Lavender International NDT LTD: Page 1 of 4 Lavender International: Magnetic Particle Assessments: Module 6-1
Lavender International NDT LTD: Page 1 of 4 Lavender International: Magnetic Particle Assessments: Module 6-1
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© Copyright 2000. Lavender International Online Assessments are copyrighted and may only be used
for personal use. Your use of the assessments signifies your acknowledgement of this fact and full
> About Us understanding of the website Terms and Conditions.
Our philosophy,
meet the team,
and much more... 1. Which of the following types of magnetic field exhibits no external flux leakage in the absence of
discontinuities?
> Online 2. Which of the following materials will have a permeability slightly greater than that of free space?
Bookings
Why phone when
you can book j Iron
k
l
m
n
online... j Aluminium
k
l
m
n
j Copper
k
l
m
n
j Gadolinium
k
l
m
n
> Alumni
A Lavender NDT
community... 3. What is the value given in SI unites for the permeability of free space?
j1
k
l
m
n
> Resources
Lots of interesting j 0.72 Tesla
k
l
m
n
and useful NDT
stuff... j 5 Gausss
k
l
m
n
j 4 x 10 -7 Henries/M
k
l
m
n
4. When a ferromagnetic material becomes magentised under the influence of an increasing stronger
magnetising force, which of the following occurs?
6. When carrying out magnetic particle inspection, flux density is generated into the ferromagnetic
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Lavender International: Magnetic Particle Assessments: Module 6-1 Page 2 of 4
material being inspected. One unit of flux density is the gauss. How many webers per square metre
equal one gauss?
j 0.72
k
l
m
n
j 10 -4
k
l
m
n
j 2 x 10 -6
k
l
m
n
j 0.00072
k
l
m
n
j Electron flow from negative to positive with a magnetic field parallel to the current flow
k
l
m
n
j Current flow from negative to positive with a magnetic field perpendicular to the
k
l
m
n
current flow
j Electron flow from positive to negative with a magnetic field parrallel to the current
k
l
m
n
j Current flow from positive to negative with a magnetic field peroendicular to the
k
l
m
n
current flow
8. A ferromagnetic material with a steep initial curve will have which of the following properties?
j Low permeability
k
l
m
n
j Low coercivity
k
l
m
n
j High reluctance
k
l
m
n
j The material will have all of the above properties
k
l
m
n
9. When magnetising with alternating current, a lagging effect occurs where by the magnetic flux
density within the metrial lags behind the applied magentising force. What is this phenomena called?
j Retentivity
k
l
m
n
j Reluctance
k
l
m
n
j Hysteresis
k
l
m
n
j Permeability
k
l
m
n
10. Direct induction will always generate which of the following types of magnetic field?
j Circular
k
l
m
n
j Longitudinal
k
l
m
n
j Vectored
k
l
m
n
j All the above could be generated
k
l
m
n
11. The curie point is the temperature at which a ferromagnetic material will become paramagnetic and
as such loose its high susceptibility to magnetisation. What is the curie point temperature for cobalt?
12. The magnetic flux lines which flow through a bar magnet form closed loops but can be broken by
which of the following?
j A change in permeability
k
l
m
n
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Lavender International: Magnetic Particle Assessments: Module 6-1 Page 3 of 4
j A non metallic inclusion
k
l
m
n
j A crack
k
l
m
n
j None of the above will cause a break in a flux line
k
l
m
n
13. The earth itself has a magnetic effect which can affect ferromagnetic materials. Which of the
following best describes this magnetic effect?
j Mono-Polar
k
l
m
n
j Bi-Polar
k
l
m
n
j Multi-Polar
k
l
m
n
j Circular Magnetic Fields
k
l
m
n
14. A fault in magnetised material will best be detected when it lies in which of the following directions?
15. A change in which property of between the material being inspected and the discontinuity to be
detected generates flux leakage?
j Conductivity
k
l
m
n
j Permeability
k
l
m
n
j Oxidisation
k
l
m
n
j Hysteresis
k
l
m
n
16. Which of the following materials would be considered to be have a permeability much greater than
that of air?
j Aluminium
k
l
m
n
j Bismuth
k
l
m
n
j Zinc
k
l
m
n
j Gadolinium
k
l
m
n
j None of the above have a permeability much greater than air
k
l
m
n
17. Which of the following flux leakage curvatures will have the greatest attraction for magnetic
particles?
j Low Curvature
k
l
m
n
j No Curvature
k
l
m
n
j Highly curved
k
l
m
n
j Curvature has no effect on magnetic particle attraction
k
l
m
n
18. A discontinuity which generates flux leakage on the surface of a ferromagnetic material will have a
high factor for which of the following properties?
j Permeability
k
l
m
n
j Reluctance
k
l
m
n
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Lavender International: Magnetic Particle Assessments: Module 6-1 Page 4 of 4
j Retentivity
k
l
m
n
j Both reluctance and retentivity
k
l
m
n
20. Which of the following materials will have the largest relative permeability value?
j 0.9% Carbon
k
l
m
n
j Nickel (99% annealed)
k
l
m
n
j Cobalt (99% annealed)
k
l
m
n
j Aluminium
k
l
m
n
> Contact Us
Lavender International , Unit 7, Penistone Station, Sheffield, S36 6HP , United Kingdom
Telephone: + 44 (0) 1226 765 769 Fax: + 44 (0) 1226 760 707
All Content & Design is © Copyright 2000 Lavender International NDT Ltd
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Here are the corrections:
1. Circular
2. Aluminium
3. 4 x 10-7 Henries/M
4. Domains become larger and fewer in number
5. Ferromagnetic particle
6. 10-4
7. Current flow from positive to negative with a magnetic field peroendicular to the
current flow
8. Low coercivity
9. Hysteresis
10. Circular
11. 1130 Degrees Celsius
12. None of the above will cause a break in a flux line
13. Bi-Polar
14. Both perpendicular to the magnetic field and parrallel to the magnetising current
15. Permeability
16. Gadolinium
17. Highly curved
18. Reluctance
19. Current carrying semi-conductor crystals
20. Nickel (99% annealed)
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© Copyright 2000. Lavender International Online Assessments are copyrighted and may only be used
for personal use. Your use of the assessments signifies your acknowledgement of this fact and full
> About Us understanding of the website Terms and Conditions.
Our philosophy,
meet the team,
and much more... 1. Which of the following is an advantage of three phase electrcity over single phase electricity?
2. When using field flow magnetisation (solenoid heads) a reference standard whould be used with a
> Online known artificial discontinuity located where on the standard?
Bookings
Why phone when
you can book j At the centre of the cross section
k
l
m
n
online... j At a position one third along itself
k
l
m
n
j In the centre of the materials length
k
l
m
n
j None of the above should be used to evaluate field flow magnetisation
k
l
m
n
> Alumni
A Lavender NDT
community... 3. For what reasons are laminated iron cores used for the production of AC electromagnetic yokes?
4. When using a threading bar (central conductor) to test a hollow tube, it needs to be placed where in
relation to the tubes inner diameter for optimum inspection to be carried out?
5. The output of power packs needed to magnetise forgings and castings too large to place in
stationary units is in the range?
j 6 - 20 MA
k
l
m
n
j 0.25 - 3 KA
k
l
m
n
j 6 - 20 KA
k
l
m
n
j 0.25 - 3 MA
k
l
m
n
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Lavender International: Magnetic Particle Assessments: Module 6-2 Page 2 of 4
6. When direct current is passed through a central conductor inserted through a holow tubes at what
point is the magnetic field intensity essentially zero?
7. Under optimum conditions with dry powder for substances flaw detection, which of the following
waveforms would best be used?
j Direct current
k
l
m
n
j Three phase rectified alternating current - full wave
k
l
m
n
j Alternating current
k
l
m
n
j Single phase rectified alternating current - half wave
k
l
m
n
8. Under optimum conditions magnetic particles used with the wet method are made from iron oxide
rather than higer permeability iron. What are the reasons for this choice?
9. The following is a standard definition, 'A small portable device containing artificial discontinuities
used to determine when the correct magnetising conditions have been achieved.' Which of the
following is correct?
j Flux meter
k
l
m
n
j Flux indicator
k
l
m
n
j Gauss meter
k
l
m
n
j Image quality indicator
k
l
m
n
10. Which of the following techniques would best be used to detect circumferential faults in rings
without damaging the parts surface in one shot?
11. Using 10 amps per mm diameter how much current is to be used to magnetise a bar 25 x 20 mm x
2 metres long on a bench unit using current flow?
j 286 amps
k
l
m
n
j 320 amps
k
l
m
n
j 160 amps
k
l
m
n
j 143 amps
k
l
m
n
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12. Magnetic particles form indications around flux leakages due to which of the following?
13. Which of the following materials could be inspected using the residual technique due to the
materials high retentivity?
14. With prods using half wave direct current, the magnetic field within the material is dependent on
which of the following factors?
15. Which of the following techniques is most likely to be used when a permanent record of the inside
of a threaded bolt hole is required?
j Strippable lacquer
k
l
m
n
j Photography
k
l
m
n
j Magnetic Rubber
k
l
m
n
j Any of the above may be used
k
l
m
n
16. If two magnetic fields of equal intensity are induced into a ferromagnetic material at 90 degrees to
each other in the longitudinal and transverse directions, which of the following faults could be detected?
17. Why would a photometer be used when carrying out fluorescent magnetic particle inspection?
18. Photopic vision refers to vision used when carrying out which type of inspection?
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Lavender International: Magnetic Particle Assessments: Module 6-2 Page 4 of 4
j Fluorescent inspection
k
l
m
n
j Dry powder inspection
k
l
m
n
j All of the above
k
l
m
n
j Both Fluorescent inspection and dry powder inspection
k
l
m
n
19. If the levels of electric current used to magnetise ferromagnetic material are greatly exceeded, what
phenomena can occur when magnetic particles are applied?
j The particles are forced off the parts surface due to vibrational impingrement
k
l
m
n
j The particles are forced together around faults showing an indication much larger than
k
l
m
n
the fault below
j The particles are held over the entire surface giving an overall background which may
k
l
m
n
be confusing
j The part will very quickly melt
k
l
m
n
20. Which of the following would be used to render water a suitable carrier fluid for use in the wet
magnetic particle technique?
j De-wetting agent
k
l
m
n
j Rust inhibitor
k
l
m
n
j Foaming agent
k
l
m
n
j All of the above could be used
k
l
m
n
> Contact Us
Lavender International , Unit 7, Penistone Station, Sheffield, S36 6HP , United Kingdom
Telephone: + 44 (0) 1226 765 769 Fax: + 44 (0) 1226 760 707
All Content & Design is © Copyright 2000 Lavender International NDT Ltd
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Here are the corrections:
> Services
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PT, UT, ET, VT,
RT, RI, and other
services Magnetic Particle Testing
besides...
© Copyright 2000. Lavender International Online Assessments are copyrighted and may only be used
for personal use. Your use of the assessments signifies your acknowledgement of this fact and full
> About Us understanding of the website Terms and Conditions.
Our philosophy,
meet the team,
and much more... 1. Why do prod tips need to be kept clean and free from contaminants?
> Resources 3. Subjecting a ferromagnetic material to a magnetising force which reserves in a polarity whilst at the
Lots of interesting
and useful NDT same time remains the same strength, has what effect?
stuff...
j Demagnetisation
k
l
m
n
j Magnetisation
k
l
m
n
j None of the above
k
l
m
n
j Either demagnetisation or magnetisation
k
l
m
n
4. For the highest possible sensitivity when using the continuous method which of the following
application techniques should be used?
5. Which of the following processes could have the effect of reducing the gradient of the B/H curve for a
particular ferromagnetic material?
j Cold rolling
k
l
m
n
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j Subjecting the material to stress
k
l
m
n
j Annealing
k
l
m
n
j Work hardening
k
l
m
n
6. An arrangement consisting of 2 C-shaped yokes connected together at right angles will give rise to
which of the following when testing a weldment?
7. Which type of surface condition would be most conducive to inspection using multi direction
magnetisation by switching from one field to another at 90 degrees to the first?
j Rough as cast
k
l
m
n
j Brightly machined
k
l
m
n
n Electro polished
j
k
l
m
j Surface finish has no influence on particle build up using multi -directional
k
l
m
n
magnetisation
8. Why is demagnetisation carried out prior to magnetic particle inspection in areas such as the
areospace industry?
j There is the possibility of a pre-existing field which will cause an actual magnetic field
k
l
m
n
within the tested material in an unfavourable direction
j The pre-existing field may nullify the applied field
k
l
m
n
j Demagnetisation is not carried out prior to inspection
k
l
m
n
j There is the possibility of a pre-existing field which will cause an actual magnetic field
k
l
m
n
within the tested material in an unfavourable direction and the pre-existing field may
nullify the applied field
9. When using a central conductor to magnetise a ferromagnetic tube magnetic field strength is
greatest at what point within the system?
10. What is the difficulty when inspecting complex parts with differing cross-sections?
11. When photographing magnetic particle indications, highest definiton is obtained when which of the
following films are used?
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Lavender International: Magnetic Particle Assessments: Module 6-3 Page 3 of 4
j Slow film - fine grain
k
l
m
n
j Fast film - coarse grain
k
l
m
n
j Fast film - fine grain
k
l
m
n
12. Which of the following carrier fluids used with wet magnetic inks will have the smallest change in
viscosity between the temperatures of 0 degrees celsius and 50 degrees celsius?
j Water
k
l
m
n
j Oil
k
l
m
n
j Kerosene
k
l
m
n
j All will react in the same way to changes in temperature
k
l
m
n
13. Permanenet magnets can be made out of which of the following materials?
14. When attempting to demagnetise with an electromagnetic yoke, which of the following
will be most effective?
15. As the magnetising force acting upon a ferromagnetic part increases what will be the effect on the
detection of faults parallel to the magnetic field?
16. Which of the following magnetic fields will have the most effect on other material and equipment
affected by external flux leakage and as such will more than likely require demagnetisation?
j Longential
k
l
m
n
j Circular
k
l
m
n
j Circumferential
k
l
m
n
j Longitudinal
k
l
m
n
17. When using an encircling coil to longitudinally magnetise a length of bar material, which of the
following factors are important when calculating the amount of current to satisfactorily magnetise the
bar?
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Lavender International: Magnetic Particle Assessments: Module 6-3 Page 4 of 4
j Cross section of bar
k
l
m
n
j Length of bar
k
l
m
n
j Diamater of bar
k
l
m
n
j All the above
k
l
m
n
j Only the length of bar and diameter of bar
k
l
m
n
18. Which of the following would not be a reason why demagnetisation would be required after
magnetic particle inspection?
19. If a current of the same amperage is passed through two magnetic conductors, one of which is
twice the diameter of the other, which of the following statements is true?
n The magnetic field strength on the surface of the smaller bar is weaker than on the
j
k
l
m
surface of the larger bar
j The magnteic field strength on the surface of the larger bar is stronger than on the
k
l
m
n
surface of the smaller bar
j The magnetic field strength at the centre of the small bar is stronger than at the centre
k
l
m
n
of the large bar
j The magnetic field strength at the centre of the small bar is weaker than at the surface
k
l
m
n
of the large bar
j The magnetic field strength on the surface of the smaller bar is stronger than on the
k
l
m
n
surface of the smaller bar
20. If an AC (RMS) type ammeter reads 700 amps, how much peak current is actually flowing?
j 700 amps
k
l
m
n
j 490 amps
k
l
m
n
j 1400 amps
k
l
m
n
j 987 amps
k
l
m
n
> Contact Us
Lavender International , Unit 7, Penistone Station, Sheffield, S36 6HP , United Kingdom
Telephone: + 44 (0) 1226 765 769 Fax: + 44 (0) 1226 760 707
All Content & Design is © Copyright 2000 Lavender International NDT Ltd
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Here are the corrections:
1. Both clean prod tips have less chance of arcing and the increase in resistance with dirty
prods reduces the current output
2. Use a magnetic leech attachment to one prod with the other in one hand and the
detecting medium in the other
3. Magnetisation
4. Apply current whilst part is immersed in wet ink followed by removal whilst current
still flows
5. Annealing
6. A vectored field which will detect both transverse and longitudinal faults
7. Rough as cast
8. There is the possibility of a pre-existing field which will cause an actual magnetic field
within the tested material in an unfavourable direction and the pre-existing field may
nullify the applied field
9. Inside surface of tube
10. Both under magnetisation of large sections and over magnetisation of small sections
masking certain areas could be correct
11. Slow film - fine grain
12. Water
13. Both Aluminium, Cobalt and Nickel, and Copper, Nickel and Iron
14. Use an AC yoke and withdraw whilst energised
15. No increase in the possibility of detection even up to saturation
16. Longitudinal
17. All the above
18. The part is to be heat treated below the curie point
19. The magnetic field strength on the surface of the smaller bar is stronger than on the
surface of the smaller bar
20. 987 amps
Lavender International: Magnetic Particle Assessments: Module 6-4 Page 1 of 4
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RT, RI, and other
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© Copyright 2000. Lavender International Online Assessments are copyrighted and may only be used
for personal use. Your use of the assessments signifies your acknowledgement of this fact and full
> About Us understanding of the website Terms and Conditions.
Our philosophy,
meet the team,
and much more... 1. When carrying out magnetic particle inspection on plated parts that have been ground why should
some form of direct current be used?
> Online 2. Non-relevant indications which may occur when inspecting ferromagnetic parts which have been
Bookings stressed beyond the yield point may be due to the presence of?
Why phone when
you can book
online... j Bend cracks
k
l
m
n
j Luder lines
k
l
m
n
j Work hardening
k
l
m
n
> Alumni
A Lavender NDT j Non metallic inclusions
k
l
m
n
community...
3. Magnetic writing indications produced where an electromagnetic yoke leg has been placed can give
indications on further processing called?
> Resources
Lots of interesting
and useful NDT j False
k
l
m
n
stuff...
j Non relevant true
k
l
m
n
j Relevant true
k
l
m
n
j Both False and Non relevant true could be correct
k
l
m
n
4. Stress corrosion cracking which occurs predominantly in a direction perpendicular to the tensile
stress whilst also in a corrosive atmosphere have which of the following characteristics?
j Transgranular
k
l
m
n
j Intergranular
k
l
m
n
j Ductile fracture
k
l
m
n
j Either transgranular or intergranular
k
l
m
n
5. As the depth of a detectable flaw increases below the surface the powder pattern will become which
of the following?
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Lavender International: Magnetic Particle Assessments: Module 6-4 Page 2 of 4
j Diffuse and narrow
k
l
m
n
6. In an attempt to depth a crack found with magnetic particle inspection which other method of NDT
could be used?
j Liquid penetrant
k
l
m
n
j Leak testing
k
l
m
n
j Grinding to clear
k
l
m
n
j Ultrasonics
k
l
m
n
7. A large turbine gear shaft is in the preliminary stages of machining, when periodic inpsection reveals
a rather gross crack. Which of the following would be the best way to proceed?
n Grind a notch across the crack to size the depth and determine if the entire crack can
j
k
l
m
be removed within dimensional tolerances
j Carry on and machine the part hoping that the crack will clear
k
l
m
n
j Fully gring out the crack to determine the depth all along the length to make sure it
k
l
m
n
can be removed within dimensional tolerances
j Scrap the part as any discontinuity will cause a stress concentration even if it was
k
l
m
n
eventually removed within tolerance
8. Which of the following faults would not be detected on a sand casting which has been machined
after the initial casting process?
j Shrinkage crack
k
l
m
n
j Fatigue crack
k
l
m
n
j Blow hole
k
l
m
n
j Cold shut
k
l
m
n
j Unfused chaplet
k
l
m
n
9. Non metallic inclusions can also be found with magnetic particle inspection as well as cracks. This is
due to a change in what property of the inclusion in relation to the parent materials?
j Conductivity
k
l
m
n
j Flux leakage
k
l
m
n
j Hysteresis
k
l
m
n
j Permeability
k
l
m
n
10. A fault on the surface of a rolled bar is present due to blowholes elongating along the length of the
bar. How would this fault be termed?
j Underfill
k
l
m
n
j Seam
k
l
m
n
j Roke
k
l
m
n
j Crack
k
l
m
n
11. The following is a description for the formation of magnetic particle indications when testing a
weldment with HWDC to give the dry powder mobility. 'A very weak and not clearly defined indiction'.
Which of the following would produce such indications?
j Subsurface crack
k
l
m
n
j Surface breaking porosity
k
l
m
n
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Lavender International: Magnetic Particle Assessments: Module 6-4 Page 3 of 4
j Subsurface porosity
k
l
m
n
j Surface breaking crack
k
l
m
n
12. Metallurgical changes of the like which appear close to the centre of a cold chisel due to heat
treatment may give rise to what type of indication?
j False
k
l
m
n
j False - non relevant
k
l
m
n
j True
k
l
m
n
j True - non relevant
k
l
m
n
j Both False - non relevant and True non - relevant are correct
k
l
m
n
13. On completion of a butt weld after cooling the entire weld and HAZ is inspected with MPI revealing
no faults. On subsequent inspection 48 hours later again with MPI prior to service conditions a linear
indication is found within the HAZ running in the same direction as the weld bead. Which of the
following is the most likely name for this fault?
j Hot crack
k
l
m
n
j Fatigue crack
k
l
m
n
j Cold crack
k
l
m
n
j The fault could be any of the above
k
l
m
n
14. The following is a description of a fault which occurred in four positions at 90 degrees to each other
towrads one end of a cast steel tube on the outer periphery made by sand casting. The individual
indications range in size but seem to indicate a linear circular fault which in once case is a complete
circle. Which of the following best describes the fault?
j Cold shut
k
l
m
n
j Hot tear
k
l
m
n
j Unfused chaplet
k
l
m
n
j Porosity
k
l
m
n
j Both Cold shut and unfused chaplet
k
l
m
n
j Both Hot teat and porosity
k
l
m
n
15. Which of the following techniques would be considered to be the most sensitive for detection of
surface breaking faults on materials with high retentivity if the length of time taken to cary out the
inspection is of no consequence?
j Continuous - wet
k
l
m
n
j Residual - wet
k
l
m
n
j Continuous - dry
k
l
m
n
j Residual - dry
k
l
m
n
16. When magnetic particles from a wet magnetic ink become stranded in drainage lines such as the
toe of a weld when the carrier fluid drains away, what type of indication can build up?
j False indication
k
l
m
n
j True - non relevant indication
k
l
m
n
j True - relevant indication
k
l
m
n
j Crack - line indictaion
k
l
m
n
17. When using circulare magnetisation to check bar material an overall pattern of circular bands is
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Lavender International: Magnetic Particle Assessments: Module 6-4 Page 4 of 4
observed with a bristling of the particles. What is this phenomena called?
j Fuzzing
k
l
m
n
j Gaussing
k
l
m
n
j Furring
k
l
m
n
j Under magnetisation
k
l
m
n
18. When using prods with HWDC to inspect a single V plate butt weld two slightly subsurface parallel
lines were obsereved quite weak and poorly defined running in the direction of the weld. What is the
most likely cause for these indications?
19. A very fine indication was observed on an inservice inspection of a rotating shaft in a pump at a
sharp change in section and was originally considered to be non relevant. On subsequent inspection 6
months later it was observed that the indication had grown by nearly 25%. What is the most likely
cause for this indication?
j Grinding crack
k
l
m
n
j Fatigue crack
k
l
m
n
j Stringer
k
l
m
n
j Inclusion propagation
k
l
m
n
20. Which of the following could give rise to true non-relevant magnetic particle indications?
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Here are the corrections: