Manual Service Danfoss SUSMIC 52
Manual Service Danfoss SUSMIC 52
Manual Service Danfoss SUSMIC 52
SERVICE MANUAL
CALIBRATION OF THE
SAUER TRANSMISSION
ELECTRONICAL SYSTEM SUSMIC52 11 11
MASUS52.01
INDEX
INTRODUCTION ......................................................................................................................... 1
SENSOR SETUP PROCEDURES ............................................................................................... 2
SENSOR/ACTUATOR ERROR PROCEDURE ........................................................................... 3
SENSOR CHECK PROCEDURES .............................................................................................. 4
1 - INTRODUCTION
INDEX
1-1
1 - INTRODUCTION
1.1 GENERAL
The Sauer-Danfoss service device SUSMIC-DIA 1 is designed for use as a setup service and diagnostic tool.
During field service additional tools like a multi-meter or frequency-meter is not generally needed. No complicated connection is
necessary. The separate connection cable must be connected with the SUSMIC-DIA 1 and the Digital Controller to start the service job.
~ NOTE!!! The SUSMIC-DIA 1 is not water protected. It is a precision measuring tool and it should be handled with care
(protect against water, shock and dust).
1- 2
1 - INTRODUCTION
, / '
; , i
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1.4 PROCEDURES
The SUSMIC-DIA 1 provides 3 different procedures:
Sensor/actuator setup
Sensor/actuator error
Sensor/actuator check
1- 3
2 - SENSOR SETUP PROCEDURES
INDEX
2.1.1... ... ............................................. .... ............ ......................... .............................. ..... .. ........... Activation of the SUSMIC-DIA 1
2.1.2.... ........................................................ ............. .. .... ...... ................... ......... ....................... Deactivation of the SUSMIC-DIA 1
2.2 .................................................. .... .. .. ........... .. ................................. ... ... ..................... SELECT SENSOR SETUP PROCEDURE
2.2.1.................... ......................... ... .. .. ...... .. ................................................................... Flow Chart of a Sensor Setup Procedure
2.3........ ............. .............. ........... ................ ............. ................. .................... ............................................. SENSOR SETUP LIST
2.3.1 .................. ... .. .......... ....................................................................... ................... .. Setup Menu 00 Software Version Number
2.3.2 .. ......... ....... .. .... .. ....... ........... ................ ............. ............................................................... Setup Menu 01 Default Parameter
2.3.5................ ................. ................................................................ ....... .. ........ Setup Menu 04, 05 NFPE Curve Forward/Reverse
2- 1
~ 2 - SENSOR SETUP PROCEDURES
2.1 GENERAL
This procedure is always needed for the first setup of a machine or after replacement of a sensor or actuator.
Features
Indication of the software version
Learning sensor/actuator ranges
Setting default parameters
(7 )
J;
ME.NU
:i 'T"
COMMAND CODE
To start the communication between the Digital Controller and the service device SUSMIC-DIA 1 the button must be pushed. Now
you are in the "Communication Procedure". The display shows:
(0 )
.J,
MENU
:i 'T"
COMMAND CODE
To select a procedure (sensor setup, sensor error, sensor check) use buttons and . Push the button to start the selected
procedure.
During communication with the SUSMIC-DIA 1 the Digital Controller gives no output.
(7 J
.J,
MENU
i 'T"
COMMAND CODE
(7 )
J;
MENU
i 'T"
COMMAND CODE
2-2
2 - SENSOR SETUP PROCEDURES
(0 )
:c
MENU
:i '"T"'
COMMAND CODE
Select with the buttons the setup procedure until the display shows:
(1:c :i '"T"'
J
MENU COMMAND CODE
(7 ) Disconnect
:c
MENU
::r: '"T"'
COMMAND CODE
(0 ) Main Menu
i
MENU
::r: '"T"'
COMMAND CODE
Push or to select the sensor setup procedure.
(1i ::r;'"T"'
) Sensor Setup
MENU COMMAND CODE
Push to activate the sensor setup procedure.
2-3
g 2 - SENSOR SETUP PROCEDURES
~ NOTE!!! If an undefined procedure code number is selected, i.e. 66, the display shows:
(X 5 6 6)
:r:
UENU
JI 9
COMMA.NO CODE
and the command number (5) flashes for a short time. After this, the selection can be changed with buttons or
Setup procedures 00, 01, 02, 04 and 05 can be made with or without engine running.
For the setup procedures 03 the engine must be running and make sure that the gearbox is in neutral position.
After all necessary setups have been done, the new adjustment will be saved in the SUS MIC when you exit the setup menu {see flow
chart) with the button until the display shows:
(7 )
:c
Me.IU
JI 9
COMMAND CODE
The data will be lost if the SUSMIC-DIA 1 is disconnected before you go to status:
(7 )
:r:
MENU
JI 9
COMMA.NO CODE
2-4
2 - SENSOR SETUP PROCEDURES
(0 ) Main Menu
MENU
:i: ::i:: "T"'
COMMAND C00E
(1 ) Sensor Setup
:i:
MEH'J "' "T"'
COMMAND CODE
~""""
Push to activate the software version
procedure. The display shows 6 as command. lom-
~ ----- - - - - -1 i:NTER
Push eai: if you want to leave the setup without 1 Select code number :
changes. L.-----------
Push to start the setup. The display shows 7
as command.
( 6XX)
i
MENU
i "T"'
COMMAND COOE
L------------
Selected code number ------.
Push or to go back to the setup
procedure.
2-5
2 - SENSOR SETUP PROCEDURES
(0 ) Main Menu
:c
MENU
J 9
COMMAND CODE
(1 ) Sensor Setup
:c
MENU
J '"T"
COMMAND CODE
mo:--~tn±~-~
: Select code number 01 1
I
L--- - - - - - - - - - _ _ I
Push to activate the default parameter
procedure. The display shows 6 as
command.
(1 01 J 601)
Push to start the setup. The display .J,
MENU
:i; 9
COMMAND CODE MENU
:c :i; 9
COMMAND CODE
shows 7 as command.
r - - - -- - - - - - --- ,
Push to save the value. In a first time the 1Select code number 021
2-6
2 - SENSOR SETUP PROCEDURES
(7 ) Disconnect
.i
MENU "' 'T'
COMMAND CODE
(0 ) Main Menu
;i;
MENU "' 'T'
COMMAND CODE
1
Select with buttons or menu
'7--~f~i~ _°:-
number 02.
1
: Select code number 02 1
.__ - - - - - - - - - - - _ I
2-7
2 - SENSOR SETUP PROCEDURES
(1 <JI l ,.....
) Sensor Setup
(1 0 0)
.j.
MENO
l '"T"
COMMAND CODE
~~--
Select with buttons or code number 03.
,-- ---------- ,
___________
._Select code number 03 ...1
1
( 6 03) (
<JI
MENU
:c '"T"
COMMAMD coce
2-8
2 - SENSOR SETUP PROCEDURES
Main Menu
[1 XX)
Select with buttons or code number: J:
UENIJ
;r; 9
COIHilANO COOE
04 Forward
05 Reverse
ENTER
Push to activate the selected NFPE curve setup. The
display shows 6 as command.
- ---,
:_ ~e~~ ~~ ~·~~":.. :
Push """ if you want to leave the setup without changes. ( 6XXJ
i '1' 9
Push to start the setup. The display shows 7 as MENU COfllllAJriO C".OOf"
command.
04 Max. HD Rambo
--~--
~~e~ ~~~~~~]
[
Push to start the setup. The display shows 6 as Selected code number > 00
command.
( 7XX)
i
MfNU
:i: 9
COf!IMMO COO!!
Save ( XXXJ
::i;
Mt!HU "'
¢0MMANO COOE "T"'
2-9
3 - SENSOR/ACTUATOR ERROR PROCEDURE
INDEX
3.3 ... ................ ........ ...... ......... .......... .................... ............... ........................ ..... ........................................... TABLE OF ERRORS
3.4 ............. ................................... ................. .. ................................................ ...... ........... .. ....... ..... .....TABLE OF ERROR TYPES
3-1
(~ 3 - SENSOR/ACTUATOR ERROR PROCEDURE
3.1 GENERAL
This procedure allows the indication of errors in the control peripheries (sensors/actuators) with the SUSMIC-DIA 1.
Jl:JJ NOTE!!! To run the error procedure you do not have to switch off the ignition!
3.2 SELECT SENSOR/ACTUATOR ERROR PROCEDURE
Activate the main menu, the display shows:
(0 )
:i;
MENU
'1' '"T"
COMUAND CODE
Select with buttons or ' ; the sensor error procedure until the display shows:
(2:i; \C '"T"
)
MENU COMMAND CODE
(2 7 )
:i; J, '"T'
MENU COMMAND CODE
After pushing the button, the software checks the system for errors.
Errors are displayed with the error number and 6 as command on the display:
(2 6XX)
:i;
MENU
:r: '"T3
COMMAND CODE
If no error is found, the system switches back to the main menu automatically. The display shows:
(0 )
"'
MENU :r: '"T"
COMMAND CODE
3-2
3 - SENSOR/ACTUATOR ERROR PROCEDURE
( (7 i
MENU
:i; "i"
COMMAND COOE
) J~oo•MO
~
Push to activate the main menu.
(0 ) Main Menu
:i; "i"
Push or Cill to select the sensor error procedure. "'
MENU COMMAND COO£
~
Push to activate the sensor error menu. The display shows 7 as (2 ) Sensor Error
command. i
MEHU "' ,....
COMMAND COOE
Push 'E1IC if you want to leave the procedure without searching for errors.
,_--r-_,_----~:."m~"-""
' Error found 1 No error
If no more errors are found, the system switches back to the main menu
automatically.
(2 6XX)
Check the type of error with the error listing. "'
MENU :i; "i"
COMMAND CODE
, - - - svS"temchecksfor - -
more errors
1
r-------, --- ----,1
'---------1 Error 1 No error
!_ ___ - __ _l _ _ - - - - - '
3 -3
3 - SENSOR/ACTUATOR ERROR PROCEDURE
3-4
3 - SENSOR/ACTUATOR ERROR PROCEDURE
3-5
4 - SENSOR CHECK PROCEDURES
INDEX
4.1......... ...... ................ .. ..... ................ ........ ...... .................. .......... .. ............ .......... .. ......... .. ........................ .. .. ............ GENERAL
4.2...... ... ...... ...... ... .................. ........ .......... .................. ............. ............. .................... SELECT THE SENSOR CHECK PROCEDURE
4.3 ............ ............. ................... ........ .... ...................... ............. ... .. ........... ......... ....................... ... ............ SENSOR/SWITCH LIST
4.3.1....... ....... .. ................ .................... .... ..................... ........................ ........................ ......... Check Menu 00 Inch Potentiometer
4.3.2 ............................. ...................... .................... .... .......................................... Check Menu 01, 02, 03, 04, 05 Input Switches
4.3.3................ ..... ... .. .......... ...... ....................... .......... .... ......................... ....... .............. .......... ......... Check Menu 06 FNR Switch
4.3.4 .... ... ... .. .. ...... ........................... .............................................. .. ............. ... .. ....... ... .......... .Check Menu 07, 08, 09 PPU Inputs
4 -1
~) 4 - SENSOR CHECK PROCEDURES
4.1 GENERAL
This procedure allows to check the function of each sensor/actuator without any special measurement tool.
(0 J
-!-
MENU "' 'T"'
COMMAND COOE
Select with buttons or the sensor check procedure, the display shows:
J
( (3
Push
---
;c "' 'T"'
)
il:JJ NOTE!!! If an undefined procedure code number is selected, i.e. 66, the display shows:
(X 5 6 6)
MENU COMMAND CODE
"' "' 'T"'
and the command number (5) flashes for a short time. After this, the selection can be changed with buttons or
The sensor check procedures 00 to 06 and 08 to 09 can be made with the engine running or not.
For the procedure 07 the engine must be running.
4-2
4 - SENSOR CHECK PROCEDURES
(7 '1' c:;p
) Disconnect
"'
MENU COMMAHO CODE
~
(3 ) Sensor Check
'
Select code number
4-3
4 - SENSOR CHECK PROCEDURES
(7 ) Disconnect
'll er
"'
MENU COM.MAND CODE
?
Push to activate the main menu.
(0 ) Main Menu
'11 er
Push or to select the sensor check procedure. "'
MENU COMMAND COCE
~
(3;c J Sensor Check
?(3
Select code number
~ """"'
02 = 2nd gear switch
03 = 3rd gear switch
04 = Neutral switch A '""'"'
05 = Neutral switch B (Redundant) --- ---- -- - ,
~ _ ~l~~~i:._n~m~i::: _ 1
4-4
4 · SENSOR CHECK PROCEDURES
(7\C :i Li?
) Disconnect
MENU COMMAND CODE
~
Push & to activate the main menu.
~
(3 ) Sensor Check
-----_t_ -----
I I
1__ ~"'!_it~ ~N~ ~~c~ __ 1
4 -5
4 - SENSOR CHECK PROCEDURES
~
Push to activate the main menu.
(0 J; ,.....
) Main Menu
"'
MENU COMMAND CODE
~
Push or to select the sensor check procedure.
(3 J; 9
) Sensor Check
"'
MENU COMMAND COOE
Push to activate the sensor check procedure.
(3
Select with buttons or sensor number:
07 = Engine PPU "'
MENU
08 = Motor PPU
09 = Gearbox PPU
4 -6