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Bulletin 100-B Contactors

The document describes Allen-Bradley Bulletin 100-B contactors and accessories. It provides information on selecting AC and DC operated contactors, including ratings for different voltages and currents. A wide range of accessories are available, including auxiliary contacts, timers, interlocks, and surge suppressors. Specification sheets and dimension drawings are referenced for additional technical details.
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0% found this document useful (0 votes)
998 views19 pages

Bulletin 100-B Contactors

The document describes Allen-Bradley Bulletin 100-B contactors and accessories. It provides information on selecting AC and DC operated contactors, including ratings for different voltages and currents. A wide range of accessories are available, including auxiliary contacts, timers, interlocks, and surge suppressors. Specification sheets and dimension drawings are referenced for additional technical details.
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 19

Bulletin 100-B

Contactors
3

Bulletin 100-B
Contactors
• Guarded Terminals
Dual Terminal Markings
• Wide Range of
Accessories
• Top- and Side-
Mounting Auxiliary
Contacts
• Timers
• Latches
• Surge Suppressors
• Mechanical/Electrical
Interlocks

TABLE OF CONTENTS
Description Page Description Page
Product Selection Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-47
Bulletin 100 Contactors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-44 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-49
Bulletin 199 Wye-Delta Starter Kit . . . . . . . . . . . . . . . . . . . . . . 3-46 Approximate Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-54

Description
Bulletin 100-B modular line of contactors, when combined with the Bulletin 193 SMP
or bimetallic overload relays, auxiliary contacts, timers, interlocks, suppressors, and
DIN mounting rail provides a highly flexible grouping of devices accepted worldwide

Conformity to Standards: Approvals Pending:


IEC 947-4 DEMKO — Denmark
BS 5424 NEMKO — Netherlands
VDE 0660 SEMKO — Sweden
IEC 947-4 Type 2 Coordination SETI — Finland
(UL and ASTA Certified)

Approvals:
Your order must include:
CSA Certified (File No. LR1234) • Cat. No. of the contactor selected with
UL Listed (File No. E3125; coil voltage code.
Guide No. NLDX)
• If required, Cat. No. of any accessories.
CE Marked (Per EU Low Voltage
Directive 73/23/EEC 93/68/EEC) • If required, Cat. No. of replacement coils
or contact kits.

3-43
Bulletin 100-B
Contactors
Product Selection
AC-Operated Contactors

Cat. No. 100-B110...B600

Ratings (AC3, AC4)


Non-Reversing Reversing
Max. kW (50 Hz) Hp (60 Hz)
Contactors Contactors
Ie 3∅ 1∅ 3∅
(A) 380V…
220V 500V 660V 115V 230V 200V 230V 460V 575V Cat. No. ➊➋ Cat. No.
415V
110 30 55 75 75 — — 30 40 75 100 100-B110N⊗3 104-B110N⊗3
180 45 90 110 110 — — 60 60 150 150 100-B180N⊗3 104-B180N⊗3
250 75 132 160 160 — — 75 100 200 250 100-B250N⊗3 104-B250N⊗3
304 90 160 200 200 — — 100 100 250 300 100-B300N⊗3 104-B300N⊗3
414 ➍ 120 220 280 280 — — 125 150 350 400 100-B400N⊗3 104-B400N⊗3
608 ➍ 180 315 445 445 — — 200 250 500 600 100-B600N⊗3 104-B600N⊗3

⊗ Coil Voltage Code


The Cat. No. as listed is incomplete. Select a Voltage Suffix Code from the table below to complete the Cat. No. Example: Cat. No. 100-B110N⊗3
becomes Cat. No. 100-B110ND3. For other voltages, consult your local Allen-Bradley Sales Office. Note: Coils below 110V are not available
for 100-B400 and 100-B600 Contactors.

100-
Voltage 24V 42V 48V 100V 110V 120V 200V 208V 220V 240V 277V 347V 380V 415V 440V 480V 500V 550V 600V
110V
50 Hz K W Y KF — D KE — — A T — — N I B — M C —
60 Hz J — X — KF — D — H L A F KK E — G B — — C
50/60 Hz KD — KH KF — S — KG — — — — — — — — — — — —

➊ Power Terminal Lugs — Contactor Cat. No. 100-B110 through 100-B600 have terminal pads with a bolt and nut for connection of bus bars or
crimp-type connectors. If lugs are required, see accessories on page 3-48.
➋ Auxiliary Contacts — All sizes have a normally open auxiliary contact rated specifically for auxiliary circuits. Contactor Cat. Nos. 100-B400 and
100-B600 are furnished with one additional normally closed auxiliary contact.

Accessories — Page 3-47


Specifications — Page 3-49
Approximate Dimensions — Page 3-54

3-44
Bulletin 100-B
Contactors
Product Selection, Continued
DC-Operated Contactors

Pure DC design power to coil


Current
to Coil
Economized design power to coil terminals

Current to trigger circuit of economized


design (10mA at 24V DC)

Time
Typical Wiring Diagrams
(See Applicable Codes and Laws) + –
L1 L2
+ –
88-226 L1 L2
Control

+ –
Pure DC Coil Economised
DC Coil
To trigger circuit
(Must be same voltage as L1 and L2)

Pure DC Coil Contactors


Ratings (AC3, AC4)
Non-Reversing Reversing
Max. kW (50 Hz) Hp (60 Hz)
Contactors Contactors
Ie 3∅ 1∅ 3∅
(A) 380V…
220V 500V 660V 115V 230V 200V 230V 460V 575V Cat. No. Cat. No.
415V
110 30 55 75 75 — — 30 40 75 100 100-B110NZ⊗3 104-B110NZ⊗3

DC Solid-State Economized Dual-Wound Coil Contactors


Ratings (AC3, AC4)
Non-Reversing
Max. kW (50 Hz) Hp (60 Hz)
Contactors
Ie 3∅ 1∅ 3∅
(A) 380V…
220V 500V 660V 115V 230V 200V 230V 460V 575V Cat. No.
415V
110 30 55 75 75 — — 30 40 75 100 100-B110NE⊗3
180 45 90 110 110 — — 60 60 150 150 100-B180NE⊗3

⊗ Voltage Suffix Code


The Cat. No. as listed is incomplete. Select a Voltage Suffix Code from the table below to complete the Cat. No. For other voltages, consult your
local Allen-Bradley Sales Office.
-

Voltage Type 12V 24V 48V 64V 80V 115V 125V 230V 250V
Pure DC 12 24 48 64 80 01 03 23 25
Coil Code
Economized DC — 24 48 — — 01 — 23 —

Accessories — Page 3-47


Specifications — Page 3-49
Approximate Dimensions — Page 3-54

3-45
Bulletin 100-B
Contactors
Product Selection, Continued
Wye-Delta Starter Kits
Wye-Delta Starter Kits have been designed to aid in the field
assembly of open-transition Wye-Delta starters using Bulletin
100 Contactors. These kits include power wiring, shorting straps,
mechanical interlocks, incoming terminal blocks, and the
necessary mounting plate. Assembling a complete Wye-Delta
starter requires the use of the following additional components:
• Contactors
• Overload Relay
• On-Delay Timer:
For 199-YD7 and 199-YD8, use Bulletin 700-CF Control
Relay with Cat. No. 196-FPTA30
Cat. No. 199-YD7
or
Use Cat. No. 700-FSD45G⊗ Electronic Timing Relay

Product Selection
Use the table below to select the proper Wye-Delta starter assembly kit for your application.

3∅ Ratings
kW (50 Hz) Hp (60 Hz) Use with Cat. No. 100- ➊
Cat. No.
380/ Delta Wye
220V 500V 660V 200V 230V 460V 575V
415V M1 M2 S1
80 150 180 180 75 100 225 250 B180 B180 B110 199-YD7
110 220 280 280 125 150 350 400 B250 B250 B180 199-YD8
140 257 315 315 150 200 400 450 B300 B300 B180 199-YD8

➊ For use with AC-operated contactors only.

Accessories — Page 3-47


Specifications — Page 3-49
Approximate Dimensions — Page 3-54

3-46
Bulletin 100-B
Contactors
3
Accessories

Used with
Description Type Cat. No.
Cat. No.
1 N.O. 195-GA10
1 N.C. 195-GA01
1 N.O.…1 N.C. 195-GA11
All B110…B300
2 N.O. 195-GA20
Auxiliary Contact ➊ 2 N.C. 195-GA02
Adder Deck 1 N.C. (Late Break) 195-GL01
(Side Mounted) 1 N.O. 195-GA10
1 N.C. 195-GB01
All B400…B600 1 N.O.…1 N.C. 195-GB11
2 N.O. 195-GA20
2 N.C. 195-GB02

Low-Level Switching
2 N.O. ➍ 195-NX19
Auxiliary Contact ➊ All B110…B300
2 N.C. ➍ 195-NX18
(8 mA, 24V min.)

Electronic Wye-Delta
100-B110…B300 700-FS ➋
Timing Relay ON/OFF Delay

Dual Interlock with


Mechanical and
100-B110…B300 199-MCD1
Electrical Interlocks in One
Unit
Interlock Kit
100-B400 199-MXH1 ➌
Mechanical Interlock Only
100-B600 199-MXJ1 ➌

12…120V AC Varistor 599-K04


All B110…B180
12…240V AC Varistor 599-KA04

Surge
Suppressor
All B250…B600 12…120V AC Varistor 199-GSMA1

Cat. No. 599-K04

➊ See page 3-50 for maximum number of auxiliary circuits.


➋ The Cat. No. as listed is incomplete. For more information, see Bulletin 700-CF section.
➌ Includes mounting plate and hardware for assembly of reversing contactors.
➍ For maximum reliability, both contacts should be wired in parallel and used as a single circuit.

Product Selection — Page 3-44


Specifications — Page 3-49
Approximate Dimensions — Page 3-54

3-47
Bulletin 100-B
Contactors
Accessories, Continued

Used with
Description Type Cat. No.
Cat. No.

Stab
Single Stab for Coil
Connector 100-B110…B600 199-SC2
Terminals (20 per pack)
Kits

100-B110 199-LE1

100-B180,
199-LF1
100W-B180_
Terminal 100-B250, -B300,
3 Lugs per kit 199-LG1
Lug Kit 100W-B300_

100-B400 199-LH1

100-B600,
199-LJ1
100W-B600_

100-B110 199-TCE1

100-B180 199-TCF1

Terminal 100-B250, B300 Provides Finger Protection 199-TCG1


Cover Kit (1 Pair / Kit)
100-B400 193-TCH1

100-B600 193-TCJ1

199-PWE1
100-B110

199-PWF1
100-B180 Provides Interconnecting ➊
Power Power Wires for 3∅
Squirrel-Cage Reversing 199-PWG1
Wiring Kit 100-B250, B300
Motors ➊
100-B400 199-PWH1

100-B600 199-PWJ1

Product Selection — Page 3-44


Specifications — Page 3-49
Approximate Dimensions — Page 3-54

3-48
Bulletin 100-B
Contactors
3

Specifications
Bulletin 100 Line Contactors
Electrical Ratings
Contactor Cat. No. Suffix B110 B180 B250 B300 B400 B600
Rated thermal current Ith @ +40°°C (+104°°F)A 160 225 400 400 600 800
Rated insulation voltage IEC (Ui)/ULV 660/600
Ratings: AC1 @ +40°°C (+104°°F) Ie [A] 160 225 400 400 600 800
Ratings: AC2, AC3, AC4 Ie [A] 110 180 255 304 414 608
50 Hz @ +55°°C 220V [kW] 30 45 75 90 120 180
380/415V [kW] 55 90 132 160 220 315
500V [kW] 75 110 160 200 280 445
660V [kW] 75 110 160 200 280 445
Star-Delta/Wye-Delta 220V [kW] 45 80 110 140 220 277
Ratings: 380/415V [kW] 90 150 220 257 350 545
AC3, 50 Hz, Non-Reversing
500V [kW] 110 180 280 315 450 —
Contactors Carry Phase Current
660V [kW] 110 180 280 315 445 —
Ratings: AC2, AC3, AC4 Ie [A] 110 180 250 304 414 608
60 Hz @ +55°°C 200V [HP] 30 60 75 100 125 200
230V [HP] 40 60 100 100 150 250
460V [HP] 75 150 200 250 350 500
575V [HP] 100 150 250 300 400 600
Star-Delta/Wye-Delta 200V [HP] 60 75 125 150 225 350
Ratings: 230V [HP] 60 100 150 200 250 400
AC3, 60 Hz, Non-Reversing 460V [HP] 150 225 350 400 500 —
Contactors Carry Phase Current
575V [HP] 150 250 400 450 600 —
Maximum fuse size Type 2 co-ordination [A] 200 315 400 500 630 1000

Average impedance per pole mΩ 0.5 0.4 0.3 0.3 0.3 0.1
AC Coil Data
Coil consumption ±10% 50 Hz Inrush [VA] 537 825 1562 1562 3300 4884
50 Hz Sealed [VA] 72 85 124 124 290 281
60 Hz Inrush [VA] 552 840 1596 1596 3312 4860
60 Hz Sealed [VA] 64 75 113 113 253 254
Power factor ±10% 50 Hz Sealed [VA] 0.21 0.22 0.25 0.25 0.22 0.22
60 Hz Sealed [VA] 0.21 0.25 0.28 0.28 0.24 0.26
Heat dissipation [W] 12.5 19.0 35.4 35.4 61.2 65.7
Coil operating limits 85…110% of rated voltage
DC Coil Data
DC Coil consumption ± 10% Pure DC Coil Watts 24 — — — — —
Economized Inrush Watts 383 518 — — — —
DC Coil Sealed Watts 3.32 3.57 — — — —
Coil operating limits 80…110% of rated voltage
Auxiliary Contacts
Rated thermal current Ith 10A
Rated insulation voltage IEC (Ui)/UL 660/600V
Terminal size 2…4 mm2/#12 AWG
Ratings AC15 12…120V 6A
220…240V 3A
380…480V 1.5A
500…660V 1.2A
Ratings DC13 28 5.0A
110 1.25A
220 0.62A
440 0.27A
660 0.20A

3-49
Bulletin 100-B
Contactors
Specifications, Continued
Bulletin 100 Line Magnetic Contactors Rating
Mechanical
Contactor Cat. No. Suffix B110 B180 B250 B300 B400 B600
Degree of protection
IP00 lP00 IP00 IP00 IP00 IP00
(Open Type) IEC 529
Mechanical life, operations in millions 10 10 5 5 5 5
Max. number of auxiliary AC Coil 5 5 5 5 6 6
circuits (includes aux.
contact supplied as DC Coil 5 — — — — —
standard with contactor)
Operating times at normal Pick-up AC 16…35 20…24 18…42 18…42 16…36 25…79
voltage at +20°°C in Pure DC 181…191 — — — — —
milliseconds
Econ. DC 35…38 36…40 — — — —
Drop-out AC 5…14 9…20 7…17 7…17 6…18 10…22
Pure DC 20…25 — — — — —
Econ. DC 17…18 18…23 — — — —
DC with suppression — — — — — —
Maximum operating AC3 400 300 150 150 150 150
rates all contactors AC4
(operations/hr) Consult your local Allen-Bradley Sales Office

Construction
Contact material:
Silver Alloy
Main contacts
Auxiliary contacts Silver
Terminal markings CENELEC EN50 012 and NEMA
M8.0 M10.0 M12.0 M12.0 M12.0 M12.0
Terminal sizes
(5/16…18) (3/8…16) (1/2…13) (1/2…13) (1/2…13) (1/2…13)
1-50 mm2 1-120 mm2 1-240 mm 2 1-240 mm2 2-185 mm 2 2-240 mm2
Cable size maximum (1 or 2 wires) (1-#1/0 (1-#4/0 (1-500 (1-500 (2-350 (2-500
AWG) AWG) MCM AWG) MCM AWG) MCM AWG) MCM AWG)
Recommended tightening torque ➊ 16.9 Nm 31 Nm 42 Nm 42 Nm 31 Nm 31 Nm
(Power cables) (150 in-lbs) (275 in-lbs) (375 in-lbs) (375 in-lbs) (275 in-lbs) (275 in-lbs)
Environmental (Common Data)
(open) –25…+55°C (–13…+131°F)
Operation
Temperature (enclosed) –25…+40°C (–13…+104°F)
Storage –40…+65°C (–40…+149°F)
Altitude 2000m per IEC 947-4
Resistance to corrosion Steel parts zinc-plated and chromated

22.5° 22.5°

90° 90°

Operating position

➊ Recommended torque when using the proper Bulletin 199 terminal lug kit. See page 3-47.

Product Selection — Page 3-44


Accessories — Page 3-47
Approximate Dimensions — Page 3-54

3-50
Bulletin 100-B
Contactors
Application Data
Guidelines for Short-Circuit Protective Device Selection
Determine the level of protection required for the application; i.e., is combination of contactor, overload relay and maximum size
Type 2 Coordination, ASTA Certification or UL Listing of the application short-circuit protective device. UL Certified Type 2
required? Select the protective device required for the application from combinations are certified for a maximum short-circuit current
the column labeled for the level of protection required. For U.S. of 100 kA. For additional information about UL Type 2
applications, in no case should the protective device selected exceed
Certification, refer to Allen-Bradley Publication 100-2.8.
the maximum device rating as allowed per Article 430 of the National
Electrical Code. ASTA Certified Type 2 Combinations
Certified by ASTA (Association of Short Circuit Testing Authorities) to
UL Listed Combinations
provide Type 2 coordination under short-circuit conditions when using
UL Listed for the combination of contactor, or contactor and overload
the listed combination of contactor, overload relay and GEC
relay, and the maximum size short-circuit protection device. UL Listed
manufactured type BS88 fuses. This certification is applicable in
combinations are listed for a maximum short-circuit current of 10 kA.
countries where British Standards or derivatives of such are applied
UL Certified Type 2 Combinations to electrical installation. ASTA Certified combinations are certified for
Certified to provide Type 2 coordination under short-circuit conditions a maximum short-circuit current of 80 kA.
(as defined by IEC Standard 947-4-1) with the
Contactors Only
Maximum Short-Circuit Protection Device Rating/Setting in Amperes
Type 2 Coordination UL Listed Combinations
Contactor Cat. No. Suffix
UL Class K1/RK1, J, CC Fuses ➊ BS88 Fuses gL Fuses UL Class K5/RK5/L Fuses ➋ Circuit Breakers
B110 300 200 200 300 300
B180 400 315 315 400 400
B250 450 400 400 450 450
B300 601 (Class L) ➌ 500 500 601 (Class L) ➌ 450
B400 800 (Class L) ➌ 630 630 800 (Class L) ➌ 800
B600 1200 (Class L) ➌ 1000 1000 1200 (Class L) ➌ —
➊ In Canada, CSA Certified when using CSA fuse designation HRCI-J.
➋ In Canada, CSA Certified when using CSA fuse designation HRCII-C, HRCI-R.
➌ In Canada, CSA Certified when using CSA fuse designation HRC-L.
Note: Class CC fuses have a 60A maximum rating.

Contactors and Overload Relays Used Together (Starters)


Maximum Short-Circuit Protection Device Rating/Setting in Amperes
UL Listed UL Certified Type 2 ASTA ➍ Certified
Combinations Combination Type 2
Contactor Cat. No. Overload UL Listed Time- Combinations
UL Class J Fuses
Suffix Relay UL Class K5/RK5 Circuit Delay Class CC
(CSA HRCI-J) Using GEC BS88
Fuses ➊ Breakers (CSA HRCI-
Fuse ➋ Fuses
MISC.) Fuse ➌
HPC66 250 250 — — —
-B110
HPD110 300 300 150 — TF160
DPC88 350 350 — — —
-B180 DPD120 400 350 200 — TF200
DPD200 400 400 — — TF200M250
EPD180 450 450 300 — TF200M250
-B250
EPD300 450 450 — — TK315M355
EPD180 450 ➎➏ 450 ➎ 300 — —
-B300
EPD300 450 ➎➏➐ 450 ➎ — — TK315M355
FPD240 700 ➑ (Class L) 700 — — —
-B400
FPD400 800 ➑ (Class L) 800 — — —
GPD378 1000 ➑ (Class L) — — — TTM500
-B600
GPD630 1200 ➑ (Class L) — — — —
➊ In Canada, CSA Certified when using CSA fuse designation HRCII-C, HRCI-R.
➋ CSA fuse designation HRCI-J must be UL Listed as Class J fuses.
➌ Class CC fuses are available through 60 A only. CSA HRCI-MISC fuses must also be UL Listed as Class CC fuses.
➍ ASTA Certification requires the use of these GEC fuses.
➎ 10kA maximum short-circuit current available.
➏ Class K5 fuse.
➐ 18kA maximum short-circuit available — Class L fuse.
➑ In Canada, CSA Certified when using CSA fuse designation HRC-L.

3-51
Bulletin 100-B
Contactors
Application Data, Continued

Switching Three-Phase Capacitors


Operating Conditions
Maximum Rated Voltage — 660V AC
Maximum Ambient Temperature — +40°C
Operating Rate
Single-capacitor banks with damping. No more than 10 operations per hour. For applications requiring more than 10 operations per
hour consult your local Allen-Bradley Sales Office for information.
Power Rating in KVAR ➊
60Hz 50Hz
Cat. No. Suffix
200V 240V 480V 600V 220V 380V 500V 660V
B110 30 38 75 75 35 60 75 75
B180 40 50 100 100 45 80 100 100
B400 105 125 250 200 115 200 250 200
B600 160 190 380 300 170 300 400 300
➊ Maximum available current of 10 kA. For systems with larger available current, consult your local Allen-Bradley Sales Office.

Lighting Loads
Typical Electric Discharge Loads
Mercury vapor, sodium vapor, metal halogen and fluorescent lamps.
Compensated Loads
Loads that use a power factor correction capacitor to improve the power factor of the load. These loads typically exhibit an inrush
current of 15 to 20 times the continuous current of the load.
Selection Information
To select a contactor for controlling a lighting load, use the following procedure:
1. Determine the type of load to be controlled. For example — is it an incandescent type load or an electric discharge type;
compensated or non-compensated type?
2. Determine the continuous current of the lighting load.
3. Select a contactor that has a current rating greater than or equal to the continuous rating of the load that is being switched.
Maximum Switching Current
Circuit Closing Inrush Electric Discharge Lamp Loads ≤ 300V
Cat. No. Incandescent Lamp Loads
Current Non-Compensated Compensated
Suffix (A)
(A Peak Including Offset) (A) (A)
B110 1667 140 110 110
B180 2727 225 180 180
B250 3788 317 250 250
B300 4546 380 300 300
B400 6061 520 400 400
B600 9091 720 600 600

Controller Ratings for Transformer Primary — Switching kVA


Operating Conditions
Maximum Rated Voltage — 660V
Maximum Ambient Temperature — +40°C
Operating Rate
Less than 120 operations per hour, but no more than two per minute.
Inrush Currents of Not More Than 20 Times Peak Continuous Current Ratings
Cat. No. kVA for Single-Phase Volts kVA for Three-Phase Volts
Suffix 120V 240V 480V 600V 208V 240V 380V 480V 600V 660V
B110 9 16 32 36 24 28 44 56 62 69
B180 12 23 46 52 35 40 63 80 90 99
B250 16 32 64 72 48 56 88 111 125 138
B300 19 39 77 87 58 67 106 134 150 165
B400 26 51 92 92 77 89 140 160 160 160
B600 39 77 139 139 116 134 210 240 240 240

3-52
Bulletin 100-B
Contactors
Application Data, Continued
Switching DC Loads
Use the following tables as a guideline for selecting the proper Bulletin 100 contactor for switching DC loads. Notice that these
guidelines are only for three power poles wired in series. Note: L/R in the tables below is equal to the ratio of inductance to resistance
in the circuit being switched and is measured in milliseconds. The higher this ratio or time constant the more stored energy the
circuit contains.

DC1 Ratings L/R ≤ 1 ms DC3 & DC5 Ratings L/R ≤ 15 ms


(3 poles in series) (3 poles in series)
Maximum Operational Maximum Operational
Cat. No. Suffix Current at +40°C Amperes Cat. No. Suffix Current at +40°C Amperes
115V 230V 115V ➊ 230V
B110 150 150 B110 110 110 ➊
B180 200 200 B180 180 180 ➊
B250 300 300 B250 250 250 ➊
B300 300 300 B300 300 300 ➊
B400 400 400 B400 400 200 ➊
B600 630 630 B600 600 300 ➊

➊ Minimum application current must be 25% of maximum operational current.


Example of 3 Poles Wired in Series

L1 L2 L3
T1 T2 T3

Load

DC Utilization Categories

Category Typical Applications


DC1 Non-inductive or slightly inductive loads; resistive furnaces.
DC3 Shunt motors; starting, plugging or inching; Dynamic breaking of DC motors.
DC5 Series motors; starting, plugging or inching; Dynamic breaking of DC motors.

Product Selection — Page 3-44


Accessories — Page 3-47
Approximate Dimensions — Page 3-54

3-53
Bulletin 100-B
Contactors
3
Approximate Dimensions
Dimensions in millimeters (inches) and shipping weights in kg (lbs). Dimensions are not intended to be used for manufacturing
purposes.

A C
E Coil
G Removal
K Clearance

F
D

B H

Lug Kit

Approx.
Contactor A B C Mounting
D E F G H K Ship Wt.
Size Wide High Deep Screw
kg (lbs)
119 154 155 130 100 12 9 187.3 62 M6 3.85
100-B110
(4-11/16) (6-1/16) (6-7/64) (5-1/8) (3-15/16) (15/32) (11/32) (7-3/8) (2-29/64) (1/4-20) (8.49)
134 187.8 190 160 110 13.9 13 227 90 M6 7.00
100-B180
(5-9/32) (7-25/64) (7-31/64) (6-5/16) (4-21/64) (35/64) (33/64) (8-15/16) (3-35/64) (1/4-20) (15.43)
100-B250 and 154 226 212 180 130 18 15 292 109 M8 8.24
100-B300 (6-5/64) (8-29/32) (8-11/32) (7-3/32) (5-1/8) (45/64) (19/32) (11-1/2) (4-19/64) (5/16-18) (18.17)

A1 C

F
K

H
D B

G E
Lug Kit
A

Approx.
Contactor A A1 B C Mounting
D E F G H K Ship Wt.
Size Wide Wide High Deep Screw
kg (lbs)
176 189 255 230 199 154 28 11 344 10.5 M10 13.88
100-B400
(6-15/16) (7-29/64) (10-3/64) (9-3/64) (7-27/32) (6-1/16) (1-7/64) (7/16) (13-35/64) (13/32) (3/8-16) (30.60)
255 306 267 220 226 33 145 433 10 M12 23.32
100-B600 —
(10) (12-3/64) (10-17/32) (8-1/16) (8-29/32) (1-19/64) (5-45/64) (17-3/64) (25/64) (1/2-13) (51.41)

Product Selection — Page 3-44


Accessories — Page 3-47
Specifications — Page 3-49

3-54
Bulletin 100-B
Contactors
Approximate Dimensions, Continued
DC Operated (Pure DC Coil) Contactors
Dimensions are shown in millimeters (inches) and shipping weights in kg (lbs). Dimensions are not intended to be used for
manufacturing purposes.
Contactor
Cat. No. A Wide B High C Deep D E
A

BULLETIN D B 119 154 197 130 100


100 100-B110
(4-11/16) (6-1/16) (7-3/4) (5-1/8) (3-15/16)
C E

DC Operated (Economized DC Coil) Contactor


Contactor
A B C
DC Economizing Cat. No. D E F
Module
Wide High Deep
F
Coil Removal 119 177.4 155 130 100 89
Clearance 100-B110
A (4-11/16) (6-63/64) (6-7/64) (5-1/8) (3-15/16) (3-1/2)

BULLETIN D B
100 134 212 190 160 110 119
100-B180
(5-9/32) (8-11/32) (7-31/64) (6-5/16) (4-21/64) (4-11/16)
C E

Bulletin 100W Welding Contactors


Dimensions in millimeters (inches) and shipping weights in kg (lbs).
Dimensions are not intended to be used for manufacturing purposes.
A C
E Coil
G Removal
K Clearance

F
D

B H

Lug Kit

Approx.
Contactor A B C Mounting Mounting
D E F G H K Ship Wt.
Size Wide High Deep Screw Hole
kg (lbs)
100W-B180N⊗2 134 188b 194 160 110 13.9 13 227 90 M6 7 7.00
100W-B180N⊗3 (5-9/32) (7-13/32) (7-41/64) (6-5/16) (4-21/64) (35/64) (33/64) (8-15/16) (3-35/64) (1/4-20) (9/32) (15.4)
100W-B300N⊗2 154 226 212 180 130 18 15 292 109 M8 8.7 8.24
100W-B300N⊗3 (6-5/64) (8-29/32) (8-11/32) (7-3/32) (5-1/8) (23/32) (19/32) (11-1/12) (4-19/64) (5/16-18) (11/32) (18.2)

Product Selection — Page 3-44


Accessories — Page 3-47
Specifications — Page 3-49

3-55
Bulletin 100-B
Contactors
Approximate Dimensions, Continued
Bulletin 100W Welding Contactors

A1 C

F
K

H
D B

G E
Lug Kit
A

Approx.
Contactor A B C Mounting Mounting
D E F G H K Ship Wt.
Size Wide High Deep Screw Hole
kg (lbs)
100W-B600N⊗2 255 305 284 220 226 33 14.5 433 10 M12 14 23.3
100W-B600N⊗3 (10-3/64) (12) (11-3/16) (8-11/16) (8-29/32) (1-19/64) (37/64) (17-3/64) (25/64) (1/2-13) (35/64) (51.4)

Product Selection — Page 3-44


Accessories — Page 3-47
Specifications — Page 3-49

3-56
Bulletin 100-B
Contactors
Approximate Dimensions, Continued
Bulletin 100 Line Accessories
Dimensions are shown in millimeters (inches) and shipping weights in kg (lbs). Dimensions are not intended to be used for
manufacturing purposes.

M
H

J
E

F K

G
L

AC Operated Contactor with Side Reversing Contactor with Side Mounted


Mounted Auxiliary Contact Adder Auxiliary Contact Adder

Contactor with Contactor with Reversing Contactor with


Contactor
Front Mounted Accessories Side Mounted Accessories Side Mounted Accessories
Size
A B C D E➊ F➋ G➋ H J➊ K➋ L➋ M
119 131 143 119 239 251 263 239
B110 — — — — (4-11/16) (5-5/32) (5-5/8) (4-11/16) (9-27/64) (9-7/8) (10-11/32) (9-27/64)

B180 — — — — 134 146 158 134 245 281 293 245


(5-9/32) (5-3/4) (6-7/32) (5-9/32) (9-21/32) (11-1/16) (11-35/64) (9-41/64)
B250 and 154 166 178 154 311 322.5 334 311
— — — —
B300 (6-1/16) (6-17/32) (7) (6-1/16) (12-15/64) (12-45/64) (13-5/32) (12-15/64)
176 188 200 176
B400 — — — — (6-15/16) (7-13/32) (7-7/8) (6-15/16) — — — —
255 265 275 255
B600 — — — — — — — —
(10-3/64) (10-7/16) (10-53/64) (10-3/64)

➊ Overall width with standard auxiliary contacts as supplied from Allen-Bradley.


➋ Dimensions represent contactors with double stacked auxiliary contact blocks.

Product Selection — Page 3-44


Accessories — Page 3-47
Specifications — Page 3-49

3-57
Bulletin 100-B
Contactors
Approximate Dimensions, Continued
Bulletin 100 Line Accessories
Dimensions are shown in millimeters (inches) and shipping weights in kg (lbs). Dimensions are not intended to be used for
manufacturing purposes.

Contactor with Terminal Lugs


Cat. No. 195-L

Contactor Size N P
B110 187.3 (7-3/8) M8 (5/16-18)
B180 227 (8-59/64) M10 (3/8-16)
B250 and B300 292 (11-31/64) M12 (1/2-13)
B400 344 (13-35/64) M12 (1/2-13)
B600 430 (17-3/64) M12 (1/2-13)

Product Selection — Page 3-44


Accessories — Page 3-47
Specifications — Page 3-49

3-58
Bulletin 100-B
Contactors
Approximate Dimensions, Continued
Bulletin 100 Line Accessories, Continued
Terminal Lug Kits
Dimensions are shown in millimeters (inches) and shipping weights in kg (lbs). Dimensions are not intended to be used for
manufacturing purposes.

L L

D
E D D
F
G
D

D
J G
L G
H

K
H K H K
Cat. No. 199-LE1, LF1 & LG1 Cat. No. 199-LH1 Cat. No. 199-LJ1

Cat. No. D E F G H J K L
8.33 19.1 4.06 7.11 9.91 4.06 16.8 16
199-LE1
(21/64) (3/4) (5/32) (9/32) (25/64) (5/32) (21/32) (5/8)
10.3 25.4 4.75 9.53 13.8 4.75 21.3 22.2
199-LF1
(13/32) (1) (3/16) (3/8) (35/64) (3/16) (27/32) (7/8)
13.1 36.8 5.84 9.53 19.9 5.84 31.8 32.3
199-LG1
(33/64) (1-29/64) (15/64) (3/8) (25/32) (15/64) (1-1/4) (1-17/64)
13.1 19.1 11.2 63.5 53.3
199-LH1 — — —
(33/64) (3/4) (7/16) (2-1/2) (2-7/64)
13.1 25.4 17 90 60.5
199-LJ1 — — —
(33/64) (1) (43/64) (3-9/16) (2-3/8)
Terminal Pads for Contactors and Current Transformer Overload Relays

C A

Anti-Rotation
Pocket (2)

Cat. No. A B C D
15 10 3.18 8.41
100-B110 & 193-HPD
(19/32) (25/64) (1/8) (21/64)
20 13.8 4.75 10.4
100-B180 & 193-DPD
(25/32) (35/64) (3/16) (13/32)
100-B250 & B300 32 18.1 4.75 13
193-EPD (1-17/64) (23/32) (3/16) (33/64)
35 19 5 13
100-B400 & 193-FPD
(1-3/8) (3/4) (13/64) (33/64)
50 27 5 13
100-B600 & 193-GPD
(1-31/32) (1-1/16) (13/64) (33/64)

3-59
Bulletin 100-B
Contactors
Approximate Dimensions, Continued
Dimensions are shown in millimeters (inches). Dimensions are not intended to be used for manufacturing purposes.
Flexible Connector Kits

P N S

Cat. No. D M N P R S
8.74 127 108 9.53 15.9 3.18
199-PCE1
(11/32) (5) (41-1/4) (3/8) (5/8) (1/8)
10.3 153 128 12.7 19.1 3.56
199-PCF1
(13/32) (6-3/64) (5-3/64) (1/2) (3/4) (9/54)
12.7 170 144 14.2 26.9 5.59
199-PCG1
(1/2) (6-11/16) (5-9/16) (9/16) (1-1/16) (7/32)
12.7 226 191 17.5 34.9 4.95
Qty. 1
(1/2) (8-29/32) (7-17/32) (11/16) (1-3/8) (13/64)
199-PCH1
12.7 164 129 17.5 34.9 4.95
Qty. 2
(1/2) (6-15/32) (5-5/64) (11/16) (1-3/8) 13/64)
12.7 284 241 21.3 38.1 6.6
199-PCJ1
(1/2) (11-13/64) (9-1/2) (27/32) (1-1/2) (17/64)

Mechanical/Electrical Interlocks

40
(1-9/16)

21
(53/64)

Cat. No. 199-MCD1 Cat. No. 199-MXH1 & MXJ1


(Mechanical Only)

Product Selection — Page 3-44


Accessories — Page 3-47
Specifications — Page 3-49

3-60
Bulletin 100-B
Contactors
Approximate Dimensions, Continued
Bulletin 199 — Wye-Delta (Star-Delta) Starter Kits
Dimensions are shown in millimeters (inches) and shipping weights in kg (lbs). Dimensions are not intended to be used for
manufacturing purposes.

B
D

C A

22.10
E F (7/8)
TYP

Mounting Approx.
Cat. No. A B C D E F
Screw Ship. Wt.
723.9 421.1 700 380 277 10.3 27.69
199-YD7 —
(28-1/2) (16-9/16) (27-9/16) (14-15/16) (11-3/32) (13/32) (61)
876 491 850 450 292 12.3 42.68
199-YD8 —
(34-1/2) (19-5/16) (33-1/2) (17-3/4) (11-11/16) (1/2) (94)

Product Selection — Page 3-44


Accessories — Page 3-47
Specifications — Page 3-49

3-61

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