ZAMIL

MICRO PANEL HEAVY

PRELIMINARY TECHNICAL SPECIFICATIONS

SW: ZAMPMH02

Ref:SP719ZAM.DOC
First issue: 29.08.06 MB
Revision 3 of 03.04.08 MB

INDEX
1. OBJECT 4

2. SYSTEM ARCHITECTURE 4
2.1 STANDARD CONNECTION FOR SERIAL LINKED UNIT 6
2.1.1 WIRING DIAGRAM 7
2.2 CONNECTION FOR SERIAL LINKED UNIT WITH THREE SERIAL GATEWAY 8

3. HARDWARE OVERVIEW 9
3.1 HARDWARE FEATURES 9
3.2 I/O CHANNELS 13
3.2.1 ANALOG INPUT 13
3.2.2 DIGITAL OUTPUT 13
3.2.3 ANALOG OUTPUT 14
3.2.4 DIGITAL INPUT 14

4. PROGRAMMING INSTRUCTION 15
4.1 PROGRAMMING BY SERIAL LINE 15
4.2 PROGRAMMING BY HARDWARE KEY (HKEY) 15

5. INSTALLING SEQUENCE OF OPERATION 18

5.1 ADDRESS BOARD CONFIGURATION 18
5.2 USER INTERFACE CONFIGURATION 18
5.3 JUMPER CONFIGURATION FOR ANALOG CHANNELS 18
5.4 SERIAL LINKED UNIT CONFIGURATION 19
5.4.1 REMOTE BOARDS ADDRESS CONFIGURATION 19
5.4.2 SERIAL LINE TERMINATION JUMPERS 19
5.5 MOUNTING INSTRUCTION 20

6. SOFTWARE SPECIFICATIONS 21
6.1 OPERATIONS 21
6.1.1 PUMPS ONLY MODE 21

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 Ref: ZAMPMH02.DOC
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6.1.2 MACHINE STARTING 21

6.1.3 MACHINE STOPPING 21
6.1.4 SOFTWARE FILTER ON ANALOG INPUT 21
6.1.5 EXTERNAL ENABLE 22
6.2 TEMPERATURE CONTROL 23
6.2.1 CONTROLLER STRUCTURE 23
6.2.2 PID CONTROLLER DETAILS 23
6.2.3 ACTUATOR DETAILS 23
6.2.3.1 Sequence controller 25
6.2.4 SLU CONTROL DETAILS 29
6.2.5 UPPER DEMAND LIMIT 30
6.2.6 OPEN LOOP CONTROL 30
6.3 PUMPS CONTROL 31
6.3.1 PROCESS PUMPS GROUP CONTROL 31
6.3.1.1 Oscillation Protection 32
6.3.2 CIRCULATING PUMPS GROUP CONTROL 32
6.4 FREE COOLING CONTROL 33
6.4.1 FREE COOLING ACTIVATION 33
6.4.2 3 WAY VALVE CONTROL 33
6.4.3 FANS CONTROL 34
6.5 REMOTE DISPLAY PANEL MODE 34
6.6 EVAPORATOR MONITORING 36
6.6.1 EVAPORATOR WATER PRESSURE 36
6.7 ALARMS 37
6.7.1 GENERAL ALARMS 37
6.7.2 GPP ALARMS 39
6.7.3 GPR ALARMS 40
6.7.4 GFC ALARMS 40
6.7.5 REMOTE CHILLERS ALARMS 40
6.8 DATA DISPLAYED 43
6.9 SYSTEM SETUP 49
6.9.1 ENTERING THE MENU 49
6.9.1.1 Example of parameter change 50
6.9.1.2 Example of string parameter change 51
6.9.2 USER SETUP 53
6.9.3 MANUFACTURER SETUP 54
6.9.4 SERVICE SETUP 60
6.9.5 I/O SETUP 61
6.9.6 ALARM HISTORY 64
6.9.7 HW KEY MENU 64
6.9.8 TIMER SETUP 65
6.9.9 TIME AND DATE MENU 67
6.9.10 SERIAL LINKED UNIT MENU 67
6.10 MULTI LANGUAGE DATA DISPLAY (TBD) 69
6.10.1 USER INTERFACE 69
6.10.2 MENU DESCRIPTION 70
6.10.3 ALARMS 70
6.10.3.1 Alarm description 71
6.10.4 USER SETUP 72
6.11 TESTING FEATURES 73
6.11.1 HARDWARE TEST MODE 73
6.11.2 SOFTWARE TEST MODE 74
6.12 DEBUGGING FEATURES 74
6.12.1 SMS PROTOCOL 74

7. REVISION HISTORY 75

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 Ref: ZAMPMH02.DOC
Rev. 3 of 03.04.08

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 Ref: ZAMPMH02.DOC
Rev. 3 of 03.04.08

1. OBJECT
The object of this specification is the Remote Control Unit, a controller that allows:
1. the control and monitoring of the Serial Linked Units (SLU), connected through a serial line
(RS485); the followings operations are possible:
o display data
o get access to setup parameters
o set the demand to each unit
2. the control of the Digital Linked Units (DLU), connected though digital output;
3. the control of the pumps

2. SYSTEM ARCHITECTURE
The system architecture is as follows:
• user interface “CO1” with LCD display;
• one master controller board “SB2” with an user interface “CO1” connected via serial bus
(RS485) to COM1;
• Remote Chillers with:
- until a maximum of 8 Serial Linked Units (SLU) connected via serial bus (RS485) to
COM3;
- until a maximum of 8 Digital Linked Units (DLU) activated by digital output DLUn
(n=1..8).
• A Process Pumps Group (GPP) activated by digital output PUn (n=1..4);
• A Circulating Pumps Group (GPR) activated by digital output PUR;
• A Water Accumulator (ACC);
• A Free Cooling Group (GFC) with Ecodry (ED), Fans and 3 Way valve.

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 Ref: ZAMPMH02.DOC
Rev. 3 of 03.04.08

GPR ACC GFC

FAN
RWT
PR TE 3W

ED

TA

L
PUR O
GPP A
PU#1 D

PU#2 PS

SLU#n
PU#3
(n=1..8)
PU#4

LWT

DLU#n
PUn
(N=1..8)
LWT, RWT
TE, TA
Remote SLUn FAN PS, PR
Chillers
COM1 AOUT AIN

DLUn
C USER
O (CO1/CO2)
PUn M
D MOTHER BOARD (SB2) 3
PUR O
U
3W T C OnBoard/
O TelePE
M
2

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 Ref: ZAMPMH02.DOC
Rev. 3 of 03.04.08

2.1 Standard connection for Serial Linked Unit

When Three Serial Gateway is not used, the system architecture is as follows:

• Remote Display Panel is connected to remote units via serial bus (RS485) by PEMS
protocol;
• all the functionality available on the local user of the single unit are replicated on the
Remote Display;
• the COM3 port of Remote Display Panel is connected to the first remote unit by means
IS485 adapter inserted on COM2 port (X56) of SB2 master board;
• the COM1 port of Remote Display Panel is connected to Remote Display (CO1 or CO2
selectable with dipswitch#1 of S2).

Master Board Master Board Master Board

(SB2) (SB2) (SB2)
PEMS Address 1 PEMS Address 2 PEMS Address 8

IS485 on COM2 IS485 on COM2 IS485 on COM2

X56 X56 X56

RS485

REMOTE CONTROL UNIT

Mother Board (SB2)

Remote
COM3 COM1 Display
(CO1/CO2)

For connection details see attached wiring diagram.

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 NOTE: THE JUNCTION
BETWEEN TWO TRUNKS OF
THE 485 LINE SHOULD BE
REALIZED DIRECTLY ON
THE TERMINAL (see
below)

IS485 on COM2 IS485 on COM2 IS485 on COM2 IS485 on COM2

2.1.1 Wiring Diagram

X35 X35 X35 X35

+- +- +- ARRIVING LEAVING +-

GND
GND
GND

GND
WIRE WIRE

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CONNECT SHIELD TO

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EARTH

COM3

+
-
GND
REMOTE
L

230 VAC
N 230VAC DISPLAY
PE
EARTH
PANEL
Rev. 3 of 03.04.08
Ref: ZAMPMH02.DOC

7/75
 Ref: ZAMPMH02.DOC
Rev. 3 of 03.04.08

2.2 Connection for Serial Linked Unit with Three Serial Gateway
When Three Serial Gateway is used, the system architecture is as follows:

• Micro Panel Heavy is connected to remote units via serial bus (RS485), by PEMS
protocol, using Three Serial Gateway;
• if the communication with GSM modem is disabled, then all the functionality available on
the local user of the single unit are replicated on the Micro Panel Heavy;
• the COM3 port of Micro Panel Heavy is connected to COM1 port (485) of Three Serial
Gateway;
• the COM1 port of Micro Panel Heavy is connected to Remote Display (CO1 or CO2
selectable with dipswitch#1 of S2);
• the COM4 port (485) of Three Serial Gateway is connected to the first remote unit by
means IS485 adapter inserted on COM2 port (X56) of SB2 master board;

Master Board Master Board Master Board

(SB2) (SB2) (SB2)
PEMS Address 1 PEMS Address 2 PEMS Address 8

IS485 on COM2 IS485 on COM2 IS485 on COM2

X56 X56 X56

RS485

THREE SERIAL GATEWAY

Gateway (M11)

COM4 COM2 GSM

(485) (232) modem
COM1
(485)
GSM
mobile

MICRO PANEL HEAVY

Mother board (SB2)

Remote
COM3 COM1 Dispaly
(CO1/CO2)
IS485 on COM2

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 Ref: ZAMPMH02.DOC
Rev. 3 of 03.04.08

3. HARDWARE OVERVIEW

3.1 HARDWARE FEATURES

The boards technical specs are the following:

Mother board (Micro Panel Heavy):

• code: SB2;
• dimensions mm. 291X137;
• Power supply: 24 Vac ±10% 50/60Hz, 20 VA protected by 5x20mm fuse 1.6AT;
• Microprocessor Renesas M30624;
• Temperature range 0÷70°C for code 01SB2ZAM0; 0÷60°C for code 01SB2GEO0;
• 10 bit A/D converter on-board;
• 18 DIG-OUT relays;
• 4 ANALOG-OUT
• 20 DIG-IN alarms 115 VAC;
• 12 ANALOG-IN
• serial interface for User board (485)
• serial interface option for Remote Monitoring System / micro programming (With 485 /
232 adapter)
• serial interface for EEV board connection (485)
• serial interface for Power line analyzer (485)
• serial interface for Hardware Key (SPI)

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Rev. 3 of 03.04.08

[Gnd, -, +]

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User Interface board:

• code: 01CO10000 (CO1);

• dimensions mm. 220x111;
• Temperature range 0÷60°C (extended temperature range LCD);
• 3 digits LED 7 segments display for temperature;
• 20x4 characters LCD back illuminated display for status and alarms;
• on-board 6 buttons keyboard:
SET: to enter in set mode and change the setup parameters values
UP: to scroll up or increase values
DOWN: to scroll down or decrease values
ESC: alarm reset or menu quit key;
ON/OFF: to start/stop the controller;
MENU: to access on the menu;
• 3 on-board LEDs:
LOO On/Off;
LM Setup menu active;
LA Alarm condition

On/Off

Set Menu

PROJECT ENGINEERING
REMOTE DISPLAY PANEL
Sw Ver: FRIPMH00.00 Esc

• code: KPDC1010 (CO2);

• dimensions 200x70 , "no case";
• Temperature range 0÷60°C (extended temperature range LCD);
• 20x4 characters LCD back illuminated display for status and alarms;
• on-board 6 buttons keyboard:
SET: to enter in set mode and change the setup parameters values
UP: to scroll up or increase values
DOWN: to scroll down or decrease values
ESC: alarm reset or menu quit key;
ON/OFF: to start/stop the controller;
MENU: to access on the menu;

On/Off Set
PROJECT ENGINEERING
REMOTE DISPLAY PANEL
Sw Ver: FRIPMH00.00
Esc Menu

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 Ref: ZAMPMH02.DOC
Rev. 3 of 03.04.08

Mother board (Three Serial Gateway):

• code: M11 (M11GSM);

• dimension:220x197 cm;
• supply: 24 VAC ± 10%;
• microprocessor Motorola 68HC11 clock a 8 MHz;
• 3 DIG-OUT relays (not used);
• unpluggable screw terminals;
• real time clock;
• 1° serial port (COM1) RS485 for linking to PEMS supervision network with option for
RS232 / RS422 / Current Loop serial interface (IS card plug);
• 2° serial port (COM2) RS485 for linking to GSM modem with option for RS232 / RS422 /
Current Loop serial interface (RS232, full signal, DSUB 9 pin);
• 3° serial port (COM3) RS485, (not used);
• 4° serial port (COM4) RS485 for linking to boards on field (with both terminals and RJ45
phone type plug);
• 4 DIG IN (24Vac) (not used);
• Flash memory 256 Kb

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3.2 I/O CHANNELS

3.2.1 ANALOG INPUT

Definitive MNEM. Description Range

S1 - Not used 4 - 20 mA
D1 - Not used 4 - 20 mA
O1 IWP Inlet Water Pressure in Evaporator 4 - 20 mA
ST1 - Not used PTC (-10 ÷ +50 °C)
TOUT LWT Leaving Water Temperature PTC (-10 ÷ +50 °C)
S2 PS Leaving Water Pressure 4 - 20 mA
D2 PR Circulating Pump Pressure 4 - 20 mA
O2 OWP Outlet Water Pressure in Evaporator 4 - 20 mA
ST2 TE Eco Dry Outlet Temperature PTC (-10 ÷ +50 °C)
TIN RWT Return Water Temperature PTC (-10 ÷ +50 °C)
TAE TA Ambient Temperature PTC (-10 ÷ +50 °C)
RH - Not used 4 - 20 mA /
PTC (-10 ÷ +50 °C)

3.2.2 DIGITAL OUTPUT

Relays (250 V AC, (8) 5 TBC A)
Definitive MNEM. Description
1O 1C PU1 Pump #1
2O 2C PU2 Pump #2
3O 3C PU3 Pump #3
4O 4C PU4 Pump #4
5O 5C C3W Closing 3 Way Valve (used for Free Cooling), “A” side
(i.e. FC-OFF)
6O 6C O3W Opening 3 Way Valve (used for Free Cooling), “A” side
(i.e. FC-ON)
7O 7C PUR Circulating Pumps Group activation
8C 8NO ALL General Alarm Remote indication (repeater)
8NC
9O - Not used
10O - Not used
C Common contact for relay 9 to 12
11O DLU1 Digital Linked Unit #1 activation
12O DLU2 Digital Linked Unit #2 activation
13O DLU3 Digital Linked Unit #3 activation
14O DLU4 Digital Linked Unit #4 activation
C Common contact for relay 13 to 16
15O DLU5 Digital Linked Unit #5 activation
16O DLU6 Digital Linked Unit #6 activation
17O 17C DLU7 Digital Linked Unit #7 activation
18O 18C DLU8 Digital Linked Unit #8 activation

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3.2.3 ANALOG OUTPUT

(0÷10V powered by board; + positive, - negative)
Definitive. MNEM. Description
AO1 FAN Fans speed (used for Free Cooling) 0 -10 V
AO2 - Not used 0 -10 V
AO3 - Not used 0 -10 V
AO4 - Not used 0 -10 V

3.2.4 DIGITAL INPUT

Input at 115/230 V AC in ZAM extension (code 01SB2ZAM0),
24VAC in GEO extension (code 01SB2GEO0), power supply given from the auxiliary circuit.
Definitive MNEM. Description
AC Common for Digital Input
A1 PU1_AL Pump #1 alarm
A2 PU2_AL Pump #2 alarm
A3 PU3_AL Pump #3 alarm
A4 PU4_AL Pump #4 alarm
A5 FAN_AL Fans alarm
A6 LLW Low Level Water
A7 GPR_AL Circulating Pumps Group alarm
A8 - Not used;
A9 - Not used;
A10 - Not used;
A11 - Not used;
A12 EXEN External Enable
A13 DLU1_AL Digital Linked Unit #1 alarm
A14 DLU2_AL Digital Linked Unit #2 alarm
A15 DLU3_AL Digital Linked Unit #3 alarm
A16 DLU4_AL Digital Linked Unit #4 alarm
A17 DLU5_AL Digital Linked Unit #5 alarm
A18 DLU6_AL Digital Linked Unit #6 alarm
A19 DLU7_AL Digital Linked Unit #7 alarm
A20 DLU8_AL Digital Linked Unit #8 alarm

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4. PROGRAMMING INSTRUCTION

4.1 Programming by serial line

See chiller instruction sp627fri.

4.2 Programming by Hardware Key (HKEY)

The hardware key (HKEY) is an external device which can store BOARD program and setup in
order to transfer program and setup from a BOARD to another one; this operation is possible in
two ways:

1) storing in the HKEY the program and all the setup parameters from the BOARD;
2) programming the BOARD from a HKEY;

The HKEY may be used to update software and to program several boards in a short time. In order
to do that, it is necessary to store the new software version on the hardware key and then to
program the controllers.

To enter the HW KEY menu, the procedure below has to be followed:

1. Insert the HKEY in the connector called SPI (between the PRG and SLAVE connectors);
2. Press the MENU key;
3. Scroll the menus by the UP/DOWN keys until “HW KEY” is displayed and then press SET key;
4. Enter the required password which is the same of the MANUFACTURER SETUP menu;

The next screen will be displayed.

HW KEY PROGRAMMING
Sw BOARD=FRIMGVxx.xx
Sw HKEY =FRIMGVyy.yy

This screen gives information about the software versions stored into the devices:
• The second line displays the software version currently installed on the BOARD;
• The third line displays the software version stored into the HKEY.
If the HKEY has no software stored in it, the next screen will be displayed.

HKEY PROGRAMMING
Sw BOARD=FRIMGVxx.xx
Sw HKEY= HKEY is NEW

If no HKEY is connected, the next screen will be displayed and it is impossible to enter in the next
pages.

HKEY PROGRAMMING
Sw BOARD=FRIMGVxx.xx
No Comm with HKEY

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5. Press the UP ARROW key and the next screen will be displayed.

HKEY PROGRAMMING
Setup HK=FRIMGVxx.xx
Chk Setup HK= nnnn
Chk Setup MC= mmmm

This screen gives information about the checksum of setup:

• The second line displays the software version correlated to setup parameters stored in HKEY;
if setup was stored in HKEY with a BOARD sw not compatible, then not valid string is showed.
• The third line displays the checksum of setup parameters Manufacturer and Setup I/O stored in
HKEY; if setup was stored in HKEY with a BOARD sw version not compatible, then not valid
number is showed.
• The fourth line displays the checksum of setup parameters Manufacturer and Setup I/O stored
in BOARD.

6. Press the UP ARROW key and the next screen will be displayed.

HKEY PROGRAMMING
From BOARD to HKEY
Only Setup Parameter
NO

To store all the setup parameters into the HKEY it is necessary to set “YES”.
When the fourth line shows “NO” again, it will mean the data transfer is finished. The data transfer
can take up to 15 seconds.
If the HKEY has no software stored in it, it is impossible to enter here.

7. Press the UP ARROW key and the next screen will be displayed.

HKEY PROGRAMMING
From BOARD to HKEY
Only Program Code
NO

To store only the code of the program into the HKEY it is necessary to set “YES”.
When the fourth line is again “NO”, it will mean that the data transfer is finished. The data transfer
can take up to 15 seconds.
If the HKEY has no software stored in it, it is impossible to enter here.

8. Press the UP ARROW key and the next screen will be displayed.

HKEY PROGRAMMING
From BOARD to HKEY
Setup + Program Code
NO

To store all the setup parameters and the program into the HKEY it is necessary to set “YES”.
When the fourth line is again “NO”, it will mean that the data transfer is finished. The data transfer
can take up to 15 seconds.
If the HKEY has no software stored in it, it is impossible to enter here.

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9. Press the UP ARROW key and the next screen will be displayed.

HKEY PROGRAMMING
From HKEY to BOARD!!
Only Setup Parameter
NO

To store only the setup parameters into the BOARD by the HKEY it is necessary to set “YES”. At
the end of the data transfer the microcontroller will reset itself automatically. The data transfer can
take up to 15 seconds.
If the HKEY has no software stored in it, it is impossible to enter here.

10. Press the UP ARROW key and the next screen will be displayed.

HKEY PROGRAMMING
From HKEY to BOARD!!
Only Program Code
NO

To store only the code of the program into the BOARD by the HKEY it is necessary to set “YES”.
At the end of the data transfer the microcontroller will reset itself automatically. The data transfer
can take up to 15 seconds.
If the HKEY has no software stored in it, it is impossible to enter here.

11. Press the UP ARROW key and the next screen will be displayed.

HKEY PROGRAMMING
From HKEY to BOARD!!
Setup + Program Code
NO

To store all the setup parameters and the program code into the BOARD by the HKEY it is
necessary to set “YES”. At the end of the data transfer the microcontroller will reset itself
automatically. The data transfer can take up to 15 seconds.
If the HKEY has no software stored in it, it is impossible to enter here.

REMARK:
- During the data transfer the HKEY must be inserted and the board must be powered (a loss of
power supply during programming of BOARD may need standard programming from PC).

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5. INSTALLING SEQUENCE OF OPERATION

5.1 Address Board configuration

The different working mode of the board depends by the value of Address Board, selected by dip
switches (Ref. S1):

Address Dip#1 Dip#2 Dip#3 Dip#4 Description

1 On Off Off Off Normal control
2 Off On Off Off Remote Display Panel
mode
… - - - - Not used
14 On On On Off Hardware Test mode
(see par.6.11.1)
15 On On On On Software Test mode
(see par.6.11.2)
NOTES
The restart of the board is required to change effectively the working mode, after the dipswitch configuration is changed.

5.2 User Interface configuration

The selection of User Interface model is made through the dip switch #4 (ref. S2):
• if User Interface CO1 is used then set dip switch #1 to “off” position;
• if User Interface CO2 or CO3 is used then set dip switch #1 to “on” position

The right working of User Interface required the following settings on Master board (SB2):

Jumper Name Status Description

JU1 Closed Activation of User Interface power supply
JU2 Closed
TU1 Closed Serial Line termination
TD1 Closed
TL1 Open

NOTES
1) User board CO1 should have line terminated, i.e. TU1 and TD1 jumpers closed, TL1 open;
2) User board CO2 does not need any jumper setting, it is already terminated in factory.

5.3 Jumper configuration for analog channels

This jumper configuration is the same on Master and Auxiliary board.

• ST1 and ST2 jumper (7 jumpers)

All of these jumpers must be positioned on the PTC position; all pin on side 0/24V must be not
connected.
JU5, 6, 7, 8, 11, 13 and 15 jumper PIN 1 and 2 shorted;
This setting configures the ST1 and ST2 inputs as PTC temperature sensor;
PIN 2 and 3 shorted will configure those channel as 0÷24V analog input.

Probe Jumper PTC 0-24 VDC

name

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Probe Jumper PTC 0-24 VDC

name
ST1 JU11 1-2 2-3
JU13 1-2 2-3
JU15 1-2 2-3
ST2 JU5 1-2 2-3
JU6 1-2 2-3
JU7 1-2 2-3
JU8 1-2 2-3

• S1, O1, D1, S2, O2, D2 jumpers

All of these jumpers must be positioned on the mA position as follows:
JU3, 4, 9, 10, 12 and 19 jumper PIN 1 and 2 shorted.
This setting configures all these inputs as 4-20 mA.
PIN 2 and 3 shorted will configure those channels as a Potential Free Contact Digital Input (if
needed by application).

Probe Jumper 4-20 mA F.C.

name
S1 JU19 1-2 2-3
D1 JU12 1-2 2-3
O1 JU10 1-2 2-3
S2 JU9 1-2 2-3
D2 JU4 1-2 2-3
O2 JU3 1-2 2-3

• RH jumpers
All of these jumpers must be positioned on the mA position as follows:
JU14, 16 and 17 jumper PIN 2 and 3 shorted for 4÷20mA operation;

Probe Jumper PTC 4-20 mA

name
RH JU14 1-2 2-3
JU16 1-2 2-3
JU17 1-2 2-3

5.4 Serial Linked Unit configuration

5.4.1 Remote boards address configuration

It is necessary to set the address for remote assistance (1 – 255) on the master board of each Unit
connected to Micro Panel Heavy.
Remote Chiller #N will be the address #N with N=1..8.
Check the specs of the unit to know the installer set up number (Pxx).

5.4.2 Serial line termination jumpers

The RS 485 line should be terminated on first and on last board in order to avoid communication
errors. Jumpers TU2 and TD2 should be closed to terminate serial line. Jumper TL2 should always
be open.
The jumpers TU2, TD2 and TL2 of all the boards between the ends of the serial line should always
be open; please refer to the attached detailed wiring diagram.

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 Ref: ZAMPMH02.DOC
Rev. 3 of 03.04.08

5.5 Mounting Instruction

To avoid Electro Magnetic Interference and to optimize the efficiency of the EMI filters please take
care of the following points:

• Be sure that the conducting area around boards support holes (on main, auxiliary and user
boards) are very well grounded to the mounting plates through conducting studs, screws
and spacers.
• Low voltage lines like transducers, serial lines, board power supply must be wired far from
high voltage lines like power and auxiliary;
• Connecting shield to ground minimize shield length (max 10/15 mm).

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6. SOFTWARE SPECIFICATIONS

6.1 OPERATIONS

6.1.1 Pumps Only Mode

Involved parameters:
S5: Pumps Only mode activation.

• The procedure is enabled when the user setup parameter S5=YES.

• The procedure starting when the <On/Off> key is pressed:
o On the main screen is showed the status “PUMPS ONLY MODE”;
o GPR is switched on;
o Wait 1 second;
o All the pumps enabled of GPP are switched on;
o All the pressure alarms are disabled.
o The procedure is stopped when the <On/Off> key is pressed.
• The procedure is disabled when the user setup parameter S5=NO.

6.1.2 Machine starting

• The machine is started pushing the ON/OFF key;
• The “On/Off” LED is lit;
• On the main screen is showed the status “STARTING”;
• GPR control (if enabled) is started (i.e. Circulating Pumps are switched on);
• Wait 1 second;
• GPP control is started (i.e. Process Pumps are switched on);
• Wait 15 seconds;
• Temperature control and Free Cooling (if enabled) are started.

6.1.3 Machine stopping

Involved parameters:
M70: Delay time to switch off GPR control.

• The machine is halted pushing again the ON/OFF key;

• The “On/Off” LED is switched off;
• On the main screen is showed the status “STOPPING”;
• Temperature control and Free Cooling (if enabled) are stopped (i.e. COOLING=0%);
• Wait 1 second;
• GPP control is stopped (i.e. Process Pumps are switched off);
• Wait M70 seconds (only if GPR control is enabled, i.e. M69=YES);
• GPR control is stopped (i.e. Circulating Pumps are switched off);
• On the main screen is showed the status “SYSTEM OFF”.

6.1.4 Software filter on Analog Input

Involved Parameters:
M11: Software filter used on all analog channels (0= no filter).

If M11<>0 then a software filter is enabled on all analog channels.

The value of M11 setup parameter is the filter coefficient used to calculate the average of measurement
of each channel.

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6.1.5 External Enable

To make the unit start and stop from a remote switch an EXEN (External Enabling) input is
supplied:
• the unit must be set the first time in on status through the ON/OFF key (the green led should
therefore be ON);
• the auto restart mode should be selected in setup (M14 = 1) to allow the system to keep
memory of its status even after a loss of power supply;
• if the EXEN input is energized the machine is stopped (using the pump down procedures but
without enabling the multiple pump downs) and the display shows “LOCK: REMOTE OFF”;
• if the input is not energized the units run normally starting with the normal staging.

Note: in OFF status (the green LED off)

• if the EXEN input is energized the display shows “LOCK: REMOTE OFF”;
• if the EXEN input is not energized the display shows regularly “SYSTEM OFF”;
To toggle the unit status from off to on and from on to off the ON/OFF key should be normally
used.

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6.2 TEMPERATURE CONTROL

This procedure runs on the master board, switching all the unit (chillers) on and off according to the
plant requirements.

6.2.1 Controller structure

Our method divides the problem in two tasks: the controller and the actuator.
The controller decides, given the error value and using a PID algorithm, the percentage value of
the total chiller power to be given to the plant.
The actuator decides which enabled slave units (SLU or DLU) must be switched on/off and it also
sends the demand percentage on the SLU.
This job is easier with a multi-unit chiller.

Hardware configuration
from setup
error

SLUn (n=1..8)
Set point CONTROLLER Demand
given by PID ACTUATOR (0-100%)
user Control algorithm
DLUn (n=1..8)
Status
(On/Off)
Actual temperature Required chiller
read by controller power (0÷100%)

6.2.2 PID controller details

Involved Parameters:
M17: Set point for Temperature Control
M18: Proportional Band for Temperature Control
M19: Integral Time for Temperature Control (integral effect disabled if = 0)
M20: Temperature controlled: 0 = LWT 1 = RWT

The PID controller works with the difference between controlled temperature (LWT if M20=0 or
RWT if M20=1) and the set point (M17) and use the following parameters:
- M18 is the Proportional Band;
- M19 is the Integral Time.

6.2.3 Actuator details

Involved Parameters:
M21..M28: Nominal power of Serial Linked Unit #N (0= SLU#N not present) (N=1..8)
M29..M36: Nominal power of Digital Linked Unit #N (0= DLU#N not present) (N=1..8)
M37..M44: Serial Linked Unit #N disabled (N=1..8)
M45..M52: Digital Linked Unit #N disabled (N=1..8)
M53: Minimum time between the insertion of different Remote Units.
M54: Rotation time for the Remote Units (0=units rotation disabled).

The actuator decides, in base to units enable parameters (M21..M36) and the units run time, the
status (On/Off) of Digital Linked Unit (DLU) and the demand (0-100%) of Serial Linked Unit (SLU).

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Following assumptions are made:

ƒ The actuator controls only the units present on the plant (with M21..M36>0).
ƒ The staging logic depends form the values of units nominal power (M21..M36):
o first is computed the total nominal power (KW);
o then, in base to the value decides by PID, it is computed the actual demand (%);
o then the demand for each unit is computed.
ƒ When a unit must be switched on, the algorithm takes from the available units the less used
one; the SLU units have priority on DLU units (i.e. first is searched an enabled SLU and then, if
not any unit is found, a DLU is searched).
ƒ When a unit must be switched off, the algorithm takes the more used one.
ƒ Generally the unit alarms are a warnings only and not affect on the actuator logic, but if one of
below SLU alarms is present:
o SLU Serial Communication;
o SLU in OFF;
o SLU not in Remote Mode:
then the required demand is set to 0% and the related SLU is not considered from actuator.
ƒ The SLU units are disabled when setup parameters M37..M44=YES: in this case the disabled
units are not more controlled by the actuator and they will be switched off.
ƒ The DLU units are disabled when setup parameters M45..M52=YES: in this case the disabled
units are not more controlled by the actuator and they will be switched off.
ƒ M53 is the minimum time between the switch on/off of two different units;
ƒ Every M54 hours the more used units is switched off and is replaced by the less used one; this
action is executed only if M54>0 and it is available a unit ready to be switched on.

Example
n.2 SLU are present (M21=50KW, M22=100KW)
n.2 DLU are present (M29=25KW, M30=125KW)
All the others units are not present

Total power = 50 + 100 + 50 + 150 = 300KW

Max demand SLU#1 = (50 / 300) * 100 = 16.6%
Max demand SLU#2 = (100 / 300) * 100 = 33.3%
Max demand DLU#1 = (25 / 300) * 100 = 8.3%
Max demand DLU#2 = (125 / 300) * 100 = 41.6%

Demand (%)

100

DLU#2 On
58.3
50 DLU#1 On

SLU#2 On
16.6
SLU#1 On

16.6 50 58.3 100 PID output (%)

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6.2.3.1 Sequence controller

This option allows to increase/decrease the demand of SLU with a particular sequence.

Involved parameters:
M107: Sequencer presence:
0= no;
1= yes with two threshold for each unit;
2= yes with four threshold for each unit.
M108: Minimum units capacity used in the sequencer.

Following assumptions are made:

ƒ Sequence controller is enabled when M107>0.
ƒ M108 is a parameter used to compute the SLU demand capacity thresholds to reach before to
increase/decrease the demand of another SLU.
ƒ SLU capacity thresholds are computed with following logic:
o if M107=1 then two demand threshold (DEM_TH) are used:
DEM_TH1 = M108 %
DEM_TH2 = 100 %
(example: if M108=25% then DEM_TH1=25% and DEM_TH2=100%)
o if M107=2 then four demand threshold (DEM_TH) are used:
DEM_TH1 = M108/2 %
DEM_TH2 = M108 %
DEM_TH3 = M108 + [(100-M108)/2] %
DEM_TH4 = 100 %
(example: if M108=25% then DEM_TH1=12.5%, DEM_TH2=25%, DEM_TH3=62.5%,
DEM_TH4=100%)
ƒ The demand of SLU is increased second the plant cooling request with following logic:
o If all the SLU are switched off (i.e. demand=0%) then is switched on (demand =1%) the
less used one;
o Then the demand of first SLU is increased until is reached the first demand threshold
(DEM_TH1);
o Then the demand of the remaining SLU available (one at time) is increased until is
reached the first demand threshold (DEM_TH1);
o Then the demand of each SLU (one at time) is increased until is reached the second
demand threshold (DEM_TH2);
o Then the demand of each SLU (one at time) is increased until is reached the third
demand threshold (DEM_TH3) (only if M107=2);
o Then the demand of each SLU (one at time) is increased until is reached the fourth
demand threshold (DEM_TH4) (only if M107=2);
ƒ The demand of SLU is decreased second the plant cooling request with following logic:
o The demand of each SLU (one at time) is decreased until is reached the third demand
threshold (DEM_TH3) (only if M107=2);
o Then the demand of each SLU (one at time) is decreased until is reached the second
demand threshold (DEM_TH2);
o Then the demand of each SLU (one at time) is decreased until is reached the first
demand threshold (DEM_TH1);
o Then the demand of each SLU (one at time) is decreased until is reached the 0% (i.e.
SLU are switched off);
ƒ Follow 2 examples that resume the sequencer logic:

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The way to increase the power must follow this table

(example with: 4 SLU available with M107=1 and M108=25%)
SLU1 SLU2 SLU3 SLU4 Total Pw Configuration
Demand Demand Demand Demand
0 0 0 0 0 0 SLU on
0.1… 0 0 0 0.1… 1 SLU on
25.0 25.0
25.0 0.1… 0 0 25.1 2 SLU on
25.0 50.0
25.0 25.0 0.1… 0 50.1… 3 SLU on
25.0 75.0
25.0 25.0 25.0 0.1… 75.1… 4 SLU on
25.0 100.0
25.1… 25.0 25.0 25.0 100.1… 4 SLU on
100.0 175.0
100.0 25.1… 25.0 25.0 175.1… 4 SLU on
100.0 250.0
100.0 100.0 25.1… 25.0 250.1… 4 SLU on
100.0 325.5
100.0 100.0 100.0 25.1… 325.6… 4 SLU on
100.0 400.0

The way to decrease the power must follow this table

(example with: 4 SLU available with M107=1 and M108=25%)
SLU1 SLU2 SLU3 SLU4 Total Pw Configuration
Demand Demand Demand Demand
100.0 100.0 100.0 100.0 400.0 4 SLU on
100.0 100.0 100.0 99.9… 399.9... 4 SLU on
25.0 325.5
100.0 100.0 99.9… 25.0 325.4… 4 SLU on
25.0 250.0
100.0 99.9… 25.0 25.0 249.9… 4 SLU on
25.0 175.0
99.9… 25.0 25.0 25.0 174.9… 4 SLU on
25.0 100.0
25.0 25.0 25.0 24.9… 99.9… 4 SLU on
0.1 75.1
25.0 25.0 25.0 0 75.0 3 SLU on
25.0 25.0 24.9… 0 74.9… 3 SLU on
0.1 50.1
25.0 25.0 0 0 50.0 2 SLU on
25.0 24.9… 0 0 49.9… 2 SLU on
0.1 25.1
25.0 0 0 0 25.0 1 SLU on
24.9… 0 0 0 24.9… 1 SLU on
0.1 0.1
0 0 0 0 0 0 SLU on

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The way to increase the power must follow this table

(example with: 4 SLU available with M107=2 and M108=25%)
SLU1 SLU2 SLU3 SLU4 Total Pw Configuration
Demand Demand Demand Demand
0 0 0 0 0 0 SLU on
0.1… 0 0 0 0.1… 1 SLU on
12.5 12.5
12.5 0.1… 0 0 12.6 2 SLU on
12.5 25.0
12.5 12.5 0.1… 0 25.1… 3 SLU on
12.5 37.5
12.5 12.5 12.5 0.1… 37.6… 4 SLU on
12.5 50.0
12.6… 12.5 12.5 12.5 50.1… 4 SLU on
25.0 62.5
25.0 12.6… 12.5 12.5 62.6… 4 SLU on
25.0 75.0
25.0 25.0 12.6… 12.5 75.1… 4 SLU on
25.0 87.5
25.0 25.0 25.0 12.6… 87.6… 4 SLU on
25.0 100.0
25.1… 25.0 25.0 25.0 100.1… 4 SLU on
62.5 137.5
62.5 25.1… 25.0 25.0 137.6… 4 SLU on
62.5 175.0
62.5 62.5 25.1… 25.0 175.1… 4 SLU on
62.5 212.5
62.5 62.5 62.5 25.1… 212.6… 4 SLU on
62.5 250.0
62.6… 62.5 62.5 62.5 250.1… 4 SLU on
100.0 287.5
100.0 62.6… 62.5 62.5 287.6… 4 SLU on
100.0 325.0
100.0 100.0 62.6… 62.5 325.1… 4 SLU on
100.0 362.5
100.0 100.0 100.0 62.6… 362.6… 4 SLU on
100.0 400.0

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The way to decrease the power must follow this table

(example with: 4 SLU available with M107=2 and M108=25%)
SLU1 SLU2 SLU3 SLU4 Total Pw Configuration
Demand Demand Demand Demand
100.0 100.0 100.0 100.0 400.0 4 SLU on
100.0 100.0 100.0 99.9… 399.9... 4 SLU on
62.5 362.5
100.0 100.0 99.9… 62.5 362.4… 4 SLU on
62.5 325.0
100.0 99.9… 62.5 62.5 324.9… 4 SLU on
62.5 287.5
99.9… 62.5 62.5 62.5 287.4… 4 SLU on
62.5 250.0
62.5 62.5 62.5 62.4… 249.9… 4 SLU on
25.0 212.5
62.5 62.5 62.4… 25.0 212.4… 4 SLU on
25.0 175.0
62.5 62.4… 25.0 25.0 174.9… 4 SLU on
25.0 137.5
62.4… 25.0 25.0 25.0 137.4… 4 SLU on
25.0 100.0
25.0 25.0 25.0 24.9… 99.9… 4 SLU on
12.5 87.5
25.0 25.0 24.9… 12.5 87.4… 4 SLU on
12.5 75.0
25.0 24.9… 12.5 12.5 74.9… 4 SLU on
12.5 62.5
24.9… 12.5 12.5 12.5 62.4… 4 SLU on
12.5 50.0
12.5 12.5 12.5 12.4… 49.9… 4 SLU on
0.1 37.6
12.5 12.5 12.5 0 37.5 3 SLU on
12.5 12.5 12.4… 0 37.4… 3 SLU on
0.1 25.1
12.5 12.5 0 0 25.0 2 SLU on
12.5 12.4… 0 0 24.9… 2 SLU on
0.1 12.6
12.5 0 0 0 12.5 1 SLU on
12.4… 0 0 0 12.4… 1 SLU on
0.1 0.1
0 0 0 0 0 0 SLU on

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6.2.4 SLU control details

The control of Serial Linked Units (SLU) is based on the data interchange with Micro Panel Heavy
by serial line.
Micro Panel Heavy is the MASTER and the SLU units are the SLAVE.

Following actions are executed:

MASTER side
ƒ If a SLU is not present (i.e. M21..M36=0), then the MASTER not sends any command to the
relative SLU and in the SLU screen is showed “---“.
ƒ If a SLU is present (i.e. M21..M36>0) but disabled (i.e. M37..M44=YES), then the MASTER
send the command to stopping the SLAVE. This allows to switch off all the devices of SLU and
disabled the alarms.
ƒ If a SLU is present (i.e. M21..M36>0) and enabled (i.e. M37..M44=NO), then the MASTER
send to SLU the Demand computed by actuator and it read the status of alarms in each SLU.
Also, the MASTER checks the following alarm conditions:
o Serial communication with SLU;
o SLU in OFF;
o SLU (DLU) in alarm

SLAVE side
In each SLAVE should be present a setup parameter (Mxx) to enable the Remote Control mode:
ƒ If Mxx=0 then the SLU works in Standard Mode computing the unit demand in base to the
actual value of his LWT/RWT and not respond to the remote commands sent from MASTER.
ƒ If Mxx=1 then the SLU works in Remote Mode and following operations are executed:
o SLU respond to remote commands sent from MASTER;
o Unit Demand is passed from the MASTER;
o On the screen is showed “REM” instead of setpoint;
o On the 7 segments display is showed “rct” instead the value of controlled temperature;
o If SLU not receive any remote commands for more 30 seconds then all the
compressors are switched off without pump down procedure.

NOTES
1) If the SLU Chillers using ZAM2CH sw then, for the correctly working, it is required to install
ZAM2CH38.00 sw version or later.
2) To check the compatibility with the others SLU chillers, contact Project Engineering.
3) If the SLU Chillers using ZAM2CH39.00 sw (or later) then must be installed ZAMPMH02.00 sw
(or later), otherwise is always showed the warning SLU not in Remote Mode.

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6.2.5 Upper Demand Limit

Involved Parameters:
M12: Upper demand limit of plant power (100 = no upper limit)
M13: Demand percentage in Open Loop Control at startup (0 = open loop control disabled).

Demand limit of plant power is upper limited by user setup parameter M12 when open loop control
is disabled (M13=0).
If M12=100 then demand limit of plant is not upper limited.

6.2.6 Open Loop Control

Involved Parameters:
M13: Demand percentage in Open Loop Control at startup (0 = open loop control disabled).

If user setup parameter M13 > 0 and the system is ON, then open loop control is enabled and
demand percentage is set to M13 value.
On the main mask the display shows: OPEN LOOP CTR: value %
Press the SET key.
On the main mask the display shows: OPEN LOOP SET: value %
Press UP to increase the value, DOWN to decrease.
To switch to the normal use of UP and DOWN keys (to see the other masks) just press the SET
key.

Remark:
In the open loop mode control all the timing are used as the normal control.

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6.3 PUMPS CONTROL

6.3.1 Process Pumps Group control

Involved Parameters:
M55: GPP control enable
M56: Pump#1 enable
M57: Pump#2 enable
M58: Pump#3 enable
M59: Pump#4 enable
M61: Set point for GPP control
M62: Delta pressure for GPP control (i.e. neutral band)
M63: Calling time to switch on a pump of GPP
M64: Calling time to switch off a pump of GPP
M65: Rotation time for the pumps of GPP.
M66: Max value of GPP pumps curve.
M87: Minimum value of pressure PS for “Low Pressure PS” alarm (0=alarm disabled).

Following assumptions are made:

ƒ The GPP control is enabled when M55=YES and PS probe is enabled (M82=YES).
ƒ The system can manage until a maximum of 4 pumps, controlled by digital output PUn (n=1..4).
ƒ The system controls only the pumps enabled by setup parameters M56..M59.
ƒ When the machine is started, the less used pump is switched on.
ƒ The pumps are controlled with a “Neutral Zone” algorithm that, in base to the values of some
setup parameters compared with Leaving Water Pressure (PS), decides the switch on or
switch off of a pump:
o If PS < M61-M62 for at least M63 seconds, then the less used pump is switched on;
o If PS >= M61-M62 and PS <= M61+M62 then the pressure is into the “Neutral Zone”
and the actual number of pumps switched on is not changed;
o If PS > M61+M62 for at least M64 seconds, then the more used pump is switched off.

PS

Pumps switch off Zone

M61+M62

Setpoint (M61) Neutral Zone

M61-M62

Pumps switch on Zone

ƒ The Setpoint (M61) is upward limited by the value: M66-1-M62 (note: 1 is in PSI).
ƒ The Setpoint (M61) is downward limited by the value: M87+1+M62 (note: 1 is in PSI).
ƒ Every M65 hours the less used pump is switched on and after (M64-3) seconds the more used
pump is switched off; this allows the pumps hours equalization.
ƒ If a pump should be switched on and the one less used is in alarm then the control will switch
on, if available, the less used pump not in alarm.
ƒ If a pump switched on go in alarm then it will be switched off and another pump (the less used),

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if available, will be switched on.

6.3.1.1 Oscillation Protection

Involved Parameters:
M67: Time of fixed configuration when Oscillation Protection is activated.
M68: Time to out from Oscillation Protection when pressure is permanently in Neutral Zone.

If the pressure PS starts to oscillate with oscillations over the “Neutral Zone” then the pumps
configuration becomes instable.
To avoid the oscillation problem, the control execute the following algorithm:
ƒ The Oscillation Protection algorithm is activated after 2 oscillations over the “Neutral Zone”
and, in this case:
o the pumps configuration is blocked to the one with bigger number of the pumps for M67
minutes;
o on the GPP screen is showed the status “OSC-PROT”.
ƒ If the Oscillation Protection algorithm is activated and the pressure PS go below the “Neutral
Zone” then a pump will be switched on. The new pumps configuration is blocked until the
pressure PS is into or over the “Neutral Zone”, otherwise another pump (if available) is
switched on.
ƒ The Oscillation Protection algorithm is deactivated after M67 minutes after the activation or
when the pressure PS remain into “Neutral Zone” for more M68 minutes.

PS

Pumps switch off Zone

M61+M62

Setpoint (M61) Neutral Zone

M61-M62

Pumps switch on Zone

Oscillation Protection activation

6.3.2 Circulating Pumps Group control

Involved Parameters:
M69: GPR control enable.

Following assumptions are made:

ƒ The control of Circulating Pumps Group (GPR) is enabled when M69=YES.
ƒ GPR pumps are controlled by digital output PUR.
ƒ The management of Circulating Pumps is described on the previous paragraphs:
- Pumps Only Mode (par. 6.1.1)
- Machine starting (par. 6.1.2)
- Machine stopping (par. 6.1.3)

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6.4 FREE COOLING CONTROL

Involved Parameters:
M71: Free Cooling control enable.
M72: Differential for Free Cooling activation.
M73: Differential for Free Cooling deactivation.
M17: Set point for Temperature Control.
M74: Differential for Fans control Setpoint.
M75: Proportional Band for Fans control.
M76: Integral Time for Fans control.
M77: Minimum difference between TA and Setpoint for variable gain in Fans control.
M78: Maximum Fans speed.
M79: Minimum Fans speed.
M80: TE probe presence.
M81: TA probe presence.

Following assumptions are made:

ƒ Free cooling control is enabled when setup parameter M71=YES and the TE/TA probes are
enabled (M80=YES and M81=YES).
ƒ Ambient Temperature (TA) is read by TAE analog input.
ƒ Eco Dry Outlet Temperature (TE) is read by ST2 analog input, configured as PTC channel;
following settings are needed:
- PIN 1 and 2 shorted on the jumpers JU5, JU6, JU7, JU8;
- setup I/O parameter I38=0.

6.4.1 Free Cooling activation

ƒ Free cooling is switched on (i.e. FC-ON) when RWT-TA ≥ M72 (i.e. FC-ON).
ƒ Free cooling is switched off (i.e. FC-OFF) when RWT-TA ≤ M73 (FC-OFF).

Free Cooling
Status
ON

OFF

M73 M72 RWT-TA

ƒ If the probes RWT/TA (used for Free Cooling activation) or probe TE (used for Fan control) go
in underflow or overflow condition then:
- Free cooling control is switched off ;
- Message:” ALARM MASTER XXX TR. OUT OF RANGE”.

6.4.2 3 Way Valve control

ƒ 3 Way Valve is closed (i.e. C3W=On and O3W=Off) when the machine is switched off or Free
Cooling is switched off.
ƒ 3 Way Valve is open (i.e. C3W=Off and O3W=On) when the Free Cooling is switched on.

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6.4.3 Fans control

ƒ Fans are driven by analogical output A01 (0-10V).
ƒ When free cooling control is activated then the Fans are controlled by a PI control based on the
value of TE and the following parameters:
o Setpoint = M17-M74;
o Proportional Band = M75;
o Integral Time: M76.
ƒ The control includes a variable gain based on a minimum difference (M77) between of TA and
the Setpoint used for Fans control; variable gain is disabled when M77=0.
ƒ The Fans speed is upward limited by setup parameter M78.
ƒ The Fans speed is downward limited by setup parameter M79.
ƒ Following a graphs with the logic Fans:

Fans Speed (%)

100

M78

M79

0 100 Out of PI control (%)

6.5 REMOTE DISPLAY PANEL mode

This modality is enabled when address board is set to 2 (see par. 5.1) and it allows to control a
unit, connected by serial line, with a Remote Display.

The Remote Display Panel mode is managed with following logic:

ƒ The first 5 seconds after the Remote Display Panel is switched on, the display shows the
following page with the software version information:

GEOCLIMA
REMOTE DISPLAY PANEL

Sw Ver: FRIPMH00.00

ƒ Then, the main page is displayed; on this page, the operator can select the address of the
board to be controlled:

GEOCLIMA
Address Board: 1
Select with UP/DOWN
Confirm with SET

The 3-digit LED display and the second row of the LCD display show the address of the board

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which can be selected through the <UP/DOWN> button.

ƒ After the <SET> button is pressed, then the following message is displayed for 5 seconds:

WAIT
CONNECTION
IN
PROGRESS

Case 1: unit to be monitored answers correctly

If the unit to be monitored answers correctly to Remote Display Panel then, the Remote
Display shows the same pages of the local user directly connected to the unit and the keys of
the Remote Panel can give the same commands as the keys of the local panel:

CHILLER CONTROL

LWT 82.0°F RWT 65.3°F

SP 40°F SYSTEM OFF

If dipswitch#2 (Ref. S2 on SB2 board) is in ON position and no button is pressed for more 15
seconds then, and every 15 seconds, it is showed the following message for 4 seconds:

GEOCLIMA
Press <ESC> 5 seconds
to go to Main Menu

If dipswitch#1 (Ref. S2 on SB2 board) is in OFF position then any message is showed.

Case 2: unit to be monitored does not answer

If the unit to be monitored does not answer or it does not answer correctly, then the following
message is displayed:

COMMUNICATION
ERROR

PRESS <ESC> TO EXIT

If the <ESC> button is pressed then the main page is displayed and a new address can be
selected.

Remark: Before connecting the Remote Display Panel to other kind of unit you have to
contact the manufacturer for further instructions.

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6.6 EVAPORATOR MONITORING

6.6.1 Evaporator Water Pressure

Involved parameters:
M93: Evaporator water monitoring

If manufacturer setup parameter M93=YES then:

ƒ analog inputs O1/O2 reading, respectively, Inlet/Outlet water pressure on the Evaporator;
ƒ the values of Inlet Water Pressure (IWP), Outlet Water Pressure (OWP) and IWP - OWP are
showed on the “EVAP. WATER PRESSURE” screen;
ƒ The High Evaporators Drop and Low Evaporators Drop alarms are enabled.

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6.7 ALARMS
Alarms are handled only if the controller is in ‘on’ status. In case of system failure, the controller
displays on the U.I. LCD the relevant error messages complete with the faulty circuit number. Once
the alarm condition has been reset, the error message disappears automatically or, in some
particular cases, remains until the ESC key is pressed (as shown in the display).
When an alarm is present the General Alarm Indication relay (ALL) is activated.

Following a list of the possible error conditions.

6.7.1 General Alarms

High Water Temperature

If the controlled temperature Tc > (SetTc + M84) for a period longer than M85 minutes then:
• Message: "ALARM MASTER HIGH WATER TEMP.";
• Switch on the general alarm indication relay;
• Automatic reset when Tc < (SetTc + M84).
Notes
The alarm is bypassed when M85=0.
The alarm is bypassed on the first 6 hours after the machine is switched on.

Low Water Level

If the digital input LLW_AL is high for more than M89 seconds:
• Message: ” ALARM MASTER LOW WATER LEVEL”;
• Switch on the general alarm indication relay;
• Automatic reset.
Notes
The alarm is bypassed when M89=0.

Probes Alarm
If the probes LWT go in underflow (short circuit) or overflow condition (open circuit) then:
• Message: "ALARM MASTER TR. LWT OUT OF RANGE";
• Switch on the general alarm indication relay;
• If the probe is used for temperature control (M20=0) then all the Remote Chillers are
switched off, forcing the Cooling demand to 0%;
• Manual reset through the ESC key.

If the probes RWT go in underflow (short circuit) or overflow condition (open circuit) then:
• Message: "ALARM MASTER TR. RWT OUT OF RANGE";
• Switch on the general alarm indication relay;
• If the probe is used for temperature control (M20=1) then all the Remote Chillers are
switched off, forcing the Cooling demand to 0%;
• The Free Cooling (if enabled) is forced in OFF;
• Manual reset through the ESC key.

If the probe PS go in underflow (short circuit) or overflow condition (open circuit) then:
• Message: "ALARM MASTER TR. PS OUT OF RANGE";
• Switch on the general alarm indication relay;
• All the available pumps of GPP are switched on;
• Manual reset through the ESC key.
Notes
The alarm bypassed when the PS probe is not present (M82=NO).

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If the probes TA/TE go in underflow (short circuit) or overflow condition (open circuit) then:
• Message: "ALARM MASTER TR. XXX OUT OF RANGE";
• Switch on the general alarm indication relay;
• The Free Cooling (if enabled) is forced in OFF;
• Manual reset through the ESC key.
Notes
TE probe alarm is bypassed when TE probe is not present (M80=NO).
TA probe alarm is bypassed when TA probe is not present (M81=NO).

If the probe PR go in underflow (short circuit) or overflow condition (open circuit) then:
• Message: "ALARM MASTER TR. PR OUT OF RANGE";
• Switch on the general alarm indication relay;
• Manual reset through the ESC key.
Notes
PR probe alarm is bypassed when PR probe is not present (M83=NO).

Low Evaporators Drop

If the differential pressure on the Evaporator water go below M94 KPa for more than M96 seconds:
• Message: ”ALARM MASTER LOW EVAP. DROP”;
• All the Remote Chillers are locked, forcing the Cooling demand to -1 (i.e. Chillers locked
from remote controller);
• Pumps, if used, are switched off;
• Free Cooling (if enabled) is forced in OFF;
• Automatic reset 30 second after the end of alarm condition.

If M96 > 99 (i.e. XXYY) then the alarm is bypassed on the first XX seconds after machine switch
on and the delay time for alarm indication is YY seconds (example: if M96=1005 then alarm is
bypassed for 10 seconds after machine switch on and the delay time for alarm indication is 5
seconds).
The alarm is bypassed when M94=0 or when Evaporator water pressure monitoring is disabled
(M93=NO).

High Evaporators Drop

If the differential pressure on the Evaporator water go over M95 KPa for more than M96 seconds:
• Message: ”ALARM MASTER HIGH EVAP. DROP”;
• All the Remote Chillers are locked, forcing the Cooling demand to -1 (i.e. Chillers locked
from remote controller);
• Pumps, if used, are switched off;
• Free Cooling (if enabled) is forced in OFF;
• Automatic reset 30 second after the end of alarm condition.

If M96 > 99 (i.e. XXYY) then the alarm is bypassed on the first XX seconds after machine switch
on and the delay time for alarm indication is YY seconds (example: if Errore. L'origine riferimento
non è stata trovata.=1005 then alarm is bypassed for 10 seconds after machine switch on and the
delay time for alarm indication is 5 seconds).
The alarm is bypassed when M95=0 or when Evaporator water pressure monitoring is disabled
(M93=NO).

SIM not ready alarm

If SMS protocol is enabled (M97=1) and IMSI-SIM code <> M103 for at least 4 minute or not any
response from GSM modem (modem not connected to SB2 board) for at least 4 minute or GSM
signal level < M104 (signal level is between 0 – 31) for at least 30 minutes, or
if PEMS-SMS protocol is enabled (M97=2) and not any PEMS-SMS request for at least 5 minutes,

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then:
• Message: ” ALARM MASTER SIM NOT READY”;
• All the Remote Chillers are locked, forcing the Cooling demand to -1 (i.e. Chillers locked
from remote controller);
• Pumps, if used, are switched off;
• Free Cooling (if enabled) is forced in OFF;
• Automatic reset 30 second after the end of alarm condition.

The alarm is bypassed when M106=M105.

PEMS-SMS requests are stopped by the Gateway when IMSI-SIM code is not correct or not any
response from GSM modem (modem not connected to Gateway) for at least 5 minute or GSM
signal level < M104 (signal level is between 0 – 31) for at least 30 minutes.

GSM low signal level alarm

If SMS protocol is enabled (M97>0) and GSM signal level < M104 (signal level is between 0 – 31),
then:
• Message: ” ALARM MASTER GSM LOW SIGNAL”;
• Automatic reset.

The alarm not active General alarm Relay (R8) and is not registered on alarm history.
The alarm is bypassed when M106=M105.
GSM signal level value is showed on the fourth row of screen alarm:
- if GSM signal level = -1 then any response from modem (i.e. modem not connected /
without power supply);
- if GSM signal level = -2 then the response from modem is not correct (i.e. modem not
compatible with software or serial errors).

6.7.2 GPP alarms

The following alarms are controlled only if GPP control is enabled (M55=YES) and PS probe is
present (M82=YES).

High PS pressure
If the pressure PS > M86 for more than 5 seconds then:
• Message: ”ALARM MASTER HIGH PRESS. PS”;
• Switch on the general alarm indication relay;
• Automatic reset.
Notes
The alarm is bypassed when M86=0.

Low PS pressure
If the pressure PS < M87 for more than M88 seconds and all the pumps not in alarm of GPP are
switched on then:
• Message: ”ALARM MASTER LOW PRESS. PS”;
• Switch on the general alarm indication relay;
• Automatic reset.
Notes
The alarm is bypassed when M87=0.

GPP Pumps Magneto-Thermal

If the digital input PUn_AL (n=1..4) is high for more than 1 second:
• Message: ” ALARM MASTER GPP PUMPn FAULT”;
• Switch on the general alarm indication relay;

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• The pump related to the alarm is switched off;

• Automatic reset.
Notes
If a pump is switched off for alarm condition, then the control will be switched on another available
pump; if no other pump is available then all the Remote Chillers are switched off, forcing the
Cooling demand to 0%.

6.7.3 GPR alarms

The following alarms are controlled only if GPR control is enabled (M69=YES).

High PR pressure
If the pressure PR > M90 for more than 5 seconds then:
• Message: ”ALARM MASTER HIGH PRESS. PR”;
• Switch on the general alarm indication relay;
• Automatic reset.
Notes
The alarm is bypassed when M90=0.

Low PR pressure
If the pressure PR < M91 for more than M88 seconds then:
• Message: ”ALARM MASTER LOW PRESS. PR”;
• Switch on the general alarm indication relay;
• Automatic reset.
Notes
The alarm is bypassed when M91=0.

GPR Pump Magneto-Thermal

If the digital input PUR_AL is high for more than 1 second:
• Message: ” ALARM MASTER GPR PUMP FAULT”;
• Switch on the general alarm indication relay;
• Automatic reset.

6.7.4 GFC alarms

The following alarms are controlled only if the Free Cooling control is enabled (M71=YES).

Fans failure
If the digital input FAN_AL is high for more than 1 second:
• Message: ”ALARM MASTER FAN FAILURE”;
• Switch on the general alarm indication relay;
• Automatic reset.

6.7.5 Remote Chillers Alarms

The following alarms are controlled only if the Remote Chillers are present (M21…M36>0) and not
disabled (M37...M52=NO).

SLU Serial Communication

MASTER
If the serial communication with a Serial Linked Unit #N (N=1..8) is lost then:

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• Message: ”ALARM REMOTE CHILLER SLU#N SERIAL COMM.”;

• Switch on the general alarm indication relay;
• Demand percentage is set to 0%;
• Automatic reset.

SLAVE
If a slave (SLU) doesn’t receive any remote message for 30 seconds:
• LED increases lamp frequency.
• all the compressors are switched off.
• Automatic reset.

SLU in Alarm
If a Serial Linked Unit #N (N=1..8) is in alarm (status transmitted via serial line) then:
• Message: ”ALARM REMOTE CHILLER SLU#N ALARM ACTIVE”;
• Switch on the general alarm indication relay;
• Automatic reset.

DLU in Alarm
If a Digital Linked Unit #N (N=1..8) is in alarm (status transmitted by digital input DLUN_AL) then:
• Message: ”ALARM REMOTE CHILLER DLU#N ALARM ACTIVE”;
• Switch on the general alarm indication relay;
• Automatic reset.

SLU in OFF
If a Serial Linked Unit #N (N=1..8) is OFF then:
• Message: ”ALARM REMOTE CHILLER SLU#N MACHINE OFF”;
• Switch on the general alarm indication relay;
• Demand percentage is set to 0%;
• Automatic reset.
Notes
The alarm is bypassed when the SLU is locked from master with demand percentage = -1 (i.e.
Low Evaporators Drop or High Evaporators Drop alarms are active).

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SLU not in Remote Mode

If a Serial Linked Unit #N (N=1..8) is not in Remote mode (ex. M262=0 in ZAM2CH) then:
• Message: ”ALARM REMOTE CHILLER SLU#N NOT IN REMOTE”;
• Switch on the general alarm indication relay;
• Demand percentage is set to 0%;
• Automatic reset.

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6.8 DATA DISPLAYED

In the normal operating mode (i.e. in control mode when address board = 1) the 20X4 LCD
displays the system status.

The controlled temperature (LWT/RWT selected by M20) is continuously displayed on the 3 digit
LED display.

At system startup the LCD displays:

WAIT

MASTER SLAVE DATA

TRANSFER

and next:

• if automatic restart is enabled (M14=1) then is showed:

ALARM
POWER OFF
Sw Ver: FRIPMHXX.YY Software version
WAIT 180sec TO START

• if manual restart is enabled (M14=0) then is showed:

ALARM
POWER OFF
Sw Ver: FRIPMHXX.YY Software version
PRESS <ON> TO START

In the normal operating mode the 20X4 LCD displays:

• If system On:

ZAMIL Every 2 seconds the

alternate with information shown in
AIR CONDITIONERS this line is toggled
wd dd/mm/yy hh:mm wd: weekday (Su…Sa);
dd/mm/yy: actual date
hh:mm: actual time
LWT:24.5 RWT:31.5 °F
SP 40°F COOLING 100% SP: Set point
temperature control;
cooling percentage.

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• If system execute starting procedure:

ZAMIL Every 2 seconds the

alternate with information shown in
AIR CONDITIONERS this line is toggled
wd dd/mm/yy hh:mm wd: weekday (Su…Sa);
dd/mm/yy: actual date
hh:mm: actual time
LWT:24.5 RWT:31.5 °F
SP 40°F STARTING #N SP: Set point
(N=1,2,3,4) temperature control;
N: number of starting
step.

• If system execute stopping procedure:

ZAMIL Every 2 seconds the

alternate with information shown in
AIR CONDITIONERS this line is toggled
wd dd/mm/yy hh:mm wd: weekday (Su…Sa);
dd/mm/yy: actual date
hh:mm: actual time
LWT:24.5 RWT:31.5 °F
SP 40°F STOPPING #N SP: Set point
(N=1,2) temperature control;
N: number of stopping
step.

• If system execute the “Pumps Only Mode” (see par. 6.1.1):

ZAMIL Every 2 seconds the

alternate with information shown in
AIR CONDITIONERS this line is toggled
wd dd/mm/yy hh:mm wd: weekday (Su…Sa);
dd/mm/yy: actual date
hh:mm: actual time
LWT 24.5 RWT 31.5 °F
PUMPS ONLY MODE

• If system locked by EXEN digital input (EXEN energized):

ZAMIL Every 2 seconds the

alternate with information shown in
AIR CONDITIONERS this line is toggled
wd dd/mm/yy hh:mm wd: weekday (Su…Sa);
dd/mm/yy: actual date
hh:mm: actual time
LWT:24.5 RWT 31.5:°F
LOCK: REMOTE OFF system status

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• If system On and Open Loop control enabled (M13<>0):

ZAMIL Every 2 seconds the

alternate with information shown in
AIR CONDITIONERS this line is toggled
wd dd/mm/yy hh:mm wd: weekday (Su…Sa);
dd/mm/yy: actual date
hh:mm: actual time
LWT:24.5 RWT:31.5 °F
OPEN LOOP CRT 100% SP: Set point
Or temperature control;
OPEN LOOP SET 100% system status.

If UP key is pressed we show others information about the chiller control:

CONTROL ON LWT/RWT
RT: xxxxxh Run Time of Unit
TE:xx.x TA:xx.x °C TE=Eco Dry Outlet Temp.
(showed if M80=YES)
TA=Ambient Temp.
(showed if M81=YES)
PS:xx.x PR:xx.x BAR PS=Leaving Water Press.
(showed if M82=YES)
PR=Circulating Pumps Press.
(showed if M83=YES)

If UP key is pressed we show others information about the Serial Linked Unit (SLU):

SLU1 SLU2 SLU3 SLU4 Index of SLU (1..4)

xxx xxx xxx xxx xxx= Unit Demand(0..100)/
“---“ if disabled/
Alarm Status (ALL)
SLU5 SLU6 SLU7 SLU8 Index of SLU (5..8)
xxx xxx xxx xxx xxx= Unit Demand(0..100)/
“---“ if disabled/
Alarm Status (ALL)
Notes
If a unit is not present (i.e. M21..M28=0) then the name and the status is not showed.

If UP key is pressed we show others information about the Digital Linked Unit (DLU):

DLU1 DLU2 DLU3 DLU4 Index of DLU (1..4)

xxx xxx xxx xxx xxx= Unit Demand(ON/OFF)/
“---“ if disabled/
Alarm Status (ALL)
DLU5 DLU6 DLU7 DLU8 Index of DLU (5..8)
xxx xxx xxx xxx xxx= Unit Demand(ON/OFF)/
“---“ if disabled/
Alarm Status (ALL)
Notes
If a unit is not present (i.e. M29..M36=0) then the name and the status is not showed.

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If UP key is pressed and GPP control is enabled (M55=YES) we show others information about the
Process Pumps Group (GPP):

GPP GROUP: xxxxxxxx Status of GPP control

(xxx= ON/OFF/
FORCED(1)/
OSC-PROT(2))
PS:xx.x SET:xx.x BAR PS= Leaving Water Press.
SET= Set used for GPP ctr
PU1: xxx PU2: xxx Status of pumps PU1 and PU2
(xxx=ON/OFF/NA) (NA= Not Available)
PU3: xxx PU4: xxx Status of pumps PU3 and PU4
(xxx=ON/OFF/NA) (NA= Not Available)
Notes
1) FORCED status is showed when Only Pump Mode is activated (see par.6.1.1) or PS
probe in alarm;
2) OSC-PROT status is showed when Oscillation Protection is activated (see par.6.3.1.1).

If UP key is pressed and GPR control is enabled (M69=YES) we show others information about the
Circulating Pumps Group (GPR):

GPR GROUP: xxxxxxxx Status of GPR control

(xxx= ON/OFF/FORCED) (FORCED if Only Pump Mode
activated, see par 6.1.1)
PR:xx.x BAR PR=Circulating Pumps Press.

If UP key is pressed and Free Cooling control is enabled (M71=YES) we show others information
about the Free Cooling:

FREE COOLING: xxx Status of Free Cooling

(xxx= ON/OFF) control
RWT:xx.x TA:xx.x °C RWT= Return Water Temp.
TA= Ambient Temp.(1)
TE:xx.x SET:xx.x °C TE= Eco Dry Temp.(2)
SET= Set point used for
Fans control
FANS:xxx% FANS= Fans speed
Notes
1) If the TA probe is not present (M81=NO) then the value of TA is substitute with “ ---“ and
the Free Cooling is disabled.
2) If the TE probe is not present (M80=NO) then the value of TE is substitute with “ ---“ and
the Free Cooling is disabled.

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If UP key is pressed and Evaporator Water Pressure monitoring is enabled (M93=YES) then we
show others information about the water pressures on the Evaporator:

EVAP. WATER PRESS.

IWP:XX.X OWP:XX.XKPa IWP= Intlet Water Pressure,
OWP= Outlet Water Pressure
IWP-OWP: XX.XKPa Difference between Inlet
Water Press. and Outlet
Water Press.
LPD:XXX HPD:XXX KPa LPD= value of M94 for Low
Press. Drop alarm;
HPD= value of M95 for High
Press. Drop alarm.

When an alarm is active, the following page is displayed. When there is more than 1 alarm, the
information is changed every 5 seconds.

ALARM
Compressor N
Description

If the alarm gets off and it needs manual reset, the LCD display shows this page:

ALARM
Compressor N
Description
Press <ESC> to reset

The <ESC> key have the following management logic:

- if any screen of main data display is showed and <ESC> key is pressed, then the first page
is showed;
- if the first page is showed and one or more alarms are active and <ESC> key is pressed,
then an alarm screen is showed;
- if an alarm screen is showed without manual reset request and <ESC> key is pressed, then
the first page is showed;
- if an alarm screen is showed with manual reset request and <ESC> key is pressed, then all
the alarms which have got off are reset and the first page is showed.

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This is a table of what is displayed in case of alarm or in alarm history display.

ALARM DESCRIPTION
POWER FAILURE
HIGH WATER TEMP.
LOW WATER LEVEL
TR. LWT OUT OF RANGE
TR. RWT OUT OF RANGE
TR. PS OUT OF RANGE
TR. PR OUT OF RANGE
TR. TA OUT OF RANGE
TR. TE OUT OF RANGE
HIGH WATER TEMP.
LOW WATER LEVEL
HIGH PRESS. PS
LOW PRESS. PS
GPP PUMP1 FAULT
GPP PUMP2 FAULT
GPP PUMP3 FAULT
GPP PUMP4 FAULT
HIGH PRESS. PR
LOW PRESS. PR
GPR PUMP FAULT
FAN FAILURE
LOW EVAP. DROP
HIGH EVAP. DROP
SLU#N SERIAL COMM.
SLU#N ALARM ACTIVE
DLU#N ALARM ACTIVE
SLU#N MACHINE OFF

If a setup parameter is changed (by user or TelePE) then this event is notified on the alarm history
and the description of alarm/event shows:

MOD YXXX: value m.u.

where:
- Y = type of setup parameter (“S” if User setup parameter, “M” if Manufacturer setup
parameter, “I” if I/O setup parameter)
- XXX = number of setup parameter
- value = new value of parameter
- m.u. = eventual measuring unit of parameter

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6.9 SYSTEM SETUP

All parameters are stored in a menu structure with different level of password access.

WARNING
In multi-boards system, if one or more setup parameters are changed then restart the system for
update parameters change.

6.9.1 Entering the menu

To enter into setup menu the MENU key has to be pressed from any screen.
In the following figure there’s a flow chart which shows how you can move between the menu.

MEN

USER
SETU

MANUFACTURE
R

I/O
SETU

ALARM
HISTOR

HW
KE

TIMER
SETU

TIME
AND
DATE

On the menu you can move by UP/DOWN ARROW keys.

The menu are:

• User setup
• Manufacturer setup
• I/O setup
• Alarm history
• Hardware Key
• Timer setup

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• Time and date

To enter into every single setup menu to change some parameters, you have to press the SET
key. To store a modified parameter, you have to press the SET key, but if you press the ESC key,
you’ll come back to the previous menu with no storing.

6.9.1.1 Example of parameter change

To change a parameter it’s necessary to enter into its menu. To do this, the MENU key has to be
pressed and it will be visualized:

MAIN MENU
Please select the
Menu program
USER SETUP

If the parameter S1 has to be changed, the desired menu will have to be selected and then the
SET key have to be pressed.
In this case will appear:

USER SETUP
Insert Password

Modify 0

By pressing the UP/DOWN ARROW key a password have to be entered; if the entered password
is correct and the SET key is pressed, then it will be shown:

USER SETUP S 1
SET POINT FOR
TEMPERATURE CONTROL
40 °F

By pressing the UP/DOWN ARROW key it’s possible to scroll the different parameters. In this case
“Upper demand limit” is the third parameter so it’s sufficient to press twice the UP ARROW key to
obtain the following screen:

USER SETUP S 3
UPPER DEMAND LIMIT
(100=DISABLED)
100 %

To change the value that’s indicated at the bottom line of the screen, the SET key has to be
pressed and the value will start to blink.
To set a different value the UP/DOWN ARROW key have to be pressed. If, for example, a value of
98% has to be set, the DOWN ARROW key will have to be pressed twice and the following screen
will appear:

USER SETUP S 3
UPPER DEMAND LIMIT
(100=DISABLED)
Modify 98 %

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To store the new value the SET key has to be pressed. If the ESC key is pressed, the new value
isn’t stored and the screen will be the following:

USER SETUP S 3
UPPER DEMAND LIMIT
(100=DISABLED)
100 %

By pressing the ESC key the “USER MENU” will appear again.

MAIN MENU
Please select the
Menu program
USER SETUP

6.9.1.2 Example of string parameter change

To change a string parameter it’s necessary to enter into its menu. To do this, the MENU key has
to be pressed and it will be visualized:

MAIN MENU
Please select the
Menu program
USER SETUP

If the string parameter “CALL NUMBER 1 FOR ALARM NOTIFICATION” (ex. M101) has to be
changed, the desired menu will have to be selected (by pressing the UP/DOWN ARROW) and
then the SET key have to be pressed.
In this case will appear:

MANUFACTURER SETUP
Insert Password

Modify 0

By pressing the UP/DOWN ARROW key a password have to be entered; if the entered password
is correct and the SET key is pressed, then it will be shown:

MANUFACTURER M 1
USER PASSWRD

By pressing the UP/DOWN ARROW key it’s possible to scroll the different parameters. In this case
press the UP ARROW key until it is reach M101 parameters and to obtain the following screen:

MANUFACTURER M101
CALL NUMBER 1 FOR
ALARM NOTIFICATION
+3934011223344

To change the string that’s indicated at the bottom line of the screen, the SET key has to be
pressed and the first character of the string will start to blink.
To change first character the UP/DOWN ARROW key have to be pressed. If, for example, the

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character “-“ has to be set, the UP ARROW key will have to be pressed twice and the following
screen will appear:

MANUFACTURER M101
CALL NUMBER 1 FOR
ALARM NOTIFICATION
-3934011223344

To store the new value the SET or ON/OFF key has to be pressed. If the ESC key is pressed, the
new value isn’t stored and the screen will be the following:

MANUFACTURER M101
CALL NUMBER 1 FOR
ALARM NOTIFICATION
+3934011223344

If the ON/OFF key is pressed, the second character of the string will start to blink.
To change this character the UP/DOWN ARROW key have to be pressed. To store the new value
the SET or ON/OFF key has to be pressed.

If the ON/OFF key is pressed twice, the fourth character of the string will start to blink.
To change this character the UP/DOWN ARROW key have to be pressed. If, for example, the
character “5“ has to be set, the UP ARROW key will have to be pressed twice and the following
screen will appear:

MANUFACTURER M101
CALL NUMBER 1 FOR
ALARM NOTIFICATION
-3954011223344

To store the new string the SET key has to be pressed.

By pressing the ESC key the “USER MENU” will appear again.

MAIN MENU
Please select the
Menu program
MANUFACTURER SETUP

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6.9.2 User Setup

As the USER SETUP is selected, the user password is requested to get access to this parameters
list.
After typing the correct password, the display will show the following mask:

USER SETUP Syy

XXXX
XXXX
CURRENT VALUE

The second and the third line of the display are on the “LCD Display Description” column of the
following list of parameters.
The first line of the display shows the type of setup menu, “USER SETUP” in this case, on the
corner there is the IdCode of the parameter.
The fourth line shows the current value of the displayed parameter.
Use the UP/DOWN ARROW keys to scroll all the parameters. To go back to the previous menu
you have to press the ESC key.

List of parameters in USER SETUP:

Cod. Description LCD Display Description min max default m.u.

S1 Set point for Temperature Control SET POINT FOR -60.0 90.0 40.0 °F
TEMPERATURE CONTROL
S2 Language: LANGUAGE 0 2 0
0=English, 0=EN 1=DE 2=IT
1=Deutsch,
2=Italian.
S3 Upper demand limit of plant power UPPER DEMAND LIMIT 1 100 100 %
(100 = no upper limit) (100=DISABLED)
S4 Set point for GPP control. SET POINT FOR 0.0 250.0 43.0 PSI
GPP CONTROL
S5 Pumps Only mode activation. PUMPS ONLY MODE NO YES NO

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6.9.3 Manufacturer Setup

As the MANUFACTURER SETUP is selected, the manufacturer or service password is requested
to get access to this parameters list. If the access is made with service password then is showed a
sub-list of parameters.

After typing the correct password, the display will show the following mask

MANUFACTURER Myyy
XXXX
XXXX
CURRENT VALUE

The second and the third line of the display are on the “LCD Display Description” column of the
following list of parameters.
The first line of the display shows the type of setup menu, “MANUFACTURER” in this case, on the
corner there is the IdCode of the parameter.
The fourth line shows the current value of the displayed parameter.
Use the UP/DOWN ARROW keys to scroll all the parameters. To go back the previous menu you
have to press the ESC key.

List parameters in MANUFACTURER SETUP (NOTE: °F = °C x 1.8 + 32; PSI = Bar x 14.5):

Cod. Description LCD Display Description min MAX default m.u.

M1. User password USER PASSWORD 0 999 123

(*)
(***)
M2. Service password. SERVICE PASSWORD 0 999 37
(*)
(***)
M3. Manufacturer password. MANUFACTURER 0 999 0
(=0 then standard manufacturer password PASSWORD
should be used to get access).
M4. Language: LANGUAGE: 0 3 0
(*) 0=English, 0=EN 1=DE 2=IT 3=FR
1=Deutsch,
2=Italian;
3=Franch.
M5. Temperature Measuring Unit for TEMPERATURE MU SHOW: 0 1 0
(*) visualization (0=°F, 1=°C) 0=°F 1=°C
M6. Pressure Measuring Unit for visualization PRESSURE MU SHOW: 0 1 0
(*) (0=PSI, 1=Bar) 0=PSI 1=BAR
M7. Remote assistance address REMOTE ASSISTANCE 0 255 10
(*) ADDRESS
M8. Insert set up default INSERT NO YES NO
SETUP DEFAULT
M9. Enable notification of setup parameters NOTIFICATION SETUP NO YES NO
changes on Alarm History. PARAMETERS CHANGES

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Cod. Description LCD Display Description min MAX default m.u.

M10. To override all the alarms OVERRIDE NO YES NO
ALARMS
M11. Software filter used on all analog FILTER FOR 0 240 0
channels (0= no filter). AN IN CHANNELS
M12. Upper demand limit of plant power UPPER DEMAND LIMIT 1 100 100 %
(*) (100 = no upper limit) (100=DISABLED)
M13. Demand percentage in Open Loop OPEN LOOP START 0 100 0 %
(*) Control at startup DEMAND (0=DISABLED)
(0 = open loop control disabled).
M14. Auto restart mode AUTORESTART MODE 0 1 1
(*) (0 = manual, 0=MAN 1=AUTO
1 = automatic after 60 seconds)
M15. Minimum set point for Temperature MIN SETPOINT FOR -60.0 90 39 °F
(*) Control. TEMPERATURE CONTROL
M16. Maximum set point for Temperature MAX SETPOINT FOR -60.0 90 43 °F
(*) Control TEMPERATURE CONTROL
M17. Set point for Temperature Control SET POINT FOR -60.0 90.0 40.0 °F
(*) TEMPERATURE CONTROL
M18. Proportional Band for Temperature PROPORTIONAL BAND 0 36 7 °F
(*) Control TEMPERATURE CONTROL
M19. Integral Time for Temperature Control INTEGRAL TIME FOR 0 999 0 sec
(*) (integral effect disabled if = 0) TEMPERATURE CONTROL
M20. Temperature controlled: TEMP. CONTROLLED: 0 1 0
0 = LWT 0=LWT 1=RWT
1 = RWT
M21. Nominal power of Serial Linked Unit #1 NOMINAL POWER OF 0 250 0 KW
(0= SLU#1 not present) SLU#1(0=NOT PRESENT)
M22. Nominal power of Serial Linked Unit #2 NOMINAL POWER OF 0 250 0 KW
(0= SLU#2 not present) SLU#2(0=NOT PRESENT)
M23. Nominal power of Serial Linked Unit #3 NOMINAL POWER OF 0 250 0 KW
(0= SLU#3 not present) SLU#3(0=NOT PRESENT)
M24. Nominal power of Serial Linked Unit #4 NOMINAL POWER OF 0 250 0 KW
(0= SLU#4 not present) SLU#4(0=NOT PRESENT)
M25. Nominal power of Serial Linked Unit #5 NOMINAL POWER OF 0 250 0 KW
(0= SLU#5 not present) SLU#5(0=NOT PRESENT)
M26. Nominal power of Serial Linked Unit #6 NOMINAL POWER OF 0 250 0 KW
(0= SLU#6 not present) SLU#6(0=NOT PRESENT)
M27. Nominal power of Serial Linked Unit #7 NOMINAL POWER OF 0 250 0 KW
(0= SLU#7 not present) SLU#7(0=NOT PRESENT)
M28. Nominal power of Serial Linked Unit #8 NOMINAL POWER OF 0 250 0 KW
(0= SLU#8 not present) SLU#8(0=NOT PRESENT)
M29. Nominal power of Digital Linked Unit #1 NOMINAL POWER OF 0 250 0 KW
(0= DLU#1 not present) DLU#1(0=NOT PRESENT)
M30. Nominal power of Digital Linked Unit #2 NOMINAL POWER OF 0 250 0 KW
(0= DLU#2 disabled) DLU#2(0=NOT PRESENT)
M31. Nominal power of Digital Linked Unit #3 NOMINAL POWER OF 0 250 0 KW
(0= DLU#3 not present) DLU#3(0=NOT PRESENT)
M32. Nominal power of Digital Linked Unit #4 NOMINAL POWER OF 0 250 0 KW
(0= DLU#4 not present) DLU#4(0=NOT PRESENT)
M33. Nominal power of Digital Linked Unit #5 NOMINAL POWER OF 0 250 0 KW
(0= DLU#5 not present) DLU#5(0=NOT PRESENT)
M34. Nominal power of Digital Linked Unit #6 NOMINAL POWER OF 0 250 0 KW
(0= DLU#6 not present) DLU#6(0=NOT PRESENT)
M35. Nominal power of Digital Linked Unit #7 NOMINAL POWER OF 0 250 0 KW
(0= DLU#7 not present) DLU#7(0=NOT PRESENT)
M36. Nominal power of Digital Linked Unit #8 NOMINAL POWER OF 0 250 0 KW
(0= DLU#8 not present) DLU#8(0=NOT PRESENT)
M37. Serial Linked Unit #1 disabled SLU#1 DISABLED NO YES NO

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Cod. Description LCD Display Description min MAX default m.u.

M38. Serial Linked Unit #2 disabled SLU#2 DISABLED NO YES NO

M39. Serial Linked Unit #3 disabled SLU#3 DISABLED NO YES NO

M40. Serial Linked Unit #4 disabled SLU#4 DISABLED NO YES NO

M41. Serial Linked Unit #5 disabled SLU#5 DISABLED NO YES NO

M42. Serial Linked Unit #6 disabled SLU#6 DISABLED NO YES NO

M43. Serial Linked Unit #7 disabled SLU#7 DISABLED NO YES NO

M44. Serial Linked Unit #8 disabled SLU#8 DISABLED NO YES NO

M45. Digital Linked Unit #1 disabled DLU#1 DISABLED NO YES NO

M46. Digital Linked Unit #2 disabled DLU#2 DISABLED NO YES NO

M47. Digital Linked Unit #3 disabled DLU#3 DISABLED NO YES NO

M48. Digital Linked Unit #4 disabled DLU#4 DISABLED NO YES NO

M49. Digital Linked Unit #5 disabled DLU#5 DISABLED NO YES NO

M50. Digital Linked Unit #6 disabled DLU#6 DISABLED NO YES NO

M51. Digital Linked Unit #7 disabled DLU#7 DISABLED NO YES NO

M52. Digital Linked Unit #8 disabled DLU#8 DISABLED NO YES NO

M53. Minimum time between the insertion of MIN TIME BETWEEN INS 0 300 30 sec
different Remote Units. OF DIFFERENT UNITS
M54. Rotation time for the Remote Units ROTATION TIME FOR 0 250 48 hours
(0=units rotation disabled). UNITS(0=NO ROTATION)
M55. GPP control enable. GPP CONTROL NO YES NO
ENABLE
M56. Pump#1 enable. PUMP#1 NO YES NO
(*) ENABLE
M57. Pump#2 enable. PUMP#2 NO YES NO
(*) ENABLE
M58. Pump#3 enable. PUMP#3 NO YES NO
(*) ENABLE
M59. Pump#4 enable. PUMP#4 NO YES NO
(*) ENABLE
M60. Pumps Only mode activation. PUMPS ONLY MODE NO YES NO
(*)
M61. Set point for GPP control. SET POINT FOR 0.0 250.0 43.0 PSI
GPP CONTROL
M62. Delta pressure for GPP control (i.e. DELTA PRESSURE FOR 0.0 435.0 29.0 PSI/10
neutral band). GPP CONTROL
M63. Calling time to switch on a pump of GPP. CALL TIME FOR 4 255 10 sec
PUMPS SWITCH ON
M64. Calling time to switch off a pump of GPP. CALL TIME FOR 4 255 10 sec
PUMPS SWITCH OFF
M65. Rotation time for the pumps of GPP ROTATION TIME GPP 0 255 48 hours
(0=no rotation). PUMPS(0=NO ROTATION)
M66. Max value of GPP pumps curve. MAX VALUE OF GPP -15 435 54 PSI
PUMPS CURVE
M67. Time of fixed configuration when TIME OF FIXED CONFIG 0 255 240 min
Oscillation Protection is activated. IN OSCILLAT.PROTECT.

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Cod. Description LCD Display Description min MAX default m.u.

M68. Time to out from Oscillation Protection TIME TO OUT OSCILL. 0 255 60 min
when pressure is permanently in Neutral FROM NEUTRAL ZONE
Zone.
M69. GPR control enable. GPR CONTROL NO YES NO
ENABLE
M70. Delay time to switch off GPR control. DELAY TIME TO SWITCH 0 240 60 sec
OFF GPR CONTROL
M71. Free Cooling control enable. FREE COOLING CONTROL NO YES NO
ENABLE
M72. Differential for Free Cooling activation. DIFFERENTIAL FOR -20.0 60.0 4.0 °F
FREE COOLING ACTIV.
M73. Differential for Free Cooling deactivation. DIFFERENTIAL FOR -20.0 60.0 2.0 °F
FREE COOLING DEACT.
M74. Differential for Fans control Setpoint. DIFFERENTIAL FOR -20.0 60.0 9.0 °F
FANS CONTROL SETP.
M75. Proportional Band for Fans control. PROPORTIONAL BAND 0.0 300.0 3.0 °F
FOR FANS CONTROL
M76. Integral Time for Fans control. INTEGRAL TIME 0 1500 90 sec
FOR FANS CONTROL
M77. Minimum difference between TA and MIN DIFF.FOR VARIAB. 0.0 60 9.0 °F
Setpoint for variable gain in Fans control GAIN IN FANS CONTR.
(0=variable gain disabled).
M78. Maximum Fans speed. MAX FANS SPEED 0 100 100 %

M79. Minimum Fans speed. MIN FANS SPEED 0 100 0 %

M80. TE probe presence. TE PROBE NO YES NO

PRESENCE
M81. TA probe presence. TA PROBE NO YES NO
PRESENCE
M82. PS probe presence. PS PROBE NO YES YES
PRESENCE
M83. PR probe presence. PR PROBE NO YES NO
PRESENCE
M84. Differential for “High Water Temperature” DIFFERENT. FOR HIGH 1 60 20 °F
(*) alarm. WATER TEMP. ALARM
M85. Delay before “High Water Temperature” DELAY BEFORE HIGH 0 109 5 min
(*) alarm (0=alarm disabled). WATER TEMP. ALARM
M86. Maximum value of pressure PS for “High MAX PS VALUE FOR 0 218 87 PSI
Pressure PS” alarm (0=alarm disabled). HIGH PRESS. PS ALARM
M87. Minimum value of pressure PS for “Low MIN PS VALUE FOR 0 145 9 PSI
Pressure PS” alarm (0=alarm disabled). LOW PRESS. PS ALARM
M88. Delay time used for “Low Pressure” DELAY TIME FOR LOW 0 255 15 sec
alarms. PRESSURE ALARMS
M89. Delay time used for “Low Water Level” DELAY TIME FOR LOW 0 255 15 sec
alarm (0=alarm disabled). WATER LEVEL ALARM
M90. Maximum value of pressure PR for “High MAX PR VALUE FOR 0 218 87 PSI
Pressure PR” alarm (0= alarm disabled). HIGH PRESS. PS ALARM
M91. Minimum value of pressure PR for “Low MIN PR VALUE FOR 0 145 9 PSI
Pressure PR” alarm (0=alarm disabled). LOW PRESS. PR ALARM
M92. Brand name to show on LCD BRAND NAME:0=ZA 1=CO 0 5 0
0 = ZAMIL AIR CONDITIONERS 2=CL 3=GE 4=YI 5=TO
1 = COOLINE AIR CONDITIONERS
2 = CLASSIC AIR CONDITIONERS
3 = GEOCLIMA AIR CONDITIONERS
4 = YORK INTERNATIONAL
5 = TONONFORTY
M93. Evaporator water monitoring EVAPORATOR WATER NO YES NO
MONITORING

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Cod. Description LCD Display Description min MAX default m.u.

M94. Differential pressure for Low Evaporator DIFF.PRESSURE FOR 0 250 30 KPa
Drop alarm. LOW EVAPORATOR DROP
(0=Low Evap. Drop alarm disabled)
M95. Higher differential pressure for DIFF.PRESSURE FOR 0 250 50 KPa
Evaporators Drop alarm. HIGH EVAPORATOR DROP
(0=Low Evap. Drop alarm disabled)
M96. Delay time before indication of High/Low DELAY TIME FOR 0 9099 10 Sec
Evaporator Drop alarms. EVAP.DROP ALARMS
If > 99 then °3 and 4° decimal digits are
the bypass time of alarm after machine
switch on. (i.e. M96=YYXX with XX: delay
time before indication, YY=bypass time)
M97. Host protocol selection: HOST PROTOCOL: 0=PE 0 2 0
0 = PEMS protocol; 1=SMS 2=PE-SMS
1 = SMS protocol (SB2 -> Modem);
2 = PEMS with SMS protocol
(SB2 –> Gateway –> Modem).
M98. Number of the SMS notifications when NR SMS NOTIFICATIONS 0 3 0
alarm/event happen and number of -NR AUTHORIZED(0=NO)
authorized telephone numbers in SMS
protocol:
0 = notification disabled, all authorized;
1 = notification to call number #1 and
sender number #1 authorized in SMS
protocol;
2 = notification to call numbers #1,#2 and
sender numbers #1,#2 authorized in
SMS protocol;
3 = notification to call numbers #1,#2,#3
and sender numbers #1,#2,#3
authorized in SMS protocol;
M99. Call number #1 for alarm/event CALL NUMBER 1 FOR String2
notification by SMS and sender number ALARM NOTIFICATION 0
#1 authorized in SMS protocol.
(Call number formats:
“003934022334455” or
“+3934022334455”)
M100. Call number #2 for alarm/event CALL NUMBER 2 FOR String2
notification by SMS and sender number ALARM NOTIFICATION 0
#2 authorized in SMS protocol.
(Call number formats:
“003934022334455” or
“+3934022334455”)
M101. Call number #3 for alarm/event CALL NUMBER 3 FOR String2
notification by SMS and sender number ALARM NOTIFICATION 0
#3 authorized in SMS protocol.
(Call number formats:
“003934022334455” or
“+3934022334455”)
M102. Plant code string used in alarm/event PLANT CODE String2
notification by SMS. STRING 0
M103. SIM serial number used for “SIM NOT SIM SERIAL NUMBER String2
READY” alarm (used when M97=1). FOR SIM NOT READY AL 0

NOTE
To extract the serial number of inserted
SIM and store it, press <SET> key and
then <MENU> key.
M104. GSM signal level for low signal alarm. GSM SIGNAL LEVEL FOR 0 31 10
LOW SIGNAL ALARM

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Cod. Description LCD Display Description min MAX default m.u.

M105. Manufacturer password to disable SIM MANUFACTURER PASSW. 0 999 47
(***) NOT READY alarm. SIM NOT READY ALARM
M106. Service password to disable SIM NOT SERVICE PASSWORD 0 999 47
(*) READY alarm. SIM NOT READY ALARM
(***) (if =M105 then SIM NOT READY alarm is
bypassed)
M107. Sequencer presence: SEQUENCER: 0=NO 0 2 0
0= no; 1=YES-2T 2=YES-4T
1= yes with two thresholds for each unit;
2= yes with four thresholds for each unit.
M108. Minimum units capacity used in the MIN UNIT CAPACITY 0.0 100.0 25.0 %
sequencer. USED IN SEQUENCER

(*) = parameter showed when you enter in SERVICE SETUP with service password.
(***) = if the notification of setup parameters changes is enabled (M9=YES) then the new value is
not showed on ALARM HISTORY and on the notification SMS send by SMS protocol.

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6.9.4 Service Setup

As the SERVICE SETUP is selected, the service password r or extended service password is
requested to get access to this parameters list.
If the access is made with service password (M2) then Service parameters (see Manufacturer
parameters marked with (*) ) are showed; all Service parameters are readable/writable.
If the access is made with extended service password then Manufacturer parameters are showed
with following restrictions:
- Manufacturer parameters marked with (*) (i.e. Service parameters) are readable/writable;
- Manufacturer parameters marked with (**) have description and value substitute with all * char;
- all the others Manufacturer parameters are readable only.

After typing the correct password, the display will show the following mask

SERVICE SETUP Myyy

XXXX
XXXX
CURRENT VALUE

The second and the third line of the display are on the “LCD Display Description” column of the list
of parameters.
The first line of the display shows the type of setup menu, “SERVICE SETUP” in this case, on the
corner there is the IdCode of the parameter.
The fourth line shows the current value of the displayed parameter.
Use the UP/DOWN ARROW keys to scroll all the parameters. To go back the previous menu you
have to press the ESC key.

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6.9.5 I/O Setup

As the I/O SETUP is selected, the manufacturer password is requested to get access to this
parameter list.

After typing the correct password, the display will show the following mask

I/O SETUP Iyyy

XXXX
XXXX
CURRENT VALUE

The second and the third line of the display are on the “LCD Display Description” column of the
following list of parameters.
The first line of the display shows the type of setup menu, “I/O SETUP” in this case, on the corner
there is the IdCode of the parameter.
The fourth line shows the current value of the displayed parameter.
Use the UP/DOWN ARROW keys to scroll all the parameters.

List of parameters in I/O SETUP:

Cod. Description LCD Display Description min MAX default m.u.

I1. Board 1, compensation offset probe S1 BOARD 1 - PROBE S1 -100 100 0 PSI
COMPENSATION OFFSET
I2. Board 1, compensation offset probe D1 BOARD 1 - PROBE D1 -100 100 0 PSI
COMPENSATION OFFSET
I3. Board 1, compensation offset probe O1 BOARD 1 - PROBE O1 -100 100 0 A
COMPENSATION OFFSET
I4. Board 1, compensation offset probe ST1 BOARD 1 - PROBE ST1 -100 100 0 °F
COMPENSATION OFFSET
I5. Board 1, compensation offset probe BOARD 1 - PROBE TOUT -100 100 0 °F
TOUT COMPENSATION OFFSET
I6. Board 1, compensation offset probe S2 BOARD 1 - PROBE S2 -100 100 0 PSI
COMPENSATION OFFSET
I7. Board 1, compensation offset probe D2 BOARD 1 - PROBE D2 -100 100 0 PSI
COMPENSATION OFFSET
I8. Board 1, compensation offset probe O2 BOARD 1 - PROBE O2 -100 100 0 A
COMPENSATION OFFSET
I9. Board 1, compensation offset probe ST2 BOARD 1 - PROBE ST2 -100 100 0 °F
COMPENSATION OFFSET
I10. Board 1, compensation offset probe TIN BOARD 1 - PROBE TIN -100 100 0 °F
COMPENSATION OFFSET
I11. Board 1, compensation offset probe TAE BOARD 1 - PROBE TAE -100 100 0 °F
COMPENSATION OFFSET
I12. Board 1, compensation offset probe RH BOARD 1 - PROBE RH -100 100 0 °F
COMPENSATION OFFSET
I13. Board 1, min. value for 4÷20mA probe S1 BOARD 1 – PROBE S1 -20 750 -7 PSI
MIN VALUE FOR 4÷20mA

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Cod. Description LCD Display Description min MAX default m.u.

I14. Board 1,min. value for 4÷20mA probe D1 BOARD 1 – PROBE D1 -20 750 0.0 PSI
MIN VALUE FOR 4÷20mA
I15. Board 1,min. value for 4÷20mA probe O1 BOARD 1 – PROBE O1 -20 750 0.0 A
MIN VALUE FOR 4÷20mA
I16. Board 1, Volt value corresponding to 0 % BOARD 1 – PROBE ST1 -10 30 0 Volt
of analog thermostat cooling , probe ST1 VOLT VALUE 0% COOL
(used if I34=1)
I17. Board 1,min. value for 4÷20mA probe S2 BOARD 1 – PROBE S2 -20 750 -7 PSI
MIN VALUE FOR 4÷20mA
I18. Board 1,min. value for 4÷20mA probe D2 BOARD 1 – PROBE D2 -20 750 0.0 PSI
MIN VALUE FOR 4÷20mA
I19. Board 1,min. value for 4÷20mA probe O2 BOARD 1 – PROBE O2 -20 750 0.0 A
MIN VALUE FOR 4÷20mA
I20. Board 1, Volt value corresponding to 0% BOARD 1 – PROBE ST2 -10 30 0 Volt
of analog thermostat cooling , probe ST2 VOLT VALUE 0% COOL
(used if I38=1)
I21. Board 1,min. value for 4÷20mA probe RH BOARD 1 – PROBE RH 0 100 0 %
MIN VALUE FOR 4÷20mA
I22. Board 1,max value for 4÷20mA probe S1 BOARD 1 – PROBE S1 -20 750 145 PSI
MAX VALUE FOR 4÷20mA
I23. Board 1,max value for 4÷20mA probe D1 BOARD 1 – PROBE D1 -20 750 580 PSI
MAX VALUE FOR 4÷20mA
I24. Board 1,max value for 4÷20mA probe O1 BOARD 1 – PROBE O1 -20 750 290 A
MAX VALUE FOR 4÷20mA
I25. Board 1, Volt value corresponding to BOARD 1 – PROBE ST1 0 100 24 Volt
100% of analog thermostat cooling , VOLT VALUE 100% COOL
probe ST1 (used if I34=1)
I26. Board 1,max. value for 4÷20mA probe S2 BOARD 1 – PROBE S2 -20 750 145 PSI
MAX VALUE FOR 4÷20mA
I27. Board 1,max value for 4÷20mA probe D2 BOARD 1 – PROBE D2 -20 750 580 PSI
MAX VALUE FOR 4÷20mA
I28. Board 1,max value for 4÷20mA probe O2 BOARD 1 – PROBE O2 -20 750 290 A
MAX VALUE FOR 4÷20mA
I29. Board 1, Volt value corresponding to BOARD 1 – PROBE ST2 0 100 24 Volt
100% of analog thermostat cooling , VOLT VALUE 100% COOL
probe ST2 (used if I38=1)
I30. Board 1,max value for 4÷20mA probe RH BOARD 1 – PROBE RH 0 100 100 %
MAX VALUE FOR 4÷20mA
I31. Board 1, configuration for probe S1 BOARD 1 - PROBE S1 0 1 0
(0=4÷20mA, 1=Free Contact) CONF: 0=4÷20mA 1=FC
I32. Board 1, configuration for probe D1 BOARD 1 - PROBE D1 0 1 0
(0=4÷20mA, 1=Free Contact) CONF: 0=4÷20mA 1=FC
I33. Board 1, configuration for probe O1 BOARD 1 - PROBE O1 0 1 0
(0=4÷20mA, 1=Free Contact) CONF: 0=4÷20mA 1=FC
I34. Board 1, configuration for probe ST1 BOARD 1 - PROBE ST1 0 1 0
(0=PTC, 1=0÷24VDC) CONF: 0=PTC 1=0÷24V
I35. Board 1, configuration for probe S2 BOARD 1 - PROBE S2 0 1 0
(0=4÷20mA, 1=Free Contact) CONF: 0=4÷20mA 1=FC
I36. Board 1, configuration for probe D2 BOARD 1 - PROBE D2 0 1 0
(0=4÷20mA, 1=Free Contact) CONF: 0=4÷20mA 1=FC
I37. Board 1, configuration for probe O2 BOARD 1 - PROBE O2 0 1 0
(0=4÷20mA, 1=Free Contact) CONF: 0=4÷20mA 1=FC
I38. Board 1, configuration for probe ST2 BOARD 1 - PROBE ST1 0 1 0
(0=PTC, 1=0÷24VDC) CONF: 0=PTC 1=0÷24V
I39. Board 1, configuration for probe RH BOARD 1 - PROBE RH 0 1 0
(0=PTC, 1=4÷20mA) CONF: 0=PTC 1=4÷20mA
I40. Digital Input polarity A01: 0=NC 1=NO DIGIN POLARITY A01: 0 1 0
(1) 0=NC 1=NO
I41. Digital Input polarity A02: 0=NC 1=NO DIGIN POLARITY A02: 0 1 0
(1) 0=NC 1=NO

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Cod. Description LCD Display Description min MAX default m.u.

I42. Digital Input polarity A03: 0=NC 1=NO DIGIN POLARITY A03: 0 1 0
(1) 0=NC 1=NO
I43. Digital Input polarity A04: 0=NC 1=NO DIGIN POLARITY A04: 0 1 0
(1) 0=NC 1=NO
I44. Digital Input polarity A05: 0=NC 1=NO DIGIN POLARITY A05: 0 1 0
(1) 0=NC 1=NO
I45. Digital Input polarity A06: 0=NC 1=NO DIGIN POLARITY A06: 0 1 0
(1) 0=NC 1=NO
I46. Digital Input polarity A07: 0=NC 1=NO DIGIN POLARITY A07: 0 1 0
(1) 0=NC 1=NO
I47. Digital Input polarity A08: 0=NC 1=NO DIGIN POLARITY A08: 0 1 0
(1) 0=NC 1=NO
I48. Digital Input polarity A09: 0=NC 1=NO DIGIN POLARITY A09: 0 1 0
(1) 0=NC 1=NO
I49. Digital Input polarity A10: 0=NC 1=NO DIGIN POLARITY A10: 0 1 0
(1) 0=NC 1=NO
I50. Digital Input polarity A11: 0=NC 1=NO DIGIN POLARITY A11: 0 1 0
(1) 0=NC 1=NO
I51. Digital Input polarity A12: 0=NC 1=NO DIGIN POLARITY A12: 0 1 0
(1) 0=NC 1=NO
I52. Digital Input polarity A13: 0=NC 1=NO DIGIN POLARITY A13: 0 1 0
(1) 0=NC 1=NO
I53. Digital Input polarity A14: 0=NC 1=NO DIGIN POLARITY A14: 0 1 0
(1) 0=NC 1=NO
I54. Digital Input polarity A15: 0=NC 1=NO DIGIN POLARITY A15: 0 1 0
(1) 0=NC 1=NO
I55. Digital Input polarity A16: 0=NC 1=NO DIGIN POLARITY A16: 0 1 0
(1) 0=NC 1=NO
I56. Digital Input polarity A17: 0=NC 1=NO DIGIN POLARITY A17: 0 1 0
(1) 0=NC 1=NO
I57. Digital Input polarity A18: 0=NC 1=NO DIGIN POLARITY A18: 0 1 0
(1) 0=NC 1=NO
I58. Digital Input polarity A19: 0=NC 1=NO DIGIN POLARITY A19: 0 1 0
(1) 0=NC 1=NO
I59. Digital Input polarity A20: 0=NC 1=NO DIGIN POLARITY A20: 0 1 0
(1) 0=NC 1=NO

NOTES
(1): If the digital input is Normally Closed (NC) then the action related to the input (ex. Alarm) is executed
when the power supply is not present on the input. If the digital input is Normally Open (NO) then the action
related to the input (ex. Alarm) is executed when the power supply is present on the input.

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6.9.6 Alarm History

By pressing the SET key from “ALARM HISTORY” you can enter the “ALARM HISTORY” menu:
there are all the information about the last 40 alarms occurred.
The last 50 alarms are stored and displayed in this menu accessible by the user.

In the following figure there is the screen of the menu.

ALARM HISTORY Axx

dd/mm/yy hh:mm
DESCRIPTION OF ALARM
LWT XXX RWT YYY °U

In the screen the following information is indicated:

• Ayy: IdCode in chronologic order where “xx” is a number in progress

• dd/mm/yy: date when the alarm occurred
• hh:mm: time when the alarm occurred
• DESCRIPTION OF ALARM: type of alarm or event as described in the Alarm List chapter 6.8.
• XXX: value of LWT registered when alarm or event is happen.
• YYY: value of RWT registered when alarm or event is happen.
• U: measuring unit used for temperature visualization (“F” if farenait, “C” if celsius).

By pressing the UP/DOWN ARROW keys you can screen one at a time the occurred alarms and
their description. To go back to the previous menu you have to press the ESC key.
By pressing together DOWN and ESC keys, the alarm history is cleared.

6.9.7 Hw Key menu

By pressing the SET key from “HW KEY PROGRAMMING” you can enter the menu from which is
possible to program the board through the Hardware Key (HKEY) external module.

As the “HW KEY PROGRAMMING” is selected, the manufacturer or service password are
requested to get access to this menu.
After typing the correct password, the display (for example) will show the following mask:

HW KEY PROGRAMMING
Sw BOARD=ZAM2CHxx.xx
Sw HKEY =ZAM2CHyy.yy

For details about the use of the HW KEY see par. 4.2.

To go back to the previous menu you have to press the ESC key.

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6.9.8 Timer Setup

By pressing the SET key from “TIMER SETUP” you can enter the “TIMER SETUP” menu: there
are all the information about the timers internally used by the controller; the manufacturer or
service password are requested to get access to this menu.

After typing the correct password, the display will show the following mask

TIMER SETUP Tyy

XXXX
XXXX
CURRENT VALUE

The second and the third line of the display are on the “LCD Display Description” column of the
following list of parameters.
The first line of the display shows the type of setup menu, “TIMER SETUP” in this case, on the
corner there is the IdCode of the parameter.
The fourth line shows the current value of the displayed parameter.
Use the UP/DOWN ARROW keys to scroll all the parameters. To go back to the previous menu
you have to press the ESC key.
To reset the timer value:
- press SET key;
- press MENU key;
- press SET key.

List of parameters in TIMER SETUP:

Cod. Description LCD Display Description min MAX default m.u.

T1. Unit timer counter UNIT TIMER COUNTER min

T2. SLU#1 timer counter SLU#1 TIMER COUNTER min

T3. SLU#2 timer counter SLU#2 TIMER COUNTER min

T4. SLU#3 timer counter SLU#3 TIMER COUNTER min

T5. SLU#4 timer counter SLU#4 TIMER COUNTER min

T6. SLU#5 timer counter SLU#5 TIMER COUNTER min

T7. SLU#6 timer counter SLU#6 TIMER COUNTER min

T8. SLU#7 timer counter SLU#7 TIMER COUNTER min

T9. SLU#8 timer counter SLU#8 TIMER COUNTER min

T10. DLU#1 timer counter DLU#1 TIMER COUNTER min

T11. DLU#2 timer counter DLU#2 TIMER COUNTER min

T12. DLU#3 timer counter DLU#3 TIMER COUNTER min

T13. DLU#4 timer counter DLU#4 TIMER COUNTER min

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Cod. Description LCD Display Description min MAX default m.u.

T14. DLU#5 timer counter DLU#5 TIMER COUNTER min

T15. DLU#6 timer counter DLU#6 TIMER COUNTER min

T16. DLU#7 timer counter DLU#7 TIMER COUNTER min

T17. DLU#8 timer counter DLU#8 TIMER COUNTER min

T18. GPP PUMP1 timer counter GPP PUMP1 min

TIMER COUNTER
T19. GPP PUMP2 timer counter GPP PUMP2 min
TIMER COUNTER
T20. GPP PUMP3 timer counter GPP PUMP3 min
TIMER COUNTER
T21. GPP PUMP4 timer counter GPP PUMP4 min
TIMER COUNTER
T22. GPR PUMP timer counter GPR PUMP min
TIMER COUNTER
T23. Closing 3 Way Valve (C3W) timer counter C3W VALVE min
TIMER COUNTER
T24. Opening 3 Way Valve (O3W) timer O3W VALVE min
counter TIMER COUNTER
T25. FAN timer counter FAN min
TIMER COUNTER

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6.9.9 Time and Date menu

By pressing the SET key from “TIME AND DATE” you can enter the menu which allows the setting
of the system clock parameters.

As the TIME AND DATE is selected, the manufacturer or service password is requested to get
access to this menu.
After typing the correct password, the display will show (for example) the following mask:

TIME AND DATE Dn

xx dd/mm/yy hh:mm
Setting PARAMETER
PARAMETER VALUE

In the screen the following information is indicated:

• Dx : IdCode of parameter where “n” is a number in progress

• xx: current week day
• dd/mm/yy: current date
• hh:mm : current time
• PARAMETER: clock parameter to set
• PARAMETER VALUE: current value of the clock parameter

Use the UP/DOWN ARROW keys to scroll all the parameters.

To go back to the previous menu you have to press the ESC key.

List of parameters in TIME AND DATE menu:

Cod. Description

D1. Setting Hours

D2. Setting Minute
D3. Setting Year
D4. Setting Month
D5. Setting Day
D6. Setting Weekday

6.9.10 Serial Linked Unit menu

By pressing the SET key from “SERIAL LINKED UNIT” you can enter on the “SERIAL LINKED
UNIT” menu: it allows to display data and to access setup parameters of the Serial Linked Unit.

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After the <SET> button is pressed, then the following message is displayed for 5 seconds:

WAIT
CONNECTION
IN
PROGRESS

Case 1: unit to be monitored answers correctly

If the unit to be monitored answers correctly to Remote Control Unit then are showed the same
pages of the local user directly connected to the unit and the keys of the Remote Panel can give
the same commands as the keys of the local panel:

CHILLER CONTROL

LWT 82.0°F RWT 65.3°F

SP 40°F SYSTEM OFF

If dipswitch#2 (Ref. S2 on SB2 board) is in ON position and no button is pressed for more 15
seconds then, and every 15 seconds, it is showed the following message for 4 seconds:

GEOCLIMA
Press <ESC> 5 seconds
to go to Main Menu

If dipswitch#2 (Ref. S2 on SB2 board) is in OFF position then the message is not showed.

Case 2: unit to be monitored does not answer

If the unit to be monitored does not answer or it does not answer correctly, then the following
message is displayed:

COMMUNICATION
ERROR

PRESS <ESC> TO EXIT

If the <ESC> button is pressed then the main page is displayed and a new address can be
selected.

Remark: Before connecting the Micro Panel Heavy to other kind of unit you have to contact
the manufacturer for further instructions.

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6.10 MULTI LANGUAGE DATA DISPLAY (TBD)

6.10.1 USER INTERFACE

INGLESE TEDESCO ITALIANO

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6.10.2 MENU DESCRIPTION

INGLESE TEDESCO ITALIANO
MAIN MENU HAUPTMENU MENU PRINCIPALE
Please select the Bitte waehlen Sie Selezionare il Menu
Menu program das Menuprogramm desiderato
USER SETUP or BENUTZER MENU oder SETUP UTENTE o
MANUFACTURER SETUP or HERSTELLER MENU oder SETUP COSTRUTTORE o
I/O SETUP or I/O MENU oder SETUP I/O o
ALARM HISTORY or ALARMAUFZEICHNU. oder STORICO ALLARMI o
HARDWARE KEY or HW KEY PROGRAMM. oder PROGRAMM. CON HW KEY
TIMER SETUP or ZEITSCHALTUHR oder SETUP TIMER o
TIME AND DATE or UHRZEIT UND DATUM ORA E DATA o
MENU EXIT MENU BEENDEN ESCI DAL MENU o

INGLESE TEDESCO ITALIANO

USER SETUP
Insert Password Eingabe Passwort Inserire Password

Modify Aendern Cambia

INGLESE TEDESCO ITALIANO

NO NEIN NO
YES JA SI

INGLESE TEDESCO ITALIANO

ON AUS ON
OFF EIN OFF

6.10.3 ALARMS
INGLESE TEDESCO ITALIANO
ALARM ALARM ALLARME
Compressor N VERDICHTER N. COMPRESSORE N
or oder o
MASTER MASTER MASTER
Description Beschreibung Description

INGLESE TEDESCO ITALIANO

ALARM ALARM ALLARME
COMPRESSOR N VERDICHTER N. COMPRESSORE N
or oder o
MASTER MASTER MASTER
Description Beschreibung Description
PRESS <ESC> TO RESET <ESC> FUER QUITTIER. <ESC> PER RESETTARE

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6.10.3.1 Alarm description

INGLESE TEDESCO ITALIANO
HIGH WATER TEMP.
LOW WATER LEVEL
TR. LWT OUT OF RANGE
TR. RWT OUT OF RANGE
TR. PS OUT OF RANGE
TR. TE OUT OF RANGE
TR. TA OUT OF RANGE
TR. PR OUT OF RANGE
HIGH PRESS. PS
LOW PRESS. PS
GPP PUMP1 FAULT
GPP PUMP2 FAULT
GPP PUMP3 FAULT
GPP PUMP4 FAULT
HIGH PRESS. PR
LOW PRESS. PR
GPR PUMP FAULT
FAN FAILURE
LOW EVAP. DROP
HIGH EVAP. DROP
SLU#N SERIAL COMM.
SLU#N ALARM ACTIVE
DLU#N ALARM ACTIVE
SLU#N MACHINE OFF

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6.10.4 USER SETUP

INGLESE TEDESCO ITALIANO
USER SETUP S 1
SET POINT FOR
TEMPERATURE CONTROL
40.0 °F

INGLESE TEDESCO ITALIANO

USER SETUP S 2
LANGUAGE
0=EN 1=DE 2=IT
0

INGLESE TEDESCO ITALIANO

USER SETUP S 3
UPPER DEMAND LIMIT
(100=DISABLED)
100 %

INGLESE TEDESCO ITALIANO

USER SETUP S 4
SET POINT FOR
GPP CONTROL
43.0 PSI

INGLESE TEDESCO ITALIANO

USER SETUP S 5
PUMPS ONLY MODE

NO

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6.11 TESTING FEATURES

Some testing features are embedded in the software in order to allow a manual control of the
board hardware.
To access the test mode and to change the kind of test it is used the dip switches (Ref. S1) on the
SB2 board.

6.11.1 HARDWARE TEST MODE

To enter hardware test mode:
• switch board off
• set dip switch address to 7 (dip switch 1..3 ON; dip switch 4 OFF)
• switch board on
the board will act as a master with address #1, and the user interface is active to switch from one
test mode to the other.
There are 4 different hardware tests mode, and it is possible choose the test mode with <ON OFF>
key:

1. RELAY ROTATION
• all relay will switch on and off with 1 second delay one after the other;
• analog output will swing from 0 to 10 V one after the other;

2. ALL RELAY ON
• all digital output relay are energized;
• analog output are at 10 V

3. INPUT -> OUTPUT

• digital input are copied on relay output (e.g. if D1 input is energized then Relay 1
contact O1C1 will be closed and so on).

4. ANALOG INPUT
• The screen shows the values of Analog Input channels;
• The values are shown in the following order:
second row: S1, D1, O1, ST1
third row: S2, D2, O2, ST2
fourth row: TAE, RH, TOUT, TIN

5. RTC TEST
• The screen shows the actual parameters of Real Time Clock (RTC)

6. HW KEY TEST
• The screen displays the information about the communication with HKEY external
module.

7. USER TEST
• All led are switched on, display shows “8.8.8.” and every pixel of LCD display is black;

To exit the test mode:

• Switch board off;
• reset dip switch address according to chapter 0
• switch board on

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6.11.2 SOFTWARE TEST MODE

To enter software test mode:

• Switch board off;

• set dip switch address to 15 (all dip switch ON)
• switch board on

the board will act as a master with address #1, and the user interface is active, but the unit can not
be switched on.
During software test mode all Eeprom parameter can be changed. The analog input values are
shown with no final calibration, so temperatures are measured in ohm (like output of PTC probe)
and pressures are measured in 0-100% from the 4÷20mA of the input range.

To exit the test mode:

• Switch board off;
• reset dip switch address according to chapter 0
• switch board on

6.12 DEBUGGING FEATURES

6.12.1 SMS protocol

If SMS protocol is enabled (M97=1) then it is possible to activate a debug screen trying to access
in “USER SETUP” by password 213; the insertion of this password does not allow any access in
USER SETUP but adds a new screen on the main screens.

Following information are showed:

AAA BBB CCC

DDD EEE FFF
GGG HHH III
XXXXXXXXXXXXXXX YY

AAA: Number of alarm notifications requests;

BBB: Number of requests from SMS protocol;
CCC: Number of alarm notifications theoretically send;
DDD: Number of responses to SMS protocol theoretically send;
EEE: Number of errors after that telephone number send to modem;
FFF: Number of responses not received after that telephone number send to modem;
GGG: Number of SMS correctly send;
HHH: Number of SMS not correctly send;
III: Not used
XXX: IMSI code (15 characters string) read on the SIM;
Note1: if xxxxxxxxxxxxxx string is showed then any response from the modem or SIM not
insert on the modem)
YY: Gsm signal level.
Note2: if GSM signal level = -1 then any response from modem (i.e. modem not connected
/ without power supply
Note3: if GSM signal level = -2 then the response from modem is not correct (i.e. modem
not compatible with software or serial errors).

The numbers AAA….III are stored in RAM and then they values are lose when machine shut-down
is made.

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7. REVISION HISTORY
ƒ Rev.0 of 29.08.06 MB – ZAMPMH00.XX
First issue
ƒ Rev.1 of 18.12.06 MB – ZAMMPH01.XX
Update description of Remote Chillers Alarms.
Added description of SLU not in Remote Mode alarm.
Update description of Actuator details.
Update description of ANALOG INPUT.
Added description of EVAPORATOR MONITORING.
Added description of Low Evaporators Drop alarm.
Added description of High Evaporators Drop alarm.
Added description of SIM not ready alarm.
Added description of GSM low signal level alarm.
Update description of DATA DISPLAYED.
Added description of DEBUGGING FEATURES.
Added setup parameters M93..M106.
ƒ Rev.2 of 23.02.07 MB – ZAMMPH02.XX
Added description of Sequence controller.
Added setup parameters M107, M108.
Update description of SLU control details.
Update description of Connection for Serial Linked Unit with Three Serial Gateway.

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