Arcode Hardware Manual V2.

11

ARCODE
INTEGRATED ELEVATOR CONTROLLER
FOR TRACTION LIFTS

HARDWARE MANUAL
Arcode Hardware Manual V2.11

Publisher ARKEL Elektrik Elektronik San. ve Tic. A.Ş.

Eyüp Sultan Mah. Şah Cihan Cad. No:69 Sancaktepe – Istanbul / TURKEY
TEL : (+90 216) 540 67 24 - 25
Faks : (+90 216) 540 67 26
E-mail: [email protected]
www.arkel.com.tr
Date of issue 11.2020

Document version V2.11

This document has been created to be a guide for Arkel customers. Reproduction, transfer, distribution or storage of part or all
the contents in this document in any form without the prior written permission of Arkel is prohibited. Arkel reserves the right to
make changes and improvements to any of the products described in this document without prior notice.

Arkel is not responsible for those mistakes that may be found in this manual and for the damages that they may cause.
Arcode Hardware Manual V2.11

CONTENTS
1. PREFACE & GENERAL SAFETY ................................................................................................................................ 4
1.1. EMC CONFORMİTY ............................................................................................................................................................. 4
1.2. SAFETY INFORMATİON ......................................................................................................................................................... 4
1.3. COPYRİGHT .......................................................................................................................................................................... 4
2. OVERVIEW ...................................................................................................................................................................... 4
2.1. GENERAL DESCRİPTİON ....................................................................................................................................................... 4
2.2. KEY FEATURES .................................................................................................................................................................... 4
2.3. MODEL NUMBER AND NAMEPLATE CHECK ......................................................................................................................... 5
2.4. OPTİONAL BOARDS .............................................................................................................................................................. 5
2.4.1. ENCA Board ....................................................................................................................................................................... 5
2.4.2. ENCI Board ........................................................................................................................................................................ 5
2.4.3. Door Bridging Board .......................................................................................................................................................... 5
2.5. MAİN UNİT INDİCATORS ...................................................................................................................................................... 5
3. MECHANICAL INSTALLATION ................................................................................................................................. 6
3.1. INSTALLATİON ENVİRONMENTS ........................................................................................................................................... 6
3.2. MECHANİCAL DİMENSİONS.................................................................................................................................................. 7
3.2.1. B Size Case Dimensions ..................................................................................................................................................... 7
3.2.2. C Size Case Dimensions ..................................................................................................................................................... 7
3.3. INSTALLATİON ORİENTATİON AND SPACİNG ........................................................................................................................ 7
3.4. OPTİONAL BOARDS AND SD CARD INSTALLATİON .............................................................................................................. 7
4. ELECTRICAL INSTALLATION ................................................................................................................................... 9
4.1. TECHNİCAL SPECİFİCATİONS ............................................................................................................................................... 9
4.2. DRIVER SIDE CONNECTIONS ....................................................................................................................................... 9
4.2.1. Main Supply Connection .................................................................................................................................................... 9
4.2.2. Motor Connection ............................................................................................................................................................... 9
4.2.3. Brake Resistor Connection................................................................................................................................................ 10
4.2.4. Emergency Supply Connection ......................................................................................................................................... 10
4.2.5. Encoder Connection .......................................................................................................................................................... 10
4.3. CONTROLLER SİDE CONNECTİONS ..................................................................................................................................... 11
4.3.1. Safety Circuit Connection ................................................................................................................................................. 11
4.3.2. ML1-ML2 Magnetic Switches Inputs ............................................................................................................................... 11
4.3.3. Can-Bus Connection ......................................................................................................................................................... 11
4.3.4. Serial RS485 Ports ............................................................................................................................................................ 11
4.3.5. Programmable Inputs Connection ..................................................................................................................................... 12
4.3.6. Programmable Output Transistors .................................................................................................................................... 12
4.3.7. Programmable Relay Connections .................................................................................................................................... 12
4.3.8. Motor Thermostat Connection .......................................................................................................................................... 12
Arcode Hardware Manual V2.11

1. Preface & General Safety 2. Overview

1.1. EMC Conformity 2.1. General Description
This product is in conformity with: The Arcode is the name of the new device designed
• EN 61000-6-2 Generic standards immunity for especially for lifts. “The Arcode e” denotes only the Arcode
industrial environments, device since “Arcode System” denotes complete lift system
• EN 61000-6-4 Generic standards emission for contains Arcode and compatible peripherals designed
industrial environments, especially for Arcode Systems.
• EN 55011 Limits and methods of measurement of Arcode mainly has 3 functions which are the most required
radio disturbance characteristics of industrial, components of elevator systems. Those are control of the
scientific and medical (ISM) radio-frequency lift system, drive of the main motor and evacuation system
equipment and for unexpected power loss conditions.
• EN 61000-3-12 Limits for harmonic currents 2.2. Key Features
produced by equipment connected to public low- • Internal input EMI filter
voltage systems with input current 16 A and 75 A • Internal DC choke
per phase • Internal change-over relays for evacuation
With the following installation conditions:
• Number of floors up to 64 floors
1. Installing an AC line reactor to the drive power supply
• Speed range up to 4.0m/s
input.
• Group operation up to 8 lifts
2. Installing a RFI filter to the drive motor output.
• Car wiring with CANbus serial communication
3. Using shielded cables for motor, brake resistor and
• Landing wiring with CANbus serial
encoder connections outside the device.
communication or parallel connection
1.2. Safety Information • Car positioning with encoder
After switching off the device do not touch any • independently operated car entrances
electronic board or components until the power
• Remote connection to Arcode with CANbus
capacitors are discharged. (Min.5 minutes)
pluggable handset
Do not make any connection to inverter when the
• SD-card for updating the firmware and storing data
power is on. Do not check components and the
• Door pre-opening with optional module
signs on the electronic boards while device is
• Digital shaft reading
running.
• Direct landing
Be sure that the mains connections are correct.
• Short floor travel curve optimization
L1, L2 and L3 are line input terminals and must
not be disordered U, V and W. Otherwise, device • High stopping accuracy
may be damaged. • 48-230VAC safety circuit voltage
Do not mount the brake resistor on controller • Energy saving mode
cabinet. Brake resistor must be mounted • Fire-fighters mode
vertically outside the control cabinet. • Programmable inputs and outputs
Do not place device near flammable objects in • Special lift test menu
order to prevent fire.
To prevent overheat, damage and fire be sure that
the environment has sufficient ventilation.
Do not store and operate the device at
environments with extreme heat, extreme cold,
extreme humidity, water, iron dust and dust.
It is necessary that the used motor has a winding
isolation which is made for the operation with
VVVF inverter.
1.3. Copyright
Copyright by ARKEL Elektrik Elektronik San. ve Tic. A.Ş.
It is not allowed to redistribute the manual in its entirety or
parts of it. Violations will be prosecuted and lead to
indemnity.
Arcode Hardware Manual V2.11

2.3. Model Number and Nameplate Check 2.4.3. Door Bridging Board
Arcode name plate is shown below. Model name, input and Door bridging board is used to bridge safety circuit and
output ratings can be found from the nameplate as well maintains safety conditions in any movement of the lift
unique serial number which identifies device in the Arkel. while doors are open. Re-leveling, door pre-opening
features require this board installed.
2.5. Main Unit Indicators
Main unit contains 4 digit 7-segment display and 8 Led
indicators.

Model name of the given nameplate can be expressed as

follows
4B26A: 4 : 340-420VAC nominal supply voltage
B: B size case
26A: Maximum 26Amp driver
Following table summarize power drive capabilities and
casing varieties.
MOTOR NOMINAL
LINE CASE MODEL
POWER OUTPUT
VOLTAGE SIZE TYPE
KW(HP) CURRENT
5.5KW (7.5HP) 14A 4B14A
B Size 7.5KW (10HP) 17A 4B17A
3 Ph. 11KW (15HP) 26A 4B26A Some basic information can be obtained from 7-segment
340 - 420
VAC 15KW (20HP) 35A 4C35A display. The information can be speed value, error number,
C Size
22KW (30HP) 50A 4C50A floor number or main state of the Arocde unit.
D Size 37KW (50HP) 75A 4D75A Additionally, leds are used to indicate current state of the
safety circuit nodes as well main movements. Also, CPU
2.4. Optional Boards
live indication is present.
2.4.1. ENCA Board Model name also indicated on the main unit label.
Arcode absolute encoder reader which supports serial
encoder protocols like Endat, Biss, and SSI as well as
SINCOS encoders.
This board should be installed if a synchronous machine
will be driven.
2.4.2. ENCI Board
ENCI board is used to read incremental encoders with 3
differential signals. If the asynchronous motor is used, this
board should be installed.
Arcode Hardware Manual V2.11

3. Mechanical Installation
3.1. Installation Environments
To obtain maximum life with optimum performance, install the Arcode in an environmental that matching the specifications
below.
Installation Area Indoors
Ambient • 10°C to +40°C (NEMA Type 1 enclosure)
Temperature • 10°C to +50°C (IP00 enclosure)
Drive reliability improves in environments without wide temperature fluctuations.
When using the drive in an enclosure panel, install a cooling fan or air conditioner in the area
to ensure that the air temperature inside the enclosure does not exceed the specified levels.
Do not allow ice to develop on the drive.
Humidity 95% RH or less and free of condensation
Storage Temperature -20 to +60°C
Surrounding Area Install the drive in an area free from:
• Oil mist and dust
• Metal shavings, oil, water or other foreign materials
• Radioactive materials
• Combustible materials (E.g., wood)
• Harmful gases and liquids
• Excessive vibration
• Chlorides
• Direct sunlight
Altitude
Vibration
Orientation Install the drive vertically to maintain maximum cooling effects.
NOTICE: Avoid placing drive peripheral devices, transformers, or other electronics near the drive as the noise created can lead
to erroneous operation. If such devices must be used in close proximity to the drive, take proper steps to shield the drive from
noise.
NOTICE: Prevent foreign matter such as metal shavings and wire clippings from falling into the drive during installation. Failure
to comply could result in damage to the drive. Place a temporary cover over the top of the drive during installation. Remove the
temporary cover before startup, as the cover will reduce ventilation and cause the drive to overheat.
 Arcode Hardware Manual V2.11

3.2. Mechanical Dimensions 3.3. Installation Orientation and Spacing

Arcode should be installed vertical orientation on a robust
3.2.1. B Size Case Dimensions
surface that can carry Arcode with 4 screws and 4 nuts.
Recommended screw/nut dimensions are metric 6 and
recommended surface is metal sheet.

B Size Mechanics
Arcode complies and certificated with EN61000-XXX
Width x length x
257,5x372,5x194.75 standards that regulate EMC for Europe. However, be aware
height (mm)
Weight 9.5Kg. that Arcode is sensitive device against too high
electromagnetic environment and also generates some
3.2.2. C Size Case Dimensions electromagnetic fields in surrounding area. So high current
cables and sensitive signal cables like encoders cables
should be installed in far distance as possible.

3.4. Optional Boards and SD Card Installation

To install optional boards following step should be
followed.

Remove terminal cover

C Size Mechanics
Width x length x height (mm) 257.5x472x29
Weight 11.5kg
Arcode Hardware Manual V2.11

Remove optional boards cover

Install the optional board with 4 screws within 4 corners.

And connect the flat cable already installed in the Arcode.

Place the SD card to its location.

Arcode Hardware Manual V2.11

4. Electrical Installation
4.1. Technical Specifications
DRIVER
Model name 4B14A 4B17A 4B26A 4C35A 4C50A 4D75A
Optimum machine power 5.5 kW(7.5HP) 7.5 kW(10HP) 11 kW(15HP) 15kW(20HP) 22kW(30HP) 37 kW(50HP)
Nom. output Current (Inom) 14 A 17 A 26 A 35 A 50 A 75 A
Max. output Current (< 6 s) 28 A 34 A 52 A 70 A 100 A 150 A
Brake resistor (B, P) 50Ω / 1kW 50Ω / 1kW 40Ω / 1kW 25Ω / 2kW 18Ω / 3kW 10Ω / 6kW
Power input (L1, L2, L3) AC 3 Ph., 320-420V, 50/60 Hz
Power output (U, V, W) AC 3 Ph., 0-400V, 0-100Hz
Included EMC filters DC Choke
EMI/RFI Filter
Evacuation (ES1, ES2) 60-120VDC battery supply input
220VAC single phase line supply input
Controller
Supply voltage 24VDC (20-28VDC)
Power consumption ?
ENCI HTL or TTL, 500 – 4096 pulse incremental
(Asynchronous)
Encoder type
ENCA EnDat, SSI and SinCos protocols supported absolute encoder
(Synchronous)
Serial Communication 2 CANBUS (Shaft and car)
3 RS485 (2 Full-Dublex,1 Half Duplex)
Relay outputs 4 Programmable relay output (10A@250VAC, 10A@30VDC)
1 Main contactor relay output (10A@250VAC, 10A@30VDC)
Signal inputs 16 Programmable input (24VDC, 3mA sink)
Floor level magnetic switches (ML1, ML2)
Motor PTC ?
Transistors outputs 4 programmable transistor outputs (Open collector Imax:200mA)
Door bridging Door bridging board connector (Reserved)
Cooling Air ventilation and aluminum cooler
Safety circuit 48-110-220VAC
User interface 4-digit seven segment plus 8 LED indicator
Logging SD card logging

4.2. DRIVER SIDE CONNECTIONS

4.2.1. Main Supply Connection

Main power supply for the lift system is connected to first 4 terminals on the Arcode, Power supply needs to be 4 wires with 3
phases and an earth. Wire thickness should be chosen according to calculated maximum current flow through the cable.
Additionally, phase wires should be connected directly to Arcode without any joint. To prevent cable emission from supply
cable, a shielded cable should be used.
EMC filter and line switches are already included in the Arcode device. External filter usage is not necessary.
4.2.2. Motor Connection
Motor connections should be done through contactors as per wiring diagram. Additionally, enough current capable shielded
cables must be used. For the thickness of the cables please refers to international standards.
Arcode Hardware Manual V2.11

4.2.3. Brake Resistor Connection

Appropriate brake resistor needs to be connected to the terminals.
4.2.4. Emergency Supply Connection
For any power loss condition emergency supply can be used via these terminals. Emergency supply can be 60V DC (5 x 12 V
batteries) or UPS device (220V AC) which capable to feed motor. Emergency supply connection switches are already installed
in the Arcode, so external switches are not required.
4.2.5. Encoder Connection
Arcode support various types of encoder can be found on the market. For asynchronous motors incremental encoders which are
cost effective are enough while absolute encoders are required for synchronous motors.
Encoders are very sensitive devices for electromagnetic interferences. For this reason, encoder cables are shielded. While routing
encoder cables pay attention to route with enough distance to high current cables.
Before connecting an encoder to the Arcode, please check encoder manufacturer user manual for right signal positions, names
and colors.
4.2.5.1. Incremental Encoder Board

15 15V DC Power supply for encoder

5 5V DC Power supply for encoder
0 Ground for encoder supply
JP
A Incremental signal A channel positive
A Incremental signal A channel negative
B Incremental signal B channel positive
B Incremental signal B channel negative
Z Incremental signal Z channel positive
Z Incremental signal Z channel negative
NC No connection

4.2.5.2. Absolute Encoder Board

15 15V DC Power supply for encoder

5 5V DC Power supply for encoder
0 Ground for encoder supply
JP
A Incremental signal A positive
A Incremental signal A negative
B Incremental signal B positive
B Incremental signal B negative
Z Incremental signal Z (Index) positive
Z Incremental signal Z (Index) negative
C Analogue Incremental signal A positive
C Analogue Incremental signal A negative
D Analogue Incremental signal B Positive
D Analogue Incremental signal B negative
CL Absolute position serial channel clock positive
CL Absolute position serial channel clock negative
DA Absolute position serial channel data positive
DA Absolute position serial channel data negative
Arcode Hardware Manual V2.11

4.3. Controller Side Connections

Arcode controller side connections grouped in two boards. First board is called as IO board which is a daughter board located
on main CPU board. This board contains programmable inputs, programmable transistor outputs, serial communication ports
and motor thermostat input. Second board is called CPU board. This board contains power supply input of controller functions,
CAN bus network which goes to shaft and the car, some programmable relays, magnetic switches which are used for door zone
determination and safety circuit connections.

4.3.1. Safety Circuit Connection

Door contacts of the safety circuit need to be connected to the Arcode for 2 reasons. First safety circuit door contacts monitoring
and second is the bridging of the door contacts for re-leveling or pre-opening. These terminals are fully isolated and can operate
with 220VAC or 48VAC safety circuits.
For door bridging function optional door bridging board should be installed. All signals are routed internally to the door bridging
board.

4.3.2. ML1-ML2 Magnetic Switches Inputs

Magnetic switches to detect floor zones magnets are connected to these inputs. Those inputs are also designed in isolated
structure.
4.3.3. Can-Bus Connection
The Arcode contains 2 separates can bus network connection. One can bus network is used to control and power LOPs beyond
the shaft while other is used to control cabinet functions.
4.3.4. Serial RS485 Ports
There are 3 serial RS485 ports are designed in Arcode main system. 2 serial ports; 1 half duplex and 1 full duplex are located on
IO board while 1 full duplex serial port is located on main CPU board.
Half duplex serial port on the IO board is reserved for group communication feature while others are reserved for future use.
Parameters for those serial communication lines are application depended and not defined to any default value.
Arcode Hardware Manual V2.11

4.3.5. Programmable Inputs Connection

Arcode has 16 logic inputs whose functions are programmable. Each input is designed in an optically isolated topology and
reference circuit for each input line is presented below for right usage.

4.3.6. Programmable Output Transistors

Arcode has 4 open collectors output whose functions are programmable. Each output is designed in an optically isolated topology
and has 200mA current limit which provided with a PTC. Reference circuit for each output line is presented below for right
usage.

4.3.7. Programmable Relay Connections

There are 5 programmable relay outputs in the form of dry contacts. Function of one relay is fixed to main contactor driving
while others are free for programming.
PR1 and PR4 relays both have 1 common and 1 normally open switch contact while PR2 and PR3 share same common signal.
These contacts can control 250V AC voltages and flow 10 amp current.
4.3.8. Motor Thermostat Connection
Arcode is equipped with special inputs for motor thermostat connection which is monitored continuously to protect motor.