09 Bottom Hole Sampling
09 Bottom Hole Sampling
Sampling with the well shut-in should be used only in the marginal cases where flow
even at a bleed rate causes the pressure to drop below saturation pressure. In the
literature it is reported that the shut-in period is dependent on the productivity of the well
and can vary between 2-3 hours for a high productivity well up to over 72 hours for a
10
low productivity one .
Well Shut-in
Oil
Water
Reservo ir Zo ne
In extreme cases, the static water column may be so far up the wellbore that the all the
overlying oil is at a pressure below Pb despite the fact that the reservoir pressure is
above Pb. Representative bottomhole sampling would not therefore be possible.
Oil
Water
Poil<Pb Pb Pwi
Pressure
Reservo ir Zo ne
Well Flowing
The objective is to stabilise the well at a low flow rate. It is recommended to verify the
stability over a period of four hours. The stable conditions of flow can be checked by
the:
For samples taken at the same conditions, the best way to ensure their validity is to
measure and compare the following data:
All being well, these figures should be within 2%. The bubble point determination is
performed in the cylinder after transfer because, unlike the sampling tools, the sample
cylinders have an internal sample agitation system.
It is of the utmost importance that the sample be agitated while measuring the pressure
changes as no agitation will result in a lack of sharp compressibility change and
therefore in arbitrary bubble point measurement with an error which could be as much
as 50%. It will also affect the reproduction of the pressure curve and therefore the
validity of comparing a duplicate sample.
The pressure-volume plot below is of a bottomhole oil sample. The pressure is recorded
together with the cumulative volume of water that was displaced from the sample bottle
at each step. No agitation of the sample was performed.
4000
3500
3000
2500
Pressure (psig)
2000
1500
1000
500
0
0 5 10 15 20 25 30 35 40 45 50 55 60 65
3
The pressure volume plot below corresponds to the same procedure except that the
sample was mixed for several minutes at each step so that the sample could reach a
reasonably stable equilibrium.
4000
3500
3000
Pressure (psig)
2500
2000
1500
1000
500
0
0 5 10 15 20 25
Volume of recovered oil (cm3
The dew point pressure of a gas condensate can not be measured by observing the
change in the fluids compressibility because the appearance of the first droplets of
condensate does not influence the value of the overall compressibility. For the time being
the determination of the saturation pressures of gases can only be performed in a fully
visual PVT cell back at the laboratory. For gas condensate samples, therefore, the quality
control is limited only to the comparison of the bottomhole sampler opening pressures
values.
Depending on the importance of the sampling and the time available at the wellsite a
more thorough evaluation can be performed on the samples than the blind QC tests
described above. This could involve:
Bottomhole Samplers
Wireline conveyed bottomhole samplers, whether run on electric wireline or slickline, are
the most common and effective sampling tools because they can be:
Nearly all the bottomhole samplers run today are of the positive displacement type,
which allows the sample to be transferred into a cylinder at surface without the use of
mercury.
These samplers are run in the hole closed and when they reach the sampling depth, they
are activated, either by a mechanical or electronic clock after a preset delay, or via a
signal sent from surface. Reservoir fluid then slowly displaces a piston into the sample
chamber at a constant reservoir pressure that is regulated by displacement of a clean
synthetic oil through a very small choke. When sampling is complete the tool is
automatically closed typically trapping a 600cc sample at Tres & Pres.
As these samplers are retrieved from the well, there is a pressure change in the sampled
fluid due to the drop in surrounding temperature. This pressure drop is the result of the
thermal contraction of the fluid in the fixed volume of the sample chamber.
The following example using typical values demonstrates the order of magnitude of the
expected pressure drop.
Example:
3 -3 -1
600 cm of an oil with thermal expansion factor of 0.75*10 F and isothermal
-6 -1 o
compressibility factor of 25*10 psia is trapped at 3890 psia and 220 F. The tool is
brought at the surface and before the sample is transferred it attains the temperature of
o
80 F. Calculations show that we would expect a contraction of the volume of the
chamber of 0.35% and a contraction of the volume of the oil of 9%. It is calculated that
the opening pressure of the sampler at the surface would be, depending on the oils
bubble point pressure, between 2000-2500 psia, i.e. well below the sampling bottom
hole pressure and very likely inside the two-phase region.
In addition, if in the live reservoir oil significant amounts of asphaltenes are in colloidal
suspension, the drop of the pressure below the fluids bubble point pressure can cause
irreversible flocculation of these macromolecules, which will then be left in the sample
chamber.
To address these problems the Single-phase Reservoir Sampler (SRS) was developed.
This tool has a special chamber containing nitrogen, which is used to pressure-
compensate the sample during recovery. The sample is kept monophasic by maintaining
it either above bubble point or reservoir pressure depending on the well conditions and
analysis requirements.
Mechanical/ Mechanical locking device ensures tool cannot by the pressure compensating fluid
Electrical Clock reopen Preset pressure is determined by nitrogen
charge pressure prior to running
Air Chamber
Regulator Valve
Closure Device
Floating Piston
Sam pling Ports
Fixed Piston
Spool valve
The SRS is a very reliable tool and has now been run on over 2,500 occasions for over
60 operators with an average success rate of on 97%. The sampler is extremely robust
and has been successfully deployed in a wide range of hostile well environments.
450 120%
421
411
401 388
400 379 95%
363 95% 98%
359 100%
345
350 98% 325 95%
94%
95%
308
0 0%
1990 1991 1992 1993 1994 1995 1996 1997 1998
C alendar Year
The SRS sampling system is primarily a single-phase system with a conventional sampling
option. In every case, a single-phase sample is retrieved to surface whether it is a single-
phase or diphasic sample that is required at the PVT laboratory. If a conventional
diphasic sample is required for routine PVT then one simply transfers the sample into a
CSB allowing the sample to go diphasic after the transfer and performing a bubble point
determination in the field.
Transferring the sample to the SSB, the sample can be maintained at an elevated
pressure during transport to the PVT laboratory. The diagram below illustrates the
process and compares it to conventional samplers.
Time Time
(min)
Start Start
(min)
Yes
30 Determine Pb &
Create shipping 30 Determine Pb &
to create shipping
20 regulations gas to create shipping
60 gas cap in sample.
cap with nitrogen. 60 gas cap in sample.
Finish Finish
Please refer to attached SRS data sheet for additional technical information.
SRS Applications
The SRS is a tool with universal application. In exploration well testing, where time is of
the essence and little is known of the reservoir fluid properties, the SRS provides an
attractive option with no risk of time being lost in sample recombination. This technology
has now become the standard requirement in North Sea well test operations.
Asphaltenes
Water Sampling
Another specific application is bottomhole sampling of water. The cooling effect as tools
are pulled out of the hole leads to a dramatic decrease in sampled water pressure in
conventional bottomhole sampling tools. Without pressure compensation, the sample
pressure on surface can drop virtually to zero allowing dissolved gases to be released. If
these released gases include CO2, this can lead to irreversible precipitation and changes
in pH which render the sample useless for laboratory analysis. The SRS system can keep
the water sample at a selected pressure all the way to the laboratory ensuring no gas
breakout and subsequent change in pH. An accurate pH from a representative downhole
water sample is important for prediction and control of scale and corrosion problems.
Heavy Oil
Recombining heavier crudes in the field can be very difficult if not impossible and single-
phase sampling provides the answer. Operations have included downhole sampling a
7° API (60/60) oil with a downhole viscosity of over 35,000 cp in the Orinoco tar belt.
In this particular case it was the first time in 15 years of operating the field that a true
GOR, reservoir viscosity and bubble point had been measured.
Gas Condensates
The ability of the SRS to maintain the sample above dew point pressure has led to
sampling operations where the client was not able to obtain a representative sample by
any other means. Transfers of gas condensate samples are performed at Tres.
The SRS has a strong track record in successfully obtaining bottomhole samples from
high pressure/high temperature reservoirs. A special feature of the SRS is the high
temperature mechanical clock, which has operated in the North Sea at 367 °F. The SRS
is a true 15,000 psi working pressure tool that is tested to 22,500 psi and
independently certified by Bureau Veritas as a pressure vessel.
Transfer Benches
Transfer benches are designed, as the name suggests, to transfer a sample from the
sampling chamber of the bottom hole sampler into a sample bottle that can safely be
shipped to the PVT laboratory. In order to maintain the quality of the transferred sample,
the transfer must be performed at constant pressure and in single phase above the
bubble point or dew point.
FIGURE 1 FIGURE 2 FIGURE 3 FIGURE 4
Rig Up Commence Transfer Complete Transfer Create Nitrogen
Gas Cap in SSB
Single-phase Single-phase
Sample Bottle (SSB) Sample Bottle (SSB)
Floating Piston
Agitation
Ring
Nitrogen Piston
SRS Nitrogen
Chamber Piston
Nitrogen
Piston
Measuring Measuring
Cylinder Cylinder
Pressure
Reservo ir Fluid Com pensating Fluid Nitrogen Water/Glyco l
750
0
Subdivision. 50
500 1000
0 0
250 1250
0 0
750
0 PSI
Subdivision. 50
0 1500
500 1000
0 0 0
250 1250
0 0
PSI
0 1500
0
Sample Transfer
The sample cylinder into which the bottomhole sample is transferred should have a
capacity at least 10% greater than the sample volume to allow the creation of a gas cap
for shipping safety.
When the sample is transferred into a Conventional Sample Bottle (CSB) a gas cap is
created at the end of the bubble point determination by expanding the sample further
until the volume has increased overall by 10%.
When a sample is transferred into a Single-phase Sample Bottle (SSB) the gas cap is
created in a separate nitrogen chamber thus keeping the sample monophasic all the way
to the laboratory.
Due to its high compressibility, the natural gas cap or nitrogen will absorb any
expansion of the liquid phase that can be caused by exposure of the bottle to higher
temperatures during shipment and eliminate the risk of explosion.
Example :
3
Consider a 500 cm bottle full of a single phase oil exhibiting typical values of thermal
o
expansion and compressibility factors. A change of 30 C of the temperature of the bottle
can cause an increase in the pressure of the container in excess of 4500 psia!
Please refer to the attached CSB and SSB datasheets for further information.
Trace elements such as H2S, mercury or mercaptans are known to react, with the
stainless steel walls of the sampling tools and transportation cylinders. Even after short
period of contact, a significant proportion can be adsorbed on the surface active points
of the metal and they will not be detected at the correct level in the laboratory analysis.
The Non-Reactive Reservoir Sampler (NRS) has been developed, with the assistance of
oil company research funding, to address this issue. Any SRS in the bottomhole sample
string can be converted into a Non-reactive Reservoir Sampler, by replacement of all
components in contact with the sample.
All sample wetted components in the NRS are constructed from materials and coatings
evaluated during an extensive testing project involving 3000 man-hours of testing. A
sample introduced into the tool with 40ppm of H2S can be recovered after a typical
bottomhole sampling cycle with a level of 38ppm. This compares with losses of 40% or
worse with normal tools constructed from untreated stainless steel.
This technology gives the operator the opportunity to avoid flowing the well for extensive
periods during well testing (as long as three days) in order to saturate the completion
and process equipment to obtain stabilised levels of H2S at surface.
100% 99%
90%
80%
70%
63%
60%
50%
46%
43%
40% 40%
30%
0 1 4 8 15 Days
Tools have been available to capture samples and recover them with the DST string since
the introduction of DST. Their application has been generally limited to quick and dirty
sampling where the objective is to dump the sample at surface or only as a back up to
wireline BHS operations. Current tools such as the Fullbore Annular Sample Chamber
(FASC) are rarely used to recover PVT Quality samples because they have a reputation
of being difficult to transfer and handle in the laboratory because of their size. In
addition, to date, no DST conveyed samplers could pressure-compensate the sample.
However, the most significant weakness of DST samplers is that one does not know if a
representative sample has been recovered until after the well is killed and the DST string
is pulled out of the hole. It is then too late to recover the situation if the samples are
found to be unrepresentative
Most operators find this risk unacceptable. As long as it is safe and practical to run
wireline they prefer to recover samples on wireline BHS and validate the samples on
surface before abandoning the zone. With the collection of representative samples often
the primary objective of the well test, most petroleum engineers want the samples in their
hands before unsetting the packer.
On the other hand, there are several situations where some operators are reluctant to run
wireline bottomhole samplers. These include:
• in heavy oil wells because of difficulty in getting tools down through high
viscosity fluids
• in high H2S wells for safety to avoid release of gas during wireline rig up
• in deepwater where moving off location with wire in the hole is regarded
as high risk
• where there is a risk that the well is not properly conditioned for sampling
The SCAR-A has been developed to offer a single-phase sampling alternative when
wireline bottomhole samplers are not run. Up to 6 SRS samplers can be installed in the 7
¾ O.D. sample carrier and run as a part of the DST string when testing in 9 5/8-inch
casing.
During the sampling flow, pressure pulses (IRIS) from surface activates the SRS samplers.
The IRIS operating system allows triggering samplers in any order, or simultaneously.
A rupture disc trigger for the samplers is also available, which is normally set to fire
between the annulus operating pressure of the tester valve and the reversing valve.