PVI 3.0 3.6 4.2 TL OUTD Product Manual en

ABB solar inverters
Product manual
PVI-3.0/3.6/4.2-TL-OUTD
(3.0 to 4.2 kW)
IMPORTANT SAFETY INSTRUCTIONS
This manual contains important safety instructions that must be followed during installation
and maintenance of the equipment.
Operators are required to read this manual and scrupulously follow the indications reported
in it, since ABB cannot be held responsible for damages caused to people and/or things, or
the equipment, if the warranty conditions are not observed.
000397AG
-2-
Product Manual
PVI-3.0/3.6/4.2-TL-OUTD string inverters
1 - Introduction and general information
2 - Characteristics
3 - Safety and accident prevention
4 - Lifting and transport
5 - Installation
6 - Instruments
7 - Operation
8 - Maintenance
PVI-3.0_3.6_4.2-TL-OUTD-Product manual EN Rev A (M000016AG)

000397AG
EFFECTIVE 10/10/2014
© Copyright 2014 ABB. All Rights Reserved.
-3-
1
Introduction and general information
Warranty and Supply Conditions

The warranty conditions are considered to be valid if the customer adhe-
res to the indications in this manual; any conditions deviating from those
described herein must be expressly agreed in the purchase order.
The equipment complies with the pertinent legislation currently in force in the country of in-
stallation and it has issued the corresponding declaration of conformity.
Not included in the supply

ABB accepts no liability for failure to comply with the instructions for correct installation and will
not be held responsible for systems upstream or downstream the equipment it has supplied.
It is absolutely forbidden to modify the equipment. Any modification, manipulation, or alteration
not expressly agreed with the manufacturer, concerning either hardware or software, shall re-
sult in the immediate cancellation of the warranty.
The Customer is fully liable for any modifications made to the system.
Given the countless array of system configurations and installation envi-

ronments possible, it is essential to check the following: sufficient space
suitable for housing the equipment; airborne noise produced depending
on the environment; potential flammability hazards.
ABB will NOT be held liable for defects or malfunctions arising from: im-
proper use of the equipment; deterioration resulting from transportation
or particular environmental conditions; performing maintenance incor-
rectly or not at all; tampering or unsafe repairs; use or installation by
unqualified persons.
ABB will NOT be held responsible for the disposal of: displays, cables,
batteries, accumulators etc. The Customer shall therefore arrange for the
disposal of substances potentially harmful to the environment in accor-
dance with the legislation in force in the country of installation.
000002EG
-4-
1- Introduction and general information
Contents
Introduction and general information................................................................................................ 4
Warranty and Supply Conditions...........................................................................................................4
Not included in the supply........................................................................................................4
Contents...................................................................................................................................................5
Reference number index........................................................................................................................8
Graphical representation of references................................................................................................8
The document and who it is for ............................................................................................................9
Purpose and structure of the document..................................................................................9
List of annexes ........................................................................................................................9
Staff characteristics..................................................................................................................9
Symbols ad signs..................................................................................................................................10
Field of use, general conditions .........................................................................................................11
Intended or allowed use.........................................................................................................11
Limits in field of use................................................................................................................11
Improper or prohibited use ....................................................................................................11
Characteristics.................................................................................................................................. 12
General conditions................................................................................................................................12
Models and range of equipment..........................................................................................................13
Identification of the equipment and the manufacturer...........................................................14
Characteristics and technical data......................................................................................................16
Tightening torques.................................................................................................................18
Overall dimensions................................................................................................................18
Bracket dimensions................................................................................................................19
Efficiency curves...................................................................................................................................20
Power derating.......................................................................................................................................21
Power derating due to environmental conditions..................................................................22
Power reduction due to the input voltage..............................................................................22
Characteristics of a photovoltaic generator.......................................................................................23
Strings and Arrays..................................................................................................................23
Description of the equipment...............................................................................................................24
Operating diagram.................................................................................................................24
Connection of several inverters together...............................................................................25
Notes on the sizing of the system..........................................................................................25
Functionality and components of the equipment ..................................................................26
Topographic diagram of the equipment.................................................................................27
Safety devices........................................................................................................................................29
Anti-Islanding.........................................................................................................................29
Ground fault of the photovoltaic panels.................................................................................29
Other safety devices..............................................................................................................29
Safety and accident prevention...................................................................................................... 30
Safety instructions and general information .....................................................................................30
Hazardous areas and operations ........................................................................................................31
Environmental conditions and risks.......................................................................................31
Signs and Labels...................................................................................................................31
Thermal hazard .....................................................................................................................32
000398AG
Clothing and protective devices for staff................................................................................32

Residual risks........................................................................................................................................33
Table of residual risks............................................................................................................33
-5-
Lifting and transport......................................................................................................................... 34

General conditions................................................................................................................................34
Transport and handling ........................................................................................................34
Lifting......................................................................................................................................34
Unpacking and checking .......................................................................................................34
List of components supplied..................................................................................................35
Weight of the groups of device..............................................................................................36
Installation.......................................................................................................................................... 37
General conditions ...............................................................................................................................37
Environmental checks............................................................................................................38
Installations above 2000 metres............................................................................................38
Installation position.................................................................................................................39
Wall/Pole mounting...............................................................................................................................40
Operations preparatory to PV generator connection........................................................................41
Checking the correct polarity of the strings...........................................................................41
Checking of leakage to ground of the photovoltaic generator...............................................41
Choice of differential protection downstream of the inverter.................................................41
Independent or parallel input channels configuration......................................................................43
Channel configuration examples...........................................................................................44
Independent channel configuration (default configuration)...................................................45
Parallel channel configuration ...............................................................................................45
Input connection to PV generator (DC side)......................................................................................46
Installation procedure for quick fit connectors.......................................................................48
Grid output connection (AC side)........................................................................................................50
Characteristics and sizing of the line cable...........................................................................50
Load protection switch (AC disconnect switch).....................................................................51
Connection to the AC side terminal board.............................................................................51
Communication and control board.....................................................................................................52
Connections to the communication and control board....................................................................53
Serial Connection Communication (RS485)..........................................................................53
Procedure for connection to a monitoring system.................................................................54
Remote control connection....................................................................................................55
Configurable Relay connection (ALARM)..............................................................................56
Instruments......................................................................................................................................... 57
Description of keyboard and LED Panel...............................................................................58
Operation........................................................................................................................................... 59
Monitoring and data transmission......................................................................................................60
User interface mode...............................................................................................................60
Types of data available..........................................................................................................60
Measurement tolerance.........................................................................................................60
Commissioning......................................................................................................................................61
Display access and settings..................................................................................................63
LED behaviour.......................................................................................................................................64
000398AG
Specifications on the operation of the LEDs.........................................................................65

LED insulation fault................................................................................................................65
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Description of the menus.....................................................................................................................66

General information...............................................................................................................66
Statistics Menu.......................................................................................................................68
Settings Menu........................................................................................................................70
Info Menu...............................................................................................................................77
AUTOTEST procedure in accordance with standard CEI 0-21.........................................................78
Running the tests from the display menu..............................................................................78
Maintenance...................................................................................................................................... 80
Routine maintenance.............................................................................................................81
Troubleshooting.....................................................................................................................81
Alarm Messages....................................................................................................................81
Power limitation messages....................................................................................................88
Registration on “Registration” website and calculation of second-level password (Service
Menu)......................................................................................................................................................90
Resetting the time remaining to change the grid standard..............................................................93
Replacement of the buffer battery.......................................................................................................94
Verification of ground leakage ............................................................................................................95
Behaviour of a system without leakage.................................................................................95
Behaviour of a system with leakage......................................................................................96
Measuring the insulation resistance of photovoltaic generator......................................................97
Storage and dismantling .....................................................................................................................98
Storage of the equipment or prolonged stop.........................................................................98
Dismantling, decommissioning and disposal.........................................................................98
Further information...............................................................................................................................99
Contact us............................................................................................................................................100
000398AG
-7-
Reference number index

01 , Bracket 08 , Keyboard 15 , RS485 line termination switch
02 , Locking screw 09 , DC Input terminal block 16 , DC Disconnect switch
03 , Heat sink 10 , AC Output terminal block 17 , Input connectors (MPPT1)
04 , DSP Reprogramming connectors 11 , Channel configuration switch 18 , Input connectors (MPPT2)
05 , Front cover 12 , Internal battery 19 , AC cable gland
06 , LED Panel 13 , Signal terminal block 20 , Service cable glands
07 , Display 14 , RJ45 Connectors
Graphical representation of references
01
03
04
02
POW
ER
ALARM
GFI
05 ESC
UP
DOW
N
ENTER
UNO
06
07
08
- S VERSION STANDARD VERSION

09 10 11 12 13 14 15 09 10 11 12 13 14 15
000398AG
16 17 18 19 20 17 18 19 20
-8-
The document and who it is for

Purpose and structure of the document
This operating and maintenance manual is a useful guide that will enable
you to work safely and carry out the operations necessary for keeping the
equipment in good working order.
If the equipment is used in a manner not specified in the installer manual, the protection pro-
vided by the equipment may be impaired.
The language in which the document was originally written is ITALIAN; therefore, in the event of
inconsistencies or doubts please ask the manufacturer for the original document.
List of annexes
In addition to this operating and maintenance manual, (if applicable or on
request) the following enclosed documentation is supplied:
- EC declaration of conformity
- quick installation guide
WARNING: Part of the information given in this document is taken from the original docu-
ments of the suppliers. This document contains only the information considered necessary
for the use and routine maintenance of the equipment.
Staff characteristics
The customer must make sure that the operator has the necessary skill and training to do his/
her job. Personnel in charge of using and maintaining the equipment must be expert, aware
and skilled for the described tasks and must reliably demonstrate their capacity to correctly
interpret what is described in the manual.
For safety reasons, only a qualified electrician who has received training and/or demonstra-
ted skills and knowledge on the structure and operation of the unit may install the inverter.
The installation must be performed by qualified installers and/or licensed electricians in ac-
cordance with the existing regulations in the country of installation.
The employment of a person who is NOT qualified, is drunk, or on narcotics, is strictly forbid-
den.
The customer has civil liability for the qualification and mental or physical state of the profes-
sional figures who interact with the equipment. They must always use the personal protective
equipment required by the laws of the country of destination and whatever is provided by their
employer.
000004EG
-9-
Symbols ad signs
In the manual and/or in some cases on the equipment, the danger or
hazard zones are indicated with signs, labels, symbols or icons.
Table: Symbols
This points out that it is mandatory to consult the manual or original do-
cument, which must be available for future use and must not be dama-
ged in any way.
Generic hazard - Important safety information. This points out operations
or situations in which staff must be very careful.
Hazardous voltage - This points out operations or situations in which

staff must be very careful due to hazardous voltage.
Hot parts - This points out a hazard due to the presence of heated areas
or in any case areas that have hot parts (danger of burns).
This points out that the examined area must not be entered or that the
described operation must not be carried out.
This points out that it is mandatory to carry out the described operations
using the clothing and/or personal protective equipment provided by the
employer.
This indicates the degree of protection of the equipment according to
IP20 IP65 IEC standard 70-1 (EN 60529 June 1997).
Point of connection for grounding protection.
This indicates the allowed temperature range
This indicates the risk of electric shock. Time need to discharge stored
5 10
energy: 5/10 minutes
Respectively direct current and alternating current
Isolating transformer present or not present
Positive pole and negative pole of the input voltage (DC)

This indicates the centre of gravity of the equipment.
000006FG
- 10 -
Field of use, general conditions

ABB shall not be liable for any damages whatsoever that may result from
incorrect or careless operations.
You may not use the equipment for a use that does not conform to that provided for in the
field of use. The equipment MUST NOT be used by inexperienced staff, or even experienced
staff if carrying out operations on the equipment that fail to comply with the indications in this
manual and enclosed documentation.
Intended or allowed use

This equipment is a inverter designed for:
transforming a continuous electrical current (DC)
supplied by a photovoltaic generator (FV)
in an alternating electrical current (AC)
suitable for feeding into the public distribution grid.
Limits in field of use

The inverter can be used only with photovoltaic modules which have ground isolated input
poles, unless they are accessories installed that enable earthing of the inputs. In this case
you must install an insulating transformer on the AC side of the system.
Only a photovoltaic generator can be connected in the input of the inverter (do not connect
batteries or other sources of power supply).
The inverter can be connected to the electricity grid only in countries for which it has been
certified/approved.
The inverter cannot be connected to the DC side in parallel to other inverters to convert ener-
gy from a photovoltaic generator with a power greater than the nominal power of the single
inverter.
The inverter may only be used in compliance with all its technical characteristics.
Improper or prohibited use

IT IS STRICTLY FORBIDDEN TO:
• Install the equipment in environments subject to particular conditions of flammability or in
adverse or disallowed environmental conditions, (temperature and humidity).
• Use the equipment with safety devices which are faulty or disabled.
• Use the equipment or parts of the equipment by linking it to other machines or equipment,
unless expressly provided for.
• Modify operating parameters that are not accessible to the operator and/or parts of the
equipment to vary its performance or change its isolation.
• Clean with corrosive products that could eat into parts of the equipment or generate elec-
trostatic charges.
• Use or install the appliance or parts of it without having read and understood the contents of
the user and maintenance manual.
• Heat or dry rags and clothing on the parts in temperature. In addition to being hazardous,
000007CG
doing so would compromise component ventilation and cooling.
- 11 -
2
Characteristics
General conditions
A description of the characteristics of the equipment is given so as to
identify its main components and specify the technical terminology used
in the manual.
Technical terminology and the fast retrieval system for information, are
supported by:
• Contents
• Reference number index
The Characteristics chapter contains information about the models, de-

tails of the equipment, characteristics and technical data, overall dimen-
sions and identification of the equipment itself.
The customer/Installer takes full responsibility if, when reading this manual, the chronological
order of its presentation established by the manufacturer is not observed. All information is
provided considering occasional inclusion of that provided in previous chapters.
In certain cases, there may be a need to separately document software

functionality or attach supplementary documentation to this manual in-
tended for more qualified professionals.
000008EG
- 12 -
2 - Characteristics
Models and range of equipment

The specific models of monophase inverters covered by this manual are
divided into three groups according to their maximum output power:
3.0 kW, 3.6 kW, or 4.2 kW.
For inverters of equal output power the variant between the various mo-
dels is the presence or lack thereof of the DC disconnect switch 16
The choice of the inverter model must be made by a qualified technician who knows about
the installation conditions, the devices that will be installed outside the inverter and possible
integration with an existing system.
• PVI-3.0/3.6-TL-OUTD MODELS
PVI-3.0/3.6-TL-OUTD:
• Number of input channels: 2
• DC disconnect switch 16 : No
• Input connectors: quick fit connectors (1 pair for each channel)
PVI-3.0/3.6-TL-OUTD-S:
• DC disconnect switch 16 : Yes
• Input connectors: quick fit connectors (1 pair for each channel)
• PVI-4.2-TL-OUTD MODELS
PVI-4.2-TL-OUTD:
• DC disconnect switch 16 : No
• Input connectors: quick fit connectors (2 pairs for ch.1, 1 pair ch.2)
PVI-4.2-TL-OUTD-S
• DC disconnect switch 16 : Yes
• Input connectors: quick fit connectors (2 pairs for ch.1, 1 pair ch.2)
000399AG
- 13 -
2 - Characteristics
Identification of the equipment and the manufacturer

The technical data shown in this manual do not in any case replace
those shown on the labels attached to the equipment.
The labels attached to the equipment must NOT be removed, damaged, dirtied, hidden, etc.
The approval label contains the following information:

1. Manufacturer
2. Model
3. Rating data
4. Certification marks
1 DIN V VDE 0126-1-1
4
PROTECTIVE CLASS: I
Made in Italy
www.abb.com/solar
SOLAR INVERTER 2 MODEL:
PVI-3.0-TL-OUTD
N.B. The labels must NOT be V dc max 600 V V acr 230 V 1Ø
hidden with objects and ex- 3 V dc MPP

V dc, Full Power
90 - 580 V
160 - 530 V
fr
Pacr (cos φ = 1)
50 Hz
3000 W @ 50°C amb.
Idc max 2 x 10 A Pacr (cos φ = ±0.9) 3000W @ 45°C amb.
traneous parts (rags, boxes, Isc max 2 x 12.5 A Iac max 14.5 A
equipment, etc.); they must be

cleaned regularly and kept vi- -25 to +60 °C
IP65
5 minutes
sible at all times. -13 to +140 °F
1 DIN V VDE 0126-1-1
4
PROTECTIVE CLASS: I
Made in Italy
www.abb.com/solar
SOLAR INVERTER 2 MODEL:
PVI-3.6-TL-OUTD
V dc max 600 V V acr 230 V 1Ø

3 V dc MPP
V dc, Full Power
90 - 580 V
120 - 530 V
fr
Pacr (cos φ = 1)
50 Hz
3600 W @ 55°C amb.
Isc max 2 x 20 A Iac max 17.2 A(*)
(*): 16 A for UK G83 Version
IP65
-25 to +60 °C 5 minutes
-13 to +140 °F
1 DIN V VDE 0126-1-1
4
POW
ER
ALARM
GFI
PROTECTIVE CLASS: I
Made in Italy
www.abb.com/solar
2 MODEL:
ESC
UP
SOLAR INVERTER PVI-4.2-TL-OUTD

DOWN
ENTER
UNO
V dc max 600 V V acr 230 V 1Ø
3 V dc MPP
V dc, Full Power
90 - 580 V
140 - 530 V
fr
Pacr (cos φ = 1)
50 Hz
4200 W @ 50°C amb.
Isc max 2 x 20 A Iac max 20 A
IP65
000399AG
-25 to +60 °C 5 minutes

-13 to +140 °F
- 14 -
2 - Characteristics
In addition to the label showing the specifications of the inverter, there

are two part identification labels for the inverter and wiring box.
These labels list the following information:
• Inverter model
ABB
PVI-X.X-TL-OUTD-Y - X.X = Inverter power rating:
- Y = Integrated disconnect switch
• Inverter Part Number
P/N:PPPPPPPPPPP • Inverter Serial Number composed of:
SN:YYWWSSSSSS WK:WWYY - YY = Year of manufacture
- WW = Week of manufacture
WO:XXXXXXX - SSSSSS = sequential number
• Week/Year of manufacture
SO:SXXXXXXXX Q1
The officially required information is located on the approval label. The identification label
is an accessory label which shows the information necessary for the identification and cha-
racterisation of the inverter by ABB.
N.B. The labels must NOT be hidden with objects and extraneous parts (rags, boxes, equip-
ment, etc.); they must be cleaned regularly and kept visible at all times.
000399AG
- 15 -
2 - Characteristics
Characteristics and technical data

Table: Technical Data PVI-3.0-TL-OUTD PVI-3.6-TL-OUTD PVI-4.2-TL-OUTD
Input
Absolute Maximum Input Voltage (Vmax,abs) 600 V
Rated Input Voltage (Vdcr) 360 V
Input start-up voltage (Vstart) 200 V (adj. 120...350 V)
Input operating interval (Vdcmin...Vdcmax) 0.7 x Vstart...580 V
Input Nominal Power(Pdcr) 3120 Wp 3750 Wp 4375 W
Number of Independent MPPT 2
Maximum input power for Each MPPT
2000 W 3000 W 3000 W
(PMPPTmax)
Input voltage interval (VMPPTmin ... VMPPTmax)
160…530 V 120...530 V 140...530 V
to Pacr (parallel MPPT configuration)
2000 W 3000 W 3000 W
DC Power limiting for each MPPT [200V≤VMPPT≤530V] [190V≤VMPPT≤530V] [190V≤VMPPT≤530V]
with Independent MPPT Configuration to Pacr, other channel: other channel: other channel:
maximum unbalance example Pdcr-2000W Pdcr-3000W Pdcr-3000W
[112V≤VMPPT≤530V] [90V≤VMPPT≤530V] [90V≤VMPPT≤530V]
Maximum DC Input Current (Idcmax) / for each
20.0 A / 10.0 A 32.0 A / 16.0 A 32.0 A / 16.0 A
MPPT (IMPPTmax)
Maximum Return current (AC side vs DC side) Negligible
Number of DC Connection Pairs in Input for 2 pairs for channel 1,
1 pair 1 pair
each MPPT 1 pair for channel 2
DC Input Connector type (components indicated
Connector PV Tool Free WM / MC4
or equivalents)
Type of photovoltaic panels that can be con-
Class A
nected at input according to IEC 61730
Input protection
Reverse Polarity Protection Yes, from current limited source
Input Overvoltage protection for each MPPT -
2
Varistors
Maximum short-circuit current for each MPPT 12.5 A 20.0 A 20.0 A
Insulation Check Complying with the local standard
DC Disconnect Switch rating ( -S Version) Max. 25 A / 600 V
Output
AC Connection to the grid Monophase
Nominal AC output voltage (Vacr) 230 V
Output voltage range (Vacmin...Vacmin) 180...264 V (1)
Nominal AC Output Power (Pacr @cosφ=1) 3000 W 3600 W 4200 W
Maximum apparent Output power (Smax) 3330 VA 4000 VA 4670 VA
Maximum output current (Iacmax) 14.5 A 17.2 A (2) 20.0 A
Contribution to short-circuit current 16.0 A 19.0 A 22.0 A
Inrush current Negligible
Maximum fault current <25 A rms (100ms)
Rated Output Frequency (fr) 50 Hz / 60 Hz
Output Frequency Range (fmin...fmax) 47...53 Hz / 57…63 Hz (3)
> 0.995, adj. ± 0.9 with > 0.995, adj. ± 0.9 with > 0.995, adj. ± 0.9 with
Nominal Power Factor
Pacr =3.0 kW Pacr =3.6 kW Pacr =4.2 kW
Total Current Harmonic Distortion < 3.5%
AC Connections Type Screw terminal block (max cross-section 16 mm2); cable gland M25
Output protection
000400AG
Anti-islanding Protection Complying with the local standard

Maximum AC Overcurrent protection 16.0 A 19.0 A 22.0 A
Output overvoltage protection - Varistors 2 (L - N / L - PE)
- 16 -
2 - Characteristics
Table: Technical Data PVI-3.0-TL-OUTD PVI-3.6-TL-OUTD PVI-4.2-TL-OUTD

Operating performance
Maximum Efficiency (ηmax) 96.8%
Weighted Efficiency (EURO/CEC) 96% / -
Power Supply Threshold 10.0 W
Stand-by Consumption < 8.0 W
Communication
Wired Local Monitoring (opt.) PVI-USB-RS232_485 (opt.)
VSN300 Wifi Logger Card(4) (opt.), PVI-AEC-EVO (opt.),
Remote Monitoring (opt.)
VSN700 Data Logger (opt.)
Wireless Local Monitoring (opt.) VSN300 Wifi Logger Card(4) (opt.)
User Interface LCD Display with 16 characters x 2 line
Environmental
-25...+60°C -25...+60°C -25...+60°C
-13...140°F -13...140°F -13...140°F
Ambient temperature
with derating above with derating above with derating above
50°C / 122°F 55°C / 131°F 50°C / 122°F
Storage temperature -40...80°C (-40...+176°F)
Relative Humidity 0...100% condensing
Noise Emission < 50 db(A) @ 1 m
Maximum operating altitude 2000 m / 6560 ft
External environment pollution rating 3
Environmental Category External
Physical
Environmental Protection Rating IP 65
Cooling System Natural
Overvoltage rating as per IEC 62109-1 II (DC input) III (AC output)
Dimensions (H x W x D) 618mm x 325mm x 222mm / 24.3” x 12.8” x 8.7”
Weight 17.5 kg / 38.6 lb
Assembly System Wall bracket
Safety
Safety class I
Insulation level Without transformer (TL)
Marking CE (50Hz only)
EN62109-1, EN62109-1, EN62109-1,
N62109-2, EN62109-2, EN62109-2,
AS/NZS3100, AS/NZS3100, AS/NZS3100,
AS/NZS 60950, AS/NZS 60950, AS/NZS 60950,
Safety and EMC Standards
EN61000-6-1, EN61000-6-1, EN61000-6-1,
EN61000-6-3, EN61000-6-3, EN61000-6-3,
N61000-3-2, EN61000-3-11, EN61000-3-11,
EN61000-3-3 EN61000-3-12 EN61000-3-12
CEI 0-21, VDE 0126-1-1,
CEI 0-21, VDE 0126-1-1, CEI 0-21, VDE 0126-1-1,
VDE-AR-N 4105, G83/2,
VDE-AR-N 4105, G83/2, VDE-AR-N 4105, G59/3,
G59/3, EN 50438 (not for
EN 50438 (not for all EN 50438 (not for all
all national appendices),
national appendices), national appendices),
Grid Standard RD1699, AS 4777,
RD1699, AS 4777, RD1699, AS 4777,
C10/11, IEC 61727,
C10/11, IEC 61727, C10/11, IEC 61727,
ABNT NBR 16149,
ABNT NBR 16149, ABNT NBR 16149,
CLC/FprTS 50549,
CLC/FprTS 50549 CLC/FprTS 50549
PEA, MEA
1. The output voltage range may vary according to the grid standard of the country of installation
2. For G83/2 setting, maximum output current limited to 16 A up to a maximum output power of 3.68 kW
3. The output frequency range may vary according to the grid standard of the country of installation
000400AG
4. Check availability before to order

Note. Features not specifically mentioned in this data sheet are not included in the product
- 17 -
2 - Characteristics
Tightening torques
To maintain the IP65 protection of the system and for optimal installa-
tion, the following tightening torques must be used:
AC cable gland 19 M25 (ring nut fixing) 5.0 Nm
AC cable gland M25 (locknut fixing)
19 7.5 Nm
Service cable glands 20 M20 (ring nut fixing) 2.5 Nm
Service cable glands 20 M20 (locknut fixing) 7.0 Nm
MC4 or Weidmuller quick fit connectors 17 18 2.5 Nm
Front cover 05 1.5 Nm
AC output terminal block 10 - 16 mm Max2
1.5 Nm
Signal terminal block 13 - 1.5 mm Max
2
0.25 Nm
Overall dimensions
The overall dimensions are expressed in millimetres and inches and in-
clude the wall installation bracket
325
mm
12.8
”
mm
222
”
8.7
618 mm
24.3”
UNO
000400AG
- 18 -
2 - Characteristics
Bracket dimensions
The wall mounting bracket dimensions are expressed in mm and inches
15.0 mm 105.0 mm
0.6 in 4.1 in
0 13.8 mm
60.0 mm 120.0 mm
0.5 in
2.4 in 4.7 in
0
55.5 mm
2.2 in
10.0 mm
0.49 in
260.5 mm
10.3 in
8.0 mm
0.31 in
460.5 mm
18.1 in
578.0 mm
22.8 in
000400AG
587.5 mm
23.1 in
- 19 -
2 - Characteristics
Efficiency curves
The equipment was designed in consideration of current energy conser-
vation standards, to avoid waste and unnecessary leakage.
Graphs of the efficiency curves of all models of inverter described in this

manual are shown below.
The efficiency curves are linked to technical parameters that are continually being developed
and improved and should therefore be considered approximate.
PVI-3.0-TL-OUTD
PVI-3.0-TL-OUTD-S PVI-3.0-TL-OUTD - Efficiency Curves
99
97
95
93
Efficiency [%]
91
89
200Vdc
87 360Vdc
480Vdc
85
0% 10% 20% 30% 40% 50% 60% 70% 80% 90% 100%
% of rated Output Power
PVI-3.6-TL-OUTD
99
97
95
93
Efficiency [%]
91
89
200Vdc
87 360Vdc
480Vdc
85
0% 10% 20% 30% 40% 50% 60% 70% 80% 90% 100%
000401AG
- 20 -
2 - Characteristics
PVI-4.2-TL-OUTD
99
97
95
93
Efficiency [%]
91
89
215Vdc
360Vdc
87
480Vdc
85
0% 10% 20% 30% 40% 50% 60% 70% 80% 90% 100%
Power derating
In order to allow inverter operation in safe thermal and electrical condi-
tions, the unit automatically reduces the value of the power fed into the
grid.
Power limiting may occur due to:
• Adverse environmental conditions (thermal derating)
• Percentage of output power (value set by the user)
• Grid voltage over frequency (mode set by user)
• Grid over voltage U>10min Der. (enabling carried out by user)
• Anti-islanding
• Grid under voltage
• Input voltage values too high.
• Input current values too high.
000401AG
- 21 -
2 - Characteristics
Power derating due to environmental conditions

The power reduction value and the inverter temperature at which it oc-
curs depend on the ambient temperature and on many operating para-
meters. Example: input voltage, grid voltage and power available from
the photovoltaic field.
The inverter can therefore reduce the power during certain periods of the
day according to the value of these parameters.
In any case, the inverter guarantees the maximum output power even at
high temperatures, provided the sun is not shining directly on it.
Power reduction due to the input voltage

The graphs show the automatic reduction of supplied power when input
voltage values are too high or too low.
PVI-3.0-TL-OUTD
PVI-3.0-TL-OUTD-S Pout Vs Vin (single input channel)
PVI-3.6-TL-OUTD
PVI-3.6-TL-OUTD-S PVI-3.6/4.2-TL-OUTD
PVI-4.2-TL-OUTD 4500
4000
PVI-3.0-TL-OUTD
PVI-4.2-TL-OUTD-S 3500
Pout (kW)
3000
2500
2000
1500
1000
500
0
100
150
200
250
300
350
400
450
500
550
600
650
700
50
0
Vin (V)
PVI-3.0-TL-OUTD
PVI-3.0-TL-OUTD-S Pout Vs Vin (double input channel)
PVI-3.6-TL-OUTD
PVI-3.6-TL-OUTD-S
PVI-4.2-TL-OUTD
4500
4000
PVI-4.2-TL-OUTD-S 3500
Pout (kW)
3000
2500
2000
PVI-4.2-TL-OUTD
1500
PVI-3.6-TL-OUTD
1000
PVI-3.0-TL-OUTD
500
0
100
150
200
250
300
350
400
450
500
550
600
650
700
50
0
Vin (V)
000401AG
- 22 -
2 - Characteristics
Characteristics of a photovoltaic generator

A PV generator consists of an assembly of photovoltaic panels that tran-
sform solar radiation into DC electrical energy and can be made up of:
Strings: X number of PV panels connected in series
Array: group of X strings connected in parallel
Strings and Arrays

In order to considerably reduce the cost of installing a photovoltaic sy-
stem, mainly associated with the problem of wiring on the DC side of the
inverter and subsequent distribution on the AC side, the string technology
has been developed. A photovoltaic panel consists of many photovoltaic
cells mounted on the same support.
• A string consists of a certain number of panels connected in series.
• An array consists of two or more strings connected in parallel.
Large photovoltaic systems can be made up of several arrays, connected
to one or more inverters.
By maximizing the number of panels inserted into each string, it is pos-
sible to reduce the cost and complexity of the connection system of the
photovoltaic system.
CELL PANEL STRING ARRAY

+ +
The current of each array must fall within the limits of the inverter.
To work, the inverter must be connected to the national electricity grid since its operation can
be equated to a current generator that supplies power in parallel with the grid voltage. That is
why inverters cannot support the grid voltage (islanding).
000011CG
- 23 -
2 - Characteristics
Description of the equipment

This equipment is an inverter that converts direct electric current from a
photovoltaic generator into alternating electric current and feeds it into
the national grid.
Photovoltaic panels transform energy from the sun into direct current
(DC) electrical energy (through a photovoltaic field, also called photovol-
taic (PV) generator; in order to use it it is necessary to transform the type
of alternating current into “AC”. This conversion, known as DC to AC in-
version, is made efficiently without using rotating parts and only through
static electronic devices.
In order to allow inverter operation in safe thermal and electrical condi-
tions, in the event of adverse environmental conditions or unsuitable in-
put voltage values, the unit automatically reduces the value of the power
fed into the grid.
This way the solar energy system compensates for the energy drawn
from the utilities connected to the grid to which it is linked.
The solar energy system therefore powers all connected electrical de-
vices, from lighting to household appliances, etc.
When the photovoltaic system is not supplying sufficient power, the pow-
er needed to ensure normal operation of the connected electrical devices
is drawn from the national grid. If, on the other hand, excess power is
produced, this is fed directly into the grid, so becoming available to other
consumers.
In accordance with local and national regulations, the power produced
can be sold to the grid or credited towards future consumption, so bring-
ing about a saving of money.
Operating diagram
PV DC disconect
Panels switch
Inverter
AC discon- Distributor Grid
nect switch
000012EG
- 24 -
2 - Characteristics
Connection of several inverters together

If the photovoltaic system exceeds the capacity of a single inverter, it is
possible to make a multiple connection of inverters to the system, with
each one connected to a suitable section of the photovoltaic field, on the
DC side, and connected to the grid on the AC side.
Each inverter will work independently of the others and will supply the
grid with the maximum power available from its section of photovoltaic
panels.
Notes on the sizing of the system

Decisions about how to structure a photovoltaic system depend on a certain number of fac-
tors and considerations to make, such as for example, the type of panels, the availability of
space, the future location of the system, energy production goals over the long term, etc.
A configuration program that can help to correctly size the photovoltaic

system is available on the web site of ABB
000012EG
- 25 -
2 - Characteristics
Functionality and components of the equipment

Configurable relay
The inverter is equipped with a configurable switching relay, which can
be used in different operating configurations that can be set in the dedi-
cated menu. A typical example of application is the activation of the relay
in the event of an alarm.
Remote switch-on/switch-off
This command can be used to turn off/turn on the inverter via an external
(remote) command.
This functionality must be enabled in the menu and when active, switching
on the inverter, besides being dictated by the presence of normal para-
meters which allow the inverter to be connected to the grid, also depends
on the external control for switching on/off.
Reactive power feed into the grid

The inverter is capable of producing reactive power, and then feeding
it into the grid through this connection, by setting the phase factor. Ma-
naging the input can be controlled directly by the grid company via a
dedicated RS485 serial interface or set by the display or through the
configuration software, Aurora Manager TL.
Power feeding modes vary according to the country of installation and
the grid companies. For detailed information on the parameters and cha-
racteristics of this function, contact ABB directly.
Limiting the active power fed into the grid

The inverter, if enabled and set using the display or the Aurora Manager
configuration software, can limit the amount of active power fed into the
grid by the inverter to the desired value (expressed as a percentage).
Data transmission and control

The inverter or a network of several inverters, can also be monitored re-
motely via an advanced communication system based on a RS-485 se-
rial interface. The range of optional ABB devices that can be connected
to this communication line allow you to monitor the device locally or re-
motely through an internet connection.
000402AG
- 26 -
2 - Characteristics
Topographic diagram of the equipment

The diagram summarises the internal structure of the inverter.
The main blocks are the DC-DC input converters (called "boosters") and
the output inverter. The DC-DC converter and the output inverter both
work at a high switching frequency, and so are small and relatively light.
Each of the input converters is dedicated to a separate array, with inde-
pendent maximum power point tracking (MPPT) control.
This means that the two arrays may be installed with various positions or
orientations. Each array is controlled by an MPPT control circuit.
The two trackers can be configured (where required) in parallel to handle

power levels and/or current higher than those that a single tracker can
handle.
This inverter version is of the type without transformer, that is without gal-
vanic insulation between the input and the output. This allows ultimately
an increase in conversion efficiency. The inverter is already equipped
with all the protections necessary for safe operation and compliance with
the norms, even without the insulating transformer.
The inverter is controlled by two independent DSPs (Digital Signal Pro-

cessors) and a central microprocessor.
The connection to the power grid is thus kept under control by two inde-
pendent computers, in full compliance with the electric field norms both
for power supply to the systems as well as security.
The operating system carries out the task of communicating with its com-
ponents in order to carry out data analysis.
In doing all this, we guarantee optimal operation of the whole complex

and a high performance in all sunlight conditions and always ensuring
full compliance with the relevant directives, standards and regulations.
000403AG
- 27 -
IN1.1(+) IN1.1(+) MPPT 1 Inverter
(DC/DC) Bulk caps (DC/AC)
+ + +
IN1.2(+)* IN1.2(+)*
IN1 IN1 IN1

Line Grid parallel
filter relay
IN1.1(-) IN1.1(-)
- - -
L
IN1.2(-)* IN1.2(-)*
MPPT 2 PE
(DC/DC)
+ + +
IN2.1(+) IN2.1(+)
IN2 IN2 IN2 Residual current

detection
- 28 -
IN2.1(-) IN2.1(-)
- - -
RS485
+ T/R
Standard version -S version - T/R
RTN
(*)Not available in PVI-3.0/3.6-TL-OUTD
DC/DC DC/AC
DSP DSP Remote Control
contr. contr.
+R
-R
µP Alarm
N.C
N.O
C
Control circuit
2 - Characteristics
000403AG
2 - Characteristics
Safety devices
Anti-Islanding
In the event of a local grid outage by the electricity company, or when
the equipment is switched off for maintenance operations, the inverter
must be physically disconnected to ensure the protection of the people
working on the grid, in accordance with the relevant national laws and
regulations. To prevent possible islanding, the inverter is equipped with
an automatic safety disconnection system called “Anti-Islanding”.
Anti-islanding protection mechanisms are different depending on the grid standards, even if
they all have the same purpose.
Ground fault of the photovoltaic panels

This inverter must be used with panels connected in "floating" mode,
i.e. with no earth connections on the positive and negative terminals.
An advanced ground fault protection circuit continuously monitors the
ground connection and disconnects the inverter when a ground fault in-
dicating the fault condition by means of the red "GFI" LED on the LED
panel on the front side.
Other safety devices

The inverter is equipped with additional protective devices to ensure safe
operation in any circumstance. These protections include:
- Constant monitoring of the grid voltage to ensure that voltage and fre-
quency values remain within operating limits;
- Internal temperature control to automatically limit the power if necessa-
ry to prevent overheating of the unit (derating).
The numerous control systems determine a redundant structure to ensure absolutely safe
operations.
000322BG
- 29 -
3
Safety and accident prevention
Safety instructions and general information

The equipment has been manufactured in accordance with the strictest
accident-prevention regulations and supplied with safety devices suitable
for the protection of components and operators.
For obvious reasons, it is not possible to anticipate the great number of installations and
environments in which the equipment will be installed; it is therefore necessary for the
customer to appropriately inform the manufacturer about particular installation conditions.
ABB accepts no liability for failure to comply with the instructions for correct
installation are cannot be held responsible for the systems upstream or
downstream of the equipment it has supplied.
It is essential to provide operators with correct information. They must therefore read and
comply with the technical information given in the manual and in the attached documentation.
The instructions given in the manual do not replace the safety devices
and technical data for installation and operation stuck on the product,
1 TRAINING and they certainly do not replace the safety regulations in force in the
2 country of installation and common sense rules.
The manufacturer is willing to train staff, at its premises or on site, in
accordance with conditions to be set out in the contract.
Do not use the equipment if you find any operating anomalies.
Avoid temporary repairs. All repairs should be carried out using only
genuine spare parts, which must be installed in accordance with their
intended use.
Liabilities arising from commercial components are delegated to the

respective manufacturers.
000016BG
- 30 -
Hazardous areas and operations

Environmental conditions and risks
The equipment can be installed outdoors, but only in environmental
conditions that do not prevent its regular operation. These conditions are
reported on the thecnical data and on installation chapter.
ABB CANNOT be held responsible for disposal of the equipment: displays,

cables, batteries, accumulators, etc., and therefore the customer must
dispose of these substances, which are potentially harmful to the
environment, in accordance with the regulations in force in the country
of installation.
The same precautions should be adopted for dismantling the equipment.
The equipment is not equipped to operate in environments that have particular flammability
or explosive conditions.
The customer and/or installer must appropriately train operators or an-

yone who may come near the equipment, and highlight, if necessary
with notices or other means, the hazardous areas or operations at risk if
required: magnetic fields, hazardous voltages, high temperatures, possi-
bility of discharges, generic hazard, etc.
Signs and Labels

The labels attached to the equipment must absolutely NOT be removed, damaged, dirtied,
hidden, etc.
The labels must be cleaned regularly and kept visible at all times, that
is, they must NOT be hidden with objects and extraneous parts (rags,
boxes, equipment, etc.)
The technical data shown in this manual do not in any case replace those
shown on the labels attached to the equipment.
000017FG
- 31 -
Thermal hazard
WARNING: removal of guards or covers is allowed only after the voltage
has been removed; ; this is to let components cool down and allow any
electrostatic charges and parasitic voltages to be discharged.
solar
MODEL
:
DIN
PROTEC
0126-1- I
V VDE CLASS:
TIVE
1
Made
in
5 minute
Italy
s
When the equipment has just been switched, it may have hot parts, as a
result of overheating of the surfaces at temperature (e.g.: transformers,
com/ RTER
.abb.INVE
wwwAR
SOL
IP65
°C
+60 °F
to
-25to +140
-13
accumulators, coils, etc.) so be careful where you touch.
In the event of fire, use CO2 extinguishers and use auto extraction systems to fight fire in
closed environments.
Clothing and protective devices for staff

ABB has eliminated sharp edges and corners, but in some cases it is not
possible to do anything, and we therefore advise wearing the clothing
and personal protective devices provided by the employer.
Staff must not wear clothes or accessories that can start fires or generate electrostatic char-
ges or, in gener, clothing that can impede personal safety.
All operations on the equipment should be performed with suitably insu-

lated clothes and instruments.
E.g.: Insulated gloves (class 0, category RC)
Maintenance operations must be carried out with the equipment discon-

nected from the grid and from the photovoltaic generator.
Staff must NOT go near the equipment with bare feet or wet hands.
The maintenance technician must in any case make sure no one else
can switch on or operate the equipment during the maintenance opera-
tions, and must report any anomaly or damage due to wear or ageing so
that the correct safety conditions can be restored.
The installer or maintenance technician must always pay attention to the

work environment, so that it is well lit and has sufficient spaces to ensure
they have an escape route.
In the installation, consider or make sure the noise emitted based on the
000017FG
environment is not such that it exceeds thresholds allowed by law (less

than 80 dBA).
- 32 -
Residual risks
Despite the warnings and safety systems, there are still some residual
risks that cannot be eliminated.
These risks are listed in the following table with some suggestions to
prevent them.
Table of residual risks

RISK ANALYSIS AND DESCRIPTION SUGGESTED REMEDY
Noise pollution due to installation in unsuitable environments or where Reassess the environment or the
staff work permanently. place of installation.
Suitable local ventilationthat does not cause overheating of the equipment Restore suitable ambient
and is sufficient not to create discomfort to people in the room. conditions and air the room.
External weather conditions, such as water seepage, low temperatures, Maintain ambient conditions
high humidity, etc. suitable for the system.
Overheating of surfaces at temperature (transformers, accumulators, Use suitable protective equipment
coils, etc. ) can cause burns. Also be careful not to block the cooling slits or wait for the parts to cool down
or systems of the equipment. before switching on the equipment.
Inadequate cleaning: compromises cooling and does not allow the safe- Clean the equipment, labels and
ty labels to be read. work environment adequately.
Accumulation of electrostatic energy can generate hazardous dischar- Ensure the devices have
ges. discharged their energy before
working on them.
Inadequate training of staff. Ask for a supplementary course.
During installation, temporarily mounting the equipment or its components Be careful about and disallow
may be risky. access to the installation area.
Accidental disconnections of the quick-fit connectors with the equipment Be careful about and disallow
in operation, or wrong connections, may generate electric arcs access to the installation area.
000018CG
- 33 -
4
Lifting and transport
General conditions
Some recommendation apply only to large size product or multiple small size packings.
Transport and handling

Transport of the equipment, especially by road, must be carried out with
by suitable ways and means for protecting the components (in particular,
the electronic components) from violent shocks, humidity, vibration, etc.
During handling, do not make any sudden or fast movements that
can create dangerous swinging.
Lifting
ABB usually stores and protects individual components by suitable
means to make their transport and subsequent handling easier, but as a
rule it is necessary to turn to the experience of specialized staff in change
of loading and unloading the components.
Where indicated and/or where there is a provision, eyebolts or handles,
which can be used as anchorage points, are inserted and/or can be
inserted.
The ropes and means used for lifting must be suitable for bearing the weight of the equipment.
Do not lift several units or or parts of the equipment at the same time,
unless otherwise indicated.
Unpacking and checking

We remind you that the packaging elements (cardboard, cellophane,
staples, adhesive tape, straps, etc.) may cause cuts and/or injuries if not
handled with care. They should be removed by suitable means and not
left in the hands of irresponsible people (e.g., children).
The components of the packaging must be disposed on in accordance with the regulations in
force in the country of installation.
When you open the package, check that the equipment is undamaged
and make sure all the components are present.
If you find any defects or damage, stop unpacking and consult the carrier,
000019DG
and also promptly inform the Service ABB.
- 34 -
List of components supplied

Supplied with the inverter are all the components required to correctly
install and connect the inverter
Components available for all models Qty
Bracket for wall fastening 1
Plugs and screws for wall mounting 2+2
M6x10 screw 1
D.18 washer 3
M25 Cable Gland 1
M20 Cable Gland 1
Two-hole gasket for M20 signal cable glands and cap 1+1
Jumpers for configuration of the parallel input chan-

1+1
nels
2(3.0/3.6 kW)
Quick fit connectors (female)
3(4.2 kW)
2(3.0/3.6 kW)
Quick fit connectors (male)
3(4.2 kW)
Connector for connecting the communication and

2
control signals
Male key TORX TX25 1
ABB
solar
XXXX inverters
XXXXXXXXXXXX
XXXX
XXXXXXXXXXX
XXXX
XXX
000404AG
In addition
The to what
technical
is explained
documenta
Technical documentation 1
tion in this
and guide,
the the
interface safety
and and
installation
manageme
nt software
information
for the provided
product in
are the installation
available
at the manual
website. mus
t be
read
and
followed.
- 35 -
Weight of the groups of device

Table: Weights Weight (Kg/lb) Lifting points (no.#)
INVERTER 17.5 kg / 38.6 lb 2
NO
POWE
R
ALAR
M
GFI
ESC
UP
DOWN
ENTE
R
UNO
000404AG
- 36 -
5
Installation
General conditions
Installation of the equipment is carried out based on the system and the place in which
the equipment is installed; therefore, its performance depends on the correctness of the
connections.
Staff authorised to carry out the installation must be specialised and

experienced in this job; they must also have received suitable training on
equipment of this type.
The operation must be carried out by specialised staff; it is in any case

advisable to comply with what is written in this manual and adhere to the
diagrams and attached documentation.
For Safety reason only a qualified electrician, who has received training and / or has de-
mostrated skills and knowledge in construction and in operation of this unit, can install this
inverter.
The installation is done by qualified installers and/or licensed electrician according to the
applicable local code regulations
The connection of an inverter energy system to an electrical installation connected to the

electricity distribution network shall be approved by the appropriate electrical distributor.
The installation must be carried out with the equipment disconnected from the grid and from
the photovoltaic generator.
When the photovoltaic panels are exposed to light, these supplies a direct current voltage to
the inverter.
000021EG
- 37 -
5 - Installation
Environmental checks
• Consult the technical data to check the environmental parameters to
be observed (degree of protection, temperature, humidity, altitude, etc.)
• The installation to direct sunlight must be avoid beacuse it may cause:
- phenonmena of power limitation by the inverter (with consequent reduc-
tion of energy production)
- premature aging of electronic/electromechanical components
- premature aging of mechanical components (gaskets) and user inter-
face (display)
• Do not install in small closed rooms where air cannot circulate freely.
• To avoid overheating, always make sure the flow of air around the
inverter is not blocked.
• Do not install in places where gases or flammable substances may
be present.
• Do not install in rooms where people live or where the prolonged pres-
ence of people or animals is expected, because of the noise (about
50dB(A) at 1 m) that the inverter makes during operation.
• Avoid electromagnetic interference that can compromise the correct
operation of electronic equipment, with consequent situations of danger.
The final installation of the inverter should not prevent access to any outside disconnection
means.
Refer to the warranty conditions to evaluate the possible exclusions from warranty related to
improper installation.
Installations above 2000 metres

On account of the rarefaction of the air (at high altitudes), particular conditions may occur that
should be considered when choosing the place of installation:
• Less efficient cooling and therefore a greater likelihood of the device
going into derating because of high internal temperatures.
• Reduction in the dielectric resistance of the air that, in the presence of
high operating voltages (DC input), can create electric arcs (discharges)
that can reach the point of damaging the inverter.
As the altitude increases, the failure rate of some electronic components
increases exponentially because of cosmic radiation.
All installations at altitudes of over 2000 metres must be assessed case by case considering
the aforesaid criticalities.
000405AG
- 38 -
5 - Installation
Installation position
When choosing the place of installation, comply with the following condi-
tions:
• Install on a wall or strong structure suitable for bearing the weight.
• Install in safe, easy to reach places.
• If possible, install at eye-level so that the display and status LEDs can
be seen easily.
• Install at a height that considers the heaviness of the equipment. If
this condition is not complied with, it can create problems in the event of
servicing unless suitable means are provided to carry out the operation.
• Install vertically with a maximum inclination of +/- 5°. If this condition
is not complied with, the inverter could go into temperature derating be-
cause of the worsening of heat dissipation.
15
cm
• To carry out maintenance of the hardware and software of the equip-
ment, remove the covers on the front. Check that there are the correct
safety distances for the installation that will allow the normal control and
10cm 10cm maintenance operations to be carried out.
• Comply with the indicated minimum distances.
20
cm
• For a multiple installation, position the inverters side by side.
• If the space available does not allow this arrangement, position the
inverters in a staggered arrangement as shown in the figure so that heat
dissipation is not affected by other inverters.
000405AG
- 39 -
5 - Installation
Wall/Pole mounting
During installation do not place the
inverter with the front cover facing
towards the ground.
• Position the bracket 01 so that it is

perfectly level on the wall and use it
as a boring template.
• Make the 2 holes required, using a

drill with a 10 mm diameter bit. The
depth of the holes should be about
70 mm. On the bracket 01 there are 1
5 holes with which to secure it: just 2
are enough to support the inverter if
installed on stable, robust supports.
• Secure the bracket to the wall A or

to the pole B with the no. 2 10 mm
wall plugs supplied with it (Step 1).
Check the stability of the bracket and
if necessary use all the fixing points
(5) there are on the bracket.
• Hook the inverter to the bracket

spring corresponding with the inser-
tion point in the bracket on the back
of the inverter (Step 2).
2
• Proceed to anchor the inverter to
the bracket 01 by tightening the lo-
POWE
R
ALAR
M
GFI
cking screw 02 located on the lower

ESC
UP
DOW
N
ENTE
R
side (Step 3). A

UNO
• Unscrew the 4 screws and open the B

front cover 05 in order to make all the
necessary connections.
• Once the connections have been

made, close the cover by tightening
the 4 screws on the front to a mini-
mum tightening torque of 1.5 Nm.
3
000406AG
- 40 -
5 - Installation
Operations preparatory to PV generator connection

Checking the correct polarity of the strings
Using a voltmeter, check that the voltage of each string observes the
correct polarity and falls within the input voltage limits accepted by the
inverter (see technical data).
Inversion polarity can cause serious damage
If the voltage without load of the string is near the maximum value ac-
cepted by the inverter, it must be borne in mind that with low ambient
temperatures the string voltage tends to increase (in a different way ac-
cording to the photovoltaic module used). In this case, it is necessary to
carry out a check of the sizing of the system and/or a check on the con-
nections of the modules of the system (e.g.: number of modules in series
higher than the design number).
Checking of leakage to ground of the photovoltaic generator

Measure the voltage present between positive and negative pole of each
string with respect to ground.
If a voltage is measured between an input pole and ground, it may be that
there is a low insulation resistance of the photovoltaic generator and the
installer will have to carry out a check to solve the problem.
Do not connect the strings if a leakage to ground has been found because the inverter might
not connect to the grid.
Choice of differential protection downstream of the inverter

All ABB string inverters marketed in Europe are equipped with a device
for protection against ground faults in accordance with the safety stand-
ard set in Germany by Standard VDE V 0126-1-1:2006-02 (please refer
to section 4.7 of the Standard).
In particular, ABB inverters are equipped with a redundancy on the read-
ing of the ground leakage current sensitive to all components of both
direct and alternating current. Measurement of the ground leakage cur-
rent is carried out at the same time and independently by 2 different
processors: it is sufficient for one of the two to detect an anomaly to trip
the protection, with consequent separation from the grid and stopping of
the conversion process.
There is an absolute threshold of 300 mA of total leakage current AC+DC
with protection tripping time at a max. of 300 msec.
000024CG
In addition, there are another three tripping levels with thresholds re-
spectively at 30 mA/sec, 60 mA/sec and 150 mA/sec to cover the “rapid”
changes in fault current induced by accidental contact with leaking live
- 41 -
5 - Installation
parts. The max. tripping times are progressively shortened as the speed
of change in the fault current increases and, starting from the 300 msec/
max for the 30 mA/sec change, they are shortened respectively to 150
msec and 40 msec for 60 mA and 150 mA changes.
It should in any case be noted that the integrated device only protects the
system against ground faults that occur upstream of the AC terminals of
the inverter (namely towards the DC side of the photovoltaic system and
consequently towards the photovoltaic modules). The leakage currents
that can occur in the AC section between the draw/feed in point and the
inverter are not detected and require an external protection device.
For protection of the AC line, on the basis of the aforesaid with regard
to the differential protection integrated in ABB inverters, it is not neces-
sary to install a type B ground fault interrupter.
In accordance with article 712.413.1.1.1.2 of Section 712 of IEC Standard 64-8/7, we hereby
declare that, because of their construction, ABB inverters do not inject ground fault direct
currents.
The use of an AC type circuit breaker with differential thermal magnetic protection with trip-
ping current of 300 mA is advisable so as to prevent false tripping, due to the normal capaci-
tive leakage current of photovoltaic modules.
In the case of systems consisting of multiple inverters connected to a single switch with diffe-
rential protection, it is recommended to install a device that allows the adjustment of the trip
value and timing of intervention.
000024CG
- 42 -
5 - Installation
Independent or parallel input channels configuration

All the inverter models are equipped with two input channels (thus bene-
fiting from two trackers for MPPT maximum power point tracking) which
work independently of one another, which can be paralleled by levera-
ging a single MPPT.
Strings of photovoltaic modules having the same type and number of

panels in series must be connected to each single channel; they must
also have the same installation conditions (in terms of orientation to the
SOUTH and inclination from the horizontal plane).
When connecting the two input channels in parallel, you must comply
with the above requirements in order to benefit from the ability to levera-
ge the full power of the inverter output on a single channel.
MPPT
The dual MPPT structure however allows management of two photovol-
taic generators which are independent of each other (one for each input
channel), and which may differ between themselves with regard to instal-
lation conditions, type and number of photovoltaic modules connected in
series. A necessary condition for the two MPPT to be used independently
is that the photovoltaic generator connected to each of the inputs has a
lower power than the power limit of the single input channel and a maxi-
mum current lower than the current limit of the single input channel.
MPPT1
MPPT2
All input parameters that must be met for correct inverter operation are shown in the "techni-
000407AG
cal data" table.
- 43 -
5 - Installation
Channel configuration examples

PV generator characteristics MPPT configu- Notes
ration
The photovoltaic generator consists A NECESSARY condition so that the two
of strings having a different number MPPTs can be used in independent mode is for
MPPT configu-
of modules in series from each other. the photovoltaic generator connected to each
ration
The photovoltaic generator consists of the inputs to have a power lower than the
has to be IN-
of strings that have different installa- power limit of the single input channel AND a
DEPENDENT
tion conditions from each other. maximum current lower than the current limit
of the single input channel.
The photovoltaic generator consists
A NECESSARY condition so that the two
of strings having the same number
MPPTs can be used in independent mode is for
of modules in series as each other.
the photovoltaic generator connected to each
Possibility of the inputs to have a power lower than the
of strings that have the same instal-
of choosing power limit of the input channel AND a maxi-
lation conditions, that is to say, all
between the mum current lower than the current limit of the
the strings have the same inclination
configuration input channel.
from the horizontal and the same
with MPPT as An ADVISABLE (*) condition so that the two
orientation to the SOUTH.
INDEPENDENT MPPTs can be connected in parallel is for the
The photovoltaic generator con-
or photovoltaic generator connected to the two
nected to each of the inputs has a
PARALLEL inputs to consist of strings made by the same
power lower than the power limit
number of modules in series and for all the
of the input channel AND a current
modules to have the same installation condi-
lower than the current limit of the
tions.
input channel.
(*) This condition is advisable from the point of view of the energy production of the system, not from the
point of view of inverter operation.
A SUFFICIENT (*) condition so that the two
of strings having the same number
MPPTs must be used in parallel mode is for
of modules in series as each other.
the photovoltaic generator connected to each
of the inputs to have a power higher than the
of strings that have the same instal-
power limit of the single input channel OR a
lation conditions, that is to say, all
MPPT configu- maximum current higher than the current limit
the strings have the same inclination
ration of the single input channel.
from the horizontal and the same
has to be PAR- An ADVISABLE (**) condition so that the two
orientation to the SOUTH.
ALLEL MPPTs can be connected in parallel is for the
The photovoltaic generator con-
photovoltaic generator connected to the two
nected to each of the inputs has a
inputs to consist of strings made by the same
power higher than the power limit
number of modules in series and for all the
of the input channel OR a current
modules to have the same installation condi-
higher than the current limit of the
tions.
input channel.
(*) This condition is sufficient from the point of view of the energy production of the system, not from the point
of view of inverter operation.
(**) This condition is advisable from the point of view of the energy production of the system, not from the
point of view of inverter operation.
000407AG
- 44 -
5 - Installation
Independent channel configuration (default configuration)

This configuration involves the use of the two input channels (MPPT)
in independent mode. This means that the jumpers between the two
channels (positive and negative) of the DC input terminal block 09
must not be installed and the switch 11 located on the main board
must be set to “IND”.
11
Parallel channel configuration

This configuration uses the two input channels (MPPT) connected in
parallel. This means that the jumpers between the two channels (posi-
tive and negative) of the DC input terminal block 09 must be installed
and the switch 11 located on the main board must be set to “PAR”.
11
09
000407AG
- 45 -
5 - Installation
Input connection to PV generator (DC side)

Once preliminary checks have been carried out and no problems found
with the photovoltaic system, and the channel configuration has been se-
lected (parallel or independent) you may connect the inputs to the inverter.
The DC side connections are different according to power size of the inverter.
When the photovoltaic panels are exposed to sunlight they provide continuous DC voltage to
the inverter. To avoid risks of electrical shock, all wiring operations must be carried out with
the DC disconnect switch (internal or external to the inverter) off.
To connect the strings, you will need the quick fit connectors (Weidmüller
or Multi-Contact) located on the lower part of the mechanics.
The number of quick fit connectors varies in accordance with the number
of input channels.
PVI-3.0/3.6-TL-OUTD PVI-4.2-TL-OUTD
No. of input channels: 2 No. of input channels: 2
No. of quick fit connectors: No. of quick fit connectors:
4 (1 couple for MPPT1 17 , 4 + 2 (2 couple for MPPT1 17 ,
1 couple for MPPT2 18 ) 1 couple for MPPT2 18 )
17 18 17 18
000407AG
- 46 -
5 - Installation
According to the system configuration, check the correct setting of the channels to indepen-
dent or in parallel mode. An incorrect setting of the input channels can lead to loss of energy
production.
Polarity inversion can cause serious damage. Check polarity before connecting each string!
Connect all the strings required by the system, always checking the seal
of the connectors.
The figure below shows a connection example of the string inputs on a

PVI-4.2-TL-OUTD-S inverter (with dual input channel). Each input chan-
nel is connected to a string, while the protective covers are installed to
unused connectors.
If any string inputs are not required, you must ensure that covers are installed to the connec-
tors, and install any which are missing.
This is necessary both for the inverter seal, and to avoid damage to the free connector which
IP65 may be used at a later time.
000407AG
- 47 -
5 - Installation
Installation procedure for quick fit connectors

On inverter models with which quick fit connectors are supplied, they
may be supplied in two different types:
CAUTION: To avoid damage to the equipment, when attaching cables, pay particular atten-
tion to polarity.
Weidmüller
Installation of Weidmuller connectors does not require any special too-
ling.
- Strip the cable to which you want to apply the connector (after verifying
that it complies with the connector limits)
4...6mm2
15...16.5mm
5.5...7.5mm - Insert the wire into the connector until you hear a locking “click”
Click !
- Tighten the knurled ring nut for optimal clamping
3 ... 4 Nm
0!
000026EG
- 48 -
5 - Installation
MULTICONTACT (or equivalents)

Installation of Multicontact connectors requires crimping to be carried out
with suitable equipment.
- Strip the cable to which you want to apply the connector (after verifying
4...6mm 2 that it complies with the connector limits)
12mm
5.5...9mm
- Apply the terminal to the conductor using suitable crimping pliers
- Insert the cable with the terminal into the interior of the connector, until
you hear the click indicating that the terminal is locked inside the con-
nector.
Click
- Firmly tighten the cable gland to finish the operation
2.5 Nm
000026EG
- 49 -
5 - Installation
Grid output connection (AC side)

For the connection to the inverter grid you need 3 connections: ground,
neutral and phase. The ground connection to the inverter is obliga-
tory.
Any failure of the inverter when it is not connected to earth through the appropriate terminal is not
covered by the warranty.
Plug the grid cable into the inverter using the specific AC cable gland 19
and connect the AC output screw terminal block 10 .
Use a properly sized tripolar cable and check the tightness of the AC
cable gland 19 at the end of the installation.
Characteristics and sizing of the line cable

The cross-section of the AC line conductor must be sized in order to
prevent unwanted disconnections of the inverter from the grid due to
max 16 mm² high impedance of the line that connects the inverter to the power supply
point; In fact, if the impedance is too high, it causes an increase in the
AC voltage that, on reaching the limit set by the country of installation,
causes the inverter to switch off.
10 ÷ 17 mm The table shows the maximum length of the line conductor based on the
cross-section of this conductor:
Cross-section of the
Maximum length of the line conductor (m)
line conductor (mm2)
PVI-3.0-TL-OUTD PVI-3.6-TL-OUTD PVI-4.2-TL-OUTD
4 mm² 19 m 16 m 14 m
6 mm² 29 m 24 m 21 m
10 mm² 48 m 41 m 35 m
16 mm² 77 m 65 m 56 m
The values are calculated in nominal power conditions, considering:

- loss of power along the line no greater than 1%.
- use of copper cable, with HEPR rubber insulation and positioned in open air.
000408AG
- 50 -
5 - Installation
Load protection switch (AC disconnect switch)

To protect the AC connection line of the inverter, we recommend install-
ing a device for protection against over current and leakage with the fol-
lowing characteristics:
PVI-3.0-TL-OUTD PVI-3.6-TL-OUTD PVI-4.2TL-OUTD

Type Automatic circuit breaker with differential thermal magnetic protection
Voltage rating 230 Vac
Current rating 20 A 20 A 25 A
Magnetic protection characteristic B/C
Type of differential protection A/AC
Differential sensitivity 300 mA
Number of poles 2
Connection to the AC side terminal board

To prevent electrocution hazards, all the connection operations must be carried out with the
disconnect switch downstream of the inverter (grid side) open and locked.
For all inverter models, connection is carried out using the AC output termi-
10 nal block 10 passing the cables internally through the AC cable gland 19 .
Remove the protective film located on the hole to be used for the AC
cables 19 , insert the M25 cable gland in the hole and secure it using the
M25 lock nut (to ensure environmental protection IP65 it is necessary
to fix the cable gland to the inverter chassis with a minimum tightening
torque of 7.5 Nm).
Strip 10 mm of sheathing from the AC grid connection cables then plug

the AC line cable into the inverter, passing it through the previously in-
stalled cable gland; the maximum diameter accepted by the cable gland
is from 10 to 17 mm².
Connect on the terminal block 10 the protective earth (yellow-green) ca-

ble to the contact labelled with the symbol, the neutral cable (normally
blue) to the terminal labelled with the letter N and the phase cable to the
terminal labelled with the letter L; each terminal of the terminal block ac-
cepts a cable with cross-section which can vary from 0.6 up to 16 mm²
(The AC cables must be tightened on the terminal block with a minimum
torque of 1.5 Nm). Pay special attention and ensure you do not re-
verse the phase with the neutral!
Once the connection to the terminal board has been made, tighten the
cable gland firmly (tightening torque 5.0Nm) and check the seal.
000408AG
- 51 -
5 - Installation
Communication and control board
14 15
13
Ref. Ref.
Description
inverter manual
WIND 13 Connection of the Tachometer signal (WIND)
ALARM 13 Connection to the multi-function relay (ALARM)
REM 13 Connection to the remote ON/OFF (REM)
RS485 13 Connection of the RS485 (PC) line (RS485)
J24 - RS485 (A) 14 Connection of the RS485 (PC) line on RJ45 connector
J25 - RS485 (B) 14 Connection of the RS485 (PC) line on RJ45 connector
S2 15 RS485 line (PC) termination resistance selector switch
000409AG
- 52 -
5 - Installation
Connections to the communication and control board

Each cable which must be connected to the communication and control
20 board must pass through one of the two service cable glands.
• An M20 that takes cables from 7 mm to 13 mm in diameter. Gaskets
with two holes are supplied as standard to insert into the cable gland,
which enables two separate cables of a maximum cross-section of 5 mm
to be accommodated.
A B C
Serial Connection Communication (RS485)

On the inverter there is a RS485 communication line, dedicated to con-
necting the inverter to monitoring devices or to carrying out “daisy-chain”
(“in-out”) connections of multiple inverters. The line may also be used to
store settings with the dedicated advanced configuration software.
Cables connecting the RS485 line may use two different types of con-
nection:
14 13
• Connection of the conductors using the terminal connectors 13

(+T/R, -T/R, LNK and RTN)
The LNK connection must be used for connecting the shielding boot(s)
of the cable(s).
OUT
IN • Connection of conductors with RJ45 connectors 14
The two RJ45 connectors RS485(A) and RS485(B) available for the
RS485 communication, are equivalent to each other and can be used
interchangeably for the arrival or for the output of the line in realising the
daisy chain connection of the inverters.
000409AG
The same is true for connections made using the terminal connectors 13 .
- 53 -
5 - Installation
Table: crimping diagram for RJ45 connectors

Pin No. Function
3 +T/R
4 +R
5 -T/R
7 RTN 1 8
1, 2, 6, 8 not used
Use a connector with metal body to provide cable shield continuity!
For long distance connections, the connection on terminal connector is

preferable using a shielded twisted pair cable with characteristic impe-
dance of Z0=120 Ohm like the one shown on the following table:
Signal Symbol
LNK
+T/R Positive data +T/R
-T/R
RTN
Negative datum -T/R
LNK
+T/R Reference RTN

-T/R
RTN
Shield LNK
Shield continuity must be provided along the communication line using the LNK terminal and
must be grounded at a single point.
Procedure for connection to a monitoring system

Connect all the units of the RS485 chain in accordance with the “daisy-
chain” arrangement (“in-out”) observing the correspondence between
signals, and activate the termination resistance of the communication
line in the last element of the chain by switching switch 15 (to ON posi-
tion).
POWER POWER POWER
ALARM ALARM ALARM
GFI GFI GFI
ESC ESC ESC

UP UP UP
DOWN DOWN DOWN
ENTER ENTER ENTER
UNO UNO UNO
Monitor
15 = ON 15 = OFF 15 = OFF
S2 OFF
ON
120
000409AG
TERM.
15
- 54 -
5 - Installation
If a single inverter is connected to the monitoring system, activate the

termination resistance of the communication line by switching switch 15
(to ON position).
Set a different RS485 address on each inverter of the chain. No inverter
should have “Auto” as its address. An address can be chosen freely
from out of 2 to 63.
The address on the inverter is set through the display and the push-
button panel (see relevant chapter).
We recommend not exceeding a length of 1000m for the communication line.

No more than 62 inverters can be connected to the same RS485 line.
When using an RS-485 connection, if one or more inverters are added

later to the system, you must remember to return to OFF position the
switch of the termination resistance used of the inverter that was previ-
ously the last one of the system.
Each inverter is dispatched with two (2) as the predefined RS485 ad-
dress and with switch for setting termination resistance 15 to OFF posi-
tion.
Remote control connection

The connection and disconnection of the inverter to and from the grid can
be controlled through an external control.
The function must be enabled in the relevant menu. If the Remote control
function is disabled, the switching on of the inverter is dictated by the
presence of the normal parameters that allow the inverter to connect to
the grid.
If the Remote control function is operating, besides being dictated by the

presence of the normal parameters that allow the inverter to connect to the
grid, the switching ON of the inverter also depends on the state of the R+
terminal compared to the R- terminal present on the connector 13 .
When the R+ signal is brought to the same potential as the R- signal (i.e.
13
by making a short circuit between the two terminals of the connector),
this causes the inverter to disconnect from the grid.
The remote control OFF condition is shown on the display.
The connections of this control are made between the “R+” input and
K
LN TN “R-”.
Since this is a digital input, there are no requirements to be observed
R /R
85
-T T/R
RS4
+ TN
R -R
as regards cable cross-section (it only needs to comply with the sizing
+R
O.
N. C REM
C.
M
requirement for passing cables through the cable glands and the terminal
N.
T
-W WT ALAR
D
connector).
+
WIN
000409AG
- 55 -
5 - Installation
Configurable Relay connection (ALARM)

13
The inverter is equipped with a multifunction relay with configurable acti-
vation. It can be connected with normally open contact (being connected
between the N.O. terminal and the common contact C.) and with normal-
ly closed contact (being connected between the N.C. terminal and the
common contact C.).
K
LN TN
R /R
85
-T T/R
RS4
+ TN
R -R
O.
N. C REM
+R
Different types of devices (light, sound, etc.) can be connected to the
relay, provided they comply with the following requirements:
C.
N. M
T
-W WT ALAR
D
+
WIN
Relay Ratings
Maximum Voltage: 230 Vac
Maximum Current: 1 A
Cable requirements
External diameter: from 5 to 17 mm
Conductor cross-section: from 0.14 to 1.5 mm2
This contact can be used in different operating configurations that can be

selected by accessing the "SETTINGS → Alarms" menu.
000409AG
- 56 -
6
Instruments
General conditions
One of the first rules for preventing damage to the equipment and to
the operator is to have a thorough knowledge of the INSTRUMENTS.
We therefore advise you to read this manual carefully. If you are not
sure about anything or there is discrepancy in information, please ask for
more detailed information.
Do not use the equipment if:

- you do not have suitable qualifications to work on this equipment or similar products;
- you are unable to understand how it works;
- you are not sure what will happen when the buttons or switches are operated;
- you notice any operating anomalies;
- there are doubts or contradictions between your experience, the manual and/or other
operators.
ABB cannot be held responsible for damage to the equipment or the
operator if it is the result of incompetence, insufficient qualifications or
lack of training.
000029BG
- 57 -
6 - Instruments
Description of keyboard and LED Panel

Using the combination of keyboard keys, under the display, it is possible
to set values or scroll through the data items to view them. LED indica-
tors are located alongside the keyboard, indicating the operating state of
the inverter.
06 07 08
LED Description
POWER (GREEN) ON if the inverter is working correctly.
Flashes when checking the grid or if there is insufficient sunlight.
ALARM (YELLOW) The inverter has detected an anomaly; the anomaly is shown on the display.
GFI (RED) Ground fault on the DC side of the PV generator; the error is shown on the display.
The LEDs, in various multiple available combinations, can signal multiple conditions other
than the original single condition; see the various descriptions explained in the manual.
KEYS Description
ESC It is used to access the main menu, to go back to the previous menu or to go back to the
previous digit to be edited.
UP It is used to scroll up the menu options or to shift the numerical scale in ascending order.
DOWN It is used to scroll down the menu options or to shift the numerical scale in descending order.
ENTER It can be used to confirm an action, to access the submenu for the selected option (indicated
by the > symbol) or to switch to the next digit to be edited. By pressing and holding the key,
the cyclical display of the parameters can be: Locked or Cyclical.
The Keys, in various multiple available combinations, allow you to access actions other than the
original single action; see the various descriptions explained in the manual.
000410AG
- 58 -
7
Operation
General conditions
Before checking the operation of the equipment, it is necessary to have
a thorough knowledge of the INSTRUMENTS chapter and the functions
that have been enabled in the installation.
The equipment operates automatically without the aid of an operator;
operating state is controlled through the instruments.
The interpretation or variation of some data is reserved exclusively for specialized and
qualified staff.
The incoming voltage must not exceed the maximum values shown in the technical data in
order to avoid damaging the equipment.
Consult the technical data for further details.
Even during operation, check that the environmental and logistic

conditions are correct (see installation chapter).
Make sure that the said conditions have not changed over time and that
the equipment is not exposed to adverse weather conditions and has not
been isolated with foreign bodies.
000031BG
- 59 -
7 - Operation
Monitoring and data transmission

As a rule, the inverter operates automatically and does not require spe-
cial checks. When there is not enough solar radiation to supply power for
export to the grid (e.g. during the night), it disconnects automatically and
goes into stand-by mode.
The operating cycle is automatically restored when there is sufficient
solar radiation. At this point, the luminous LEDs on the LED panel will
indicate this state.
User interface mode

The inverter is able to provide information about its operation through the
following instruments:
• Warning lights (luminous LEDs)
• LCD display for displaying operating data
• Data transmission on the dedicated RS-485 serial line. Data may be
collected by a PC or a data logger with an RS-485 port. Contact the ABB
support service with any queries about device compatibility.
Types of data available

The inverter provides two types of data, which can be retrieved through
the special interface software and/or the display.
Real-time operating data

Real-time operating data can be transmitted on request through the com-
munication lines and are not recorded in the inverter.
Internally stored data

The inverter internally stores a set of data that are necessary for proces-
sing statistical data and an error log with time marking.
Measurement tolerance
The data supplied by the inverter may differ from measurements taken
by certified measuring instruments (e.g. output meters, multimeters and
grid analysers); since the inverter is not a measuring instrument it has
wider tolerances for the measurements it makes.
The tolerances are generally:
±5% for real-time measurements with output power below 20%
±3% for real-time measurements with output power above 20%
±4% for all statistical data
000032GG
- 60 -
7 - Operation
Commissioning
Do not place objects of any kind on the inverter during operation! Do not touch the heat sink
while the inverter is operating! Some parts may be very hot and could cause burns.
Before proceeding with commissioning, make sure you have carried out all the checks and
verifications indicated in the section on preliminary checks.
The procedure for commissioning the inverter consists of the following steps:
• Move the integrated switch 16 (version –S) to the ON position or close the
external switches: If the input voltage applied to one of the two input chan-
nels is greater than the minimum starting voltage, the inverter will start up.
• When the inverter is turned on for the first time you will be asked to
select the “Nation” of installation. This selection allows the inverter to au-
tomatically configure its parameters to ensure that compliance with local
standards; the default language corresponding to the selected “Nation”
will also be set.
After the grid standard was set you have 24 hours to make any changes to the grid standard
value; 24 hours later the “Nation Select.” functionality will be blocked, and any subsequent
changes can only be made using a password provided on request by ABB.
• After you have set the “Nation” value, the message “Inizializing...Please
Wait” is displayed. Depending on the input voltage value, the inverter will
show various messages on the display and change the behaviour of the
three LED 06 .
Input Voltage Display Message LED Status Description

Green = Blinking
The input voltage is not sufficient to permit connec-
Vin < Vstart Waiting Sun Yellow = OFF
tion to the grid.
Red = OFF
Green = Blinking There is sufficient input voltage to permit connec-
Vin > Vstart Missing Grid Yellow = ON tion to the grid: the inverter waits until there is grid
Red = OFF voltage to carry out the parallel connection.
The inverter is powered ONLY by the voltage coming from the photovoltaic generator: pre-
sence of grid voltage alone IS NOT SUFFICIENT to permit the inverter to start up.
• With the inverter in “Missing Grid” status, close the AC switch downstre-
am the inverter so as to supply the grid voltage to the inverter: the inver-
ter performs the grid voltage check, measures the photovoltaic generator
insulation resistance against earth and carries out other self-diagnosis
checks. During the checks before the parallel with the grid, the green
000411AG
LED keeps flashing, the others are off.
- 61 -
7 - Operation
• During the grid voltage check and measurement of the insulation re-
sistance, the values for the grid voltage and frequency and the insula-
tion resistance measured by the inverter are shown on the display. The
inverter completes parallel connection with the grid SOLELY if the grid
parameters meet the ranges provided for by the regulations in force and
if the insulation resistance is greater than 1Mohm.
• If the preliminary checks for parallel connection to the grid are suc-
cessful, the inverter connects to the grid and begins to export power to
the grid. At this stage, the display shows the inverter’s parameters in
cycles. The green LED stays lit whereas the others are off.
The “Nation” value (grid standard) that can be selected are listed in the
following table:
Displayed name Display language

No Nation English
AS4777 English
Brazil English
C10-11 100% French
C10-11 110% French
CEI021 EXT [1] Italian
CEI021 INT [1] Italian
Corsica French
Czech Czech
EN50438 English
France 14 French
Greece English
Hungary English
Ireland English
Israel English
Korea English
Netherl. Dutch
Portugal English
RD 1699 Spanish
Romania English
Slovenia English
S.Africa English
Taiwan English
Turkey LV English
UKG59 English
UKG83 English
THAIL. MEA. English
THAIL. PEA. English
VDE 0126 English
VDE 4105 [2] German
[1] Select the “CEI021 INT” Nation if you wish to use the interface protections integrated in the inverter for sy-
stems with a power lower than 6kW; Select “CEI021 EXT” if the inverter is connected to a system with a power
greater than 6kW or if you wish to use external interface protections for systems with a power lower than 6kW.
[2] Invalid nation for models PVI-5000/6000-TL-OUTD installed in Germany
The list of grid standards given in the table was valid at the time of issue of the manual. It will
000411AG
be continually updated as new country standards with which the inverter is compatible are
introduced
- 62 -
7 - Operation
Display access and settings

Once the inverter has been commissioned, it is possible/necessary to
configure the inverter by accessing the Settings Menu directly from the
display. The following are the main adjustable parameters (see the sec-
tion on “Menu descriptions”)
• RS485 address: setting required in the case of system monitoring via
the RS485 line
• Vstart: setting required if requested by the configurator during the sy-
stem sizing procedure ("Vstart" parameter)
• MPPT scan: allows maximum power point tracking with settable sensi-
tivity and time interval ("MPPTScan EN/DIS" parameter).
• Reactive power feed-in setting (where present): setting necessary
for managing the different ways of feeding reactive power into the grid
(“Reactive Power" parameter)
• Active power limitation setting (where present): setting necessary to
set a limit on the active power supplied by the inverter (“Power reduction”
parameter)
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7 - Operation
LED behaviour
= LED On The following table shows all the possible activation combinations of LEDs
= LED flashing on the LED panel according to the operating status of the inverter.
= LED Off
= Any one of the conditions
described above
LED status Operating state

green:
Firmware programming
yellow:
The inverter firmware is being programmed
red:
green: Night mode (inverter automatically switches off)
yellow: The inverter is in night time switch-off mode (input voltage less than 70% of the set start-up
red: voltage).
green: Inverter initialisation
yellow: This is a transitional state during verification of the operating conditions. During this stage the
red: inverter checks that the conditions for connecting to the grid are met.
green: The inverter is connected and is feeding power into the grid
yellow: Normal operation During this stage, the inverter automatically tracks and analyses the photo-
red: voltaic generator's maximum power point (MPP).
green: Disconnection from the grid
yellow: Indicates no grid voltage. This condition does not allow the inverter to connect to the grid (the
red: inverter display shows the message "Missing Grid").
green: Indication of Warning (W message codes) or Error (E message codes) states
yellow: Indicates that the inverter control system has detected a warning (W) or error (E). The display
red: shows a message indicating the type of problem found (see Alarm messages).
• Ventilation anomaly
Indicates an anomaly in the operation of the internal ventilation system that could limit output
power at high ambient temperatures.
• Failed association of internal inverter components (after replacement)
Indicates that the installed wiring box (only in the event of a replacement) was already associ-
ated with another inverter and cannot be associated with the new inverter
green:
• Overvoltage surge arresters triggered (where fitted)
yellow:
Indicates that any class II overvoltage surge arresters installed on the AC or DC side have
red:
been triggered
• String protection fuses triggered (where fitted)
Indicates that one or more input string protection fuses that may be installed have been trig-
gered
• Autotest (for Italian grid standards only)
The inverter is performing a self-test
green: Anomaly in the insulation system of the photovoltaic generator
yellow: Indicates that a leakage to ground from the FV generator has been detected, causing the
red: inverter to disconnect from the grid.
000034EG
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7 - Operation
Specifications on the operation of the LEDs

In correspondence to each status of the inverter indicated by the constant
or intermittent lighting of the specific LED, the display 07 also shows
a message identifying the operation which is being carried out or the
defect/anomaly recorded (see specific chapter).
In the case of malfunction it is extremely dangerous to intervene personally to try and elimi-
nate the defect. The instructions below must be followed scrupulously; if you do not have the
necessary experience and training to intervene safely, please contact a specialist.
LED insulation fault

Interventions after warning of insulation fault
When the red LED comes on, first try to reset the warning by pressing the
multi-function ESC button on the keyboard 08 .
If the inverter reconnect normally to the network, the fault was due to
temporary phenomena.
You are advised to have the plant inspected by the installer or a specialist if this malfunction
occur repeatedly.
If the inverter doesn’t reconnect to the grid, isolate it on both the AC and
DC sides (by using the disconnect switches), then contact the installer or
authorised centre to repair the fault in the photovoltaic generator.
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7 - Operation
Description of the menus

The inverters are equipped with a graphic Display 07 , consisting of 2
lines of 16 characters each, which can be used to:
• Display the operating state of the inverter and the statistical data
• Display the service messages for the operator
• Display the alarm and fault messages for the operator
• Changing the settings of the inverter
General information
While the inverter is operating, the display shows various items of infor-
mation on the main parameters measured, the operating conditions and
the inverter’s operating status.
The display cycles through the information when the icon is shown
on the display; if the icon shown on the display is a padlock it means
that the display of information is locked and the UP and DOWN buttons
can be used to scroll through the screens of information instead. You can
switch between the two display modes by pressing the ENTER button.
The sequence of screens displayed is shown below, with a description of

the parameters monitored.
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7 - Operation
Errors/Warnings No
On Errors/Warnings
EXXX Inverter OK Inverter status. The code for any malfunction will be displayed.
Mon 22 Jan 15:55 Mon 22 Jan 15:55 Date and time as set on the inverter
DOWN UP DOWN UP
Type OUTD Type: Outdoor inverter type (OUTD)

P/N -xxxx- P/N: ABB product identification code
DOWN UP
S/N XXXXXX S/N: Sequential serial number
FW rel. X.X.X.X FW rel. : Firmware version installed
DOWN UP
E-day xxx.xkWh E-day: Energy produced today
$-day xx.xEUR $-day : Today's savings/earnings
DOWN UP
E-tot xxxxxkWh E-tot: Energy produced since the inverter was commissioned
$-tot xxxxxkwh $-tot : Savings/earnings since the inverter was commissioned
DOWN UP
Pout xxxxW Pout: Instantaneous output power
DOWN UP
COSp x.xxx Phase difference set for feeding in reactive power
>Regulation Type Reactive power regulation mode currently set
DOWN UP
Tboost xx.x`C Tboost: Internal temperature in the booster circuit (DC/DC)
Tinv xx.x`C Tinv: Internal temperature in the inverter circuit (DC/AC)
DOWN UP
Ppk xxxxxW Ppk: Maximum output power peak since the inverter was commissioned
Ppk-Day xxxxxW Ppk-Day: Maximum daily output power peak
DOWN UP
Vgrid xxxV Vgrid: Output voltage
Vgrid Avg xxxV Vgrid Avg: Average output voltage
DOWN UP
Igrid xx.xV Igrid: Output current
Fgrid xx.xxHz Fgrid: Output frequency
DOWN UP DOWN UP
Independent Parallel
inputs inputs
Vin1 xxxV Vin xxxV Vin: Input voltage Vin 1: Input voltage channel 1
Iin1 xx.xA Iin xx.xA Iin: Input current Iin 1: Input current channel 1
DOWN UP
Vin2 xxxV Vin 2: Input voltage channel 2
Iin2 xx.xA Iin 2: Input current channel 2
DOWN UP DOWN UP
Pin1 xxxxW Pin xxxxW Pin: Instantaneous input power
Pin1: Instantaneous input power channel 1
DOWN UP DOWN UP
Pin2 xxxxW Pin2: Instantaneous input power channel 2
DOWN UP
Riso xx.xMo Riso: Insulation resistance on DC input side (PV generator)

Ileak xxmA Ileak: Leakage current on DC input side (PV generator)
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7 - Operation
Statistics Menu
Selecting STATISTICS from the three main sub-menus gives access to:
Statistics
ENTER
Lifetime 1
DOWN UP
Partial 2
DOWN UP
Today 3
DOWN UP
Last 7 days 4
DOWN UP
Last month 5
DOWN UP
Last 30 days 6
DOWN UP
Last 365 days 7

DOWN UP
User Period 8
1. Lifetime
This section of the menu displays the Lifetime statistics:
• Time: Total operating time
• E-tot: Total energy produced
• Val. : Total production value, calculated using the currency and conver-
sion coefficient set in the relevant section of the SETTINGS menu
• CO2: Amount of CO2 saved compared to fossil fuels
2. Partial
This section of the menu displays the Partial statistics:
• Time: Partial operating time
• E-par: Partial energy produced
• P-Peak: Peak power value
• Val. : Partial production value, calculated using the currency and con-
version coefficient set in the relevant section of the SETTINGS menu
• CO2: Partial amount of CO2 saved
To reset all the counters of this sub-menu, press the ENTER button for more than 3 seconds.
At the end of this time, you will hear a sound repeated 3 times.
3. Today
This section of the menu displays today's statistics:
• E-day: Energy produced today
• P-Peak: Today's peak power value
• Val. : Value of today's production, calculated using the currency and
conversion coefficient
set in the relevant section of the SETTINGS menu
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• CO2: Amount of CO2 saved today
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7 - Operation
4. Last 7 days
This section of the menu displays the statistics for the last 7 days:
• E-7d: Energy produced over the last 7 days
• Val. : Value of production over the last 7 days, calculated using the cur-
rency and conversion coefficient set in the relevant section of the SET-
TINGS menu
• CO2: Amount of CO2 saved over the last 7 days
5. Last month
This section of the menu displays the statistics for the last month:
• E-mon: Energy produced during the current month
• Val. : Value of the last month's production, calculated using the cur-
rency and conversion coefficient set in the relevant section of the SET-
TINGS menu
• CO2: Amount of CO2 saved during the current month
6. Last 30 days
• Val. : Value of production over the last 30 days, calculated using the
currency and conversion coefficient set in the relevant section of the
SETTINGS menu
7. Last 365 days

• Val. : Value of production over the last 365 days, calculated using the
currency and conversion coefficient set in the relevant section of the
SETTINGS menu
8. User period
This section of the menu displays the statistics for a period chosen by
the user:
Once the start and end dates for the period have been set, the following
data are available:
• E: Energy produced over the selected period
• Val. : Value of production over the selected period, calculated using
the currency and conversion coefficient set in the relevant section of the
SETTINGS menu
• CO2: Amount of CO2 saved over the selected period
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7 - Operation
Settings Menu
Selecting SETTINGS from the three main sub-menus brings up the first
screen, asking for the password.
The default password is "0000".
This can be changed by using the display buttons, following the same
procedure as always:
• ENTER scrolls through the digits (from left to right)
• ESC returns to the previous digit (from right to left)
• Press ESC several times to return to the previous menus
• DOWN scrolls down the numerical scale (from 9 to 0)
• UP scrolls up the numerical scale (from 0 to 9)
After entering the password, press ENTER to access the information in
this section:
Settings
ENTER
Password 0000
ENTER
Address 1
DOWN UP
Display Set 2
DOWN UP
Service 3
DOWN UP
New PW 4
DOWN UP
Cash 5
DOWN UP
Time 6
DOWN UP
Nation 7
DOWN UP
(*) Available for the Italian country Language 8
standard only. Refer to the section DOWN UP
on this topic in the manual. VStart 9

DOWN UP
Autotest 10*
DOWN UP
Alarm 11
DOWN UP
Remote Control 12
DOWN UP
UV Prot.Time 13
DOWN UP
MPPTScan En/Dis 14
DOWN UP
Scan Interval 15
DOWN UP
Alarm Message 16
DOWN UP
Reactive Power 17
DOWN UP
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Power Reduction 18
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7 - Operation
1. Address
This section of the menu allows you to set the serial port addresses of the
individual inverters connected to the RS485 line.
The addresses that can be assigned are 2 to 63. The UP and DOWN
buttons scroll through the numerical scale.
‘AUTO’ selection cannot be used at present.
2. Display Set
This section of the menu allows you to set the display properties:
• Light: sets the lighting mode and adjusts the display backlight
ON: Light always on
OFF: Light always off
Auto: Automatic backlight control. The light is switched on whenever a
button is pressed and stays on for 30 sec, after which it gradually dims
out.
Intensity: adjusts display brightness (scale from 1 to 9)
• Contrast: adjusts display contrast (scale from 1 to 9)
• Buzzer: sets button sound
ON: button sound is on
OFF: button sound is off
3. Service
This section of the menu is reserved for installers.
A special access password is required, which may be obtained from the
website https://registration.ABBsolarinverters.com.
Before connecting to the site, make sure you have all the information
required to calculate your password:
Inverter Model, Serial Number, week of manufacture.
When you have a password you can set the parameters in the menu.
Changing the above-mentioned parameters may prevent disconnection from the grid if the
new values exceed those given in the standards of the country of installation. If these para-
meters are changed to values outside the standard range, an interface protection must be
installed external to the inverter in accordance with the requirements of the country of instal-
lation.
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7 - Operation
The table below shows the parameters that can be changed and the
range of values that may be set for each:
Parameter Description Setting range

Amorphous Enables Amorphous Mode in the event that the negative input pole is
Enabled/Disabled
Mode grounded by installing the Negative Grounding Kit (not available)
Set U>> Grid over-voltage (OV) threshold (extended range) Unom … Unom x 1.3
Set U<< Grid under-voltage (UV) threshold (extended range) 10V … Unom
Set U> Grid over-voltage (OV) threshold (restricted range) Unom … Unom x 1.3
Set U> (10Min) Grid over-voltage (OV) threshold (average grid voltage value) Unom … Unom x 1.3
Set U< Grid under-voltage (UV) threshold (restricted range) 10V … Unom
Set F>> Grid over-frequency (OF) threshold (extended range) Fnom … Fnom + 5Hz
Set F<< Grid under-frequency (UF) threshold (extended range) Fnom - 5Hz … Fnom
Set F> Grid over-frequency (OF) threshold (restricted range) Fnom … Fnom + 5Hz
Set F< Grid under-frequency (UF) threshold (restricted range) Fnom - 5Hz … Fnom
Set Uconn> Max. permissible voltage during checks prior to grid connection Unom … Unom x 1.3
Set Uconn< Min. permissible voltage during checks prior to grid connection 10V … Unom
Set Fconn> Max. permissible frequency during checks prior to grid connection Fnom … Fnom + 5Hz
Set Fconn< Min. permissible frequency during checks prior to grid connection Fnom - 5Hz … Fnom
Set Time U>> Over-voltage U>> protection tripping time
Set Time U<< Under-voltage U<< protection tripping time
Set Time U> Over-voltage U> protection tripping time
Set Time U< Under-voltage U< protection tripping time
0 … 327670mS
Set Time F>> Over-frequency F>> protection tripping time
Set Time F<< Under-frequency F<< protection tripping time
Set Time F> Over-frequency F> protection tripping time
Set Time F< Under-frequency F< protection tripping time
Set time conn 1 Grid check time prior to connection
0 … 65535mS
Set time conn 2 Grid check time prior to connection after a grid fault
Disable U>> Disables the U>> protection threshold
Disable U<< Disables the U<< protection threshold
Disable U> Disables the U> protection threshold
Disable U> (10m) Disables the U> (10Min) protection threshold
Disable U< Disables the U< protection threshold
Disable F>> Disables the F>> protection threshold Enabled/Disabled
Disable F<< Disables the F<< protection threshold
Disable F> Disables the F> protection threshold
Disable F< Disables the F< protection threshold
Slow Ramp Enables gradual ramping up of power after the grid connection.
UAvg Derating Enables power derating mode due to high average grid voltage readings
0 Derating disabled
1 BDEW derating
OF Derating Selects the power derating mode in the event of grid over-frequency.
2 VDE-AR-N derating
3 CEI derating
4. New PW
This section of the menu allows you to change the settings menu pas-
sword (default 0000).
We advise you to memorize the new password with great care.

000412AG
If the Password is lost you will not have access to the inverter, since there is no Reset function
for security reasons
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7 - Operation
5. Cash
This section of the menu allows you to set the name of the currency and
the value of 1 kWh of energy produced. Setting these parameters cor-
rectly allows the actual earnings/savings achieved by the system to be
displayed.
• Name: sets the desired currency (default is EUR)
• Val/KWh: indicates the cost/incentive for 1 kWh in the chosen currency
(default is 0.50).
6. Time
Allows you to set the current date and time (not counting summer time)
7. Nation
Allows you to change the grid standard (selected at the first switch on of
the inverter) within 24 hours when the inverter is working.
• Nation Select: set the desired grid standard
• Remaining Time: indicates the remaining time before the “Nation Se-
lect” function is blocked.
After the grid standard was set you have 24 hours to make any changes to the grid standard
value; 24 hours later the “Nation Select.” functionality will be blocked, and any subsequent
changes can only be made using a password provided on request by ABB.
8. Language
Allows you to set the language you prefer for the menus
9. Vstart
This section of the menu allows you to set the Vstart voltage (for the two
channels separately if they are configured independently) to suit the sy-
stem requirements.
We advise changing the activation voltage only if really necessary and to set it to the correct
value: the photovoltaic generator sizing tool available on the ABB website will indicate whe-
ther Vstart needs changing and what value to set it at.
10. Autotest
This section of the menu is available only for the Italian country standard.
Refer to the section on this topic in the manual.
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7 - Operation
11. Alarm
INVERTER RUN
- PRODUCTION - This section of the menu allows you to set the activation status of a relay
Relay State: Switched
N.C.
(available either as contact normally open – N.O. – or as contact normally
N.O.
closed – N.C.).
GRID DISCONNECTION This contact can be used, for example, to: activate a siren or a visual
- NO PRODUCTION -
Relay State: Idle
N.C. alarm, control the disconnect device of an external transformer, or control
N.O. an external device.
GRID RECONNECTION
t=based on Country Standard The relay can be set to switch in 2 different modes:
N.C.
Relay State: Idle
N.O.
• Production (display text “PRODUCTION”)
The relay is activated (state: switched) whenever the inverter connects
Yes DISCONNECTION No to the grid; as soon as the inverter is disconnected from the network (for
CAUSE IS STILL
PRESENT
whatever reason that caused disconnection), the relay is in its resting
position
INVERTER RUN • Alarm with reset at the end of the alarm signalling process (display
N.C.
text “FAULT”):
Relay State: Idle
N.O.
The relay is activated (state: switched) whenever an error is present
(code Exxx) on the inverter; this does not apply to warnings (Warning
– code Wxxx). The alarm returns to its resting position when the alarm
ERROR OCCURENCY
signal ends, i.e. before the inverter checks the grid parameters after the
alarm state. This is because grid control state is not an alarm state but a
ERROR MESSAGE state of normal operation.
t=15s
N.C.
Relay State: Switched
N.O. Alarms for which the relay is activated

E001 E002 E003 E004 E005 E006
GRID RECONNECTION
t=based on Country Standard E007 E010 E011 E012 E013 E014
Relay State: Idle
N.C.
E015 E016 E017 E018 E019 E020
N.O.
E021 E022 E023 E026 E029 E030
E031 E032 E033 E034 E046 E049
ERROR
Yes
STILL
No E050 E051 E053 E054 E055 E056
PRESENT E057 E058 W003
If the alarm condition is persistent, the alarm contact cyclically switches from its resting state
to its activated state.
In the presence of W003 signalling (Grid Fail – Network parameters out of tolerance), the
alarm contact switches to then reset itself at the end of the alarm signal. This means that
during the absence of grid voltage (display message “Vac Absent”) the alarm contact remains
in its resting position.
In the presence of W002 signalling (UV Input – input voltage below the limit of operation),
the alarm contact switches to then reset itself at the end of the alarm signal. This means that
during the reduced input voltage (display message “Waiting sun”) the alarm contact remains
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in its resting position.
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7 - Operation
12. Remote Control

This section of the menu allows you to enable/disable the connection/
disconnection of the inverter to/from the grid through the relevant control
signal (R ON/OFF).
• Disable: the connection/disconnection of the inverter to/from the grid is
dictated by the input (voltage from the photovoltaic generator) and output
(grid voltage) parameters of the inverter.
• Enable: the connection/disconnection of the inverter to/from the grid
is dictated by the state of the R ON/OFF signal compared to the GND
signal, as well as by the input (voltage from the photovoltaic generator)
and output (grid voltage) parameters of the inverter.
13. UV Prot. Time

This section of the menu allows you to set the time for which the inverter
stays connected to the grid after the input voltage has dropped below the
Under Voltage limit (set at 70% of Vstart). ABB sets the time at 60 sec.
The user can set it at any time from 1 to 3600 sec.
Example: with UV Prot. Time set at 60 seconds, if voltage Vin drops be-
low 70% of Vstart at 9:00, the inverter stays connected to the grid (taking
power from it) until 9:01.
14. MPPTScan En/Dis

This section of the menu allows you to set the parameters of the maxi-
mum power point tracking (MPPT) function. This function is useful when
there are areas of shade on the PV generator, which may create several
points of maximum power on the operating curve.
Enable/Disable: Enables/disables the scan for identifying the maximum
power point of the system.
15. Scan Interval

This section allows you to set the time between scans. It should be borne in
mind that the shorter the scan interval the greater the loss of production, due
to the fact that energy is transferred to the grid during the scan but not at the
maximum power point. Each scan takes roughly 2 seconds.
16. Alarm Message

This section of the menu allows you to set a custom alarm message that
will be shown on inverter’s display in presence of an alarm status; this
function can be enabled/disabled in the relevant menu.
• Enable/Disable: Enables/disables the custom alarm message function
• Compose Message: Compose the custom alarm message using the
inverter’s keyboard (max. lenght of message: 32 chars)
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7 - Operation
17. Reactive power

This section of the menu may be used to manage the supply of reactive
power into the grid. There are 4 possible types of management:
• Disable: no regulation of reactive power. To enable this mode, press

Enter then press Enter to confirm.
• Cos-phi fixed: Sets the power rating to a fixed value. To enable this
mode, press Enter and set the Cos-Phi value (as either Over or Under
excited, from 1.000 to 0.800); press Enter to confirm.
• Std Cos-phi-0.90: Power rating as a function of the active power sup-

plied by the inverter. To enable this mode, press Enter then press Enter
to confirm.
Cos-phi (Over excited)
0.85
0.9
The curve can be edited with the 0.95
1
Aurora Manager TL configuration 0.95
software 0.9
0.85
Cos-phi (Under excited)

0.4 0.50 0.6 .7 1 P/Pn
0.20 .3 0.8 0.9
• Std Q(U): reactive power as a function of the grid voltage measured

by the inverter. To enable this mode, press Enter then press Enter to
confirm.
Q/Pn
0.36
0.3
0.2
The curve can be edited with the 0.1
Aurora Manager TL configuration 0
-0.1
software -0.2
-0.3
-0.36
Vout
210 220 230 240 250
18. Power reduction

This section of the menu allows you to adjust the limit to the active power
that the inverter can feed into the grid by setting the percentage of nomi-
nal power at which the limit should be triggered.
Setting it to 100% resets the default maximum power, which in some
installation country standards may be 110% of nominal power.
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7 - Operation
Info Menu
Selecting INFO from the three main sub-menus gives access to:
Info
ENTER
Part No. 1
DOWN UP
Serial No. 2
DOWN UP
Firmware 3
DOWN UP
Country Code 4
1. Part No.
Displays the model code.
2. Serial No.
Displays the serial number and week and year of manufacture of the
equipment .
3. Firmware
Displays the firmware version installed in the equipment.
4. Country Code
Displays information on the grid standard set.
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7 - Operation
AUTOTEST procedure in accordance with standard CEI 0-21

The autotest run in accordance with grid standard CEI-021 may be initia-
ted from the display menu or by using an RS485/USB converter with the
dedicated interface software (Aurora Communicator).
The conditions required to perform an Autotest are:
• The grid standard must be set to CEI-021.
• You must not intervene in any way while the test is underway
• You must check that the device has a stable network connection.
Running the tests from the display menu

In the Autotest section of the SETTINGS menu, select the type of test the
device is to run from the following:
OV Test – parameters:
U>>; U>; U> (10Min)
Disconnection from the distribution grid due to “Over-voltage”
UV Test – parameters:
U<<; U<
Disconnection from the distribution grid due to “Under-voltage”
OF Test – parameters:
F>> and F>
Disconnection from the distribution grid due to “Over-frequency”
UF Test – parameters:
F<< and F<
Disconnection from the distribution grid due to “Under-frequency”
Settings Go to the SETTINGS > Autotest menu

ENTER
Password 0000
Various signs may be displayed alongside the parameters on which the

ENTER
Autotest
ENTER
U>> autotest can be performed. These have the following meanings:
U<<
F>> N/A - Test cannot be performed because the relevant parameter is not
F<<
U>(10min)
active
U>
U<
Idle - Test enabled but not yet performed
F>
F<
OK - Test enabled and performed successfully
If one of the protections is disabled (from the Service menu), N/A (not
applicable) will appear next to the name of the test.
While one of the tests is being performed, the set limits will be gradually
increased/reduced (depending on the type of test) until the threshold at
which the inverter is disconnected from the grid is reached. The procedu-
000069CG
res for running the Autotest comply with the legislation in force.
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7 - Operation
The display shows the message “Performing Test” when the test has
Test in corso started.
.....
At the end of the test, when the inverter has disconnected from the grid,
the results and values of the test performed will appear on the display.
You can move from one screen to another using the UP/DOWN arrow
keys.
Details of the data available in each screen are provided below:
Screen 1 of 3
Inverter serial number

Parameter tested (e.g. U>>)
123456 XXX 1/3
Test: OK Screen number
Test result
Screen 2 of 3

123456 XXX 2/3 Screen number
YYYY Y ZZZZZ Value of the grid parameter detected when the protection was tripped
Measured protection tripping time
Screen 3 of 3

123456 XXX 3/3 Screen number
YYYY Y ZZZZZ Protection tripping value
Set protection tripping time
The test results should be considered valid on the basis of the following
tolerances, as reported in the applicable legislation:
• ≤ 5% for voltage thresholds

• ± 20 mHz for frequency thresholds
• ≤ 3% ± 20 ms for tripping times
Press ESC to go back to the Autotest menu, from where you may select
000069CG
the next test to be performed
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8
Maintenance
General conditions
Checking and maintenance operations must be carried out by specialized
staff assigned to carry out this work.
Maintenance operations must be performed with the apparatus disconnected from the grid
(power switch open) and the photovoltaic panels obscured or isolated, unless otherwise in-
dicated.
For cleaning, DO NOT use rags made of filamentary material or corrosive products that may
corrode parts of the equipment or generate electrostatic charges.
Avoid temporary repairs. All repairs should be carried out using only genuine spare parts.
The maintenance technician is under an obligation to promptly report any anomalies.
DO NOT allow the equipment to be used if problems of any kind are

found, and restore the normal conditions correctly or otherwise make
sure that this is done.
Always use the personal protective equipment provided by the employer and comply with the
safety conditions of the Accident prevention chapter. 000037DG
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8 - Maintenance
Routine maintenance
Scheduled maintenance operations are not mandatory, but are recom-
mended to preserve the efficiency of the PV plant.
We recommend that maintenance operations be carried out by qualified personnel or by the

personnel of ABB (as set forth in a maintenance contract).
The periodicity of the maintenance operations may vary in accordance with local environmen-
tal conditions and the installation
Table: routine maintenance

Annual visual inspection • Check that the inverter is operating correctly, and that no fault alarms are present
• Ensure all the labels and safety symbols are visible
• Test the integrity of the cables, connectors, and plugs external to the inverter
• Check that the environmental conditions have not changed drastically since
the installation of the system
Annual operations • Check that cable glands and connection block screws are tight
• Check that the wiring box cover is properly closed
• If no monitoring system is present, check the history log of alarms and errors
using the instructions given in the manual in order to look for recent malfunction
warnings
Annual cleaning • Clean the equipment; in particular the bottom grille of the wiring box and the
heat sink
Troubleshooting
Follow the table shown in the following paragraph in order to understand
and resolve warning (Wxxx) and error (Exxx) messages displayed by the
inverter
The operations carried out on the inverter in order to identify and resolve malfunctions may be
carried out only by the organization that carried out the installation or by qualified personnel
Alarm Messages
The equipment is able to indicate errors/warnings on the display only if
the input voltage is higher than the Vdcmin voltage (POWER LED flash-
ing or on; see operation chapter).
The messages and their codes are indicated on the display 07 .
The following table gives the complete list of errors/warnings relating to string inverters. Some
000413AG
error/warning codes may not be used depending on the inverter model installed.
- 81 -
8 - Maintenance
- Code on display
- Error message Name of Alarm and Cause Solution
- Signal
• Measure the insulation resistance using a megohmmeter posi-
tioned in the photovoltaic field (positive terminal short-circuited
at the negative pole) compared to ground. The measurement is
strongly influenced by the environmental conditions, so must be
- No code Ground fault of photovoltaic generator:
taken under the same conditions in which the error occurred.
- Ground F The alarm is generated when a leakage current to
- If the value measured is lower than 1 megaohm, a check must
- Red LED ground is detected in the DC section of the system.
be carried out by a technician/installer on the photovoltaic gene-
rator to identify and eliminate the problem.
- If the value measured is higher than 1 megaohm and the error
signal persists, contact customer assistance.
• Link the components inside the inverter by accessing the “Set-
Lack of linkage of the new component:
- No code tings > Service > Accept boards” (refer to the procedure given in
The components inside the inverter (e.g. display, fuse
- NEW COMPONENT this manual).
board, communication and control board, etc.) are not
REFUSED!
inter-linked. This occurs following the replacement of one
- Yellow LED lamp. - If the signal persists also following the linking of the compo-
of the components inside the inverter.
nents, contact customer assistance.
- No code • Set the grid standard of the country of installation following the
SET COUNTRY or NO NATION:
- SET COUNTRY or NO instructions given in this manual for the inverter.
Indicates that in the installation phase the grid standard
NATION - If the signal persists also following setting the grid standard,
was not set on the inverter.
- No LED contact customer assistance.
- No code Vac absent: • Check the grid voltage on the inverter's AC terminal block.
- Vac absent The inverter displays the “Vac absent” message when it - Should it be absent, check any protection work on the line and
- Yellow LED does not record output voltage (AC side). the presence of grid voltage on the supply point.
Memory broken: • Remove the memory board and check the welding of all the
- No code The inverter displays the “Memory broken” message connector's terminals. Subsequently reinsert the memory board
- Mem. broken when it records a communication problem with the me- and check that it is correctly inserted into the dedicated slot
- Yellow LED mory board on which the inverter saves the daily value - If the signal persists also following the above checks, contact
of energy produced. customer assistance.
Awaiting sun:
• Check the input voltage on the inverter.
- No code The inverter displays the “awaiting sun” message when,
- If it does not exceed Vstart, check for the presence of sufficient
- Awaiting sun following a W001 and/or W002 notice, the voltage from
irradiation and the correct composition of the system.
- Green LED lamp. the photovoltaic generator is less than the activation vol-
- If it exceeds Vstart, contact customer assistance
tage (Vstart).
Insufficient irradiation (Low input voltage on
- W001 switching on the inverter):
- If it does not exceed Vstart, check for the presence of sufficient
- Sun Low Incorrect configuration of the PV generator or an “on the
irradiation and the correct composition of the system.
- Yellow LED limit” configuration for the inverter's minimum input vol-
tage.
Insufficient irradiation (Low input voltage on
- W002 switching off):
- If it does not exceed Vstart, check for the presence of suffi-
- Input UV Incorrect configuration of the photovoltaic generator or
cient irradiation and the correct composition of the system.
- Yellow LED an “on the limit” configuration for the inverter's minimum
input voltage.
• Check the grid voltage on the inverter.
- Should it be absent, check for absence of grid voltage on the
supply point.
- If, on the other hand, the voltage tends to rise (when the inverter
is connected) there is high line or grid impedance.
Parameters of grid voltage outside range:
This error signal occurs when during the inverter's nor-
• Check the grid voltage also on the supply.
mal operation the grid parameters exceed the limits set
- W003 - If it is high, it means that there is high grid impedance. In this
by the operator:
- Grid Fail case, ask the operator to adjust the grid voltage. If the operator
- Grid voltage absent (after the signal the inverter goes
- Yellow LED authorises a change to the inverter's parameters, agree the new
to "Vac Absent")
limits with customer assistance
- Unstable grid voltage (down or up) -
- If the voltage at the point of supply is much lower than that me-
Unstable grid frequency
asured on the inverter, it is necessary to adjust the line (inverter-
contactor).
- If the voltage and the grid frequency come back within the limits
(also when the inverter is connected to the grid) contact customer
assistance
- W009
Characterisation board for the wind generator not compi-
- Empty Table (only WIND models)
000413AG
led (only WIND models)

- Yellow LED
- 82 -
8 - Maintenance
- Code on display
- Signal
- W010 *
- Fan broken! Fan broken:
• Error inside the inverter and cannot be checked externally.
- Yellow LED lamp. This error occurs when there is a malfunction in the fan/
- If the alarm repeats persistently, contact customer assistance.
*not visualised on di- fans inside the inverter.
splay
• Raise the value of the activation voltage (Vstart) so as to have
Bulk Under-voltage: sufficient power from the PV generator at the time of the inver-
- W011 The alarm (which is a warning and not an error) is gene- ter's grid connection.
- Bulk UV rated when the voltage at the heads of the bulk capaci- • Check the input voltage on the inverter.
- Yellow LED tors does not reach the threshold for the operation of the - If it does not exceed Vstart, check for the presence of suffi-
inverter (internal unchangeable threshold). cient irradiation and the correct composition of the system.
• Check that the date/time are set correctly and, if they are not,
set them.
- W012 *
Subsequently arrange to completely switch off the inverter (on
- Batt. Flat Battery flat:
both AC and DC) and wait a few minutes.
- Yellow LED The inverter displays the “Battery flat” message when it
Finally, restart the inverter and check whether the date/time are
*not visualised on di- records a voltage for the buffer battery which is too low.
now correctly set or whether they have reset to 01/01/2000. In this
splay
case replace the battery with the inverter completely switched off
(section AC and DC side) being careful to maintain the polarity
- W013 * Clock broken:
- Clock broken The alarm occurs when there is a difference of over 1
- Yellow LED minute in the time displayed compared to the internal
- If the alarm repeats persistently, contact customer assistance.
*not visualised on di- time of the microprocessors and indicates a malfunction
splay of the clock circuit.
• Check with a multimeter the state of the fuses (positioned on
the fuse boards).
- If one or more fuses is open, arrange to replace them and check
- W017*
that the input current on the string(s) does not exceed the rating
- String Err.
Error recorded in measuring string currents: of the fuses (should parallel strings have been made outside the
- Yellow LED lamp.
Damaged string protection fuse(s) inverter).
* (only for models with
- If there are no damaged string fuses and the inverter continues
monitored string fuses)
to show the alarm message check whether the settings to be
made through the Aurora Manager software are correct (presen-
ce or absence of one or more input strings).
- W018 * • Observe the inspection window on each surge arrester (DC

Intervention of overvoltage surge arresters on DC
- SPD DC Err side). If it is red, the surge arrester is damaged and the cartridge
side:
- Yellow LED lamp. must be replaced.
Damaged overvoltage surge arresters positioned on DC
* (only for models with - If the alarm status persists, even if all the surge arresters have a
side
monitored SPD) green inspection window, contact customer assistance.
- W019 * • Observe the inspection window on each surge arrester (AC

Intervention of overvoltage surge arresters on AC
- SPD AC Err side). If it is red, the surge arrester is damaged and the cartridge
side:
- Yellow LED lamp. must be replaced.
Damaged overvoltage surge arresters positioned on AC
* (only for models with - If the alarm status persists, even if all the surge arresters have a
side
monitored SPD) green inspection window, contact customer assistance.
- W022 *
- Reactive power mode Variation in means of managing reactive power: The variation in the means of managing reactive power is done
changed Variation in the means of managing reactive power; this directly by the customer/installer and is not an error. The informa-
- No LED change can be made through the display or advanced tion is only saved on the historic record of the events memorised
*not visualised on di- configuration software. by the inverter
splay
- W023 *
Variation in the inverter's date and time:
- date/time changed The variation in the inverter's date and time is done directly by the
Variation of the inverter's date and time; this change can
- No LED customer/installer and is not an error. The information is only sa-
be made through the display or advanced configuration
*not visualised on di- ved on the historic record of the events memorised by the inverter
software.
splay
Zeroing of the statistical energy data memorised in The zeroing of the partial energy values memorised by the inver-
- W024 *
the EEPROM: ter is done directly by the customer/installer and is not an error.
- Energy data reset
000413AG
Reset of the energy data saved in the inverter; this ope- The information is only saved on the historic record of the events
- No LED
ration can be handled through the display or advanced memorised by the inverter
*not visualised on di-
configuration software. • The notice may also occur on substitution of the Memory Card
splay
where the statistical production data is saved
- 83 -
8 - Maintenance
- Code on display
- Signal
• Check whether the composition of the PV generator enables
Input over-current (photovoltaic generator):
- E001 input current which exceeds the maximum threshold allowed by
The alarm occurs when the inverter's input current
- Input OC the inverter and that the configuration of the inputs (independent
exceeds the inverter's threshold for maximum input cur-
- Yellow LED or in parallel) is carried out correctly.
rent.
- If both checks are positive, contact customer assistance.
Input over-voltage (photovoltaic generator):
• It is necessary to measure the input voltage inside the inverter
The alarm is generated when the input voltage (from the
with a voltmeter.
PV generator) exceeds the inverter's threshold of maxi-
- If it is higher than the maximum voltage of the operating range,
mum input voltage.
- E002 the alarm is genuine and it is necessary to check the configura-
The alarm occurs before reaching the absolute threshold
- Input OV tion of the PV generator. If the voltage has also exceeded the
over which the inverter is damaged.
- Yellow LED maximum input threshold the inverter could be damaged.
- If it is lower than the maximum voltage of the operating range,
When the inverter's input voltage exceeds the Over Vol-
the alarm is caused by an internal malfunction and it is necessary
tage threshold, the inverter will not start up due to the
to contact customer assistance.
generation of the alarm.
DSP initialisation error:
- E003 The main microcontroller cannot initialise correctly the • Error inside the inverter and cannot be checked externally.
- No Parameters two DSPs (booster stage and inverter stage). The error - If the problem (once the inverter has been switched off and back
- Yellow LED is caused by communication problems on the inverter's on) persists, contact customer assistance.
internal bus.
• The alarm may be triggered by causes external to the inverter:

- An excessive input voltage can be recorded as a condition for
bulk over voltage. In this case it is advisable to check the inver-
“Bulk” over-voltage (DC-DC circuit): ter's input voltage and should this value be close to the input OV
- E004 Error inside the inverter. The alarm is raised when the threshold, review the configuration of the photovoltaic generator.
- Bulk OV voltage at the heads of the bulk capacitors exceeds - Excessive grid voltage could cause the bulk voltage to rise in
- Yellow LED the Over Voltage threshold (internal unchangeable th- uncontrolled fashion with a consequent protection intervention
reshold). and hence generation of the alarm. In these cases the alarm is
transitory and the inverter automatically restarts
- The alarm may be triggered by causes inside the inverter and in
this case it is necessary to contact customer assistance.
- E005 Communication error inside the inverter: • Error inside the inverter and cannot be checked externally.
- Comm.Error The alarm occurs when there are communication pro- - If the problem (once the inverter has been switched off and back
- Yellow LED blems between the control devices inside the inverter. on) persists, contact customer assistance.
Output over current:
- E006 • Error inside the inverter and cannot be checked externally.
The alarm occurs when the inverter's output current
- Output OC - If the problem (once the inverter has been switched off and back
exceeds the inverter's threshold for maximum output
- Yellow LED on) persists, contact customer assistance.
current.
Once the error occurs, the inverter tries to return to normal ope-
ration.
- E007 Saturation recorded on the IGBT components: - Should the error occur sporadically, it may be caused by a bru-
- IGBT Sat The alarm occurs when one of the inverter's active devi- sque transition of the grid voltage or of the input voltage, but is
- Yellow LED ces is in a saturated state. not due to a malfunction by the inverter.
- If the error is connected to an internal breakdown, it will continue
to appear and so it is necessary to contact customer assistance.

Error inside the inverter:
- Internal error - If the problem (once the inverter has been switched off and back
Error inside the inverter
Low “Bulk” voltage (DC-DC circuit):

- If the error signal occurs sporadically, it may be due to causes
• The alarm may be triggered by causes external to the
external to the inverter (limited irradiation and so limited power
- E010 inverter: a reduced input voltage on the inverter (just
availability from the PV generator).
- Bulk Low above the activation voltage) but which is not accompa-
- If the problem occurs systematically also in conditions of high
- Yellow LED nied by a sufficient availability of power from the pho-
irradiation and with input voltage which is significantly higher than
tovoltaic generator (typical condition of the stages with
the activation voltage, contact customer assistance.
limited irradiation)
- E011 Long wait for “Booster” regime to start: • Error inside the inverter and cannot be checked externally.
- Ramp Fail Error internal to inverter relating to start up time for DC- - If the problem (once the inverter has been switched off and back
- Yellow LED DC circuit regime (Booster) on) persists, contact customer assistance.
000413AG
Error in the “Booster” circuit (DC-DC side) recorded

by the “Inverter” circuit (DC-AC side):
- DcDc Fail - If the problem (once the inverter has been switched off and back
Error internal to inverter relating to operation of the DC-
DC circuit regime (Booster)
- 84 -
8 - Maintenance
- Code on display
- Signal
• Check that the setting of the "IN MODE" switch is specifically
Incorrect configuration of inputs (set in parallel ra- set to "PAR" and that the bridges between the two input channels
ther than independent): have been included.
- E013 The alarm is generated solely when the inverter is con- - If the configuration of the inverter is correct, check that the input
- Wrong Mode figured with parallel inputs. In this particular configura- strings have the usual number of standard panels of the usual
- Yellow LED tion the inverter checks the input voltage of each of the brand and with the same inclination/orientation.
two channels and if the two voltages differ by more than - If both the configuration of the inverter and the characteristics
20Vdc, the alarm is raised . of the PV generator conform with the specifications, contact cu-
stomer assistance.
Excessive temperature inside the inverter: • Check that the inverter is not exposed to direct sunlight. Wait for
External temperature over 60°C. This parameter also de- the temperatures to which the inverter is exposed to return to the
- E014
pends on the power which the inverter must supply since operating range and for the inverter to cool down.
- Over Temp.
the measurement of temperatures is done internally and - If the problem (once the ambient temperature has returned to
- Yellow LED
is influenced by the heat dissipated by the components the range) persists, contact customer assistance. Remember to
of the inverter itself wait the time needed to allow the inverter to cool down
- E015 Breakdown recorded on the “Bulk” capacitor: • Error inside the inverter and cannot be checked externally.
- Bulk Cap Fail Error inside the inverter relating to a problem in the bulk - If the problem (once the inverter has been switched off and back
- Yellow LED capacitors. on) persists, contact customer assistance.
Error in the “Inverter” circuit (DC-AC side) recorded
by the “Booster” circuit (DC-DC side):
- Inverter Fail - If the problem (once the inverter has been switched off and back
The alarm is generated when a problem is recorded in
the inverter circuit (DC/AC)
Long wait for “Inverter” regime to start up:
Error internal to inverter relating to start-up time for the - If the error signal occurs sporadically, it may be due to causes
DC-AC circuit regime (Inverter) external to the inverter (limited irradiation and so limited power
- E017 • The alarm may be triggered by causes external to the availability from the PV generator).
- Start Timeout inverter: a reduced input voltage on the inverter (just
- Yellow LED above the activation voltage) but which is not accompa- - If the problem occurs systematically also in conditions of high
nied by a sufficient availability of power from the pho- irradiation and with input voltage which is significantly higher than
tovoltaic generator (typical condition of the stages with the activation voltage, contact customer assistance.
limited irradiation)
• Measure the insulation resistance using a megohmmeter po-
sitioned between the photovoltaic field (positive terminal short-
High leakage current measured on the DC side (pho-
circuited at the negative pole) compared to ground. The measu-
tovoltaic generator):
rement is strongly influenced by the environmental conditions,
The alarm is generated when, during normal operation
- E018 so must be made under the same conditions in which the error
of the inverter, a leakage current to ground is detected in
- Ground Fault occurred.
the DC section of the system. It is also possible that the
- Red LED - If the value measured is lower than 1 megaohm, a check must
inverter generates the alarm E018 message also due to
be carried out by a technician/installer on the photovoltaic gene-
AC leakage currents connected to the capacitive nature
rator to identify and eliminate the problem.
of the photovoltaic generator compared to ground.
- If the value measured is higher than 1 megaohm and the error
Failure of test on sensor to measure the leakage cur-
rent (DC side):
Before connecting to the grid the inverter runs a self-test
regarding the sensor for the leakage current. The test
- E019 By its nature, the alarm only occurs prior to connection to the grid
is carried out by “forcing", in the sensor of the leakage
- Ileak sense.fail
current, a current with a known value: the micropro-
- Yellow LED - If the problem (once the inverter has been switched off and back
cessor compares the value read with the known value.
on) persists, contact customer assistance.
The error is generated if the comparison between the
read value and the known value during the test does not
fall within the allowed tolerance.
Failure of the test on the relay of the “Booster” (DC-
DC circuit):
Before connecting to the grid the inverter carries out in- • Error inside the inverter and cannot be checked externally.
- E020
ternal tests. One of these tests concerns the correct ope- By its nature, the alarm only occurs prior to connection to the grid
- Self Test Error 1
ration of the booster relay. The test is carried out by “for- - If the problem (once the inverter has been switched off and back
- Yellow LED
cing” the switching of the relay and checking its operation. on) persists, contact customer assistance.
The error is generated if a problem is found in actioning
the relay.
000413AG
- 85 -
8 - Maintenance
- Code on display
- Signal
Failure of the test on the inverter's relay (DC-AC cir-
cuit):
Before connecting to the grid the inverter carries out in- • Error inside the inverter and cannot be checked externally.
- E021
ternal tests. One of these tests concerns the correct ope- By its nature, the alarm only occurs prior to connection to the grid
- Self Test Error 2
ration of the inverter relay. The test is carried out by “for- - If the problem (once the inverter has been switched off and back
- Yellow LED
cing” the switching of the relay and checking its operation. on) persists, contact customer assistance.
The error is generated if a problem is found in actioning
the relay.
Timeout of the tests undertaken on the relays inside
- E022 the inverter: • Error inside the inverter and cannot be checked externally.
- Self Test Error 4 Execution time for the self-test carried out on the relay - If the problem (once the inverter has been switched off and back
- Yellow LED of the DC_AC (inverter) circuit too high. It may indicate a on) persists, contact customer assistance.
problem connected to the aforementioned relays
Feeding of continuous current to grid outside of ran-
ge:
The error is generated if the continuous component of Once the error occurs, the inverter tries to return to normal ope-
the current supplied to the grid exceeds the threshold of ration.
- E023 0.5% of the normal operating current. - Should the error occur sporadically, it may be caused by a bru-
- DC in error In any case the inverter is not blocked due to the E023 sque transition of the grid voltage or of the input voltage, but is
- Yellow LED error, but tries to reconnect to the grid. not due to a malfunction by the inverter.
The sporadic repetition of the error is a sign of serious - If the error is connected to an internal breakdown, it will continue
grid distortions or sharp irradiation changes, while sy- to appear and so it is necessary to contact customer assistance.
stematic repetition of the error signal will indicate a bre-
akdown on the inverter
Error inside the inverter:
- Internal error - If the problem (once the inverter has been switched off and back
- Yellow LED nor) persists, contact customer assistance.
Low value of insulation resistance:
Before connecting to the grid the inverter measures the
insulation resistance of the PV generator compared to
ground. Should the measurement of the insulation resi-
stance be below 1Mohm, the inverter does not connect • Measure the insulation resistance using a megohmmeter posi-
to the grid and shows the “Riso Low” error. The causes tioned in the photovoltaic field (positive terminal short-circuited
- E025*
may be: at the negative pole) compared to ground. The measurement is
- Riso Low
- PV panel(s) damaged; strongly influenced by the environmental conditions, so must be
- Yellow LED
- Junction box(es) of the panels not correctly sealed, so made under the same conditions in which the error occurred.
as to permit infiltration by water and/or humidity; - If the value measured is lower than 1 megaohm, a check must
- Problems in connections between panels (not perfectly be carried out by a technician/installer on the photovoltaic gene-
splay
fit); rator to identify and eliminate the problem.
- Poor quality of cable joints; - If the value measured is higher than 1 megaohm and the error
- Presence in the DC section of unsuitable or damaged signal persists, contact customer assistance.
overvoltage surge arresters outside the inverter (redu-
ced ignition voltage compared to the characteristics of
the strings of the PV generator);
- Presence of humidity inside any junction box
Internal reference voltage outside of range:
- Vref Error - If the problem (once the inverter has been switched off and back
Wrong measurement of reference voltage inside inverter
Grid voltage outside of range:
- E027 Error in the internal measurement of grid voltage (set by • Error inside the inverter and cannot be checked externally.
- Error Meas V law) in order to have a redundant measurement (2 mea- - If the problem (once the inverter has been switched off and back
- Yellow LED surements on the same parameter made by two different on) persists, contact customer assistance.
circuits)
Grid frequency outside of range:
- E028 Error in the internal measurement of grid frequency (set
- Error Meas F by law) in order to have a redundant measurement (2
- If the problem (once the inverter has been switched off and back
- Yellow LED measurements on the same parameter made by two dif-
ferent circuits)
- E029 Internal over voltage on the measurement of the • Error inside the inverter and cannot be checked externally.
- Mid Bulk OV “Mid bulk”: - If the problem (once the inverter has been switched off and back
- Yellow LED Error internal to the inverter (only triphase models) on) persists, contact customer assistance.
000413AG
- 86 -
8 - Maintenance
- Code on display
- Signal
High leakage current (DC side):
Error in the internal measurement (made when the in-
- E030 verter is grid connected) of the leakage current of the • Error inside the inverter and cannot be checked externally.
- Error Meas Ileak DC side (PV generator) compared to ground (set by law) - If the problem (once the inverter has been switched off and back
- Yellow LED in order to have a redundant measurement (2 measu- on) persists, contact customer assistance.
rements on the same parameter made by two different
circuits)
Output relay damaged:
- E031 Measurement of internal voltage on heads of the output • Error inside the inverter and cannot be checked externally.
- Error Read V relay outside of range. There is too great a difference in - If the problem (once the inverter has been switched off and back
- Yellow LED voltage between the input and output of the grid connec- on) persists, contact customer assistance.
tion relay.
Imbalanced output currents:
Measurement of the unbalance in the output voltage
- Error Read I - If the problem (once the inverter has been switched off and back
(made across the three phases) outside of range (only
in triphase models)
• Wait for the temperatures to which the inverter is exposed to
- E033
Low ambient temperature: return to the operating range.
- UTH
Temperature outside the inverter below -25°C - If the problem persists, contact customer assistance. Remem-
- Yellow LED
ber to wait the time needed to allow the inverter to warm up
“IGBT” circuitry not ready:
- Interlock fail - If the problem (once the inverter has been switched off and back
• Switch back on the inverter remotely. If the unit does not switch
- E035*
Inverter awaiting “remote ON” command: back on, disable the remote off/on function and switch the
- Remote Off
The inverter has been switched off remotely (remote equipment off completely and subsequently switch it back on.
- Yellow LED
OFF) and remains awaiting the signal which will switch it - If the problem (once the Remote ON/OFF function from the di-
back on (Remote ON) splay has been reactivated) persists, contact customer assistan-
splay
ce.
Average of the measurements of grid voltage out-
side of range:
The average value of the grid voltage (sampled every 10 • Check the grid voltage in the connection point to the inverter.
minutes) does not fall within the permitted ranges. The
- E036
grid voltage in the point connected to the inverter is too - If the grid voltage differs from the range due to the conditions of
- Vout Avg error
high. This may be caused by too high a grid impedance. the distribution grid, ask the operator to adjust the grid voltage.
- Yellow LED
In the final stage of the timeout, the inverter limits the po- If the operator authorises a change to the inverter's parameters,
wer to check whether the grid voltage has stabilised into agree the new limits with customer assistance
regular parameters. If this does not happen, the inverter
disconnects from the grid
• Check for the presence and correct contact between the two
Low value of the insulation resistance (only with the terminals of the grounding resistance installed inside the inverter
“Amorphous” mode activated): • Measure the insulation resistance using a megohmmeter posi-
This error can occur only should the “Amorphous” mode tioned in the photovoltaic field (positive terminal short-circuited
be on. This function is on only in inverters equipped with at the negative pole) compared to ground. The measurement is
- E037
a grounding kit and serves to monitor the voltage at the strongly influenced by the environmental conditions, so must be
- Riso Low
heads of the grounding resistance. The error occurs made under the same conditions in which the error occurred.
- Red LED
when the voltage at the heads of the resistance con- - If the value measured is lower than 1 megaohm, a check must
nected between ground and the pole of the photovoltaic be carried out by a technician/installer on the photovoltaic gene-
generator exceeds 30V for more than 30 minutes or rator to identify and eliminate the problem.
120V for more than one second. - If the value measured is higher than 1 megaohm and the error
• Section the inverter and check the polarity of the string(s) which
Error during the automatic check of the string volta-
the inverter has recorded as inverted.
ges (only in models with the “fuse-control” board):
- Once all the strings have been correctly connected, activate the
E046 In some inverter models it is possible to carry out the
system once again; the inverter will once again check the correct
- String self test fail check test of the polarity of the strings connected to the
polarity of the string inputs at the end of which it will carry out the
- No LED input (e.g.:TRIO-20.0/27.6kW).
checks for the grid connection.
This error signal occurs when, during the test stage, an
inverted string is recorded
E049 • Error inside the inverter and cannot be checked externally.
Error in the “AC feed-forward” circuit:
- AC FF Error - If the problem (once the inverter has been switched off and back
000413AG
- 87 -
8 - Maintenance
- Code on display
- Signal
• Check that the inverter is not exposed to direct sunlight. Wait for
Excessive temperature measured inside the inver-
E056 the temperatures to which the inverter is exposed to return to the
ter's wiring box:
- Over Temp. (from operating range and for the inverter to cool down.
High internal temperature.
external box) - If the problem (once the ambient temperature has returned to
This error relates to the temperature measured on exter-
- Yellow LED the range) persists, contact customer assistance. Remember to
nal boxes (e.g.:TRIO-20.0/27.6kW).
wait the time needed to allow the inverter to cool down
• It is necessary to measure the input voltage inside the inverter
with a voltmeter.
- If it is higher than the maximum voltage of the operating range,
Input voltage (Vin) higher than booster voltage
E057 the alarm is genuine and it is necessary to check the configura-
(Vbulk):
- Vbulk reading error tion of the PV generator. If the voltage has also exceeded the
The error occurs if the input voltage exceeds the Bulk
- Yellow LED maximum input threshold the inverter could be damaged.
voltage (voltage on the DC-DC circuit inside the inverter)
- If it is lower than the maximum voltage of the operating range,
the alarm is caused by an internal malfunction and it is necessary
to contact customer assistance.
E058 Error in the check of Pin vs Pout:
- Pin vs Pout check The error occurs if the difference between the measured
error value of input power and that of output power is greater
- Yellow LED than the limit imposed internally to the inverter.
Power limitation messages

The equipment can signal possible output power limitations which may
occur on the basis of:
- settings made by the user
- settings required by the grid standard of the country of installation
- protective devices inside the inverter
The notices of messages are shown on the display 07 .
The following table gives the complete list of power limitation messages relating to string in-
verters. Some messages may not be used depending on the inverter model installed.
- Message on display
Name of Derating and Cause Solution
- Signal
Power limitation:
The message indicates that the user has set an output power
limitation for the inverter.
- LIMxxx% CODE:00 • Check the limitation value set in the “Settings >
LIM xxx% = Power reduction percentage
- Display symbol b6 Power Limitation” menu
Examples:
LIM 100% = no power limitation
LIM 50% = limitation to 50% of the output nominal power
Power limitation for over-frequency:
The message indicates that the user has set a power limitation
due to over frequency in order to reduce the maximum output po-
- LIMxxx% CODE:01 wer of the inverter when the grid frequency exceeds certain limits. • Check the limitation value set in the “Settings >
- Display symbol b6 LIM xxx% = Power reduction percentage Service > OF Derating” menu
Examples:
000413AG
- 88 -
8 - Maintenance
- Message on display
Name of Derating and Cause Solution
- Signal
Power limitation for over-voltage:
The message indicates that the user has set a power limitation
due to over voltage (parameter U >(10 min)) in order to reduce
the maximum output power of the inverter when the reading of the
- LIMxxx% CODE:02 average grid voltage exceeds certain limits. • Check the limitation value set in the “Settings >
- Display symbol b6 The sampling of readings is done every 10 minutes (U>(10min)). Service > U > (10 min) Der.” menu
Examples:
Anti-islanding power limitation:
The message indicates that a power limitation is active since an
"islanding" condition has been recorded.
- LIMxxx% CODE:03 • If the inverter remains connected to the grid and
- Display symbol b6 the limitation is active, contact customer assistance
Examples:
Power limitation due to low grid voltage:
The message indicates that an output power limitation may occur
since a low grid voltage (AC) condition has been recorded. • Check that the grid voltage is lower than the mini-
- LIMxxx% CODE:04
LIM xxx% = Power reduction percentage mal voltage. Should this condition persist, contact
- Display symbol b6
Examples: the grid operator to resolve the problem.
Power limitation due to excess temperature:
The message indicates that a power limitation is active since an
• Check that the inverter is not exposed to direct
excess temperature condition has been recorded inside the inver-
sunlight. Wait for the temperatures to which the in-
ter (This parameter depends also on the power which the inverter
verter is exposed to return to the operating range
- LIMxxx% CODE:05 must provide since the measurement of temperatures is taken and for the inverter to cool down.
internally and is influenced by the heat dissipated by the compo-
- Display symbol b7 nents of the inverter itself).
- If the problem (once the ambient temperature has
returned within the range) persists, contact custo-
Examples:
mer assistance.
• It is necessary to measure the input voltage inside
the inverter with a voltmeter.
Power limitation for input over-voltage: - If it is higher than the maximum voltage of the ope-
The message indicates that a power limitation is active since an rating range, the alarm is genuine and it is necessa-
- LIMxxx% CODE:06 input over voltage (AC) has been recorded. ry to check the configuration of the PV generator. If
- Display symbol LIM xxx% = Power reduction percentage the voltage has also exceeded the maximum input
b6 Examples: threshold the inverter could be damaged.
LIM 100% = no power limitation - If it is lower than the maximum voltage of the ope-
LIM 50% = limitation to 50% of the output nominal power rating range, the alarm is caused by an internal
malfunction and it is necessary to contact customer
assistance.
000413AG
- 89 -
8 - Maintenance
Registration on “Registration” website and calculation of second-

level password (Service Menu)
Settings
In order to obtain the second-level password needed to access the in-
verter's service menu, it is necessary to go through the following stages:
ENTER
Password 0000
ENTER
Service
ENTER
Password 2°level
Stage 1 - Collection of information relating to the inverter.
Collect the following information relating to each inverter for which you
wish to have a password:
- S/N - Serial number of the inverter. This information can be found on the
label giving the identity details of the inverter or on the display by acces-
sing the “INFORMATION" menu"→Serial No.”
The serial number consists of 6 digits (the last 6 in models with a label
giving a 10-digit S/N)
- WK - Production week. This information can be found on the label gi-
ving the identity details of the inverter or on the display by accessing the
“INFORMATION" menu→Serial No.”
The production week consists of 4 figures, indicating the week (first 2
digits) and the year of production (last 2 digits)
- Update Version - This information is available only for some inver-
ter models and can be found on the display by accessing the menu
“INFORMATION→Firmware”.
Stage 2 - Registration on https://registration.ABBsolarinvertes.com

- Go online and access https://registration.ABBsolarinverters.com
- Set the desired language and click on the specific icon to start registra-
tion
- Insert the personal data requested and end the registration stage
- An email will be sent to the email address used with a link to complete
the registration process.
- Once the registration process is over, a further email will be sent with
the password to access the website.
000336BG
The password obtained enables access also to the advanced “Installer” mode present on
the configuration software for inverters. The configuration software can be downloaded in a
specific section of the website https://registration.ABBsolarinverters.com
- 90 -
8 - Maintenance
Stage 3 - Request for second level password
- Go online and access https://registration.ABBsolarinverters.com

- Insert the Username (corresponding to the email used during registra-
tion) and the Password obtained at the end of Stage 2
- Access the section dedicated to requesting the second-level password
- Choose the inverter model from the drop-down list and insert Update
Ver., Serial Number and Week of Production of the inverter which were
obtained previously (Stage 1)
000336BG
- 91 -
8 - Maintenance
- Click on icon to request password.
Should there be an error in inputting data, the fields containing the error
will be highlighted in red. If, on the other hand, the data are correct, the
passwords will be shown in a new window and at the same time sent to
the email address used for registration.
The second-level password enables access to the service menu which allows the inverter's
sensitive parameters to be changed. Proceed to changing the aforementioned parameters
only when requested by the grid operator or by customer assistance.
000336BG
- 92 -
8 - Maintenance
Resetting the time remaining to change the grid standard

From the time a valid grid standard is entered and the inverter is turned
on, a period of 24 hours is available to modify the grid standard setting.
The 24 hours are counted only when the inverter is turned on.
Check that the date and time are set correctly. Otherwise it may not be possible to access the
“Nation Select” menu to reset the timer.
After this period the “Nation Select.” functionality will be blocked, and any
subsequent changes can only be made using a password provided on
request by ABB.
To request this password, contact the ABB Customer Service and com-
municate the serial number (S/N) of the inverter and the “Authorization
Key” code, which can be obtained by selecting the sub-menu SETTINGS
> NATION > NATION SELECT
Settings
ENTER
Password 0000
ENTER
Nation
ENTER
Nation Select
ENTER Auth. Key

123456
After obtaining the password, select SETTINGS > NATION > NATION
SELECT, press ENTER and digit the password supplied by ABB
Settings
ENTER
Password 0000
ENTER
Nation
ENTER
Nation Select
ENTER Auth. Key

123456
ENTER Password
0*****
After you have entered the password, the “Nation” value can be changed
for a further period of 24 hours.
000414AG
- 93 -
8 - Maintenance
Replacement of the buffer battery

Replacement of the buffer battery may be necessary in case of:
1. Error signal on display

2. Reset of the date and time settings
The battery is of the CR2032 type and is installed on the motherboard.
Procedure to replace the buffer battery:
1. Disconnect the inverter by removing the AC and DC disconnect

switches
2. Open the front cover
~30° 3. Remove the battery to be replaced
4. Install the new battery, taking care to handle it with insulating gloves in
order not to compromise the charge and respecting the polarity shown on
the diagram on the motherboard.
5. Close the front cover
6. Carry out the procedure for the commissioning of the inverter

000415AG
- 94 -
8 - Maintenance
Verification of ground leakage

In the presence of anomalies or report of ground fault (where provided),
there may be a ground leakage from the PV generator (DC side).
To check this, measure the voltage between the positive pole and ground
and between the negative pole (of the PV generator) and ground using a
voltmeter whose input accepts a voltage sufficient for the dimensions of
the photovoltaic generator.
Behaviour of a system without leakage

Due to the capacitive effect of the PV generator, during the first moments
that the voltmeter is connected between one of the two poles and ground,
it will measure a voltage of about Voc/2, which will tend to stabilize to
around 0V if there is no ground leakage, as shown in the graph below:
The internal resistance of the

voltmeter tends to zero the voltage V
present on the PV generator due
to the capacitive effect. +Vs
Voc t
-Vs
How to make the measurement:

(-)
(+)
Volt
000040DG
- 95 -
8 - Maintenance
Behaviour of a system with leakage

If the voltage measured between one of the two poles and ground does
not tend to 0V and stabilizes on a value, there is a ground leakage from
the PV generator.
Example: When the measurement is made between positive pole and

ground, a voltage of 200V is measured.
200 V
300 V
This means that if the system is made up of 10 modules in series and

each one supplies 50V, the leakage can be located between the 4th and
5th PV module.
Va Vb
1 2 3 4 5 6 7 8 9 10
50 V 50 V 50 V 50 V 50 V 50 V 50 V 50 V 50 V 50 V
(+) (-)
Va = voltage measured between + pole and = 200V

Vb = voltage measured between - pole and = 300V
In all measurements with , the ground of the inverter is indicated.
000040DG
- 96 -
8 - Maintenance
Measuring the insulation resistance of photovoltaic generator

To measure the insulation resistance of the PV generator compared to
ground , the two poles of the PV generator must be short-circuited
(using a suitably sized switch).
IG
_
Once the short-circuit has been made, measure the insulation resistance
(Riso) using a megohmmeter positioned between the two shorted poles
and ground (of the inverter).
IG
_
Mega
Inverter
-TL MODELS (transformerless). If the measured insulation resistance

(Riso) is less than 1Mohm the inverter does not connect to the grid due
to a low insulation of photovoltaic generator respect to ground.
-I MODELS (with high frequency transformer). If the measured insu-

lation resistance ( Riso in case of input poles floating respect to ground
or QF=1 if the one of input poles is grounded) is less than 0.2Mohm the
inverter does not connect to the grid due to a low insulation of photovol-
taic generator respect to ground.
The insulation resistance is affected by the environmental conditions the PV generator is in

(E.g.: photovoltaic module wet from dump or rain), and therefore the measurement must be
made immediately after the anomaly
000043DG
- 97 -
8 - Maintenance
Storage and dismantling

Storage of the equipment or prolonged stop
If the equipment is not used immediately or is stored for long periods,
check that it is correctly packed and contact ABB for storage instructions.
The equipment must be stored in well-ventilated indoor areas that do
not have characteristics that might damage the components of the
equipment.
Restarting after a long or prolonged stop requires a check and, in some

cases, the removal of oxidation and dust that will also have settled inside
the equipment if not suitably protected.
Dismantling, decommissioning and disposal

ABB CANNOT be held responsible for disposal of the equipment: displays, cables, batteries,
accumulators, etc., and therefore the customer must dispose of these substances, which
are potentially harmful to the environment, in accordance with the regulations in force in the
country of installation.
If the equipment is dismantled, in order to dispose of the products that it

is composed of, you must adhere to the regulations in force in the country
of destination and in any case avoid causing any kind of pollution.
Dispose of the various types of materials that the parts of the equipment consist of in dumps
that are suitable for the purpose.
Table: disposal of components

COMPONENT MATERIAL OF CONSTRUCTION
Frame, brackets, supports................................................................................................ Arc-welded steel FE37
Casing or covers.................................................................................................................................ABS, plastic
Paint and......................................................................................................................................................... RAL
Gaskets and seals............................................................................................................. Rubber / Teflon / Viton
Electrical cables.......................................................................................................................... Copper / Rubber
Conduits............................................................................................................................... Polyethylene / Nylon
Back-up battery .................................................................................................................. Nickel / Lead/ Lithium
000039BG
- 98 -
Further information
For more information on ABB products and services for solar applica-
tions, navigate to www.abb.com/solarinverters
000339AG
- 99 -
Contact us
www.abb.com/solarinverters

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ABB solar inverters

PVI-3.0/3.6/4.2-TL-OUTD string inverters

1 - Introduction and general information

3 - Safety and accident prevention

4 - Lifting and transport

PVI-3.0_3.6_4.2-TL-OUTD-Product manual EN Rev A (M000016AG)

Warranty and Supply Conditions

Not included in the supply

Given the countless array of system configurations and installation envi-

Clothing and protective devices for staff................................................................................32

Lifting and transport......................................................................................................................... 34

Specifications on the operation of the LEDs.........................................................................65

Description of the menus.....................................................................................................................66

Reference number index

Graphical representation of references

- S VERSION STANDARD VERSION

The document and who it is for

Hazardous voltage - This points out operations or situations in which

Point of connection for grounding protection.

This indicates the allowed temperature range

Positive pole and negative pole of the input voltage (DC)

Field of use, general conditions

Intended or allowed use

Limits in field of use

Improper or prohibited use

doing so would compromise component ventilation and cooling.

The Characteristics chapter contains information about the models, de-

In certain cases, there may be a need to separately document software

Models and range of equipment

Identification of the equipment and the manufacturer

The approval label contains the following information:

1 DIN V VDE 0126-1-1

N.B. The labels must NOT be V dc max 600 V V acr 230 V 1Ø

hidden with objects and ex- 3 V dc MPP

equipment, etc.); they must be

1 DIN V VDE 0126-1-1

V dc max 600 V V acr 230 V 1Ø

1 DIN V VDE 0126-1-1

SOLAR INVERTER PVI-4.2-TL-OUTD

-25 to +60 °C 5 minutes

In addition to the label showing the specifications of the inverter, there

Characteristics and technical data

Anti-islanding Protection Complying with the local standard

Table: Technical Data PVI-3.0-TL-OUTD PVI-3.6-TL-OUTD PVI-4.2-TL-OUTD

4. Check availability before to order

Graphs of the efficiency curves of all models of inverter described in this

% of rated Output Power

% of rated Output Power

% of rated Output Power

Power derating due to environmental conditions

Power reduction due to the input voltage

Characteristics of a photovoltaic generator

Strings and Arrays

CELL PANEL STRING ARRAY

Description of the equipment

Connection of several inverters together

Notes on the sizing of the system

A configuration program that can help to correctly size the photovoltaic

Functionality and components of the equipment