Total Lighting
Total Lighting
TRAINING MANUAL
Course EXP-MN-SE160-FR
Revision 0
Field Operations Training
Electricity
Lighting and Other
ELECTRICITY
LIGHTING AND OTHER
CONTENTS
1. OBJECTIVES ..................................................................................................................8
2. INTRODUCTION .............................................................................................................9
3. LIGHT ............................................................................................................................10
3.1. WHERE DOES LIGHT COME FROM? ...................................................................10
3.1.1. The origin of light .............................................................................................10
3.1.2. Light – multiple light sources ...........................................................................10
3.2. WHAT IS LIGHT?....................................................................................................11
3.2.1. Light – a multiplicity of exceptional properties .................................................11
3.2.2. The light spectrum ...........................................................................................11
3.2.3. Waves or particles? .........................................................................................12
3.2.4. Refraction: light can be focused or diffused.....................................................12
3.2.5. Light – a multipurpose phenomenon ...............................................................13
3.2.6. Polarisation: a hidden property of light ............................................................13
3.2.7. Deflection - total reflection ...............................................................................14
3.3. THE LASER – SPECIAL LIGHT..............................................................................14
3.3.1. What is a laser?...............................................................................................14
3.3.2. Principles of the laser (1).................................................................................15
3.3.3. Principles of the laser (2).................................................................................15
3.3.4. Principles of the laser (3).................................................................................16
3.3.5. The different types of lasers ............................................................................16
3.3.6. The fibre laser – light conduction.....................................................................17
3.3.7. Femtosecond laser right at the bottom of the time scale .................................17
3.4. LIGHT IN DAILY LIFE .............................................................................................18
3.4.1. Light – our ticket for the future.........................................................................18
3.4.2. Light – for storing, transmitting and viewing ....................................................19
3.4.3. Biophotonics – hope for medicine ...................................................................19
3.4.4. Macro, micro, nano – light as a universal tool .................................................20
3.4.5. Nanoelectronics – born in the far ultraviolet ....................................................20
3.4.6. Mobile telephones would not exist without optical technologies ......................21
3.4.7. Mobility thanks to the optical technologies ......................................................21
3.4.8. Diffractive Micro-Optics ...................................................................................22
3.5. LIGHTING EFFECTS ..............................................................................................24
3.5.1. Lighting effects – playing with light ..................................................................24
3.5.2. Light – essential for sight.................................................................................24
3.5.3. The more light there is, the darker the shadow ...............................................25
3.5.4. The mirror – images or mirages? ....................................................................25
3.5.5. Dispersal of light..............................................................................................25
3.5.6. Glass and light improve vision.........................................................................26
3.5.7. The magic of curved mirrors............................................................................26
3.6. LIGHT AND COLOUR.............................................................................................28
3.6.1. Light among the other "waves"........................................................................28
1. OBJECTIVES
At the end of the course the participant will be able to:
Explain the characteristics of a type of light and give the different parameters
defining it
Give the different characteristics of the light sources, the different lamps and the
different artificial lighting principles
Explain the operation of the accessories used with discharge lamps (ballasts)
List the main characteristics of the lamps: size, base (also called "cap"), shape,
power, etc.
Choose a lamp with a specific type of lighting according to the premises where it is
to be used
Explain the principles, the type of equipment and the technology of the systems
used in emergency lighting
Explain the constraints imposed by the IEC 60309 standard for the choice and
installation of industrial socket-outlets
Wire and determine the protection required for the socket-outlet circuits.
2. INTRODUCTION
The main subject of this course is lighting and
lamps but there are many different types of
lamps, and how to recognise them!
So go to a do-it-yourself store and see for yourself: dress up in a similar manner to the
store's sales advisors and sales assistants and hang around in the Lamps Section, you will
soon be snowed under with more or less ridiculous requests and questions, such as "I'm
looking for a round bulb", "I would like a neon tube", "I need a 100 W lamp", "Why are eco
lamps so expensive...", "What? I thought the tubes were connected to the 220 V?", etc.
The requests and questions do not give any indication about the type of base (screw,
bayonet, pins, etc) or the sizes of these bases (E14, E27, B22, S15, Gx16d, etc.), or a
minimum of information about the shape and appearance (round, opal, flame, long, etc.)
and nothing about the electrical characteristics (power, voltage, with accessories such as a
ballast, etc.), etc.
This lack of knowledge is acceptable for someone who is not an electrician or not very
"switched on" and relatively unconcerned, but is becomes a problem (and unacceptable)
for a maintenance electrician on an Total production site... I have known Electrician
Supervisors who were not sure what type of lamp to choose from a parts catalogue or
parts list...
That is why this course on lamps is part of the Maintenance syllabus in this programme!
Even if (here too) some people think that it is unnecessary in our industrial context.
As for the other subjects in the course (emergency lighting, alarms, industrial socket-
outlets, etc.), on our sites they are considered to be specific to the French Oil Industry with
a specification specific to Total but they are included with the process installations. In
some cases it would be better to consider the standards in force (e.g. for office emergency
lighting, and especially for the socket-outlets), and that is why it will (probably) be useful
for you to have a document giving an installation's "actual standards".
3. LIGHT
We need light not only to see "with our eyes" but also for its many properties which are
used in technological applications, and we still have a great many things to discover
because today we are still in the process of defining what light is.
Matter is made up of atoms which can store this energy. However, an atom can only
absorb or emit packets of energy of a predetermined size. The size of the packets
depends on each type of atom. Light transports this energy, if necessary by grouping
together several packets before making a "delivery". The energy packets "delivered" in this
way are called photons, and they form the light.
Light holds a large number of records. Nothing is faster than light: 300,000
kilometres per second! Moonlight reaches the Earth in just over one second (the
distance between the Earth and the Moon varies between 356,375 and 406,720
km).
Light can be used to obtain extremely short pulses of the order of one femtosecond
– one millionth of a billionth of a second (10-15).
The waves and particles are in fact two different views of the same phenomenon - two
concepts we need to be able to fully describe the properties of light.
An atom which has absorbed and stored a photon will reemit it in a very short but
determined time, in any direction. This phenomenon is called "spontaneous emission".
All matter is made up of atoms. An atom has a very small nucleus and an enormous
electron cloud. The electrons in the cloud travel around the nucleus at very high speed
trying to follow orbits corresponding to the energy levels.
If an atom, one of whose electrons is orbiting on a given energy level, encounters a photon
which has the same energy, the atom will emit a second photon which will a perfect clone
of the first: same energy, same direction, same phase. This fundamental phenomenon is
called "stimulated emission" and is at the origin of the laser effect.
To reach this state of inversion, energy packets are artificially placed in the atoms by
"pumping" the medium. The medium's "charged" atoms then emit photons by stimulated
emission which themselves trigger the stimulated emission of other atoms, thus creating a
chain reaction.
To get the photons into the medium several times, we use a cavity consisting of 2 mirrors
arranged face to face, between which the gain medium is placed. The photons then go
back and forth into the medium, are amplified and form the laser beam. To allow the beam
to exit, one of the mirrors is partially reflective which allows a fraction of the beam to pass.
Gas lasers: the most important are the CO2 lasers and the
Excited Dimer lasers: ArF, KrF, XeCl). There is also the
helium neon laser and the ion argon laser.
Solid-state lasers: the most important is the neodym YAG laser. Its laser active medium
is an artificial yttrium aluminium garnet (YAG) monocrystal in which some of the yttrium
ions have been replaced by neodym ions.
Semiconductor/diode lasers: these are the most recent. They are very small but can
produce light very efficiently.
A femtosecond
(0.000000000000001 s or
10-15 s) is an incredibly short
time.
The lasers built and used over the last few years emit light rays of only a few
femtoseconds. These lasers beat all the records: the power delivery over the duration of a
short pulse corresponds to that of 100 nuclear power stations, its light intensity
corresponds to that of a billion billion suns.
Femtosecond lasers are used to drill holes in car injectors, to perform ophthalmic
operations and to painlessly treat tooth decay.
The optical technologies are taking advantage of the diversity of light's exceptional
properties in all sectors of modern society.
Light in the health sector for new active agents and painless operations
Macro-, micro- and nano-manufacturing with light (then pico, femto, etc.)
But the laser is also used to create very thin and/or very
small structures. It is also used to manufacture stents,
which are tiny endoprostheses used when there is a
constriction in the heart's blood vessels. The laser can
also easily engrave complete documents on a single hair.
Electronics:
The circuit pattern is applied to the printed circuit using ultraviolet light
Case:
Screen:
In the future the screens will have organic light emitting diodes (OLED)
Uses:
Optical telemeters
They have the advantage of combining several optical functions in single component. In
addition, they are so small and light that they can be produced on thin and flexible
materials.
They can be used for a large number of different applications. Some examples:
a CD or DVD read head with a DOE (on the left) is much lighter and more compact
than conventional heads (on the right)
projecting a logo
3.5.3. The more light there is, the darker the shadow
Mirrors are to be found everywhere: the polished surface of a shop window in which we
look at ourselves, the lake on whose reflective surface we are dazzled by the sun: in fact
all smooth surfaces reflect light rays in a regular and ordered way and produce the
appearance of a reversed world.
Light can pass through water and glass – but not completely, and not in the same manner.
This explains why light sometimes appears to be distorted and the ray of light seems to be
dispersed (broken up) - for example when it falls on a glass filled with water.
A convex lens focuses the parallel light rays to a point called the focal point. However, with
other lenses which disperse the light, everything seems smaller. In optical instruments the
lenses are combined to produce the desired effect.
Everyone has already had fun looking at themselves in a distorting mirror at the fairground.
The mirror's curved surface sends back a distorted image, so we see ourselves to be very
small, very tall, very fat or very thin.
Conversely, a curved mirror can straighten something which is distorted. For example,
there are cups with a mirrored surface and their saucer shows a distorted image. The
curved mirror on the cup straightens the image of the saucer, and reflects it perfectly on
the cup as if it was painted on it.
Daylight appears white to us, but in fact this white is a synthesis of the colours it is made
up of (the colours of the rainbow – among others). Each colour has its own wavelength (its
frequency) which also represents a temperature… Everything is linked, and to (try to)
reproduce daylight with out artificial lighting (lamps) we have to use all the properties to
obtain an appropriate "illumination".
Light is the part of the electromagnetic radiation visible by the human eye (380-780 nm)
Mixing equal proportions of the 3 primary colours (blue, green, red) creates white light.
Other colours can be obtained by superimposing coloured beams projected on a white
screen.
3.6.3.1. Refraction
The sum of the energies transmitted, absorbed and reflected is equal to the incident
energy.
We only see coloured surfaces because they are capable of selectively emitting or re-
emitting certain wavelengths of the incident light.
A white source reflects the "true" colours, a coloured source will render the colours totally
different.
The painter's primary colours (just like those of a photocopier) are red (magenta), blue
(cyan) and yellow.
When coloured substances are mixed, we talk about subtractive synthesis. The pigments
absorb part of the light radiation.
Mixing two pigments means getting one to absorb what the other sends back.
Visual perception starts in the eye but takes form in the brain: the optical elements of the
eye produce a retinal image and the retina converts the light received into a series of
stimulations capable of being processed by the brain.
Retina cells:
cones: react to high illumination levels, detail vision and colour sensitive (red,
green, blue);
In reality, there are two response curves, one for high illuminations (called "photoptic"), the
other for low illuminations (called "scotoptic").
Photoptic vision is day vision, as opposed to scotoptic vision which is night vision.
Photoptic vision is mainly produced by the cones on the retina of the eye.
The eye's sensitivity to photoptic vision is not the same for all wavelengths. The eye's
maximum sensitivity is obtained for a wavelength of 555 nanometres.
The eye's scotopic vision sensitivity is not the same for all wavelengths. The maximum
sensitivity is obtained for a wavelength of 507 nanometres
In tertiary sector buildings (i.e. our offices), the fluorescent tube is most often
recommended, due to:
Here is the cost of the different lamps which can be used in hospitals. These costs are
initially based on a manufacturer's price list. They cover the purchase cost of the lamps
and the energy consumption cost (0.11 €/kWh in 2004) for supplying 10,000 lm approx. for
20,000 hours.
Training Manual EXP-MN-SE160-EN
Last Revision : 15/12/2008 Page 36 of 187
Field Operations Training
Electricity
Lighting and Other
nor the additional loss of light efficiency due to the ballast in lm/W (W = lamp
power + ballast loss).
Compact
Fluorescent
Lamp type Incandescent Halogen fluorescent Metal halide
tube
tube
Energy efficiency
13 16 87 60 75
(lm/W), including auxiliaries
The values used in the table are rather theoretical... For equal-sized rooms, the uniformity
obtained with two 70 W metal halide lamps is much less than that of four 36 W fluorescent
lamps.
Given their many advantages, luminaires equipped with fluorescent lamps should
therefore often be used in preference.
When localised lighting is required, the compact fluorescent lamp is much more
preferable to the conventional incandescent lamp or to the halogen lamp. In
spite of its high price, the compact fluorescent lamp provides a saving of
between 20 and 125 euros per lamp (depending on the installed power) over
10,000 hours compared to an incandescent lamp.
The low power metal halide vapour lamp (35 to 150 W) is compact and its light
can be easily focused. If a high luminous flux per unit is required, it is an efficient
alternative to the incandescent lamp and the halogen lamp for decorative
lighting, e.g. in reception halls and exhibition rooms. Indirect luminaires equipped
with medium power metal halide vapour lamps (150 W, 250 W) give a 70 %
energy saving compared to halogen lamps
Etc., Depending on the location, the premises, the investment you wish to make, you have
to choose the type of lamp to use; then a specific type of luminaire (adapted to the lamp)
should be automatically chosen.
The average lifetime of a batch of lamps is the number of hours during which these lamps
have functioned until the moment when 50 % of them no longer work.
The useful life of a batch of lamps is the number of hours after which they emit no more
than 80 % of the original luminous flux.
The loss of 20 % of the luminous flux is due to the gradual reduction in the flux of the
lamps and the fact that a certain number of lamps no longer work.
It also corresponds to the service life, i.e. the time after which the lamps must be replaced
See the lifetime curves (for each type of lamp) in the manufacturers' catalogues. In their
catalogues the manufacturers use either the average lifetimes, or the useful lives (less
than the average lifetimes). Whatever the definition used, we must be conscious that this
data is determined in specific conditions which are often different from actual operating
conditions (e.g.: different switch-on/switch-off cycles). They are thus only an indication and
cannot be considered to be absolute.
Like any scientific or technical discipline, lighting technology has its own terminology.
Special terms and concepts are used to define the characteristics of the lamps and
luminaires and to standardise the units of measurement. The most important of these are
given below.
Light means the electromagnetic radiation which the human eye perceives as brightness,
in other words it is the part of the spectrum which is visible. It is the radiation between 360
and 780 nm, that is to say a tiny fraction of the electromagnetic radiation spectrum as we
know it.
All the irradiated power emitted by a light source and perceived by the eye is called
luminous flux F. It is used to compare the light efficiency of different lamps, expressed in
lumens emitted per Watt of electric power consumption (lm/W).
4.2.4. Luminance - L
The luminance L of a light source or of an illuminated zone expresses how the impression
of clarity is rendered in the brain (by the eye).
4.2.5. Illumination - E
The illumination E is the ratio between the luminous flux and the zone to be illuminated. An
illumination of 1 lx is created when a luminous flux of 1 lm is distributed equally over a
zone of 1 metre square.
The luminance is the most representative value of the quality of the lighting. The human
eye perceives the reflected light. However, in practice, since this is difficult to measure it is
the illumination representing the incident light which will be considered.
The energy quality of a lamp is evaluated by its luminous efficiency (in lm/W) defined as
the ratio of the luminous flux (in lumens) divided by the absorbed electric power (in Watts).
From the suppliers' catalogues it is possible to know the exact luminous efficiency of a
lamp.
Important: the luminous efficiency depends on the ambient temperature around the lamp
in a stable situation. A T8 fluorescent lamp (26 mm in diameter) has a maximum luminous
efficiency at an ambient temperature of 25°C whereas a T5 fluorescent lamp (16 mm in
diameter) reaches its optimum value at 35°C. If the lamps are not operated at their ideal
temperatures, the luminous flux values fall sharply.
Example: here is an extract from an existing catalogue (for fluorescent tubes). We can
see that the first lamp has a luminous flux of 1,000 lm for a power of 15 W, which is
equivalent to a luminous efficiency of 1,000 lm / 15 W = 67 lm/W.
Arc
Current Luminous
Type Watts Colour K CRI voltage Base Diam
A flux lm
V
TL'D 15 W 82 2,650 85 51 0.34 1,000 G13 28
This represents the colour of the light emitted by a lamp. We generally talk about warm
colour (colour temperature < 3000 K) or cold colour (colour temperature > 3000 K). The
apparent colour of the source has pleasant or unpleasant psychological effects but has no
effect on visual performance (see colour of light below).
The radiation is distributed equally over the whole visible spectrum. As a general rule,
artificial light should allow the human eye to perceive colours correctly, just as it would in
daylight. This obviously depends to some extent on where the light is needed and on the
desired result. Here, the criterion is a light source's colour rendering property. It is
expressed by a "general colour rendering index" (Ra or CRI). The colour rendering index is
the measurement which expresses the correspondence between an object's colour (its
"self-luminous colour") and its aspect under a reference light source.
To determine the Ra values, eight defined test colours are illuminated by the reference
light source and the tested light source. The smaller the divergence, the better the colour
rendering property of the lamp tested. A light source with Ra value of 100 renders the
colours in exactly the same way as they appear under the reference light source. The
lower the Ra value, the less good the colour rendering.
To summarise, the colour rendering index (CRI or Ra): is the capacity of a lamp to
correctly reproduce the colours present in the environment (walls of the room or premises,
objects, persons, posters, etc.). The CRI is between 0 and 100, 100 is the CRI of natural
light which reproduces all the colour tones and 0 is the absence of recognisable colour. A
difference of 5 points will be perceptible to the human eye.
And the CRI classes are defined according to the CRI range
Optical efficiency (which is known as "light production rate") is an important criteria for
judging a luminaire's efficiency. It is the ratio of the luminous flux emitted by the luminaire
and the luminous flux of the lamp (or lamps) installed in the luminaire.
Lighting applications are used in the industrial sector so it is quite natural that they are also
to be found in the home, this allows us not only to change lamps but also to choose and
install luminaires and lighting appliances. So let us take a look at lighting applications in
the home.
The lighting is an important part of an installation from the aesthetic and decorative
viewpoint. It is used to enhance an interior and to have a good quality of visual comfort if it
is well designed. There are different lighting methods (see figure):
direct
indirect
diffused
mixed
All these possibilities enable you to choose a lighting style. The luminaires will be located
either on the ceiling or on the walls with the desired lighting method. The standard requires
at least one ceiling luminaire in certain rooms (bedrooms, lounge, kitchen).
For wall-mounted luminaires, choose their locations carefully. Do not install them too low
down (1.80 m approx.), nor behind a door or in a corridor which is too narrow.
Important: there are strict rules for installing luminaires in bathrooms, kitchens and
basements. See course SE210 on domestic distribution.
The required control method must also be chosen for these luminaires. A single control
point (switch), two control points (three-way switch)), three points or more (remote control
switch). You can also choose a dimmer system with one or more control points (dimmer,
remote control dimmer).
Direct lighting
Indirect lighting
Diffused lighting
Mixed lighting
The locations of the controls for these lamps are important. For living rooms and bedrooms
they are normally placed in easily accessible location on the right when entering, or
outside the room, i.e. at a height between 0.8 and 1.3 m (1.10 m is a the normally used
solution adapted to most cases). For the bathroom and the toilet, it is normally placed
inside. In a bedroom we can have a control at the head of the bed. In an entrance hall, the
control should be placed as close as possible to the access door.
A large corridor or a staircase will require several control points to be able to switch the
light on or off at the entrance to each room. The standard specifies that corridors and
passageways must be able to be lit by a control, without a luminous indicator, placed at
least one metre from each access. The controls with luminous indicators can be placed up
to 2 m from each access. The controls can be replaced by automatic presence detection
systems.
The access to the basement or to the garage requires an three-way switch at the
minimum, i.e. giving two control points.
After determining the locations of the lighting points, choose the type of lamp adapted to
each situation. See later on in this document
There are only two types of lighting, both with natural light and artificial light
Lighting by luminescence
And that is all! The different "variations" are only "derivatives" of these two types
Just as in Europe, there are only two lamps manufacturers: Philips and Osram, the others
are only subproducts. The third (major) manufacturer is in America, it is GEL (General
Electric Lighting).
INCANDESCENCE LUMINESCENCE
Thermal emission Emission by luminescence or illumination
Photoluminescence
Incandescent + discharge = no
Filament lamp Halogen = Incandescent
ballast
Discharge Fluorescent LED
The electric current flows through the filament and heats it to a high
temperature by the Joule effect. The filament becomes incandescent: it
emits light and heat. The lamp is filled with a vacuum to prevent the
filament from burning.
Figure 54: Filament of an incandescent lamp
25 220 9 0.7
40 425 11 0.7
60 720 12 0.7
75 950 13 0.9
100 1,360 14 100 2,700 1,000 1
150 2,200 15 1.7
200 3,100 16 2.6
300 5,000 17 17
500 8,400 17 17
The luminous flux of incandescent lamps can be reduced or increased by varying the
voltage (dimming). However, this modulation also reduces the colour temperature and
luminous efficiency.
The lifetime of the lamps greatly depends on the operating voltage: a 40 W lamp supplied
at 220 V has a lifetime of 2,000 h, whereas at 230 V, its lifetime is only 1,000 h.
In chemistry, "halogen" is the name of a family of four main elements: fluorine, chlorine, le
bromine, and iodine
This chemical recomposition gives the lamp a longer lifetime than a conventional
incandescent lamp (2,000 hours instead of 800 on average).
The lamp requires a high wall temperature (200 to 600°C) to operate correctly, this is why
a quartz bulb is used.
The higher filament temperature gives more light for the same energy consumption.
A great deal of progress has been made since Thomas Edison's bulbs at the Universal
Exhibition in 1881, whose carbon filaments emitted a dim orange light with difficulty. First
of all, the filament: in most lamps, it is made of tungsten, a metal which supports very high
temperatures (over 3,410°C). So the filament can be heated to over 2,900°C and a bright
light can be obtained. The problem is that the incandescence causes the metal to
evaporate, and thus the filament to break prematurely. In addition, the evaporated metal is
deposited on the glass of the bulb, thus reducing its transparency.
In the 30s, the bulbs were filled with an inert gas (argon or krypton), which limited this
evaporation. This technique is still used in conventional light bulbs. In 1958, a solution was
finally found to reduce filament wear: halogen gases (from halos, meaning salts), such as
iodine or methyl bromide. These gases capture and liberate the tungsten atoms which
detach from the filament
The halogen lamp operates either at low voltage or at mains voltage (230 V).
The second is directly connected to the mains and generally has a screw base.
Compared to the lamp operating at "mains voltage", a low voltage lamp has a higher
energy efficiency, but its equipment is more restricting (transformer required) and in the
case of dimming, the dimmer is more complicated...
At its rated voltage, the halogen lamp does not blacken over time. There is therefore no
reduction in luminous flux with age.
The bulb is therefore made of quartz, a more heat resistant but also more fragile material.
That is why you should never touch the bulb with your fingers: the fine layer of grease
deposited on the surface will burn when the lamp is switched on. Result: an opaque layer
which reduces the brightness, and localised overheating which can burst the bulb.
When it is heated to incandescence, the filament loses its tungsten atoms. When these
atoms reach the colder wall of the bulb they are captured by the halogen atoms flowing
inside the bulb. When this assembly again nears the filament, it is broken down and
liberates the tungsten atoms which are redeposited on the filament.
However, this process is not eternal: the atoms are redeposited in a random way and the
filament therefore becomes thinner in some places and thicker in others. The thin zones
finally break one day or another.
Tip: place a dimmer (voltage regulator) on the power supply of the halogen lamps. When
the lamps are first switched on, start at the minimum and slowly increase the voltage, this
will prevent thermal shocks which blow the halogen bulbs when we "switch on the juice"
(220 V) directly. Using this system, I have only replaced one halogen bulb in my home
over the last 12 years (since I installed dimmers); And it also reduces energy
consumption…
Since the temperature of halogen lamps is higher than that of conventional lamps, the
emission spectrum is offset towards the blue. So the light emitted is "whiter" than
incandescent lamps. It therefore renders colours better but also emits ultraviolet rays
which are harmful for the skin.
This is why most halogen lamps have a glass cover which filters the UV rays (this glass or
plastic cover also prevents people touching the bulb, see previous paragraph).
Training Manual EXP-MN-SE160-EN
Last Revision : 15/12/2008 Page 52 of 187
Field Operations Training
Electricity
Lighting and Other
The disadvantage of halogen lamps is that they are big energy consumers. Whereas
conventional bulbs consume between 25 and 100 Watts, halogen bulbs often reach 500
Watts. The lighting is certainly stronger but the consumer uses either of these bulbs for the
same purpose. To save energy, it is better to use compact fluorescent bulbs which will
reduce your bill by 80% and last more than 15,000 hours… And as for the LEDs, they are
more for decorative purpose and are not yet totally adequate for lighting...
Fluorescent lamps belong to the family of discharge lamps. They operate by the discharge
of an electric current in a gas atmosphere.
Mercury vapour gives a colour close to white by illumination, but if you use fluorine vapour
you will get a green colour and if you use neon gas you will get a red colour. In a discharge
lamp it is the gas which give the light its colour (fluorescent tubes also fall into this
category).
When the tube is switched on, the two tungsten electrodes emit electrons. During their
journey through the tube, these electrons collide with the mercury atoms. This releases
Training Manual EXP-MN-SE160-EN
Last Revision : 15/12/2008 Page 53 of 187
Field Operations Training
Electricity
Lighting and Other
energy in the form of invisible ultraviolet radiation. This radiation is absorbed by the
fluorescent layer on the inner face of the tube and converted into visible radiation.
The chemical composition of the fluorescent layer inside the tube affects the colour of the
light emitted and the lamp's colour rendering index.
Like all discharge lamps, in order to operate correctly the fluorescent tube needs a starter,
a ballast and a capacitor to compensate the poor cos ϕ. (See below).These 3 components
can be replaced by a single electronic ballast.
Luminous
efficiency
Luminous Colour Average Gross price
Power (not Useful life
flux CRI T° lifetime excluding VAT
(W) including (h)
(lm) (K) (h) (€) in 2004
the ballast)
(lm/W)
Diameter 26 mm, class 1B (CRI, see "General" above)
18 1,100 64 2.3
60
2,900,
36 2,600 83 to 5,000 14,000 2.3
4,000
80
58 4,125 83 3.3
at 25 °C at 35 °C
14 1,200 96 2,700, 7
3,000,
21 1,900 100 3,500, 7.4
85 16,000 18,000
4,000,
28 2,600 104 7.3
5,000,
35 3,300 104 6,500 8
at 25 °C at 35 °C
80 6,150 88 11.5
T12 or T38:
o diameter 38 mm, luminous efficiency = 40 to 65 lm/W;
T8 or T26:
o diameter 26 mm, luminous efficiency = 80 to 95 lm/W (at an ambient
temperature of 25°C);
T5 or T16:
o diameter 16 mm, luminous efficiency = 95 to 105 lm/W (at an ambient
temperature of 35°C).
Low temperatures
The luminous flux and the luminous efficiency fall sharply when the ambient temperature
falls, to such an extent that some lamps do not light below 0°C.
Ambient temperatures
A great deal has been written about the energy revolution which the development of the T5
fluorescent tube brought compared to the T8 fluorescent tube. We think that the architects'
need for a new attractive design played a vital role in the development of the T5
fluorescent tube.
The graph clearly shows that the T5 lamp gives its maximum flux at
a temperature of 35 °C whereas the T8 lamp reaches it at 25 °C. It
is still too early to draw conclusions on this specific point of
comparison.
Common power
Lamp type Luminous flux Lengths
ratings
from 1,050 to
T12 20, 40, 65 W 59, 120, 150 cm
4,800 lm
from 1,350 to
T8 18, 36, 58 W 59, 120, 150 cm
5,200 lm
14, 21, 24, 28, 35, from 1,350 to 55, 85, 55, 115, 115,
T5
49, 54, 80 W 4,900 lm 145 cm
Table 15: Powers and sizes of the fluorescent tubes on the market
With the T8, lamps of different powers have different lengths and are therefore not
interchangeable.
With the T5, some lamps with different powers are of the same length, like for example the
14 and 24 W, the 28 and 35 W, and finally the 49, 54 and 80 W.
Important: even if the lamp sizes are identical a 54 W lamp cannot be replaced by a 49 W
lamp, for example, since the ballasts are specific to each lamp .
The light of fluorescent tubes is often considered to be cold and relatively unpleasant. This
remark was true for the old generation tubes (CRI = 65) but is no longer true for the current
tubes (CRI > 85).
These have a wide colour temperature range and CRI. It is therefore possible to choose a
tube with characteristics very similar to incandescent lamps.
Examples:
Correspondence between different makes (see the others in the catalogues) of fluorescent tubes
The three-figure designation (930 ... 865 for the "Ref" column) seems to become a
standard for all types of fluorescent lamps. The first figure indicates the colour rendering
class (9 = Ra > 90, 8 = 90 > Ra > 80, etc.). The last two figures represent the colour
temperature (30 = 3,000 K, ...).
The fluorescent tubes in the CRI = 2 range are also called "standard" fluorescent tubes,
the others are called "new generation" or even "triphosphorous" tubes".
Cold tones (Tc = 4,000 K) for work premises where the lamps are used during the
day, to supplement the natural light.
Very cold tones (colour temperature > 5,000 K), also called "daylight" in premises
with no windows. Since they are very similar to natural light they have a favourable
effect on the well-being of the occupants.
The simultaneous use of hot and cold tones should be avoided as it impairs the eye's
chromatic adaptation and creates visual disruptions. Thus, when the premises have a
large supply of natural light, the tendency would be to choose a higher colour temperature
to avoid too great differences between the artificial lighting and the natural lighting.
Fluorescent tubes are available with a very wide range of temperatures and colour
rendering, and also with a wide range of light spectrums. Even if errors are rare, the choice
should be checked to ensure it correctly corresponds to the lamp's application, based on
the information contained manufacturers' catalogues.
For example, there are lamps for the meat industry which are designed to accentuate the
red colour of the meat. The secretary would probably not be very pleased...
5.4.7. Lifetime
In the last cases above, the number of times the tubes are switched on would also greatly
affect their lifetimes. The graph shows that a lamp switched on and off every 15 minutes
has a lifetime three times shorter than a lamp operating by 10 h periods. In the case of
preheated electronic ballast lamps, an increase in the number of times the lamp is
switched on has a much lower effect on the lifetime (loss of 0.02 h every time it is switched
on).
5.4.8. Dimming
To be able to modulate the luminous flux of the fluorescent tubes, they must be equipped
with dimmable electronic ballasts.
A compact fluorescent lamp operates like a fluorescent tube but the tube is folded to make
the lamp more compact. It is a "bent" and "compact" fluorescent tube .
There are a large number of compact fluorescent lamps available on the market.
5.5.2. How to find your way in the compact fluorescent lamp market (general)
There are two main types of compact fluorescent lamps available on the market:
The screw-base "energy saving" lamps are the most common on the retail market. They
tend to be lamps aimed at renovation or for replacing the incandescent lamp.
These economy PL lamps are low powered and all contain their own
electronics.
The ballast of these PL lamps is not incorporated in the lamp. The ballast
can be of the dimmable electronic type or not (4 pins) or the conventional
type (2 pins).
This type of lamp has not yet proved itself but seems interesting.
Table 19: Some types of compact fluorescent lamps available on the market
Important note: Compact fluorescent lamps cannot be controlled by a dimmer (with the
reservation of new technologies now available…)
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Electricity
Lighting and Other
Gross price
Lamp Luminous Luminous Average
Colour T° Useful life (Excluding
power flux efficiency CRI lifetime
(K) (h) VAT)
(W) (lm) (lm/W) (h)
(€) in 2004
Screw-base lamp (1) (replacement for an incandescent lamp) with conventional ballast
9 350 39
13 550 42
80 2,700 10,000 +- 8
18 850 47
25 1,200 48
Screw-base lamp (1) (replacement for an incandescent lamp) with electronic ballast
5 240 48
7 400 57
11 600 55
80 2,700 15,000 +- 13
15 900 60
20 1,200 60
23 1,500 65
Pin-base lamp (2) (2 or 4 pins)
5 250 50
7 400 57 4,000 8,000 +- 3.5
2,700
80 5,000 13,000
9 600 67 3,000
(90) electronic electronic
11 900 82 4,000
ballast ballast
18 1,200 67 +- 9
(1)
The screw-base lamp contains either an electronic
ballast, or a conventional ballast and a starter. It
requires no other equipment and can thus directly
replace an incandescent lamp.
(2)
The 2-pin lamp contains a starter and a capacitor. It
is designed to operate with a conventional ballast.
The ability to keep the ballast (lifetime 30,000 h) when replacing the lamp (lifetime
8,000 h, or 13,000 h with electronic ballast).
The use of an electronic ballast means the lamp starts instantly, without flashing or warm-
up time.
Some compact fluorescent lamps are even more similar to fluorescent tubes and have
longer lifetimes: average lifetime of 10,000 h or 16,000 h (with electronic ballast) and
useful life of 5,000 h or 8,000 h (electronic ballast).
These lamps have been designed to be placed in line like fluorescent tubes but to provide
a greater luminous flux for a same size.
These are the only compact fluorescent lamps which exist in the class 1A range.
The luminous flux and the luminous efficiency of the compact fluorescent lamps fall very
sharply with the ambient temperature. To such an extent that some lamps do not light
below 0°C! It is therefore not recommended to use them out of doors. However, the lamps
encapsulated in a globe or the 4-tube lamps resist the cold better than the 2-tube lamps
because they retain the heat better.
They use the same technology as the fluorescent tubes and their lifetime depends on the
number of times they are switched on and the ballast used
The atoms are ionised by an electromagnetic field created by a high frequency current
flowing through a coil called an "antenna".
This coil is placed in the centre of the bulb, in the cavity designed for this purpose. The
high frequency current is produced by an external generator. It is directly connected to the
antenna.
This lamp has an exceptionally long lifetime. After 60,000 hours the luminous flux falls to
70 % of the initial flux, and 20 % of the lamps are dead.
It is the fact that the antenna is placed outside the bulb which allows this exceptional
lifetime to be obtained. There is no wear on the components since the lamp contains
neither electrode nor filament.
Gross price
System Luminous Luminous Lifetime (h)
Colour T° (Excluding
power flux efficiency CRI (20 % mortality,
(K) VAT)
(W) (lm) (lm/W) 30 % drop in flux)
in € in 2004
55 3,500 65 80 2,700 130
85 6,000 70 80 3,000 60,000 130
165 12,000 70 80 4,000 230
Application: the induction lamp is used where maintenance is difficult or costly, and in
situations requiring long operating periods. (Exterior lighting).
Fluorescent tubes, compact fluorescent lamps and induction lamps are also discharge
lamps (the light is produced by an electrical discharge in a gas), but we normally use the
term "fluorescent lamps" for the first two types, and just "induction lamps" for the last type.
Therefore, in everyday language the term "discharge lamp" applies to the first two types of
lamps mentioned above.
The discharge takes place through a discharge tube which itself is in an empty bulb.
When the lamp is switched on, electrons are emitted by the two tungsten electrodes.
During their journey through the tube, they collide with the gas atoms.
The lamps are high or low pressure lamps according to the pressure of the gas in the tube
or the bulb.
reach the high starting voltage of the electric discharge in the ionised gas or in the
metal vapour for a short instant,
limit the current after starting, to prevent the lamp being destroyed,
Sylvania
Lamp type / Makes * Philips Osram
(Osram)
Low pressure sodium SOX SOX SLP
SDW SHP
High pressure sodium NAV
SON SHX
HQL HSL
High pressure mercury HPL
HWL HSB
HPI HSI
HQI
Metal halides or iodides MHN/MHW MS
HCI
CDM MP
Induction: often used as exterior lighting
(like the others above) and thus also QL - -
classified here
Specific features
The light is exclusively emitted in the form of invisible ultraviolet rays which are rendered
visible by the fluorescent powder placed on the inner face of the bulb.
The high pressure mercury lamp has auxiliary electrodes which are used as an internal
starter. To operate correctly, it must therefore only be equipped with a ballast and a
capacitor.
Average lifetime
excluding VAT
Luminous flux
efficiency, not
Ballast power
Total power
Gross price
(€) in 2004
Luminous
Useful life
Colour T°
(lm/W)
Power
(lm)
CRI
(W)
(W)
(W)
(K)
(h)
(h)
50 8 58 1,800 36 7
80 10 90 3,600 45 7
from from
125 14 139 6,200 50 8,000 15,000 7
37 3,400
250 18 268 12,700 51 to to 16
to to
12,000 24,000
400 20 420 22,000 55 60 4,300 23
700 26 726 38,500 55 55
1,000 40 1,040 58,500 58 72
The high pressure mercury vapour lamp is now outdated for several reasons: its luminous
efficiency and its colour rendering index are low. In addition, it has a relatively short
lifetime and it is not environment friendly.
There is also a high pressure mercury lamp available which gives a warmer light (3,400 -
3,500 K). Its has a slightly higher luminous efficiency.
This lamp was above all used for public lighting. It is currently only used to replace existing
lamps. It must be noted that there are high pressure sodium vapour lamps available which
are compatible with some high pressure mercury vapour lamp equipment and they are
directly interchangeable. In most cases the mercury vapour lamps are coupled with
electromagnetic ballasts
The sodium vapour lamp belongs to the family of discharge lamps. Its operating principle
is therefore identical.
For some lamps the igniter, conventional ballast and capacitor assembly can be replaced
by an electronic ballast.
Specific features;
The discharge tube contains an amalgam of sodium with mercury and xenon as igniter
gas.
The light is mostly emitted in the form of visible radiation but a small part is emitted in the
form of invisible ultraviolet radiation. In the elliptical lamps we try to recover these rays by
coating the inner wall of the bulb with a powder which absorbs the UV rays and converts
them into visible rays. This powder gives the bulb an opal appearance.
efficiency (lm/W)
Including ballast
Average lifetime
Luminous flux
ballast) (lm/W)
Ballast power
Total power
Gross price
Luminous
Useful life
efficiency
Colour T°
luminous
in 2004
Power
(lm)
CRI
(W)
(W)
(W)
(K)
(h)
Standard sodium
70 11 81 6,600 94 81 32
100 14 114 10,500 105 92 39
150 16 166 16,500 110 99 25 2,000 16,000 25,000 42
250 26 276 32,000 128 115 42
400 29 429 55,000 138 128 55
The standard high pressure sodium vapour lamps emit an orangey-yellow light at the
maximum sensitivity level of the eye. This light gives them a high luminous efficiency.
In general, the first is used in luminaires with covers and/or bell-shaped luminaires
whereas the second is used in projectors.
Powdered finish elliptical Clear finish tubular Table 27: Clear ovoidal-
bulb model. model. shaped HP sodium lamp
When switched on, the rated luminous flux is only reached after 2 to 3 minutes. After it is
switched off or after a power cut they can only be restarted after the 5 to 10 minutes
necessary for them to cool.
Some specific models can be restarted immediately. These lamps cover the whole power
range. However, they must be used with the appropriate accessories: the igniter must
produce a very high voltage to allow this instant starting to take place.
There are also lamps with two burners. If there is a power cut the nominal flux is reached
only after 2 to 3 minutes since one of the tubes always remains cold because only one of
the two tubes lights each time the lamp is switched on.
The distribution of light produced by the lamp changes slightly according to the tube which
is in operation. These lamps are 80 to 90 % more expensive, however their lifetime is
twice as long, which makes them interesting for road lighting.
Some high pressure sodium lamps can directly replace high pressure mercury lamps
without replacing the ballast.
These lamps, like the high pressure mercury lamps, have an integrated starter. The
luminous flux is increased from 30 to 55 % according to the unit power.
The metal iodide lamp belongs to the family of discharge lamps. Its operating principle is
therefore identical.
For some lamps (certain powers, certain bases), the starter, conventional ballast and
capacitor assembly can be replaced by an electronic ballast
Specific features
The bulb contains high pressure mercury vapour to which metal halides have been added.
The metal iodides used differ according to the manufacturer (dysprosium, scandium,
sodium, thallium, indium, etc.). The colour temperature depends on the metal iodides
present.
The light is mostly emitted in the form of visible radiation but a small part is emitted in the
form of invisible ultraviolet radiation. In the elliptical lamps we try to recover these rays by
coating the inner wall of the bulb with a powder which absorbs the UV rays and converts
them into warm visible rays to obtain a warmer overall colour. This powder gives the bulb
an opal appearance.
Note
Some specific lamps have an integrated starter. They are therefore used without a
separate starter.
High power ovoidal Transparent high Compact lamp (70 - Compact lamp (35 - Lamp (35 - 70 W),
lamp (250 - 400 W), power tubular lamp 150 W), equipped with 150 W), equipped equipped with a
equipped with: (250 - 2,000 W), a ceramic burner. with a ceramic ceramic burner and
- a quartz discharge equipped with: burner. standard base.
tube, - a quartz discharge
- a standard base. tube,
- a standard base.
Light parameters
Luminous efficiency
Luminous flux (lm)
(including ballast)
Ballast power (W)
Average lifetime
(lm/W)
CRI
For some applications (e.g. in offices), a UV protection is required. This protection can
either be at the level of the lamp, or at the level of the luminaire.
There are metal iodide lamps which can be used as a direct replacement for high pressure
sodium lamps. The bulb just has to be changed, there are no modifications to the ballast,
mount structure or wiring.
Depending on the type of halides used in the lamp, the electrical characteristics are
different, which means that not all these lamps are interchangeable.
Metal halide lamps are not stable over time. There are stabilising powders in the burner (or
arc tube) but the conventional burner is made of quartz and these powders escape, which
explains why the colour of these lamps can become blue or pink after a certain time.
Some manufacturers have replaced the quartz burner in metal halide lamps by a ceramic
burner of the same type as that used in high pressure sodium lamps. The lamp's colour is
then stable over time and, in addition, its luminous efficiency and its CRI are greatly
improved.
However, these lamps do not yet exist in the high power range (> 150 W).
When they are switched on, the nominal luminous flux is only reached after several
minutes, and when it is switched off it can only be restarted after around ten minutes.
When used with a hot-start electronic ballast for metal iodide lamps, if the lamp goes off it
restarts immediately. But these ballasts only exist for low powers.
Similarly, some specific models can be restarted immediately. These lamps cover the
whole power range. However, they must be used with the appropriate accessories: the
starter must produce a very high voltage to allow this instant starting to take place.
These lamps can explode, they must therefore be used with a protective lens except for
the special models which have an external teflon coating which protects them from
bursting and allows them to be used in open luminaires.
Specific features
The discharge tube contains a mixture of sodium vapour and gases such as neon and
argon.
Most of the light is emitted in the form of visible radiation, its internal face is thus not
covered with a fluorescent powder layer.
Luminous
Useful Gross
efficiency
Ballast Total Luminous life / price
Power (not Colour T°
power power flux CRI Average excl. VAT
(W) including (K)
(W) (W) (lm) life (€) in
the ballast)
(h) 2004
(lm/W)
35 9.2 44.2 4,550 130 37
55 19 74 7,800 142 40
10,000 /
90 21 111 13,000 144 - 1,800 49
18,000
135 22.5 157.5 20,800 154 61
180 32 212 32,500 180 82
The standard low pressure sodium lamp emits a monochromatic orangey-yellow light at
the maximum sensitivity level of the eye.
This monochromatic light gives it the highest luminous efficiency of all the lamps. It is also
this characteristic which gives it a very low colour rendering index (CRI).
It is mainly used for road an motorway lighting since it has a very high luminous efficiency
and since, in this case, colour rendering is not of prime importance.
Description
Mercury vapour lamp with tungsten filament acting as an inductor, ovoidal with
internal powder coating.
No dimming possible.
Maintenance recommendations
To maintain the quality of the lighting installation it is recommended that all the
lamps (80, 100, 160 W) be replaced at the same time every 4,000 hours (5,000
hours for 250 and 500 W).
Protect the standard glass lamps (100, 160 and 250 W) from water splashes.
100 and 160W: vertical, with base upwards or downwards +/- 30°
250 and 500W: vertical, with base upwards or downwards +/- 45°
Applications
Lighting for streets, squares, car parks, workshops, garages, halls, gyms (partially), etc.
Note: when this lamp is opal (ovoidal or tubular shaped) and has the same dimensions as
the ballast discharge lamps, it could be confused with these ballast discharge lamps.
Tip: the service voltage is indicated on the mixed lamp (220/230 V), there is no voltage
indication on the ballast lamps.
This paragraph describes light emitting diode lamps. LED technology and its applications
in signalling indicators and low-power illumination (< 1 W) are outside the field of lighting.
Grouping a certain number of LEDs in a "bulb" creates a light with a quite acceptable
luminous efficiency and power efficiency, and this can only improve in the future.
White LED lamp White LED lamps – IEC LED lamp – E27 screw The latest LED lamp
GU10 base (bayonet) base from Philips, the Master
LED for end 2008
5.13.1. Description
12 - 100 lm/W
LED lamp 50,000 h - 100,000 h
in 2008 we reached 137 lm/W
The efficiency of the LED bulbs is often indicated at the operating voltage (low voltage)
and not at the mains voltage (110-120 or 220-250 volts).
low electricity consumption due to a good efficiency (see comparison table in this
paragraph).
heating proportionally less than with the incandescent bulbs due to their better
efficiency.
the purchase price of the LED lamps is still higher than that of a conventional lamp
of equal brightness but is falling quickly given the rapid increase in sales1;
the "white" LEDs produce this white by mixing some basic colours and therefore do
not have a continuous spectrum like the incandescent lamps;
the temperature of the white produced is often towards the blue (cold white),
perceived by the users as giving a "cold" atmosphere to the interiors. However,
white lamps with a slightly yellow light (warm white) exist;
LEDs cannot withstand high temperatures; the heat dissipation of the LED bulbs is
a limiting factor for increasing their power.
blue LEDs and white LEDs contain a high intensity blue spectrum which is
dangerous for the retina if they come within the field of vision, even peripheral. This
is of course proportional to their power, and is becoming more and more worrying
as more and more powerful LEDs are put on the market. The problem arises, for
example, with LED-based flashes or even their future use in motor vehicle
headlamps.
The improvement in the efficiency of the LEDs enables them to be used as a replacement
for incandescent or fluorescent lamps, on condition that a sufficient number of them are
installed:
Emergency lighting
Stroboscopic lighting
Several cities are replacing their public lighting by LEDs to reduce their electricity
bills and to prevent polluting the sky with light (lighting directed downwards). LEDs
are also very often used in traffic lights. The city of Grenoble (France) is very often
mentioned in this respect: it achieved its return on investment in only three years.
LEDs give energy savings but it is above all the maintenance cost which are
reduced due to their robustness.
LEDs have recently been used to produce very large video screens (TV screens in
large halls, stadium, etc.)
price: 100 euros (or dollars)/1000 lumen for 2 eur os (or dollars)/1,000 lumens in
2020?
Nearly all the indicator lamps and/or illuminated pushbuttons have disappeared from our
control panels, but "nearly all" does not mean "all" because in the safety part there are still
small process alarm panels and fire alarms on our sites.
On the command-control panels dispersed throughout the production unit you will still have
(even with modern equipment) signalling pushbuttons, switches and indicators. Even the
torches are not necessarily equipped with LEDs.
And as for the "other lamps", there are only two types: filament lamps (incandescent) and
discharge lamps with illumination of a gas, where the type of gas gives the colour.
Incandescent lamps
Base: E 14 or B
Base: E 14 15d
250 Volts. from 24 to 250
Power 1.6 Watts Volts. Puissance
L = 57 mm 1.67 Watts
L = 57 mm
Base: E 10 or BA9s
Base: BA7s,
or W2 1 x 9.5d
24 or 48 Volts.
from 6 to 60 Volts.
Power 1.2 Watts
Power 2 Watts
L = 24.77 mm
L = 28 mm
Base: W2x4.6d,
From 6 to 30 Volts.
Power 0.20 to 1
Watt
6. LAMP TECHNOLOGY
This covers everything else needed to correctly operate and use lamps
Table 34: The different shapes, powers and base types of incandescent lamps
Base type:
Table 37: Pins and performance of very low voltage halogen lamps
Table 38: Sizes, powers and end caps of the most common tubes
Connection principles:
Figure 78: Sizes, powers and bases of compact fluorescent lamps with semi-separate
power supplies
Their advantages are the same as those of the fluorescent tubes, with the difference that
the tube is not interchangeable. The main criticism of these lamps is their high price, it
takes at least fifteen months to write off their cost. In addition, their lifetime may vary
greatly from one brand to another (by a factor of one to three according to the consumer
associations' studies).
Finally, the use of this type of bulb does not correspond to all the uses expected of
incandescent bulbs: they cannot be used with a dimmer and they take a few minutes to
reach their maximum light potential. At the end of their life they are a potentially hazardous
waste (mercury) which requires specific recycling.
For a successful environmental approach, this aspect must also be considered, although
their use is still limited in the home.
Training Manual EXP-MN-SE160-EN
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Field Operations Training
Electricity
Lighting and Other
These bulbs must be used correctly in rooms requiring to be lit for long periods. They are
unnecessary, for example, in a corridor or a passageway.
Figure 79: Sizes, powers and bases of compact fluorescent lamps with separate power
supplies
Table 39: Bases of compact fluorescent lamps with semi-separate or separate power
supplies
Conventional Compact
Halogen Fluorescent
Types incandescent fluorescent
incandescent tubes
lamps lamps
lamps
Note:
Discharge lamps (high pressure) are mainly reserved for industry, exterior lighting and the
tertiary sector. These lamps always have a ballast and practically all have an E27 or E40
screw base.
For the LED lamps (see the paragraph dedicated to LED lamps above), it is still a little too
soon to make true comparisons.
6.2. BALLASTS
The operation of the fluorescent lamps and discharge requires the use of ballasts and
starters (for fluorescent lamps) or igniters (for discharge lamps).
The example taken here describes the starting method of a fluorescent tube. The
operation of the compact fluorescent lamps and the discharge lamps is identical. In
discharge lamps the burner replaces the tube and the igniter replaces the starter.
The starter consists of a small tube filled with gas and equipped with a bimetallic strip.
When it is switched on, an electric arc is created in the gas. This heats the bimetallic strip
which was open until then (fig 1), and the bimetallic strip closes.
During this time a current is flowing in the electrodes. The electrodes heat up and ionise
the gas which surrounds them, this makes starting easier. Since the bimetallic strip is
closed, the electric arc in the starter disappears.
The bimetallic strip then cools and opens (fig 2). It thus causes a sudden break in the
current in the ballast which is connected in series.
The ballast, consisting of a copper coil wound on an iron core (called an inductive or
electromagnetic ballast) will attempt to re-establish this current by releasing all its energy.
This causes a very high voltage pulse between the lamp's electrodes (up to 1,500 V),
capable of starting the fluorescent tube (fig 3).
The starting often does not work first time. If the lamp is not lit, the cycle begins again.
When the lamp is operating the voltage across its terminals is too low to generate a new
starting cycle (40 to 110 V). The starter thus remains in open position and the current
passes through the lamp which remains lit. From this moment, the ballast acts as a current
limiter and prevents the lamp from being destroyed.
Figure 83: The electromagnetic ballast and its complement, the starter
There are also "very low loss" ballasts, but they are much larger.
The use of electromagnetic ballasts induces a relatively low power factor (cos ϕ 0.5),
which is penalised by the electricity distributor. Therefore it is not unusual to have to add
capacitors either at the head of the installation, or at the luminaires to compensate the
inductive effect.
Compensated circuit
Cos ϕ = 0.9.
This supplies the lamps at high frequency (between 25 and 60 Hz). It is also called an HF
ballast (HF stands for High Frequency).
Its power factor is close to 1 and there is therefore no need to compensate this by the use
of capacitors.
Since this system does not require a starter it has far lower losses.
• It increases the luminous efficiency and lifetime of fluorescent lamps (up to 16,000
h).
• It automatically cuts the power supply to a defective lamp and prevents it from
flashing at the end of its life.
The only advantage of a nonpreheated electronic ballast is that it consumes less energy
than a conventional ballast.
However, it does not prevent an overvoltage through the cathodes when starting the tube.
This causes the tube to deteriorate by blackening perpendicular to the cathodes.
When this ballast is connected to a conventional dimmer the lighting level can be adjusted
as required. This corrects the inevitable oversizing of new installations.
This ballast is also used when the luminous flux must be adapted to the natural lighting
present.
The starter, conventional ballast and capacitor assembly can be replaced by an electronic
ballast, also called an HF ballast.
Unlike electronic ballasts for fluorescent lamps, there is only one type of electronic ballast
for low pressure sodium lamps.
• It reduces the flickering of the lamps by supplying the them at a high frequency.
• Unlike the conventional ballast, the power consumption remains practically constant
throughout the lamp's lifetime.
There is a dimmable electronic ballast available for high pressure sodium lamps and metal
iodide lamps.
• It reduces the effect of voltage fluctuations and increases the lifetime of the lamps
(15 to 20 %).
• It reduces the flickering of discharge lamps, which reduces the visual fatigue
caused by the lamp.
However, the use of these ballasts is limited to certain lamps (certain powers, certain types
of connectors)
Thanks to its on-board intelligence, this type of ballast can independently recognise the
different T5 fluorescent lamps only (the price to pay for the new technology is that it is
only applicable to the new equipment) and start them in an optimal manner.
When the lamp is started for the first time, the electronic ballast's microprocessor
measures several of the fluorescent lamp's parameters and compares these with the
standardised reference values stored in its memory, such as:
preheating current,
electrode voltage,
electrode impedance,
When the identification phase is terminated, the ballast's operating parameters are set
according to the type and power of fluorescent lamp detected and recorded in its memory
(EPROM).
During the following starts, only a very short verification test is carried out if the lamp
parameters have not changed.
By making the best use of the possibilities of the electronics, the electronic ballasts
(depending on the model) can be used to dim the fluorescent tubes or be integrated in
lighting digital management systems such as, for example, the new digital interface
standard DALI (Digital Addressable Lighting Interface). From now on we can talk about
"addressable lighting system" which brings many advantages:
flexibility and modularity of the lighting system by breaking down large spaces into
zones,
However, this type of network involves non negligible installation and equipment costs.
when placed in a network, each ballast can be addressed separately, thus making
the installation much more flexible (less wiring problems during design or
renovation),
the lamp's luminous flux can be regulated between 3 and 100 % for good energy
management with respect to the occupancy of the premises and the natural light
present,
European Directive 2000/55/EC specifies the energy requirements for ballasts for
fluorescent lamps.
The Directive (and the different French Orders (laws)) stipulates that:
However if we analyse the above table, the power values given in class A1 are very low
compared to the other classes. There is an explanation for this given the hypotheses used
from the outset.
To understand the method of determining the powers in class A1, let us take an example
(from the table):
Let us consider a T8 tube of 36 W; we observe that the power value of the lamp + ballast
must be < 19 W. The initial hypotheses are the following:
when set to 100 % luminous flux, the ballast meets at least the requirements of
class A3, i.e. < 38 W,
when set to 25 % luminous flux, the total power input < is 50 % of the power at
the 100 % luminous flux setting, i.e. < 19 W,
the ballast must be capable of reducing the luminous flux to 10 % or less of the
maximum luminous flux.
We must remember that the figures given above may lead to confusion since we could be
led to think that the class A1 ballast + lamp assembly has a very low power.
This is not the case! The dimmable electronic ballast is even less efficient than the class
A2 electronic ballast when it is dimmed for a value of 100 % of the luminous flux…
6.3. DIMMERS
Dimming has the advantage of preventing the installations from being oversized, but the
total energy consumption at a low luminous flux will be high because the ballast always
has its own specific energy consumption.
For example, for a T8 lamp of 36 W, the consumption of the lamp and ballast will be:
Dimmable electronic ballasts for high pressure discharge lamps first appeared on the
market on 1st January 1999. During dimming, this type of ballast prevents the flashes due
to the 50 Hz frequency and greatly increases the lamp's lifetime.
This chopping can be carried out with high pressure mercury lamps or high pressure
sodium lamps but not with metal halide lamps which may change colour.
We cannot do very much with the lamp on its own. And now that we have looked at the
lamp + base (or cap) + accessories (ballast), we will place this assembly in a luminaire.
These luminaires must then be chosen and installed. We will limit ourselves to applications
such as for a workshop or offices and to determining the installation criteria (illumination
level, number of luminaires, etc.)
And for the calculation of the illumination itself (the amount of lux required for the room or
premises), each luminaire supplier will be happy to calculate it for you using the software
provided by the manufacturers.
You can use the software yourself, it is available on Internet and/or with the luminaire
catalogues.
The EN 12464-1 standard introduces the Unified Glare Rate (UGR) parameter which
characterises the glare level or the apparent luminance of a set of luminaires with respect
to the background luminance perceived in the field of vision of one or more observers.
This value, recommended by the standard according to the type of premises or task, is
between 10 (low glare) and 30 (high glare) and must not be exceeded. The UGR will be
calculated by the author of the project and will affect the choice of a type of luminaire, its
position and its orientation in the considered premises and for the considered task.
Parabolic aluminium
louvres and glass For white rooms and high-precision work.
cover.
Splashproof luminaires
Bare fluorescent Only for little used service rooms with no glare
tube. protection requirement.
Reflectors, Bell- For very high halls or spans, can be used with cover
shaped luminaires in dusty environments.
Rectangular,
surface-mounted For very high halls or spans with limitation of the
luminaires with risks of direct glare.
louvres.
6.4.1.3. Efficiency
• Reflective optics.
All the reflecting surfaces defining the luminaire's photometric characteristics are all
sources which absorb the light emitted by the lamps. The smaller these surfaces, the
greater the luminaire's efficiency. For example, small luminaires and parabolic lenses
greatly encapsulate the lamp.
In luminaires with several lamps there is a risk of the lamps absorbing each other's
luminous flux (they are not reflective). The number of lamps per luminaire must therefore
be limited and a large distance must be kept between them.
For example, a single-tube fluorescent strip light (with reflector) will have an 87%
efficiency, the same light with two tubes will have a 79% efficiency
The prewired rail solution is more flexible and makes the luminaires easier to install than
traditional suspended luminaires or those fixed directly to the ceiling. The costs of
installation and later modification are therefore greatly reduced .
The luminaires and lamps are highly subjected to dirt in technical halls. The materials the
luminaires are made of must be chosen to reduce the cleaning frequency. The higher the
ceiling the more difficult the luminaires are to clean. Therefore less luminous flux is lost by
enclosed luminaires when they are in dirty environments. They are much easier to clean
than open luminaires. Similarly, painted surfaces get dirty more quickly than anodised
aluminium surfaces.
They also become yellow with age, which reduces their efficiency. There are also
luminaires which have a reflector covered by prismatic glass. Their surface does not alter
and they are less electrostatic. They are therefore recommended for very dusty and
corrosive environments.
The ballasts cannot produce too great a level of high frequency signals on the electrical
supply. However, they can disrupt the other electrical equipment. To prevent this, the
complete luminaires and/or the ballasts must have a quality label.
For the vast majority of applications the luminaires must be earthed (class I
electrical protection).
either install an earth connection from each luminaire (this is often the cheapest
solution),
In very damp premises (water spray) where direct contact with the luminaire is possible,
the use of class II luminaires is recommended.
Wide angle luminaires with fluorescent tubes arranged individually or in rows according
to the required level of illumination. Asymmetrical luminaires can be placed along the
windows, where they exist.
2.5 – 3m
The luminaires are similar to the previous situation. arranged in rows on the ceiling or
suspended, parallel to the main windows and to the occupants' usual axis of view.
3–4m
4-7m In this case too the most cost effective choice to use luminaires with fluorescent lamps,
arranged in rows parallel to the roof's undulations. If the ceiling height is less than 5 m,
Flat roof a wide-angle distribution must be chosen. Above 5 m, an intensive distribution is the
with or most appropriate.
without
skylight, or
sawtooth
roof
The best solution is where the lights are distributed symmetrically and equipped with
high power high pressure discharge lamps (250 - 1,000 W). While guaranteeing a
correct uniformity, the highest power per luminaire should be used, this reduces the
number of luminaires and also reduces the maintenance and installation costs.
7 m and
over
When inclined surfaces must have a high illumination, it will be necessary to install
additional luminaires equipped with fluorescent lamps. If the surface of the parts being
worked on or of the equipment being used is sensitive to reflections, only intensive
luminaires with fluorescent tubes and louvres can be suitable.
localised lighting.
Aim
To be able to completely modify the layout of the hall without touching the lighting:
variable layout of the workstations over the whole area of the hall,
Characteristics
Aim
When the position of the workstations is fixed (machine tools), locate the lighting near the
work areas, this limits the installed power.
Characteristics
wide angle luminaires also laid out in rows parallel to the same axis. This layout
must also be compatible with the structure of the ceiling and the location of the
structural beams which can interfere with the lighting effect,
Localised lighting
Aim
The aim is to have a high illumination at the precision workstations without excessively
increasing the general illumination level.
Characteristics
corrosive vapours,
explosive vapours,
risks of impacts,
Operation in a cold
environment Fluorescent lamps (quick-start lamps) and/or special starters to ensure that
the lamp starts fast in spite of the very low temperature (down to -50°C).
Luminaires which avoid excessive heat losses around the lamp to prevent a
fall in the luminous flux of fluorescent tubes with the low temperatures.
The sensitivity of the occupants to glare and reflections will be more or less great
depending on the task carried out.
If display screens are used (computers, control screens, machine tool control screens,
etc.), it is recommended that the characteristics described above should be combined with
low luminance lenses (low luminance luminaires). The lenses thus used are similar to
those encountered in office premises.
Before After
For this work the workstations can be equipped with local low luminance luminaires giving
a high localised illumination. There are a large number of solutions available according to
the specific task to be carried out.
Examples: fibre optic for watchmaking work, set of mirrors for inspecting the quality of
polished metal sheets.
Precision lighting often requires very high illumination levels (up to 3,000 lux). Special care
must be given to the energy performance of the equipment (lamps and luminaires), both to
limit energy consumption and to prevent overheating the premises.
No luminaire provides 100 % of the light emitted by the lamps. A large part of this light will
be absorbed by the different elements of the luminaire and converted into heat.
The total efficiency ηt of a luminaire is the ratio of the luminous flux emitted by the
luminaire and the luminous flux of the lamps.
It is between 35 and 90 %. The more elements (louvres, opal or prismatic globe) in front of
the lamps to prevent glare or for aesthetic purposes, the lower the efficiency.
Important, the total efficiency of a luminaire which does not focus the light downwards, i.e.
towards the work surface (opal diffuser, soft light, etc.), is not exactly representative of the
luminaire's useful efficiency. This is because part of the light is diffused towards the walls
or ceilings. This results in additional losses (which depend on the reflection factor of the
walls and ceilings) which are not considered in the concept of total efficiency.
To compare this type of luminaire with purely direct luminaires, the concept of downward
efficiency ηi (which quantifies the luminous flux directed downwards) can thus also be an
indication of the luminaire's efficiency.
We will always choose luminaires with the best luminous efficiency while at the same time
respecting the other choice criteria. We must always ask the supplier for this value or find
it in the catalogues.
Figure 108: Extract from catalogue (ni = downward efficiency, nt = total efficiency)
At the outset, we either choose high efficiency luminaires (more expensive) or cheaper
luminaires but with a lower efficiency
Actual case: room 9.5 x 5.5 m, recommended illumination = 500 lux, 2 x 36 W luminaires,
operating time 6h/day, 250 days/year
Price of
No of Installed Electricity bill
Efficiency one Investment
luminaires power (0.11 €/kWh) in 2004
luminaire
0.5 9 648 W 87.5 € 787.5 € 109.35 €/year
Table 48: Total costs of an installation according to the efficiency of the luminaires
For a same level of illumination, a larger number of low efficiency luminaires will be
required. It is therefore possible that the system suffers from overconsumption and
overinvestment.
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Bottom-of-the-range luminaires can also have other problems: bad glare control,
mechanical quality of the components, etc.
Suspended luminaires cannot sag between supports and there should be no distortion of
the supports.
In addition, the maintenance and operating instructions (e.g. choice of the correct lamp)
must be precise.
When the plenums (spaces above the false ceilings) are not accessible, certain
precautions must be taken to be able to gain access to the electrical junction boxes of the
circuits through the luminaires.
Flush-mounted:
When there is a false ceiling the luminaires can be flush-mounted (embedded in the
ceiling). In the case of a removable false ceiling, the sizes of the luminaires must be
adapted to the false ceiling module. If the new luminaires are not the same size as the
original ones, the false ceiling must be adapted to them. This will be easy if the false
ceiling is removable but costly when the false ceiling is fixed. To simplify this type of
renovation, when there are a large number of luminaires (over 250), the manufacturers
offer the possibility of made-to-measure luminaires for a cost similar to that of the standard
luminaires.
In a fire, the distortion of the false ceilings risks causing the luminaires to fall. Therefore, in
passageways and alleys used as evacuation routes, it is recommended (it is even
mandatory in many places) to fix the luminaires directly to the ceiling slab using rods,
cables or chains.
See the regulations in force: Possibility of having all the luminaires (not only those in the
passageways and alleys) fixed to the ceiling slab and thus independent of the false ceiling
attachments.
Surface-mounted:
When the ceiling is made of concrete or when there is a fixed false ceiling which we do not
wish to renovate, the luminaires must be surface-mounted.
Suspended:
Suspended luminaires are mainly installed in premises with high ceilings (ceiling
height > 3.5 m). In this case we can choose luminaires which have an indirect component
not exceeding 50 % of the total flux emitted by the luminaire. This avoids having a very
dark zone above the luminaires.
In addition, the choice of luminaires and the method of installation must take into account
the thermal effects on the environment and on the mounting surfaces to prevent fire risks.
The luminaire must therefore have a label which guarantees that it can be installed without
risk on the existing support. In this sense, traditional false ceilings (metal, rock wool) can
be used as a support for any luminaire.
This problem does not exist with the low-loss electromagnetic ballasts or with the
electronic ballasts.
If the luminaires are also used as air extractors, the acoustic problems must be studied in
even more detail.
The ballasts cannot produce too great a level of high frequency signals on the electrical
system. However, they can disrupt the other electrical equipment.
To prevent this, the complete luminaires and/or the ballasts must have a quality label.
The ballasts or even the transformers for low voltage halogen lamps produce high
frequency signals which can affect the other electrical consumers.
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The chosen luminaires must therefore be protected to prevent this type of problem.
This is the case of the luminaires which have the following markings:
In principle, luminaires bearing the "CE" mark respect all the quality and safety
requirements stipulated by the standards. However, since these markings are mandatory
since 1st January 1997, the luminaires are now all marked "CE" by the manufacturers,
who do not have to have their equipment verified by an inspection body. Only the
European "ENEC" marking guarantees that the products have been inspected by a third
party organisation.
For the IK "shock resistance" protection and the IP "dust and damp protection", see
courses SE180 (Electrical Safety) and SE210 (Domestic Electricity)
Consequence of a possible
Classification Electrical requirements
insulation fault
Prohibited in most European countries. In case of an insulation fault the
protection of the person touching
Class 0
Separation of the energised parts by a single the equipment depends on the
insulation, called the main insulation. environment (e.g. insulating floor).
Separation of the energised parts by a single
In case of an insulation fault the
Class I insulation, called the main insulation.
protection of the person touching
the equipment basically depends
The accessible metal parts are connected to
on the quality of the earthing circuit
an earth terminal.
and on a differential circuit
breaker…
Recommended in conventional premises.
An additional or reinforced insulation is added
to the main insulation.
Class II Due to the double insulation there
Materials with a higher insulation resistance
can be no insulation fault and the
are used.
person touching the equipment is
in no danger.
Recommended in damp premises or when the
luminaire cannot be connected to an earth
conductor.
either install an earth connection from each luminaire (this is often the cheapest
solution),
A luminaire is designed for lamps of a certain power and it is essential that it is limited to
this power. This is because the heat dissipation must be sufficient to guarantee the lamp's
normal lifetime and the luminaire's performance.
Similarly, among the lamps T8 lamps, the 18 W (75 lm/w) tubes have a lower luminous
efficiency than the 36 W (86 lm/W) or 58 W (89 lm/W) tubes.
In air-conditioned offices, integrating the air extraction into the luminaire evacuates up to
60 % of the heat power produced (convective part) by the lamps and auxiliaries. This
obviously reduces the air conditioning costs. This method of extraction also means that no
separate (and often more costly) air conditioning outlets are required.
If the luminaires are equipped with T5 fluorescent tubes, an air extraction through the
lamps will cause a reduction in the luminous flux because the air temperature around the
lamp will no longer be optimal. This extraction must therefore be via channels on the
exterior or on the side of the luminaire. The heat evacuation potential is then must lower.
The choice of luminaire will also be based on the installation's prime cost. For equal
comfort, this depends on:
Whether it is for a workshop or for offices (or other premises), the following parameters
must also be taken into account:
Advantages:
The light is not reflected before reaching the task to be lit. The efficiency is therefore better
than that of a system comprising an indirect part.
Disadvantages:
There is a risk of glare and of contrast between dark zones (e.g. the ceiling) and bright
zones. To reduce direct glare we can install diffusion louvres, for example.
Advantages
Diffusion of the light by the ceiling and a uniform distribution of the luminances gives a
good protection against glare.
Disadvantages
Since the light is reflected before reaching the task to be lit, this lighting method is less
efficient and, for an equal illumination level, requires a greater installed power than that of
a direct system.
The illumination greatly depends on the reflection coefficients of the walls on which the
light is reflected.
Therefore special attention must be given to the maintenance of the surfaces of the
premises so that the efficiency does not fall over time. Thus it may be necessary to repaint
the ceiling when replacing the luminaires.
In addition, indirect luminaires are, by their positions, in contact with a lot of dust and dirt
(dead insects, etc.). This disadvantage becomes delicate when the light is diffused
downwards through a translucent part and when there is a build-up of dead insects (as in
the case of "soft light" luminaires).
This type of lighting does not produce shadows. It can therefore be monotonous and make
the perception of three-dimensional objects difficult.
Finally, we must ensure that the light sources used are not too bright otherwise there may
be ceiling glare.
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Advantages
The advantages of this lighting method are identical to those of indirect lighting: uniform
distribution and absence of glare. In addition, the direct part creates shadows which
reduce the brightness of the ceiling.
The brightness differences in the room are much less pronounced than in the case of
direct lighting.
This is useful in rooms with high ceilings and avoids the perception of a dark zone on the
ceiling.
In the case of very light walls and ceilings, this system gives good efficiencies.
Disadvantages
The main disadvantage is identical to that of the indirect lighting system: efficiency very
sensitive to the reflection coefficients of the walls and ceilings. It is however less
pronounced since part of the lighting is aimed directly towards the work surface.
If no precise indication is given in the standard as to the value of the uniformity outside the
two previously mentioned zones, the rest of the surface of the room (minus the peripheral
zone) is assimilated to the immediately surrounding zone and we thus apply a uniformity of
0.5 to it.
Emin(2) / Eav(2) > 0.5 if the location of the work zone(s) is known
Emin(2) /Eav(2) > 0.7 if the location of the work zone(s) is not
known
Figure 122: Uniformity in the work zone and in the room or premises
There is nothing mentioned in the standard about the uniformity between adjacent types of
zones (e.g. office - corridor). We then have to refer to the recommended average
illumination value Em for each type of zone in the standard, to deduce from it the
uniformity between adjacent zones.
Eav(4) /Eav(3) = 100 lux / 300 lux = 0.3 (if the work zone is known)
or
Eav(4) /Eav(3) = 100 lux / 500 lux = 0.2 (if the work zone is not
known)
Cautionary note
It is often recommended not to use too much cost cutting at the expense of user freedom
and system simplicity. In offices, for example, the occupants must be able to switch a
luminaire on or off, vary the power emitted by a luminaire or customise their working
environment.
Large savings can be made by adapting the lighting time and the luminous flux to the
actual occupancy of the premises and to the effective illumination requirements.
Time management
Presence detection
These behaviours can initially be influenced by informing and motivating the user, without
modifying the installation's control method.
In this case, it will be easier to get the users to collaborate when they
have personal, ergonomic controls. This implies that the controls must
be zoned and, for example, that the controls are grouped in the work
zone.
that the general artificial lighting should not be used if the natural lighting is
sufficient,
that the room's lighting should be switched off when he leaves it.
In large premises, the occupants feel less concerned by the management of the general
lighting systems. This justifies a general switch-off according to a timetable.
Important, a general switch-off of all the lighting is dangerous if it plunges the whole
building into darkness when people are still in the building and, worse still, if dangerous
machines are being used. One solution can be a gradual switch-off by groups of
luminaires, with the possibility of switching them on again, a prior audible warning, etc. The
time switch can incorporate a changeover to low lighting for maintenance tasks, for
example 2/3 of the luminaires can be switched off.
This avoids a high investment and immediately generates large savings. Presence
detection is recommended in premises where persons are only occasionally present,
as for example in warehouses, certain passageways and alleys, etc.
they must be used with 8 to 12 h operating cycles. With shorter cycles the lifetime
of the lamps is greatly reduced. For 3-hour cycles for example, the lifetime of the
lamps falls to 50 %.
With these lamps, management according to the presence of the occupants does not
consist of lighting the installation when there is a presence and switching off when the
occupants are absent, but of dimming the luminous flux from a low level when no one is
present to a high level when people are present.
Modern management systems which use presence detection do effectively reduce the
luminous flux when the occupants are absent and completely switch off the luminaire in
the case of extended absence. This system is accepted by the users.
The additional length of time the system is switched off compared to normal
operation.
The cost of the kWh: as for the management according to the natural light, the
energy saved using a detector is not billed at € 0.11/kWh (in 2004) but may well be
nearer to € 0.065/kWh
ON/OFF management,
management by dimming.
Dimming is the management method best perceived by the users. It is only possible with
fluorescent tubes. Dimming systems for discharge lamps are not yet available in all
countries (even in Europe).
For fluorescent tubes, stepped management can be used in luminaires in which a different
number of lamps can be switched on according to the luminous flux to be supplied.
This solution has the advantage of retaining the same uniformity whatever the number of
lamps lit. If this possibility is not initially provided by the supplier, the installer can always
install the wiring to achieve the same result for luminaires with several lamps.
Different levels of luminous flux can also be obtained with high pressure discharge lamps
(see "dimming" paragraph). To avoid reducing the lifetime of these lamps too much, they
should not be completely switched off.
For the on/off management to be well perceived by the occupants, there must be a
sufficient time delay (1 hour) and the user must have the possibility of taking over manual
control. This type of management must not be used with high pressure discharge lamps
because these lamps must be used with 8 to 12 h operating cycles.
The main cost of the management system is the replacement of the ballasts. This is
because dimming requires the use of dimmable electronic ballasts.
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If the ballasts already present are electronic ballasts, the investment made to replace
these ballasts will not generate more savings. However, dimmable electronic ballasts
represent slightly greater losses than conventional electronic ballasts. In this case, the
installation of the management system will never be cost-effective within a reasonable
time.
If the existing ballasts are electromagnetic, we already get an energy saving of around
20 % by replacing them, which reduces the time required for a return on investment.
Orientation Saving
Size of premises Widow area
Northern
Length x breadth m² Window
hemisphere Central zone Average
zone
3.6 x 5.4 6 NW 33 % 18 % 26 %
4.0 x 5.5 4 W 29 % 22 % 26 %
The exterior environment of the building frontages greatly affects the cost-effectiveness.
For example, if a frontage is masked by another building (narrow street), the supply of
natural lighting in the lower floors may be too low to justify automatic management but
sufficient for the upper floors.
The cost of the management system partly depends on the cost of the control unit (sensor,
interface). The higher this cost, the higher the electrical power controlled by a system will
have to be to achieve a sufficient level of cost-effectiveness.
E.g.:In the case where each luminaire is managed independently, the lower the power of
the lamps controlled by one ballast, the higher the investment cost with respect to the
expected saving: managing one 36 W lamp with 1 ballast will cost approximately €
3.25 per Watt controlled, whereas managing two 58 W lamps with 1 ballast will cost
approximately € 1 per Watt. (In 2004 in Europe)
The energy saved using a management system is not billed at € 0.11/kWh but may well be
nearer to € 0.065/kWh. If we are pessimistic, we can imagine that the lighting installation
equipped with a management system will operate at full power for at least 15 minutes
during the building's peak consumption period. In this case, there is no gain on the peak
period and the only gain made is due to the number of kWh saved. The gain per kWh
saved will approach € 0.11 if we are in a building with a peak consumption arising only a
few days per month (for example, on the day chips are cooked using electric chip fryers!)
and when we can guarantee that the lighting will not be operating during this time thanks
to the management system.
The cost of labour is not negligible. The installation of a management system will naturally
be less expensive in a new building than in an existing building. The management systems
by individual luminaire do not require rewiring external to the luminaire. They are therefore
very cheap and often the most cost-effective if the power managed by one ballast is high.
Very often in zones near the windows the artificial lighting is only necessary in the
morning, in the evening or at night. During the day, the natural lighting is sufficient for the
visual comfort.
For these 3 management modes there are systems which integrate the management
according to the presence and management of the supply of natural lighting. These
systems also often have a manual override by pushbutton or by remote control.
To see the control possibilities according to the natural lighting, let us compare
several systems:
In premises with a very high natural lighting, an automatic triggering system according to
the exterior illumination is sufficient. This is because the natural level can light the building
even when the sky is overcast. The artificial lighting is then only used at the beginning and
end of the day.
For a finer control, a stepped adjustment can be used, either by gradually switching
off the rows of luminaires starting at the windows, or by modifying the number of
lamps lit in multilamp luminaires.
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Advantage
The cost is moderate due to the limited number of cells. All the premises on the
same frontage are treated in the same manner.
Disadvantages
This system does not include the possible use of solar protections.
It is a non retroactive control system (the controller does not know what is
happening in the premises).
On the contrary, in premises with a lower level of natural lighting, the artificial lighting must
always provide an additional supply of light. A fine dosage of this additional light by
continuous adjustment of the luminous flux (dimming) can bring an energy saving on its
own. In this case it is the interior illumination level which is taken as a representative value
for the adjustment.
Advantages
The artificial lighting is constantly readjusted according to the natural light levels
and this adjustment is not perceived by the human eye.
Most of the parameters affecting the illumination on a work surface are taken into
account thanks to the measurement in the premises.
The inevitable excess consumption of the installation due to the fact that it is
oversized (inclusion of an installation aging and dirtying factor in the calculations)
is reduced.
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Disadvantages
The choice of sensor position and the independent adjustment of the different
rows of luminaires can be delicate.
The minimum level below which we cannot descend depends on the type of ballast used.
Some electronic ballasts reduce the luminous flux continuously to 0 % of the lamp's total
luminous flux. However, the power of the assembly formed by the lamp and the ballast will
always be 5 % greater than the total power because the ballast's consumption is
independent of the lamp power. To avoid this residual consumption when the lamp is
dimmed to the maximum, it is important that the system should automatically switch off the
power supply to the ballasts.
Figure 130:Measurement
of the brightness at the
window
In premises of greater
depth the artificial lighting
needs can differ
according to the distance
away from the frontage.
A sensor measures the brightness at a point in the premises and adapts the power of the
luminaires accordingly.
This system has the disadvantage of modifying the illumination level according to a colour
change in the zone observed by the sensor (dark clothing on the work surface, black
paper, etc.) but this local effect will be minimal if the surface seen by the sensor is large
(radius of several metres) with respect to the dark spot.
The control is not as fine as for the first system (represented by the dotted lines in the
graph in this paragraph): the zones furthest away from the window are always made
slightly brighter than the actual requirements.
This is because, for a maximum luminous flux of 100 % of the row nearest to the windows
(no natural lighting) the other rows must also provide 100 % of their luminous flux. When
the natural lighting increases, the luminous flux to be supplied by the luminaires is lower
the nearer they are to the windows.
The excess power of the luminaire with respect to the actual requirement is given by the
difference on the x-axis between the solid line and the dotted line.
If the sensor is placed between the rows of luminaires, they can only have identical
settings. In this case, to satisfy the back of the premises, the first row will have an excess
power with respect to the requirements.
This control method consist of equipping each luminaire with a sensor which measures the
illumination under the luminaire. The sensor acts directly on the luminaire's ballast and
adjusts the luminous flux to continuously maintain the recommended illumination.
Unlike the centrally controlled systems, this system is very simple and cheap. It
requires no special wiring and no central controller (each luminaire's equipment is
independent). It is therefore very easily applied to renovations. In addition, each luminaire
is controlled according to the specific conditions of each workstation or zone of the
premises.
The disadvantage of this system is its control method which is purely proportional (unlike
centrally controlled systems). To operate, the system must maintain a difference with
respect to its setpoint. The setpoint must therefore be increased (for example: 650 Lux) to
obtain the desired illumination (for example: 500 Lux) when no natural lighting is present.
This then always results in an excess illumination with respect to the requirements when
the natural light appears.
The setting is therefore never optimal. In addition, a maximum reduction in the lamp's flux
does not lead to it automatically being switched off, and therefore does not eliminate the
ballast's residual consumption.
7. EMERGENCY LIGHTING
Let us consider the different systems which allow part of the lamps and luminaires to
continue to function after a power cut.
This must not be confused with the standby lighting which corresponds to the part
of a lighting installation resupplied after a power cut. The emergency lighting is not
affected by power cuts, it is floating.
On the sites: the emergency lighting is (in principle) on the standby circuits but, since it
must not be affected by power cuts, each emergency light unit will have a self-contained
source or batteries.
There are systems (see below) powered by central batteries (UPS, Uninterruptible Power
Supply) and with fireproof cables, but this principle is not used on the sites. Or at least, I
have never seen any (on oil industry sites); French Regulations for Industrial Places of
Work recommend both centralised sources and self-contained sources.
7.1. GENERAL
• normal lighting
The role of the emergency lighting is defined in article EC7 of the safety regulations.
Article EC7:
The emergency lighting must be in standby mode when the establishment is operating.
If the power supply to the normal standby lighting disappears, the emergency lighting is
powered by an emergency power source which must be able to operate for a minimum of
one hour.
It comprises:
When the normal lighting fails, the emergency lighting performs the following functions:
Places of Assembly (Order of 23 June 1980, Order of 22 June 1990 and Order of
19 November 2001),
The regulations for Places of Assembly or Places of Work impose rules concerning the
installations and the compliance of the safety products with the standards in force.
The Self-contained Emergency Light Units, known as BAES in France, must bear the
NF AEAS mark according to the European NF EN60598.2.22 standard and the French
NFC 71800 / 801 / 805 standards.
The Self-Test Units (Self-contained Emergency Light Units with Self-Test), known as
SATI in France, must also be compliant with the NFC 71820 standard. The "performance
SATI" mark is proof of this compliance.
Evacuation lighting must allow all persons to reach the exterior with the help of light
sources which, in particular, allow obstacles to be seen and indicate changes in direction
(art. EC8 §2).
This evacuation function is provided by a self-contained emergency light unit plus a label,
the label is chosen according to the position of the emergency light unit.
This regulation applies to Places of Assembly or Places of Work receiving fifty persons or
more and to premises with a surface area greater than 300 m2 on the ground floor and
upper floors, and greater than 100 m2 in basements.
The evacuation units must have a rated* luminous flux of at least 45 lumens.
7.2.1.2. Installation rules for emergency evacuation light units and labels
The emergency signs must be visible at all points in the building and must indicate the
routes and emergency exits to be used by the public to evacuate the establishment.
The regulatory pictograms are standardised and must be white on a green background.
They must meet:
NOTE The additional "Exit" and 'Emergency exit" labels can only be installed to
supplement the regulatory labels.
This lighting must provide a uniform illumination and a good visibility to prevent
movements of panic.
Open area lighting is installed in Places of Assembly receiving more than 50 persons in
the basement and more than 100 on the ground and upper floors
This lighting must be based on a rated luminous flux of at least 5 lumens per square
metre of floor area; (a conventional unit diffuses a minimum of 360 lumens / 1 hour)
The distance between two light sources must, at the maximum, be equal to 4 times the
installation height (art. EC10 §2).
Open area lighting or antipanic lighting must be designed so that each premises or hall is
lit by at least two light sources.
The lamps used in the units are either incandescent or fluorescent and their power
depends on the unit's characteristics (360 to 1500 lumens)
The units are of the following type (according to the premises and the type of lighting to be
provided)
7.3.1. Rules for the locations of Self-contained Emergency Light Units and
Emergency Luminaires on Centralised Source
The Self-contained Emergency Light Units and the Emergency Luminaires on Centralised
Source must be located in compliance with the regulatory requirements to provide signs
and an emergency lighting level sufficient to allow the people in the building to evacuate it
if necessary.
7.3.1.1. Where should the self-contained emergency light units and luminaires
be located?
Table 53: Summary of the installation rules for self-contained emergency light units and
emergency luminaires
When the control and protection functions are provided by a same device, the emergency
light units can be supplied from a point upstream of this device if it has an accessory which
disconnects the power supply to the units if the protection is automatically cut.
The self-contained emergency light units used for the evacuation lighting (EC12 §4) must
be:
maintained fluorescent;
incandescent.
The self-contained emergency light units used for the open area lighting or antipanic
lighting (EC12 §5) must be:
nonmaintained fluorescent;
incandescent.
The self-contained emergency light unit installation must have one or more devices
allowing it to be placed on standby and which must be located near the main control
device or branch control devices.
This installation principle can be applied (on sites) to habitation and centres with theatres,
cinemas and conference rooms.
The luminaires for centralised source must have the NF AEAS mark (EC11 §1).
The centralised sources must be compliant with the NFC 71 815 (EC11 §8)
standard.
The power supply cables between the centralised source and the emergency
luminaires must be fireproof category CR1 (EL16 §1).
The installation supplying the emergency lighting must be subdivided into several
circuits starting from a emergency switchboard compliant with article EL 15.
The open area lighting of each premises and the evacuation lighting of each
passageway with length greater than 15 m must each be installed using at least
two separate circuits with routes as different as possible. If one of the two circuits
fails, the remaining illumination must be sufficient (do not connect two
neighbouring light sources to the same circuit)
The evacuation lighting with centralised source must be permanently lit when the
public is present (EC11 §2).
The open area lighting can be switched off or lit when the public is present. If the
light sources are switched off and therefore in standby mode, they must be able
to be automatically lit from a sufficient number of power failure detection points
(EC11 § 3).
7.4.1. Operation
The emergency lighting must be able to be placed in standby mode during the
periods when the building is in use so that it is operational as soon as there is a
failure of the normal lighting/standby lighting (EC14 §1).
The emergency lighting must be placed in standby mode or switched off when the
normal lighting system is intentionally switched off (EC14 §2).
It allows the self-contained emergency light units to be switched off when the normal
lighting is voluntarily switched off (when the building is no longer being used).
The self-contained emergency light units automatically return to standby mode when the
normal lighting returns.
- prevents the self-contained emergency light units from becoming discharged after
the normal lighting is voluntarily switched off .
- guarantees that the self-contained emergency light units will be ready to operate
when the establishment opens (battery charged).
Operating instructions must be given to the last person to leave the establishment,
they can also be displayed near the main switch.
The self-contained emergency light unit installation must have one or more devices
allowing the system to be placed in standby mode in a centralised manner (art. EC12§6).
During the period when the building is being used, the emergency lighting of a Place of
Assembly and/or a Place of Work must be placed in standby mode (pilot light on), so that it
is ready to operate if there is a power cut on the normal lighting system.
1- Period when the establishment 2- End of the establishment's 3- Power cut on the normal lighting
is in use (normal lighting on - self- period of use. No public present system, the self-contained
contained emergency light units on (normal lighting lit - self-contained emergency light units come on
standby) emergency light units on standby) (emergency operation)
4- Self-contained emergency light 5- When the establishment opens, Remote control unit
units switched off manually (placed the self-contained emergency light
in standby mode using the remote units return to standby mode and
control) are ready to operate
Figure 145: Connection principle for the remote control for the self-contained emergency
light unit standby mode
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The remote control is mandatory in all establishments. The remote control(s) must be
placed near the main control device or the branch control devices for the establishment's
normal lighting.
Figure 146: Connection principle for a remote control for the self-contained emergency
light unit standby mode and for automatically switching off the lighting by key switch.
When the establishment closes, the Operator turns the key switch which is generally
located in a passageway or near an entrance/exit.
This action automatically cuts the normal lighting and places the self-contained emergency
light units in standby mode.
Before the establishment opens, the Operator turns the key switch in the opposite direction
to switch on the normal lighting and to return the self-contained emergency light units to
standby mode.
On site, the self-contained emergency light units and the remote controls are mandatory in
the office, habitation and recreation building parts.
Concerning the emergency lighting for the process part, the self-contained emergency light
units (with remote control unit) are also mandatory in the technical premises.
Emergency lighting forms part of the normal lighting (with standby system) in exterior
lighting and in passageway and alley lighting. This emergency lighting (normally) consists
of luminaires identical to the others, operating as maintained lighting and which also have
incorporated batteries. In explosive zones (ATEX), these luminaires cannot be classified
as type "e" (reinforced safety) for the lighting part itself, but the battery part must be type
"d" (explosion proof), the luminaire should therefore have the double specification "e.d".
See course SE190 on equipment in risk zones
The amendment to the Fire Safety Regulations in Places of Assembly and Places of
Work published in the Order of 22 November 2004 stipulates that the maintenance
of the self-contained emergency light units should be strictly carried out respecting
the NF C 71-830 standard (maintenance of self-contained emergency light units).
Monthly:
check that the self-contained emergency light units operate during an emergency
and that the emergency lamps light (the operation must be strictly limited to the time
necessary for the visual inspection).
check the remote control which places the units in standby mode (or switches them
off) when the normal lighting is switched off and check that the units automatically
return to standby mode when the normal lighting is switched on again.
Six-monthly:
check the battery time of the units in emergency mode (at least 1 hour).
When the self-test units are used these operations are carried out automatically. The
checks are limited to ensuring that the green LED on the units is lit when the normal
lighting is on.
In addition to the six-monthly battery time check it includes other verification, cleaning and
maintenance operations on each self-contained emergency light unit.
The annual interventions and their results must be recorded in an intervention report to be
appended to the establishment's safety log.
In establishments where there are periods of closure, the self-contained emergency light
unit inspections must be carried out to ensure that the emergency lighting installation has
regained its specified battery time at the start of each period of opening to the public /
personnel (a regulatory 1-hour discharge of a self-contained emergency light unit requires
a minimum charging time of 12 hours to become operational again).
The NF C 71-830 standard defines the rules for the maintenance of self-contained
emergency light units in compliance with the new provisions in the Fire Safety Regulations
for Places of Assembly.
The regular maintenance operations must be carried out in compliance with the table in
this paragraph:
Six-
When? Monthly Annually
monthly
Six-
When? Monthly Annually
monthly
Battery appearance X
Inspection report X
Safety log X
(1) Persons or bodies approved by the Interior Ministry, or technicians approved by an Inspection Body.
(2) Important: These operations are carried out automatically by the self-test units in compliance with the
NF C 71-820 standard in force.
All anomalies found during these operations must be the subject of a maintenance
intervention carried out by a qualified person.
The self-test units test themselves randomly one after the other (see the manufacturers'
Instructions For Use for the details of the operation of these units since there are different
variants from manufacturer to manufacturers).
The automatic tests on the units can thus be carried out during the periods when the
establishment is being used and still guarantee the evacuation safety of the public and
personnel at all times.
8. INDUSTRIAL SOCKET-OUTLETS
8.1.1. Feedback
In the 90s I was working as a Project Manager for a company installing electrical systems,
I had to redesign the distribution of the socket-outlets at two plants in France. (Industrial
socket-outlets for the exterior and workshops)
Since these plants were of an international scale, the work had to be carried out in
compliance with the NF EN 60309-2 standard (or IEC 60309-2) and standardised
equipment meeting this standard had to be used.
Single pin configuration corresponding both to the voltage and to the current
Mechanical interlocking by local switch (or electrical interlocking with pilot wire)
preventing plugs to plugged in or removed when the circuit is closed
There was a small problem, this equipment did not exist at the French manufacturers.
When (practically) all of Europe (including the Eastern European countries) had
"standardised" socket-outlets, our French manufacturers were fighting try to impose their
manufacturing standards (and probably trying to get rid of their stock...). I ordered the
equipment from Italian and German manufacturers…
Since then, industrial socket-outlets with standardised colour and pins have been
manufactured by French companies but I noticed that on the subject of the mechanical
disconnection (or electrical disconnection with pilot wire) at socket-outlet level, there is still
some reluctance, "there is still some way to go", and even the Americans started to use
this system in 2008, (see the examples and details below)
Concerning the socket-outlet installations on Total production sites, "there is still a very
long way to go"…
We are beginning to see the arrival of the standardised colours and pin configurations, but
I have above all seen installations which have been "tinkered around with" by the site
electricians to "adapt" the different systems (old and new). For the socket-outlets in risk
zones, with ATEX equipment, I have never seen the circuits concerned in service or even
used on any site. The circuits are unplugged, interlocked, padlocked at the main
distribution board. On some sites the power supply racks have even been completely
removed. In fact this is probably the best thing to do, because with the equipment installed,
it is probably safer not to use them. (This is my personal opinion, I find this equipment
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pretty awful, and even dangerous…, I am certainly not the only one to think so since the
circuits have been padlocked…)
When are we going to have a campaign to standardise the socket-outlets on the sites? Do
I have to remind you that the main source of accidents in the electrical field is due to
temporary connections and connections from socket-outlets.
8.1.2. Noninterchangeability
The main points of the standardisation for the colours and pin configurations is summed up
in the pie chart shown in the figure and are detailed in the following paragraphs. It
specifies: colour + position of earth pin (in the x o'clock position) + number of poles +
voltage.
Figure 149: Summary of the standard - colours and pin configurations for industrial socket-
outlets
The standardisation is applicable for currents from 16 to 125 A (with 32 and 63 A only as
intermediate values), the voltages are in LV: > 50 V and up to 690 V.
The IEC 60309-2 standard specifies that equipment with different numbers of
poles, different voltages, different frequencies or different currents cannot be
connected together.
The earth pin hole is placed in different positions with respect to the key,
according to the equipment's voltage and frequency.
A colour code is used to easily differentiate the voltages and the frequencies.
The spacing between the contacts differs according to the number of poles.
The IEC 60309-1-2 standard stipulates that for all new installations (Is this really the case
on our sites?) the colour of all the socket-outlets must correspond to the voltage supplied
by this same socket-outlet.
The colour must not be painted on the socket but the material (metal, plastic, fibreglass,
nylon, rubber, etc.) must be self-coloured.
The colour does not systematically have to be on (and in) all the parts of the socket-outlet
but it must at least be in the connection part and the cover.
One colour = one voltage. And also one frequency, but nothing else.
And not as I have seen on the sites: "It's red, so if it's OK for 400 V, it's also OK for 220 V".
I have also very often seen purple socket-outlets for 220V and more rarely blue plugs in
red sockets (or vice versa), someone must have modified the pin configurations… You
can't blame the site electricians if they haven't been correctly informed and if there are
equipment procurement problems.
All the plus and socket-outlets for industrial use are covered by the international
and European IEC EN 60309-1 standard. This standard stipulates the general
qualitative rules (performance criteria, test, etc.) which all socket-outlets must
comply with so that using them does not compromise the safety of persons and
property.
Whatever the techniques used (pin and pin hole contacts, end contacts, flat contacts, etc.)
all the socket-outlets worldwide must be compliant with the general qualitative rules of the
IEC EN 60309-1 standard. A category of industrial socket-outlets using the brass pin and
pin hole contact method with a harmonised configuration is governed by a standard which
is dedicated to them: it is the IEC EN 60309-2 standard. It is a standard specific to this
category of socket-outlets; it simply sets out the dimensional rules allowing one
manufacturer's plug to connect to another manufacturer's socket and vice versa.
those which have the necessary disconnection and switch-off capability required for
motor power supplies,
those which must have their energised parts protected against accidental contacts
on the socket side and on the plug side (like the charging connectors for electric
vehicles),
In industry today there are over 70 different current requirements (voltage, frequency, AC
current, DC current). These requirements are dictated by the needs of the utilisations, to
which must be added the high levels of constraints due to the industrial environments:
chemical industry, food industry, mining industry, etc.
However, the IEC EN 60309-2 standard specifies a configuration and a contact method
which therefore does not meet all industrial requirements.
The description of the pin configurations given below meets the IEC 60309-1-2 directive
and does not take account of the other standards decided by this group of manufacturers
(standards created to cover shortcomings left by the IEC 60309 standard, according to
these same manufacturers).
Time will tell if these other pin configuration systems have a future…
As seen above, the purpose of this standard is, at world level, to be able to connect
your plug from one country to a socket installed in another country, and without
having to have to think about it (if the size and colour correspond, it must be OK).
The polarising device is an internal key always located in the 6 o'clock position
40 to 50 V AC 50 / 60 Hz
Colour: white
2 poles or 3 poles
42 V (average) in DC
Colour: white
2 poles
The polarising device is an internal key always located in the 6 o'clock position
100 to 130 V in AC 50 / 60 Hz
Colour: yellow
2P + E or 3P + E or 3P + N + E
220 / 230 V in AC 50 / 60 Hz
Colour: blue
2P + E or 3P + E or 3P + N + E
Colour: red
400 V (average) in AC 50 / 60 Hz
Colour: red
2P + E or 3P + E or 3P + N + E
500 V in AC 50 / 60 Hz
Colour: black
Colour: green
3P + E only
Colour: green
For low voltage (yellow, blue, red, black and green colours) the polarising device is an external key always
located in the 6 o'clock position
The earth pin is always larger than the others (phase and neutral). Pin configuration valid for all types of
connection: plug, socket, connector, cable coupler, etc. and for all types of assemblies: on exterior of
switchboard, surface-mounted, inclined, straight, etc.
Additional pin configurations for VLV: for socket-outlets with frequencies other than 50
/ 60 Hz (green colour) and with the addition of grey for DC above 25 V
Table 58: Additional pin configurations for VLV and frequencies greater than 60 Hz
2P + E
100 to 130 V
YELLOW 16A / 32A / 63A 3P + E
50 / 60 Hz
3P + N + E
200 to 250 V 2P + E
16 A / 32 A /
(220 V) BLUE 3P + E
63 A / 125 A
50 / 60 Hz 3P + N + E
2P + E
380 to 460 V 16 A / 32 A /
RED 3P + E
50 / 60 Hz 63 A / 125 A
3P + N + E
480 to 500 V 2P + E
16 A / 32 A /
3P + E
63 A / 125 A
50 / 60 Hz BLACK 3P + N + E
500 – 600 V 3P + E
16 A / 32 A
50 / 60 Hz 3P + N + E
20 - 25 V 2P
Purple 16 A / 32 A
50 / 60 Hz 3P
40 – 50 V at 50 /
2P
60 Hz White 16 A / 32 A
3P
20 – 50 in DC
Special applications
440 – 460 V 16 A / 32 A / 3P + E
Red
60 Hz (only) 63 A / 125 A 3P + N + E
> 50 V - 500V
Green 16 A / 32 A 3P + E
100 to 300 Hz
2P + E
> 50 V - 500V
Green 16 A / 32 A 3P + E
100 to 300 Hz
3P + N + E
< 50 V
Green ? ?
100 to 500 Hz
Thermal protection
The protection device must disconnect all the conductors, the phase(s) and neutral
if present
The neutral conductor is normally not protected but must in any case be
disconnected at the same time as the phase(s).
Each type of socket-outlet (16, 32, 63, 125 A) must have its independent protection.
Never mix ratings in the same circuit
Each type of circuit (1P+N+E, 2P+N+E, 3P+N+E, 2P+E, 3P+E) must have its
independent protection.
And no arguments about it! Whatever the circuit, the location, the country, the
manufacturer, the habitat, the number of socket-outlets, etc., it must be 30 mA
Earth protection
For low voltage, all the socket-outlets must have an earth connector. (using 220V purple
socket-outlets is practical, you only need two wires, I've seen that too…)
The earth conductor must be incorporated in the power supply cable. This earth conductor
(in the power cable) must be connected to the earth pin. It is prohibited to connect the
socket-outlets earth pin independently to earth. However, the socket-outlet's metal support
(and the frame if it is made of metal) must be connected to this main earth (protective
earth).
Concerning the cable starting from the socket and from the plug, it must of course be of
the flexible type.
Reminder: The earth conductor must be incorporated in the power supply cable and have
a yellow / green insulation sheath. Its cross-sectional area must be (for the conductor
incorporated in the power supply)
Reminder: Cable designation: 3G16 or 5G25 or 4G2.5 means that one conductor with
yellow / green sheath is included in the cable (G for Ground). For a designation such as
3x16 or 5x25 or 4x2.5 there will be the number of conductors indicated (yes, there will…)
but the colour of the insulations is not defined, it is up to the manufacturer, except however
for the colours yellow/green, light blue, yellow and green.
Standard wiring:
16 A 2P + E: 6 to 8
16 A 3P + E and 3P + N + E: 6
32 A 2P + E and 3P + E and 3P + N + E: 4 to 6
63 A 3P + E and 3P + N + E: 4
125 A 3P + E and 3P + N + E: 2
And for the whole assembly consisting of the socket-outlet installation, protection and
wiring, do not forget to clearly differentiate the circuits.
Figure 151: Example of wiring and protection of the distribution to the socket-outlets
8.3. APPLICATIONS
Socket-outlets
Plugs
The plug must correspond to the socket-outlet: if the colour and dimensions correspond, it
is automatically the correct plug, it will be easily inserted into its socket.
The polarising system also prevents the wrong plug from being forced into the socket.
Cable couplers
The socket-outlet is never in the right place and the cables of mobile equipment are
always too short, in a word, cable couplers are always very useful (and always will be).
Do not forget that temporary connections are the main source of electrical accidents, and
that cable couplers have the highest percentage of accidents for this type of connection.
A cable coupler must have a plug (male connector) and a socket (female connector); cable
couplers with 2 plugs or 2 sockets are prohibited!
French law stipulates that "socket-outlets with pins and pin holes must be
mechanically or electrically associated with a switch or a contactor" above 32 A (16
A for most other countries and even 1 kW – or 5 A – in Italy).
The electrical system requires the use of a microswitch and a pilot cable controlling the
contactor (or switch / remote control circuit breaker). There is nothing to prevent the
maintenance electrician from bypassing the control…
Mechanical interlocking with local switch is the safest method (recommended in countries
other than France), it is impossible to plug into the socket or unplug when the switch is in
"ON" position. You have to dismantle the whole unit to be able to override
the interlocking, and that becomes sabotage.
See the figure in paragraph 8.2.2 showing the inside of a unit equipped
with this system; the same type is shown here with the cover in close
position.
Even the USA has adopted the switch interlocking system and the IEC
60309-1-2 standard for its products.
See the following figure. Care must be taken when connecting the earth conductor (the
example in the figure is for North America): the metal parts must be connected to
protective earth, but an external connection would be required. The earth pin must be
connected using a dedicated connector in the power cable. The earth conductor must be
yellow/green.
Figure 159: The USA applies the IEC standard and uses socket-outlets with integrated
switch
As explained earlier in
this course, concerning
the socket-outlets and
more specifically the
ATEX socket-outlets on
our sites, "there is still a
long way to go"…
9. GLOSSARY
Here is a series of definitions in French and English taken from the IEC 60 309-1 standard,
issue 4.1 December 2005. The numbers indicated correspond to those of the articles of
the standard.
2.5 fiche non démontable ou prise mobile non 2.5 non-rewirable plug or connector
démontable an accessory so constructed that the flexible cable
appareil construit de façon que le câble souple ne cannot be separated from the accessory without
puisse être séparé de l'appareil sans le rendre making it permanently useless
définitivement inutilisable
2.18.8 borne à perçage d’isolant BPI 2.18.8 insulation piercing terminal IPT
borne pour la connexion et la déconnexion d’un ou a terminal for the connection and subsequent
de plusieurs conducteurs, la connexion étant disconnection of one or more conductors, the
réalisée par perçage, transpercement, découpage, connection being made by piercing, boring through,
enlèvement ou déplacement, ou en rendant cutting through, removing, displacing or making
inopérante d’une autre façon l’isolation du ou des ineffective in some other manner the insulation of
conducteurs sans dénudage préalable the conductor(s) without previous stripping
NOTE : L’enlèvement de la gaine du câble, si NOTE : The removal of the sheath of the cable, if
nécessaire, n’est pas considéré comme un necessary, is not considered as a previous stripping.
dénudage préalable.
Table 61: French – English glossary of terms used in association with plug and socket-
outlets
10. FIGURES
Figure 1: Some different types of lamps ..............................................................................9
Figure 2: The origin of light ................................................................................................10
Figure 3: Light sources ......................................................................................................10
Figure 4: The properties of light .........................................................................................11
Figure 5: The light spectrum ..............................................................................................11
Figure 6: Light – waves and/or particles ............................................................................12
Figure 7: Refraction of light................................................................................................12
Figure 8: Light – a multipurpose phenomenon...................................................................13
Figure 9: The polarisation of light.......................................................................................13
Figure 10: Reflection and diffraction of light.......................................................................14
Figure 11: What is a laser? ................................................................................................14
Figure 12: Principles of the laser (1) ..................................................................................15
Figure 13: Principles of the laser (2) ..................................................................................15
Figure 14: Principles of the laser (3) ..................................................................................16
Figure 15: Different types of laser......................................................................................16
Figure 16: Fibre laser.........................................................................................................17
Figure 17: Femtosecond laser ...........................................................................................17
Figure 18: Light and/or the future.......................................................................................18
Figure 19: Storage and display using light .........................................................................19
Figure 20: Biophotonics .....................................................................................................19
Figure 21: Light as a work tool...........................................................................................20
Figure 22: Nanoelectronics ................................................................................................20
Figure 23: Mobile telephones use technology based on light. ...........................................21
Figure 24: The automobile and the optical technologies....................................................21
Figure 25: Diffracted micro-optics ......................................................................................22
Figure 26: Playing with light ...............................................................................................24
Figure 27: Light – essential for sight ..................................................................................24
Figure 28: Where there is light there is shadow.................................................................25
Figure 29: The mirror's reflection .......................................................................................25
Figure 30: Dispersal of light ...............................................................................................26
Figure 31: Glass and light for vision...................................................................................26
Figure 32: Curved mirrors ..................................................................................................27
Figure 33: Light is only a small part of the wavelengths ....................................................28
Figure 34: Composition of white light .................................................................................29
Figure 35: White light = composed light.............................................................................29
Figure 36: Refraction of light..............................................................................................30
Figure 37: The "natural" colours ........................................................................................30
Figure 38: The rainbow ......................................................................................................31
Figure 39: Transmission – Absorption – Reflection ...........................................................31
Figure 40: The colours we see...........................................................................................32
Figure 41: The mechanism of the eye ...............................................................................33
Figure 42: Relative luminous efficiency .............................................................................34
Figure 43: Perception with colour contrast.........................................................................35
Figure 44: The vast array of lamps on the market .............................................................36
Figure 45: General lighting by fluorescent tubes................................................................36
11. TABLES
Table 1: Applications of DOEs ...........................................................................................23
Table 2: Example cost calculation .....................................................................................37
Table 3: Luminous efficiency (fluorescent tubes)...............................................................41
Table 4: Colour rendering temperature ..............................................................................42
Table 5: Colour rendering index.........................................................................................43
Table 6: The different types of lighting in the home ...........................................................45
Table 7: Artificial lighting – the light sources ......................................................................47
Table 8: Artificial lighting applications ................................................................................48
Table 9: Some incandescent lamps...................................................................................48
Table 10: General characteristics of a standard clear incandescent lamp .........................49
Table 11: Some halogen lamps .........................................................................................49
Table 12: General characteristics of a clear halogen lamp - mains voltage .......................51
Table 13: Some fluorescent lamps ....................................................................................53
Table 14: General fluorescent tube specifications .............................................................55
Table 15: Powers and sizes of the fluorescent tubes on the market..................................56
Table 16: Example of fluorescent tube specifications ........................................................57
Table 17: Luminous efficiency according to CRI (Ra)........................................................58
Table 18: Some compact fluorescent lamps ......................................................................59
Table 19: Some types of compact fluorescent lamps available on the market...................61
Table 20: General specifications of compact fluorescent lamps ........................................62
Table 21: Compact fluorescent lamps ...............................................................................63
Table 22: General specifications of induction lamps..........................................................64
Table 23: Additional components for the operation of a discharge lamp ...........................66
Table 24: The principal discharge lamps ...........................................................................67
Table 25: General specifications of high pressure mercury lamps.....................................68
Table 26: General specifications of high pressure sodium lamps .....................................69
Table 27: Clear ovoidal-shaped HP sodium lamp..............................................................70
Table 28: Different types of metal iodide / halide lamps ....................................................72
Table 29: Specifications of metal halide lamps ..................................................................72
Table 30: Specifications of low pressure sodium lamps ....................................................74
Table 31: Some LED lamps ...............................................................................................76
Table 32: Comparison of efficiencies according to lamp type ............................................77
Table 33: Some signalling lamps .......................................................................................80
Table 34: The different shapes, powers and base types of incandescent lamps ...............82
Table 35: The principal bases for incandescent lamps ......................................................83
Table 36: The principal halogen lamps – shapes, powers, bases......................................85
Table 37: Pins and performance of very low voltage halogen lamps .................................85
Table 38: Sizes, powers and end caps of the most common tubes ...................................86
Table 39: Bases of compact fluorescent lamps with semi-separate or separate power
supplies ......................................................................................................................90
Table 40: Mains-operated compact fluorescent lamps (integrated ballast) ........................91
Table 41: Comparison of the different types of lamps........................................................92
Table 42: Connections of the ballasts, tubes and starters .................................................95
Table 43: Multilamp ballast power ranges..........................................................................99
Table 44: Ballast energy classifications ...........................................................................101