KPT/KPSE

MIL-DTL-26482 Series 1
KPT & KPSE MIL-DTL-26482 Series I connectors offer
high density contact arrangements in a miniature
circular metal shell. The connector is environmentally
sealed and comes in two versions: a solder contact
version (KPT) and a high performance crimp contact
version (KPSE). Both conform to MIL-DTL-26482
and are intermateable, intermountable, and

KPT/KPSE MIL-DTL-26482 Series 1 - VG95328

interchangeable with all MIL-DTL-26482 connectors,
whether solder or crimp style is used. Both styles
use a quick disconnect bayonet coupling for rapid
positive mating and unmating of the connector.
Both types meet all requirements of MIL-DTL-26482.

Applications Military and Industrial environments requiring a miniature, high density,

environmental connector.

• Power generators • Earth moving equipment

• Engines • Ships
• Sensors • Mobile equipment
• Motion Control • Industrial machinery
• Off-road vehicles • Telecommunications

Features Rugged Shell guarantees a liquid tight assembly. Crimp

Aluminum alloy shell and hardware create contacts are available that can be inserted
a rugged connector with minimal weight. from the rear of the connector. Solder
These connectors have been used contacts are permanently bonded into
extensively in commercial, military, and the insulator.
aerospace environments. Standard shells Solder or Crimp Gold Plated Contacts
accept all MIL-DTL-26482 accessories. Both solder (KPT) and crimp (KPSE) contacts
Environmentally Sealed are available. Both are gold plated per
Complete moisture sealing is achieved by MIL-G-45204 Type II. KPSE crimp contacts a
combining four seals: shell, peripheral, re designed to MIL-C-39029 and can be
interfacial, and wire. Wire Seal is crimped with the standard M22520/1 crimp
accomplished by multiple ripple design, tool. Socket contacts are closed to eliminate
exceeding the wire sealing requirements damage from test probes and to help
of MIL-DTL-26482. correct misaligned pins during engagement.
Resistant to Military Environments Contact insertion is from the rear of the
These connectors will operate in temperatures connector. When the contact is fully inserted,
from -67˚ to +257˚F (-55˚ to +125˚C) under it snaps securely into metal retention tines
the harshest possible conditions. embedded in the insulator. Contact
extraction is accomplished from the front
Wide Range of Wire Gauges and
with the proper extraction tool. Pressing
Current Carrying Capability
the tool plunger pushes the contact out
Up to 22 amps with wire gauges from size through the rear of the connector.
24 up to size 16 AWG wire.
Resilient Insulator & Grommet Agency Approvals
A resilient polychloroprene insulator and • MIL-DTL-26482
integrated rear wire sealing grommet • VG95328
▲
135
135
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 Technical Materials & Finishes
Shell Aluminum alloy
Specifications Plating Olive drab chromate coating over cadmium plating,
black zinc cobalt or electroless nickel
Contacts Copper alloy
Platings Gold plate, 50 microinches minimum per MIL-G-45204
Type II.
Insulator Resilient polychloroprene (Neoprene). KPSE insulators
also encase a tough plastic wafer which contains metal
contact retention tines for high reliability retention of
crimp contacts.
KPT/KPSE MIL-DTL-26482 Series 1 - VG95328

Electrical Data

Operating Voltage & Test Voltage:

SERVICE TEST MAXIMUM OPERATING VOLTAGE TEST VOLTAGE

RATING* ALTITUDE DC AC (RMS) DC AC (RMS)
I Sea Level 850 600 2,100 1,500
II 1,275 1,000 3,200 2,300
I 70,000 feet - 300 535 375
II - 450 770 500
*Each insulator layout has a specific “Service Rating”. The Service Ratings for each layout are listed on
➥ pages 139-140.

Current Rating:

POTENTIAL DROP
CONTACT SIZE RATED CURRENT TEST CURRENT (MILLIVOLTS)
AMPS AMPS INITIAL
20 7.5 7.5 < 55
16 22 13 < 50

Wire Range Sizes 24 to 16 AWG

Contact Resistance When tested to MIL-STD-1344 Method 3004, will not exceed voltage
drops listed in table. Consult MIL-DTL-26482, 3.6.4 for details.
Insulation Resistance 5,000 Megohms minimum at 77˚F (25˚C)

MECHANICAL
Operating Temperature -67˚F to +257˚F (-55˚C to +125˚C)
Sealing 48 hours in 6 feet of water per MIL-DTL-26482 4.6.14.
Meets 10- and 20-day 50 to 95% humidity testing per
MIL-STD-1344 Method 1002.2 per MIL-DTL-26482.
Wire Sealing Range:

INSULATION OUTSIDE DIAMETER LIMITS: INCHES(mm)

CONTACT AWG WIRE
SIZE SIZE MIN. (KPT) MIN. (KPSE) MAX. (KPT/KPSE)
20 24, 22, and 20 .060 (1.52) .047 (1.19) .083 (2.11)
16 20, 18, and 16 .066 (1.68) .066 (1.68) .109 (2.77)

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Technical
Specifications Insulation Strip Lengths:
STRIP
CONTACT WIRE SIZE LENGTH
SIZE (AWG) INCHES (mm)
20 20-24 .375 (9.5)
16 16-20 .250 (6.35)

Mating Life 500 cycles minimum

Salt Spray Unmated connectors and protective covers meet 48-hour
exposure to MIL-STD-1344 Method 1001 per MIL-DTL-26482.
(Cadmium Plating)

KPT/KPSE MIL-DTL-26482 Series 1 - VG95328

Heat +347˚F (+175˚C) for 1,000 hours to MIL-STD-1344 Method
1005.1 per MIL-DTL-26482.
Chemical Resistance 20 hour full immersion unmated in hydraulic fluid and
lubricating oil per MIL-DTL-26482.
Vibration 10 to 2,000Hz (15g’s) 10 microseconds maximum discontinuity.
To MIL-STD-1344 Method 2005 per MIL-DTL-26482.
Shock 50g's, 11ms duration, three major axes. 10 microseconds
maximum discontinuity. To MIL-STD-1344 Method 2004 per
MIL-DTL-26482.
Contact Type Solder, crimp, printed circuit
Number of Circuits KPT: 2 to 61; KPSE: 3 to 61
Contact Insertion (crimp) Insertion from the rear of connector with simple hand tool.
Front release with appropriate extraction tool.
Contact Retention To MIL-STD-1344 Method 2007 per MIL-DTL-26482.

AXIAL LOAD MIN.

CONTACT SIZE NEWTONS (LBS)
20 66.7 (15)
16 111.2 (25)

Polarization Five keyway, three point bayonet with optional rotational

polarization. ➥
See page 139.
Approvals • MIL-DTL-26482 • VG95328

Cross Sections KPT (solder)

Ferrule
Endbell
(Style E) Individual Wire
Shell Sealing Grommet
KPSE (crimp)
Individual
Interfacial Wire Seals Endbell
Seal Metal Contact (Style E) Ferrule
Retention Tines

Peripheral
Seal Individual
Solder Wire Seals
Contacts Shell
(Bonded
Into Insulator) Individual
Wire Sealing
Interfacial Grommet
Insulator Seal
Insulator
Peripheral
Seal
Crimp and
Tough Plastic
Wafer
Insert Removable
Contacts
▲
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 How to Order
STEP 1 STEP 2
Select Shell Style, Plug or Receptacle Choose Endbell
Solder Box Mount A*
General Duty
KPT02E* MS3112E° Threaded
Crimp Style
KPSE02E* MS3122E°
E*°
Environmental
no Clamp
Solder Jam Nut (mil)
KPT07A*
KPT/KPSE MIL-DTL-26482 Series 1 - VG95328

Crimp Style
KPSE07A* U*- potted (preferred)
D*- uses grommets
and ferrules
Low Cost for Shielded
Thru-Bulkhead or Unshielded Cable
KPTB* MS3119E° ➥overmold or heat shrink boots
See pages 258-259 for

B* - Non-Environmental
➤ Solder Wall Mount
with Clamp

KPT00* MS3110° F*° - military

Environmental with Clamp
KPT03A = KPT00 less rear accessories (mil)
Crimp Style
KPSE00* MS3120°
KPSE03A = KPSE00 less rear accessories
J*
Environmental
➤ with Clamp and
Solder Cable Mount Cable Jacket
Gland Seal
KPT01* MS3111° (mil for MS3116 only)
KPT04A = KPT01 less rear accessories
Crimp Style P*°
Environmental
KPSE01* MS3121° Potting
Mates with

KPSE04A = KPSE01 less rear accessories (mil)

➥ See page 262
for epoxy potting
compound.
Solder Jam Nut
KPT07* MS3114° A*
General Duty
Crimp Style Non-Environmental
KPSE07* MS3124° E*
Environmental
(no clamp)
Solder Cable Plug
KPT06* MS3116°
KPT05A = KPT06 less rear accessories
Crimp Style
B*
Non-Environmental
KPSE06* MS3126° (with clamp)
KPSE05A = KPSE06 less rear accessories F*
➤ Environmental
(with clamp)

Solder Right Angle

Cable Plug P*
KPT08* Environmental
Crimp Style ➤ Potting
Right Angle for KPT08
KPSE08* (Commercial)
▲ PART NUMBER KEY:
➥ See page 262
for epoxy potting
Commercial=( ) Military=(°) compound.
138 *
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 How To
Assembly Order
Instructions
STEP 3 STEP 4
Choose Layout Choose Contact
▼ P = Pin
CONTACTS ROTATIONS S = Socket
LAYOUT KPT KPSE RATING TOTAL 20 16 W X Y Z
PS = KPT B
(omit for MS3119)
8-2 ▲ I 2 2 58 122 - -
8-3 ▲ I 3 3 60 210 - -
8-3A ▲ ◆ I 3 3 60 210 - -
8-4 ▲ I 4 4 45 - - - STEP 5
8-33 ▲ I 3 3 90 - - - Choose Rotation

KPT/KPSE MIL-DTL-26482 Series 1 - VG95328

10-6 ▲ ◆ I 6 6 90 - - - See chart at left
10-98 ▲ I 6 6 90 180 240 270 (omit for normal)
12-3 ▲ ◆ II 3 3 - - 180 -
12-8 ▲ I 8 8 90 112 203 292
W, X, Y, Z
12-10 ▲ ◆ I 10 10 60 155 270 295 Mating Face view of pin inserts
14-5 ▲ ◆ II 5 5 40 92 184 273 N
14-12 ▲ ◆ I 12 8 4 43 90 - - W
14-15 ▲ ◆ I 15 14 1 17 110 155 234
14-18 ▲ I 18 18 15 90 180 270 X
14-19 ▲ ◆ I 19 19 30 165 315 - Z
16-8 ▲ ◆ II 8 8 54 152 180 331
16-23 ▲ ◆ I 23 22 1 158 270 - -
Y
16-26 ▲ ◆ I 26 26 60 - 275 338
16-99 ▲ I 23 21 2 66 156 223 340
18-11 ▲ ◆ II 11 11 62 119 241 340 STEP 6
18-30 ▲ I 30 29 1 180 193 285 350 Choose Modifier
18-32 ▲ ◆ I 32 32 85 138 222 265 (omit for normal)
20-16 ▲ ◆ II 16 16 238 318 333 347 A71 = Electroless Nickel
20-24 ▲ I 24 24 70 145 215 290 A206= Conductive
20-39 ▲ ◆ I 39 37 2 63 144 252 333 Black Zinc
20-41 ▲ ◆ I 41 41 45 126 225 - DN = Shrink Boot Adaptor
22-21 ▲ ◆ II 21 21 16 135 175 349
22-32 ▲ I 32 32 72 145 215 288
22-34 ▲ I 34 34 62 142 218 298
22-36 ▲ I 36 36 72 144 216 288
22-41 ▲ I 41 27 14 39 135 264 -
22-55 ▲ ◆ I 55 55 30 142 226 314
DZ = Shrink Boot Adaptor
24-61 ▲ ◆ I 61 61 90 180 270 324
for Shielded (Screened) Cable
SERIES LEGEND ▲ = Commercial Solder ▲ = Commercial & Military Solder (Includes shielding grounding
◆ = Commercial Crimp ◆ = Commercial & Military Crimp finger barrel)
Create your part number using these steps:
(Commercial example)
KPT06 E 16-26 P W
1 2 3 4 5 6
Shell End Layout Contact Rotation Modifier
Style Bells
(Military Solder example) (Military Crimp example)
MS3116 F 16-26 P W MS3126 F 16-26 P W
1 2 3 4 5 1 2 3 4 5 ▲
Shell End Layout Contact Rotation Shell End Layout Contact Rotation
Style Bells Style Bells
139
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 Layouts by Number of Contacts
SERIES LEGEND ▲ = Commercial Solder ▲ = Commercial & Military Solder
CONTACT LEGEND = 20 =16
Mating face view of pin inserts
◆ = Commercial Crimp ◆ = Commercial & Military Crimp

2 3 CONTACTS 4 CONTACTS 5 CONTACTS A 6 CONTACTS A A

D B
A A A
AA F F
A A A E B
A D E B C E E B B
B E A A A A
E A F F
CC C AA A E EB B
C D
C A ACC AA C A
AA A AA A A D D
D
B
B D CB E
D B
E B C F F
A C CC C BB AB C
B C CC CC C C B C
CB B C C C D CD C D D C C
B A B B C C D D
B BB B
B BB B BB B B

SHELL SIZE/LAYOUT 8-2 8-3 8-3A 8-33 12-3 8-4 14-5 10-6 10-98
# OF CONTACTS 2-#20 3-#20 3-#20 3-#20 3-#16 4-#20 5-#16 6-#20 6-#20
SERIES ▲ ▲ ▲◆ ▲ ▲ ◆ ▲ ▲ ◆ ▲ ◆ ▲
SERVICE RATING I I I I II I II I I
KPT/KPSE MIL-DTL-26482 Series 1 - VG95328

8 CONTACTS 10 11 CONTACTS 12 15 16 CONTACTS

L A
A A J A
A A 10-6 10-6 K 10-98 10-98 18-91 18-91
M B
A A G G B B H H B B
H B S N
K8-4 12-410-5 14-5
14-4 14-22
18-76A 18-5
G G B B H H L B J C
G A
G A H A BG G C C M R P
H H L K
G C R N C
F F B BF
8-3
F 8-3
8-33 8-3
C C 8-33
8-3 8-98F8-33 F
8-33 8-98
8-98
12-3
GC K
8-98
JC C
12-3
12-3 14-91
12-3 14-91
14-91 14-91
H H J D H D
F F D D P
E E C C F D
E H E G E
ED D E ED DF E E E
D D E D G F F

SHELL SIZE/LAYOUT 12-8 16-8 12-10 18-11 14-12 14-15 20-16

# OF CONTACTS 8-#20 8-#16 10-#20 11-#16 8-#20 4-#16 1-#16;14-#20 16-#16
SERIES ▲ ▲ ◆ ▲ ◆ ▲ ◆ ▲ ◆ ▲ ◆ ▲ ◆
SERVICE RATING I I I II I II I

18 19 CONTACTS 21 CONTACTS 18-11 23 CONTACTS 24 CONTACTS 26 CONTACTS 20-16

12-10 14-15

N A
12-8 12-8 16-8 16-8 18-8 18-8 M P 18-80 B 18-80 L A
M

W R W N
L C A P PA R RA A K X B R A
N N B B P B
X B B R R P P
M A M M T TC C a S T C
L A Y Y S S N NS S V Y
P N U
L B V S C C Y Y U U a
M K D Z Z J C b
K N B N P C L L Z Z D D M D
X X T T M M
U K Z V
J T P C V D D H Z c
U R U T K K X X V V
E E U R L E
S R D J E L L
H D J W W U U W W D Y W
T S E E T S X F
E J J V V K K F F K
G E H H F G E
F H H F F J JH G G J G
G F G G G H F H

SHELL SIZE/LAYOUT 14-18 14-19 22-21 16-23 16-99 20-24 16-26

# OF CONTACTS 18-#20 19-#20 21-#16 1-#16; 22-#20 2-#16; 21-#20 24-#20 26-#20
SERIES ▲ ▲ ◆ ▲ ◆ ▲ ◆ ▲ ▲ ▲ ◆
SERVICE RATING I I II I I I I

22-21

30 CONTACTS 14-19
32 CONTACTS 34 CONTACTS 20-24
36 CONTACTS 16-26
14-18

N A N A T A T A
B S
P P 16-23
16-23 16-99
16-99 S B
U
b R b R U R f
M M B B C V
S A T T d V C
B S A S A a c aS c S R
h h e
R R BR B D P e g W
d T C e U e UL L C C m h
V V c k W
P U P P C Z C g j dZ Tg j d T P l f D
c D f f N n
d d E d l j
e W K W K D D X
N b V j Dj D e e N b g X
E N N
g gY f f j E
c cX Y M k
g f X U U h c
a W h h F
M F M M E E E E M Y
J J a Y b F
X b Y b Y X VX V Z
Z G L a
L G L a Z L F a Z
F W W L Z
Y H FH F G
K H K G K G H K
J J H J H G G K J J H

SHELL SIZE/LAYOUT 18-30 18-32 22-32 22-34 22-36

# OF CONTACTS 1-#16; 29-#20 32-#20 32-#20 34-#20 36-#20
SERIES ▲ ▲ ◆ ▲ ▲ ▲
SERVICE RATING I I I I I

22-34 22-36
18-30
39 CONTACTS 41 CONTACTS 55 CONTACTS 61 CONTACTS

18-32 18-32 22-32 22-32 A

A A U A Z a b B
Y Y BZ B T B c
Z V Y C
B A BA X X C C S C u v d
V W A W W k k a a n W X
C C p t w D
B X X W W D D m X HH
U X V j V j D D j j m m k AA Y e
j Y Y b b q GG x
Y C V V R BB D W NN JJ E
T k U i U i k k s s n n E E z r s
i Z Z E Z E GG CC Z FF
f
D s s m m iU i t t c c j HH V PP y F
S U P s E r MM KK
h r m T h T h t y g
a t a F a F r r p p F F FF DD a
U EE LL z
E
R S Sr r n n T hT hq q d Gd G
N i EE t F q h
G
G G x b
g b g g b b g g e e u DD AA
n p p S S h T H
P
q p F R R q q
H H H H w v c p
CC BB i
f f c c f f M g d G
f c R R S n j J
N G P eP e J J f m k
d d Jd J L e H
e P P R K
M H N N K K K K K J P
J M L M L N M NL M L N L
L K M

SHELL SIZE/LAYOUT 20-39 20-41 22-41 22-55 24-61

▲ # OF CONTACTS
SERIES
2-#16; 37-#20
▲ ◆
41-#20
▲ ◆
14-#16; 27-#20
▲
55-#20
▲ ◆
61-#20
▲ ◆
SERVICE RATING I I I I I
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20-39
 PinAssembly
& Socket Instructions
Crimp Contacts
Pins
Extraction
tool

2
1 3

Insertion
tool

KPT/KPSE MIL-DTL-26482 Series 1 - VG95328

WIRE SEALING USE TURRET INSERTION/
WIRE COLOR BANDS WIRE HEAD EXTRACTION
STRIP RANGE
SIZE WIRE HOLE CRIMP LOCATOR TOOL
SIZE AWG PIN 1 2 3 LENGTHS MIN MAX FILLER TOOLS COLOR M81969
.250 .047 .083 MS27488-20-2 /17-03 (INS)
20 20-24 M39029/31-240 Red Yellow Black AF8 Hand Tool Red
(6.4) (1.2) (2.1) /19-07 (EXT)
WA27F Air Powered
.250 .066 .109 MS27488-16-2 TH1A Turret Head /17-04 (INS)
16 16-20 M39029/31-228 Red Red Grey Blue
(6.4) (1.7) (2.7) /19-08 (EXT)

Sockets
Extraction
tool

2
1 3

Insertion
tool

WIRE SEALING USE TURRET INSERTION/

WIRE COLOR BANDS WIRE HEAD EXTRACTION
STRIP RANGE
SIZE WIRE HOLE CRIMP LOCATOR TOOL
SIZE AWG SOCKET 1 2 3 LENGTHS MIN MAX FILLER TOOLS COLOR M81969
.250 .047 .083 /17-03 (INS)
20 20-24 M39029/32-259 Red Green White MS27488-20-2 AF8 Hand Tool Red
(6.4) (1.2) (2.1) /19-07 (EXT)
WA27F Air Powered
.250 .066 .109 MS27488-16-2 TH1A Turret Head /17-04 (INS)
16 16-20 M39029/32-247 Red Yellow Violet Blue
(6.4) (1.7) (2.7) /19-08 (EXT)

KPSE Crimp Kit

Kit includes:
Crimp Tool
Locator
Insertion Tools 16 + 20
Extraction Tools 16 + 20
Contact Insertion
Lubricant
Assembly Instructions
Rugged Case

▲
141
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 KPT/KPSE Dimensions
Receptacle Styles
KPT00 KPT01 KPT02
KPSE00 KPSE01 KPSE02
MS3110 MS3111 MS3112 KPTB
MS3120 MS3121 MS3122 MS3119
KP__03 KP__04

S S S
R R R
Q
KPT/KPSE MIL-DTL-26482 Series 1 - VG95328

T T T

P1 P2 P1 P1
B B

N N KK N
N

L1 L1 L2 L3

ALL
TYPES 00/02/B 01 00/01 02 B
PT00front
N DIA. B
PT01front KK PT02front
SHELL +.003 S Q L1 THREAD L2 DIA. L3
SIZE (+/-0.1) R (TP) MAX. T DIA. P1 P2 MAX. MAX. CLASS 2A MAX. MAX. MAX.
8 0.471 0.594 0.828 0.120 0.062 0.094 0.958 0.850 .4375-28 0.791 0.469 1.125
(12.0) (15.1) (21.0) (3.0) (1.6) (2.4) (24.3) (21.6) UNEF (20.1) (11.9) (38.6)
10 0.588 0.719 0.954 0.120 0.062 0.094 1.082 0.850 .5625-24 0.791 0.593 1.125
(14.9) (18.3) (24.2) (3.0) (1.6) (2.4) (27.5) (21.6) UNEF (20.1) (15.1) (38.6)
12 0.748 0.812 1.047 0.120 0.062 0.094 1.176 0.850 .6875-24 0.791 0.719 1.125
(19.0) (20.6) (26.6) (3.0) (1.6) (2.4) (29.9) (21.6) UNEF (20.1) (18.3) (38.6)
14 0.873 0.906 1.141 0.120 0.062 0.094 1.270 0.850 .8125-20 0.791 0.843 1.125
(22.2) (23.0) (29.0) (3.0) (1.6) (2.4) (32.3) (21.6) UNEF (20.1) (21.4) (38.6)
16 0.998 0.969 1.234 0.120 0.062 0.094 1.364 0.850 .9375-20 0.791 0.969 1.125
(25.3) (24.6) (31.3) (3.0) (1.6) (2.4) (34.6) (21.6) UNEF (20.1) (24.6) (38.6)
18 1.123 1.062 1.328 0.120 0.062 0.094 1.458 0.850 1.0625-18 0.791 1.093 1.125
(28.5) (27.0) (33.7) (3.0) (1.6) (2.4) (37.0) (21.6) UNEF (20.1) (27.8) (38.6)
20 1.248 1.156 1.453 0.120 0.094 0.115 1.582 1.057 1.1875-18 0.891 1.219 1.406
(31.7) (29.4) (36.9) (3.0) (2.4) (2.9) (40.2) (26.8) UNEF (22.6) (31.0) (35.7)
22 1.373 1.250 1.578 0.120 0.094 0.115 1.708 1.057 PT01side
1.3125-18 0.891 1.343 1.406
PT00side PT02side
(34.9) (31.8) (40.1) (3.0) (2.4) (2.9) (43.4) (26.8) UNEF (22.6) (34.1) (35.7)
24 1.498 1.375 1.703 0.147 0.094 0.115 1.832 1.057 1.4375-18 0.891 1.469 1.406
(38.0) (34.9) (43.3) (3.7) (2.4) (2.9) (46.5) (26.8) UNEF (22.6) (37.3) (35.7)

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 KPT/KPSE Instructions
Assembly Dimensions
Endbell Styles

A (Not MS) E (MS) F (MS) P (MS)

B ( Not MS)

B
Thread

F KK F G F

KPT/KPSE MIL-DTL-26482 Series 1 - VG95328

L L L
L

J (MS)

XX

A ENDBELL E ENDBELL F/B ENDBELL P ENDBELL J ENDBELL

B
F L THREAD L KK F G L XX XX
MIN. MAX. UNEF-2A MAX. MAX. MIN. MIN. L F MAX. L MIN. MAX.
0.335 1.444 .5000-28 1.328 0.608 A Endbell
0.828 0.115 1.922 0.317 ESE endbell2.271
1.453 0.168 FSE endbell
0.230
(8.5) (36.7) (33.7) (15.4) (21.0) (2.9) (48.8) (8.1) (36.9) (57.7) (4.3) (5.8)
0.466 1.444 .6250-24 1.328 0.734 0.891 0.178 1.922 0.434 1.453 2.271 0.205 0.312
(11.8) (36.7) (33.7) (18.6) (22.6) (4.5) (48.8) (11.0) (36.9) (57.7) (5.2) (7.9)
0.591 1.444 .7500-20 1.328 0.858 1.016 0.302 1.922 0.548 1.453 2.411 0.338 0.442
(15.0) (36.7) (33.7) (21.8) (25.8) (7.7) (48.8) (13.9) (36.9) (61.2) (8.6) (11.2)
0.705 1.444 .8750-20 1.328 0.984 1.141 0.365 1.922 0.673 1.453 2.599 0.416 0.539
(17.9) (36.7) (33.7) (25.0) (29.0) (9.3) (48.8) (17.1) (36.9) (66.0) (10.6) (13.7)
0.830 1.444 1.0000-20 1.328 1.110 1.203 0.490 2.047 0.798 1.453 2.943 0.550 0.616
(21.1) (36.7) (33.7) (28.2) (30.6) (12.4) (52.0) (20.3) (36.9) (74.8) (14.0) (15.6)
0.948 1.444 1.1875-18 1.328 1.234 1.469 0.615 2.078 0.899 1.453 3.172 0.600 0.672
(24.1) (36.7) (33.7) (31.3) (37.3) (15.6) (52.8) (22.8) (36.9) (80.6) (15.2) (17.1)
1.043 1.728 1.1875-18 1.531 1.360 1.469 0.615 2.344 1.024 1.672 3.610 0.635 0.747
(26.5) (43.9) (38.9) (34.5) (37.3) (15.6) (59.5) (26.0) (42.5) (91.7) (16.1) (19.0)
1.198 1.728 1.4375-18 1.531 1.484 1.656 0.740 2.344 1.149 1.672 3.766 0.670 0.846
(30.4) (43.9) (38.9) (37.7) (42.1) (18.8) (59.5) (29.2) (42.5) (95.7) (17.0) (21.5)
1.293 1.738 1.4375-18 1.594 1.610 1.750 0.790 2.406 1.274 1.734 3.985 0.740 0.894
(32.8) (44.1) (40.5) (40.9) (44.5) (20.1) (61.1) (32.4) (44.0) (101.2) (18.8) (22.7)

▲
143
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 KPT/KPSE Dimensions
Straight Plugs
KPT06
KPSE06
MS3116
MS3126
KP__05
KPT/KPSE MIL-DTL-26482 Series 1 - VG95328

KPT06E KPT06F
KPSE06E KPSE06F
KPT06A MS3116E MS3116F
Q KPSE06A MS3126E MS3126F

B B
Thread Thread

F KK G
F

L L
L L

06 06A 06E 06F

B B
SHELL Q L THREAD F L THREAD L KK F G L
SIZE MAX. MAX. 2A MIN. MAX. UNEF-2A MAX. MAX. MAX MIN MAX
8 0.765 0.841 .4375-28 0.335 1.440 .5000-28 1.328 0.608 0.828 0.115 1.906
(19.4) (21.4) UNEF (8.5) (36.6) PT06front (33.7) (15.4) (21.0) (2.9) (48.4)
10 0.840 0.841 .5625-24 0.466 1.440 .6250-24 1.328 0.734 0.891 0.178 1.906
(21.3) (21.4) UNEF (11.8) (36.6) (33.7) (18.6) (22.6) (4.5) (48.4)
12 0.999 0.841 .6875-24 0.591 1.440 .7500-20 1.328 0.858 1.016 0.302 1.906
(25.4) (21.4) UNEF (15.0) (36.6) (33.7) (21.8) (25.8) (7.7) (48.4)
14 1.139 0.841 .8125-20 0.705 1.440 .8750-20 1.328 0.984 1.141 0.365 1.906
(28.9) (21.4) UNEF (17.9) (36.6) (33.7) (25.0) (29.0) (9.3) (48.4)
16 1.261 0.841 .9375-20 0.830 1.440 1.0000-20 1.328 1.110 1.203 0.490 2.047
(32.0) (21.4) UNEF (21.1) (36.6) (33.7) (28.2) (30.6) (12.4) (52.0)
18 1.337 0.841 1.0625-18 0.948 1.662 1.1875-18 1.328 1.234 1.469 0.615 2.078
(34.0) (21.4) UNEF (24.1) (42.2) (33.7) (31.3) (37.3) (15.6) (52.8)
20 1.477 0.986 1.1875-18 1.043 1.662 1.1875-18 1.453 1.360 1.469 0.615 2.250ESE endbell
(37.5) (25.0) UNEF (26.5) (42.2) (36.9) (34.5) A Endbell
(37.3) (15.6) (57.2)
22 1.602 0.986 1.3125-18 1.198 1.662 1.4375-18 1.453 1.484 1.656 0.740 2.250
(40.7) (25.0) UNEF (30.4) (42.2) (36.9) (37.7) (42.1) (18.8) (57.2)
24 1.723 0.986 1.4375-18 1.293 1.672 1.4375-18 1.510 1.610 1.750 0.790 2.312
(43.8) (25.0) UNEF (32.8) (42.5) (38.4) (40.9) (44.5) (20.1) (58.7)

▲
144
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 KPT/KPSE Instructions
Assembly Dimensions
Straight Plugs Right Angle Plugs
KPT06J KPT08A, B, E, F KPT08P
KPSE06J KPSE08A, B, E, F KPSE08P
MS3116J L

XX

KPT/KPSE MIL-DTL-26482 Series 1 - VG95328

Q
L
KPT06P*
KPSE06P*
MS3116P*
MS3126P*
L

F WITH
08 WITH WIRE SEAL
STYLE CLAMP & FERRULE
A
B ●
L F
E ●
F ● ●

06P 06J 08E/A/B/F 08P

CABLE QO PT08 PotSide
L
Jendbell
SHELL Q F L F L
F MIN. L XX MIN. XX MAX. SIZE MAX. MAX. MAX. MAX. MIN.
0.317 1.500 2.271 0.168 0.230 8 0.765 0.812 1.842 - -
(8.1) (38.1) (57.7) (4.3) (5.8) (19.4) (20.6) (46.8) - -
0.434 1.500 2.271 0.205 0.312 10† 0.840 0.875 1.937 0.252 1.380
(11.0) (38.1) (57.7) (5.2) (7.9) (21.3) (22.2) (49.2) (6.4) (35.1)
0.548 1.500 2.411 0.338 0.442 12 0.999 1.062 1.937 0.252 1.567
(13.9) (38.1) (61.2) (8.6) (11.2) (25.4) (27.0) (49.2) (6.4) (39.8)
0.673 1.500 2.599 0.416 0.539 14 1.139 1.156 2.124 0.283 1.567
(17.1) (38.1) (66.0) (10.6) (13.7) (28.9) (29.4) (53.9) (7.2) (39.8)
0.798 1.500 2.943 0.550 0.616 16 1.261 1.250 2.203 0.355 1.567
(20.3) (38.1) (74.8) (14.0) (15.6) (32.0) (31.8) (56.0) (9.0) (39.8)
0.899 1.500 3.172 0.600 0.672 18 1.337 1.469 2.380 0.530 1.755
(22.8) (38.1) (80.6) (15.2) (17.1) (34.0) (37.3) (60.5) (13.5) (44.6)
1.024 1.609 3.610 0.635 0.747 20 1.477 1.469 2.629 0.562 1.782
(26.0) (40.9) (91.7) (16.1) (19.0) (37.5) (37.3) (66.8) (14.3) (45.3)
1.149 1.609 3.766 0.670 0.846 22 1.602 1.680 2.629 0.562 1.782
(29.2) (40.9) (95.7) (17.0) (21.5) (40.7) (42.7) (66.8) (14.3) (45.3)
1.274 1.687 3.985 0.740 0.849 24† 1.723 1.688 2.895 0.610 2.087
(32.4) (42.8) (101.2) (18.8) (21.6) (43.8) (42.9) (73.5) (15.5) (53.0)

➥*See page 262

for epoxy potting
† A 2-piece backshell maybe used, call for details

compound.

▲
145
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 KPT/KPSE Dimensions
Jam Nut Receptacles
KPT07 KPT07A KPT07E KPT07F KPT07P
M P M M M
S MS31_4E MS31_4F MS31_4P
R

N N N N F

B B B
L P
P P
L L L

07 07A 07E/F 07P

B M N P PANEL THICKNESS STYLE STYLE

KPT/KPSE MIL-DTL-26482 Series 1 - VG95328

SHELL THREAD +/-0.031 +/-0.003 +/-0.020 S L E F

SIZE UNEF -2A (0.79) (0.08) (0.51) R MAX. MIN. MAX. MAX. L MAX.L MAX. F L
8 .5625-24 0.691 0.471 0.117 0.750 0.954 0.062 0.125 0.889 1.344 1.906 0.317 1.391
(17.6) (12.0) (3.0) (19.1) (24.2) (1.6) (3.2) (22.6) (34.1) (48.4) (8.1) (35.3)
10 .6875-24 0.691 0.588 0.117 0.875 1.078 0.062 0.125 0.889 1.344 1.906 0.434 1.391
(17.6) (14.9) (3.0) (22.2) (27.4) (1.6) (3.2) (22.6) (34.1) (48.4) (11.0) (35.3)
PT07side
12 .8750-20 0.691 0.748 0.117 1.062 1.266 0.062 0.125 0.889 1.344 1.906 0.548 1.391
(17.6) (19.0) (3.0)
PT07front
(27.0) (32.2) (1.6) (3.2) (22.6) (34.1) (48.4) (13.9) (35.3)
14 1.0000-20 0.691 0.873 0.117 1.188 1.391 0.062 0.125 0.889 1.344 1.906 0.673 1.391
(17.6) (22.2) (3.0) (30.2) (35.3) (1.6) (3.2) (22.6) (34.1) (48.4) (17.1) (35.3)
16 1.1250-18 0.691 0.988 0.117 1.312 1.516 0.062 0.125 0.889 1.344 2.047 0.798 1.391
P ±.005
(22.6)(0.13)
(34.1) (52.0) (20.3) (35.3)
(17.6) (25.1) (3.0) (33.3) (38.5) (1.6) (3.2) 4 HOLES
18 1.2500-18 0.691 1.123 0.117 1.438 1.641 0.062 0.125 0.889 1.344 2.078 0.899 1.391
(17.6) (28.5) (3.0) (36.5) (41.7) (1.6) (3.2) (22.6) (34.1) (52.8) (22.8) (35.3)
20 1.3750-18 0.879 1.248 0.148 1.562 1.828 0.062 0.250 1.108 1.594 2.328 1.024 1.641
B
(22.3) (31.7) (3.8) (39.7) (46.4) (1.6) (6.4) (28.1) (40.5)
(T.P.) (59.1) (26.0) (41.7)
22 1.5000-18 0.879 1.373 0.148 1.688 1.954 0.062 0.250 1.108 1.594 2.328 1.149 1.641
(22.3) (34.9) (3.8) (42.9) (49.6) (1.6) (6.4) (28.1) (40.5) (59.1) (29.2) (41.7)
24 1.6250-18 0.912 1.498 0.148 1.812 2.078 0.062 0.250 1.141 1.641 2.453 1.274 1.703
(23.2) (38.0) (3.8) (46.0) (52.8) (1.6) (6.4) A(29.0) (41.7) (62.3) (32.4) (43.3)
+.010 (0.25)
-.000 (0.00)
Panel Cutouts/Thickness
KPT00 P ±.005 (0.13)
4 HOLES
Panel Thickness
KPT07
PANEL PANEL
KPT02
KPTB +.000 (0.00)
B -.010 (0.25)
B
(T.P.)

A
PANEL PANEL +.010 (0.25) Panel
A
+.010 (0.25) FRONT PANEL REAR PANELREAR PANEL
FRONT PANEL -.000 (0.00) Thickness
-.000 (0.00) MTG REF MTG REFMTG REF MTG REF

PANEL THICKNESS PANEL THICKNESS

A B
SHELL P SCREW KPT/KPSE SHELL +010-.000 +.000-.010
+.000 (0.00)
SIZE A B B +/-.005
-.010 (0.25) SIZE 00/02 KPTB SIZE (+.25-.00) (+.00-.25) MIN. MAX.
8 0.618 0.594 0.125 #4 0.087 0.218 8 0.578 0.540 0.062 0.125
(15.7) A (15.1) (3.2) (2.2) (5.5) (14.7) (13.7) (1.6) (3.2)
+.010 (0.25)
10 0.735-.000 (0.00)0.719 0.125 #4 0.087 0.218 10 0.703 0.665 0.062 0.125
(18.7) (18.3) (3.2) (2.2) (5.5) (17.9) (16.9) (1.6) (3.2)
12 0.859 0.812 0.125 #4 0.087 0.218 12 0.890 0.828 0.062 0.125
(21.8) (20.6) (3.2) (2.2) (5.5) (22.6) (21.0) (1.6) (3.2)
PT07
14 0.985 0.906 0.125 #4 0.087 0.218 14 1.015 0.952 0.062 0.125
(25.0) (23.0) (3.2) (2.2) (5.5) (25.8) (24.2) (1.6) (3.2)
16 1.113 0.969 0.125 #4 0.087 0.218 16 1.140 1.076 0.062 0.125
(28.3) (24.6) (3.2) (2.2) (5.5) (29.0) (27.3) (1.6) (3.2)
18 1.235 1.062 0.125 #4 0.087 0.218 18 1.265 1.201 0.062 0.125
(31.4) (27.0) (3.2) (2.2) (5.5) (32.1) (30.5) (1.6) (3.2)
20 1.361 1.156 0.125 #4 0.212 0.334 20 1.390 1.326 0.062 0.250
(34.6) (29.4) (3.2) (5.4) (8.5) (35.3) (33.7) (1.6) (6.4)
22 1.485 1.250 0.125 #4 0.212 0.334 22 1.515 1.451 0.062 0.250
(37.7) (31.8) (3.2) (5.4) (8.5) (38.5) (36.9) (1.6) (6.4)
▲ 24 1.611
(40.9)
1.375
(34.9)
0.155
(3.9)
#6 0.212
(5.4)
0.311
(7.9)
24 1.640
(41.7)
1.576
(40.0)
0.062
(1.6)
0.250
(6.4)
146
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 Components
Plugs Receptacles

KPT KPSE KPT KPSE

O-Ring

KPT/KPSE MIL-DTL-26482 Series 1 - VG95328

Barrel/
Shell

Wave Spring

Coupling Nut

Insert/
Insulator

Contacts

Wire Sealing
Grommet

Ferrule/
Compression
Ring

Endbell/
Cable Clamp

▲
147
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 Accessories

FLANGE MOUNT RECEPTACLE ACCESSORIES

Dummy
Gasket Nut Plate Sealing Screws Receptacle
KPT/KPSE MIL-DTL-26482 Series 1 - VG95328

DUST CAPS

Receptacle Receptacle Cable

Plug Dust Cap Flange Dust Cap Jam Nut Dust Cap Clamp

Standard plating is anodized

FLANGE MOUNT
DUST CAPS
RECEPTACLE ACCESSORIES
RECEPTACLES CABLE
SHELL SEALING DUMMY CLAMP FOR
SIZE GASKET NUT PLATE SCREWS RECEPTACLE PLUGS FLANGED JAM NUT A ENDBELLS
8 CMD02-8* M85528/2-8A S440-1/2 MS3115-8** MS3180-8CA MS3181-8CA MS3181-8NA MS3057-3A

10 CMD02-10* M85528/2-10A S440-1/2 MS3115-10** MS3180-10CA MS3181-10CA MS3181-10NA MS3057-4A

12 CMD02-12* M85528/2-12A S440-1/2 MS3115-12** MS3180-12CA MS3181-12CA MS3181-12NA MS3057-6A

14 CMD02-14* M85528/2-14A S440-1/2 MS3115-14** MS3180-14CA MS3181-14CA MS3181-14NA MS3057-8A

16 CMD02-16* M85528/2-16A S440-1/2 MS3115-16** MS3180-16CA MS3181-16CA MS3181-16NA MS3057-10A

18 CMD02-18* M85528/2-18A S440-1/2 MS3115-18** MS3180-18CA MS3181-18CA MS3181-18NA MS3057-12A

20 CMD02-20* M85528/2-20A S440-1/2 MS3115-20** MS3180-20CA MS3181-20CA MS3181-20NA MS3057-12A

22 CMD02-22* M85528/2-22A S440-1/2 MS3115-22** MS3180-22CA MS3181-22CA MS3181-22NA MS3057-16A

24 CMD02-24* M85528/2-24B S632-1/2 MS3115-24** MS3180-24CA MS3181-24CA MS3181-24NA MS3057-16A

* Add C for conductive type ** Select Plating

W = Olive drab over cadmium
▲ A = Anodized
L = Electroless nickel
148
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 Assembly Instructions
Assembly Instructions
KPT Solder Contacts KPSE Crimp Tool Operation
1. Slide the rear accessories
over the wire bundle in the
proper sequence for Hand Crimp Tool 4. Adjust dial for proper wire
re-assembly: cable clamp 1. Strip the wires to the gauge. To change the dial
and/or endbell first, then appropriate length. setting remove the lock pin
ferrule, and (if used) the and lift center of dial. Turn
coupling nut. CONTACT STRIP to the desired wire gauge.
SIZE LENGTH Replace lock pin on dial.
2. Insert individual wires 20 1/4" (6.4mm)
through the proper holes in 16 1/4" (6.4mm) DIAL
LOCK PIN
the grommet. 22 24

KPT/KPSE MIL-DTL-26482 Series 1 - VG95328

20
4 3 2

18

26
5

14 16

1
7 6
2. Open the AF8 (M22520/1-01)
3. Solder wires to appropriate

8
crimp tool by squeezing the

12
contacts on the rear of handles. Push the latch on
the connector. ITT Cannon TH1A (M22520/1-02) to pop
document RPI234 covers up the locator on the turret.
standard soldering practices Attach the turret to the AF8 5. Cycle the tool before inserting
and is available upon request crimp tool using the two the contact to be sure the
by fax or mail. Please call. captive hex bolts in the turret. tool is in the open position.
Drop the contact, mating
4. Fixture the connector for LATCH end first, into the crimp
LOCATOR CRIMP
re-assembly using the endbell TOOL cavity of the tool. Squeeze
assembly tools on ➥
266 or a mating connector
page the tool handle just enough
to grip the contact without
with contacts installed. actually crimping it.
SE TO
SEL AI
R

NO.

5. Slide the grommet down DMC

the wires (lubricating the AF
8
grommet with isopropyl
alcohol will help).

6. Fill all unused grommet

cavities with a wire hole filler
3. Select the proper locator
to maintain the sealing
position for your contact by
integrity of the connector.
rotating the locator until the 6. Insert the stripped wire into
proper color is aligned with the contact with a slight
7. Slide coupling nut, ferrule, the index mark. Push locator twisting motion. Be sure all
and endbell accessories over back down until it snaps wire strands are inside the
rear of the connector and into position. contact. Squeeze the handle
tighten. Torque as follows: to cycle the tool. The handle
CONTACT LOCATOR will not release until the
TORQUE SIZE COLOR
contact is completely
SIZE (INCH/LBS) 20 RED crimped.
8, 10, 12, 14 10 - 15 16 BLUE
16, 18 15- 25 STRIPPED
20, 22, 24 25 - 35 LATCH WIRE

LOCATOR
AF8

LOCATOR
COLOR CODE

INDEX MARK

TURRET

▲
149
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 Assembly Instructions

Crimp Tool Operation Insertion of Contacts

(continued) (continued)

7. Remove the crimped contact. pattern, insert the wired connector and tighten.
Pull on the wire slightly to be contact into the rear of the Torque as follows:
sure it is properly crimped. Be connector until the contact
sure the contact is not bent snaps into place. A light pull TORQUE
or damaged in any way. on the wire will assure that SIZE (INCH/LBS)
Visually inspect the crimp: the contact is locked securely. 8, 10, 12, 14 10 - 15
16, 18 15- 25
ENLARGEMENT OF
MICROSECTIONS 20, 22, 24 25 - 35
ALLOWS FOR FINAL
KPT/KPSE MIL-DTL-26482 Series 1 - VG95328

JUDGEMENT OF
CRIMP QUALITY
Extraction of Contacts
CRIMP CHECK TO BE
SURE CONDUCTOR 1. Remove the endbell
IS VISIBLE accessories and slide them
THROUGH WIRE
INSPECTION HOLE back over the wires.
WIRE 2. Use the proper extraction
INSULATION SHOULD BUTT UP tool from the chart on
AGAINST THE END OF THE CONTACT.
4. Fill any unused cavities with ➥ page 141.
contacts. A wire hole filler 3. On the mating face of the
Insertion of Contacts must be inserted into the connector, insert the tool
grommet behind the unused over the contact and into the
1. Slide the rear accessories over contacts to maintain the insulator until the tool
the wire bundle in the proper sealing integrity of the bottoms. While keeping an
sequence for re-assembly: connector. Trim off excess. even pressure against the
cable clamp and/or endbell tool, push the plunger on
5. Check the mating face of the
first, then ferrule, and the tool shaft forward with
connector to insure that all
coupling nut. your thumb and index finger.
the same size contacts are on
This will release the contact
2. Using the proper insertion the same plane (fully inserted).
from the retention tine and
tool from the chart on If not, the contact is not fully
push it toward the rear of
➥ page 141, slide the
tool over the wire side of
inserted. Remove the contact
using the proper extraction
the connector.
the contact until the tool tool and procedure and re-
bottoms on the contact. insert. Do not attempt to
reinsert the insertion tool to
#16 CONTACTS
correct the problem.
ALCOHOL
INSERTION
TOOL TIP SHOULDER

#20 CONTACTS

The tool for size 16 contacts

butts against the shoulder of 4. Carefully remove extraction
the contact. The rear, or tool from the connector.
insulation support, of the size Pull the wire by hand to
20 contacts butts against an completely remove the
internal shoulder in the contact from the rear of
tool tip. the connector.
3. Dip the contact and tool tip in 6. Fixture the connector for
isopropyl alcohol (do not use re-assembly using the
any lubricant other than endbell assembly tools on
isopropyl alcohol). Hold the
tool perpendicular to the rear
➥ page 266 or a mating
connector with contacts
of the connector. Beginning installed. Slide the connector
with the center cavity and accessories back down the
working outward in a circular cable over the rear of the
▲
150
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