Trunnion Mounted Ball Valves: 2 Pc. Cast Soft Seat 3 Pc. Forged Soft Seat 3 Pc. Metal Seat

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0035

Trunnion Mounted Ball Valves


2 pc. Cast Soft Seat
3 pc. Forged Soft Seat
3 pc. Metal Seat

W W W. ATCO N T R O LS . CO M
TS2 Series
2” to 12” Cast, ANSI Class 150/300
2-Piece CAST SOFT Seated

Trunnion Mounted Valves


TS SERIES Contents:
Soft Seat Trunnion Mounted Ball Valves
Design Standards, Testing & Certifications . . . . . 3
Valve Features . . . . . . . . . . . . . . . . . . 4-7
1) Single Piston Effect Principle . . . . . . 4 0035
2) Double Piston Effect Principle . . . . . . 5
3) Sealing & Injections . . . . . . . 6-7
SIL 3
Soft Seat Cast Bill of Materials (2 pc) . . . . . . . 8
Soft Seat Forged Bill of Materials (3pc) . . . 9 TS3 Series
2” to 48” Forged
Soft Seat Valve Dimensions . . . . . . . . . . . . . . . . . . 10-11
ANSI Class 150/300/600
Soft Seat Torques & Technical Data . . . . . . .12-13 3-Piece FORGED
TM SERIES SOFT Seated
Metal Seat Trunnion Mounted Ball Valves
Design Standards/Testing/Certifications . . . . 14-15 0035
Metal Seat Valve Features . . . . . . . . . . . . . . . . . . 16
Metal Seat Technical Data . . . . . . . . . . . . . . . 17
SIL 3
Metal Seat Bill of Materials . . . . . . . . . . . . . . . . . . 18-19
Metal Seat Valve Dimensions . . . . . . . . . . . . . . . . . . 20-21
Metal Seat Ball Valve Torques . . . . . . 22
How to Order . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
A-T
Controls
has been providing
automated valve solutions
for process industries since TM3 Series
1994. We have a 122,000 sq. ft. 2” to 24” Cast
facility in Cincinnati, Ohio and a 68,000 ANSI Class
sq. ft. facility in Houston, Texas. With strong
150/300/600
engineering and application expertise, and an
unparalleled inventory, A-T is ready to provide the 3-Piece
highest quality quarter-turn valve packages from ¼” – 48” METAL Seated
in multiple end connections and port configurations.

2
SO F T S EAT
Valve Standards, Testing & Certifications

SOFT SEAT TRUNNION STANDARDS


Design API 6D, ASME B16.34, CSA Z245.15-13
End Connections Raised Face (RF), Ring Type Joint (RTJ), Butt Weld
Temperature Range -50°F to 400°F
Face-To-Face Dimension API 6D, ASME B16.10
Flanged Dimension ASME B16.5
Body Pressure Testing API 6D, ASME B16.34, API 598
Seat Leakage Testing API 6D, API 598
Fire Testing API 607 Firesafe, 6th Edition API 607 - 6th Edition
NACE MR0175/MR0103 F I R E S A F E

Mounting ISO 5211


Marking System for Valves MSS SP-25, ISO 5209
Safety Integrity IEC 61508:2010; SIL 3 0035
Material Certification EN 10204-3.1
Quality Assurance ISO 9001:2015; CE/PED 2014/68/EU
Canada Registration CRN on file (www.atcontrols.com)

3
TRUNNION
T R U N N I O N Mounted Ball Valve
Principle Features

SINGLE PISTON Effect


SPE - Pressure at the seat upstream (SPE)/Self-Relieving Seats

Standard seat design is SPE seat or self-


relieving seat with a soft seat insert.
Under normal working conditions, the
resultant pressure force pushes the seat
against the ball to ensure a tight seal.
SEAT

BALL

SPE - Pressure at the seat downstream


(pressure self-relieving)
When the trapped pressure inside the
body cavity is building up, it will push the
seat away and relieve the pressure into
the pipeline.

SEAT

BALL

Double Block & Bleed


When pressure is applied to both closures,
each seat will be forced against the ball,
UPSTREAM BODY CAVITY DOWN
P1
STREAM
P2 creating a double block. The vent in the
main body can then be used to vent out
the center cavity.

4
P R I N C I P L E F E AT U R E S
T R U N N I O N Mounted Ball Valve

DOUBLE PISTON Effect


(DPE)/Double Isolation Block DPE - Pressure at the seat upstream
and Bleed
The DPE seat is an optional feature. The
seat design comprises of a unique seal
design that allows the seat to seal in both
directions with the pressure either acting
from the upstream or downstream of the
seat.
SEAT

When the pressure is applied from the


BALL
upstream, the DPE seat works just like the
SPE seat design.

DPE - Pressure at the seat downstream

When the pressure is acting from the


downstream or body cavity, the floating seal
design allows the downstream pressure to
push the seat against the ball.

Note that the DPE seat configuration does


not have self-relieving capability, and
it requires a pressure relief valve to be SEAT
installed in order to avoid the pressure
build up inside the body cavity. BALL

5
TRUNNION
SO F T S EAT
Valve Features

Seat/Ball Sealing
To reduce the operating torque, the
seat is designed with a pressure
assisted sealing mechanism coupled SEAT
with seat springs to ensure a tight seal
under very low differential pressure
conditions.
The seat insert is made from a
SEAT
thermoplastic material and can be INSERT
offered with a variety of materials for
specific applications. Single Piston/ BALL
SPE is standard. Double Piston/DPE is
optional.

FIRE-SAFE
GRAPHITE
Seat/Body Sealing SEAL
Fire-safe seat design is a standard
feature. The seat/body seal design
includes a combination of soft seal and
graphite seal.
O-RING SEAL

SEALANT
INJECTION
FITTING
Emergency Seat Sealant
Injection
CHECK
Under normal operating conditions, A-T VALVE
trunnion valves do not require sealants
or lubricants. In the unlikely event that
the seat gets damaged, an emergency
shutoff may be achieved with a sealant
injected into the seat sealing area.

SEALANT INJECTION FOR THE SEAT


• Requires a check valve CLOSURE
• Not available on smaller sizes
(3"-4" CL 150/300)

SEAT
6
SO F T S EAT
Valve Features

Emergency Stem Sealing &


Sealant Injection
Standard stem seal configuration
consists of double O-Rings and a
graphite seal ring. In the unlikely
GLAND event that the soft seals get damaged,
the seal can be restored by injecting
valve sealant into the sealing area
STEM
through the sealant fitting.

Fire-safe Metal Sealing


BODY After Fire
If the soft seat insert gets damaged
due to fire, the seat is designed with
a secondary sealing mechanism
SEAT
that allows a metal-to-metal contact
between the seat and ball. This
secondary metal sealing is a standard
feature for all A-T soft-seated trunnion
mounted ball valves.
Secondary fire-safe metal sealing

Anti-Static Device
Anti-static devices between
• Body and Stem
STEM
• Stem and Ball
BODY

Paint Specification
• 4-5 mil Epoxy Primer
• 3-4 mil Epoxy Finish Coat (Black)
BALL • Special paint available upon request

Additional Features Optional Features End Connection Options


• Blowout Proof Stem • Regular Port • Raised Face
• ISO 5211 Actuator Mounting • Extended Bonnet • RTJ
• Stem Extensions • Butt Weld
• Pup Joints
7
TRUNNION
TS2
SERIES
SO F T S EAT
2-PC BILL OF MATERIALS
C as t
MATERIALS LIST TRUNNION 2-PIECE DESIGN
TS2 Series
NO. PART NAME
STEEL LOW TEMP STEEL STAINLESS STEEL
1 BODY A216 WCB A352 LCC A351 CF8M
2 BALL A105N A350 LF2 A182 F316
3 CLOSURE A216 WCB A352 LCC A351 CF8M/CF3M
4 SEAT RING A105N A350 LF2 A182 F316
5 SEAT INSERT RTFE/Devlon®/PEEK RTFE/Devlon®/PEEK RTFE/Devlon®/PEEK
6 SPRING Inconel® X750 Inconel® X750 Inconel® X750
7 BODY COVER A105N A350 LF2 A182 F316
8 STEM A105N/4140 A350 LF2/4140 A182 F316
9 ADAPTER PLATE A105N A350 LF2 A182 F316
11 ANTI-STATIC DEVICE Stainless Steel Stainless Steel Stainless Steel
12 LOWER TRUNNION A105N A350 LF2 A182 F316
13 FIRE-SAFE SEAL Graphite Graphite Graphite
14 O-RING FKM HNBR (Low Temp) FKM
15 THRUST WASHER CS/TFE SS/TFE SS/TFE
16 BEARING CS/TFE SS/TFE SS/TFE
17 STUD A193 B7M A320 L7M A193 B8M
18 NUT A194 2HM A194 7M A194 8M
19 CAP SCREW A193 B7M A320 L7M A193 B8M
20 SEALANT FITTING Stainless Steel Stainless Steel Stainless Steel
21 DRAIN VALVE Stainless Steel Stainless Steel Stainless Steel
Standard materials subject to change without notice.
Seat Insert Note: RTFE is standard for 2-12"; Devlon® is standard for 14" and larger.

8
TS3
For ge d SERIES
SO F T S EAT
3-PC BILL OF MATERIALS

MATERIALS LIST TRUNNION 3-PIECE DESIGN


TS3 Series
NO. PART NAME
STEEL LOW TEMP STEEL STAINLESS STEEL
1 BODY A105N A350 LF2 A182 F316
2 BALL A105N A350 LF2 A182 F316
3 CLOSURE A105N A350 LF2 A182 F316/F316L*
4 SEAT RING A105N A350 LF2 A182 F316
5 SEAT INSERT RTFE/Devlon®/PEEK RTFE/Devlon®/PEEK RTFE/Devlon®/PEEK
6 SPRING Inconel® X750 Inconel® X750 Inconel® X750
7 BODY COVER A105N A350 LF2 A182 F316
8 STEM A105N/4140 A350 LF2/4140 A182 F316
9 ADAPTER PLATE A105N A350 LF2 A182 F316
10 BEARING RETAINER A105N A350 LF2 A182 F316
11 ANTI-STATIC DEVICE Stainless Steel Stainless Steel Stainless Steel
13 FIRE-SAFE SEAL Graphite Graphite Graphite
14 O-RING FKM/HNBR HNBR (Low Temp) FKM
15 THRUST WASHER CS/TFE SS/TFE SS/TFE
16 BEARING CS/TFE SS/TFE SS/TFE
17 STUD A193 B7M A320 L7M A193 B8M
18 NUT A194 2HM A194 7M A194 8M
19 CAP SCREW A193 B7M A320 L7M A193 B8M
20 SEALANT FITTING Stainless Steel Stainless Steel Stainless Steel
21 DRAIN VALVE Stainless Steel Stainless Steel Stainless Steel
Standard materials subject to change without notice. *F316L FOR WELDED END ONLY
Seat Insert Note: RTFE is standard for 2-12"; Devlon® is standard for 14" and larger.

9
TRUNNION
TS2
SERIES
SO F T S EAT
2-PC Soft Seat Valve Dimensions
C as t
2-PIECE CAST
DIMENSIONS (IN) 2"-4"
L
1 SIZE ØD ØF H1 H2 H3 W1
WEIGHT
(Lb)
5 RF WE RTJ

0 2" 1.94 7.00 8.50 7.50 6.00 5.08 3.74 0.75 12.00 40
3" 2.94 8.00 11.13 8.50 7.50 5.77 4.41 0.75 12.00 79
4" 3.94 9.00 12.00 9.50 9.00 6.89 5.75 1.20 27.50 119

L
3 SIZE ØD ØF H1 H2 H3 W1
WEIGHT
(Lb)
0 RF WE RTJ

0 2" 1.94 8.50 8.50 9.13 6.50 5.08 3.75 0.75 2.00 43
3" 2.94 11.13 11.13 11.75 8.25 5.75 4.45 0.77 2.00 95
4" 3.94 12.00 12.00 12.63 10.00 6.89 5.75 1.20 27.50 150

2-PIECE CAST
6"-12"

L
1 SIZE ØD ØF H1 H2 H4 ØW2 V
WEIGHT
(Lb)
5 RF WE RTJ

0 6" 5.94 15.50 18.00 16.00 11.00 9.11 7.70 11.16 12.00 10.00 221
8" 7.94 18.00 20.50 18.50 13.50 11.28 9.50 13.33 12.00 10.00 395
10" 9.94 21.00 22.00 21.50 16.00 12.78 11.32 14.78 16.00 11.25 650
12" 11.94 24.00 25.00 24.50 19.00 14.50 13.00 16.52 16.00 11.25 1,131

L
3 SIZE ØD ØF H1 H2 H4 ØW2 V
WEIGHT
(Lb)
0 RF WE RTJ

0 6" 5.94 15.88 18.00 16.50 12.50 9.11 7.70 11.16 12.00 10.00 357
8" 7.94 19.75 20.50 20.38 15.00 11.28 9.50 13.37 16.00 11.25 571
10" 9.94 22.38 22.00 23.00 17.50 12.78 11.32 16.52 18.00 14.00 726
12" 11.94 25.50 25.00 26.13 20.50 14.50 13.03 16.59 20.00 15.75 1,207
10
Dimensions subject to change without notice.
TS3
For ge d 3-PC Soft Seat Valve Dimensions
SO F T S EAT
SERIES

3-PIECE FORGED W1
H3

2"-4" Class 150/300


DIMENSIONS (IN) 2"-3" Class 600
H1

1 SIZE ØD
L
ØF H1 H2 H3 W1
WEIGHT

5 RF WE RTJ (Lb) ØF

0 2" 1.94 7.00 8.50 7.50 6.00 4.84 3.54 0.75 11.8 45 H2
ØD
3" 2.94 8.00 11.13 8.50 7.50 5.51 4.21 0.75 11.8 67
4" 3.94 9.00 12.00 9.50 9.00 6.61 5.47 1.20 17.7 120
L
L
3 SIZE ØD ØF H1 H2 H3 W1
WEIGHT

0 RF WE RTJ (Lb)
6 SIZE ØD
L
ØF H1 H2 H3 W1
WEIGHT

0 2" 1.94 8.50 8.50 9.13 6.50 4.84 3.54 0.75 11.8 53 0 RF WE RTJ (Lb)

3" 2.94 11.13 11.13 11.75 8.25 5.53 4.27 0.77 17.7 97 0 2" 1.94 11.50 11.50 11.63 6.50 4.88 3.62 0.77 21.7 76
4" 3.94 12.00 12.00 12.63 10.00 6.61 5.47 1.20 17.7 168 3" 2.94 14.00 14.00 14.13 8.25 5.91 4.76 1.20 27.6 145

3-PIECE FORGED
6"-36" Class 150/300, 4"-36" Class 600
L
1 SIZE D
RF WE RTJ
ØF H1 H2 H4 ØW2 V
WEIGHT
(Lb)
V

5 6" 5.94 15.50 18.00 16.00 11.00 9.27 8.66 11.32 12.0 10.00 370
0 8" 7.94 18.00 20.50 18.50 13.50 11.38 10.63 13.43 12.0 10.00 630
ØW2

10" 9.94 21.00 22.00 21.50 16.00 13.15 12.20 15.16 16.0 11.25 1,050
12" 11.94 24.00 25.00 24.50 19.00 14.72 13.75 16.75 16.0 11.25 1,506
14" 13.19 27.00 30.00 27.50 21.00 15.79 16.75 20.31 20.0 18.50 2,205 H4
H1
16" 15.19 30.00 33.00 30.50 23.50 17.44 18.70 22.24 20.0 18.50 2,954
18" 17.19 34.00 36.00 34.50 25.00 18.80 20.67 23.60 20.0 18.50 3,583 ØF

20" 19.19 36.00 39.00 36.50 27.50 20.57 22.44 25.38 24.0 18.50 4,850
H2
24" 23.19 42.00 45.00 42.50 32.00 24.15 26.38 30.06 24.0 19.75 7,518 ØD

30" 28.94 51.00 55.00 --- 38.75 28.78 28.94 35.94 28.0 24.00 13,228
36" 34.44 60.00 68.00 --- 46.00 32.95 32.87 40.91 32.0 27.18 20,723 L

L L
3 SIZE D
RF WE RTJ
ØF H1 H2 H4 ØW2 V
WEIGHT
(Lb) 6 SIZE D ØF H1 H2 H4 ØW2 V
WEIGHT
(Lb)
0 0
RF WE RTJ
6" 5.94 15.88 18.00 16.50 12.50 9.27 8.66 11.32 12.0 10.00 420
0 0
4" 3.94 17.00 17.00 17.13 10.75 7.20 5.83 8.86 12.0 10.00 300
8" 7.94 19.75 20.50 20.38 15.00 11.38 10.63 13.46 16.0 11.25 717 6" 5.94 22.00 22.00 22.13 14.00 9.92 9.06 12.01 16.0 11.25 615
10" 9.94 22.38 22.00 23.00 17.50 13.15 12.20 16.89 18.0 14.00 1,125 8" 7.94 26.00 26.00 26.13 16.50 11.87 11.02 13.96 20.0 15.75 1,091
12" 11.94 25.50 25.00 26.13 20.50 14.72 13.78 16.81 20.0 15.75 1,628 10" 9.94 31.00 31.00 31.13 20.00 13.48 12.80 18.29 20.0 18.50 1,720
14" 13.19 30.00 30.00 30.63 23.00 15.79 16.73 20.59 24.0 18.50 2,370 12" 11.94 33.00 33.00 33.13 22.00 15.28 14.96 20.08 24.0 18.50 2,458
16" 15.19 33.00 33.00 33.63 25.50 17.44 18.70 23.39 24.0 20.88 3,274 14" 13.19 35.00 35.00 35.13 23.75 16.36 17.13 22.30 28.0 20.88 3,109
18" 17.19 36.00 36.00 36.63 28.00 19.11 20.67 25.06 28.0 20.88 4,321 16" 15.19 39.00 39.00 39.13 27.00 18.01 19.49 24.43 28.0 21.50 4,222
20" 19.19 39.00 39.00 39.75 30.50 20.89 22.83 27.30 28.0 20.63 5,952 18" 17.19 43.00 43.00 43.13 29.25 20.49 21.65 27.66 28.0 24.00 5,886
24" 23.19 45.00 45.00 45.88 36.00 24.47 26.38 31.63 28.0 24.00 8,863 20" 19.19 47.00 47.00 47.25 32.00 22.15 23.82 30.33 30.0 26.00 7,760
30" 28.94 55.00 55.00 56.00 43.00 29.17 29.37 37.13 32.0 27.18 15,432 24" 23.19 55.00 55.00 55.38 37.00 25.31 27.17 33.66 32.0 27.18 11,729
36" 34.44 68.00 68.00 69.13 50.00 33.62 33.39 41.89 32.0 28.38 24,692 30" 28.94 65.00 65.00 65.50 44.50 30.08 30.00 38.35 32.0 28.25 19,621
36" 34.44 82.00 82.00 82.63 51.75 34.65 34.65 45.75 32.0 31.50 32,011

11
Dimensions subject to change without notice.
TRUNNION
SO F T S EAT
Soft Seat Valve Torques
Ca s t & Fo r g e d

2-Piece Cast and 3-Piece Forged


Soft-Seat TRUNNION Torques
Series TS2 & TS3 Torques
(with standard seats)

SIZE Break to OPEN Torques (In-Lbs)


(NPS) Class 150 Class 300 Class 600
2" 354 620 896
3" 672 865 2,087
4" 875 1,425 4,397
6" 3,369 4,499 13,028
8" 6,005 9,293 16,947
10" 11,285 15,577 27,074
12" 13,453 28,499 39,797
14" 15,807 32,057 44,608
16" 22,658 42,661 69,124
18" 29,278 52,892 90,771
20" 41,244 82,489 130,106
24" 97,834 129,906 189,155
28" 102,669 182,325 261,097
30" 163,159 228,830 340,242
32" 128,336 245,166 355,844
36" 216,331 296,631 416,658
40" 226,668 364,208 620,897
42" 252,352 401,116 720,026
46" CF CF CF
48" CF CF CF
Notes:
1. Torques are tested by clean water at full differential pressure, based on carbon steel trim and standard seats.
2. Torques are based on SPE (Single Piston Effect) seats.
3. Contact factory for DPE (Double Piston Effect) seat option.
4. Torque values include a15% safety factor.
5. For regular port, use dimensions of ball diameter.
12 6. Contact factory for other safety factors for different operating conditions.
Ca s t & Fo r g e d Soft Seat Valve Technical Data
SO F T S EAT

Cv VALUES
Valve O-RING SEAL OPTIONS
Size Class 150 Class 300 Class 600
2" 420 420 350 Operating Short Term
Material
3" x 2" 220 210 190 Temp. (°F) Temp. (°F)
3" 1,290 1,050 1,000 EPDM -40° ~ 280° -50° ~ 300°
4" x 3" 630 600 560 HNBR -30° ~ 275° -40° ~ 300°
4" 2,350 2,000 1,850
HNBR AED -40° ~ 280° -58° ~ 300°
6" x 4" 855 830 800
6" 5,249 5,186 4,400 FKM 5° ~ 428° -4° ~ 480°
8" x 6" 2,400 2,398 2,150 FKM AED 5° ~ 390° -4° ~ 480°
8" 10,250 10,250 8,450
Note: For specific operating conditions or low temp capabilities,
10" x 8" 5,000 5,000 4,500 consult factory for other seal options.
10" 16,775 16,775 14,250
12" x 10" 8,200 8,200 8,000
12" 24,250 24,250 22,790
14" 30,600 30,600 28,600
16" x 12" 9,130 9,130 9,010
16" 40,700 40,700 39,250
18" 52,500 51,450 52,000
20" 66,000 62,700 62,500
24" x 20" 29,000 28,850 28,750
24" 103,500 100,150 99,000
30" 159,300 151,700 148,900
36" 228,300 223,050 226,300

Soft Seat TRUNNION


Pressure vs. Temperature
6000

5000

4000 PE
EK
De
Pressure (psi)

vl
on
®

3000
RTFE
2000

1000

0
-50 0 50 100 150 200 250 300 350 400 450 500
Temperature (°F)

Note: Additional material options may be available upon request.

13
TRUNNION
TM3
SERIES
M ETAL S EAT
Valve Features

T R U N N I O N Mounted
Metal Seat Ball Valve
Full Bore 3-piece Flanged
ANSI Class 150/300/600
Series TM3 metal seated valves are
designed in accordance with the leading
industry standards such as API 6D, API
598 and ASME B16.34.
To ensure product reliability, the valve
designs are validated by actual prototype
testing that includes a high cycle testing.
The valves are produced by employing
state-of-the-art manufacturing technology
and under strict quality control standards.

Product Features
• Bi-directional metal seat design
• Standard SPE (Single Piston Effect) metal seat design with self-relieving features
• DPE (Double Piston Effect) metal seat design is available*
• Metal seat hard face coatings are available in Stellite®, Tungsten Carbide or Chrome Carbide
options.
• Standard metal seat leakage rating is in compliance with ANSI/FCI-70-2 Class V for Stellite®
seats. Class VI is standard for Tungsten Carbide and Chrome Carbide coated seats.
• Standard splined stem connection (6" and larger)
• Standard graphite stem packing design
• Trunnion mounted ball valve design for high pressure applications
• Anti-blowout stem design
• Anti-static design
• Fire-safe design in accordance with API 6FA
• ISO 5211 mounting design
• Optional drain plug and body purge device available

14 * Consult factory for details


TM3
SERIES
M ETAL S EAT
Valve Standards, Testing & Certifications
API 6FA
METAL SEAT TRUNNION MOUNTED F I R E S A F E
VALVE STANDARDS
Design API 6D, ASME B16.34
End Connections Raised Face (RF), Ring Type Joint (RTJ)
Temperature Range -50°F to 932°F (higher on application)
Face-To-Face Dimension ANSI/ASME B16.10
Flanged Dimension ANSI/ASME B16.5
Body Pressure Testing ANSI/ASME B16.34, API 598, API 6D
Seat Leakage Testing ANSI/FCI 70-2
Fire Testing API 6FA and ISO 10497
Mounting ISO 5211
Marking System MSS SP-25, MSS SP-55
Safety Integrity SIL 3
Fugitive Emmissions Certified to ISO 15848-1 (up to 14")
Material Certification EN 10204-3.1
Quality Assurance ISO 9001:2015

A-T Series TM3 trunnion mounted ball valves


are designed for severe service applications
such as high temperature and corrosive
environments. The ball and the metal
seat contact surfaces are coated with wear
resistant materials by HVOF (High Velocity
Oxygen Fuel) thermal spraying process. The
HVOF coating method is a high-velocity,
low-temperature coating process which can
provide a strong metal bonding and with
minimal impact to the metal deformation.

Max Shuttoff
Ball Seat Typical Applications
Temperature Class
Tungsten Carbide Tungsten Carbide 842°F High temperature environment.
Coated 316SS Coated 316SS (450°C) Corrosive, high wearing, and abrasive applications. VI
Chrome Carbide Chrome Carbide 932°F Excellent for high temperature or hot gas environments.
Coated 316SS Coated 316SS (500°C) Cavitation and high wearing applications. VI
661°F
316/HCr 316/Stellite®
(350°C)
High-pressure and high-temperature conditions. V

15
TRUNNION
TM3
SERIES
M ETAL S EAT
Valve Features

Standard Design
Anti-Blowout Stem Design Anti-Static Device
Stem is retained by the body cover Anti-static devices between
when the valve is under pressure. • Body and Stem
• Stem and Ball

Splined Stem/Ball
Connection
Splined connection
for a greater torque
transmitting capacity.

Standard Fire-safe Design

Graphite Body
Gasket

Graphite Seal

Bi-directional
metal seat design
with various hard
face coating
options.

16
TM3
SERIES
M ETAL S EAT
T M 3 S E R I E S Technical Data

Pressure vs. Temperature Chart


TM3 Trunnion Mounted Valves 2" to 24"

Cv Values
Size Cv Value Class 600 Body

2" 501

PRESSURE IN PSIG

PRESSURE IN BAR
3" 1,158
4" 2,118
6" 5,074 Class 300 Body

8" 9,337
10" 14,590
12" 21,802
Class 150 Body
14" 29,675
16" 38,760
18" 51,058
20" 63,035 TEMPERATURE IN °F
HCr/Stellite® Max Temp 661°F TC Max Temp 842°F
24" 90,770 Carbon Steel Body Max Temp 800°F CrC Max Temp 932°F

NOTE: Dotted line shows the rating for valve body. Solid line shows the rating for
valve seat. Both ratings need to be considered when determining the limitation
of the valve for specific application. Consult factory for other seat materials.

17
TRUNNION
TM3
SERIES
M ETAL S EAT
T R U N N I O N Mounted 3-PC Valve
m e t al
TM3 Series
2"-14”

MATERIALS LIST CARBON STEEL STAINLESS STEEL


TUNGSTEN CHROME TUNGSTEN CHROME
SEAT HARD FACE OPTION STELLITE® SEAT STELLITE® SEAT
CARBIDE CARBIDE CARBIDE CARBIDE
OPERATING TEMP. RANGE -20°F - 661°F -20°F - 800°F -20°F - 800°F -50°F - 661°F -50°F - 842°F -50°F - 932°F
NO. PART NAME
1 BODY A216 WCB A351 CF8M
2 CLOSURE A216 WCB A351 CF8M
3 BALL A351 CF8M + HCr A351 CF8M + TC A351 CF8M + CrC A351 CF8M + HCr A351 CF8M + TC A351 CF8M + CrC
4 STEM A564 17-4 PH XM-19 XM-19 XM-19 XM-19 XM-19
5 BODY COVER A216 WCB A351 CF8M
6 GLAND PLATE A216 WCB A351 CF8M
A351 CF8M + A351 CF8M +
7 SEAT ASSEMBLY A351 CF8M + TC A351 CF8M + CrC A351 CF8M + TC A351 CF8M + CrC
Stellite® Stellite®
8 SEAT RING SEAL GRAPHITE
9 BODY GASKET STAINLESS STEEL + GRAPHITE
10 GLAND PACKING GRAPHITE
11 GLAND SEAL GRAPHITE
12 STEM BEARING STAINLESS STEEL
13 STEM THRUST WASHER STAINLESS STEEL
14 SEAT SPRING INCONEL® X750
15 STUD A193 Gr B7 A193 Gr B8
16 NUT A194 Gr 2H A194 Gr 8
17 TRUNNION STEM A564 17-4 PH XM-19 XM-19 XM-19 XM-19 XM-19
18 LOWER COVER A216 WCB A351 CF8M
19 TRUNNION STEM WASHER STAINLESS STEEL
20 TRUNNION STEM GASKET GRAPHITE
21 CAP SCREW STAINLESS STEEL
22 CAP SCREW STAINLESS STEEL
23 CAP SCREW STAINLESS STEEL
18
HCr = Hard Chrome Plated; TC = Tungsten Carbide; CrC = Chrome Carbide
TM3
s e ate d
T R U N N I O N 3-PC BILL OF MATERIALS
SERIES
M ETAL S EAT
T R U N N I O N Mounted 3-PC Valve

TM3 Series
16"-24”

MATERIALS LIST
CARBON STEEL STAINLESS STEEL
TUNGSTEN CHROME TUNGSTEN CHROME
SEAT HARD FACE OPTION STELLITE® SEAT STELLITE® SEAT
CARBIDE CARBIDE CARBIDE CARBIDE
OPERATING TEMP. RANGE -20°F - 661°F -20°F - 800°F -20°F - 800°F -50°F - 661°F -50°F - 842°F -50°F - 932°F
NO. PART NAME
1 BODY A216 WCB A351 CF8M
2 CLOSURE A216 WCB A351 CF8M
3 BALL A351 CF8M + HCr A351 CF8M + TC A351 CF8M + CrC A351 CF8M + HCr A351 CF8M + TC A351 CF8M + CrC
4 STEM A564 17-4 PH XM-19 XM-19 XM-19 XM-19 XM-19
5 BODY COVER A216 WCB A351 CF8M
6 GLAND PLATE A216 WCB A351 CF8M
A351 CF8M + A351 CF8M +
7 SEAT ASSEMBLY A351 CF8M + TC A351 CF8M + CrC A351 CF8M + TC A351 CF8M + CrC
Stellite® Stellite®
8 SEAT RING SEAL GRAPHITE
9 BODY GASKET STAINLESS STEEL + GRAPHITE
10 GLAND PACKING GRAPHITE
11 GLAND SEAL GRAPHITE
12 STEM BEARING STAINLESS STEEL
13 STEM THRUST WASHER STAINLESS STEEL
14 SEAT SPRING INCONEL® X750
15 STUD A193 Gr B7 A193 Gr B8
16 NUT A194 Gr 2H A194 Gr 8
17 BEARING RETAINER A216 WCB A351 CF8M
18 BEARING STAINLESS STEEL
19 THRUST WASHER STAINLESS STEEL
20 CAP SCREW STAINLESS STEEL
21 CAP SCREW STAINLESS STEEL
HCr = Hard Chrome Plated; TC = Tungsten Carbide; CrC = Chrome Carbide

19
TRUNNION
TM3 SERIES
3-PC Metal Seated Valve Dimensions

M ETAL S EAT ØD ØY
ØS

E
BCD ØQ G

P-W
TM3 Series (2”-14”)
ANSI Class 150/300/600 H3
H2

H1

ØK
ØF
ØH
ØA

N - ØM

L
DIMENSIONS (IN)
WEIGHT
SIZE A F H K M N L T H1 H2 H3 S E G Q W P Y D (Lb)

2" 2.00 3.62 4.74 5.98 0.75 4 7.01 0.63 4.59 2.36 1.57 1.063 0.315 0.669 4.02 M10 4 5.12 2.87 38

1 3" 3.00 5.00 6.00 7.48 0.75 4 7.99 0.75 6.12 2.40 1.57 1.429 0.394 1.035 4.02 M10 4 5.12 3.35 68
5 4" 4.00 6.18 7.50 9.02 0.75 8 9.02 0.94 7.13 3.31 2.36 1.575 0.394 1.181 4.92 M12 4 6.02 3.94 112
0 6" 5.91 8.50 9.51 10.98 0.88 8 15.51 1.00 9.25 3.58 2.76 1.890 0.551 1.457 6.50 M20 4 8.27 4.92 262
8" 7.91 10.63 11.75 13.50 0.88 8 17.99 1.13 11.81 3.94 2.95 2.362 0.709 1.811 6.50 M20 4 8.27 5.04 462
10" 9.92 12.76 14.25 15.98 1.00 12 20.98 1.19 13.39 3.94 2.95 2.362 0.709 1.811 6.50 M20 4 8.27 5.04 700
12" 11.93 15.00 17.01 19.02 1.00 12 24.33 1.25 15.94 4.72 3.74 2.756 0.787 2.126 10.00 M16 8 11.42 6.14 1,078
14" 13.15 16.26 18.76 20.98 1.13 12 27.01 1.38 17.26 5.75 4.33 2.953 0.787 2.323 10.00 M16 8 11.42 6.69 1,386

WEIGHT
SIZE A F H K M N L T H1 H2 H3 S E G Q W P Y D (Lb)

2" 2.00 3.62 5.00 6.50 0.75 8 8.50 0.88 4.59 2.36 1.57 1.063 0.315 0.669 4.02 M10 4 5.12 2.87 47

3 3" 3.00 5.00 6.61 8.27 0.88 8 11.10 1.13 6.12 2.40 1.57 1.429 0.394 1.035 4.02 M10 4 5.12 3.35 103

0 4" 4.00 6.18 7.87 10.00 0.88 8 12.01 1.25 7.13 3.31 2.36 1.575 0.394 1.181 4.92 M12 4 6.02 3.94 165
0 6" 5.91 8.50 10.63 12.52 0.88 12 15.87 1.44 9.25 3.58 2.76 1.890 0.551 1.457 6.50 M20 4 8.27 4.92 330
8" 7.91 10.63 12.99 15.00 1.00 12 19.76 1.63 11.81 3.94 2.95 2.362 0.709 1.811 6.50 M20 4 8.27 5.04 591
10" 9.92 12.76 15.26 17.48 1.13 16 22.36 1.88 13.39 3.94 2.95 2.362 0.709 1.811 10.00 M16 8 11.42 5.04 950
12" 11.93 15.00 17.76 20.51 1.25 16 25.51 2.00 15.94 4.72 3.74 2.756 0.787 2.126 10.00 M16 8 11.42 6.14 1,445
14" 13.15 16.26 20.26 22.99 1.25 20 30.00 2.13 17.26 5.75 4.33 2.953 0.787 2.323 10.00 M16 8 11.42 6.69 1,881

WEIGHT
SIZE A F H K M N L T H1 H2 H3 S E G Q W P Y D (Lb)

2" 2.00 3.62 5.00 6.50 0.75 8 11.50 1.25 4.59 2.36 1.57 1.063 0.315 0.669 4.02 M10 4 5.12 2.87 62

6 3" 3.00 5.00 6.61 8.27 0.88 8 14.02 1.50 6.12 2.40 1.57 1.429 0.394 1.035 4.02 M10 4 5.12 3.35 136

0 4" 4.00 6.18 8.50 10.75 1.00 8 17.01 1.75 7.13 3.31 2.36 1.575 0.394 1.181 4.92 M12 4 6.02 3.94 239
0 6" 5.91 8.50 11.50 14.02 1.13 12 22.01 2.13 9.25 3.58 2.76 1.890 0.551 1.457 6.50 M20 4 8.27 4.92 482
8" 7.91 10.63 13.74 16.50 1.25 12 25.98 2.44 11.81 3.94 2.95 2.362 0.709 1.811 6.50 M20 4 8.27 5.04 961
10" 9.92 12.76 17.01 20.00 1.38 16 30.98 2.75 13.39 3.94 2.95 2.362 0.709 1.811 10.00 M16 8 11.42 5.04 1,419
12" 11.93 15.00 19.25 22.01 1.38 20 32.99 2.88 15.94 4.72 3.74 2.756 0.787 2.126 10.00 M16 8 11.42 6.14 1,914
20 14" 13.15 16.26 20.75 23.74 1.50 20 35.00 3.00 17.26 5.75 4.33 2.953 0.787 2.323 10.00 M16 8 11.42 6.69 2,519
T R U N N I O N 3-PC BILL OF MATERIALS TM3
SERIES
ØD ØY
M ETAL S EAT
ØS

E
BCD ØQ G

P-W
TM3 Series (16”-24”)
ANSI Class 150/300/600
H2 H3

H1

ØK
ØF
ØH
ØA

N - ØM
L
DIMENSIONS (IN)
WEIGHT
SIZE A F H K M N L T H1 H2 H3 S E G Q W P Y D (Lb

1 16" 15.25 18.50 21.25 23.50 1.13 16 30.00 1.44 19.17 5.71 4.25 3.346 0.945 2.583 10.00 M16 8 11.42 7.05 1,947
5 18" 17.25 20.98 22.76 25.00 1.25 16 34.02 1.56 20.91 6.69 5.31 3.937 1.102 3.150 10.00 M16 8 11.42 7.48 2,548
0 20" 19.25 22.99 25.00 27.48 1.25 20 35.98 1.68 22.13 7.09 5.71 4.331 1.260 3.307 11.73 M20 8 13.78 8.27 3,190
24" 23.19 27.24 29.51 32.01 1.38 20 42.01 1.87 25.59 7.87 6.30 4.724 1.260 4.291 14.02 M30 8 16.34 9.06 4,466

WEIGHT
SIZE A F H K M N L T H1 H2 H3 S E G Q W P Y D (Lb)

3 16" 15.25 18.50 22.50 25.51 1.38 20 32.99 2.25 19.17 5.71 4.25 3.346 0.945 2.583 10.00 M16 8 11.42 7.05 2,640
0 18" 17.25 20.98 24.75 27.99 1.38 24 35.98 2.37 20.91 6.69 5.31 3.937 1.102 3.150 10.00 M16 8 11.42 7.48 3,463
0 20" 19.25 22.99 27.01 30.51 1.38 24 39.02 2.50 22.13 7.09 5.71 4.331 1.260 3.307 11.73 M20 8 13.78 8.27 4,325
24" 23.19 27.24 32.01 35.98 1.63 24 45.00 2.75 25.59 7.87 6.30 4.724 1.260 4.291 14.02 M30 8 16.34 9.06 5,914

WEIGHT
SIZE A F H K M N L T H1 H2 H3 S E G Q W P Y D (Lb)
6 16" 15.25 18.50 23.74 27.01 1.63 20 39.02 3.25 19.17 5.71 4.25 3.346 0.945 2.583 14.02 M30 8 16.34 7.05 3,659
0 18" 17.25 20.98 25.75 29.25 1.75 20 42.99 3.50 20.91 6.69 5.31 3.937 1.102 3.150 14.02 M30 8 16.34 8.27 4,708
0 20" 19.25 22.99 28.50 32.01 1.75 24 47.01 3.75 22.13 7.09 5.71 4.331 1.260 3.307 14.02 M30 8 16.34 8.27 5,731
24" 23.19 27.24 32.99 37.01 2.00 24 55.00 4.25 25.59 7.87 6.30 4.724 1.260 4.291 14.02 M30 8 16.34 9.06 7,830

21
TRUNNION
TM3
SERIES
M ETAL S EAT
3-PC Metal Seated Valve Torques
TORQUES: 3-Piece Metal Seat
Ball Valve for TC Ball & Seat

SIZE Break to OPEN Torques (In-Lbs)


(NPS) Class 150 Class 300 Class 600
2" 1,681 2,810 5,841
3" 2,158 4,259 11,151
4" 4,758 7,335 15,554
6" 10,510 22,889 41,994
8" 21,028 43,169 85,486
10" 25,165 52,826 106,186
12" 32,190 69,840 143,381
14" 50,021 113,684 240,000
16" 62,274 143,258 304,544
18" 94,370 213,594 449,840
20" 124,100 283,179 599,209
24" 200,516 461,685 981,960
Note: Torques include a 15% safety factor based on water at full differential
pressure.

TORQUES: 3-Piece Metal Seat


Ball Valve for HCr Ball & Stellite® Seat
SIZE Break to OPEN Torques (In-Lbs)
(NPS) Class 150 Class 300 Class 600
2" 1,529 2,555 5,310
3" 1,961 3,873 10,138
4" 4,325 6,668 14,140
6" 9,554 20,808 38,176
8" 19,410 39,848 78,910
10" 23,229 48,763 98,019
12" 29,714 64,468 132,353
14" 46,173 104,939 221,539
16" 57,483 132,238 281,118
18" 87,111 197,164 415,238
20" 114,554 261,396 553,116
24" 185,091 426,170 906,424
Note: Torques include a 15% safety factor based on water at full differential
pressure.

22
How To Order
TRUNNION MOUNTED BALL VALVES PART NUMBER MATRIX
Fire Safe Designation (must be included) Valve Size Packing
X Non-Firesafe 0200 2” 1600 16” G Graphite packing (standard)
F Firesafe (standard) 0300 3” 1800 18” P TFE packing
0400 4” 2000 20”
Port 0600 6” 2400 24” Seals
F Full Port 0800 8” 3000 30” E EPDM
R Regular Port 1000 10” 3600 36” B HNBR
1200 12” 4200 42” N HNBR AED
Valve Series 1400 14” 4800 48” W FKM
TS2 Soft seat Trunnion, 2 pc design (cast) V FKM AED
TS3 Soft seat Trunnion, 3 pc design (forged) Ball L Low Temp FKM (-40°F to 400°F)
TSW Soft seat Trunnion, seal welded S 316 SS F Low Temp FKM AED (-40°F to 400°F)
TM3 Metal seat Trunnion, 3 pc design (cast) 9 LF2 / ENP A Aflas
TMW Metal seat Trunnion, seal welded 7 A105N / ENP X Custom Material/Compound
2 Tungsten Carbide Coated 316SST
Body Material 3 316SST / HCr Paint
C A216 WCB (-20°F to 800°F) 4 Chrome Carbide Coated 316SST X Standard
5 A352 LCB (-50°F to 800°F) C A182 F51 Duplex SST S Special (Customer Specified Coating)
8 A352 LCC (-50°F to 650°F)
X CF8M 316 SST (-450°F to 1200°F) Stem Options
L CF3M 316L SST (-450°F to 800° F) H 4140 / ENP H Wrench Operated to 4”
7 A105N Forged Steel (-20°F to 800°F) A 17-4 PH G Gear Operator
D CD3MN Duplex SST (-50°F to 550°F) B XM-19 L Gear Operator w/ Locking Plate
G CE3MN Super Duplex SST (-50°F to 550°F) S 316SST X Bare Stem
6 WC6, A217 (-20° F to 1100° F) D Inconel® 718 E Extended Bonnet (specify extension
9 WC9, A217 (-20° F to 1100° F) C A182 F51 Duplex SST length required)
F A350 LF2 (-50° F to 800° F) 9 A350 LF2 / ENP B Bypass Piping w/ 2-way valve
4 A182 F316 (-450°F to 1200°F) 7 A105N / ENP F Factory Acceptance Test
(other options: consult factory) C Customer to specify custom testing
Seat S Spool Piece Mounting Kit for
End Connection R1 RTFE (Single Piston) Automation
F1 150 RF R1 150 RTJ R2 RTFE (Double Piston) M Channel Design Mounting Kit for
F3 300 RF R3 300 RTJ V1 Devlon® (Single Piston) Automation
F6 600 RF R6 600 RTJ V2 Devlon® (Double Piston) A API 641 Certified (Fugitive Emissions)
F9 900 RF R9 900 RTJ Z1 PEEK (Single Piston) (other options: consult factory)
F15 1500 RF R15 1500 RTJ Z2 PEEK (Double Piston)
F25 2500 RF R25 2500 RTJ 3 316/Stellite®
2 Tungsten Carbide Coated 316SS
WE Weld End (*please see chart) 4 Chrome Carbide Coated 316SS
X Special Configuration (BW x Flanged, etc.)

Configurable End Connection


SB Schedule B Flanges HOW TO ORDER
*XX Standard Bevel or not applicable
*See chart below for various options
A-T Trunnion Mounted Ball Valves:
* Weld End Connections Chart for ordering FFTS37-F1XX-0600-7HR1GWX-GBF
Pipe ANSI Class
Schedule 150 300 600 900 1500 2500 Special Firesafe
10 AA AB AC AD AE AF AY
Port Ball Paint
20 BA BB BC BD BE BF BY
Series
30 CA CB CC CD CE CF CY Stem Seals
40 DA DB DC DD DE DF DY Body Material
60 EA EB EC ED EE EF EY Packing
80 FA FB FC FD FE FF FY
End Connection Options
XH GA GB GC GD GE GF GY
100 HA HB HC HD HE HF HY
Configurable Size Seat
End Connection
120 JA JB JC JD JE JF JY
140 KA KB KC KD KE KF KY FFTS37-F1XX-0600-7HR1GWX-L
160 LA LB LC LD LE LF LY 6", 3-Piece, Full Port Trunnion Forged Ball Valve, ANSI Class 150 RFF, API
6D, API-607 Firesafe, A105N Body, A105N/3mil ENP Ball, 4140/1mil ENP
XXH MA MB MC MD ME MF MY Stem, RTFE (Single Piston) Seat, Graphite Packing/Seals, FKM Seals, NACE
Spec YA YB YC YD YE YF YY MR-0175, Gear Operator with Locking Plate

DEVLON® is a registered trademark of Devol Engineering Limited.


Stellite® is a registered trademark of the Deloro Stellite Company, Inc.
Inconel® is a registered trademark of Inco Alloys/Special Metals Corporation. 23
TRUNNION
TRUNNION
MOUNTED BALL VALVES

TRUN-20200211 9955 International Blvd. PHONE (513) 247-5465


Copyright 2013 A-T Controls, Inc. Cincinnati, Ohio 45246 FAX (513) 247-5462
LIT0041 www.atcontrols.com [email protected]

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