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JFDD Assignment No - 03

The document discusses pump jigs and sandwich jigs providing details on their components and operation. It also describes different types of bushes used in jigs including fixed, renewable and liner bushes. Box jigs are explained including how they surround parts and use cams to hold workpieces for drilling multiple holes.

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63 views5 pages

JFDD Assignment No - 03

The document discusses pump jigs and sandwich jigs providing details on their components and operation. It also describes different types of bushes used in jigs including fixed, renewable and liner bushes. Box jigs are explained including how they surround parts and use cams to hold workpieces for drilling multiple holes.

Uploaded by

LowEnd Gamer
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Ankit pratap singh Assignment 3 Roll no -04

QUES 1:- Explain with suitable sketches pump and sandwich jig.

ANS:- PUMP or UNIVERSAL JIGS

• They are similar version of sandwich jig.


• Produced commercially as basic units and are adapted to
specific jobs by tool makers,
• The lever activated plate makes this tool very fast to load
and unload,
• Rigid, low weight, ample chip clearance and ease of operation
• Handle connected to a cam or rack to clamp workpiece,
• It is also known as universal jig used for any given part by
adding the necessary locators and bushes.
• The guide pillars attached to the jig plate have rack gear
teeth on one side.
• Purpose of gear meshing by rotating the handle is to raise or
lower the rack pillar with the jig plate.
• Pump jigs are suitable for drilling only a single hole on a fixed
spindle drilling machine.
• One pump can be used for number of workpieces by providing
detachable jig plate and base plate for different workpieces.

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Ankit pratap singh Assignment 3 Roll no -04

SANDWICH JIGS

• A form of plate jig with a back plate


• The w.p is clamped like a sandwich b/w the base plate and
the jig plate.
• This type of jig is ideal for thin or soft parts that could bend
or wrap in another style of jig.
• Here, the use of bushings is determined by the number of
parts to be made and diameter of the hole.

QUES 2:- State various types of bushes. Explain with neat sketch any
two types

ANS:- Drill bushes are classified as follows:

• Fixed Bushes
• Liner Bushes
• Renewable Bushes
• Slip-in Bushes
• Screw or clamp Bushes
• Special Bushes.

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Ankit pratap singh Assignment 3 Roll no -04

Fixed Bushes or Press-Fit Bushes:

These are used for limited production tooling where no change in


bushing is called for. It should be light press fit. These may be
headed or plain type. In headed type the head enables the bush to
the used as a stop for the tool.

It also enables the length of the bush to be increased relative to


the depth of the bush plate if the later has to be restricted.
Sometimes the bottom of the bush may be required to conform to
the profile of the component to prevent deflection of tool and it is
possible with headed type bush. Repeated changes of press-fit
bushings would affect their accuracy.

The advantages of plain fixed bush

• low cost,
• it can be set closer,
• less likelihood of their interference with other parts of the
drill press,
• can be used on all the six sides of a box type jig.

Disadvantage of plain type is that due to slip,

• it may blip in and that of headed type is that when box type
of jig is used and several faces are to be used,
• difficulty is likely to be experienced in locating other faces as
the projected head would cause interference.

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PRN:-1614110769
Ankit pratap singh Assignment 3 Roll no -04

Renewable Bushes:

These are used when bushings are changed many times during the
life of jig. In these bushes, press fit type is not generally used but
only light press fit type is used. In order that the bush may not
come out with the tool, when it is withdrawn some sort of set
screw for retaining the bush with jig plate is used. When the bush
is to be replaced due to wear, retainer screw is removed and worn
bush is taken out. As the operation of taking out the bush
generally damages the bore of the bush plate, it is usual practice
to use liner bush which has other advantages also.

Slip-renewal bushes are used for performing more than one


operation in same location, like drilling and reaming.

These bushings are used with a liner bushing and are held in
place by the radial lock and the bushing head. When another size
bushing is required for a hole, the first bushing is removed by
turning it counter clockwise and lifting. The new bushing is
installed by placing it in the hole with the radial lock aligned and
turning it clockwise

Where only one operation is performed in each hole, (but where


several bushing are required during the life of the tool), fixed
renewable bushings fitting into a liner are used. They are held by a
mechanical clamp and take considerable longer to remove than
slip-renewable bushings.

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Ankit pratap singh Assignment 3 Roll no -04

QUES 3:- Sketch, label and explain box type of jig.

ANS:- BOX JIGS

• Surround the part totally


• Shape resembles a box
• In the figure, for loading, the cam rod is taken out of the jig
and the workpiece placed in position inside the jig
• The cam rod is then replaced and rotated to its locking
position
• This holds the workpiece firmly so that the drilling operation
can be performed
• Such jigs are generally used for components having irregular
shapes or that cannot be held by common methods.
• Number of holes can be drilled economically with box jig.
• One side is open for loading and unloading the workpiece and
provided bushing arrangements.
• The box jig can permits drilling of holes in three sides of the
work-piece and saves times and increase production.

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PRN:-1614110769

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