MIX DESIGN (DoE Method)

DATA
Specific Gravity Cement = 3.15 t/m³
Specific Gravity Fine Agg. = 2.65 t/m³
Specific Gravity Coarse Agg. = 2.557 t/m³ <<< 2.5/3.5 x 2.54 + 1/3.5x2.6

Max Aggregate Size 20

Grading Zone of Fine Aggregate 1
Cement Type = OPC
Aggregate Type = Uncrushed look table 1
at = 28 days
Slump (mm) = 10 - 30

Characteristic Strength = 25 MPa << Cube Strength

Standard of Deviation (s) = 6 MPa
k= 1.64
M = k x s = 1.64 x 6 = 9.84 MPa
Fcm' = Fc' + M = 25 + 9.84 = 35 MPa << Target Mean

WATER CEMENT RATIO

Exposure
Mild for concrete surfaces protected against weather, e.g : indoor

for concrete surfaces sheltered from severe rain or freezing while wet, and for
Moderate
concrete surfaces in contact with non-aggressive soil
for concrete surfaces exposed to severe rain or alternating wetting and drying
Severe
or occasional freezing
for concrete surfaces exposed to sea-water spray, de-icing salts or freezing
Very Severe
conditions while wet

Exposure Moderate Max Free w/c Ratio = 0.55

Concrete Reinforce Min Cement Content = 290 kg/m³

Table 1 Approximate Compressive Strength (N/mm²) of

Concrete Mixes made with a free water/cement ratio of 0.5
Type of Type of Compressive Strength (N/mm²)
Cement Coarse Age (days)
Aggregate 3 7 28 91
OPC or Uncrushed 18 27 40 48
SRPC Crushed 23 33 47 55
Uncrushed 25 34 46 53
RHOC
Crushed 30 40 53 60

From Table 1 Compressive Strength = 40 N/mm²

Concrete Mix Design 1 DoE's Method

 GRAPHIC 1 : Compresive Strength (Y) VS Water Cement Ratio (X)

Graphic 1 : fc' vs w/c ratio

90

80

70
Compressive Strength (MPa)
60

50

40

30

20

10

0
0.3 0.4 0.5 0.6 0.7 0.8 0.9
Free water/cement ratio

From Graphic 1
1) Y = 40 - X = 0.5), make new chart (red line with dash)
2) from red line (dash), Y = 35 (target mean strength), find X = 0.56

w/c ratio = 0.56

w/c = 0.55
w/c ratio max = 0.55

WATER CONTENT
Table 2 Approximate free water contents (kg/m³) required to give
Various levels of workability
Slump (mm) 2 - 10 10 - 30 30 - 60 60 - 180
V - B (s) 12 6 - 12 3-6 0-3
Max Size Aggregate
Uncrushed 150 180 205 225
10
Crushed 180 205 230 250
Uncrushed 135 160 180 195
20
Crushed 170 190 210 225
Uncrushed 115 140 160 175
40
Crushed 155 175 190 205

Slump = 10 - 30 and Uncrushed and Max Aggregate = 20

From Table 2
Free Water Content = 160 kg/m³ look graphic 2
Specific Gravity of Aggregate = 2557 kg/m³ to find Wet Density
of Concrete Mix

CEMENT CONTENT
Cement = 160 / 0.55 = 291
= 291 kg/m³
Cement content minimum = 290

Concrete Mix Design 2 DoE's Method

 Graphic 2 : Wet Density of Concrete Mix VS Free Water Content
Graphic 2 : Wet Density vs w/c ratio
2800

Wet Density of Conrete Mix (kg/m3)

2700

2600

2500 2.9

2.8
2400
2.7

2300
2.6

2200 2.5
2.4
2100
100 120 140 160 180 200 220 240

Free water content (kg/m3)

Wet Density of Concrete = 2365 kg/m³

TOTAL AGGREGATE CONTENT

Aggregat Content = 2365 (1 - 291/3150 - 160/1000) = 1768 kg/m³

Slump (mm) = 10 - 30
w/c = 0.55 Graphic 3
Zone Fine Aggregate = I

Slump : 10 - 30 mm
Graphic 3 : Proportion vs w/c ratio
60
Proportion of Fine Aggregate (%)

50
1
2
40

3
30
4

20

10

0
0.3 0.4 0.5 0.6 0.7 0.8 0.9

Free water/cement ratio

Concrete Mix Design 3 DoE's Method

 DOE

Ratio of Fine / Coarse = 42 %

Coarse Aggregate = 100% - 42% = 58 %

Fine Aggregate Content = 0.42 x 1768 = 743 kg/m³

Coarse Aggregate Content = 0.58 x 1768 = 1025 kg/m³

The required mix proportions are

Water Content = 160 kg/m³ 0.07210455 0.00038226
Cement Content = 291 kg/m³ 0.13114015 0.00069523
Fine Aggregate Content = 743 kg/m³ 0.33483551 0.00177511
Coarse Aggregate Content = 1025 kg/m³ 0.46191978 0.00244884
Total = 2219 kg/m³

(from Grading Standard)

Ratio of Coarse 15 : Coarse 25 = 2.5 : 1.5

Water Content = 160 kg/m³

Cement Content = 291 kg/m³
Fine Aggregate Content = 743 kg/m³
Coarse Aggregate (max 15 mm) = 732 kg/m³
Coarse Aggregate (max 25 mm) = 293 kg/m³

Untuk satu silender ukuran Diameter 15 cm dan tinggi 30 cm

Volume = 0.005301438 m^3
5.301437603 liter

The Mix Ratio by Mass may be expressed as :

Water : Cement : Fine Aggregate : Coarse Aggregate =

160 : 291 : 743 : 1025
or 0.55 : 1 : 2.553 : 3.522

Concrete Mix Design 4 DoE's Method