Production Plan
Production Plan
Company Profile
HISTORY
The company was started by a couple named Mr. and Mrs. Felipe Dy Eng Chong better
known as “Tito Peping” and “Ma’am Fely” in a rented garage space along Elias Angeles Street,
Naga City in 1976. It was just a four-table small “turoturo” eatery: the restaurant was then called
The workforce was composed mainly of family members. “Tiyo Peping” handled the
finances, “Ma’am Fely” did the cooking and the children did all sorts of job like preparing foods,
The company was not spared from trials and hardship. Two stores caught fire in 1978 and
1980. It was during those hard times that company took the opportunity to resort to lots of
creativity and imagination. Graceland introduced innovation on products to upgrade and improve
The stiffest competition came in the 90’s when the big and known food chain entered the
Bicol Region, specifically in Naga City. It shook the local food industry and Graceland was not
spared from it. However, instead of giving up, it fought and it focused! With the focusing, it was
able to analyze and understand its problem better. Rather than view competition negatively, the
entry of giant food industries paved the way for the company to use them as a benchmarks; they
saw them as mentors and they learned a lot from them. Innovation of products, packaging,
manpower, store lay-out and motif and other major concerns were developed through the
1
The rapid expansion of the company transpired in the 90’s. The company embraced the
business philosophy of “Serving customer with quality food at an affordable price with
distinction”. Graceland came out with its own brand of hamburger, cakes, pizza, pasta, and many
more. With these came the need to improve on technology and obtain additional workforce.
guaranteed to satisfy your craving for taste and variety-Graceland. As their claim to fame is our
Bicolano heritage-their best sellers are their two innovative Bicolano dishes: Bicol Special-which
is tasty Pork chop and Pinangat and Lechon Bicol Express-which is a combination of crunchy
lechon kawali and hot Bicol Express. Truly, they appeal to the panlasang bicolano both local and
tourists.
After its growth in Naga, the company ventured in the province of Albay. The company
continued to evolve; thus, the birth of Geewan, Baker’s Plaza, and Red Platter dwelled.
As they enter shoe Mart Mall, it their great privilege to join the famous establishment
wherein Bakers Plaza will again face new challenges with its competitors. They view this entry
as their way of lifting the mark of standard they aim to achieve to have strong foothold in the
industry.
Bakers Plaza was launch in the year 1996. The name was derived from “Baker” which is
mainly because bakers make the breads and pastries; Plaza is from the geographical location of
the store. The very first Baker’s was established near the plaza about 16 years ago (thus the name
“Plaza”). However, they had long been incorporated their breads before it’s just that it has no
name at all. The breads were all under the name Graceland. They wanted it to emerge as one
distinct brand. It’s as if they opted to separate their bread and pastry product lines from the
2
It has whipped up delectable array of specialty refrigerated cakes like Black Forest,
Creamy Ube Cake, Concorde, Tiramisu, Crema de Fruta and a lot more. Indulge yourself with
these treat or share the happiness when you bring them home “pasalubong” or as a gift on special
occasions. It also has a lot of “masa” breads which can be bought at a lower prices than those
mentioned before. These are slice breads, pan de sal, pan legazpi, crinkles, and many more. Even
though there are a lot of varieties when it comes to their products, we are assured by the
Bakers Plaza now has outlets in Legazpi, Sorsogon, Tabaco, Pili, Iriga, Ligao, Daet and
Polangui. The need to specialize and cater to specific needs of the people was the reason behind
the expansion.
It had not been an easy journey, but as they go on, they have proven that despite the entry
of multinational companies, they have stood their ground. Indeed, Graceland Food Industries,
Inc. will continue to soar not just for Bicolano costumer but also for the individuals from
different parts of the country who continue to visit the Province of Bicol. They are proud to the
Bicolanos!
3
VISION
This vision statement suggests that Baker’s Plaza and all other businesses of Graceland
Food Industries Inc., views the world to be independent and caring and that all of us must be a
role model for other people. They provide work opportunities which lead to the growth and the
better lives of their fellowmen. These opportunities, in their own point of view will pave the path
4
MISSION
Strive for the best interest of our family, co-employees and our associate
Their mission statement implies their ambitions to be one of the patronized companies
when it comes to cakes and pastries and the food industry as well. They want to institute their
leadership in the lives of their customers. They are actively committed to seek what is the best
for their families, co-employees, and associates. This, they do for the greater glory of God.
5
COMPANY VALUES:
As a food industry, they believed in the values of integrity. They have the philosophy that
for a business to be successful each of them---comprising or part of the business must cooperate
instead of hiding secrets from each other, and that only the truth shall prevail. In a business, it is
natural to have competition; they suppose that good leadership will lead to a systematic and
organized business. In every product they produce, what they give is the highest standard and
good service because they think of their customer satisfaction. They see to it that they are loyal
to their customers in terms of pricing their products. They do care for their customers and want
Even though the company is one of the top businesses in Bicol, they still keep in mind
everything they have gone through in the process. Humility is one key to success as proven by
the GFII and Baker’s Plaza. However, they are not the only business in the food industry; they
6
GFII ORGANIZATIONAL STRUCTURE AND FUNCTIONS
MARKETING
HUMAN RESOURCES - Advertising & Promotions
-Recruitment, Selection & OPERATIONS
- Market study
Orientation - Sales and other services
- Stores adherence to food, -Monitoring of competitor activities
-Formulation of Policy and Monitor of service and cleanliness - Evaluation of promotional activities
discipline standards -Customer Feedback
-Employee relations & Activities -Customer relations
-PA, Exams & Promotions
-Newsletter & other Correspondents
GFII
RESEARCH
PURCHASING
& DEVELOPMENT
- Procurement
- Improvement of of
stocks
existing
& supplies
products
- Stocks
- Research
monitoring
of new products
- Negotiations
- Product testing
on deliveries, terms
and
-Maintenance
payments and quality standard
7
PRODUCTION AND OPERATIONS DEPARTMENTS
PRODUCTION DEPARTMENT
1. Bakehouse (BH)
2. Central Processing Area (CPA)
1. FASTFOOD RESTAURANT
Geewan
Geewan – SM Foodcourt
2. GRACELAND STORES
Graceland – Legaspi
Graceland – Sorsogon
Graceland – Tabaco
Graceland – Pacific Mall
Graceland – Pili
Graceland – Daet
Graceland – Shoe Mart
3. BAKESHOP
Baker’s Plaza – Naga
Baker’s Plaza – Pili
Baker’s Plaza – Iriga
Baker’s Plaza – Ligao
Baker’s Plaza – Polangui
All Graceland outlets
8
U
D
I
T
P
G
A
N
O
C
S
R
E
M
A
H
E
R
O
T
S
C
I
/
g
n
a
e
r
o
t
D
V
P
U
N
h
c
i
K
u
L
G
W PRODUCTION & OPERATION RELATIONSHIP
The Production Deapartment produces food products needed by the stores (Operations
Department) to serve the customers. Hence, the stores are the Production’s outlet of finished
products. The stores serve these products to the customers.
9
K
I
D
w
A
R
T
N
Y
O
L
P
M
E
C
c
i
v
r
e
S
(
G
U
S
)
DUTIES AND RESPONSIBILIITIES:
STATION SUPERVISOR – direct superior of Sevice Crew and in-charge with the operation.
REGULAR SERVICE CREW – usually handles trainees and with different functions in any
stations.
10
Chapter II
Inventory Management
Inventory Management is one of the most crucial parts of operations and productions
management which aims to provide the desired level of customer service, to allow cost-efficient
service and to minimize the inventory investment. It comes in many form; raw materials,
For Baker’s Plaza, a company that produces and sells its goods, keeping an accurate
inventory management system is very important. Situated in Barlin Street, Naga City, the
Baker’s Plaza production plant operates 24 hours a day, seven days a week, and is the sole
production facility of the company for the entire Bicol region. The operation is continuous in
order to respond to the demand of its distribution outlets as well as to guarantee its “Baked Fresh
Daily” standard.
The number of units produced every day is not uniform because only the number of
orders placed by the distribution outlets is complied by the plant; thus, managers forecast their
orders on a daily basis as well. In doing so, they take into account the trend on sales for a
particular period. For instance, there is greater number of products being sold during weekends
compared on weekdays. Hence, more products will be ordered and produced for Saturday and
Sunday.
Because of the actual orders placed that will be produced system, the burden of
forecasting accurately and selling the products is part of the responsibility of the stores especially
11
for the branches located outside Camarines Sur. Managers from other branches such as Sorsogon
and Daet usually encounter difficulties when they experience shortage of products. They cannot
immediately ask for supplies from the factory unlike, branches such as the Baker’s Plaza they
can easily respond to the shortage since they are just few blocks away so long as there are
On the other hand, in case of unsold goods, its cost will be borne by the branch and be
part of their expense. This usually happens when the products remain unsold within their one
week life span after the production. After being subjected to 20% discount before its due shelf
life, still unsold products will be immediately pulled from the store.
Because of their high quality standard and perishable nature of their products, Baker’s
Plaza highlights the importance of an accurate inventory system which relies not only to the
hands of the effective sales and marketing but also to precise forecasting.
12
Chapter III
Quality Assurance
Quality is perhaps one of the greatest determinants of product success. It should be given
tremendous attention and observed with the highest and finest standards.
Baker’s Plaza aims to keep their guaranteed fresh daily standard for all their products
that’s why they make sure to observe the production until the distribution of produced goods
with utmost care. To ensure the quality and standard of their products, they carefully address the
needs of the raw materials, processes of production, packaging, storage and distributions.
Raw materials are the basic need in order to realize the manufacturing of the bread and
pastries. Quality starts from the selection of direct materials. Each type of products has definite
materials needed. Baker’s Plaza has specific suppliers of the materials who have been their
partners ever since they started. They prefer to acquire their supplies locally particularly in Bicol
Region because it is less costly, less hassle since their plant is also located in Bicol and most
especially, they believe that their supplies would satisfies the Bicolanos’ taste.
However, they also import other materials from other provinces or abroad to further
The process of production is very important to ensure the safety and quality of the
product produced.
The Graceland Food Industries Inc. has one plant that operates 24/7 located at Barlin
Street, Naga City. The plant produces all the products of the company and distributes them as
well to all the branches including Baker’s Plaza. Moreover, the production is based on the orders
13
sent by the store managers. The store manager of Baker’s Plaza is responsible in forecasting their
demand. They will not produce any goods that would exceed the order to guarantee the freshness
of the products.
Furthermore, all the machines and equipment used in the process are highly automated
and imported abroad. The production is highly supervised by well-trained engineers and cooks to
ensure that the safety of the products, the employees and the community are observe.
On the other hand, packaging is very essential in every product. It is a critical factor that
would even affect its marketability and public reception. Baker’s Plaza uses an eco-friendly
plastic for the packaging of their products. They make sure that the chemicals of the plastics
won’t cause any contamination or damage to the product itself and to the customers. Moreover,
to lessen the chemical content of the plastics, they prefer plain or with little design packaging.
Usually, it contains only necessary information of the product and the company such as its
Baker’s Plaza’s products are given a life span of no longer than one week because they
prefer to apply lesser amount of preservatives rather than risking the freshness of their bread and
pastries. Once a product is about to expire, it is being segregated from the new ones and is given
a discount of at most 20%. However, if it has reached its due shelf life and still unsold, it is now
permanently disposed and will no longer be displayed. On the contrary, those products that are
newly baked and cooked are stored and displayed in a well air-conditioned room to preserve
their freshness.
The primary mode of distribution of Baker’s Plaza is via truck. Every day, as early as
3:00 in the morning, the will trucks distribute all the ordered products to all the branches as far as
Daet and Sorsogon. As for the Baker’s Plaza they are more advantageous when it comes to
14
delivery since they are just few blocks away from the plant. They can easily ask for more
supplies in case of higher demand or pull out their orders if there is lesser need. All the finished
goods being delivered are freshly baked and cooked. Moreover, they make sure that the trucks
are also in good condition and won’t comprise the safety of the product.
Thus, quality must be accounted seriously to ensure that the products will hit the market.
15
Baker’s Plaza Products
Products Description
Asado Pandesal Masa Bread
Bacon Cheese Loaf Specialty Bread
Specialty Bread Cheese Bread Specialty Bread
Cheese Crumble Loaf Specialty Bread
Chiffon Cake Specialty Bread
Choco Crumble Loaf Specialty Bread
Choco Mini Roll Specialty Bread
Choco Peanut Loaf Specialty Bread
Cream Loaf Specialty Bread
Dinner Roll Specialty Bread
Hopia Baboy(solo) Masa Bread
Hotdog Buns Specialty Bread
Little Cheesy Specialty Bread
Monay Bread Masa Bread
Pandegracia Masa Bread
Papaya Bread Specialty Bread
Pinagong Masa Bread
Pineapple Pie Specialty Bread
Pizza Bread Specialty Bread
Raisin Monay Masa Bread
Sliced Bread Masa Bread
Square Brownies Specialty Bread
Tender Juicy Hotdog Bread Masa Bread
Tuna Pandesal Masa Bread
Ube Bread Masa Bread
Ube Ensaymada Specialty Bread
Ube Mini Roll Masa Bread
Ube Royal Masa Bread
Wheat Bread Specialty Bread
Whole Wheat Buns Specialty Bread
Orange Mamon Specialty Bread
Fruit Bar Specialty Bread
Mamon Tostado Masa Bread
Camachile Specialty Bread
Custard Mamon Masa Bread
Banana Cake Sliced Specialty Bread
16
Chapter IV
Every company wants to achieve customer satisfaction. That is, after all, one of the main
factors that makes a business keep going. Baker’s Plaza is of no difference; their main focus is to
make their customers get the satisfaction that they want from the products that they are offering
rather than that of their competitors. This is where the product and service design is very
essential. Not only will it affect the operations but also the entity’s overall success.
The management has established one research and development department for all their
branches. They are the ones responsible for introducing new products, improving existing ones
and other innovations which are connected to product designing. The reason why they only have
one R&D team is because the production is centralized, which means that the overall quality of a
product is consistent with the product available in all of their branches. Therefore, there’s no
All new product ideas and/or alterations or improvements for existing ones proposed by
the R&D team will first undergo series of experiments. It includes identifying what raw materials
are to be used and the right amount of each that should be added to the mixture, the appearance
of the product, its weight, the kind of packaging that will be used and many more. In this stage,
the management will also be able to find out if they really have the ability or the capacity to
create that product. They will review the factors that can affect in producing the product like the
availability of the resources (Where can we get these raw materials? Are they available in any
17
season?), safety of the product (If we do this process, will the product still be edible?) and also
the type of machine or amount of labor force (How many workers will it require? Do we have a
Once the initial testing has been done, sample products will be produced and distributed
to 18 out of 21 chosen branches all over the region for market testing. The managers of each
branch will then conduct a market observation or usually a survey or a customer-feedback. The
questions are about the product’s taste, its presentation or packaging and pricing. The result or
the feedback forwarded by each branch will then be used by the team to further improve the
product. This method shows the participation of the customers in designing the product which
After analyzing the result of their market testing, the team will now fix any adjustments
and/or add other specifications or features suggested by most of the customers who gave their
feedback. The packaging is also being rechecked and/or redesigned and they also set the price
Most of their products, their regular bread for example, only have one week life span.
They can no longer extend this period because the longer it took the product to get spoiled, the
more preservatives are added. And the more preservatives that a product contains, the more it is
unhealthy. They make sure that the production process—from the purchase or delivery of the
raw materials up to the packaging—are handled carefully and meticulously to ensure that the
products that they will be producing are safe and healthy for the customers to eat.
As for the raw materials, Baker’s Plaza wanted to have their supply from the local market
particularly from the Bicol region as much as possible. It is because they wanted to support local
18
suppliers first and also to lower the cost for acquiring materials without sacrificing the product
quality. But there are also times, especially during peak season, that they import their raw
19
Chapter V
Work Systems form the basis and explains the importance of work design. It is also
consist of the job design, job description or work measurement and establishment of time
The manager, Madam Joan Vasquez, wasn’t able to discuss to us how work is being done
in the top and middle-level management of their company. Neither do they provide a job design
and description of their employees. This scope of operations management will only be focusing
on how, basically, work is being done by the lower-level management particularly the front
The management of Baker’s Plaza believed that the relationships are the foundation in
the work place. They try to build a strong bond of manager-employee relationship so that they
The service crews are trained not only of one job but of the jobs done on the outlet. They
are trained how the work is done on the kitchen area, taught how and when to display the
products, doing the job of a cashier and many more. They have 20 to 32 employees per day, but
they trained their employees to do multiple tasks so that they will not have any problem if ever
they lack employees of a particular area in the work place. They do job rotation so that each
In terms of their compensation, they are paid based on the number of hours that they
spent working. Most of their employees are contractual, but according to them, when they find a
20
potential employee, they usually hand them over or recommended to the agencies. Now, the
policy on the agencies is that the employee will just receive the 70% of his salary while the 30%
will be for the agency. Instead of letting the agency reduce their salary to that percent, they
decided that their company will shoulder the 30% part of their salary to be paid to the
employees’ agency.
Also, aside from their job training, employees of the middle and lower level of
management are also taught on how to save their money or income. The company has really
been giving value to their employees and, as they have said, is not a waste because all their
21
Chapter VI
Location Planning
location is determining the best geographic location for a company’s facility. This is important
for two reasons: first, they require long-term commitments in buildings and facilities, which
means that mistakes can be difficult to correct, and second, because these decisions require
sizable financial investments. Different types of businesses emphasize different factors when
In the case of Bakers’ Plaza and the Graceland Foods Incorporated, decisions on location
planning still depend greatly on the needs both of the customers and the company. One example
of which is the Bakers’ Plaza outlet in Iriga City. Before, the store was an exclusive bread and
pastry shop; however, as the years went with positive result on market share and profitability, the
company decided to incorporate Graceland in the same store. Hence they were able to offer not
only goods from the bakeshop, but also their specialties through the restaurant.
Similar to other businesses, the choices on when and where to put up new branches of the
store goes through a series of feasibility studies and other processes. The research takes into
consideration factors such as the location itself, the projected sales and market capturing, as well
22
as the other businesses surrounding the area. After careful scrutiny, the Board of Directors will
go through a deliberation on whether to push through with their new prospected branch.
However, the decision is still not as easy as it may seem. Some location planning
decisions take years before finally being realized. This is affected by the owners’ principle that it
is not good to open a new outlet by getting a loan. They believe that every store should be a
product of savings and investment. Moreover, Bakers’ Plaza and Graceland are only in the Bicol
region for now, since the company is still an exclusive-to-family business. Franchisees in Manila
and other surrounding provinces are not yet accommodated by Graceland Food Incorporated.
23
CONCLUSION
24