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    Opstandard: Task # Work Element Description Key Points Notes/ Diagrams

    Uploaded by

    Arturo Gordillo Abadía
    This document provides a standardized process for using a spotting press to inspect dies after repair work. The 10-step process includes preparing the die and press safely, engaging the die slowly to check clearance and movement, and properly removing the die when complete. The purpose is to verify repair quality before putting the die back into production use.

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    © All Rights Reserved
    Download as XLSX, PDF, TXT or read online from Scribd

    Opstandard: Task # Work Element Description Key Points Notes/ Diagrams

    Uploaded by

    Arturo Gordillo Abadía
    45 views3 pages
    This document provides a standardized process for using a spotting press to inspect dies after repair work. The 10-step process includes preparing the die and press safely, engaging the die slowly to check clearance and movement, and properly removing the die when complete. The purpose is to verify repair quality before putting the die back into production use.

    Original Title

    Quality check after die repair standard

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    This document provides a standardized process for using a spotting press to inspect dies after repair work. The 10-step process includes preparing the die and press safely, engaging the die slowly to check clearance and movement, and properly removing the die when complete. The purpose is to verify repair quality before putting the die back into production use.

    Copyright:

    © All Rights Reserved
    Download as XLSX, PDF, TXT or read online from Scribd
    Download as xlsx, pdf, or txt
    45 views3 pages

    Opstandard: Task # Work Element Description Key Points Notes/ Diagrams

    Uploaded by

    Arturo Gordillo Abadía
    This document provides a standardized process for using a spotting press to inspect dies after repair work. The 10-step process includes preparing the die and press safely, engaging the die slowly to check clearance and movement, and properly removing the die when complete. The purpose is to verify repair quality before putting the die back into production use.

    Copyright:

    © All Rights Reserved
    Download as XLSX, PDF, TXT or read online from Scribd
    Download as xlsx, pdf, or txt
    of 3

    Opstandard

    Department: revision
    Position: date:

    Task # Work Element Description Key Points Notes/ Diagrams

    Prepared By: Heather Moore


    Checked By: Jeff Thompson
    Approved By: Greg Prater # details revision date Name
    Opstandard
    Department: revision
    Position: date:

    Task # Work Element Description Key Points Notes/ Diagrams

    Prepared By: Heather Moore


    Measurement/
    Checked By: Jeff Thompson WIP Setting Quality Check Safety
    Approved By: Greg Prater # details revision date Name
    Standardized Work
    Department: Die Maintenance This is to standardize the use of the spotting press to insure a quality repair (clearance ,engagement and proper revision
    5-Aug-16
    Position: Tool Maker movement of die components) after every repair. date:

    Task # Work Element Description Key Points Notes/ Diagrams

    Make sure safety blocks are


    Spotting Press
    1 After repairing cutting edges, replaceing punch's and installed on all 4 corners of die.
    buttons, check or repair lifter. Verify work in spotting Follow safety standards noted on
    press. spot press.
    Make sure pad is out and die is
    2 Close and prepare die for die spotting
    on safety blocks
    Clean press bolster, clean bottom of die, safely
    put die on bolster and double check key slots and
    Make sure top and bottom of
    pin. Check top of die before bringing ram down
    3 also look at upper ram for slugs / Damage etc.
    die is clean and upper and
    lower bolster clean
    Before running bolster in check tracks and top of
    bolster plate.

    Clamp upper die to ram, use 4 T bolts with washers, Check and inspect T bolts, upper /
    4 open die slowly until both dies are separated. lower bolsters, and top / bottom
    of die for damage and debris.

    For trim repair engage slowly ,clay can be used to


    match trim lines before engaging, adjust/grind
    Install 1mm shims on
    clearance if needed. For punch and bushing
    bottoming blocks to simulate
    repairs, paint the punch and insure centering and
    press condition. Use the
    5 clearance is ok. Also check the nesting/bearing
    spotting press to check trim,
    on bushing. Lifters need to be checked for
    punch and bushing clearance
    movement and interference. The purpose of this
    and lifter movement.
    standard is to utilize the spotting press to verify
    work done.

    After spotting is complete secure safety blocks and


    6 slowly bring ram down until you touch the blocks. Be careful not to overload blocks.
    If to much pressure is applied
    blocks could be squeezed out.
    After ram is down and upper die is safely on Insure all T clamps have been
    7 lower blocks unclamp the upper die. removed from upper die. Install 1mm shims on bottoming blocks to simulate press condition.
    Move ram slow to insure no
    8 Slowly bring upper ram back to home position. clamps are still holding upper
    die.

    9 If lower die has been clamped remove T clamps.

    Bring bolster back to load / unload position and


    10 safely remove die.
    Assemble die for production and fill out the (Work order, Follow up, 4M
    11 proper paper work that applies to repair. change point, First product tags.)
    Prepared By: Mark Rhodes 8/5/2016 MR
    Checked By: Chris Jones 8/5/2016 CJ Measurement/
    WIP Quality Check Safety
    Setting
    Approved By: Chris Jones # details revision date Name

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