Hung Ta: Ht-9745 Programmable Temperature and Humidity Walk-In Chamber

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HT-9745 PROGRAMMABLE

TEMPERATURE AND HUMIDITY


WALK-IN CHAMBER

HUNG TA
QualityTechnologyService
HUNG TA INSTRUMENT CO., LTD.
Add. : No.17 11th Road Industrial Park, Taichung, Taiwan 40707
Tel: 886-4-23590108
Fax: 886-4-23593110, 23588599, 23591149
E-mail: [email protected]
http://www.hungta.com

Doc. Code Document No. Distr. No.


H T – 9745
NO: 3-0501-01
HT-9745 PROGRAMMABLE TEMPERATURE Doc. No.
AND HUMIDITY WALK-IN CHAMBER HT-9745
HUNG TA

Edit & Append Issue Ann Summary of


Ver Seq Date P No Date Date Edit & Append E&A Check Approve

1 2 07.09.13 16 1st Edition S. Chang S. Chang S. Chang

2 2 07.10.14 18 2ND Edition B. Chen S. Chang S. Chang

Remark:

FORM NO. HUNG TA INSTRUMENT CO., LTD Version Page No.


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HT-9745 PROGRAMMABLE TEMPERATURE Doc. No.
AND HUMIDITY WALK-IN CHAMBER HT-9745
HUNG TA

I N D E X

I. RANGE OF APPLICATION ................................................................ 3

II. ILLUSTRATION .................................................................................. 4

III. CONTROL CHART ............................................................................. 6

VI. INSTALLING REQUIREMENTS & PRECAUTIONS .......................... 7

V. OPERATION PROCEDURES ............................................................ 9

VI. INSPECTION .................................................................................... 11

VII. TROUBLE-SHOOTING .................................................................... 13

VIII. MAINTENANCE ITEMS .................................................................... 17

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HT-9745 PROGRAMMABLE TEMPERATURE Doc. No.
AND HUMIDITY WALK-IN CHAMBER HT-9745
HUNG TA

I. RANGE OF APPLICATION

1.1 This constant temperature & humidity chamber is mainly used to test your
specimens by making the specimens exposed under a circumstance with preset
temperature and humidity, imitating how the change of natural environment gives
to the specimens. And so, the R&D people should pay attention about how to
strengthen the characters of atmosphere resistance, and so achieve the target of
products improvement.
1.2 This chamber adopts high sensitivity components and easy-to-operate controllers.
It is very easy and convenient for any user to operate.

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HT-9745 PROGRAMMABLE TEMPERATURE Doc. No.
AND HUMIDITY WALK-IN CHAMBER HT-9745
HUNG TA

II. ILLUSTRATION
2.1 Control

1. Programmable control panel 2. Recorder (optional) 3. Leakage breaker

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HT-9745 PROGRAMMABLE TEMPERATURE Doc. No.
AND HUMIDITY WALK-IN CHAMBER HT-9745
HUNG TA

2.2 In-The-Side-Door

2
3

5 4

7
8

10

1. Upper Water 2. Temp. & Humidity Sensor


3. Motor-Driven Fan 4. Lower Water
5. Electrical-Heater Water Tank 6. Filter
7. Wiring Board 8. Filter Cartridge
9. Water Tank 10. Motor

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HT-9745 PROGRAMMABLE TEMPERATURE Doc. No.
AND HUMIDITY WALK-IN CHAMBER HT-9745
HUNG TA

III. CONTROL CHART


Applicable for all HTL, HTM and HT systems

HUMIDITY

TEMPERATURE

3.1 The above chart is avaiable under the ambient temperature of 25℃, and under
empty load.
3.2 Any requirements beyond the above area are available upon requests and
discussion.
3.3 The the detailed method of operation for the programmable controller please refer to
the separate manual (for FX5461).

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HT-9745 PROGRAMMABLE TEMPERATURE Doc. No.
AND HUMIDITY WALK-IN CHAMBER HT-9745
HUNG TA

VI. INSTALLING REQUIREMENTS &


PRECAUTIONS

4.1 Suitable power supply

1 110V 50Hz
1 220V 60Hz
3 220V 50Hz
3 380V 60Hz
3 415V 50Hz

4.2 Suitable diameter of cables

2.0mm2 8.0mm2
3.5mm2 14mm2
5.5mm2 22mm2

4.3 Power consumption: ________A


4.4 Please use independent power source. Do not let this chamber share the power
with other machines. Otherwise, the descending of the voltage would influence the
mechanical characters, and would even cause defects and pauze of the chamber.
4.5 Keep it all good air circulation around the chamber so that the condenser can have
the best performance of heat dispersion. Keep this chamber away from direct
sunshine or other heat sources like stoves in order to avoid its freezing effects.
4.6 Do not turn on this chamber in case it is violently moved. Wait for two hours after it
stays still and then turn on the power of this chamber.

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HT-9745 PROGRAMMABLE TEMPERATURE Doc. No.
AND HUMIDITY WALK-IN CHAMBER HT-9745
HUNG TA

4.7 Even though this chamber adopts stainless steel boards as the shell body, the
atmosphere with gloom and high humidity would cause the controller and some
sensitive parts malfunctional or defective, and which might shorten the lifetime of
some parts. Keep the atmosphere dry, cool and clean.
4.8 If this chamber is running under 0℃, try not to open the chamber door. Because
when it is functioning under low temperature, opening the chamber door would
easily cause the situation of “ice-seal” upon the vaporizer and some other parts.
The lower the temperature, the worse the situation. If it is absolutely necessary to
open the chamber door, try to minimize the time duration.
4.9 The stability of the power is very important to this chamber. If the voltage is lower
than the nominal one, please procure a voltage stabilizer by yourself. Otherwise,
the test won’t start or the motor or the controller could be burnt due to the
insufficient voltage.
4.10 Both the controller and the recorder are of high sensitive instruments made by
precise electronic components, please make sure the wiring for grounding is
well-connected.
4.11 Please make the wiring of grounding well-connected in order to avoid any power
leakage.
4.12 Try not to re-open the freezing system within three minutes after it is shut down.
Otherwise, the compressor would be damaged easily.

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HT-9745 PROGRAMMABLE TEMPERATURE Doc. No.
AND HUMIDITY WALK-IN CHAMBER HT-9745
HUNG TA

V. OPERATION PROCEDURES
5.1 Pre-operation Inspection:
5.1.1 Make sure the power is properly connected, check the voltage value is correct
and the grounding wire is well-connected.
5.1.2 Make sure the RO is installed properly and check the water source for proper
supply.
5.1.3 Make sure the water level control valve is closed when the water supply
bucket is full.
5.1.4 Make sure the drainage valve of the water storage tank is closed.
5.1.5 Make sure the drainage valve of the water return tank is closed.
5.1.6 Check the drainage pipe is well connected.
5.1.7 Is the gauze available in the chamber?

5.2 Initial operation Preparation Instruction


5.2.1 Position the chamber
5.2.2 Connect the pipe and plug the power supply.
5.2.3 Turn on the leakage breaker and wait about 1 hour to let the water in the RO
filter flew into the water tank.
5.2.4 Turn on the red power switch. And wait about 30 minutes.
5.2.5 Start the test.

※ The above process only be operated in the initial operation.

5.3 Operation Procedures:


5.3.1 Fill the water return tank full.
5.3.2 Turn the power switch ON, PLC temperature controller starts to display, and
the water in the water return tank starts to supply water to the water storage
tank. Now, please wait for minutes so that the water can be supplied to

FORM NO. HUNG TA INSTRUMENT CO., LTD Version Page No.


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HT-9745 PROGRAMMABLE TEMPERATURE Doc. No.
AND HUMIDITY WALK-IN CHAMBER HT-9745
HUNG TA

humidifying bucket and wet ball cup.


5.3.3 If the water in the water return tank is insufficient, please make up the water
immediately.
5.3.4 Although this chamber is provided with automatic water return device, yet, water
in the water return tank shall be inspected from time to time in order to make
sure that the water in the water return tank is sufficient.
5.3.5 Set the required temperature value
★ Please refer to Operation Manual of PLC temperature controller or the simple
operation examples.

5.3.6 Set the required humidity value.


★ Please refer to Operation Manual of PLC temperature controller or the simple
operation examples.

5.3.7 When the temperature and humidity test is going to be performed, be sure to set
the temperature value between 20°C and 95°C
★ If the temperature set is lower than the room temperature, please don’t try to
perform humidity test.

5.3.8 After the program is set, just depress the RUN/STOP button of the program
controller to start testing.

FORM NO. HUNG TA INSTRUMENT CO., LTD Version Page No.


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HT-9745 PROGRAMMABLE TEMPERATURE Doc. No.
AND HUMIDITY WALK-IN CHAMBER HT-9745
HUNG TA

VI. INSPECTION
6.1 Both the water storage tank and water return tank shall be cleaned regular basis
thus maintaining cleanliness of the water in the tanks.

6.2 The water in the humidifying tank shall be drained on regular basis thus preventing
water quality mutation from affecting the function of the heating system.

6.3 When only above room temperature test is performed, the gauze in the wet ball
cup should be removed to prevent the gauze from starching.

6.4 If the gauze has been subjected to the high temperature operation of 85°C or
above, please replace the gauze before next operation; otherwise, the old gauze
cannot absorb the water any more.

6.5 Prior to gauze replacement, the new gauze shall be immersed in hot water to get
rid of the starch on the gauze before use.

6.6 Gauze to be used for testing shall be replaced once in early three months thus
ensuring the accuracy of the experiment.

6.7 Dust on the condenser shall be removed on regular basis and the condenser shall
at least be maintained once a month thus ensuring the function of the condenser.

PS: The impurities on the condenser can be removed by vacuum cleaner or


compressed air.

FORM NO. HUNG TA INSTRUMENT CO., LTD Version Page No.


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HT-9745 PROGRAMMABLE TEMPERATURE Doc. No.
AND HUMIDITY WALK-IN CHAMBER HT-9745
HUNG TA

6.8 During test, if it is necessary to observe inside the chamber, the lighting switch can
be turned on and the changing conditions inside can be observed through the sight
window.

6.9 If this chamber is equipped with recorder, just turn on the button of the recorder, if
necessary.

6.10 Testing hole is provided on the left side of the chamber, it can be connected with
the circuit inside the chamber.

6.11 Once the over temperature light or low water level light comes on, please refer to
Section IV (Trouble-Shooting). If malfunction has been remedied, just press the
reset button to start testing.

6.12 If abnormal condition is found while testing, please refer to Section VII
(Trouble-Shooting).

6.13 Any voltage-withstanding test to the terminal plate (junction box) on the back of the
chamber shall be prohibited absolutely because under high humidity environment,
the terminal plate (junction box) might be short-circuited.

FORM NO. HUNG TA INSTRUMENT CO., LTD Version Page No.


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HT-9745 PROGRAMMABLE TEMPERATURE Doc. No.
AND HUMIDITY WALK-IN CHAMBER HT-9745
HUNG TA

VII. TROUBLE-SHOOTING
Symptom Possible Causes Remedies
End light comes on The test ended. Please depress the RUN/Stop
button on the Program
Controller.
Low water level light 1. Humidifying supply 1. Add water to the supply
bucket is lack of water
comes on bucket
2. Low water level
2. Set low water level protection
protection switch is set
switch at 110°C
too low
3. Contact local Hung Ta
3. Water level controller or
representative
solenoid valve
4. Contact local Hung Ta
malfunctions
representative
4. Low water level
protection switch
malfunctions
Over temperature light 1. Over temperature 1. Set over temperature
comes on protection switch set protection switch at 110°C
too low 2. Contact local Hung Ta
2. Over temperature representative
protection switch
malfunction
Temperature can not rise 1. Wrong temperature 1. Please reset
to the set value setting 2. Contact local Hung Ta
2. Heating system representative
malfunction 3. Close it tightly
3. Door pad leaks or door
is not closed tightly

FORM NO. HUNG TA INSTRUMENT CO., LTD Version Page No.


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HT-9745 PROGRAMMABLE TEMPERATURE Doc. No.
AND HUMIDITY WALK-IN CHAMBER HT-9745
HUNG TA

Temperature can not drop 1. Wrong temperature 1. Please reset


to the set value setting 2. Close tightly
2. Door pad leaks or door 3. Contact local Hung Ta
is not closed tightly representative
3. Lack of coolant
Humidity can not rise to 1. Gauze is not available 1. Install the gauze
the set value or gauze is not placed 2. Replace the gauze
well 3. Contact local Hung Ta
2. Gauze is too dry to representative
absorb water any more
3. Humidifying system
malfunction
4. Wrong humidity setting
Humidity can not drop to 1. Gauze is not available 1. Install the gauze
the set value or gauze is not placed 2. Replace the gauze
well 3. Please reset
2. Gauze is too dry to
absorb water any more
3. Wrong humidity setting
Compressor does not run 1. Voltage too low 1. Measure the voltage value
2. Overload relay is burnt 2. Check overload solenoid
out or overloaded?
Noise is heard during 1. Sample inside the 1. Check the samples placed
operation chamber not located inside
well. 2. Place them in other place
2. Poor flooring of the with steady floor
chamber 3. Check for leveling
3. Not well placed,
uneven flatness of the
chamber

FORM NO. HUNG TA INSTRUMENT CO., LTD Version Page No.


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HT-9745 PROGRAMMABLE TEMPERATURE Doc. No.
AND HUMIDITY WALK-IN CHAMBER HT-9745
HUNG TA

Water in the humidifying 1. Water valve of the 1. Please open the water inlet
supply bucket can not flow supply bucket does not valve
into the humidifying bucket open 2. Please unplug the water inlet
2. Air pipeline clogging pipe, and let the water flow
3. Water level controller out, then connect it again
or solenoid valve 3. Contact local Hung Ta
malfunction representative

FORM NO. HUNG TA INSTRUMENT CO., LTD Version Page No.


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HT-9745 PROGRAMMABLE TEMPERATURE Doc. No.
AND HUMIDITY WALK-IN CHAMBER HT-9745
HUNG TA

ALARM MESSAGE SHOW IN THE CONTROL PANEL

NO. 1 Dehumidification host OL abnormal.

NO. 2 One host OL abnormal.

NO. 3 Second host OL abnormal.

NO. 4 Abnormal low water tank.

NO. 5 Abnormal over temperature.

NO. 6 Humidifier tank is abnormal.

NO. 7 Pressure of dehumidification is abnormal.

NO. 8 One pressure is abnormal.

NO. 9 Second pressure is abnormal.

NO. 10 Over-temperature of laboratory is abnormal.

NO. 11 Water cooling tower is OL abnormal.

NO. 12 Pump of water cooling tower is abnormal.

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HT-9745 PROGRAMMABLE TEMPERATURE Doc. No.
AND HUMIDITY WALK-IN CHAMBER HT-9745
HUNG TA

VIII. MAINTENANCE ITEMS

8.1 During the test, the temperature of the machine is over 100 degree, please take off
the wet ball to avoid any hardening which unable to properly absorb water
sensing.

8.2 Please clean the water cooling tower every month regularly.

8.3 Please change the RO filter every 3 months.

8.4 Please test the power switch monthly to see if power leakage switch is working
normally or not.

8.5 The material for inner and outer machine is SUS#304 stainless steel, please use
dishcloth with water to clean the machine to remain bright.

8.6 Replace the absorbent gauze per month. Make sure the sensor at the tip of the
holder is totally covered with the absorbent gauze.

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HT-9745 PROGRAMMABLE TEMPERATURE Doc. No.
AND HUMIDITY WALK-IN CHAMBER HT-9745
HUNG TA

8.7 Clean the radiator with air sprayer every six months

8.8 Filter Cartridge Replacement


Filter Number 1: Replace new cartridge every three month
Filter Number 2: Replace new cartridge every six month
Filter Number 3 Replace new cartridge every year

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