Computer-Integrated Manufacturing (CIM) Is The
Computer-Integrated Manufacturing (CIM) Is The
CIM implies that there are at least two computers exchanging information, e.g. the
controller of an arm robot and a micro-controller of a CNC machine.
Some factors involved when considering a CIM implementation are the production
volume, the experience of the company or personnel to make the integration, the level
of the integration into the product itself and the integration of the production processes.
CIM is most useful where a high level of ICT is used in the company or facility, such as
CAD/CAM systems, the availability of process planning and its data.
Computer-aided design (CAD), also known as computer-aided design and
drafting (CADD)[1] , is the use of computer technology for the process of design and
design-documentation. Computer Aided Drafting describes the process of drafting with a
computer. CADD software, or environments, provides the user with input-tools for the
purpose of streamlining design processes; drafting, documentation, and manufacturing
processes. CADD output is often in the form of electronic files for print or machining
operations. The development of CADD-based software is in direct correlation with the
processes it seeks to economize; industry-based software (construction, manufacturing,
etc.) typically uses vector-based (linear) environments whereas graphic-based software
utilizes raster-based (pixelated) environments.
CAD is used in the design of tools and machinery and in the drafting and design of all
types of buildings, from small residential types (houses) to the largest commercial and
industrial structures (hospitals and factories).
[5]
CAD is mainly used for detailed engineering of 3D models and/or 2D drawings of
physical components, but it is also used throughout the engineering process from
conceptual design and layout of products, through strength and dynamic analysis of
assemblies to definition of manufacturing methods of components. It can also be used to
design objects.
CAD has become an especially important technology within the scope of computer-aided
technologies, with benefits such as lower product development costs and a greatly
shortened design cycle. CAD enables designers to lay out and develop work on screen,
print it out and save it for future editing, saving time on their drawings.
[edit]Uses
Computer-aided design is one of the many tools used by engineers and designers and is
used in many ways depending on the profession of the user and the type of software in
question.
CAD is one part of the whole Digital Product Development (DPD) activity within
the Product Lifecycle Management (PLM) process, and as such is used together with
other tools, which are either integrated modules or stand-alone products, such as:
Computer-aided engineering (CAE) and Finite element analysis (FEA)
Computer-aided manufacturing (CAM) including instructions to Computer
Numerical Control (CNC) machines
Photo realistic rendering
CAD has also has been proven to be usefull to engineers as well. Using four properties
which are history, features, parameterization, and high level constraints (Zhang). The
construction history can be used to look back into the model's personal features and
work on the single area rather than the whole model (zhang). Parameters and
constraints can be used to determine the size, shape, and the different modeling
elements. The features in the CAD system can be used for the variety of tools for
measurement such as tensile strength, yeild strength, also its stress and strain and how
the element gets affected in certain temperatures.
[edit]Types
There are several different types of CAD [6] . Each of these different types of CAD
systems require the operator to think differently about how he or she will use them and
he or she must design their virtual components in a different manner for each.
There are many producers of the lower-end 2D systems, including a number of free and
open source programs. These provide an approach to the drawing process without all
the fuss over scale and placement on the drawing sheet that accompanied hand drafting,
since these can be adjusted as required during the creation of the final draft.
3D wireframe is basically an extension of 2D drafting (not often used today). Each line
has to be manually inserted into the drawing. The final product has no mass properties
associated with it and cannot have features directly added to it, such as holes. The
operator approaches these in a similar fashion to the 2D systems, although many 3D
systems allow using the wireframe model to make the final engineering drawing views.
3D "dumb" solids are created in a way analogous to manipulations of real world objects
(not often used today). Basic three-dimensional geometric forms (prisms, cylinders,
spheres, and so on) have solid volumes added or subtracted from them, as if assembling
or cutting real-world objects. Two-dimensional projected views can easily be generated
from the models. Basic 3D solids don't usually include tools to easily allow motion of
components, set limits to their motion, or identify interference between components.
Some software packages provide the ability to edit parametric and non-parametric
geometry without the need to understand or undo the design intent history of the
geometry by use of direct modeling functionality. This ability may also include the
additional ability to infer the correct relationships between selected geometry (e.g.,
tangency, concentricity) which makes the editing process less time and labor intensive
while still freeing the engineer from the burden of understanding the model’s. These
kind of non history based systems are called Explicit Modellers or Direct CAD Modelers.
Top end systems offer the capabilities to incorporate more organic, aesthetics and
ergonomic features into designs. Freeform surface modelling is often combined with
solids to allow the designer to create products that fit the human form and visual
requirements as well as they interface with the machine.
[edit]Technology
A CAD model of a computer mouse.
Originally software for Computer-Aided Design systems was developed with computer
languages such as Fortran, but with the advancement of object-oriented
programming methods this has radically changed. Typical modern parametric feature
based modeler and freeform surfacesystems are built around a number of
key C modules with their own APIs. A CAD system can be seen as built up from the
interaction of a graphical user interface (GUI) with NURBS geometry and/or boundary
representation (B-rep) data via a geometric modeling kernel. A geometry constraint
engine may also be employed to manage the associative relationships between
geometry, such as wireframe geometry in a sketch or components in an assembly.
Today, CAD systems exist for all the major platforms (Windows, Linux, UNIX and Mac
OS X); some packages even support multiple platforms.
Right now, no special hardware is required for most CAD software. However, some CAD
systems can do graphically and computationally expensive tasks, so a good graphics
card, high speed (and possibly multiple) CPUs and large amounts of RAM are
recommended.
The human-machine interface is generally via a computer mouse but can also be via a
pen and digitizing graphics tablet. Manipulation of the view of the model on the screen is
also sometimes done with the use of a Spacemouse/SpaceBall. Some systems also
support stereoscopic glasses for viewing the 3D model.
Computer-aided engineering
From Wikipedia, the free encyclopedia
Contents
[hide]
1 Overview
2 CAE fields and phases
3 CAE in the automotive
industry
4 See also
5 References
6 Further reading
7 External links
[edit]Overview
Software tools that have been developed to support these activities are considered CAE
tools. CAE tools are being used, for example, to analyze the robustness and performance
of components and assemblies. The term encompasses simulation, validation,
and optimization of products and manufacturing tools. In the future, CAE systems will be
major providers of information to help support design teams in decision making.
CAE systems can provide support to businesses. This is achieved by the use of reference
architectures and their ability to place information views on the business process.
Reference architecture is the basis from which information model, especially product and
manufacturing models.
The term CAE has also been used by some in the past to describe the use of computer
technology within engineering in a broader sense than just engineering analysis. It was
in this context that the term was coined by Dr. Jason Lemon, founder of SDRC in the
late 70's. This definition is however better known today by the terms CAx and PLM.
CAE tools are very widely used in the automotive industry. In fact, their use has enabled
the automakers to reduce product development cost and time while improving the
safety, comfort, and durability of the vehicles they produce. The predictive capability of
CAE tools has progressed to the point where much of the design verification is now done
using computer simulations rather than physical prototype testing. CAE dependability is
based upon all proper assumptions as inputs and must identify critical inputs (BJ). Even
though there have been many advances in CAE, and it is widely used in the engineering
field, physical testing is still used as a final confirmation for subsystems due to the fact
that CAE cannot predict all variables in complex assemblies (i.e. metal stretch, thinning)
Computer-aided manufacturing (CAM) is the use of computer software to
control machine toolsand related machinery in the manufacturing of workpieces.[1][2][3][4]
[5]
This is not the only definition for CAM, but it is the most common;[1] CAM may also
refer to the use of a computer to assist in all operations of a manufacturing plant,
including planning, management, transportation and storage.[6][7] Its primary purpose is
to create a faster production process and components and tooling with more precise
dimensions and material consistency, which in some cases, uses only the required
amount of raw material (thus minimizing waste), while simultaneously reducing energy
consumption.[citation needed]
CAM is a subsequent computer-aided process after computer-aided design (CAD) and
sometimescomputer-aided engineering (CAE), as the model generated in CAD and
verified in CAE can be input into CAM software, which then controls the machine tool.[3]
Overview
As with other “Computer-Aided” technologies, CAM does not eliminate the need for
skilled professionals such as manufacturing engineers, NC programmers, or machinists.
CAM, in fact, leverages both the value of the most skilled manufacturing professionals
through advanced productivity tools, while building the skills of new professionals
through visualization, simulation and optimization tools.
[edit]History
The first commercial applications of CAM were in large companies in the automotive and
aerospace industries for example UNISURF in 1971 at Renault for car body design and
tooling.[citation needed]
Historically, CAM software was seen to have several shortcomings that necessitated an
overly high level of involvement by skilled CNC machinists. Fallows created the first CAM
software but this had severe shortcomings and was promptly taken back into the
developing stage.[citation needed] CAM software would output code for the least capable
machine, as each machine tool control added on to the standard G-code set for
increased flexibility. In some cases, such as improperly set up CAM software or specific
tools, the CNC machine required manual editing before the program will run properly.
None of these issues were so insurmountable that a thoughtful engineer or skilled
machine operator could not overcome for prototyping or small production runs; G-Code
is a simple language. In high production or high precision shops, a different set of
problems were encountered where an experienced CNC machinist must both hand-code
programs and run CAM software.
CAM packages could not, and still cannot, reason as a machinist can. They could not
optimize toolpaths to the extent required of mass production. Users would select the
type of tool, machining process and paths to be used. While an engineer may have a
working knowledge of g-code programming, small optimization and wear issues
compound over time. Mass-produced items that require machining are often initially
created through casting or some other non-machine method. This enables hand-written,
short, and highly optimized g-code that could not be produced in a CAM package.
At least in the United States, there is a shortage of young, skilled machinists entering
the workforce able to perform at the extremes of manufacturing; high precision and
mass production[citation needed]. As CAM software and machines become more complicated,
the skills required of a machinist or machine operator advance to approach that of a
computer programmer and engineer rather than eliminating the CNC machinist from the
workforce.
1. Ease of use
2. Manufacturing complexity
3. Integration with PLM and the extended enterprise
Ease in use
For the user who is just getting started as a CAM user, out-of-the-box capabilities
providing Process Wizards, templates, libraries, machine tool kits, automated feature
based machining and job function specific tailorable user interfaces build user confidence
and speed the learning curve.
User confidence is further built on 3D visualization through a closer integration with the
3D CAD environment, including error-avoiding simulations and optimizations.
Manufacturing complexity
The manufacturing environment is increasingly complex. The need for CAM and PLM
tools by the manufacturing engineer, NC programmer or machinist is similar to the need
for computer assistance by the pilot of modern aircraft systems. The modern machinery
cannot be properly used without this assistance.
Today's CAM systems support the full range of machine tools including: turning, 5 axis
machining and wire EDM. Today’s CAM user can easily generate streamlined tool paths,
optimized tool axis tilt for higher feed rates and optimized Z axis depth cuts as well as
driving non-cutting operations such as the specification of probing motions.
Integration with PLM and the extended enterpriseLM to integrate
manufacturing with enterprise operations from concept through field support
of the finished product.
To ensure ease of use appropriate to user objectives, modern CAM solutions are scalable
from a stand-alone CAM system to a fully integrated multi-CAD 3D solution-set. These
solutions are created to meet the full needs of manufacturing personnel including part
planning, shop documentation, resource management and data management and
exchange.
[edit]Machining process
Introduction
Process planning is concerned with determining the sequence of individual
manufacturing operations needed to produce a given part or product. The resulting
operation sequence is documented on a form typically referred to as a route sheet
containing a listing of the production operations and associated machine tools for a
workpart or assembly. Process planning in manufacturing also refers to the planning of
use of blanks, spare parts, packaging material, user instructions (manuals) etc.
Process planning translates design information into the process steps and instructions to
efficiently and effectively manufacture products. As the design process is supported by
many computer-aided tools, computer-aided process planning (CAPP) has evolved to
simplify and improve process planning and achieve more effective use of manufacturing
resources.[2].
Process planning encompasses the activities and functions to prepare a detailed set of
plans and instructions to produce a part. The planning begins with engineering drawings,
specifications, parts or material lists and a forecast of demand. The results of the
planning are:
According to Engelke [4], the need for CAPP is greater with an increased number of
different types of parts being manufactured, and with a more complex manufacturing
process.
Traditional CAPP methods that optimise plans in a linear manner have not been able to
satisfy the need for flexible planning, so new dynamic systems will explore all possible
combinations of production processes, and then generate plans according to available
machining resources. For example, K.S. Lee et al. states that "By considering the multi-
selection tasks simultaneously, a specially designed genetic algorithm searches through
the entire solution space to identify the optimal plan" [5].
Coordinate system
From Wikipedia, the free encyclopedia
Contents
[hide]
1 Number line
2 Cartesian coordinate system
3 Polar coordinate system
4 Cylindrical and spherical coordinate
systems
5 Homogeneous coordinate system
6 Coordinates of other elements
7 Transformations between coordinate
systems
8 Coordinate curves and surfaces
9 Coordinate maps
10 Change of coordinates
11 Transformations
12 Systems commonly used
13 List of orthogonal coordinate systems
14 See also
15 References
16 External links
Number line
In three dimensions, three perpendicular planes are chosen and the three
coordinates of a point are the signed distances to each of the planes. This
can be generalized to createn coordinates for any point in n-
dimensionalEuclidean space.
Polar coordinate system
There are two common methods for extending the polar coordinate system
to three dimensions. In the cylindrical coordinate system, a z-coordinate
with the same meaning as in Cartesian coordinates is added to the r and θ
polar coordinates. Spherical coordinates take this a step further by
converting the pair of cylindrical coordinates (r, z) to polar coordinates
(ρ, φ) giving a triple (ρ, θ, φ)
Coordinates systems are often used to specify the position of a point, but
they may also be used to specify the position of more complex figures such
as lines, planes, circles or spheres. For example Plücker coordinates are
used to determine the position of a line in space. When there is a need, the
type of figure being described is used to distinguish the type of coordinate
system, for example the term line coordinates is used for any coordinate
system that specifies the position of a line.
It may occur that systems of coordinates for two different sets of geometric
figures are equivalent in terms of their analysis. An example of this is the
systems of homogeneous coordinates for points and lines in the projective
plane. The two systems in a case like this are said to be dualistic. Dualistic
systems have the property that results from one system can be carried over
to the other since these results are only different interpretations of the same
analytical result; this is known as the principle of duality.[5]
Contents
[hide]
1 Introduction
o 1.1 Notation
2 Homogeneity
3 Other dimensions
4 Alternate definitions
5 Elements other than points
6 Duality
7 Plücker coordinates
8 Application to Bézout's
theorem
9 Circular points
10 Change of coordinate
systems
11 Barycentric coordinates
12 Trilinear coordinates
13 Use in computer graphics
14 See also
15 References
16 External links
[edit]Introduction
To summarize: