PMtutor 6sigma Assignment
PMtutor 6sigma Assignment
When a Belt Poka-Yoke's a defect out of the process entirely then she should track the activity with a robust
SPC system on the characteristic of interest in the defect as an early warning system.
A. True
B. False
QUESTION 2
What conclusion is most correct about the Experimental Design shown here with the response in the far right
column?
A. No factor has enough statistical confidence greater than 95% to have an impact on the response rate
B. Constant, Adv and Bev are the only factors statistically affecting the response rate with 95% confidence or
more
C. If the Adv is increased from the low level to the high level, the response rate increases
D. The response level is statistically concluded to only need the Adv and Bev factors set at the low level to get
the largest response rate
E. This design does not have enough experimental runs to conclude anything as evidenced by the lack of
P- values in the MINITABTM output
QUESTION 3
Which statement(s) are correct about the Factorial Plot shown here? (Note: There are 3 correct answers).
A. When the cutting speed increased from low to high level, the tool age increases
B. The coefficient of the metal hardness is positively related to the output of tool age
C. The coded coefficient is lower for cutting speed than the cutting angle related to the output of tool age
D. These plots prove a statistically significance factor with 95% confidence
E. These plots are an example of interaction plots
QUESTION 4
Which statement(s) are correct about the Pareto Chart shown here for the DOE analysis? (Note: There are
2 correct answers).
A. It is unknown from this graph how many factors were in the Experimental Design
B. The factors to keep in the mathematical model are E, D, DE, BD and B with an alpha risk equal to 2.06
C. The effects to keep in the mathematical model are E, D, DE, BD and B with an alpha risk equal to 0.05
D. The factors to keep in the mathematical model with a 5% alpha risk are BE, AB, A and AD
QUESTION 5
If in an experiment all possible variable pairs sum to zero the design is Orthogonal.
A. True
B. False
QUESTION 6
The method of Steepest Ascent guides you toward a target inside the original inference space.
A. True
B. False
QUESTION 7
Kaizens or Kaikakus and Six Sigma projects are intended to create incremental process improvements
versus breakthrough, significant improvements.
A. True
B. False
QUESTION 8
SPC Charts are used extensively in different business and decision-making environments. In this example a
vendor is being selected based on speed of delivery. Which of the conclusions would help you pick a vendor for
your needs regarding lead-time of delivery from your vendors? (Note: There are 4 correct answers).
QUESTION 9
Fractional Factorial Designs are used to analyze factors to model the output as a function of inputs if
Hypothesis Testing in the Analyze Phase was inadequate to sufficiently narrow the factors that significantly
impact the output(s).
A. True
B. False
QUESTION 10
A Factorial Experiment based on a Level 2 Design with 6 factors would require 16 runs to fully assess the
interactions.
A. True
B. False
QUESTION 11
Screening experiments are the proper choice when a Belt is faced with the situation of highly Fractional
Factorial Designs.
A. True
B. False
QUESTION 12
Which statement(s) are correct about the DOE Factorial plot output here? (Note: There are 3 correct answers).
QUESTION 13
Which statement(s) are incorrect for the Regression Analysis shown here? (Note: There are 2 correct
answers).
QUESTION 15
A valid mathematical Regression represents all of the characteristics shown except
.
QUESTION 18
A Belt working in a supply chain environment has to make a decision to change suppliers of critical raw
materials for a new product upgrade. The purchasing manager is depending on the Belt's effort requiring that
the average cost of an internal critical raw material component be less than or equal to $4,200 in order to stay
within budget. Using a sample of 35 first article components, a Mean of the new product upgrade price of
$4,060, and a Standard Deviation of $98 was estimated. The Alternative Hypothesis in the above example is?
QUESTION 19
An ANOVA used across many dependent variables could increase the Beta risk.
A. True
B. False
QUESTION 20
A Non-parametric Test should be used if just one distribution is not Normal out of the two or more gathered.
A. True
B. False
QUESTION 21
Contingency Tables are used to test for association, or dependency, between two or more classifications.
A. True
B. False
QUESTION 22
For the data shown here which statement(s) are true? (Note: There are 2 correct answers).
A. With 95% confidence, we cannot conclude if the samples are from three Normal Distributions.
B. With greater than 95% confidence, we conclude the samples are from Non-normal Distributions.
C. If we wanted to compare the Central Tendencies of these three samples we would use the one way ANOVA
test.
D. If we wanted to compare the Central Tendencies of these three samples we could use Mood's Median test.
QUESTION 23
For the data set shown here which of these statements is/are true?
A. Hypothesis Testing of Means or Medians cannot be done since there are an unequal number of
observations for the 3 samples
B. A Paired T-test would be applicable for comparing Grade B and Grade A since they follow each other in the
data set
C. Grade A has the lowest sample Mean of the 3 samples
D. Grade A has a higher sample Mean than Grade B
QUESTION 24
Review the analysis shown here.
Which statements are true about the process? (Note: There are 3 correct answers).
A. The initial focus for this project would be to determine why the thicknesses are so frequently too low.
B. The majority of the process is closer to the lower specification limit.
C. This process is described with the Weibull Distribution.
D. The process has more problems with Variation than Centering.
E. The process follows a non-normal distribution with the given data.
QUESTION 25
A Lean Six Sigma project is attempting to reduce inventory days. The Process Capability will be monitored as
part of the Control Phase to track the sustainability of the improvement.
Which distribution type is best used for performing the Capability Analysis?
A. Weibull Distribution
B. Normal Distribution
C. Exponential Distribution
D. Logistic Distribution
E. Gaussian Distribution
QUESTION 26
What conclusion is most correct about the Experimental Design shown here with the response in the far right
column?
A. No factor has enough statistical confidence greater than 95% to have an impact on the response rate
B. Constant, Adv and Bev are the only factors statistically affecting the response rate with 95% confidence or
more
C. If the Adv is increased from the low level to the high level, the response rate increases
D. The response level is statistically concluded to only need the Adv and Bev factors set at the low level to get
the largest response rate
E. This design does not have enough experimental runs to conclude anything as evidenced by the lack of P-
values in the MINITABTM output
QUESTION 27
When conducting a Hypothesis Test using Continuous Data the proper sample size is influenced by the extent
to which we need to assess a Difference to be detected and the inherent variation in the process.
A. True
B. False
QUESTION 28
Statistical Difference is the magnitude of difference or change required to distinguish between a true difference,
brought about by change or improvement, and one that could have occurred by chance.
A. True
B. False
QUESTION 29
When the Inputs, X's, for your process are Normally Distributed about the Mean, the Outputs, Y's, will always
be Normally Distributed.
A. True
B. False
QUESTION 30
For a Normal Distribution as samples size increases the Range in Mean and Standard Deviation decrease
relative to the Mean and Standard Deviation of the population.
A. True
B. False
QUESTION 31
A statistical test or Hypothesis Test is performed to reject or fail to reject a stated hypothesis and it converts the
Practical Problem into a Statistical Problem.
A. True
B. False
QUESTION 32
If an experiment has 5 factors and no replicates for a 2-level Experimental Design with 16 experimental runs
which statement(s) are correct? (Note: There are 3 correct answers).
A. The Main Effects for the 5 factors are not aliased or confounded but the 2-way interactions are confounded
with the 3-way interactions
B. The Main Effects are confounded with only 4-way interactions
C. The Experimental Design is half-fractional
D. The experiment has 8 experimental runs with the first factor at the high level
E. The experiment has only 4 experimental runs with the 5th factor at the high level
QUESTION 33
Which statement(s) are correct about the Pareto Chart shown here for the DOE analysis? (Note: There are
2 correct answers).
A. It is unknown from this graph how many factors were in the Experimental Design
B. The factors to keep in the mathematical model are E, D, DE, BD and B with an alpha risk equal to 2.06
C. The effects to keep in the mathematical model are E, D, DE, BD and B with an alpha risk equal to 0.05
D. The factors to keep in the mathematical model with a 5% alpha risk are BE, AB, A and AD
QUESTION 34
Accuracy can be assessed in several ways and a fairly accurate means of measurement is visual comparison.
A. True
B. False
QUESTION 35
Appropriate measures means that measurements are .
A. Representative
B. Sufficient
C.
Contextual D.
Relevant
E. All of these answers are correct
QUESTION 36
An operator checks that all boxes being packed contain enough products to fill the box. However, each
box getting filled has a different number of products in it. This is a Reproducibility problem, not a
Repeatability problem.
A. True
B. False
QUESTION 37
For Attribute Data, Process Capability is defined as the average proportion of nonconforming products.
A. True
B. False
QUESTION 38
Which statements are correct about the advanced Capability Analysis shown here?
(Note: There are 3 correct answers).
QUESTION 39
If in an experiment all possible variable pairs sum to zero the design is Orthogonal.
A. True
B. False
QUESTION 40
The method of Steepest Ascent guides you toward a target inside the original inference space.
A. True
B. False
QUESTION 41
Kaizens or Kaikakus and Six Sigma projects are intended to create breakthrough, significant
process improvement versus minor, incremental improvements.
A. True
B. False
QUESTION 42
SPC Charts are used extensively in different business and decision-making environments. In this example a
vendor is being selected based on speed of delivery. Which of the conclusions would help you pick a vendor
for your needs regarding lead-time of delivery from your vendors? (Note: There are 4 correct answers).
A. Vendor A with a much shorter lead time in delivery
B. Vendor B as it has a better consistency (lower variance) on lead time
C. Vendor B since Vendor A shows a situation out of control as shown in red
D. Vendor B since the Control Limits are much narrower than Vendor A
E. Vendor B has higher lead time, but a process with much narrower Control Limits
QUESTION 43
If you can Poka-Yoke a defect out of the process entirely then you do not need use SPC on the characteristic
of interest in the defect.
A. True
B. False
QUESTION 44
When variation is removed from the output of a process then the process customer can have more confidence
in the experience that results from the process.
A. True
B. False
QUESTION 45
Which of these are examples of business metrics or Key Performance Indicators commonly referred to as
KPI's?
A. Cycle Time
B. Defects
C. No. of Units Reworked
D. Labor Hours
E. All of these answers are correct
QUESTION 46
The Japanese born function of a Kanban event utilizes a specific, step-by-step approach meant to bring about
major changes to a process.
A. True
B. False
QUESTION 47
Two of the key deliverables for the Measure Phase are a robust description of the process and its flow and an
assessment of the Management System.
A. True
B. False
QUESTION 48
Which of the items listed do not define what an X-Y Diagram is?
A. True
B. False
QUESTION 50
Of the various types of data shown which is NOT representative of Variable Data.
QUESTION 51
A fundamental rule is that both Standard Deviation and Variance can be added.
A. True
B. False
QUESTION 52
Which statement(s) are correct about the Factorial Plot shown here? (Note: There are 3 correct answers).
A. When the cutting speed increased from low to high level, the tool age increases
B. The coefficient of the metal hardness is positively related to the output of tool age
C. The coded coefficient is lower for cutting speed than the cutting angle related to the output of tool age
D. These plots prove a statistically significance factor with 95% confidence
E. These plots are an example of interaction plots
QUESTION 53
Which statement(s) are incorrect for the Regression Analysis shown here? (Note: There are 2 correct
answers).
QUESTION 54
Fractional Factorial Designs are used to analyze factors to model the output as a function of inputs if
Hypothesis Testing in the Analyze Phase was inadequate to sufficiently narrow the factors that significantly
impact the output(s).
A. True
B. False
QUESTION 55
A Factorial Experiment based on a Level 2 Design with 4 factors would require 16 runs to fully assess the
interactions.
A. True
B. False
QUESTION 56
Screening experiments are the proper choice when a Belt is faced with the situation of highly Fractional
Factorial Designs.
A. True
B. False
QUESTION 57
Which statement(s) are correct about the DOE Factorial plot output here? (Note: There are 3 correct answers).
QUESTION 58
Which statement is most correct for the Regression Analysis shown here?
A. The Regression explains 50.8% of the process variation
B. The air-fuel ratio explains most of the TurbineOutput variation
C. This Simple Linear Regression explains 98+% of the process variation
D. This Multiple Linear Regression has four statistically significant independent variables
QUESTION 59
For the data set shown here which of these statements is/are true?
A. Hypothesis Testing of Means or Medians cannot be done since there are an unequal number
of observations for the 3 samples
B. A Paired T-test would be applicable for comparing Grade B and Grade A since they follow each other in
the data set
C. Grade A has the lowest sample Mean of the 3 samples
D. Grade A has a higher sample Mean than Grade B
QUESTION 60
Choose those characteristics of a Simple Linear Regression (SLR) Analysis that are applicable.
(Note: There are 3 correct answers).
QUESTION 61
A valid Multiple Linear Regression (MLR) is characterized by all of these except?
A. It is an assumption that the X's (inputs) are not correlated to each other
B. The X's (inputs) are assumed to be independent of each other
C. The Residuals from MLR analysis have to be
Normally Distributed D. MLR is conducted based on a
deliberate form of experimentation E. It is not possible
to evaluate interactions in a MLR analysis
QUESTION 62
Which statement is NOT correct about the Fitted Line Plot shown here?
QUESTION 63
Contingency Tables are used to test for association, or dependency, between two or more classifications.
A. True
B. False
QUESTION 64
A valid mathematical Regression represents all of the characteristics shown except .
QUESTION 66
Review the analysis shown here. Which statements are true about the process? (Note: There are 3 correct
answers).
A. The initial focus for this project would be to determine why the thicknesses are so frequently too low
B. The majority of the process is closer to the lower specification limit
C. This process is described with the Weibull Distribution
D. The process has more problems with Variation than Centering
E. The process follows a non-normal distribution with the given data
QUESTION 67
A Lean Six Sigma project is attempting to reduce inventory days. The Process Capability will be monitored as
part of the Control Phase to track the sustainability of the improvement.
Which distribution type is best used for performing the Capability Analysis?
A. Weibull Distribution
B. Normal Distribution
C. Exponential Distribution
D. Logistic Distribution
E. Gaussian Distribution
QUESTION 68
Which of these might contribute to similar distributions having Unequal Variance?
A. Extreme tails
B. Outliers
C. Multiple Modes
D. All of the above
QUESTION 69
A Belt working in a supply chain environment has to make a decision to change suppliers of critical raw
materials for a new product upgrade. The purchasing manager is depending on the Belt's effort requiring that
the average cost of an internal critical raw material component be less than or equal to $4,200 in order to stay
within budget. Using a sample of 35 first article components, a Mean of the new product upgrade price of
$4,060, and a Standard Deviation of $98 was estimated. The Alternative Hypothesis in the above example is?
QUESTION 70
An ANOVA used across many dependent variables could increase the Beta risk.
A. True
B. False
QUESTION 71
A Non-parametric Test should be used if just one distribution is not Normal out of the two or more gathered.
A. True
B. False
QUESTION 72
Assessing process proportion as opposed to evaluating a process with respect to a set target can be done
using one or more of these. (Note: There are 2 correct answers).
A. With 95% confidence, we cannot conclude if the samples are from three Normal Distributions
B. With greater than 95% confidence, we conclude the samples are from Non-normal Distributions
C. If we wanted to compare the Central Tendencies of these three samples we would use the one way ANOVA
test
D. If we wanted to compare the Central Tendencies of these three samples we could use Mood's Median test
E. If we wanted to compare the Central Tendencies of all three samples we could use the Mann- Whitney test
QUESTION 74
When conducting a Hypothesis Test using Continuous Data the proper sample size is influenced only by the
extent to which we need to assess a Difference to be detected but not the inherent variation in the process.
A. True
B. False
QUESTION 75
Statistical Difference is the magnitude of difference or change required to distinguish between a true difference,
brought about by change or improvement, and one that could have occurred by chance.
A. True
B. False
QUESTION 76
When the Inputs, X's, for your process are Normally Distributed about the Mean, the Outputs, Y's, will be
Normally Distributed.
A. True
B. False
QUESTION 77
For a Normal Distribution as samples size increases the Range in Mean and Standard Deviation decrease
relative to the Mean and Standard Deviation of the population.
A. True
B. False
QUESTION 78
A statistical test or Hypothesis Test is performed to reject or fail to reject a stated hypothesis and it converts the
Practical Problem into a Statistical Problem.
A. True
B. False
QUESTION 79
The class score distribution of schools in a metropolitan area is shown here along with an analysis output.
Comment on the statistical significance between the Means of the two distributions. Select the most
appropriate statement.
A. The two class Means are statistically different from each other
B. The two class Means statistically not different from each other
C. Inadequate information on class Means to make any statistical conclusions
D. A visual comparison shows that class Means are not statistically different
QUESTION 80
Accuracy can be assessed in several ways and a fairly accurate means of measurement is visual comparison.
A. True
B. False
QUESTION 81
An operator checks that all boxes being packed contain enough products to fill the box. However, each
box getting filled has a different number of products in it. This is a Reproducibility problem, not a
Repeatability problem.
A. True
B. False
QUESTION 82
Which item(s) listed would impact the Process Capability for a process with a continuous output? (Note: There
are 4 correct answers).
QUESTION 83
For Attribute Data, Process Capability is defined as the average proportion of nonconforming products.
A. True
B. False
QUESTION 84
Which statements are correct about the advanced Capability Analysis shown here? (Note: There are 3 correct
answers).
QUESTION 85
When variation is removed from the output of a process then the process customer can have more confidence
in the experience that results from the process.
A. True
B. False
QUESTION 86
The Japanese born function of a Kaizen event utilizes a specific, step-by-step approach meant to bring about
major changes to a process.
A. True
B. False
QUESTION 87
Two of the key deliverables for the Measure Phase are a robust description of the process and its flow and an
assessment of the Measurement System.
A. True
B. False
QUESTION 88
One of the primary deliverables from performing a SIPOC is to begin to understand which outputs have the
greatest affect on the customer most valued inputs.
A. True
B. False
QUESTION 89
From this list select the items that define what an X-Y Diagram is. (Note: There are 4 correct answers).
QUESTION 90
The two types of data that can be used in Statistical Analysis are Attribute and Variable.
A. True
B. False
QUESTION 91
Which of these is not a primary cause for Non-normal Data?
A. Skewness
B. Mixed Distributions
C. Kurtosis
D. Formulosis
E. Granularity
QUESTION 92
The Mann-Whitney test is a powerful test and is unique to situations from which of the choices listed? (Note:
There are 2 correct answers).
QUESTION 93
Special Cause Variation falls into which two categories? (Note: There are 2 correct answers).
A. Natural
B. Short term
C. Assignable
D. Pattern
QUESTION 94
The English words used for the 5S's are Sorting, Straightening, , and
Sustaining. (Note: There are 2 correct answers).
A. Shaping
B. Shining
C. Standardizing
D. Signing
QUESTION 95
For a batch manufacturing process, while assessing short term process variation, which variation category(ies)
should one need to focus on? (Note: There are 2 correct answers).
A. Shaping
B. Sorting
C. Shifting
D. Straightening
QUESTION 97
There are 14 different defects that can occur on a completed time card. The payroll department collects 328
cards and finds a total of 87 defects. DPMO =:
A. 87 ÷ 328
B. 87 ÷ (328 × 14)
C. 14 ÷ 87
D. 87 ÷ 14 × 1,000,000
E. 328 ÷ 87
F. 87 × 1,000,000 ÷ (14 × 328)
QUESTION 98
A management team lists nine goals across the top of a rectangle and 15 activity initiatives along the left hand
side of the rectangle. If one of the activities strongly supports one of the goals a circle is placed in the box
where that activity's row intersects the goal's column. If the activity's support is very strong a "bulls eye" is
placed in the box and if the support is weak a triangle is used. This best describes which problem solving tool?
A. Affinity diagram
B. Inter-relationship digraph
C. Tree diagram
D. Process decision program chart
E. Matrix diagram
F. Prioritization matrix
G. Activity network diagram
QUESTION 99
The management team in the above problem assigns each goal a numerical value designating its importance.
The "bulls eyes," circles and triangles are replaced by the values 3, 2 and 1 respectively. Entries are made in
each box by multiplying the 3, 2 or 1 by the goal value. The importance of each activity is calculated by adding
the entries in its row.
A. Affinity diagram
B. Inter-relationship digraph
C. Tree diagram
D. Process decision program chart
E. Matrix diagram
F. Prioritization matrix
QUESTION 100.
This table displays the inventory of fasteners in a storage cabinet. An item is selected at random from the
fastener cabinet. Find the approximate probability it is a bolt.
A. 160
B. .160
C. .09
D. .30
E. none of the above