E-139

LQ Roll No, ...3)3 o1

* * * * * * * * * * * * * * *

NON CONVENTIONAL MANUFACTURING PROCESSES

3 K 3 TE 24

Time 3 hrs.] [M.M: 100

Note
1. Part A may be attempted in first 6 pages of Answer Sheet

2 Part 'B' in rest of the Sheets of Answer Sheet.

3 Answers may be given in English or Hindi

PART 'A'

Attempt any 10 questions 10X2=20

) Write impotant variables of abrasive jet machining (AJM) process.

Gi) Discuss the function of horn in Ultrasonic machining (USM).

(Gi) Write the unique applications ofwater jet machining process (WJM).

(iv) Name electrolyte used in electrochemical machining (ECM)

(v) Whatis dielectric system in EDM?

(vi) How does a plasma gun work ?

(vi) Define the term 'laser'

(vil) Write the applications of plasma arc machining,

1/4
 machine electrically non-conductive materials by EDM ?
E139
(ix) Can you

Write specific applications where you feel that Electron Beam Machining process should be
the preferable choice.

(xi) Write two advantages of lon Beam Machining.

xii) Why surface finish obtained in case of Chemical Machining of alloys is poor ?

(xii) Name common factors which influence the performance of lon Beam Machining.

(xiv) Write down the properties of the wires used in wire cut EDM process.

2. Attempt any 5 questions 5 x4 20

)With the helpofsketches,show the effect of stand-off distance in AJM on

(a) width of cut (b) material removal rate

() zt
(i) What are the functions of a catcher used in WJM system ?
wJM FUTCT àdar T?
(Gii) How is a laser beam produced?

iv) Explain the drilling action by laser.

)Why tungsten is not used as electrode materials in Plasma Arc Machining ?.

(vi) Can you machine electrically non-conducting materials using Electron Beam Machining
process ?

HpC ?

2/4
 E-139
(vii) Write in table form, the basic differences between Chemical Machining and Electrochemical
Machining.

(vii) Write advantages and applications of Plasma Arc Cutting.

PART B

3X20-60
Attempt any 3 questions

).Explain the working principle of abrasive jet machining (AJM) process

with the help of
3
suitable diagram.

removal in electric dis-

(i) With the help of neat sketch explain the mechanism of material
charge machining (EDM)
a TETI fray 4vîAT (EDM) HRuT P a
ga Extra
Describe the effects of viscosity of the carrier fluid and slurry composition
on cutting
4. (i) rate in ultrasonic machining. Also discuss the limitations of USM process.

mechnism of material removal in electrochemical machining (ECM). Also

(i) Explain the surface.
describe thee effect of hydrogen bubbles on work piece

5. ()Explain the working principle of Plasma Arc Machining (PAM) process with the help
of suitable diagram. Discuss its process performance.

Electron Beam Machining (EBM) process with the

() Describe the working principle of
ketch. How a complex shape can be cut using EBM process ?
help ofneat

6. 0 Explain the Laser Beam Machining (LBM) and working principle of LBM.
aUTN HRiT (LBM) FeT LBM
(i) Explain the working principle of lon Beam Machining (1BM) with suitable diagram.

3/4
 E-139
use of non conventional machining nro.
List out the requirements that demand the
cess. Explain some important factors which sould be considered during the selection

of non conventional machining process for a given job.

conventional machining process on the basis of type of energy em-

() Classify the non
material removal and energy sources used.
ployed. Also discuss the mehanism of

4/4
No. of Printed Pages: 7 .
Roll No. ....1...
3K3-TE-24
December-2015
Non Conventional Manufacturing Processes
Time:3 hrs. ] M. M. : 100
Note
(1) Part 'A'may be attempted in first 6 pages
of Answer Sheet.

(2) Part B' in rest of the Sheets of Answer

Sheet.

(3) Answer may be given in English or Hindi.

Part 'A

1 Attempt any 10 questions: 10x2-20

) Give the applications of water jet machining.

G-210 (P. T. 0.)

3K3-TE-24 (2 (3) 3K3-TE-24
i) List the limitations in
ultrasonic machining. gx) What is the function of electron beam gun ?
Cii) Name the factors which affect metal removal x)What is abrasive flow finishing?
rate in ECM.
xi) As a mechanical engineer what modern
ECM eTg AIN5 UHTat 7Tri TH
machining processes will you suggest for
fife machining glass ? Justify your answer.
iv) Narrate the principle of electron beam
machining.
(xii) List down some of the applications of LBM.
Av) Enlist the requirements that demand the use
LBM qgs vut fafay
of unconventional machining.
(xin) Give the applications
of plasma arc
machining.
ffa
(vi) Give the range of frequency required
(xiv) State the desirable properties of the wires
199S used in wire cut EDM
process.
ultrasonic machining.
fafeI 2 Attempt any 5 questions: 5x4-20
(vi) What is dielectric system ?
) Differentiate between transferred and non
used in
transferred plasma arc machining.
(vii) Name the wire materials which are
wire cut EDM.
fifg
3K3-TE-24 (4 (5) 3K3-TE-24
(i) Differentiate between traditional and non- (vii What are the different functions of electrolyte
traditional machining.
in ECM ? List the common electrolytes used
in ECM ?
in) List any two commonly used non ferrous
(alloy) stating their composition and
application. .
Part 'B
iv) Write down the characteristics of Plasma Are Attempt any 3 questions: 3x20-60
Machining.
3 (a) Explain the working principle of ion beam
(v) What are the important parts of a transducer machining process with the help of suitable
used in ultrasonic machiningprocess? diagrams.
3T E ?
(vi) What are the various defects obtained in (b) Discuss the effects of the following
EDM and wire EDM processes and mention the rate of material removal
parameters on
the methods of elimination? and surface finish obtainable.
aId a
EDMaeT a r EDM ufeoyr3i a ) Amplitude and frequency of vibration
() Abrasive grit size
(vii) Describe the thermal
features ofmelting and
evaporation process
in LBM.
3K3-TE-24 6)
44 (a) Explain the principle of working of EDM (7 3K3-TE-24
process with sketoch. 6
(a) Describe metal removal rate,
EDM ufT afaf aftET a processs
principles and applications of Water Jet
Machining
(b) Discuss the physical parameters, shape that
can be machined, and economic
consideration of the different modern (b) Classify the
unconventional
machining process. process on the basis of type machining
of energy
employed. Also, state the
mechanism of
metal removal, transfer media and energy
sources used.
5 (a) Describe the principles, thermal features,
applications and advantages of Plasma Are
Machining
fafay
7(a) Explain the working
(b) Explain about equipments, used chemistry principle of Laser Beam
Machining
of process, accuracy and surface finish and
capabilities, of Electro Chemical (b) Explain the
process principle of
working of ECM
Machining process with sketch.
(KLR)
E-107
Roll No: .a.2.2.3o 14
Non Conventional Manufacturing Processes
3K3-TE-24
Time 3 Hrs.
M.M: 100
-

Note
1. Part 'A' may be
attempted in first 5 pages of Answer Sheet.

2. Part 'B' in rest of the Sheets

of Answer Sheet.
3. Answers may be given in English or Hindi.

PART A'
1. Attempt any ten questions: 10 x 2 20
(a) What is spark gap?
(b) What is full form of AJM?
(c) Define cathode
(d) Define SOD
(e) What is Photon?
() What is full form of LASER ?
(g) Define DBTT.
(h) Name the dielectric used in EDM Die sinking
() Define Ultrasonic waves.
What is form of Nd Yag?
(k) Name chemicals used in chemicel machining
()Whatistool wear
(m) Name the common electrolyte used in ECM
(n) What is chemical etching ?
2. Attempt any five question: 5x4 20
(a) Discuss the importance of Roughing &Finishing electrodes
(b) State the applications of wire cut EDM
(c) What is masking ? Explain

(d) What are Faraday's laws ? Discuss their significant in ECM

(e) Discuss the function of Dielectric in EDM
(Discuss the merits and demerits of NCM
(g) Explain the merits and demerits of WJC
(h) Discuss the significance of horn shape concentrator ultrasonic machining

1/4
 E-107
Part-B
(3 X20 60)
Attempt any three questions:
the process of EDM
Draw a neat flow diagram of explain
3.
3. (a)
of AJM
Write the complete process summary
(
of ECM
sketch to explain the working and operation
4. (aDraw neatlabelled
of LBM and discuss its application merits and demerits
(b) Explain the process
MRR in ultrasonic machinina
5. (a) Discuss the various parameters which effect the
used in EDM Die sinking. Discuss the merits and
(b) Name the electrode materials
electrode material.
demerits of most common

6. (a) Draw the layout of waterjet cutting and compare the same with wirecut EDM
Draw a neat sketch to show the working of EDM drilling machine. Discuss its
application, merits and demerits
7. Write short note on (Any four)
(a) Solid laser
(b) EBM

(c)Classificatoin of NCM
(d) Tool wear in ECM
(e) Plasma Arc Cuting

24
No. of Printed Roll No3332 3los
Pages : 7
3K3-TE-24
December-2015
Non Conventional Manufacturing Processes
Time: 3 hrs. | [ M. M. : 100
Note
(1) Part 'A'may be attempted in first
6 pages
of Answer Sheet.

(2) Part B' in rest of the Sheets of Answer

Sheet.

afag
(3) Answer may be given in English or Hindi.

Part A'

Attempt any 10 questions 10x2-20

)Givethe applications of water jet machining.

G-210 (P. T. O.)

 3K3-TE-24 (2
(i) List the limitations in trasonic machining
(ii) Name the factors which affect metal
removal
rate in ECM.

fafiar
(iv) Narrate the principle of electron
beam
machining.

(v) Enlist the requirements that demand the use

of unconventional machining.

(vi) Give the range of

frequency required for
ultrasonic machining.

(vii) What is dielectric system?

(vii) Name the wire materials which are used in

Wire cut EDM.
 3K3-TE-24
(3)
(ix) What is the function of electron beam gun ?

(x) Whatis abrasive flow finishing?

(xi) As a mechanical engineer what modern

machining processes will you suggest for

machining glass ? Justify your answer.

uf fyI
(xii) List down some of the applications of LBM.
LBM q3 Tuuti t fafayI
(xii) Give the applications of plasma arc

machining.

(xiv) State the desirable properties of the wires

used in wire cut EDM process.

2 Attempt any 5 questions : 5x4-20

) Differentiate between transferred and non

transferred plasma are machining

farag
3K3-TE-24
4)
i) Differentiate between
traditional machining. traditional
itional and
and noy
(il), List any two
(alloy) stating their
commonly usedd non
non errous
ferrone
application. composition and
and

aTH,
(iv) Write down the
characteristics of Plasma Arc
Machining.
(v) What are the
used in important parts of a transducer
ultrasonic machining process?
(vi) What are the
various defects
EDM and wire
EDM
obtained in
the methods processes and mention
of elimination?
EDM7eT AIR EDM
ufryrt 3T aIc
vin) Describe the
thermal features of
evaporation process in LBM. melting and
 (5) 3K3-TE-24

(vii) What are the different functions ofelectrolyte

in ECM? List the common electrolytes used
in ECM 2

Part B

Attempt any 3 questions: 3x20-600

3 (a) Explain the working principle of ion beam

machining process with the help of suitable

diagrams.

Discuss the effects of the following

(b)
removal
parameters on the rate of material
obtainable.
and surface finish

) Amplitude and frequency of vibration

Abrasive grit size
3K3-TE-24
6)
of EDM
the principle of working
44 (a) Explain
process with sketch.

EDM fbaT a 7THfafei XIGIT Hfda

(b) Discuss the physical parameters, shape that|

can be machined, and economic
consideration of the different modern

machining process.

5 (a) Describe the principles, thermal features,

applications and advantages of Plasma Arci
Machining

(b) Explain about equipments, used chemistry

of process, accuracy and surface finish and
process capabilities, of Electro Chemical
Machining.
 (7
3K3-TE-24
(a) Describe metal removal
rate, process
principles and
applications
of Water Jet
Machining.

(b) Classify the unconventional

machining
process on the basis of type of
energy
employed. Also, state the mechanism of
metal removal, transfer media and energy
Sources used.

7 (a) Explain the working principle of Laser Beam

Machining.

(b) Explain the principle of working of ECM

process with sketch.
ECM 7utra RET I Hfaa qufa asfyi
No. of Printed Pages : 7 Roll Nol22310
3K3-TE-24
December-2015
Non Conventional Manufacturing Processes
Time: 3 hrs. ] [ M. M. : 100
Note
(1) Part A'may be attempted in first 6 pages
of Answer Sheet.

(2) Part B'in rest of the Sheets of Answer

Sheet.

(3) Answer may be given in English or Hindi.

Part A'

1 Attempt any 10 questions: 10x2-20

) Give the applications of water jet machining.

G-210 (P. T. O.)

3K3-TE-24 (2)
(i) List the limitations in ultrasonic
machining
Giü) Name the factors which affect metal
removal
rate in ECM.
ECM eTg AtbR TY HTCT BN

(iv) Narrate the principle of electron beam

machining.

(v Enlist the requirements that demand the use

of unconventional machining.

(vi) Give the range of frequency required for

ultrasonic machining.

(vii) What is dielectric system ?

faeyur Teaft zT Etct ?
(vii) Name the wire materials which are used in
wire cut EDM.
 3) 3K3-TE-24
(ix) What is the function of electron
beam gun ?

(x) What is abrasive flow

finishing?
(xi) As a mechanical
engineer what modern
machining processes will you suggest for
machining glass ? Justify your answer.

- 3ATfA5 Tri-A uBDUI T ? TR

(xii) List down some of the applications of LBM.

LBM Fyutii fafay
5
(xii) Give the applications of plasma arc
machining.

(xiv State the desirable properties of the wires

used in wire cut EDM process.

fefay
Attempt any 5 questions: 5x4=20

) Differentiate between transferred and non

transferred plasma arc machining.

fafay
3K3-TE-24
(4)
between traditional an
and non-
Differentiate
(i)
traditional machining.

any two commonly

used non ferrouOu
(ii) List
their comp0sition and
(alloy) stating
application.

(iv) Write down the characteristics of Plasma Are

Machining

(v) What are the important parts ofa transducer

used in ultrasonic machining process?

T BTd?
(vi) What are the various defects obtained in

EDM and wire EDM processes and mention

the methods of elimination?
EDMP ar EDM ufaTS 3T ad ata

(vii) Describe the thermal features ofmelting and

evaporation process in LBM.
 (5) 3K3-TE-24
ui) What are the different functions ofelectrolyte
in ECM? List the common electrolytes used
in ECM ?

Part B

Attempt any 3 questions: 3x20-60

of ion beam
3 (a) Explain the working principle
of
machining process with the help suitable
diagramsS.

Discuss the effects of the following

(b)
removal
parameters on the rate of material

and surface finish obtainable.

vibration
) Amplitude and frequency of
i)
Abrasive grit size
(ii)

fùz HTY ITaai

3HTH 7T 3HTgf aenT (2) 3yei
THTO quja f s I
 6)
3K3-TE-24

the principle
of working of
working of EDM
4 (a) Explain
process with sketch.

EDM fr4T ai i f a e a RIET

qufa tforI
parameters, shape that
(b) Discuss the physical
machined, and economic
can be
consideration of the
different modern

machining process.

the principles, thermal

features,
Describe
5 (a)
and advantages of Plasma Arc
applications

Machining.

about equipments, used chemistry

(b) Explain
and
and surface finish
of process, accuracy

of Electro Chemical
process capabilities,

Machining.
 7) 3K3-TE-24
(a) Deseribe metal removal rate,
process
principles and applications of
Water Jet
Machining

(b) Classify the unconventional machining

process on the basis of type of
energy
employed. Also, state the mechanism of
metal removal, transfer media and
Sources used.
energy

fefeyi
7 (a) Explain the working principle of
Laser Beam
Machining

(b) Explain the principle of working of ECM

process with sketch.