Instructions For Installation and Operation High Pressure Compressed Air Refrigeration Dryer Drypoint RS 25-1010 HP50

EN - english
Instructions for installation and operation
High pressure compressed air refrigeration dryer

DRYPOINT® RS 25-1010 HP50
1
Dear customer,
Thank you for deciding in favour of the DRYPOINT® RS 25-1010 HP50 high pressure compressed-air refrigeration
dryer. Please read these installation and operating instructions carefully before mounting and starting up the
DRYPOINT® RS 25-1010 HP50 and follow our directions. Perfect functioning of the DRYPOINT® RS 25-1010 HP50
and thus reliable compressed-air drying can only be guaranteed when the provisions and notes stipulated here are
strictly adhered to.
2 DRYPOINT® RS 25-1010 HP50

Contents
1 Name plate 5
2 Safety instructions 5
2.1 Safety pictograms in accordance with DIN 4844 6
2.2 Signal words in accordance with ANSI 8
2.3 Overview of the safety instructions 8
3 Proper use 11
4 Exclusion from a field of application 11
5 Operating instructions in accordance with the 2014/68/EU Pressure Equipment Directive 12
6 Transport 13
7 Storage 13
8 Installation 14
8.1 Place of installation 14
8.2 Installation plan 15
8.3 Correction factors 16
8.4 Connection to the compressed-air system 17
8.5 Connection to the cooling-water network 17
8.6 Minimum cooling water requirements: 18
8.7 Electrical connections 19
8.8 Condensate drain 19
9 Start-up 20
9.1 Preliminary stages 20
9.2 Initial start-up 20
9.3 Shut down and restart 21
10 Technical data 22
10.1 Technical data DRYPOINT RS 25-90 HP50 1/230/50-60 22
10.2 Technical data DRYPOINT RS 135-1010 HP50 1/230/50 23
11 Technical description 28
11.1 Control panel 28
11.2 Functional description 28
11.3 Flow chart (air-cooled) 29
11.4 Flow chart (water-cooled) 29
11.5 Refrigerating compressor 30
11.6 Condenser (air-cooled) 30
11.7 Condenser (water-cooled) 30
11.8 Cooling-water regulating valve 30
11.9 Filter dryer 30
11.10 Capillary tube 30
11.11 Air-to-air heat exchanger 30
11.12 Air-to-refrigerant heat exchanger 30
11.13 Condensate separator 31
11.14 Hot-gas bypass valve 31
11.15 Refrigerant pressure switches LPS – HPS 31
11.16 Safety temperature switch TS 31
11.17 Compressor crankcase heater 31
11.18 DMC 35 electronics (control unit compressed-air dryer) – RS 25-70 32
11.18.1 How to switch on the dryer 32
11.18.2 How to switch off the dryer 32
11.18.3 How a service warning / alarm is displayed 32
11.18.4 How is controlled the condenser fan 32
11.18.5 How is controlled the drain solenoid valve 33
11.18.6 How to display the total hours of operation 33
11.18.7 How to change the operating parameters 33
11.19 DMC 34 electronics (control unit compressed-air dryer) 34
11.19.1 How to switch on the dryer 34
DRYPOINT® RS 25-1010 HP50 3

11.19.2 How to switch off the dryer 34
11.19.3 How to display the operating parameters 34
11.19.4 How a service warning / alarm is displayed 35
11.19.5 How is controlled the condenser fan 35
11.19.6 How is controlled the drain solenoid valve 35
11.19.7 How to reset the service reminder timer 35
11.19.8 Operation of the failure / alarm dry contact 35
11.19.9 How to change the operating parameters 36
11.20 Electronically level-controlled BEKOMAT condensate drain 37
12 Maintenance, troubleshooting, spare parts and dismantling 38
12.1 Checks and maintenance 38
12.2 Troubleshooting 39
12.3 Recommended spare parts 43
12.4 Maintenance works at the refrigeration cycle 45
12.5 Dismantling the dryer 45
13 Appendices 46
13.1 Dryer dimensions 46
13.1.1 Dryer dimensions DRYPOINT RS 25-70 HP50 46
13.1.6 Dryer dimensions DRYPOINT RS 320-620 HP50 3phase 51
13.1.7 Dryer dimensions DRYPOINT RS 810-1010 HP50 3phase 52
13.2 Exploded diagrams 53
13.2.1 Components of the exploded diagrams 53
13.2.2 Exploded diagram DRYPOINT RS 25-70 HP50 / AC 54
13.2.7 Exploded diagram DRYPOINT RS 320-620 HP50 / WC 59
13.2.8 Exploded diagram DRYPOINT RS 810-1010 HP50 / WC 60
13.2.9 Exploded diagram DRYPOINT RS 320-620 HP50 3phase / AC 61
13.2.10 Exploded diagram DRYPOINT RS 810-1010 HP50 3phase / AC 62
13.2.11 Exploded diagram DRYPOINT RS 320-620 HP50 3phase / WC 63
13.2.12 Exploded diagram DRYPOINT RS 810-1010 HP50 3phase / WC 64
13.3 Electric diagrams 65
13.3.1 Electric diagrams – list of components 65
13.3.2 Electric diagram DRYPOINT RS 25-70 HP50 66
13.3.6 Electric diagram DRYPOINT RS 620 HP50 70
13.3.8 Electric diagram DRYPOINT RS 320-1010 HP50 3phase Sheet 1/3 72
14 EC Declaration of conformity 76
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Name plate
1 Name plate
The name plate is on the back of the dryer and comprises all primary data of the device. Always refer to these when
contacting the manufacturer or the sales department.
All guarantee claims will expire in the event that the name plate is modified or removed.
The dryer model printed on the nameplate includes one or more suffixes that specify one or more features of dryer.
Explanation of 1st suffix for power supply requirements :

1st SUFFIX DESCRIPTION OF FEATURE
none 1/230/50
-C 3/400/50
-P 1/115/60
-E 1/230/60
-R 3/460/60
-S 3/230/60 (with internal autotransformer)
-F 3/380/60 (with internal autotransformer)
-T 3/690/60 (with internal autotransformer)
Explanation of 2nd suffix for cooling requirements :

2nd SUFFIX DESCRIPTION OF FEATURE
/ AC Air cooled
/ WC Fresh water cooled
/ SWC Sea water cooled, tube bundle condenser
/ TBH Fresh water cooled, tube bundle condenser
Explanation of (eventual) 3rd suffix for special features :

3rd SUFFIX DESCRIPTION OF FEATURE
-TAC Anti corrosion treatment
-SP Special feature
-OF Dryer oil free
Examples : DP RS620-R HP50 /AC  DP RS620 HP50 3/460/60, Air cooled

DP RS450-C HP50 /WC  DP RS450 HP50 3/400/50, Water cooled
DP RS450 HP50 /WC -TAC  DP RS450 HP50 1/230/50, Water cooled, Anti corrosion treatment
2 Safety instructions
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Please check whether or not these instructions correspond to the device type.
Please adhere to all advice given in these operating instructions. They include essential information
which must be observed during installation, operation and maintenance. Therefore, it must be ensured
that these operating instructions are read by the fitter and the responsible operator / certified skilled
personnel prior to installation, start-up and maintenance.
The operating instructions must be accessible at all times at the place of application of the DRYPOINT®
RS 25-1010 HP50 high pressure compressed-air refrigeration dryer.
In addition to these operating instructions, local and national regulations need to be observed, where
required .
Ensure that operation of the DRYPOINT® RS 25-1010 HP50 high pressure compressed-air refrigeration
dryer only takes place within the permissible limit values indicated on the name plate. Any deviation from
these limit values involves a risk for persons and for the material, and may result in malfunction or a
breakdown.
After installing the device correctly and in accordance with the instructions in this manual, the dryer is
ready to operate, further settings are not required. Operation is fully automatic and maintenance is
limited to several examinations and cleaning measures which are described in the following chapters.
This manual must be available at all times for future reference and is a constituent part of the dryer.
If you have any queries regarding these installation and operating instructions, please contact BEKO
TECHNOLOGIES GMBH.

Safety instructions
2.1 Safety pictograms in accordance with DIN 4844
Observe operating instructions
General danger symbol
Supply voltage
Danger: component or system under pressure
Hot surfaces
Non-breathable air
Do not use water to extinguish the fire
Do not operate with open cover (housing)
Maintenance works or controlling measures must only be carried out by qualified personnel1
Do not smoke
Note
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6
ARIA
AIR
LUFT Connection point compressed-air inlet
AIR
ARIA
AIR
LUFT Connection point compressed-air outlet
AIR
Connection point condensate drain
Connection point cooling-water inlet (water-cooled)
Connection point cooling-water outlet (water-cooled)
1
Certified skilled personnel are persons who are authorised by the manufacturer, with experience and technical training, who are
well-grounded in the respective provisions and laws and capable of carrying out the required works and of identifying and avoiding
any risks during the machine transport, installation, operation and maintenance.
Qualified and authorised operators are persons who are instructed by the manufacturer regarding the handling of the refrigeration
system, with experience and technical training, and who are well-grounded in the respective provisions and laws.

Safety instructions
Works can be carried out by the operator of the plant, provided that they are skilled accordingly2.
NOTE: Text that contains important specifications to be considered – does not refer to safety precautions.
The device was carefully designed with particular attention paid to environmental protection:
 CFC-free refrigerants
 CFC-free insulation material
 Energy-saving design
 Limited acoustic emissions
 Dryer and packaging comprise reusable materials
This symbol advises the user to observe the environmental aspects and comply with the recommendations
connected with this symbol.
2

Safety instructions
2.2 Signal words in accordance with ANSI
Imminent hazard
Danger!
Consequences of non-observance: serious injury or death
Potential hazard
Warning!
Consequences of non-observance: possible serious injury or death
Imminent hazard
Caution!
Consequences of non-observance: possible injury or property damage
Potential hazard
Notice!
Consequences of non-observance: possible injury or property damage
Additional advice, info, hints
Important!
Consequences of non-observance: disadvantages during operation and maintenance, no danger
2.3 Overview of the safety instructions
Certified skilled personnel

Installation works must exclusively be carried out by authorised and qualified skilled personnel. Prior to
undertaking any measures on the DRYPOINT® RS 25-1010 HP50 high pressure compressed-air
refrigeration dryer, the certified skilled personnel shall read up on the device by carefully studying the
operating instructions. The operator is responsible for the adherence to these provisions. The
respective directives in force apply to the qualification and expertise of the certified skilled personnel.
For safe operation, the device must only be installed and operated in accordance with the indications in
the operating instructions. In addition, the national and operational statutory provisions and safety
regulations, as well as the accident prevention regulations required for the respective case of
application, need to be observed during employment. This applies accordingly when accessories are
used.
Danger!
Compressed air!
Risk of serious injury or death through contact with quickly or suddenly escaping compressed
air or through bursting and/or unsecured plant components.
Compressed air is a highly dangerous energy source.
Never work on the dryer when the system is under pressure.
Never direct the compressed-air outlet or condensate drain hoses at persons.
The user is responsible for the proper installation of the dryer. Non-observance of the instructions in the
"Installation" chapter leads to the expiration of the guarantee. Improper installation may result in
dangerous situations for the personnel and/or the device.
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Danger!
Supply voltage!
Contact with non-insulated parts carrying supply voltage involves the risk of an electric shock
resulting in injuries and death.
Only qualified and skilled personnel are authorised to run electrically-operated devices. Prior to
undertaking maintenance measures at the device, the following requirements must be met:
Make sure that the power supply is switched off and that the device is off and marked for maintenance
measures. Please also ensure that the power supply cannot be re-established during the works.
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Caution!
Refrigerant!
The compressed-air refrigeration dryer uses HFC-containing refrigerants as a coolant.
Please observe the corresponding paragraph entitled "Maintenance works at the refrigeration cycle".

Safety instructions
Warning!
Refrigerant leak!
A refrigerant leak involves the danger of serious injury and damage to the environment.
The DRYPOINT® RS 25-1010 HP50 high pressure compressed-air refrigeration dryer contains
fluorinated greenhouse gas/refrigerant.
Installation, repair and maintenance works at the refrigeration system must only be carried out by
certified skilled personnel (specialists). A certification in accordance with EC regulation 303/2008 must
be available.
The requirements of the EC 842/2006 directive must be met under all circumstances.
Please refer to the indications on the name plate as regards the type and amount of refrigerant.
Comply with the following protective measures and rules of conduct:
 Storage: Keep the container tightly closed. Keep it in a cool and dry place. Protect it against heat
and direct sunlight. Keep it away from ignition sources.
 Handling: Take measures against electrostatic charging. Ensure good ventilation/suction at the
workplace. Check fittings, connections and ducts for tightness. Do not inhale the gas. Avoid contact
with the eyes or the skin.
 Prior to carrying out works on refrigerant-carrying parts, remove the refrigerant to such an extent
that safe working is possible.
 Do not eat, drink or smoke during work. Keep out of the reach of children.
 Breathing protection: ambient-air-independent respirator (at high concentrations).
 Eye protection: sealing goggles.
 Hand protection: protective gloves (e.g. made of leather).
 Personal protection: protective clothing.
 Skin protection: use protective cream.
In addition, the safety data sheet for the refrigerant needs to be observed!
Caution!
Hot surfaces!
During operation, several components can reach surface temperatures of more than +60°C.
There is the risk of burns.
All components concerned are installed inside of the closed housing. The housing must only be
opened by certified skilled personnel3.
Caution!
Improper use!
The device is intended for the separation of water in compressed air. The dried air cannot be used for
breathing-air purposes and is not suitable for the direct contact with food.
This dryer is not suitable for the treatment of contaminated air or of air containing solids.
3

Safety instructions
Note!
Contaminated intake air!
In the event that the intake air is strongly contaminated (ISO 8573.1 class 3.-3 or poorer quality), we
recommend the additional installation of a prefilter (e.g. CLEARPOINT HP50S040), to avoid clogging of
the heat exchanger.
Caution!
Heating-up through fire!
In the event of a heating-up through fire, the containers and pipes of the refrigerant system can
burst.
In this case, please proceed as follows:
Switch off the refrigeration plant.
Switch off the mechanical ventilation of the machinery compartment.
Use ambient-air-independent respirators.
Containers and plants which are filled with refrigerant can burst violently in the event of fire.
The refrigerants themselves are incombustible, but they are degraded to very toxic products at high
temperatures.
Remove the container/plant from the fire zone, as there is the risk of bursting!
Cool down containers and bottles via a directed water jet from a safe position.
In the event of fire, please use an approved fire extinguisher. Water is not a suitable agent to
extinguish an electrical fire.
This must only be carried out by persons who are trained and informed about the hazards emanating
from the product.
Caution!
Unauthorised intervention!
Unauthorised interventions may endanger persons and plants and lead to malfunction.
Unauthorised interventions, modification and abuse of the pressure devices are prohibited.
The removal of sealings and leadings at safety devices is prohibited.
Operators of the devices must observe the local and national pressure equipment regulations in the
country of installation.
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Note!
Ambient conditions!
In the event that the dryer is not installed under suitable ambient conditions, the ability of the device to
condense refrigerant gas is impaired. This can result in a higher load of the refrigerating compressor,
and in a loss of efficiency and performance of the dryer.
This in turn leads to overheated condenser fan motors, to malfunction of electric components and to a
breakdown of the dryer. Failures of this type will affect warranty considerations.
Do not install the dryer in an environment in which chemicals with a corrosive effect, explosive gases,
toxic gases, evaporation heat, high ambient temperatures or extreme dust and dirt can be found.
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Proper use
3 Proper use
This dryer was designed, manufactured and tested to separate the moisture which normally exists in compressed air.
Any other use is considered improper.
The manufacturer shall not be liable for problems occurring as a consequence of improper use. The user alone is
responsible for any damage resulting from that.
Furthermore, the correct use includes the compliance with the installation instructions, in particular in respect of:
• The voltage and frequency of the main voltage supply.
• The pressure, temperature and flow rate of the inlet air.
• The pressure, temperature and cooling-water throughput (water-cooled).
• The ambient temperature.
When delivered, the dryer is tested and fully assembled. The customer only needs to connect the device to the system
in accordance with the instructions in the following chapters.
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4 Exclusion from a field of application

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Note!
Improper use!
The device is intended for the separation of water in compressed air. The dried air cannot be used for
breathing-air purposes and is not suitable for the direct contact with food.
This dryer is not suitable for the treatment of contaminated air or of air containing solids.

Operating instructions in accordance with the 2014/68/EU Pressure Equipment Directive
5 Operating instructions in accordance with the 2014/68/EU Pressure Equipment Directive
The DRYPOINT® RS 25-1010 HP50 high pressure compressed-air refrigeration dryer contains pressure equipment in
the sense of the 2014/68/EU Pressure Equipment Directive. Therefore, the entire plant needs to be registered with the
supervisory authority if required in accordance with the local regulations.
For the examination prior to the start-up and for periodic inspections, the national regulations need to be observed,
such as the industrial safety regulation in the Federal Republic of Germany. In countries outside the EU, the respective
regulations in force there need to be adhered to.
The proper use of pressure devices is the basic requirement for safe operation. As regards pressure devices, the
following points need to be observed:
 The DRYPOINT® RS 25-1010 HP50 high pressure compressed-air refrigeration dryer must only be employed
within the pressure and temperature range limits indicated by the manufacturer on the name plate.
 No welding must be carried out on the pressure parts.
 The DRYPOINT® RS 25-1010 HP50 high pressure compressed-air refrigeration dryer must neither be installed in
insufficiently ventilated rooms nor near heat sources or inflammable substances.
 To avoid fractures resulting from material fatigue, the refrigeration dryer should not be exposed to vibrations during
operation.
 The maximum operating pressure indicated by the manufacturer on the name plate must not be exceeded. It is the
installer's responsibility to install the appropriate safety and control devices. Prior to the start-up of the DRYPOINT®
RS 25-1010 HP50 high pressure compressed-air refrigeration dryer, the connected pressure generator
(compressor etc.) must be set to the max. permissible operating pressure. The integrated safeguard needs to be
checked by an approved inspection agency.
 The documents related to the DRYPOINT® RS 25-1010 HP50 high pressure compressed-air refrigeration dryer
(manual, operating instructions, manufacturer's declaration etc.) must be kept safe for future reference.
 No objects whatsoever must be installed at or placed on the DRYPOINT® RS 25-1010 HP50 high pressure
compressed-air refrigeration dryer and the connecting lines.
 Installation of the plant in frost-free places only.
 Operation of the plant is only permissible with fully closed and intact housing and cover panels. Operation of the
plant with damaged housing/cover panels is prohibited.

Transport
6 Transport
Check the packaging for visible loss or damage. If no visible damage can be ascertained, place the unit in close
proximity to the place of installation and unpack the device.
During this procedure, the dryer must always remain in an upright position. The components may be damaged when
the unit is tilted or turned upside down.
Store the device in a dry environment and do not expose it to extreme weather conditions.
Handle with care. Strong shocks can cause irreparable damage.
7 Storage
Keep the device away from extreme weather conditions
even when packaged.
Keep the dryer in an upright position, also while it is
stored. Tilting the device or turning it upside down can
cause irreparable damage to some components.
When the dryer is not in use, it can be stored in its
packaging in a dust-free and protected place at a
temperature of +1°C … +50°C and at a specific humidity
of max. 90%. If the storage period exceeds 12 months,
you should contact the manufacturer.
SCC0001
The packaging material is recyclable. Dispose of the material in accordance with the
directives and provisions in force in the country of destination

Installation
8 Installation
8.1 Place of installation
Note!
Ambient conditions!
In the event that the dryer is not installed under suitable ambient conditions, the ability of the device to
condense refrigerant gas is impaired. This can result in a higher load of the refrigerating compressor, and in
a loss of efficiency and performance of the dryer.
This in turn leads to overheated condenser fan motors, to malfunction of electric components and to a
breakdown of the dryer. Failures of this type will affect warranty considerations.
Do not install the dryer in an environment in which chemicals with a corrosive effect, explosive gases, toxic
gases, evaporation heat, high ambient temperatures or extreme dust and dirt can be found.
Minimum installation requirements:

• Choose an area which is clean and dry, free from dust and protected against atmospheric disturbances.
• The load-bearing zone must be even, horizontal and able to bear the weight of the dryer.
• Minimum ambient temperature +1°C.
• Maximum ambient temperature +50°C.
• Ensure a proper cooling air replacement.
• Allow a sufficient clearance on each side of the dryer for proper ventilation and to facilitate maintenance operations.
The dryer does not require attachment to the floor surface.
Do not obstruct the ventilation grille (not even partially).

Prevent any recirculation of the outgoing cooling air.
Protect the dryer against draughts.
Note!
Dryers models RS 25 – 135 can be wall-mounted. See fixing dimensions on dimensional drawings in the
appendices section.
The hanging mounting inevitably causes the obstruction of the ventilation grid positioned on the panel
facing the wall fixing. This obstruction, in any case, does not prejudge the efficiency of the ventilation
inside the dryer which is guaranteed by other grids on the other panels.

Installation
8.2 Installation plan
1 Air compressor
2 Aftercooler
3 Condensate separator
4 Prefilter
5 Bypass group
6 Dryer
7 Compressed-air tank
8 Final filter
9 Bekomat condensate drain
Installation type A is recommended when the total consumption corresponds to the throughput rate of the compressor.
Installation type B is recommended when the air consumption constantly varies, with peak values which considerably
exceed the throughput rate of the compressor. The storage capacity of the tank must be dimensioned in such a way
that a possible short-term high air demand (peak air consumption) can be compensated.
Do not obstruct the ventilation grille (not even partially).

Prevent any recirculation of the outgoing cooling air.
Protect the dryer against draughts.
Note!
In the event that the intake air is strongly contaminated (ISO 8573.1 class 3.-3 or poorer quality), we
the heat exchanger.

Installation
8.3 Correction factors

Correction factor for operating pressure changes:
Inlet air pressure bar(g) 15 20 25 30 35 40 45 50
Factor (F1) 0.57 0.70 0.80 0.88 0.94 1.00 1.05 1.10
Correction factor for ambient temperature changes (Air-Cooled):

Ambient temperature ºC 25 30 35 40 45 50
Factor (F2) 1.00 0.96 0.90 0.82 0.72 0.60
Correction factor for inlet air temperature changes:

Air temperature ºC 25 30 35 40 45 50 55 60 65
Factor (F3) 1.20 1.12 1.00 0.83 0.69 0.59 0.50 0.44 0.39
Correction factor for DewPoint changes:

DewPoint ºC 3 5 7 10
Factor (F4) 1.00 1.09 1.19 1.37
Calculation of the actual air throughput:
Actual air throughput = air throughput acc. to planning x factor (F1) x factor (F2) x factor (F3) x factor (F4)
Example:
The DRYPOINT RS 180 HP50 has a planned nominal capacity of 180 m³/h. The highest achievable air
mass under the following operating conditions is:
 Air inlet pressure = 35 bar(g)  Factor (F1) = 0.94

 Ambient temperature = 35°C  Factor (F2) = 0.90
 Air inlet temperature = 45°C  Factor (F3) = 0.69
 Pressure dew point = 10°C  Factor (F4) = 1.37
Every function parameter corresponds to a numerical factor which, multiplied by the planned nominal capacity,
determines the following:
Actual air throughput = 180 x 0.94 x 0.90 x 0.69 x 1.37 = 144 m³/h
144 m³/h is the maximum flow rate of the dryer under the aforementioned operating conditions.
Selection of the best suitable model in accordance with the operating conditions:
Requ. air throughput
Air throughput acc. to planning =
Factor (F1) x Factor (F2) x Factor (F3) x Factor (F4)
Example:
The following operating parameters are known:
 Required air mass = 200 m3/h
 Factor (F1) = 0.94
 Air inlet pressure = 35 bar(g)
 Factor (F2) = 0.90
 Ambient temperature = 35°C  Factor (F3) = 0.69
 Air inlet temperature = 45°C  Factor (F4) = 1.37
 Pressure dew point = 10°C
To find out the correct dryer version, the required air mass must be divided by the correction factors of the
parameters indicated above:
200
Air throughput acc. to planning = = 250 m³/h
0.94 x 0.90 x 0.69 x 1.37
The suitable model for these requirements is DRYPOINT RS 320 HP50 (with a spec. nominal capacity of 315 m³/h).

Installation
8.4 Connection to the compressed-air system
Danger!
Compressed air!
All works must only be carried out by qualified skilled personnel.
Never work on compressed-air systems which are under pressure.
The operator or the user must ensure that the dryer is never operated with a pressure exceeding the
maximum pressure value indicated on the name plate.
Exceeding the maximum operating pressure can be dangerous for the operator but also for the device.
The air temperature and the air flow at the inlet of the dryer must lie within the limit values indicated on the name plate.
The connecting lines must be free from dust, iron rust, shards and other contaminations and correspond to the flow
rate of the dryer. Should air with a very high temperature be treated, the installation of an aftercooler may be
necessary. For the implementation of maintenance works, the installation of a bypass system is recommended.
Note!
Pulsation and vibrations!
Pulsations and vibrations must be eliminated from the compressed air and IN/OUT piping to avoid
possible fatigue failure.
Do not use the dryer to treat air containing corrosive substances for copper and its alloys..
===== Ende der Stückliste =====
Note!
In the event that the intake air is strongly contaminated (ISO 8573.1 class 3.-3) or poorer quality, we
the heat exchanger.
8.5 Connection to the cooling-water network
Danger!
Compressed air and unqualified personnel!
All works must only be carried out by qualified skilled personnel.
Never work on compressed-air systems which are under pressure.
The user must ensure that the dryer is never operated with a pressure exceeding the nominal values.
Possible overpressure can be dangerous for the operator but also for the device.
The temperature and the amount of cooling water need to correspond to the limit values indicated on the name plate.
The cross-section of the connecting lines, which should preferably be flexible, must be free from dust, iron rust, shards
and other contaminations. We recommend employing connecting lines (flexible hoses, vibration-inhibiting fittings etc.)
which protect the dryer against possible vibrations in the pipework.
Note!
Contaminated intake water!
In the event that the intake water is strongly contaminated we recommend the additional installation of a
prefilter (500 micron), to avoid clogging of the heat exchanger.

Installation
8.6 Minimum cooling water requirements:
Temperature 15 … 30°C (1) HCO3 / SO4 >1.0 mg/l or ppm

Pressure 3…10 bar(g) (2) NH3 <2 mg/l or ppm
-
Delivery pressure > 3 bar (2) (3) Cl <50 mg/l or ppm
Total hardness 6.0…15 dH° Cl2 <0.5 mg/l or ppm
PH 7.5…9.0 H2S <0.05 mg/l or ppm
Conductivity 10…500 μS/cm CO2 <5 mg/l or ppm
Residual solids <30 mg/l or ppm NO3 <100 mg/l or ppm
Saturation mark SI -0.2 < 0 < 0.2 Fe <0.2 mg/l or ppm
HCO3 70…300 mg/l or ppm Al <0.2 mg/l or ppm
SO42- <70 mg/l or ppm Mn <0.1 mg/l or ppm
Note: (1) – Other temperatures upon request – check the data on the name plate.
(2) – Other pressures upon request – check the data on the name plate.
(3) – Pressure difference at the water connection of the dryer at maximum water flow.
Other delivery pressures upon request.
CAUTION!
During the piping of the dryer, the inlet and outlet connections need to be supported as is shown in the
illustration.
Non-observance will cause damage.

Installation
8.7 Electrical connections
Danger!
Supply voltage!
The connection to the electric mains should only be carried out by qualified skilled personnel and must
correspond to the legal provisions in force in your region.
Prior to connecting the device, please check the name plate to avoid exceeding the indicated values. The voltage
tolerance is +/- 10%.
Dryers are supplied with a VDE 16A standard power cord and safety plug (two-pole and earth connection) or with a
junction box on the back plate.
Make sure that suitable fuses or circuit breakers in accordance with the indications on the name plate are available.
A residual-current device (RCD) with In =0.03A is suggested. The cross-section of the power supply cable must
correspond to the power consumption of the dryer. In this respect, the ambient temperature, the cable laying
conditions, the length of the cables and the requirements of the local electricity supplier need to be considered.
Danger!
Supply voltage and missing earth connection!
Important: ensure that the plant is connected to earth.
Do not use plug adapters at the power plug.
Possible replacement of the power plug must only be carried out by a qualified electrician.
8.8 Condensate drain
Danger!
Compressed air and condensate under pressure!
The condensate is discharged at system pressure.
The drain pipe needs to be secured.
Never direct the condensate drain pipe at persons.
The dryer is delivered with an already integrated electronically level-controlled BEKOMAT condensate drain. Connect
the condensate drain with a collection system or container by properly screwing it on.
Do not connect the drain with pressurised plants.
Do not discharge the condensate into the environment.

The condensate accumulating in the dryer contains oil particles which were released into the air by the
compressor.
Dispose of the condensate in accordance with the local provisions.
It is advisable to install a water-oil separator, to which the total amount of condensate from the
compressors, dryers, tanks, filters etc. is supplied.
We recommend ÖWAMAT oil-water separators for dispersed compressor condensate and BEKOSPLIT
emulsion-splitting plants for emulsified condensate.

Start-up
9 Start-up
9.1 Preliminary stages
Note!
Exceeding of the operating parameters!
Ensure that the operating parameters comply with the nominal values indicated on the name plate of the
dryer (voltage, frequency, air pressure, air temperature, ambient temperature etc.).
Prior to delivery, this dryer was thoroughly tested, packed and checked. Please verify the soundness of the dryer
during the initial start-up and check the perfect functioning during the first operating hours.
The initial start-up must be carried out by qualified personnel.

During the installation and operation of this device, all national regulations regarding electronics and
any other federal and state ordinances, as well as local provisions, need to be adhered to.
The operator and the user must ensure that the dryer is not operated without panels.
9.2 Initial start-up
Note!
The dryer must not be started up more than six times an hour. Wait at least five minutes prior to
every restart.
The user is responsible for the compliance with these provisions. Irreparable damage can be caused by
starting up the device too often.
The method below should be applied during the first start-up, after longer downtimes or subsequent to
maintenance works.
The start-up must be carried out by certified skilled personnel.
Processing sequence (see Section 11.1 "Control panel")

 Ensure that all steps of the "Installation" chapter have been carried out.
 Ensure that the connection to the compressed-air system is in accordance with the provisions and that the lines are
fixed and supported properly.
 Ensure that the condensate drain pipe is fixed in accordance with the provisions and that it is connected with a
collection system or a container.
 Ensure that the bypass system (if installed) is open and that the dryer is disconnected from the compressed-air
system.
 Ensure that the manual valve of the condensate drainage cycle is open.
 Ensure that the cooling-water flow and the cooling-water temperature are in accordance with the provisions (water-
cooled).
 Remove any packaging material and other items which may block the space around the dryer.
 Establish the mains connection (plug into socket).
• RS 320-1010 3phase - switch on the main switch - pos. A control panel.
• RS 320-1010 3phase - wait at least two hours before starting the dryer (the crankcase heater of the compressor
needs to heat up the compressor oil).
• Start the dryer by switching on the main switch on the control panel (pos. 1).
• Make sure that the electronic control unit is switched on.
• Ensure that the power consumption complies with the values on the name plate.
• Ensure that the fan runs properly – wait for the first interventions (air-cooled).
• Wait until the dew point remains stable.
• Slowly open the air inlet valve.
• Slowly open the air outlet valve.
• Slowly close the central bypass valve of the system (if installed).
• Check the pipes for air leakage.
• Ensure the proper functioning of the condensate drain cycle (wait for the first condensate discharges).

Start-up
Note!
RS 25-70 - A dew point included in the green operating area of the electronic control unit is considered to
be correct according to the possible operating conditions (flow rate, air inlet temperature, ambient
temperature etc.).
RS 90-1010 - A dew point between 0°C and +10°C displayed on the electronic control unit is considered
to be correct according to the possible operating conditions (flow rate, air inlet temperature, ambient
temperature etc.).
During the operation, the refrigerating compressor runs continuously. The dryer needs to be switched on during the
entire compressed-air usage time, even if the compressed-air compressor works periodically.
9.3 Shut down and restart
RS 320-1010 3phase - during short-term inactivity (max. two to three days), it is advisable to leave the
dryer and the control panel connected to the supply current circuit. Otherwise, it would be necessary at a
restart of the dryer to wait two hours, until the crankcase heater of the compressor has heated up the oil
in the compressor.
Shut down (see Section 11.1 "Control panel")
• Ensure that the dew point temperature indicated on the electronic control unit is stable.
• Interrupt the compressed-air supply.
• After a few minutes, stop the dryer by switching off the main switch on the control panel (pos. 1).
Restart (see Section 11.1 "Control panel")
• Make sure that the condenser is clean (air-cooled).

• Ensure that the cooling-water flow and the temperature are in accordance with the provisions (water-cooled).
• Check whether or not voltage is applied at the dryer.
• Start the dryer by switching on the main switch on the control panel (pos. 1).
• Ensure that the electronic control unit is switched on.
• Wait a few minutes and then check, whether or not the dew point temperature indicated on the
electronic control unit is stable and whether or not the condensate is drained off at regular intervals.
• Establish the compressed-air supply.
RS 320-1010 3phase - dryer remote control ON/OFF
• Remove the jumper between terminals 1 and 2 of the terminal strip and wire a potential-free contact (see electric
diagram).
• Switch ON the main switch - pos. 1 on the control panel.
• Close the contact at terminals 1 and 2 to switch on the dryer.
• Open the contact at terminals 1 and 2 to switch off the dryer.
Only use potential-free contacts that are suitable for 230 Vac. Ensure the sufficient insulation of
potentially dangerous voltage-carrying components.
Caution!
Automatic restart / remote control ON/OFF. The unit may start up without any active influence!
The user will be responsible for the installation of proper protections for possible sudden power
restoration to the dryer.
During the operation, the refrigerating compressor runs continuously. The dryer needs to be switched on during the
entire compressed-air usage time, even if the compressed-air compressor works periodically.
Note!
RS 25-70 - A dew point included in the green operating area of the electronic control unit is considered to
be correct according to the possible operating conditions (flow rate, air inlet temperature, ambient
temperature etc.).
RS 90-1010 - A dew point between 0°C and +10°C displayed on the electronic control unit is considered
to be correct according to the possible operating conditions (flow rate, air inlet temperature, ambient
temperature etc.).
Note!
The dryer must not be started up more than six times an hour. Wait at least five minutes prior to
every restart. The user is responsible for the compliance with these provisions. Irreparable damage can
be caused when starting up the device too often.

Technical data
10 Technical data
10.1 Technical data DRYPOINT RS 25-90 HP50 1/230/50-60

Technical data
10.2 Technical data DRYPOINT RS 135-1010 HP50 1/230/50

Technical data

Technical data

Technical data

Technical data

Technical description
11 Technical description
11.1 Control panel
The control panel explained below is the only dryer user interface.
RS 25 – 70 RS 90 – 240
1 1
ON DMC35
0 0
sec - min
Set Set
1 K 1 K
PQS0119
PQS0120
2 3 2 3
RS 320 – 1010 RS 320 – 1010 3phase
1
I
ON
0
Set
Set 3
K K
PQS0121
T4 T3
3
T2
1 2
T1
A Main switch
1 ON-OFF switch
PQS0122
2 Electronic instrument
3 Air and refrigerant flow diagram
11.2 Functional description

Operating principle – All dryer models described in this manual function according to the same principle. The hot and
moisture-loaded air is led into an air/air heat exchanger. Afterwards, the air flows through an evaporator, which is also
known as an air/refrigerant heat exchanger. The air temperature is reduced to approximately 2°C, so that water vapour
condenses to liquid. The continuously accumulating condensate is collected in the separator to be discharged via the
condensate drain. Subsequently, the cold and dry air is led through the air/air heat exchanger, so that it is reheated to
up to 8°C below the inlet temperature when leaving the dryer.
Refrigeration cycle – The refrigerant is conducted through the compressor and reaches a condenser under high
pressure. There, cooling-down takes place, making the refrigerant condense to a liquid state which is under high
pressure. The liquid is pressed through a capillary tube where the resulting pressure drop ensures that the refrigerant
evaporates at a defined temperature. The liquid refrigerant which is under low pressure is led into the heat exchanger,
where it expands. The cold resulting from the expansion serves to cool down the compressed air in the heat exchanger.
During this process, the refrigerant evaporates. The low-pressure gas is resupplied to the compressor, where it is
compressed again. It then re-enters the cycle. In phases of a reduced compressed-air load, the excess refrigerant is
resupplied automatically to the compressor via the hot gas bypass valve.

11.3 Flow chart (air-cooled)
11.4 Flow chart (water-cooled)
1 Heat exchanger group 10 Filter dryer

a – Air/air heat exchanger 11 Capillary tube
b – Air/refrigerant heat exchanger 12.1 T1 temperature sensor (dew point)
c – Condensate separator 12.2 T2 Temperature sensor (fan control) (RS 25-70)
Refrigerant pressure switch LPS (P<)
2 13 Condensate drain shut-off valve
(RS 810-1010 & RS 320-1010 3phase)
Safety temperature switch TS (RS 320-1010 & RS
3 18 Condenser (water-cooled)
320-1010 3phase)
4 Refrigerant pressure switch HPS (P>) 19 Cooling-water regulating valve (water-cooled)
6 Refrigerating compressor 20 Liquid collector (water-cooled)
7 Hot-gas bypass valve 21 BEKOMAT condensate drain
Compressor crankcase heater (RS 320-1010
8 Condenser (air-cooled) 25
3phase)
Pressure transducer
9 Condenser fan (air cooled) 37
(RS 90-1010 & RS 320-1010 3phase)
Compressed-air flow direction Refrigerant gas flow direction

11.5 Refrigerating compressor

The employed refrigerating compressors are constructed by leading manufacturers. The hermetically sealed
construction is absolutely gastight. The integrated safeguard protects the compressor against overheating and excess
current. The protection is automatically reset as soon as the nominal conditions are reached again.
11.6 Condenser (air-cooled)

The condenser is the component in which the gas coming from the compressor is cooled down, condensed and
liquefied. Under no circumstances must the temperature of the ambient air exceed the nominal values. It is also
important that the condenser unit is kept free from dust and other impurities.
11.7 Condenser (water-cooled)

The condenser is the component in which the gas coming from the compressor is cooled-down, condensed and
liquefied. The water inlet temperature must not exceed the nominal values. Likewise, a correct flow must be ensured.
The water entering the condenser must be free from impurities.
11.8 Cooling-water regulating valve

The cooling-water regulating valve serves to keep the condensation pressure or the condensation temperature
constant during water cooling. When the dryer is switched off, the valve automatically blocks the cooling-water flow.
The condenser water regulating valve is an operating control device.
The closure of the water circuit from the pressure condenser water regulating valve cannot be used as a
safety closure during service operations on the system.
ADJUSTMENT
The condenser water regulating valve is adjusted during the testing phase to a pre-set value that covers 90%
of the applications. However, sometimes the extreme operating conditions of the dryer may require a more
accurate calibration.
During start-up, a qualified technician should check the condensing pressure/temperature and if necessary
adjust the valve by using the screws on the valve itself.
To increase the condensing temperature, turn the adjusting screws counter-clockwise; to lower it turn the
screws clock-wise.
Water valve setting : R134.a pressure 10 barg (± 0.5 bar)
R407C pressure 16 barg (± 0.5 bar)
11.9 Filter dryer

Despite controlled vacuuming, traces of moisture can accumulate in the refrigeration cycle. The filter dryer serves to
absorb this moisture and to bond it.
11.10 Capillary tube

The capillary tube is a copper tube with a reduced diameter which is located between the condenser and the
evaporator, serving as a restrictor to reduce the pressure of the refrigerant. The pressure reduction serves to reach an
optimum temperature inside of the evaporator. The lower the outlet pressure at the capillary tube, the lower the
evaporation temperature.
The length and the inner diameter of the capillary tube are exactly dimensioned to ensure the performance of the
dryer. Settings or maintenance works are not required.
11.11 Air-to-air heat exchanger

The purpose of this exchanger is to drop the heat of the incoming compressed air onto the outgoing cold air. The
benefits of this solution are essentially two: the incoming air is already partially cooled so the refrigerating circuit can
be sized as to assure a limited thermal heat, with a 40÷50% energy saving. Secondly no cold air is allowed into the
compressed air line, thus preventing the system’s pipes sweating.
11.12 Air-to-refrigerant heat exchanger

Also called evaporator. The liquid formed in the condenser is evaporated in this part of the circuit. In the evaporation
phase the refrigerant tends to absorb the heat from the compressed air present in the other side of the exchanger.
Refrigerant and air are in counter flow, thus contributing to limit pressure drop and to provide efficient thermal
exchange.

11.13 Condensate separator

The cold air exiting the evaporator goes through the hi-efficiency condensate separator featuring a stainless steel
mesh. As the condensate transported by the air gets in contact with the mesh net it is separated and expelled by
means of the draining device. The resulting cold and dry air is then conveyed into the air-to-air heat exchanger.
The mesh type mist separator offers the benefit to be highly efficient even with variable flow rates.
11.14 Hot-gas bypass valve

At partial load, the valve directly returns a part of the hot gas to the suction line of the refrigerating compressor. The
evaporation temperature and the evaporation pressure remain constant.
ADJUSTMENT
The hot gas by-pass valve is adjusted during the manufacturing testing phase.
As a rule no adjustment is required; anyway if it is necessary the operation A
must be carried out by an experienced refrigerating engineer.
WARNING
the use of ¼” Schrader service valves must be justified by a real malfunction 4 mm
5/32 in.
of the refrigerating system. Each time a pressure gauge is connected, a part -
of refrigerant is exhausted.
Without compressed air flow through the dryer, rotate the adjusting screw
VLY0001
+
(position A on the drawing) until the following value is reached:
Hot gas setting : R134.a pressure 2.0 barg (+0.1 / -0 bar)
R407C pressure 4.5 barg (+0.1 / -0 bar)
11.15 Refrigerant pressure switches LPS – HPS

To ensure the operational reliability and the protection of the dryer, a series of pressure switches are installed in the
gas cycle.
LPS : Low-pressure guard on the suction side of the compressor, which is triggered when the pressure drops below
the predetermined value. The values are reset automatically as soon as the nominal conditions are re-
established.
Calibrated pressure : R 134.a Stop 0.7 barg - Restart 1.7 barg
R 407 C Stop 1.7 barg - Restart 2.7 barg
HPS : The high-pressure control unit on the discharge side of the compressor is activated when the pressure
exceeds the predetermined value. It has a manual reset button on the control itself.
Calibrated pressure : R 134.a Stop 20 barg - Manual reset (P<14 bar)
R 407 C Stop 30 barg - Manual reset (P<23 bar)
11.16 Safety temperature switch TS

To ensure the operational safety and the soundness of the dryer, a safety
temperature switch (TS) is installed at the refrigeration cycle. In the event that the
2
pressure gas temperature is too high, the sensor of the temperature switch will
stop the refrigerating compressor to prevent the pressure gas temperature getting
too high.
The temperature switch is reset manually, but only when the normal operating
1
conditions are reached again. Unscrew the cover (see pos. 1 in the illustration)
and press the reset button (see position 2 in the illustration).
PQS0005
TS setting : temperature 113 °C (+0 / -6 °K)
11.17 Compressor crankcase heater

At low temperatures, the oil can more easily intermix with the refrigerant gas. When the compressor starts, oil can be
drawn into the refrigeration cycle, leading to "hydraulic shocks". To prevent this, a resistance heater is installed in the
suction side of the compressor. When the system is connected with the electric mains and the compressor is idle, the
heater will keep the oil at the correct temperature.
This heater is controlled via a temperature switch which prevents the overheating of the oil.
Note: The heater must be connected to the mains at least a few hours prior to the start-up of the refrigerating
compressor.

11.18 DMC 35 electronics (control unit compressed-air dryer) – RS 25-70
ON Led – Power ON
ON DMC35 Led - Alarm active
Led - Drain ON
sec - min
Led – Condenser fan ON
PQS0091
Set
Set Button – Setup menu access
DISPLAY Button – Increase / Drain test
The DMC35 displays DewPoint temperature, controls the condenser fan activation, controls the timed drainer and keep
record of the total hours of operation of the dryer.
11.18.1 How to switch on the dryer

Power the dryer and switch it on using the ON-OFF switch (pos.1 paragraph 7.1).
During normal operation led ON is ON and the display shows the DewPoint temperature by means of two coloured
areas (green and red) above a 10 Led display :
Green area - operating conditions ensuring an optimal DewPoint;
Red area - DewPoint too high, the dryer is operating with high thermal load (high inlet air temperature, high ambient
temperature, etc.). Compressed air treatment may be improper.
Led shows that one or more service warnings / alarms are active.
Led shows that condensate drain solenoid valve is ON.
Led shows that condenser fan is ON.
The condensate drain test is always active using the button .
11.18.2 How to switch off the dryer

Switch it off using the ON-OFF switch (pos.1 paragraph 7.1).
11.18.3 How a service warning / alarm is displayed

A service warning / alarm is an unusual event that must recall the attention of the operators/maintenance technicians. It
does not stop the dryer.
Service warnings / alarms are automatically reset as soon as the problem is solved and dryer is powered again.
NOTE: the operator/maintenance technician must inspect the dryer and verify/solve the problem that
generated the service warning.
Service Warning / Alarm Description
Led and display 1st (left) and 10th (right) led Failure BT1 (DewPoint) temperature probe.
are flashing
Failure BT2 / BP2 (fan control) probe.
Led and led are flashing NOTE : fan is forced always ON.
DewPoint too low
Led and display 1st (left) led are flashing (lower than -1°C / 30°F).
11.18.4 How is controlled the condenser fan

A temperature probe BT2 is located on the discharge side of the condenser. The condenser fan is activated (ON) when
the T2 temperature is higher than FANon setting (approx. 35°C / 96°F) and led is ON.
Condenser fan stops when T2 temperature is lower than FANoff setting (approx. 30°C/86°F).

11.18.5 How is controlled the drain solenoid valve

Drain solenoid valve is activated (ON) for Ton seconds (standard 2 seconds) every Toff minutes (standard 1 minute).
Led shows that condensate drain solenoid valve is ON.
NOTE : if an electronic drainer is installed, DMC35 is set to keep always powered the drain output, Led is
always OFF and condensate drain test does not work.
11.18.6 How to display the total hours of operation

Total hours of operation are recorded into DMC35 and are shown through the dew point indication bar (max value
109900 hours, cannot be reset).
With dryer ON press buttons Set and for at least 5 seconds.
Led ON is lit and a certain numbers of leds of dew point indication bar are light up. The number of leds lit define
the 1st digit of hour counter (ie : no leds lit  1st digit =0)
Press button, led is lit and a certain numbers of leds of dew point indication bar are light up. The
number of leds lit define the 2nd digit of hour counter (ie : n.3 leds lit  2nd digit = 3)
Press button, led is lit and a certain numbers of leds of dew point indication bar are light up. The
number of leds lit define the 3rd digit of hour counter (ie : n.8 leds lit  3rd digit = 8)
Total operating hours : 0 3 8 x 100 (fixed multiplying ratio) = 3800 hours
Press button repeatedly to scroll the displaying of 3 digits again.
Press Set button to exit total hours display (if no button is pressed after 30 seconds the menu is exited
automatically).
11.18.7 How to change the operating parameters

The setup menu can be used to change the dryer’s operating parameters
Only qualified personnel must be allowed to access to the setup menu. The manufacturer is not
responsible for malfunctioning or failure due to modification to the operating parameters.
With dryer ON press button Set for at least 2 seconds to enter the setup menu.
Access to the menu is confirmed by led ON flashing.
Keep Set pressed and use arrows to change the value. Release the button Set to confirm
the value. Press shortly Set to skip to following parameter.
Press to exit setup menu (if no button is pressed after 2 minutes the menu is exited automatically).
Standard
Display Description Limits Resolution
setup
Synchronous flashing TON – drain time ON : time ON
1 … 6 sec 1 sec 2
led ON + led condensate drain valve (1)
Non-synchronous flashing TOFF - drain time OFF : pause time

1 … 10 min 1 min 1
led ON + led for condensate drain valve
NOTE : parameter values are displayed on the 10 led display where 1st (left) led is the lowest limit and 10th (right) is
the highest limit.
NOTE (1) : TON set at the 10th led (right) keep drain output always powered and led always off (used if
electronic drainer is installed)

11.19 DMC 34 electronics (control unit compressed-air dryer)
Led - Temperature in °C
Led - Temperature in °F
Led – Drain ON
Led – Fan ON
Led – Alarm/Service
Set Button – Setup menu access /

PQS0084
Set
Condensing
Button – Decrease / Service
DISPLAY Button – Increase / Drain test
The DMC34 displays DewPoint temperature, controls the condenser fan activation, handles a service reminder and
keep record of the total hours of operation of the dryer.
11.19.1 How to switch on the dryer

Power the dryer and switch it on using the ON-OFF switch (pos. 1 paragraph 7.1).
During normal operation the display shows the DewPoint temperature.
11.19.2 How to switch off the dryer

Switch it off using the ON-OFF switch (pos. 1 paragraph 7.1).
11.19.3 How to display the operating parameters

During normal operation, the display shows the DewPoint temperature (in °C or °F).
Press and hold Set button to display condensing pressure.
Press and hold button to display hours until the next service.
Press and hold Set + buttons to display total hours of operation of the dryer (cannot be reset).
NOTE : with led on temperatures are in °C and pressure in barg; with led on temperatures are in °F
and pressure in psig.
The total hours of operation and the hours until the next service are shown in the field 0…999 hours and
in thousands of hours from 01.0 hours on (example : if the display shows number 35 it means 35 hours;
if the display shows number 3.5 it means 3500 hours).

11.19.4 How a service warning / alarm is displayed
A service warning / alarm is an unusual event that must recall the attention of the operators/maintenance technicians. It
does not stop the dryer.
When a service warning / alarm is active, the led is lighted or flashing.

Service warnings / alarms are automatically reset as soon as the problem is solved and dryer is powered again.
Scheduled Service reminder requires manual reset.
NOTE: the operator/maintenance technician must inspect the dryer and verify/solve the problem that
generated the service warning.
Service Warning / Alarm Description
flashing + on display PF1 - Probe 1 Failure : failure temperature probe BT1
flashing + on display PF2 - Probe 2 Failure : failure pressure probe BP2

HdP - High DewPoint: DewPoint too high
flashing + on display Set BT1>HdS, delay Hdd / Reset BT1<HdS-1°C (HdS-2°F)
LdP - Low DewPoint : DewPoint too low
flashing + on display Set BT1< -1°C (30°F), delay 5 minutes / Reset T1> 1°C (34°F)
flashing + on display SrV - Service : maintenance service time expired SrV
11.19.5 How is controlled the condenser fan

A pressure probe BP2 is located on the discharge side of the compressor. The condenser fan is activated (ON) when
the BP2 pressure is higher than FANon setting (R134a approx. 11 barg/160 psig – R407C approx. 18 barg/260 psig)
and led is ON. Condenser fan stops when BP2 pressure is lower than FANoff setting (R134a approx. 8 barg/115
psig – R407C approx. 14 barg/203 psig).
11.19.6 How is controlled the drain solenoid valve

Drain solenoid valve is activated (ON) for seconds (standard 2 seconds) every minutes (standard 1
minute). Led shows that condensate drain solenoid valve is ON.
NOTE : if an electronic drainer is installed, DMC34 is set to keep always powered the drain output ( = ON).
11.19.7 How to reset the service reminder timer

With dryer OFF keep pressed buttons Set + , power the dryer and switch it on using the ON-OFF
switch (pos.1 paragraph 7.1).
After 5 seconds display shows , release buttons Set + , keep pressed button for 5
seconds. Timer has been reset and controller start to operate regularly.
Service reminder timing can be reset at any time, even before the timing has expired.
11.19.8 Operation of the failure / alarm dry contact

The DMC34 is equipped with a dry contact (potential free) to display failure and/or alarm conditions.
Dryer powered and no service warning / alarm is active.

8 9
Dryer not powered or service warning / alarm is active.

8 9

11.19.9 How to change the operating parameters
The setup menu can be used to change the dryer’s operating parameters.
Only qualified personnel must be allowed to access to the setup menu. The manufacturer is not
responsible for malfunctioning or failure due to modification to the operating parameters.
With dryer ON simultaneously press buttons Set + for at least 5 seconds to enter the setup menu.
Access to the menu is confirmed by message on the display (first parameter of menu).
Keep Set pressed to display the value of the selected parameter and use arrows and to
change the value. Release the button Set to confirm the value and skip to following parameter.
Press + to exit setup menu (if no button is pressed after 2 minutes the menu is exited
automatically).
Standard
ID Description Limits Resolution
setup
Ton – drain time ON : time ON condensate drain valve ON
1 sec 2
ON = Electronic drainer installed 00 … 20 sec
ToF - drain time OFF : pause time for condensate drain
1 … 20 min 1 min 1
valve
HdS – High DewPoint Setting : Alarm threshold for a high 0.0…25.0 °C 0.5 °C 20
DewPoint (the alarm disappears when the temperature drop or or or
1°C / 2°F below alarm point) 32 … 77 °F 1 °F 68
Hdd - High DewPoint Delay : high DewPoint alarm enable 01 … 20
1 min 15
delay minutes
0.5
SrV - Service Setting: setting of service warning timer. 00.0 … 20.0
(x1000) 08.0
00 = service warning timer disabled. (x 1000) hours
hours
SrC – Service Contact : configuration of the alarm dry
contact for the service warning timer.
YES / NO - YES
YES = activate the contact / NO = NOT activate the
contact
SCL - Scale: display scale of temperatures and pressure (°C
= temperatures in °C and pressure in barg; °F = °C … °F - °C
temperatures in °F and pressure in psig)

11.20 Electronically level-controlled BEKOMAT condensate drain
The electronically level-controlled BEKOMAT condensate drain boasts a special condensate management which
ensures that condensate is discharged safely and without an unnecessary loss of compressed air. This drain has a
condensate collection container in which a capacitive sensor continuously monitors the liquid level. As soon as the
switching level is reached, the capacitive sensor transmits a signal to the electronic control and a membrane solenoid
valve opens to discharge the condensate. The BEKOMAT closes before compressed air emerges.
Note!
These BEKOMAT condensate drains were designed in particular for the operation in a DRYPOINT RS
HP50 refrigeration dryer. The installation in other compressed-air processing systems or the replacement
with another drain brand can lead to malfunction. The maximum operating pressure (see name plate)
must not be exceeded!
Ensure that the upstream valve is open when the dryer starts operation.
To obtain detailed information regarding drain functions, troubleshooting, maintenance and

spare parts, please read the installation and operating instructions of the BEKOMAT condensate
drain.

Maintenance, troubleshooting, spare parts and dismantling
12 Maintenance, troubleshooting, spare parts and dismantling
12.1 Checks and maintenance

refrigeration dryer, the certified skilled personnel4 shall read up on the device by carefully studying the
used.
Danger!
Compressed air!
The user is responsible for the proper maintenance of the dryer. Non-observance of the instructions in
the "Installation" and "Maintenance, troubleshooting, spare parts and dismantling" chapters leads to the
expiration of the guarantee. Improper maintenance may result in dangerous situations for the personnel
and/or the device.
Danger!
Supply voltage!
Contact with non-insulated parts carrying supply voltage involves the risk of an electric shock
resulting in injuries and death.
Prior to carrying out maintenance works at the dryer, switch it off and wait for at least 30 minutes.
Caution!
Hot surfaces!
During operation, several components can reach surface temperatures of more than +60°C.
There is the risk of burns.
All components concerned are installed inside of the closed housing. The housing must only be opened
by certified skilled personnel.
Some components can reach high temperatures during operation. Avoid any contact until the system or
the component has cooled down.
4

DAILY:
• Check whether the dew point indicated on the electronics is correct.
• Ensure that the condensate drain system functions properly.
• Make sure that the condenser is clean.
EVERY 200 HOURS OR MONTHLY
• Clean the condenser using an air jet (max. 2 bar / 30 psig) inside out. Make
sure not to damage the aluminium lamellae of the cooling package.
• Finally, verify the operation of the device.
EVERY 1,000 HOURS OR ANNUALLY

• Verify all screws, clamps and connections of the electric system to make sure that they are fastened
securely. Check the device for broken and ruptured cables or cables without insulation.
• Check the refrigeration cycle for signs of oil and refrigerant leaks.
• Measure the current strength and note it down. Ensure that the read values are within the permissible
limit values, as indicated in the specification table.
• Check the hose lines of the condensate drain and replace them, if required.
• Finally, verify the operation of the device.
EVERY YEAR
• Clean housing and valve of BEKOMAT
• Replace BEKOMAT wearing parts
12.2 Troubleshooting

refrigeration dryer, the certified skilled personnel shall read up on the device by carefully studying the
used.
Danger!
Compressed air!
The user is responsible for the proper maintenance of the dryer. Non-observance of the instructions in
the "Installation" and "Maintenance, troubleshooting, spare parts and dismantling" chapters leads to the
expiration of the guarantee. Improper maintenance may result in dangerous situations for the personnel
and/or the device.
Danger!
Supply voltage!
Contact with non-insulated parts carrying supply voltage involves the risk of an electric shock resulting
in injuries and death.

Prior to carrying out maintenance works at the dryer, switch it off and wait for at least 30 minutes.
Caution!
Hot surfaces!
During operation, several components can reach surface temperatures of more than +60°C. There is
the risk of burns.
All components concerned are installed inside of the closed housing. The housing must only be opened
by certified skilled personnel.
Some components can reach high temperatures during operation. Avoid any contact until the system or
the component has cooled down.
FAULT POSSIBLE REASON – SUGGESTED MEASURE

 The dryer does not  Check whether or not the dryer is connected with the electric mains.
start.  Check the electric cabling.
 RS 320-1010 3phase- Blow of fuse (FU3 on the electric diagram) of the auxiliary circuit -
replace it and check the proper operation of the dryer.
 The refrigerating  The internal heat protection of the compressor was activated – wait 30 minutes and then
compressor does not retry.
work.  Check the electric cabling.
 If installed – replace the internal heat protection and/or the start-up relay and/or the starting
capacitor and/or the operating capacitor.
 HPS pressure switch was activated – see the corresponding point.
 If installed – the LPS pressure switch was activated – see the corresponding point.
 If installed – the TS safety temperature switch was activated – see the corresponding point.
 In the event that the compressor still does not work, replace it.
 The fan of the  Check the electric cabling.
condenser does not  RS 25-70 - The DMC15 electronic control unit is faulty – replace it.
work (air-cooled).  RS 90-1010 - The PV pressure switch is defective. Contact a BEKO service technician.
 RS 320-1010 3phase- Blow of fuse (FU1-FU2 on the electric diagram) - replace it and
check the proper operation of the dryer.
 There is a leak in the refrigeration cycle – contact a BEKO service technician.
 In the event that the fan still does not work, replace it.
 Dew point too high.  The dryer does not start up – see the corresponding point.
 The T1 dew point sensor does not record the temperature properly – ensure that the sensor
is pushed down to the bottom of the aluminium tube immersion sleeve.
 The refrigerating compressor does not work – see the corresponding point.
 The ambient temperature is too high or the room ventilation insufficient – ensure sufficient
ventilation (air-cooled).
 The inlet air is too hot – re-establish the nominal conditions.
 The inlet air pressure is too low – re-establish the nominal conditions.
 The inlet air throughput is higher than the throughput of the dryer – reduce the flow rate - re-
establish the nominal conditions.
 The condenser is dirty – please clean it (air-cooled).
 The condenser fan does not work – see the corresponding point (air-cooled).
 The cooling-water flow is insufficient – re-establish the nominal conditions (water-cooled).
 The dryer does not discharge the condensate – see the corresponding point.
 The hot-gas bypass valve needs to be re-adjusted – contact a BEKO service technician to
have the nominal setting re-established.
 There is a leak in the refrigeration cycle – contact a BEKO service technician.
 Dew point too low.  RS 25-70 - The fan is always ON - Led and led are flashing - see specific point.
 RS 90-1010 - The fan is always ON – Led is flashing + display - see
specific point (Air-Cooled).
 The ambient temperature is too low –re-establish the nominal conditions.
 The hot-gas bypass valve needs to be re-adjusted – contact a BEKO service technician to
have the nominal setting re-established.
 Extreme pressure drop  The dryer does not discharge the condensate – see the corresponding point.
in the dryer.  The dew point is too low – the condensate is frozen and blocks the air – see the
corresponding point.
 Check the flexible connection hoses for obstructions.

 The dryer does not  The shut-off valve at the condensate outlet is closed – open it.
drain the condensate.  Check the electric cabling.
 The dew point is too low – the condensate is frozen – see the corresponding point.
 The BEKOMAT condensate drain does not work properly (see BEKOMAT MANUAL).
 Failure during the  Please read the separate BEKOMAT installation and operating instructions.
condensate discharge.
 Water in the line.  The dryer does not start – see the corresponding point.
 If installed - untreated air flows through the bypass unit – close the bypass.
 The dryer does not drain condensate – see the corresponding point.
 Dew point too high – see the corresponding point.
 HPS high-pressure  Check which of the following reasons is responsible for the triggering:
switch has triggered. 1. The ambient temperature is too high or the room ventilation insufficient – ensure sufficient
ventilation (air-cooled).
2. The condenser is dirty – please clean it (air-cooled).
3. The condenser fan does not work – see the corresponding point (air-cooled).
4. The cooling water is too hot – re-establish the nominal conditions (water-cooled).
5. The cooling-water flow is insufficient – re-establish the nominal conditions (water-cooled).
 Reset the pressure switch by pressing the button on the controller itself – check the proper
functioning of the dryer.
 The HPS pressure switch is defective – contact a BEKO service technician for the
replacement.
 If installed:  There is a leak in the refrigeration cycle – please contact a BEKO service technician.
the LPS low-pressure  The pressure switch is automatically reset as soon as the normal conditions are re-
switch was triggered. established – check the dryer for proper functioning.
 If installed:  Check which of the following reasons is responsible for the triggering:
the TS safety 1. Excess thermal load – re-establish the standard operating conditions.
temperature switch 2. The inlet air is too hot – re-establish the nominal conditions.
was triggered. 3. The ambient temperature is too high or the room ventilation insufficient – ensure sufficient
ventilation.
4. The condenser unit is dirty – please clean it.
5. The fan does not work – see the corresponding point.
6. The hot-gas bypass valve needs to be re-adjusted – contact a specialist for refrigerating
plants to have the nominal calibration re-established.
7. The cooling-water temperature is too low – re-establish the nominal conditions (water-
cooled).
8. The adjusting valve for the cooling-water flow needs to be re-adjusted – contact a specialist
to have the nominal calibration re-established (water-cooled).
9. There is a leak in the refrigeration cycle – please contact a BEKO service technician.
 Reset the temperature switch by manually pushing the button on the temperature switch –
check the perfect functioning of the dryer.
 The TS temperature switch is defective – replace it.
 DMC35 - Led  Verify the electric wiring of BT1 DewPoint probe.
 The BT1 DewPoint probe is faulty - replace it.
and display 1st
 The electronic controller is faulty - replace it.
(left) and 10th (right) led
are flashing.
 DMC35 - Leds  Verify the electric wiring of BT2 / BP2 fan control probe.
 The BT2 / BP2 fan control probe is faulty - replace it.
and are
flashing
 DMC35 Led  DewPoint too low - see specific point.
 The BT1 DewPoint probe is faulty - replace it.
and display 1st
(left) led are flashing
 DMC35  DewPoint too high - see specific point.
The last led of the display  The BT1 DewPoint probe is faulty - replace it.
is flashing  The electronic controller is faulty - replace it.
 DMC34 – Led is  Verify the electric wiring of BT1 DewPoint probe.

flashing + display  The BT1 DewPoint probe is faulty - replace it.
.  The electronic controller is faulty - replace it.

 DMC34 – Led is  Verify the electric wiring of BP2 fan control probe.
flashing + display  The BP2 fan control probe is faulty - replace it.
 DMC34 – Led is  DewPoint too high - see specific point.

 DMC34 – Led is  DewPoint too low - see specific point.

 DMC34 – Led is  Service reminder timer has expired – dryer requires service.
flashing + display  Perform the proper service to the dryer.
.  Reset the service reminder timer.

12.3 Recommended spare parts

Spare parts list is printed on a dedicated sticker applied inside the dryer. On this sticker each spare part is identified
with its ID Number and related Spare Part Number. Here below the cross-reference table between ID Numbers and
exploded drawings Ref. with their description and quantity installed in the dryers.


12.4 Maintenance works at the refrigeration cycle
Caution!
Refrigerant!
Maintenance and repair works at refrigeration systems must only be carried out by BEKO service
technicians in accordance with the local provisions.
The total amount of refrigerant in the system must be collected for recycling purposes, resource recovery
or disposal.
The refrigerant must not be discharged into the environment.
When delivered, the dryer is ready to operate and filled with a refrigerant of the R134a or R407C type.
Should you detect a refrigerant leak, please contact a BEKO service technician. Prior to any intervention,
the room needs to be ventilated.
When the refrigeration cycle needs to be refilled, please also contact a BEKO service technician.
You will find the refrigerant type and amount on the name plate of the dryer.
Properties of the refrigerants used:
Refrigerant Chemical formula MIK GWP

R134a - HFC CH2FCF3 1000 ppm 1430
R32/125/134a (23/25/52)
R407C - HFC 1000 ppm 1773,85
CHF2CF3/CH2F2/CH2FCF3
12.5 Dismantling the dryer

When the dryer is dismantled, all parts and operating materials related to the plant need to be disposed of separately.
Part Material
Refrigerant fluid R407C, R134a, Oil
Canopy and supports Carbon steel, Epoxy paint
Refrigerating compressor Steel, Copper, Aluminium, Oil
Heat exchanger Stainless steel, Copper
Condensate separator Stainless steel
Condenser unit Aluminium, Copper, Carbon steel
Pipe Copper
Fan Aluminium, Copper, Steel
Valve Brass, Steel
Electronic level drain PVC, Aluminium, Steel
Insulation material Synthetic rubber without CFC, Polystyrene, Polyurethane
Electric cable Copper, PVC
Electric parts PVC, Copper, Brass
We recommend observing the safety provisions in force for the disposal of each material type.
The refrigerant contains lubricating-oil droplets which are released by the compressor.
The refrigerant must not be discharged into the environment. It must to be sucked off from the dryer
using a suitable device, and then needs to be supplied to a collection point.

Appendices
13 Appendices
13.1 Dryer dimensions
13.1.1 Dryer dimensions DRYPOINT RS 25-70 HP50

Appendices

Appendices

Appendices

Appendices

Appendices
13.1.6 Dryer dimensions DRYPOINT RS 320-620 HP50 3phase

Appendices
13.1.7 Dryer dimensions DRYPOINT RS 810-1010 HP50 3phase

Appendices
13.2 Exploded diagrams
13.2.1 Components of the exploded diagrams
1 Heat exchanger group 20 Refrigerant reservoir (water-cooled)

c – Condensate separator 21 Bekomat drain
2 Refrigerant pressure switch LPS 22 Main switch
3 Safety temperature switch TS 37 Pressure transducer BP2
4 Refrigerant pressure switch HPS 51 Front panel
6 Compressor 52 Back plate
7 Hot-gas bypass valve 53 Right sidewall
8 Condenser (air-cooled) 54 Left sidewall
9 Condenser fan 55 Cover
9.1 Motor 56 Base plate
9.2 Blade 57 Upper plate
9.3 Grid 58 Carrier support
10 Filter dryer 59 Support bracket
11 Capillary tube 60 Control panel
12 T1 temperature probe (dew point) 61 Electric connecting plug
13 Condensate drain service valve 62 Electric cabinet
17 Air dryer control 65 Condenser filter
18 Condenser (water-cooled) 66 QE door
19 Condenser water-regulating valve (water-cooled) 81 Adhesive label flow chart

Appendices
13.2.2 Exploded diagram DRYPOINT RS 25-70 HP50 / AC

Appendices

Appendices

Appendices

Appendices

Appendices
13.2.7 Exploded diagram DRYPOINT RS 320-620 HP50 / WC

Appendices
13.2.8 Exploded diagram DRYPOINT RS 810-1010 HP50 / WC

Appendices
13.2.9 Exploded diagram DRYPOINT RS 320-620 HP50 3phase / AC

Appendices
13.2.10 Exploded diagram DRYPOINT RS 810-1010 HP50 3phase / AC

Appendices
13.2.11 Exploded diagram DRYPOINT RS 320-620 HP50 3phase / WC

Appendices
13.2.12 Exploded diagram DRYPOINT RS 810-1010 HP50 3phase / WC

Appendices
13.3 Electric diagrams
13.3.1 Electric diagrams – list of components
MC : Compressor
KT : Compressor thermal protection
KR : Compressor starting relay (if installed)
CS : Compressor starting capacitor (if installed)
CR : Compressor operating capacitor (if installed)
MV : Condenser fan
CV : Fan starting capacitor (if installed)
DMC35 : DMC35 electronic instrument – air dryer control
BT1 : T1 Temperature probe – dew point
BT2 : T2 Temperature probe – fan control
DMC34 : DMC14 Electronic Instrument - Air Dryer Controller
BT1 : T1 Temperature probe – dew point
BP2 : Pressure transducer - fan control
HPS : Pressure switch – compressor discharge side (HIGH PRESSURE)
LPS : Pressure switch – compressor suction side (LOW PRESSURE)
TS : Safety temperature switch
ELD : BEKOMAT drain
S1 : ON/OFF switch
QS : Main switch with locking device
RC : Compressor crankcase heater
BOX : Electrical connection
NT1 : Only air-cooled

NT2 : Check the transformer connections with regard to the supply voltage
NT3 : Jump, if not installed
NT4 : Provided and cabled by the customer
NT5 : Internal control
NT6 : Time-controlled drain outlet (not used)
NT7 : Only water-cooled
BN = BROWN OR = ORANGE
BU = BLUE RD = RED
BK = BLACK WH = WHITE
YG = YELLOW/GREEN WH/BK = WHITE/BLACK

Appendices
13.3.2 Electric diagram DRYPOINT RS 25-70 HP50

Appendices

Appendices

Appendices

Appendices
13.3.6 Electric diagram DRYPOINT RS 620 HP50

Appendices

Appendices
13.3.8 Electric diagram DRYPOINT RS 320-1010 HP50 3phase Sheet 1/3

Appendices

Appendices

BEKO TECHNOLOGIES GMBH
Im Taubental 7
41468 Neuss
GERMANY
Tel: +49 2131 988-0

www.beko-technologies.com
EU-Konformitätserklärung
Wir erklären hiermit, dass die nachfolgend bezeichneten Produkte den Anforderungen der einschlägigen Richtlinien
und technischen Normen entsprechen. Diese Erklärung bezieht sich nur auf die Produkte in dem Zustand, in dem
sie von uns in Verkehr gebracht wurden. Nicht vom Hersteller angebrachte Teile und/oder nachträglich
vorgenommene Eingriffe bleiben unberücksichtigt.
Produktbezeichnung: DRYPOINT® RS
Modelle: 25 HP 50, 45 HP 50, 70 HP 50, 90 HP 50, 135 HP 50,
180 HP 50, 240 HP 50, 320 HP 50, 450 HP 50, 620 HP 50,
810 HP 50
Spannungsvarianten: 230 VAC
Max. Betriebsdruck: 50 bar (g)
Produktbeschreibung und Funktion: Kältetrockner zur Herabsetzung des Drucktaupunkts in
Druckluft
Maschinen-Richtlinie 2006/42/EG
Angewandte harmonisierte Normen: EN 14119, EN 14120, EN 12100, EN 13849-1; EN 60204-1
Name des Dokumentationsbevollmächtigten: Jürgen Hütter Im Taubental 7, 41468 Neuss, Deutschland
Druckgeräte-Richtlinie 2014/68/EG
Angewandte harmonisierte Normen: ASME VIII Div. 1, EN 378-2, EN 10028-3, EN 12451
Angewandtes
Konformitätsbewertungsverfahren: Modul A
Die Produkte 25 HP 50 – 240 HP 50 fallen in keine Druckgerätekategorie und sind gemäß Artikel 4 Absatz 3 in
Übereinstimmung mit der in den Mitgliedstaaten geltenden guten Ingenieurspraxis ausgelegt und werden dieser
entsprechend hergestellt.
Niederspannungs-Richtlinie 2014/35/EU
Angewandte harmonisierte Normen: EN 60204-1
EMV-Richtlinie 2014/30/EU
Angewandte harmonisierte Normen: EN 61000-6-2:2016, EN 61000-6-4:2018
ROHS II-Richtlinie 2011/65/EU

Die Vorschriften der Richtlinie 2011/65/EU zur Beschränkung der Verwendung bestimmter gefährlicher Stoffe in
Elektro- und Elektronikgeräten werden erfüllt.
Der Hersteller trägt die alleinige Verantwortung für die Ausstellung dieser Konformitätserklärung.
Unterzeichnet für und im Namen von:
Neuss, 11.06.2018 BEKO TECHNOLOGIES GMBH
i.V. Christian Riedel

Leiter Qualitätsmanagement International
EU-del_DP-RSHP_25-810_de_06_2018 (2)
EC Declaration of conformity

Original operating instructions in English.
Subject to technical changes / errors excepted.
DRYPOINT_RS_25-1010_manual_en_2019_10

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Instructions for installation and operation

High pressure compressed air refrigeration dryer

2 DRYPOINT® RS 25-1010 HP50

DRYPOINT® RS 25-1010 HP50 3

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4 DRYPOINT® RS 25-1010 HP50

Explanation of 1st suffix for power supply requirements :

Explanation of 2nd suffix for cooling requirements :

Explanation of (eventual) 3rd suffix for special features :

Examples : DP RS620-R HP50 /AC  DP RS620 HP50 3/460/60, Air cooled

DRYPOINT® RS 25-1010 HP50 5

Observe operating instructions

General danger symbol

Danger: component or system under pressure

Do not use water to extinguish the fire

Do not operate with open cover (housing)

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Connection point condensate drain

Connection point cooling-water inlet (water-cooled)

Connection point cooling-water outlet (water-cooled)

6 DRYPOINT® RS 25-1010 HP50

DRYPOINT® RS 25-1010 HP50 7

2.3 Overview of the safety instructions

Certified skilled personnel

8 DRYPOINT® RS 25-1010 HP50

DRYPOINT® RS 25-1010 HP50 9

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10 DRYPOINT® RS 25-1010 HP50

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4 Exclusion from a field of application

DRYPOINT® RS 25-1010 HP50 11

12 DRYPOINT® RS 25-1010 HP50

DRYPOINT® RS 25-1010 HP50 13

Minimum installation requirements:

Do not obstruct the ventilation grille (not even partially).

14 DRYPOINT® RS 25-1010 HP50

Do not obstruct the ventilation grille (not even partially).

DRYPOINT® RS 25-1010 HP50 15

8.3 Correction factors

Correction factor for ambient temperature changes (Air-Cooled):

Correction factor for inlet air temperature changes:

Correction factor for DewPoint changes:

Calculation of the actual air throughput:

 Air inlet pressure = 35 bar(g)  Factor (F1) = 0.94

16 DRYPOINT® RS 25-1010 HP50

8.5 Connection to the cooling-water network

DRYPOINT® RS 25-1010 HP50 17

8.6 Minimum cooling water requirements:

Temperature 15 … 30°C (1) HCO3 / SO4 >1.0 mg/l or ppm

18 DRYPOINT® RS 25-1010 HP50

Do not discharge the condensate into the environment.

DRYPOINT® RS 25-1010 HP50 19

The initial start-up must be carried out by qualified personnel.

9.2 Initial start-up

Processing sequence (see Section 11.1 "Control panel")

20 DRYPOINT® RS 25-1010 HP50

9.3 Shut down and restart

• Make sure that the condenser is clean (air-cooled).