Service Tips Chassis Icc9
Service Tips Chassis Icc9
Service Tips Chassis Icc9
Tel: ++385-31-856-637
Tel/fax: ++385-31-856-139
Mob: 098-788-319
www.rtv-horvat-dj.hr
Service tips
for
CHASSIS
ICC 9
TCE
SABA
BRANDT
THOMSON
FERGUSON
NORDMENDE
TELEFUNKEN
1.
Usefull info
Microprocessor sofware version and teletext board compatibility.
The technical help line engineers have reported several cases where different fault conditions have arisen after the
replacement of the microprocessor or the text board, these have been either no teletext operation, no remote control
functions, the television will not come out of the standby mode or even a description of a tripping type fault.
In most cases it has been found that the cause of the problem is due to incompatibility between the microprocessor's software
version and the teletext board. If you find it necessary to replace either the microprocessor or the teletext board, the following
table will enable you to avoid any of the above-mentioned problems arising after replacing the retrospective devices.
Micro software version type: C9-20 Main chassis sub code: ICC9 280 Teletext PCB type no: DVT 9002
Micro software version type: C9-20 Main chassis sub code: ICC9 777 Teletext PCB type no: DVT 9002
Micro software version type: C9-20 Main chassis sub code: ICC9 270 Teletext PCB type no: DVT 9002
Micro software version type: C9F-25 Main chassis sub code: All Chassis Types Teletext PCB type no: DVT 9003
Identification of the microprocessor software version is via the last four digits after the part number of the IC, i.e. 10177300-
C9-20
The teletext board type number is printed on a white label, stuck generally on the component side of the PCB.
The main chassis identification number is silk screen printed on the component side along the front edge of the PCB ie. to the
left of the chopper power supply circuit.
Teletext access time - alternative memory device.
1: A problem which affects the access time and the data acquisition cycle for both fastext links and index pages on earlier
versions of the Teletext PCBs can be overcome by removing the memory device used at location IT03 and fitting an
alternative device at location IT02. After removing IT03, check the copper tracks for s/cs. Fit new memory device IT02,
check the copper track for s/cs.
The alternative memory device (HY53C464LS-80/LH2464-10) is available under part no. 46157900.
Note: Whilst handling the teletext PCB and the new memory device, ensure that the workplace is correctly protected against
static discharge and the equipment used conforms to the latest Health and Safety at Work Regulation.
General information.
. Year of manufacture of appliance : 1997-1998
After PSU was checked according to the info, protective circuits can be switched off (see below) Warning: various vertical
ICs <--> Cs.
If pin 19 of IV01 (STV 2160) is unsoldered, protective circuit (no. 3?) is put out of operation. If you bridge base and emitter
of TP69, protective circuit no. 2 is put out of order.
Power
Mains transistor TP10 fails repeatedly.
1: It is possible that CP13 has a loss of capacity or dry joints.
Change TP10 from BUH713 to BUV46CFI (10274170).
Power supply repair set 10268050.
Pumps three times then goes into safety mode, red LED lights up.
1: [Line transformer, IV01, IF01, DP72, DP35 have been changed]. Check DL21, RL45 and TL40. Suspect DF32 or check
power supply. Unsolder line BU.
Appliance does not start up. System voltage collapses at 80V as soon as the aerial is connected or the menu is displayed on
the screen and appliance goes into safety mode. Normal scanning without aerial.
1: Change CL23 (8.2nF).
Power supply functions but voltage is reduced. 26V goes to 13V and 151V to 120V. 10V STBY 5V ok. Standby light still
remains on and starts up occasionally.
1: [IP01, STV2160, TV06, TR80, DP82, CP82, DV01, RV01 checked]. Remove audio module. If the same, unsolder pin 11
from IF module or unsolder pin 2 from line transformer. Suspect IF01 and line transformer.
Pumps two or three times then dead. Red LED off. Functions if 8V connected to CP72. DP72 ok.
1: [CP72 replaced]. Unsolder line BU. Check DP03:20V, DP61: U SYS, DP82:26V. Check raster circuit and audio module.
Power supply blows. Standby LED flashes red each second. No oscillation on line BU. No horizontal drive on pin 32 of IV01
(STV2160). 0V at the spot of the line pulses.
1: Replace coil LL10 and diode DL61.
Standby LED flashes red/green every second. Appliance pulses three times. Line transformer starts up then cuts out. Pulses
on line BU correct.
1: Pin 19 of IV01 at 0V. Protection circuit is defective. Check if transistor TP66 (BC858) O/C or if TP69 (BC848) leaky.
Standby LED lights up red then goes off. U system only increases to 100V before tripping. Pulses on line BU increase to
800V before going into safety mode.
1: Replace recovery diode DL21 which is leaky.
FBT tries to start up but power supply does not increase enough and does not regulate.
1: Power supply regulation circuit TP52 (BC848) is defective. Regulation transformer LP44 O/C.
Power supply goes into safety mode. No apparent S/C on the power supply.
1: Poor regulation on primary circuit. Diode DP31 (LL4148) is leaky.
No FBT. Red standby LED lit. No 8V on pin 13 of IV01. Circuit breathing active (0V at pin 19 of IV01).
1: Check if TP66 (BC858) and TP69 (BC848) S/C.
"Beep" from power supply at switch on then goes into safety mode.
1: Check if diode DP31 (LL14148) is defective or if line BU transistor is resistive. If line BU is defective, replace diode
DL61. No apparent S/C on secondary.
No HT. No reception via RC. Standby light lit red. Clock ok.
1: No data. Remove sound board. If TV functions correctly, check audio board and replace TDA.
5.
Weak drive to line output transistor.
1: Check diodes (1N4002) in line driver circuit, starting from Dl61 then DL64-DL70.
Constant tripping.
1: Replace RL65 (BC327-40) in line drive circuit.
At switch on high voltage builds up for a short time. Then pulse at collector of BUH517 fails.
1: [Additional parts in deflection circuit already checked]. Make following modifications:
Replace DP58, DP59 (is also no longer mounted). Replace DP84 by 1N5822 (Schottky) and change RV06 to 680R.
Diode DL61 also fails. Then too little base current for line BU.
Occasionally switches off for a short time then starts again straight away.
1: [Line transformer, horizontal end stage BUH517, diodes in horizontal drive already replaced.] Check diode for standby
voltage production - may be a thermal fault. Standby voltage drops from 5V to 3.5V.
No start up. EHT increases then cuts out. LED flashes green/red.
1: [TP69, TP66, TP67 and STV2160 changed.] Check CL22 O/C. If ok, remove audio module. If the same, unsolder IF
module pin 11. Suspect IF01 and line transformer.
Deflect
Does not synchronize.
1: Change transistor TX07 (BC848C). FBAS-signal is not perfect. Lower part was distorted.
Vertical jitter.
1: Change CV46 to 10nF or 33nF.
Unlocked picture, looks like no sync. Blows TL19 line output transistor.
1: Line oscillator off frequency. Set up in service menu. No signal conditions. Connect frequency counter to TL63 collector
and adjust H-VCO in GEOM menu to nearest value to 15625 kHz using +/- keys on handset. After adjustment store by
pressing store +. See useful information.
Horizontal picture foldover. Sound only every 2 secs. Picture and sound via AV ok.
1: Check the signal from the tuner. Check -H and V- Sync at pin 3 IC IX01 behind the IF on transistor TH01. Check FBAS
at pin 4 IC IX01.
6.
Loss of horizontal sync with weak signals.
1: TH01 is defective. Transistor may sometimes show other faults such as low contrast or loss of some TXT characters.
Sawtooth effect on edge of picture like horizontal instability. Line BU blows after 15 mins.
1: Check CP61 (151V) on oscilloscope. If ok, check signal on TL63 base (0.8Vpp), C: 6Vpp, TL62 E: 10Vpp. If ok, check
base of TL19 (13Vpp). If defective, suspect 1N4001, DL64, DL66 to DL70, CL21. Check secondary of line transformer.
Color
Greenish picture when switched on. Blue screen after a few secs with no picture and with fine white lines.
1: [CRT has been changed]. Check IV01 STV2160.
Green screen for 2 secs at start up, no display, white window in its place.
1: Remove RV02, CV02 in the base of TV01.
No red.
1: TV71 is defective.
Blue picture which improves gradually becoming acceptable after a quarter of an hour.
1: Check on IB01 pin 1:3Vpp. If ok, check on RB71 118Vpp. If defective, check DB66, CB66 and RB68 (390K) at pins
14:3.9V, 13 and 15:137.8V.
7.
Intermittently screen turns red then switches to standby.
1: Check transistor TV71 (BC858B) for intermittent O/C.
Picture
TV starts up but no picture, no sound. No command functions. EHT present. Power supply correct.
1: Check on IR01 pin 28 and 29: 4.4V in AV and TV 0V. Check the raster circuit IF01 1: 1.4Vpp and 5: 50Vpp. If ok, check
TX14. Check the RGB on IV01 pin 35, 36, 37. Suspect the control panel (membrane).
Screen darkens after 10 mins. Standby LED is still lit up green and no sound.
1: [Microprocessor has been changed]. Replace RV06 by 680R 270TX3459. Remove DP58, DP59.
No sound or picture. Normal display of the functions on the screen, channel, frequency, sound, etc. In AV only the sound and
no picture. RCU functions.
1: Check the video signal IC01 pin 24, pin 10: sandcastle. If ok, check IV01 pin 22 and 23, data and clock, 36, 37, 35 RGB.
5V on DL12. If ok, suspect module TL51 and RL50.
Dark picture. No sound. Teletext and channel display ok. Picture is ok in scart.
1: Transistor TX16 (BC558, SMD) is defective. Follow the signal path. Scart switchover from pin 6 of the IF to transistor
TX07.
Possibly also replace IC IX01. (Spare part type 309368217 MC1 4052BCP).
Colour spot at the top of the screen for several months. Does not degauss.
1: Check the speaker and the degaussing coil. Suspect the tube.
No brightness values, stripes in the picture, also via scart. Y signal is missing.
1: Transistor TC 02 (TC 03 +TC 04) is defective..
8.
Negative picture.
1: Standard switch over does not work. RX 82 (10K) is defective. Check also if TR 20 and TR 22 on control panel processor
are defective.
2: TX16 and TX17 are defective
Poor picture and no sync when going to AV1 then returning to channels. Sometimes returns by itself.
1: Check TX11 and IX01. If ok, check video signal on TH05 2.5Vpp and on TX09. For sync suspect IX01.
Black screen at start up. Menu displayed. In HF no picture and no sound. In video no picture but sound.
1: [IV01 has already been changed]. Check IR01 pin 28 and 29:AV 4.5V, TV:0V.
2: Check scart switching part IX01 pin 10:AV 12V, tuner:0V. If defective, check TX14, TX15, RX84 and RX83.
After a short time, line output transistor fails or black bands appear on screen as if appliance out of horizontal phase.
1: Diode DV01 opens, supplying cathode with a voltage of 8.5V instead of 14V.
Low contrast.
1: TH01 is defective.
Weak luminance.
1: RC20 (10ohms) fuseable resistor.
No sound or picture; comes out of standby, powers up 3 times then returns to standby.
1: Check TL63 (BC848B) along horizontal drive output, for o/c.
9.
No picture, sound ok. OSD band illegible.
1: [IX01 replaced unsuccessfully]. Check video signal on RX24. If ok chek on IX01 pin 2. If not, check TX17, TX03, TX05
and TX11.
Dark screen. Green light on. Line transformer and raster ok.
1: uP blocked. No DATA at pins 5 and 6 of memory. Check pulses L and T at pins 25 and 26. If incorrect, check TR42
(BC848) to right of uP.
No picture and no sound. FBT ok. No OSD and no RC. TR01 blocked in TXT mode at pin 17. Bus hurries permanently.
Reset ok, TR01 ok, TR02 ok.
1: Check presence of ICUT data at pin 39 IV01 (STV2160). If no data, check TB18 (BC558) on CRT board.
Dark screen. No FCT and no RC. No OSD. Line transformer ok. Raster ok when G2 pushed.
1: Bus data/clock blocked. Disconnect sound decoding board (for the stereo model). If picture returns normal, check sound
board.
Note: TV blows with picture sync when sound board disconnected. If no aerial, no blowing.
Three black vertical lines in middle of picture. Voltages fail. Power supply chirps loudly. Appliance runs with a lower beam
current.
1: [Power supply checked. IV01 already replaced, SMPS signal arrives.] Capacitor CL23 is defective.
Intermittent picture.
1: Check crystal (27MHz) on TXT board.
Picture shimmers.
1: Check IP03 for 9V.
10.
No sound, no picture. When turning pot G2 several times, TV starts up but dark picture.
1: [Line transfomer ok. IV01, TB18 replaced.] Check video signal of IF module pin 6. If ok, check IV01 pin 9. If defective,
check TH05, RH04 and LH02 or check via scart. If the same, suspect IX01.
Picture and sound disappear, leaving only blank raster on screen, graphics O.K.
1: Check or replace TX09 (BC858B).
Wavy picture over all the picture after operating for 5-10 mins, normal when cold.
1: Check 13V on oscilloscope on DL13. If defective, suspect CL14. If ok, suspect IF.
Sound
Audio noise when appliance is started up (standby or mains).
1: No audio mute on pin 2 of IA01. This is caused by TA02 (BC848) which is defective.
TV starts up but no picture, no sound. No command functions. EHT present. Power supply correct.
1: Check on IR01 pin 28 and 29: 4.4V in AV and TV 0V. Check the raster circuit IF01 1: 1.4Vpp and 5: 50Vpp. If ok, check
TX14. Check the RGB on IV01 pin 35, 36, 37. Suspect the control panel (membrane).
No sound.
1: CP87 is defective.
2: TA20 is saturated. Mute is on. Voltage on RA20 is between -2V and -4V instead of 12V. TR81 is s/c between its base and
emitter.
Occasionally no sound.
1: Check mute circuit TA02 and TA20.
Horizontal picture foldover. Sound only every 2 secs. Picture and sound via AV ok.
1: Check the signal from the tuner. Check -H and V- Sync at pin 3 IC IX01 behind the IF on transistor TH01. Check FBAS
at pin 4 IC IX01.
Distorted audio.
1: The fault disappears when you disconnect pin 2 from the end stage
TDA2616. A very high ripple is found on the collector of TA20. The cause is diode DP20.
No sound or picture; comes out of standby, powers up 3 times then returns to standby.
1: Check TL63 (BC848B) along horizontal drive output, for o/c.
11.
No sound. Standby light comes on then goes off. 150V on line BU. No FBT. 26V power supply at 10V.
1: Check if raster IC IF01 (TDA8172) S/C.
No picture and no sound. FBT ok. No OSD and no RC. TR01 blocked in TXT mode at pin 17. Bus hurries permanently.
Reset ok, TR01 ok, TR02 ok.
1: Check presence of ICUT data at pin 39 IV01 (STV2160). If no data, check TB18 (BC558) on CRT board.
Dark screen and no sound. No RC or standby. Green light lit ok. Line transformer ok.
1: uP is blocked. Remove AM/FM audio board. If ok, check TB18 on CRT board and TR42 (line and raster pulse) for uP.
Otherwise, check I2C BU.
No or intermittent sound.
1: Check socket BA05 at back of main panel for dry joints or cracks in print.
2: [Chassis with manufacturing code AJ6 and AJ7]. Broken pins of regulator TS060 MC33164P-5 on AMFM board. Change
regulator (code 10277030).
Sound ok except on second channel which has just gone into stereo on the relay. Picture ok.
1: Check second channel with fine tuning. If the same, aerial ok, check audio signal of IA01 pin 1 and 9. If ok, check TA02,
TA20, DA09 and TA01.
No sound, no picture. When turning pot G2 several times, TV starts up but dark picture.
1: [Line transfomer ok. IV01, TB18 replaced.] Check video signal of IF module pin 6. If ok, check IV01 pin 9. If defective,
check TH05, RH04 and LH02 or check via scart. If the same, suspect IX01.
Sound and picture disappear, leaving only blank raster on screen, graphics O.K.
1: Check or replace TX09 (BC858B).
Function
Blocks in PAL.
1: Check the change of state at pin 12 of IR01; LL'=0, BG=1 if ok, check on pin 4 of the IF module. If missing check TR22
(BC848B).
Stuck in standby, weak or no line drive, TL19 line output transistor quickly overheats and goes S/C.
1: Check for hairline crack from plastic rivet near pin 1 of line output transformer past TL64 and under DL62. This may be
becoming common.
No start up.
1: Check ground solder joints on RP22 (on emitter of power supply BU).
2: [QR01, IR01, IR02, IV01, IC01 and IC02 have been changed]. PSU ok. Check RV06 (680R), CP84 (220µF), DP84
(1N5817).
At switch on diode LED flashes continuously (red). The secondary voltages are very low and vary continually.
1: Diode DP34 O/C.
Occasionally no switch on (occurs rarely). Standby LED then comes on for a short time.
1: Replace electrolytic (2200uF/16V) of the standby voltage.
Stops when trying to start up (noise for a short time). Standby U OK.
1: Check CP04.
Switches to standby for a short time then goes off again. Standby LED lights up. PSU ok.
1: No drive of IV01. Operating voltage on IR01 ok. If standby 10V not fully present, replace following components:
Diode DP84 with 1N5817
Resistor RV06 with 680R
Capacitor CP84 with 220nF
Remove diodes DP58 and DP59.
2: Check +5V at pin 33 of IR01. Check TR90, TR81, TR85 and TR87.
No function, no BU.
1: [Power supply ok, EHT ok, scanning ok. Tuner, IF, AM/FM, IC01, IC02, IV01, control panel membrane disconnected but
fault persists (5V).] Check if ok via scart. Suspect IF module. Check DATA and CLOCK signals on IR02 pin 5 and 6. If
defective, check power supply on TR80 (5V). Reset by TR90. Suspect IP03.
Geometry
Width is reduced.
1: Check TL40 (BD681) and RL45 (3.3ohm).
After a storm, displaced picture and trapezium fault. Impossible to take up in service mode.
1: Check the G2 voltage, 5V on TL51. Check on IV01 pin 25: 1Vpp. If ok, suspect IV01 and the zoom board. Check 25V on
DP82.
After operating for 1 min the horizontal amplitude decreases and the verticals distort. The line BUH517 heats up and is
destroyed.
1: Change DL61 (1N4001) O/C.
Defective E/W.
1: CL42 O/C.
2 : RL45 (3R3) O/C.
Other
No function, display flashes.
1: Replace memory IC X24C04.
14.
IB01 fails.
1: Carry out the following modification for additional protection against static discharge: Add diodes DB32, DB52, DB72
(BAV21) to copper side from pin 7, pin 10, pin 13 respectively to pin 2 (13V) - anodes to pin 2.
IV01 fails.
1: [Fault is due to CRT flashover]. Remove jumper JV56 (SMD) and replace with 4.7kohm resistor, (part no. 60079900).
Counts three times then red LED trips three times and appliance goes into standby. Still nothing when the line BU is
unsoldered, counter and red LED lit.
1: [Line transformer, IV01, line BU, TL40, IF01, DP35, DP75, DL21, TP69, TP66, TP67 have been changed]. Check DP84
(1N4001), CP84 (220nF) and RV06 (680R). Remove DP58 and DP59.
Sound menu display permanent. Runs through continuously. A few secs later if TV button pressed, display reappears.
1: Check condition of mylar control panel. Check TR80:5V. If low, check TR80 and TR87. Suspect IR01 and TXT board.
No picture and no sound. FBT ok. No OSD and no RC. TR01 blocked in TXT mode at pin 17. Bus hurries permanently.
Reset ok, TR01 ok, TR02 ok.
1: Check presence of ICUT data at pin 39 IV01 (STV2160). If no data, check TB18 (BC558) on CRT board.
Dark screen. No FCT and no RC. No OSD. Line transformer ok. Raster ok when G2 pushed.
1: Bus data/clock blocked. Disconnect sound decoding board (for the stereo model). If picture returns normal, check sound
board.
Note: TV blows with picture sync when sound board disconnected. If no aerial, no blowing.
No FBT. No reception via RC. Standby light lit red. Clock ok.
1: No data. Remove sound board. If TV functions correctly, check audio board and replace TDA.
Dark screen and no sound. No RC or standby. Green light lit ok. Line transformer ok.
1: uP is blocked. Remove AM/FM audio board. If ok, check TB18 on CRT board and TR42 (line and raster pulse) for uP.
Otherwise, check I2C BU.