3.63957 3.57531 3.61748 3.58826 3.62865 3.63094 3.57734 3.58268 3.

62865
3.93548 3.93015 3.89916 3.91847 3.90653 3.94514 3.88087 3.87173 3.87351
3.84455 3.88189 3.79324 3.85039 3.84887 3.8509 3.85293 3.78054 3.7968
4.1651 4.22454 4.18314 4.16154 4.20828 4.23495 4.17678 4.16129 4.1745
4.28118 4.30886 4.25248 4.22682 4.23444 4.27788 4.26467 4.23876 4.19888
3.43333 3.44552 3.36779 3.40564 3.39446 3.39599 3.43282 3.37973 3.3998
3.80442 3.84481 3.78816 3.80264 3.80366 3.8001 3.81052 3.79959 3.78664
3.93066 3.90602 3.89789 3.86563 3.84912 3.87503 3.85141 3.8857 3.85217
MEASUREMENT SYSTEM SOFTWARE CALIBRATION FILE 4.14554 4.15316 4.19837 4.14732 4.09804 4.1237 4.14072 4.15189 4.12522
4.22784 4.21844 4.24714 4.22073 4.2187 4.21311 4.22352 4.21133 4.22454

INTRODUCTION

Measurement data are used more often and in more ways than ever before. Analytic
studies are among the most important uses of measurement data because they lead ultimately to
better understanding of processes. The benefit of using a data-based procedure is largely
determined by the quality of the measurement data used. If the data quality is low, the benefit of
the procedure is likely to be low. To ensure that the benefit derived from using measurement data
is great enough to warrant the cost of obtaining it; emphasis must be placed on learning how the
measurement system interacts with its environment so that only data of acceptable quality are
generated.

PURPOSE

The measurement system is the entire process of operations, procedures, gauges and other
equipment, software, and personnel used to assign a number to the characteristic being measured.
The purpose of this calibration file is to provide a means to assure the quality of the output
provided by a software program used in the measurement system.

INSTRUCTIONS

The data included on the following worksheets is a standard set of validation data
developed to calibrate the output of measurement system software program(s) for both gauge
R&R and capability indices (Cp/Cpk and Pp/Ppk). Contact your STA site engineer if your

Ford STA 25 August 2004 1 of 7

 Required Outputs from Statistical Software
Gauge R&R as a percent of tolerance using the ANOVA Method (See
Measurement System Analysis Third Edition) 8.23
Gauge R&R as a percent of study variation using the ANOVA Method
(See Measurement System Analysis Third Edition) 9.74
Gauge R&R as a percent of tolerance using the Average and Range
Method (See Measurement System Analysis Third Edition) 8.27
Gauge R&R as a percent of study variation using the Average and
Range Method (See Measurement System Analysis Third Edition) 10.28
Number of distinct categories 14

Input Data for Statistical Software

Study Variation (Number of Standard Deviations) 6
Part specification 4.0 ± 1.0
Process Tolerance 2.0

Measurement Operator Part

3.63957 Operator1 1
3.93548 Operator1 2
3.84455 Operator1 3
4.1651 Operator1 4
4.28118 Operator1 5
3.43333 Operator1 6
3.80442 Operator1 7
3.93066 Operator1 8
4.14554 Operator1 9
4.22784 Operator1 10
3.58826 Operator2 1
3.91847 Operator2 2
3.85039 Operator2 3
4.16154 Operator2 4
4.22682 Operator2 5
3.40564 Operator2 6
3.80264 Operator2 7
3.86563 Operator2 8
4.14732 Operator2 9
4.22073 Operator2 10
3.57734 Operator3 1
3.88087 Operator3 2
3.85293 Operator3 3
4.17678 Operator3 4
4.26467 Operator3 5
3.43282 Operator3 6
3.81052 Operator3 7
3.85141 Operator3 8
4.14072 Operator3 9
4.22352 Operator3 10
3.57531 Operator1 1
3.93015 Operator1 2
3.88189 Operator1 3
4.22454 Operator1 4
4.30886 Operator1 5
3.44552 Operator1 6
3.84481 Operator1 7
Ford STA 15 August 2004 2 of 7
 3.90602 Operator1 8
4.15316 Operator1 9
4.21844 Operator1 10
3.62865 Operator2 1
3.90653 Operator2 2
3.84887 Operator2 3
4.20828 Operator2 4
4.23444 Operator2 5
3.39446 Operator2 6
3.80366 Operator2 7
3.84912 Operator2 8
4.09804 Operator2 9
4.2187 Operator2 10
3.58268 Operator3 1
3.87173 Operator3 2
3.78054 Operator3 3
4.16129 Operator3 4
4.23876 Operator3 5
3.37973 Operator3 6
3.79959 Operator3 7
3.8857 Operator3 8
4.15189 Operator3 9
4.21133 Operator3 10
3.61748 Operator1 1
3.89916 Operator1 2
3.79324 Operator1 3
4.18314 Operator1 4
4.25248 Operator1 5
3.36779 Operator1 6
3.78816 Operator1 7
3.89789 Operator1 8
4.19837 Operator1 9
4.24714 Operator1 10
3.63094 Operator2 1
3.94514 Operator2 2
3.8509 Operator2 3
4.23495 Operator2 4
4.27788 Operator2 5
3.39599 Operator2 6
3.8001 Operator2 7
3.87503 Operator2 8
4.1237 Operator2 9
4.21311 Operator2 10
3.62865 Operator3 1
3.87351 Operator3 2
3.7968 Operator3 3
4.1745 Operator3 4
4.19888 Operator3 5
3.3998 Operator3 6
3.78664 Operator3 7
3.85217 Operator3 8
4.12522 Operator3 9
4.22454 Operator3 10

Ford STA 15 August 2004 3 of 7

 Required Outputs from Statistical Sofware

AIAG Method (defined on p.80 of the SPC manual 1st edition)

using R bar divided by d2 to estimate "within" Cpk 1.55
sigma Cp 1.67
using sample standard deviation to estimate Ppk 0.98
"overall" sigma Pp 1.06

Other Acceptable Values Using Different Estimates of Sigma

using "pooled" standard deviation divided by c4 Cpk 1.60
(unbiasing constant) to estimate "within" sigma Cp 1.73
using "pooled" standard deviation to estimate Cpk 1.61
"within" sigma Cp 1.73
using sample standard deviation divided by c4 Ppk 0.98
(unbiasing constant) to estimate "overall" sigma Pp 1.05

d2 and c4 are constants that depend (respectively) on the number of data points in subgroups and
on the number of data points in the sample.

Values of d2 and c4 can be found in Appendix E of the AIAG SPC manual 1st edition.

d2 is the constant used to estimate population standard deviation from the range of data values
within each sub-group.

c4 is the constant used to correct standard deviation estimate errors that result from using a low
number of data points.

2
Σ Σ ( xij − x̄i )
pooled std dev = s p=
√ i j

Σ ( ni −1 )
i
where i = the subgroup number and j = sample number within the subgroup

Input Data for Statistical Software

Subgroup Size 5
Upper Specification Limit 39.0 Part specification: 37.0 ± 2.0
Lower Specification Limit 35.0

Measurement Subgroup
37.2 1
36.9 1
38.1 1
37.5 1
37.7 1
37.8 2
37.9 2
38.2 2
36.8 2

Ford STA 25 August 2004 4 of 7

 37.8 2
37.1 3
38.2 3
37.2 3
37.5 3
37.7 3
37.8 4
38.1 4
37.2 4
37.3 4
37.5 4
36.2 5
35.8 5
35.8 5
35.5 5
36.0 5
36.5 6
35.9 6
35.9 6
36.4 6
36.4 6
36.6 7
36.1 7
36.4 7
36.9 7
36.0 7
36.3 8
36.8 8
36.5 8
36.7 8
36.3 8
36.5 9
36.9 9
36.8 9
36.7 9
37.5 9
36.6 10
37.2 10
37.1 10
37.4 10
37.3 10
36.2 11
37.2 11
36.1 11
36.3 11
36.2 11
36.9 12
36.8 12
36.7 12
36.6 12
36.3 12
37.1 13

Ford STA 25 August 2004 5 of 7

 37.9 13
38.1 13
37.6 13
37.5 13
37.6 14
38.2 14
38.1 14
37.8 14
37.2 14
36.8 15
37.5 15
37.1 15
37.4 15
36.5 15
37.3 16
37.1 16
36.7 16
37.5 16
37.6 16
36.1 17
37.2 17
37.1 17
36.9 17
36.2 17
36.5 18
36.7 18
36.8 18
36.9 18
36.7 18
36.3 19
36.2 19
36.5 19
36.5 19
35.8 19
35.8 20
36.5 20
36.4 20
36.0 20
36.0 20
37.1 21
37.9 21
36.5 21
36.9 21
36.9 21
36.8 22
37.2 22
37.3 22
37.4 22
36.6 22
35.9 23
36.1 23
37.0 23

Ford STA 25 August 2004 6 of 7

 36.6 23
36.1 23
36.3 24
37.4 24
36.6 24
36.3 24
36.0 24
36.1 25
37.1 25
36.9 25
36.8 25
36.7 25
36.8 26
36.2 26
36.6 26
36.8 26
37.1 26

Ford STA 25 August 2004 7 of 7