Tiguan Overview
Tiguan Overview
Tiguan Overview
Tiguan Overview
Volkswagen of America, Inc.
Volkswagen Academy
Printed in U.S.A.
Printed 3/2008
Course Number 896803
Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Body. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Occupant Protection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Engine. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Powertrain. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Chassis. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Electrical System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Infotainment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Knowledge Assessment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
iii
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Note Important!
This Self-Study Program provides information This information will not be updated.
regarding the design and function of new For maintenance and repair procedures,
models. always refer to the latest electronic
This Self-Study Program is not a Repair Manual. service information.
Introduction
Introduction
The Tiguan with its many highlights opens the market Already the name has stirred up quite a furor.
segment of compact SUVs (Sport Utility Vehicles) for 350,000 readers of the German automotive magazine
Volkswagen. Although often referred to as Touareg’s AutoBild chose the name Tiguan, a word creation
little brother, the Tiguan has a solid character of its made up of TIger and LeGUAN (Leguan is the
own and establishes new standards in the areas of German word for Iguana). This self-study program
chassis, engine, and comfort. will demonstrate how the Tiguan lives up to its name.
Features such as the chassis off-road functions, off- Enjoy your self-guided study.
road navigation, and bumpers that allow negotiating
inclines up to 18 degrees assure the Tiguan’s
success.
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Introduction
Hall 8 Assembly
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Overview
Overview
The Auto 5000 GmbH is a subsidiary of Volkswagen A decisive success factor was the close interaction
AG and its production facilities are located at the of working and learning. The consistent qualification
headquarters of the Volkswagen group in Wolfsburg. and continuous training of the employees had even
been stipulated in a separate qualification labor
The project “5000 x 5000” (5000 workplaces at 5000 agreement.
DM) initiated the fast-paced success story of Auto
5000 GmbH in the fall of 1999. The primary goal of The factory accommodates a “Learning Factory”
Auto 5000 GmbH was to prove that it was possible for each division serving as a place of learning and
to create new and secure workplaces in Germany communication and providing a platform for the
and, at the same time, build an automobile that employees to exchange their experiences.
was able to compete internationally. The success of
Auto 5000 GmbH speaks for itself and confirms the
concept. Over 750,000 Touran models have already
left the production plant.
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Overview
• Parking Assistant
• Electromechanical Steering
with Axially Parallel Drive
Overview
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Overview
Technical Data
Overall Dimensions and Weights
66.50 in.
(1686 mm)
Overview
Interior Dimensions
1.18 in.
39.06 in. (30 mm)
(992 mm)
39.02 in.
14.76 in.
(991 mm)
(375 mm)
33.35 in.
(847 mm) 28.94 in.
(735 mm)
82.13 in.
(2086 mm)
30.35 in.
(771 mm)
41.46 in.
(1053 mm)
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Interior Dimensions and Capacities
Interior Length 69.21 in. (1758 mm) Head Room Front 39.06 in. (992 mm)
(Maximum) Head Room Rear 39.02 in. (991 mm)
Trunk Capacity 23.77 ft (673 liters) *
3
Shoulder Room Front 56.22 in. (1428 mm)
Trunk Capacity with 56.10 ft3 (1589 liters) ** Shoulder Room Rear 54.76 in. (1391 mm)
Folded Down Backrest
(Maximum)
* Depending on equipment and rear seat bench
position.
** Depending on equipment
Body
Body
Body Structure
The front end and the center platform of the Tiguan
body is based on the body design of the Passat. The
A5 Jetta/Rabbit design was used for the rear end of
the vehicle. The combined structure is a completely
new engineering development.
Body-Chassis Connection
Body
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B-Pillar
Body
Body Innovations
Door Design
The front and rear doors are of conventional Front Door with Subassembly Carrier
construction and consist of a door base body and
a bolted-on subassembly carrier. The door locks,
window lifts, and loudspeakers are pre-assembled on
each carrier.
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10
Body
Taillamps
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Threaded
Two threaded bushings with hexagon sockets are Bushing for
Gaps
located under the mounting screws and are used to
set the gaps.
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11
Body
Storage
The storage design of the Tiguan offers ample
storage space for large and small items.
12
Body
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13
Occupant Protection
Occupant Protection
Safety Features
Air Bags and Seat Belts
14
Occupant Protection
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15
Engine
Engine
• Chain-driven camshafts
• Balance shafts integrated into block
• Belt-driven coolant pump
• New oil filter location
• Piston colling jets bolted to crankcase
• New crankcase breather
• Spur teeth on crankshaft, gear wheel module, and
vibration damper
• Intake camshaft with continuously variable valve
timing
• New high-pressure fuel pump
• Direct fuel injection ssp891803_004
2.0L TSI Turbo Technical Data 2.0L TSI Turbo Torque and Power
lbs-ft Nm hp kW
Type 4-cylinder in-line
Displacement 121 cu. in. (1984 cm3) 243 330 221
165 165
Horsepower
output at 5100 – 6600 rpm
111 150
150 101
75 75
Maximum torque 207 lbs - ft (280 Nm)
Torque
89 120 80
60 60
at 1800 – 4700 rpm
66 90 60 45
Engine management Bosch MED 17.5 45
adjustment angle 22 30
30 20
15 15
16
Engine
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17
Notes
18
Powertrain
Powertrain
Technical Features
• Electro-hydraulically controlled multiplate clutch
• Integrated in the rear axle drive
• Simplified hydraulic circuit
• Optimized demand-controlled pump selection
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19
Chassis
Chassis
Overview
The Tiguan chassis combines typical passenger car
driving characteristics on the road with superb off-
road capabilities. These demanding requirements
on the Tiguan chassis were achieved by the further
development and modification of the A5 and B6
chassis components.
• Ground Clearance:
7.68 inches (195 mm)
• Revised Steering
Column Clamping
20
Chassis
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Chassis
Front Axle
The front axle is basically the McPherson axle with
lower A-arms and wheel-guiding spring struts. The
sub-frame and the A-arms are made of aluminum.
There are six connecting points between sub-frame
and body. This provides the body with a very high
rigidity.
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Stop Absorbers
The newly developed shock strut on the front axle is Shock is absorbed by the compression of the boot.
equipped with a plastic boot acting as stop absorber The stop absorber is also equipped with oil boreholes
when the vehicle rebounds. allowing the absorber oil to escape. This results in a
hydraulic shock absorbing effect.
This stop absorber helped to improve chassis
comfort characteristics during off-road driving.
Stop Absorbers
Shock
Absorber
Oil
Conventional
Shock
Oil Absorption
Boreholes
Bellows
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22
Chassis
Rear Axle
The rear axle of the Tiguan is based on the four-link Rear Axle for Front-Wheel Drive
4Motion rear axle from the Passat. The aluminum
sub-frame was replaced by a weight-optimized new The 4Motion rear axle is also used for the front-
development of high-strength steel elements. In wheel-drive version of the rear axle. Only the
addition, new vibration absorbers are used. They propeller shaft, the rear differential, and the drive
have a large oil capacity. This prevents the absorber shafts are omitted. Wheel suspension and wheel
oil from becoming too hot during off-road driving. bearings of the front-wheel-drive version are
installed.
4Motion Rear Axle
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23
Chassis
Electromechanical Steering
with Axially Parallel Drive
Electromechanical steering with belt-driven ball
screw drive and an axially parallel electric motor
are used. This new design provides a shock-free,
sensitive, precise, and powerful steering system.
Functions such as tracking correction and counter-
steer support are integrated.
Electric Motor
(Axially Parallel Arrangement)
Power Steering
Control Module J500
Belt Drive
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24
Chassis
Steering Column
The Tiguan steering column can be adjusted by about
2 inches (50 mm) in height and 2 inches (50 mm) in
length. The steering column is locked mechanically.
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25
Chassis
Brake System
Brake Equipment
Hydraulic Unit
All Tiguan models have the same brake equipment.
ABS Control
ABS/ESP TRW EBC 450 Module J104
26
Chassis
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27
Electrical System
Electrical System
Electrical Box,
In the Engine Compartment, Left Side
Relay Bracket,
Above the Vehicle Electrical System Control Module J519,
Below the Dashboard, Left Side
Relay Bracket,
On the Vehicle Electrical System Control Module J519,
Below the Dashboard, Left Side
28
Electrical System
Fuse Holder,
On the Vehicle Electrical System Control Module J519,
Below the Dashboard, Left Side
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29
Electrical System
Networking
The Data Bus On Board Diagnostic Interface J533
constitutes the interface for the communication of
T16 b J220
the data bus systems:
30
Electrical System
31
Infotainment
Infotainment
Premium 7 Radio
32
Infotainment
Antennas
Antenna Connection for Premium 7 Roof Antenna
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33
Infotainment
Roof Antenna
Apart from the antenna structures in the rear or side Antenna Base with Integrated Antenna Electronics
windows and the proven shark fin roof antenna, a
new roof antenna is now available that enables one
antenna to facilitate reception of the various signals:
• Radio (AM/FM/SDARS)
• Navigation (GPS)
AM SDARS
FM GPS
Radio Systems
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34
Heating and Air Conditioning
Operation S404_039
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35
Heating and Air Conditioning
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36
Knowledge Assessment
Knowledge Assessment
www.vwwebsource.com
Volkswagen Academy
1-877-491-4838
Or, E-Mail:
37
Volkswagen of America, Inc.
3800 Hamlin Road
Auburn Hills, MI 48326
Printed in the U.S.A.
March 2008