MAKING BONDS

AS STRONG
AS STEEL

MAXX TM

Steel Cord Belts

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At ORIENTAL we are proud of our heritage of supplying high quality conveyor belts to discerning
customers across the globe.

In 1954 when we manufactured our first conveyor belt, to the introduction of the country’s first Nylon-
Nylon synthetic fabric reinforced belt in 1978, Oriental Rubber has been a pioneer in the design and
development of critical applications.

Our proven success in establishing new generation products such as the MAXX ARMOUR™ and
POWERSAVE™ belts has now led to enhancing our range of the MAXX STEELFLEX™ belts using steel cord
as the high tensile bearing member.

In order to complete our portfolio of belts and meet the demands of our valued customers, Oriental is
now offering MAXX STEELFLEX™ belts with steel reinforcement upto 2400 mm wide.

With this addition, we are strengthening our partnership with you….MAKING BONDS AS STRONG AS
STEEL!

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MILESTONES

1949 1964 Installed a heavy duty 1600 mm wide

Pioneer manufacturer 1974 Siempelkamp Press line
of industrial rubber
products in
independent Oriental introduces the first
India 1954 synthetic fabric reinforced
Established as a leading 1978 conveyor belt in India
producer of conveyor and
transmission belts in India with
an 1800 mm wide belting line
Imported cycle tyre and belting lines
from Japan to become the first producer
of conveyor and transmission belts 1993
using indigenous technology

2001
1994
Built a world class
2007 manufacturing plant in Pune

After expansion, became the No.1

manufacturer exporter of fabric Commenced exports to
reinforced conveyor belts in the Western Europe and USA
Added a greenfield
country. Accredited with ISO 9001
manufacturing unit in
Certification
Pune (100% EOU)

2016
2013
2014
2011
• Expansion of 2400 mm /96” wide Steel Cord line
Installed a 2600 mm in Pune, India
wide Clouth press, the Set up an overseas
widest of it’s kind in manufacturing facility in • Commissioning of high width 4 roll calender line
Increase in range by installing South Africa
India and internal mixer
a 2200 mm wide Siempelkamp Press
• Increase in plied belt production capacity for
chevron and flat belts
• Addition of belt press line in South Africa

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PRODUCT RANGE

Belts are available with a high tensile heavy duty steel cord in the following variants:

MAXX STEELFLEXTM MAXX STEELFLEXTM FB

Steel Cord (ST) with Textile Rip Stop Breaker

TM
MAXX STEELFLEXTM IW/IWR MAXX STEELFLEX ROUND
with Transverse Steel Breaker Pipe Belts with steel cord reinforcement

Steel Cord
Carcass
The latest
steel cord line
in the country !

SPECIAL COVER GRADES

Wear Resistant Heat Resistant Fire Resistant Oil Resistant Energy Saving

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 MAXIMUM
RATING
UP TO
ST 6300 KN
BELT SELECTION CHART
Reference
Min Drive
elongation
Minimum Approx Pulley
Rated Break at 1/7th Min Cover Elastic
Type Cord Cord pitch Carcass Diameter
Strength minimum Thickness Modulus
Diameter Weight (60-100%
breaking
load factor)
strength
UoM N/mm mm mm kg/m2 % mm mm N/mm
ST 500 500 2.8 14 5.3 0.1-0.3 4 500 35000
ST 630 630 2.8 11 5.8 0.1-0.3 4 500 44100
ST 800 800 3.2 12 6.7 0.1-0.3 4 500 56000
ST 1000 1000 3.6 12 8 0.1-0.3 4 630 70000
ST 1250 1250 4.3 14 9.7 0.1-0.3 4 630 87500
ST 1400 1400 4.5 14 10.3 0.1-0.3 4 800 98000
ST 1600 1600 5.2 15 12.1 0.1-0.3 4 800 112000
ST 1800 1800 5.1 13.5 12.4 0.1-0.3 4 800 126000
ST 2000 2000 5.1 12 13.2 0.1-0.3 4 800 140000
ST 2250 2250 5.2 11 14.2 0.1-0.3 4 800 157500
ST 2500 2500 6.8 15 17.8 0.1-0.3 5 1000 175000
ST 3150 3150 7.4 15 20.3 0.1-0.3 6 1250 220500
ST 3500 3500 8 15 22.5 0.15-0.3 6 1250 245000
ST 4000 4000 8.6 15 26 0.15-0.3 7 1250 280000
ST 4500 4500 9.4 16 28 0.15-0.3 7 1400 315000
ST 5000 5000 10.4 17 31.4 0.15-0.3 8 1600 350000
ST 5400 5400 10.8 17 32.9 0.15-0.3 8 1600 378000
ST 6300 6300 11.8 17 39.5 0.15-0.3 9 1800 441000

Notes
The above values are based on ISO 15236. Other combinations are also offered on request.
The above values are given for the design purpose only.
Oriental reserves the right to change these values without notice, in tune with technical development.
2 2 For calculation of belt weight, consider weight of 1 mm thick cover =1.11kg/m2 for M grade ; = 1.26 kg/m2 for FR grade.

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COVER GRADE SELECTION
Min. Tensile Min. Max.
Cover Type Standard & Strength Elongation Abrasion Appliction Reference
Grade (MPa) loss (mm3) characteristics Material
at break (%)
DIN- X 25 450 120
SANS-M 25 450 120
AS-M 24 450 150
Suitable for
IS-M24 24 450 150 Iron ore, coal,
conveying large
lignite,
BS-M24 24 450 150 lumps, sharp
copper ore,
edged rugged
ISO-H 24 450 120 limestone rock etc.
material
DIN-Y 20 400 150
SANS-C 20 400 150
JIS-S 18 450 200
General
SANS-N 17 400 150
Purpose
AS-N 17 400 200
IS-N17 17 400 150
BS-N17 17 400 150
suitable for
RMA1 17 400 150 conveying sand,
ARPM RMA I 17 400 125 moderately wood chips etc
abrasive material
DIN-Z 15 350 250
ISO-L 15 350 200
RMA2 14 400 200
ARPM RMA II 14 400 175
DIN-W 18 400 90
Cut & gouge sharp big
ISO-D 18 400 100
with super lumps with
Abrasion abrasion
HAR 18 400 90 abrasive
Resistant resistance fine & granular
SAR 17 400 70 properties materials
AS-A 17 400 70
ISO-Ka 20 400 200
FR-IS 17 350 175
FR-ISO 340 15 350 175
Excellent
Fire Resistant FR-SANS F 15 350 110
resistance to
for Coal, Minerals
FR-DIN K 15 350 175 flame
over ground & ores
propagation &
application FR-DIN S 15 350 175
low burning rate.
FRAS-F 15 350 175
FR-CAN CSA-C 15 350 175
FR-MSHA-2G 15 350 175

FR for under MSHA-BELT 15 350 110 suitable for

underground coal Coal
ground application FRUG-AS 15 350 100 conveying
IS HRT1 12.5 350 250 suitable for
coke,
medium
Heat Resistant IS HRT2 12.5 350 250 casting sand,
temperature
clay etc.
DIN T 12.5 350 250 upto 150°c
IS-OR 12 250 175 suitable for oily oil treated
materials, high fertilizers, oil
Oil Resistant AS-Z 12 250 175
degree of chemical coated products,
other abrasive
DIN-G 12 250 175 resistance. materials
Note: Special Grades available on request.

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COVER THICKNESS:
Minimum cover thickness of a steel cord belt should not be less than 0.7 times the cord diameter. Grade of
the top cover is a function of the characteristic of the material to be conveyed and the operating
condition of the conveyor. Additional thickness is therefore generally required which is guided by the
following table as given in DIN 22101.
COVER LAYERS

Determination of the standard values for additions to the minimum thickness

of carrying side cover layers
Addition to minimum
Sum of assessment
Characteristics and their assessment thickness, mm
values (standard values)
Favourable 1
Loading
Average 2 5 to 6 0 to 1
conditions
Unfavourable 3
Low 1
Loading
Average 2 7 to 8 1 to 3
frequency
High 3
Small 1
Maximum
Average 2 9 to 11 3 to 6
particle size
High 3
Low 1
Bulk density Average 2 12 to 13 6 to 10
High 3
Low 1
Abrasiveness Average 2 14 to 15 > 10
High 3

Example: Let us consider a conveyor system where the parameters are as follows:

Parameters Characteristics Assessment Values

Loading Condition Average 2
Loading Frequency High 3
Maximum Particle Size Small 1
Bulk Density Average 2
Abrasiveness Average 2

The sum of assessment value is therefore 10, which falls in the group of 9-11.

A minimum of 3-6 mm of cover thickness should therefore be added to the minimum carry cover
thickness( which is 0.7 times of cord diameter or 4 mm whichever is higher) .

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TRANSITION DISTANCE
The distance between the terminal pulley and the first fully troughed idler at lead end
or tail end of the conveyor should be adequate so that the edges of the belt are not
overstressed. Design values for transition distance are given in the following table.

TAKE UP
Main function of the take up is to maintain adequate tension throughout the entire stretch of the
conveyor belt during its operation and also in the idle condition. The length of the take up is dependent
upon the elongation of the conveyor belts. The total elongation of the steel cord belt including
permanent and elastic elongation is limited to 0.3%.

The take up length is calculated as

T1 = 0.3% of C-C distance of conveyor
It is however advisable to keep some extra length in the take up for any additional splice required.

Transition Distance (mm)

Pulley Not Lifted Pulley lifted to 1/3 depth Pulley lifted to 1/2 depth
Belt width in
mm Transition Distance (mm) Transition Distance (mm) Transition Distance (mm)
20 ° 35 ° 45 ° 20 ° 35 ° 45 ° 20 ° 35 ° 45 °
800 1200 2080 1000 1720 800 1280

1000 1500 2600 3300 1250 2150 2700 1000 1600 2000

1200 1800 3120 3960 1500 2580 3240 1200 1920 2400

1400 2100 3640 4620 1750 3010 3780 1400 2240 2800

1600 2400 4160 5280 2000 3440 4320 1600 2560 3200

1800 2700 4680 5940 2250 3870 4860 1800 2880 3600

2000 3000 5200 6600 2500 4300 5400 2000 3200 4000

2200 3300 5720 7260 2750 4730 5940 2200 3520 4400

2400 3600 6240 7920 3000 5160 6480 2400 3840 4800

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VERTICAL CURVES:
Vertical curves in belt conveyors are most commonly used to negotiate the bends
or to get access to the next conveyor for discharge. However it is to be ensured
that there is no lifting of the belt from the idlers or there is no undue stress at the
edge of the belt.

CONCAVE CURVE: The design values for the minimum radius of curvature are
derived from the following equation:
Ta
Ra =
m.g.Cos
Where Ra = Minimum radius of curvature in meter
Ta = Maximum tension at the point of curve in Newton (N)
m = weight of conveyor belt in kg/m
= Angle of inclination
l3

R
e

Ra

l2 Direction of Belt Travel

l1

Conveyor installation with concave and convex transition curves

CONVEX CURVE: The design values for the minimum radius of curvature for conveyor with three-part-
equal-length idler arrangement are as per the following table:

Minimum radius of curvature in meter

Belt width in
Troughing angle
mm
20 ° 35 ° 45 °
800 30 49 61

1000 37 62 76

1200 44 74 91

1400 52 86 107

1600 59 99 122

1800 66 111 137

2000 74 123 152

2200 81 136 167

2400 88 148 183

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RIP PROTECTION

RIP CHECK BREAKER

On request by the customer, Oriental MAXX STEELFLEX™ is embedded with high
strength textile weft fabric, to protect the belt from through cut. It hinders the
penetration of foreign material into the conveyor belt and acts as a barrier against
ripping.

The high elongation of the transverse reinforcement is advantageously used to

maintain the flexibility of the belt and does not have any adverse effect on the
pulley diameter.

STEEL BREAKER
Insertion of steel breaker as transverse reinforcement greatly enhances the rip resistance of the conveyor
belt. High flexibility of the steel breaker does not impair the trough ability of the belt.

RIP DETECTION SYSTEM

This system is used in combination with sensor loop and a series of transmitter and receiver sets with PLC.
The sensor loops are embedded under the carry cover of the conveyor belt at regular intervals. As soon as
a rip is detected the PLC commands the motor to stop, further damage to the belt is thus avoided.

REEL DIAMETER
Reel Diameter (mm)
Belt Length Belt Thickness (mm)
(m)
12 14 16 18 20 22 24 26 28 30 32 34 36 38 40
100 1240 1340 1430 1520 1600 1680 1750 1830 1890 1960 2020 2090 2150 2210 2260
125 1390 1500 1600 1700 1790 1880 1960 2040 2120 2190 2260 2330 2440 2470 2530
150 1520 1640 1750 1860 1960 2060 2150 2230 2320 2400 2480 2550 2630 2700 2770
175 1640 1770 1890 2010 2120 2220 2320 2410 2500 2590 2680 2760 2840 2920 2990
200 1750 1890 2020 2150 2260 2370 2480 2580 2680 2770 2860 2950
225 1860 2010 2150 2280 2400 2520 2630 2740 2840 2940
250 1960 2120 2260 2400 2530 2650 2770 2880 2990
275 2060 2200 2370 2520 2650 2780 2910
300 2150 2320 2480 2630 2770 2910
325 2230 2410 2580 2740 2880
250 2320 2500 2680 2840 2990
275 2400 2590 2770 2940
400 2480 2680 2860
425 2550 2760 2950
450 2630 2840
475 2700 2920
500 2770 2990
525 2840
550 2910
575 2970

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QUALITY ASSURANCE
ORIENTAL follows a documented quality management system for ensuring reliable
and consistent quality. It is certified ISO 9001:2008 quality management system
and has NABL accredited laboratory.

Raw materials are procured from selected vendors as per the agreed specification and
undergo qualifying tests as per the quality assurance plan before being used.

The recipe of the rubber mix is formulated to achieve the best of physical properties
to ensure a long life of the MAXX STEELFLEX™ conveyor belt. All the batches from the
mixer undergo rheological analysis in the Monsanto rheometer.

Cord pull out test is carried out for steel cords in the universal testing machine
before being released for production.

Finished steel cord conveyor belts are visually inspected and tested to verify their conformance with the
customer's specifications and their sustainability for the desired application.

Oriental Rubber has the most modern rubber testing laboratory to ensure conformance of the product
with the international standards. Important technical parameters are tested in the fully equipped
laboratory, some of which are given below.

A. Compounds D. Pipe Conveyor

Oscillating die rheometer 3-point bend test
Moving die rheometer Pipe – outward force testing machine
Mooney viscometer Pipe – Bending test rig
Air circulating ageing oven Troughability
Swelling Pipe fatigue test
B. Destructive Tests Aspect ratio of pipe under load and no load
Load cyclic fatigue test conditions
10T UTM machine – Rip/Tear resistance E. Fire Retardant Tests
25T cord breaking strength Flame test chamber (ISO/CAN/SANS/AS/IS)
Abrasion tester Drum friction test(ISO/CAN/SANS/AS/IS)
Troughability Propane midscale gallery test (MSHA)
Scott fatigue test Methane midscale gallery test (SANS)
C. New Generation Belt Test LOI testing
Rip Resistance Antistatic test
Impact Resistance
Tear Resistance
Red Hot Coal Bed Test
Manufacture of the MAXX STEELFLEX™ belts are carried out in the latest steel cord line, which ensures
equal tension on all the cords during vulcanization. Online records of vulcanization are maintained.

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INDUSTRIES

Mining Steel Cement Ports Power

Manufacturing Units

Our Presence

Locations shown are for graphical representation only. Map is not to scale.

Oriental Rubber Industries Pvt. Ltd.

Corporate Office: Shravani Gardens, 20, Viman Nagar, Nagar Road, Pune - 411 014. INDIA.
+91-20-6627 0800 Email: [email protected]

Oriental Rubber Industries Pvt. Ltd. Oriental Rubber Industries Pvt. Ltd. Oriental Rubber Industries SA (Pty) Ltd:
Gat No. 525 Gat No. 735 523 Commissioner Street, Boksburg
Koregaon Bhima, Tal-Shirur Karandi, Tal-Shirur PO Box 6159 Dunswart 1508, Gauteng
Pune - 412 216. Pune - 412 210. South Africa
INDIA. INDIA. [email protected] | +27 (11) 914 1738

MAXX
TM

Steel Cord Belts

Information/Data provided in this Brochure is for general information only without any warranties of any kind. Use of this information is at the sole risk of user/s.
March 2019 | www.orientalrubber.com Oriental Rubber Industries P. Ltd. and its associate companies/Directors/ Employees assume no responsibility for the accuracy, completeness or reliability of said
Information/data and shall not be liable for any damages arising from its use. Speci cations/Parameters may change without prior notice.