FORM 155.33-EG2.EN.

GB (1117)

MODEL YHAU-CE-JE
EX, EXW AND EXW3 SERIES EXHAUST GAS
ABSORPTION CHILLER-HEATER
150 - 1400 Tons
527 - 506 kW

LD22864
FORM 155.33-EG2.EN.GB (1117)

Nomenclature

YHAU C E 500 EX S JE LL

Unit Type LOW TEMP. CHW

York Absorption L: 1 .0 °C CHW
NOMINAL LL: -5.0 °C CHW

CAPACITY (RT)
FUEL
E: Exhaust
Gas WASTE HOT WATER
DESIGN HEAT RECOVERY
SYMBOL None: No heat recovery
J: Heat recovery (Standard)
JE: Heat recovery (Enlarged type)
MODEL SERIES NAME
EX= 150 - 700 RT NOMINAL CAPACITY
EXW- 800 - 1000 RT NOMINAL CAPACITY
EXW3- 1120-1440 RT NOMINAL CAPACITY

EFFICIENCY
None: Highest efficiency
H = High efficiency
S = Standard efficiency

Approvals
• GB/T 18362-2008

Images contained in this document may represent the standard product with available options.

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 FORM 155.33-EG2.EN.GB (1117)

Table Of Contents
INTRODUCTION....................................................................................................................................................... 5

HOW IT WORKS....................................................................................................................................................... 6

EQUIPMENT OVERVIEW....................................................................................................................................... 11

OPTIONS AND ACCESSORIES............................................................................................................................. 17

APPLICATION DATA.............................................................................................................................................. 19

WEIGHTS................................................................................................................................................................ 22

PHYSICAL DATA.................................................................................................................................................... 23

DIMENSIONS.......................................................................................................................................................... 24

ELECTRICAL DATA............................................................................................................................................... 25

NOZZLE ARRANGEMENTS.................................................................................................................................. 26

SOUND DATA......................................................................................................................................................... 28

PROCESS AND INSTRUMENTATION................................................................................................................... 29

GUIDE SPECIFICATIONS...................................................................................................................................... 31

EXHAUST GAS MULTI ENERGY SPEC SHEET................................................................................................... 40

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 FORM 155.33-EG2.EN.GB (1117)

Introduction

The YORK YHAU-CE-JE Heat Recovery Chiller/Heater, with its unique ability to convert
normally wasted heat directly into air conditioning and heating, is the ideal partner for an
on-site cogeneration facility. The PARAFLOW unit combines the exhaust heat recovery
process and YORK's extremely efficient two-stage absorption chilling cycle in one com-
pact, self-contained unit. For over 24 years, the YORK's two-stage absorption technology
has been achieving major savings in operation costs when compared to single­stage
steam-absorption or electrical centrifugal chillers.

YHAU-CE-JE absorption chillers come equipped with the same sophisticated micropro-
cessor controls found throughout Johnson Controls’ product lines, making the YHAU-CE-
JE absorption chiller the smartest absorber on today’s market.

With its high efficiency, proven reliability and the guaranteed quality of a standard perfor-
mance test, units are the ideal choice for today’s demanding specifications.

C
D

E F
B

LABEL CHILLER COMPONENTS

H
A Control panel J I
B Chilled water outlet
C Cooling water outlet
D Waste hot water exchanger K
E Waste hot water generator L
F Waste hot water outlet
G Waste hot water inlet
H Blower
I Exhaust gas outlet
LD22864
J High temperature generator
K Exhaust gas inlet
L Low Temperature Generator

JOHNSON CONTROLS 5
FORM 155.33-EG2.EN.GB (1117)

How It Works
HOW IT WORKS (HEAT RECOVERY UNITS)

The double effect exhaust gas absorption chiller uses deionized water as the refrigerant
and lithium bromide (LiBr) as the absorbent. It is the strong affinity that these two sub-
stances have for one another that makes the chiller cycle work. The vapor pressure of
the lithium bromide solution is lower than the vapor pressure of the refrigerant. The vapor
pressure of the LiBr solution is directly related to the amount of refrigerant (water) pres-
ent in the solution with the LiBr salt and the solution temperature. The entire absorption
process occurs in almost a complete vacuum.

LTG Refrigerant
Condensate Heat
Exchanger

Figure 1 - HOW THE EXHAUST GAS ABSORPTION CYCLE WORKS

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 FORM 155.33-EG2.EN.GB (1117)

How It Works (Cont'd)

EVAPORATOR

Liquid refrigerant enters the evaporator where it is distributed over the top of the tube bun-
dle. The tubes used in the evaporator are made of low residual phosphorus deoxidized
copper. They are finned. The wall thickness before the finning is 0.6 mm.

The chilled water returns through the tubes as refrigerant droplets cover them. The heat
from the water causes the refrigerant to flash from a liquid to a vapor. The temperature at
which this happens depends on the evaporator shell pressure. The pressure is dictated
by the absorber section of the chiller.

The refrigerant vapor passes through the mist eliminators and into the absorber section of
the chiller. As the liquid refrigerant passes down through the bundle of evaporator tubes,
more and more of the refrigerant vaporizes. The refrigerant remaining in a liquid state
at the bottom drains into the refrigerant tank and is pumped back up the top of the tube
bundle where the process is repeated.

ABSORBER

Because the vapor pressure of the concentrated solution is very low, the refrigerant (wa-
ter) vapor from the evaporator flows into the absorber where it is absorbed by the LiBr so-
lution. The concentration of the LiBr solution lowers as the refrigerant (water) is absorbed
into the solution.

This dilution process generates heat. If the solution is not cooled, the process stops when
the solution temperature rises. There is also a corresponding rise in the vapor pressure.

The water flowing in the absorber tube bundle comes from the cooling tower. It cools the
LiBr solution as it flows over the tube bundle. This allows the absorption process to con-
tinue. The solution becomes more dilute as it absorbs the refrigerant vapors. When the
LiBr solution reaches the bottom of the absorber section, it enters the solution pump. The
liquid is then pumped to the generator.

The following section describes the 2-step evaporator-absorber design of the YHAU-CE-
JE exhaust gas absorption chiller:

TWO-STEP EVAPORATOR – ABSORBER

The evaporator, as well as the absorber, is split into two sections. This design allows for
lower LiBr solution concentrations. The lower concentration reduces pressure, the poten-
tial for corrosion, and the risk of crystallization. It also improves efficiency along with other
advanced components described later.

The two evaporators are in series with respect to the chilled water flow through the tubes.
The chilled water flows through the lower evaporator tubes first and then to the upper
evaporator tubes. Each evaporator operates at a slightly different temperature and pres-
sure. The refrigerant in the lower evaporator boils at a slightly higher temperature than it
does in the upper evaporator. The chilled water is cooled in two steps as a result.

The two absorber sections are also split. The strong solution enters the top of the upper
absorber and flows down through the top absorber bundle. It then flows into the top of the
lower absorber section. The strong solution entering the upper absorber takes advantage
of the lower vapor pressure. The lower pressure allows the upper evaporator to operate
at a lower pressure and temperature.

JOHNSON CONTROLS 7
FORM 155.33-EG2.EN.GB (1117)

How It Works (Cont'd)

When the LiBr solution enters the lower absorber section it is diluted due to the refriger-
ant vapor that boiled off in the upper evaporator. At this lower concentration, the solution
vapor pressure would not be sufficient to provide an evaporator pressure low enough to
satisfy the leaving chilled water design. However, the lower evaporator is the first step of
the chilled water cooling cycle. The dilute solution’s vapor pressure is enough to maintain
the required temperature and pressure in the lower evaporator.

The cooling tower water enters the lower absorber section first. This keeps the vapor
pressure of the weaker solution as low as possible.

Both the refrigerant (water) and LiBr dispersion system are gravity fed and made of stain-
less steel.

Absorber
(Upper)

Absorber
(Lower)

LD21522

PLATE TYPE HEAT EXCHANGERS

The four plate type solution heat exchangers (high temperature solution heat exchanger,
low temperature solution heat exchanger, waste hot water heat exchanger and LTG refrig-
erant condensate heat exchanger) allow the unit to operate more efficiently.

The diluted (weak) lithium bromide solution leaving the absorber section is pumped
through various plate type heat exchangers (such as the low temperature heat exchanger,
high temperature heat exchanger, waste hot water heat exchanger and LTG refrigerant
condensate heat exchanger) before it enters the high temperature generator and low tem-
perature generator sections. These plate type heat exchangers provide cycle efficiency
by pre-heating the dilute solution. Pre-heating the dilute solution reduces the load of the
driving heat source in the high temperature generator section. The concentrated solution
flows out of the generators and back through the various heat exchangers.

The relatively high temperature solution streams from the two generators are used to pre-
heat the weak solution stream leaving the absorber.

The variable frequency drive on the solution pump, as well as the absorber spray pump,
helps achieve superior performance at part loads through savings in energy consumption.

Low Temp.
Heat Exchanger

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How It Works (Cont'd)

PARALLEL FLOW

The unique parallel flow divides the solution between the low temperature generator and
the high temperature generator sections into two parallel, balanced paths. The result is a
safer and more efficient operation at a much lower pressure than conventional series-flow
designs. The various solution to solution plate type heat exchangers optimize efficiency
by enabling effective heat transfer between the diluted (weak) and the concentrated lithi-
um bromide solutions.

HIGH TEMPERATURE GENERATOR (HTG)

The high temperature generator section is a flooded, smoke-tube design. The solution
passes through the tubes and further heats up the pre-heated dilute solution from the high
temperature heat exchanger.

The hot refrigerant vapor boiled off from the dilute solution is sent to the low temperature
generator. The strong solution left behind is returned to the high temperature heat ex-
changer. The tubes used are steel and are of a special finned type. The wall thickness is
3.2 mm.

LD21523

COMBINED GENERATOR

The upper section of the combined generator is the waste hot water-driven generator.
There, the waste hot water heats the dilute solution from the low temperature heat ex-
changer. The lower section is the low temperature generator. There, the hot refrigerant
from the high temperature generator heats the dilute solution coming from the waste hot
water-driven generator. The refrigerant vapor from the high temperature generator con-
denses into liquid and flows to the condenser.

The low temperature generator is a falling film design, ensuring superior heat transfer and
enhanced life by eliminating wear and tear at the tube supports.

LTG LD21524

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FORM 155.33-EG2.EN.GB (1117)

How It Works (Cont'd)

CONDENSER
The refrigerant (water) vapors leaving the low temperature generator are condensed in
the condenser section into liquid refrigerant, using cooling (condenser) water. The liquid
refrigerant water is then distributed first in the lower evaporator section.

Condenser

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Equipment Overview

GENERAL

The YHAU-CE-JE heat recovery absorption chillers are factory-packaged including the
evaporator, condenser, low temperature generator, high temperature generator, absorber,
pumps, automatic purging system, control center, interconnecting unit piping, and wiring.

The initial charge of refrigerant is supplied for each chiller. Actual shipping procedures will
depend on a number of project-specific details.

Johnson Controls factory-trained, field service representative will supervise or perform the
final leak testing, charging, the initial start-up, and provide concurrent operator instruc-
tions.

CONSTRUCTION

The chiller consists of a low temperature generator, high temperature generator, solution
heat exchangers, absorber, condenser and an evaporator. To minimize the risk of corro-
sion, the evaporator dispersion tray and the absorber dispersion tray are stainless steel.
Each dispersion tray has two step construction and any foreign material is removed from
the lithium bromide solution or the refrigerant at the first stage tray. This avoids any deg-
radation of dispersion performance from clogs.

The evaporator, absorber, condenser, low temperature generator, waste hot water gen-
erator, and high temperature generator are a shell and tube construction. The high tem-
perature generator is a smoke tube type. A shell-side pressure releasing valve is furnished
and set to blow at 0.8 bar(g).

The evaporator cycle and the absorber cycle consist of two-step (upper stage and lower
stage). This technology makes absorber solution concentration weak. Furthermore, this
technology makes the generator solution temperature lower than an ordinary absorber.
Both help to extend machine life.

The low temperature generator is a falling liquid film type.

The four plate-type solution heat exchangers (high temperature solution, low temperature
solution, and LTG refrigerant condensate heat exchanger and waste hot water heat ex-
changer) are equipped to preheat the diluted solution and achieve higher efficiency.

The lithium bromide solution flow type is a parallel flow cycle. The flow of weak solu-
tion pumped from the absorber initially passes through the low temperature solution heat
exchanger. This improve operating efficiency by pre-heating the solution. There are two
paths. One leads to the high temperature generator through the high temperature solution
heat exchanger. The other leads to the low temperature generator in parallel.

JOHNSON CONTROLS 11
FORM 155.33-EG2.EN.GB (1117)

Equipment Overview (Cont'd)

TUBE MATERIALS

High temperature generator tubes are made of 3.2 mm wall carbon steel. The evaporator
and absorber tubes are made of Low Residual Phosphorus Deoxidized Copper (C1201).
They are a finned type with a wall thickness before finning of 0.6 mm. The condenser and
low temperature generator tubes are made of 0.6 mm wall Low Residual Phosphorus
Deoxidized Copper (C1201).

WATERBOXES

The waterboxes are removable to permit tube cleaning and replacement. The absorber
and condenser waterboxes for CE400EXSJ models or larger are marine type. The water
circuit tubing is replaceable from either end of the absorption unit. All waterboxes and as-
sociated water circuit nozzles and tube bundles are designed for 10 bar(g) water tested
to 12.5 bar(g). Vent and drain connections are provided on each waterbox. All the water
connections are equipped with GB flanges. Mating flanges are not included. The waste
hot box is of welding type. The inside of the waterboxes and the waterbox covers are
coated with epoxy paint.

AUTOMATIC CRYSTALLIZATION PREVENTION SYSTEM

The YHAU-CE-JE chiller is built with an anti-crystallization system. The absorber and the
evaporator are located side by side in the same shell and are separated by the elimina-
tor. When the concentration of Lithium Bromide in the chiller goes up, the water level at
the evaporator increases and automatically spills over to the absorber. This causes the
concentration rate of the solution at the absorber to go down.

PUMPS

Solution and refrigerant pumps are hermetically sealed, self-lubricating, totally enclosed,
factory-mounted, and are wired and tested. Motor windings are not exposed to lithium
bromide or water. The suction and discharge connections for each pump are fully welded
to the unit piping to minimize the opportunity for leaks. The suction and discharge connec-
tions are equipped with factory installed isolation valves to allow for quick and easy pump
service. The pumps are designed to operate for a total of 60,000 hours. Components in
the pumps such as bearings and sealing gaskets must be inspected every 20,000 hours.
Replacement is on an as-needed basis based on the inspection.

AUTOMATIC PURGING SYSTEM

The chiller is equipped with a purging system to remove non-condensable gases from the
unit during operation. Non-condensables are collected by an ejector and accumulated in
the purge tank. The chiller can dictate the pressure increase in the purge tank and auto-
matically remove the non-condensable gas through the operation of an electric vacuum
pump.

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 FORM 155.33-EG2.EN.GB (1117)

Equipment Overview (Cont'd)

The purge pump is an oil rotary double stage design, and is furnished complete with a
motor, and all required accessories. The purge pump is shipped mounted on the chiller
and the connecting hose is factory installed. The purge pump oil is charged at the job site.

LITHIUM BROMIDE AND REFRIGERANT CHARGE

The Lithium Bromide solution in the chiller contains Lithium Molybdate corrosion inhibitor.
The inhibitor minimizes the rate of ferrous metal corrosion on both the solution and refrig-
erant sides of the unit. Deionized water is supplied for the refrigerant charge. Solution and
refrigerant is charged to the chiller at the factory before the shipment.

EXHAUST GAS DAMPERS - INLET, OUT AND BYPASS

Exhaust gas chillers are equipped with exhaust gas dampers, linkage, and the actuator
motors. These assemblies are shipped loose for field installation. The exhaust gas damp-
ers are butterfly style and have a stainless steel body.

The exhaust gas damper installed in the exhaust bypass piping is capable of modulating
the exhaust gas flow continually from 20% to 100% of the maximum chiller capacity. The
actuator motors are powered from the chillers Control Panel. The position of the actuator
motors is controlled via the Control Panel.

CONTROL PANEL

Each unit is furnished complete with a factory mounted and pre-wired control system. The
control panel enclosure is equipped with a hinged access door with lock and key. The
protection rating of the control panel is IP42. All temperature sensors and other control
devices necessary to sense unit operating parameters are factory mounted and wired to
panel. The control panel shall include a touch panel showing all system parameters in
various languages with numeric data in metric units.

The operating program is stored in non-volatile memory (SRAM) to eliminate chiller failure
due to AC power failure.

Capacity Control - The control panel automatically controls the input exhaust gas
flow rate to maintain the programmed leaving chilled water setpoint for cooling loads
ranging from 20% to 100% of design. The input exhaust gas flow rate can also be
manually adjusted from the control panel to any setting between minimum and maxi-
mum when automatic operation is not desired and when exhaust gas input is not
being inhibited by a specific operating condition.

JOHNSON CONTROLS 13
FORM 155.33-EG2.EN.GB (1117)

Equipment Overview (Cont'd)

YHAU-CE-JE CONTROL CENTER

The YHAU-CE-JE Control Center, furnished as standard on each chiller, provides the
ultimate in efficiency, monitoring, data recording, chiller protection and operating ease.
The control center is a factory-mounted, wired and tested state-of-the-art microproces-
sor based control system for lithium bromide absorption chillers. The panel is configured
with a color display with keys that are integrated into the display, which are redefined with
one keystroke based on the screen displayed at that time. This revolutionary develop-
ment makes chiller operation quicker and easier than ever before. Instead of requiring
keystroke after keystroke to hunt for information on a small monochrome LCD screen,
a single button reveals a wide array of information on a large, full-color illustration of the
appropriate component, which makes information easier to interpret. This is all mounted
in the middle of a keypad interface and installed in a locked enclosure.

The LCD allows graphic animated display of the chiller, the chiller sub-systems and sys-
tem parameters. This allows the presentation of several operating parameters at once. In
addition, you may view a graphical representation of the historical operation of the chiller
as well as the current operation. A status bar displays at all times on all screens.

The panel is available in various languages as standard. The language display may be
changed without having to turn off the chiller. Data can be displayed in either English or
Metric units plus keypad entry of setpoints to 0.1 increments.

Security access is provided to prevent unauthorized changes to setpoints. This is accom-

plished with three different levels of access and passwords for each level. There are cer-
tain screens, displayed values, program­mable setpoints and manual controls not shown
that are for servicing the chiller. The following listing describes the various system screens
and subscreens, and what information they provide.

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 FORM 155.33-EG2.EN.GB (1117)

Equipment Overview (Cont'd)

MAIN SCREEN

The Main Screen displays equipment status (chiller start/stop, operating, pumps ON/OFF,
purge pump ON/OFF, and chilled, and cooling water pumps ON/OFF). Also displayed is
the operating status of the various modes of chiller operation.

LD21527

DATA SCREEN

The Data Screen displays values showing temperatures, operating hours, operating fre-
quency, data trends and a history of failures, alarms, and time based temperature trends.

LD21529

JOHNSON CONTROLS 15
FORM 155.33-EG2.EN.GB (1117)

Equipment Overview (Cont'd)

FAILURE/ALARM SCREEN

This screen displays failure indications (time-outs, operation interlock, overcooled refrig-
erant, over and under temperatures, and problems with the unit's pumps) and system
alarms.

LD20137

SETTING SCREEN

This screen displays control parameters (setting method, remote setting base and differ-
ential), valve operation (control valve mode auto/manual, pump operation, forced dilution,
and purge mode auto/manual), various languages and date and time parameters.

LD21532

16 JOHNSON CONTROLS
 FORM 155.33-EG2.EN.GB (1117)

Options and Accessories

Optional Tubes – A CuNi (90/10), SUS436L, SUS316L, SUS304, Titanium option for
absorber-condenser and evaporator tubing is available. However the chiller rating may
change with this option. Certified selection is issued by Johnson Controls' engineering
department. Price additions for non-standard tube materials and or wall thickness is pro-
vided on a job specific basis.

Split Shipment – For tight rigging jobs, it is possible to ship the unit in two pieces – the
upper section (evaporator, absorber, condenser, low temperature generator and high tem-
perature generator) and the lower section (solution heat exchangers and base frame). the
solution and refrigerant is shipped in barrels together with the chiller and is charged at the
job site by JCI.

Cold Surface Insulation – Elastomeric foam insulation on cold surfaces is applied at the
factory as an option.

Isolation Pads – Four (4) pads of 10mm thick NBR isolation material are provided as an
option.

Chilled Water Pressure 16 bar(g) – A chilled water pressure 16 bar(g) option is available
with compact or marine type waterboxes.

Cooling Water Pressure 16 bar(g) – A cooling water pressure 16 bar(g) option is avail-
able. Both compact and Marine type waterboxes are available for models from CE150EX-
SJE to CE300EXSJE, model CE400EXSJE or above.

Chilled Water Pressure 20 bar(g) – A chilled water pressure 20 bar(g) option is available
with marine type waterbox.

Cooling Water Pressure 20 bar(g) – A cooling water pressure 20 bar(g) option is avail-
able with marine type waterbox.

Cooling Water Pressure Differential Switch – The chilled water pressure differential
switch is included in the base unit. Pressure differential switches for the cooling water are
provided as an option when it is required.

IP54 (Indoor Use) – Protection rating for control panel, electrical component and pumps
is IP54. Water-resistant flexible conduit is used for chiller wiring. If the plant room will ever
get below 10°C, you must have the cold ambient option.

Outdoor Installation – The protection rating for the control panel, electrical components
and pumps is IP54. Water–resistant flexible conduit is used for chiller wiring. The mini-
mum allowable temperature for outdoor installation is 0°C, provided the chiller includes
the cold ambient option. Outdoor installations will be considered on a case-by-case basis.

Hot and cold insulation and metal jacketing is to be done by customer at the job site.

Band heater and insulation for refrigerant piping is done at the factory.

Solution and Refrigerant Shipped Separately – The solution and refrigerant will be
charged at the factory and used to test the chiller. The solution and refrigerant will then be
removed from the chiller and shipped in barrels with the chiller.

Factory Testing – Factory testing is only available with single piece equipment.

JOHNSON CONTROLS 17
FORM 155.33-EG2.EN.GB (1117)

Options and Accessories (Cont'd)

Factory Performance Test Option Not 3rd Party Witnessed – Provides a full load per-
formance test and a signed report of capacity and performance. (NOTE: Full load single
point test. Additional part load points or special testing requirements will be addressed by
marketing on a project specific basis).

Customer Witness Of Factory Test Option – Permits a customer witnessed factory per-
formance test of a given chiller at design full load conditions. The time of the test will be
dictated by the manufacturing schedule and will be confirmed by the factory.

Remote Interface Option – This option permits the use of 0-10 V remote signals to limit
exhaust gas control valve opening.

Junction Box for Separate Installation of Control Panel – A junction box is furnished
when the control panel is to be installed at a remote location away from the unit.

Supplemental Burner - With this option, chilling and heating capacity is not impaired due
to insuffi­cient exhaust input.

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Application Data
The following discussion is a guide in the applica­tion and installation of YHAU-CE-JE heat
recovery chillers to en­sure the reliable, trouble‑free life for which this equipment was de-
signed. While this guide is directed towards normal water‑chilling applications, your local 
Johnson Controls sales representative can provide complete rec­ommendations on other
types of applications.

LOCATION

YHAU-CE-JE units make very little noise or vibration and may be generally located at any
level in a building where the construction will support the total system operating weight.
The unit site should be a floor, mounting pad or foundation which is level and capable of
supporting the operating weight of the YHAU-CE-JE chiller. The YHAU-CE-JE unit will op-
erate properly and produce maximum output only if it is installed level within 1/1000 of the
unit length in the lengthwise direction and 1/1000 of unit width in the width wise direction.

The system location should provide sufficient space around the unit to permit tube remov-
al, if required. If a door or other large opening is conveniently located opposite one end of
the system, the tubes may be extracted and replaced through these openings. Allow suffi-
cient clearance on the remaining sides of the unit for necessary access and maintenance.
Do not put flammable materials near the unit. Absorption chiller-heaters are not suitable
for outdoor installation. The machine room must be enclosed, with adequate lighting, and
proper ventilation to keep the temperature no higher than 40 °C and no lower than 10 °C.

WATER CIRCUITS

Flow Rate – For normal fluid chilling duty, evaporator and absorber/condenser flow
rates of up to 3.3 m/s are permitted in the heat exchanger tubes. Under variable
chilled and hot fluid and cooling fluid flow conditions, special attention needs to be
paid to the rate of change of the flow rate with time and the minimum/maximum ve-
locities through the tubes. Applications involving chilled and cooling fluid flow rates
which vary by more than +10% from design will require special consideration on a
case by case basis.

Water Quality – The practical and economical application of liquid chiller-heaters

requires that the quality of the water supply for the evaporator and the absorber/
condenser be analyzed by a water treatment specialist. Water quality may affect the
performance of any chiller-heater through corrosion, deposits of heat‑resistant scale,
sedimentation or organic growth. These will diminish chiller-heater performance and
increase operating and maintenance costs. Normally, performance may be main-
tained by corrective water treatment and periodic cleaning of tubes. If water condi-
tions exist which cannot be corrected by proper water treatment, it may be necessary
to provide a larger allowance for fouling, and/or specify special material of construc-
tion.

JOHNSON CONTROLS 19
FORM 155.33-EG2.EN.GB (1117)

Application Data (Cont'd)

General Water Piping  – All chilled water and cooling water piping should be de-
signed and installed in accord­ance with accepted piping practice. Chilled water and
cooling water pumps should be located to discharge through the YHAU-CE-JE unit
to assure positive pressure and flow through the unit. Piping should include offsets
to provide flexibility and should be arranged to prevent drainage of water from the
cooler and condenser when the pumps are shut down. Piping should be adequately
supported and braced independent of the chiller to avoid imposing strain on chiller
components. Hangers must allow for alignment of the pipe. Isolators in the piping
and in the hangers are highly desirable in achiev­ing sound and vibration control.

Convenience Considerations  –  With consideration given to facilitat­ing the perfor-

mance of routine maintenance work, some or all of the following steps may be taken
by the pur­chaser:

• Evaporator, absorber and condenser waterboxes are equipped with plugged

vent and drain connec­tions.

• If desired, vent and drain valves may be installed with or without piping to an
open drain.

• Pressure gauges with stopcocks, and stop valves, may be installed in the inlets
and outlet of the tower and chilled water lines as close as possible to the chiller.

• An overhead monorail or beam may be used to facilitate servicing.

Connections – The standard YHAU-CE-JE unit is designed for 10 bar(g) design work-
ing pressure in both the chilled, hot and cooling water circuits. The connections (water
nozzles) to these circuits are furnished in accordance with GB flanges. Piping should be
arranged for ease of disassembly at the unit for performance of such routine maintenance
as tube cleaning. All water piping should be thoroughly cleaned of all dirt and debris be-
fore final connections are made to the YHAU-CE-JE machine.

Chilled and Hot Water – The chilled/hot water circuit uses a differential pressure switch
from the standard circuit. It is factory mounted in the water nozzle connection and wired
to the chiller-heater control panel. A 10 mesh water strainer should be field‑installed in the
chilled and hot water inlet line as close as possible to the chiller-heater. If located in close
proximity to the chiller-heater, the chilled/hot water pump may be protected by the same
strainer. The flow switch and strainer assure chilled and hot water flow during unit opera-
tion. The loss or severe reduction of water flow could seriously impair the YHAU-CE-JE
unit performance or even result in tube freeze-up.

Cooling Water – Like the chilled/hot water circuit, the cooling water circuit requires a
means of proving flow. Low flow protection is provided by an optional differential pressure
switch mounted in the water nozzle connection and wired to the chiller-heater Control
Panel.

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 FORM 155.33-EG2.EN.GB (1117)

Application Data (Cont'd)

The YHAU-CE-JE chiller-heater is engineered for maximum efficiency at both design and
part load operation by taking advantage of the colder cooling water temperatures which
naturally occur in the winter months. In its standard configuration, YHAU-CE-JE absorb-
ers can tolerate entering cooling water temperatures as low as 18 °C. Because the unit
flow rates must be maintained, the recommended method of cooling water temperature
control is a three way mixing valve.

SOUND AND VIBRATION CONSIDERATIONS

Since the YHAU-CE-JE unit generates very little vibration, vibration eliminating mounts
are not usually required. However, when the machine is installed where even mild noise
is a problem, mounts or pads should be used. The use of anchoring bolts on the machine
legs is not normally necessary. See Sound Data on page 28.

TYPICAL OPERATIONAL RANGE

The numbers shown in below are the allowable ranges for each parameter. Not all com-
binations are possible. Please check with your Johnson Controls Service Center to see if
your temperature differential is possible.

PARAMETER ALLOWABLE RANGES

Chilled Water In 7 - 25 °C
Chilled Water Out 4 - 16 °C
Cooling Water In 20 - 37 °C
Cooling Water Out 25 - 42 °C
Waste Hot Water In 80~ 98 °C
Waste Hot Water Out 75 ~ 90 °C
Exhaust Gas In 300 ~ 600 °C
Exhaust Gas Out 120 ~ 160 °C

JOHNSON CONTROLS 21
FORM 155.33-EG2.EN.GB (1117)

Weights

The chiller will be designed according to the different temperature and flow of exhaust gas and Jacket water. The
weight of maximum shipping, operation and emergency will be documented according to the actual chiller results.

22 JOHNSON CONTROLS
 FORM 155.33-EG2.EN.GB (1117)

Physical Data
The chiller will be designed according to the different temperature and flow of exhaust gas and Jacket water. The physi-
cal data will be documented according to the actual chiller results.

JOHNSON CONTROLS 23
FORM 155.33-EG2.EN.GB (1117)

Dimensions

The chiller will be designed according to the different temperature and flow of exhaust gas and Jacket water. The
dimensions will be documented according to the actual chiller results.

24 JOHNSON CONTROLS
 FORM 155.33-EG2.EN.GB (1117)

Electrical Data

The chiller will be designed according to the different temperature and flow of exhaust gas and Jacket water. The
electrical data will be made documented according to the actual chiller.

JOHNSON CONTROLS 25
FORM 155.33-EG2.EN.GB (1117)

Nozzle Arrangements

4
3 5

8 7
LD22349

ITEM DESCRIPTION
1 Cooling Water Inlet
2 Chilled or Hot Water Inlet
3 Chilled or Hot Water Inlet (2)
4 Cooling Water Outlet (Even Pass)
5 Waste Hot Water Outlet
6 Waster Hot Water Inlet
7 Exhaust Gas Outlet
8 Exhaust Gas Inlet

Note: The chiller will be designed according to the different temperature and flow of exhaust gas
and Jacket water. The nozzle arrangement will be manufactured to the actual chiller design.

Figure 2 - YHAU-CE-JE NOZZLE LOCATIONS 1

26 JOHNSON CONTROLS
 FORM 155.33-EG2.EN.GB (1117)

Nozzle Arrangements (Cont'd)

5 7
6
8

LD22993

ITEM DESCRIPTION
1 Cooling Water Inlet
2 Chilled or Hot Water Inlet
3 Chilled or Hot Water Outlet
4 Cooling Water Outlet
5 Exhaust Gas Outlet (1)
6 Exhaust Gas Inlet
7 Exhaust Gas Outlet (2)
8 Waste Hot Water Outlet
9 Waste Hot Water Inlet

Note: The chiller will be designed according to the different temperature and flow of exhaust gas
and Jacket water. The nozzle arrangement will be manufactured to the actual chiller design.

Figure 3 - YHAU-CE-JE NOZZLE LOCATIONS 2

JOHNSON CONTROLS 27
FORM 155.33-EG2.EN.GB (1117)

Sound Data

Table 1 - SOUND DATA

OCTAVE BAND
LOCATION OVERALL
31.5 HZ 63 HZ 125 HZ 250 HZ 500 HZ 1 KHZ 2 KHZ 4 KHZ 8 KHZ 16 KHZ

1 78 / 87 36 / 70 52 / 78 65 / 82 62 / 71 63 / 67 66 / 66 70 / 69 66 / 63 60 / 57 49 / 47
2 76 / 89 43 / 77 55 / 80 65 / 82 64 / 73 61 / 64 65 / 64 66 / 64 63 / 61 55 / 55 42 / 40
3 79 / 93 50 / 85 57 / 80 69 / 83 65 / 73 61 / 63 62 / 62 66 / 65 65 / 63 61 /58 38 / 36
4 80 / 88 40 / 74 52 / 77 64 / 79 59 / 67 58 / 62 66 / 66 70 / 69 67 / 66 63 / 61 41 / 39
5 67 / 82 35 / 73 42 / 69 60 / 77 53 / 62 51 / 55 54 / 54 53 / 52 48 / 47 34 / 33 25 / 25
Note: These data are reference values, as the chiller-heater unit was not covered with thermal insulation materials and the water pipes (for
cooling water, and waste hot water) were temporary during the measurement.

EVAPORATOR SIDE

B SIDE A SIDE

BACKGROUND
NOISE
GENERATOR SIDE

Unit of measure: dB(A)/dB(C)

Position of instrument: Height - 1.5 m

Horizontal - 1.0 m from chiller-heater surface

Figure 4 - SOUND DATA

28 JOHNSON CONTROLS
 FORM 155.33-EG2.EN.GB (1117)

Process and Instrumentation

The following system flow and process and instrumentation is used for quoting and bidding.

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JOHNSON CONTROLS 29
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JOHNSON CONTROLS
 FORM 155.33-EG2.EN.GB (1117)

Guide Specifications

BASE UNIT INCLUDES:

• GB flanges for Chilled water, Cooling water, and Waste hot water. Mating flanges are
not included

• High temperature generator, Low temperature generator and waste hot water gen-
erator

• High temperature solution heat exchanger and Low temperature solution heat ex-
changer

• LTG refrigerant condensate heat exchanger and waste hot water heat exchanger

• Hermetic Solution Circulation Pump, Solution Spray Pump and Refrigerant Pump

• Pump Isolation Valves

• Compact 10 bar(g) waterboxes for Chilled water

• 10 bar(g) water boxes for cooling water, compact or marine type water box will be
documented according to the actual chiller results

• Undercoat YORK Caribbean blue paint (Munsell 4.65G 4.50/2.85) for chiller main
body

• Commissioning and First Year Maintenance

• Epoxy paint inside chilled waterboxes and cooling waterboxes

• Control Panel

• Power supply 3 phase/380 V or 400V/50 Hz

• Pressure release valve for over pressure relief 0.8 bar(g)

• Chilled water pressure differential switch

• Exhaust gas inlet damper, exhaust gas inlet temperature sensor, outlet and bypass
damper ship separately.

• Compound gauge

• Automatic Purge System including purge pump

• 4-20 mA Remote Temperature Reset Control for chilled water

• LiBr (lithium bromide + lithium molybdate inhibitor)

• Deionized water refrigerant

• 2-Ethyl Hexyl Alcohol

• Modbus / RTU / TCP

• Factory end of line run test

• Initial startup

JOHNSON CONTROLS 31
FORM 155.33-EG2.EN.GB (1117)

Guide Specifications (Cont'd)

BASE UNIT DOES NOT INCLUDE:

• Cold surface insulation (Option)

• Hot surface insulation

• Cooling water pressure differential switch (Option)

• Field reassembly of split shipped units

• Factory performance test (Option)

• Exhaust gas dampers and exhaust gas inlet temperature sensor installation

• Exhaust gas flexible pipe

GENERAL

The YHAU-CE-JE heat recovery absorption chillers are factory-packaged including the
evaporator, condenser, waste hot water driven generator, low temperature generator, high
temperature generator, absorber, pumps, automatic purging system, control center, inter-
connecting unit piping, and wiring.

The initial charge of refrigerant is supplied for each chiller. Actual shipping procedures will
depend on a number of project-specific details.

Johnson Controls factory-trained, field service representative will supervise or perform the
final leak testing, charging, the initial start-up, and provide concurrent operator instruc-
tions.

CONSTRUCTION

The chiller consists of a low temperature generator, high temperature generator, waste
hot water generator, solution heat exchangers, absorber, condenser and an evaporator.
To minimize the risk of corrosion, the evaporator dispersion tray and the absorber dis-
persion tray are stainless steel. Each dispersion tray has two step construction and any
foreign material is removed from the lithium bromide solution or the refrigerant at the first
stage tray. This avoids any degradation of dispersion performance from clogs.

The evaporator, absorber, condenser, waste hot water driven generator, low temperature
generator, and high temperature generator are a shell and tube construction. The high
temperature generator is a smoke tube type. A shell-side pressure releasing valve is fur-
nished and set to blow at 0.8 bar(g).

The evaporator cycle and the absorber cycle consist of two-step (upper stage and lower
stage). This technology makes absorber solution concentration weak. Furthermore, this
technology makes the generator solution temperature lower than an ordinary absorber.
Both help to extend machine life.

The low temperature generator is a falling liquid film type.

The four plate-type solution heat exchangers (high temperature solution, low temperature
solution, LTG refrigerant condensate heat exchanger, and waste hot water heat exchang-
er) are equipped to preheat the diluted solution and achieve higher efficiency.

The unit is hermetically tight and built to very stringent standards. It operates a higher
quality vacuum, which improves performance and reliability ensuring design performance
to GB/T 18431-2014. Standard (2.03*10^-6 Pa*m3/s).

32 JOHNSON CONTROLS
 FORM 155.33-EG2.EN.GB (1117)

Guide Specifications (Cont'd)

TUBE MATERIALS

High temperature generator tubes are made of 3.2 mm wall rectangular carbon steel
(SPHC). The evaporator and waste hot water generator and low temperature generator
tubes are made of Low Residual Phosphorus Deoxidized Copper (C1201). They are a
finned type with a wall thickness before finning of 0.6 mm.

WATERBOXES

The waterboxes are removable to permit tube cleaning and replacement. The water circuit
tubing is replaceable from either end of the absorption unit. All waterboxes and associ-
ated water circuit nozzles and tube bundles are designed for 10 bar(g) working pressure
and are water tested to 12.5 bar(g). Vent and drain connections are provided on each
waterbox. All the water connections are equipped with GB flanges. Mating flanges are not
included. The inside of the waterboxes and the waterbox covers are coated with epoxy
paint.

AUTOMATIC CRYSTALLIZATION PREVENTION SYSTEM

The YHAU-CE-JE chiller is built with an anti-crystallization system. The absorber and the
evaporator are located side by side in the same shell and are separated by the elimina-
tor. When the concentration of Lithium Bromide in the chiller goes up, the water level at
the evaporator increases and automatically spills over to the absorber. This causes the
concentration rate of the solution at the absorber to go down.

PUMPS

Solution and refrigerant pumps are hermetically sealed, self-lubricating, totally enclosed,
factory-mounted, and are wired and tested. Motor windings are not exposed to lithium
bromide or water. The suction and discharge connections for each pump are fully welded
to the unit piping to minimize the opportunity for leaks. The suction and discharge connec-
tions are equipped with factory installed isolation valves to allow for quick and easy pump
service. The pumps are designed to operate for a total of 60,000 hours. Components in
the pumps such as bearings and sealing gaskets must be inspected every 20,000 hours.
Replacement is on an as-needed basis based on the inspection.

AUTOMATIC PURGING SYSTEM

The chiller is equipped with a purging system to remove non-condensable gases from the
unit during operation. Non-condensables are collected by an ejector and accumulated in
the purge tank. The chiller can dictate the pressure increase in the purge tank and auto-
matically remove the non-condensable gas through the operation of an electric vacuum
pump.

The purge pump is an oil rotary double stage design, and is furnished complete with a
motor, and all required accessories. The purge pump is shipped mounted on the chiller
and the connecting hose is factory installed. The purge pump oil is charged at the job site.

JOHNSON CONTROLS 33
FORM 155.33-EG2.EN.GB (1117)

Guide Specifications (Cont'd)

LITHIUM BROMIDE AND REFRIGERANT CHARGE

The Lithium Bromide solution in the chiller contains Lithium Molybdate corrosion inhibitor.
The inhibitor minimizes the rate of ferrous metal corrosion on both the solution and refrig-
erant sides of the unit. Deionized water is supplied for the refrigerant charge. Solution and
refrigerant is charged to the chiller at the factory before the shipment.

EXHAUST GAS DAMPERS - INLET, OUTLET AND BYPASS

Exhaust gas chillers are equipped with exhaust gas dampers, linkage, and the actuator
motors. These assemblies are shipped loose for field installation. The exhaust gas damp-
ers are butterfly style and have a stainless steel body.

The exhaust gas damper installed in the exhaust bypass piping is capable of modulating
the exhaust gas flow continually from 20% to 100% of the maximum chiller capacity. The
actuator motors are powered from the chillers Control Panel. The position of the actuator
motors is controlled via the Control Panel.

CONTROL PANEL

Each unit is furnished complete with a factory mounted and pre-wired control system. The
control panel enclosure is equipped with a hinged access door with lock and key. The
protection rating of the control panel is IP42. All temperature sensors and other control
devices necessary to sense unit operating parameters are factory mounted and wired to
panel. The control panel shall include a touch panel showing all system parameters in
various languages with numeric data in metric units.

The operating program is stored in non-volatile memory (SRAM) to eliminate chiller failure
due to AC power failure.

Capacity Control - The control panel automatically controls the input exhaust gas
flow rate to maintain the programmed leaving chilled water setpoint for cooling loads
ranging from 20% to 100% of design. The input exhaust gas flow rate can also be
manually adjusted from the control panel to any setting between minimum and maxi-
mum when automatic operation is not desired and when exhaust gas input is not
being inhibited by a specific operating condition.

MAIN SCREEN

1. Equipment Status

• Chiller Stop / Operating / Failure Activating

• Solution Circulation Pump, Solution Spray Pump, Refrigerant Pump ON / OFF

• Purge Pump ON / OFF

• Chilled Water Pump / Cooling Water Pump ON / OFF

34 JOHNSON CONTROLS
 FORM 155.33-EG2.EN.GB (1117)

Guide Specifications (Cont'd)

2. Operation Status

• Startup

• Bypass Exhaust Gas Damper Low Limit

• Temperature Control

• Thermo OFF

• Load Limit

• Dilution Operation

• Set Point of Chilled Water Leaving Temperature

• Bypass Exhaust Gas Damper Control Output

• Chilled Water Inlet / Outlet Temperature

• Cooling Water Inlet / Outlet Temperature

• Refrigerant Temperature

• Absorber Temperature

• High Temperature Generator Temperature

• Purge Tank Pressure

• Exhaust gas inlet temperature

• Exhaust outlet temperature

• Waste hot water inlet temperature

• Waste hot water outlet temperature

• HTG solution pressure

• HT heat exchanger solution temperature

3. Condition Lamps

• Chiller Stop / Operation

• Local / Remote

• Failure / Alarm

4. Operation button

• Chiller Stop / Operation

• Local / Remote Mode Select

JOHNSON CONTROLS 35
FORM 155.33-EG2.EN.GB (1117)

Guide Specifications (Cont'd)

DATA SCREEN

1. Measured Value

• Chilled Water Inlet Temperature (°C)

• Chilled Water Outlet Temperature (°C)

• Cooling Water Inlet Temperature (°C)

• Cooling Water Outlet Temperature (°C)

• Evaporator Refrigerant Temperature (°C)

• Absorber Temperature (°C)

• High Temperature Generator Temperature (°C)

• Purge Tank Pressure (kPa)

• Bypass Exhaust Gas Damper Control Output (%)

• HT heat exchanger solution temperature(°C)

• HTG pressure (kPA)

• Waste hot water inlet temperature(°C)

• Waste hot water outlet temperature(°C)

• Exhaust gas inlet temperature(°C)

• Exhaust gas outlet temperature(°C)

2. Operation Hours

• Chiller Operation Hours

• Solution Pump Operation Hours

• Refrigerant Pump Operation Hours

3. Frequency

• Chiller Operation Times

• Start Times

• Failure Times

• Alarm Times

• Purge Times

4. Trend

• Chilled Water Temperature

• Cooling Water Temperature

• High Temperature Generator Temperature

36 JOHNSON CONTROLS
 FORM 155.33-EG2.EN.GB (1117)

Guide Specifications (Cont'd)

• Waste hot water temperature

• Exhaust gas temperature

• Refrigerant temperature

• Absorber solution temperature

• HTG pressure

5. History Menu

• Hourly Temperature Trend (12 hours)

• Minutely Temperature Trend (12 minutes)

• Failure History (6 times)

• Alarm History (6 times)

FAILURE/ALARM SCREEN

1. Failure

• Chilled Water Time Out

• Cooling Water Time Out

• Operation Interlock

• Cooling Water Pump Interlock

• Chilled Water Suspension

• Chilled Water Overcooled

• Refrigerant Overcooled

• Low Cooling Water Inlet temperature

• Control Sensor Abnormal

• CPU Abnormal

• High Temp Generator High Temperature

• Solution Circulation Pump Abnormal

• Solution Spray Pump Abnormal

• Refrigerant Pump Abnormal

• Exhaust gas inlet, outlet and bypass damper failure

• Air damper failure

• Exhaust gas high pressure

• Exhaust gas leak

JOHNSON CONTROLS 37
FORM 155.33-EG2.EN.GB (1117)

Guide Specifications (Cont'd)

2. Alarm

• Abnormal Purge Frequency

• Purge System Abnormal

• Chilled Water Overcool Prevention Control

• Refrigerant Overcool Prevention Control

• Cooling Water Tube Fouling

• Refrigerant Pump Stop

• High Temp Generator High Temperature Prevention Control

• Low Cooling Water Inlet Temperature

• High Cooling Water Inlet Temperature

• Recording Sensor Abnormal

• Low Battery

• Air purge blower overload

SETTING SCREEN

1. Control Parameter

• Setting Method Local / Remote

• Remote Setting Base

• Remote Setting Differential

• Chilled Water Remote Set Point (display)

• Automatic Stop Temperature

• Automatic Restart Temperature

2. Valve Operation

• Control Valve Mode Auto / Manual

• Bypass Exhaust Gas Damper Position Setting

3. Operation Switch

• Forced Dilution ON / OFF

• Refrigerant Pump ON / OFF

• Purge Mode Auto / Manual

• Manual Purge ON / OFF

4. Select Language

• Various languages are available

5. Date & Time

38 JOHNSON CONTROLS
 FORM 155.33-EG2.EN.GB (1117)

Touch panel mechanical specification -

• Screen size : 10.4 inches

• Electrical power supply : DC24V

• Electrical power consumption : Less than 17W

• Display : TFT65, 536 colors

• Graphic mode : 640x480 dot (VGA)

Communication – Modbus communication as standard.

• Modbus RTU

• Modbus TCP

JOHNSON CONTROLS 39
 Exhaust Gas Multi Energy Absorption Chiller (Standard Efficiency Model)
Specification Sheet 14 Oct 2017
Hitachi-Johnson Controls Air Conditioning, Inc.

40
<CE150-700EXSJE, CE800-1000EXWSJE, CE1120-1440EXW3SE>
Model YHAU-CE 150EXSJE 180EXSJE 240EXSJE 300EXSJE 400EXSJE 500EXSJE 630EXSJE 700EXSJE 800EXWSJE 900EXWSJE 1000EXWSJE 1120EXW3SJE 1200EXW3SJE 1280EXW3SJE 1360EXW3SJE 1440EXW3SJE
Pressure Vessel Code - None
Standard - GB
kW 527 633 844 1,055 1,407 1,758 2,215 2,461 2,813 3,165 3,516 3,938 4,220 4,501 4,782 5,063
Cooling Capacity USRT 150 180 240 300 400 500 630 700 800 900 1,000 1,120 1,200 1,280 1,360 1,440
104kcal/h 45.4 54.4 72.6 411.3 121.0 151.2 190.5 211.7 241.9 272.2 302.4 338.7 362.9 387.1 411.3 435.5
Fluid - Fresh water
Connection (inlet) DN/PN16 100 125 125 150 200 200 200 250 250 250 300 300 300 300 300 350
Connection (outlet) DN/PN16 100 125 125 300 200 200 200 250 250 250 300 300 300 300 300 350
Inlet temperature ℃ 12.0 12.0 12.0 12.0 12.0 12.0 12.0 12.0 12.0 12.0 12.0 12.0 12.0 12.0 12.0 12.0
Outlet temperature ℃ 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0
Chilled Water 3
Flow volume m /h 90.7 108.9 145.2 181.4 241.9 302.4 381.0 423.4 483.8 544.3 604.8 677.4 725.8 774.1 822.5 870.9
Pressure drop kPa 115 78 89 75 62 116 73 98 44 60 81 82 100 120 142 167
Pass - 7 5 4 3 3 3 2 2 2 2 2 2 2 2 2 2
Fouling factor m2K/kW 0.018
Max. operating pressure MPaG 1.0
Fluid - Fresh water
kW 988 1,191 1,579 1,976 2,632 3,288 4,146 4,608 5,264 5,920 6,575 7,369 7,887 8,413 8,940 9,466
Amount of Heat
104kcal/h 85.0 102.4 135.8 768.8 226.3 282.7 356.6 396.3 452.7 509.1 565.5 633.8 678.3 723.5 768.8 814.1
FORM 155.33-EG2.EN.GB (1117)

Connection (inlet) DN/PN16 125 150 200 200 200 250 250 300 300 300 350 350 400 400 400 400
Connection (outlet) DN/PN16 125 150 200 400 200 250 250 300 300 300 350 350 400 400 400 400
Inlet temperature ℃ 32.0 32.0 32.0 32.0 32.0 32.0 32.0 32.0 32.0 32.0 32.0 32.0 32.0 32.0 32.0 32.0
Cooling Water
Outlet temperature ℃ 38.0 38.0 38.0 38.0 38.0 38.0 38.0 38.0 38.0 38.0 38.0 38.0 38.0 38.0 38.0 38.0
Flow volume m3/h 141.6 170.7 226.3 283.2 377.2 471.2 594.3 660.5 754.5 848.5 942.5 1056.3 1130.5 1205.9 1281.4 1356.8
Pressure drop kPa 122 68 72 65 46 83 51 68 94 41 54 58 69 82 96 112
Pass - 8 5 4 3 3 3 2 2 3 2 2 2 2 2 2 2
Fouling factor m2K/kW 0.044
Max. operating pressure MPaG 1.0
Fluid - Exhaust Gas from Gas Engine
kW 280 330 450 560 750 940 1,180 1,310 1,500 1,690 1,880 2,100 2,260 2,410 2,560 2,710
Amount of Heat
104kcal/h 24.1 28.4 38.7 48.2 64.5 80.8 101.5 112.7 129.0 145.3 161.7 180.6 194.4 207.3 220.2 233.1
Connection (inlet) DN/PN10 300 300 400 450 500 550 600 650 700 700 800 800 900 900 900 900
Velocity m/s 24.0 28.8 21.6 24.1 23.0 23.8 25.2 23.8 23.5 26.4 22.5 25.2 21.3 22.7 24.1 25.6
Driving Heat
Connection (outlet) DN/PN10 250 250 300 300 400 400 450 500 500 400 ×2 400 ×2 450 ×2 450 ×2 450 ×2 500 ×2 500 ×2
source (1)
Number of exhaust gas generator - 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 2
Inlet temperature ℃ 490.0 490.0 490.0 490.0 490.0 490.0 490.0 490.0 490.0 490.0 490.0 490.0 490.0 490.0 490.0 490.0
Outlet temperature ℃ 170.0 170.0 170.0 170.0 170.0 170.0 170.0 170.0 170.0 170.0 170.0 170.0 170.0 170.0 170.0 170.0
Flow volume kg/h 2,819 3,383 4,510 5,638 7,517 9,396 11,839 13,155 15,034 16,914 18,793 21,048 22,551 24,055 25,558 27,062
Pressure drop kPa 2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.0
Fluid - Fresh water (Jacket Water from Gas Engine)
kW 181 228 285 361 475 590 751 837 951 1,065 1,179 1,331 1,407 1,502 1,598 1,693
Amount of Heat 4
10 kcal/h 15.5 19.6 24.5 137.4 40.9 50.7 64.6 71.9 81.8 91.6 101.4 114.5 121.0 129.2 137.4 145.6
Connection (inlet) DN/PN16 80 100 100 100 125 125 150 150 200 200 200 200 200 250 250 250
Connection (outlet) DN/PN16 80 100 100 250 125 125 150 150 200 200 200 200 200 250 250 250
Driving Heat Inlet temperature ℃ 95.0 95.0 95.0 95.0 95.0 95.0 95.0 95.0 95.0 95.0 95.0 95.0 95.0 95.0 95.0 95.0
source (2) Outlet temperature ℃ 85.0 85.0 85.0 85.0 85.0 85.0 85.0 85.0 85.0 85.0 85.0 85.0 85.0 85.0 85.0 85.0
3
Flow volume m /h 16.0 20.2 25.3 32.0 42.2 52.3 66.6 74.2 84.3 94.5 104.6 118.1 124.8 133.3 141.7 150.1
Pressure drop kPa 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100
Pass - 4 4 4 4 4 4 4 3 4 4 4 4 3 3 3 3
Fouling factor m2K/kW 0.018
Max. operating pressure MPaG 0.8
Power supply - AC380V 50Hz 3ph
Power Electric capacity (approx.) kVA 12.0 14.1 14.1 15.4 19.4 19.4 19.4 19.4 21.2 25.7 25.7 28.9 28.9 28.9 31.0 31.0
Power consumption (approx.) kW 9.6 11.2 11.2 12.3 15.5 15.5 15.5 15.5 16.9 20.5 20.5 23.1 23.1 23.1 24.8 24.8
Solution circulation pump kW 2.2 2.2 2.2 3.0 5.5 5.5 5.5 5.5 5.5 7.5 7.5 7.5 7.5 7.5 9.0 9.0
Pump rated Solution spray pump kW 1.1 2.2 2.2 2.2 2.2 2.2 2.2 2.2 2.2 2.2 2.2 3.7 3.7 3.7 3.7 3.7
Exhaust Gas Multi Energy Spec Sheet

output Refrigerant pump kW 0.2 0.4 0.4 0.4 0.4 0.4 0.4 0.4 1.3 1.3 1.3 1.5 1.5 1.5 1.5 1.5
Vacuum pump kW 0.75
Operation (approx.) ton 9.8 11.8 13.1 14.9 21.1 25.3 29.4 31.0 35.6 40.7 41.8 49.4 53.1 56.0 58.2 61.9
Weight LiBr, Refrigerant shipment condition - included included included included included included included included included included included included included included included separated
Max. sipping (approx.) ton 9.1 11.0 12.2 13.8 19.2 23.0 26.7 28.1 32.0 36.2 36.9 44.0 46.8 49.4 51.3 48.8
Length (approx.) mm 3,300 3,850 4,500 5,300 5,500 6,500 7,800 8,500 7,200 7,800 8,500 8,500 9,000 9,500 10,000 10,500
Outline
Width (approx.) mm 2,400 2,400 2,400 2,400 2,600 2,600 2,800 2,800 3,400 3,000 3,000 3,000 3,100 3,100 3,200 3,300
dimension
Height (approx.) mm 3,000 3,000 3,000 3,000 3,500 3,500 3,500 3,500 3,500 3,600 3,600 3,700 3,700 3,700 3,700 3,700
Tube extracting space (approx.) mm 2,000 2,550 3,200 4,000 4,000 5,000 6,300 7,000 5,700 6,300 7,000 7,000 7,500 8,000 8,500 9,000
Chilled water (approx.) m3 0.21 0.25 0.30 0.36 0.62 0.72 0.86 0.94 1.24 1.34 1.46 1.63 1.80 1.89 1.99 2.08
Holding volume
Cooling water (approx.) m3 0.32 0.38 0.45 0.53 1.02 1.18 1.38 1.49 2.29 2.45 2.63 2.90 3.40 3.55 3.70 3.85
Noise level dB(A) Approx. 85
Installation place - Indoor / non-Hazardous
© 2015 Johnson Controls-Hitachi Air Conditioning Technology (Hong Kong) Ltd.

JOHNSON CONTROLS
 FORM 155.33-EG2.EN.GB (1117)

NOTES:

JOHNSON CONTROLS 41
Printed on recycled paper
Form 155.33-EG2.EN.GB (1117) New Release
© 2017 Johnson Controls, Inc. P.O. Box 423, Milwaukee, WI  53201 Printed in USA
www.johnsoncontrols.com
Issued on 11/3/2017