EASA Part 145 Performance of Maintenance EASA.145.A.48 - R0

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EASA Part 145.A.

48 Performance of Maintenance
Name Of Auditee

Date of Audit

Name of Auditor

Audit Standard EASA Part 145 IR, AMC & GM

Additional Guidance is shown in Bold Italics – Basic Questions include


Management & Oversight –Ownership of Procedures - Competence &
Training “as required” Completeness, Compliance & Validity of Procedures.
In all cases identify the reference of MOE and Associated Procedure
Audit Criteria Compliant Y or N – Provide MOE
/Associated Procedure Reference
for Compliance or detail Corrective
Action Request & Reference
145.A.48 Performance of maintenance

Regulation (EU) 2015/1536

The organisation shall establish


procedures to ensure that:

(a) after completion of maintenance a


general verification is carried out to ensure
that the aircraft or component is clear of all
tools, equipment and any extraneous parts
or material, and that all access panels
removed have been refitted;

(b) an error capturing method is


implemented after the performance of any
critical maintenance task;

(c) the risk of multiple errors during


maintenance and the risk of errors being
repeated in identical maintenance tasks
are minimised; and,

(d) damage is assessed and modifications


and repairs are carried out using data
specified in point M.A.304.

GM 145.A.48 Performance of
maintenance
ED Decision 2016/011/R
AUTHORISED PERSON
An ‘authorised person’ is a person formally
authorised by the maintenance
organisation to perform or supervise a
maintenance task. An ‘authorised person’
is not necessarily ‘certifying staff’.

SIGN-OFF

A ‘sign-off’ is a statement issued by the


‘authorised person’ which indicates that the
task or group of tasks has been correctly
performed.

A ‘sign-off’ relates to one step in the


maintenance process and is, therefore,
different to a certificate of release to
service.

AMC1 145.A.48(b) Performance of


maintenance

ED Decision 2016/011/R

The procedure should identify the error-


capturing methods, the critical
maintenance tasks, the training and
qualification of staff applying error-
capturing methods, and how the
organisation ensures that its staff is
familiar with critical maintenance tasks and
error-capturing methods.

AMC2 145.A.48(b) Performance of


maintenance

ED Decision 2016/011/R

CRITICAL MAINTENANCE TASKS

(a) The procedure should ensure that the


following maintenance tasks are reviewed
to assess their impact on flight safety:

(1) tasks that may affect the control of the


aircraft flight path and attitude, such as
installation, rigging and adjustments of
flight controls;

(2) aircraft stability control systems


(autopilot, fuel transfer);
(3) tasks that may affect the propulsive
force of the aircraft, including installation of
aircraft engines, propellers and rotors; and

(4) overhaul, calibration or rigging of


engines, propellers, transmissions and
gearboxes.

(b) The procedure should describe which


data sources are used to identify critical
maintenance tasks. Several data sources
may be used, such as:

(1) information from the design approval


holder;

(2) accident reports;

(3) investigation and follow-up of incidents;

(4) occurrence reporting;

(5) flight data analysis;

(6) results of audits;

(7) normal operations monitoring schemes;


and

(8) feedback from training


.
AMC3 145.A.48(b) Performance of
maintenance

ED Decision 2016/011/R

ERROR-CAPTURING METHODS

(a) Error-capturing methods are those


actions defined by the organisation to
detect maintenance errors made when
performing maintenance.

(b) The organisation should ensure that the


error-capturing methods are adequate for
the work and the disturbance of the
system. A combination of several actions
(visual inspection, operational check,
functional test, rigging check) may be
necessary in some cases.
AMC4 145.A.48(b) Performance of
maintenance

ED Decision 2016/011/R

INDEPENDENT INSPECTION

Independent inspection is one possible


error-capturing method.

(a) What is an independent inspection


An independent inspection is an inspection
performed by an ‘independent qualified
person’ of a task carried out by an
‘authorised person’, taking into account
that:

(1) the ‘authorised person’ is the person


who performs the task or supervises the
task and they assume the full responsibility
for the completion of the task in
accordance with the applicable
maintenance data;

(2) the ‘independent qualified person’ is the


person who performs the independent
inspection and attests the satisfactory
completion of the task and that no
deficiencies have been found. The
‘independent qualified person’ does not
issue a certificate of release to service,
therefore they are not required to hold
certification privileges;

(3) the ‘authorised person’ issues the


certificate of release to service or signs off
the completion of the task after the
independent inspection has been carried
out satisfactorily;

(4) the work card system used by the


organisation should record the
identification of both persons and the
details of the independent inspection as
necessary before the certificate of release
to service or sign-off for the completion of
the task is issued.
(b) Qualifications of persons performing
independent inspections

The organisation should have procedures


to demonstrate that the ‘independent
qualified person’ has been trained and has
gained experience in the specific
inspection to be performed.

The organisation could consider making


use of, for example:

(1) staff holding a certifying staff or support


staff or sign-off authorisation or equivalent
necessary to release or sign off the critical
maintenance task;

(2) staff holding a certifying staff or support


staff or sign-off authorisation or equivalent
necessary to release or sign off similar
task in a product of similar category and
having received specific practical training
in the task to be inspected; or

(3) a commander holding a limited


certification authorisation in accordance
with 145.A.30(j)(4) and having received
adequate practical training and having
enough experience in the specific task to
be inspected and on how to perform
independent inspection.

(c) How to perform an independent


inspection

An independent inspection should ensure


correct assembly, locking and sense of
operation. When inspecting control
systems that have undergone
maintenance, the independent qualified
person should consider the following points
independently:

(1) all those parts of the system that have


actually been disconnected or disturbed
should be inspected for correct assembly
and locking;
(2) the system as a whole should be
inspected for full and free movement over
the complete range;

(3) cables should be tensioned correctly


with adequate clearance at secondary
stops;

(4) the operation of the control system as a


whole should be observed to ensure that
the controls are operating in the correct
sense;

(5) if different control systems are


interconnected so that they affect each
other, all the interactions should be
checked through the full range of the
applicable controls; and

(6) software that is part of the critical


maintenance task should be checked, for
example: version, compatibility with aircraft
configuration.

(d) What to do in unforeseen cases when


only one person is available

REINSPECTION:

(1) Reinspection is an error-capturing


method subject to the same conditions as
an independent inspection is, except that
the ‘authorised person’ performing the
maintenance task is also acting as
‘independent qualified person’ and
performs the inspection.

(2) Reinspection, as an error-capturing


method, should only be performed in
unforeseen circumstances when only one
person is available to carry out the task
and perform the independent inspection.
The circumstances cannot be considered
unforeseen if the person or organisation
has not assigned a suitable ‘independent
qualified person’ to that particular line
station or shift.

(3) The certificate of release to service is


issued after the task has been performed
by the ‘authorised person’ and the
reinspection has been carried out
satisfactorily. The work card system used
by the organisation should record the
identification and the details of the
reinspection before the certificate of
release to service for the task is issued.

AMC 145.A.48(c) Performance of


maintenance

ED Decision 2016/011/R

The procedures should be aimed at:


(a) minimising multiple errors and
preventing omissions. Therefore, the
procedures should specify:

(1) that every maintenance task is signed


off only after completion;

(2) how the grouping of tasks for the


purpose of sign-off allows critical steps to
be clearly identified; and

(3) that work performed by personnel


under supervision (i.e. temporary staff,
trainees) is checked and signed off by an
authorised person;

(b) minimising the possibility of an error


being repeated in identical tasks and,
therefore, compromising more than one
system or function. Thus, the procedures
should ensure that no person is required to
perform a maintenance task involving
removal/installation or
assembly/disassembly of several
components of the same type fitted to
more than one system, a failure of which
could have an impact on safety, on the
same aircraft or component during a
particular maintenance check. However, in
unforeseen circumstances when only one
person is available, the organisation may
make use of reinspection as described in
point (d) of AMC4 145.A.48(b).
GM 145.A.48(c) Performance of
maintenance

ED Decision 2016/011/R

To minimise the risk of multiple errors or


errors being repeated, the organisation
may implement:

— procedures to plan the performance by


different persons of the same task in
different systems;
— duplicate inspection or re-inspection
procedures.

GM 145.A.48(d) Performance of
maintenance — critical design
configuration control limitations
(CDCCL)

ED Decision 2016/011/R

The organisation should ensure that when


performing maintenance the CDCCL are
not compromised. The organisation should
pay particular attention to possible adverse
effects of any change to the wiring of the
aircraft, even of a change not specifically
associated with the fuel tank system.

For example, it should be common practice


to identify segregation of fuel gauging
system wiring as a CDCCL. The
organisation can prevent adverse effects
associated with changes to the wiring by
standardising maintenance practices
through training, and not through periodic
inspections. Training should be provided to
avoid indiscriminate routing and splicing of
wire and to provide comprehensive
knowledge of critical design features of fuel
tank systems that would be controlled by a
CDCCL.

Guidance on the training of maintenance


organisation personnel is provided in
Appendix IV to AMC 145.A.35.
All Audit Findings have been transferred to corrective action requests
Signature Name

Audit Closed QM Signature

Date

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