Industrial Summar Training Report Mechanical Workshop. N.E. Railway Gorkhpur
Industrial Summar Training Report Mechanical Workshop. N.E. Railway Gorkhpur
A
Training Report Submitted
In Partial Fulfillment of the Requirments
For the award of Degree of
Diploma In
Electrical Engineering
SUBMITTED BY SUBMITTED TO
SINGH PAWAN SUDAMA ADARS DHAR DUBEY
BRANCH –EE 2nd YEAR HOD
E19200832800025 BRIJESH KUMAR DOHARE
Table of contents
ACKNOWLEDGEMENT i
LIST OF FIGURES ii
1. Introduction 1-2
2. Transformers 3-5
Power transformer 4
Instrument transformer 4
Autotransformer 5
On the basis of working 5
On the basis of structure 5
4. Substation 7-13
Types of substation 8
Substation characteristics 10
Applications 14
Principle of PLCC 15
7. Insulators 20-25
Circuit breakers 21
Oil circuit breaker 22
Air blast circuit breaker 22
Sulphar hexafluoride circuit breaker (SF6) circuit breaker 23
Vacuum circuit breaker 24
Relay 26
Differential relay 27
Over current relay 27
Directional relay 28
Tripping relay 28
Auxiliary relay 29
Capacitor bank 30
Fuse 31
Bus coupler 31
Transformer protection 32
Conservation and breather 32
Marshalling box 32
Transformer cooling 33
11. Conclusion 34
References 35
ACKNOWLEDGEMENT
n
o
.
220Kv Hardoi Road LUCKNOW
Figure 1.1
Figure 2.1 Transformer
Figure 2.2 Power transformer 4
Figure 2.3 Instrument transformer 4
Figure 2.4 Auto transformer 5
Figure 2.5 Core type 5
Figure 2.6 Shell type 5
Figure 3.1 Current transformer 6
Figure 4.1 View of substation 7
Figure 4.2 Transformer substation 8
Figure 5.1 Power line carrier communication (PLCC) 1
4
Figure 6.1 Typical representation of bus bars 1
8
Figure 7.1 Insulators used in substation 2
0
Figure 7.2 Circuit breaker arrangements 2
1
Figure 7.3 Oil circuit breaker 2
2
Figure 7.4 Air blast circuit breaker 2
3
Figure 7.5 SF6 Circuit breaker 2
3
Figure 7.6 Vacuum circuit breaker 2
4
Figure 8.1 Typical view of Relay 2
6
Figure 8.2 Differential Relay 2
7
Figure 8.3 Over current Relay 2
7
Figure 8.4 Directional Relay 2
8
Figure 8.5 Tripping Relay 2
8
Figure 8.6 Auxiliary Relay 2
9
Figure 9.1 Capacitor bank 3
0
Figure 9.2 Substation fuse 3
1
Figure 9.3 Bus coupler 3
1
1. INTRODUCTION
The creation of Uttar Pradesh Power Corporation Ltd. (UPPCL) on January 14, 2000 is the result
of power sector reforms and restructuring in UP (India) which is the focal point of the Power
Sector, responsible for planning and managing the sector through its transmission, distribution and
supply of electricity.
UPPCL will be professionally managed utility supplying reliable and cost efficient electricity to
every citizen of the state through highly motivated employees and state of art technologies,
providing an economic return to our owners and maintaining leadership in the country.
We shall achieve this being a dynamic, forward looking, reliable, safe and trustworthy
organization, sensitive to our customers interests, profitable and sustainable in the long run,
providing uninterrupted supply of quality power, with transparency and integrity in operation
.
A step down transformer of 11KV/440V is connected to control panel to provide supply to the equipments
of the substation. Capacitor bank is connected to main bus of 11KV. It is provided to improve power factor
& voltage profile.
2. TRANSFORMERS
TYPES OF TRANSFORMER
Power transformer
Instrument transformer
Auto transformer
On the basis of working
On the basis of structure
POWER TRANSFORMER:
INSTRUMENT TRANSFORMER:
a) Current transformer
b) Potential transformer
AUTO TRANSFORMER:
Standard: IS-2785
Highest System Voltage: 145 KV
Frequency: 50Hz
C.T. Current: 25 KA/1Sec.
Rated primary current: 800 Ampere
4. SUBSTATIONS
The present day electrical power system is A.C.i.e. electrical power is generated, transmitted & distributed
in the form of the alternating current. The electric power is produced at power plant stations which are
located at favorable places generally quite away from the consumers. It is delivered to the consumers
through a large network of transmission 7 distribution.
At many places in the power system, it may be desirable and necessary to change some characteristics e.g.
voltage, ac to dc, frequency, power factor etc. of electric supply. This accomplished by suitable apparatus
called substation. For example; generation voltage (11 KV or 33 KV) at the power station is set up to high
voltage (say 220 KV or 132 KV) for transmission of electric power. The assembly of apparatus (e.g.
transformer etc.) used for this purpose in the substation. Similarly near the consumer’s localities, the
voltage may have to be step down to utilization level. This job is again accomplished by suitable apparatus
called substation.
The assembly of apparatus to change some characteristic of electric power supply is called substation.
The two most ways to substation classified are :-
TYPES OF SUBSTATION
According to the service requirement:
Transformer substation
Switch substation
Power factor correction substation
Frequency change substation
Converting substation
Industrial substation
According to the constructional features:
Indoor substation
Outdoor substation
Underground substation
Pole mounted substation
TRANSFORMER SUBSTATION
STEP UP SUBSTATION
The generation voltage is steeped up to high voltage to affect economy in transmission of electric
power. These are generally located in the power houses and are of outdoor type.
PRIMARY GRID SUBSTATION
Here, electric power is received by primary substation which reduces the voltage level to
11KV for secondary transmission. The primary grid substation is generally of outdoor
type.
SECONDARY SUBSTATIONS
At a secondary substation, the voltage is further steeped down to 11KV. The 11KV lines
runs along the important road of the city. The secondary substations are also of outdoor
type.
SUBSTATION CHARACTERISTICS:
Each circuit is protected by its own circuit breaker and hence plant outage does not
necessarily result in loss of supply.
A fault on the feeder or transformer circuit breaker causes loss of the transformer and feeder circuit, one
of which may be restored after isolating the faulty circuit breaker.
A fault on the bus section circuit breaker causes complete shutdown of the substation. All circuits may
be restored after isolating the faulty circuit breaker.
Maintenance of a feeder or transformer circuit breaker involves loss of the circuit.
Introduction of bypass isolators between bus bar and circuit isolator allows circuit breaker maintenance
facilities without loss of that circuit.
STEPS IN DESIGNING SUBSTATION:
The First Step in designing a Substation is to design an Earthing and Bonding System.
The function of an earthing and bonding system is to provide an earthing system connection to
which transformer neutrals or earthing impedances may be connected in order to pass the
maximum fault current. The earthing system also ensures that no thermal or mechanical damage
occurs on the equipment within the substation, thereby resulting in safety to operation and
maintenance personnel. The earthing system also guarantees equipotent bonding such that there
are no dangerous potential gradients developed in the substation. In
designing the substation, three voltage have to be considered these are:
Touch Voltage:
This is the difference in potential between the surface potential and the potential at earthed
equipment whilst a man is standing and touching the earthed structure.
Step Voltage:
This is the potential difference developed when a man bridges a distance of 1m with his feet
while not touching any other earthed equipment.
Mesh Voltage:
This is the maximum touch voltage that is developed in the mesh of the earthing grid.
Substation Earthing Calculation Methodology
Calculations for earth impedances, touch and step potentials are based on site measurements of ground
resistivity and system fault levels. A grid layout with particular conductors is then analyzed to determine
the effective substation earthing resistance, from which the earthing voltage is calculated.
In practice, it is normal to take the highest fault level for substation earth grid calculation purposes.
Additionally, it is necessary to ensure a sufficient margin such that expansion of the system is catered for.
To determine the earth resistivity, probe tests are carried out on the site. These tests are best performed in
dry weather such that conservative resistivity readings are obtained.
Earthing Materials
4.3.3.4 Conductors:
Bare copper conductor is usually used for the substation earthing grid. The copper bars
themselves usually have a cross-sectional area of 95 square millimeters, and they are laid at a
shallow depth of 0.25-0.5m, in 3-7m squares. In addition to the buried potential earth grid, a
separate above ground earthing ring is usually provided, to which all metallic substation plant is
bonded.
Connections:
Connections to the grid and other earthing joints should not be soldered because the heat generated
during fault conditions could cause a soldered joint to fail. Joints are usually bolted.
Earthing Rods:
The earthing grid must be supplemented by earthing rods to assist in the dissipation of earth fault currents
and further reduce the overall substation earthing resistance. These rods are usually made of solid copper,
or copper clad steel.
The switchyard fence earthing practices are possible and are used by different utilities. These are:
Extend the substation earth grid 0.5m-1.5m beyond the fence perimeter. The fence is then
bonded to the grid at regular intervals.
Place the fence beyond the perimeter of the switchyard earthing grid and bond the fence to its own
earthing rod system. This earthing rod system is not coupled to the main substation earthing grid.
Should be capable of carrying the specified load currents and short time currents.
Should be able to withstand forces on it due to its situation. These forces comprise self weight, and
weight of other conductors and equipment, short circuit forces and atmospheric forces such as wind and
ice loading.
Should be corona free at rated voltage.
Should have the minimum number of joints.
Should need the minimum number of supporting insulators.
Should be economical.
The most suitable material for the conductor system is copper or aluminums. Steel may be used but
has limitations of poor conductivity and high susceptibility to corrosion.
In an effort to make the conductor ideal, three different types have been utilized, and these include:
Flat surfaced Conductors, Stranded Conductors, and Tubular Conductors
Introduction:
Reliable & fast communication is necessary for safe efficient & economical power supply. To
reduce the power failure in extent & time, to maintain the interconnected grid system in optimum
working condition; to coordinate the operation of various generating unit communication
network is indispensable for state electricity board.
In state electricity boards, the generating & distribution stations are generally located at a
far distance from cities. Where P & T communication provided through long overhead lines in
neither reliable nor quick.
As we have available very reliable physical paths viz. the power lines, which
interconnected, hence power line carrier communication is found to be most economical and
reliable for electricity boards.
APPLICATIONS:
The PLCC can be used for the following facilities:
Telephony
Teleprotection
Remote control or indication
Telemetry
Teleprinting
PRINCIPLE OF PLCC:
The principle of PLCC is the simple one:
All type of information is modulated on carried wave at frequency 50Hz to 500 KHz. The modulated HF
carrier fed into the power line conductor at the sending end and filtered out again at the
respective stations. Long earlier system double side band amplitude modulation was more
common but the present amplitude modulated system.
Since high voltage power lines are designed to carry large quantities of energy on the high voltage and
the communication system at low voltage, they cannot be directly connected to high voltage
lines. Suitably designed coupling equipments have therefore to be employed which will permit
the injection of high frequency carrier signal without undue loss and with absolute protection of
communication equipments or operating personal from high voltage hazard.
Therefore, the coupling equipment essentially comprises the following:
Coupling of Filter:
The coupling filter is inserted between the low voltage terminal of the coupling capacitor
and the carrier frequency connection of the carrier terminal. Some time an earth switch is also
provided with this unit. This unit mainly performs two functions; firstly it isolates the connection
of equipment from the power line. Secondly it serves to match characteristic impedance of the
power line to that of the H.F. cable to connection equipments.
H.F. Cable:
H.F. cable normally used to connect the coupling filter to another coupling terminal. The
cable is insulated to withstand the test voltage of 4KV. The impedance of this H.F. cable is so as
to match with the output of the PLCC terminal and secondary impedance of coupling filter.
TYPES OF COUPLING:
The following three types of coupling are being used in UPSEB depending on the
requirement:
Phase to ground coupling
Phase to phase coupling
Internal coupling
COUPLING LOSSES:
Composite loss
Tapping loss
H.F. cable loss
Additional loss
6. BUSBARS
When numbers of generators or feeders operating at the same voltage have to be directly
connected electrically, bus bar is used as the common electrical component. Bus bars are made
up of copper rods operate at constant voltage. The following are the important bus bars
arrangements used at substations:
Single bus bar system
Single bus bar system with section alisation.
Duplicate bus bar system
In large stations it is important that break downs and maintenance should interfere as little
as possible with continuity of supply to achieve this, duplicate bus bar system is used. Such a
system consists of two bus bars, a main bus bar and a spare bus bar with the help of bus coupler,
which consist of the circuit breaker and isolator.
In substations, it is often desired to disconnect a part of the system for general maintenance and
repairs. An isolating switch or isolator accomplishes this. Isolator operates under no load
condition. It does not have any specified current breaking capacity or current making capacity. In
some cases isolators are used to breaking charging currents or transmission lines.
While opening a circuit, the circuit breaker is opened first then isolator while closing a
circuit the isolator is closed first, then circuit breakers. Isolators are necessary on supply side of
circuit breakers, in order to ensure isolation of the circuit breaker from live parts for the purpose
of maintenance.
A transfer isolator is used to transfer main supply from main bus to transfer bus by using
bus coupler (combination of a circuit breaker with two isolators), if repairing or maintenance of
any section is required.
7. INSULATORS
The insulator serves two purposes. They support the conductors (bus bar) and confine the
current to the conductors. The most common used material for the manufacture of insulator is
porcelain. There are several types of insulators (e.g. pin type, suspension type, post insulator etc.)
and their use in substation will depend upon the service requirement. For example, post insulator
is used for bus bars. A post insulator consists of a porcelain body, cast iron cap and flanged cast
iron base. The hole in the cap is threaded so that bus bars can be directly bolted to the cap.
With the advantage of power system, the lines and other equipment operate at very high
voltage and carry high current.
The arrangements of switching along with switches cannot serve the desired function of
switchgear in such high capacity circuits. This necessitates employing a more dependable means
of control such as is obtain by the use of the circuit breakers. A circuit breaker can make or break
a circuit either manually or automatically under all condition as no load, full load and short
circuit condition.
A circuit breaker essentially consists of fixed and moving contacts. These contacts can be
opened manually or by remote control whenever desired. When a fault occurs on any part of the
system, the trip coils of breaker get energized and the moving contacts are pulled apart by some
mechanism, thus opening the circuit.
When contacts of a circuit breaker are separated, an arc is struck; the current is thus able
to continue. The production of arcs are not only delays the current interruption, but is also
generates the heat. Therefore, the main problem is to distinguish the arc within the shortest
possible time so that it may not reach a dangerous value.
The general way of classification is on the basis of the medium used for arc extinction.
Circuit breakers
They can be classified into:
Oil circuit breaker
Air-blast circuit breaker
Sulphar hexafluoride circuit breaker (SF6)
Vacuum circuit breakers
Note: SF6 and Vacuum circuit breaker are being used in 33KV distribution substation.
Oil Circuit Breaker
Fast operations, suitability for repeated operation, auto reclosure, unit type multi break
constructions, simple assembly, modest maintenance are some of the main features of air blast
circuit breakers. A compressors plant necessary to maintain high air pressure in the air receiver.
The air blast circuit breakers are especially suitable for railways and arc furnaces, where the
breaker operates repeatedly. Air blast circuit breakers is used for interconnected lines and
important lines where rapid operation is desired.
Vacuum circuit breakers are circuit breakers which are used to protect medium and high
voltage circuits from dangerous electrical situations. Like other types of circuit breakers, vacuum
circuit breakers literally break the circuit so that energy cannot continue flowing through it,
thereby preventing fires, power surges, and other problems which may emerge. These devices
have been utilized since the 1920s, and several companies have introduced refinements to make
them even safer and more effective.
Rating of 132 KV SF6 circuit breaker:
Breaking current: 50A
Making capacity: 80KA
Total break time < 60msec
Rated short circuit breaking current:
Symmetrical: 31.5 KA
Asymmetrical: 36.86 KA
Rated duration of short circuit current: 3sec
Rated nominal current: 1250 A
Rated voltage: 145 KV
Rated SF6 gas pressure: 6 KG
8. METERING AND INDICATION EQUIPMENT
RELAY:
DIFFERENTIAL RELAY:
This type of relay works when current in the circuit exceeds the predetermined value. The
actuating source is the current in the circuit supplied to the relay from a current transformer.
These relay are used on A.C. circuit only and can operate for fault flow in the either direction.
This relay operates when phase to phase fault occurs.
DIRECTIONAL RELAY:
This relay operates during earth faults. If one phase touch the earth due to any fault. A
directional power relay is so designed that it obtains its operating torque by the interaction of
magnetic field derived from both voltage and current source of the circuit it protects. The
direction of torque depends upon the current relative to voltage.
TRIPPING RELAY:
An auxiliary relay is used to indicate the fault by glowing bulb alert the employee.
9. MISCELLANOUS EQUIPMENT
CAPACITOR BANK:
A fuse is a short piece of wire or thin strip which melts when excessive current through it
for sufficient time. It is inserted in series with the circuit under normal operating conditions; the
fuse element is at a nature below its melting point. Therefore it carries the normal load current
overheating. It is worthwhile to note that a fuse performs both detection and interruption
functions.
BUS COUPLER:
Transformer protection:
Transformers are totally enclosed static devices and generally oil immersed. Therefore
chances of fault occurring on them are very easy rare, however the consequences of even a rare
fault may be very serious unless the transformer is quickly disconnected from the system. This
provides adequate automatic protection for transformers against possible faults.
Marshalling box:
It has two meter which indicate the temperature of the oil and winding of main tank. If
temperature of oil or winding exceeds than specified value, relay operates to sound an alarm. If
there is further increase in temperature then relay completes the trip circuit to open the circuit
breaker controlling the transformer.
Transformer cooling:
When the transformer is in operation heat is generated due to iron losses the removal of
heat is called cooling.
There are several types of cooling methods, they are as follows:
Now from this report we can conclude that electricity plays an important role in our life.
We are made aware of how the transmission of electricity is done. We too came to know about
the various parts of the Substation system.
The Uttar Pradesh Cooperation Limited has got radio communication in microwave
range in order to transmit and receive data with various Substations in Uttar Pradesh to get
reliable transmission and distribution of electricity.
References
1. www.yahooanswers.com
2. www.britannica.com
3. www.webopedia.com
4. www.encyclopedia.com
5. www.worldbook.com
6. www.encyclopediadramatica.com/