Ergonomics (Written Report)
Ergonomics (Written Report)
ERGONOMICS
WRITTEN REPORT
GROUP 7
EMBERSO, NORIELLE S.
DIMAPILIS, PATRICK JAKE
BETCT – 3C
The scientific discipline concerned with understanding of interactions among humans and
other elements of a system, and the profession that applies theory, principles, methods and data to
design in order to optimize human well-being and overall system performance”. Ergonomics
means “fitting the job to the worker.” From the Greek, Ergo means “work.” Nomos means Laws.
Work Related Musculo-Skeletal Disorders WMSD, also known as Cumulative Trauma Disorders
(CTDS), Repetitive Strain Injuries (RSIS) or Overuse Injuries.
These injuries are called work-related musculoskeletal injuries, or WMSDs. You may have
heard of these injuries by another name, such as MSD’s which are the same as WMSD’s, but they
don’t happen as a result of work related issues, cumulative trauma disorder, or CTD; repetitive
strain injury, or RSI; or overuse injuries. WMSDs affect the soft tissues of the body - the muscles,
tendons that connect muscles to bones, ligaments that connect bone to bone, nerves, blood vessels,
pretty much every part of your body that’s not a bone or internal organ.
These are the parts of your body that are prone to injury when demands on them go beyond
what they can handle. Typically, these injuries occur in your body’s joints, the moving parts of the
body like your low back, wrist, shoulder, elbow and knee. These are the parts of your body that
get used the most and that are placed under the most stress during the day.
Often these injuries start out small, as a little muscle pull or a slightly irritated tendon.
However, if a small injury isn’t given a chance to heal, it can become aggravated, especially if you
keep doing the activity that caused the injury in the first place. Over time, these small injuries can
build until they become chronic, and at this point they become a WMSD.
Refer to the NIOSH definition of MSD and WMSD: MSDs refer to the disorders of the
muscles, nerves, tendons, ligaments, joints cartilage, or spinal disks. These disorders are not result
of any instantaneous event such as slip or fall but reflect a more gradual or chronic development.
These are disorders that diagnosed by a medical history, physical examination, or other medical
tests and they can range in severity from mild and intermittent to debilitating and chronic. These
are disorders with several distinct features (such as carpal tunnel syndrome) or disorders defined
primarily by the location of the pain (such as low back pain). WMSDs refer to MSDs to which the
work environment and the performance of work contribute significantly or MSDs that are made
worse of longer lasting by work conditions.
This paper will discuss how ergonomics can help you on your job, identify common work-related
musculoskeletal disorders (MSDs), recognize risk factors associated with work-related MSDs.
Identify ergonomic control methods for eliminating/reducing work-related MSDs.
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TABLE OF CONTENTS
INTRODUCTION……………………………………………………………………………….3
I. IMPORTANCE OF ERGONOMICS………………………………………………..………3
II. COMMON WORK-RELATED MSDS
III. RISK FACTORS ASSOCIATED WITH MSDS……………………...……………………5
IV. ERGONOMIC CONTROL METHODS……………………………………………...……5
1. Establish Ergonomics Program
2. Job Hazard Analysis and Control
3. Engineering Controls
4. Administrative and Work Practice Controls
5. Personal Protective Equipment
CONCLUSION…………………………………………………………………………………19
REFERENCES…………………………………………………………………………………18
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Musculoskeletal disorders (MSDs) accounted for 32 percent of all injury and illness cases in
2014 for all ownerships. The MSD incidence rate decreased to 33.8 cases per 10,000 full-time
workers in 2014, down from 35.8 cases. Nursing assistants and laborers and freight, stock, and
material movers incurred the highest number of MSD cases in 2014. MSD cases accounted for 54
percent of total cases that occurred to nursing assistants in 2014. Musculoskeletal disorders: In
2014 for all workers, there were 365,580 cases of musculoskeletal disorders (MSDs), such as
sprains or strains resulting from overexertion in lifting. The MSD incidence rate was 33.8 cases
per 10,000 full-time workers in 2014, down from 35.8 in 2013. Workers who sustained an MSD
required a median of 13 days to recuperate before returning to work in 2014, compared to 9 days
for all types of cases and up from 11 days in 2013.
Ergonomics. “The scientific discipline concerned with understanding of interactions among
humans and other elements of a system, and the profession that applies theory, principles, methods
and data to design in order to optimize human well-being and overall system performance.”
Ergonomics means “fitting the job to the worker,” including: Work stations, Tools and Equipment.
Ergo means Work and Nomos means Law.
2. Bodily reaction (bending, climbing, reaching, standing, sitting, and slips and trips without
falling) is another leading cause of injuries in the workplace.
3. Repetitive motion is also within top 10 most common workplace injuries.
Work-related MSDs can be prevented. Ergonomics --- fitting a job to a person --- helps
lessen muscle fatigue, increases productivity and reduces the number and severity of work-related
MSDs.”
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Daily stress to anatomical structures that may occur when a person is exposed to certain
high risk activities If the accumulating stress exceeds the body’s normal recuperative ability,
inflammation of the tissue can follow Chronic inflammation may lead to the development of
WMSDs May require weeks, months or years for development - and for recovery
WMSDs are sometimes referred to using other unfamiliar terms such as :
Of all the injuries and illnesses that involved days away from work, injuries related to
Repetitive Motion Involving Microtasks had the highest rate of missed days at 23. Overexertion
and Bodily Reaction had the highest incident rate of all injuries and illnesses at 36 per 10,0000
full-time workers.
The ten occupations that accounted for the highest incident rate (per 10,000 full-time workers)
included the following: (number of cases in parenthesis with top 4 # of cases bolded)
1. Nursing Assistants (20,920 cases)
2. Emergency Medical Technicians and Paramedics (3,880 cases)
3. Firefighters (5,760 cases)
4. Highway Maintenance Workers (1,690 cases)
5. Light Truck or Delivery Services Drivers (10,390 cases)
6. Reservation and Travel Clerks (1,300 cases)
7. Heavy and Tractor-Trailer Truck Drivers (17,030 cases)
8. Maids and Housekeeping Cleaners (6,650 cases)
9. Telecommunications Installers and Repairers, except Line Installers (1,820 cases)
10. Janitors and Cleaners, except Maids (14,530 cases)
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III. RISK FACTORS ASSOCIATED WITH MSDS
“The risk of MSD injury depends on work positions and postures, how often the task is
performed, the level of required effort and how long the task lasts. Risk factors that may lead to
the development of MSDs include:
3. Working in awkward postures or being in the same posture for long periods of time.
Using positions that place stress on the body, such as prolonged or repetitive reaching
above shoulder height, kneeling, squatting, leaning over a counter, using a knife with wrists bent,
or twisting the torso while lifting.
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1. Establish Ergonomics Program
Training is an important element in the ergonomic process. Training should be conducted in a
language and vocabulary that all workers understand and is best provided by individuals who have
experience with ergonomic issues in your particular industry. When training is effective workers
will:
• Learn the principles of ergonomics and their applications.
• Learn about the proper use of equipment, tools, and machine controls.
• Use good work practices, including proper lifting techniques.
• Become more aware of work tasks that may lead to pain or injury.
• Recognize early symptoms of MSDs.
• Understand the importance of reporting and addressing early indications of MSDs before
serious injuries develop.
• Understand procedures for reporting work-related injuries and illnesses, as required by
OSHA's injury and illness recording and reporting regulation (29 CFR Part 1904).
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4. Administrative and Work Practice Controls (establish efficient processes or procedures)
a. Require that heavy loads are only lifted by two people to limit force exertion
b. Establish systems so workers are rotated away from tasks to minimize the duration of
continual exertion, repetitive motions, and awkward postures. Design a job rotation system
in which employees rotate between jobs that use different muscle groups
c. Staff "floaters" to provide periodic breaks between scheduled breaks
d. Properly use and maintain pneumatic and power tools
a. Use padding to reduce direct contact with hard, sharp, or vibrating surfaces
b. Wear good fitting thermal gloves to help with cold conditions while maintaining the ability
to grasp items easily
A. Potential Hazards:
1. Working on overhead tasks in awkward posture with the hands raised above the
shoulder may restrict blood flow and result in nerve compression that affects the upper
extremities and shoulders causing numbness, tingling, discomfort and fatigue when these
postures are maintained for long periods of time.
2. Awkward postures while pulling with the hands above the shoulder cause an increased
load imposed on the shoulders, neck and back. When performed repeatedly, these tasks
may result in overexertion of the back and upper extremities.
B. Solutions:
f. Utilize equipment to raise and lower items or move items closer to worker, such as:
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i. Use gravity feed racks (these are racks on shelves with little wheels that
allow boxes stored on them to slide forward as the front box is removed.
(Kind of like taking a can of beverage out of the cooler case at a convenience
store.)
ii. Small portable forklift
g. “Provide “pick sticks” or “bow peep” hooks to pull small, light-weight items closer
to edge prior to lifting.”
h. Remove impediments such as worktables, bins or power equipment to improve
access.
i. Adjust height of the work pieces to allow elbows to stay close to the body within
the power zone
2. Neck posture is only covered by the rule if the worker is not able to vary his or her posture.
Working with the neck bent like this is pretty common in inspection jobs, such as with this
cherry sorter. It also is common in job such as:
a. welding,
b. microscope work,
c. dental hygienists
d. Your upper body is 60 percent of your total body weight, so like your neck holding
up your head, it’s also a strain for your back to hold you in a bent over position for
more than two hours per day, such as landscapers who work near ground level.
3. Like neck posture, back posture is only covered if the worker is not able to vary his or her
posture.
If the location of your work is too low, you’re going to have to get into an awkward posture
to get to it. Typically, that means bending your back, kneeling or squatting. It can also mean
bending your head and neck forward. If ergonomics is about adapting the work to fit you,
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instead of asking you to adapt to the work, what do you think some ergonomic solutions might
be?
Posture – repeated working in a deviated body posture (e.g. bent neck, back, wrists, arms
above the head etc.) for more than 2 hours per day.
If the location of your work is too low, you’re going to have to get into an awkward posture to get
to it. Typically that means bending your back, kneeling or squatting. It can also mean bending your
head and neck forward.
If ergonomics is about adapting the work to fit you, instead of asking you to adapt to the work,
what do you think some ergonomic solutions might be?
Squatting - is one alternative to bending at the back to get down low, and it’s fine to do
for short periods of time. Unfortunately, it creates a lot of pressure behind the knee cap and can
cause knee injuries over time.
Kneeling - also is a risk factor for knee injuries, since it creates pressure both in front of
and behind the knee cap.
B. Solutions:
1. If the work is too low, one solution to consider is finding a way to raise the work.
2. If that’s not possible, can you use a low stool to provide support so that you can sit lower
near the level of the work.
3. Long-handled tools can be used in some cases so that you can stand upright and work.
4. If none of these will work, it at least helps some to alternate between different postures, so
that you don’t spend too much time in any one position.
3. AWKWARD GRIPS
A. Potential Hazards:
1. Using a lot of hand force increases the risk for hand, wrist and elbow injuries, and in some
cases shoulder injuries.
2. Holding something between the tips of the fingers and the thumb is called a pinch grip.
This type of grip uses very small muscles in the hand and wrist, so even holding something
that weighs only 2 pounds can be a risk for injury if it’s done for more than 2 hours per
day.
3. Because you can’t get as good a grip with your fingertips as with your whole hand, you
tend to use more force to hold onto something than just the weight of the object. For
example, in order to hold onto a stack of paper that weighs two pounds, you actually have
to use four pounds of grip force.
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a. Jobs involving pinch force of 4 pounds are also covered, even if the weight being handled
is really low. An example would be an assembly job where one of the parts inserted are
spring clips that require a pinch force of 4 pounds to open.
b. When you grip something with your whole hand you’re able to use the larger muscles in
your forearm, and this gives you a grip that’s five times stronger than a pinch grip. You’re
also able to get a better grip so the amount of grip force you use is pretty much equal to the
weight of the object you’re holding.
c. Therefore, grip force only enters the caution zone if it’s 10 or more pounds of weight held
or 10 or more pounds of force exerted, and it’s done for more than 2 hours per day.
B. Solutions:
4. REPETITIVE MOTIONS
A. Potential Hazards:
Fewer people know that repetitive lifting can be just as hazardous (as heavy lifting) because
of the fatigue it causes. When you lift frequently you can tire out the muscles, making them more
prone to injury. If your muscles can’t handle the load, the strain can be shifted to your joints and
the disks in your spine, placing them at risk for injury, too.
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1. Repeating same motion for more than two hours per day with hands, wrists, elbows,
shoulders, or neck.
Repetition – high repetition rate for the same movements for at least 2 hours at a time; or, using a
high repetition device (e.g. keyboard, mouse) for more than 4 hours a day.
B. Solutions:
Repetitive motions may be required by your job. However, a lot of times you have some
control over what motions you make and how often you make them. Things you can do to reduce
repetitive motions include:
A. Potential Hazards:
“Short handles may press or rub against the palm and fingers… causing contact stress. Small
handle diameter may increase force requirements of tool leading to fatigue, discomfort and pain.”
Contact stress – applying contact force with a body part more than 10 times per hour for more
than 2 hours per day (e.g. using the hand or knee as a hammer).
B. Solutions:
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c. Attached well-designed handles to tools.
d. Wrap of coat tool handles and grips with cushioning material.
e. Use palm pads.
f. Use sit stand stools to reduce static loading on legs and back.
g. Use shoes with thick or cushioned soles.”
2. “To minimize contact stress (on desks/computer stations):
6. LIFTING OBJECTS
A. Potential Hazards:
1. Just about every job requires some lifting, but lifting only becomes a risk for injury if
it’s heavy lifting, it the lifting is done frequently, or if it’s done in an awkward posture.
2. For the caution zone, heavy lifting is any lift of 75 lbs or more once per day, or 55 lbs
ten or more times per day.
3. Frequent lifting is 10 lbs or more, more than twice per minute, for more than 2 hours
per day.
4. Awkward lifts are lifts of 25 lbs or more above the shoulders, below the knees, or out
at arms’ length done more than 25 times per day.
Force –any lift of more than 34 Kilograms (75 pounds); any pushing/pulling of more than 9
kilograms (20 pounds) of initial force for more than 2 hours per day.
Most people are aware that lifting heavy objects increases the risk for injury. The load on
the low back when lifting something heavy can strain the muscles and damage the disks in your
spine. The load can strain the muscles in the shoulders and upper back as well.
Fewer people know that repetitive lifting can be just as hazardous because of the fatigue it
causes. When you lift frequently you can tire out the muscles, making them more prone to injury.
If your muscles can’t handle the load, the strain can be shifted to your joints and the disks in your
spine, placing them at risk for injury, too.
Lifting - even moderate loads while bent over or reaching up or out can also place you at risk of
injury, to either your back or your shoulders. When you bend over to pick something up from
below your knees, not only does your back have to lift the object, but it also has to lift the weight
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of your upper body. Something else to keep in mind, the same stresses are there when you lower
something as when you lift it.
B. Solutions:
b. Organize the work so that the physical demands and work pace increase gradually.
c. Minimize the distances loads are lifted and lowered.
d. Position pallet loads of materials at a height that allows workers to lift and lower within
their power zone.
e. Avoid manually lifting or lowering loads to or from the floor.
i. Store materials and/or products off the floor.
ii. Arrange materials to arrive on pallets and keep materials on pallets during storage.
Use a forklift to lift or lower the entire pallet of material, rather than lifting or
lowering the material individually.
iii. Arrange to have material off-loaded directly onto storage shelves. Store only
lightweight or infrequently lifted items on the floor.
iv. Use mechanical devices (e.g., lifts, hoists ) whenever possible.
v. Avoid designing jobs that require workers to lift or lower materials to or from floor
level.
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vi. Reduce the frequency of lifting and the amount of time employees perform lifting tasks
by:
4. For loads that are unstable and/or heavy, follow management guidelines…
5. Plan the lift:
• If you wear gloves, choose the size that fits properly. Depending on the
material the gloves are made of and the number of pairs worn at once, more
force may be needed to grasp and hold objects. For example, wearing a
single pair of heat-resistant gloves can reduce your grip strength up to 40
percent. Wearing two or more pairs of gloves at once can reduce your grip
strength up to 60 percent.
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Do not twist your body. Step to one side or the other to turn.
Alternate heavy lifting or forceful exertion tasks with less physically demanding tasks.
3. “Lifting”
1. Use proper lifting techniques.
a. Lean the sack onto your kneeling leg.
7. VIBRATION
A. Potential Hazards:
Vibration – using hand tools with high vibration levels for more than 30 minutes per day; using
hand tools with moderate vibration levels for more than 2 hours per day.
1. Whole body vibration occurs while standing or seated in vibrating environments, such as
trucks or heavy machinery.
2. Whole body vibration in a seated position has been found to increase the prevalence of
reported low back pain. Operations such as tractor driving, forklift operating, truck driving,
and driving earth moving machines have been found to result in increased back pain.
“Both hand-held and stationary tools that transmit vibration through a work piece can cause
vibration "white fingers" or hand-arm vibration syndrome (HAVS).
White fingers, or Raynaud's Syndrome, is a disease of the hands in which the blood vessels
in the fingers collapse due to repeated exposure to vibration. The skin and muscle tissue do not get
the oxygen they need and eventually die. HAVS is a more advanced condition, and the entire hand
or arm may be affected by exposure to vibration. Early signs of HAVS are infrequent feelings of
numbness and/or tingling in the fingers, hands, or arms, or numbness and whiteness in the tip of
the finger when exposed to cold. As the disease progresses, a worker experiences more frequent
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attacks of numbness, tingling, and pain and finds it difficult to use his or her hands. A worker with
advanced HAVS may be disabled for a long time.
B. Solutions:
3. Rotate jobs.
4. Wear warm gloves when in cold temperatures, or anti-vibration gloves.
5. Perform routine chain saw [tool] maintenance.
8. Advise workers to exercise hands and fingers frequently to increase blood flow.
Examples
a. Hot weather
b. Cold weather – affects worker coordination and dexterity
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VI. EMPLOYER/EMPLOYEE REQUIREMENTS
The following are important elements of an ergonomic process: Note: An ergonomic
process uses the principles of an injury and illness prevention program to address MSD hazards.
Such a process should be viewed as an ongoing function that is incorporated into the daily
operations, rather than as an individual project
7. Evaluate Progress - Established evaluation and corrective action procedures are required to
periodically assess the effectiveness of the ergonomic process and to ensure its continuous
improvement and long-term success. As an ergonomic process is first developing, assessments
should include determining whether goals set for the ergonomic process have been met and
determining the success of the implemented ergonomic solutions.
Now that you’ve learned something about ergonomics you can get involved. Your
employer may ask you or some of your co-workers to be involved in our efforts to prevent
WMSDs. For example, you may be asked to help look at jobs with risk factors to see if hazards
exist. Your input can be very helpful, since you are the expert on your job.
Getting involved:
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• Look at jobs
If jobs are found to be hazardous, you may be asked to take part in coming up with
solutions. If you have any ideas on how to fix the job, share them with us. If changes are made to
your job, do the best you can to work with those changes since they’re there for your safety. Once
you get used to the changes you may find that they actually make your job easier. Take part in
any training that comes along with the changes, so you’ll be able to adapt quickly. Your work
habits are important, too, so you may need to change the way you do some parts of your job so
that you can do them more safely. You should also try to apply the principles of ergonomics you
learn to your home life as well. Finally, make sure you let us know whether the changes have
worked or not.
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CONCLUSION
In summary, here are six key points to remember about ergonomics:
1. Ergonomics is a tool you can use to make your job safer and better.
2. Washington state has a rule that requires some employers to implement ergonomics in the
workplace.
3. In jobs with enough exposure to risk factors, work-related musculo-skeletal disorders, or
WMSDs, can occur.
4. By applying ergonomics, risk factors can be reduced and WMSDs prevented.
5. We can’t stress this point enough: If you start having symptoms of a WMSD, be sure you
report them early to avoid more serious injury.
6. You are the expert when it comes to your job, and you can play an important role in your
company’s ergonomics efforts. Ergonomics can be more than just a one-time fix. It can
be an on-going process that you and your employer can use to make things better.
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