4YKO User Manual en
4YKO User Manual en
4YKO User Manual en
USER MANUAL
IMMU-30-03-08-16-EN
www.radwag.com
JUNE 2014
-2-
Table of contents
-3-
11.3. User adjustment .................................................................................127
11.4. Adjustment test ..................................................................................127
11.5. Automatic adjustment ..........................................................................127
11.6. Automatic adjustment time ..................................................................128
11.7. Adjustment report printout ...................................................................128
11.8. GLP project ........................................................................................128
11.9. Adjustment history ..............................................................................129
12. USERS ........................................................................................... 130
13. ACCESS LEVEL ............................................................................... 131
14. PROFILES ...................................................................................... 133
14.1. Creating a profile ................................................................................133
14.2. Profile structure ..................................................................................134
14.2.1. Settings ............................................................................................ 135
14.2.2. Working modes .................................................................................. 135
14.2.3. Readout ............................................................................................ 135
14.2.4. Measuring units.................................................................................. 137
15. WORKING MODES – general information ...................................... 138
15.1. Working mode selection .......................................................................138
15.5. Parameters related to working modes ....................................................139
15.6. Quick access keys ...............................................................................139
15.6.1. Automatically opened door .................................................................. 140
15.7. Information ........................................................................................140
15.8. Printouts ............................................................................................140
15.9. Profiles ..............................................................................................143
16. MASS COMPARATOR...................................................................... 144
16.1. Selecting measurement method in a mass comparator.............................144
16.2. Selecting measurement method ............................................................144
16.3. Declaring number of samples (weighing processes) in a measuring series ..144
16.4. Tare mode ..........................................................................................145
16.5. Printout mode / printout release............................................................145
16.6. Printouts ............................................................................................146
16.7. Report from completed comparison processes.........................................147
16.8. Administrating information and quick access keys visible on the display .....148
16.9. WORKING MODE – MASS COMPARISON (COMPARATOR) ..........................148
16.10. Working mode activating procedure...................................................150
16.11. Mass comparison process– basic procedure ........................................152
16.12. Mass comparison process- cooperation with RAD-CAL computer software
153
16.13. Automatic comparator operation. ......................................................154
16.13.1. UMA 5 Operation. ............................................................................... 159
16.13.2. UMA 100 Operation. ........................................................................... 180
17. STATISTICS .................................................................................. 190
17.1. Setting of keys and workspace for Statistics mode ..................................191
17.2. Additional settings of Statistics mode .....................................................191
17.3. Parameters related to a series of measurements .....................................192
18. DATABASES................................................................................... 194
18.1. Processes carried out on databases .......................................................194
18.2. Products.............................................................................................196
-4-
18.3. Weighing records ................................................................................198
18.4. Clients ...............................................................................................199
18.5. Mass comparison: reference standards...................................................199
18.6. Mass comparison: Tasks ......................................................................200
18.7. Reports from mass comparison .............................................................200
18.8. Ambient conditions ..............................................................................203
18.9. Packages ............................................................................................203
18.10. Warehouses ...................................................................................203
18.11. Printouts ........................................................................................204
18.12. Universal variables ..........................................................................206
18.13. Operating database .........................................................................206
18.13.1. Export database of weighing records to file ........................................... 206
18.13.2. Delete database ................................................................................ 208
18.13.3. Delete weighments and reports ........................................................... 209
19. COMMUNICATION ......................................................................... 210
19.1. RS 232 port settings ............................................................................210
19.2. ETHERNET port settings .......................................................................210
19.3. TCP protocol settings ...........................................................................211
20. PERIPHERAL DEVICES................................................................... 211
20.1. Computer ...........................................................................................211
20.2. Printer ...............................................................................................212
20.3. Barcode scanner .................................................................................214
20.4. Transponder card reader ......................................................................214
20.5. Additional display ................................................................................215
20.6. Ambient conditions module ...................................................................216
20.7. Tablet feeder (automatic feeder) ...........................................................216
21. INPUTS / OUTPUTS ....................................................................... 217
22. OTHER PARAMETERS..................................................................... 219
22.1. Interface language ..............................................................................219
22.2. Data and time setting ..........................................................................219
22.3. “Beep” sound ......................................................................................219
22.4. Touch panel calibration ........................................................................220
22.5. Level control .......................................................................................220
22.6. Sensor sensitivity ................................................................................221
22.7. Autotest .............................................................................................221
22.8. Start logo ...........................................................................................225
22.9. Export of system events .......................................................................225
23. UPDATE ......................................................................................... 226
24. SYSTEM INFORMATION ................................................................. 226
25. COMMUNICATION PROTOCOL ....................................................... 227
25.1. A set of commands ..............................................................................227
25.2. Responses format for commands sent from computer level ......................228
25.3. Manual printout / Automatic printout .....................................................237
26. CONNECTING PERIPHERAL DEVICES............................................. 239
27. DIAGRAMS OF CONNECTING CABLES ............................................ 239
28. ERROR MESSAGES ......................................................................... 240
-5-
29. ADDITIONAL EQUIPMENT ............................................................. 241
30. APPENDIX A – Variables for printouts........................................... 242
30.1. List of variables ...................................................................................242
30.2. Variables formatting ............................................................................247
31. APPENDIX D – Settings of CITIZEN printer ................................... 249
32. APPENDINX E - Settings of ZEBRA printers .................................. 250
33. APPENDIX F – Communication with barcode scanners.................. 250
34. APPENDIX G – Menu structure ...................................................... 251
-6-
1. TECHNICAL DATA
Manual Mass Comparators
WAY 100.4Y.KO
Readability 0,001 mg
0,003 mg (100 g)
Repeatability*
0,0012 mg (100 mg)
Electric compensation range -1 g ÷ +10 g
Self-centring pan NO
Measurement time 30 s
WAY 500.4Y.KO
Readability 0,01 mg
Repeatability* 0,02 mg
Self-centring pan NO
Measurement time 30 s
-7-
Power supply 110 ÷ 230 V AC / 50 ÷60 Hz / 13,5 ÷ 16 V DC / 1,1 A
WAY 1.4Y.KO
Readability 0,01 mg
Repeatability* 0,05 mg
Self-centring pan NO
Measurement time 30 s
WAY 2.4Y.KO
Readability 0,1 mg
Repeatability* 0,1 mg
Self-centring pan NO
Measurement time 10 s
-8-
Atmospheric humidity change
±5%/4h
rate
WAY 5.4Y.KO
Readability 0,1 mg
Repeatability* 0,2 mg
Self-centring pan NO
Measurement time 10 s
WAY 1200.4Y.KO
Readability 0,1 mg
Repeatability* 0,1 mg
Self-centring pan NO
Measurement time 10 s
-9-
Atmospheric humidity 30% ÷ 70%
WAY 5100.4Y.KO
Readability 1 mg
Repeatability* 0,8 mg
Self-centring pan NO
Measurement time 10 s
APP 10.4Y.KO
Readability 0,1 mg
Repeatability* 0,5 mg
Measurement time 10 s
- 10 -
Atmospheric humidity 40% ÷ 60%
APP 25.4Y.KO
Readability 1 mg
Repeatability* 2 mg
Measurement time 10 s
APP 25.4Y.C.KO
Readability 1 mg
Repeatability* 2 mg
Measurement time 10 s
- 11 -
Working temperature +15 °C ÷ +30 °C
Working temperature change
±0,5°C/12h (±0,3°C/h)
rate
APP 64.4Y.KO
Readability 10 mg
Repeatability* 18 mg
Measurement time 10 s
HRP 200.4Y.KO
Readability 0,5 g
Repeatability* 0,6 g
Measurement time 5s
- 12 -
Working temperature +15 °C ÷ +30 °C
Working temperature change
±0,5°C/12h (±0,3°C/h)
rate
IP rating IP 67
HRP 500.4Y.KO
Readability 1g
Repeatability* 1,6 g
Measurement time 5s
IP rating IP 67
HRP 1000.4Y.KO
Readability 1g
Repeatability* 3,2 g
Measurement time 5s
- 13 -
Working temperature +15 °C ÷ +30 °C
Working temperature change
±0,5°C/12h (±0,3°C/h)
rate
IP rating IP 67
Max capacity 25 kg 51 kg
Readability 10 mg 100 mg
Repeatability* 15 mg 100 mg
Measurement time 5s
PS 1.4Y.KB
Readability 1 mg
Repeatability* 1 mg
Linearity ± 3 mg
- 14 -
Measurement time 2s
UYA 5.4Y.KO
Measurement time 20 s
XA 200.4Y.KB
Readability 0,01 mg
Repeatability* 0,05 mg
Linearity ± 0.1 mg
Measurement time 7s
- 15 -
Working temperature +10 °C ÷ +40 °C
Working temperature change
±2°C/12h
rate
Atmospheric humidity 40% ÷ 70%
Atmospheric humidity change
±5%/4h
rate
Power supply 110 ÷ 230 V AC / 50 ÷ 60 Hz / 13,5 ÷ 16 V DC A
WAY AK-4/100
Readability 0,001 mg
Repeatability* 0,002 mg
Self-centring pan NO
Measurement time 20 s
WAY AK-4/1000
Readability 0,005 mg
Repeatability* 0,012 mg
- 16 -
Electric compensation range -10 g ÷ +20 g
Self-centring pan NO
Measurement time 20 s
WAY AK-4/2000
Readability 0,01 mg
Repeatability* 0,03 mg
Self-centring pan NO
Measurement time 20 s
WAY AK-4/5000
Readability 0,02 mg
Repeatability* 0,05 mg
- 17 -
Weighing pan Φ70 mm
Self-centring pan NO
Measurement time 20 s
AKM-2/10
Readability 0,1 mg
Repeatability* 0,2 mg
Self-centring pan NO
Measurement time 30 s
AKM-2/20
- 18 -
Max capacity 20,5 kg
Readability 0,1 mg
Repeatability* 0,4 mg
Self-centring pan NO
Measurement time 30 s
AKM-2/50
Max capacity 51 kg
Readability 1 mg
Repeatability* 2 mg
Self-centring pan NO
Measurement time 30 s
UMA 5
- 19 -
Max capacity 5,1 g
Readability 0,0001 mg
Repeatability* 0,0002 mg
Self-centring pan NO
Measurement time 30 s
- 20 -
2. BASIC INFORMATION
INTENDED USE
It is very important to read the user manual carefully before switching on and
starting up mass comparator’s operation, even if the user is experienced and
has worked with the this type of instruments before.
USER TRAINING
A mass comparator should be utilized and supervised only by users who are trained and
experienced in such type of weighing instruments.
PRECAUTION MEASURES
Do not operate the touch screen display using sharp edged tools (knife,
screwdriver, etc.).
WARRANTY CONDITIONS
- 21 -
• RADWAG does not bear any responsibility for defects, losses or accidents
resulting from unauthorized or inadequate performing of production or
service processes,
- 22 -
3. UNPACKING AND INSTALLATION
CAUTION:
Before unlocking the comparator, read this manual carefully to be able
to follow the instructions step-by-step which is crucial for preventing
any possible malfunctioning. Use the most gentle movements so as not
to cause any damage of the mechanism.
STEP 1
1. Undo four M4 screws (1) located on both sides of the housing (2). (Fig. 1)
2. Carefully remove the housing (2). (Fig. 1)
3. Undo four M4 screws (3). (Fig. 1)
4. Remove pan shield assembly (4). (Fig. 1)
5. Undo six M3 screws (6) located on both sides of mechanism shield assembly
(5). (Fig. 1)
6. Carefully remove the mechanism housing (5). (Fig. 1)
7. Undo two M3 screws (7), and two M4 screws (8). (Fig. 1)
8. Remove lid assembly for ballast mechanism shield (9). (Fig. 1)
9. Remove hole plug covering the hole presented in figure showing detail D.
(Fig. 1)
10. Undo and remove screw (10) for locking internal ballast mechanism. (Fig.
2)
Fig. 2
- 23 -
Fig. 1
- 24 -
STEP 2
Fig. 3
11. Remove foam inserts (11) placed between ballast weights. (Fig. 3)
12. Using M3 screw (13) ballast the lever (12). Perform this action carefully
following instruction lines marked on a lever, while screwing do not let the
lever move from side to side, this could cause tension of vertical flexure.
(Fig. 3)
• Point 12 is valid for WAY 2.4Y.KO; WAY 5.4Y.KO comparators.
13. Unlocking vertical rocker:
- 25 -
13.1 Undo four M4 screws (14), keep to the order presented in figure 4,
next remove interlocking (15). (Fig. 3)
13.2 Following point 13.1 remove the second interlocking (15) of the
vertical rocker.
Fig. 4
14. Unlocking lever:
14.1. Undo two M3 bottom screws (16), (Fig. 3), next loosen four M4
screws (17), (Fig. 3), keep to the order presented in figure 5. Be
careful so as not to cause any damage of vertical flexures.
14.2 Undo four M4 screws (17), (Fig. 3), remove interlocking of the rocker
(18). (Fig. 3)
Fig. 5
- 26 -
15. Using M4x30 screw (20), install knob (19). To make sure that the
weights are set to max load position try to turn the knob left, keep turning
until the knob resists. (Fig. 3)
16. Check ballast weights position by turning the knob (19) maximally to the
left and to the right. (Fig. 3)
17. Turn the knob (19) to its maximum extent.
18. Checking divisions from A/C converter:
18.1. Using M4x10 screw (22) fix the weighing pan (21) to a mandrel (23),
next place such complex set on a vertical rocker extension (24). (Fig.
3).
18.2. Connect the device to mains, turn it on and check the number of
divisions by depositing maximum load (25), permissible for the
comparator, onto the weighing pan (21). (Fig. 3)
19. Take off the load (25), the set comprising a weighing pan and a mandrel
(21) (22) (23), uninstall the knob (19) and disconnect the device from
mains.
20. Fix lid assembly for ballast mechanism shield (9). (Fig. 1)
21. Apply hole plug marked in figure 1.
22. Fix mechanism shield assembly (5), next fix pan shield assembly (4).
(Fig. 1)
23. Apply and screw a housing (2). (Fig. 6)
24. Install knob (19) so as maximum load marked on a knob correspond to
marking on a housing. Use M4x30 screw to fix the knob. (Fig. 6)
Fig. 6
- 27 -
STEP 3
Carefully take a draft shield out of the box, remove plastic, cardboard and foil
packaging together with protective elements and prepare the draft shield for
mounting onto a housing.
Fig. 7
25. Using six M3x16 countersank screws (27) install a draft shield (26), (Fig.
7), next place metal insert for masking (35) inside the draft shield. (Fig. 9)
* Point 25 shall be omitted for WAY 5.4Y.KO comparator assembly. Instead of a
draft shield (26), anti-draft chamber (28) shall be used. (Fig.8)
- 28 -
Fig. 8
- 29 -
Fig. 9
Fig. 10
27. Alternatively, connect the humidity sensor to a controlling device
(34). (Fig. 10)
- 30 -
STEP 4
28. Assembly other accessories.
28.1. Assembly a draft shield of a weighing pan (36), apply a pan shield
(37) onto it, next apply a weighing pan fixed to a mandrel (38) onto a
vertical rocker extension (24). If there is such a need apply a ballast set
(39). (Fig. 11)
* Point 28.1 shall be omitted for WAY 5.4Y.KO comparator assembly. Instead,
one shall perform action described in point 28.2.
Fig. 11
28.2. Apply metal insert for masking (35) and screw down sixM4 screws (40).
Apply a draft shield of a weighing pan (36), apply a pan shield (37) onto it,
next apply a weighing pan fixed to a mandrel (38) onto a vertical rocker
extension (24). If there is such a need apply a ballast set (39). (Fig. 12)
- 31 -
Fig. 12
Carefully unpack the balance, remove plastic, cardboard and foil packaging
together with protective elements and using gentle movements place the
balance onto its location.
Following the below diagram unlock the comparator and prepare it for start-up.
CAUTION:
Before unlocking the comparator, read this manual carefully to be able
to follow the instructions step-by-step which is crucial for preventing
any possible malfunctioning. Use the most gentle movements so as not
to cause any damage of the mechanism.
- 32 -
STEP 1
Fig. 1
1. Undo four M5 screws (1), next remove the housing (2). (Fig.1)
2. Undo four M44 screws (3), carefully remove weighing pan shield assembly
(4). (Fig.1)
3. Undo six M3 screws (5) and remove anti-draft shield assembly for the
mechanism (6). (Fig.1)
- 33 -
Fig.2
4. Assembly and fix ballast weight (8) using M3 screw (7). (Fig.2)
* Point 4 shall be omitted when installing WAY1200.4Y.KO comparator.
5. Unlock lever:
a. Undo two M3 screws (9)
b. Undo four M4 screws (10)
c. Remove two rocker interlocks (11)
While unlocking the lever, keep undoing screws in an order presented in
figure 3.
- 34 -
Fig.3
- 35 -
Fig.4
11. Using six M3 screws (17) fix draft shield (18). (Fig.4)
* Point 11 shall be omitted when installing WAY5100.4Y.KO comparator.
12. Install remaining accessories:
12.1. Place metal insert (19), anti-draft shield of the weighing pan (20),
pan shield (21), weighing pan with the mandrel (13).
Optionally install THB sensor (22) by inserting it into sensor holder
(23), next fix it to the draft shield using two M3 thumb screws (24).
(Fig. 5)
* Point 21 shall be omitted when installing WAY5100.4Y.KO
comparator. Instead, action described in point 12.2 shall be
performed.
- 36 -
Fig.5
12.2. Using four M3 screws (26) apply metal insert for masking (25), , apply
anti-draft shield of the weighing pan (27), pan shield (28), weighing pan with
a mandrel (29). In order to assure sealing, screw 2 remaining screws M3
(26). Install anti-draft chamber (33). (Fig.7)
Optionally install THB sensor (32) by inserting it into sensor holder (31).
(Fig.6)
- 37 -
Fig.6
Fig.7
- 38 -
3.3. Unpacking WAY-4/100; WAY-4/1000 comparators.
Carefully unpack the balance, remove plastic, cardboard and foil packaging
together with protective elements and using gently movements place the
balance onto its location.
Following the below diagram unlock the comparator and prepare it for start-up.
CAUTION:
Before unlocking the comparator, read this manual carefully to be able
to follow the instructions step-by-step which is crucial for preventing
any possible malfunctioning. Use the most gentle movements so as not
to cause any damage of the mechanism.
STEP 1
1. Undo four M4 screws (1) located on both sides of the housing (2). (Fig. 1)
2. Carefully remove the housing (2). (Fig. 1)
3. Undo four M4 screws (3). (Fig. 1)
4. Remove pan shield assembly (4). (Fig. 1)
5. Undo six M3 screws (6) located on both sides of mechanism shield
assembly (5). (Fig. 1)
6. Carefully remove the mechanism housing (5). (Fig. 1)
7. Undo two M3 screws (7), and two M4 screws (8). (Fig. 1)
8. Remove lid assembly for ballast mechanism shield (9). (Fig. 1)
9. Remove hole plug covering the hole presented in figure showing detail D.
(Fig. 1)
10. Undo and remove screw (10) for locking internal ballast mechanism. (Fig.
2)
Fig. 2
- 39 -
Fig. 1
- 40 -
STEP 2
Fig. 3
11. Remove foam inserts (11) placed between ballast weights. (Fig. 3)
12. Using M3 screw (13) ballast the lever (12). Perform this action carefully
following instruction lines marked on a lever, while screwing do not let the
lever move from side to side, this could cause tension of vertical flexure.
(Fig. 3)
• Point 12 is valid for WAY 5.4Y.AK comparator.
13. Unlocking vertical rocker:
13.1 Undo four M4 screws (14), keep to the order presented in figure 4,
next remove interlocking (15). (Fig. 3)
- 41 -
13.2 Following point 13.1 remove the second interlocking (15) of the
vertical rocker.
Fig. 4
14. Unlocking lever:
14.1. Undo two M3 bottom screws (16), (Fig. 3), next loosen four M4
screws (17), (Fig. 3), keep to the order presented in figure 5. Be
careful so as not to cause any damage of vertical flexures.
14.2 Undo four M4 screws (17), (Fig. 3), remove interlocking of the rocker
(18). (Fig. 3)
Fig. 5
- 42 -
15. Using M4x30 screw (20), install knob (19). To make sure that the
weights are set to max load position try to turn the knob left, keep turning
until the knob resists. (Fig. 3)
16. Check ballast weights position by turning the knob (19) maximally to the
left and to the right. (Fig. 3)
17. Turn the knob (19) to its maximum extent.
18. Checking divisions from A/C converter:
• Using M4x10 screw (22) fix the weighing pan (21) to a mandrel (23),
next place such complex set on a vertical rocker extension (24). (Fig.
3).
• Connect the device to mains, turn it on and check the number of
divisions by depositing maximum load (25), permissible for the
comparator, onto the weighing pan (21). (Fig. 3)
19. Take off the load (25), the set comprising a weighing pan and a mandrel
(21) (22) (23), uninstall the knob (19) and disconnect the device from
mains.
20. Fix lid assembly for ballast mechanism shield (9). (Fig. 1)
21. Apply hole plug marked in figure 1.
22. Fix mechanism shield assembly (5), next fix pan shield assembly (4).
(Fig. 1)
- 43 -
STEP 3
Carefully take a reel mechanism, which is screwed to a draft shield, out of the
box, remove plastic, cardboard and foil packaging together with protective
elements and prepare the mechanism for mounting onto a housing.
23. Using six M3x14 screws fix the reel mechanism with the draft shield (26)
to the housing (2), pass the wires (28) through an opening. (Fig. 6)
24. Carefully apply the housing (2) and fix it using four M4 screws (1).
Position the housing by means of angle bars (29). Prior screwing the
housing it is necessary to pass cable (28) through an opening of a plate –
detail E, and connect it to the main board (30). Fig. 7)
Fig. 6
- 44 -
Fig. 7
25. Install knob (19) and turn it to the maximum load position. Next: apply
draft shield (31) onto the pan shield assembly (4), place the weighing pan
(21), fixed by M4 screw (22) to the mandrel (23), on a vertical rocker
extension (24). (Fig.9)
Place the mandrel with a pan to a pin (32) of vertical rocker extension (24)
so that the pin fitted mandrel (23) milling. (Fig.8)
- 45 -
Fig. 8
Fig. 9
26. Alternatively install humidity sensor (33), insert THB sensor (33) into
THB sensor holder (34), next through a sleeve (35) place the sensor inside
a draft shield and fix the sensor holder using two M3 thumb screws (36).
- 46 -
(Fig. 10)
Fig. 10
STEP 4
- 47 -
Fig. 11
Fig.12
27.5. Screw six M3 screws (27) and remove a weighing pan (22) together with a
mandrel (23). (Fig.13)
27.6. Turn a plate (37) a quarter-turn, wait until the plate goes down and gets
set in relation to a fixing mandrel, next put a weighing pan (22) on. (Fig.13)
- 48 -
Fig. 13
27.7. If there is such a need, undo six M3 screws (27) and set a draft shield
respectively to a weighing pan as it is described in point 27.4. Keep repeating
the action until complete rotation of the plate (37) is performed. Correctly set
draft shield in relation to a weighing pan gives symmetrical clearance
between arm of a pan and plate walls milling for each 90˚ turn of a plate, like
in figure 12.
- 49 -
1. Undo two M8 screws (1) preventing the calibration weight from
relocation
2. Undo three M6 screws (2) protecting the calibration weight platform
3. Undo two screws (3) preventing the self-centring pan from any
damage.
- 50 -
4. Use M10x16 (4) screws to cover holes left by M8 (1) screws locking the
calibration weight while transportation
5. Use M6x12 (5) screws to cover holes left by M6 (2) screws locking the
calibration weight platform while transportation
6. Use M5x16 (7) screws to fix the self-centring pan (6)
7. Place the mass comparator on an anti-vibration bench (onto its
workstation)
8. Connect the power supply and the control panel, the sockets are placed
at the back of the device
9. Turn the control panel on, upon activation of the display level the
comparator (right-hand top corner)
10. Gently assemble the anti-draft shield
11. Perform the internal calibration.
Carefully unpack the balance, remove plastic, cardboard and foil packaging
together with protective elements and using gently movements place the
balance onto its location.
Following the below diagram unlock the comparator and prepare it for start-up.
CAUTION:
Before unlocking the comparator, read this manual carefully to be able
to follow the instructions step-by-step which is crucial for preventing
any possible malfunctioning. Use the most gentle movements so as not
to cause any damage of the mechanism.
- 51 -
STEP 1
13. Undo two M4 screws (1) in order to unlock guide plates for a self-
centring pan (Fig. 1).
Fig. 1
- 52 -
Fig.2
Fig.3
15. Using centring pan:
• Unscrew self-centring pan (4). (Fig.3)
• Use two M4 screws (1) to lock guide plates for self-centring pan.
(Fig.1)
• Use two M5 screws (8) to fix centring pan assembly (7). (Fig.4)
- 53 -
Fig.4
Carefully unpack the balance, remove plastic, cardboard and foil packaging
together with protective elements and using gently movements place the
balance onto its location.
Following the below diagram unlock the comparator and prepare it for start-up.
CAUTION:
Before unlocking the comparator, read this manual carefully to be able
to follow the instructions step-by-step which is crucial for preventing
any possible malfunctioning. Use the most gentle movements so as not
to cause any damage of the mechanism.
STEP 1
1. Undo four M4 screws (1) located on both sides of the housing (2). (Fig. 1)
2. Carefully remove the housing (2). (Fig. 1)
3. Undo two M4 screws (3) and two M4 screws (4). (Fig. 1)
4. Slide out the lid assembly for a bottom shield (5). (Fig. 1)
5. Screw lever (6) into a knob (7), next fix the knob to a comparator using
M5 screw (8) (Fig.1). The lever should take lower position as presented in
Figure 2.
- 54 -
6. Use wrench to remove weighing pan connecting member (11). (Fig. 3)
7. Undo six M6 screws (9) (Fig. 1)
Fig. 2
- 55 -
Fig. 1
- 56 -
Fig. 3
STEP 2
8. As careful as possible, so as not to cause any wire defects, remove lid (10)
together with the mechanism. The space between lid (10) and a
connecting member (11) shall be used for applying ballast weights (12).
(Fig.4)
Fig.4
- 57 -
Fig.5
Fig.6
11. Fix the lid assembly for a bottom shield (5). (Fig.7)
12. Undo six M3 screws (14) and remove top shield assembly (15).(Fig.7)
- 58 -
Fig.7
13. Unlock comparator’s mechanism (16): undo two knobs (17) equipped
with interlocking (18). (Fig.8)
Fig.8
- 59 -
STEP 3
14. Fix top shield assembly (15) using six M3 screws (14). (Fig.9)
15. Use four M5 screws (1) to fix the housing (2). (Fig.9)
Fig.9
16. Fix weighing pan assembly (20) to a spacer ring (21), using two M5
screws (19). (Fig.10)
- 60 -
Fig.10
Carefully unpack the balance, remove plastic, cardboard and foil packaging
together with protective elements and using gently movements place the
balance onto its location.
Following the below diagram unlock the comparator and prepare it for start-up.
CAUTION:
Before unlocking the comparator, read this manual carefully to be able
to follow the instructions step-by-step which is crucial for preventing
any possible malfunctioning. Use the most gentle movements so as not
to cause any damage of the mechanism.
STEP 1
- 61 -
1. Undo four M4 screws (1) located on both sides of the housing (2). (Fig. 1)
2. Carefully remove the housing (2). (Fig. 1)
3. Undo two M4 screws (3) and two M4 screws (4). (Fig. 1)
4. Slide out the lid assembly for a bottom shield (5). (Fig. 1)
5. Screw lever (6) into a knob (7), next fix the knob to a comparator using
M5 screw (8) (Fig.1). The lever should take lower position as presented in
Figure 2.
6. Use wrench to remove weighing pan connecting member (11). (Fig. 3)
7. Undo six M6 screws (9) (Fig. 1)
Fig. 2
- 62 -
Fig. 1
- 63 -
Fig. 3
Step 2
8. As careful as possible, so as not to cause any wire defects, remove lid (10)
together with the mechanism. The space between lid (10) and a
connecting member (11) shall be used for applying ballast weights (12).
(Fig.4)
- 64 -
Fig.4
Fig.5
11. Fix the lid assembly for a bottom shield (5). (Fig.7)
12. Remove top panel assembly with a spacer sleeve (14) and central panel
assembly (15). (Fig.7)
13. Undo two M5 screws (16) and remove central panel (17). (Fig.7)
14. Undo 6 M3 screws (18) and remove top shield assembly (19). (Fig.7)
- 66 -
Fig.7
15. Unlock comparator’s mechanism (22): undo two knobs (21) equipped
with interlocking (20). (Fig.8)
- 67 -
Fig.8
STEP 3
16. Fix top shield assembly (19) using six M3 screws (18). (Fig.9)
17. Use four M5 screws (1) to fix the housing (2). (Fig.9)
Fig.9
18. Unlock guide plates for self-centring pan undoing two M4 screws (2).
(Fig.10)
- 68 -
Fig.10
Fig.11
- 69 -
Fig.12
- 70 -
Fig.13
CAUTION:
Before unlocking the comparator, read this manual carefully to be able
to follow the instructions step-by-step which is crucial for preventing
any possible malfunctioning. Use the most gentle movements so as not
to cause any damage of the mechanism.
I. Unlocking procedure
STEP 1
1. Undo four M4 screws (1) located on both sides of the housing (2). (Fig. 1).
2. Carefully remove the housing (2). (Fig. 1).
3. Undo two M4 screws (3) and two M4 screws (4). (Fig. 1).
4. Remove lid assembly for bottom shield (5). (Fig. 1).
5. Screw lever (6) in knob (7) and using M5 screw (8), fix the set to the
comparator (Fig. 1). The lever shall take lower position like it has been
presented in figure 2.
- 71 -
6. Using wrench, undo bottom pan connector (11) (Fig. 3) .
7. Undo six M6 screws (9) (Fig. 1).
Fig. 2
- 72 -
Fig. 1
- 73 -
Fig. 3
STEP 2
8. Paying attention so as not to damage wires, lift board (10) together with
the mechanism. Use space between board (10) and connector (11) for
assembling ballast weights (12). (Fig. 4)
Fig.4
- 74 -
Fig.5
Fig.6
13. Unlock comparator mechanism (16): undo two handwheels (17) and
transport interlocking devices (18). (Fig. 8)
Fig.8
- 76 -
STEP 3
14. Using six M3 screws (14), fix lid assembly for top shield (15). (Fig.9)
15. Assembly housing (2) and fix it using four M5 screws (1). (Fig.9)
Fig.9
Carefully unpack the comparator, remove plastic, cardboard and foil packaging
together with protective elements and using gently movements place it onto its
target location.
Following the below diagram locate the comparator in relation to robot.
- 77 -
Fig. 10
16. Place sheet metal plate (21) onto comparator’s target location. (Fig. 10)
17. Make sure that anti-vibration table (22) is placed in relation to sheet
metal plate (21) in a way ensuring that table feet are positioned
concentrically to the sheet metal plate. (Fig. 10)
18. Put vibration dampers (23) into outlets of the anti-vibration table (22).
(Fig.10)
19. Put stone (24) onto vibration dampers, make sure that the stone is
coaxially positioned to anti-vibration table (22). (Fig.10)
20. Using table feet (turning left/right) level the anti-vibration table with the
stone placed on. (Fig.10)
21. Put comparator (25) onto the stone. (Fig.10)
22. Undo knob (7) and the lever. (Fig.10)
23. Using twelve M5x10 screws (26) remove shield (29), front shield (27)
and back shield (28), being part of robot construction. (Fig. 11)
- 78 -
Fig.11
24. Place robot (30) onto stone with comparator located on, make sure that
robot feet are inside sleeves of sheet metal plate (21). (Fig. 12)
25. Place comparator in relation to robot in a way ensuring that spacer ring
for comparator (31) is concentrically positioned to openings (32) of weight
holder and to openings of robot board (33). (Fig. 13)
26. Mount indicator holder assembly (34). (Fig. 14)
27. Connect controller (35) together with an indicator (36) (touch panel).
(Fig. 14)
28. Run comparator, reposition location of weight holder (37) from operating
position 1 to operating position 2, next check if the spacer ring (31) is
concentrically located to opening (32) of weight holder (analogically to
point 25). (Fig. 15)
29. Reposition location of weight holder (37) – normal position, and again
check if the spacer ring (31) is concentrically located to opening (32) of
weight holder. (Fig.15)
- 79 -
Fig.12
Fig.13
- 80 -
Fig.14
30. Using two M5x40 screws (38) fix weighing pan ring (39) to spacer ring
(31). (Fig.16)
31. Place holder grill (40) onto weight holder (32). (Fig.16;13)
32. Make sure that the weight holder assembly (37) takes lower position,
next check holder grill (40) location in relation to weighing pan ring (39).
The weighing pan ring shall stick 5-7 mm over holder grill. (Fig. 17)
33. Make sure that the comparator is levelled. If it needs levelling, use its
feet.
- 81 -
Fig.15
Fig.16
- 82 -
Fig.17
34. Using M5 screws fix front, back and side parts of the housing (Fig.11)
35. Using M5 screws (41) fix knob with lever (42) to the comparator. Place
distancing sleeve (43) between the lever and the comparator. (Fig. 18)
- 83 -
Fig.18
- 84 -
3.9. Unpacking HRP 200.4Y.KO and HRP 500.4Y.KO
comparators.
Carefully unpack the balance, remove plastic, cardboard and foil packaging
together with protective elements and using gently movements place the
balance onto its location.
Following the below diagram unlock the comparator and prepare it for start-up.
CAUTION:
Before unlocking the comparator, read this manual carefully to be able
to follow the instructions step-by-step which is crucial for preventing
any possible malfunctioning. Use the most gentle movements so as not
to cause any damage of the mechanism.
1. When removing the scale out of its packaging make sure that you touch
„OUTER FRAME (1)” only. (Fig.1)
Fig. 1
- 85 -
2. Connect the terminal (2) and the weighting module (3). (Fig.2)
Fig.2
3. Place mandrels (4) for the weighing pan support in lever seating(5).
(Fig. 3)
Fig.3
- 86 -
4. Disassembly transport lock (5) by undoing screws (6) and removing fixing
washers (7). (Fig.4)
Fig.4
5. Put the weighting pan (8) onto the mandrels (4). (Fig. 5)
Fig.5
- 87 -
3.10. Unpacking HRP 1000.4Y.KO comparator.
Carefully unpack the balance, remove plastic, cardboard and foil packaging
together with protective elements and using gently movements place the
balance onto its location.
Following the below diagram unlock the comparator and prepare it for start-up.
CAUTION:
Before unlocking the comparator, read this manual carefully to be able
to follow the instructions step-by-step which is crucial for preventing
any possible malfunctioning. Use the most gentle movements so as not
to cause any damage of the mechanism.
1. When removing the scale out of its packaging make sure that you touch
„OUTER FRAME (1)” only. (Fig.1)
Fig. 1
- 88 -
2. Connect terminal (2) to the weighting module (3). (Fig.2)
Fig.2
3. Place mandrels (4) for the weighting pan support in lever seating (5).
(Fig.3)
Fig.3
- 89 -
4. Unblock mass comparator by unscrewing bolts (6). (Fig.4)
Fig.4
5. Put the weighting pan (7) onto the mandrel (4). (Fig.5)
Fig.5
- 90 -
3.11. Unpacking APP.4Y.KB comparator.
Carefully unpack the balance, remove plastic, cardboard and foil packaging
together with protective elements and using gently movements place the
balance onto its location.
Following the below diagram unlock the comparator and prepare it for start-up.
CAUTION:
Before unlocking the comparator, read this manual carefully to be able
to follow the instructions step-by-step which is crucial for preventing
any possible malfunctioning. Use the most gentle movements so as not
to cause any damage of the mechanism.
:
After installing appliance on the
working zone:
1.Put the weighting pan (1) on
the comparator.
2. Mount 4 holders (2) i grooves
of weighting pan and screw them
using 4 winders (3).
- 91 -
3.12. Unpacking PS.4Y.KB comparator.
Carefully unpack the balance, remove plastic, cardboard and foil packaging
together with protective elements and using gently movements place the
balance onto its location.
Following the below diagram unlock the comparator and prepare it for start-up.
CAUTION:
Before unlocking the comparator, read this manual carefully to be able
to follow the instructions step-by-step which is crucial for preventing
any possible malfunctioning. Use the most gentle movements so as not
to cause any damage of the mechanism.
- 92 -
3.13. Unpacking UYA.4Y.KO comparator.
Carefully unpack the balance, remove plastic, cardboard and foil packaging
together with protective elements and using gently movements place the
balance onto its location.
Following the below diagram unlock the comparator and prepare it for start-up.
CAUTION:
Before unlocking the comparator, read this manual carefully to be able
to follow the instructions step-by-step which is crucial for preventing
any possible malfunctioning. Use the most gentle movements so as not
to cause any damage of the mechanism.
- 93 -
3.14. Unpacking XA.4Y.A.KB comparator.
Carefully unpack the balance, remove plastic, cardboard and foil packaging
together with protective elements and using gently movements place the
balance onto its location.
Following the below diagram unlock the comparator and prepare it for start-up.
CAUTION:
Before unlocking the comparator, read this manual carefully to be able
to follow the instructions step-by-step which is crucial for preventing
any possible malfunctioning. Use the most gentle movements so as not
to cause any damage of the mechanism.
- 94 -
3.15. Unpacking UMA 5 and UMA 100 comparator.
Carefully unpack the balance, remove plastic, cardboard and foil packaging
together with protective elements and using gently movements place the
balance onto its location.
Following the below diagram unlock the comparator and prepare it for start-up.
CAUTION:
Before unlocking the comparator, read this manual carefully to be able
to follow the instructions step-by-step which is crucial for preventing
any possible malfunctioning. Use the most gentle movements so as not
to cause any damage of the mechanism.
Rys.1
- 95 -
Rys.2
- 96 -
3.16. Cleaning
CAUTION:
Cleaning mass comparator’s weighing pan if installed may damage instrument’s
measuring mechanism.
The mass comparator should be plugged to mains using the original power
adapter, which comes standard with the instrument.
Plug the power adapter’s plug to mass comparator’s socket located at the
back of the housing.
- 97 -
4. MASS COMPARATORS DESIGN
4.1. Dimensions
- 98 -
Dimensions of a mass comparator WAY5100.4Y.KO
- 99 -
Dimensions of a mass comparator WAY1200.4Y.KO
- 100 -
Dimensions of a mass comparators: WAY500.4Y.KO; WAY1.4Y.KO; WAY2.4Y.KO.
- 101 -
Dimensions of a mass comparator WAY100.4Y.KO.
- 102 -
Dimensions of a mass comparator WAY5.4Y.KO.
- 103 -
Dimensions of a mass comparators: AK-4/100; AK-4/1000.
- 104 -
Dimensions of a mass comparators: AK-4/5; AK-4/2.
- 105 -
Dimensions of a mass comparators: APP 25.4Y.KO, APP 64.4Y.KO.
- 106 -
Dimensions of a mass comparators: APP 10.4Y.KO.
- 107 -
Dimensions of a mass comparators: AKM 2/1, AKM 2/20, AKM 2/50..
- 108 -
Dimensions of a mass comparators: HRP 200.4Y.KO, HRP 500.4Y.KO
- 109 -
Dimensions of mass comparator’s terminal
- 110 -
4.2. Interfaces
Pin2 - RxD
Pin3 - TxD
Pin5 - GND
Pin1 - GNDWE
Pin2 - OUT1
Pin3 - OUT2
Pin4 - COMM
Pin5 - 6÷9VDC
Pin6 - IN4
Pin7 - IN3
Pin8 - TxD2
Pin9 - 5VDC
Pin10 - GNDRS
Pin11 - IN2
Pin12 - IN1
Pin13 - RxD2
Pin14 - OUT4
Pin15 - OUT3
- 111 -
4.2.1. Start-up
5. START UP
- 112 -
6. SOFTWARE STRUCTURE
The structure of balance’s main menu is divided into function groups. Each
group comprises parameters grouped by their reference. Description of each
menu group is provided further in this user manual.
UPDATE INFORMATION ON
SYSTEM
- 113 -
7. SOFTWARE WEIGHING WINDOW
• The upper part of the touch panel displays data on active working mode,
logged operator, date, time, active connection to a computer and current
level status of a balance.
Caution:
Data contained in the workspace is optionally configurable.
Configuring process is described in point 15.4 of this user manual;
Caution:
Balance user can declare the presence of function (quick access) keys. Declaring
process is described in point 15.3 of this user manual;
- 114 -
8. LOGGING
Log in procedure
• While in main weighing window of the application, press <Log in> text
located in the upper window bar, which opens a window with operators
database including < Admin>entry,
• On entering the < Admin> entry, the software activates on-screen
keyboard for entering operator’s password,
• After first logging in, the administrator should add user profiles and set
their corresponding access level (the procedure of assigning access levels
is described further in this user manual, see point 12 and 13).
On future logging in, select a user from the list, and on entering password
balance’s software initiates operation with access level set for a
corresponding user.
•Press <Log out> soft key (located as position no. 1 in the list of
operations)
•The software returns to the main window, and the display’s upper bar
indicates word <Log in> instead of name of a logged operator.
- 115 -
Access level
- 116 -
9. OPERATING USER MENU
Accept changes,
- 117 -
9.2. Return to weighing mode
Changes in instrument’s memory are saved permanently on returning to
weighing mode.
Procedure:
- Press key for a few times, until the display indicates to the weighing
mode.
- press soft key in the upper bar on the display. The software
immediately returns to displaying the main window.
- 118 -
10. WEIGHING
- 119 -
* - Accessibility of measuring units is conditioned by type of balance and its
verification status.
In non-verified balances all measuring units including those outside the
International System of Units are available.
YES NO
YES NO
NO NO
- 120 -
10.3. Balance leveling
• Press level status pictogram< > located in the upper right corner of the
display.
• The display indicates a control panel of leveling function. Balance operator
previews level status, and balance’s top elevation.
10.4. Zeroing
In order to zero mass indication press key.
The mass indication on the display should equal zero, and precise zero and
stability markers should appear.
Caution:
Zeroing the display indication is possible only within the ±2% range of
instrument’s maximal capacity. If zeroed value is above the ±2% of the
maximal capacity, then the software indicates an error message Err2.
- 121 -
10.5. Tarring
In order to determine net weight of a weighed object, place object’s container
(packaging) on balance’s weighing pan, and on stabilization of measurement
result press key. The display should indicate mass equal to zero and
symbols: Netand . On taking off the weighed load and its packaging from
instrument’s weighing pan, the display indicates sum of total tarred mass with
minus sign.
The software also enables assigning tare value to a product from a database.
Then, on product selection from a database, the software automatically
uploads data on tare value for the specific product.
Caution:
Tarring negative values is impossible. On tarring negative values the balance
responds with an error message. In such case zero balance’s indication and repeat
tarring procedure.
Procedure:
Deleting tare
- 122 -
• Press <Restore tare> key to restore the last tare value
10.6. Additional parameters on weighing process
Changes in settings of functions related to weighing process can in some
extend program balance reactions.
Procedure:
1. Press grey coloured workspace
2. Balance display indicates menu: Settings, Keys, Information, Printouts,
Profile
3. Press one of available submenu options and select item for modification,
− Tare mode
• SINGLE,
mass value stored in balance memory on single pressing of TARE key, the
following pressing of TARE key determines new value of tare. Selection of
product or packaging with assigned tare value causes automatic deleting
of previously assigned tare value;
• SUM OF ACTIVE,
totalizing applied tare values for a product or a packaging (resulting
from selecting a product or a packaging from corresponding database)
with a possibility of increasing determined tare value by manual tare
introduced manually using balance’s numeric keyboard. On following
determining of tare value for a product or a packaging, the tare value
introduced manually is deactivated.
• SUM OF ALL,
totalizing all introduced tare values.
• AUTOTARE
Means of operation:
Each first stable measurement result is tarred. The NET pictogram
flashes on the display. The operator can determine net mass of weighed
load. On taking off the load from balance’s weighing pan, and as the
indication returns to autozero zone, the software automatically
deactivates Tare value.
- 123 -
Sum of measurements – the condition for printing a footer is
exceeding mass value set in parameter <Threshold>
Number of measurements – the condition for printing a footer
is carrying out a pre-defined number of measurements (a
batch) set in parameter <Threshold>
THRESHOLD – setting the value of threshold determining footer
printout.
For option <Sum of measurements> the value is determined
in measuring unit [g], and for option <Number of
measurements> the value is not measurable, and determined
by number of carried out measurements.
• THRESHOLD
mass value obligatory for operation of automatic printout. Set in
grams.
− Printout
Contains type of printout that is related to a working mode. Printout
takes place on pressing PRINT key on balance’s overlay.
Accessible options:
• STANDARD PRINTOUT
Possible declaration of printout content: HEADER, WEIGHING DATA
and FOOTER.
printout components marked as <YES> in the menu are printed on
pressing printout activating function key.
- 124 -
• NON-STANDARD PRINTOUT
Database of printouts enables selecting one of available non-
standard printouts visible in menu <PRINTOUTS>, or designing a
unique printout which is automatically added to the databases.
- 125 -
11. ADJUSTMENT
CAUTION:
Balance adjustment requires stable measurement conditions (free from air breeze
and vibrations), adjustment process has to be carried out with empty weighing pan.
CAUTION:
External adjustment is available only in balances which are not subject to conformity
assessment (verification).
Process course:
• Enter submenu < Adjustment > and select option: “ External
adjustment”,
- 126 -
• Actingaccording to the command, place an ordered weight/standard on
balance’s weighing pan and press key,
User adjustment is carried out with an optional standard, which mass ranges
between 0,15 Max and Max. Adjustment procedure is compatible with the
external adjustment process, but before its start the software opens a
message box for entering mass of a standard used for user adjustment.
CAUTION:
User adjustment is available only in balances which are not subject to conformity
assessment (verification).
In order to start user adjustment, enter submenu < Adjustment >, and select
option: “ User adjustment”. Then follow the commands indicated on
balance’s display.
- 127 -
Time – adjustment takes place in time intervals declared in menu
<Automatic adjustment time > (11.6)
Temperature – adjustment is triggered by temperature change only
Both – adjustment activation is triggered both by temperature changes
and time interval changes
CAUTION:
Changing the settings of automatic adjustment is enabled only in balances which are
not subject to conformity assessment (i.e. non-verified balances).
CAUTION:
Changing the settings of automatic adjustment is enabled only in balances which are
not subject to conformity assessment (i.e. non-verified balances).
Balance operator can use in a GLP report below listed information and
signs:
adjustment (adjustment mode)
working mode (name of a working mode)
date, time,
user,
balance type,
balance ID,
level status,
nominal mass,
current mass
difference
temperature,
- 128 -
blank line,
dashes,
signature,
non-standard printout.
Hint:
If memory for records on completed adjustments is full, then the oldest record is
automatically erased.
- 129 -
12. USERS
Caution:
Search for a user in database of users by code or name.
To delete a user:
− Press and hold user name
− A menu is opened referring to a user record
− Select option <Delete>
- 130 -
13. ACCESS LEVEL
Anonymous user
Balance Administrator can grant access level to a balance user who is not
logged in (i.e. Anonymous user).
Procedure:
Enter group of parameters < Access level>, select option < Anonymous
user>, and set appropriate access level for the anonymous user. Available
access levels for an anonymous user: Guest, User, Advanced User,
Administrator.
Caution:
Setting <Guest>access level causes that logged user has no permission to change
any settings on a balance.
Procedure:
Enter group of parameters < Access level>, select option < Date and
time>, and set desired access level required to modify the settings. Available
access levels for changing date and time settings are: Guest, User, Advanced
User, Administrator.
Caution:
Setting <Guest> provides free access to date and time settings (no need to log in).
Printouts
Balance default settings enable a user logged as the Administrator editing
default printout templates. However, the software also enables changing
required access level to modify option < Printouts>.
Procedure:
Enter group of parameters < Access level>, select option < Printouts>,
and select one of available options: Guest, User, Advanced User,
Administrator.
Caution:
Setting <Guest>access level provides free access to printouts settings (no need to
log in).
- 131 -
Databases
Balance Administrator is also authorized to set access level required to
modifying each of the databases.
Procedure:
Enter group of parameters < Access level>, select option < Databases>,
and set desired access level: Guest, User, Advanced User, Administrator for
each of the databases.
Caution:
Setting <Guest>access level causes that access to editing each of the databases is
free.
- 132 -
14. PROFILES
Caution:
- 133 -
Adding a profile is only enabled after logging in as an Administrator.
Deleting a profile
Procedure:
• Enter balance’s main menu by pressing Setup key,
• Enter submenu < Profiles>,
• Press and hold an entry with profile name that should be deleted,
• A menu is opened with a list. Select option <Delete> from the list,
• A message box is displayed which requires confirming profile’s deleting:
<Confirm to delete>,
• Accept the message box by pressing key, the profile is deleted.
Caution:
Deleting a profile is only enabled after logging in as an Administrator.
- 134 -
14.2.1. Settings
Name
On entering this option, the display opens a message box
with keyboard. Insert name of a profile and accept it by
pressing key.
The name is assigned to the profile.
In each of the working modes, the user can change the following
parameters:
Settings
contain specific parameters relating to a working mode and universal
settings, such as: result control, tare mode, automatic footer printout,
printout mode, printout.
Information
declaring information which is visible in the grey coloured workspace
Printout
declaring type of printout of defining a non-standard printout
14.2.3. Readout
The function enables the user to adjust balance operation to ambient
conditions (filter settings) or individual user needs. Menu <Readout> contains
the following elements:
FILTER
Each measurement signal before being displayed is electronically
processed for the purpose of obtaining corrected parameters
specific for stable measurement result, i.e. ready to read.
- 135 -
Balance user can influence to some extend the range of signal processing
by selecting an appropriate FILTER value. Available options:
o very fast
o fast
o average / normal
o slow
o very slow
While setting the filtering level the user should consider the actual
operating conditions of a balance. In case of very good operating
conditions set the filter to average/normal or fast, in case of rough
conditions set the filter to slow or very slow.
Caution:
in case of precision balances 4Y series the recommended range of filter is
between very fast ÷ average/normal;
in case of analytical balances and microbalances 4Y series the
recommended range of filter is between average/normal ÷ very slow.
Value release
This parameter determines displaying the stability marker for a
measurement result.
Active AUTOZERO means, that each measurement starts from the precise
zero point. There are, however, cases where the function may disturb the
weighing process. For instance during very slow load placing or pouring
onto the balance’s weighing pan. In such case, the correcting system of
zero indication may also correct the actual indication of a load placed on
the weighing pan.
- 136 -
function enabled
Last digit
The function determines visibility of the last decimal place
indicated on measurement result. The functions provides three
settings:
Ambient conditions
this parameter refers to ambient conditions of the balance. By default the
parameter is set to value Stable but it is advisable to set the parameter
to value Unstable for unstable ambient conditions. Stable setting results
in faster operation, i.e. weighing takes much less time than in case of
setting to value unstable.
− Unstable
− Stable
If a custom unit is designed, then its name is added to the list of accessible
measuring units.
- 137 -
15. WORKING MODES – general information
Statistics
Means of operation: carried out measurements are used to
calculate statistical data, such as Min, Max, deviation, etc.
- 138 -
15.5. Parameters related to working modes
Each working mode has programmable parameters determining its
functioning. Procedure of determining these parameters:
It is a so called quick access key, dedicated for most often used functions
and processes.
- 139 -
15.6.1. Automatically opened door
15.7. Information
Information on weighing process is
displayed in the grey coloured workspace.
It contains maximally 6 pieces of
information. If larger amount of data is
selected, then only the first 6 are
displayed. Each parameter features two
option:
- YES, information enabled (displayed in
the workspace)
- NO, information disabled
15.8. Printouts
Menu printouts comprises two separate sections. The first one is standard
printouts, the other one is non-standard printouts.
Standard printouts
comprises three internal sections featuring different variables. For each
- 140 -
variable set option YES to include it in a standard printout. If option NO is
selected, then the variable is disabled, i.e. it is not printed.
PROCEDURE:
1. Press field with name of a template to be
edited(Header – Weighing – Footer) and
select variables to be printed
2. If a printout is a non-standard one,
create it.
o HEADER
− Dashes
− Working mode
− Date
− Time
− Balance type
− Balance ID
− User
− Level status
− Client
− Warehouse
− Product
− Packaging
− Universal variable 1 … 5
− Empty line
− GLP report
− Non-standard printout
o WEIGHING
− N (number of measurements)
− Date
− Time
− Level status
− Client
− Warehouse
− Product
− Packaging
− Universal variable 1 … 5
− Net
− Tare
− Gross
− Current measurement result
− Supplementary weighing unit
− Mass
− Non-standard printout
o FOOTER
− Working mode
− Date
− Time
− Balance type
− Balance ID
- 141 -
− User
− Level status
− Client
− Warehouse
− Product
− Packaging
− Universal variable 1 … 5
− Dashes
− Empty line
− GLP report
− Signature
− Non-standard printout
Caution:
Measuring units for printing mass indication:
− Net – main measuring unit (adjustment unit)
− Tare – main measuring unit (adjustment unit)
− Gross – main measuring unit (adjustment unit)
− Current result – currently displayed measuring unit
− Supplementary unit – supplementary measuring unit
− Mass – main measuring unit (adjustment unit)
- 142 -
Non-standard printout
Non-standard printout
a printout may contain: TEXTS and VARIABLES(which are acquired from
the software on printout).
Each non-standard printout is a separate project, featuring specific name,
by which it is identified, and saved in the database of printouts.
PROCEDURE:
1. Press option <Non-standard printout>
Caution:
User can add a printout by importing configured texts from data storage devices
connected to balance’s USB port.
Printout’s name is ONLY a NAME, and it is not part of its content.
Means of designing a non-standard printout template is described in point 24.11
<Printouts> of this user manual
15.9. Profiles
Profiles are described in point 14. Profiles of this user manual.
- 143 -
16. MASS COMPARATOR
Procedure:
• Enter group of parameters < Working modes>, select: < Mass
Comparator> and press < Settings> and < Method> keys. Next
choose required measuring method.
Procedure:
• Enter group of parameters < Working modes>,
• Select: < Mass Comparator> and press < Settings> and press
“ No. of cycles” option which opens an editing window <No. of
measurements> with an on-screen keyboard,
• Insert required number of samples and accept by pressing key.
- 144 -
16.4. Tare mode
• SINGLE,
mass value stored in mass comparator memory on single pressing of
TARE key, the following pressing of TARE key determines new value of
tare. Selection of product or packaging with assigned tare value causes
automatic deleting of previously assigned tare value;
• SUM OF ACTIVE,
totalizing of applied tare values for a product or a packaging (resulting
from selecting a product or a packaging from corresponding database)
with a possibility of increasing determined tare value by manual tare
introduced manually using on screen numeric keyboard. On following
determining tare value for a product or a packaging the tare value
introduced manually is deactivated;
• SUM OF ALL,
totalizing of all introduced tare values.
• AUTOTARE
Means of operation:
Each first stable measurement result is tarred. The NET pictogram
flashes on the display. The operator can determine net mass of weighed
load. On taking off the load from mass comparator’s weighing pan, and
as the indication returns to autozero zone, the software automatically
deactivates Tare value.
• TRYB AUTOMATYCZNY
Never – printout deactivated
First stable – the first stable measurement result obtained after
placing a load on mass comparator’s weighing pan is
recorded, record of the following measurement result
takes place only on unloading the weighing pan,
returning of the mass indication below set
threshold’s value, and placing another load on
balance’s weighing pan
- 145 -
Last stable – accepted is the last stable measurement recorded
before taking the load off the weighing pan. The
record takes place on taking the load off the
balance’s weighing pan, and returning of the mass
indication below set threshold’s value.
• THRESHOLD
mass value obligatory for operation of automatic printout. Set in
grams.
• PRINT REPORT
Yes – automatic report printout on completing calibration
procedure
No – report printout disabled
16.6. Printouts
Standard printout
comprises four internal blocks, each featuring different variables. Each
variable can be attributed with parameter YES – i.e. present on a
printout, or NO – i.e. not printed.
Settings for header printout, weighing printout, and footer printout are
specified in point. 15.5; below description refers to setting a printout
template from mass comparison.
On pressing <Comparison printout template> option a window is opened
enabling setting the content of a report.
Report content:
− Working mode
− User
− Report no.
− Start date
− End date
− Task
− Order no.
− Number of tested standard
− Reference standard
− Mass
- 146 -
− Class of a standard
− Measurements
− Mean difference in mass between tested
standard and reference standard
− Standard deviation
− Number of cycles
− Method
− Min temperature during process
− Max temperature during process
− Min humidity during process
− Max humidity during process
− Min pressure during process
− Max pressure during process
− Empty line
− Dashes
− Signature
− Non-standard printout
n |A |B |A |D
1 |0.000 |0.131 |0.001 |0.1305
2 |0.002 |0.130 |0.003 |0.1275
3 |0.004 |0.131 |0.004 |0.127
Method ABA
----------------------------------------
Signature
........................................
o Press < Print header> soft key before starting mass comparison
procedure
o Carry out the procedure
A report is printed automatically on accepting the last measurement
result
- 147 -
When mass comparison result is displayed, it is possible to print it
for numerous times by multiple pressing of < PRINT > key
o Press < Print footer > soft key after completing the mass comparison
procedure
Mass comparator user can select information and quick access keys that are
visible on the display. In order to set appropriate content of information and
quick access keys press grey coloured workspace:
Then, press Information field of Keys field depending on current needs for
configuration of displayed information or quick access keys. Information
available for displaying are: Method, Selected task, Reference standard,
Measurements, Difference, Mean difference, Standard deviation, Supplementary
unit, Net, Tare, Gross, Number of cycles. Each piece of information is enabled by
pressing its name and in opened options setting its attribute to “Yes”.
The same procedure refers to assigning quick access keys. On pressing a desired
quick access key, next to its number a description of its function and a pictogram
appear.
- 148 -
Measurement results are calculated by the software according to below
tables and formulas:
D = Bav –
No. A B B A
Aav
1 D1
2 D2
3 D3
4 D4
5 D5
….. …
n Dn
D=B–
No. A B A
Aav
1 D1
2 D2
3 D3
4 D4
5 D5
….. …
n Dn
1 n
D Xi ∑ Di
n i =1
• Standard deviation:
s =
1 n
∑
n i =1
(Di − D Xi )
2
- 149 -
16.10. Working mode activating procedure
Procedure:
• while in the main window, press soft key located in the upper bar of the
display, which opens a submenu <Working modes> with selection of
available working modes,
• Select < Mass Comparator> mode, the software automatically returns to
the main window and displays mode’s pictogram in the upper bar,
CAUTION:
Before carrying out mass comparison process, and depending of mass
comparator model:
Set appropriate substitution weight of the weighing pan for adjusted mass
standard (e.g. in case of mass comparator MYA 100.4Y/KO series), or
set mass to be compared using a knob located on a side of mass comparator’s
housing, for instance: in case of a mass comparator WAY 500/KO series it is:
500, 200, 100. In case adjusted mass is 50g, then the knob has to be set on
mass 100g and additionally, the weighing pan has to be loaded with a
supplementary weight 50g (fig.1 and fig.2).
- 150 -
Changing measuring range of the mass comparator can ONLY be carried out
when there is no load on the mass comparator!
Fig.1
Fig.2
- 151 -
16.11. Mass comparison process– basic procedure
.
Working mode – Mass Comparator
Pictogram Description Value
Mass Comparator -
Method ABBA
Number of cycles 6
2. Press key located in the bottom section of the display and follow
displayed commands
3. The display shows the following commands:
<Number of cycles 1/n> - fitst cycle out of “n” number of cycles.
<Load A1-1> - load standard A1 for the first time in a cycle
4. Load standard A1 on the weighing pan, and on indication stabilization
accept the measurement by pressing key
5. The following command is displayed in the information bar <Load B1-1>
6. Unload standard A1
7. The display shows a command <-Wait->, which describes mass
comparator’s status as waiting for loading standard B1 on the weighing
pan for the first time (described in the grey coloured workspace)
8. Load standard B1 on the weighing pan and on indication stabilization
accept the measurement by pressing key
9. The following command is displayed in the information bar <Load B1-2>
10. Unload standard B1
11. The display shows a command <-Wait->, which describes mass
comparator’s status as waiting for loading standard B1 on the weighing
pan for the second time (described in the grey coloured message box) –
only if ABBA method is enabled
12. Load standard B1 for the second time on the weighing pan and on
indication stabilization accept the measurement by pressing key
13. The following command is displayed in the information bar <Load
A1-2>
14. Unload standard B1
15. The display shows a command <-Wait->, which describes mass
comparator’s status as waiting for loading standard A1 on the weighing
pan for the second time (described in the grey coloured message box)
16. Load standard A1 on the weighing pan and on indication stabilization
accept the measurement by pressing key
- 152 -
17. Description in the grey coloured workspace changes to <Number of
cycles 2/n> - it is information on switching to the following measuring
cycle
18. Acting as in case of the first measuring cycle carry out measuring
procedure until completed
19. The procedure is completed automatically by printing a report from
calibration process. The report is automatically saved in the database of
reports.
20. Now user can complete calibration process or repeat the process.
Mass comparator’s cooperation with the system, and the calibration process
carried out with supervision of the RAD-CAL system are described in software’s
user manual.
- 153 -
16.13. Automatic comparator operation.
Upon pressing < Robot control> key, the user shall see a respective
window. The window comprises 5 function keys and 1 exit key. Depending on
automatic comparator type, the keys support the following movements:
- 154 -
Keys and movements for slidable 2-position automatic comparator
If < Robot control> key is deactivated and therefore not visible, the
following instruction, providing its activation, shall be followed:
- 155 -
Click grey area of a work pane => select < Buttons> => select first
available <onscreen key> => next select Robot control option.
- 156 -
Running automatic test for weights of automatic comparator.
To run an automatic test for weights, the user has to click confirmation button,
located on a toolbar in a right-hand bottom corner of the display.
- 157 -
Prior running the automatic test for weights it is necessary to specify the test
method, the number of cycles, the number of tested mass standards and tare
mode (Sections 16.1 – 16.4)
- 158 -
press< Peripherals> button, finally press < Automatic mass
comparator> button twice. Automatic mass comparator window opens, select
comparator type;
• Rotational - 4 positions
• SHiftable - 2 positions
• Rotational - 36 positions
or
• select None option.
- 159 -
UMA 5 is a full-featured device intended for comparison of 1mg-5g mass
standards. Low weight and specific dimensions condition methods of placing the
mass standards in comparator’s inserts, it is necessary to follow the below-
provided instructions closely. Analyse the mechanical design of UMA 5
comparator, this will help you to operate the device and to understand the below
provided instructions.
- 160 -
Method for placing the mass standards in inserts.
Multiple mass standard insert design (Fig.1a) enables dissimilation process, i.e.
mass standards comparison consisting in comparing weight with use of mass
standards of various weight values. Insert designed to carry mass standards
intended for comparison comprises 3 pockets of characteristic shape preventing
the mass standards from moving either against weighing pan or the insert itself.
Insert’s grooves are intended for particular mass standards, grooves direction
favours correct comparator operation.
Individual mass standard insert design (Fig. 1b) enables comparison of individual
mass standards, which are separately placed on an individual insert.
All mass standards must rest on an insert freely, they cannot stuck between
insert grooves.
In order to prevent any damage of a weighing module or occurrence of problems
in the course of comparison it is necessary to follow user manual instructions
and to make sure that the mass standards have been placed in the inserts with
adherence to manual guidelines.
Placing mas standards on an individual mass standard insert and on an insert
intended for dissimilation is likewise. With regard to this only method for placing
mass standards on an insert intended for dissimilation is to be overviewed.
- 161 -
Multiple mass standard insert design
Fig.1a
Fig. 1b
- 162 -
• Positioning 1 mg mass standards.
1 mg wire weight is put down in a way that two edges rest in the very centre
of the insert’s pocket, as for the third edge it shall be turned down in order to
fit into transverse recess (crosswise groove) (Fig. 2a)
Fig. 2a
1mg sheet weight is put down in a way that the bend is turned down and its
side walls touch surface of transverse recess (crosswise groove) of the
insert’s pocket. (Fig. 2b)
Fig. 2b
- 163 -
• Positioning 2 mg mass standards.
2 mg wire weight is put down in a way that its bent up edge is parallel to
insert’s grooves and the directly adjacent edge rests down in the transverse
recess (crosswise groove) of the insert’s pocket. (Fig. 3a)
Rys.3a
2mg sheet weight is put down in a way that it rests in the very centre,
between 1g-2g pocket and 5g pocket, bend up. (Fig. 3b)
Fig. 3b
• Positioning 5 mg mass standards.
- 164 -
5 mg wire weight is put down in the very centre of pocket no. 2, bent edge
turned upward and parallel to insert’s grooves. (Fig. 4a)
Fig. 4a
5 mg sheet weight is put down in the very centre of pocket no. 2, bend up.
(Fig. 4b)
Fig. 4b
- 165 -
• Positioning 10 mg mass standards.
10 mg wire weight and 1 mg wire weight are put down analogously, two
edges rest in the very centre of the insert’s pocket, as for the third edge it
shall be turned down in order to fit into transverse recess (crosswise groove)
(Fig. 5a)
Fig. 5a
10 mg sheet weight and 1 mg sheet weight are put down analogously, the
bend is turned down and weight’s side walls touch surface of transverse
recess (crosswise groove) of the insert’s pocket. (Fig. 5b)
Fig. 5b
- 166 -
• Positioning 20 mg mass standards.
20 mg wire weight and 2 mg wire weight are put down analogously, the bent
up edge is parallel to insert’s grooves and the directly adjacent edge rests
down in the transverse recess (crosswise groove) of the insert’s pocket. (Fig.
6a)
Fig. 6a
20 mg sheet weight is put down in a way that it rests in the very centre, in 5g
pocket, bend up. (Fig. 6b)
Fig. 6b
- 167 -
• Positioning 50 mg mass standards.
50 mg wire weight is put down in the very centre of pocket no. 2, bent edge
turned upward and parallel to insert’s grooves. (Fig. 7a)
Fig. 7a
50 mg sheet weight is put down in the very centre of pocket no. 2, bend up.
(Fig. 7b)
Fig. 7b
- 168 -
• Positioning 100 mg mass standards.
100 mg wire weight is put down in a pocket in a way that the middle edge
rests down in the transverse recess (crosswise groove) of the insert’s pocket,
see Fig. 8a.
Fig. 8a
100 mg sheet weight is put down in the very centre of pocket no. 2, bend up.
(Fig. 8b)
Fig. 8b
- 169 -
200 mg wire weight and 20 mg wire weight are put down analogously, the
bent up edge is parallel to insert’s grooves and the directly adjacent edge
rests down in the transverse recess (crosswise groove) of the insert’s pocket.
(Fig. 9a)
Fig. 9a
200 mg sheet weight is put down in a way that it rests in the very centre, in
pocket no. 2, bend up. (Fig. 9b)
Fig. 9b
- 170 -
• Placing 500 mg mass standards
500 mg wire weight is put down in the very centre of pocket no. 1, bent edge
turned upward. (Fig. 10a)
Fig. 10a
500 mg sheet weight is put down in the very centre of pocket no. 1, bend up.
(Fig. 10b)
Fig. 10b
- 171 -
• Positioning 1g and 2g mass standards
1g and 2g weights are put down in a way that they rest in the very centre, in
1g-2g pocket. (Fig. 11)
Fig. 11
5g weight is put down in a way that it rests in the very centre, in 5g pocket.
(Fig. 12)
Fig. 12
- 172 -
Robot control panel
Fig.13
- 173 -
press to enforce vertical shift upward
STOP button
Example 1
In order to set insert no. 1 next to the left door:
press < > button located in section S2,
press button with number 1 located in section S1.
Example 2
In order to set insert no. 12 next to the right door:
press < > button located in section S2,
press button with number 12 located in section S1.
Example 3
In order to set insert no. 34 over the weighing pan:
press < > button located in section S2,
press button with number 34 located in section S1.
- 174 -
Example 4
Manually changed position:
Insert at position 18 is located over the weighing pan, in order to set insert
no. 9 over the weighing pan it is necessary to make sure that the magazine
takes the top position, if not press < vertical shift upward> button, next
press < anticlockwise turn + 1 position> 9 times in a row
18 – 9 = 9.
In order to set insert no. 11 over the weighing pan it is necessary to make
sure that the magazine takes the top position, if not press < vertical shift
upward> button, next press < anticlockwise turn + 1 position> 7
times in a row
18 – 11 = 7.
In order to set the weight on a weighing pan press < Vertical shift
downward> button.
In order to stop operating Robot Control panel press < > button located in
a bottom right hand corner.
- 175 -
Comparison plan
Comparison plan allows to specify tasks that are essential in order to carry
out comparison of weights. To define the tasks press < Comparison
procedure> button (its location and activation procedure is analogous to
< Robot control> button), and wait for the Comparison procedure
window to open.
Define particular tasks, to add a particular task press < Add> button.
Upon pressing < Add> button, Comparison window opens, define the
following values:
• < Adjustment weight>, view previously defined list of reference mass
standards (for more information read the next section) and select a
particular position.
• < Reference mass standard position>, assign given mass standard to a
particular magazine position.
• < Task>
- 176 -
- 177 -
Exemplary comparison plan:
- 178 -
Weights positioned as determined by the above comparison plan:
- 179 -
16.13.2. UMA 100 Operation.
Mechanical design
- 180 -
Insert design
The insert has been designed to offer optimal positioning of a particular weight.
Place the weights as follows:
- 181 -
General operation instructions
UMA 100 comprises comparator robot and control terminal. The device must be
installed in a target workplace. The device can be operated upon connecting the
comparator robot and the control terminal, which connection is carried out using
cables (standard delivery component) and upon installation carried out by a
qualified Radwag employee. In the course of operation remain extremely careful:
• Load the weights following the above description
• Load the weights only when the magazine is lifted up, and takes regular
position
• Do not turn the magazine manually
• Do not place other than intended weights into the weighing chamber
• In the course of operation it is necessary to maintain the inserts clean
UMA 100 inserts are key device components therefore they must be absolutely
clean. It is necessary to immediately remove dirt of any kind. This is to prevent
potential dysfunction. In order to check insert’s cleanliness, turn the diode on
and inspect the insert visually. If necessary, remove dirt using double sided
adhesive tape.
- 182 -
Fig.13
STOP button
Example 1
- 183 -
In order to set insert no. 1 next to the left door:
press < > button located in section S2,
press button with number 1 located in section S1.
Example 2
In order to set insert no. 12 next to the right door:
press < > button located in section S2,
press button with number 12 located in section S1.
Example 3
In order to set insert no. 34 over the weighing pan:
press < > button located in section S2,
press button with number 34 located in section S1.
- 184 -
Example 4
Manually changed position:
Insert at position 18 is located over the weighing pan, in order to set insert
no. 9 over the weighing pan it is necessary to make sure that the magazine
takes the top position, if not press < vertical shift upward> button, next
press < anticlockwise turn + 1 position> 9 times in a row
18 – 9 = 9.
In order to set insert no. 11 over the weighing pan it is necessary to make
sure that the magazine takes the top position, if not press < vertical shift
upward> button, next press < anticlockwise turn + 1 position> 7
times in a row
18 – 11 = 7.
In order to set the weight on a weighing pan press < Vertical shift
downward> button.
In order to stop operating Robot Control panel press < > button located in
a bottom right hand corner.
- 185 -
Comparison plan
Comparison plan allows to specify tasks that are essential in order to carry
out comparison of weights. To define the tasks press < Comparison
procedure> button (its location and activation procedure is analogous to
< Robot control> button), and wait for the Comparison procedure
window to open.
Define particular tasks, to add a particular task press < Add> button.
Upon pressing < Add> button, Comparison window opens, define the
following values:
• < Adjustment weight>, view previously defined list of reference mass
standards (for more information read the next section) and select a
particular position.
• < Reference mass standard position>, assign given mass standard to a
particular magazine position.
• < Task>
- 186 -
- 187 -
Exemplary comparison plan:
- 188 -
Weights positioned as determined by the above comparison plan:
- 189 -
17. STATISTICS
oN (no. of samples)
- 190 -
17.1. Setting of keys and workspace for Statistics mode
When carrying out a series of measurements, bear in mind below data on
operation of keys:
As in any other working mode, balance user can define custom set of quick
access keys and data displayed in the grey coloured workspace.
Procedure:
1. Press grey coloured workspace,
2. The display indicates menu of: Settings, Keys, Information, Printout and
Profile,
3. Press <Settings> or <Information> key,
4. Assign keys to displayed quick access keys, and select information that
is displayed in the grey coloured workspace,
Procedure:
1. Press grey coloured workspace,
2. Press <Settings> key,
3. The display indicates functions related to checkweighing, such as:
− Result control
− Tare mode
− Automatic footer printout
− Printout mode / Value release
− Printout
Means of using the above functions are given in point 10.8. “Additional
parameters on weighing process”.
- 191 -
17.3. Parameters related to a series of measurements
Each series of measurements can be accompanied by the following options:
previewing results, printing report, deleting last measurement, deleting all
results in a statistics.
Procedure:
- 192 -
Below there is an instance of the chart:
- 193 -
18. DATABASES
Software of balances 4Y series features the following databases < >:
- 194 -
Options description:
− OPEN – option allows to enter a chosen database (result is similar to the
one obtained by a single click)
− IMPORT – option allows to import data from a data storage device. Plug
the data storage device to a chosen USB port, upon its detection a
window with a list of saved files will open. Select file with data to be
imported. The copying starts automatically. Upon completion of the
process a message <Completed> is displayed. Confirm completion.
− EXPORT - option allows to export data from a selected database to a data
storage device. Plug the data storage device to a chosen USB port, upon
its detection the software will automatically start a copying process. On
completion of the copying process a window with both, a file name to
which data has been saved and message <Completed> is displayed.
Confirm completion.
− INFORMATION – option allows to display data about database content (see
the picture below).
The above processes are carried out by pressing dedicated soft keys located in
the upper right corner of the display. Follow hints and commands displayed by
the balance’s software.
- 195 -
18.2. Products
Database of products contains names of all products that are weighed,
counted or controlled.
Procedure
• Enter submenu < Databases>, and press < Products> field
• Press < Add > key to add a new product to the database
• Select one of available options:
- 196 -
16. Average tare estimation time interval [Option available only for
<PGC> mode, specifies minimal time interval
needed for estimation of a packaging average
tare; given in [h]; if software detects that pre-set
time interval has passed it displays a message
<Estimate average tare>. It is the user who
decides whether to estimate the tare again or not.
The message has an informative function only.
17. Numer of packagings [Option available only for <PGC> mode,
specifies number of packagings needed for
estimation of average tare
18. Internal control [Option available only for <PGC> mode, allows for
specification of internal control criteria accordant
with company standards for a given product]
19. Density [product’s density, used for compensating air
buoyancy,
3
as sample density] - [g/cm ]
20. Shelf-life time in days
21. Date [Set product’s date (constant)]
22. VAT [VAT value related to a product]
23. Ingredients [Editing field for inserting names of ingredients used
for preparing a product, e.g. if a product is a mixture,
or if a product requires additional description of its
features or application]
24. Printout [printing a template assigned to a product]
CAUTION:
Remember to assign products to corresponding functions, as some of data
values is attributed according to their modes, e.g. thresholds in
<Checkweighing> mode are set in [g], while thresholds in <Parts counting>
mode are set in [pcs]. The values are selected automatically depending on
which mode is enabled while entering a database.
- 197 -
18.3. Weighing records
Each measurement result sent from a balance to a printer or a computer is
saved in the database of weighing records (see an exception – point 10.8. –
Result control). Balance user can preview data from each weighing record.
Procedure:
• Enter submenu < Databases>
• Enter database of < Weighing records> and press desired entry
(record).
- 198 -
18.4. Clients
Database of Clients contains name of Clients for whom the measurements are
carried out.
Procedure
• Enter submenu < Databases>, and press < Clients> field
Procedure
Enter submenu < Databases>, and press < Mass comparison: Reference
standards> field
- 199 -
List of parameters defined for a mass standard:
1. Name
2. Code [internal code identifying a standard]
3. Mass standard’s accuracy class
4. Factory number
5. Actual mass of a reference standard as noted on mass
standard’s calibration certificate
6. Set number
Procedure
Enter submenu < Databases>, and press < Mass comparison: Tasks> field
• If a task already exists in the database of tasks, press field with its name.
Procedure
• Enter submenu < Databases>, and press <Reports from mass
comparison> field
• Press field of a desired report record, unless it is visible on the top of the
list, wind the list forward using navigating keys
• Report’s name consists of date and time of its creation, e.g.10/10/11/12/33
means, that the report was created on 10th October 2011 at 12:33.
Caution:
It is possible to use an option for searching a report from mass comparison
processes.
- 200 -
List of parameters in a report from calibration:
1. Working mode
2. User [name of a user carrying out the procedure]
3. Report no.
4. Start date
5. End date
6. Task
7. Order no.
8. Number of tested standard
9. Reference standard
10. Mass
11. Accuracy class of a standard
12. Measurements
13. Mean difference between mass of tested standard and reference
standard
14. Standard deviation
15. Number of cycles
16. Method
17. Min temperature during process
18. Max temperature during process
19. Min humidity during process
20. Max humidity during process
21. Min pressure during process
22. Max pressure during process
23. Empty line
24. Dashes
25. Signature
26. Non-standard printout
C/31/10/11/11/43
End date 2011.10.31 11:44:46
n |A |B |A |D
1 |0.000 |0.131 |0.001
|0.1305
2 |0.002 |0.130 |0.003
|0.1275
3 |0.004 |0.131 |0.004
|0.127
Mean difference
0.12833333 g
Standard deviation
0.0018929 g
Number of cycles
3
Method
- 201 -
ABA
- 202 -
18.8. Ambient conditions
Database of ambient conditions contains parameters related to measurement
of ambient conditions at a workstation. Depending on balance’s configuration,
a report may contain data on temperature, humidity and value of atmospheric
pressure. In case a THB ambient conditions module is connected to a balance,
records from the module are also saved.
Procedure
• Enter submenu < Databases>, and press < Ambient conditions >
field
• Press field of a desired report record, unless it is visible on the top of the
list, wind the list forward using navigating keys
• Report’s name consists of date and time
Caution:
It is possible to use an option for searching a report.
18.9. Packages
Database of packages contains list of packages for which a name, code and
mass value are specified. During weighing process, if a name of packaging is
selected from the database, the tare value is automatically applied. The
display indicates mass value with minus sign.
Procedure
Caution:
It is possible to use an option for searching a record by name or code.
18.10. Warehouses
Depending on work organizing, the Database of Warehouses contains list of
places used for picking up a sample for weighing or list of places to which a
weighed sample was delivered. Each Warehouse should have its name, code
and description specified. While weighing process, and on selecting name of a
Warehouse, it is automatically assigned to the measurement result.
Procedure
18.11. Printouts
Database of Printouts contains all saved NON-STANDARD printouts. Each non-
standard printout features a name, code and a so called template.
Procedure
Caution:
It is possible to use an option for searching a record (printout) by name or code.
Procedure
• Press < Add > key to create a new printout or edit an existing template
Caution:
To erase characters in a printout press Back key. To move cursor press navigating
arrows.
Product name:
Date: 2011.10.24
Time: 11:48:06
------------------------
Working mode: Weighing
------------------------
Net weight: 94.147
All printout templates can be designed in a form of external files, that are
imported to a balance. A file with printout template has to have an extension:
*.txt or *.lb and contain all constant and variable data. On importing, the
content of a printout template can be modified.
Procedure:
− Design a *.txt or *.lb file in an optional editor
− Copy the file to a data storage device
− Connect the data storage device to balance’s USB port
− press [4] < download a printout template from a file > key
− balance’s display shows data stored on the data storage device
connected to the USB port
− search for a file with printout template and press its name
− the printout template is automatically copied to an editing field
- 205 -
18.12. Universal variables
Universal Variables are a set of alphanumerical data which are combined with
printouts, products or other information related to weighing. Each variable
should have its name, code and value specified.
Procedure
• Enter submenu < Databases>, and press < Universal variables >
field
• Press < Add > key should a new universal variable be added
• If a universal variable already exists in the database, press field with its
name, and insert required modifications to the following fields: code, name,
value.
Caution:
It is possible to use an option for searching a record by name or code.
Procedure:
• Plug a data storage device to balance’s USB port,
• Press < Export database of weighing records to file>, the software
opens a window where export options have to be set.
- 206 -
<Data selection> allow the user to specify which data related to
measurement are to be exported.
Caution:
If a balance software cannot identify the data storage device than upon entering
option <Export weighings database> a message <Operation failed> is displayed.
- 207 -
•A created file name consists of database name and balance serial number,
e.g. <Weighing date_2602776.txt>.
• Unplug the data storage device from the USB port .
Upon confirmation the software deletes data and displays a summary message:
Upon confirmation the software returns to a previous window. The user may
continue a weighing procedure or proceed to other operations.
- 208 -
18.13.3. Delete weighments and reports
Function allows to delete a given database weighments and reports. Upon
activation of this function the software displays a window with a numeric
keyboard. Use the keyboard to enter a date specifying which data is to be
removed (data older than those specified by a date). Date is given in a following
form: year-month-day.
Upon confirmation of entered date all weighments and reports older than those
specified by the date will be removed. Number of removed weighments and
reports will be displayed on a respective message.
- 209 -
19. COMMUNICATION
• DHCP - Yes – No
• IP Address - 192.168.0.2
• Subnet mask - 255.255.255.0
• Default gate - 192.168.0.1
Caution:
Above settings are for information purpose only. Transmission parameters should be
selected in accordance with the settings of client’s local network.
- 210 -
19.3. TCP protocol settings
TCP, i.e.Transmission Control Protocol enables communicating two computers.
The TCP operates in client-server mode. The server pends for establishing a
connection on a specified port, and the client establishes connection with a
server.
20.1. Computer
Active connection between a balance and a computer is signalled by visible
pictogram displayed in the upper bar of the main window. Submenu <
Computer> enables configuring connection settings.
Procedure:
− press key and “ Peripheral devices / Computer” key
− set balance’s parameters related to cooperation with a computer
− computer port
o available options: none, COM 1, COM 2, Tcp
− address
o give address of a balance which is connected to a computer
− continuous transmission
o available options: NO, YES (printout format depends on set
printout template in a balance – see next parameter).
− weighing printout template
o it is possible to design an individual printout to a computer using a
dedicated window with printout template. Principles on creating
printouts are described in point 24.11 of this user manual.
− E2R System
o E2R System is a modular system performing complex operations of
supervision and control over all weighing processes carried out on
a balance. On enabling the option, the processes carried out on
some of the databases are carried out only from the computer level
(mode not available in balance’s standard version).
Caution:
- 211 -
Enabling parameter < E2R System> can only be carried out by balance
manufacturer or authorized personnel.
20.2. Printer
Balance submenu< Printer > enables:
− Setting communication port with a printer,
− Defining printer’s code page, (default 1250)
− Defining controlling codes for PCL printer or EPSON label printer
CAUTION: codes must be entered in a hexadecimal form
− Defining printout standards
- 212 -
• port – COM1 or COM2 (the one
to which the printer is connected)
• code page – 852
• control codes – 1B7412
If on the printout in the place of the last digit there are any unexpected signs
(for verified balances), than <CONTROL CODES> parameter should
incorporate, apart from code page, code of the UK signs chart: 1B5203. In
such a case the < CONTROL CODES> parameter setting should be as follows:
control codes - 1B74121B5203
{51}
{76}
{86}
{131}
{81}
{82}
- 213 -
----------------------------------
Formulation printout template
----------- Formulation --------------
Formulation name: {165}
Number of ingredients:
{167}
Target mass:
{168} g
Formulation ingredients:
{169}
----------------------------------
20.3. Barcode scanner
The balance enables cooperating with barcode scanners, which are used to
quick searching for a product in the database of products. Connection to a
barcode scanner is configured in submenu < Barcode Scanner>.
Available options:
• Setting communication port with a barcode scanner,
• Offset setting,
• Setting barcode length.
Caution:
Submenu < Communication> requires setting baud rate to compatible with the
one used barcode scanner (default 9600b/s). Detailed description of communicating
the balance with a barcode scanner is provided in APPENDIX F of this user manual.
Offset
Setting the first data carrying character of a barcode, which is the first
recognized character while searching for a product.
Code length
Setting number of characters recognized during searching for a product.
- 214 -
Caution:
For correct balance’s cooperation with a transponder card reader set appropriate baud
rate value in submenu < Communication> (default 9600b/s).
Procedure:
• Connect a transponder card scanner to a balance’s port (RS 232 COM1 or
RS 232 COM2), select communication port in balance settings for the
transponder card scanner
• In submenu < Communication> set baud rate for compatible with the
one of the transponder card scanner (default 9600b/s).
• Enter the database of operators and edit desired operator’s record, go to
• RS 232 (COM1),
• RS 232 (COM2),
• Tcp.
Caution:
Balance 4Y series cooperates with an additional display WD5/4Y manufactured by
RADWAG.
Ensuring correct cooperation between the balance and the additional display, requires
that the parameter < Standard> has a variable number set to value {140}, and
the baud rate value set to 38400 bits/s for a port having the additional display
plugged.
• RS 232 (COM1),
• RS 232 (COM2),
• Com internal.
- 216 -
21. INPUTS / OUTPUTS
Application of inputs:
The set of inputs is used to control balance’s operation. Each of 4 inputs is
connectable to the following functions or keys:
On changing the logic status of the input system, e.g. from [0] to [1] a function
that is assigned to the system is carried out. For instance:
o Carrying out automatic adjustment process to check balance’s accuracy,
o Displaying the value of set checkweighing thresholds, or
o Restoring tare value to weigh net mass of measured load.
Procedure
- 217 -
Application of outputs:
Procedure
- 218 -
22. OTHER PARAMETERS
• By pressing “date and time” field located in the upper bar of balance’s
display (in main menu mode),
• By pressing key, and selecting menu: “ Other / Date and Time”.
Entering date and time setting mode opens an on-screen keyboard. Set date
and time in the following sequence: year, month, day, hour, minute and
accept set values by pressing key.
Caution:
Access to < Date and Time> option in balance’s menu is conditioned by setting of
access level for this parameter.
- 219 -
22.4. Touch panel calibration
Display calibration is required if during operation a user spots incorrect
reaction of the touch panel.
Procedure:
• Enter submenu< Others>
• Select parameter < Touch panel calibration> which opens an editing
window,
• Use finger or a thin (but not sharp edged) and soft stylus to press and hold
a display area occupied by a cross. After pressing the fifth cross in
sequence, accept the changes by pressing key.
Caution:
The process can be aborted by pressing Esc key on an external keyboard
connected to the balance’s terminal.
Procedure:
• Enter submenu < Others>,
Caution:
Means of levelling a balance is described in point 10.3 of this user manual.
- 220 -
22.6. Sensor sensitivity
Procedure:
• Enter submenu< Others>
• Select parameter<Sensor sensitivity>which opens an editing window,
• Select one of available options. The selection causes immediate returning
to the menu window.
22.7. Autotest
AUTOTEST FILTER
It is process of 10 times loading and unloading of the internal weight for
all possible settings of balance’s filter and value release values. The test
controls 2 parameters:
• Repeatability;
• Stabilization time of measurement result.
- 221 -
ambient conditions at a workstation. The function provides a user with
data on the best possible balance settings for obtaining the highest
measurement repeatability and the shortest measurement time with
acceptable value of repeatability.
Test results are not stored in balance’s memory.
Exiting function causes erasing the test results.
Additionally the function enables:
• Printing test results on printers available in the system and selecting
the most optimum parameters from the balance’s option level.
Measurement results:
*Filter type
*Setting of “Value release” parameter
*Repeatability of indications expressed as standard deviation
*Average time of measurement stabilization
Example of a report:
Filter Fast
Value release Fast
Repeatability 0.0099 g
Stabilization time 4.979 s
.
- 222 -
.
.
Filter Very slow
Value release Reliable
Repeatability 0.0207 g
Stabilization time 5.015 s
Signature
........................................
PROCEDURE:
Caution:
Exiting the reporting window causes erasing the test results.
User can abort the process at optional moment by pressing <X> key in the
testing window.
AUTOTEST GLP
The test controls repeatability of placing the internal weight and
determining error of indication with reference to balance’s Max capacity.
Testing Procedure:
• Two times loading of the internal weight, followed by 10 times
loading of the internal weight
• Balance internal adjustment
• Calculating and storing the value of standard deviation
• In balances with automatically opened doors, door opening and
closing test is carried out.
Test results:
*Deviation for Max.
*Value of repeatability of indication expressed as standard deviation
*Result of door test (positive / negative) – if a balance features
automatic door opening system.
- 223 -
Example of a report:
.....................................................
--------- Autotest GLP: Report ---------
Balance type PS 4Y
Balance ID 400010
User Admin
Software rev. L0.0.21 S
Date 2012.01.16
Time 09:17:16
----------------------------------------
Number of measurements 10
Reading unit 0.001/0.01 g
Internal weight mass 1402.094 g
Filter Average
Value release Fast & Reliable
----------------------------------------
Deviation for Max. -0.118 g
Repeatability 0.0088 g
Signature
........................................
PROCEDURE:
On pressing a field with test name, the balance displays a message box.
User can abort the process at optional moment by pressing <X> key in the
testing window.
Results of carried out autotests are displayed as a table (each line features date
and time of autotest procedure and its result).
To preview detailed data of an autotest, press a specified line of the table with
test results.
In order to print a result of a single autotest, enter its details (see above) and
generate a printout by pressing <print> key in the upper bar of the balance’s
display.
Autotest results can be exported by pressing <export> field on the level of all
saved reports in a table. Data is sent to a data storage device connected to
balance’s USB port as a file with extension *.csv.
- 224 -
22.8. Start logo
Caution:
Option enabled only for authorized balance operators.
The parameter enables changing a logo that appears on the balance display on a
start-up procedure.
Caution:
Option enabled only for authorized balance operators.
Procedure:
• Plug a data storage device to balance’s USB port
• Enter submenu < Other>
• Select parameter <Export system events>
• The software generates a file and automatically saves it on the data
storage device
• The generated file has to be sent to Radwag service personnel.
- 225 -
23. UPDATE
Procedure
o Prepare a data storage device with update file. Required file extension:
*.lab
o Connect the data storage device to balance’s USB port
o Select menu <Software>
o The display previews content saved on the data storage device, search
for the update file and press its name.
o Updating process takes place automatically.
The process of updating the weighing module takes places analogously to
above procedure, but the required extension of the update file is: *.me01.
Caution:
Weighing module updating procedure is accessible to authorized service points only.
If the update file is incorrect, the balance displays a message on process error –
balance parameters remain unchanged.
- 226 -
On selecting parameter <Print settings> the balance sends all settings to a
printer.
25. COMMUNICATION PROTOCOL
General information
- 227 -
LOGIN User log in
LOGOUT User log out
PC Send all implemented commands
Caution:
1. Each command must end with CR LF characters;
COMMANDS DESCRIPTION
Zero the balance
Format: Z CR LF
Accessible responses:
- 228 -
Z_I CR LF - command understood but not accessible at this moment
Response format:
1 2 3 4-12 13 14 15 16 17 18 19
O T space tare space unit space CR LF
Caution:
Tare value is always given in adjustment unit.
Set tare
Format: UT_TARE CR LF, where TARE – tare value
Accessible responses:
Caution:
Use dot in tare format as decimal point.
- 229 -
moment
S_A CR LF - command understood and in progress
MASS FRAME - response is mass value in basic measuring unit
Frame format:
1 2-34 5 6 7-15 16 17 18 19 20 21
stability
S space space character mass space unit CR LF
marker
Example:
S CR LF – command sent from a computer
S _ A CR LF - command understood and in progress
S _ _ _ _ - _ _ _ _ _ _ 8 . 5 _ g _ _ CR LF - command carried out,
response is mass value in basic measuring unit.
Frame format:
1 2 3 4 5 6 7-15 16 17 18 19 20 21
stability
S I space space character mass space unit CR LF
marker
Example:
S I CR LF – command sent from a computer
S I _ ? _ _ _ _ _ _ _ 1 8 . 5 _ k g _ CR LF - command carried out,
immediate response of mass value in basic weighing unit
- 230 -
stability
P n space space character mass space unit CR LF
marker
Where:
n - weighing platform number
mass - 9 characters with right justification
unit - 3 characters with left justification
Example:
In case there are two weighing platforms.
Frame format:
1 2 3 4 5 6 7-15 16 17 18 19 20 21
stability
S U space space character mass space unit CR LF
market
Example:
S U CR LF – command from a computer
S U _ A CR LF – command understood and in progress
S U _ _ _ - _ _ 1 7 2 . 1 3 5 _ N _ _ CR LF - command carried out,
response is mass value in current measuring unit.
- 231 -
Frame format
1 2 3 4 5 6 7-15 16 17 18 19 20 21
S U I stability space sign mass space unit CR LF
Example:
S U I CR LF – command from a computer
S U I ? _ - _ _ _ 5 8 . 2 3 7 _ k g _ CR LF - command carried out,
immediate response of mass value in current measuring unit
Where: _ - space
Frame format
1 2 3 4 5 6 7-15 16 17 18 19 20 21
stability
S I space space character mass space unit CR LF
marker
Format: C0 CR LF
Accessible responses:
C0_I CR LF - command understood but not accessible at this moment
C0_A CR LF - command understood and in progress
Format: CU1 CR LF
Accessible responses:
CU1_I CR LF - command understood but not accessible at this moment
CU1_A CR LF - command understood and in progress
MASS FRAME - response is mass value in current measuring unit
Frame format:
1 2 3 4 5 6 7-15 16 17 18 19 20 21
- 232 -
stability
S U I space character mass space unit CR LF
marker
1 2 3 4-12 13 14 15 16 17 18 19
- 233 -
- 234 -
Set mass value of a single (only for PARTS COUNTING)
Format: SM_XXXXX CR LF, where: _ - space, XXXXX – mass
format
Accessible responses:
SM_OK CR LF - command carried out
User log in
Format: LOGIN Name, Password CR LF (Name and password have to be
inserted as they are set in the balance – small and capital letters)
Accessible responses:
- 235 -
- 236 -
User log out
Format: LOGOUT CR LF
Accessible responses:
Accessible responses:
PC_A_”Z,T,S,SI,SIA,SU,SUI,C1,C0,CU1,CU0,DH,ODH,UH,OUH,OT,UT,
LOGIN,LOGOUT,PC" – command carried out, terminal has sent all
implemented commands.
- 237 -
Format of mass printout:
1 2 3 4 -12 13 14 15 16 17 18
stability
space character mass space unit CR LF
marker
Example:
_ _ _ _ _ _ 1 8 3 2 . 0 _ g _ _ CR LF – a printout generated from a
balance on pressing key, according to settings of <Weighing printout
template>:
N (number of
NO Universal variable 1 … 5 NO
measurements)
Date NO Net NO
Time NO Tare NO
Level status NO Gross NO
Client NO Current result NO
Warehouse NO Supplementary unit NO
Product NO Mass YES
Packaging NO Non-standard printout NO
- 238 -
26. CONNECTING PERIPHERAL DEVICES
Caution:
Cable „Balance – Ethernet” is a regular network cable with slot jest RJ45 on both
ends.
- 239 -
Cable: IN / OUT
- 240 -
29. ADDITIONAL EQUIPMENT
Type Name
P0136 RS232 cable for KAFKA printer
P0151 RS232 cable for EPSON printer
KAFKA Thermal printer
EPSON Dot matrix printer
CITIZEN Label printer
PCL printer
WD- xx Additional display in plastic housing
CK-01 Transponder card scanner
LS2208 Barcode scanner
AP2-1 Power loop output
SAL Anti-vibration bench for laboratory balances
PC keyboard
Computer software:
• „LABEL EDITOR”,
• „PW-WIN”,
• „RAD-KEY”.
- 241 -
30. APPENDIX A – Variables for printouts
- 242 -
{30} Gross value
{31} Weighing platform no.
{32} Factory no.
{33} Balance reading unit
{34} Range
{35} Parts counting: Mass of a standard
{36} Percent setup: Reference mass
- 243 -
{75} User: Name
{76} User: Code
{77} User: Access level
- 244 -
{121}2) Average Tare Report: Result
{122}2) Average Tare Report: Standard deviation
{123}2) Average Tare Report: 0,25T1
- 245 -
2)
{203} Comparator: Min Humidity
2)
{204} Comparator: Max Humidity
2)
{205} Comparator: Min Pressure
2)
{206} Comparator: Max Pressure
2)
{207} Comparator: Task
2)
{208} Comparator: Selected Task
2)
{209} Comparator: Measurements
2)
{285} Mass Comparator: (Reference) Standards: Name
2)
{286} Mass Comparator: (Reference) Standards: Code
2)
{287} Mass Comparator: (Reference) Standards: Class
2)
{288} Mass Comparator: (Reference) Standards: Factory no.
2)
{289} Mass Comparator: (Reference) Standards: Mass
2)
{290} Mass Comparator: (Reference) Standards: Set no.
2)
{300} Tasks: Name
- 246 -
2)
{301} Tasks: Code
2)
{302} Tasks: Class
2)
{303} Tasks: Mass
2)
{304} Tasks: Order no.
2)
{305} Tasks: Tested standard no.
Caution:
Format of variables {0} and {1} is finished with characters CR LF,
1)
(i.e. switching to a next line is carried out automatically),
2) Variables are not operated by software version: “Standard”.
Formatting types:
• Variables with left justification,
• Variables with right justification,
• Determining number of characters for printing / displaying,
• Determining number of decimal places for numerical variables,
• Converting the format of date and hour,
• Converting numerical variables into a code type EAN13,
• Converting numerical variables and date into a code type EAN128.
- 247 -
F Sign formatting digits to a {7:F2} – Net mass in adjustment
chain of sign in format “- unit always with two decimal
ddd.ddd…” (where: d stands places;
for a single digit, minus is for {7,9:F2} – Net mass in
digits with negative value adjustment unit always with two
only) or determining number decimal places and fixed length of
of decimal places 9 characters with right
justification;
V Formatting mass and {7:V6.3} – Net mass in a form of
quantities derivatives of mass EAN13 code (6-character code)
in EAN13 code with three decimal places
T Formatting mass and {7:T6.3} – Net mass in a form of
quantities derivatives of mass EAN128 code with three decimal
in EAN128 code places;
/ Date separator between days, {2:yy/MM/dd} – Current date in
months and years format:
year - month - day, where yy stand
for two less meaningful characters
of a year;
\ sign “escape” deleting a {2:yy\/MM\/dd} – Current date
formatting function from the in format: year / month / day;
following sign, so that it is {2:yy\:MM\:dd} – Current date in
recognized as text format: year : month : day. Should
“\” be used in literal meaning,
insert: \\;
- 248 -
Application list of formatted variables:
CODE DESCRIPTION
{7:V6.3} Net mass in EAN 13 code (6-character code)
{7:V7.3} Net mass in EAN 13 code (7-character code)
{27:V6.3} Net value in EAN 13 code (6-character code)
{27:V7.3} Net value in EAN 13 code (7-character code)
{7:T6.3} Net mass in EAN 128 code
{8:T6.3} Gross mass in EAN 128 code
{55:T6.2} Product price in EAN 128 code
{2:yyMMdd} Data in EAN 128 code
{61:yyMMdd} Product data in EAN 128 code
{62:yyMMdd} Product’s shelf-life time in EAN 128 code
- 249 -
32. APPENDINX E - Settings of ZEBRA printers
3. Barcode scanners can send additional information apart from the expected
barcode e.g. type of barcode. It is advisable to disable such information
because RADWAG devices and software do not use it.
- 250 -
Barcode
Barcode with required prefix and without Code
suffix in hexadecimal format required –fixes type
in ASCII format
01 30 30 32 31 30 31 32 36 0D 00210126 EAN-8
01 30 31 32 33 34 35 36 37 38 39 0D 0123456789 KOD 2 Z 5
01 43 4F 44 45 20 33 39 20 54 45 53 54 0D CODE 39 TEST CODE 39
01 31 31 30 31 32 33 34 35 36 37 38 39 31 0D 1101234567891 EAN-13
01 43 6F 64 65 20 31 32 38 20 54 65 73 74 0D CODE 128 Test CODE 128
User adjustment
Description Value
Internal adjustment Function
External adjustment Function
User adjustment Function
Adjustment test Function
Automatic adjustment time 1 - 12
Report printout No / Yes
GLP Project . .
Name Setting
» Adjustment No / Yes
» Working mode No / Yes
» Date No / Yes
» Time No / Yes
» User No / Yes
» Balance type No / Yes
» Balance ID No / Yes
» Level status No / Yes
» Nominal mass No / Yes
» Difference No / Yes
» Temperature No / Yes
» Current mass No / Yes
» Empty line No / Yes
» Dashes No / Yes
- 251 -
» Signature No / Yes
» Non-standard printout No / Yes
Displays a report on
Adjustment history completed external
adjustments
Databases
− Products
− Weighing records
− Clients
− Ambient conditions
− Packages
− Warehouses
− Printouts
− Universal variables
− Delete data older than
− Export database of weighing records to file
Communication
Description Value
COM 1 -
» Baud rate 9600
» Data bits 8
» Stop bits 1
» Parity No
COM 2 -
» Baud rate 9600
» Data bits 8
» Stop bits 1
» Parity No
Ethernet -
» DHCP No
» IP address 192.168.0.2
» Subnet mask 255.255.255.0
» Default gate 192.168.0.1
Tcp -
Port 4001
- 252 -
Peripheral devices
Description Value
Computer -
» Port COM 1
» Address 1
Continuous
» No / Yes
transmission
» Printout template Settings
» E2R System Settings
Printer
» Port COM 2
» Code page 1250
» Printouts Settings
Barcode scanner
» Port None / COM 1/ COM 2
» Offset 0
» Code length 0
Transponder card
scanner
Port None / COM 1/ COM 2
Additional display
Port None / COM 1-2 / Tcp
Project Settings
Ambient conditions
module
Port None / COM 1-2 / Com internal
Address 3
Inputs / Outputs
Description Value
Inputs
» Input 1 Selection
» Input 2 Selection
» Input 3 Selection
» Input 4 Selection
Outputs
» Output 1 Selection
» Output 2 Selection
- 253 -
» Output 3 Selection
» Output 4 Selection
Access level
Description Value
Anonymous user
» Guest Selection
» User Selection
» Advanced user Selection
» Administrator Selection
Date and time
» Guest Selection
» User Selection
» Advanced user Selection
» Administrator Selection
Printouts
» Guest Selection
» User Selection
» Advanced user Selection
» Administrator Selection
Databases
Products
Clients Selection:
Formulation - Guest
Packages - User
Warehouses - Advanced user
Printouts - Administrator
Delete data older than
- 254 -
Others
Description Value
Language Selection
Date and time Settings
Beep Selection
Touch panel calibration Function
Level control Selection
Autotest Selection
User manual no.:
IMMU-09-01-06-14-ENG
- 255 -
- 256 -