Boiler Observations

The following points are noted for the Pressure parts in CDCP1 Boilers 1,2,3 and 4: -
1. All the drains of common header of Economizer, Evaporation, SH, water walls, ring
headers 2 no’s of manual valves to be provided for avoiding passing.
2. Cold water drain and hot water drain for all the boilers to be connected with closed drain
at the ground floor level.
3. Common headers of Super heater main steam line 1 & 2, vents and drains with steam
trap to be provided for easy change over headers during operation and maintenance
time including ‘U’ shape pipe lines.
4. Feed unit outlet to Input of Economizer, 1 no of NRV to be provided in each Boiler.
5. Economizer output to drum inlet 1 no of NRV to be provided in each Boiler for safe
operation and to avoid hammering vibrations during the normal operation time.
6. Attemperator pipe line ‘U’ shape header drain line to be connected up to the ground
floor.
7. Additional 1 no of 2nd manual valve to be provided at water wall bottom ring header drain
pipe line for avoiding passing of valve no-1.
8. Evaporator top header drains line proper support to be provided to avoid vibration.
9. 2 no’s of safety flap with corrugated rupture disc at outlet of Economizer to before inlet of
chamber cyclone (at top elevation) to be provided for safety and smooth operation of
Boiler.
10. In each Boiler all the manhole door needs to be provided with boiler numbering, same
shall be written with metallic plate for easy identification of Boiler number and for easy
opening of manhole doors.
11. All Boiler pressure parts and drums insulation work needs to be provided started.
12. Emergency walk way along with staircase with handrails to be made at bottom, middle
and top elevation of Boilers common platform to ground floor between Boiler 1 & 2 and
between Boiler 3 & 4.
13. Name plate to be provided for each Boilers CBD, EBD, feed water, super heater, all
drain pipe lines etc.
14. Name plate to be provided for each Boilers sample collection points) lines of CBD, feed
water, super heater, DM water etc
15. Master reference points needs to be mark on main steam header, steam drum,
economizer header top of boiler roof etc to monitor the expansion of boiler.
The following points are noted for the Recirculation water pump house: -
1. Cooling water header pipeline inlet & outlet size of ¾ inch diameter may be reviewed.
2. Cooling water inlet & outlet pipelines are to be separated individually in each pump.
3. Cooling water outlet pipelines of bearings, mechanical seals etc. open funnel is to be
provided individually to check proper water flow.
4. F.R.S inlet to spray water line additional valve 1 no. to be provided.
5. Feed water header to F.R.S all the vent valves of line1 & line2 proper platform staircase
with handrails to be provided for smooth operation.
6. Before NRV of recirculation pump outlet, platform is to made for vent valves.
7. Drain with valves to be provided for Recirculation water pump at suction side.
8. 1 no. of manual valve to be putted before NRV at discharge side of recirculation water
pump bypass line.
9. Drain with valve to be put at discharge line of recirculation water pump before and after
NRV.
10. One NRV is to be put at recirculation water pump inlet of motor operated valve.
11. Motor cable is obstructing the walkway of couplings of recirculation water pumps.
12. The canopy is to be provided for all the local electrical switch boards of panels to avoid
feed water falling from all the vents of feed water headers inside the pump house.
13. RC pump casing drain shall be provided with a valve & pipe of suitable size up to the
main drain of pump house.
Pressure parts of PRDS 1,2 the following points are noted (PRDS)
1. Safety valves (PRDS 1,2) bleeding pipe outlet to be extended towards building
outside for safety points.
2. PRDS 1 and 2 all the NRV’s direction marking to be checked for proper tracing of
NRV direction and safe operation.
3. All drains of pipelines in PRDS1 and PRDS2 to be connected (outside of the building)
to the ground floor drain pit.
4. PRDS1 and PRDS2 inlet steam press gauge and temperature gauge provisions are
to be provided.
5. Insulation work not started at PRDS1 and PRDS2 floor pipe lines.
6. After safety valves of PRDS1 and PRDS2, the manual valves are to be provided near
the safety valve inside the PRDS floor.
7. Additional valves are to be provided (4 no’s) near the main steam headers towards
PRDS1 and PRDS2 (shall be reviewed)
Trisodium PO4 and Hydrogen dosing system points are noted

1. LP dosing outlet to inlet of D/A down comer connecting points manual valves 2 no’s
to be provided for avoiding D/A shutdown during operation if any leak occurred at LP
dosing outlet pipeline.
2. HP dosing fresh water (flushing water) inlet to dosing pump manual valve 1 no. to be
provided.
3. LP dosing inlet to the pump (flushing water) fresh water inlet, manual valve 1 no. to
be provided.
4. Platform, staircase, with handrail to be provided at top of LP & HP storage tank and
mixing tank to operate the inlet valves manually.

Boiler Observations

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Boiler Observations

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The following points are noted for the Pressure parts in CDCP1 Boilers 1,2,3 and 4: -

Trisodium PO4 and Hydrogen dosing system points are noted

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