(Polyvinyl Alcohol) : Denka Poval
(Polyvinyl Alcohol) : Denka Poval
(Polyvinyl Alcohol) : Denka Poval
(Polyvinyl Alcohol)
Contents
1.Introduction …………………………………………… P 1
2.Production Process of DENKA POVAL ………………… P 1
3.Classification & Grades of DENKA POVAL …………… P 2
4.Characteristics & Basic Properties of DENKA POVAL … P 3 5
5.Typical Applications of DENKA POVAL ……………… P 6 7
6.How to Use DENKA POVAL …………………………… P 8
7.Handling Notice for DENKA POVAL …………………… P 9
DENKA POVAL
1 Introduction
DENKA POVAL is a water-soluble polymer described in below chemical formula, and provided as
granule or powder form. POVAL (Polyvinyl alcohol) is used in a variety of fields because of its excellent
properties such as water-solubility, adhesion strength, mechanical strength, gas barrier and aging
resistance.
−
(CH2−CH)m−(CH2−CH)
n− <Polymerization Degree> = m+n
−
OH OCOCH3 m
<Hydrolysis Degree> = ×100 [%]
m+n
DENKA POVAL is made from vinyl acetate monomer through polymerization and saponification
processes. There are many grades available in the market according to different degrees of
polymerization and hydrolysis, which are controlled in the polymerization and the saponification
processes respectively.
CH2=CH Polymerization
−
(CH2−CH)l− Saponification
−
(CH2−CH)m−
(CH2−CH)
n−
−
−
OCOCH3 OCOCH3 OH OCOCH3
Vinyl Acetate Polyvinyl Acetate POVAL (Polyvinyl Alcohol)
DENKA Omi-Plant
1
3 Classification and Grades of DENKA POVAL
DENKA POVAL can be classified mainly with polymerization degree, which is often indicated as
solution viscosity, and hydrolysis degree. Modified grades are also available to satisfy specified
requirements. The most suitable grade can be selected from the range of DENKA POVAL.
2
DENKA POVAL
The characteristics of PVA are strongly influenced from polymerization and hydrolysis degrees. Figure
3 shows the relationship of polymerization and hydrolysis degrees of typical grades of DENKA POVAL.
100
K-05 K-17 K-24
90
B-05 B-17 B-20 B-24 B-33
80 W-20N W-24N
MP-10R MP-10
70
60
0 500 1000 1500 2000 2500 3000 3500
Polymerization Degree
Figure 4 shows schematically the influences of polymerization and hydrolysis degrees against the
basic properties of PVA. The performance of PVA changes widely in dependence with polymerization
and hydrolysis degrees.
Examples of the experimental data of the effects of polymerization and hydrolysis degrees are shown
in figure 4 13 in the next pages. And basic properties of PVA are shown in Table 4.
3
100 80
B-05
B-17
Surface Tension[mN/m]
80
B-24 70
K-24
Solubility[%]
K-17E
60 H-17
60
K-05 K-17E K-24
40
50 B-24
20 B-17
B-05
0 40
0 20 40 60 80 100 0 0.1 0.2 0.3 0.4 0.5
Temperature[℃] Concentration[%]
Fig. 4 Solubility of PVA Fig. 5 Surface Tension of PVA Solution
80 80
Tensile Strength[N/mm2]
Tensile Strength[N/mm2]
K-24 K-24
K-17E
60 60
H-24
K-05 H-24
H-17 K-17E
B-24
40 40 H-17
K-05
B-24
B-17 B-17
20 B-05 20 B-05
0 0
0 500 1000 1500 2000 2500 3000 84 88 92 96 100
Polymerization Degree Hydrolysis Degree[mol-%]
Fig. 6 Strength of PVA Film (1) Fig.7 Strength of PVA Film (2)
120 30
Wood / Paper
Adhesion Strength[N/27mm]
Moisture Absorption[%]
100 25
B-05
K-24
80 20
B-17
60 15 K-17E
K-17E
B-24 K-24
40 10
K-05
B-17
20 5
B-05
0 0
0 500 1000 1500 2000 2500 3000 30 40 50 60 70 80 90 100
Polymerization Degree Relative Humidity [%]
Fig. 8 Adhesion Strengh of PVA Fig. 9 Hygroscopic Property of PVA
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DENKA POVAL
100,000 100,000
10,000 10,000
Viscosity[mPa・s]
Viscosity[mPa・s]
1,000 1,000
100 100
B-33
K-24 B-24
K-17E B-20
10 B-17
10 K-17C
B-05
K-05
1
1 0 5 10 15 20
0 5 10 15 20
Concentration[%] Concentration[%]
Fig. 10 Solution Viscosity of PVA (1) Fig. 11 Solution Viscosity of PVA (2)
10℃
100,000 100,000
20℃ 10℃
< K-17E > 30℃ < B-17 > 20℃
40℃ 30℃
50℃ 40℃
10,000 60℃ 10,000 50℃
70℃ 60℃
Viscosity[mPa・s]
Viscosity[mPa・s]
70℃
1,000 1,000
100 100
10 10
1 1
0 5 10 15 20 0 5 10 15 20
Concentration[%] Concentration[%]
Fig. 12 Solution Viscosity of K-17E Fig. 13 Solution Viscosity of B-17
5
5 Typical Applications of DENKA POVAL
DENKA POVAL is widely used as a water-soluble polymer in a variety of fields because of its excellent
properties such as adhesion, film-forming and dispersing ability. Table 5 shows typical applications of
PVA and suitable PVA grade for each application.
Filament
Finishing Glue
Surface Sizing
Pigment Coating
VAM Emulsion
PVC
Papers
Paper Band
Remoistenable
Urea Resin
Internal Binder
Ferrite
Ceramics
Agrichemicals
Nursery Soil
Soil Conditioner
Film
Sponge
Mortar Admixture
Fabric Binder
Classification Grade
K-05 ● ● ● ● ●
Fully K-17E ● ● ● ● ● ● ● ● ● ● ●
Hydrolyzed K-17C ● ● ● ● ● ● ■ ■ ● ● ■ ● ● ● ■
K-24E ● ●
H-12 ●
Medium
H-17 ● ● ●
Hydrolyzed
H-24 ● ●
B-05 ● ● ● ● ● ● ● ● ■ ■
B-17 ● ● ● ● ● ● ● ● ● ■ ● ■
Partially
B-20 ● ● ● ● ● ■ ■ ■
Hydrolyzed
B-24 ● ● ■ ■
B-33 ● ● ■
DENKA K-17U6 ● ● ● ●
POVAL K-VG ● ● ● ●
NP-05F ● ● ● ●
EP-130 ●
U-12 ● ●
PC-1000 ● ●
DENKA SIZE
PC-2000 ●
PC-5000F ●
PC-5500 ●
W-100 ●
D-100 ● ● ●
HV Polymer
F-300S ● ● ●
B-24N ● ● ●
W-20N ●
Dispersant W-24N ●
MP-10 ●
MP-10R ●
* Note ●:Suitable ■:Fine powder is recommended
Detailed report for each application is available. If required, please contact our sales department which is
described on the back cover of this catalog.
6
DENKA POVAL
7
6 How to Use DENKA POVAL
Usage of DENKA POVAL is briefly explained on this page. Detailed information is available on a request
basis. Please contact our sales department, if required.
1) Dissolving Procedure
Following procedure is recommended to dissolve PVA.
① Feed water into a tank at ambient temperature
⇒ Water temperature should not be so high in order to avoid agglomeration.
② Feed PVA gradually into the water with agitation and disperse it sufficiently.
⇒ Especially low hydrolyzed grade should be taken care of.
③ Heat up with continuous agitation and dissolve the PVA.
⇒ More than 90 degree-C for minimum 30 minutes is recommended.
④ Add water to adjust the concentration after complete dissolution of PVA.
⇒ Actual concentration should be measured due to the water contained in PVA.
⑤ If the grade has clouding point, cool down the temperature under the clouding point before use.
⇒ Especially low hydrolyzed grade should be taken care of.
2) Additives
Following additives are sometimes used for PVA to improve a specified property.
① Anti-foaming Agent : Reduce the foam generation during dissolution.
② Water Resistant Additive : Cross-linker is often used to improve water resistance.
③ Plasticizer, softener : Glycerin and glycols are widely used for PVA.
④ Extender, Filler : Starch, other water soluble polymer and clay are used.
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DENKA POVAL
Before using DENKA POVAL, please obtain and check the material safety data sheet (MSDS). The MSDS
can be obtained from DENKA upon request.
Typical notes are described below, too.
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DENKA Corporation
780 Third Avenue, 32nd Floor,
New York, NY 10017, USA
Tel:+1-212-688-8700
Fax:+1-212-688-8727
E-mail:[email protected]