Limited Liability Company

«NPK MORSVYAZAVTOMATICA»

NMEA AMPLIFIER-DISTRIBUTOR
MDU-102

Operating manual

26E, Kibalchicha str., 192174, Phone.: +7 (812) 622-23-10 [email protected]

St. Petersburg, Russia Fax: +7 (812) 362-76-36 www.unicont.com
 Operating Manual

Table of contents

INTRODUCTION ......................................................................................................................... 3
1 DESCRIPTION AND OPERATION OF THE PRODUCT ............................................... 4
1.1 Description ............................................................................................................................ 4
1.2 Technical specifications ........................................................................................................ 4
1.3 Structure and operation of the Product.................................................................................. 5
1.4 Measurement instruments, tools and appliances ................................................................... 6
1.5 Marking and sealing .............................................................................................................. 7
1.6 Packaging .............................................................................................................................. 7
2 INTENDED USE OF THE PRODUCT ................................................................................ 8
2.1 Operational constraints.......................................................................................................... 8
2.2 Usage preparations ................................................................................................................ 8
2.3 Usage of the product ............................................................................................................. 9
3 TECHNICAL SERVICE OF THE PRODUCT ................................................................. 19
3.1 General description ............................................................................................................. 19
3.2 Safety features ..................................................................................................................... 19
3.3 Maintenance routine ............................................................................................................ 19
3.4 Preservation ......................................................................................................................... 20
4 CURRENT REPAIR OF THE PRODUCT ........................................................................ 21
4.1 General description ............................................................................................................. 21
4.2 Safety features ..................................................................................................................... 21
4.3 Current repair ...................................................................................................................... 21
5 STORAGE ............................................................................................................................. 22
6 TRANSPORTATION ........................................................................................................... 23
7 DISPOSAL............................................................................................................................. 24
8 WARRANTY OBLIGATIONS ........................................................................................... 25
APPENDIX A (MANDATORY) OUTLINE AND INSTALLATION DIMENSIONS......... 26

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NMEA amplifier-distributor
MDU-102

INTRODUCTION
This operating manual (hereinafter referred to as OM) is intended to describe the
structure, operating principles, technical specifications and service of NMEA amplifier-
distributor MDU-102 (hereinafter referred to as the Product, the MDU).
In addition to the instructions given in this document, the safety regulations and
rules applicable in the field shall be observed.
Only those who have read and understood this document and those who have
had special training shall be permitted to operate with the Product according to the ap-
plicable regulations.

Terms and abbreviations:

OM – operating manual;
S – software;
SB – storage battery;
SC – short circuit;
TS – technical service;
CL – check list;
MDU – NMEA amplifier-distributor MDU-102;
LFSG – large fine-pored silica gel granular.

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1 DESCRIPTION AND OPERATION OF THE PRODUCT

1.1 DESCRIPTION
The Product is designed for the multiplication of NMEA 0183 signals, version
1-3 (IEC 61162-1, 61162-2) or other serial data transmissions via RS-232 and
RS-422/485 interfaces from one or two sources. The unit provides a checksum test for
data received on the first channel.

1.2 TECHNICAL SPECIFICATIONS

Technical specifications of the Product are represented in Table 1.
Table 1 – General technical specifications of the Product
Parameter Value
Electrical specifications
Input voltage, DC, V 24 (9.5…36.0)
Max. power consumption, W 3
Galvanic isolation from power mains +
Reverse polarity protection +
Overvoltage protection +
Inputs
Number of input ports, pcs. 2 («CH»1, «CH2»)
Supported interfaces RS-232, RS-422/485
Max. baud rate, bit/s 115200
Optoisolation of inputs +
Outputs
Number of output ports, pcs. 8 (2×4)
Number of output groups 2 («A» and «B»)
4 non-isolated
Output optoisolation
4 isolated
Supported interfaces RS-232, RS-422/485
Max. baud rate, bit/s 115200
General specifications
Overall dimensions, mm 194×119×31
Protection degree IP22
Limiting temperature, °С –60…+70
Operating temperature, °С –15…+55
Weight, kg 0.65

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NMEA amplifier-distributor
MDU-102

1.3 STRUCTURE AND OPERATION OF THE PRODUCT

1.3.1 The Product is manufactured in metal casing where a grounding stud and
connection ports are located, see Figure 1.

Figure 1 – The Prodict’s appearance

The Product’s functional elements are represented in Table 2.
Table 2 – Functional elements
Type, size and
№ Element Description
identifier
To connect power supply and data input
1 Ports –
(output)
2 Grounding stud М4х10 Main element of the Product grounding
Note – Positions (№) are shown in Figure 1.

1.3.2 The Product connection via RS-232 and (or) RS-422/485 interfaces is
shown in Figure 2. Assignment of port terminals is represented in Table 3.

Figure 2 – RS-232 and (or) RS-422/485 connection diagram

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Table 3 – Assignment of the Product port terminals

Connector Terminal № Description (assignment)
+
«12/24V» E To connect input power supply
–
B
«CH1»
A
To input data
B
«CH2»
A
B
«AI 1», «AI 2»,
0 To output data via optoisolated outputs
«BI 1», «BI 2»
A
B
«A 1», «A 2»,
0 To output data
«B 1», «B 2»
A

1.4 MEASUREMENT INSTRUMENTS, TOOLS AND APPLIANCES

Consumables required for the TS are represented in Table 4.
Table 4 – Consumables required for the TS

Name and identifier Amount

Note
of consumables of consumables

1 To clean the Product’s surface – use clean cloth;

Cleaning cloth 0.10 kg 2 To remove severe contamination – use cloth soaked in
alcohol
Rectified hydrolytic
0.05 l To soak cloth and remove contamination from screen
technical ethyl alcohol
To cover surfaces of the Product in case of paint coating
Varnish 0.05 kg
damage
To polish surfaces of the Product in case of paint coating
Abrasive cloth 0.06 х 0.06 m
damage

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NMEA amplifier-distributor
MDU-102

1.5 MARKING AND SEALING

The Product has a nameplate indicating name, serial number, date of manufac-
turing, weight, protection degree, input voltage and power consumption.
The sealing of the Product is not provided.

1.6 PACKAGING
At the time of delivery the Product is packed in a corrugated board box and in-
ner packaging (air bubble film) ensuring its transportation and storage at the warehouse.
Transport packaging is also used as a returnable packaging for transportation of
the Product to the repair location and back.
The sealing of transport packaging is not provided.

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2 INTENDED USE OF THE PRODUCT

2.1 OPERATIONAL CONSTRAINTS
Select the installation site in compliance with operational constraints (operating
temperature and protection degree – IP).
Caution! Distance between the installation site and magnetic compass shall
not be less than 1 m!

2.2 USAGE PREPARATIONS

2.2.1 Safety features
While preparing the Product for operation, check it visually after unpacking;
mechanical damage shall be absent.
Connection to power mains shall be provided only in compliance with input
power requirements.
Before connecting the Product shall be switched off and have a proper ground-
ing.
While using the Product the staff shall follow “The technical rules for operation
of electric installation” and “Safety rules for operation of electric installation” while
testing electrical circuits and insulation resistance.

2.2.2 Visual check procedure

Before switching the Product on:
a) observe visually integrity and initial position of the controls on the front pan-
els;
b) check the absence of dust and dirt on the Product casing; clean with a soft
cloth if necessary, see Table 4;
c) check that cable connectors are securely connected to the Product and reliable
grounding.
2.2.3 Switching on instructions. While connecting the Product and preparing it
for operation follow the steps below:
a) transfer circuit breakers of main power switchboard to «OFF» position;
b) connect connection cables to the Product;
c) transfer circuit breakers of main power switchboard to «ON» position».
Note – The Product is ready for operation within 5 second after power supply.

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NMEA amplifier-distributor
MDU-102

2.2.4 To switch The Product off:

a) transfer circuit breakers of main power switchboard to «OFF» position;
b) disconnect the connection cables.

2.3 USAGE OF THE PRODUCT

2.3.1 Operation modes
The MDU ensures operation in three modes:
a) Signal multiplication mode with select of active channel;
b) Independent mode of signal multiplication;
c) Signal multiplication mode with a checksum test.
Operation modes and other Product settings are carried out by
DIP-switches «SW1», see Figures 3, 4.

Figure 3 – MDU settings on DIP-switch «SW1»

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Figure 4 – DIP-switch «SW1» on the Product’s PCB

Modes are selected by DIP-switches «SW1» position «9» and «10» according to
Table 5.
Table 5 – Modes and corresponding DIP-switch «SW1» positions
«SW1»
Multiplication mode Input channel «ХР1»
position «9» position «10»
«CH1» 1–2
With active channel select «CH2» 0 0 2–3
Automatic select ×
Independent – 1 0 –
With checksum test Automatic select 0 1 –
Notes
1 «×» - jumper is not set.
2 «–» - parameter is not used.
3 «0» - switched off (OFF).
4 «1» - switched on (ON).

2.3.2 Signal multiplication mode with active channel select

2.3.2.1 In this mode the Product receives data from active input «CH1» or
«CH2» and transmits it to eight outputs, see Figure 5.

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NMEA amplifier-distributor
MDU-102

Figure 5 – The Product’s operation scheme in signal multiplication mode

Active channel may be selected in three ways:

a) Automatic select of active channel;
b) Manual select of active channel;
c) Remote select of active channel.

2.3.2.2 In automatic select mode the Product monitors input information on

«CH1» input. If data is received on «CH1» input, the Product transmits it to eight output
channels. In case of no data on «CH1» input or data transmission breakdown (for exam-
ple, channel breakdown), the Product switches to channel «CH2» in 3 second, in this
case the channel operates as a backup channel. Information from «CH2» input is trans-
mitted to eight outputs; the Product controls data on «CH1». As soon as data reception
on channel «CH1» is restored, the Product automatically switches to it.

2.3.2.3 The Product has a manual select of active channel. It is carried out by
setting jumper on connector «ХР1», see Figure 6.

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Figure 6 – Connector «ХР1»

When jumper is set to position «CH1», input «CH1» is activated forcefully, au-
tomatic switchover to «CH2» does not occur. When jumper is set to position «CH2»,
input «CH2» is activated forcefully, automatic switchover to «CH1» does not occur.

2.3.2.4 Remote select of active channel is a type of manual channel select. To

select this mode, the PCB has a terminal block with three outputs «SELECT», see Fig-
ure 7.

Figure 7 – Terminal block «SELECT»

Three-core cable is connected to this terminal block; closing remote cable out-
puts (for example, using switch), users may select active channel. To select «CH1»,
close «1» and «2», to select «CH2» – outputs «2» and «3».

2.3.3 Independent operation mode

Independent operation mode is used for multiplication of data received via two
input channels at the same time. Therefore, the Product has two groups of input chan-
nels – group A and group B. Each group has two non-isolated outputs and two optoiso-
lated outputs, see Figure 8.

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NMEA amplifier-distributor
MDU-102

Figure 8 – The Product’s operation scheme in independent mode

Data received on «CH1» input is transmitted to group outputs А («AI 1», «AI
2», «A 1», «A 2»), where «AI» – optoisolated outputs, «A» – non-optoisolated outputs.
Data received on «CH2» input is transmitted to group outputs B («BI 1», «BI
2», «B 1», «B 2»), where «BI» – optoisolated outputs, «B» – non-optoisolated outputs.
Using this operation mode, user can receive two independent NMEA signal dis-
tributors format 1×4.

2.3.4 Signal multiplication mode with checksum test

This mode is used to control validity of data received on «CH1» input, see Fig-
ure 9.
Integrated processor calculates checksum of NMEA 0183 sentences received on
«CH1» input; if checksum does not comply, the Product automatically switches to
channel «CH2» in 3 sec. All eight outputs receive data from active input channel.
Caution! The Product does not test checksum received on «CH2» input, as-
suming that backup channel receives correct data

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Figure 9 – The Product’s operation scheme in checksum test mode

To ensure correct decoding of received data, provide pre-configuration of input

signal parameters that are configured using DIP-switches on the PCB.
Configuration of input interfaces parameters is carried out by DIP-switches «SW1»
on the PCB according to Tables 6–8.

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NMEA amplifier-distributor
MDU-102

Table 6 – Stop bit configuration

Stop bit «SW1» position «2»
1 0
2 1

Note – In Tables 6–8 «0» - means “switched off” (OFF), and «1» means
“switched on” (ON).
Table 7 – Parity configuration
«SW1»
Parity
position «3» position «4»
None 0 0
Even 0 1
Odd 1 0

Table 8 – Baud rate configuration

«SW1»
Baud rate, bit/s
position «5» position «6» position «7» position «8»
1200 0 0 0 0
2400 1 0 0 0
4800 0 1 0 0
9600 1 1 0 0
14400 0 0 1 0
19200 1 0 1 0
28800 0 1 1 0
38400 1 1 1 0
48600 0 0 0 1
56000 1 0 0 1
57600 0 1 0 1
76800 1 1 0 1
115200 0 0 1 1

Note! Output signal parameters comply with input signal parameters

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2.3.5 Alarm principle of operation

Operation principle of alarm is based on voltage output +5 VDC to the line. To
connect external alarm, for example, remote alarm unit AU-106, terminal block
«+5V ALARM» is provided on PCB, see Figure 10.

Figure 10 – Terminal block «+5V ALARM»

If the Product operates from input channel «CH1», constant voltage level is
formed on contact «1». If the Product operates from input channel «CH2», constant
voltage level is formed on contact «2».

Caution! Max. consumption current of external alarm unit on input shall not
exceed 20 mA

2.3.6 The Product settings

The Product default settings are carried out by DIP-switches «SW1» on PCB ac-
cording to Table 9.
Table 9 – MDU default settings

«SW1» Position Description

position «1» 0 Not used

position «2» 0 Stop bit: 1
position «3» 0
Parity is switched off
position «4» 0
position «5» 0
position «6» 1 Data baud rate (reception / transmission)
position «7» 0 4800 bit/s
position «8» 0
position «9» 0 Operation mode: signal distribution with active
position «10» 0 channel select
Notes
1 «0» – OFF.
2 «1» – ON.

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NMEA amplifier-distributor
MDU-102

The Product software ensures (automatic) reboot if input interfaces settings, op-
eration mode, etc. are changed. Thus, users do not have to switch the Product on or off
in order to apply changes while configuring.

2.3.7 LEDs
LEDs that indicate parameters are located on the PCB, see Table 10 and
Figure 11.

Figure 11 – Layout of LEDs on MDU-102 PCB

Table 10 – LEDs for MDU parameters

№ LED Description
Data in (input data)
Signal on «CH1» channel input, while receiving
1 «CH1»
data LED is flashing
Signal on «CH2» channel input, while receiving
2 «CH2»
data LED is flashing

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№ LED Description
Data out (output data)
Output signal on output group «А», while trans-
3 «GRP A»
mitting data LED is flashing
Output signal on output group «В», while trans-
4 «GRP B»
mitting data LED is flashing
Active ch (active channel)
Current active channel «CH1», if channel is ac-
5 «CH1»
tive, LED is glowing
Current active channel «CH2», if channel is ac-
6 «CH2»
tive, LED is glowing
MODE (operation mode)
Independent mode operation; if independent
7 «INDEP»
mode is selected, LED is glowing
Operation in checksum test mode; if this mode is
8 «CRC»
selected, LED is glowing
Note – In signal multiplication mode with active channel select «INDEP» and «CRC» LEDs are not
active.

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NMEA amplifier-distributor
MDU-102

3 TECHNICAL SERVICE OF THE PRODUCT

3.1 GENERAL DESCRIPTION
The Product’s TS shall be provided by the staff acquainted with its composition,
structure and operation features.
In order to provide safe and reliable operation for the Product, the staff shall
maintain semi-annual TS.
ТS shall be provided by the staff on the running equipment.

3.2 SAFETY FEATURES

While maintaining the TS, observe Ошибка! Источник ссылки не найден..

3.3 MAINTENANCE ROUTINE

List of works by TS types is represented in Table . Maintenance routine proce-
dure is given in CL, represented in Tables 12–13.
The list of works for all types of TS is given in Table 4.

Table 11 – List of works by TS types

CL No. Work TS Type

1 Visual check of the Product +

2 Output data test +
Note – «+» – work is obligatory.

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Table 12 – Checklist № 1. Visual check of the Product

Man-hours per
To be done Routine
1 Product
1 check completeness and appearance of the Product;
mechanical damage, paint defects must be absent;
marking plates shall be present; legends are to be read
easily;
2 clean up the Product surfaces with clean cloth;
Visually examine the 3 remove severe contamination, parts of corrosion, oil 1 person
Product spots from the metal surfaces – using ethyl alcohol, 5 minutes
avoiding its penetration inside the Product; all surfac-
es clean dry by clean cloth and dry up;
4 If varnish paint coating is damaged, polish it with
sand paper, then clean with alcohol-soaked cloth,
cover with varnish and dry up
Check reliability of 1 check that connectors and attaching screws are fas-
cable and bus connec- tened tight; provide further fastening if needed; 1 person
tion to the Product 2 check the cable integrity (mechanical damage shall 5 minutes
be absent) within visibility

Table 13 – CL №2. Output data test

Man-hours per
To be done Routine
1 Product
1 supply power to the Product;
2 provide required settings for channels on DIP-switch
«SW1»;
3 supply input data on «CH1» and «CH2»;
1 person
Output data test 4 compare output data with data received on «CH1» in-
15 minutes
put;
5 set jumper to terminals 2-3 of terminal block «X2»
and compare output data with data received on «CH2»
input

3.4 PRESERVATION
The Product and set of operational documents are stored in preserved condition
in Manufacturer’s packaging boxes.
The time of represervation – 2 years from the Manufacturer’s commissioning.
The represervation is done in heated rooms in the same order as the preserva-
tion. The represerved Product, SPTA kit and documents are placed in package. The time
of storage – 2 years.
The represervation is done in heated rooms in the same order as the preserva-
tion.
The represerved Product and documents are placed in package.

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NMEA amplifier-distributor
MDU-102

4 CURRENT REPAIR OF THE PRODUCT

4.1 GENERAL DESCRIPTION
To diagnose the problem, see Table 14.
If you cannot diagnose the problem, contact the Manufacturer’s service centre.

4.2 SAFETY FEATURES

Any repair works must be provided by personnel examined and received proper
qualifications in the area of the occupational safety.
Check grounding of the PSU before providing any repair works.
It is PROHIBITED to put a poster “DO NOT switch on! Under Operation!”,
when power supply switch is in OFF position.
Replacing damaged parts, boards, modules is PROHIBITED if power
sup-ply of the repaired unit is on.

Installation, aligning and repair works are PROHIBITED in the room,

where less than 2 people are present.

4.3 CURRENT REPAIR

The list of malfunctions that can be eliminated by own employees is represented
in Table 14.
Table 14 – The list of possible malfunctions and troubleshooting
Malfunction Possible reasons To be done
Power cable is not connected Connect power cable
The Product does not
switch on No power mains Provide power mains
Fuse malfunction Replace fuse
Input data source is not con-
Connect input data source
nected
No output data
Set required position of DIP switch
Invalid channel settings
«SW1» according to Table 9

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5 STORAGE
The Product must be stored in packaging inside areas complying with the re-
quired storage conditions (+ 5…+ 40 °С) with the concentration of dust, oil, moisture
and aggressive impurities in the air within the required limits for the working areas of
production facilities.
After storage or transportation of the device below + 10 °С, it must be un-
packed only in heated premises and left in normal climate conditions for 12 hours be-
forehand.

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NMEA amplifier-distributor
MDU-102

6 TRANSPORTATION
The Product must be transported in the Manufacturer's transportation package in
closed means of transport.
Types of shipment:
- motor vehicle and railroad transportation in closed means of transport (cov-
ered cars, multipurpose containers);
- air transportation (in sealed and heated compartments);
- sea transportation (in dry service premises).
The Product must be transported in compliance with transportation rules appli-
cable for each means of transport.
During loading / unloading operations and transportation, the requirements indi-
cated on warning labels on the boxes/packaging must be observed, and no impacts are
permitted since they can affect the safety and performance of the Product.
Inside the means of transport, the packed device must be firmly secured / fas-
tened.

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7 DISPOSAL
New equipment, the parts of the Product damaged during operation, and any
overage equipment must not be disposed as standard household wastes, since they con-
tain the materials suitable for re-use.
Decommissioned and non-used components of the Product must be delivered to
a special waste disposal center licensed by local authorities. You can also send an over-
age equipment / unit to the manufacturer for its further disposal.
Proper disposal of Product components allows avoiding possible negative envi-
ronmental and health impacts, and it also allows for proper restoration of components
with substantial energy and resources saving.

During operation and upon completion of its service life, the equipment is
not hazardous for health and environment

This unit must be disposed according to the rules applied to electronic de-
vices (Federal Law dated 24.06.98 No. 89-FZ On Production and Consumption of
Waste as amended of 30.12.2008 No.309-FZ)

Any products marked with a crossed trash bin must be disposed separate-
ly from standard house-hold wastes

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NMEA amplifier-distributor
MDU-102

8 WARRANTY OBLIGATIONS
Manufacturer is under warranty obligations in case of correct Product use ac-
cording to OM. In case of operation abuse Manufacturer does not accept damage
claims.
For more warranty details visit our website www.unicont.com section Support.
Address and contacts of Manufacturer’s service centre:
NPK MSA LLC
26E, Kibalchicha Str., St Petersburg, Russia, 192174
Tel.: + 7 (812) 602-02-64, 8-800-100-67-19;
fax: +7 (812) 362-76-36
e-mail: [email protected]

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APPENDIX A
(MANDATORY)
OUTLINE AND INSTALLATION DIMENSIONS

Figure A.1 – The MDU outline and installation dimensions

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