door is in Weight 2.3 kg
use, then no other doors can be opened. However, the controller IP Rating IP67
can also be programmed on-site to allow different combinations of Approvals CE marked and RoHs compliant
doors to be interlocked.

The controller works in conjunction with the Push Button / Indicator

plates which must be installed at each door. Each set of push
buttons is simply linked to the controller with one RJ45 patch cable
which can be up to 10m long.

Additional programming features include:

� Eachdoor can be configured to be ‘Normally Closed’ or
280mm
‘Normally Open’.
� Dwelltime, the time the door lock is unlocked after pressing a
button, can be adjusted. The default time is 5 seconds.
� A ‘Door Open Too Long’ alarm is incorporated in the system, the
time delay for this can be programmed, the default is 1 minute.

Access control systems can easily be integrated with the system

and push buttons can be disabled when access control is in use.
280mm 130mm
In this scenario the LED indicators on the buttons still function to
indicate the status of the door.

Powered doors such as automatic opening doors and roller

shutters can also be integrated with the system.

The controller with it’s Power Supply Unit which also powers the
door locks, is housed in a IP67 rated Polycarbonate enclosure
which includes 5 cable entry glands.
� Interlocks up to 4 doors
� Expandable to any number of doors
� Programmable combinations of interlocking
� NormallyOpen and Normally Closed doors catered for within
one system
� Integration with access control systems
� Integration with powered doors
� Simple installation and configuration
� IP67 enclosure
� Integral Power Supply Unit

66
 Door Interlocking
UltraTech System

Kingspan Shearlock
The Kingspan Shearlock delivers a fully flush compact and reliable
locking solution.

Achieving up to 1000kg of shear holding capability, this shearlock

also has improved door tolerance alignment.

The lock fully monitors the door position and switches a clean
change over relay when the lock is confirmed to be locked.

A secondary magnetic reed contact is also integral to the

Shearlock. This contact allows the lock to be used in ‘normally
open’ doors as well as ‘normally closed’ doors within interlocking
systems, without the need for a separate door contact to be fitted
to the door and frame.

� Compact 30mm wide x 100mm long

� Up to 1000kg shear force
10mm
� No loss of headroom
30mm
� Operates on 12v DC
107mm
� 1.5A pull in for 2 seconds
30mm
� 0.5A continuous hold
� Monitored as standard 38mm

� Secondary integral reed contact

� Improved door tolerance alignment 100mm

25mm

107mm

25mm

67
Kingspan Limited
UK, Ireland and the Rest of the World:
Greenfield Business Park No. 2, Greenfield, Holywell, Flintshire, CH8 7GJ, UK
t: +44 (0) 1352 716100 f: +44 (0) 1352 710161 www.kingspanpanels.co.uk/cleanroom-systems
Belgium, France and the Netherlands:
Treurnietstraat 10, 8531 Harelbeke-Bavikhove, Belgium
t: +32 (0) 56 73 43 11 f: +32 (0) 56 73 43 22 www.kingspanpanels.co.uk/cleanroom-systems
Care has been taken to ensure that the contents of this publication are accurate, but Kingspan Limited and its subsidiary companies do not accept responsibility for errors or for
information that is found to be misleading. Suggestions for, or description of, the end use or application of products or methods of working are for information only andKingspan Limited
and its subsidiaries accept no liability in respect thereof.

Issue No. 1 04/2016