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PARTS MANUAL

872189

B40D 6X6 ADT Mk V - 416840


B35D 6X6 ADT Mk V - 416835
B35D 6X6 WDB ADT Mk V - 416836

FIRST ISSUE: SEPTEMBER 2007


LATEST ISSUE: MAY 2008 (SIB2008/1039)

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV A

i
872189 - B40D & B35D 6X6 ADT - MAY 2008
ii
LOCATION OF OPERATIONS

This manual has been produced to assist you in ordering of parts for the maintenance of your BELL EQUIP-
MENT machine.

The information contained in the manual is in a logical sequence. Each illustrated breakdown is supported
with a parts list.

The parts manual has been produced by the Technical Documentation Department of BELL EQUIPMENT
Co. Every effort has been made to ensure that the information in this manual was correct at the time of pub-
lication. BELL EQUIPMENT Co. has a policy of continuous product development, improvement and design.
BELL EQUIPMENT Co. reserves the right to change, amend and update the design of its product at any
time without prior notice. With this policy, changes may have occurred that are not included in this manual.

Whilst every endeavour has been made to provide accurate and reliable information, BELL EQUIPMENT
Co. specifically disclaims any actual or implied warranty and under no circumstances shall be liable for any
loss, damage or injury to person or property suffered, whether direct, or indirect or consequential, arising
from the use of this manual. In particular and without detracting from the above, the disclaimer also applies
in the event of any specification, warning, or representation contained in this manual being inadequate, in-
accurate, or unintentionally misleading.

The user is urged to strictly comply with the instructions and warnings that are given in the interests of gen-
eral safety. Please do not hesitate to contact your BELL EQUIPMENT Product Support Representative
whenever you have a query on you BELL product or this manual. The address of your nearest BELL EQUIP-
MENT branch or dealer is as follows:-

For the latest Bell operations listing please visit: www.bellequipment.com

The following address list was correct as at 14 April 2008.

GROUP OPERATIONS LISTING


RICHARDS BAY - HEAD OFFICE
Bell Equipment Co SA (Pty) Ltd
13-19 Carbonode Cell . . . . . . . . . . . . . . . . . Tel: 035- 907 9111 . . . . . . . . . . . . . . . . . . . . . . . . Private Bag X20046
Alton . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fax: 035-797 4323 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . EMPANGENI
RICHARDS BAY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3880
3900
Contact: Derek Smythe (Mobile: 082-822 2624)
E-mail: [email protected]

LOCATION OF OPERATIONS
EUROPEAN REGION:

FRANCE
Bell France SARL
Z.A. Route d’ Argenton-Sur-Creuse. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Tel : +33 55589 2356
23800 Dun Le Palestel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Fax :+ 33 55589 2324
FRANCE
Contact: Claude Boulet (Director)
E-mail: [email protected]

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LOCATION OF OPERATIONS

GERMANY
Bell Equipment (Deutschland) GmbH
Willi-Brandt Strasse 4-6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Tel: +49 6631 911 300
D-36304 Alsfeld . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Fax: +49 6631 911 313
GERMANY
Contact: Ulrich Kramme (Managing Director)
E-mail: [email protected]

German Assembly Plant (Eisenach)


Industriestrasse 8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Tel: +49 369 207 3101
99819 Großenlupnitz/OT Hörselberg. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Fax: +49 369 207 3150
GERMANY
Contact: Aldo Mayer (Factory Manager) (Mobile: +49 369 207 3101)
Email: [email protected]

ITALY
SCAI S.p.A
via Don Fulvio Scialbe, 21 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Tel: +39 075 808 3453
Ospedalicchio . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Fax: +39 075 808 3424
06080 Bastia Umbra (PG)
ITALY
Contact: Michel-Angelo Van druenen
E-mail: [email protected]

SWITZERLAND
Bell Switzerland (Bell Handling Systems and Bellinter Holdings)
Rue de Vevey 178 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Tel: +41 26 913 00 11/2
1630 Bulle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Fax: +41 26 913 00 19
SWITZERLAND
Contact: Jean-Christophe Cerouter or Pascal Gross
E-mail: [email protected] or [email protected]

SPAIN
Polig. Industrial Alcala Park . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Tel: +34 918 796 019
Nave 2.2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Fax: +34 918 796 049
C/Iplacea Nº 10
28803 Alcalá de Henares, Madrid
SPAIN
Contact: Jesus Vivero Fortes (Mobile: +34-64 99 33 089)
E-mail: [email protected]

UNITED KINGDOM
Bell Equipment U.K. LIMITED
Unit 6C. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Tel: +44 1283 714259 (Direct)
Graycar Business Park . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Tel: +44 1283 714251 (Parts Direct)
Barton Turns . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Fax: +44 1283 712687
Barton-Under-Needwood
Burton-on-Trent
DE13 8EN
UNITED KINGDOM
Contact: Neville Paynter
E-mail: [email protected] or [email protected]

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LOCATION OF OPERATIONS

SOUTHERN AFRICA REGION:

CAPE REGION:

CAPE TOWN
Bell Equipment Co SA (Pty) Ltd
28 Aviation Road . . . . . . . . . . . . . . . . . . . . . Tel: 021 380 9000. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .P.O. Box 162
Phase 4, Airport City . . . . . . . . . . . . . . . . . . Fax: 021 380 9057 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . EPPINDUST
CAPE TOWN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7475
7490
Contact: Mario Ferreira (General Manager) (Mobile: 083-458 3753)
E-mail: [email protected]

EAST LONDON
Bell Equipment Co SA (Pty) Ltd
27 Ray Craib Crescent . . . . . . . . . . . . . . . . .Tel: 043 748 6622/3 . . . . . . . . . . . . . . . . . . . . . . . . . . .P.O. Box 15742
Beacon Bay . . . . . . . . . . . . . . . . . . . . . . . . . .Fax: 043 748 6624 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Beacon Bay
EAST LONDON. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . EAST LONDON
5200 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5205
Contact: Kassie van de Heever (Mobile: 082-325 5920)
E-mail: [email protected]

GEORGE
Bell Equipment Co SA (Pty) Ltd
Pioneer Road. . . . . . . . . . . . . . . . . . . . . . . . Tel: 044 878 0930/1 . . . . . . . . . . . . . . . . . . . . . . . . . . . .P.O. Box 1697
Pacaltsdorp . . . . . . . . . . . . . . . . . . . . . . . . . Fax: 044 878 0932 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . GEORGE
GEORGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6530
6534
Contact: Gordon Smidt (Mobile: 082-335 9015)
E-mail: [email protected]

PORT ELIZABETH
Bell Equipment Co SA (Pty) Ltd
349 Kempston Road . . . . . . . . . . . . . . . . . . Tel: 041 451 3202/4/6. . . . . . . . . . . . . . . . . . . . . . . . . . .P.O. Box 3443
Korsten . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fax:041 451 3208. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . North End
PORT ELIZABETH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PORT ELIZABETH
6056 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6056
Contact: Gert Nelson (Mobile: 082-657 1190)
E-mail: [email protected]
SPRINGBOK
Bell Equipment Co SA (Pty) Ltd
2 Tanteliet Street . . . . . . . . . . . . . . . . . . . . . Tel: 027 712 1124/30 . . . . . . . . . . . . . . . . . . . . . . . . . . . .P.O. Box 618
Springbok Industrial Area . . . . . . . . . . . . . . Fax:027 718 1314. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .SPRINGBOK
SPRINGBOK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8240
8240
Contact: Laurence de Villiers (Mobile: 083-414 8946)
E-mail: [email protected]

NAMIBIA / WINDHOEK
IA Bell Equipment Co (Namibia) (Pty) Ltd
37 Lazarett Street . . . . . . . . . . . . . . . . . . . . Tel: 264 61 226 021/2/3 . . . . . . . . . . . . . . . . . . . . . Private Bag 12018
Ausspann Platz . . . . . . . . . . . . . . . . . . . . . . Fax: 264 61 228 330. . . . . . . . . . . . . . . . . . . . . . . . . . . Ausspann Platz
WINDHOEK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WINDHOEK
NAMIBIA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . NAMIBIA
Contact: Johan van Wyk (Mobile: 081-250 2949)

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LOCATION OF OPERATIONS

CENTRAL REGION:

BLOEMFONTEIN
Bell Equipment Co SA (Pty) Ltd
109 Fritz Stockenstrom Street . . . . . . . . . . . Tel: 051 4327 855. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .P.O. Box 1878
Ooseinde . . . . . . . . . . . . . . . . . . . . . . . . . . . Fax: 051 4323 740 . . . . . . . . . . . . . . . . . . . . . . . . . . BLOEMFONTEIN
BLOEMFONTEIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9300
9300
Contact: Peter Wille (Mobile: 082-854 2265)
E-mail: [email protected] or [email protected]

JOHANNESBURG / GAUTENG
Bell Equipment Co SA (Pty) Ltd
Griffiths Road . . . . . . . . . . . . . . . . . . . . . . . Tel: 011 928 9700. . . . . . . . . . . . . . . . . . . . . . . . . . . . .P.O. Box 25391
JET PARK . . . . . . . . . . . . . . . . . . . . . . . . . . Fax: 011 928 9730 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .JET PARK
1459 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1462
Contact: Sean Heckler (Sales & Operations Manager) (Mobile: 083-266 4548)
E-mail: [email protected]

KIMBERLEY
Bell Equipment Co SA (Pty) Ltd
12 Hendrick Van Eck Street. . . . . . . . . . . . . Tel: 053 841 0710/11/12/13 . . . . . . . . . . . . . . . . . . . . . .P.O. Box 2927
Kimdustria . . . . . . . . . . . . . . . . . . . . . . . . . . Fax: 053 841 1940 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . KIMBERLEY
KIMBERLEY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8300
8300
Contact: Aubrey Potgieter (General Manager) (Mobile: 083-629 1931)
E-mail: [email protected]

KURUMAN (NORTHERN CAPE)


Bell Equipment Co SA (Pty) Ltd
Mariette Crescent . . . . . . . . . . . . . . . . . . . . Tel: 053 712 0698. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .P.O. Box 1396
Industrial Area . . . . . . . . . . . . . . . . . . . . . . . Fax: 053 712 0697 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . KURUMAN
KURUMAN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8460
8460
Contact: C.J. Louwrens (Branch Manager) (Mobile: 082-558 6911)
E-mail: [email protected]

MATSAPHA / SWAZILAND
Bell Equipment Co (Swaziland) Pty Ltd
Plot 686 . . . . . . . . . . . . . . . . . . . . . . . . . . . . Tel: +268-51-87496/7 . . . . . . . . . . . . . . . . . . . . . . . . . . .P.O. Box 1754
Tambankulu Street. . . . . . . . . . . . . . . . . . . . Fax: +268-51-87498 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Matsapha
Matsapha . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SWAZILAND
SWAZILAND
Contact: Charlie Boucher (Branch Manager) (Mobile: 00 268-602 3795)
E-mail: [email protected]

MIDDLEBURG (MPUMALANGA)
Bell Equipment Co SA (Pty) Ltd
9 Tswelopele Street. . . . . . . . . . . . . . . . . . . Tel: 013 246 8900. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .P.O. Box 2821
Industrial Area . . . . . . . . . . . . . . . . . . . . . . . Fax: 013 246 1229 . . . . . . . . . . . . . . . . . . . . . . . . . . . . MIDDLEBURG
MIDDLEBURG. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1050
1050
Contact: Hennie de Castro (Modile: 079-515 4625)
E-mail: [email protected]

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LOCATION OF OPERATIONS

NELSPRUIT (MPUMALANGA)
Bell Equipment Co SA (Pty) Ltd
3 Christie Crescent . . . . . . . . . . . . . . . . . . . Tel: 013 755 2110/6 . . . . . . . . . . . . . . . . . . . . . . . . . . . .P.O. Box 1672
Vintonia 2. . . . . . . . . . . . . . . . . . . . . . . . . . . Fax: 013 755 2117 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . NELSPRUIT
NELSPRUIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1200
Contact: Fred Loffler (Branch Manager) (Mobile: 082-452 9392)
E-mail: [email protected]

RUSTENBURG (NORTH WEST PROVINCE)


Bell Equipment Co SA (Pty) Ltd
16 Vanadium Street . . . . . . . . . . . . . . . . . . . .Tel: 014 538 1003/4 . . . . . . . . . . . . . . . . . . . . . . . . . . . .P.O. Box 3701
Border Industrial . . . . . . . . . . . . . . . . . . . . . .Fax: 014 538 1005 . . . . . . . . . . . . . . . . . . . . . . . . . . . .RUSTENBURG
RUSTENBURG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0300
0300
Contact: Nico Thompson (Branch Manager) (Mobile: 082-773 5422)
E-mail: [email protected]

TZANEEN (LIMPOPO)
Bell Equipment Co SA (Pty) Ltd
8 Impala Street . . . . . . . . . . . . . . . . . . . . . . Tel: 015 307 1129. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .P.O. Box 2102
Industrial Sites . . . . . . . . . . . . . . . . . . . . . . . Fax: 015 307 3095 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . TZANEEN
TZANEEN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0850
0850
Contact: Danie Visser (Mobile: 082-553 8764)
E-mail: [email protected]

WOLMARANSSTAD (NORTH WEST PROVINCE)


Bell Equipment Co SA (Pty) Ltd
80 Kruger Street . . . . . . . . . . . . . . . . . . . . . .Tel: 018 596 2319 . . . . . . . . . . . . . . . . . . . . . . . . . . .c/o P.O. Box 587
WOLMARANSSTAD . . . . . . . . . . . . . . . . . . .Fax: 018 596 2855 . . . . . . . . . . . . . . . . . . . . . . . .WOLMARANSSTAD
2630. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2630
Contact: Bernard Niemand (Branch Manager) (Mobile: 082-572 7881)
E-Mail: [email protected]

COASTAL REGION:

DURBAN
Bell Equipment Limited (Chairman’s Office)
75 Columbine Place . . . . . . . . . . . . . . . . . . Tel: 031 569 1100. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .P.O. Box 3545
Ring Road Industrial Park . . . . . . . . . . . . . . Fax: 031 569 1108 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .DURBAN
DURBAN NORTH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4000
4951
Contact: Howard Buttery (Chairman)
E-mail: [email protected]

EMPANGENI
Bell Equipment Co SA (Pty) Ltd
No.1 Irvine Bell Drive. . . . . . . . . . . . . . . . . . .Tel: 035 792 6517 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .P.O. Box 7332
Old Mill Industrial . . . . . . . . . . . . . . . . . . . . . .Fax: 035 792 6516 . . . . . . . . . . . . . . . . . . . . . . . . . EMPANGENI RAIL
EMPANGENI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3910
3880
Contact: Mike Campbell (Branch Manager) (cell: 082-784 1477)
E-mail: [email protected]

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LOCATION OF OPERATIONS

PIETERMARITZBURG
Bell Equipment Co SA (Pty) Ltd
7 Van Eck Place . . . . . . . . . . . . . . . . . . . . . Tel: 033 386 9319. . . . . . . . . . . . . . . . . . . . . . . . . . . .P.O. Box 100436
MKONDENI . . . . . . . . . . . . . . . . . . . . . . . . . Fax: 033 386 1837 . . . . . . . . . . . . . . . . . . . . . . . . . . . . SCOTTSVILLE
3201. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3209
Contact: Les Lothain (Regional Manager) (Mobile: 082-774 9937)
E-mail: [email protected]

PIET RETIEF (MPUMALUNGA)


Bell Equipment Co SA (Pty) Ltd
136A Kotze Street . . . . . . . . . . . . . . . . . . . . Tel: 017-826 1523 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .P.O. Box 2597
PIET RETIEF. . . . . . . . . . . . . . . . . . . . . . . . Fax: 017-826 1580 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PIET RETIEF
2380. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2380
Contact: Butcha Balate (Mobile: 082-774 0495)
E-mail: [email protected]

UMHLALI
Bell Equipment Co SA (Pty) Ltd
Lot 81. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Tel: 032 947 0696/1637 . . . . . . . . . . . . . . . . . . . . . . . . . . .P.O. Box 39
Shakas Head . . . . . . . . . . . . . . . . . . . . . . . . Fax: 032 947 2141 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . UMHLALI
Industrial Park . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4390
UMHLALI
4390
Contact: Keith Hall (Customer Support Rep.) (Moile: 082-774 0493)
E-mail: [email protected]

VRYHEID
Bell Equipment Co SA (Pty) Ltd
Bloekom Street . . . . . . . . . . . . . . . . . . . . . . Tel: 034 981 5541. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .P.O. Box 1221
VRYHEID. . . . . . . . . . . . . . . . . . . . . . . . . . . Fax: 034 980 9752 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . VRYHEID
3100. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3100
Contact: Cliff Glenn (Sales Rep) (Mobile: 082-627 6459)
E-mail: [email protected]

NORTHERN REGION:

MOZAMBIQUE (Responsible for Southern Mozambique ONLY)


Bell Equipment Co (Mozambique) Ltd
Av. Abel Batista Parcela 238. . . . . . . . . . . . Tel: +258 21 722 022/ 031/ 831 . . . . . . . . . . . . . . . . . .Caixa Postal 70
Matola . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fax: +258 21 720 467 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Matola
MOZAMBIQUE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . MOZAMBIQUE
Contact: Willie Fourie (Mobile: +258-21-(0)82 301 894)
E-mail: [email protected] or [email protected]

ZAMBIA
Bell Equipment (Zambia) Ltd
Kalulushi Business Park . . . . . . . . . . . . . . . Tel : +260 2 731 557/8 . . . . . . . . . . . . . . . . . . . . . . . .P.O. Box 20367
Kalulushi . . . . . . . . . . . . . . . . . . . . . . . . . . . Fax : +260 2 731 555 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Kitwe
ZAMBIA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .ZAMBIA
Contact: Russell Cleminshaw (Team Leader) (Mobile: +260-97 770 678)
or Shaun McCann (Sales Manager) (Mobile: +260-97 770 677)
E-mail: [email protected] or [email protected]

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV A


viii
LOCATION OF OPERATIONS

ZIMBABWE
Bell PTA (Pty) Ltd
16 Erith Road. . . . . . . . . . . . . . . . . . . . . . . . .Tel: +263 4 661 061/090/125/181/418 . . . . . . . . . . . . . P.O. Box 2980
Willowvale . . . . . . . . . . . . . . . . . . . . . . . . . . .Fax: +263 4 621 026 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Harare
ZIMBABWE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .ZIMBABWE
Contact: Charl du Toit (Mobile: +263-91 260 169)
E-mail: [email protected]

Bell Equipment Gweru


33 J Tongogara Avenue . . . . . . . . . . . . . . . .Tel: +263 54 223 85 / 91 . . . . . . . . . . . . . . . . . . . . . c/o P.O.Box 2980
Gweru . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Fax: +263 54 223 85 (ask for fax) . . . . . . . . . . . . . . . . . . . . . . . Harare
ZIMBABWE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .ZIMBABWE
Contact: Jannie Van Wyk (Mobile: +263 91 310 722)

Bell Equipment Triangle


Stand 44 . . . . . . . . . . . . . . . . . . . . . . . . . . . .Tel: +263 33 6552 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .P.O. Box 27
Triangle . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Fax: +263 33 6552 (ask for fax) . . . . . . . . . . . . . . . . . . . . . . . . Triangle
ZIMBABWE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .ZIMBABWE
Contact: Louis Stopforth (Mobile: +263 11 724 828)

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV A


ix
LOCATION OF OPERATIONS

Keep a record of your dealer information here:

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0


x
VIN IDENTIFICATION

The principle means of identifying your Bell Equipment machine is by studying the VIN number. The Vehicle
Identification Number (VIN) structure for the Bell Equipment machines is as follows: (As an example, the
B40D 6X6 manufactured at Richards Bay in 2003 has been used).

VIN:AEB1148403R000009

Table 1: OLD SA STRUCTURE BREAKDOWN

AEB 11 4 8 40 3 R 00 0009

i ii iii iv v vi vii viii ix

i AEB Are the unique letters designated to Bell for vehicles manufacture in South Africa.

ii 11 Is the machine build number, i.e. B40D 6x6. The 4 in front of the 400 number falls
away as this is always a 4.
iii 4 This is the new number used for software filtering. This will change for all electrical
upgrades.
iv 8 This indicates if the vehicle is a Bell (8), John Deere (9) or Hitachi (7) branded
machine.
v 40 Is the number that indicates the type of machine, e.g. B40D (40), B25D (12).

vi 3 Is the year of manufacture, i.e. 3 =2003, 4 = 2004 etc.

vii R Is the plant of manufacture, i.e. R = Richards Bay.

viii 00 Spacer digits that could be used for sequential numbering.

ix 0009 Is the sequential serial number.

Table 2: OLD GERMAN STRUCTURE BREAKDOWN

WO9 11 4 8 40 3 0 B39 009

i ii iii iv v vi vii viii ix

i WO9 Are the unique letters designated to Bell for vehicles assembled in Germany.

ii 11 Is the machine build number, i.e. B40D 6x6. The 4 in front of the 400 number falls
away as this is always a 4.
iii 4 This is the new number used for software filtering. This will change for all electrical
upgrades.
iv 8 This indicates if the vehicle is a Bell (8), John Deere (9) or Hitachi (7) branded
machine.
v 40 Is the number that indicates the type of machine, e.g. B40D (40), B25D (12).

vi 3 Is the year of manufacture, i.e. 3 =2003, 4 = 2004 etc.

vii 0 First digit of the build sequence sequential serial number.

viii B39 Is a unique code designated to the German factory.

ix 009 Is part of the sequential serial number.

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV A


xi
Table 3: CURRENT SA STRUCTURE BREAKDOWN

AEB 11 4 8 40 0 R 00 0009

i ii iii iv v vi vii viii ix

i AEB Are the unique letters designated to Bell for vehicles manufacture in South Africa.

ii 11 Is the machine build number, i.e. B40D 6x6. The 4 in front of the 400 number falls
away as this is always a 4.
iii 4 This is the new number used for software filtering. This will change for all electrical
upgrades.
iv 8 This indicates if the vehicle is a Bell (8), John Deere (9) or Hitachi (7) branded
machine.
v 40 Is the number that indicates the type of machine, e.g. B40D (40), B25D (12).

vi 0 Spacer digit that could be used for sequential numbering.

vii R Is the plant of manufacture, i.e. R = Richards Bay.

viii 00 Spacer digits that could be used for sequential numbering.

ix 0009 Is the sequential serial number.

Table 4: CURRENT GERMAN STRUCTURE BREAKDOWN

WO9 11 4 8 40 0 1 B39 009

i ii iii iv v vi vii viii ix

i WO9 Are the unique letters designated to Bell for vehicles assembled in Germany.

ii 11 Is the machine build number, i.e. B40D 6x6. The 4 in front of the 400 number falls
away as this is always a 4.
iii 4 This is the new number used for software filtering. This will change for all electrical
upgrades.
iv 8 This indicates if the vehicle is a Bell (8), John Deere (9) or Hitachi (7) branded
machine.
v 40 Is the number that indicates the type of machine, e.g. B40D (40), B25D (12).

vi 0 Spacer digit that could be used for sequential numbering.

vii 1 First digit of the build sequence sequential serial number.

viii B39 Is a unique code designated to the German factory.

ix 009 Is part of the sequential serial number.

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV A


xii
IMPORTANT

Due to BELL’s policy of continuous product improvement, the information contained in this
manual was correct up to the time of printing (Issue date of manual). Any changes after
this date will be distributed with associated bulletins.
Illustrations in this manual are pictorial representations of the component and are not
drawn to scale.
USERS COMMENT FORM
Should you, as user of this manual, have any suggestion for improving the manual, or you
find any errors or omissions, then we would like to know.
Please complete a facsimile of this form and hand it in to your nearest BELL Product Sup-
port Representative or post it directly to your nearest BELL Branch. Addresses are given
at the beginning of this manual.
Thank you for your cooperation.
YOUR COMMENTS, SUGGESTIONS, OR QUERIES:

MACHINE MODEL:
SERIAL NUMBER:
VIN:
DOCUMENT PART NUMBER AND ISSUE:
PAGE NUMBER:

DOES THE MANUAL MEET YOUR NEEDS ? YES NO


DID YOU FIND THE INFORMATION ACCURATE ? YES NO
DID YOU FIND THE INFORMATION EASY TO READ YES NO
AND UNDERSTAND ?
DID YOU FIND THE INFORMATION EASY TO RE- YES NO
TRIEVE ?

NAME:
COMPANY:
TITLE:
ADDRESS:
TELEPHONE NUMBER:

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0


xiii
872189 - B40D & B35D 6X6 ADT - MAY 2008
xiv
CONTENTS OVERVIEW

CONTENTS

SECTION 1: GENERAL INFORMATION


SECTION 2A: ENGINE - TIER 2
SECTION 2B: ENGINE - TIER 3
SECTION 3: DRIVETRAIN
SECTION 4: HYDRAULICS
SECTION 5: PNEUMATICS
SECTION 6: ELECTRICAL
SECTION 7: FRAME AND BODY
SECTION 8: SERVICE KITS
SECTION 9: LUBRICANTS, ADHESIVES AND PAINTS
SECTION 10: SPECIAL TOOLS
SECTION 11: AUTOMATIC GREASING SYSTEM
SECTION 12: NUMERICAL INDEX

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0

xv
872189 - B40D & B35D 6X6 ADT - MAY 2008
xvi
TABLE OF CONTENTS

SECTION 1: GENERAL INFORMATION - - - - - - - - - - - - - - - - - - - 1-1


SECTION 2A: ENGINE TIER 2 - - - - - - - - - - - - - - - - - - - - - - - - 2A-1
TIER 2 - ENGINE & MISCELLANEOUS COMPONENTS - - - - - - - - - - - - - - - - - - 2A-2
TIER 2 - ENGINE CRANKCASE - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2A-4
TIER 2 - TIMING CASE - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2A-8
TIER 2 - OIL PAN & DIPSTICK - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2A-10
TIER 2 - CYLINDER HEAD - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2A-12
TIER 2 - DECOMPRESSION VALVE PIPE - - - - - - - - - - - - - - - - - - - - - - - - 2A-16
TIER 2 - CRANKSHAFT & FLYWHEEL - - - - - - - - - - - - - - - - - - - - - - - - - - 2A-18
TIER 2 - CONNECTING RODS & PISTONS - - - - - - - - - - - - - - - - - - - - - - - - 2A-20
TIER 2 - CAMSHAFT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2A-22
TIER 2 - INJECTION PUMP - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2A-24
TIER 2 - FUEL LINES - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2A-26
TIER 2 - FUEL FILTER - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2A-28
TIER 2 - TURBOCHARGER - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2A-30
TIER 2 - AIR COMPRESSOR - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2A-32
TIER 2 - INTAKE MANIFOLD & FLAME START - - - - - - - - - - - - - - - - - - - - - - 2A-34
TIER 2 - EXHAUST MANIFOLD - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2A-36
TIER 2 - EXHAUST BRAKE MANIFOLD - - - - - - - - - - - - - - - - - - - - - - - - - - 2A-38
TIER 2 - STARTER MOTOR- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2A-40
TIER 2 - ALTERNATOR - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2A-42
TIER 2 - ALTERNATOR SUPPORT - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2A-44
TIER 2 - ELECTRICAL EQUIPMENT - - - - - - - - - - - - - - - - - - - - - - - - - - - 2A-46
TIER 2 - OIL PUMP - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2A-48
TIER 2 - OIL FILTER & OIL COOLER - - - - - - - - - - - - - - - - - - - - - - - - - - - 2A-50
TIER 2 - OIL LINES - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2A-52
TIER 2 - WATER PUMP - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2A-54
TIER 2 - FAN - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2A-56
TIER 2 - BELT TENSIONER & BELT - - - - - - - - - - - - - - - - - - - - - - - - - - - 2A-58
TIER 2 - ENGINE SUPPORT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2A-60
TIER 2 - P.T.O. - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2A-62
TIER 2 - AIR CONDITIONER COMPRESSOR - - - - - - - - - - - - - - - - - - - - - - - 2A-64
TIER 2 - ENGINE, COOLING SYSTEM - DETAIL A - - - - - - - - - - - - - - - - - - - - 2A-66
TIER 2 - ENGINE, COOLING SYSTEM - DETAIL B - - - - - - - - - - - - - - - - - - - - 2A-68
TIER 2 - ENGINE, COOLING SYSTEM, RADIATOR - - - - - - - - - - - - - - - - - - - - 2A-70
TIER 2 - ENGINE FUEL SYSTEM KIT - - - - - - - - - - - - - - - - - - - - - - - - - - - 2A-72
TIER 2 - HANDLIFT PUMP & PRE-FILTER - - - - - - - - - - - - - - - - - - - - - - - - 2A-74
TIER 2 - FUEL-WATER FILTER UNIT - - - - - - - - - - - - - - - - - - - - - - - - - - - 2A-76
TIER 2 - EXHAUST KIT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2A-78
TIER 2 - EXHAUST SHIELD KIT - DETAIL A- - - - - - - - - - - - - - - - - - - - - - - - 2A-80
TIER 2 - EXHAUST SHIELD KIT - DETAIL B- - - - - - - - - - - - - - - - - - - - - - - - 2A-82
TIER 2 - BIN HEATING KIT (OPTIONAL) - - - - - - - - - - - - - - - - - - - - - - - - - 2A-84
TIER 2 - AIR INTAKE KIT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2A-86
TIER 2 - AIR CLEANER & PRE-CLEANER ASSEMBLY - - - - - - - - - - - - - - - - - - 2A-88
SECTION 2B: ENGINE TIER 3 - - - - - - - - - - - - - - - - - - - - - - - - 2B-1
TIER 3 - ENGINE & MISCELLANEOUS COMPONENTS - - - - - - - - - - - - - - - - - - 2B-2
TIER 3 - ENGINE CRANKCASE - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2B-4
TIER 3 - TIMING CASE - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2B-6
TIER 3 - OIL PAN & DIPSTICK - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2B-8
TIER 3 - CYLINDER HEAD - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2B-10
TIER 3 - DECOMPRESSION VALVE PIPE - - - - - - - - - - - - - - - - - - - - - - - - 2B-14
TIER 3 - CRANKSHAFT & FLYWHEEL - - - - - - - - - - - - - - - - - - - - - - - - - - 2B-16
TIER 3 - CONNECTING RODS & PISTONS - - - - - - - - - - - - - - - - - - - - - - - - 2B-18
TIER 3 - CAMSHAFT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2B-20
TIER 3 - INJECTION PUMP - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2B-22
TIER 3 - FUEL LINES - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2B-24
TIER 3 - FUEL FILTER - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2B-26
TIER 3 - TURBOCHARGER - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2B-28

872189 - B40D & B35D 6X6 ADT - MAY 2008


xvii
TABLE OF CONTENTS

TIER 3 - AIR COMPRESSOR - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2B-30


TIER 3 - INTAKE MANIFOLD & FLAME START - - - - - - - - - - - - - - - - - - - - - - 2B-32
TIER 3 - EXHAUST MANIFOLD - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2B-34
TIER 3 - EXHAUST BRAKE MANIFOLD - - - - - - - - - - - - - - - - - - - - - - - - - - 2B-36
TIER 3 - STARTER MOTOR- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2B-38
TIER 3 - ALTERNATOR - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2B-40
TIER 3 - ALTERNATOR SUPPORT - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2B-42
TIER 3 - ELECTRICAL EQUIPMENT - - - - - - - - - - - - - - - - - - - - - - - - - - - 2B-44
TIER 3 - OIL PUMP - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2B-46
TIER 3 - OIL FILTER & OIL COOLER - - - - - - - - - - - - - - - - - - - - - - - - - - - 2B-48
TIER 3 - OIL LINES - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2B-50
TIER 3 - WATER PUMP - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2B-52
TIER 3 - FAN - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2B-54
TIER 3 - BELT TENSIONER & BELT - - - - - - - - - - - - - - - - - - - - - - - - - - - 2B-56
TIER 3 - ENGINE SUPPORT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2B-58
TIER 3 - P.T.O. - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2B-60
TIER 3 - AIR CONDITIONER COMPRESSOR - - - - - - - - - - - - - - - - - - - - - - - 2B-62
TIER 3 - ENGINE, COOLING SYSTEM - DETAIL A - - - - - - - - - - - - - - - - - - - - 2B-64
TIER 3 - ENGINE, COOLING SYSTEM - DETAIL B - - - - - - - - - - - - - - - - - - - - 2B-66
TIER 3 - ENGINE, COOLING SYSTEM, RADIATOR - - - - - - - - - - - - - - - - - - - - 2B-68
TIER 3 - ENGINE FUEL SYSTEM KIT - - - - - - - - - - - - - - - - - - - - - - - - - - - 2B-70
TIER 3 - HANDLIFT PUMP & PRE-FILTER - - - - - - - - - - - - - - - - - - - - - - - - 2B-72
TIER 3 - FUEL-WATER FILTER UNIT - - - - - - - - - - - - - - - - - - - - - - - - - - - 2B-74
TIER 3 - EXHAUST KIT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2B-76
TIER 3 - EXHAUST SHIELD KIT - DETAIL A- - - - - - - - - - - - - - - - - - - - - - - - 2B-78
TIER 3 - EXHAUST SHIELD KIT - DETAIL B- - - - - - - - - - - - - - - - - - - - - - - - 2B-80
TIER 3 - BIN HEATING KIT (OPTIONAL) - - - - - - - - - - - - - - - - - - - - - - - - - 2B-82
TIER 3 - AIR INTAKE KIT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2B-84
TIER 3 - AIR CLEANER & PRE-CLEANER ASSEMBLY - - - - - - - - - - - - - - - - - - 2B-86
SECTION 3: DRIVETRAIN - - - - - - - - - - - - - - - - - - - - - - - - - - 3-1
TRANSMISSION KIT - DETAIL A - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-2
TRANSMISSION KIT - DETAIL B - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-4
TRANSMISSION, MAIN HOUSING - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-6
TRANSMISSION, FILL TUBE - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-8
TRANSMISSION, MAIN SHAFT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-10
TRANSMISSION, FLANGE - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-12
TRANSMISSION, FRONT SUPPORT & OIL PUMP - - - - - - - - - - - - - - - - - - - - 3-14
TRANSMISSION, P1 PLANETARY - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-16
TRANSMISSION, P2 PLANETARY - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-18
TRANSMISSION, CONTROL VALVE (PART 1) - - - - - - - - - - - - - - - - - - - - - - 3-20
TRANSMISSION, CONTROL VALVE (PART 1) (CONTD) - - - - - - - - - - - - - - - - - 3-22
TRANSMISSION, CONTROL VALVE (PART 2) - - - - - - - - - - - - - - - - - - - - - - 3-24
TRANSMISSION, CONTROL VALVE (PART 2) (CONTD) - - - - - - - - - - - - - - - - - 3-26
TRANSMISSION, OIL COOLER - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-28
TRANSMISSION, TORQUE CONVERTER - - - - - - - - - - - - - - - - - - - - - - - - 3-30
TRANSMISSION, ROTATING CLUTCH - - - - - - - - - - - - - - - - - - - - - - - - - - 3-32
TRANSMISSION, CONVERTER HOUSING - - - - - - - - - - - - - - - - - - - - - - - - 3-34
TRANSMISSION, P3 PLANETARY & REAR COVER - - - - - - - - - - - - - - - - - - - 3-36
TRANSMISSION, COOLER BOX - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-40
TRANSMISSION COOLER, FAN ASSEMBLY - - - - - - - - - - - - - - - - - - - - - - - 3-42
TRANSMISSION COOLER, COOLER ASSEMBLY - - - - - - - - - - - - - - - - - - - - 3-44
DROP BOX & MOUNTINGS- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-46
DROP BOX, CASING - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-48
DROP BOX, INPUT SHAFT ASSEMBLY - - - - - - - - - - - - - - - - - - - - - - - - - 3-50
DROP BOX, IDLER SHAFT ASSEMBLY- - - - - - - - - - - - - - - - - - - - - - - - - - 3-52
DROP BOX, REAR OUTPUT SHAFT ASSEMBLY - - - - - - - - - - - - - - - - - - - - - 3-54
DROP BOX, FRONT OUTPUT DIFF ASSEMBLY - - - - - - - - - - - - - - - - - - - - - 3-56
DROP BOX FILTRATION SYSTEM - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-58

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DRIVE LINE KIT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-60


PROPSHAFTS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-62
COUPLING, PTO - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-64
THRU DRIVE KIT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-66
KIT, PARK BRAKE MOUNTING - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-68
PARK BRAKE ASSEMBLY - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-70
ACTUATOR ASSEMBLY - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-72
AXLE, FRONT, B40D (WDB) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-74
AXLE, MIDDLE, B40D (WDB) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-76
AXLE, REAR, B40D (WDB) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-78
AXLE, FRONT CALIPER, B35D - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-80
AXLE, MIDDLE CALIPER, B35D - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-82
AXLE, REAR CALIPER, B35D- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-84
AXLE, FRONT, B35D (WDB) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-86
AXLE, MIDDLE, B35D (WDB) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-88
AXLE, REAR, B35D (WDB) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-90
AXLE DRAIN & FILLER PLUGS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-92
FINAL DRIVE KIT FOR FRONT & MIDDLE AXLES, B40D - - - - - - - - - - - - - - - - - 3-94
FINAL DRIVE KIT FOR REAR AXLES, B40D - - - - - - - - - - - - - - - - - - - - - - - 3-96
FINAL DRIVE KIT FOR CALIPER AXLES, B35D- - - - - - - - - - - - - - - - - - - - - - 3-98
FINAL DRIVE KIT FOR WDB AXLES, B35D - - - - - - - - - - - - - - - - - - - - - - - - 3-100
CALIPER HYD COMPONENT KIT, B35D - DETAIL A - - - - - - - - - - - - - - - - - - - 3-102
CALIPER HYD COMPONENT KIT, B35D - DETAIL B - - - - - - - - - - - - - - - - - - - 3-104
DISC BRAKE KIT, FRONT AXLE, B35D - - - - - - - - - - - - - - - - - - - - - - - - - - 3-106
DISC BRAKE KIT, REAR & MID AXLE, B35D - - - - - - - - - - - - - - - - - - - - - - - 3-108
MIDDLE & REAR AXLE GUARDS KIT, B35D - - - - - - - - - - - - - - - - - - - - - - - 3-110
FRONT AXLE GUARDS KIT, B35D - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-112
WET DISC BRAKE KIT, FRONT AXLE, B40D - - - - - - - - - - - - - - - - - - - - - - - 3-114
WET DISC BRAKE KIT, MIDDLE AXLE, B40D- - - - - - - - - - - - - - - - - - - - - - - 3-116
WET DISC BRAKE KIT, FRONT AXLE, B35D - - - - - - - - - - - - - - - - - - - - - - - 3-118
WET DISC BRAKE KIT, MIDDLE AXLE, B35D- - - - - - - - - - - - - - - - - - - - - - - 3-120
AXLE & CTD GUARDS KIT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-122
WET DISC BRAKE KIT, REAR AXLE - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-124
WET DISC BRAKE PUMP- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-126
KIT, COOLER, WDB, COOLING- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-128
DISC BRAKE CALIPER LOCATION - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-130
DISC BRAKE CALIPER BREAKDOWN - - - - - - - - - - - - - - - - - - - - - - - - - - 3-132
FRONT/REAR DIFFERENTIAL ASSEMBLY - - - - - - - - - - - - - - - - - - - - - - - - 3-134
MIDDLE DIFFERENTIAL ASSEMBLY - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-138
WET DISC BRAKE ASSY, RH FRONT & LH MID AXLES - - - - - - - - - - - - - - - - - 3-142
WET DISC BRAKE ASSY, LH FRONT & RH MID AXLES - - - - - - - - - - - - - - - - - 3-144
WET DISC BRAKE ASSEMBLY, B35D - - - - - - - - - - - - - - - - - - - - - - - - - - 3-146
WHEEL SET OPTIONS, B40D - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-148
WHEEL SET OPTIONS, B35D - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-150
SECTION 4: HYDRAULICS - - - - - - - - - - - - - - - - - - - - - - - - - 4-1
VOAC BLOCK, HYD KIT, FRONT CHASSIS - - - - - - - - - - - - - - - - - - - - - - - - 4-2
HYDRAULIC, VOAC BLOCK - VALVE POSITIONS - - - - - - - - - - - - - - - - - - - - 4-4
HYDRAULIC, VOAC BLOCK - VALVES - - - - - - - - - - - - - - - - - - - - - - - - - - 4-6
HYDRAULIC, VOAC BLOCK - TIP SECTION - - - - - - - - - - - - - - - - - - - - - - - 4-8
ACCUMULATOR SUPPLY, HYD KIT, FRONT CHASSIS- - - - - - - - - - - - - - - - - - 4-10
FAN MOTOR, HYDRAULIC KIT, FRONT CHASSIS - - - - - - - - - - - - - - - - - - - - 4-12
HYDRAULIC COOLER FAN MOTOR - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-14
TIP HOSES & TEST POINTS, HYD KIT, FRONT CHASSIS - - - - - - - - - - - - - - - - 4-16
CASE DRAIN & RETURN, HYD KIT, FRONT CHASSIS - - - - - - - - - - - - - - - - - - 4-18
PUMP SUCTION & DELIVERY, HYD KIT, F CHASSIS- - - - - - - - - - - - - - - - - - - 4-20
HYDRAULIC PUMP A20V - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-22
CHECK VALVE MANIFOLD - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-24
EMERGENCY STEERING PUMP CHECK VALVE - - - - - - - - - - - - - - - - - - - - - 4-26

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PUMP, EMERGENCY STEERING- - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-28


PUMP, EMERGENCY STEERING (ALTERNATIVE) - - - - - - - - - - - - - - - - - - - - 4-30
MAIN PUMP DELIVERY, HYD KIT, FRONT CHASSIS - - - - - - - - - - - - - - - - - - - 4-32
DAMPER - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-34
STEERING, HYD KIT, FRONT CHASSIS - - - - - - - - - - - - - - - - - - - - - - - - - 4-36
STEERING CYLINDER - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-38
WET DISC BRAKE HYD COMP KIT, B40D - DETAIL A - - - - - - - - - - - - - - - - - - 4-40
WET DISC BRAKE HYD COMP KIT, B40D - DETAIL B - - - - - - - - - - - - - - - - - - 4-44
WET DISC BRAKE HYD COMP KIT, B40D - DETAIL C - - - - - - - - - - - - - - - - - - 4-46
ACCUMULATOR KIT, B40D - SOUTH AFRICA - - - - - - - - - - - - - - - - - - - - - - 4-48
ACCUMULATOR KIT, B40D - EUROPE - - - - - - - - - - - - - - - - - - - - - - - - - - 4-50
ACCUMULATOR KIT, B35D - SOUTH AFRICA - - - - - - - - - - - - - - - - - - - - - - 4-52
ACCUMULATOR KIT, B35D - EUROPE - - - - - - - - - - - - - - - - - - - - - - - - - - 4-54
HYDRAULIC KIT, CAB - DETAIL A - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-56
HYDRAULIC KIT, CAB - DETAIL B - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-58
STEERING CONTROL VALVE, EATON - - - - - - - - - - - - - - - - - - - - - - - - - - 4-60
BRAKE PEDAL - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-62
HYDRAULIC KIT, CAB TILT SYSTEM - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-64
HYDRAULIC, CAB TILT CYLINDER BREAKDOWN - - - - - - - - - - - - - - - - - - - - 4-66
PUMP, CAB TILT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-68
HYDRAULIC KIT, REAR CHASSIS - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-70
TIP CYLINDER BREAKDOWN - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-72
TIP RELIEF VALVE MANIFOLD - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-74
SECTION 5: PNEUMATICS - - - - - - - - - - - - - - - - - - - - - - - - - 5-1
PNEUMATIC KIT, FRONT CHASSIS - DETAIL A - - - - - - - - - - - - - - - - - - - - - 5-2
PNEUMATIC KIT, FRONT CHASSIS - DETAIL B - - - - - - - - - - - - - - - - - - - - - 5-4
FAN PURGING KIT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-6
PURGE TANK VALVE- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-8
RESERVOIR KIT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-10
AIR DRYER KIT- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-12
AIR DRYER REPAIR KIT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-14
PNEUMATIC KIT, REAR CHASSIS - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-16
PNEUMATIC KIT, CAB - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-18
PNEUMATIC BLOCK ASSEMBLY - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-20
AIR HORN (OPTIONAL)- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-22
SECTION 6: ELECTRICAL - - - - - - - - - - - - - - - - - - - - - - - - - - 6-1
ELECTRICAL SYSTEM, CAB - DETAIL A - - - - - - - - - - - - - - - - - - - - - - - - - 6-2
ELECTRICAL SYSTEM, CAB - DETAIL B - - - - - - - - - - - - - - - - - - - - - - - - - 6-4
ELECTRICAL SYSTEM, CAB - DETAIL C - - - - - - - - - - - - - - - - - - - - - - - - - 6-6
FUSE AND RELAY PANEL COMPONENTS - - - - - - - - - - - - - - - - - - - - - - - - 6-8
WINDSCREEN WIPER KIT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-10
CAB, TRANSMISSION HARNESS- - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-12
CAB, TRANSMISSION SHIFT SELECTOR - - - - - - - - - - - - - - - - - - - - - - - - 6-14
REAR VIEW MIRROR ELECTRICAL KIT - - - - - - - - - - - - - - - - - - - - - - - - - 6-16
REAR VIEW MIRRORS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-18
ELECTRICAL SYSTEM, CAB, BEACON (OPTIONAL) - - - - - - - - - - - - - - - - - - - 6-20
ELEC SYSTEM, CAB, WORK LIGHTS (OPTIONAL) - - - - - - - - - - - - - - - - - - - - 6-22
ELEC SYSTEM, CAB, REVERSE LIGHTS (OPTIONAL) - - - - - - - - - - - - - - - - - - 6-24
ELEC SYSTEM, CAB, MEMORY MODULE (OPTIONAL) - - - - - - - - - - - - - - - - - 6-26
ELECTRICAL SYSTEM, CAB, MT2000 (OPTIONAL) - - - - - - - - - - - - - - - - - - - 6-28
ELECTRICAL SYSTEM, CAB, RADIO (OPTIONAL) - - - - - - - - - - - - - - - - - - - - 6-30
ELECTRICAL SYSTEM, ENGINE - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-32
KIT, HEAD LIGHT GRILLS (OPTIONAL)- - - - - - - - - - - - - - - - - - - - - - - - - - 6-34
ELECTRICAL SYSTEM, LIGHT BREAKDOWNS- - - - - - - - - - - - - - - - - - - - - - 6-36
ELECTRICAL SYSTEM, ARTIC - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-38
ELECTRICAL SYSTEM, BATTERY BOX - - - - - - - - - - - - - - - - - - - - - - - - - 6-40
ELEC SYSTEM, FRONT CHASSIS, TRANSMISSION - - - - - - - - - - - - - - - - - - - 6-42
ELECTRICAL SYSTEM, FUEL HEATER (OPTIONAL) - - - - - - - - - - - - - - - - - - - 6-44

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ELECTRICAL SYSTEM, BATTERIES (OPTIONAL) - - - - - - - - - - - - - - - - - - - - 6-46


ELECTRICAL SYSTEM, REAR CHASSIS - - - - - - - - - - - - - - - - - - - - - - - - - 6-48
ELECTRICAL SYSTEM, OBW- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-50
ELECTRICAL CONNECTORS- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-52
SECTION 7: FRAME AND BODY - - - - - - - - - - - - - - - - - - - - - - 7-1
BONNET KIT - DETAIL A - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-2
BONNET KIT - DETAIL B - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-4
CAB COMPLETE - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-6
CAB SHELL- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-8
CAB FRONT INSULATION PARTS - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-10
CAB BOTTOM SEALS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-12
WINDOW GUARD, HANDRAILS & CAB MOUNTINGS- - - - - - - - - - - - - - - - - - - 7-14
REAR VIEW MIRROR BRACKETS - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-16
CAB DOOR ASSEMBLY - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-18
CAB WINDOWS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-20
WINDOW CATCHES - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-22
DOOR, HVAC SYSTEM - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-24
CAB INTERIOR MISCELLANEOUS PARTS - DETAIL A - - - - - - - - - - - - - - - - - - 7-26
CAB INTERIOR MISCELLANEOUS PARTS - DETAIL B - - - - - - - - - - - - - - - - - - 7-28
CAB FLOOR MAT & PILLAR COVERS - - - - - - - - - - - - - - - - - - - - - - - - - - 7-30
ROOF INTERIOR LINERS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-32
STEERING - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-34
STEERING COLUMN - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-36
OPERATOR & TRAINER SEAT INSTALLATION- - - - - - - - - - - - - - - - - - - - - - 7-38
TRAINER SEAT MOUNTING - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-40
SEAT ASSEMBLY, SEARS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-42
BASE, SEAT ASSEMBLY, SEARS - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-44
CAB AIR DUCTING, HVAC SYSTEM - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-46
AIRCON DRIER UNIT & PIPING - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-48
AIRCON UNIT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-50
AIRCON SYSTEM, FRONT CHASSIS - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-52
VOAC MTG & COVER KIT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-54
GRILL KIT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-56
BELLY PLATE KIT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-58
FRONT CHASSIS KIT- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-60
CAB CLAMPS KIT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-62
FRONT CHASSIS CLAMPS - DETAIL A - - - - - - - - - - - - - - - - - - - - - - - - - - 7-64
FRONT CHASSIS CLAMPS - DETAIL B - - - - - - - - - - - - - - - - - - - - - - - - - - 7-66
REAR CHASSIS CLAMPS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-68
RHS MUDGUARD - DETAIL A - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-70
RHS MUDGUARD - DETAIL B - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-72
FUEL TANK- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-74
CAP, DIESEL FILLER - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-76
LHS MUDGUARD - DETAIL A - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-78
LHS MUDGUARD - DETAIL B - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-80
HYDRAULIC TANK & BATTERY BOX KIT - DETAIL A - - - - - - - - - - - - - - - - - - - 7-82
HYDRAULIC TANK & BATTERY BOX KIT - DETAIL B - - - - - - - - - - - - - - - - - - - 7-84
HYDRAULIC TANK FILTER ASSEMBLY - - - - - - - - - - - - - - - - - - - - - - - - - 7-86
FRONT SUSPENSION KIT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-88
ASSY, LINK, PANHARD, FRONT SUSPENSION - - - - - - - - - - - - - - - - - - - - - 7-90
SUSPENSION STRUT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-92
OSCILLATION JOINT KIT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-94
ARTIC JOINT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-96
REAR CHASSIS KIT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-98
BIN PIVOT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-100
BIN, MISCELLANEOUS PARTS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-102
REAR SUSPENSION - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-104
WALKING BEAM ASSY, WEIGHING SYSTEM - - - - - - - - - - - - - - - - - - - - - - 7-106

872189 - B40D & B35D 6X6 ADT - MAY 2008


xxi
TABLE OF CONTENTS

WET DISC BRAKE TANK - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-108


WET DISC BRAKE FILTER ASSEMBLY- - - - - - - - - - - - - - - - - - - - - - - - - - 7-110
TAILGATE KIT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-112
BIN LINER KIT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-114
FRONT CHASSIS GREASE KIT- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-116
REAR CHASSIS GREASE KIT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-118
MANUAL GREASING KIT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-120
TAILGATE GREASE KIT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-122
DECALS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-124
SECTION 8: SERVICE KITS - - - - - - - - - - - - - - - - - - - - - - - - - 8-1
SERVICE KITS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 8-2
SECTION 9: LUBRICANTS, ADHESIVES AND PAINTS - - - - - - - - - - - 9-1
LUBRICANTS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 9-2
ADHESIVES - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 9-3
PAINTS AND PROCEDURES - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 9-4
SECTION 10: SPECIAL TOOLS - - - - - - - - - - - - - - - - - - - - - - - 10-1
ENGINE - OM 501 SERVICE TOOLS, KIT 262129 - - - - - - - - - - - - - - - - - - - - - 10-2
ENGINE - OM 501 SERVICE TOOLS, KIT 262130 - - - - - - - - - - - - - - - - - - - - - 10-4
ENGINE - OM 501 SERVICE TOOLS, KIT 262131 - - - - - - - - - - - - - - - - - - - - - 10-10
ENGINE - OM 501 SERVICE TOOLS, KIT 262132 - - - - - - - - - - - - - - - - - - - - - 10-12
ALLISON TRANSMISSION - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 10-14
GEAR RATIO 17000 TRANSFER CASE - - - - - - - - - - - - - - - - - - - - - - - - - - 10-18
AXLES, DIFFS & FINAL DRIVES, REPAIR & OVERHAUL - - - - - - - - - - - - - - - - - 10-22
SUSPENSION, REPAIR & OVERHAUL - - - - - - - - - - - - - - - - - - - - - - - - - - 10-24
HYDRAULICS, REPAIR & OVERHAUL - - - - - - - - - - - - - - - - - - - - - - - - - - 10-26
FRAME & OSCILLATION TOOLS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 10-28
DIAGNOSTIC TOOLS (DRIVELINE) - - - - - - - - - - - - - - - - - - - - - - - - - - - - 10-30
TYRE INFLATION KIT (OPTIONAL) - - - - - - - - - - - - - - - - - - - - - - - - - - - - 10-32
SECTION 11: AUTOMATIC GREASING SYSTEM - - - - - - - - - - - - - - 11-1
KIT, AUTO GREASING (OPTIONAL) - - - - - - - - - - - - - - - - - - - - - - - - - - - 11-2
GREASING SYSTEM HOSES LAYOUT - - - - - - - - - - - - - - - - - - - - - - - - - - 11-4
GREASING INSTALLATION MAIN LINES - - - - - - - - - - - - - - - - - - - - - - - - - 11-6
FRONT TWIN DISTRIBUTION PORT BLOCK - - - - - - - - - - - - - - - - - - - - - - - 11-8
MIDDLE TWIN DISTRIBUTION PORT BLOCK- - - - - - - - - - - - - - - - - - - - - - - 11-10
REAR TWIN DISTRIBUTION PORT BLOCK - - - - - - - - - - - - - - - - - - - - - - - - 11-12
GINA PROGRAMMING KIT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 11-14
TWIN PUMP COMPONENTS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 11-16
SECTION 12: NUMERICAL INDEX - - - - - - - - - - - - - - - - - - - - - - 12-1

872189 - B40D & B35D 6X6 ADT - MAY 2008


xxii
SECTION 1: GENERAL INFORMATION

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0


1-1
PAGE LAYOUT

HEADING

ELECTRICAL SYSTEM, ENGINE

29
31

13

18
3 4

8
19
32
11
32
28

3 11
32
5
28

25
10
30 12
1
14

26
20

27
31
7 2
31 2 22
23

31
9 6
17 27
31
15
24 31 31
21
27 E14840631
16
TD0003609

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6-38

ILLUSTRATION ID
PAGE NUMBER & Revision Level
(CHAPTER - PAGE)
PAGE UPDATE REVISION LEVEL
Pages updated in book will have a higher
PARTS MANUAL NUMBER; revision level eg. REV A
RELEVANT MACHINE;
ISSUE DATE

TD0004218

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0


1-2
PAGE LAYOUT

HEADING

ELECTRICAL SYSTEM, ENGINE

I BBS Vin Series


T Q 4 3 /
PART
E T 0 5 T From: REMARKS
Number
M Y DDK To:
1 218241 1 HEADLAMP, COMBO, RHS X XX SEE NEXT PAGE FOR DETAIL
2 218240 1 HEADLAMP, COMBO, LHS X XX SEE NEXT PAGE FOR DETAIL
3 217899 1 SWITCH, LOW LEVEL COOLANT X XX
4 217801 1 HARNESS, ENGINE X XX
5 216375 1 SPRING, FUEL SENDER, SUPT X XX
6 216371 2 COVER, DUST, H/LAMP X XX
7 216217 1 HORN X XX
8 216210 1 SENDER, FUEL X XX
9 207832 2 COVER, HEADLIGHTS, FRAME X XX
10 206945 21 MOUNTING, RUBBER, SQUIGLY X XX
11 201420 3 P CLIPS X XX
12 200653 21 CABLE TIE X XX
13 187531 1 COVER PLT, FUEL SENDER X XX
14 176772 1 BRACKET, A/C COMP HARNESS X XX
15 176224 2 HINGE, HEADLIGHT X XX
16 174737 2 PLT, PIVOT RETAINER, HEADLIGHT X XX
17 101997 4 CAPSCREW, SOCHD X XX
18 101088 1 WASHER, DOWTY X XX
19 100805 1 SCREW, HEXHD X XX
20 100733 1 SCREW X XX
21 100731 4 SCREW X XX
22 100659 2 BOLT, HEXHD X XX
23 100569 1 SCREW, HEXHD X XX
24 100497 4 CAPSCREW, SOCHD X XX
25 100383 1 BOLT X XX
26 100370 1 WASHER, HARDENED X XX
27 100312 7 NUT, NYLOC X XX
28 100310 3 NUT, NYLOC X XX
29 100083 2 SCREW, HEXHD X XX
30 100063 1 WASHER, HARDENED X XX
31 100062 16 WASHER, FLAT X XX
32 100061 4 WASHER, FLAT X XX

MACHINE ALLOCATION

VIN NUMBER RANGE INDICATOR


WHEN A PART IS SUPERCEDED THE STARTING AND ENDING
VIN NUMBERS WILL BE RECORDED IN THIS COLUMN

SPECIAL REMARKS
FOR ANY SPECIAL INFORMATION
RELATED TO A PART OR KIT.
872141 - B40D & B35D 6X6 ADT - JUN 2006 REV 0

6-39

PAGE NUMBER
(CHAPTER - PAGE) PAGE UPDATE REVISION LEVEL
Pages updated in book will have a higher
PARTS MANUAL NUMBER; revision level eg. REV A
RELEVANT MACHINE;
ISSUE DATE

TD0004219

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0


1-3
872189 - B40D & B35D 6X6 ADT - MAY 2008
1-4
BULLETINS

Record the relevant information from the Technical Documentation Bulletins, Service Bul-
letins and Parts Bulletins into this manual as follows:-
i. Ensure the manual number (87xxxxx) reflected in the bulletin is the same as the
87xxxxx number on the front page of this manual.
ii. Carry out the instructions as detailed in the bulletin.
iii. Record the required information below.
iv. File the bulletins in numerical order in a suitable 3 or 4 ring binder.

TECHNICAL DOCUMENTATION BULLETIN RECORD


BULLETIN NO. DATE RECEIVED INSERTED BY
NAME SIGNATURE

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0


1-5
BULLETINS

TECHNICAL DOCUMENTATION BULLETIN RECORD


BULLETIN NO. DATE RECEIVED INSERTED BY
NAME SIGNATURE

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0


1-6
LIST OF ABBREVIATIONS

A/R As Required MAX Maximum


AC Alternating Current MIN Minimum
ADE Atlantic Diesel Engines MPA Megapascal
ADT Articulated Dump Truck MTG Mounting
AH Ampere Hours N Newton
AMP Ampere NLA No Longer Available
APPROX Approximately NM Newton Metre
APR April NO. Number
ASSY Assembly NOV November
AUG August NSI Non Stock Item
BRG Bearing o Degree Celsius
C
BRT Bracket OCT October
C/W Comes With/ Complete With OD Outside Diameter
COMPL Complete OSCILL Oscillation
CTD Control Traction Differential P/N Part Number
CYL Cylinder PLT Plate
DC Direct Current PRESS Pressure
DEC December PSI Pound Per Square Inch
DIA Diameter PTO Power Take Off
DIFF Differential QTY Quantity
E.G.S. Electronic Gear Shifting RAD Radiator
ENG Engine REV Revision
EXT Extension RH Right Hand
FEB February RHS Right Hand Side
FT IB Foot Pound SEP September
FWD Forward SIB Service Information Bulletin
G Gram SOCHD Socket Head
GR Grade SPLT Split
HD Head STD Standard
HEX Hexagonal SUSP Suspension
HT High Tensile T/MISS Transmission
HZ Hertz TEMP Temperature
ID Internal Diameter THRU Through to and Including
IN Inch UNC Unified National Coarse
INCL Including V Volt
ISO International Organization of Standards VIN Vehicle Identification Number
JAN January W Watt
JUL July W/O With Out
JUN June WDB Wet Disc Brake
KG Kilogram ZF Zahnradfabrik Passau Gmbh
KM/H Kilometre Per Hour
KPA Kilopascal
KW Kilowatt
LB Pound
LED Light Emitting Diode
LH Left Hand
LHS Left Hand Side
LUBE Lubrication
M Metre
M3 Cubic Metre
MAR March

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV A


1-7
872189 - B40D & B35D 6X6 ADT - MAY 2008
1-8
ORDERING OF PARTS

To facilitate the ordering of parts, the following information is required to determine the
correct part for your BELL product.

1. The model and VIN number of your BELL product.


2. The serial number of the relevant assembly.
3. The part number.
4. The section, page and item number where the part appears in the parts manual.
5. The quantity required.
6. Your order number.
7. The delivery address.
8. The method of delivery.

Any other information which will assist us in getting the parts to you with the least amount
of trouble or delay should be given. This information will be noted and filed for future
reference.

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0


1-9
872189 - B40D & B35D 6X6 ADT - MAY 2008
1-10
MACHINE DIMENSIONS B40D 6X6 ADT

NOTE:
ALL DIMENSIONS SHOWN ARE UNLADEN VALUES.
FOR ILLUSTRATIVE PURPOSES, AN AVERAGE
TYRE DEFLECTION HAS BEEN TAKEN.

6194 (20'4") 492 (1'7")


7219 (23'8")

5645 (18'6")
70°

3855 (12'8")
3756 (12'4")
3190 (10'6")

2378 (7'10")

1600 (5'3")

1526 (5')
(3'1")
937

30°

(2'8")
803

(1'10")
556
1600 (5'3")

624 1450 (4'9") 1950 (6'5") 4471 (14'8") 2615 (8'7")


(2'1")
10487 (34'5")
OVERALL LENGTH

3689 (12'1")
TOTAL WIDTH
MIRROR TO MIRROR

3264 (10'9")
BIN WIDTH
GROUND TO BELLY PLATE

GROUND TO AXLE
824 (2'8")

576 (1'11")

2606 (8'7")
TREAD WIDTH
3357 (11')
WHEEL WIDTH
INNER BIN WIDTH
2920 (9'7")

42°

R4984 (R16'4")
INSIDE TURNING RADIUS
R9203 (R30'2")
OUTSIDE TURNING RADIUS
TD0005192A

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV A


1-11
872189 - B40D & B35D 6X6 ADT - MAY 2008
1-12
MACHINE DIMENSIONS B35D 6X6 ADT

NOTE:
ALL DIMENSIONS SHOWN ARE UNLADEN VALUES.
FOR ILLUSTRATIVE PURPOSES, AN AVERAGE
TYRE DEFLECTION HAS BEEN TAKEN.

6148 (20'2") 518 (1'8")


7085 (23'3")

5601 (18'5")
70°

3820 (12'6")
3723 (12'3")
3018 (9'11")

2303 (7'7")

1476 (4'10")
1424 (4'8")

(2'11")
886

29°
(2'2")
652

(1'8")
501
1600 (5'3")

550 1430 (4'8") 1950 (6'5") 4470 (14'8") 2615 (8'7")


(1'10")
10467 (34'4")
OVERALL LENGTH

3689 (12'1")
TOTAL WIDTH
MIRROR TO MIRROR
3056 (10')
BIN WIDTH
GROUND TO BELLY PLATE

GROUND TO AXLE
771 (2'6")

523 (1'9")

2541 (8'4")
TREAD WIDTH

3215 (10'7")
WHEEL WIDTH
INNER BIN WIDTH
2734 (8'12")

42°

R5055 (R16'7")
INSIDE TURNING RADIUS R9132 (R29'12")
OUTSIDE TURNING RADIUS

TD0005193A

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV A


1-13
872189 - B40D & B35D 6X6 ADT - MAY 2008
1-14
SERIAL NUMBER PLATES

CE & Machine
Specification Plate

M ANUFACT URE D BY:


BE LL E QU IPM E NT CO .SA . ( P TY ) LTD.
RICHARD S BAY, SO UTH AFR IC A

MACHINE

CAB

ENGINE

TRAN SMISSION

TRAN SFER C ASE

FRONT DIFFERENTIA L

MID DIF FERENTIAL

REAR DIFFERENTIAL

AXLE: EMPT Y LADEN


FRO NT kg

M IDDLE kg kg

RE AR kg kg

TO TA L kg kg

AEB1148403R000009 PAYLOAD

176114FM

VIN & PIN Number


(On LHS of Truck
for SA machines)

Engine
W0911484030B93009 Specification
Transfer Case Plate
VIN & PIN Number
(On RHS of Truck for Specification Stamped
GERMAN machines) Onto The Transfer Case
17000 047 11 12 2000

Transmission Specification
Plate

TD0005195

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0


1-15
872189 - B40D & B35D 6X6 ADT - MAY 2008
1-16
ENGINE IDENTIFICATION - TIER 2 AND TIER 3

Engine LH Side view

Engine Specification Plate

981 Indicates Tier 2 Engine

Tier 2

Tier 3
991 Indicates Tier 3 Engine
TD0004147

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0


1-17
872189 - B40D & B35D 6X6 ADT - MAY 2008
1-18
SECTION 2A: ENGINE TIER 2
REFER TO PAGE 1-19 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0


2A-1
TIER 2 - ENGINE & MISCELLANEOUS COMPONENTS

REFER TO PAGE 1-17 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

21
22
23

24
12
4

20
23

23
17

1
9
5 9

9
9

15

11 6

19 14
3
18
13 2

E09840401 K & E09835401 F


TD0004281B

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0


2A-2
TIER 2 - ENGINE & MISCELLANEOUS COMPONENTS

REFER TO PAGE 1-17 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

I BB Vin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 251203 1 ENGINE,DC OM501LA X
1 251204 1 ENGINE,DC OM501LA X
2 207967 1 BOOT,RUBBER,DRAIN VALVE X X
3 206646 2 MTG,RUBBER,ENGINE,SPLIT X X
4 187022 1 GUARD,G/PLUG,C/START X X
5 186918 1 BKT,FUEL HOSES.RHS X X
6 181633 2 MTG,ENGINE,FRONT X X
7 178543 2 SPACER,ENG MTG X X
8 178539 2 PLT,WASHER,ENGINE X X
9 178015 4 SHIM,BKT,RHS,T/SHIELD X X
10 176044 2 SPACER,ENG MTG X X
11 176043 2 SPACER,ENG MTG X X
12 173591 1 BKT,HARNESS SUPP,CLD STRT X X
13 122136 1 VALVE,DRAIN X X
14 121059 1 CONNECT,SPEC X X
15 101324 2 BOLT,HEXHD X X
16 100653 2 NUT,STOVER X X
17 100569 2 SCREW,HEXHD X X
18 100498 8 BOLT X X
19 100424 8 WASHER,HARDENED X X
20 100312 2 NUT,NYLOC X X
21 100238 1 SCREW,HEXHD X X
22 100079 1 BOLT X X
23 100062 5 WASHER,FLAT X X
24 100061 1 WASHER,FLAT X X

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0


2A-3
TIER 2 - ENGINE CRANKCASE

REFER TO PAGE 1-17 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

130

134
146
56
140 50
59 53
131
137 62 155

158
170
164
23
71
167
182

149

72 73 38
26 152 41

107

68
44 47
116

65 5
20
125
74 35

8 128
32
110 14
122 119
17

TD0003572A

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0


2A-4
TIER 2 - ENGINE CRANKCASE

REFER TO PAGE 1-17 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

I BB Vin Series
Q
T 43
PART No. T DESCRIPTION REMARKS
E 05 From:
Y
M DD To:
5 DC221597 1 CRANKCASE OM501LA X X UPTO S/N.288415 REFER SIB 2004/1050
5 DC222118 1 CRANKCASE OM501LA X X FROM S/N.288416 REFER SIB 2004/1050
8 DC100059 2 PIN,DOWEL X X
14 DC120090 6 PIN,DOWEL,BEARING CAP X X
17 DC100626 8 SCREW,BEARING CAP TO CRANKCASE X X
20 DC100627 8 SCREW,BEARING CAP TO CRANKCASE X X
23 DC150159 1 BEARING,CAMSHAFT WITH COLLAR X X UPTO S/N.398198
23 DC150203 1 BEARING,CAMSHAFT WITH COLLAR X X FROM S/N.398199
26 DC150160 3 BEARING,CAMSHAFT X X UPTO S/N.398198
26 DC150204 3 BEARING,CAMSHAFT X X FROM S/N.398199
32 DC120114 2 PLUG,SCREW WATER DRAIN X X
35 DC140149 2 RING,SEAL WATER DRAIN X X
38 DC221209 1 NOZZLE,OIL SPRAY,P.T.O X X
41 DC140150 1 RING,SEAL P.T.O X X
44 DC100177 3 PLUG,SCREW OIL PASSAGE LATERAL X X
47 DC140151 3 RING,SEAL OIL PASSAGE LATERAL X X
50 DC100177 2 PLUG,SCREW OIL PASSAGE REAR X X
53 DC140151 2 RING,SEAL OIL PASSAGE REAR X X
56 DC220543 4 PLUG,WATER PASSAGE,34.2MM X X
56 DC220549 A/R PLUG,WATER PASSAGE,36.2MM X X
56 DC120195 2 PLUG,WATER PASSAGE,40MM X X
56 DC120196 A/R PLUG,WATER PASSAGE,TOP 42MM X X FROM S/N.036124
56 DC120197 1 PLUG,WATER PASSAGE,REAR 54MM X X FROM S/N.036124
56 DC120198 A/R PLUG,WATER PASSAGE,REAR 56MM X X FROM S/N.036124
59 DC120104 3 PLUG,SCREW WATER PASSAGE TOP X X
62 DC140155 3 RING,SEAL WATER PASSAGE TOP X X
65 DC120091 2 PIN,CYLINDRICAL,FRONT COVER X X
68 DC120096 2 PIN,CYLINDRICAL,TIMING CASE X X
71 DC220737 1 BALL,PLUG OIL CONN TO COMP,6.35MM X X
71 DC150197 A/R BALL,PLUG OIL CONN TO COMP,7.0MM X X FROM S/N.031455
71 DC221803 4 BALL,FRONT AND REAR,10.319MM X X
71 DC150198 A/R BALL,FUEL DUCTS FRT / REAR,11.0MM X X FROM S/N.031455
71 DC221802 4 BALL,FRONT AND REAR,14.288MM X X
71 DC150199 A/R BALL,FUEL DUCTS FRT / REAR,15.0MM X X FROM S/N.031455
72 DC120114 1 PLUG,SCREW FUEL RETURN LOCK X X FROM S/N.094098
73 DC140149 1 RING,SEAL FUEL RETURN LOCK X X FROM S/N.094098
74 DC100628 2 PIN,GROOVED BEARING CAP X X
107 DC221599 12 SLEEVE,CYLINDER HEAD FIXING X X
110 DC221598 1 COVER,CYLINDER CRANKCASE FRONT X X UPTO S/N.288415
110 DC222119 1 COVER,CYLINDER CRANKCASE FRONT X X FROM S/N.288416 REFER SIB 2004/1050
USE WITH DC220909 FOR
116 DC140100 1 RING,SEAL CRANKSHAFT FRONT X X
WORN SURFACE
116 DC140201 1 RING,SEAL CRANKSHAFT FRONT X X FOR STD REPAIRS
119 DC221600 1 GASKET,COVER TO CYL/CRANKCASE X X UPTO S/N.288415
119 DC222120 1 GASKET,COVER TO CYL/CRANKCASE X X FROM S/N.288416 REFER SIB 2004/1050
122 DC100734 6 SCREW,COVER TO CYL/CRANKCASE X X UPTO S/N.288415
122 DC100382 6 SCREW,COVER TO CYL/CRANKCASE X X FROM S/N.288416 REFER SIB 2004/1050
125 DC222009 6 NOZZLE,OIL X X
128 DC100237 6 SCREW,OIL NOZZLE X X
130 DC260163 1 CHECK VALVE ASSY X X
131 DC221601 1 VALVE,OIL NON-RETURN X X FROM S/N.012318
134 DC120199 1 PLUG,SCREW NON RETURN VALVE X X FROM S/N.000175
137 DC140152 1 RING,SEAL NON RETURN VALVE X X FROM S/N.012318
140 DC221602 1 SPRING,NON RETURN VALVE X X
146 DC140153 1 RING,SEAL NON RETURN VALVE X X FROM S/N.012318
149 DC221743 1 SENDER UNIT,FUEL TEMPERATURE X X

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0


2A-5
TIER 2 - ENGINE CRANKCASE (CONTINUED)

REFER TO PAGE 1-17 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

130

134
146
56
140 50
59 53
131
137 62 155

158
170
164
23
71
167
182

149

72 73 38
26 152 41

107

68
44 47
116

65 5
20
125
74 35

8 128
32
110 14
122 119
17

TD0003572A

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0


2A-6
TIER 2 - ENGINE CRANKCASE (CONTINUED)

REFER TO PAGE 1-17 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

I BB Vin Series
Q
T 43
PART No. T DESCRIPTION REMARKS
E 05 From:
Y
M DD To:
152 DC140149 1 RING,SEAL,SENDER UNIT X X
155 DC220800 1 SWITCH,TEMP SENSOR,COLD START X X
158 DC221778 1 FITTING X X
164 DC221603 1 COVER,TO LOCK WATER CONNECTION X X
167 DC221604 1 GASKET,TO LOCK WATER CONNECTION X X
170 DC100629 1 SCREW,COVER TO CYL/CRANKCASE X X
182 DC260124 1 KIT,GASKET CYLINDER CRANCASE X X

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0


2A-7
TIER 2 - TIMING CASE

REFER TO PAGE 1-17 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

68

71 66
74
58
74
65

68
64
68

56
67 69

44
47 59
17
14

53

51
41

38 98

52
11

40 5

95 92
TD0004365A

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV A


2A-8
TIER 2 - TIMING CASE

REFER TO PAGE 1-17 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

I BB Vin Series
Q
T 43
PART No. T DESCRIPTION REMARKS
E 05 From:
Y
M DD To:
5 DC221616 1 TIMING CASE X X UPTO S/N.296528 REFER SIB 2004/1061
5 DC222121 1 TIMING CASE X X FROM S/N.296529 REFER SIB 2004/1061
11 DC120060 A/R INSERT, THREADED X X
14 DC221617 1 FLANGE, AIR COMPRESSOR BEARING X X
17 DC120201 1 PLUG, EXPANSION, OIL BORE, P.T.O X X
38 DC100166 2 STUD, STARTER MOTOR MOUNTING X X
38 DC100630 1 STUD, STARTER MOTOR MOUNTING X X
40 DC100400 1 NUT, GROUND CONNECTION X X
41 DC140197 1 SEAL, OIL, CRANKSHAFT, REAR, STD X X
41 DC140097 1 SEAL, OIL, CRANKSHAFT, REAR, 115MM X X USE WITH DC220422
44 DC120104 2 PLUG, SCREW, TURBO OIL RETURN X X
44 DC221171 1 PLUG, SCREW, COMPR OIL RETURN X X
47 DC140155 2 RING, SEAL, TURBO OIL RETURN X X
47 DC140149 1 RING, SEAL, COMPRESSOR OIL RETURN X X
51 DC222164 1 GASKET, TIMING CASE, LH X X REFER SIB 2006/1016
52 DC222165 1 GASKET, TIMING CASE, RH X X REFER SIB 2006/1016
53 DC100070 12 SCREW, TIMING CASE TO C/CASE, 57MM X X UPTO S/N.179707
53 DC100717 1 SCREW, TIMING CASE TO C/CASE, 105MM X X
53 DC100070 11 SCREW, TIMING CASE TO C/CASE, 57MM X X FROM S/N.179708
53 DC100631 2 SCREW, TIMING CASE TO C/CASE, 165MM X X UPTO S/N. 223090
53 DC100718 2 SCREW, TIMING CASE TO C/CASE, 167MM X X
56 DC222029 1 COVER, WITH CYCLONIC BREATHER X X
58 DC222067 1 COVER, DIAPHRAGM BREATHER X X FROM S/N.08132
59 DC140158 1 GASKET, COVER TO TIMING CASE X X
64 DC140159 1 RING, SEAL, LATERAL X X
65 DC221621 1 KIT, DIAPHRAGM BREATHER X X INCLUDES ITEM 64
66 DC222053 1 KIT, ELEMENT, CYCLONIC BREATHER X X REFER SIB 2004/1018
67 DC222109 1 SEAL, BREATHER, HOUSING TO COVER X X
68 DC100726 A/R SCREW, TORX, OIL SEPARATOR X X
69 DC100369 9 SCREW, TIMING CASE COVER X X
71 DC130164 1 PIPE, BREATHER X X FROM S/N.128267
74 DC100326 2 CLAMP, BREATHER PIPE X X
92 DC221254 1 COVER, INSPECTION X X
95 DC100385 2 SCREW, COVER X X
98 DC120149 1 PLUG, ASSEMBLY HOLE LOCK X X

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV A


2A-9
TIER 2 - OIL PAN & DIPSTICK

REFER TO PAGE 1-17 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

74

98
77

68
83

86

71
18

19

38

41

64

14
11
65
44
47

TD0003574A

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0


2A-10
TIER 2 - OIL PAN & DIPSTICK

REFER TO PAGE 1-17 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

I BB Vin Series
Q
T 43
PART No. T DESCRIPTION REMARKS
E 05 From:
Y
M DD To:
5 DC221609 1 PAN,OIL X X
11 DC120029 1 PLUG,SCREW MAGNETIC X X UPTO S/N. 010402
11 DC120158 1 PLUG,SCREW MAGNETIC X X FROM S/N.010403
14 DC140155 1 RING,SEAL OIL DRAIN X X
18 DC120259 1 FITTING X X REFER TO SIB 2007/1054
19 DC130244 1 HOSE,DIPSTICK,509MM X X REFER TO SIB 2007/1054
20 DC100410 1 WASHER,PIPE X X
38 DC221605 1 GASKET,OIL PAN TO CRANKCASE X X
41 DC100352 14 SCREW,OIL PAN TO CRANKCASE X X
44 DC221611 1 SENDER UNIT,OIL LEVEL X X
47 DC120200 1 PLUG,SENDER UNIT CABLE TO OIL PAN X X
64 DC221613 1 CAP,LOCKING OIL FILLING X X
65 200212 1 CLAMP,OIL FILLING X X
68 DC221614 1 DIPSTICK,OIL X X
71 DC140042 1 RING,SEAL X X
74 DC222122 1 CAP,OIL DIPSTICK X X
77 DC221784 1 TUBE,GUIDE OIL DIPSTICK X X
83 DC221615 1 BRACKET,OIL DIPSTICK X X
86 DC100385 1 SCREW,FLANGED,BRKT TO SUPPORT X X
98 DC100414 1 SCREW,FLANGED,TUBE TO BRACKET X X

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0


2A-11
TIER 2 - CYLINDER HEAD

REFER TO PAGE 1-17 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

TD0003575

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0


2A-12
TIER 2 - CYLINDER HEAD

REFER TO PAGE 1-17 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

I BB Vin Series
Q
T 43
PART No. T DESCRIPTION REMARKS
E 05 From:
Y
M DD To:
5 DC221674 6 HEAD,CYL,WITH VALVES & C/THROTTLE X X UPTO S/N.357748 REFER SIB 2005/1086
5 DC222136 6 HEAD,CYL,WITH VALVES & C/THROTTLE X X FROM S/N.357749 REFER SIB 2005/1086
17 DC120195 12 PLUG,EXPANSION 40MM X X
17 DC120196 12 PLUG,EXPANSION 42MM X X
23 DC221620 6 BALL,FUEL LEAK X X
29 DC221622 6 SLEEVE,PROTECTIVE X X UPTO S/N.197928
29 DC221834 6 SLEEVE,PROTECTIVE X X USE WITH DC221674
35 DC140160 6 RING,SEAL X X
41 DC221623 24 GUIDE,VALVE INTAKE/EXHAUST,15MM X X
41 DC221624 24 GUIDE,VALVE INTAKE/EXHAUST,15.2MM X X
41 DC221625 24 GUIDE,VALVE INTAKE/EXHAUST,15.4MM X X
44 DC140202 24 RING,SEAL VALVE GUIDE X X
47 DC221626 12 RING,VALVE SEAT, IN, STD,47.39MM X X
47 DC221627 12 RING,VALVE SEAT, INTAKE,47.59MM X X
47 DC221628 12 RING,VALVE SEAT, INTAKE,47.79MM X X
47 DC221629 12 RING,VALVE SEAT, EXT, STD,43.09MM X X
47 DC221630 12 RING,VALVE SEAT, EXHAUST,43.29MM X X
47 DC221631 12 RING,VALVE SEAT, EXHAUST,43.49MM X X
53 DC221632 12 VALVE,INTAKE X X
53 DC221633 12 VALVE,EXHAUST X X
59 DC221634 24 SPRING,VALVE X X
65 DC220364 24 WASHER,VALVE SPRING X X
71 DC221635 24 RETAINER,SPRING X X
77 DC221636 48 COLLET,VALVE X X
83 DC221637 24 HOLDER,SEAL INTAKE AND EXT VALVES X X
89 DC221638 6 COVER,C/THROTTLE TO CYL/HEAD X X
95 DC140161 6 RING,SEAL C/THROTTLE TO CYL/HEAD X X
101 DC221639 6 VALVE,CONSTANT THROTTLE X X
104 DC221670 6 RING,VALVE C/THROTTLE,21.065MM X X
104 DC221671 6 RING,VALVE C/THROTTLE,21265MM X X
104 DC221672 6 RING,VALVE C/THROTTLE,21.455MM X X
110 DC221245 6 GUIDE,C/THROTTLE VALVE X X
116 DC220983 6 SPRING,C/ THROTTLE TO CYL/HEAD X X
122 DC220030 12 VALVE,COLLET,C/THROTTLE X X
128 DC220890 6 RETAINER,SPRING,C/THROTTLE X X
134 DC221246 6 PISTON,WITH SEAL RING X X
137 DC221640 6 CLAMPING PIECE,C/THROTTLE X X
143 DC100632 6 SCREW,C/THROTTLE TO CYL/HEAD X X
149 DC221641 6 BRACKET,BEARING ,ROCKER ARM X X
155 DC100633 6 PIN,DOWEL X X
161 DC220737 18 BALL X X
167 DC222068 6 ARM,ROCKER,INTAKE X X REFER SIB 2005/1006
REFER SIB 2005/1006 (NOT
167 DC150161 6 BUSHING,INTAKE ROCKER ARM X X
AVAILABLE)
173 DC222069 6 ARM,ROCKER,EXHAUST X X REFER SIB 2005/1006
REFER SIB 2005/1006 (NOT
173 DC150162 6 BUSHING,EXHAUST ROCKER ARM X X
AVAILABLE)
191 DC100725 12 SCREW,VALVE CLEARACE ADJUST X X
197 DC100495 12 NUT,ADJUSTING SCREW X X
203 DC100318 12 WASHER,ROCKER ARM TO BRACKET X X
209 DC220569 12 RING,LOCK ROCKER ARM TO BRACKET X X
215 DC100632 12 SCREW,ROCKER ARM TO CYL/HEAD X X
221 DC221644 12 BRIDGE,VALVE X X
257 DC221645 6 GASKET,CYLINDER HEAD X X UPTO S/N.357748 REFER SIB 2005/1086
257 DC222137 6 GASKET,CYLINDER HEAD X X FROM S/N.357749 REFER SIB 2005/1086
263 DC100635 24 SCREW,CYL/HEAD TO CRANKCASE X X

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0


2A-13
TIER 2 - CYLINDER HEAD (CONTINUED)

REFER TO PAGE 1-17 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

TD0003575

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0


2A-14
TIER 2 - CYLINDER HEAD (CONTINUED)

REFER TO PAGE 1-17 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

I BB Vin Series
Q
T 43
PART No. T DESCRIPTION REMARKS
E 05 From:
Y
M DD To:
269 DC221646 6 INJECTOR,FUEL WITH HEAT SLEEVE X X
275 DC140179 6 RING,SEAL,INJECTOR TOP X X
282 DC140186 6 SLEEVE,HEAT INJECTOR X X
287 DC221647 6 SOCKET,PIPE X X
293 DC140166 6 RING,SEAL X X
297 DC100636 6 SCREW,NOZZLE HOLDERS X X
303 DC221648 5 COVER,CYLINDER HEAD X X
309 DC221649 1 COVER,CYLINDER HEAD WITH OIL FILL X X
315 DC221650 1 GASKET,CYL/HD COVER FOR OIL FILL X X
315 DC221651 5 GASKET,CYL/HD COVER W/OUT OIL FILL X X
321 DC100030 12 SCREW,CYL/HEAD COVER TO CYL/HEAD X X
327 DC220031 1 CAP,OIL FILLER WITHOUT CHAIN X X
333 DC220029 1 GASKET,OIL FILLER CAP X X
345 DC260126 1 KIT,GASKET CYL/HD,WITH HD GASKET X X UPTO S/N.357748 REFER SIB 2005/1086
345 DC260127 1 KIT,GASKET CYL/HD,W/OUT HD GASKET X X FROM S/N.357749 REFER SIB 2005/1086
345 DC221651 1 GASKET,CYL/HEAD COVER X X
345 DC221652 1 GASKET,INTAKE MANIFOLD X X
345 DC221653 1 GASKET,EXHAUST MANIFOLD X X

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0


2A-15
TIER 2 - DECOMPRESSION VALVE PIPE

REFER TO PAGE 1-17 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

351
410

369 369

357 363

TD0003576

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0


2A-16
TIER 2 - DECOMPRESSION VALVE PIPE

REFER TO PAGE 1-17 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

I BB Vin Series
Q
T 43
PART No. T DESCRIPTION REMARKS
E 05 From:
Y
M DD To:
351 DC130165 2 PIPE,DECOMPRESSION L&R X X
357 DC120049 4 BOLT,BANJO PIPE TO CYL/HEAD X X
363 DC120202 2 BOLT,BANJO PIPE TO CYL/HEAD X X
369 DC140167 14 RING,SEAL PIPE TO CYL/HEAD X X
410 DC120203 2 UNION,BANJO,CYLINDER,REAR L&R X X

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0


2A-17
TIER 2 - CRANKSHAFT & FLYWHEEL

REFER TO PAGE 1-17 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

26

38

14

29
50
35 11

53
56

17
20

15
23 59

62
74

66

TD0003578

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0


2A-18
TIER 2 - CRANKSHAFT & FLYWHEEL

REFER TO PAGE 1-17 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

I BB Vin Series
Q
T 43
PART No. T DESCRIPTION REMARKS
E 05 From:
Y
M DD To:
5 DC221659 1 CRANKSHAFT,B/END & MAIN BEARINGS X X UPTO S/N. 281966
5 DC260145 1 CRANKSHAFT,B/END & MAIN BEARINGS X X
11 DC221660 4 COUNTERWEIGHT X X
14 DC100719 8 SCREW,COUNTERWEIGHT X X
15 DC220909 1 SLEEVE,SPEEDY C/SHAFT FRONT X X USE WITH WORN SEALING SURFACE
17 DC221661 1 GEAR,CRANKSHAFT X X
20 DC220417 1 PIN,CYLINDRICAL X X
23 DC220418 1 PLATE,COVER X X
26 DC221662 1 DAMPER,VIBRATION X X
29 DC100066 8 SCREW,DAMPER TO CRANKSHAFT X X
35 DC221663 1 SPACER X X
38 DC100112 6 SCREW X X
50 DC260079 4 KIT,MAIN BEARINGS,STD X X UPTO S/N. 234739
50 DC222071 4 KIT,MAIN BEARINGS,STD X X UPTO S/N. 427146
50 DC260133 4 KIT,MAIN BEARINGS,STD X X
50 DC260080 4 KIT,MAIN BEARINGS,0.10 X X UPTO S/N. 234739
50 DC222072 4 KIT,MAIN BEARINGS,0.10 X X UPTO S/N. 427146
50 DC260134 4 KIT,MAIN BEARINGS,0.10 X X
50 DC260081 4 KIT,MAIN BEARINGS,0.25 X X UPTO S/N. 234739
50 DC222073 4 KIT,MAIN BEARINGS,0.25 X X UPTO S/N. 427146
50 DC260135 4 KIT,MAIN BEARINGS,0.25 X X
50 DC260136 4 KIT,MAIN BEARINGS,0.50 X X UPTO S/N. 234739
50 DC260082 4 KIT,MAIN BEARINGS,0.50 X X UPTO S/N. 427146
50 DC222074 4 KIT,MAIN BEARINGS,0.50 X X
50 DC260083 4 KIT,MAIN BEARINGS,0.75 X X UPTO S/N. 234739
50 DC222075 4 KIT,MAIN BEARINGS,0.75 X X UPTO S/N. 427146
50 DC260137 4 KIT,MAIN BEARINGS,0.75 X X
50 DC260084 4 KIT,MAIN BEARINGS,1.00 X X UPTO S/N. 234739
50 DC222076 4 KIT,MAIN BEARINGS,1.00 X X UPTO S/N. 427146
50 DC260138 4 KIT,MAIN BEARINGS,1.00 X X
53 DC100727 4 WASHER,THRUST,STD X X
53 DC100728 4 WASHER,THRUST,0.50 X X
53 DC100729 4 WASHER,THRUST,1.00 X X
56 DC260089 6 KIT,CONNECTING ROD BEARING,STD X X
56 DC260086 6 KIT,CONNECTING ROD BEARING,0.10 X X
56 DC260087 6 KIT,CONNECTING ROD BEARING,0.25 X X
56 DC260088 6 KIT,CONNECTING ROD BEARING,0.50 X X
56 DC260089 6 KIT,CONNECTING ROD BEARING,0.75 X X
56 DC260090 6 KIT,CONNECTING ROD BEARING,1.00 X X
59 DC221664 1 FLYWHEEL X X
62 DC220420 1 GEAR,RING,T160 X X
66 DC220422 1 SLEEVE,SPEEDY C/SHAFT REAR X X
74 DC100065 10 SCREW,FLYWHEEL TO CRANKSHAFT X X

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0


2A-19
TIER 2 - CONNECTING RODS & PISTONS

REFER TO PAGE 1-17 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

53
50

20

20

44
47

56

11

TD0004266

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0


2A-20
TIER 2 - CONNECTING RODS & PISTONS

REFER TO PAGE 1-17 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

I BB Vin Series
Q
T 4 3
PART No. T DESCRIPTION REMARKS
E 0 5 From:
Y
M DD To:
5 DC221655 6 CONNECTING ROD X X UPTO S/N. 405620
5 DC222182 6 CONNECTING ROD X X FROM S/N. 411902
11 DC100638 12 SCREW,CAP TO CONNECTING ROD X X
20 DC221656 6 PISTON,WITH CYLINDER LINER,STD X X UPTO S/N. 215916
20 DC222035 6 PISTON,WITH CYLINDER LINER,STD X X UPTO S/N. 217961
20 DC222142 6 PISTON,WITH CYLINDER LINER,0.2 X X ORDER ADDITIONAL DC100639
44 DC221657 6 PIN,PISTON X X
47 DC100639 6 CIRCLIP,PISTON PIN X X
50 DC222163 6 KIT,PISTON RING X X
53 DC140200 6 RING,SEAL TOMBAC LINER,0.15MM X X
56 DC140169 12 RING,SEAL LINER,BOTTOM X X

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0


2A-21
TIER 2 - CAMSHAFT

REFER TO PAGE 1-17 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

11

P007836

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0


2A-22
TIER 2 - CAMSHAFT

REFER TO PAGE 1-17 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

I BB Vin Series
Q
T 43
PART No. T DESCRIPTION REMARKS
E 05 From:
Y
M DD To:
5 DC222064 1 CAMSHAFT,STANDARD X X
8 DC222037 12 FOLLOWER,CAMSHAFT X X
11 DC221666 12 ROD,PUSH X X

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0


2A-23
TIER 2 - INJECTION PUMP

REFER TO PAGE 1-17 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

14

8
11

25
20 17

TD0003583

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0


2A-24
TIER 2 - INJECTION PUMP

REFER TO PAGE 1-17 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

I BB Vin Series
Q
T 43
PART No. T DESCRIPTION REMARKS
E 05 From:
Y
M DD To:
5 DC221667 6 PUMP UNIT X X
8 DC140170 6 RING,SEAL X X
11 DC140171 6 RING,SEAL X X
14 DC100709 1 SCREW,UNIT PUMP X X
17 DC221668 1 PUMP,FUEL X X
20 DC221669 1 COUPLING,FUEL PUMP AT TIMING CASE X X
25 DC100352 2 SCREW,FLANGED,FUEL PUMP X X

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0


2A-25
TIER 2 - FUEL LINES

REFER TO PAGE 1-17 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

86
50
104
47

8
41

23 68
44 68 11
89

68 89
120

89
14 65
89
20 29
115 26
68 89
114 68
21
113 89
53
89 68 35
38
32
110 56

107 118
59
62
86
117 80 80 117
121
119

119
118

120

To Flame Start
TD0004146A

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0


2A-26
TIER 2 - FUEL LINES

REFER TO PAGE 1-17 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

I BB Vin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
5 DC130168 6 PIPE,FUEL X X
8 DC130218 1 PIPE,FUEL RETURN X X
11 DC130169 1 PIPE,DELIVERY PUMP X X UPTO S/N. 224955 ALSO ORDER ITEM 14
11 DC130216 1 PIPE,DELIVERY PUMP X X FROM S/N. 224956 ALSO ORDER ITEM 14
14 DC130170 1 PIPE,SEPARATION POINT TO FILTER X X UPTO S/N. 224955 ALSO ORDER ITEM 11
14 DC130217 1 PIPE,SEPARATION POINT TO FILTER X X FROM S/N. 224956 ALSO ORDER ITEM 11
20 DC130171 1 PIPE,FUEL FEED X X UPTO S/N. 224955
20 DC130220 1 PIPE,FUEL FEED X X FROM S/N. 224956
21 DC120204 1 CONNECTOR X X UPTO S/N. 224955
23 DC130172 1 PIPE,FUEL FROM VALVE TO DEL/PUMP X X
26 DC130173 1 PIPE,FUEL FROM CONTROL UNIT TO PUMP X X
29 DC120205 1 CONNECTOR X X
32 DC221675 1 VALVE,ON INTAKE RAD-CONTROL X X
35 DC120206 1 FITTING,ON INTAKE RAD-CONTROL X X
38 DC140172 1 RING,SEAL ON INTAKE RAD-CONTROL X X
41 DC130174 1 PIPE,FUEL RETURN X X UPTO S/N. 224955
41 DC130242 1 PIPE,FUEL RETURN X X UPTO S/N. 311843
41 DC130243 1 PIPE,FUEL RETURN X X FROM S/N. 311844
44 DC120207 2 CONNECTOR,FUEL RETURN X X UPTO S/N. 224955
47 DC120208 1 UNION,BANJO FUEL RETURN X X UPTO S/N. 224955
50 DC221676 4 INTERMEDIATE,PIECE FUEL RETURN X X UPTO S/N. 224955
53 DC130175 1 PIPE,FUEL RETURN FROM FILTER TO TANK X X
56 DC221677 1 VALVE,RETURN PIPE X X
59 DC120209 2 CONNECTOR,CONNECTION FOR TANK X X
62 DC120210 2 NUT,UNION CONNECTION FOR TANK X X
65 DC221678 1 VALVE,AT FUEL RETURN LINE X X
68 DC120211 7 BOLT,BANJO,FUEL PIPE X X
80 DC120212 2 BOLT,BANJO RETURN PIPE TO FILTER X X
86 DC120047 7 BANJO,BOLT,0.5 ORIFICE X X
89 DC140172 22 RING,SEAL FROM FEED PUMP TO FILTER X X
104 DC140173 A/R RING,SEAL FUEL LEAK LINE X X
107 DC100643 6 CLAMP,FUEL PIPE TO FEED PUMP X X
110 DC100621 3 SCREW,FUEL PIPE FIXTURE X X
113 DC100644 A/R CLAMP,FUEL PIPE FIXTURE X X
114 DC100645 A/R STUD,FUEL PIPE FIXTURE X X
115 DC100383 A/R NUT,M8 X X
117 DC140051 4 RING,SEAL X X
118 DC120254 2 BANJO UNION X X
119 DC140122 4 RING,SEAL X X
120 DC130093 A/R PIPE,PLASTIC X X
121 DC100024 1 BOLT,BANJO FUEL LEAK PIPE X X

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0


2A-27
TIER 2 - FUEL FILTER

REFER TO PAGE 1-17 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

23

14

26

P007881A

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0


2A-28
TIER 2 - FUEL FILTER

REFER TO PAGE 1-17 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

I BB Vin Series
Q
T 43
PART No. T DESCRIPTION REMARKS
E 05 From:
Y
M DD To:
5 DC221679 1 FILTER,FUEL X X
8 DC221680 1 HEAD,FUEL FILTER X X
14 DC221512 1 KIT,FILTER ELEMENT X X
23 DC140174 1 RING,SEAL X X
26 DC100538 2 BOLT,FUEL FILTER TO OIL HOUSING X X UPTO S/N. 085792
26 DC100352 2 BOLT,FUEL FILTER TO OIL HOUSING X X FROM S/N. 085793

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0


2A-29
TIER 2 - TURBOCHARGER

REFER TO PAGE 1-17 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

23

35 20
80
119 131

134

107

5
104

59

125
122 56
8

44

41

71
62

74
77

TD0003586

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV A


2A-30
TIER 2 - TURBOCHARGER

REFER TO PAGE 1-17 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

I BB Vin Series
Q
T 43
PART No. T DESCRIPTION REMARKS
E 05 From:
Y
M DD To:
5 DC222143 1 TURBOCHARGER,SCHWITZER X X
8 DC100316 6 STUD,TURBOCHARGER X X
14 DC130176 1 PIPE,EXHAUST COLLECTION X X
20 DC221682 1 SHIELD,HEAT - FRONT X X
23 DC221683 1 SHIELD,HEAT - REAR X X
35 DC100647 6 SCREW,HEATSHIELD X X
41 DC100648 2 SCREW,COLLECTION PIPE TO T/CASE X X
44 DC100392 4 SCREW,COLLECTION PIPE TO T/CASE X X
56 DC100316 4 STUD,TURBOCHARGER X X
59 DC100756 4 NUT,TURBOCHARGER X X
62 DC222113 1 PIPE,ELBOW LEFT X X
62 DC222123 1 PIPE,ELBOW RIGHT X X
71 DC100649 4 SCREW,ELBOW TO COLLECTION PIPE X X
74 DC100650 4 SCREW,ELBOW TO EXHAUST MANIFOLD X X
77 DC100296 4 NUT,ELBOW TO EXHAUST MANIFOLD X X
80 DC130177 1 PIPE,AIR INTAKE X X
104 DC221686 1 SLEEVE,INTAKE PIPE TO TURBOCHARGER X X
107 214194 2 CLAMP,SLEEVE X X
119 DC100629 1 SCREW,AIR INTAKE PIPE X X
122 DC130178 1 PIPE,CONNECTING TO TURBO X X
125 DC140175 2 RING,SEAL CONNECTING PIPE X X
131 DC221687 1 SHIELD,HEAT TURBOCHARGER X X
134 DC100562 8 SCREW,HEAT SHIELD X X

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV A


2A-31
TIER 2 - AIR COMPRESSOR

REFER TO PAGE 1-17 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

152 52
68

128 47
167

59

131

146 62
56

92 89
107
122

65
32
110 119
35

38

179 44
173
41
44

29
176
20

11

17

26
8
14 TD0003587

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0


2A-32
TIER 2 - AIR COMPRESSOR

REFER TO PAGE 1-17 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

I BB Vin Series
Q
T 43
PART No. T DESCRIPTION REMARKS
E 05 From:
Y
M DD To:
5 DC221472 1 GEAR X X
8 DC221688 1 CRANKSHAFT X X
11 DC100651 1 PIN,GROOVED X X
14 DC100724 1 PIN,CLAMPING X X
17 DC100053 1 SCREW,GEAR TO CRANKSHAFT X X
20 DC221689 1 FLANGE,BEARING X X
26 DC140101 1 RING,SEAL BEARING FLANGE X X
29 DC220940 1 ROD,CONNECTING X X
32 DC260091 1 KIT,LINER WITH PISTON X X
35 DC220633 1 RING,PISTON GROOVE 1 X X UPTO S/N. 136669
35 DC222061 1 RING,PISTON GROOVE 1 X X FROM S/N. 136670
35 DC220494 1 RING,PISTON GROOVE 2 X X UPTO S/N. 136669
35 DC222062 1 RING,PISTON GROOVE 2 X X FROM S/N. 136670
38 DC220496 1 RING,PISTON GROOVE 3 X X
41 DC221690 1 PIN,PISTON X X
44 DC220005 2 RING,SNAP X X
47 DC221691 1 HEAD,CYLINDER X X
52 DC100652 1 SCREW,INTERMEDIATE PLATE TO HEAD X X
56 DC260092 1 KIT,VALVE CYL/HEAD X X
59 DC221692 1 GASKET,VALVE TO CYL/HEAD X X
62 DC221693 1 DISC,VALVE SUCTION X X
65 DC221606 1 GASKET,LINER TO TIMING CASE X X
68 DC100653 4 SCREW,HEAD & LINER TO CRANKCASE X X
89 DC120104 1 PLUG,SCREW PRESSURE CONNECTION X X
92 DC140155 1 RING,SEAL PRESSURE CONNECTION X X
107 DC130179 1 PIPE,WATER X X
110 DC130180 1 PIPE,WATER RETURN X X
119 DC120182 4 BOLT,BANJO WATER PIPES X X
122 DC140149 8 RING,SEAL WATER PIPES X X
128 DC221695 1 MUFFLER,COMPRESSOR INTAKE X X
131 DC150163 1 BUSHING X X
138 DC222185 1 BRACKET,INTAKE MUFFLER X X
146 DC100621 1 SCREW,RESERVOIR TO BRACKET X X
152 DC130181 1 HOSE X X
167 200212 A/R CLAMP,HOSE X X
173 DC221696 1 CAP,TO PLUG COMPRESSOR OPENING X X
176 DC221606 1 GASKET,PLUG COMPRESSOR OPENING X X
179 DC100382 4 SCREW,COVER & LINER X X

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0


2A-33
TIER 2 - INTAKE MANIFOLD & FLAME START

REFER TO PAGE 1-17 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

125
152 155

137 158

119
140
110
116
113
122

134

65

74 128
68
77

71a 71 62
62a

50

5
86

83

TD0004229A

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV A


2A-34
TIER 2 - INTAKE MANIFOLD & FLAME START

REFER TO PAGE 1-17 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

I BB Vin Series
Q
T 43
PART No. T DESCRIPTION REMARKS
E 05 From:
Y
M DD To:
5 DC221697 1 HOUSING,INTAKE MANIFOLD X X
50 DC221652 6 GASKET,INTAKE MANIFOLD TO CYL/HEAD X X
62 DC221698 4 PIN,INTAKE MANIFOLD TO CRANKCASE X X UPTO S/N. 311843
62a DC100735 4 PIN,INTAKE MANIFOLD TO CRANKCASE X X FROM S/N. 311844
65 DC100656 4 NUT,INTAKE MANIFOLD TO CRANKCASE X X UPTO S/N. 311843
68 DC150164 4 BEARING,INTAKE TO BRACKET X X UPTO S/N. 311843
71 DC221699 1 PIN,INTAKE MANIFOLD TO BRACKET X X UPTO S/N. 311843
71a DC100736 1 PIN,INTAKE MANIFOLD TO BRACKET X X FROM S/N. 311844
74 DC100656 4 NUT,INTAKE MANIFOLD TO CRANKCASE X X UPTO S/N. 311843
77 DC150164 1 BEARING,INTAKE TO BRACKET X X UPTO S/N. 311843
86 DC221916 1 UNIT,SENDER,C/A PRESS & TEMP,3.5BAR X X UPTO S/N. 252944 REFER SIB 2004/1080
86 DC222085 1 UNIT,SENDER,C/A PRESS & TEMP,4.0BAR X X FROM S/N. 252944 REFER SIB 2004/1080
88 DC140199 1 RING,SEAL SENDER UNIT X X
89 100080 2 SCREW,SENSOR X X UPTO S/N. 295764
89 100081 2 SCREW,SENSOR X X FROM S/N. 295765
110 DC221212 1 BRACKET,NOZZLE HOLDER X X UPTO S/N. 344134
110 DC222196 1 BRACKET,NOZZLE HOLDER X X FROM S/N. 344135
113 DC221700 1 VALVE,ELECTROMAGNET X X
116 DC221215 1 SEAL,VALVE TO BRACKET X X
119 DC100440 2 SCREW,VALVE TO BRACKET X X
122 DC221701 1 NOZZLE X X
125 DC120144 1 PLUG,HEATER X X
128 DC220919 1 CHAMBER X X
134 DC220922 1 SEAL,HOLDER X X
137 DC100414 3 SCREW,HOLDER X X
140 DC130182 1 PIPE,FROM INJECTION PUMP TO VALVE X X UPTO S/N. 224955
140 DC130223 1 PIPE,FROM INJECTION PUMP TO VALVE X X FROM S/N. 224956
152 DC120212 1 BOLT,BANJO AT VALVE X X
155 DC100142 3 BOLT,BANJO X X
158 DC140173 2 RING,SEAL AT INJECTION PUMP X X
158 DC140172 2 RING,SEAL AT VALVE X X

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV A


2A-35
TIER 2 - EXHAUST MANIFOLD

REFER TO PAGE 1-17 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

11
5

14

17

TD0003589

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0


2A-36
TIER 2 - EXHAUST MANIFOLD

REFER TO PAGE 1-17 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

I BB Vin Series
Q
T 43
PART No. T DESCRIPTION REMARKS
E 05 From:
Y
M DD To:
5 DC221702 2 MANIFOLD,EXHAUST L&R X X
11 DC221653 6 GASKET,MANIFOLD TO CYL/HEAD X X
14 DC220489 12 SPACER,SCREW X X
17 DC100406 12 SCREW,MANIFOLD TO CYL/HEAD X X

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0


2A-37
TIER 2 - EXHAUST BRAKE MANIFOLD

REFER TO PAGE 1-17 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

86 95
89
71

98

101
35
80
38
74
32
41
29

113 68

83
104
65

107
110
20
116

59

26

23 53
63

62

P007897A

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0


2A-38
TIER 2 - EXHAUST BRAKE MANIFOLD

REFER TO PAGE 1-17 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

I BB Vin Series
Q
T 43
PART No. T DESCRIPTION REMARKS
E 05 From:
Y
M DD To:
20 DC221704 1 HOUSING,THROTTLE,WITH EXH/BRAKE X X UPTO S/N. 273283
20 DC222091 1 HOUSING,THROTTLE,WITH EXH/BRAKE X X FROM S/N. 273284
23 DC150165 2 BUSHING X X
26 100083 2 SCREW,EXH/BRK TO THROTTLE VALVE X X
29 DC100385 2 SCREW,BRT TO THROTTLE HOUSING X X
32 DC220960 1 LEVER,TO THROTTLE VALVE SHAFT X X
35 DC221703 1 PIVOT,BALL LEVER X X
38 DC100417 1 SCREW,LEVER TO THROTTLE SHAFT X X
41 DC100264 1 NUT,LEVER TO THROTTLE SHAFT X X
53 DC260093 1 KIT,EXHAUST BUTTERFLY X X
59 DC221705 1 SHIELD,HEAT - TOP X X UPTO S/N. 273283
59 DC222138 1 SHIELD,HEAT - TOP X X FROM S/N. 273284
62 DC221706 1 SHIELD,HEAT - BOTTOM X X UPTO S/N. 273283
62 DC222139 1 SHIELD,HEAT - BOTTOM X X FROM S/N. 273284
63 DC100562 3 SCREW,THROTTLE,HOUSING X X
65 DC100296 6 NUT,THROTTLE HOUSING TO TURBO X X
68 DC221707 1 BRACKET,THROTTLE HOUSING X X
71 DC222112 1 CYLINDER,EXH/BRAKE,TECHNOMATIC X X REFER SIB 2004/1071
74 NSI 1 TUBE,SPACER X X
80 DC100320 1 WASHER,CYLINDER TO BRACKET X X
83 DC100117 1 NUT,CYLINDER TO BRACKET X X
86 DC100657 1 SCREW,CYLINDER TO BRACKET X X
89 DC100658 1 NUT,CYLINDER X X
95 DC221709 1 SOCKET,BALL X X
98 DC220836 1 CLIP,SECURING X X
101 DC130183 1 PIPE,AIR CYLINDER X X
104 DC100601 1 CLAMP,AIR PIPE TO BRACKET X X
107 DC221711 1 BRACKET,AIR PIPE TO TIMING CASE X X
110 DC100659 1 SCREW,BRACKET TO TIMING CASE X X
113 DC100385 1 SCREW,CLAMP TO BRACKET X X
116 DC100383 1 NUT,CLAMP TO BRACKET X X

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0


2A-39
TIER 2 - STARTER MOTOR

REFER TO PAGE 1-17 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

77 11

59

38

56

TD0003590

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV A


2A-40
TIER 2 - STARTER MOTOR

REFER TO PAGE 1-17 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

I BB Vin Series
Q
T 43
PART No. T DESCRIPTION REMARKS
E 05 From:
Y
M DD To:
5 DC222131 1 STARTER,DELCO (MITSUBISHI) 12 TEETH X X
11 DC222197 1 PINION,12 TEETH X X
38 DC222198 1 KIT,CARBON BRUSH SET X X
56 DC222199 1 SWITCH,SOLENOID X X
59 DC222200 1 SWITCH,SOLENOID,SMALL X X
77 DC100354 3 NUT,FLANGED STARTER TO T/CASE X X

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV A


2A-41
TIER 2 - ALTERNATOR

REFER TO PAGE 1-17 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

287

351

92 188
203

44

339
23

348
194
350

101
349

149

11

P008716B

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0


2A-42
TIER 2 - ALTERNATOR

REFER TO PAGE 1-17 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

I BB Vin Series
Q
T 43
PART No. T DESCRIPTION REMARKS
E 05 From:
Y
M DD To:
5 DC222013 1 ALTERNATOR,COMPLETE WITH PULLEY X X REFER SIB 2003/1054
11 DC100715 4 SCREW X X
23 DC150157 1 BEARING,BALL DRIVE END X X
44 DC150168 1 BEARING,SLIP RING END X X
92 DC222017 1 RECTIFIER X X
101 DC100716 5 SCREW,SET,RECTIFIER X X
149 DC222018 1 CONDENSOR X X
188 DC222019 1 REGULATOR AND CUT-OUT X X
194 DC260095 1 KIT,CARBON BRUSH SET X X
203 DC100346 2 SCREW,REGULATOR X X
287 DC260073 1 KIT,TERMINAL X X
339 DC220508 1 FAN X X
348 DC222020 1 PULLEY X X
349 DC100737 1 WASHER X X
350 DC100738 1 NUT X X
351 DC221720 1 SHIELD,ALTERNATOR X X

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0


2A-43
TIER 2 - ALTERNATOR SUPPORT

REFER TO PAGE 1-17 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

23
5

44

53

35 47
50

TD0004233

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0


2A-44
TIER 2 - ALTERNATOR SUPPORT

REFER TO PAGE 1-17 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

I BB Vin Series
Q
T 4 3
PART No. T DESCRIPTION REMARKS
E 0 5 From:
Y
M DD To:
5 DC221725 1 SUPPORT,ALTERNATOR X X
23 DC100114 3 SCREW,SUPPORT TO CRANKCASE X X
35 DC100668 1 SCREW,ALTERNATOR TO SUPPORT X X
44 DC100662 1 SCREW,ALTERNATOR TO SUPPORT X X
47 100614 1 WASHER,ALTERNATOR TO SUPPORT X X
50 DC100660 1 NUT,FLANGED,ALT TO SUPPORT X X
53 DC150169 1 BUSHING,ALTERNATOR TO SUPPORT X X

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0


2A-45
TIER 2 - ELECTRICAL EQUIPMENT

REFER TO PAGE 1-17 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

12 5

218
36
7 16 30

10

89 68
83 62 230
71 272
80 86 59
77 227

263
74
57

273

161
167

176
300
161
95

167
158

113
170 116 92
173 119
122
125
128

89
143

239

131 134
137
146 143
TD0004259

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0


2A-46
TIER 2 - ELECTRICAL EQUIPMENT

REFER TO PAGE 1-17 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

I BB Vin Series
Q
T 4 3
PART No. T DESCRIPTION REMARKS
E 0 5 From:
Y
M DD To:
SUPPLY ENGINE SERIAL NO &
5 DC221768 1 UNIT,CONTROL (PLD) B40D TIER 2 X
ALL INFO ON OLD PLD
SUPPLY ENGINE SERIAL NO &
5 DC221769 1 UNIT,CONTROL (PLD) B35D TIER 2 X
ALL INFO ON OLD PLD
7 DC221770 1 COOLER,FUEL X X
10 DC221771 6 RING,RUBBER X X
13 DC221772 1 SPRING,CONTROL UNIT X X UPTO S/N. 238495
16 DC100366 3 SCREW,CONTROL UNIT TO CRANKCASE X X
30 DC150196 2 BUSHING,RPM SENSOR IN TIMING CASE X X
36 DC140178 2 RING,SEAL RPM SENSOR IN TIMING CASE X X
57 DC221726 1 ELECTRONICS,KSA FLAME START SYSTEM X X
59 DC221727 1 HOUSING,SOCKET FLAME START SYSTEM X X
62 DC120221 2 SOCKET,CONTACT FLAME START SYSTEM X X
68 DC221728 2 GASKET,FLAME START SYSTEM X X
71 DC221729 1 BOOT,FLAME START SYSTEM X X
74 DC120249 1 KIT,PLUG FLAME START SYSTEM X X
77 DC120218 1 HOUSING,PLUG FLAME START SYSTEM X X
80 DC100664 1 NUT,FLAME START SYSTEM X X
83 DC221730 2 GASKET,FLAME START SYSTEM X X
86 DC120219 2 SOCKET,PLUG FLAME START SYSTEM X X
89 DC221731 1 BOOT,FLAME START SYSTEM X X
92 DC120220 1 SOCKET,PLUG FLAME START SYSTEM X X
95 DC100603 1 NUT,HEATER PLUG X X
98 DC221732 1 HARNESS,ELECTRICAL ENGINE X X UPTO S/N. 252944 REFER SIB 2005/1000
98 DC222127 1 HARNESS,ELECTRICAL ENGINE X X FROM S/N. 252945 REFER SIB 2005/1000
113 DC120222 1 CONNECTION,PLUG CONTROL UNIT X X
116 DC120243 A/R SPRING,CONTACT C/UNIT CONNECTION X X
119 DC222098 A/R GASKET,C/UNIT PLUG CONNECTION X X
122 DC120244 1 CAP,C/UNIT PLUG CONNECTION X X
125 DC120245 A/R PLUG,C/UNIT,PLUG CONNECTION X X
128 DC221772 1 SPRING,C/UNIT PLUG CONNECTION X X
131 DC120246 A/R SHOE,CABLE X X
134 DC221924 2 SWITCH,PRESSURE START-STOP X X UPTO S/N. 106266
134 DC221733 2 SWITCH,PRESSURE START-STOP X X FROM S/N. 106267
137 DC100700 1 NUT X X
143 DC120247 2 PLUG,2 PIN,SENDER UNIT X X FROM S/N. 094098
146 DC120247 1 PLUG,2 PIN,OIL LEVEL SENDER UNIT X X
158 DC120247 1 PLUG,2 PIN,WATER TEMP SENDER UNIT X X
161 DC120247 1 PLUG,2 PIN,OIL TEMP SENDER UNIT X X
167 DC120252 1 PLUG,4 PIN,AIR TEMP SENDER UNIT X X FROM S/N. 109390
167 DC120250 1 PLUG,4 PIN,AIR TEMP SENDER UNIT X X FROM S/N. 061328
170 DC260123 1 KIT, COUPLING PLUG CONNECTION X X FROM S/N. 061328
173 DC222099 1 BOOT,FAN COUPLING PLUG CONNECT X X FROM S/N. 061328
176 DC120248 1 COUPLING,OIL PRESSURE SENDER UNIT X X FROM S/N. 109390
218 DC221734 2 SENDER,SPEED CRANK/CAMSHAFT X X
227 DC221727 1 HOUSING,SOCKET CABLE X X
230 DC221735 4 GASKET,ELECTRIC CABLE X X
239 DC100385 1 SCREW,START-STOP SWITCH X X
263 DC221736 1 BRACKET,ELECTRICAL CABLE X X
272 DC100359 3 NUT,CABLE TO SUPPORT X X
273 DC120253 1 PLUG,3 PIN,COMPLETE X X
300 DC222101 1 CABLE,C/UNIT TO SHIFT CABLE X X

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0


2A-47
TIER 2 - OIL PUMP

REFER TO PAGE 1-17 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

20

86

101

74 23

64

64

56 92

29 32

TD0004260

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0


2A-48
TIER 2 - OIL PUMP

REFER TO PAGE 1-17 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

I BB Vin Series
Q
T 43
PART No. T DESCRIPTION REMARKS
E 05 From:
Y
M DD To:
5 DC221737 1 PUMP,OIL WITH DRIVE GEAR X X UPTO S/N. 378689
5 DC222187 1 PUMP,OIL WITH DRIVE GEAR X X FROM S/N. 378690
20 DC221738 1 GEAR,DRIVE X X UPTO S/N. 378689
23 DC100373 1 SCREW,OIL PUMP TO CRANKCASE X X
29 DC220754 1 VALVE,PRESSURE RELIEF X X
32 DC100373 3 SCREW,OIL PUMP & RELIEF VALVE X X UPTO S/N. 378689
32 DC100180 3 SCREW,OIL PUMP & RELIEF VALVE X X FROM S/N. 378690
56 DC130184 1 PIPE,OIL SUCTION X X UPTO S/N. 378689
56 DC130237 1 PIPE,OIL SUCTION X X FROM S/N. 378690
64 DC222103 1 BRACKET,SUCTION PIPE,OIL PUMP,RH X X
64 DC222104 1 BRACKET,SUCTION PIPE,OIL PUMP,LH X X
74 DC220413 1 GASKET,SUCTION PIPE TO PUMP X X
86 DC100373 2 SCREW,SUCTION PIPE TO PUMP X X
92 DC100385 2 SCREW,SUCTION PIPE TO BRACKET X X
101 DC100602 1 SCREW,SUCTION PIPE TO CRANKCASE X X

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0


2A-49
TIER 2 - OIL FILTER & OIL COOLER

REFER TO PAGE 1-17 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

107

98

83
101
104

23
59 26
62

86

41
56

74

71

107
35
32

5
59 62

56
41

68

65

TD0003595

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0


2A-50
TIER 2 - OIL FILTER & OIL COOLER

REFER TO PAGE 1-17 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

I BB Vin Series
Q
T 43
PART No. T DESCRIPTION REMARKS
E 05 From:
Y
M DD To:
5 DC221739 1 HOUSING,OIL FILTER/COOLER X X
23 DC221740 1 COVER/PIPE SOCKET X X
26 DC221741 1 GASKET X X
32 DC221742 1 UNIT,SENDER OIL PRESSURE X X
35 DC140172 1 RING,SEAL X X
41 DC221743 1 UNIT,SENDER OIL/WATER TEMPERATURE X X
56 DC140149 2 RING,SEAL X X
59 DC120114 1 PLUG,SCREW,M14 X X
59 DC120115 2 PLUG,SCREW,M16 X X
62 DC140149 1 RING,SEAL,M14 X X
62 DC140172 2 RING,SEAL,M16 X X
65 DC120216 1 PLUG,SCREW X X
68 DC140153 1 RING,SEAL X X
71 DC120217 1 PLUG,SCREW X X
74 DC140176 1 RING,SEAL X X
83 DC221724 1 COVER X X
86 DC221513 1 KIT,OIL FILTER ELEMENT X X
98 DC221722 1 COOLER,OIL X X
101 DC221723 2 GASKET X X
104 DC100413 4 SCREW X X
107 DC221607 1 GASKET,OIL COOLER TO CRANKCASE X X
110 DC100661 4 SCREW,OIL COOLER TO CRANKCASE X X
110 DC100390 7 SCREW,OIL COOLER TO CRANKCASE X X
110 DC100538 1 SCREW,OIL COOLER TO CRANKCASE X X

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0


2A-51
TIER 2 - OIL LINES

REFER TO PAGE 1-17 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

47
59
11
53

80

26
8

23
83

62 14

74

68
86

89

TD0003597

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0


2A-52
TIER 2 - OIL LINES

REFER TO PAGE 1-17 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

I BB Vin Series
Q
T 43
PART No. T DESCRIPTION REMARKS
E 05 From:
Y
M DD To:
8 DC130185 1 PIPE,OIL X X
11 DC221744 1 BRACKET,OIL PIPE AT T/CASE COVER X X
14 DC221745 1 BRACKET,TO SUPPORT TURBOCHARGER X X
23 DC100665 2 CLAMP,OIL PIPE TO BRACKET X X
26 DC100385 2 SCREW,OIL PIPE TO BRACKET X X
47 DC100414 1 SCREW,OIL PIPE TO T/CASE COVER X X
53 DC140149 2 RING,SEAL OIL DEL/PIPE X X
59 DC120135 1 BOLT,BANJO OIL DEL/PIPE X X
62 DC120135 1 BOLT,BANJO OIL PIPE TO CRANKCASE X X
68 DC140149 2 RING,SEAL OIL PIPE TO CRANKCASE X X
74 DC130225 1 PIPE,OIL RETURN X X
80 DC221746 1 GASKET,PIPE ELBOW TO TURBO X X
83 DC100507 2 SCREW,ELBOW TO TURBOCHARGER X X
86 DC140155 1 RING,SEAL OIL RETURN TO T/CASE X X
89 DC120223 1 FITTING,OIL RETURN X X

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0


2A-53
TIER 2 - WATER PUMP

REFER TO PAGE 1-17 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

59

14

29
47 29 26

38
65

5
32
53

60

20

44 41

TD0004974

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0


2A-54
TIER 2 - WATER PUMP

REFER TO PAGE 1-17 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

I BB Vin Series
Q
T 4 3
PART No. T DESCRIPTION REMARKS
E 0 5 From:
Y
M DD To:
5 DC221747 1 PUMP,WATER WITH GASKETS X X
14 DC260096 1 KIT,GASKET WATER PUMP X X
20 DC221748 1 HUB X X
26 DC221608 1 GASKET,WATER PUMP TO C/CASE X X
29 DC140110 2 RING,SEAL THERMOSTAT X X
32 DC100671 9 SCREW,WATER PUMP TO CRANKCASE X X
38 DC221577 2 ELEMENT,THERMOSTAT X X
41 DC221749 1 PULLEY,WATER PUMP X X
44 DC100621 4 SCREW,PULLEY TO WATER PUMP X X
47 DC222188 1 OUTLET,WATER PUMP X X
53 DC221751 1 CONNECTOR,RETURN X X
59 DC100671 2 SCREW,OUTLET TO WATER PUMP,60MM X X
59 DC100666 1 SCREW,OUTLET TO WATER PUMP,80MM X X
60 DC100597 2 SCREW,CONNECT AND IN/PIPE,25MM X X
65 DC221752 1 GASKET,CONNECTOR AND IN/PIPE X X

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0


2A-55
TIER 2 - FAN

REFER TO PAGE 1-17 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

47
56

17

TD0003600

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0


2A-56
TIER 2 - FAN

REFER TO PAGE 1-17 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

I BB Vin Series
Q
T 43
PART No. T DESCRIPTION REMARKS
E 05 From:
Y
M DD To:
5 DC221753 1 FAN,8-BLADE X X UPTO S/N.334055
5 DC222189 1 FAN,8-BLADE X X FROM S/N.342827
17 DC221094 1 DRIVE,FAN BEHR X X UPTO S/N.334055
17 DC222190 1 DRIVE,FAN BEHR X X FROM S/N.342827
47 DC100385 6 SCREW,FAN TO FAN COUPLING X X
56 DC100352 3 SCREW,FAN TO INTERMEDIATE PIECE X X

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0


2A-57
TIER 2 - BELT TENSIONER & BELT

REFER TO PAGE 1-17 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

42
36

33 30

7
6

42

EMERGENCY BELT
CONFIGURATION

TD0003601

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0


2A-58
TIER 2 - BELT TENSIONER & BELT

REFER TO PAGE 1-17 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

I BB Vin Series
Q
T 4 3
PART No. T DESCRIPTION REMARKS
E 0 5 From:
Y
M DD To:
5 DC221515 1 TENSIONER,BELT SUB ASSY X X
6 DC221986 1 ROLLER,TENSIONER WITH BEARING X X
7 DC150201 1 BEARING,TENSIONER ROLLER X X
30 DC120224 1 PIN,PIVOT X X
33 DC221754 1 COVER,BELT TENSIONER X X
36 DC100382 1 SCREW,BELT TENSIONER TO SUPPORT X X
42 DC221514 1 BELT,RIBBED,USED WITH AIRCON X X
42 DC221965 1 BELT,RIBBED,USED WITHOUT AIRCON X X FOR EMERGENCY

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0


2A-59
TIER 2 - ENGINE SUPPORT

REFER TO PAGE 1-17 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

26

23

24

TD0003602A

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0


2A-60
TIER 2 - ENGINE SUPPORT

REFER TO PAGE 1-17 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

I BB Vin Series
Q
T 43
PART No. T DESCRIPTION REMARKS
E 05 From:
Y
M DD To:
23 DC221756 1 EYE,LIFTING-LEFT X X
24 DC221757 1 EYE,LIFTING-RIGHT X X
26 DC100094 2 SCREW,LIFTING EYE TO CRANKCASE X X

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0


2A-61
TIER 2 - P.T.O.

REFER TO PAGE 1-17 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

17
11
5

89

104

110

83
71
95
59
47

35 77
65

53
41 89
38
26

TD0003603

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0


2A-62
TIER 2 - P.T.O.

REFER TO PAGE 1-17 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

I BB Vin Series
Q
T 43
PART No. T DESCRIPTION REMARKS
E 05 From:
Y
M DD To:
5 DC221204 1 HOUSING,P.T.O. X X
11 DC150121 1 BEARING,CYLINDER ROLLER P.T.O. X X
17 DC221205 1 TUBE,SPACER P.T.O. X X
26 DC220533 1 SHAFT,P.T.O. X X
35 DC150118 1 BEARING,BALL P.T.O X X
38 DC150120 1 BEARING,ROLLER, CYLINDRICAL X X
41 DC221206 1 RING,BEARING P.T.O X X
47 DC100434 A/R SHIM,1MM X X
47 DC100435 A/R SHIM,1.2MM X X
47 DC100436 A/R SHIM,1.4MM X X
47 DC100437 A/R SHIM,1.6MM X X
47 DC100438 A/R SHIM,1.8MM X X
53 DC221208 1 FLANGE,P.T.O. X X
59 DC140091 1 RING,SEAL BEARING HOUSING TO T/CASE X X
65 DC140090 1 RING,SEAL FLANGE TO P.T.O. X X
71 DC140041 1 RING,SEAL FLANGE TO P.T.O. SHAFT X X
77 DC220531 1 FLANGE,OUTPUT TO P.T.O. SHAFT X X
83 DC100019 1 NUT,OUTPUT FLANGE TO P.T.O. SHAFT X X
89 DC140045 2 RING,SEAL HOUSING TO T/CASE X X
95 DC100112 5 SCREW,HOUSING TO T/CASE X X
104 DC221207 1 GEAR,DRIVE P.T.O. X X
110 DC100433 1 NUT,GEAR TO P.T.O. SHAFT X X

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0


2A-63
TIER 2 - AIR CONDITIONER COMPRESSOR

REFER TO PAGE 1-17 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

23

20

26
17

29

11

5
14

TD0003604

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0


2A-64
TIER 2 - AIR CONDITIONER COMPRESSOR

REFER TO PAGE 1-17 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

I BB Vin Series
Q
T 4 3
PART No. T DESCRIPTION REMARKS
E 0 5 From:
Y
M DD To:
5 DC221758 1 COMPRESSOR,LESS COUPLING X X
8 DC221759 1 KIT,PULLEY,AIRCON PUMP X X
11 DC260098 1 KIT,GASKET DELIVERY & SUCTION PIPE X X
14 DC100667 4 SCREW,COMPRESSOR TO SUPPORT X X
17 DC221780 1 SUPPORT X X
20 DC100114 4 SCREW,SUPPORT TO CRANKCASE X X
23 DC221781 1 STRUT,SUPPORT TO CRANKCASE X X
26 DC100382 4 SCREW,STRUT TO SUPPORT X X
29 DC100758 4 WASHER,BRACING X X

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0


2A-65
TIER 2 - ENGINE, COOLING SYSTEM - DETAIL A

66
54
45 63
52 69
58 57
69 41
44 54 69
59 58
38
16 69 23
64
69
65
25
66 65
54 10
56
56
52 66 22
57
44
40 56
59 54 65
24
68
72
66
54

66
54
42
54
11
59

37

18 15 64
69

44
69
58
69
65
19

E09840405-J SH1
TD0003247B

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV A


2A-66
TIER 2 - ENGINE, COOLING SYSTEM - DETAIL A

I BB Vin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
10 214194 4 CLAMP,HOSE,C-TORQUE X X
11 208884 1 GUARD,TOP,FAN X X
15 207200 1 GUARD,FAN,RHS X X
16 207199 1 GUARD,FAN,LHS X X
18 207005 1 SHROUD,FAN,DML750,PLASTIC X X
19 207004 4 CLIP,SPRING,SHROUD-RAD X X
22 206523 2 MTG,RUBBER,CAC-CHASSIS X X
23 206355 1 RADIATOR,BEHR X X
24 206352 2 HOSE,INTERCOOLER,RED SIL X X
25 206188 1 COOLER,AIR,CHARGE,BEHR X X
37 183405 1 MTG,GUARD,FAN,RHS X X
38 183404 1 MTG,GUARD,FAN,LHS X X
40 176135 1 BKT,RAD/CAC,LHS BOT X X
41 174576 1 BKT,RAD/CAC,LHS TOP X X
42 174575 1 BKT,RAD/CAC,RHS BOT X X
44 173733 4 PLT,SPACER,CAC X X
45 173595 1 GUARD,BREATHER,BEHR RAD X X
52 101993 6 SCREW,HEXHEAD X X
54 100548 7 WASHER,HARDENED X X
56 100370 9 WASHER,HARDENED X X
57 100358 5 WASHER,FLAT,S/STEEL X X
58 100314 6 NUT,NYLOC X X
59 100312 5 NUT,NYLOC X X
63 100094 2 BOLT,HEXHD X X
64 100090 4 SCREW,HEXHD X X
65 100085 14 SCREW,HEXHD X X
66 100083 5 SCREW,HEXHD X X
68 100080 6 SCREW,HEXHD X X
69 100064 18 WASHER,FLAT X X
72 100061 13 WASHER,FLAT X X

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV A


2A-67
TIER 2 - ENGINE, COOLING SYSTEM - DETAIL B

53
70
49
20 17
36
47
9

31
72
67 60
71 72
55
51
35
34 49 50
34 35
51
5 35
39
28 50
27 35
26
46
28 13
52
72 26
33
71
59 61 12 35
71
35 48
71 35
62
2
30
8 60
14 72 43
60
32
34 3 29 72 72
68
72
4
68
8 71
55
34
30 7
21 8

6 8 8
E09840405-J SH2
TD0003246C

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV A


2A-68
TIER 2 - ENGINE, COOLING SYSTEM - DETAIL B

I BB Vin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 218796 1 CAP,STEEL, RADIATOR X X
2 218685 1 HOSE,T-ASSY,ENG HEATER X X
3 218646 1 HOSE,RADIATOR, MIDDLE X X
4 218645 1 HOSE,MAKE-UP LINE,ENGINE X X
5 218644 1 HOSE,MAKE-UP LINE,EXP,TNK X X
6 218643 1 HOSE,RADIATOR,BOTTOM X X
7 218642 1 HOSE,RADIATOR,TOP X X
8 218035 6 CLAMP,T-BOLT,S,LOAD X X
9 210813 1 SIGHT GLASS,HEADER TANK X X
12 207223 1 PIPE,BREATH,RAD-EXP TANK X X
13 207222 1 PIPE,BREATH,ENG-EXP TANK X X
14 207221 1 PIPE,MAKE-UP LINE X X
17 207098 1 FILLER,NECK SURGE TANK X X
20 206945 2 MOUNTING,RUBBER,SQUIGLY X X
21 206543 1 PIPE,RADIATOR,BOTTOM X X
26 203927 4 GROMMET X X
27 203926 1 GROMMET X X
28 203923 2 GROMMET X X
29 203764 1 P CLIP X X
30 203588 2 CLAMP,HOSE X X
31 201439 2 P CLIPS X X
32 201438 1 P CLIPS X X
33 201420 1 P CLIPS X X
34 200092 4 CLAMP,HOSE X X
35 200062 7 CLAMP,HOSE X X
36 187503 1 TANK,HEADER X X
39 176341 1 BKT,REAR,BREATHER PIPE,SUPPLY X X
43 173984 1 BRKT,HOSE,ENGINE HEATHER X X
46 173592 1 BKT,BREATHER PIPE SUPP X X
47 140537 1 GASKET,SURGE TANK AS X X
48 130002 1 HOSE,PUSHLOCK X X
49 130002 1 HOSE,PUSHLOCK X X
50 130001 2 HOSE,PUSHLOCK X X
51 120162 2 ADAPTOR X X
52 101993 6 SCREW,HEXHEAD X X
53 100953 6 CAPSCREW,SOCHD X X
55 100494 6 SCREW,HEXHEAD X X
59 100312 5 NUT,NYLOC X X
60 100310 4 NUT,NYLOC X X
61 100238 1 SCREW,HEXHD X X
62 100198 2 SCREW,HEXHD X X
67 100081 2 SCREW,HEXHD X X
68 100080 6 SCREW,HEXHD X X
70 100063 6 WASHER,HARDENED X X
71 100062 11 WASHER,FLAT X X
72 100061 13 WASHER,FLAT X X

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV A


2A-69
TIER 2 - ENGINE, COOLING SYSTEM, RADIATOR

TD0000232

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0


2A-70
TIER 2 - ENGINE, COOLING SYSTEM, RADIATOR

I BB Vin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 206355 1 RADIATOR,BEHR X X
2 121263 1 PLUG,DRAIN X X

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0


2A-71
TIER 2 - ENGINE FUEL SYSTEM KIT

23
26 12

12
3
1
29

30 7
5 20 25
31 9 23
32 10
16 9
24 21 18
27 22
22
18
11 21
19

8
26

15 5 17

13 2

14

28
16
14

E09840404 I
TD0004163

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0


2A-72
TIER 2 - ENGINE FUEL SYSTEM KIT

I BB Vin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 DC220461 1 PUMP,HANDLIFT & PREFILTER LATES X X SEE PAGE 2A-75 FOR BREAKDOWN
2 241181 1 HOSE X X
3 241180 1 HOSE X X
4 241179 1 HOSE X X
5 218346 2 K-CLAMP,SMOOTH,DOUBLE X X
6 207693 1 FILTER,UNIT,FUEL-WATER X X SEE PAGE 2A-77 FOR BREAKDOWN
7 207160 1 SHIELD,ANTI-SPLASH,FUEL SYSTEM X X
8 203588 1 CLAMP,HOSE X X
9 201439 2 P CLIPS X X
10 200653 1 CABLE TIE X X
11 173965 1 BKT,DIESEL HOSE GUIDE X X
12 121451 2 ADAPTOR X X
13 120670 1 CONNECTOR X X
14 120667 2 ELBOW X X
15 120031 1 CONNECTOR X X
16 100657 6 NUT,STOVER X X
17 100312 2 NUT,NYLOC X X
18 100310 2 NUT,NYLOC X X
19 100089 2 SCREW X X
20 100080 1 SCREW,HEXHD X X
21 100064 4 WASHER,FLAT X X
22 100061 2 WASHER,FLAT X X
23 100198 6 SCREW,HEXHD X X
24 100365 1 SCREW,HEXHD X X
25 100543 4 WASHER,FENDER,S/STEEL X X
26 100548 4 WASHER,HARDENED X X
27 100536 1 WASHER,HARDENED X X
28 100370 4 WASHER,HARDENED X X
29 130044 1 FIRESLEEVE X X CUT TO 500MM LENGTH
30 130044 1 FIRESLEEVE X X CUT TO 490MM LENGTH
31 130044 1 FIRESLEEVE X X CUT TO 250MM LENGTH
32 130044 1 FIRESLEEVE X X CUT TO 225MM LENGTH

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0


2A-73
TIER 2 - HANDLIFT PUMP & PRE-FILTER

TD0004783

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0


2A-74
TIER 2 - HANDLIFT PUMP & PRE-FILTER

I BB Vin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 DC220461 1 HANDLIFT PUMP & PRE-FILTER X X SEE PAGE 2A-73 FOR FITMENT
2 DC260058 1 KIT,PRE-FILTER ELEMENT X X
3 DC140123 1 RING,SEAL X X
4 DC221232 1 BOWL,FILTER X X

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0


2A-75
TIER 2 - FUEL-WATER FILTER UNIT

1 7

P009709 A

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0


2A-76
TIER 2 - FUEL-WATER FILTER UNIT

I BB Vin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 207693 1 FILTER,UNIT,FUEL-WATER X X SEE PAGE 2A-73 FOR FITMENT
2 207694 1 ELEMENT,FILTER X X
3 224670 1 BOWL,SEE-THRU X X
4 224667 1 VALVE,DRAIN SELF VENTING X X
5 218508 2 CLAMP,FUEL FILTER X X
6 226385 1 KIT,LID & GASKET X X
7 226386 1 KIT,T-HANDLE & O-RING X X
8 221597 1 KIT,SEAL,SERVICE X X

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0


2A-77
TIER 2 - EXHAUST KIT

34
43
18
43
28

8
26

4
25

11 21
26
10
41
21

25
40
42

11

25
22
40
42
35 5
31

26
24 11
22
31 9
31
27

E14840403 E SH1
TD0003598D

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV A


2A-78
TIER 2 - EXHAUST KIT

I BB Vin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
3 217751 2 MTG,BAND,SILENCER X X
4 217750 1 EXH,MANIFOLD,MACH,OM501LA X X
5 216824 1 PIPE,EXH,MULTI-TUBE,INTERM X X
8 216351 1 EXHAUST,STACK,POLISHED SS X X
9 216043 1 SILENCER X X
10 208718 1 PIPE,FLEX,EXHAUST,S/STEEL X X
11 208717 3 CLAMP,SEAL,RIKER,5 INCH X X
18 206560 1 CLAMP,V,TURBO OUTLET,OM501LA X X
21 176138 1 BRKT,STACK,SILENCER X X
22 176074 2 BRKT,EXH PIPE/HEAT SHIELD X X
24 100702 4 BOLT,HEXHD X X
25 100670 5 U BOLT,CLAMP X X
26 100657 10 NUT,STOVER X X
27 100655 4 NUT,STOVER X X
28 100569 1 SCREW,HEXHD X X
31 100424 31 WASHER,HARDENED X X
32 100370 2 WASHER,HARDENED X X
34 100283 1 NUT,HEXAGON X X
35 100212 2 SCREW,HEXHD X X
40 100089 6 SCREW X X
41 100086 2 SCREW,HEXHD X X
42 100064 10 WASHER,FLAT X X
43 100062 4 WASHER,FLAT X X

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV A


2A-79
TIER 2 - EXHAUST SHIELD KIT - DETAIL A

39
42
7

20
42
26

42
39
42 26
40 42
23 19 35 38
43 31
30 31
24
31 35 38
15 38 31
31 31
38 31
24
6
31

25

17

24
31 31
33
22
31
27

E14840403 E SH2
TD0003673D

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0


2A-80
TIER 2 - EXHAUST SHIELD KIT - DETAIL A

I BB Vin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
6 217598 1 SHIELD,SILENCER INLET X X
7 216616 1 SHIELD,HEAT,TURBO X X
15 207163 1 SHIELD,HEAT,PIPE TOP X X
17 206614 1 SHIELD,HEAT,PIPE TOP X X
19 187803 1 PLT,RHS,MTG,INTERIM H/SHIELD X X
20 186872 1 BKT,FNT,SHIELD,TURBO X X
22 176074 2 BRKT,EXH PIPE/HEAT SHIELD X X
23 162262 2 BUSH X X
24 100702 4 BOLT,HEXHD X X
25 100670 5 U BOLT,CLAMP X X
26 100657 10 NUT,STOVER X X
27 100655 4 NUT,STOVER X X
30 100493 2 BOLT,HEXHD X X
31 100424 31 WASHER,HARDENED X X
33 100316 1 NUT,NYLOC X X
35 100212 2 SCREW,HEXHD X X
38 100111 8 SCREW,HEXHD X X
39 100090 2 SCREW,HEXHD X X
40 100089 6 SCREW X X
42 100064 10 WASHER,FLAT X X
43 100062 4 WASHER,FLAT X X

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0


2A-81
TIER 2 - EXHAUST SHIELD KIT - DETAIL B

13

12

36
29

31
38
31
36

31
2 38

37
31

16
1
14

31
37
31
37

E14840403 E SH2
TD0004757A

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0


2A-82
TIER 2 - EXHAUST SHIELD KIT - DETAIL B

I BB Vin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 218285 1 SHIELD,DECAL PANEL X X
2 218277 1 SHIELD,HEAT,SILENCER,LHS X X
12 207791 1 SHIELD,HEAT,SILENCER,STACK X X
13 207489 1 CAP,SHIELD,SILENCER X X
14 207189 1 SHIELD,HEAT SILENCER,INNER X X
16 207161 1 SHIELD,HEAT,SILENCER,OUTER,RHS X X
29 100536 2 WASHER,HARDENED X X
31 100424 31 WASHER,HARDENED X X
36 100211 5 BOLT X X
37 100210 9 BOLT X X
38 100111 8 SCREW,HEXHD X X

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0


2A-83
TIER 2 - BIN HEATING KIT (OPTIONAL)

20
28

42

1
37
12 6 12 3 26
13
30 26
31 14 27
9
25
31 27
40
2
41 36
31
41 12
31
4

14
37
7 26
13
43 26
29
4
27
9
27
2
24
36
31 35
31 12 41
31
40 16
41 11
21 15
10
23 35 38
41 41
31 22
34

36 12 5
2 8
27 26
9 13
27 26
19 37
31 39
18
34 17
33 18
32 TD0005402
264800-0

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV A


2A-84
TIER 2 - BIN HEATING KIT (OPTIONAL)

I BB Vin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
A 264800 1 KIT,BIN HEATING X X
1 214262 1 STACK,BIN HEATING,RIBLESS X X
2 208099 3 FLANGE STAINLESS,BIN HEATING X X
3 208097 1 ASSY,TOP SECT,B/HEATING X X
4 208096 1 ASSY,MID SECT,B/HEATING X X
5 208095 1 MTG,BKT,B/HEATING X X
6 207826 1 FLEX,TOP,B/HEATING X X
7 207386 1 HEAT,SHIELD,B/HEATING X X
8 207296 5 SPRING,SUSP PLT,B/HEATING X X
9 207229 3 ASSY,FLEX,SWIVEL X X
10 207215 1 EXHAUST,FLEX,B/HEATING X X
11 207214 2 LINING,FLEX SUP,B/HEATING X X
12 204035 5 CLAMP,SEALCLAMP X X
13 201666 9 SPRING:BIN HEAT-BALL JOINT X X
14 201212 3 CLAMP,EXHAUST X X
15 183413 1 SUPPORT,FLEX,BOT,B/HEATING X X
16 183410 1 SUPPORT,FLEX,TOP,B/HEATING X X
17 178715 4 SHIM,BIN HEAT,REAR CHASSIS X X
18 178259 8 WASHER,B/HEATING X X
19 176785 1 MTG,PLT,B/HEATING X X
20 176352 1 GUARD,TOP ELBOW,B/HEATING X X
21 176346 4 SHIM,ARTIC SUP,B/HEATING X X
22 176180 2 CLAMP,FLEX,LH,B/HEATING X X
23 176179 2 CLAMP,FLEX,RH,B/HEATING X X
24 176143 1 SUPPORT,ARTIC,BIN HEATING X X
25 176142 1 SUPPORT,TOP,BIN HEATING X X
26 162456 18 WASHER,SPRING RET,BIN HEAT X X
27 140622 6 SEAL RING X X
28 100731 3 SCREW X X
29 100730 4 BOLT,HEXHD X X
30 100670 1 U BOLT,CLAMP X X
31 100657 18 NUT,STOVER X X
32 100655 4 NUT,STOVER X X
33 100654 5 NUT,STOVER X X
34 100536 10 WASHER,HARDENED X X
35 100364 2 SCREW,HEXHD X X
36 100284 3 NUT,HEXAGON X X
37 100203 9 BOLT,HEXHD X X
38 100173 5 BOLT,HEXHD X X
39 100115 4 BOLT X X
40 100089 6 SCREW,HEXHD X X
41 100064 12 WASHER,FLAT X X
42 100062 3 WASHER,FLAT X X
43 100061 4 WASHER,FLAT X X

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV A


2A-85
TIER 2 - AIR INTAKE KIT

1
3

9
11

5
13
11 14
6
4
14
7 2
12

8 10

E09840402 D
TD0003631

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0


2A-86
TIER 2 - AIR INTAKE KIT

I BB Vin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 290145 1 PRE-CLEANER X X SEE PAGE 2A-89 FOR BREAKDOWN
2 290144 1 CLEANER,AIR,RADIAL SEAL X X SEE PAGE 2A-89 FOR BREAKDOWN
3 216242 2 MTG BAND,2 PIECE,AIRCLEANER X X
4 207212 1 PIPE,AIR INTAKE X X
5 206561 1 CONNECTOR,CONCERTINA,AIR INLET X X
6 203537 1 CLAMP,T-BOLT X X
7 203535 1 CLAMP,T-BOLT X X
8 201664 1 RUBBER ELBOW X X
9 200466 1 INFORMER X X
10 206659 1 VACUATOR,SLEEVE X X
11 200085 2 CLAMP,HOSE X X
12 100316 3 NUT,NYLOC X X
13 100210 3 BOLT X X
14 100148 6 WASHER,FLAT X X

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0


2A-87
TIER 2 - AIR CLEANER & PRE-CLEANER ASSEMBLY

TD0004763A

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV A


2A-88
TIER 2 - AIR CLEANER & PRE-CLEANER ASSEMBLY

I BB Vin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 290144 1 AIR CLEANER ASSY X X SEE PAGE 2A-87 FOR FITMENT
2 221379 1 ELEMENT,PRIMARY X X
3 221378 1 ELEMENT,SECONDARY X X
4 221377 1 ACCESS COVER X X
5 220993 1 O-RING X X
6 206659 1 VACUATOR VALVE X X
7 290145 1 PRE-CLEANER ASSY,7 INCH X X SEE PAGE 2A-87 FOR FITMENT
8 202860 1 BOWL,PRE CLEANER X X

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV A


2A-89
872189 - B40D & B35D 6X6 ADT - MAY 2008
2A-90
SECTION 2B: ENGINE TIER 3
REFER TO PAGE 1-19 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0


2B-1
TIER 3 - ENGINE & MISCELLANEOUS COMPONENTS

REFER TO PAGE 1-17 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

21
22
23

24
12
4

20
23

23
17

1
9
5 9

9
9

15

11 6

19 14
3
18
13 2

E14840407 A & E14835407 A


TD0004282A

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0


2B-2
TIER 3 - ENGINE & MISCELLANEOUS COMPONENTS

REFER TO PAGE 1-17 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

I BB Vin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 251206 1 ENGINE,DC OM501LA X
1 251207 1 ENGINE,DC OM501LA X
2 207967 1 BOOT,RUBBER,DRAIN VALVE X X
3 206646 2 MTG,RUBBER,ENGINE,SPLIT X X
4 187022 1 GUARD,G/PLUG,C/START X X
5 186918 1 BKT,FUEL HOSES.RHS X X
6 181633 2 MTG,ENGINE,FRONT X X
7 178543 2 SPACER,ENG MTG X X
8 178539 2 PLT,WASHER,ENGINE X X
9 178015 4 SHIM,BKT,RHS,T/SHIELD X X
10 176044 2 SPACER,ENG MTG X X
11 176043 2 SPACER,ENG MTG X X
12 173591 1 BKT,HARNESS SUPP,CLD STRT X X
13 122136 1 VALVE,DRAIN X X
14 121059 1 CONNECT,SPEC X X
15 101324 2 BOLT,HEXHD X X
16 100653 2 NUT,STOVER X X
17 100569 2 SCREW,HEXHD X X
18 100498 8 BOLT X X
19 100424 8 WASHER,HARDENED X X
20 100312 2 NUT,NYLOC X X
21 100238 1 SCREW,HEXHD X X
22 100079 1 BOLT X X
23 100062 5 WASHER,FLAT X X
24 100061 1 WASHER,FLAT X X

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0


2B-3
TIER 3 - ENGINE CRANKCASE

REFER TO PAGE 1-17 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

130

134
146
56
140 50
59 53
131
137 62 155

158
170
164
23
71
167
182

149

72 73 38
26 152 41

107

68
44 47
116

65 5
20
125
74 35

8 128
32
110 14
122 119
17

TD0003572A

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0


2B-4
TIER 3 - ENGINE CRANKCASE

REFER TO PAGE 1-17 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

I BB Vin Series
Q
T 43
PART No. T DESCRIPTION REMARKS
E 05 From:
Y
M DD To:
5 DC222118 1 CRANKCASE OM501LA X X
8 DC100059 2 PIN,DOWEL X X
14 DC120090 6 PIN,DOWEL,BEARING CAP X X
17 DC100626 8 SCREW,BEARING CAP TO CRANKCASE X X
20 DC100627 8 SCREW,BEARING CAP TO CRANKCASE X X
23 DC150203 1 BEARING,CAMSHAFT WITH COLLAR X X
26 DC150204 3 BEARING,CAMSHAFT X X
32 DC120114 2 PLUG,SCREW WATER DRAIN X X
35 DC140149 2 RING,SEAL WATER DRAIN X X
38 DC221209 1 NOZZLE,OIL SPRAY,P.T.O X X
41 DC140150 1 RING,SEAL P.T.O X X
44 DC100177 3 PLUG,SCREW OIL PASSAGE LATERAL X X
47 DC140151 3 RING,SEAL OIL PASSAGE LATERAL X X
50 DC100177 2 PLUG,SCREW OIL PASSAGE REAR X X
53 DC140151 2 RING,SEAL OIL PASSAGE REAR X X
56 DC220543 4 PLUG,WATER PASSAGE,34.2MM X X
56 DC220549 A/R PLUG,WATER PASSAGE,36.2MM X X
56 DC120195 2 PLUG,WATER PASSAGE,40MM X X
56 DC120196 A/R PLUG,WATER PASSAGE,TOP 42MM X X
56 DC120197 1 PLUG,WATER PASSAGE,REAR 54MM X X
56 DC120198 A/R PLUG,WATER PASSAGE,REAR 56MM X X
59 DC120104 3 PLUG,SCREW WATER PASSAGE TOP X X
62 DC140155 3 RING,SEAL WATER PASSAGE TOP X X
65 DC120091 2 PIN,CYLINDRICAL,FRONT COVER X X
68 DC120096 2 PIN,CYLINDRICAL,TIMING CASE X X
71 DC220737 1 BALL,PLUG OIL CONN TO COMP,6.35MM X X
71 DC150197 A/R BALL,PLUG OIL CONN TO COMP,7.0MM X X
71 DC221803 4 BALL,FRONT AND REAR,10.319MM X X
71 DC150198 A/R BALL,FUEL DUCTS FRT / REAR,11.0MM X X
71 DC221802 4 BALL,FRONT AND REAR,14.288MM X X
71 DC150199 A/R BALL,FUEL DUCTS FRT / REAR,15.0MM X X
72 DC120114 1 PLUG,SCREW FUEL RETURN LOCK X X
73 DC140149 1 RING,SEAL FUEL RETURN LOCK X X
74 DC100628 2 PIN,GROOVED BEARING CAP X X
107 DC221599 12 SLEEVE,CYLINDER HEAD FIXING X X
110 DC222119 1 COVER,CYLINDER CRANKCASE FRONT X X
USE WITH DC220909 FOR WORN
116 DC140100 1 RING,SEAL CRANKSHAFT FRONT X X
SURFACE
116 DC140201 1 RING,SEAL CRANKSHAFT FRONT X X FOR STD REPAIRS
119 DC222120 1 GASKET,COVER TO CYL/CRANKCASE X X
122 DC100382 6 SCREW,COVER TO CYL/CRANKCASE X X
122 DC100734 6 SCREW,COVER TO CYL/CRANKCASE X X
125 DC222169 6 NOZZLE,OIL X X
128 DC100237 6 SCREW,OIL NOZZLE X X
130 DC260163 1 CHECK VALVE ASSY X X
131 DC221601 1 VALVE,OIL NON-RETURN X X
134 DC120199 1 PLUG,SCREW NON RETURN VALVE X X
137 DC140152 1 RING,SEAL NON RETURN VALVE X X
140 DC221602 1 SPRING,NON RETURN VALVE X X
146 DC140153 1 RING,SEAL NON RETURN VALVE X X
149 DC221743 1 SENDER UNIT,FUEL TEMPERATURE X X
152 DC140149 1 RING,SEAL,SENDER UNIT X X
155 DC220800 1 SWITCH,TEMP SENSOR,COLD START X X
158 DC221778 1 FITTING X X
164 DC221603 1 COVER,TO LOCK WATER CONNECTION X X
167 DC221604 1 GASKET,TO LOCK WATER CONNECTION X X
170 DC100629 1 SCREW,COVER TO CYL/CRANKCASE X X
182 DC260124 1 KIT,GASKET CYLINDER CRANCASE X X

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0


2B-5
TIER 3 - TIMING CASE

REFER TO PAGE 1-17 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

68

71 66
74
58
74
65

68
64
68

56
67 69

44
47 59
17
14

53

51
41

38 98

52
11

40 5

95 92
TD0004365A

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV A


2B-6
TIER 3 - TIMING CASE

REFER TO PAGE 1-17 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

I BB Vin Series
Q
T 43
PART No. T DESCRIPTION REMARKS
E 05 From:
Y
M DD To:
5 DC222121 1 TIMING CASE X X
11 DC120060 A/R INSERT, THREADED X X
14 DC221617 1 FLANGE, AIR COMPRESSOR BEARING X X
17 DC120201 1 PLUG, EXPANSION, OIL BORE, P.T.O X X
38 DC100166 2 STUD, STARTER MOTOR MOUNTING X X
38 DC100630 1 STUD, STARTER MOTOR MOUNTING X X
40 DC100400 1 NUT, GROUND CONNECTION X X
41 DC140097 1 SEAL, OIL, CRANKSHAFT, REAR X X USE WITH DC220422
44 DC120104 2 PLUG, SCREW, TURBO OIL RETURN X X
44 DC221171 1 PLUG, SCREW, COMPR OIL RETURN X X
47 DC140155 2 RING, SEAL, TURBO OIL RETURN X X
47 DC140149 1 RING, SEAL, COMPRESSOR OIL RETURN X X
51 DC222164 1 GASKET, TIMING CASE, LH X X REFER SIB 2006/1016
52 DC222165 1 GASKET, TIMING CASE, RH X X REFER SIB 2006/1016
53 DC100717 1 SCREW, TIMING CASE TO C/CASE, 105MM X X
53 DC100070 11 SCREW, TIMING CASE TO C/CASE, 57MM X X
53 DC100718 2 SCREW, TIMING CASE TO C/CASE, 167MM X X
56 DC222029 1 COVER, WITH CYCLONIC BREATHER X X
58 DC222067 1 COVER, DIAPHRAGM BREATHER X X
59 DC140158 1 GASKET, COVER TO TIMING CASE X X
62 DC222053 1 KIT, ELEMENT, CYCLONIC BREATHER X X REFER SIB 2004/1018
64 DC140159 1 RING, SEAL X X
65 DC221621 1 KIT, DIAPHRAGM BREATHER X X INCLUDES ITEM 64
66 DC222053 1 KIT, CONVERT, CYCLONIC BREATHER X X
67 DC222109 1 SEAL, BREATHER, HOUSING TO COVER X X
68 DC100726 A/R SCREW, OIL SEPARATOR X X
69 DC100369 9 SCREW, TIMING CASE COVER X X
71 DC130164 1 PIPE, BREATHER X X
74 DC100326 2 CLAMP, BREATHER PIPE X X
92 DC221254 1 COVER, INSPECTION X X
95 DC100385 2 SCREW, COVER X X
98 DC120149 1 PLUG, ASSEMBLY HOLE LOCK X X

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV A


2B-7
TIER 3 - OIL PAN & DIPSTICK

REFER TO PAGE 1-17 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

74

98
77

68
83

86

71
18

19

38

41

64

14
11
65
44 47

TD0003574A

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0


2B-8
TIER 3 - OIL PAN & DIPSTICK

REFER TO PAGE 1-17 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

I BB Vin Series
Q
T 43
PART No. T DESCRIPTION REMARKS
E 05 From:
Y
M DD To:
5 DC221609 1 PAN,OIL X X
11 DC120158 1 PLUG,SCREW MAGNETIC X X
14 DC140155 1 RING,SEAL OIL DRAIN X X
18 DC120259 1 FITTING X X REFER TO SIB 2007/1054
19 DC130244 1 HOSE,DIPSTICK,509MM X X REFER TO SIB 2007/1054
20 DC100410 1 WASHER,PIPE X X
38 DC221605 1 GASKET,OIL PAN TO CRANKCASE X X
41 DC100352 14 SCREW,OIL PAN TO CRANKCASE X X
44 DC221611 1 SENDER UNIT,OIL LEVEL X X
47 DC120200 1 PLUG,SENDER UNIT CABLE TO OIL PAN X X
64 DC221613 1 CAP,LOCKING OIL FILLING X X
65 200212 1 CLAMP,OIL FILLING X X
68 DC221614 1 DIPSTICK,OIL X X
71 DC140042 1 RING,SEAL X X
74 DC222122 1 CAP,OIL DIPSTICK X X
77 DC221784 1 TUBE,GUIDE OIL DIPSTICK X X
83 DC221615 1 BRACKET,OIL DIPSTICK X X
86 DC100385 1 SCREW,FLANGED,BRKT TO SUPPORT X X
98 DC100414 1 SCREW,FLANGED,TUBE TO BRACKET X X

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0


2B-9
TIER 3 - CYLINDER HEAD

REFER TO PAGE 1-17 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

TD0003575

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0


2B-10
TIER 3 - CYLINDER HEAD

REFER TO PAGE 1-17 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

I BB Vin Series
Q
T 43
PART No. T DESCRIPTION REMARKS
E 05 From:
Y
M DD To:
5 DC222173 6 HEAD,CYL,WITH VALVES & C/THROTTLE X X
17 DC120195 12 PLUG,EXPANSION 40MM X X
17 DC120196 12 PLUG,EXPANSION 42MM X X
23 DC221620 6 BALL,FUEL LEAK X X
29 DC221834 6 SLEEVE,PROTECTIVE X X
35 DC140160 6 RING,SEAL X X
41 DC221623 24 GUIDE,VALVE INTAKE/EXHAUST,15MM X X
41 DC221624 24 GUIDE,VALVE INTAKE/EXHAUST,15.2MM X X
41 DC221625 24 GUIDE,VALVE INTAKE/EXHAUST,15.4MM X X
44 DC140202 24 RING,SEAL VALVE GUIDE X X
47 DC222176 12 RING,VALVE SEAT,EXT, STD,43.09MM X X
47 DC222177 12 RING,VALVE SEAT,EXHAUST,43.29MM X X
47 DC222178 12 RING,VALVE SEAT,EXHAUST,43.49MM X X
47 DC222179 12 RING,VALVE SEAT,INTAKE,47.40MM X X
53 DC222174 12 VALVE,INTAKE X X
53 DC222175 12 VALVE,EXHAUST X X
59 DC221634 24 SPRING,VALVE X X
65 DC220364 24 WASHER,VALVE SPRING X X
71 DC221635 24 RETAINER,SPRING X X
77 DC221636 48 COLLET,VALVE X X
83 DC221637 24 HOLDER,SEAL INTAKE AND EXT VALVES X X
89 DC221638 6 COVER,C/THROTTLE TO CYL/HEAD X X
95 DC140161 6 RING,SEAL C/THROTTLE TO CYL/HEAD X X
101 DC221639 6 VALVE,CONSTANT THROTTLE X X
104 DC221670 6 RING,VALVE C/THROTTLE,21.065MM X X
104 DC221671 6 RING,VALVE C/THROTTLE,21.265MM X X
104 DC221672 6 RING,VALVE C/THROTTLE,21.455MM X X
110 DC222132 6 GUIDE,C/THROTTLE VALVE STD X X
110 DC222133 6 GUIDE,C/THROTTLE VALVE,O/S+0.2MM X X
116 DC220983 6 SPRING,C/ THROTTLE TO CYL/HEAD X X
122 DC220030 12 VALVE,COLLET,C/THROTTLE X X
128 DC220890 6 RETAINER,SPRING,C/THROTTLE X X
134 DC221246 6 PISTON,WITH SEAL RING X X
137 DC221640 6 CLAMPING PIECE,C/THROTTLE X X
143 DC100632 6 SCREW,C/THROTTLE TO CYL/HEAD X X
149 DC221641 6 BRACKET,BEARING,ROCKER ARM X X
155 DC100633 6 PIN,DOWEL X X
161 DC220737 18 BALL X X
167 DC222068 6 ARM,ROCKER,INTAKE X X
173 DC222069 6 ARM,ROCKER,EXHAUST X X
191 DC100725 12 SCREW,VALVE CLEARANCE ADJUST X X
197 DC100495 12 NUT,ADJUSTING SCREW X X
203 DC100318 12 WASHER,ROCKER ARM TO BRACKET X X
209 DC220569 12 RING,LOCK ROCKER ARM TO BRACKET X X
215 DC100632 12 SCREW,ROCKER ARM TO CYL/HEAD X X
221 DC221644 12 BRIDGE,VALVE X X
257 DC222137 6 GASKET,CYLINDER HEAD X X
263 DC100635 24 SCREW,CYL/HEAD TO CRANKCASE X X
269 DC222172 6 INJECTOR,FUEL WITH HEAT SLEEVE X X
275 DC140179 6 RING,SEAL,INJECTOR TOP X X
282 DC140186 6 SLEEVE,HEAT INJECTOR X X
287 DC221647 6 SOCKET,PIPE X X
293 DC140166 6 RING,SEAL X X
297 DC100636 6 SCREW,NOZZLE HOLDERS X X

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0


2B-11
TIER 3 - CYLINDER HEAD (CONTINUED)

REFER TO PAGE 1-17 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

TD0003575

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0


2B-12
TIER 3 - CYLINDER HEAD (CONTINUED)

REFER TO PAGE 1-17 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

I BB Vin Series
Q
T 43
PART No. T DESCRIPTION REMARKS
E 05 From:
Y
M DD To:
303 DC221648 5 COVER,CYLINDER HEAD X X
309 DC221649 1 COVER,CYLINDER HEAD WITH OIL FILL X X
315 DC221650 1 GASKET,CYL/HD COVER FOR OIL FILL X X
315 DC221651 5 GASKET,CYL/HD COVER W/OUT OIL FILL X X
321 DC100030 12 SCREW,CYL/HEAD COVER TO CYL/HEAD X X
327 DC220031 1 CAP,OIL FILLER WITHOUT CHAIN X X
333 DC220029 1 GASKET,OIL FILLER CAP X X
345 DC260127 1 KIT,GASKET CYL/HEAD X X
345 DC221650 1 GASKET,CYL/HEAD COVER X X
345 DC221651 1 GASKET,CYL/HEAD COVER X X
345 DC221653 1 GASKET,EXHAUST MANIFOLD X X

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0


2B-13
TIER 3 - DECOMPRESSION VALVE PIPE

REFER TO PAGE 1-17 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

351
410

369 369

357 363

TD0003576

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0


2B-14
TIER 3 - DECOMPRESSION VALVE PIPE

REFER TO PAGE 1-17 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

I BB Vin Series
Q
T 43
PART No. T DESCRIPTION REMARKS
E 05 From:
Y
M DD To:
351 DC130165 2 PIPE,DECOMPRESSION L&R X X
357 DC120049 4 BOLT,BANJO PIPE TO CYL/HEAD X X
363 DC120202 2 BOLT,BANJO PIPE TO CYL/HEAD X X
369 DC140167 14 RING,SEAL PIPE TO CYL/HEAD X X
410 DC120203 2 UNION,BANJO,CYLINDER,REAR L&R X X

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0


2B-15
TIER 3 - CRANKSHAFT & FLYWHEEL

REFER TO PAGE 1-17 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

26

38

14

29
50
35 11

53
56

17
20

15
23 59

62
74

66

TD0003578

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0


2B-16
TIER 3 - CRANKSHAFT & FLYWHEEL

REFER TO PAGE 1-17 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

I BB Vin Series
Q
T 43
PART No. T DESCRIPTION REMARKS
E 05 From:
Y
M DD To:
5 DC260132 1 CRANKSHAFT,B/END & MAIN BEARINGS X X
11 DC221660 4 COUNTERWEIGHT X X
14 DC100719 8 SCREW,COUNTERWEIGHT X X
15 DC220909 1 SLEEVE,SPEEDY C/SHAFT FRONT X X USE WITH WORN SEALING SURFACE
17 DC221661 1 GEAR,CRANKSHAFT X X
20 DC220417 1 PIN,CYLINDRICAL X X
23 DC220418 1 PLATE,COVER X X
26 DC222181 1 DAMPER,VIBRATION X X
29 DC100066 8 SCREW,DAMPER TO CRANKSHAFT X X
35 DC221663 1 SPACER X X
38 DC100112 6 SCREW X X
50 DC260133 4 KIT,MAIN BEARINGS,STD X X
50 DC260134 4 KIT,MAIN BEARINGS,0.10 X X
50 DC260135 4 KIT,MAIN BEARINGS,0.25 X X
50 DC260136 4 KIT,MAIN BEARINGS,0.50 X X
50 DC260137 4 KIT,MAIN BEARINGS,0.75 X X
50 DC260138 4 KIT,MAIN BEARINGS,1.00 X X
53 DC100727 4 WASHER,THRUST,STD X X
53 DC100728 4 WASHER,THRUST,0.50 X X
53 DC100729 4 WASHER,THRUST,1.00 X X
56 DC260139 6 KIT,CONNECTING ROD BEARING,STD X X
56 DC260140 6 KIT,CONNECTING ROD BEARING,0.10 X X
56 DC260141 6 KIT,CONNECTING ROD BEARING,0.25 X X
56 DC260142 6 KIT,CONNECTING ROD BEARING,0.50 X X
56 DC260143 6 KIT,ONNECTING ROD BEARING,0.75 X X
56 DC260144 6 KIT, CONNECTING ROD BEARING,1.00 X X
59 DC221664 1 FLYWHEEL X X
62 DC220420 1 GEAR,RING,T160 X X
66 DC220422 1 SLEEVE,SPEEDY C/SHAFT REAR X X
74 DC100065 10 SCREW,FLYWHEEL TO CRANKSHAFT X X

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0


2B-17
TIER 3 - CONNECTING RODS & PISTONS

REFER TO PAGE 1-17 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

59

53
50

20

20

44
47

56

11

TD0003581

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0


2B-18
TIER 3 - CONNECTING RODS & PISTONS

REFER TO PAGE 1-17 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

I BB Vin Series
Q
T 4 3
PART No. T DESCRIPTION REMARKS
E 0 5 From:
Y
M DD To:
5 DC222221 6 CONNECTING ROD X X
11 DC100638 12 SCREW,CAP TO CONNECTING ROD X X
20 DC222184 6 PISTON,WITH CYLINDER LINER,STD X X ORDER ADDITIONAL DC100639
44 NSI 6 PIN,PISTON X X
47 DC100639 6 CIRCLIP,PISTON PIN X X
50 DC222163 6 KIT,PISTON RING X X
53 DC140200 6 RING,SEAL TOMBAC LINER,0.15MM X X
56 DC140169 12 RING,SEAL LINER,BOTTOM X X
59 DC140203 6 SEAL,RING SCRAPPER X X

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0


2B-19
TIER 3 - CAMSHAFT

REFER TO PAGE 1-17 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

11

P007836

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0


2B-20
TIER 3 - CAMSHAFT

REFER TO PAGE 1-17 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

I BB Vin Series
Q
T 43
PART No. T DESCRIPTION REMARKS
E 05 From:
Y
M DD To:
5 DC222183 1 CAMSHAFT,STANDARD X X
8 DC222037 12 FOLLOWER,CAMSHAFT X X
11 DC221666 12 ROD,PUSH X X

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0


2B-21
TIER 3 - INJECTION PUMP

REFER TO PAGE 1-17 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

14

8
11

25
20 17

TD0003583

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0


2B-22
TIER 3 - INJECTION PUMP

REFER TO PAGE 1-17 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

I BB Vin Series
Q
T 43
PART No. T DESCRIPTION REMARKS
E 05 From:
Y
M DD To:
5 DC221667 6 PUMP UNIT X X
8 DC140170 6 RING,SEAL X X
11 DC140171 6 RING,SEAL X X
14 DC100709 1 SCREW,UNIT PUMP X X
17 DC221668 1 PUMP,FUEL X X
20 DC221669 1 COUPLING,FUEL PUMP AT TIMING CASE X X
25 DC100352 2 SCREW,FLANGED,FUEL PUMP X X

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0


2B-23
TIER 3 - FUEL LINES

REFER TO PAGE 1-17 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

86

104

8
41

23 68
68 11
89

68 89
120

89
14 65
89
20 29
115 26
68 89
114 68
21
113 89
53
89 68 35
38
32
110 56

107 118
59
62
86
117 80 80 117
121
119

119
118

120

To Flame Start

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0


2B-24
TIER 3 - FUEL LINES

REFER TO PAGE 1-17 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

I BB Vin Series
Q
T 43
PART No. T DESCRIPTION REMARKS
E 05 From:
Y
M DD To:
5 DC130168 6 PIPE,FUEL X X
8 DC130218 1 PIPE,FUEL RETURN X X
11 DC130216 1 PIPE,DELIVERY PUMP X X
14 DC130217 1 PIPE,SEPARATION POINT TO FILTER X X
20 DC130171 1 PIPE,FUEL FEED X X
21 DC120204 1 CONNECTOR X X
23 DC130172 1 PIPE,FUEL FROM VALVE TO DEL/PUMP X X
26 DC130173 1 PIPE,FUEL FROM CONTROL UNIT TO PUMP X X
29 DC120205 1 CONNECTOR X X
32 DC221675 1 VALVE,ON INTAKE RAD-CONTROL X X
35 DC120206 1 FITTING,ON INTAKE RAD-CONTROL X X
38 DC140172 1 RING,SEAL ON INTAKE RAD-CONTROL X X
41 DC130243 1 PIPE,FUEL RETURN X X
53 DC130175 1 PIPE,FUEL RETURN FROM FILTER TO TANK X X
56 DC221677 1 VALVE,RETURN PIPE X X
59 DC120209 2 CONNECTOR,CONNECTION FOR TANK X X
62 DC120210 2 NUT,UNION CONNECTION FOR TANK X X
65 DC221678 1 VALVE,AT FUEL RETURN LINE X X
68 DC120211 7 BOLT,BANJO,FUEL PIPE X X
80 DC120212 2 BOLT,BANJO RETURN PIPE TO FILTER X X
86 DC100142 8 BOLT,BANJO FUEL LEAK PIPE X X
89 DC140172 22 RING,SEAL FROM FEED PUMP TO FILTER X X
104 DC140173 A/R RING,SEAL FUEL LEAK LINE X X
107 DC100643 6 CLAMP,FUEL PIPE TO FEED PUMP X X
110 DC100385 1 SCREW,FUEL PIPE TO OIL SEPARATOR X X
110 DC100507 1 SCREW,FUEL PIPE FIXTURE X X
110 DC100414 2 SCREW X X
113 DC100644 A/R CLAMP,FUEL PIPE FIXTURE X X
114 DC100645 A/R STUD,M8 X 35 X X
115 100312 A/R NUT,M8 X X
117 DC140051 4 RING,SEAL X X
118 DC120254 2 BANJO UNION X X
119 DC140122 4 RING,SEAL X X
120 DC130093 A/R PIPE,PLASTIC X X

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0


2B-25
TIER 3 - FUEL FILTER

REFER TO PAGE 1-17 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

23

14

26

P007881A

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0


2B-26
TIER 3 - FUEL FILTER

REFER TO PAGE 1-17 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

I BB Vin Series
Q
T 43
PART No. T DESCRIPTION REMARKS
E 05 From:
Y
M DD To:
5 DC221679 1 FILTER,FUEL X X
8 DC221680 1 HEAD,FUEL FILTER X X
14 DC221512 1 KIT,FILTER ELEMENT X X
23 DC140174 1 RING,SEAL X X
26 DC100352 2 BOLT,FUEL FILTER TO OIL HOUSING X X

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0


2B-27
TIER 3 - TURBOCHARGER

REFER TO PAGE 1-17 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

23

35 20
80
119 131

134

107

5
104

59

125
122 56
8

44

41

71
62

74
77

TD0003586

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV A


2B-28
TIER 3 - TURBOCHARGER

REFER TO PAGE 1-17 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

I BB Vin Series
Q
T 43
PART No. T DESCRIPTION REMARKS
E 05 From:
Y
M DD To:
5 DC222220 1 TURBOCHARGER,WASTE GATE X X
8 DC100316 6 STUD,TURBOCHARGER X X
14 DC130176 1 PIPE,EXHAUST COLLECTION X X
20 DC221682 1 SHIELD,HEAT - FRONT X X
23 DC221683 1 SHIELD,HEAT - REAR X X
35 DC100647 6 SCREW,HEATSHIELD X X
41 DC100648 2 SCREW,COLLECTION PIPE TO T/CASE X X
44 DC100392 4 SCREW,COLLECTION PIPE TO T/CASE X X
56 DC100316 4 STUD,TURBOCHARGER X X
59 DC100756 4 NUT,TURBOCHARGER X X
62 DC222113 1 PIPE,ELBOW LEFT X X
62 DC222123 1 PIPE,ELBOW RIGHT X X
71 DC100649 4 SCREW,ELBOW TO COLLECTION PIPE X X
74 DC100650 4 SCREW,ELBOW TO EXHAUST MANIFOLD X X
77 DC100296 4 NUT,ELBOW TO EXHAUST MANIFOLD X X
80 DC130177 1 PIPE,AIR INTAKE X X
104 DC221686 1 SLEEVE,INTAKE PIPE TO TURBOCHARGER X X
107 214194 2 CLAMP,SLEEVE X X
119 DC100629 1 SCREW,AIR INTAKE PIPE X X
122 DC130178 1 PIPE,CONNECTING TO TURBO X X
125 DC140175 2 RING,SEAL CONNECTING PIPE X X
131 DC222195 1 SHIELD,HEAT TURBOCHARGER X X
134 DC100562 8 SCREW,HEAT SHIELD X X

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV A


2B-29
TIER 3 - AIR COMPRESSOR

REFER TO PAGE 1-17 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

152 52
68

128 47
167

59

131

146 62
56

92 89
107
122

65
32
110 119
35

38

179 44
173
41
44

29
176
20

11

17

26
8
14 TD0003587

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0


2B-30
TIER 3 - AIR COMPRESSOR

REFER TO PAGE 1-17 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

I BB Vin Series
Q
T 43
PART No. T DESCRIPTION REMARKS
E 05 From:
Y
M DD To:
5 DC221472 1 GEAR X X
8 DC221688 1 CRANKSHAFT X X
11 DC100651 1 PIN,GROOVED X X
14 DC100724 1 PIN,CLAMPING X X
17 DC100053 1 SCREW,GEAR TO CRANKSHAFT X X
20 DC221689 1 FLANGE,BEARING X X
26 DC140101 1 RING,SEAL BEARING FLANGE X X
29 DC220940 1 ROD,CONNECTING X X
32 DC260091 1 KIT,LINER WITH PISTON X X
35 DC222061 1 RING,PISTON GROOVE 1 X X
35 DC222062 1 RING,PISTON GROOVE 2 X X
38 DC220496 1 RING,PISTON GROOVE 3 X X
41 DC221690 1 PIN,PISTON X X
44 DC220005 2 RING,SNAP X X
47 DC221691 1 HEAD,CYLINDER X X
52 DC100652 1 SCREW,INTERMEDIATE PLATE TO HEAD X X
56 DC260092 1 KIT,VALVE CYL/HEAD X X
59 DC221692 1 GASKET,VALVE TO CYL/HEAD X X
62 DC221693 1 DISC,VALVE SUCTION X X
65 DC221606 1 GASKET,LINER TO TIMING CASE X X
68 DC100653 4 SCREW,HEAD & LINER TO CRANKCASE X X
89 DC120104 1 PLUG,SCREW PRESSURE CONNECTION X X
92 DC140155 1 RING,SEAL PRESSURE CONNECTION X X
107 DC130179 1 PIPE,WATER X X
110 DC130180 1 PIPE,WATER RETURN X X
119 DC120182 4 BOLT,BANJO WATER PIPES X X
122 DC140149 8 RING,SEAL WATER PIPES X X
128 DC221695 1 MUFFLER,COMPRESSOR INTAKE X X
131 DC150163 1 BUSHING X X
138 DC222185 1 BRACKET,INTAKE MUFFLER X X
146 DC100621 1 SCREW,RESERVOIR TO BRACKET X X
152 DC130181 1 HOSE X X
167 200212 A/R CLAMP,HOSE X X
173 DC221696 1 CAP,TO PLUG COMPRESSOR OPENING X X
176 DC221606 1 GASKET,PLUG COMPRESSOR OPENING X X
179 DC100382 4 SCREW,COVER & LINER X X

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0


2B-31
TIER 3 - INTAKE MANIFOLD & FLAME START

REFER TO PAGE 1-17 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

155
125 152
158
119 137

110
140

116
113
122

134

128

62

89
71
86

88

50

TD0003588

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0


2B-32
TIER 3 - INTAKE MANIFOLD & FLAME START

REFER TO PAGE 1-17 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

I BB Vin Series
Q
T 43
PART No. T DESCRIPTION REMARKS
E 05 From:
Y
M DD To:
5 DC221697 1 HOUSING,INTAKE MANIFOLD X X
50 DC221652 6 GASKET,INTAKE MANIFOLD TO CYL/HEAD X X
62 DC100735 4 PIN,INTAKE MANIFOLD TO CRANKCASE X X
71 DC100736 1 PIN,INTAKE MANIFOLD TO BRACKET X X
86 DC222085 1 UNIT,SENDER,C/A PRESS & TEMP,4.0BAR X X
88 DC140199 1 RING,SEAL SENDER UNIT X X
89 100081 2 SCREW,SENSOR X X
110 DC222196 1 BRACKET,NOZZLE HOLDER X X
113 DC221700 1 VALVE,ELECTROMAGNET X X
116 DC221215 1 SEAL,VALVE TO BRACKET X X
119 DC100440 2 SCREW,VALVE TO BRACKET X X
122 DC221701 1 NOZZLE X X
125 DC120144 1 PLUG,HEATER X X
128 DC220919 1 CHAMBER X X
134 DC220922 1 SEAL,HOLDER X X
137 DC100414 3 SCREW,HOLDER X X
140 DC130223 1 PIPE,FROM INJECTION PUMP TO VALVE X X
152 DC120212 1 BOLT,BANJO AT VALVE X X
155 DC100142 3 BOLT,BANJO X X
158 DC140173 2 RING,SEAL AT INJECTION PUMP X X
158 DC140172 2 RING,SEAL AT VALVE X X

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0


2B-33
TIER 3 - EXHAUST MANIFOLD

REFER TO PAGE 1-17 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

11
5

14

17

TD0003589

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0


2B-34
TIER 3 - EXHAUST MANIFOLD

REFER TO PAGE 1-17 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

I BB Vin Series
Q
T 43
PART No. T DESCRIPTION REMARKS
E 05 From:
Y
M DD To:
5 DC221702 2 MANIFOLD,EXHAUST L&R X X
11 DC221653 6 GASKET,MANIFOLD TO CYL/HEAD X X
14 DC220489 12 SPACER,SCREW X X
17 DC100406 12 SCREW,MANIFOLD TO CYL/HEAD X X

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0


2B-35
TIER 3 - EXHAUST BRAKE MANIFOLD

REFER TO PAGE 1-17 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

86 95
89
71

98

101
35
80
38
74
32
41
29

113 68

83
104
65

107
110
20
116

59

26

23 53
63

62

P007897A

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0


2B-36
TIER 3 - EXHAUST BRAKE MANIFOLD

REFER TO PAGE 1-17 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

I BB Vin Series
Q
T 43
PART No. T DESCRIPTION REMARKS
E 05 From:
Y
M DD To:
20 DC222091 1 HOUSING,THROTTLE,WITH EXH/BRAKE X X
23 DC150165 2 BUSHING X X
26 DC100415 2 SCREW,EXH/BRK TO THROTTLE VALVE X X
29 DC100385 2 SCREW,BRT TO THROTTLE HOUSING X X
32 DC220960 1 LEVER,TO THROTTLE VALVE SHAFT X X
35 DC221703 1 PIVOT,BALL LEVER X X
38 DC100417 1 SCREW,LEVER TO THROTTLE SHAFT X X
41 DC100264 1 NUT,LEVER TO THROTTLE SHAFT X X
53 DC260093 1 KIT,EXHAUST BUTTERFLY X X
59 DC222138 1 SHIELD,HEAT - TOP X X
62 DC222139 1 SHIELD,HEAT - BOTTOM X X
63 DC100562 3 SCREW,THROTTLE,HOUSING X X
65 DC100296 6 NUT,THROTTLE HOUSING TO TURBO X X
68 DC221707 1 BRACKET,THROTTLE HOUSING X X
71 DC222112 1 CYLINDER,EXH/BRAKE,TECHNOMATIC X X
74 NSI 1 TUBE,SPACER X X
80 DC100320 1 WASHER,CYLINDER TO BRACKET X X
83 DC100117 1 NUT,CYLINDER TO BRACKET X X
86 DC100657 1 SCREW,CYLINDER TO BRACKET X X
89 DC100658 1 NUT,CYLINDER X X
95 DC221709 1 SOCKET,BALL X X
98 DC221721 1 CLIP,SECURING X X
101 DC130183 1 PIPE,AIR CYLINDER X X
104 DC100601 1 CLAMP,AIR PIPE TO BRACKET X X
107 DC221711 1 BRACKET,AIR PIPE TO TIMING CASE X X
110 DC100659 1 SCREW,BRACKET TO TIMING CASE X X
113 DC100385 1 SCREW,CLAMP TO BRACKET X X
116 DC100383 1 NUT,CLAMP TO BRACKET X X

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0


2B-37
TIER 3 - STARTER MOTOR

REFER TO PAGE 1-17 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

77 11

59

38

56

TD0003590

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV A


2B-38
TIER 3 - STARTER MOTOR

REFER TO PAGE 1-17 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

I BB Vin Series
Q
T 43
PART No. T DESCRIPTION REMARKS
E 05 From:
Y
M DD To:
5 DC222131 1 STARTER,DELCO (MITSUBISHI) 12 TEETH X X
11 DC222197 1 PINION,12 TEETH X X
38 DC222198 1 KIT,CARBON BRUSH SET X X
56 DC222199 1 SWITCH,SOLENOID X X
59 DC222200 1 SWITCH,SOLENOID,SMALL X X
77 DC100354 3 NUT,FLANGED STARTER TO T/CASE X X

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV A


2B-39
TIER 3 - ALTERNATOR

REFER TO PAGE 1-17 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

287

351

92 188
203

44

339
23

348
194
350

101
349

149

11

P008716B

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0


2B-40
TIER 3 - ALTERNATOR

REFER TO PAGE 1-17 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

I BB Vin Series
Q
T 43
PART No. T DESCRIPTION REMARKS
E 05 From:
Y
M DD To:
5 DC222013 1 ALTERNATOR,COMPLETE WITH PULLEY X X
11 DC100715 4 SCREW X X
23 DC150157 1 BEARING,BALL DRIVE END X X
44 DC150168 1 BEARING,SLIP RING END X X
92 DC222017 1 RECTIFIER X X
101 DC100716 5 SCREW,SET,RECTIFIER X X
149 DC222018 1 CONDENSOR X X
188 DC222019 1 REGULATOR AND CUT-OUT X X
194 DC260095 1 KIT,CARBON BRUSH SET X X
203 DC100346 2 SCREW,REGULATOR X X
287 DC260073 1 KIT,TERMINAL X X
339 DC220508 1 FAN X X
348 DC222020 1 PULLEY X X
349 DC100737 1 WASHER X X
350 DC100738 1 NUT X X
351 DC221720 1 SHIELD,ALTERNATOR X X

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0


2B-41
TIER 3 - ALTERNATOR SUPPORT

REFER TO PAGE 1-17 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

23

44

10

25

TD0003591

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0


2B-42
TIER 3 - ALTERNATOR SUPPORT

REFER TO PAGE 1-17 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

I BB Vin Series
Q
T 4 3
PART No. T DESCRIPTION REMARKS
E 0 5 From:
Y
M DD To:
9 DC222186 1 SUPPORT,ALTERNATOR X X
10 DC150169 1 BUSHING,ALTERNATOR TO SUPPORT X X
23 DC100114 3 SCREW,SUPPORT TO CRANKCASE X X
25 DC100757 1 SCREW,ALTERNATOR X X
44 DC100662 1 SCREW,ALTERNATOR TO SUPPORT X X

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0


2B-43
TIER 3 - ELECTRICAL EQUIPMENT

REFER TO PAGE 1-17 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

218
36
7 16 30

10

89 68
83 62 230
71 272
80 86 59
77 227

263
74
57

273

161
167

176
300
161
95

167
158

113
170 116 92
173 119
122
125
128

89
143

239

131 134
137
146 143
TD0003592

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0


2B-44
TIER 3 - ELECTRICAL EQUIPMENT

REFER TO PAGE 1-17 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

I BB Vin Series
Q
T 43
PART No. T DESCRIPTION REMARKS
E 05 From:
Y
M DD To:
SUPPLY ENGINE SERIAL NO &
5 DC222194 1 UNIT,CONTROL (PLD) B40D TIER 3 X
ALL INFO ON OLD PLD
SUPPLY ENGINE SERIAL NO &
5 DC222202 1 UNIT,CONTROL (PLD) B35D TIER 3 X
ALL INFO ON OLD PLD
7 DC221770 1 COOLER,FUEL X X
10 DC221771 6 RING,RUBBER X X
16 DC100366 3 SCREW,CONTROL UNIT TO CRANKCASE X X
30 DC150196 2 BUSHING,RPM SENSOR IN TIMING CASE X X
36 DC140178 2 RING,SEAL RPM SENSOR IN TIMING CASE X X
57 DC221726 1 ELECTRONICS,KSA FLAME START SYSTEM X X
59 DC221727 1 HOUSING,SOCKET FLAME START SYSTEM X X
62 DC120221 2 SOCKET,CONTACT FLAME START SYSTEM X X
68 DC221728 2 GASKET,FLAME START SYSTEM X X
71 DC221729 1 BOOT,FLAME START SYSTEM X X
74 DC120249 1 KIT,PLUG FLAME START SYSTEM X X
77 DC120218 1 HOUSING,PLUG FLAME START SYSTEM X X
80 DC100664 1 NUT,FLAME START SYSTEM X X
83 DC221730 2 GASKET,FLAME START SYSTEM X X
86 DC120219 2 SOCKET,PLUG FLAME START SYSTEM X X
89 DC221731 1 BOOT,FLAME START SYSTEM X X
92 DC120220 1 SOCKET,PLUG FLAME START SYSTEM X X
95 DC100603 1 NUT,HEATER PLUG X X
98 DC222127 1 HARNESS,ELECTRICAL ENGINE X X
113 DC120222 1 CONNECTION,PLUG CONTROL UNIT X X
116 DC120243 A/R SPRING,CONTACT C/UNIT CONNECTION X X
119 DC222098 A/R GASKET,C/UNIT PLUG CONNECTION X X
122 DC120244 1 CAP,C/UNIT PLUG CONNECTION X X
125 DC120245 A/R PLUG,C/UNIT,PLUG CONNECTION X X
128 DC221772 1 SPRING,C/UNIT PLUG CONNECTION X X
131 DC120246 A/R SHOE,CABLE X X
134 DC221733 2 SWITCH,PRESSURE START-STOP X X
137 DC100700 1 NUT X X
143 DC120247 2 PLUG,2 PIN,SENDER UNIT X X
146 DC120247 1 PLUG,2 PIN,OIL LEVEL SENDER UNIT X X
158 DC120247 1 PLUG,2 PIN,WATER TEMP SENDER UNIT X X
161 DC120247 1 PLUG,2 PIN,OIL TEMP SENDER UNIT X X
167 DC120252 1 PLUG,4 PIN,AIR TEMP SENDER UNIT X X
170 DC260123 1 KIT,COUPLING PLUG CONNECTION X X
173 DC222099 1 BOOT,FAN COUPLING PLUG CONNECT X X
176 DC120248 1 COUPLING,OIL PRESSURE SENDER UNIT X X
218 DC221734 2 SENDER,SPEED CRANK/CAMSHAFT X X
227 DC221727 1 HOUSING,SOCKET CABLE X X
230 DC221735 4 GASKET,ELECTRIC CABLE X X
239 DC100385 1 SCREW,START-STOP SWITCH X X
263 DC221736 1 BRACKET,ELECTRICAL CABLE X X
272 DC100359 3 NUT,CABLE TO SUPPORT X X
273 DC120253 1 PLUG,3 PIN,COMPLETE X X
300 DC222101 1 CABLE,C/UNIT TO SHIFT CABLE X X

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0


2B-45
TIER 3 - OIL PUMP

REFER TO PAGE 1-17 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

86

101

74 23

64

64

56 92

29 32

TD0003594

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0


2B-46
TIER 3 - OIL PUMP

REFER TO PAGE 1-17 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

I BB Vin Series
Q
T 43
PART No. T DESCRIPTION REMARKS
E 05 From:
Y
M DD To:
5 DC222187 1 PUMP,OIL WITH DRIVE GEAR X X
23 DC100373 1 SCREW,OIL PUMP TO CRANKCASE X X
29 DC220754 1 VALVE,PRESSURE RELIEF X X
32 DC100180 2 SCREW,OIL PUMP & RELIEF VALVE X X
56 DC130237 1 PIPE,OIL SUCTION X X
64 DC222103 1 BRACKET,SUCTION PIPE,OIL PUMP,RH X X
64 DC222104 1 BRACKET,SUCTION PIPE,OIL PUMP,LH X X
74 DC220413 1 GASKET,SUCTION PIPE TO PUMP X X
86 DC100373 2 SCREW,SUCTION PIPE TO PUMP X X
92 DC100385 2 SCREW,SUCTION PIPE TO BRACKET X X
101 DC100602 1 SCREW,SUCTION PIPE TO CRANKCASE X X

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0


2B-47
TIER 3 - OIL FILTER & OIL COOLER

REFER TO PAGE 1-17 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

107

98

83
101
104

23
59 26
62

86

41
56

74

71

107
35
32

5
59 62

56
41

68

65

TD0003595

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0


2B-48
TIER 3 - OIL FILTER & OIL COOLER

REFER TO PAGE 1-17 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

I BB Vin Series
Q
T 43
PART No. T DESCRIPTION REMARKS
E 05 From:
Y
M DD To:
5 DC222192 1 HOUSING,OIL FILTER/COOLER X X
23 DC221740 1 COVER/PIPE SOCKET X X
26 DC221741 1 GASKET X X
32 DC221742 1 UNIT,SENDER OIL PRESSURE X X
35 DC140172 1 RING,SEAL X X
41 DC221743 1 UNIT,SENDER OIL/WATER TEMPERATURE X X
56 DC140149 2 RING,SEAL X X
59 DC120114 1 PLUG,SCREW,M14 X X
59 DC120115 2 PLUG,SCREW,M16 X X
62 DC140149 1 RING,SEAL,M14 X X
62 DC140172 2 RING,SEAL,M16 X X
65 DC120216 1 PLUG,SCREW X X
68 DC140153 1 RING,SEAL X X
71 DC120217 1 PLUG,SCREW X X
74 DC140176 1 RING,SEAL X X
83 DC221724 1 COVER X X
86 DC221513 1 KIT,OIL FILTER ELEMENT X X
98 DC222193 1 COOLER,OIL X X
101 DC221723 2 GASKET X X
104 DC100413 4 SCREW X X
107 DC221607 1 GASKET,OIL COOLER TO CRANKCASE X X
110 DC100661 4 SCREW,OIL COOLER TO CRANKCASE X X
110 DC100390 7 SCREW,OIL COOLER TO CRANKCASE X X
110 DC100538 1 SCREW,OIL COOLER TO CRANKCASE X X

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0


2B-49
TIER 3 - OIL LINES

REFER TO PAGE 1-17 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

47
59
11
53

80

26
8

23
83

62 14

74

68
86

89

TD0003597

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0


2B-50
TIER 3 - OIL LINES

REFER TO PAGE 1-17 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

I BB Vin Series
Q
T 43
PART No. T DESCRIPTION REMARKS
E 05 From:
Y
M DD To:
8 DC130185 1 PIPE,OIL X X
11 DC221744 1 BRACKET,OIL PIPE AT T/CASE COVER X X
14 DC221745 1 BRACKET,TO SUPPORT TURBOCHARGER X X
23 DC100665 2 CLAMP,OIL PIPE TO BRACKET X X
26 DC100385 2 SCREW,OIL PIPE TO BRACKET X X
47 DC100414 1 SCREW,OIL PIPE TO T/CASE COVER X X
53 DC140149 2 RING,SEAL OIL DEL/PIPE X X
59 DC120135 1 BOLT,BANJO OIL DEL/PIPE X X
62 DC120135 1 BOLT,BANJO OIL PIPE TO CRANKCASE X X
68 DC140149 2 RING,SEAL OIL PIPE TO CRANKCASE X X
74 DC130186 1 PIPE,OIL RETURN X X
80 DC221746 1 GASKET,PIPE ELBOW TO TURBO X X
83 DC100507 2 SCREW,ELBOW TO TURBOCHARGER X X
86 DC140155 1 RING,SEAL OIL RETURN TO T/CASE X X
89 DC120223 1 FITTING X X

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0


2B-51
TIER 3 - WATER PUMP

REFER TO PAGE 1-17 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

59

14

29
47 29 26

38
65

5
32
53

60

20

44 41

TD0004974

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0


2B-52
TIER 3 - WATER PUMP

REFER TO PAGE 1-17 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

I BB Vin Series
Q
T 4 3
PART No. T DESCRIPTION REMARKS
E 0 5 From:
Y
M DD To:
5 DC221747 1 PUMP,WATER WITH GASKETS X X
14 DC260096 1 KIT,GASKET WATER PUMP X X
20 DC221748 1 HUB X X
26 DC221608 1 GASKET,WATER PUMP TO C/CASE X X
29 DC140110 2 RING,SEAL THERMOSTAT X X
32 DC100671 9 SCREW,WATER PUMP TO CRANKCASE X X
38 DC221577 2 ELEMENT,THERMOSTAT X X
41 DC221749 1 PULLEY,WATER PUMP X X
44 DC100621 4 SCREW,PULLEY TO WATER PUMP X X
47 DC222188 1 OUTLET,WATER PUMP X X
53 DC221751 1 CONNECTOR,RETURN X X
59 DC100671 2 SCREW,OUTLET TO WATER PUMP,60MM X X
59 DC100666 1 SCREW,OUTLET TO WATER PUMP,80MM X X
60 DC100597 2 SCREW,CONNECT AND IN/PIPE,25MM X X
65 DC221752 1 GASKET,CONNECTOR AND IN/PIPE X X

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0


2B-53
TIER 3 - FAN

REFER TO PAGE 1-17 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

47
56

17

TD0003600

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0


2B-54
TIER 3 - FAN

REFER TO PAGE 1-17 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

I BB Vin Series
Q
T 43
PART No. T DESCRIPTION REMARKS
E 05 From:
Y
M DD To:
5 DC222189 1 FAN,8-BLADE X X
17 DC222190 1 DRIVE,FAN BEHR X X
47 DC100385 6 SCREW,FAN TO FAN COUPLING X X
56 DC100352 3 SCREW,FAN TO INTERMEDIATE PIECE X X

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0


2B-55
TIER 3 - BELT TENSIONER & BELT

REFER TO PAGE 1-17 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

42
36

33 30

7
6

42

EMERGENCY BELT
CONFIGURATION

TD0003601

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0


2B-56
TIER 3 - BELT TENSIONER & BELT

REFER TO PAGE 1-17 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

I BB Vin Series
Q
T 4 3
PART No. T DESCRIPTION REMARKS
E 0 5 From:
Y
M DD To:
5 DC221515 1 TENSIONER,BELT SUB ASSY X X
6 DC221986 1 ROLLER,TENSIONER WITH BEARING X X
7 DC150201 1 BEARING,TENSIONER ROLLER X X
30 DC120224 1 PIN,PIVOT X X
33 DC221754 1 COVER,BELT TENSIONER X X
36 DC100382 1 SCREW,BELT TENSIONER TO SUPPORT X X
42 DC222191 1 BELT,RIBBED,USED WITH AIRCON X X
42 DC222203 1 BELT,RIBBED,USED WITHOUT AIRCON X X FOR EMERGENCY

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0


2B-57
TIER 3 - ENGINE SUPPORT

REFER TO PAGE 1-17 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

26

23

24

TD0003602A

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0


2B-58
TIER 3 - ENGINE SUPPORT

REFER TO PAGE 1-17 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

I BB Vin Series
Q
T 43
PART No. T DESCRIPTION REMARKS
E 05 From:
Y
M DD To:
23 DC221756 1 EYE,LIFTING-LEFT X X
24 DC221757 1 EYE,LIFTING-RIGHT X X
26 DC100094 2 SCREW,LIFTING EYE TO CRANKCASE X X

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0


2B-59
TIER 3 - P.T.O.

REFER TO PAGE 1-17 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

17
11
5

89

104

110

83
71
95
59
47

35 77
65

53
41 89
38
26

TD0003603

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0


2B-60
TIER 3 - P.T.O.

REFER TO PAGE 1-17 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

I BB Vin Series
Q
T 43
PART No. T DESCRIPTION REMARKS
E 05 From:
Y
M DD To:
5 DC221204 1 HOUSING,P.T.O. X X
11 DC150121 1 BEARING,CYLINDER ROLLER P.T.O. X X
17 DC221205 1 TUBE,SPACER P.T.O. X X
26 DC220533 1 SHAFT,P.T.O. X X
35 DC150118 1 BEARING,BALL P.T.O X X
38 DC150120 1 BEARING,ROLLER,CYLINDRICAL X X
41 DC221206 1 RING,BEARING P.T.O X X
47 DC100434 A/R SHIM,1MM X X
47 DC100435 A/R SHIM,1.2MM X X
47 DC100436 A/R SHIM,1.4MM X X
47 DC100437 A/R SHIM,1.6MM X X
47 DC100438 A/R SHIM,1.8MM X X
53 DC221208 1 FLANGE,P.T.O. X X
59 DC140091 1 RING,SEAL BEARING HOUSING TO T/CASE X X
65 DC140090 1 RING,SEAL FLANGE TO P.T.O. X X
71 DC140041 1 RING,SEAL FLANGE TO P.T.O. SHAFT X X
77 DC220531 1 FLANGE,OUTPUT TO P.T.O. SHAFT X X
83 DC100019 1 NUT,OUTPUT FLANGE TO P.T.O. SHAFT X X
89 DC140045 2 RING,SEAL HOUSING TO T/CASE X X
95 DC100112 5 SCREW,HOUSING TO T/CASE X X
104 DC221207 1 GEAR,DRIVE P.T.O. X X
110 DC100433 1 NUT,GEAR TO P.T.O. SHAFT X X

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0


2B-61
TIER 3 - AIR CONDITIONER COMPRESSOR

REFER TO PAGE 1-17 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

23

20

26
17

29

11

5
14

TD0003604

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0


2B-62
TIER 3 - AIR CONDITIONER COMPRESSOR

REFER TO PAGE 1-17 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

I BB Vin Series
Q
T 4 3
PART No. T DESCRIPTION REMARKS
E 0 5 From:
Y
M DD To:
5 DC221758 1 COMPRESSOR,LESS COUPLING X X
8 DC221759 1 KIT,PULLEY,AIRCON PUMP X X
11 DC260098 1 KIT,GASKET DELIVERY & SUCTION PIPE X X
14 DC100667 4 SCREW,COMPRESSOR TO SUPPORT X X
17 DC221780 1 SUPPORT X X
20 DC100114 4 SCREW,SUPPORT TO CRANKCASE X X
23 DC221781 1 STRUT,SUPPORT TO CRANKCASE X X
26 DC100597 4 SCREW,STRUT TO SUPPORT X X
29 DC100758 4 WASHER,BRACING X X

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0


2B-63
TIER 3 - ENGINE, COOLING SYSTEM - DETAIL A

66
54
45 63
52 69
58 57
69 41
44 54 69
59 58
38
16 69 23
64
69
65
25
66 65
54 10
56
56
52 66 22
57
44
40 56
59 54 65
24
68
72
66
54

66
54
42
54
11
59

37

18 15 64
69

44
69
58
69
65
19

E09840405-J SH1
TD0003247B

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV A


2B-64
TIER 3 - ENGINE, COOLING SYSTEM - DETAIL A

I BB Vin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
10 214194 4 CLAMP,HOSE,C-TORQUE X X
11 208884 1 GUARD,TOP,FAN X X
15 207200 1 GUARD,FAN,RHS X X
16 207199 1 GUARD,FAN,LHS X X
18 207005 1 SHROUD,FAN,DML750,PLASTIC X X
19 207004 4 CLIP,SPRING,SHROUD-RAD X X
22 206523 2 MTG,RUBBER,CAC-CHASSIS X X
23 206355 1 RADIATOR,BEHR X X
24 206352 2 HOSE,INTERCOOLER,RED SIL X X
25 206188 1 COOLER,AIR,CHARGE,BEHR X X
37 183405 1 MTG,GUARD,FAN,RHS X X
38 183404 1 MTG,GUARD,FAN,LHS X X
40 176135 1 BKT,RAD/CAC,LHS BOT X X
41 174576 1 BKT,RAD/CAC,LHS TOP X X
42 174575 1 BKT,RAD/CAC,RHS BOT X X
44 173733 4 PLT,SPACER,CAC X X
45 173595 1 GUARD,BREATHER,BEHR RAD X X
52 101993 6 SCREW,HEXHEAD X X
54 100548 7 WASHER,HARDENED X X
56 100370 9 WASHER,HARDENED X X
57 100358 5 WASHER,FLAT,S/STEEL X X
58 100314 6 NUT,NYLOC X X
59 100312 5 NUT,NYLOC X X
63 100094 2 BOLT,HEXHD X X
64 100090 4 SCREW,HEXHD X X
65 100085 14 SCREW,HEXHD X X
66 100083 5 SCREW,HEXHD X X
68 100080 6 SCREW,HEXHD X X
69 100064 18 WASHER,FLAT X X
72 100061 13 WASHER,FLAT X X

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV A


2B-65
TIER 3 - ENGINE, COOLING SYSTEM - DETAIL B

53
70
49
20 17
36
47
9

31
72
67 60
71 72
55
51
35
34 49 50
34 35
51
5 35
39
28 50
27 35
26
46
28 13
52
72 26
33
71
59 61 12 35
71
35 48
71 35
62
2
30
8 60
14 72 43
60
32
34 3 29 72 72
68
72
4
68
8 71
55
34
30 7
21 8

6 8 8
E09840405-J SH2
TD0003246C

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV A


2B-66
TIER 3 - ENGINE, COOLING SYSTEM - DETAIL B

I BB Vin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 218796 1 CAP,STEEL, RADIATOR X X
2 218685 1 HOSE,T-ASSY,ENG HEATER X X
3 218646 1 HOSE,RADIATOR, MIDDLE X X
4 218645 1 HOSE,MAKE-UP LINE,ENGINE X X
5 218644 1 HOSE,MAKE-UP LINE,EXP,TNK X X
6 218643 1 HOSE,RADIATOR,BOTTOM X X
7 218642 1 HOSE,RADIATOR,TOP X X
8 218035 6 CLAMP,T-BOLT,S,LOAD X X
9 210813 1 SIGHT GLASS,HEADER TANK X X
12 207223 1 PIPE,BREATH,RAD-EXP TANK X X
13 207222 1 PIPE,BREATH,ENG-EXP TANK X X
14 207221 1 PIPE,MAKE-UP LINE X X
17 207098 1 FILLER,NECK SURGE TANK X X
20 206945 2 MOUNTING,RUBBER,SQUIGLY X X
21 206543 1 PIPE,RADIATOR,BOTTOM X X
26 203927 4 GROMMET X X
27 203926 1 GROMMET X X
28 203923 2 GROMMET X X
29 203764 1 P CLIP X X
30 203588 2 CLAMP,HOSE X X
31 201439 2 P CLIPS X X
32 201438 1 P CLIPS X X
33 201420 1 P CLIPS X X
34 200092 4 CLAMP,HOSE X X
35 200062 7 CLAMP,HOSE X X
36 187503 1 TANK,HEADER X X
39 176341 1 BKT,REAR,BREATHER PIPE,SUPPLY X X
43 173984 1 BRKT,HOSE,ENGINE HEATHER X X
46 173592 1 BKT,BREATHER PIPE SUPP X X
47 140537 1 GASKET,SURGE TANK AS X X
48 130002 1 HOSE,PUSHLOCK X X
49 130002 1 HOSE,PUSHLOCK X X
50 130001 2 HOSE,PUSHLOCK X X
51 120162 2 ADAPTOR X X
52 101993 6 SCREW,HEXHEAD X X
53 100953 6 CAPSCREW,SOCHD X X
55 100494 6 SCREW,HEXHEAD X X
59 100312 5 NUT,NYLOC X X
60 100310 4 NUT,NYLOC X X
61 100238 1 SCREW,HEXHD X X
62 100198 2 SCREW,HEXHD X X
67 100081 2 SCREW,HEXHD X X
68 100080 6 SCREW,HEXHD X X
70 100063 6 WASHER,HARDENED X X
71 100062 11 WASHER,FLAT X X
72 100061 13 WASHER,FLAT X X

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV A


2B-67
TIER 3 - ENGINE, COOLING SYSTEM, RADIATOR

TD0000232

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0


2B-68
TIER 3 - ENGINE, COOLING SYSTEM, RADIATOR

I BB Vin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 206355 1 RADIATOR,BEHR X X
2 121263 1 PLUG,DRAIN X X

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0


2B-69
TIER 3 - ENGINE FUEL SYSTEM KIT

23
26 12

12
3
1
29

30 7
5 20 25
31 9 23
32 10
16 9
24 21 18
27 22
22
18
11 21
19

8
26

15 5 17

13 2

14

28
16
14

E09840404 I
TD0004163

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0


2B-70
TIER 3 - ENGINE FUEL SYSTEM KIT

I BB Vin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 DC220461 1 PUMP,HANDLIFT & PREFILTER LATES X X SEE PAGE 2B-73 FOR BREAKDOWN
2 241181 1 HOSE X X
3 241180 1 HOSE X X
4 241179 1 HOSE X X
5 218346 2 K-CLAMP,SMOOTH,DOUBLE X X
6 207693 1 FILTER,UNIT,FUEL-WATER X X SEE PAGE 2B-75 FOR BREAKDOWN
7 207160 1 SHIELD,ANTI-SPLASH,FUEL SYSTEM X X
8 203588 1 CLAMP,HOSE X X
9 201439 2 P CLIPS X X
10 200653 1 CABLE TIE X X
11 173965 1 BKT,DIESEL HOSE GUIDE X X
12 121451 2 ADAPTOR X X
13 120670 1 CONNECTOR X X
14 120667 2 ELBOW X X
15 120031 1 CONNECTOR X X
16 100657 6 NUT,STOVER X X
17 100312 2 NUT,NYLOC X X
18 100310 2 NUT,NYLOC X X
19 100089 2 SCREW X X
20 100080 1 SCREW,HEXHD X X
21 100064 4 WASHER,FLAT X X
22 100061 2 WASHER,FLAT X X
23 100198 6 SCREW,HEXHD X X
24 100365 1 SCREW,HEXHD X X
25 100543 4 WASHER,FENDER,S/STEEL X X
26 100548 4 WASHER,HARDENED X X
27 100536 1 WASHER,HARDENED X X
28 100370 4 WASHER,HARDENED X X
29 130044 1 FIRESLEEVE X X CUT TO 500MM LENGTH
30 130044 1 FIRESLEEVE X X CUT TO 490MM LENGTH
31 130044 1 FIRESLEEVE X X CUT TO 250MM LENGTH
32 130044 1 FIRESLEEVE X X CUT TO 225MM LENGTH

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0


2B-71
TIER 3 - HANDLIFT PUMP & PRE-FILTER

TD0004783

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0


2B-72
TIER 3 - HANDLIFT PUMP & PRE-FILTER

I BB Vin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 DC220461 1 HANDLIFT PUMP & PRE-FILTER X X SEE PAGE 2B-71 FOR FITMENT
2 DC260058 1 KIT,PRE-FILTER ELEMENT X X
3 DC140123 1 RING,SEAL X X
4 DC221232 1 BOWL,FILTER X X

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0


2B-73
TIER 3 - FUEL-WATER FILTER UNIT

1 7

P009709 A

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0


2B-74
TIER 3 - FUEL-WATER FILTER UNIT

I BB Vin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 207693 1 FILTER,UNIT,FUEL-WATER X X SEE PAGE 2B-71 FOR FITMENT
2 207694 1 ELEMENT,FILTER X X
3 224670 1 BOWL,SEE-THRU X X
4 224667 1 VALVE,DRAIN SELF VENTING X X
5 218508 2 CLAMP,FUEL FILTER X X
6 226385 1 KIT,LID & GASKET X X
7 226386 1 KIT,T-HANDLE & O-RING X X
8 221597 1 KIT,SEAL,SERVICE X X

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0


2B-75
TIER 3 - EXHAUST KIT

34
43
18
43
28

8
26

4
25

11 21
26
10
41
21

25
40
42

11

25
22
40
42
35 5
31

26
24 11
22
31 9
31
27

E14840403 E SH1
TD0003598D

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV A


2B-76
TIER 3 - EXHAUST KIT

I BB Vin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
3 217751 2 MTG,BAND,SILENCER X X
4 217750 1 EXH,MANIFOLD,MACH,OM501LA X X
5 216824 1 PIPE,EXH,MULTI-TUBE,INTERM X X
8 216351 1 EXHAUST,STACK,POLISHED SS X X
9 216043 1 SILENCER X X
10 208718 1 PIPE,FLEX,EXHAUST,S/STEEL X X
11 208717 3 CLAMP,SEAL,RIKER,5 INCH X X
18 206560 1 CLAMP,V,TURBO OUTLET,OM501LA X X
21 176138 1 BRKT,STACK,SILENCER X X
22 176074 2 BRKT,EXH PIPE/HEAT SHIELD X X
24 100702 4 BOLT,HEXHD X X
25 100670 5 U BOLT,CLAMP X X
26 100657 10 NUT,STOVER X X
27 100655 4 NUT,STOVER X X
28 100569 1 SCREW,HEXHD X X
31 100424 31 WASHER,HARDENED X X
32 100370 2 WASHER,HARDENED X X
34 100283 1 NUT,HEXAGON X X
35 100212 2 SCREW,HEXHD X X
40 100089 6 SCREW X X
41 100086 2 SCREW,HEXHD X X
42 100064 10 WASHER,FLAT X X
43 100062 4 WASHER,FLAT X X

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV A


2B-77
TIER 3 - EXHAUST SHIELD KIT - DETAIL A

39
42
7

20
42
26

42
39
42 26
40 42
23 19 35 38
43 31
30 31
24
31 35 38
15 38 31
31 31
38 31
24
6
31

25

17

24
31 31
33
22
31
27

E14840403 E SH2
TD0003673D

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0


2B-78
TIER 3 - EXHAUST SHIELD KIT - DETAIL A

I BB Vin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
6 217598 1 SHIELD,SILENCER INLET X X
7 216616 1 SHIELD,HEAT,TURBO X X
15 207163 1 SHIELD,HEAT,PIPE TOP X X
17 206614 1 SHIELD,HEAT,PIPE TOP X X
19 187803 1 PLT,RHS,MTG,INTERIM H/SHIELD X X
20 186872 1 BKT,FNT,SHIELD,TURBO X X
22 176074 2 BRKT,EXH PIPE/HEAT SHIELD X X
23 162262 2 BUSH X X
24 100702 4 BOLT,HEXHD X X
25 100670 5 U BOLT,CLAMP X X
26 100657 10 NUT,STOVER X X
27 100655 4 NUT,STOVER X X
30 100493 2 BOLT,HEXHD X X
31 100424 31 WASHER,HARDENED X X
33 100316 1 NUT,NYLOC X X
35 100212 2 SCREW,HEXHD X X
38 100111 8 SCREW,HEXHD X X
39 100090 2 SCREW,HEXHD X X
40 100089 6 SCREW X X
42 100064 10 WASHER,FLAT X X
43 100062 4 WASHER,FLAT X X

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0


2B-79
TIER 3 - EXHAUST SHIELD KIT - DETAIL B

13

12

36
29

31
38
31
36

31
2 38

37
31

16
1
14

31
37
31
37

E14840403 E SH2
TD0004757A

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0


2B-80
TIER 3 - EXHAUST SHIELD KIT - DETAIL B

I BB Vin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 218285 1 SHIELD,DECAL PANEL X X
2 218277 1 SHIELD,HEAT,SILENCER,LHS X X
12 207791 1 SHIELD,HEAT,SILENCER,STACK X X
13 207489 1 CAP,SHIELD,SILENCER X X
14 207189 1 SHIELD,HEAT SILENCER,INNER X X
16 207161 1 SHIELD,HEAT,SILENCER,OUTER,RHS X X
29 100536 2 WASHER,HARDENED X X
31 100424 31 WASHER,HARDENED X X
36 100211 5 BOLT X X
37 100210 9 BOLT X X
38 100111 8 SCREW,HEXHD X X

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0


2B-81
TIER 3 - BIN HEATING KIT (OPTIONAL)

20
28

42

1
37
12 6 12 3 26
13
30 26
31 14 27
9
25
31 27
40
2
41 36
31
41 12
31
4

14
37
7 26
13
43 26
29
4
27
9
27
2
24
36
31 35
31 12 41
31
40 16
41 11
21 15
10
23 35 38
41 41
31 22
34

36 12 5
2 8
27 26
9 13
27 26
19 37
31 39
18
34 17
33 18
32 TD0005402
264800-0

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV A


2B-82
TIER 3 - BIN HEATING KIT (OPTIONAL)

I BB Vin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
A 264800 1 KIT,BIN HEATING X X
1 214262 1 STACK,BIN HEATING,RIBLESS X X
2 208099 3 FLANGE STAINLESS,BIN HEATING X X
3 208097 1 ASSY,TOP SECT,B/HEATING X X
4 208096 1 ASSY,MID SECT,B/HEATING X X
5 208095 1 MTG,BKT,B/HEATING X X
6 207826 1 FLEX,TOP,B/HEATING X X
7 207386 1 HEAT,SHIELD,B/HEATING X X
8 207296 5 SPRING,SUSP PLT,B/HEATING X X
9 207229 3 ASSY,FLEX,SWIVEL X X
10 207215 1 EXHAUST,FLEX,B/HEATING X X
11 207214 2 LINING,FLEX SUP,B/HEATING X X
12 204035 5 CLAMP,SEALCLAMP X X
13 201666 9 SPRING:BIN HEAT-BALL JOINT X X
14 201212 3 CLAMP,EXHAUST X X
15 183413 1 SUPPORT,FLEX,BOT,B/HEATING X X
16 183410 1 SUPPORT,FLEX,TOP,B/HEATING X X
17 178715 4 SHIM,BIN HEAT,REAR CHASSIS X X
18 178259 8 WASHER,B/HEATING X X
19 176785 1 MTG,PLT,B/HEATING X X
20 176352 1 GUARD,TOP ELBOW,B/HEATING X X
21 176346 4 SHIM,ARTIC SUP,B/HEATING X X
22 176180 2 CLAMP,FLEX,LH,B/HEATING X X
23 176179 2 CLAMP,FLEX,RH,B/HEATING X X
24 176143 1 SUPPORT,ARTIC,BIN HEATING X X
25 176142 1 SUPPORT,TOP,BIN HEATING X X
26 162456 18 WASHER,SPRING RET,BIN HEAT X X
27 140622 6 SEAL RING X X
28 100731 3 SCREW X X
29 100730 4 BOLT,HEXHD X X
30 100670 1 U BOLT,CLAMP X X
31 100657 18 NUT,STOVER X X
32 100655 4 NUT,STOVER X X
33 100654 5 NUT,STOVER X X
34 100536 10 WASHER,HARDENED X X
35 100364 2 SCREW,HEXHD X X
36 100284 3 NUT,HEXAGON X X
37 100203 9 BOLT,HEXHD X X
38 100173 5 BOLT,HEXHD X X
39 100115 4 BOLT X X
40 100089 6 SCREW,HEXHD X X
41 100064 12 WASHER,FLAT X X
42 100062 3 WASHER,FLAT X X
43 100061 4 WASHER,FLAT X X

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV A


2B-83
TIER 3 - AIR INTAKE KIT

1
3

9
11

5
13
11 14
6
4
14
7 2
12

8 10

E09840402 D
TD0003631

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0


2B-84
TIER 3 - AIR INTAKE KIT

I BB Vin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 290145 1 PRE-CLEANER X X SEE PAGE 2B-87 FOR BREAKDOWN
2 290144 1 CLEANER,AIR,RADIAL SEAL X X SEE PAGE 2B-87 FOR BREAKDOWN
3 216242 2 MTG BAND,2 PIECE,AIRCLEANER X X
4 207212 1 PIPE,AIR INTAKE X X
5 206561 1 CONNECTOR,CONCERTINA,AIR INLET X X
6 203537 1 CLAMP,T-BOLT X X
7 203535 1 CLAMP,T-BOLT X X
8 201664 1 RUBBER ELBOW X X
9 200466 1 INFORMER X X
10 206659 1 VACUATOR,SLEEVE X X
11 200085 2 CLAMP,HOSE X X
12 100316 3 NUT,NYLOC X X
13 100210 3 BOLT X X
14 100148 6 WASHER,FLAT X X

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0


2B-85
TIER 3 - AIR CLEANER & PRE-CLEANER ASSEMBLY

TD0004763A

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV A


2B-86
TIER 3 - AIR CLEANER & PRE-CLEANER ASSEMBLY

I BB Vin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 290144 1 AIR CLEANER ASSY X X SEE PAGE 2B-85 FOR FITMENT
2 221379 1 ELEMENT,PRIMARY X X
3 221378 1 ELEMENT,SECONDARY X X
4 221377 1 ACCESS COVER X X
5 220993 1 O-RING X X
6 206659 1 VACUATOR VALVE X X
7 290145 1 PRE-CLEANER ASSY,7 INCH X X SEE PAGE 2B-85 FOR FITMENT
8 202860 1 BOWL,PRE CLEANER X X

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV A


2B-87
872189 - B40D & B35D 6X6 ADT - MAY 2008
2B-88
SECTION 3: DRIVETRAIN

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0


3-1
TRANSMISSION KIT - DETAIL A

45
30
14 43 49
33 23 11
47 47
49 36
42
8
26 14
26 34

18

19
37
15
27

24

21
38
38
9
43 16 21
11 43 25
47 47
36 44 41
31
12 40
43 48
46
32 22
13
48
46
10

17

TD0004164D
E14840416-E

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV A


3-2
TRANSMISSION KIT - DETAIL A

I BB Vin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
8 223816 1 FILTER,FUEL X X
9 207646 4 MTG,RUBBER,T/MISSION,SPLT X X
10 203923 1 GROMMET X X
11 203764 2 P CLIP X X
12 201420 1 P CLIPS X X
13 201419 1 P CLIP X X
14 200062 2 CLAMP,HOSE X X
15 191291 1 T/MISS,4500R ORS,MOD X X
16 187024 1 BKT,PNEUMATIC HOSE X X
17 186948 1 BKT,TRANS CONNECTOR PROTECTOR X X
18 178589 2 SHIM,REAR MTG X X
19 178583 1 MTG,RHS,ENG-T/MISSION X X
21 178365 12 PLT,SPACER,T/MISSION MTG X X
22 176544 1 PLT,TWO HOLE WASHER X X
23 176353 1 MTG,HOSE,TEFLON COMP X X
24 172234 4 SPACER,SHIM GEARBOX,8MM X X
25 172232 4 SPACER,SHIM G/BOX,4.5MM X X
26 162404 2 WASHER X X
27 162121 2 MTG,T/MISSION,HD4560,SHIM X X
30 130001 1 HOSE,PUSHLOCK X X
31 122279 1 ELBOW X X
32 122275 1 CONNECTOR X X
33 121314 1 ADAPTOR,MALE X X
34 121275 1 MALE-8,M20,TAIL,90 DEG,PCT-M20 X X
36 101993 2 SCREW,HEXHEAD X X
37 101324 4 BOLT,HEXHD X X
38 101072 12 CAPSCREW,SOCHD X X
40 100653 4 NUT,STOVER X X
41 100532 4 WASHER,HARDENED X X
42 100316 1 NUT,NYLOC X X
43 100310 4 NUT,NYLOC X X
44 100238 1 SCREW,HEXHD X X
45 100212 1 BOLT X X
46 100080 2 BOLT X X
47 100062 4 WASHER,FLAT X X
48 100061 2 WASHER,FLAT X X
49 100059 2 WASHER X X

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV A


3-3
TRANSMISSION KIT - DETAIL B

39
29
28

2
6

1
33 35
3
4

5
20

TD0004165D
E14840416-E

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV A


3-4
TRANSMISSION KIT - DETAIL B

I BB Vin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 AL160282 1 PLATE,WEAR X X
2 AL160281 1 ADAPTOR,FLEXPLATE X X
3 AL160280 3 FLEXPLATE X X
4 AL160279 1 FLEXPLATE X X
5 AL100047 12 BOLT X X
6 AL100046 12 BOLT X X
7 AL100003 12 BOLT X X
20 178582 1 MTG,LHS,ENG-T/MISSION X X
28 161877 12 BUSH X X
29 161874 12 SPACER,STRTCH BOLT,F/WHEEL X X
35 120336 1 PLUG,HEX HEAD X X
39 101038 12 BOLT,HEXHD X X

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV A


3-5
TRANSMISSION, MAIN HOUSING

21

27
30
28
22
29

32

19

33

20

23

TD0003545A

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV A


3-6
TRANSMISSION, MAIN HOUSING

GROUP 01-833
I BB Vin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 262870 1 C3/C4 CLUTCH MODULE ASSY X X
19 AL160566 8 PLATE,C5 CLUTCH FRICTION X X
20 AL160567 9 PLATE,C5 CLUTCH REACTION X X
21 AL100004 3 BOLT X X
22 AL210067 3 BRACKET,SHIPPING X X
23 AL160867 1 HOUSING ASSY,MAIN X X
27 AL200426 1 SPEED SENSOR ASSEMBLY X X
28 AL140001 1 O-RING X X
29 AL170002 1 BRACKET,SPEED SENSOR X X
30 AL160745 1 BOLT X X
32 AL100008 1 SCREW X X
33 AL100002 14 BOLT X X

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV A


3-7
TRANSMISSION, FILL TUBE

3 6

P010132

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV A


3-8
TRANSMISSION, FILL TUBE

GROUP 02-628
I BB Vin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
3 AL140009 1 SEAL,FILL TUBE X X
4 AL200274 1 TUBE,OIL LEVEL X X
5 AL200273 1 INDICATOR,OIL LEVEL X X
6 AL170001 1 BRACKET,OIL TUBE FILL X X
7 AL100023 1 SCREW TAPPING X X

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV A


3-9
TRANSMISSION, MAIN SHAFT

P004984

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV A


3-10
TRANSMISSION, MAIN SHAFT

GROUP 05-601
I BB Vin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 AL160076 A/R SHIM,SELECTIVE,0.27MM (0.01 INCH) X X
1 AL160077 A/R SHIM,SELECTIVE,0.54MM (0.02 INCH) X X
1 AL160078 A/R SHIM,SELECTIVE,0.81MM (0.03 INCH) X X
1 AL160079 A/R SHIM,SELECTIVE,1.08MM (0.04 INCH) X X
1 AL160080 A/R SHIM,SELECTIVE,1.35MM (0.05 INCH) X X
1 AL160081 A/R SHIM,SELECTIVE,1.62MM (0.06 INCH) X X
1 AL160082 A/R SHIM,SELECTIVE,1.89MM (0.07 INCH) X X
2 AL150004 1 BEARING ASSEMBLY,THRUST X X
4 AL200003 1 RING,RETAINING EXTERNAL X X
5 AL160085 1 GEAR,P2 SUN X X
6 AL160865 1 SPACER,BEARING X X
7 AL160827 1 SHAFT,MAIN X X

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV A


3-11
TRANSMISSION, FLANGE

12

3
20
19

21
2

TD0005204

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV A


3-12
TRANSMISSION, FLANGE

GROUP 08-801
I BB Vin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 263600 1 KIT,FLANGE,IMPROVED X X
2 191017 1 FLANGE,MODIFIED,KV180 X X
3 161935 4 NUT,INSERT X X
4 100925 4 SCREW,HEXHD DURLOCK X X
12 AL140010 1 O-RING,ID 75.88MM X X
19 AL140030 1 O-RING,ID 12.29MM X X
20 AL210022 1 PLATE,RETAINING X X
21 AL100048 1 BOLT X X

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV A


3-13
TRANSMISSION, FRONT SUPPORT & OIL PUMP

4
5 7

8
9

11

12 13
6

18
17

19
14

2
25
26 1 22

24 23

TD0003559A

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV A


3-14
TRANSMISSION, FRONT SUPPORT & OIL PUMP

GROUP 10-609
I BB Vin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 AL100020 7 BOLT X X
2 AL100002 7 BOLT X X
4 AL140012 1 O-RING X X
5 AL140094 1 SEAL,OIL,DOUBLE LIP X X
6 AL100020 8 BOLT X X
7 AL200420 1 HOUSING ASSEMBLY,PUMP X X
8 AL160087 1 BUSHING X X
9 AL160088 1 HOUSING,PUMP X X
11 AL260119 1 GEAR SET,CYCLOIDAL X X
12 AL160790 1 BUSHING X X
13 AL160089 1 PLATE,WEAR X X
14 AL100004 14 BOLT X X
17 AL160093 1 SLEEVE,GROUND X X
18 AL160095 1 SUPPORT,FRONT ASSY X X
19 AL160094 2 PIN,DOWEL X X
22 AL210003 1 SPRING X X
23 AL150060 1 BALL X X
24 AL160098 1 PIN,DOWEL X X
25 AL260018 1 KIT,SEALRING X X KIT CONTAINS 3 SEAL RINGS
26 AL150008 1 BEARING ASSEMBLY,ROLLER X X

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV A


3-15
TRANSMISSION, P1 PLANETARY

13

14

9
6

10
11
12
10

P004987

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV A


3-16
TRANSMISSION, P1 PLANETARY

GROUP 14-1005
I BB Vin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
2 AL160068 1 RING,RETAINING,INTERNAL X X
4 AL160043 1 RING,RETAINING X X
5 178192 1 RING,P1 INDEXING X X
6 AL160508 6 SPINDLE,P1 PLANETARY X X
7 AL260081 1 CARRIER/BUSHING ASSEMBLY,P1 X X
9 AL160570 1 BUSHING,P1 CARRIER X X
10 AL160069 12 WASHER,P1 THRUST X X
11 AL260021 1 GEAR SET,P1 PINION X X
12 AL150064 12 BEARING ASSEMBLY,ROLLER X X
13 AL160101 1 BEARING ASSEMBLY,THRUST X X
14 AL160103 1 GEAR,RING X X

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV A


3-17
TRANSMISSION, P2 PLANETARY

14

8
13

9
12

10

11

9 P004988

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV A


3-18
TRANMISSION, P2 PLANETARY

GROUP 15-512
I BB Vin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
2 AL160068 1 RING,RETAINING,INTERNAL X X
4 AL160043 1 RING,RETAINING X X
5 174605 1 RING,P2 INDEXING X X
6 AL160747 1 CARRIER AND BUSHING ASSEMBLY X X
8 AL160571 1 BUSHING X X
9 AL160070 8 WASHER,THRUST X X
10 AL150010 8 BEARING ASSEMBLY,ROLLER X X
11 AL260023 1 GEAR SET,P2 PINION X X
12 AL160509 4 SPINDLE,P2 PLANETARY X X
13 AL160107 1 BEARING ASSEMBLY,THRUST X X
14 AL160075 1 GEAR,P3 PLANETARY RING X X

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV A


3-19
TRANSMISSION, CONTROL VALVE (PART 1)

11
8
12
43
44 46
42
45
40

7
30
28

6 2
29
4 27
5 25
24
36 23
35 21
19
18
3 16

47
57
62
54
63
48 49 64
65
56 53
50
67
52
66 68
51 69
70
71
90 92
91 72
61 73
74
59
85 87 89
86
88 75
76

80 82 60
81 84
83
79
78 77

TD0003551B

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV A


3-20
TRANSMISSION, CONTROL VALVE (PART 1)

GROUP 16-1821
I BB Vin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 AL160838 1 CONTROL VALVE ASSEMBLY X X
2 AL260107 1 KIT,SUCTION FILTER ASSY X X
3 AL200208 1 GASKET,FILTER X X
4 AL200315 1 SUCTION FILTER & SEAL ASSEMBLY X X
5 AL200427 1 FILTER,SUCTION X X
6 AL160824 1 SEAL,FACE X X
7 AL100118 3 BOLT,FLANGE HD X X
8 AL200428 1 HARNESS,INTERNAL WIRING X X
11 AL140091 1 SEAL,HARNESS STANDOFF X X
12 AL140093 1 SEAL RING X X
16 AL200095 1 SENSOR,TEMPERATURE OIL X X
18 AL200181 1 CONNECTOR,2-WAY X X
19 AL200048 2 TERMINAL,SOCKET X X
21 AL200049 1 LOCK,SECONDARY X X
23 AL200168 1 LOCK,SECONDARY,TPA X X
24 AL200048 3 TERMINAL,SOCKET X X
25 AL200167 1 CONNECTOR PLUG,3-WAY X X
27 AL200031 2 TERMINAL,SOCKET X X
29 AL200307 1 CONNECTOR,2-WAY X X
30 AL200433 1 PLATE,HARNESS CHANNEL X X
35 AL200434 1 PLUG CONNECTOR ASSY,2-WAY X X
36 AL200434 1 PLUG CONNECTOR ASSY,2-WAY X X
38 AL200434 1 PLUG CONNECTOR ASSY,2-WAY X X
40 AL200046 2 TERMINAL,PIN X X
42 AL200045 1 CONNECTOR,2-WAY X X
43 AL200434 1 PLUG CONNECTOR ASSY,2-WAY X X
44 AL200434 1 PLUG CONNECTOR ASSY,2-WAY X X
45 AL200434 1 PLUG CONNECTOR ASSY,2-WAY X X
46 AL100108 3 BOLT,SHOULDER X X
47 AL200436 1 BRACKET,SOLENOID,RH X X
48 AL100032 2 BOLT,FLANGE HD X X
49 AL160064 3 SEAL,FACE X X
50 AL210070 2 SPRING,ACCUMULATOR X X
51 AL160649 2 PLUG,ACCUMULATOR X X
52 AL160649 2 PLUG,ACCUMULATOR X X
53 AL210070 2 SPRING,ACCUMULATOR X X
54 AL200437 1 PRESSURE SWITCH ASSY X X
56 AL200439 1 BRACKET,SOLENOID,LH X X
57 AL100022 12 BOLT,FLANGE HD X X
59 AL160841 1 SOLENOID BODY ASSY,VALVE & PIN X X
60 AL160842 1 BODY,SOLENOID VALVE X X
61 AL160843 1 PIN,DOWEL X X
62 AL200463 1 SOLENOID,TCC,VARIABLE BLEED X X
63 AL140096 1 O-RING X X
64 AL140070 1 O-RING X X
65 AL160844 1 VALVE,TCC X X
66 AL200438 1 SPRING,TCC X X
67 AL200461 1 SOLENOID,PCS1,VARIABLE BLEED X X
68 AL140096 1 O-RING X X
69 AL140070 1 O-RING X X
70 AL160845 1 VALVE,PCS1 X X
71 AL200465 1 SPRING,TRIM X X
72 AL200461 1 SOLENOID,PCS2,VARIABLE BLEED X X
73 AL140096 1 O-RING X X
74 AL140070 1 O-RING X X

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV A


3-21
TRANSMISSION, CONTROL VALVE (PART 1) (CONTD)

11
8
12
43
44 46
42
45
40

7
30
28

6 2
29
4 27
5 25
24
36 23
35 21
19
18
3 16

47
57
62
54
63
48 49 64
65
56 53
50
67
52
66 68
51 69
70
71
90 92
91 72
61 73
74
59
85 87 89
86
88 75
76

80 82 60
81 84
83
79
78 77

TD0003551B

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV A


3-22
TRANSMISSION, CONTROL VALVE (PART 1) (CONTD)

GROUP 16-1821
I BB Vin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
75 AL160845 1 VALVE,PCS2 X X
76 AL200465 1 SPRING,TRIM X X
77 AL160596 1 CLIP,SPRING RETAINING X X
78 AL160846 1 VALVE,DIAGNOSTIC X X
79 AL210073 1 SPRING,DIAGNOSTIC X X
80 AL200463 1 SOLENOID,PCS3,VARIABLE BLEED X X
81 AL140070 1 O-RING X X
82 AL140096 1 O-RING X X
83 AL160845 1 VALVE,PCS3 X X
84 AL200465 1 SPRING,TRIM X X
85 AL200463 1 SOLENOID,PCS4,VARIABLE BLEED X X
86 AL140070 1 O-RING X X
87 AL140096 1 O-RING X X
88 AL160845 1 VALVE,PCS4 X X
89 AL200465 1 SPRING,TRIM X X
90 AL200463 1 SOLENOID,PCS3,VARIABLE BLEED X X
91 AL140070 1 O-RING X X
92 AL140096 1 O-RING X X

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV A


3-23
TRANSMISSION, CONTROL VALVE (PART 2)

93

99
94 98
97
96 103
100
128 124 102
104
132 120 101

111 172
107
106
105 110
109
129 112 108
130
131 125
126 114
127 115 113
121 116
122
123

117 136
118 133
119

135
134

137

139
139

148

149
147
150

151 143 144 142 141

146
173
174
TD0003552C

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV A


3-24
TRANSMISSION, CONTROL VALVE (PART 2)

GROUP 16-1821
I BB Vin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
93 AL160866 1 PLATE,SOLENOID SEPERATOR X X
94 AL100021 2 BOLT,FLANGE HD X X
96 AL160065 1 PIN,RETAINING X X
97 AL160124 1 VALVE,CONVERTER FLOW X X
98 AL210015 1 SPRING X X
99 AL160115 1 STOP,VALVE X X
100 AL160067 1 PIN,RETAINING X X
101 AL160125 1 VALVE,LUBE REGULATOR X X
102 AL210007 1 SPRING X X
103 AL160116 1 STOP,VALVE X X
104 AL160065 1 PIN,RETAINING X X
105 AL160848 1 VALVE,MAIN REGULATOR X X
106 AL210008 1 SPRING X X
107 AL160117 1 STOP,VALVE X X
108 AL160849 1 VALVE,MAIN CONTROL X X
109 AL210074 1 SPRING X X
110 AL160596 1 CLIP,SPRING RETAINING X X
111 AL160128 1 PIN,RETAINING X X
112 AL210082 1 SOLENOID ASSEMBLY,FORWARD X X
113 AL140008 1 O-RING X X
114 AL140020 1 O-RING X X
115 AL160850 1 BODY,CONTROL VALVE X X
116 AL160129 1 PIN,SPRING X X
117 AL160851 1 VALVE,C2 LATCH X X
118 AL210081 1 SPRING X X
119 AL160852 1 STOP,VALVE X X
120 AL160065 1 PIN,RETAINING X X
121 AL160131 1 VALVE,EXHAUST BACKFILL X X
122 AL210011 1 SPRING X X
123 AL160120 1 STOP,VALVE X X
124 AL160065 1 PIN,RETAINING X X
125 AL160853 1 VALVE,C1 LATCH X X
126 AL210081 1 SPRING X X
127 AL160852 1 STOP,VALVE X X
128 AL160065 1 PIN,RETAINING X X
129 AL160133 1 VALVE,CONVERTER REGULATOR X X
130 AL210013 1 SPRING X X
131 160874 1 STOP,VALVE X X
132 AL160065 1 PIN,RETAINING X X
133 AL100108 2 BOLT,SHOULDER X X
134 AL200466 1 SENSOR ASSEMBLY,OIL LEVEL X X
135 AL200166 4 FERRULE,VITON® X X
136 AL160854 1 PLATE,SEPARATOR X X
137 AL200440 1 GASKET,CHANNEL PLATE X X
139 AL160123 2 PIN,DOWEL X X
140 AL160573 1 PLATE,CHANNEL X X
141 AL120005 1 PLUG ASSEMBLY,OIL DRAIN X X
142 AL140019 1 O-RING X X
143 AL120002 9 PLUG ASSEMBLY,PRESSURE TAP X X
144 AL140003 1 O-RING X X
146 AL160139 2 COVER, FILTER X X
147 AL260130 1 KIT,FILTER,4" SUMP X X ALSO INCLUDES ITEM 142
148 NSI 2 FILTER X X
149 AL140018 2 O-RING X X
150 AL140097 2 O-RING X X

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV A


3-25
TRANSMISSION, CONTROL VALVE (PART 2) (CONTD)

93

99
94 98
97
96 103
100
128 124 102
104
132 120 101

111 172
107
106
105 110
109
129 112 108
130
131 125
126 114
127 115 113
121 116
122
123

117 136
118 133
119

135
134

137

139
139

148

149
147
150

151 143 144 142 141

146
173
174
TD0003552C

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV A


3-26
TRANSMISSION, CONTROL VALVE (PART 2) (CONTD)

GROUP 16-1821
I BB Vin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
151 AL200059 2 GASKET,FILTER COVER X X
172 AL200061 1 GASKET,CASE X X
173 AL100139 9 BOLT,FLANGE HD X X
174 AL100136 34 BOLT,FLANGE HD X X

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV A


3-27
TRANSMISSION, OIL COOLER

11 3
4

2
2
1 10
1

P010267

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV A


3-28
TRANSMISSION, OIL COOLER

GROUP 20-662
I BB Vin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 120336 3 PLUG ASSEMBLY,SHIPPING NO.20 X X
2 AL140052 3 O-RING X X
3 AL200229 1 GASKET,JUMPER MANIFOLD X X
4 AL160542 1 MANIFOLD,JUMPER X X
9 AL100027 3 BOLT,FLANGE HD X X
10 AL100140 1 BOLT,FLANGE HD X X
11 AL120020 2 PLUG ASSY,FRONT COOLER PORT X X
11 AL140107 2 O-RING X X

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV A


3-29
TRANSMISSION, TORQUE CONVERTER

2
3
7

9 10 11
12

5
13

17
14
18

19 16
20
22
23
24
25
28 15
27

29
30
26
31 32

33

36
34

TD0003563A

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV A


3-30
TRANSMISSION, TORQUE CONVERTER

GROUP 21-928
I BB Vin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
2 AL120026 1 PLUG,CONVERTER END X X
3 AL140022 1 O-RING X X
5 AL100034 36 NUT X X
7 AL160574 1 COVER ASSEMBLY,CONVERTER X X
9 AL160144 1 BUSHING X X
10 AL140113 1 SEALRING,LOCKUP PISTON X X
11 AL160785 1 PISTON ASSEMBLY,LOCKUP X X
12 AL140114 1 SEALRING,LOCKUP PISTON X X
13 AL200299 1 DAMPER ASSY X X
14 AL160149 1 BACKPLATE,LOCKUP CLUTCH X X
15 AL100036 44 BOLT X X
16 AL150011 1 NO.1 THRUST BEARING ASSY X X
17 AL260026 1 TURBINE ASSY X X
18 AL160162 1 SEALRING,TURBINE HUB X X
19 AL150012 1 NO.2 THRUST BEARING ASSY X X
20 AL160150 1 WASHER,TANGED,THRUST BEARING X X
22 AL160151 1 RING,RETAINING X X
23 AL160152 1 RETAINER,THRUST BEARING X X
24 AL160153 1 WASHER,STATOR THRUST,FRT X X
25 AL150013 1 RACE,STATOR X X
26 AL210014 13 SPRING,STATOR X X
27 AL160154 13 ROLLER,STATOR X X
28 AL160155 1 STATOR AND CAM ASSY X X
29 AL160158 A/R SHIM,CONVERTER,0.27 mm X X
29 AL160157 A/R SHIM,CONVERTER,0.48 mm X X
29 AL160156 A/R SHIM,CONVERTER,0.711 mm X X
30 AL160159 1 RACE,TANGED,THRUST BEARING X X
31 AL160160 1 NO.3 THRUST BEARING ASSY X X
32 AL140023 1 O-RING X X
33 AL160161 1 RACE,LIPPED,THRUST BEARING X X
34 AL260025 1 PUMP ASSY,CONVERTER X X
36 AL100035 36 BOLT,T-HEAD X X

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV A


3-31
TRANSMISSION, ROTATING CLUTCH

10 11

7 12 13
14
23

24 16 17
25 19
26
21
27
22
28
18
29

30 31 20
30
35

36 32
37

36
34
33
38

40

24 39

41
36

24
P010256

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV A


3-32
TRANSMISSION, ROTATING CLUTCH

GROUP 25-545
I BB Vin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 AL100005 1 BOLT X X
2 AL160055 A/R SHIM,TURBINE 4.000 mm X X
2 AL160056 A/R SHIM,TURBINE 4.203 mm X X
2 AL160057 A/R SHIM,TURBINE 4.381 mm X X
2 AL160058 A/R SHIM,TURBINE 4.559 mm X X
2 AL160059 A/R SHIM,TURBINE 4.736 mm X X
2 AL160060 A/R SHIM,TURBINE 4.914 mm X X
2 AL160061 A/R SHIM,TURBINE 5.092 mm X X
2 AL160062 A/R SHIM,TURBINE 5.270 mm X X
2 AL160063 A/R SHIM,TURBINE 5.448 mm X X
4 AL140002 1 O-RING X X
5 AL160793 1 SHAFT ASSY,TURBINE X X
8 AL160001 1 BUSHING,TURBINE SHAFT X X
9 AL160045 1 SEALRING KIT X X KIT CONTAINS THREE SEALRINGS
10 AL160014 1 DRUM,ROTATING CLUTCH X X
11 AL150003 1 BEARING,THRUST X X
12 AL260008 1 HUB ASSEMBLY,ROTATING CLUTCH X X
13 AL160002 1 BUSHING,ROTATING CLUTCH HUB X X
15 AL150004 1 BEARING,THRUST X X
16 AL160044 1 RING,TURBINE SHAFT RETAINING X X
17 AL140110 1 SEALRING,C2 PISTON X X
18 AL140111 1 SEALRING,C1 PISTON X X
19 AL160049 1 SEALRING,EXTERNAL,LIP TYPE X X
20 AL160028 1 PISTON,C2 X X
21 AL260014 1 SPRING ASSEMBLY,C2 X X
22 AL160036 1 PLATE,C2 SPRING X X
23 AL160005 3 RING,RETAINING,INTERNAL X X
24 AL160046 1 SEALRING,C1 PISTON X X
25 AL160769 1 PISTON,C1 X X
26 AL200215 1 SPRING ASSEMBLY,C1 X X
27 AL160770 1 PISTON,BALANCE,ROTATING CLUTCH X X
28 AL140115 1 SEALRING,ROTATING CLUTCH PISTON X X
29 AL160004 2 RING,RETAINING X X
30 AL160030 1 PLATE,C1 CLUTCH PRESSURE X X
31 AL160575 7 PLATE,C1 FRICTION X X
32 AL160576 6 PLATE,C1 REACTION X X
33 AL160022 1 BACKPLATE,C2 CLUTCH X X
34 AL160004 1 RING,RETAINING,EXTERNAL X X
35 AL160768 1 HUB,C1 DRIVE X X
36 AL150005 3 BEARING,THRUST X X
37 AL160864 1 HUB,C2 DRIVE X X
38 AL160577 7 PLATE,C2 REACTION X X
39 AL160578 7 PLATE,C2 FRICTION X X
40 AL160033 1 BACKPLATE,C2 CLUTCH X X
41 AL200009 1 GEAR ASSEMBLY,SUN X X

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV A


3-33
TRANSMISSION, CONVERTER HOUSING

7
9
5
10 6

TD0005013

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV A


3-34
TRANSMISSION, CONVERTER HOUSING

GROUP 34-543
I BB Vin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
3 AL160019 1 HOUSING,CONVERTER X X
4 AL200446 1 SENSOR ASSEMBLY,SPEED X X
5 AL140001 1 O-RING X X
6 AL170003 1 RETAINER,SPEED SENSOR X X
7 AL160745 1 BOLT,SELF LOCKING X X
9 AL200007 1 GASKET,CONVERTER HOUSING X X
10 AL100002 25 BOLT,FLANGE HD X X
11 161877 12 INSERTS X X NOT ILLUSTRATED

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV A


3-35
TRANSMISSION, P3 PLANETARY & REAR COVER

17
19
20
21
22

4 23
5 24
25
7
8
26
9

10
11
12
13
14
15
16

67 66
64 68 89
52 48 69
47 72
27 70 91
45 71 73
65 74 90
46
62 76
56 93
88
63 87
29 30 54 55 75
28 53 77 86
38 40 50 51 78
85
49 80
57 79 81 84 82
37 58 83
39 59

35 60
33 36 42 94
32 43 96
44 97
34
95

TD0003625

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV A


3-36
TRANSMISSION, P3 PLANETARY & REAR COVER

GROUP 39-936
I BB Vin Series
Q
T 43
PART No. T DESCRIPTION REMARKS
E 05 From:
Y
M DD To:
1 AL200093 1 GASKET,STATOR HOUSING X X
4 AL210026 1 SHAFT ASSEMBLY,OUTPUT X X
5 AL160001 1 BUSHING X X
7 AL160043 1 RING,RETAINING,INTERNAL X X
8 174605 1 RING,P3 INDEXING X X
9 AL160904 1 CARRIER KIT,P3 PLANETARY X X
10 AL210024 1 SPACER,OUTPUT X X
11 AL160041 1 RING,RETAINING,EXTERNAL X X
12 AL160510 4 SPINDLE,P3 PLANETARY PINION X X
13 AL100009 4 WASHER,P3 THRUST X X
14 AL200010 1 GEAR SET,P3 PINION X X
15 AL150001 8 BEARING ASSEMBLY,ROLLER X X
16 AL100010 4 WASHER,P3 THRUST X X
17 AL150002 1 BEARING ASSEMBLY,ROLLER X X
19 AL160042 1 RING,RETAINING,EXTERNAL X X
20 AL160903 1 SPRING AND RETAINER ASSEMBLY X X
21 AL160902 1 PISTON,C5 CLUTCH X X
22 AL140112 1 SEALRING,EXTERNAL X X
23 AL160050 1 SEALRING,INTERNAL LIP-TYPE X X
24 AL150006 1 CUP,ROLLER BEARING X X
25 AL160901 1 STATOR HOUSING,RETARDER X X
26 AL140053 1 O-RING X X
27 AL160485 2 SEALRING,ROTATING X X
28 AL200277 1 GASKET,RETARDER HOUSING X X
29 AL260071 1 ROTOR ASSEMBLY X X
30 AL160485 1 SEALRING,RETAINING,INTERNAL X X
32 AL160053 2 RING,RETAINING,INTERNAL X X
33 AL120006 1 PLUG,CONVERTER END X X
34 AL140022 1 O-RING X X
35 AL210056 1 SPRING,VALVE X X
36 AL160530 1 VALVE,RETARDER X X
37 AL160483 1 PIN,SPRING X X
38 AL160900 1 HOUSING ASSY,PLUG & RETARDER X X
39 AL120003 1 PLUG,TACHOGRAPH X X
40 AL100011 1 WASHER X X
42 AL200226 1 GASKET,RETARDER HOUSING COVER X X
43 AL160529 1 COVER,RETARDER HOUSING X X
44 AL100109 1 BOLT,FLANGE HD X X
45 AL200184 1 SENSOR ASSY,TEMPERATURE X X
46 AL140060 1 O-RING X X
47 AL160499 1 RETAINER,TEMPERATURE SENSOR X X
48 AL160745 1 BOLT,SELF LOCKING X X
49 AL120021 1 PLUG,VALVE X X
50 AL160053 1 RING,RETAINING,INTERNAL X X
51 AL150006 1 CUP,ROLLER BEARING X X
52 AL100109 1 BOLT,FLANGE HD X X
53 AL200449 1 SENSOR ASSEMBLY,SPEED X X
54 AL140001 1 O-RING X X
55 AL170003 1 RETAINER,SPEED SENSOR X X
56 AL160745 1 BOLT,SELF-LOCKING X X
57 AL150065 1 BEARING ASSEMBLY,ROLLER X X
58 162168 1 WASHER,DOMEX,ALLISON,OUTPUT X X
59 AL160753 1 NUT,OUTPUT,MODIFIED X X
60 AL140085 1 SEAL,OIL OUTPUT FLANGE X X
61 AL160541 2 COVER,SENSOR SHIPPING X X

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV A


3-37
TRANSMISSION, P3 PLANETARY & REAR COVER

17
19
20
21
22

4 23
5 24
25
7
8
26
9

10
11
12
13
14
15
16

67 66
64 68 89
52 48 69
47 72
27 70 91
45 71 73
65 74 90
46
62 76
56 93
88
63 87
29 30 54 55 75
28 53 77 86
38 40 50 51 78
85
49 80
57 79 81 84 82
37 58 83
39 59

35 60
33 36 42 94
32 43 96
44 97
34
95

TD0003625

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV A


3-38
TRANSMISSION, P3 PLANETARY & REAR COVER

GROUP 39-936
I BB Vin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
62 AL100148 12 BOLT,FLANGE HD X X
63 AL160856 1 PLATE,SEPERATOR X X
64 AL160541 1 COVER,RETARDER CONNECTION X X
66 AL120033 1 PLUG ASSY,STRAIGHT THREAD X X
67 AL100125 1 PLUG,STRAIGHT THREAD X X
68 AL140019 1 O-RING X X
69 AL210011 1 SPRING X X
70 AL160857 1 VALVE,EXHAUST BACKFILL X X
71 AL200443 1 SOLENOID & CONNECTOR ASSY X X
72 AL200444 1 SOLENOID,VARIABLE BLEED X X
73 AL140098 1 SEAL,SQUARE CUT O-RING X X
74 AL140099 1 O-RING X X
75 AL160858 1 VALVE BODY,RETARDER CONTROL X X
76 AL160859 1 PIN,SOLENOID RETAINING X X
77 AL160860 1 VALVE,REGULATOR X X
78 AL140062 1 SPRING X X
79 AL120033 1 PLUG ASSY,STRAIGHT THREAD X X
80 AL140019 1 O-RING X X
81 AL100125 1 PLUG,STRAIGHT THREAD X X
82 AL120033 1 PLUG ASSY,STRAIGHT THREAD X X
83 AL100125 1 PLUG,STRAIGHT THREAD X X
84 AL140019 1 O-RING X X
85 AL140062 1 SPRING X X
86 AL160861 1 VALVE,RELAY X X
87 AL200445 1 GASKET,RETARDER CONTROL VALVE X X
88 AL160862 1 COVER,RETARDER CONTROL VALVE X X
89 AL200270 3 BOLT,FLANGE HD X X
90 AL120002 1 PLUG ASSY,PRESSURE TAP X X
91 AL140003 1 O-RING X X
93 AL100148 9 BOLT,FLANGE HD,115MM X X
94 AL100149 4 BOLT,FLANGE HD,165MM X X
95 AL100150 2 BOLT,FLANGE HD,105MM X X
96 AL100151 7 BOLT,FLANGE HD,160MM X X
97 101054 1 PIN,DOWEL X X

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV A


3-39
TRANSMISSION, COOLER BOX

10

7
21
19

21
18 4 12
19
11
13
5 21 14

10
18 8
21
20 19
21
15 2
3
21
19

9
21 19

16
17

6
21
19 TD0004168D
E09840118-G

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV A


3-40
TRANSMISSION, COOLER BOX

I BB Vin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 207661 1 SEAL,COOL/BOX,HEATSHIELD X X
2 182030 1 BOX,COOLER,T/M,W/BRAKES X X
3 178478 1 GUARD,PIPES,COOLER-BOX X X
4 176370 1 PLATE,SEAL,COOLBOX/SHIELD X X
5 176348 1 PLATE,COVER,T/M BOX & WDB TANK X X
6 176344 1 COVER,FRONT,T/COOLER BOX X X
7 176343 1 ACCESS REAR X X
8 176342 1 COVER,SIDE,T/COOLER BOX X X
9 176132 1 COVER,KIT BOX ASSY,COOLING X X
10 172873 1 LID,COOLER,BOX,T/M X X
11 101307 1 WASHER,FLAT X X
12 100731 4 SCREW X X
13 100569 9 SCREW,HEXHD X X
14 100543 3 WASHER,FENDER,S/STEEL X X
15 100312 1 NUT,NYLOC X X
16 100209 4 SCREW,HEXHD X X
17 100148 4 WASHER,FLAT X X
18 100085 2 SCREW X X
19 100083 33 SCREW,HEXHD X X
20 100064 1 WASHER,FLAT X X
21 100062 44 WASHER,FLAT X X

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV A


3-41
TRANSMISSION COOLER, FAN ASSEMBLY

NOTE ORIENTATION OF WASHER (17)


A 19 16 RELATIVE TO SLOTTED NUT (11)
21
9
21
15 20
2 BEND SPLITPIN LEGS
OVER AFTER ASSEMBLY

9
17
24

16
20 10

19
21

22 24
21 11 13
15 23
7
23
22
23 23 3
22
23 11 14
6 23
5
23
8 14
23 22
23 1
14
5 23
8 14
1
1
18 8
25 23
14
1 25
8 12 11
23 23
14
8
1

4
1
8
5
23
TD0004169B
14
261930-E

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV A


3-42
TRANSMISSION COOLER, FAN ASSEMBLY

I BB Vin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
A 261930 1 KIT,FAN ASSY,T/M COOLING X X
1 218328 8 MTG,ANTI-VIBRATION,C/BOX X X
2 206525 1 COWLING,T/MISSION COOLER X X
3 206376 1 FAN,DML550,SUCKER,FAN ONLY X X
4 182390 1 MTG,FAN,MOTOR,C/BOX X X
5 178824 4 PLT,SHIM,SPIDER X X
6 178823 1 PLT,MTG,RHS,SPIDER X X
7 178822 1 PLT,MTG,LHS,SPIDER X X
8 162174 8 PLT,SPACER,RUBBER MNT X X
9 160920 1 WASHER,SPECIAL X X
10 160865 1 COUPLING,FAN TO HYD MOTOR X X
11 100989 4 SCREW,HEXHD X X
12 100870 8 CAPSCREW,SOCHD X X
13 100731 4 SCREW X X
14 100657 8 NUT,STOVER X X
15 100655 4 NUT,STOVER X X
16 100604 1 NUT,SLOTTED X X
17 100312 4 NUT,NYLOC X X
18 100310 8 NUT,NYLOC X X
19 100212 4 BOLT X X
20 100152 1 SPLITPIN X X
21 100148 8 WASHER,FLAT X X
22 100089 4 SCREW X X
23 100064 16 WASHER,FLAT X X
24 100062 8 WASHER,FLAT X X
25 100061 16 WASHER,FLAT X X

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV A


3-43
TRANSMISSION COOLER, COOLER ASSEMBLY

16

7 16
4

21
19

23 23 27
18 22
8
13 27
20
5
6
3

12 15
27
5 24

17

10
17

11

25
26
9

25
26
14

RVP
2
TRANSMISSION

264147-E
TD0004170C

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV A


3-44
TRANSMISSION COOLER, COOLER ASSEMBLY

I BB Vin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
A 264147 1 KIT,COOLER ASSY,T/M COOL X X
1 243993 1 HOSE X X FROM VIN 2576 REFER TO SIB2008/1003
1 243770 1 HOSE X X UPTO VIN 2575 REFER TO SIB2008/1003
2 243992 1 HOSE X X FROM VIN 2576 REFER TO SIB2008/1003
2 243771 1 HOSE X X UPTO VIN 2575 REFER TO SIB2008/1003
3 218816 1 CLAMP,RUBBER,7,TM COOLER X X
4 208640 1 COOLER,T/MISSION,MODINE X X
5 207657 2 CLAMP,ALU,2 BOLT X X
6 207169 2 SPACER,CLAMP,ALU X X
7 187808 1 PIPE,OUT,T-COOLER X X FROM VIN 2576 REFER TO SIB2008/1003
7 173749 1 PIPE,OUTLET,T-COOLER X X UPTO VIN 2575 REFER TO SIB2008/1003
8 187802 1 PIPE,INLET,T-COOLER X X FROM VIN 2576 REFER TO SIB2008/1003
8 173748 1 PIPE,INLET,T-COOLER X X UPTO VIN 2575 REFER TO SIB2008/1003
9 187299 1 MTG,PIPES,TRANS,COOL,FRNT X X
10 186958 1 PIPE,INT,IN,T-COOLER X X FROM VIN 2576 REFER TO SIB2008/1003
10 187616 1 PIPE,INTERM,OUT,T-COOLER X X UPTO VIN 2575 REFER TO SIB2008/1003
11 186957 1 PIPE,INT,OUT,T-COOLER X X FROM VIN 2576 REFER TO SIB2008/1003
11 187617 1 PIPE,INTERM,IN,T-COOLER X X UPTO VIN 2575 REFER TO SIB2008/1003
12 186294 1 PIPE,ASSY,OUTLET,FAN MOTOR X X
13 176133 1 MTG,CLAMP,RUBBER X X
14 175016 1 MTG,PIPES,TRANS COOL,REAR X X
15 122280 1 ELBOW X X
16 122279 2 ELBOW X X
17 122278 2 CONNECTOR X X
18 122276 1 ELBOW X X
19 100898 4 SCREW,HEXHD X X
20 100731 4 SCREW X X
21 100725 2 BOLT,HEXHD X X
22 100657 4 NUT,STOVER X X
23 100370 8 WASHER,HARDENED X X
24 100312 2 NUT,NYLOC X X
25 100085 4 SCREW,HEXHD X X
26 100064 4 WASHER,FLAT X X
27 100062 8 WASHER,FLAT X X

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV A


3-45
DROP BOX & MOUNTINGS

18
2 5

7 15
17
10

10
3
6

11
12 4
19
19
4
1
13

21 21
22
3
22
20 8

16
22
20 21 14
21
22

18

16

3 9
16
14 8
TD0004171C
3 E09840420-F

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV A


3-46
DROP BOX & MOUNTINGS

I BB Vin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 250288 1 T/CASE,GEAR RATIO,FILTR X X
2 223816 1 FILTER,FUEL X X
3 201322 12 MTG,SPLIT,ENG,TRANS X X
4 200062 2 CLAMP,HOSE X X
5 186965 1 SHIELD,SILENCER BASE X X
6 186964 1 BASE SHIELD SUPT X X
7 186889 1 BKT,BREATHER,TRANSFER CASE X X
8 178542 6 SHIM,DROP BOX,1MM X X
9 172234 6 SPACER,SHIM GEARBOX,8MM X X
10 162404 2 WASHER X X
11 130001 1 HOSE,PUSHLOCK X X
12 121275 1 ELBOW X X
13 120161 1 ADAPTOR,BARBED X X
14 100653 6 NUT,STOVER X X
15 100548 2 WASHER,HARDENED X X
16 100532 8 WASHER,HARDENED X X
17 100494 2 SCREW,HEXHEAD X X
18 100165 6 BOLT,HEXHD X X
19 224416 2 MOUNTING,TOP,T/CASE X X
20 224417 2 MOUNTING,BOTTOM,T/CASE X X
21 100536 16 WASHER,HARDENED X X
22 100365 16 SCREW,HEXHEAD X X

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV A


3-47
DROP BOX, CASING

50

101

101

105

104 100

107
106

43,47

108
44,47
99

TD0004350A

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV A


3-48
DROP BOX, CASING

I BB Vin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 224445 1 HOUSING,MC X X
43 224254 1 PLUG,DRAIN MAGNETIC X X
44 120396 2 PLUG,FILLER X X
47 DC140072 3 WASHER X X
50 224499 1 BOLT,EYE X X
99 225245 3 PLUG,SCREW X X
100 225271 16 INSERT,THREADED X X
101 225262 44 HCM,HELICOIL X X
104 224467 1 FRAME X X
105 224469 2 O-RING X X
106 224468 1 GLASS X X
107 100193 6 BOLT,HEXHEAD X X
108 227136 8 PIN,DOWEL,NYLON X X

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV A


3-49
DROP BOX, INPUT SHAFT ASSEMBLY

83
7

67

77 56
103
8

81
72

31
29

12
74

83

18

68
32

40

75

83

25

61

63 P009788C

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0


3-50
DROP BOX, INPUT SHAFT ASSEMBLY

I BB Vin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
7 224211 1 INSERT,FRONT INPUT X X
8 224431 1 INSERT,REAR INPUT X X
12 225240 1 SHAFT INPUT X X
18 225234 1 GEAR,INPUT X X
25 224432 1 SHAFT,EXTENSION X X
29 224190 1 FLANGE,PLATE X X
31 225252 1 FLANGE X X
32 224433 1 LID,INPUT X X
40 224253 1 PIN,SPRING X X
56 224223 1 BEARING,CYLINDER ROLLER X X
61 224434 1 BEARING,BALL X X
63 224435 1 BEARING,ROLLER X X
67 224370 6 SCREW,HEX X X
68 100089 6 SCREW,HEX X X
72 224194 4 SCREW,CAP X X
74 100808 12 SCREW,CAP X X
75 224436 3 SCREW,CAP X X
77 226917 1 SEAL X X
81 224229 1 O-RING X X
83 224231 3 O-RING X X
103 217285 1 SHIELD,MUD X X

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0


3-51
DROP BOX, IDLER SHAFT ASSEMBLY

55

17

73
83

67

82

67

33
69

107 83

55
109
111
110

112

108

P010780 B

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV A


3-52
DROP BOX, IDLER SHAFT ASSEMBLY

I BB Vin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 224445 1 HOUSING,DROP BOX X X
6 224210 2 INSERT,IDLER PTO X X
17 225235 1 GEAR,IDLER X X
33 225254 1 LID,INPUT X X
55 225261 2 BEARING,CYLINDER ROLLER X X
67 224370 16 SCREW,HEX X X
69 100209 4 SCREW,HEX X X
73 100213 6 SCREW,CAP X X
82 140271 2 O-RING X X
83 224231 2 O-RING X X
107 224449 1 IDLER SHAFT ASSY X X
108 224470 1 SHAFT,IDLER X X
109 224471 1 CLUTCH,PUMP DRIVE X X
110 224472 1 SLEEVE X X
111 226918 1 CIRCLIP,DIA 45mm X X
112 224474 1 SPRING,COMPRESSION X X

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV A


3-53
DROP BOX, REAR OUTPUT SHAFT ASSEMBLY

15

13

16
11
8 14

12

7
10

9
17

4 P007454C

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0


3-54
DROP BOX, REAR OUTPUT SHAFT ASSEMBLY

I BB Vin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
2 225268 1 O-RING X X
3 224232 1 O-RING X X
4 224224 1 BEARING,CYLINDER ROLLER X X
5 225242 1 SHAFT,OUTPUT REAR X X
6 224225 1 BEARING,FOUR POINT X X
7 224367 1 CIRCLIP,INTERNAL X X
8 224208 1 HOUSING,BEARING REAR X X
9 225245 1 PLUG,SCREW X X
10 224370 10 SCREW,HEX X X
11 226917 1 SEAL,SHAFT X X
12 224203 1 FLANGE X X
13 224229 1 O-RING X X
14 224190 1 PLATE,FLANGE X X
15 224194 4 CAPSCREW X X
16 217285 1 SHIELD,MUD X X
17 224228 1 O-RING X X

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0


3-55
DROP BOX, FRONT OUTPUT DIFF ASSEMBLY

4
3
7 6
8 45
5

17
16
23
1
2
14 22

12 13
10 11
9

32
21
15
25 26

31

28

24 27

30

29

20
33
19
39
36
33
18

38 36
44
37
35 36
24 40
41
42
33
43

34
P007447E

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0


3-56
DROP BOX, FRONT OUTPUT DIFF ASSEMBLY

I BB Vin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 226243 1 DIFFERENTIAL,PROPORTIONAL X X INCLUDES ITEMS 2 TO 22
2 225246 1 HOUSING,CLUTCH,DROP BOX X X
3 226590 1 FORK ASSY X X
4 224454 1 CAPSCREW X X
5 226591 4 BUTTON X X
6 226592 2 PIN,SPRING X X
7 225257 1 COVER,CLUTCH X X
8 224372 8 SCREW,HEX X X
9 224370 4 SCREW,HEX X X
10 225250 1 COVER,ACTUATOR X X
11 224235 1 O-RING X X
12 224200 1 SEAL,PISTON X X
13 224244 1 PISTON X X
14 224237 1 SPRING,COMPRESSION X X
15 226917 1 SEAL,SHAFT X X
16 ST20032 1 BEARING,DEEP GROOVE,BALL X X
17 224367 1 CIRCLIP,INTERNAL X X
18 225243 1 SHAFT,OUTPUT FRONT X X
19 225259 1 BUSH X X
20 225230 1 SLIDE,CLUTCH X X
21 225245 1 PLUG,SCREW X X
22 224373 1 MAGNET X X
23 100089 6 SCREW,HEX HEAD X X
24 224194 24 CAPSCREW X X
25 224190 1 PLATE,FLANGE X X
26 224229 1 O-RING X X
27 224203 1 FLANGE X X
28 217285 1 SHEILD,MUD X X
29 224258 1 CIRCLIP,EXTERNAL X X
30 225263 1 BEARING,DEEP GROOVE, BALL X X
31 224228 1 O-RING X X
32 225247 1 HOUSING,BEARING FRONT X X
33 224253 3 PIN,SPRING X X
34 224249 3 CIRCLIP,SHAFT X X
35 225232 1 CARRIER,PLANETARY X X
36 224240 3 WASHER,THRUST X X
37 224241 1 BUSH X X
38 225239 1 GEAR,SUN X X
39 225237 1 GEAR,RING X X
40 225260 144 ROLLER,NEEDLE X X
41 225238 1 GEAR,PLANET-SET X X
42 225233 3 PIN,PLANETARY X X
43 227087 1 KIT,SPACERS & WASHERS X X
44 225236 1 GEAR,OUTPUT X X
45 224236 1 O-RING X X

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0


3-57
DROP BOX FILTRATION SYSTEM

133
125 132
131
129 128
123
133
126

132

125 131 113


132
114 132 131
133 131

132
131 114

70
130
117
127

121

122

131

132

133

82

124

TD0004741

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0


3-58
DROP BOX FILTRATION SYSTEM

I BB Vin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
70 100111 2 SCREW,HEX X X
82 225269 1 O-RING X X
113 224492 1 PUMP,GEAR X X
114 224481 2 FITTING,STUD,MALE X X
117 224785 1 PIPE,LUBRICATION X X
121 224786 1 P-CLAMP X X
122 100684 1 SCREW,HEX HD X X
123 224478 1 PIPE,CONNECTION X X
124 224817 1 PLUG,SUCTION X X
125 224482 2 FITTING,STUD,MALE X X
126 224475 1 FILTER ASSEMBLY X X
127 222219 1 FILTER X X
128 224716 1 BRACKET ASSEMBLY X X
129 100005 2 SCREW,HEX HD X X
130 224717 1 PIPE,SUCTION X X
131 224487 6 NUT X X
132 224489 6 RING,CUTTING X X
133 224480 4 FITTING,ELBOW,SWIVEL X X

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0


3-59
DRIVE LINE KIT

32
25
13
34
33 36
25 36 7
32
27
25
33
36
2 35 37 36
22
24 29
1
17
19 10 37 35 37
16 25 37
27 30 31
26
32 21
25 37
12
25 8
27 18
15 11
32
25 14 26
12 28
25 37
27 35

23

23 23

23 23
6
3

5 23
4
23

20

E09840430 N
TD0003632B

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV A


3-60
DRIVE LINE KIT

I BB Vin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 290419 1 PROPSHAFT X X
2 290435 1 PROPSHAFT X X
3 290263 1 PROPSHAFT X X
4 290262 1 PROPSHAFT X X
5 290261 1 PROPSHAFT X X
6 290261 1 PROPSHAFT X X
7 217221 1 GUARD,PTO,T/SHIELD MTG X X
8 207364 1 COUPLING,PTO X X
10 187887 1 GUARD,PTO SHAFT,REAR X X
11 178754 1 U-BKT,GUARD,PTO SHAFT,FRONT X X
12 176083 4 GUARD,PROPSHAFT,BOTTOM X X
13 176082 1 GUARD,PROPSHAFT,TOP X X
14 207352 1 COUPLING X X
15 160009 1 WASHER X X
16 101360 4 NUT,STOVER X X
17 100966 6 NUT,CLEVELOC X X
18 100944 1 BOLT,HEXHD X X
19 100925 4 SCREW,HEXHD DURLOCK X X
20 100767 4 BOLT,HEXHD X X
21 100731 6 SCREW X X
22 100721 4 BOLT,HEXHD X X
23 100720 28 BOLT,HEXHD X X
24 100549 4 WASHER,FLAT X X
25 100532 12 WASHER,HARDENED X X
26 100424 2 WASHER,HARDENED X X
27 100323 6 NUT,NYLOC X X
28 100316 1 NUT,NYLOC X X
29 100314 2 NUT,NYLOC X X
30 100212 1 SCREW,HEXHD X X
31 100198 6 SCREW,HEXHD X X
32 100158 6 BOLT X X
33 100086 2 SCREW,HEXHD X X
34 100085 3 SCREW X X
35 100083 9 SCREW,HEXHD X X
36 100064 7 WASHER,FLAT X X
37 100062 27 WASHER,FLAT X X

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV A


3-61
PROPSHAFTS

1
4
15 12

7
3
2

1
5

2
3 6

5 4

6
8

7
10 11

14

17

13
16
12
15

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0


3-62
PROPSHAFTS

I BB Vin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 290419 1 PROPSHAFT,0695,D100,D100,0.110 X X
2 217928 2 CROSS & ROLLER,LUBE-FOR-LIFE X X
3 221754 2 FLANGE X X
4 290435 1 PROPSHAFT,1215,D180,D180,SER,70,LUBE X X
5 226750 2 UNIVERSAL JOINT X X
6 216666 2 NIPPLE,GREASE X X
7 290261 2 PROPSHAFT,0310,8.5C,8.5C,165M85 X X
8 206765 2 CROSS & ROLLER,LUBE-FOR-LIFE X X
9 100720 8 BOLT,HEX HD X X
10 121290 1 VALVE,AIR-RELIEF X X
11 121289 1 CAP,DUST X X
12 290262 1 PROPSHAFT,0745,8.5C,8.5C,165M85 X X
13 206765 2 CROSS & ROLLER,LUBE-FOR-LIFE X X
14 100720 8 BOLT,HEX HD X X
15 290263 1 PROPSHAFT X X
16 206765 2 CROSS & ROLLER,LUBE-FOR-LIFE X X
17 100720 8 BOLT,HEX HD X X

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0


3-63
COUPLING, PTO

2 3 8

3
5 7

14
6

13
16

15

17

12

11

10

TD0000856

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0

3-64
COUPLING, PTO

I BB Vin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 207364 1 COUPLING,PTO X X
2 208191 2 ELEMENT,RUBBER X X
3 150015 2 BEARING X X
4 208192 1 DISC,FRICTION X X
5 NSI 1 JOURNAL,SUPPORTING X X
6 NSI 1 HUB X X
7 NSI 1 RING,SPACER X X
8 NSI 1 CIRCLIP X X
9 NSI 1 CASING X X
10 NSI 1 SPRING,CUP X X
11 NSI 1 RING,CENTERING X X
12 NSI 1 HUB,SPIGOT X X
13 NSI 6 SCREW,CAP X X
14 NSI 6 NUT X X
15 NSI 6 SCREW,CAP X X
16 NSI 6 WASHER,LOCK X X
17 NSI 6 NUT X X

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0

3-65
THRU DRIVE KIT

15
9 14
6
5 7

3 8

2
1

13
11

1
2

10 8

12
13
5 E09840431 C
7
TD0004172

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0

3-66
THRU DRIVE KIT

I BB Vin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 221176 2 INPUT SHAFT NUT X X
2 221175 2 INPUT SHAFT NUT WASHER X X
3 190956 2 YOKE X X
4 166851 1 DRIVE SHAFT: THRGHDRV X X
5 161584 2 COVER,BEARING - T/DRIVE X X
6 161569 1 RING,BRG RETAINER - T/DRIVE X X
7 150081 2 BEARING X X
8 140581 2 SEAL,S/LIP X X
9 120807 1 ELBOW X X
10 120148 1 CONNECTOR X X
11 100362 4 BOLT X X
12 100211 8 BOLT X X
13 100148 12 WASHER,FLAT X X
14 100147 8 WASHER,FLAT X X
15 100089 8 SCREW X X

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0

3-67
KIT, PARK BRAKE MOUNTING

2
8 5
9

4
9
11

7 10
6
10
7
E09840432 C
TD0004173

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0

3-68
KIT, PARK BRAKE MOUNTING

I BB Vin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 290421 1 ACTUATOR,PARK BRAKE X X
2 176299 6 SHIM,PARK BRAKE X X
3 176073 2 PLATE,STOP,PARK BRAKE X X
4 176072 2 PLATE,STEPPED,PARK BRAKE X X
5 174057 4 SHIM,PARK BRAKE X X
6 160875 1 DISC,P/BRAKE X X
7 100923 4 SCREW,HEXHD X X
8 100654 2 NUT,STOVER X X
9 100536 4 WASHER,HARDENED X X
10 100532 4 WASHER,HARDENED X X
11 100146 2 SCREW,HEXHD X X

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0

3-69
PARK BRAKE ASSEMBLY

1
6

44 43
5
41
42

33
34

7 35

8 36

31 37
13 14 32

12 38

55
11 39
10
2
40

54

23

30 51
22
15 50
29 49
16 28
45
17 27 47
3 48
47
26
25 46

52
21 24
18
19 20
53

9 4

56

TD0003813A

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0

3-70
PARK BRAKE ASSEMBLY

I BB Vin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 290421 1 ACTUATOR,PARK BRAKE X X
2 222240 1 CALIPER BODY X X
3 NSI 1 SADDLE X X
4 222242 1 PLATE,END MERITOR BRAKE X X
5 226224 1 PADS,SET PARK BRAKE X X (SET CONSISTS OF 2 PADS)
6 222605 2 SPRING,ANTI RATTLE X X
7 222606 2 SPACER X X
8 NSI 1 STABILISER BAR X X
9 223722 1 KIT,SLIDE PIN X X INCLUDES ITEMS 10-21
10 NSI 1 RETAINING PIN X X
11 NSI 1 LOCKING CLIP X X
12 NSI 2 PISTON SCREWS X X
13 NSI 2 ROLL PINS X X
14 NSI 2 PISTON SEAL ASSY X X
15 NSI 2 SLIDE PIN SEALS X X
16 NSI 2 SLIDE PIN BUSHING X X
17 NSI 2 SLIDE PIN COVER PLUGS X X
18 NSI 2 SLIDE PINS X X
19 NSI 2 SLIDE PIN CLAMP BOLTS X X
20 NSI 1 COPPER WASHER X X
21 NSI 1 BLANKING PLUG X X
22 223717 1 KIT,SEAL & GASKET X X INCLUDES ITEMS 14, 15, 17 & 19
23 223721 1 KIT,ADJUSTER SLEEVE & THRUST X X INCLUDES ITEMS 12-14 & 24-31
24 NSI 1 END COVER PLUG X X
25 NSI 2 CIRCLIPS X X
26 NSI 2 SPRINGS X X
27 NSI 1 ACTUATOR BLOCK X X
28 NSI 2 ADJUSTER SLEEVES GEARS X X
29 NSI 2 ADJUSTER SLEEVES X X
30 NSI 2 PISTONS X X
31 NSI 1 LOAD PLATE X X
32 227070 1 KIT,ECCENTRIC SHAFT X X INCLUDES ITEMS 10,11, 20,21, 33-40, 43,44
33 NSI 1 SEAL ASSY X X
34 NSI 2 CAPSCREWS-COVER PLATE X X
35 NSI 1 SHAFT COVER-BEARING SEAL X X
36 NSI 1 BEARING X X
37 NSI 1 GASKET SEAL-TOP COVER X X
38 NSI 1 SPACER, WASHER X X
39 NSI 1 ECCENTRIC SHAFT X X
40 NSI 1 BEARING X X
41 223646 1 KIT,LEVER X X
42 223646 1 LEVER,MERITOR BRAKE X X
43 100083 1 SCREW,HEXHEAD X X
44 100312 1 NUT,NYLOC X X
45 223719 1 KIT,ADJUSTER RH X X INCLUDES ITEMS 20,21 & 46-53
46 NSI 1 ADJUSTER SCREW X X
47 NSI 2 DAMPING RING X X
48 NSI 1 COMPRESSION SPRING X X
49 NSI 1 ADJUSTER CASSETTE X X
50 NSI 1 BEVEL GEAR-TORQUE LIMITER X X
51 NSI 1 ADJUSTER GEAR SEGMENT X X
52 NSI 4 RETAINING BOLT X X
53 NSI 2 COUNTERSUNK BOLT X X
54 NSI 1 GASKET SEAL X X
55 223716 1 KIT,BEARING X X NLA UNTIL FURTHER NOTICE
56 222239 1 ACTUATOR ASSEMBLY X X SEE PAGE 3-73 FOR BREAKDOWN

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0

3-71
ACTUATOR ASSEMBLY

TD0004236

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0

3-72
ACTUATOR ASSEMBLY

I BB Vin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 222239 1 ACTUATOR ASSEMBLY X X SEE PAGE 3-71 FOR FITMENT
2 100037 2 NUT X X
3 100010 2 WASHER X X
4 200093 1 CLEVIS X X
5 220211 1 DIAPHRAGM X X

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0

3-73
AXLE, FRONT, B40D (WDB)

15

14 11

16
15 12

4 21

3
1

17
13
9

19

18 5
20
8
10
7
6

340013 A
TD0004174

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0

3-74
AXLE, FRONT, B40D (WDB)

I BB Vin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 310349 1 DIFF HEAD,SC461,4.11,CTD X SEE PAGE 3-135 FOR BREAKDOWN
DO NOT ORDER - FOR INFO ONLY;
2 261577 1 KIT,BRAKE,FRONT AXLE,WDB X
SEE PAGE 3-115 FOR BREAKDOWN
DO NOT ORDER - FOR INFO ONLY;
3 261467 2 KIT,FINAL DRIVE,5.2,23T X
SEE PAGE 3-95 FOR BREAKDOWN
4 221467 2 SEAL: ASSY-OIL DUO CONE X
5 221176 1 INPUT SHAFT NUT X
6 221045 2 STUD NUT X
7 221044 2 WASHER: FLAT X
8 221041 2 SHIFT UNIT STUD X
9 220532 1 WASHER: INPUT SHAFT NUT X
10 210038 1 AIR SHIFT,(D/L 2 SP) X
11 207660 1 PLUG X SEE PAGE 3-93 FOR BREAKDOWN
12 207626 1 PLUG,MAGNETIC X SEE PAGE 3-93 FOR BREAKDOWN
13 190956 1 YOKE,8.5C MID AXLE INPUT X
14 203375 1 PLATE,AXLE SERIAL NUMBER X
15 201785 2 SIDE SHAFT 42/36 L-1475 X
16 183231 1 BANJO HSG,F E23 X
17 161568 1 SPACER,T/DRV DIFF INPUT X
18 100790 8 WASHER,SPRING UNPLATED X
19 100789 8 STUD,UNPLATED X
20 100788 8 NUT,UNPLATED X
21 100726 4 SCREW,HEXHD TENSILOCK BL X

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0

3-75
AXLE, MIDDLE, B40D (WDB)

31

22
6 24
23
21
25
26
12
36 19
16 7
33
18
34
35

14 32 4

10 20
40
8
5
17
11
13
27
1
29
28
30

9
340012 D
TD0004175

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0

3-76
AXLE, MIDDLE, B40D (WDB)

I BB Vin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 310350 1 DIFF HEAD,CTD,TDS X SEE PAGE 3-139 FOR BREAKDOWN
DO NOT ORDER - FOR INFO ONLY;
2 261578 1 KIT,BRAKE,MID AXLE,WDB X
SEE PAGE 3-117 FOR BREAKDOWN
DO NOT ORDER - FOR INFO ONLY;
3 261467 2 KIT,FINAL DRIVE,WDB X
SEE PAGE 3-95 FOR BREAKDOWN
4 221467 2 SEAL,ASSY-OIL DUO CONE X
5 221176 1 NUT,INPUT SHAFT X
6 221171 1 PIN,DOWEL,CARRIER COVER X
7 221169 1 NUT,PINION X
8 220532 1 WASHER,INPUT SHAFT NUT X
9 210038 1 AIR SHIFT X
10 207660 1 PLUG X SEE PAGE 3-93 FOR BREAKDOWN
11 207626 1 PLUG,MAGNETIC X SEE PAGE 3-93 FOR BREAKDOWN
12 206066 1 YOKE,HARDENED & GROUND X
13 203375 1 PLATE,AXLE SERIAL NUMBER X
14 201785 2 SHAFT,SIDE X
16 190853 1 COVER,T/D AXLE X
17 183230 1 BANJO HSG,T/D X
18 174318 11 SPACER,BOLTS REAR COVER X
19 162455 1 WASHER,STEPPED X
20 161568 1 SPACER,T/DRV DIFF INPUT X
21 161295 1 SPACER,THRU,DRIVE BEARING X
22 160814 1 SPACER,T/D DIFF BRG X
23 160813 1 SPACER,T/D DIFF YOKE X
24 150127 1 BEARING,CYL ROLLER X
25 140725 1 SEAL,D/L VITON X
26 140342 1 V RING X
27 100978 4 POP RIVET X
28 100790 8 WASHER,SPRING,UNPLATED X
29 100789 8 STUD,UNPLATED X
30 100788 8 NUT,UNPLATED X
31 100769 1 BOLT,HEXHD X
32 100726 4 SCREW,HEXHD X
33 100591 4 TAPER,DOWEL,T-DRIVE REAR X
34 100451 11 WASHER,SPRING,UNPLATED X
35 100450 11 NUT,UNPLATED X
36 100449 11 STUD,STRETCH X
40 190956 1 YOKE X

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0

3-77
AXLE, REAR, B40D (WDB)

14
2

15
10

11

2 13
14
20
3

16
12
8

18

1
4
17
19
7
9
6
5

340011 C
TD0004176

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0

3-78
AXLE, REAR, B40D (WDB)

I BB Vin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 310349 1 DIFF HEAD,CTD X SEE PAGE 3-135 FOR BREAKDOWN
DO NOT ORDER - FOR INFO ONLY;
2 261471 1 KIT,BRAKE,REAR AXLE,WDB X
SEE PAGE 3-125 FOR BREAKDOWN
DO NOT ORDER - FOR INFO ONLY;
3 262909 2 KIT,FINAL DRIVE X
SEE PAGE 3-97 FOR BREAKDOWN
4 221176 1 INPUT SHAFT NUT X
5 221045 2 STUD NUT X
6 221044 2 WASHER,FLAT X
7 221041 2 SHIFT UNIT STUD X
8 220532 1 WASHER,INPUT SHAFT NUT X
9 210038 1 AIR SHIFT X
10 207660 1 PLUG X SEE PAGE 3-93 FOR BREAKDOWN
11 207626 1 PLUG,MAGNETIC X SEE PAGE 3-93 FOR BREAKDOWN
12 190956 1 YOKE,MID AXLE INPUT X
13 203375 1 PLATE,AXLE SERIAL NUMBER X
14 201785 2 SIDE SHAFT75 X
15 183232 1 BANJO HSG,R HIGHDRIVE X
16 161568 1 SPACER,T/DRV DIFF INPUT X
17 100790 8 WASHER,SPRING,UNPLATED X
18 100789 8 STUD,UNPLATED X
19 100788 8 NUT,UNPLATED X
20 100726 4 SCREW,HEXHD X

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0

3-79
AXLE, FRONT CALIPER, B35D

14

10
13

15

14 11

20
3

16
12
8

18

17 4
19
7
9
6
5

340081
TD0003230

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0

3-80
AXLE, FRONT CALIPER, B35D

I BB Vin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 310083 1 DIFF HEAD,H/DRIVE X SEE PAGE 3-135 FOR BREAKDOWN
DO NOT ORDER - FOR INFO ONLY;
2 262556 1 KIT,BRAKE,FRONT AXLE,DISC X
SEE PAGE 3-107 FOR BREAKDOWN
DO NOT ORDER - FOR INFO ONLY;
3 261468 2 KIT,FINAL DRIVE,DISC X
SEE PAGE 3-99 FOR BREAKDOWN
4 221176 1 INPUT SHAFT NUT X
5 221045 2 STUD NUT X
6 221044 2 WASHER,FLAT X
7 221041 2 SHIFT UNIT STUD X
8 220532 1 WASHER,INPUT SHAFT NUT X
9 210038 1 AIR SHIFT X
10 207660 1 PLUG X SEE PAGE 3-93 FOR BREAKDOWN
11 207626 1 PLUG,MAGNETIC X SEE PAGE 3-93 FOR BREAKDOWN
12 190956 1 YOKE,MID AXLE INPUT X
13 203375 1 PLATE,AXLE SERIAL NUMBER X
14 201785 2 SIDE SHAFT X
15 183231 1 BANJO HSG X
16 161568 1 SPACER,T/DRV DIFF INPUT X
17 100790 8 WASHER,SPRING X
18 100789 8 STUD X
19 100788 8 NUT X
20 100726 4 SCREW,HEXHEAD X

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0

3-81
AXLE, MIDDLE CALIPER, B35D

5 32

23
25
24
22
26
27
37 13
17 20
34 4
19
35 28
36

3
16 33

18

21
11 14

12
16 30
15
1
29 4
3 31
8
10
7
6
340077
TD0003231

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0

3-82
AXLE, MIDDLE CALIPER, B35D

I BB Vin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 310304 1 DIFF HEAD,T/D SOLID X SEE PAGE 3-139 FOR BREAKDOWN
DO NOT ORDER - FOR INFO ONLY;
2 262555 1 KIT,BRAKE,MID & REAR AXLE X
SEE PAGE 3-109 FOR BREAKDOWN
DO NOT ORDER - FOR INFO ONLY;
3 261468 2 KIT,FINAL DRIVE,DISC X
SEE PAGE 3-99 FOR BREAKDOWN
4 221176 2 INPUT SHAFT NUT X
5 221171 1 CARRIER COVER DOWEL PIN X
6 221045 2 STUD NUT X
7 221044 2 WASHER,FLAT X
8 221041 2 SHIFT UNIT STUD X
9 220532 1 WASHER,INPUT SHAFT NUT X
10 210038 1 AIR SHIFT X
11 207660 2 PLUG X SEE PAGE 3-93 FOR BREAKDOWN
12 207626 1 PLUG,MAGNETIC X SEE PAGE 3-93 FOR BREAKDOWN
13 206066 1 YOKE,HARDENED & GROUND X
14 190956 1 YOKE,MID AXLE INPUT X
15 203375 1 PLATE,AXLE SERIAL NUMBER X
16 201785 2 SIDE SHAFT X
17 190853 1 COVER,T/D AXLE X
18 183230 1 BANJO HSG,T/D X
19 174318 11 SPACER,BOLTS REAR COVER X
20 162455 1 WASHER,STEPPED X
21 161568 1 SPACER,T/DRV DIFF INPUT X
22 161295 1 SPACER,THRU,DRIVE BEARING X
23 160814 1 SPACER,T/D DIFF BRG X
24 160813 1 SPACER,T/D DIFF YOKE X
25 150127 1 BEARING,CYL ROLLER X
26 140725 1 SEAL,D/L VITON X
27 140342 1 V RING X
28 120333 1 PLUG,HEX SOCKET X
29 100790 8 WASHER,SPRING,UNPLATED X
30 100789 8 STUD,UNPLATED X
31 100788 8 NUT,UNPLATED X
32 100769 1 BOLT,HEXHD X
33 100726 4 SCREW,HEXHD X
34 100591 4 TAPER,DOWEL,T-DRIVE,REAR X
35 100451 11 WASHER,SPRING,UNPLATED X
36 100450 11 NUT,UNPLATED X
37 100449 11 STUD,STRETCH X

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0

3-83
AXLE, REAR CALIPER, B35D

3
14
20

10 16
12
8
15
11 18
14 13
1
17 4
19
7
3
9
6
5

340078
TD0003232

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0

3-84
AXLE, REAR CALIPER, B35D

I BB Vin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 310083 1 DIFF HEAD,H/DRIVE X SEE PAGE 3-135 FOR BREAKDOWN
DO NOT ORDER - FOR INFO ONLY;
2 262555 1 KIT,BRAKE,MID & REAR AXLE X
SEE PAGE 3-109 FOR BREAKDOWN
DO NOT ORDER - FOR INFO ONLY;
3 261468 2 KIT,FINAL DRIVE,DISC X
SEE PAGE 3-99 FOR BREAKDOWN
4 221176 1 INPUT SHAFT NUT X
5 221045 2 STUD NUT X
6 221044 2 WASHER,FLAT X
7 221041 2 SHIFT UNIT STUD X
8 220532 1 WASHER,INPUT SHAFT NUT X
9 210038 1 AIR SHIFT X
10 207660 1 PLUG X SEE PAGE 3-93 FOR BREAKDOWN
11 207626 1 PLUG,MAGNETIC X SEE PAGE 3-93 FOR BREAKDOWN
12 190956 1 YOKE,8.5C MID AXLE INPUT X
13 203375 1 PLATE,AXLE SERIAL NUMBER X
14 201785 2 SIDE SHAFT X
15 183232 1 BANJO HSG,R HIGHDRIVE X
16 161568 1 SPACER,T/DRV DIFF INPUT X
17 100790 8 WASHER,SPRING X
18 100789 8 STUD X
19 100788 8 NUT X
20 100726 4 SCREW,HEXHEAD X

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0

3-85
AXLE, FRONT, B35D (WDB)

2
14
22
17

12

13
7
16
10 9

21
1

11

15
4

19
18
5 20
340110
TD0003234

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0

3-86
AXLE, FRONT, B35D (WDB)

I BB Vin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 310083 1 DIFF HEAD X
DO NOT ORDER - FOR INFO ONLY;
2 263728 1 KIT,BRAKE & BREATHER X
SEE PAGE 3-119 FOR BREAKDOWN
DO NOT ORDER - FOR INFO ONLY;
3 263019 2 KIT,FINAL DRIVE,WDB X
SEE PAGE 3-101 FOR BREAKDOWN
4 221176 1 NUT,INPUT SHAFT X
5 210038 1 AIR SHIFT X
6 208547 2 SEAL,DUO-CONE X
7 207660 1 PLUG X SEE PAGE 3-93 FOR BREAKDOWN
8 207626 1 PLUG,MAGNETIC X SEE PAGE 3-93 FOR BREAKDOWN
9 203375 1 PLATE,AXLE SERIAL NUMBER X
10 201785 2 SHAFT,SIDE X
11 190956 1 YOKE X
12 187260 2 SPACER,WELD-ON,K-CLAMP X
13 182934 1 BANJO HSG,F X
14 178444 2 PLT,CATCH,M&R BANJO,LWB X
15 161568 1 SPACER,T/DRV DIFF INPUT X
16 100978 4 POP RIVET X
17 100931 8 BOLT,HEXHD X
18 100790 8 WASHER,SPRING,UNPLATED X
19 100789 8 STUD,UNPLATED X
20 100788 8 NUT,UNPLATED X
21 100726 4 SCREW,HEXHD TENSILOCK X
22 100062 8 WASHER,FLAT X

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0

3-87
AXLE, MIDDLE, B35D (WDB)

31

5 22
24
23
19
21
25
36 26
10
14
33 4
18
34
35

16
39
27

15 2
7
12

13
20
4
9
17 29
1 38
11 37
28 32
30 340091 A
6 TD0003235

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0

3-88
AXLE, MIDDLE, B35D (WDB)

I BB Vin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 310304 1 DIFF HEAD X
DO NOT ORDER - FOR INFO ONLY;
2 263019 2 KIT,FINAL DRIVE,WDB X
SEE PAGE 3-101 FOR BREAKDOWN
DO NOT ORDER - FOR INFO ONLY;
3 262903 1 KIT,BRAKE & BREATHER X
SEE PAGE 3-121 FOR BREAKDOWN
4 221176 2 INPUT SHAFT NUT X
5 221171 1 CARRIER COVER DOWEL PIN X
6 210038 1 AIR SHIFT X
7 208547 2 SEAL,DUO-CONE X
8 207660 2 PLUG X SEE PAGE 3-93 FOR BREAKDOWN
9 207626 1 PLUG,MAGNETIC X SEE PAGE 3-93 FOR BREAKDOWN
10 206066 1 YOKE,HARDENED & GROUND X
11 203375 1 PLATE,AXLE SERIAL NUMBER X
12 201785 2 SIDE SHAFT X
13 190956 1 YOKE X
14 190853 1 COVER,T/D AXLE X
15 186569 1 PLT,CATCH,GUTTER,F,L X
16 186568 1 PLT,CATCH,GUTTER,F,R X
17 182393 1 BANJO,HSG,M,WDB X
18 174318 11 SPACER,BOLTS REAR COVER X
19 162455 1 WASHER,STEPPED X
20 161568 1 SPACER,T/DRV DIFF INPUT X
21 161295 1 SPACER,THRU,DRIVE BEARING X
22 160814 1 SPACER,T/D DIFF BRG X
23 160813 1 SPACER,T/D DIFF YOKE X
24 150127 1 BEARING CYL ROLLER X
25 140725 1 SEAL X
26 140342 1 V RING X
27 100931 8 BOLT X
28 100790 8 WASHER,SPRING,UNPLATED X
29 100789 8 STUD,UNPLATED X
30 100788 8 NUT,UNPLATED X
31 100769 1 BOLT,HEXHD X
32 100726 4 SCREW,HEXHD X
33 100591 4 TAPER DOWEL T-DRIVE REAR X
34 100451 11 WASHER,SPRING,UNPLATED X
35 100450 11 NUT,UNPLATED X
36 100449 11 STUD,STRETCH X
37 100364 2 SCREW,HEXHD X
38 100064 2 WASHER,FLAT X
39 100062 8 WASHER,FLAT X

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0

3-89
AXLE, REAR, B35D (WDB)

3
11 9

8 16

10

12
4
14

1
13
15

5
18
17

340092
TD0003236

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0

3-90
AXLE, REAR, B35D (WDB)

I BB Vin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 310083 1 DIFF HEAD,H/DRIVE X
DO NOT ORDER - FOR INFO ONLY;
2 261471 1 KIT,BRAKE,REAR AXLE,WDB X
SEE PAGE 3-125 FOR BREAKDOWN
DO NOT ORDER - FOR INFO ONLY;
3 261468 2 KIT,FINAL DRIVE,DISC X
SEE PAGE 3-99 FOR BREAKDOWN
4 221176 1 INPUT SHAFT NUT X
5 210038 1 AIR SHIFT X
6 207660 1 PLUG X SEE PAGE 3-93 FOR BREAKDOWN
7 207626 1 PLUG,MAGNETIC X SEE PAGE 3-93 FOR BREAKDOWN
8 203375 1 PLATE,AXLE SERIAL NUMBER X
9 201785 2 SIDE SHAFT X
10 190956 1 YOKE,8.5C X
11 183232 1 BANJO HSG,R HIGHDRIVE X
12 161568 1 SPACER,T/DRV DIFF INPUT X
13 100790 8 WASHER,SPRING X
14 100789 8 STUD X
15 100788 8 NUT X
16 100726 4 SCREW,HEXHEAD X
17 100364 2 SCREW,HEXHEAD X
18 100064 2 WASHER,FLAT X

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0

3-91
AXLE DRAIN & FILLER PLUGS

3
1

TD0005428

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV A

3-92
AXLE DRAIN & FILLER PLUGS

I BB Vin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
INCLUDES ITEM 3; SEE PAGE 3-
1 207626 1 PLUG, DRAIN MAGNETIC X X 75,77,79,81,83,85,87,89,91 FOR FIT-
MENT
INCLUDES ITEM 3; SEE PAGE 3-
2 207660 1 PLUG, FILLER X X 75,77,79,81,83,85,87,89,91 FOR FIT-
MENT
3 140880 2 O-RING X X

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV A

3-93
FINAL DRIVE KIT FOR FRONT & MIDDLE AXLES, B40D

A 23

37
21

4 6
24
16
12
18
36
3
2
30

1
11
20

17

14
34
15
22
10
8
33
9 35
5
7

19
29

13
28
27 32
25
26
31

261467 B
TD0004177

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV A

3-94
FINAL DRIVE KIT FOR FRONT & MIDDLE AXLES, B40D

I BB Vin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
DO NOT ORDER - FOR INFO ONLY;
A 261467 1 KIT,FINAL DRIVE,5.2,23T,WDB X
SEE PAGE 3-75,77 FOR FITMENT
1 207796 1 PLUG X
2 207676 1 PLUG,MAGNETIC X
3 206607 1 RINGGEAR X
4 206606 3 PLANET GEAR,HD X
5 206598 1 SUNGEAR,HD X
6 201748 3 CIRCLIP EXTERNAL,PLANET PIN X
7 201747 1 CIRCLIP EXTERNAL,SIDESHAFT X
8 201745 1 PIN,LOCK NUT X
9 201744 1 CLIP,SPRING X
10 190899 1 WASHER,LOCKNUT X
11 161784 1 HUB,MACHINED WET BRAKE X
12 161691 1 PLANET CARRIER,3 PIN X
13 161280 1 CARRIER,SEAL,20T AXLE LABRINTH X
14 161138 1 WASHER,THRUST,20 TON AXLE X
15 161021 1 SPACER,CIRCLIP X
16 160748 6 PLANET,THRUST X
17 160722 1 NUT,LOCK X
18 160711 1 RING,GEAR,CARRIER,FLAME,HARDEN X
19 160710 1 SHAFT,STUB,MACHINED X
20 160688 3 PIN,PLANET GEAR X
21 160360 4 PLATE,LOCK X
22 160194 1 PLUG,BRONZE THRUST X
23 160190 4 PLATE,RETAINER,RING GEAR X
24 150198 3 BEARING,ASS,PLANET X
25 150113 1 CUP,BEARING X
26 150112 1 CONE,BEARING X
27 150111 1 CUP BEARING X
28 150110 1 CONE,BEARING X
29 140350 1 SEAL,OIL X
30 140262 3 O RING,PLANET PIN X
31 101997 12 CAPSRREW,SOCHD X
32 101991 20 CAPSCREW,SOCHD X
33 100521 12 WASHER,WHEEL STUD X
34 100511 12 STUD,WHEEL X
35 100510 12 NUT,WHEEL X
36 100214 29 SCREW,HEXHD X
37 100149 8 SCREW,HEXHD X

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV A

3-95
FINAL DRIVE KIT FOR REAR AXLES, B40D

A 22 38
24
3
38

11

1 6
16
4
2 25
16
31
21
37

27
18

17
9
14
5
15 35
7
23
8
34
36

20
33
12
32
30

13
29
28
TD0005552-0
26
262909-0

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV A

3-96
FINAL DRIVE KIT FOR REAR AXLES, B40D

I BB Vin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
DO NOT ORDER - FOR INFO ONLY;
A 262909 1 KIT,FINAL DRIVE,5.2,23T,REAR X
SEE PAGE 3-79 FOR FITMENT
1 207796 1 PLUG X
2 207676 1 PLUG,MAGNETIC X
3 206607 1 RINGGEAR,5,2:1 20T ZF X
4 206606 3 PLANET GEAR,HD,5,2:1 20T X
5 206598 1 SUNGEAR,HD,5,2:1 20T X
6 201748 3 CIRCLIP EXTERNAL-PLANET PIN X
7 201747 1 CIRCLIP EXTERNAL-SIDESHAFT X
8 201745 1 PIN:LOCK NUT X
9 201744 1 CLIP-SPRING X
10 190899 1 WASHER,LOCKNUT X
11 161691 1 PLANET CARRIER,3 PIN,5.2:1,HD X
12 161281 1 LABRINTH,20T SEAL CARRIER X
13 161280 1 CARRIER,SEAL,20T AXLE LABRINTH X
14 161138 1 WASHER,THRUST,20 TON AXLE X
15 161021 1 SPACER ,CIRCLIP X
16 160748 6 PLANET,THRUST X
17 160722 1 NUT,LOCK X
18 160717 1 HUB,MACHINED X
19 160711 1 RING,GEAR,CARRIER-FLAME,HARDEN X
20 160710 1 SHAFT,STUB,MACHINED X
21 160688 3 PIN,PLANET GEAR X
22 160360 4 PLATE,LOCK X
23 160194 1 PLUG ,BRONZE THRUST X
24 160190 4 PLATE,RETAINER,RING GEAR X
25 150198 3 BEARING,ASS,PLANET X
26 150113 1 CUP,BEARING X
27 150112 1 CONE,BEARING X
28 150111 1 CUP BEARING X
29 150110 1 CONE ,BEARING X
30 140469 1 SEAL,CASSETTE X
31 140262 3 O RING ,PLANET PIN X
32 140240 1 O RING X
33 101997 12 CAPSCREW,SOCHD X
34 100521 12 WASHER X
35 100511 12 STUD,WHEEL26 TON AXLE X
36 100510 12 NUT,WHEEL(COLLAR)26TON X
37 100214 29 SCREW,HEXHD X
38 100149 8 SCREW,HEXHD X

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV A

3-97
FINAL DRIVE KIT FOR CALIPER AXLES, B35D

A 40
25
27
22

8
19
1

41
19

3
1
26 1

33

13
24
39 23

37

14
36 34
35
38 32
15

31
30
28
10 29

12 21
20
11
16
5
17
9
261468 A
TD0004178A

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0

3-98
FINAL DRIVE KIT FOR CALIPER AXLES, B35D

I BB Vin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
DO NOT ORDER - FOR INFO ONLY;
A 261468 1 KIT,FINAL DRIVE,5.2,23T,DISC X SEE PAGE 3-81,83,85,91 FOR FIT-
MENT
1 218408 3 PLANET GEAR,HD,20T ZF X
2 207796 1 PLUG X
3 207676 1 PLUG,MAGNETIC X
5 206183 1 SUNGEAR,HD,20T ZF X
7 201782 1 GEAR,RING,EXT X
8 201748 3 CIRCLIP EXT-PLANET PIN X
9 201747 1 CIRCLIP EXT-SIDESHAFT X
10 201745 1 PIN: LOCK NUT X
11 201744 1 CLIP-SPRING X
12 190899 1 WASHER,LOCKNUT X
13 161691 1 PLANET CARRIER HD X
14 161281 1 LABRINTH,20T SEAL CARRIER X
15 161280 1 CARRIER,SEAL,20T AXLE LABRINT X
16 161138 1 WASHER,THRUST,20T AXLE X
17 161021 1 SPACER,CIRCLIP X
19 160748 6 PLANET,THRUST X
20 160722 1 NUT,LOCK,HUB X
21 160717 1 HUB,MACHINED X
22 160711 1 RING GEAR CARRIER X
23 160710 1 SHAFT,STUB,MACHINED X
24 160688 3 PIN,PLANET GEAR X
25 160360 4 PLATE,LOCK X
26 160194 1 PLUG,BRONZE THRUST X
27 160190 4 PLATE,RETAINER,RING GEAR X
28 150113 1 CUP,BEARING X
29 150112 1 CONE,BEARING X
30 150111 1 CUP,BEARING X
31 150110 1 CONE,BEARING X
32 140469 1 SEAL,CASSETTE X
33 140262 3 O-RING,PLANET PIN X
34 140240 1 O RING X
35 101997 12 CAPSCREW,SOCHEAD X
36 100521 12 WASHER,WHEEL STUD X
37 100511 12 STUD,WHEEL 26T AXLE X
38 100510 12 NUT,WHEEL (COLLAR) 26T X
39 100214 29 SCREW,HEXHEAD X
40 100149 8 SCREW,HEXHEAD X
41 150198 3 BEARING,ASS,PLANET X

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0

3-99
FINAL DRIVE KIT FOR WDB AXLES, B35D

35
A 22
24

8
17
2 19
36
14
34 7

5
29

21 4

15

10
31

12
18 32
11 33
13
6 30
16
9
23

20

3
28
27
25
26

263019 C
TD0003257A

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0

3-100
FINAL DRIVE KIT FOR WDB AXLES, B35D

I BB Vin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
DO NOT ORDER - FOR INFO ONLY;
A 263019 1 KIT,FINAL DRIVE,23T,5.2,WDB,12 STUD X
SEE PAGE 3-87,89 FOR FITMENT
2 218408 3 GEAR,PLANET X
3 216104 1 CLIP,SPRING,EXTERNAL X
4 207796 1 PLUG X
5 207676 1 PLUG,MAGNETIC X
6 206183 1 GEAR,SUN X
7 201782 1 GEAR,RING X
8 201748 3 CIRCLIP EXTERNAL-PLANET PIN X
9 201747 1 CIRCLIP EXTERNAL-SIDESHAFT X
10 201745 1 PIN,LOCK NUT X
11 201744 1 CLIP,SPRING X
12 190899 1 WASHER,LOCKNUT X
13 162461 1 WASHER,THRUST SAHR BRAKES X
14 161691 1 PLANET CARRIER,3 PIN X
15 161414 1 HUB,SPLINED,WDB X
16 161021 1 SPACER,CIRCLIP X
17 160748 6 PLANET,THRUST X
18 160722 1 NUT,LOCK X
19 160711 1 RING,GEAR,CARRIER-FLAME,HARDEN X
20 160710 1 SHAFT,STUB,MACHINED X
21 160688 3 PIN,PLANET GEAR X
22 160360 4 PLATE,LOCK X
23 160194 1 PLUG ,BRONZE THRUST X
24 160190 4 PLATE,RETAINER,RING GEAR X
25 150113 1 CUP,BEARING X
26 150112 1 CONE,BEARING X
27 150111 1 CUP BEARING X
28 150110 1 CONE,BEARING X
29 140262 3 O RING,PLANET PIN X
30 101991 20 CAPSCREW,SOCHD X
31 101205 12 STUD,WHEEL X
32 100521 12 WASHER,WHEEL STUD X
33 100510 12 NUT,WHEEL X
34 100214 29 SCREW,HEXHD X
35 100149 8 SCREW,HEXHD X
36 150198 3 BEARING,ASS,PLANET X

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0

3-101
CALIPER HYD COMPONENT KIT, B35D - DETAIL A

21
23

3 8
8

15
5
4

11

20
4

264261
TD0003916

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0

3-102
CALIPER HYD COMPONENT KIT, B35D - DETAIL A

I BB Vin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 264260 1 CHOICE,ACCUMULATORS X
3 223816 3 FILTER,FUEL X
4 200062 6 CLAMP,HOSE X
5 186888 1 BKT,BREATHER,TRANSM/AXLE X
8 162404 2 WASHER X
11 130001 1 HOSE,PUSHLOCK X
15 121275 3 MALE,TAIL,90 DEG X
20 120161 3 ADAPTOR,BARBED HOSE X
21 100731 3 SCREW X
23 100062 3 WASHER,FLAT X

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0

3-103
CALIPER HYD COMPONENT KIT, B35D - DETAIL B

9
3

4 12
15

14

2
6

9 13

4
20

264261
TD0003917

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0

3-104
CALIPER HYD COMPONENT KIT, B35D - DETAIL B

I BB Vin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
2 243257 2 HOSE X
3 223816 3 FILTER,FUEL X
4 200062 6 CLAMP,HOSE X
6 176174 1 PIPE,BRAKE,REAR,LONG X
7 172875 1 PIPE,BRAKE,REAR X
9 130001 1 HOSE,PUSHLOCK X
10 130001 1 HOSE,PUSHLOCK X
12 122157 1 CONNECT X
13 122084 1 CONNECT X
14 122065 1 TEE X
15 121275 3 MALE,TAIL,90 DEG X
20 120161 3 ADAPTOR,BARBED HOSE X

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0

3-105
DISC BRAKE KIT, FRONT AXLE, B35D

31

8 33
22

30

34
22 30

27 32
29
28

27
29
28

18
6
23
3
4 2
1
15
16
25 24 17
8 9
31
24 33
22
28 22
29
32 28
29
5 7 27 34
27
24
10

24
11
26

262556
TD0003224

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0

3-106
DISC BRAKE KIT, FRONT AXLE, B35D

I BB Vin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
DO NOT ORDER - FOR INFO ONLY;
A 262556 1 KIT,BRAKE,FRONT AXLE,DISC X
SEE PAGE 3-81 FOR FITMENT
1 100064 2 WASHER X
2 100085 2 SCREW X
3 100111 2 SCREW X
4 100148 2 WASHER,FLAT X
5 100461 60 CAPSCREW X
6 100757 2 SCREW,HEXHEAD X
7 101991 40 CAPSCREW,SOCHEAD X
8 122065 2 TEE X
9 122183 1 TEE,B/H,BRANCH X
10 160720 2 HOLDER,CALIPER - AXLE 6X6 X
11 160857 2 DISC,VENTILATED X
15 173838 1 MTG,K-CLAMP,FRNT AXLE X
16 173839 1 MTG,B/H,AXLE PIPES,FRONT X
17 173841 1 PIPE,CONTROL,CALIPER,RF X
18 173842 1 PIPE,CONTROL,CALIPER,LF X
22 190907 4 ELBOW X
23 203349 1 K-CLAMP,SINGLE X
24 290086 8 KIT,CALIPER FIXING PARTS X
25 290334 2 CALIPER,WABCO 485F MIN OIL R X
26 290333 2 CALIPER,WABCO 485F MIN OIL L X
27 120788 4 FITTING,BANJO X
28 120768 4 BOLT,BANJO X
29 101351 4 WASHER,COPPER X
30 120316 4 CONNECT X
31 176598 2 PIPE,SHORT,CRL,CAL,RF/LF X
32 176596 2 PIPE,CALIPER,A-FRAME,LF/RR X
33 176599 2 PIPE,LONG,CRL,CAL,RF/LF X
34 176597 2 PIPE,CALIPER,A-FRAME,LR/RF X

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0

3-107
DISC BRAKE KIT, REAR & MID AXLE, B35D

6
7
20

22

13
19

10 33
26 1
28 34
32
25

11 28 35
37 31
36

8 9
27

36
30 37
14 35

262555
TD0003223

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0

3-108
DISC BRAKE KIT, REAR & MID AXLE, B35D

I BB Vin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
DO NOT ORDER - FOR INFO ONLY;
A 262555 1 KIT,BRAKE,REAR & MID AXLE X
SEE PAGE 3-83,85 FOR FITMENT
1 100010 6 WASHER,FLAT X
6 100111 2 SCREW,HEXHD X
7 100148 2 WASHER,FLAT X
8 100461 60 CAPSCREW X
9 100467 12 CAPSCREW,SOCHD X
10 100807 6 CAPSCREW,SOCHD X
11 101991 28 CAPSCREW,SOCHD X
13 122183 1 TEE,B/H,BRANCH X
14 160857 2 DISC,VENTILATED X
19 173849 1 PIPE,CONTROL,CALIPER,RR X
20 173853 1 PIPE,CONTROL,CALIPER,LR X
22 176274 1 MTG,B/H,AXLE PIPES,MID X
25 188125 2 SCRAPER,PERROT CALIPER X
26 188126 2 SCRAPER ASSY,PERROT CALIPER F X
27 190459 2 HOLDER,CALIPER - AXLE X
28 290086 4 KIT,CALIPER FIXING PARTS X
29 290334 1 CALIPER,WABCO 485F MIN OIL R X
30 290333 1 CALIPER,WABCO 485F MIN OIL L X
31 176610 1 PIPE,CALIPER,LHS,MIDDLE-REA X
32 176614 1 PIPE,CALIPER,RHS,MIDDLE-REA X
33 120315 2 ELBOW X
34 190907 2 ELBOW X
35 120768 2 BOLT,BANJO X
36 120788 2 FITTING,BANJO X
37 101351 2 WASHER,COPPER X

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0

3-109
MIDDLE & REAR AXLE GUARDS KIT, B35D

13
12

13 12

10 13 12
13 12
11

5
8 6

5
9
6 5 4

6 5 4
6 5 5 6 E09835011 C SH1
TD0004180

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0

3-110
MIDDLE & REAR AXLE GUARDS KIT, B35D

I BB Vin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 176186 6 GUARD,BRAKE CALIPER X
2 172857 6 GUARD,AXLE X
3 172855 8 BRACKET,GUARD,AXLE,T/B X
4 172854 8 BRACKET,GUARD,AXLE,F/R X
5 100064 56 WASHER,FLAT X
6 100085 52 SCREW X
7 172853 4 PLATE,CONNECTING GUARD X
8 173985 2 GUARD,CTD X
9 100364 4 SCREW,HEXHEAD X
10 186368 2 GUARD,AXLE,L/H X
11 186367 2 GUARD,AXLE,R/H X
12 100215 8 SCREW,HEXHEAD X
13 100010 8 WASHER,FLAT X

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0

3-111
FRONT AXLE GUARDS KIT, B35D

5
6

6 5 14
15

3 1

6 5 E09835011 C SH2
TD0004181

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0

3-112
FRONT AXLE GUARDS KIT, B35D

I BB Vin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 176186 6 GUARD,BRAKE CALIPER X
2 172857 6 GUARD,AXLE X
3 172855 8 BRACKET,GUARD,AXLE,T/B X
5 100064 56 WASHER,FLAT X
6 100085 52 SCREW X
14 176566 1 BRKT,AXLE,GUARD,F/REAR X
15 176567 1 BRKT,AXLE,GUARD,F/REAR X

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0

3-113
WET DISC BRAKE KIT, FRONT AXLE, B40D

15 6

4 3
10
2
1
5
11

13 8
7
9

12

7
14
6

261577 A
TD0004182

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0

3-114
WET DISC BRAKE KIT, FRONT AXLE, B40D

I BB Vin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
DO NOT ORDER - FOR INFO ONLY;
A 261577 1 KIT,WDB,FRONT AXLE X
SEE PAGE 3-75 FOR FITMENT
1 100064 2 WASHER,FLAT X
2 100085 2 SCREW,HEXHEAD X
3 100111 2 SCREW,HEXHEAD X
4 100148 2 WASHER,FLAT X
5 100757 2 SCREW,HEXHEAD X
6 101991 40 CAPSCREW,SOCHEAD X
7 122151 2 ELBOW X
8 122183 1 TEE,B/H,BRANCH X
9 173838 1 MTG,K-CLAMP,FRNT AXLE X
10 173839 1 MTG,B/H,AXLE PIPES,FRONT X
11 173843 1 PIPE,W/BRAKE,RH,FRONT X
12 173844 1 PIPE,W/BRAKE,LH,FRONT X
13 203349 1 K-CLAMP,SINGLE X
14 290129 1 ASSY,BRAKE,W/DISC,MOD,LH X SEE PAGE 3-145 FOR BREAKDOWN
15 290130 1 ASSY,BRAKE,W/DISC,MOD,RH X SEE PAGE 3-143 FOR BREAKDOWN

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0

3-115
WET DISC BRAKE KIT, MIDDLE AXLE, B40D

9
8
3

6
7

261578 E
TD0003445

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0

3-116
WET DISC BRAKE KIT, MIDDLE AXLE, B40D

I BB Vin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
DO NOT ORDER - FOR INFO ONLY;
A 261578 1 KIT,WDB,MIDDLE AXLE X
SEE PAGE 3-77 FOR FITMENT
1 290130 1 ASSY,BRAKE,W/DISC,MOD,RH X SEE PAGE 3-143 FOR BREAKDOWN
2 290129 1 ASSY,BRAKE,W/DISC,MOD,LH X SEE PAGE 3-145 FOR BREAKDOWN
3 176274 1 MTG,B/H,AXLE PIPES,MID X
4 173855 1 PIPE,W/BRAKE,LH,REAR X
5 173854 1 PIPE,W/BRAKE,RH,REAR X
6 122183 1 TEE,B/H,BRANCH X
7 122151 2 ELBOW X
8 100148 2 WASHER,FLAT X
9 100111 2 SCREW,HEXHEAD X

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0

3-117
WET DISC BRAKE KIT, FRONT AXLE, B35D

22
21

8
12

10
16 1
11 14
4 6
19
9 3
2
18
5
13
17
15
20 7

263728
TD0003921

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0

3-118
WET DISC BRAKE KIT, FRONT AXLE, B35D

I BB Vin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
DO NOT ORDER - FOR INFO ONLY;
A 263728 1 KIT,WDB,FRONT AXLE X
SEE PAGE 3-87 FOR FITMENT
1 264444 2 BRAKE,WDB X SEE PAGE 3-147 FOR BREAKDOWN
2 218554 2 HOSE,CONNECT X
3 200092 4 CLAMP,HOSE X
4 187313 1 PIPE,BREATHER X
5 187295 1 PIPE,COOLING X
6 187294 2 PIPE,COOLING X
7 187200 1 PIPE,COOLING X
8 187199 1 MTG,B/H,AXLE PIPES X
9 187198 1 PIPE,BREATHER X
10 187197 1 PIPE,BRAKE X
11 187196 1 PIPE,BRAKE X
12 178977 1 PIPE,BREATHER X
13 178974 1 PIPE,BREATHER X
14 140269 4 O RING X
15 130002 0.5 HOSE,PUSHLOCK X
16 122183 1 TEE,B/H,BRANCH X
17 121172 2 CONNECTOR X
18 121104 2 TEE,UNION X
19 121102 1 TEE,B/H,BRANCH X
20 120051 2 ADAPTOR,MALE NPTF,PUSHLOCK X
21 100148 2 WASHER,FLAT X
22 100111 2 SCREW,HEXHD X

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0

3-119
WET DISC BRAKE KIT, MIDDLE AXLE, B35D

24 18
23
14
4
17 6

21 7
5 10
15

2
3
8 11
20
9
19

12
22
16

13

262903
TD0003922

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0

3-120
WET DISC BRAKE KIT, MIDDLE AXLE, B35D

I BB Vin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
DO NOT ORDER - FOR INFO ONLY;
A 262903 1 KIT,WDB,MIDDLE AXLE X
SEE PAGE 3-89 FOR FITMENT
1 264444 2 BRAKE,WDB X SEE PAGE 3-147 FOR BREAKDOWN
2 218554 2 HOSE,CONNECT X
3 200092 4 CLAMP,HOSE X
4 178989 1 PIPE,BRAKE X
5 178988 1 PIPE,BRAKE X
6 178987 1 PIPE,BREATHER X
7 178986 1 PIPE,BREATHER X
8 178985 1 PIPE,BREATHER X
9 178984 1 PIPE,BREATHER X
10 178983 1 PIPE,GUTTER X
11 178982 1 PIPE,GUTTER X
12 178981 1 PIPE,GUTTER X
13 178980 1 PIPE,GUTTER X
14 176937 1 MTG,B/H,AXLE PIPES X
15 140269 4 O RING X
16 130002 2 HOSE,PUSHLOCK X
17 122183 1 TEE,B/H,BRANCH X
18 121241 1 CONNECTOR X
19 121172 2 CONNECTOR X
20 121104 2 TEE,UNION X
21 121102 1 TEE,B/H,BRANCH, X
22 120051 2 ADAPTOR,MALE NPTF,PUSHLOCK X
23 100148 2 WASHER,FLAT X
24 100111 2 SCREW,HEXHD X

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0

3-121
AXLE & CTD GUARDS KIT

9
7

10
6

3
5
10 8
1 2
10

9 7

4 10 6 E09840011 C
TD0004183

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0

3-122
AXLE & CTD GUARDS KIT

I BB Vin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 186370 1 GUARD,MID AXLE,RHS X
2 186369 1 GUARD,MID AXLE,LHS X
3 173985 2 GUARD,CTD X
4 172859 1 COVER,AXLE,BRAKE PIPE,RH X
5 172858 1 COVER,AXLE,BRAKE PIPE,LH X
6 100365 6 SCREW,HEXHEAD X
7 100364 4 SCREW,HEXHEAD X
8 100215 4 SCREW,HEXHEAD X
9 100064 4 WASHER,FLAT X
10 100010 10 WASHER,FLAT X

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0

3-123
WET DISC BRAKE KIT, REAR AXLE

261471
TD0004184

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0

3-124
WET DISC BRAKE KIT, REAR AXLE

I BB Vin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
DO NOT ORDER - FOR INFO ONLY;
A 261471 1 KIT,WDB,REAR AXLE X X
SEE PAGE 3-79,91 FOR FITMENT
1 100461 12 CAPSCREW X X
2 100467 40 CAPSCREW,SOCHEAD X X
3 160667 2 SEAL PROTECTOR,AGRI HAULER X X

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0

3-125
WET DISC BRAKE PUMP

12

13

3
2
11

3 9
6
10

3
7

2
15

7
17
18

8 14

16

TD0003081

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0


3-126
WET DISC BRAKE PUMP

I BB Vin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 210788 1 PUMP,WET DISC BRAKE,DUAL 32CC X
2 NSI 2 BODY X
3 NSI 8 PIN,DOWEL X
4 NSI 1 SHAFT,DRIVE X
5 NSI 2 GEAR,DRIVEN X
6 NSI 1 GEAR,DRIVEN X
7 NSI 4 PLATE,THRUST X
8 NSI 1 COVER,FRONT X
9 NSI 1 FLANGE X
10 NSI 1 SHAFT,SPLINNED,CONNECTING X
11 NSI 1 COVER,REAR X
12 NSI 4 SCREW X
13 NSI 4 WASHER X
14 NSI 1 CIRCLIP X
15 140683 2 KIT,DOUBLE SEAL X
16 140760 1 O-RING,VITON X
17 100225 2 CAPSCREW,SOC HD X
18 100064 2 WASHER,FLAT X

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0


3-127
KIT, COOLER, WDB, COOLING

5
2

NOTE:
ASSEMBLE WITH NOTCH
FACING DOWN ON EACH
MOUNTING PLATE

261932 E
TD0004185A

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0

3-128
KIT, COOLER, WDB, COOLING

I BB Vin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
A 261932 1 KIT,COOLER ASSY,WDB COOL X X
1 206649 1 OIL COOLER,MODINE X X
2 187642 8 SPACER,WDB COOLER X X
3 187090 2 MTG,WDB COOLER X X
4 101307 16 WASHER,FLAT X X
5 100314 8 NUT,NYLOC X X
6 100093 8 BOLT,HEXHD X X

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0

3-129
DISC BRAKE CALIPER LOCATION

Inside View of Calipers


Note: Bleed screws are positioned
1 on the inside only, facing up.

Front Middle & Rear


Calipers Calipers

2 2
1

Front
Middle & Rear
Calipers
Calipers

Outside View of Calipers


Note: No Bleed screws are fitted on
the outside of the caliper.
TD0003070

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0

3-130
DISC BRAKE CALIPER LOCATION

I BB Vin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 290333 4 CALIPER,KNOTT X SEE PAGE 3-133 FOR BREAKDOWN
2 290334 4 CALIPER,KNOTT X SEE PAGE 3-133 FOR BREAKDOWN

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0

3-131
DISC BRAKE CALIPER BREAKDOWN

10

10
11

9
11
9

12
12

8 3
4
7

2
8

2
6
5

TD0003069

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0

3-132
DISC BRAKE CALIPER BREAKDOWN

I BB Vin Series
Q
T PART 4 3
T DESCRIPTION REMARKS
E No. 0 5 From:
Y
M DD To:
1 290333 1 CALIPER,KNOTT X SEE PAGE 3-131 FOR FITMENT
1 290334 1 CALIPER,KNOTT X SEE PAGE 3-131 FOR FITMENT
2 218175 2 INSERT,PISTON COMP,WITH BLEED SCREW X FOR 290333
2 218177 2 INSERT,PISTON COMP,WITH BLEED SCREW X FOR 290334
3 218176 2 INSERT,PISTON,WITHOUT BLEED SCREW X FOR 290333
3 218178 2 INSERT,PISTON ,WITHOUT BLEED SCREW X FOR 290334
USED ON ITEM 2 & 3. INCLUDES
4 218181 1 KIT,SEAL,KNOTT CALIPER X
ITEM 7
5 100372 24 CAPSCREW,SOCHEAD X
6 218179 48 WASHER,LOCK X
7 218180 4 RING,SEAL,KNOTT CALIPER X INCLUDED IN SEAL KIT ITEM 4
8 201806 3 SCREW,BLEED X
9 218199 2 COVER,WITH WEAR INDICATOR X
10 100178 8 SCREW,HEXHEAD X
11 100060 8 WASHER,SPRING X
12 217187 4 PAD,PERROT / KNOTT X REFER TO SIB 2004/1042

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0

3-133
FRONT/REAR DIFFERENTIAL ASSEMBLY

32
1
34 35

30 31 29
33 39
40
41 42

5 75

77 53 44 43
36
37,38
78

6
7

73 45
79 4
70 46
71 49 48
72 47
74
83 50
49
46
8
9 10 12 57
2 51 56
8 13
9 10
3 11
13 52
59
82 54
81 55 58

80 17
24
23
21 26
20 25
4
15
19
23 27 LH Side
28
RH Side 22 69 76

16
14
68

18 67
61 60
64
65 63 62

66

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV A

3-134
FRONT/REAR DIFFERENTIAL ASSEMBLY

I BB Vin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 310083 1 DIFFERENTIAL HEAD (Ratio 3,7:1) X SEE PAGE 3-81,85 FOR FITMENT
1 310349 1 DIFFERENTIAL HEAD (Ratio 4,11:1) X SEE PAGE 3-75,79 FOR FITMENT
2 NSI 1 CAP,BEARING X X COMES WITH DIFF CARRIER
3 NSI 1 CAP,BEARING X X COMES WITH DIFF CARRIER
4 222494 1 CROWN WHEEL & PINION (Ratio 3,7:1) X
4 221137 1 CROWN WHEEL & PINION (Ratio 4,11:1) X
5 221133 1 PLUG X X
6 221157 1 SCREW X X
7 221158 1 NUT X X
8 221029 4 LOCKWIRE X X
9 221027 4 SCREW,CAP X X
10 221028 4 WASHER,FLAT X X
11 221030 1 LOCK,ADJUSTER X X
12 221031 1 PIN,COTTER X X
13 221032 2 BUSHING,DOWEL X X
14 221047 1 DIFF BEARING ADJUSTER X X
15 221046 1 DIFF BEARING ADJUSTER X X
16 221050 1 CUP,BEARING X X
17 221048 1 CUP,BEARING X X
18 221051 1 CONE,BEARING X X
19 221049 1 CONE,BEARING X X
20 221088 1 SPIDER X X
21 221090 16 BOLT X X
22 221091 16 NUT X X
23 221177 1 DIFF CASE ASSY X X
24 221054 12 SCREW,CAP X X
25 221093 1 GEAR,SIDE X X
26 221084 1 WASHER,THRUST SIDE GEAR X X
27 221086 4 PINION,SIDE X X
28 221087 4 WASHER,THRUST X X
29 220530 1 CUP,BEARING X X
30 221120 1 CUP,BEARING X X
31 150090 1 CONE,BEARING X X
32 221119 1 CONE,BEARING X X
33 220527 1 SHAFT,INPUT X X
34 220525 1 GEAR,HELICAL INPUT X X
35 220526 1 COVER,DIFF,CARRIER X X
36 221132 10 WASHER,LOCK X X
37 221130 1 SCREW,CAP,LONG X X
38 221129 9 SCREW,CAP,SHORT X X
39 221121 A/R SHIM,0.003" X X
39 221122 A/R SHIM,0.005" X X
39 221123 A/R SHIM,0.010" X X
39 221124 A/R SHIM,0.020" X X
40 220533 1 CUP,BEARING COVER X X
41 220529 1 SEAL,OIL X X
42 221175 1 WASHER X X
43 221176 1 NUT,INPUT SHAFT X X
44 222029 5 SCREW,CAP X X
45 221165 1 BEARING X X
46 221024 2 CONE,BEARING X X
47 221172 1 WASHER X X
48 220531 1 SPACER,BEARING,0.198” X X

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV A

3-135
FRONT/REAR DIFFERENTIAL ASSEMBLY (CONTD)

32
1
34 35

30 31 29
33 39
40
41 42

5 75

77 53 44 43
36
37,38
78

6
7

73 45
79 4
70 46
71 49 48
72 47
74
83 50
49
46
8
9 10 12 57
2 51 56
8 13
9 10
3 11
13 52
59
82 54
81 55 58

80 17
24
23
21 26
20 25
4
15
19
23 27 LH Side
28
RH Side 22 69 76

16
14
68

18 67
61 60
64
65 63 62

66

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV A

3-136
FRONT/REAR DIFFERENTIAL ASSEMBLY (CONTD)

I BB Vin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
48 221055 A/R SPACER,BEARING,0.179" X X
48 221056 A/R SPACER,BEARING,0.180" X X
48 221057 A/R SPACER,BEARING,0.181" X X
48 221058 A/R SPACER,BEARING,0.182" X X
48 221059 A/R SPACER,BEARING,0.183" X X
48 221060 A/R SPACER,BEARING,0.184" X X
48 221061 A/R SPACER,BEARING,0.185" X X
48 221062 A/R SPACER,BEARING,0.186" X X
48 221063 A/R SPACER,BEARING,0.187" X X
48 221064 A/R SPACER,BEARING,0.188" X X
48 221065 A/R SPACER,BEARING,0.189" X X
48 221066 A/R SPACER,BEARING,0.190" X X
48 221067 A/R SPACER,BEARING,0.191" X X
48 221068 A/R SPACER,BEARING,0.192" X X
48 221069 A/R SPACER,BEARING,0.193" X X
49 221074 2 CUP,BEARING X X
50 221140 A/R SHIM,0.003" X X
50 221141 A/R SHIM,0.005" X X
50 221142 A/R SHIM,0.010" X X
50 221143 A/R SHIM,0.020" X X
51 221147 1 HOUSING,PINION BEARING & CUP X X
52 100328 6 WASHER X X
53 221171 2 PIN,DOWEL X X
54 220528 1 GEAR,HELICAL,PINION X X
55 221149 1 BEARING X X
56 221150 1 NUT X X
57 221152 1 RING,SNAP BEARING X X
58 221151 1 PIN,SPRING X X
59 221145 6 SCREW,CAP X X
60 221017 1 RING,SNAP,DRIVER X X
61 221016 1 DRIVER,PLATE,FRICTION X X
62 221014 13 PLATE,FRICTION,TANGED X X
63 221015 12 PLATE,FRICTION,SPLINED X X
64 221018 1 PLATE,PRESSURE X X
65 221019 1 RIN,SNAP,PLATE,PRESSURE X X
66 221020 12 SPRING,COMPRESSION X X
67 221021 1 CASE,DIFFERENTIAL CARRIER X X
68 221013 1 CLUTCH,SLIDING X X
69 221085 1 WASHER,THRUST SIDE GEAR X X
70 221044 2 WASHER,FLAT X X
71 221045 2 NUT,STUD X X
72 221040 1 FORK,SHIFT X X
73 221041 2 STUD,FORK SHIFT X X
74 200078 1 SEAL,SHIFT FORK SPRING X X
75 220639 1 DIFF CARRIER X X
76 221092 1 C/GEAR,SIDE & CURVIC,36 SPLINE X X
77 221038 1 PLUG,EXPANSION,UPPER X X
78 221037 1 SHAFT,SHIFT FORK & O-RING ASSY X X
79 200536 1 PLUG,EXPANSION,LOWER X X
80 221033 1 CAP,ADJUSTER LOCK X X
81 221170 2 SCREW,CAP X X
82 221035 2 DOWEL,ADJUSTER X X
83 210038 1 ACTUATOR,AIR SHIFT X X

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV A

3-137
MIDDLE DIFFERENTIAL ASSEMBLY

1 30 32

34
70 35

31 29
33 39
40
41 42

5 76

78 53
44 43
36
37,38
79
6
7

72 45
80 4
74 46
75 49 48
71 47
73 50
84 49
46

8
9 10 57
12 56
2 13 51
8
9 10
3 11
13 52
59 54
83
82 55 58

24 17
81 23
21
20 25 26
4
15
19
23
27
28 LH Side
RH Side 22 69 77
16
14
68

18 67
61 60
64
65 63 62
66 TD0000953B

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV A

3-138
MIDDLE DIFFERENTIAL ASSEMBLY

I BB Vin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 310304 1 DIFFERENTIAL ASSEMBLY (Ratio 3,7:1) X SEE PAGE 3-83 FOR FITMENT
1 310350 1 DIFFERENTIAL ASSEMBLY (Ratio 4,11:1) X SEE PAGE 3-77 FOR FITMENT
2 NSI 1 CAP,BEARING X X COMES WITH DIFF CARRIER
3 NSI 1 CAP,BEARING X X COMES WITH DIFF CARRIER
4 222494 1 CROWN WHEEL & PINION (Ratio 3,7:1) X
4 221137 1 CROWN WHEEL & PINION (Ratio 4,11:1) X
5 221133 1 PLUG X X
6 221157 1 SCREW X X
7 221158 1 NUT X X
8 221029 4 LOCKWIRE X X
9 221027 4 SCREW,CAP,ADJUSTER X X
10 221028 4 WASHER,FLAT X X
11 221030 2 LOCK,ADJUSTER X X
12 221031 2 PIN,COTTER X X
13 221032 2 BUSHING,DOWEL X X
14 221047 1 ADJUSTER,DIFF,BEARING X X
15 221046 1 ADJUSTER,DIFF,BEARING X X
16 221050 1 CUP,BEARING X X
17 221048 1 CUP,BEARING X X
18 221051 1 CONE,BEARING X X
19 221049 1 CONE,BEARING X X
20 221088 1 SPIDER X X
21 221090 16 BOLT X X
22 221091 16 NUT X X
23 221177 1 DIFFERENTIAL CASE ASSY X X
24 221054 12 SCREW,CAP X X
25 221093 1 GEAR,SIDE X X
26 221084 2 WASHER X X
27 221086 4 PINION,SIDE X X
28 221087 4 WASHER,THRUST X X
29 220530 1 CUP,BEARING X X
30 221120 1 CUP,BEARING X X
31 150090 1 CONE,BEARING X X
32 221119 1 CONE,BEARING X X
33 220534 1 SHAFT,INPUT X X
34 220525 1 GEAR,HELICAL INPUT X X
35 220526 1 COVER,DIFF,CARRIER X X
36 221132 10 WASHER,LOCK X X
37 221130 1 SCREW,CAP,LONG X X
38 221129 9 SCREW,CAP,SHORT X X
39 221121 A/R SHIM,0.003" X X
39 221122 A/R SHIM,0.005" X X
39 221123 A/R SHIM,0.010" X X
39 221124 A/R SHIM,0.020" X X
40 220533 1 CUP,BEARING COVER X X
41 220529 1 SEAL,OIL X X
42 221175 1 WASHER X X
43 221176 1 NUT,INPUT SHAFT X X
44 222029 5 SCREW,CAP X X
45 221165 1 BEARING X X
46 221024 2 CONE,BEARING X X
47 221172 1 WASHER,SPACER X X
48 220531 1 SPACER,BEARING,0.198” X X

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV A

3-139
MIDDLE DIFFERENTIAL ASSEMBLY (CONTD)

1 30 32

34
70 35

31 29
33 39
40
41 42

5 76

78 53
44 43
36
37,38
79
6
7

72 45
80 4
74 46
75 49 48
71 47
73 50
84 49
46

8
9 10 57
12 56
2 13 51
8
9 10
3 11
13 52
59 54
83
82 55 58

24 17
81 23
21
20 25 26
4
15
19
23
27
28 LH Side
RH Side 22 69 77
16
14
68

18 67
61 60
64
65 63 62
66 TD0000953B

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV A

3-140
MIDDLE DIFFERENTIAL ASSEMBLY (CONTD)

I B B Vin Series
Q
T 4 3
PART No. T DESCRIPTION REMARKS
E 0 5 From:
Y
M D D To:
48 221055 A/R SPACER,BEARING,0.179” X X
48 221056 A/R SPACER,BEARING,0.180” X X
48 221057 A/R SPACER,BEARING,0.181” X X
48 221058 A/R SPACER,BEARING,0.182” X X
48 221059 A/R SPACER,BEARING,0.183” X X
48 221060 A/R SPACER,BEARING,0.184” X X
48 221061 A/R SPACER,BEARING,0.185” X X
48 221062 A/R SPACER,BEARING,0.186” X X
48 221063 A/R SPACER,BEARING,0.187” X X
48 221064 A/R SPACER,BEARING,0.188” X X
48 221065 A/R SPACER,BEARING,0.189” X X
48 221066 A/R SPACER,BEARING,0.190” X X
48 221067 A/R SPACER,BEARING,0.191” X X
48 221068 A/R SPACER,BEARING,0.192” X X
48 221069 A/R SPACER,BEARING,0.193” X X
49 221074 2 CUP,BEARING X X
50 221140 A/R SHIM,0.003” X X
50 221141 A/R SHIM,0.005” X X
50 221142 A/R SHIM,0.10" X X
50 221143 A/R SHIM,0.20" X X
51 221147 1 HOUSING,PINION BEARING & CUP X X
52 100328 6 WASHER X X
53 221171 2 PIN,DOWEL X X
54 220528 1 GEAR,HELICAL X X
55 221149 1 BEARING X X
56 221150 1 NUT X X
57 221152 1 RING,SNAP,OUTER PINION BEARING X X
58 221151 1 PIN,SPRING,PINION NUT X X
59 221145 6 SCREW,CAP X X
60 221017 1 RING,SNAP,DRIVER X X
61 221016 1 DRIVER,PLATE,FRICTION X X
62 221014 9 PLATE,FRICTION,TANGED X X
63 221015 8 PLATE,FRICTION,SPLINED X X
64 221018 1 PLATE,PRESSURE X X
65 221019 1 RING,SNAP,PLATE,PRESSURE X X
66 221020 12 SPRING,COMPRESSION X X
67 221021 1 CASE,DIFFERENTIAL CARRIER X X
68 221013 1 SLIDING CLUTCH X X
69 221085 1 WASHER,THRUST X X
70 222989 1 NUT, FLANGED X X
71 221040 1 FORK, SHIFT X X
72 221041 1 STUD, FORK SHIFT X X
73 200078 1 SEAL, SHIFT FORK SPRING X X
74 221044 2 WASHER, FLAT X X
75 221045 2 NUT, STUD X X
76 220638 1 DIFF CARRIER X X
77 221092 1 C/GEAR, SIDE & CURVIC, 36 SPLINE X X
78 221038 1 PLUG, EXPANSION, UPPER X X
79 221037 1 SHAFT, SHIFT FORK & O-RING ASSY X X
80 200536 1 PLUG, EXPANSION, LOWER X X
81 221033 1 CAP, ADJUSTER LOCK X X
82 221170 2 SCREW, CAP X X
83 221035 2 DOWEL, ADJUSTER X X
84 210038 1 ACTUATOR, AIR SHIFT X X

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV A

3-141
WET DISC BRAKE ASSY, RH FRONT & LH MID AXLES

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0

3-142
WET DISC BRAKE ASSY, RH FRONT & LH MID AXLES

I BB Vin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 290130 1 ASSY,BRAKE,W/DISC X SEE PAGE 3-115,117 FOR FITMENT
2 221469 2 PLUG ASSY X
3 224947 2 O-RING X
4 224288 16 SCREW,CAP X
5 224287 16 WASHER,HARDENED X
6 221448 1 SCREW,BLEEDER X
7 224951 2 PLUG ASSY X
8 224952 3 O-RING X
9 221468 1 PLUG ASSY X
10 224955 1 PLUG X
11 221449 1 PLUG,MAGNETIC X
12 221449 1 PLUG,MAGNETIC X
13 221460 2 SCREW,CAP X
14 221461 2 WASHER,HARDENED X
15 221462 1 BRACKET X
16 221463 1 PLUG X
17 221466 1 FITTING ASSY,BRAKE X
18 225370 1 COVER RHS X
19 224964 2 SEAL,PISTON INNER X
20 224965 1 SPRING,GARTER X
21 225376 1 PISTON X
22 224967 10 DISC,BRAKE X
23 226813 8 DISC,ASSY FRICTION X
24 221457 1 SPACER X
25 224286 1 HOUSING,BRAKE X
26 221459 3 PLUG X
27 221467 1 SEAL,ASSY-OIL DUO CONE X
28 224285 4 PLUG,ASSY X
29 225375 1 O-RING X

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0

3-143
WET DISC BRAKE ASSY, LH FRONT & RH MID AXLES

18

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0

3-144
WET DISC BRAKE ASSY, LH FRONT & RH MID AXLES

I BB Vin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 290129 1 ASSY,BRAKE,W/DISC X SEE PAGE 3-115,117 FOR FITMENT
2 221469 1 PLUG ASSY X
3 224947 2 O-RING X
4 224288 16 SCREW,CAP X
5 224287 16 WASHER,HARDENED X
6 221448 1 SCREW,BLEEDER X
7 224951 3 PLUG ASSY X
8 224952 3 O-RING X
9 221468 1 PLUG ASSY X
10 224955 1 PLUG X
11 221449 1 PLUG,MAGNETIC X
12 221449 1 PLUG,MAGNETIC X
13 221466 1 FITTING ASSY,BRAKE X
14 225371 1 COVER LHS X
15 224964 2 SEAL,PISTON INNER X
16 224965 1 SPRING,GARTER X
17 225376 1 PISTON X
18 224967 10 DISC,BRAKE X
19 226813 8 DISC,ASSY FRICTION X
20 221457 1 SPACER X
21 224286 1 HOUSING,BRAKE X
22 221459 3 PLUG X
23 221467 1 SEAL,ASSY-OIL DUO CONE X
24 224285 4 PLUG,ASSY X
25 225375 1 O-RING X

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0

3-145
WET DISC BRAKE ASSEMBLY, B35D

12

8
2
5

13
7

1
16 14 3
9

17
6
15 21

10
20
11 4 19
18

264444
TD0005234

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV A

3-146
WET DISC BRAKE ASSEMBLY, B35D

I BB Vin Series
Q
T PART 4 3
T DESCRIPTION REMARKS
E No. 0 5 From:
Y
M DD To:
A 264444 1 BRAKE,WET DISC BRAKE X SEE PAGE 3-119,121 FOR FITMENT
1 263395 1 KIT,PISTON,A/MARKET,LWB X
2 208496 7 DISC,STATIONARY,4MM,WDB X
3 208471 3 SPRING,RETURN,BIG WDB X
4 207676 1 PLUG,MAGNETIC X
5 207666 6 DISC,FRICTION,WDB,SINTERED X
6 201806 1 SCREW,BLEED X
7 183415 1 PLT,RETRACTION,WDB X
8 176587 1 SPACER,WDB X
9 162558 1 PLATE,MTG,WDB,TEMP SENDER X
10 216936 1 PLUG,WELSH X
11 161415 2 PIN, DOWEL X
12 161412 1 HOUSING, ALUMINIUM, WDB X
13 140824 1 SEAL,U-TYPE,N70,D350,LWB X
14 140685 1 SEAL,U-TYPE,N70,D390,LWB X
15 122083 1 CONNECTOR X
16 121066 1 CONNECTOR X
17 120253 1 PLUG,HEX HEAD X
18 101991 18 CAPSCREW,SOCHD X
19 101151 1 SCREW,HEXHD FINE X
20 100530 1 WASHER,COPPER X
21 100179 3 CAPSCREW,CSK SOCHD X

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV A

3-147
WHEEL SET OPTIONS, B40D

10

7
3

4 6

TD0004186A

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV A


3-148
WHEEL SET OPTIONS, B40D

I BB Vin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 262058 6 W/SET,29.5R25,XADT,E4T X
1 262059 6 W/SET,29.5R25,XADN,MICH X
2 206680 1 TYRE,29.5R25,XADT,MICH X
2 204680 1 TYRE,29.5R25,XADN,MICH X
3 140228 1 O RING,19X25 TO 25X25 RIMS X
4 190882 1 WHEEL,25.00-25/3.5,5 PIECE X
5 203693 2 FLANGE,25X3.5,5 PIECE RIM X
6 226116 1 BAND,BEAD SEAT X
7 202043 1 DRIVER,RECTANGULAR X
8 226117 1 RING, OCK X
9 200437 1 VALVE,JUMBO 63MM SWIVEL X
10 200438 1 SPUD,TUBELESS X

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV A


3-149
WHEEL SET OPTIONS, B35D

6
3

TD0004187B

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV A


3-150
WHEEL SET OPTIONS, B35D

I BB Vin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 262063 6 W/SET,26.5R25,XADN,MICH X
1 264505 6 W/SET,26.5R25,TRIANGLE X
2 202984 1 TYRE,26.5R25,XADN,MICH X
2 216909 1 TYRE,26.5R25,TRIANGLE,TB516 X
3 140228 1 O RING,19X25 TO 25X25 RIMS X
4 190883 1 WHEEL,22.00-25/3.0,3PIECE X
5 226118 1 BAND,BEAD SEAT X
6 202043 1 DRIVER,RECTANGULAR X
7 226117 1 RING,LOCK X
8 200437 1 VALVE,JUMBO 63MM SWIVEL X
9 200438 1 SPUD,TUBELESS X

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV A


3-151
872189 - B40D & B35D 6X6 ADT - MAY 2008
3-152
SECTION 4: HYDRAULICS

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0


4-1
VOAC BLOCK, HYD KIT, FRONT CHASSIS

4
(A4)
21
5 (M5,M6,ML1,
ML2,MP3,MR)
(FD)
3 (MP2) (MP1)
20 (A;B)
6 9 9
7

(B6)
12 13
(B5)
19 (TT) (T2)
20
21
15
(A5)

15
(A6)

10
(M4)

16
(P2)
15
(D)

11 14
(L3) (P1)
1
17
(P3) 23 13
(L2) 8
VOAC PORT FUNCTIONS 18
(L1)
A BIN TIP UP 22
B BIN TIP DOWN
A4 BOTTLE ACCUMULATOR
A5 REAR BRAKE ACCUMULATORS
A6 FRONT BRAKE ACCUMULATORS
B5 BRAKE PEDAL (P2)
B6 BRAKE PEDAL (P1)
D TANK
FD FAN DRIVE MOTOR (A)
L1 SUSPENSION CONTROL VALVE (LSPB)
L2 STEERING PUMP (LS)
L3 STEERING VALVE (LS)
M4 TEST POINT MANIFOLD (M4)
M5 TEST POINT
M6 TEST POINT
ML1 TEST POINT
ML2 TEST POINT
MP1 TEST POINT MANIFOLD (MP1)
MP2 TEST POINT MANIFOLD (MP2)
MP3 TEST POINT
MR TEST POINT
P OPTION - SUSPENSION CONTROL VALVE L90LS (P1)
P1 MAIN PUMP PRESSURE (OUT)
P2 STEERING PUMP PRESSURE (OUT)
S4 LOW ACCUMULATOR BRAKE PRESSURE SWITCH
SP1 EMERGENCY STEERING SWITCH
T2 TANK RETURN MANIFOLD (A1) TD0005413
TT PLUGGED
E14840501-H SH2-9

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV A


4-2
VOAC BLOCK, HYD KIT, FRONT CHASSIS

I BB Vin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 210969 1 VALVE,MANIFOLD X X
2 210908 1 ACCU,DIAPHRAM X X
3 201737 6 TEST POINT X X
4 140523 1 WASHER,DOWTY X X
5 122261 1 CONNECTOR,SPEC X X
6 122156 1 CONNECTOR X X
7 122153 1 ELBOW X X
8 122122 1 ELBOW X X
9 122098 2 ELBOW X X
10 122049 1 CONNECTOR X X
11 122047 1 ELBOW X X
12 122028 1 ELBOW X X
13 122021 2 CONNECTOR X X
14 122019 1 CONNECTOR X X
15 122018 3 CONNECTOR X X
16 122017 1 CONNECTOR X X
17 122015 1 CONNECTOR X X
18 121368 1 ORIFICE,CHECK X X
19 120588 1 PLUG,HEX X X
20 120238 6 FLANGE,HALF X X
21 100225 12 CAPSCREW X X
22 100086 4 SCREW,HEXHD X X
23 100064 4 WASHER,FLAT X X

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV A


4-3
HYDRAULIC, VOAC BLOCK - VALVE POSITIONS

16 12
32

14

19 16 10 10
5 9
9 17,18 11
7
6
6 21,22

23
2
15
20,24

9,10 9,10
12

9,10
13
15
12
16
8
32

6
9,10 3,4
TD0003660

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0


4-4
HYDRAULIC, VOAC BLOCK - VALVE POSITIONS

I BB Vin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 210969 1 VALVE MANIFOLD X X
2 224398 1 VALVE,PRESSURE RELIEF X X ALSO ORDER SEAL KIT ITEM 25
3 224399 1 ORIFICE,2.5 X X
4 221418 1 VALVE,CHECK X X
5 226848 1 VALVE,SHUTTLE X X
6 226849 1 VALVE,PRESSURE REDUCING X X ALSO ORDER SEAL KIT ITEM 31
7 221417 1 VALVE,RELIEF UNLOADING X X ALSO ORDER SEAL KIT ITEM 25
8 221425 1 VALVE,PRESSURE RELIEF X X
9 221420 4 VALVE,DIRECTIONAL CONTROL,24V X X ALSO ORDER SEAL KIT ITEM 26
10 224363 4 COIL,DIRECTIONAL CONTROL,24V X X
11 224400 1 ORIFICE,SCREW,0.7 X X
12 226850 1 VALVE,STEERING PRIORITY X X
13 224401 1 VALVE,CHECK X X ALSO ORDER SEAL KIT ITEM 27
14 224405 1 VALVE,CHECK X X ALSO ORDER SEAL KIT ITEM 28
15 224402 2 VALVE,SHUTTLE X X ALSO ORDER SEAL KIT ITEM 29
16 224406 5 VALVE,PRESSURE RELIEF X X
17 226851 2 COIL,DIRECTIONAL CONTROL X X
18 226852 2 ORIFICE WASHER,1.2 X X
19 226853 1 ORIFICE,SCREW,0.6 X X
20 226855 1 VALVE,SHUTTLE,LS X X
21 224442 1 VALVE,DIRECTIONAL CONTROL,24V X X ALSO ORDER SEAL KIT ITEM 26
22 224430 1 COIL,SOLENOID,24V X X
23 226879 1 VALVE,PRESSURE REDUCING X X ALSO ORDER SEAL KIT ITEM 30
24 121353 1 ORIFICE,1MM X X
25 221422 A/R KIT,SEAL X X NOT ILLUSTRATED
26 221423 A/R KIT,SEAL X X NOT ILLUSTRATED
27 224412 A/R KIT,SEAL X X NOT ILLUSTRATED
28 221424 A/R KIT,SEAL X X NOT ILLUSTRATED
29 224413 A/R KIT,SEAL X X NOT ILLUSTRATED
30 226856 A/R KIT,SEAL X X NOT ILLUSTRATED
31 226857 A/R KIT,SEAL X X NOT ILLUSTRATED
32 226858 1 VALVE,BIN TIP SECTION COMPLETE X X

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0


4-5
HYDRAULIC, VOAC BLOCK - VALVES

2 6 7

3 8

25
5

25 14

31
11,19

28
12

13
10

15

27

29
9

22
16

26

20 21
23

24

17 30
26

18 TD0003919

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0

4-6
HYDRAULIC, VOAC BLOCK - VALVES

I BB Vin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 210969 1 VALVE MANIFOLD X X
2 224398 1 VALVE,PRESSURE RELIEF X X ALSO ORDER SEAL KIT ITEM 25
3 224399 1 ORIFICE,SCREW,2.5 X X
4 221418 1 VALVE,CHECK X X
5 226848 1 VALVE,SHUTTLE X X
6 226849 1 VALVE,PRESSURE REDUCING X X ALSO ORDER SEAL KIT ITEM 31
7 221417 1 VALVE,RELIEF UNLOADING X X ALSO ORDER SEAL KIT ITEM 25
8 221425 1 VALVE,PRESSURE RELIEF X X
9 221420 4 VALVE,DIRECTIONAL CONTROL,24V X X ALSO ORDER SEAL KIT ITEM 26
10 224363 4 COIL,DIRECTIONAL CONTROL,24V X X
11 224400 1 ORIFICE,SCREW,0.7 X X
12 226850 1 VALVE,STEERING PRIORITY X X
13 224401 1 VALVE,CHECK X X ALSO ORDER SEAL KIT ITEM 27
14 224405 1 VALVE,CHECK X X ALSO ORDER SEAL KIT ITEM 28
15 224402 2 VALVE,SHUTTLE X X ALSO ORDER SEAL KIT ITEM 29
16 224406 5 VALVE,PRESSURE RELIEF X X
17 226851 2 COIL,DIRECTIONAL CONTROL X X
18 226852 2 ORIFICE WASHER,1.2 X X
19 226853 1 ORIFICE, SCREW,0.6 X X
20 226855 1 VALVE,SHUTTLE,LS X X
21 224442 1 VALVE,DIRECTIONAL CONTROL,24V X X ALSO ORDER SEAL KIT ITEM 26
22 224430 1 COIL,SOLENOID,24V X X
23 226879 1 VALVE,PRESSURE REDUCING X X ALSO ORDER SEAL KIT ITEM 30
24 121353 1 ORIFICE,1MM X X
25 221422 A/R KIT,SEAL X X
26 221423 A/R KIT,SEAL X X
27 224412 A/R KIT,SEAL X X
28 221424 A/R KIT,SEAL X X
29 224413 A/R KIT,SEAL X X
30 226856 A/R KIT,SEAL X X
31 226857 A/R KIT,SEAL X X

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0

4-7
HYDRAULIC, VOAC BLOCK - TIP SECTION

4
2

9
5

10
6
7

11

2
8

TD0003926

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0

4-8
HYDRAULIC, VOAC BLOCK - TIP SECTION

I BB Vin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 226858 1 VALVE,BIN TIP SECTION COMPLETE X X
2 226859 2 KIT,CAP TIP LEVER X X
3 226860 1 KIT,SEAL,SPOOL STOP X X
4 226861 1 KIT,SPRING X X
5 226862 1 VALVE,RELIEF,080 X X INCLUDES ITEM 7
6 226863 1 VALVE,RELIEF,280 X X INCLUDES ITEM 7
7 226864 2 KIT,SEAL,RELIEF VALVE X X
8 226865 2 SPOOL,LS X X
9 140988 1 KIT,SEAL INTERSECTION X X
10 226866 1 VALVE,CHECK X X
11 226867 1 ORIFICE X X

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0

4-9
ACCUMULATOR SUPPLY, HYD KIT, FRONT CHASSIS

TOP
ACCUMULATORS
HYDRAULIC TANK

BOTTOM

9
6
7 5

15

15

13 8

14 16 14
11

3
14 14
4
12

10

2 (A5)

VOAC
BLOCK
1
(A6)

TD0005420
E14840501-H SH9-9

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV A


4-10
ACCUMULATOR SUPPLY, HYD KIT, FRONT CHASSIS

I BB Vin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 243897 1 HOSE X X
2 243516 1 HOSE X X
3 243167 1 HOSE X X
4 243167 1 HOSE X X
5 243154 1 HOSE X X
6 243153 1 HOSE X X
7 206945 2 MOUNTING,RUBBER,SQUIGLY X X
8 203350 1 K-CLAMP,DOUBLE X X
9 200653 2 CABLE TIE X X
10 176192 1 PIPE,STEEL,R/PIECE,R/ACC X X
11 176191 1 PIPE,STEEL,F/PIECE,R/ACC X X
12 176120 1 PIPE,STEEL,R/PIECE,F/ACC X X
13 176119 1 PIPE,STEEL,F/PIECE,F/ACC X X
14 122084 4 CONNECTOR X X
15 120678 2 CONNECTOR X X
16 100757 1 SCREW,HEXHD X X

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV A


4-11
FAN MOTOR, HYDRAULIC KIT, FRONT CHASSIS

10 (T)
11 (A)
(B) 11
4

3 2

3
4
TO FAN 8
COOLER
TO PIPE, STEEL,
CASE DRAIN

TO REAR OF
VOAC BLOCK
(FD)

7
9

TD0005419
E14840501-H SH8-9

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV A


4-12
FAN MOTOR, HYDRAULIC KIT, FRONT CHASSIS

I BB Vin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 244096 1 HOSE X X
2 243166 1 HOSE X X
3 243162 1 HOSE X X
4 243158 1 HOSE X X
5 210246 1 MOTOR,HYD X X SEE PAGE 4-15 FOR BREAKDOWN
6 204079 1 GROMMET X X
7 201438 2 P CLIPS X X
8 122179 1 ORS/BRAZE ADAPTOR X X
9 122075 1 CONNECTOR X X
10 122021 1 CONNECTOR X X
11 122018 2 CONNECTOR X X

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV A


4-13
HYDRAULIC COOLER FAN MOTOR

3 2
6 20
5

4
18
19

17

15 16

13 14
12

11

10

9
8

TD0000122

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV A


4-14
HYDRAULIC COOLER FAN MOTOR

I BB Vin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 210246 1 MOTOR,HYDRAULIC,14CC X X SEE PAGE 4-13 FOR FITMENT
2 210401 1 HOUSING X X
3 225404 1 KEY,SHAFT X X
4 223662 1 SHAFT,DRIVE X X
5 221366 1 CIRCLIP X X
6 225407 1 SEAL,SHAFT X X
7 223204 1 BEARING,TAPPERED ROLLER X X
8 225411 1 DOWEL PIN X X
9 225403 1 SWASH PLATE X X
10 225400 1 ROTARY GROUP X X
11 225415 1 DISTRIBUTION PLATE X X
12 225405 1 SHIM X X
13 225406 1 BEARING,TAPERED ROLLER X X
14 225408 1 O-RING X X
15 225410 1 DOWEL PIN X X
16 225402 1 PORT PLATE X X
17 225409 8 SCREW,SOCHEAD X X
18 225414 1 VALVE,CARTRIDGE X X
19 225413 1 VALVE,SEAT SLEEVE X X
20 225412 1 PLUG X X

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV A


4-15
TIP HOSES & TEST POINTS, HYD KIT, FRONT CHASSIS

8
8 9 29
7 25
12
7
WRAP HOSE PROTECTION 15
LOOSELY AROUND HOSES. 25
17 IT MUST NOT BE TIGHT. 26 16
4 3
24
31
31 28 16 27 31
27 31 5
11
2

6
10 1
18

8
8

USE CABLE TIE TOOL


TO INSTALL THESE TIES 5 4
AS CORRECT TENSION DOWN UP
IS REQUIRED TO KEEP
THEM IN PLACE

CLAMP ARRANGEMENT
21
AT POSITIONS
2; 3; 4; 6; 7 & 8
21 (A)
UP
4
(B) P-CLIPS ARE ATTACHED
DOWN TO REAR OF SPIDER
5

14
30
32
3 20
(MP1)

20
1 2
(M4) (MP2)
19
22
3 (MP1)
13 2 (MP2)

1 (M4)

23
31 31
27
TD0005418
E14840501-H SH7-9

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV A


4-16
TIP HOSES & TEST POINTS, HYD KIT, FRONT CHASSIS

I BB Vin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 243283 1 HOSE X X
2 243281 1 HOSE X X
3 243281 1 HOSE X X
4 243164 1 HOSE X X
5 243163 1 HOSE X X
6 218920 6 CABLE TIE X X
7 218336 2 GROMMET,SPLIT,SPEC X X
8 218280 8 SPACER,HOSES,ARTIC X X
9 218279 1 GROMMET,BLANK X X
10 207988 1 SPRING,TENSION,ARTIC HOSE X X
11 207795 1 CLIP,RETAINING,ARTIC HOSES X X
12 207253 1 HOSE PROTECT,SPIRAL GRD X X
13 201737 3 TEST POINT X X
14 201438 5 P CLIPS X X
15 186394 1 CLAMP,MTG,ARTIC HOSES X X
16 186137 2 CLAMP,STAND X X
17 178798 1 CLAMP,ARTIC HOSES X X
18 176402 1 MTG,SPRING,ARTIC HOSES X X
19 173782 1 MANIFOLD,3 PORT,HYD TEST POINT X X
20 140150 2 O RING X X
21 122122 2 ELBOW X X
22 122049 3 CONNECTOR X X
23 100762 2 BOLT,HEXHD X X
24 100731 2 SCREW X X
25 100370 2 WASHER,HARDENED X X
26 100314 1 NUT,NYLOC X X
27 100312 5 NUT,NYLOC X X
28 100199 1 BOLT,HEXHD X X
29 100091 1 SCREW,HEXHD X X
30 100080 5 BOLT X X
31 100062 10 WASHER,FLAT X X
32 100061 5 WASHER,FLAT X X

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV A


4-17
CASE DRAIN & RETURN, HYD KIT, FRONT CHASSIS

(A8)
(A9) 30 (A)
31 25
(A10)
30

8 (A2)
33
(A1)
27
29
(A3)
28 (A4)
26 32 (A6)
(A7)

41 34 (A5)
7
14 22
39
4

12
18 7
36
13 38 29
36
38 25
4 HYDRAULIC
TANK
16 14

5 36
38
21
10
P-CLIPS MOUNTED
15 1
37 ON BACK OF
(A4) 42 P/SHAFT GUARD 19
6 VOAC
BLOCK VOAC 42
(T2) BLOCK 35
40 (D) 10
38 MAIN
PUMP
12 17 2 (CASE DRAIN)
20 11
24 1

3 9

23
STEERING
PUMP
(CASE DRAIN)

TD0005417
E14840501-H SH6-9

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV A


4-18
CASE DRAIN & RETURN, HYD KIT, FRONT CHASSIS

I BB Vin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 243963 1 HOSE X X
2 243603 1 HOSE X X
3 243445 1 HOSE X X
4 243150 1 HOSE X X
5 243149 1 HOSE X X
6 243147 1 HOSE X X
7 243144 1 HOSE X X
8 217428 1 BLOCK,MANIFOLD,TANK LINES X X
9 206945 1 MOUNTING,RUBBER,SQUIGLY X X
10 201439 2 P CLIPS X X
11 200653 1 CABLE TIE X X
12 176118 1 PIPE,STEEL,CASE DRAIN X X
13 176117 1 PIPE,STEEL,MAIN TANK RET X X
14 176050 2 MTG,PIPES,TANK RETURN,FNT X X
15 176048 1 MTG,PIPES,TANK RETURN X X
16 176047 1 MTG,PIPES,TANK RETURN,MID X X
17 140150 1 O RING X X
18 122291 1 TEE,BRANCH X X
19 122178 1 ELBOW X X
20 122165 1 TEE,RUN X X
21 122112 1 CONNECTOR X X
22 122075 1 CONNECTOR X X
23 122068 1 CONNECTOR X X
24 122031 1 TEE,UNION X X
25 122025 2 CONNECTOR X X
26 122021 1 CONNECTOR X X
27 122019 1 CONNECTOR X X
28 122018 1 CONNECTOR X X
29 122015 2 CONNECTOR X X
30 121306 2 PLUG,HEX HD X X
31 120588 1 PLUG,HEX X X
32 120253 1 PLUG,HEX HD X X
33 120045 1 PLUG,HEX HD X X
34 120040 1 PLUG,HEX HD X X
35 101993 2 SCREW,HEXHEAD X X
36 100370 6 WASHER,HARDENED X X
37 100310 2 NUT,NYLOC X X
38 100085 7 SCREW X X
39 100084 4 BOLT,HEXHD X X
40 100064 1 WASHER,FLAT X X
41 100062 4 WASHER,FLAT X X
42 100061 4 WASHER,FLAT X X

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV A


4-19
PUMP SUCTION & DELIVERY, HYD KIT, F CHASSIS

(P2)
VOAC
BLOCK
6
(L1)
7 (L2)
3

46

10
26 44
(LS)
42 33
3 22 39
43 (LS)
42 39
7
25 40

(LS)
32

35 5 13 (LS-LS)
41
37 12 28
(LS) 4
11 24 26
36 6 19 5 27
19 14 20 18

23
31
45

TO TOP OF
30 SIGHT GLASS

TO BOTTOM OF
SIGHT GLASS
2
30
30
HOSES INSIDE HYD
TANK CONNECTING
REMOTE SIGHT GLASS
38
34 TO TOP OF
HYD TANK

8 1
21
18 29
16
TO BOTTOM OF
HYD TANK
17 HYDRAULIC
TANK

9
15
17

NOTE:
SEE SHT 5 OF 9 FOR MAIN PUMP DELIVERY. TD0005415
E14840501-H SH4-9

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV A

4-20
PUMP SUCTION & DELIVERY, HYD KIT, F CHASSIS

I BB Vin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 243962 1 HOSE X X
2 243184 1 HOSE X X
3 243152 1 HOSE X X
4 243151 1 HOSE X X
5 243148 1 HOSE X X
6 243142 1 HOSE X X
7 241610 1 HOSE X X
8 241142 1 HOSE X X
9 241009 1 HOSE X X
10 210801 1 VALVE,MANIFOLD,CHECK X X SEE PAGE 4-25 FOR BREAKDOWN
11 210791 1 VALVE,CHECK,E/STEER X X SEE PAGE 4-27 FOR BREAKDOWN
12 210493 1 PUMP,E/STEER X X SEE PAGE 4-29 FOR BREAKDOWN
13 210249 1 PUMP,HYD X X SEE PAGE 4-23 FOR BREAKDOWN
14 208595 1 SLEEVE,NYLON X X
15 203029 1 PIPE:COMPLETE SUCTION X X
16 202083 1 CLAMP,EXHAUST X X
17 201834 2 CLAMP,H/DUTY,SUCTION X X
18 201833 2 CLAMP,H/DUTY,SUCTION X X
19 200653 4 CABLE TIE X X
20 190703 1 ELBOW,FLANGE X X
21 187340 1 MTG,SUCTION PIPE X X
22 176079 1 SUPPORT,MAIN PUMP X X
23 140732 1 O RING X X
24 122185 1 CONNECTOR,SPEC X X
25 122176 1 TEE,BRANCH X X
26 122033 2 CONNECTOR X X
27 122026 1 CONNECTOR X X
28 122019 1 CONNECTOR X X
29 122018 1 CONNECTOR X X
30 122008 3 ELBOW X X
31 121390 2 FLANGE,HALF X X
32 120044 1 PLUG,HEX HD X X
33 101360 4 NUT,STOVER X X
34 101345 2 WASHER,HARDENED X X
35 100848 4 CAPSCREW,SOCHD X X
36 100847 4 CAPSCREW,SOCHD X X
37 100764 2 BOLT X X
38 100731 2 SCREW X X
39 100549 8 WASHER,FLAT X X
40 100482 4 SCREW,HEXHD X X
41 100424 2 WASHER,HARDENED X X
42 100370 4 WASHER,HARDENED X X
43 100364 2 SCREW,HEXHD X X
44 100255 2 CAPSCREW,SOCHD X X
45 100228 4 CAPSCREW X X
46 100207 8 CAPSCREW,SOCHD X X

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV A

4-21
HYDRAULIC PUMP A20V

32 28
35
33 29
36 31

30
37
27
26 25 24
34

4 15 19 21
16 17
5 20
18
6
7
8
22

9 23
3 10
11 12

13
41 14 38
42

43 39

44
40

19

TD0003079

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0

4-22
HYDRAULIC PUMP A20V

I BB Vin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 210249 1 PUMP,HYDRAULIC,A20V X X SEE PAGE 4-21 FOR FITMENT
2 224678 1 PUMP HOUSING,RH X X
2 224679 1 PUMP HOUSING,LH X X
3 224676 1 ROTARY GROUP,RH X X
3 224677 1 ROTARY GROUP,LH X X
4 222279 9 PISTON COMPLETE X X
5 224692 1 PLATE,RETAINING X X
6 224694 1 BALL,RETAINING X X
7 224693 3 PIN,PRESSURE X X
8 223552 1 CYLINDER X X
9 224696 1 THRUST DISC X X
10 222306 1 SPRING X X
11 224695 1 V-RING,SEEGER X X
12 222295 1 PLATE,DISTRIBUTOR,RH X X
12 224691 1 PLATE,DISTRIBUTOR,LH X X
13 222273 2 SHIM X X
14 222274 2 BEARING,TAPERED ROLLER X X
15 223245 2 V-RING,SEEGER X X
16 224689 2 SEAL,SHAFT X X
17 224688 2 RING,STOP X X
18 223239 2 BEARING,TAPERED ROLLER X X
19 224683 1 DRIVE SHAFT,RH X X
19 224684 1 DRIVE SHAFT,LH X X
20 224681 1 SWASH PLATE,RH X X
20 224682 1 SWASH PLATE,LH X X
21 222272 2 SPRING X X
22 222275 4 CRADLE SHELL X X
23 100988 4 CAPSCREW,CSK SOCHD X X
24 222308 2 PLUG X X
25 222277 2 O-RING X X
26 224686 2 PISTON,CONTROL X X
27 223230 2 PISTON ROD X X
28 222268 2 VALVE,PILOT X X
29 223674 4 WASHER,DOWTY X X
30 223218 3 O-RING X X
31 223220 1 PLUG X X
32 223219 4 CAPSCREW X X
33 223212 2 PLUG X X
34 140760 2 O-RING X X
35 224675 1 COVER X NOT USED WITH WET DISC BRAKE
36 100506 2 CAPSCREW,SOC HD X NOT USED WITH WET DISC BRAKE
37 100064 2 WASHER,FLAT X NOT USED WITH WET DISC BRAKE
38 222276 2 O-RING X X
39 224685 1 COUPLER,SHAFT X X
40 224680 1 PORT PLATE X X
41 223214 2 PIN,DOWEL X X
42 223213 3 PLUG,TEAR-OFF X X
43 222278 2 O-RING X X
44 100507 8 CAPSCREW,SOC HD X X

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0

4-23
CHECK VALVE MANIFOLD

2
4
3

P009797 A

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0


4-24
CHECK VALVE MANIFOLD

I BB Vin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 210801 1 VALVE,MANIFOLD,CHECK X X SEE PAGE 4-21 FOR FITMENT
2 NSI 2 VALVE SEAT X X
3 224376 1 KIT,REPAIR X X
4 140756 1 KIT,SEAL X X

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0


4-25
EMERGENCY STEERING PUMP CHECK VALVE

6
5

TD0000008A

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV A


4-26
EMERGENCY STEERING PUMP CHECK VALVE

I BB Vin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 210791 1 VALVE,CHECK,EMERGENCY STEERING X X SEE PAGE 4-21 FOR FITMENT
2 220606 1 VALVE,RELIEF X X
3 220605 1 KIT,SEAL,RELIEF VALVE X X
4 226792 5 PLUG X X
5 140806 1 O-RING X X
6 140805 1 O-RING X X

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV A


4-27
PUMP, EMERGENCY STEERING

1
27 23

24
26

25
20
19 18 17

22

16 13
12
15
21 10
14

2 11

4
5 7
8

6
9

28

TD0004625A

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV A


4-28
PUMP, EMERGENCY STEERING

I BB Vin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 210493 1 PUMP,EMERGENCY STEERING X X SEE PAGE 4-21 FOR FITMENT
2 223654 1 ROTARY,GROUP X X
3 223648 1 PLATE,DISTRIBUTION X X
4 222285 1 SHIM X X
5 222287 1 BEARING,TAPERED,ROLLER X X
6 222290 1 O-RING X X
7 223214 1 PIN,DOWEL X X
8 226025 1 PLATE,PORT X X
9 223661 4 SCREW,SOC. HEAD X X
10 223657 1 PLATE,SWASH X X
11 222288 2 SHELL,CRADLE X X
12 222284 1 SPRING X X
13 223658 1 SHAFT,DRIVE X X
14 222286 1 BEARING,TAPERED,ROLLER X X
15 222289 1 SEAL,SHAFT X X
16 221366 1 CIRCLIP X X
17 222308 1 PLUG X X
18 222277 1 O-RING X X
19 223655 1 PISTON,CONTROL X X
20 222280 1 ROD,PISTON X X
21 222281 1 HOUSING,PUMP X X
22 221367 1 PLUG X X
23 223247 1 VALVE,PILOT X X
24 223674 4 WASHER,DOWTY,PILOT VALVE CAPS X X
25 218842 3 O-RING X X
26 223220 1 PLUG X X
27 223219 4 SCREW,CAP X X
28 223213 1 PLUG X X

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV A


4-29
PUMP, EMERGENCY STEERING (ALTERNATIVE)

25

18

17
23 14 13
12
22 24
10
16
26 21 15
20

19

11

7
8

4
3

6
5
TD0005378A

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV A


4-30
PUMP, EMERGENCY STEERING (ALTERNATIVE)

I BB Vin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 210991 1 PUMP,HYDRAULIC,28CC RH X X
2 NSI 1 HOUSING,PUMP X X
3 NSI 1 CIRCLIP,INTERNAL X X
4 NSI 1 SEAL,SHAFT X X
5 NSI 1 PLUG X X
6 NSI 1 O-RING X X
7 NSI 1 O-RING X X
8 NSI 1 BEARING,SHAFT X X
9 NSI 1 SHAFT,DRIVE X X
10 227142 2 SADDLE BEARING X X
11 NSI 1 SWASH PLATE X X
12 227138 1 ROTARY GROUP ASSY X X
13 NSI 1 PLATE,VALVE X X
14 NSI 1 TURNING DISC X X
15 227141 1 BEARING,REAR X X
16 NSI 1 SEAL X X
17 NSI 1 PIN,DOWEL X X
18 227143 1 CONTROL PISTON ASSY X X
19 NSI 4 O-RING X X
20 NSI 1 COVER,REAR X X
21 227139 1 CONTROLLER X X
22 NSI 4 CAPSCREW X X
23 NSI 3 O-RING X X
24 NSI 1 PLUG X X
25 NSI 4 CAPSCREW X X
26 227144 1 KIT,SEAL,VITON X X ITEM NOT ILLUSTRATED

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV A


4-31
MAIN PUMP DELIVERY, HYD KIT, FRONT CHASSIS

VOAC BLOCK
(P1)

9 7
1 ATTACH TO
MAIN PUMP
12 (OUT)

13 6
8
5 WELDED END
THIS SIDE
SCREW END (IN) NB. REMOVE PROTECTION COVER
THIS SIDE 3 PLATES AND GASKETS ON EACH END,
(OUT) PRIOR TO CONNECTING HOSES

8
13

10
11
NIP UP THEN
HALF TURN TO 4
TIGHTEN ON
2 TD0005416
BOTH ENDS
E14840501-H SH5-9

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV A


4-32
MAIN PUMP DELIVERY, HYD KIT, FRONT CHASSIS

I BB Vin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 244104 1 HOSE X X
2 244103 1 HOSE X X
3 230409 1 DAMPER X X SEE PAGE 4-35 FOR BREAKDOWN
4 216000 1 K-CLAMP,SMOOTH X X
5 140728 2 O RING X X
6 140131 1 O RING X X
7 120607 2 FLANGE,HALF X X
8 120142 4 FLANGE,HALF X X
9 101258 1 U-BOLT X X
10 100370 2 WASHER,HARDENED X X
11 100314 2 NUT,NYLOC X X
12 100256 4 CAPSCREW,SOCHD X X
13 100114 8 SCREW,HEXHD X X

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV A


4-33
DAMPER

NOTES: A
1) ENSURE THAT ALL COMPONENTS ARE
CLEAN (USING CYLINDER CLEANING
PROCESS & EQUIPMENT) AND SEE THAT
SEALING SURFACES ARE FREE FROM ANY
VISIBLE DAMAGE.
2) ASSEMBLE SEALS ONTO THREADED
END WITH CARE.
3) SCREW ON CONNECTOR & FILTER
ONTO THREADDED END AND TIGHTEN.
4) LIGHTLY COAT THE START OF THE
THREAD OF THE THREADED END WITH
ANTI-SIEZE COMPOUND (280450). TAKING
PARTICULAR CARE NOT TO OVER DO IT
AS THE ANTI-SIEZE COMPOUND CAN BE
DETRIMENTAL TO THE SEALS. TIGHTEN
THREADED END AS PER ASSEMBLY
E 6
DRAWING. (TORQUE TO CYLINDER SPEC) OT
N
5) PRESSURE TEST AS PER ASSEMBLY
S EE
DRAWING.
6) COVER PORTS USING GASKETS (2 X
223975), COVER PLATES (2 X 184611)
& SCREWS (8X 100209) TO MAINTAIN
CLEANLINESS LEVELS & PREVENT WATER
INGRESS. (THESE ITEMS ARE TO BE 2
RECYCLED)
7) PAINT AS PER SPEC.

6
E6 5
OT
EN 4
SE

TD0005401
230409-A

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV A


4-34
DAMPER

I BB Vin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
A 230409 1 DAMPER,TH,2.8L-16FH X X SEE PAGE 4-33 FOR FITMENT
1 210994 1 STRAINER,SUCTN X X
2 184609 1 BARREL,DAMPER X X
3 162638 1 END X X
4 140159 1 O RING X X
5 140103 1 RING,ANTI-EXTRUSION X X
6 140020 1 O RING X X
7 121126 1 CONNECTOR X X

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV A


4-35
STEERING, HYD KIT, FRONT CHASSIS

22

27 22

21 TOP BUSH ON 29
OSCILLATION JOINT 25 CAB STEEL PIPES
TO ORBITROL
(T)
(R) 21
(L)
2 (P)
20 TOP BUSH ON
19
FRONT CHASSIS

3
23 30 BLOCK MANIFOLD 20
34 TANK - A3
2
12 VOAC 1
BLOCK (P3) 7
13 1 26 18
11
18 32
34 6
31 14 30 15
34 10
8
26 4 26
5 20
15
24 5 9
17
BOTTOM BUSH ON
6 FRONT CHASSIS
33 24 15 21
34
16
7
23 28

20
BOTTOM BUSH ON 22
OSCILLATION JOINT
21
FRONT PIN
ARRANGEMENT
29

REAR PIN 22
ARRANGEMENT

TD0005414
E14840501-H SH3-9

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV A


4-36
STEERING, HYD KIT, FRONT CHASSIS

I BB Vin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 243961 1 HOSE X X
2 243146 1 HOSE X X
3 243139 1 HOSE X X
4 243139 1 HOSE X X
5 243138 1 HOSE X X
6 243138 1 HOSE X X
7 230215 2 CYL,STEER X X SEE PAGE 4-39 FOR BREAKDOWN
8 208595 1 SLEEVE,NYLON X X
9 208595 1 SLEEVE,NYLON X X
10 208595 1 SLEEVE,NYLON X X
11 207627 1 CLAMP,RUBBER,STEER HOSES X X
12 207202 2 SPACER,CLAMP,ALU X X
13 206827 1 CLAMP,ALU,4 BOLT X X
14 206826 1 CLAMP,ALU,2 BOLT X X
15 200653 12 CABLE TIE X X
16 173637 1 MTG,HOSES,STEERING X X
17 161181 2 RING,SPACER,TIP CYL X X
18 161160 4 PIN,EXPANDING X X
19 161109 2 WASHER X X
20 160618 8 CONE,EXPANDING PIN X X
21 160617 8 END PLATE,EXPANDING STEER CYL X X
22 140277 8 O RING X X
23 140108 4 V RING X X
24 122165 2 TEE,RUN X X
25 122075 4 CONNECTOR X X
26 122015 4 CONNECTOR X X
27 100724 2 BOLT,HEXHD X X
28 100674 2 BOLT,HEXHD X X
29 100654 4 NUT,STOVER X X
30 100569 2 SCREW,HEXHD X X
31 100493 2 BOLT,HEXHD X X
32 100312 2 NUT,NYLOC X X
33 100083 3 SCREW,HEXHD X X
34 100062 7 WASHER,FLAT X X

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV A


4-37
STEERING CYLINDER

3
2

15
10 12
18
3 16
11
17
20
11

4
8
13
14 7
13
19 6

5
230215 B
21 TD0003446A

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0


4-38
STEERING CYLINDER

I BB Vin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
A 230215 1 CYL,STEER,D70 X X SEE PAGE 4-37 FOR FITMENT
1 180995 1 ROD X X INCLUDES ITEMS 4
2 181817 1 BARREL,STEERING CYL X X
3 200732 2 CIRCLIP INTERNAL X X
4 150096 2 BEARING,SPHERICAL X X
5 162802 1 PISTON X X
6 162095 1 NECKBUSH X X
7 162036 1 NUT,NECKBUSH X X
8 120196 1 PLUG,ZINC/CAD PLATED X X
9 203990 1 NIPPLE,GREASE X X
10 140678 1 KIT,SEAL X X
11 140702 2 W/BAND,ROD X X
12 140634 1 U-SEAL X X
13 140619 2 W/BAND,PISTON X X
14 140618 1 SEAL,PISTON X X
15 140613 1 SEAL,WIPER X X
16 140474 1 SEAL,ROD X X
17 140416 1 RING,BACK UP X X
18 140353 1 O RING X X
19 140201 1 O RING X X
20 140115 1 O RING X X
21 100430 1 SPLITPIN X X

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0


4-39
WET DISC BRAKE HYD COMP KIT, B40D - DETAIL A

A
TO ATTACH HOSE PROTECTOR
81 10 18 AROUND HOSES WHERE HOSES
88 73 44
PASS BY TOP ARTIC PLATE
9
40 41
73
36
5 17
37
42
8
8 7

65 10 9 75
5
2 4 34
80
16
33

80 30
56
84 5
88 4
81 6 71
18
88 7 32 35 72
36 59
3 67
37 19 17 16
40 72 61
20 20
83

85
88 48 87
MOUNTED ON VOAC
78
BLOCK MOUNTING
86 46 40 PLATE
44 82
64 88
81 65
22
45 38 18
52 43 17
52 21
29
20
55 19
6 3
5 31
24
79 7
45
74
23
18
17
62 63
58 77 63
15
77

20
8
66
1 21 31
58 23 76
62
14
22
68 76 264094 E SH1
24 TD0003674A

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0

4-40
WET DISC BRAKE HYD COMP KIT, B40D - DETAIL A

I BB Vin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
A 264094 1 KIT,HYD COMPONENT,W/DISC X
1 264149 1 CHOICE,ACCUMULATORS X
2 261932 1 KIT,COOLER,W/B COOLING X
3 243441 1 HOSE X
4 243379 1 HOSE X
5 243378 1 HOSE X
6 243359 1 HOSE X
7 243358 1 HOSE X
8 243271 1 HOSE X
9 243270 1 HOSE X
10 243269 1 HOSE X
14 243186 1 HOSE X
15 243186 1 HOSE X
16 241477 1 HOSE X
17 241476 1 HOSE X
18 241476 1 HOSE X
19 241475 1 HOSE X
20 241474 1 HOSE X
21 241177 1 HOSE X
22 241176 1 HOSE X
23 241175 1 HOSE X
24 241174 1 HOSE X
29 223816 1 FILTER,FUEL X
30 217421 1 INDICATOR,LEVEL,WDB X
31 210788 1 PUMP,WDB,DUAL 32CC,DBL,SEAL X
32 210548 2 VALVE,CHECK,16MBSPP,IN LINE X
33 210488 1 ASSY,FILTER,IN TANK TYPE X
34 210016 1 RESERVOIR BREATHER X
35 207967 1 BOOT,RUBBER,DRAIN VALVE X
36 207656 4 CLAMP,RUBBER,WDB HOSES X
37 207123 8 SPACER,CLAMP,ALUM X
38 206945 3 MOUNTING,RUBBER,SQUIGLY X
40 206658 8 CLAMP,ALU,2 BOLT X
41 204079 2 GROMMET X
42 203975 1 PROTECTOR,HOSE STRAP ON 6" X
43 201719 1 K-CLAMP,DOUBLE X
44 200653 7 CABLE TIE X
45 200062 2 CLAMP,HOSE X
46 186888 1 BKT,BREATHER,TRANSM/AXLE X
48 176373 1 MTG,HOSES,WDB,OFF CHASSIS X
52 162404 2 WASHER X
55 130001 1 HOSE,PUSHLOCK X
56 122184 2 CONNEC,SPEC,LONG X
58 122143 2 TEE,RUN X
59 122136 1 VALVE,DRAIN X
61 122040 1 CONNECT,SPEC X
62 122018 2 CONNECT X
63 121308 2 TEE,BRANCH X
64 121275 1 ELBOW X
65 121092 1 CONNECTOR X
66 121091 1 TEE,B/H,BRANCH X
67 121089 2 CONNECTOR X
68 121088 2 TEE,B/H,BRANCH X
71 120743 2 ELBOW,SPEC X
72 120674 2 CONNECT,SPEC X

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0

4-41
WDB HYD COMP KIT, B40D - DETAIL A (CONTD)

A
TO ATTACH HOSE PROTECTOR
81 10 18 AROUND HOSES WHERE HOSES
88 73 44
PASS BY TOP ARTIC PLATE
9
40 41
73
36
5 17
37
42
8
8 7

65 10 9 75
5
2 4 34
80
16
33

80 30
56
84 5
88 4
81 6 71
18
88 7 32 35 72
36 59
3 67
37 19 17 16
40 72 61
20 20
83

85
88 48 87
MOUNTED ON VOAC
78
BLOCK MOUNTING
86 46 40 PLATE
44 82
64 88
81 65
22
45 38 18
52 43 17
52 21
29
20
55 19
6 3
5 31
24
79 7
45
74
23
18
17
62 63
58 77 63
15
77

20
8
66
1 21 31
58 23 76
62
14
22
68 76 264094 E SH1
24 TD0003674A

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0

4-42
WDB HYD COMP KIT, B40D - DETAIL A (CONTD)

I BB Vin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
73 120286 2 UNION X
74 120161 1 ADAPTOR,BARBED HOSE X
75 120129 2 CONNECT X
76 120047 2 ELBOW X
77 120046 2 ELBOW X
78 120045 1 PLUG,HEX HEAD X
80 120025 2 ELBOW X
81 100747 6 BOLT X
82 100530 1 WASHER,COPPER X
83 100312 2 NUT,NYLOC X
84 100192 2 BOLT,HEXHD X
85 100085 2 SCREW X
86 100083 3 SCREW,HEXHD X
87 100064 2 WASHER,FLAT X
88 100062 13 WASHER,FLAT X

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0

4-43
WET DISC BRAKE HYD COMP KIT, B40D - DETAIL B

29
57
47
64
51 45
49
50 39
53
REAR
AXLE

74
45

11
70

60 29
13
12
12 45
69 MID 64
AXLE

28
54
27 74
45

26
79

25

28 68
27
26

66
25 264094 E SH2
TD0003675A

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0

4-44
WET DISC BRAKE HYD COMP KIT, B40D - DETAIL B

I BB Vin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
11 243259 1 HOSE X
12 243258 1 HOSE X
13 243257 1 HOSE X
25 241173 1 HOSE X
26 241172 1 HOSE X
27 241171 1 HOSE X
28 241164 1 HOSE X
29 223816 2 FILTER,FUEL X
39 206661 2 K-CLAMP,DOUBLE X
45 200062 4 CLAMP,HOSE X
47 181572 2 BRACKET,W/BRAKE PIPE X
49 172875 1 PIPE,BRAKE,REAR X
50 172869 1 PIPE,WDB COOLING,RETURN X
51 172868 1 PIPE,WDB COOLING,SUPPLY X
53 130001 1 HOSE,PUSHLOCK X
54 130001 1 HOSE,PUSHLOCK X
57 122157 1 CONNECTOR X
60 122084 1 CONNECTOR X
64 121275 2 ELBOW X
66 121091 1 TEE,B/H,BRANCH X
68 121088 1 TEE,B/H,BRANCH X
69 120751 1 UNION X
70 120748 1 UNION X
74 120161 2 ADAPTOR,BARBED HOSE X
79 120029 4 CONNECTOR X

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0

4-45
WET DISC BRAKE HYD COMP KIT, B40D - DETAIL C

19
6

3
7

24 23

HOSES ROUTED TO SIDE


OF VOAC BLOCK AND
TIED TO CHANNEL.

44
19
5

16
3
20
18 8
5 23 24

17
4
38
10 44 20
9 8
HOSE PROTECTOR TIED TO 21 22
HOSES WHERE HOSES PASS
ARTIC PLATE ON CHASSIS

HOSES ROUTED AROUND


VOAC BLOCK AND TIED TO
VOAC MTG PLATE. 22 21

78
16
65
82
61
20
42
44
17
18 264094 E SH3
TD0003676A

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0


4-46
WET DISC BRAKE HYD COMP KIT, B40D - DETAIL C

I BB Vin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
3 243441 1 HOSE X
4 243379 1 HOSE X
5 243378 1 HOSE X
6 243359 1 HOSE X
7 243358 1 HOSE X
8 243271 1 HOSE X
9 243270 1 HOSE X
10 243269 1 HOSE X
16 241477 1 HOSE X
17 241476 1 HOSE X
18 241476 1 HOSE X
19 241475 1 HOSE X
20 241474 1 HOSE X
21 241177 1 HOSE X
22 241176 1 HOSE X
23 241175 1 HOSE X
24 241174 1 HOSE X
38 206945 3 MOUNTING,RUBBER,SQUIGLY X
42 203975 1 PROTECTOR,HOSE STRAP ON 6" X
44 200653 7 CABLE TIE X
61 122040 1 CONNECTOR,SPEC X
65 121092 1 CONNECTOR X
78 120045 1 PLUG,HEX HEAD X
82 100530 1 WASHER,COPPER X

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0


4-47
ACCUMULATOR KIT, B40D - SOUTH AFRICA

2
6 4
5

264141 A
TD0003654A

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0


4-48
ACCUMULATOR KIT, B40D - SOUTH AFRICA

I BB Vin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 210923 4 ACCUM,PISTON,CRIMPED X
UNCHARGED FOR AIR FREIGHT
1 210922 4 ACCUM,PISTON,CRIMPED,UNCHRG X
PURPOSES
2 187318 2 CLAMP,2 ACCUMULATORS X
3 122257 4 REDUCER X
4 101309 2 WASHER,FENDER X
5 101211 2 BOLT,ZINC PLATED X
6 100312 2 NUT,NYLOC X

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0


4-49
ACCUMULATOR KIT, B40D - EUROPE

2
5 3 4

264142
TD0003655

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0


4-50
ACCUMULATOR KIT, B40D - EUROPE

I BB Vin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 210250 4 ACCUM,PISTON X
2 187318 2 CLAMP,2 ACCUMULATORS X
3 101309 2 WASHER,FENDER X
4 101211 2 BOLT,ZINC PLATED X
5 100312 2 NUT,NYLOC X

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0


4-51
ACCUMULATOR KIT, B35D - SOUTH AFRICA

4
3

2
7 5 6

264258 A
TD0003914A

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0

4-52
ACCUMULATOR KIT, B35D - SOUTH AFRICA

I BB Vin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 210923 2 ACCUM,PISTON,CRIMPED X
UNCHARGED FOR AIR FREIGHT
1 210922 2 ACCUM,PISTON,CRIMPED,UNCHRG X
PURPOSES
2 187318 1 CLAMP,2 ACCUMULATORS X
3 122257 2 REDUCER X
4 122008 2 ELBOW X
5 101309 1 WASHER,FENDER X
6 101211 1 BOLT,ZINC PLATED X
7 100312 1 NUT,NYLOC X

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0

4-53
ACCUMULATOR KIT, B35D - EUROPE

2
5
6 4

264259 A
TD0003915A

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0

4-54
ACCUMULATOR KIT, B35D - EUROPE

I BB Vin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 210250 2 ACCUM,PISTON X
2 187318 1 CLAMP,2 ACCUMULATORS X
3 122008 2 ELBOW X
4 101309 1 WASHER,FENDER X
5 101211 1 BOLT,ZINC PLATED X
6 100312 1 NUT,NYLOC X

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0

4-55
HYDRAULIC KIT, CAB - DETAIL A

6
22
32
12

35
13
15
14 20

24 26
16
17 29
31 26
30 13

36 19
20
37

7
30
29
36
9 35
8

18 35
36
33

8
27
17 14

15
16

9 7
6
VOAC
BLOCK
8 (L3)

36

27

TD0003652B
E14840503-C & E14835503-B

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV A


4-56
HYDRAULIC KIT, CAB - DETAIL A

I BB Vin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
6 243177 1 HOSE X X
7 217454 4 SPACER,CLAMP X X
8 217449 4 CLAMP X X
9 217448 2 CLAMP,RUBBER X X
12 210366 1 VALVE,STEERING X X SEE PAGE 4-61 FOR BREAKDOWN
13 206480 5 ISOLATOR,STEERING ORBITAL X X
14 186837 1 PIPE,ASSY,P,STEERING X X
15 186836 1 PIPE,ASSY,RH,STEERING X X
16 186835 1 PIPE,ASSY,T,STEERING X X
17 186834 1 PIPE,ASSY,LH,STEERING X X
18 186829 1 BKT,PIPES,ORBITAL X X
19 174550 1 MTG. ORBITAL,CAB X X
20 161028 5 WASHER,ORBITAL MTG,CAB X X
22 122032 1 ELBOW X X
24 122015 4 CONNECT X X
26 101307 5 WASHER,FLAT X X
27 100747 4 BOLT X X
29 100314 5 NUT,NYLOC X X
30 100312 4 NUT,NYLOC X X
31 100091 2 SCREW,HEXHD X X
32 100090 3 SCREW,HEXHD X X
33 100086 2 SCREW,HEXHD X X
34 100085 4 SCREW X X
35 100064 11 WASHER,FLAT X X
36 100062 11 WASHER,FLAT X X
37 161099 2 BOSS,ORBITAL X X

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV A


4-57
HYDRAULIC KIT, CAB - DETAIL B

(P)
28
(P) 23 36
(A) 23
(A) 23
23

11
3 (A)

4 (P)
10 25
(T)
(A) 2 23
(T)

(P) 5

(T) 1
2
REAR BRAKE
APPLY

4
5 (B5)
(B6)
VOAC
BLOCK

1
TANK
MANIFOLD
(A7)

3
FRONT
BRAKE
APPLY

TD0003653B
E14840503-C & E14835503-B

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV A


4-58
HYDRAULIC KIT, CAB - DETAIL B

I BB Vin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 243960 1 HOSE X X
2 243959 1 HOSE X X
3 243958 1 HOSE X X
4 243182 1 HOSE X X
5 243182 1 HOSE X X
10 216255 1 MICO BRAKE PEDAL GASKET X X
FOR B40D & B35D WITH WDB; SEE
11 210948 1 PEDAL,BRAKE X X
PAGE 4-63 FOR BREAKDOWN
11 210947 1 PEDAL,BRAKE X SEE PAGE 4-63 FOR BREAKDOWN
23 122021 5 CONNECT X X
25 120397 1 PLUG,HOLLOW X X
28 100198 3 SCREW,HEXHD X X
36 100062 11 WASHER,FLAT X X

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV A


4-59
STEERING CONTROL VALVE, EATON

16

15

17

14
12
13

11
2 5

4
9

10 6
7
8

TD0003449

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0


4-60
STEERING CONTROL VALVE, EATON

I BB Vin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 210366 1 VALVE,STEERING,EATON X X SEE PAGE 4-57 FOR FITMENT
2 NSI 1 HOUSING X X
3 226030 1 DRIVE X X
4 NSI 1 SPOOL CONTROL X X
5 226027 KIT,CENTERING SPRING X X
6 226032 1 RACE,BEARING X X
7 220158 1 THRUST BEARING,NEEDLE X X
8 226031 1 RACE,BEARING X X
9 226033 1 RETAINER,FRONT X X
10 226034 1 RING,RETAINING X X
11 NSI 1 PLUG X X
12 226026 1 KIT,SEAL X X
13 226029 2 VALVE,POWER LIMITER X X
14 NSI 2 PLUG,VALVE X X
15 NSI 1 PLATE,WEAR X X
16 226028 1 GEROTOR,1230 X X
17 NSI 1 CAP,END X X

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0


4-61
BRAKE PEDAL

1
34

40 42
41

31 35
38 43
36
39
44
33
46
32
47
30
45 48
49
29 50

37

21
20
17
22 19
23
27
18
24
25
26

28 2
15 16

14
13

10

16 8
4 6
12
5 11 9
13
14
9
10

TD0003120

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0


4-62
BRAKE PEDAL

I BB Vin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
WET DISC BRAKE MACHINES; SEE
1 210948 1 BRAKE PEDAL,MICO,100/100 BAR X X
PAGE 4-59 FOR FITMENT
1 210947 1 BRAKE PEDAL,MICO,120/120 BAR X SEE PAGE 4-59 FOR FITMENT
2 226821 1 PEDAL & BASE ASSEMBLY X X
3 NSI 1 PEDAL X X
4 NSI 1 BASE,PEDAL X X
5 NSI 2 SCREW,CAP X X
6 NSI 2 WASHER X X
7 226818 1 KIT,REPAIR,PEDAL & BASE X X
8 NSI 1 PIN X X
9 NSI 2 CIRCLIP X X
10 NSI 2 PIN, SPLIT X X
11 NSI 1 CAM X X
12 NSI 1 PIN X X
13 NSI 2 BUSH X X
14 NSI 2 CIRCLIP X X
15 226817 1 KIT,SWITCH/HARNESS REPAIR X X
16 NSI 2 PIN,SPLIT X X
17 NSI 1 SWITCH AND HARNESS X X
18 NSI 2 SCREW X X
19 NSI 2 SCREW X X
20 NSI 1 INSULATOR X X
21 NSI 1 BRACKET X X
22 NSI 1 BRACKET X X
23 NSI 2 NUT X X
24 NSI 2 WASHER,LOCK X X
25 NSI 1 CLAMP X X
26 NSI 1 SCREW,CAP X X
27 NSI 1 SPACER X X
28 NSI 1 STOP X X
29 226816 1 VALVE ASSEMBLY,100/100 BAR X X WET DISC BRAKE MACHINES
29 226820 1 VALVE ASSEMBLY,120/120 BAR X
30 NSI 1 HOUSING X X
31 226815 1 KIT,VALVE REPAIR X X
32 NSI 1 CUP X X
33 NSI 1 SEAL X X
34 NSI 1 O-RING X X
35 NSI 1 O-RING X X
36 NSI 1 O-RING X X
37 NSI 1 BOOT X X
38 NSI 2 WASHER X X
39 NSI 1 SPRING X X
40 NSI 1 PLUG,END X X
41 NSI 1 RETAINER X X
42 NSI 1 SPRING X X
43 NSI 1 SPOOL X X
44 NSI 1 SPOOL X X
45 NSI 1 RETAINER ASSY X X
46 NSI A/R SHIM X X
47 NSI 1 SPRING X X
48 NSI 1 SPRING X X
49 NSI 1 SPRING X X
50 NSI 1 PISTON X X

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0


4-63
HYDRAULIC KIT, CAB TILT SYSTEM

20
5
7 16
3 11 9

23 27 11
17 21
2 21
14 25 18
14
8 21
22 12 6 24
26 15
10
19
12
21
18

13
3

13

TD0004188A
E09840303-H

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV A


4-64
HYDRAULIC KIT, CAB TILT SYSTEM

I BB Vin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 260658 2 PIN ASSY,CAB TILT CYL X X
2 243277 1 HOSE X X
3 243276 1 HOSE X X
4 230152 1 CYLINDER X X SEE PAGE 4-67 FOR BREAKDOWN
5 210920 1 PUMP,MANUAL,TANK CAP X X SEE PAGE 4-69 FOR BREAKDOWN
6 207219 1 SPRING,CABSTRUT X X
7 201419 2 P CLIP X X
8 186917 1 TRAY,DRIP,CAB LIFT PUMP X X
9 174739 1 STAY,CAB X X
10 162456 1 WASHER,SPRING RET,BIN HEAT X X
11 162014 2 WASHER,VESCONITE X X
12 160432 2 SLEEVE,PEDAL,VESCONITE X X
13 122049 2 CONNECTOR X X
14 122032 2 ELBOW X X
15 101345 1 WASHER,HARDENED X X
16 101343 1 WASHER,MILDSTEEL X X
17 100730 1 BOLT,HEXHEAD X X
18 100653 2 NUT,STOVER X X
19 100652 1 NUT,STOVER X X
20 100644 1 BOLT,HEXHEAD X X
21 100423 4 WASHER,FLAT X X
22 100386 2 SCREW X X
23 100221 1 CAPSCREW X X
24 100200 1 BOLT,HEXHEAD X X
25 100141 1 BOLT,HEXHEAD X X
26 100062 2 WASHER,FLAT X X
27 100061 1 WASHER,FLAT X X

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV A


4-65
HYDRAULIC, CAB TILT CYLINDER BREAKDOWN

6 10

11
1
7
12

13
8

14
9
15

5
17

16
3

TD0004268
230152 - A

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0


4-66
HYDRAULIC, CAB TILT CYLINDER BREAKDOWN

I BB Vin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 230152 1 CYLINDER X X SEE PAGE 4-65 FOR FITMENT
2 160523 2 BUSH,TILT CYL X X
3 183202 1 BARREL,CAB TILT X X
4 183203 1 ROD,CAB TILT X X
5 100290 1 NUT,CASTLE X X
6 160993 1 NECKBUSH,NUT X X
7 160994 1 NECKBUSH,SET X X
8 161318 1 PISTON X X
9 140565 1 KIT,SEAL X X
10 140059 1 O-RING X X
11 140033 1 SEAL,WIPER X X
12 140044 1 SEAL,SINGLE ACTING X X
13 140368 1 O-RING X X
14 140400 1 RING,BACK UP X X
15 140734 1 O-RING X X
16 100152 1 SPLITPIN X X
17 140032 1 SEAL,PISTON X X

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0


4-67
PUMP, CAB TILT

P011140

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0


4-68
PUMP, CAB TILT

I BB Vin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 210920 1 PUMP,MANUAL,TANK CAP X X SEE PAGE 4-65 FOR FITMENT
2 140660 1 KIT,SERVICE X X

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0


4-69
HYDRAULIC KIT, REAR CHASSIS

10
17 11
19
6
11

11 11
12 20
18

19
15

3
1

16 3
8
7
14

13 9

E16840502
TD0004998

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0


4-70
HYDRAULIC KIT, REAR CHASSIS

I BB Vin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 243157 2 HOSE X X
2 243156 2 HOSE X X
3 230398 2 CYL,TIP X X SEE PAGE 4-73 FOR BREAKDOWN
4 210822 1 VALVE,MANIFOLD,TIP RELIEF X X
5 186933 2 PIPE,HYDRAULIC,TIP X X
6 173809 2 CLAMP X X
7 170467 2 RETAINER PLATE X X
8 170031 2 LOCK TAG REAR AXLE X X
9 160747 2 PIN ASSY,TIP CYL X X
10 122075 2 CONNECTOR X X
11 122070 4 CONNECTOR X X
12 122026 2 CONNECTOR X X
13 122015 2 CONNECTOR X X
14 120478 2 UNION X X
15 100314 2 NUT,NYLOC X X
16 100111 4 SCREW,HEXHEAD X X
17 100092 2 BOLT,HEXHD X X
18 100083 4 SCREW,HEXHD X X
19 100064 4 WASHER,FLAT X X
20 100062 4 WASHER,FLAT X X

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0


4-71
TIP CYLINDER BREAKDOWN

5
6

6
22

1
4
25
10
23 26

24
11
15
2 14
12
18
12

9
17
21

7
20
19
8
16
13
16
28
27 3

230398
TD0004999

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0


4-72
TIP CYLINDER BREAKDOWN

I BB Vin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
A 230398 1 CYLINDER,TIP X X SEE PAGE 4-71 FOR FITMENT
1 220119 1 CIRCLIP:INTERNAL X X
2 203990 1 NIPPLE,GREASE X X
3 184301 1 ROD,TIP,CYL,D85,RIBLESS X X
4 184300 1 BARREL,TIP CYL,R/LESS X X
5 176087 1 PIPE,OIL LEAD,TIP CYL X X
6 171532 2 CLAMP,OIL LEAD PIPE,CYL X X
7 161888 1 DAMPER,CYL,LIFT X X
8 161856 1 PISTON X X
9 161001 1 N/BUSH X X
10 150130 1 BEARING,SPHERICAL X X
11 140791 1 BOOT,CYL X X
12 140698 2 W/BAND,ROD X X
13 140612 1 SEAL,PISTON X X
14 140513 1 SEAL,ROD X X
15 140440 1 SEAL,WIPER X X
16 140423 2 W/BAND,PISTON X X
17 140411 1 RING,BACK UP X X
18 140299 1 SEAL,ROD X X
19 140298 1 O RING X X
20 140297 1 O RING X X
21 140169 1 O RING X X
22 122134 1 PLUG X X
23 120677 1 ELBOW X X
24 120196 1 PLUG,ZINC/CAD PLATED X X
25 120045 1 PLUG,HEX HEAD X X
26 100965 11 CAPSCREW,SOCHD X X
27 100431 1 SPLITPIN X X
28 100407 1 NUT,CASTLE X X

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0


4-73
TIP RELIEF VALVE MANIFOLD

P011147

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0


4-74
TIP RELIEF VALVE MANIFOLD

I BB Vin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 210822 1 MANIFOLD,RELIEF VALVE X X
2 121238 2 PLUG X X
3 140795 2 O-RING X X
4 217418 2 DEFORMATION RING X X
5 217415 2 VALVE,RELIEF X X

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0


4-75
872189 - B40D & B35D 6X6 ADT - MAY 2008
4-76
SECTION 5: PNEUMATICS

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0


5-1
PNEUMATIC KIT, FRONT CHASSIS - DETAIL A

31
38

36
43
46 50 42
50

12 30
43
40

34
27
13 49
45
34
28 21 34
22 32 27

34
23 13
49 49 26
33 45 27 22
15 45 45
5 37 49
26

46 47 28
20 50

42 34
50
16 46 46
50
50 50
50 46 20 11
42
46 16 2
50 18
50
42 50 9 TD0004309C
42 E09840511-M

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV A


5-2
PNEUMATIC KIT, FRONT CHASSIS - DETAIL A

I BB Vin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 264738 1 KIT,FAN PURGING X X SEE PAGE 5-7 FOR BREAKDOWN
2 262064 1 KIT,20LT RESERVOIR X X SEE PAGE 5-11 FOR BREAKDOWN
5 241844 1 HOSE X X
9 241170 1 HOSE X X
11 210547 1 VALVE,PURGE TANK X X SEE PAGE 5-9 FOR BREAKDOWN
12 208090 1 HOSE,TEFLON X X
13 203371 2 K-CLAMP,DOUBLE X X
15 202614 1 K-CLAMP X X
16 201439 3 P CLIPS X X
18 184723 1 BKT,MTG,PURGE VALVE X X
20 178784 2 MTG,P-CLIP,PNEU,COOLING X X
21 178781 1 MTG1,PIPES,PNEU,COOL X X
22 178580 2 MTG3,PIPE2,3&4,PNEU.,COOL X X
23 178579 1 MTG2,PIPE2,PNEU.,COOLING X X
26 178574 1 PIPE3,PNEUMATIC COOLING X X
27 178573 1 PIPE2,PNEUMATIC COOLING X X
28 178572 1 PIPE1,PNEUMATIC COOLING X X
30 176353 1 MTG,HOSE,TEFLON COMP X X
31 160979 1 ADAPTOR X X
32 160510 6 CLAMP X X
33 120758 1 UNION X X
34 120286 7 UNION X X
36 100703 1 BOLT X X
37 100619 4 SCREW,HEXHD X X
38 100575 1 WASHER,COPPER X X
40 100316 1 NUT,NYLOC X X
42 100310 15 NUT,NYLOC X X
43 100148 5 WASHER,FLAT X X
45 100083 5 SCREW,HEXHD X X
46 100080 17 BOLT X X
47 100077 4 SCREW,HEXHD X X
49 100062 13 WASHER,FLAT X X
50 100061 32 WASHER,FLAT X X

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV A


5-3
PNEUMATIC KIT, FRONT CHASSIS - DETAIL B

34
24 14
50
46

34
19 8
39
29 50 49
46
14 42 10
50
49
41

42
50
25

35
43
7

3
4

44
48
17

TD0004310C
E09840511-M

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV A


5-4
PNEUMATIC KIT, FRONT CHASSIS - DETAIL B

I BB Vin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 264738 1 KIT,FAN PURGING X X SEE PAGE 5-7 FOR BREAKDOWN
3 261926 1 KIT,AIR DRYER X X SEE PAGE 5-13 FOR BREAKDOWN
4 243610 1 HOSE X X
6 241362 1 HOSE X X
7 241362 1 HOSE X X
8 241344 1 HOSE X X
10 218444 1 HOSE,TEFLON X X
14 203215 10 GROMMET X X
17 186564 1 MTG,RESEVOIR,AIR,5L X X
19 178963 2 MTG,BOT,PIPE,PNEU,COOLING X X
24 178576 2 TOP,MTG,PIPE1,PNEU.,COOLING X X
25 178575 2 MTG,PIPE,PNEU,COOLING X X
29 178571 1 PIPE,PNEUMATIC COOLING X X
34 120286 7 UNION X X
35 101225 3 SCREW,HEXHD X X
39 100569 4 SCREW,HEXHD X X
41 100312 4 NUT,NYLOC X X
42 100310 15 NUT,NYLOC X X
43 100148 5 WASHER,FLAT X X
44 100085 2 SCREW X X
46 100080 17 BOLT X X
48 100064 2 WASHER,FLAT X X
49 100062 13 WASHER,FLAT X X
50 100061 32 WASHER,FLAT X X

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV A


5-5
FAN PURGING KIT

4 1

3 9

7
5

TD0005407
264738-B

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV A


5-6
FAN PURGING KIT

I BB Vin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
A 264738 1 KIT,FAN PURGING X X SEE PAGE 5-3,5 FOR FITMENT
1 184572 1 PIPE,FAN PURGING X X
2 184570 1 BRK,FAN,PURGING X X
3 130002 1 HOSE,PUSHLOCK X X
4 121407 1 CONNECTOR X X
5 121404 1 ELBOW X X
6 121398 1 ELBOW X X
7 121393 1 CONNECTOR X X
8 100089 1 SCREW X X
9 100064 1 WASHER,FLAT X X

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV A


5-7
PURGE TANK VALVE

18

Not Part of Valve

9 4

10

17
11

12 5

13 16

15

15

14 P010523A

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0

5-8
PURGE TANK VALVE

I BB Vin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 210547 1 VALVE,PURGE TANK X X SEE PAGE 5-3 FOR FITMENT
2 NSI 1 BODY,VALVE X X
3 NSI 1 COVER,VALVE X X
4 NSI 4 SCREW,CAP X X
5 NSI 1 DIAPHRAM X X INCLUDED IN SEAL KIT
6 NSI 1 SPRING,PRESSURE X X INCLUDED IN SEAL KIT
7 226024 1 SOLENOID X X
8 NSI 1 O-RING X X
9 NSI 1 TUBE,CORE X X
10 NSI 1 SPRING X X INCLUDED IN SEAL KIT
11 NSI 1 CORE X X INCLUDED IN SEAL KIT
12 NSI 1 O-RING X X INCLUDED IN SEAL KIT
13 NSI 1 CLIP,SPRING X X
14 121086 1 ADAPTOR X X
15 140462 2 WASHER,DOWTY X X
16 121045 1 ADAPTOR X X
17 140628 1 KIT,SEAL X X INCLUDES ITEMS 5, 6, 10, 11 & 12
18 201529 1 PLUG,CONNECTING X X NOT PART OF VALVE

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0

5-9
RESERVOIR KIT

4
1
5
4
1
5

5
5 1
1
2
3

262064
TD0004192

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0

5-10
RESERVOIR KIT

I BB Vin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
A 262064 1 KIT,20LT RESERVOIR X X SEE PAGE 5-3 FOR FITMENT
1 100590 4 G-RING X X
2 120166 1 VALVE,DRAIN X X
3 121364 1 ADAPTOR X X
4 121365 2 ADAPTOR X X
5 140370 4 O-RING X X
6 200318 2 MTG,BAND X X
7 203897 1 RESEVOIR,AIR X X

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0

5-11
AIR DRYER KIT

9
8 11
1 4
5
11
5
10
12
6
3

8 5
11 11
5
9 5
11
2
9
5

11

261926-D
TD0004191A

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV A

5-12
AIR DRYER KIT

I BB Vin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
A 261926 1 KIT,AIR DRYER X X SEE PAGE 5-5 FOR FITMENT
1 220949 1 FILTER:AIR DRYER X X
2 210561 1 VALVE,UNLOADER,AIR DRYER X X
3 203895 1 RESEVOIR,AIR,5L CE MARK X X
4 200318 1 MTG,BAND X X
5 140370 6 O RING X X
6 140193 1 O RING X X
7 121364 1 ADAPTOR X X
8 121231 2 CONNECTOR X X
9 120399 3 PLUG,BLANKING X X
10 120157 1 CONNECTOR X X
11 100590 6 G-RING X X
12 100588 1 G-RING X X

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV A

5-13
AIR DRYER REPAIR KIT

20

21
22
3

6
12 8
13
11 5 7
14 9
10

15 15

16

17
18

19

TD0004479

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0

5-14
AIR DRYER REPAIR KIT

I BB Vin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 210561 1 VALVE,UNLOADER,AIR DRYER X X
2 220949 1 FILTER,AIR DRYER X X
3 221703 1 ELEMENT,HEATING,AIR DRYER X X
4 223714 1 KIT,REPAIR AIR DRYER UNLOADER X X INCLUDES ITEMS MARKED *
5 * 1 WASHER,RUBBER X X
6 * 1 O-RING X X
7 * 1 PLASTIC PISTON X X
8 * 1 O-RING X X
9 * 1 O-RING X X
10 * 1 SEAT,RUBBER X X
11 * 1 O-RING X X
12 * 1 O-RING X X
13 * 1 VALVE,POPPET X X
14 * 1 O-RING X X
15 * 2 O-RING X X
16 * 1 O-RING X X
17 * 1 SPACER,RUBBER X X
18 * 1 O-RING X X
19 * 1 O-RING X X
20 * 1 O-RING X X
21 * 1 WASHER,COPPER X X
22 * 1 O-RING,HEATING ELEMENT X X

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0

5-15
PNEUMATIC KIT, REAR CHASSIS

1 2

8 5
9
13

PARK BRAKE 10
6
17
14

7
11

12

15

3 4
CTD MIDDLE AXLE

16

CTD REAR AXLE

E09840512
TD0004193

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0

5-16
PNEUMATIC KIT, REAR CHASSIS

I BB Vin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 100062 2 WASHER,FLAT X X
2 100494 2 SCREW,HEXHEAD X X
3 120106 2 CONNECTOR X X
4 120285 2 UNION X X
5 120356 1 BULKHEAD X X WITH NUT
6 120366 1 TEE X X
7 120747 1 UNION X X
8 120804 1 ELBOW X X
9 120969 1 ADAPTOR X X
10 172874 1 PIPE,PARK BRAKE X X
11 172876 1 PIPE,CTD CONTROL X X
12 175007 1 PIPE,REAR,CTD CONTROL X X
13 175014 1 PLT,B/H,PIPE CTD,CONTROL X X
14 201068 5 K-CLAMP,SINGLE X X
15 241154 1 HOSE X X
16 241153 1 HOSE X X
17 241155 1 HOSE X X

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0

5-17
PNEUMATIC KIT, CAB

PLUG INTO AIR


PIPE ON SEAT
SEAT
TO EXHAUST
BRAKE CYLINDER
18
16
4

(EB) 4 TO SPARE BOSSES


ON FLYWHEEL CASING

1
24 14
15 12
23 30 TO CYLINDER 6

30 27 EVB - BANJO

29
1

9
8 26
19 30
TO CYLINDER 3
11
CTD REAR
EVB - BANJO 30
AXLES PARK BRAKE 22

2 6

4
7
TRANSFER CASE
15 1

3
7 21
CTD FRONT
AXLES

17 28
13
20
25
TRANSFER CASE
26
MAIN AIR SUPPLY
(BELLY PLATE) 5
(CTD2) 3
(CTD1)
2

(IDL1) 7
16 (PB) 6
(AS) 5

(EB) 4
(EVB) 1 10

TD0003629B
E14840513-D

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV A

5-18
PNEUMATIC KIT, CAB

I BB Vin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 241651 1 HOSE X X REFER TO SIB2008/1019
2 241473 1 HOSE X X
3 241472 1 HOSE X X
4 241371 1 HOSE X X
5 241162 1 HOSE X X
6 241160 1 HOSE X X
7 241156 1 HOSE X X
8 217534 1 PIPE,EVB,X-OVER,RHS X X
9 217533 1 PIPE,EVB,X-OVER,LHS X X
10 216693 1 VALVE,BLOCK,IPM X X SEE PAGE 5-21 FOR BREAKDOWN
11 201439 1 P CLIPS X X
12 201420 2 P CLIPS X X
13 201419 5 P CLIP X X
14 186931 2 BRACKET,EVB,CROSSOVER,PIPE X X
15 130044 1 SLEEVE,FIRE X X
16 130029 1 PIPE,AIR LINE X X
17 121350 1 ELBOW X X
18 121260 1 ADAPTOR X X
19 121258 1 TEE,BRANCH X X
20 120965 1 ADAPTOR,STRAIGHT X X
21 120106 1 CONNECTOR X X
22 101993 1 SCREW,HEXHEAD X X
23 101064 2 NUT,STOVER X X
24 100494 2 SCREW,HEXHEAD X X
25 100354 1 WASHER,COPPER X X
26 100310 4 NUT,NYLOC X X
27 100081 2 SCREW,HEXHD X X
28 100080 3 SCREW,HEXHD X X
29 100062 2 WASHER,FLAT X X
30 100061 6 WASHER,FLAT X X

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV A

5-19
PNEUMATIC BLOCK ASSEMBLY

6
1
7

2
23
8

17

16

12

16

10

24

21
18 11
17
15B
20 16
19 15A
22 24 14
18
19
13

23
TD0004002D

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV A

5-20
PNEUMATIC BLOCK ASSEMBLY

I BB Vin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 216693 1 VALVE,BLOCK,IPM X X SEE PAGE 5-19 FOR FITMENT
2 210833 3 VALVE,SOLENOID X X
3 221589 3 GASKET,SOLENOID/MANIFOLD X X
4 221585 6 GASKET,BLOCK/PILOT,INTERFACE X X
5 221587 6 SCREW,CAP,SOLENOID X X
6 210905 6 SOLENOID,PILOT VALVE,24V X X
7 221586 12 SCREW,BODY/PILOT VALVE X X
8 206387 3 SWITCH,PRESSURE,(NC),5 BAR X X
9 221590 3 O-RING,PRESSURE SWITCH X X
10 201375 1 PRESSURE SENDER,0-10 BAR,SWITCH X X
11 221595 1 SCREW,PRESSURE SENDER X X
12 120631 1 FITTING,TUBE X X
13 210731 1 MANIFOLD,TYRE TOWER INFLATOR X X
14 221594 1 O-RING,TYRE TOWER MANIFOLD X X
15A 120588 1 PLUG X X OPTIONAL - WITHOUT AIR HORN
15B 120640 1 FITTING X X OPTIONAL - WITH AIR HORN
16 121186 4 ADAPTOR X X
17 120322 2 PLUG,WITH O-RING X X
18 226831 5 DISC,FILTER,16MM X X
19 226832 5 CIRCLIP,INTERNAL X X
20 226870 2 VALVE,BODY,QUICK EXHAUST X X
21 226835 2 KIT,SERVICE,QUICK EXHAUST VALVE X X
22 100919 4 SCREW,PAN HD X X
23 101247 7 SCREW,CAP X X
24 140879 4 O-RING X X

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV A

5-21
AIR HORN (OPTIONAL)

(H) 6

1 11
9
3

10

11

264417
TD0004195

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0

5-22
AIR HORN (OPTIONAL)

I BB Vin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 241169 1 HOSE X X
2 210067 1 HORN,AIR,TWIN X X
3 201419 1 P CLIP X X
4 121350 1 ELBOW X X
5 120680 1 CONNECTOR X X
6 120352 1 CONNECTOR X X
7 100312 1 NUT,NYLOC X X
8 100310 1 NUT,NYLOC X X
9 100081 1 SCREW,HEXHD X X
10 100080 1 SCREW,HEXHD X X
11 100061 2 WASHER,FLAT X X

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0

5-23
872189 - B40D & B35D 6X6 ADT - MAY 2008
5-24
SECTION 6: ELECTRICAL

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0


6-1
ELECTRICAL SYSTEM, CAB - DETAIL A

CONNECTS TO
FLASHING BEACON,
WORKLIGHTS,
LEFT MIRROR &
OBW WARNING LIGHTS

CONNECTS TO
CONNECTS TO ARTIC REVERSE
REVERSE MONITOR LIGHT
AND RIGHT MIRROR

CONNECTS TO
EARTH BOSS

CONNECTS TO
REAR WIPER

28
19

20
DIAGNOSTIC
CONNECTOR

CONNECTS TO
ENGINE HARNESS

CONNECTS TO
ARTIC HARNESS

TD0003557B
514850602-B SH1-3

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV A


6-2
ELECTRICAL SYSTEM, CAB - DETAIL A

I BB Vin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
19 216412 1 HARNESS,REAR WIPER X X
20 216221 1 HARNESS,CAB X X
28 207288 22 MTG,SWIVEL HEAD X X

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV A


6-3
ELECTRICAL SYSTEM, CAB - DETAIL B

11

12 6
22 8

55 30
41 59
36
47
43

10
23
9

25
45

38

63 27
57

48

21
31
44 46

32

24
7
61
67

33
2
14
70
64 TD0003558B
514850602-B SH2-3

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV A


6-4
ELECTRICAL SYSTEM, CAB - DETAIL B

I BB Vin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
2 900450 1 PIPE,W/WASHER X X
6 217902 2 FRAME,SWITCH,CARLING X X
7 217745 1 WASHER,BOTTLE AND PUMP X X
8 217737 1 FRAME,SWITCH,3 PLACES X X
9 217736 1 FRAME,SWITCH,1 PLACE X X
10 217735 1 SWITCH,PARK BRAKE X X
11 217724 1 SWITCH,HAZARD X X
12 217672 1 LEVER,PARKER X X
14 216702 2 P-CLIP X X
21 216168 1 E-MODULE,MDU2 X X
22 216167 1 E-MODULE,SSM X X
23 216088 1 SWITCH,STEERING COLUMN X X
24 216037 1 SOCKET,12V,ACCESSORY X X
25 216017 1 BUZZER X X
27 208158 1 COVER,PLUG,COLUMN SWITCH X X
30 206940 1 LIGHT,INTERIOR X X
31 206306 1 NUT,IGNITION SWITCH MTG X X
32 206258 1 SWITCH,IGNITION X X
33 206070 1 THROTTLE,FOOT ACTUATOR X X
36 202729 1 CIGARETTE LIGHTER X X
38 200871 54 CABLE TIE X X
41 187559 1 PLT,MTG,BIN TIP LEVER X X
43 176435 1 WASHER,CIG LIGHTER X X
44 176434 1 WASHER,IGNITION X X
45 161081 1 SLEEVE X X
46 101997 4 CAPSCREW,SOCHD X X
47 101235 4 SCREW,PANHD X X
48 101216 1 WASHER,SERRATED X X
55 100594 4 WASHER,FENDER X X
57 100370 1 WASHER,HARDENED X X
59 100309 4 NUT,NYLOC X X
61 100196 3 BOLT,HEXHD X X
63 100085 1 SCREW,HEXHD X X
64 100080 10 SCREW,HEXHD X X
67 100062 3 WASHER,FLAT X X
70 100358 4 WASHER,FLAT X X

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV A


6-5
ELECTRICAL SYSTEM, CAB - DETAIL C

35 37
26
51
For detail see
Page 6-8 53

66
3

4 29

38

60 64
65 49
56 54 60
65
50 56
54 13 53
16 66
58 34
39 39
50
54 58 53
15 54
42 66

16
49
64 15
50
53
5 66
18
1

68 5
69
52 18
TD0003556B
514850602-B SH3-3

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV A


6-6
ELECTRICAL SYSTEM, CAB - DETAIL C

I BB Vin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 DC221726 1 ELECTRONICS,KSA FLAME START X X
3 900450 1 PIPE,W/WASHER X X
4 263441 1 KIT,WIPER X X SEE PAGE 6-11 FOR BREAKDOWN
5 217999 2 E-MODULE,CCU2 X X
13 217551 1 E-MODULE,BATT BALANCER X X
15 216650 2 TRAY,E-MODULE X X
16 216645 2 ISOLATOR,RUBBER X X
17 216527 1 STRAP,EARTH X X
18 216451 4 FOOT,TRAY,E-MODULE X X
26 208771 1 GROMMET X X
29 206945 1 MTG,RUBBER X X
34 206065 1 E-MODULE,ADM X X
35 203264 9 GROMMET,BLANK X X
37 202094 3 GROMMET,FLAT SPLIT X X
38 200871 54 CABLE TIE X X
39 187775 2 PLT,MTG,TRAY,E-MODULE X X
40 187701 1 PLT,RETAINER,DEUTSCH PLUG X X
42 187506 1 PLT,ADM X X
49 101193 6 WASHER,SPRING X X
50 101171 8 SCREW,PANHD X X
51 101170 3 SCREW,PANHD X X
52 101168 4 SCREW,PANHD X X
53 101167 11 WASHER,SPRING X X
54 100615 12 WASHER,FLAT X X
56 100548 2 WASHER,HARDENED X X
58 100310 6 NUT,NYLOC X X
60 100283 2 NUT,HEXAGON X X
62 100189 2 SCREW,HEXHD X X
64 100080 10 SCREW,HEXHD X X
65 100065 2 WASHER,SPRING X X
66 100063 13 WASHER,FLAT X X
68 100061 4 WASHER,FLAT X X
69 100054 4 WASHER,SPRING X X

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV A


6-7
FUSE AND RELAY PANEL COMPONENTS

COMPONENT DETAIL

1, 2, 3, 4, 5, 8 6

7 9

DETAIL OF FUSES / RELAYS / DIODE POSITIONING ON MODULE

FUSE AND RELAY LAYOUT


R1 - 12V SUPPLY R2 - GEAR HOLD TCU S1 - STUD 1
ECU (20A on JD ECU)
30 30 OEU BATTERY POWER
CCU2
87a 87a MM
BATTERY BALANCER
85 86 85 86
87 87 DIAGNOSTIC
CONNECTOR
BATTERY

FUSE 1

FUSE 2

FUSE 3

FUSE 4

FUSE 5

FUSE 6

FUSE 7
10A

10A

20A

20A

10A

10A

10A

MDU2
R3 - AUTO NEUTRAL R4 - OVERSPEED
IQAN FUSE 43 12V RADIO IGNITION
30 30 INTERIOR LIGHT, BRAKE SWITCH
& HAZARD SWITCH 10A
87a 87a FUSE 44 12V 2WAY RADIO &
REVERSE MONITOR
85 86 85 86 10A
BATTERY

87 87
SPARE 1

SPARE 2

SPARE 3

SPARE 4
FUSE 10
FUSE 8

FUSE 9

FUSE 45 12V POWER SOCKET &


10A

10A

10A

10A

10A

10A

10A

12V CIGARETTE LIGHTER


10A
FUSE 46 MM 12V INPUT &
CCU 12V INPUT
10A
FUSE 47 12V BATTERY POWER -
RADIO SUPPLY
10A
IGNITION IGNITION IGNITION IGNITION
SPARE 5

FUSE 15 TCU FUSE 22 OEU FUSE 29 CCU2 FUSE 36 HARDWARE DETECTION, MM IGN. STATUS, PARK
IGNITION STATUS IGNITION STATUS BRAKE DASH & PRES.SWITCH, HIGH RANGE DIODE 1 ALTERNATOR D+
10A 10A 10A 10A PRES. SWITCH
FUSE 16 COLDSTART FUSE 23 OEU OUTPUT FUSE 30 CCU2 OUTPUT FUSE 37 12V RELAY, FR WIPER PARK SIGNAL, HDLIGHT
DRIVER SUPPLY 2 DRIVER SUPPLY 2 SWITCH, DRIVER ID, AUTO GREASER
40A 25A 25A 10A INDICATOR, REAR WIPER MOTOR PARK SIGNAL
FUSE 17 ECU FUSE 24 OEU OUTPUT FUSE 31 CCU2 OUTPUT FUSE 38 LOW ACC BRAKE PRES., EMERGENCY
DRIVER SUPPLY 1 DRIVER SUPPLY 1 STEERING, TPM ON 4206D
10A 15A 15A 10A
FUSE 18 OEU OUTPUT FUSE 25 CCU2 OUTPUT FUSE 32 DIAGNOSTIC FUSE 39 AUTO GREASER IGN. SUPPLY
DRIVER SUPPLY 3 DRIVER SUPPLY 3 CONNECTOR
20A 20A 10A 10A
FUSE 19 OEU OUTPUT FUSE 26 CCU2 OUTPUT FUSE 33 MDU2 FUSE 40 ELECTRICAL SEAT
S2 - STUD 2
DRIVER SUPPLY 6 DRIVER SUPPLY 6 IGNITION STATUS
30A 30A 10A 10A
IGNITION POWER
FUSE 20 OEU OUTPUT FUSE 27 CCU2 OUTPUT FUSE 34 IQAN FUSE 41 OBW, TPM
DRIVER SUPPLY 4 DRIVER SUPPLY 4 IGNITION SYPPLY
20A 20A 10A 10A
FUSE 21 OEU OUTPUT FUSE 28 CCU2 OUTPUT FUSE 35 MIRROR ELECTRICAL ZF EOL ZF EOL PROG. PIN
DRIVER SUPPLY 5 DRIVER SUPPLY 5
20A 20A 10A
217845

TD0004588

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0


6-8
FUSE AND RELAY PANEL COMPONENTS

I BB Vin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 206350 31 FUSE,10A,BLADE TYPE X X
2 207114 2 FUSE,30A,BLADE TYPE X X
3 207115 2 FUSE,25A,BLADE TYPE X X
4 207116 8 FUSE,20A,BLADE TYPE X X
5 207118 2 FUSE,15A,BLADE TYPE X X
6 207027 1 DIODE,3A,SPADE TERMINAL X X
7 216462 1 FUSE,BLANK,BLADE TYPE X X
8 216945 1 FUSE,40A,BLADE TYPE X X
9 217717 4 RELAY,24V X X

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0


6-9
WINDSCREEN WIPER KIT

TD0001947B
263441-A

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV A


6-10
WINDSCREEN WIPER KIT

I BB Vin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
A 263441 1 KIT,WIPER X X SEE PAGE 6-7 FOR FITMENT
1 217619 1 ARM,WIPER X X
2 210895 1 VALVE,NON,RETURN X X
3 217620 3 CLIPS,WASHER SYSTEM X X
4 217621 1 NOZZLE,6WAY,WASHER SYSTEM X X
5 217617 1 PIPE,W/WASHER KIT X X
6 217618 1 BLADE,WIPER X X
7 210896 1 MOTOR,WIPER X X

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV A


6-11
CAB, TRANSMISSION HARNESS

5
6
7

E14840603
TD0004284A

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0


6-12
CAB, TRANSMISSION HARNESS

I BB Vin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 216596 1 E-MODULE,TCU X X
2 216087 1 SELECTOR,SHIFT X X
3 216025 1 HARNESS,CAB X X
4 200871 13 CABLE TIE X X
5 101171 3 SCREW,PAN X X
6 101167 3 WASHER,SPRING X X
7 100063 3 WASHER,HARDENED X X

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0


6-13
CAB, TRANSMISSION SHIFT SELECTOR

TD0003554

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0


6-14
CAB, TRANSMISSION SHIFT SELECTOR

I BB Vin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
2 216087 1 SELECTOR ASSEMBLY,PUSHBUTTON X X
4 AL160863 1 BEZEL,STANDARD X X

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0


6-15
REAR VIEW MIRROR ELECTRICAL KIT

2 1

7 5

3
5 10
9

2 10
1

6
9 4

264241
TD0003663

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0


6-16
REAR VIEW MIRROR ELECTRICAL KIT

I BB Vin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
A 264241 1 KIT,MIRRORS,ELEC,ADJ X X
1 216456 1 HARNESS,LH X X
2 216455 1 HARNESS,RH X X
3 216002 2 MIRROR,WIDE X X SEE PAGE 6-19 FOR BREAKDOWN
4 216001 2 MIRROR,ELECTRIC X X SEE PAGE 6-19 FOR BREAKDOWN
5 207662 2 CONDUIT,265MM X X
6 207453 1 CONDUIT,670MM X X
7 207453 1 CONDUIT,670MM X X
8 207031 1 SWITCH X X
9 206945 2 MTG,RUBBER X X
10 200653 2 CABLE TIE X X

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0


6-17
REAR VIEW MIRRORS

5 1

6 4

12
11
7

10

8
TD0003540

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV A


6-18
REAR VIEW MIRRORS

I BB Vin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 216001 1 MIRROR,ELECTRICAL,24V X X SEE PAGE 6-17 FOR FITMENT
2 226685 1 GLASS,MIRROR,ELECTRICAL X X
3 NSI 1 BODY X X
4 NSI 2 CLAMP X X
5 NSI 4 SCREW X X
6 226686 1 COVER,BACK X X
7 216002 1 MIRROR,WIDE ANGLE X X SEE PAGE 6-17 FOR FITMENT
8 226688 1 GLASS,MIRROR X X
9 910373 1 SEAL X X
10 NSI 1 BODY X X
11 NSI 1 CLAMP X X
12 NSI 2 SCREW X X

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV A


6-19
ELECTRICAL SYSTEM, CAB, BEACON (OPTIONAL)

5
1

514850613
TD0003680A

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0


6-20
ELECTRICAL SYSTEM, CAB, BEACON (OPTIONAL)

I BB Vin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 218912 1 LIGHT,BEACON,XENON,AMBER X X
2 216286 1 HARNESS,BEACON,EXTENSION X X
3 206939 1 MOUNTING PIPE X X
4 176111 1 BKT,FLASHING BEACON X X
5 100370 4 WASHER,HARDENED X X
6 100314 2 NUT,NYLOC X X
7 100086 2 SCREW,HEXHD X X

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0


6-21
ELEC SYSTEM, CAB, WORK LIGHTS (OPTIONAL)

2 4

E14832614
TD0003686

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0


6-22
ELEC SYSTEM, CAB, WORK LIGHTS (OPTIONAL)

I BB Vin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 216287 1 HARNESS,WORK LIGHT X X
2 207454 2 CONDUIT,584MM X X
3 207030 1 LIGHT,WORK LIGHT X X SEE PAGE 6-37 FOR BREAKDOWN
4 207030 1 LIGHT,WORK LIGHT X X SEE PAGE 6-37 FOR BREAKDOWN

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0


6-23
ELEC SYSTEM, CAB, REVERSE LIGHTS (OPTIONAL)

514850615
TD0003681

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0


6-24
ELEC SYSTEM, CAB, REVERSE LIGHTS (OPTIONAL)

I BB Vin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 217719 1 LIGHT,FLOOD,65W X X SEE PAGE 6-37 FOR BREAKDOWN
2 100731 1 SCREW,HEXHD X X
3 100548 2 WASHER,HARDENED X X
4 100312 1 NUT,NYLOC X X

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0


6-25
ELEC SYSTEM, CAB, MEMORY MODULE (OPTIONAL)

7
5

12

11

10
13
9
6
8
13
9
PLEASE NOTE:
FOR INSTALLATION INFO REFER 6
TO PROCEDURE BAS 000035
3 514850616 A
REFER TO MANUAL 872129
TD0003682A

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0


6-26
ELEC SYSTEM, CAB, MEMORY MODULE (OPTIONAL)

I BB Vin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 218849 1 ANTENNA,GPS,3000MM CABLE X X
2 218480 1 DRIVER ID,RECEPTACLE X X
3 217166 1 E-MODULE,MEMORY MODULE X X
4 208614 2 DUAL LOCK X X
5 203266 1 GROMMET,BLANK X X
6 187648 2 SPACER,E-MODULE,MEM MODULE X X
7 186757 1 PLT,COVER,GPS ANTENNA,CAB X X
8 101181 2 SCREW,PAN,POZI X X
9 101167 4 WASHER,SPRING X X
10 100841 2 SCREW,PAN,POZI X X
11 100730 2 BOLT,HEXHD X X
12 100421 2 WASHER,FENDER X X
13 100063 4 WASHER,HARDENED X X

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0


6-27
ELECTRICAL SYSTEM, CAB, MT2000 (OPTIONAL)

8
6
5
7 3

TD0005077A
514850617-A

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV A


6-28
ELECTRICAL SYSTEM, CAB, MT2000 (OPTIONAL)

I BB Vin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
A 264555 1 KIT,MT2000 X X
1 218544 1 E-MODULE,SAT MODULE,MT2000 X X
2 216085 1 HARNESS,SAT MODULE,PIGTAIL X X
3 203266 1 GROMMET,BLANK X X
4 178039 1 PLT,COVER,SATELLITE BOX X X
5 100665 4 SCREW,CHEESEHD X X
6 100421 3 WASHER,FENDER X X
7 100079 3 BOLT X X
8 100063 4 WASHER,HARDENED X X

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV A


6-29
ELECTRICAL SYSTEM, CAB, RADIO (OPTIONAL)

7
8

TD0005080A
514850618-B

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV A


6-30
ELECTRICAL SYSTEM, CAB, RADIO (OPTIONAL)

I BB Vin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
A 264661 1 KIT,RADIO,BLAUPUNKT X X
1 263592 1 KIT,SPEAKERS,BLAUPUNKT X X
2 216640 1 RADIO,BLAUPUNKT,5000M X X
3 216383 1 ANTENNA,RADIO,BLAUPUNKT X X
4 216291 1 HARNESS,RADIO,BLAUPUNKT X X
5 178159 1 BRACKET,ANTENNA RADIO X X
6 101176 8 NUT,SPEED X X
7 100594 1 WASHER,FENDER X X
8 100309 1 NUT,NYLOC X X

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV A


6-31
ELECTRICAL SYSTEM, ENGINE

30
19
32
3
14

8
5
20
33
12
33
29

12
3 33
29

12
33
26 29
11
31 13
1
15

10
19

28
32 2
7 23
32 2
24
32
6
9 18 28
27 4 32
21 25 16
26
32 32
22
17 28 E16840631
TD0004963

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0


6-32
ELECTRICAL SYSTEM, ENGINE

I BB Vin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 218241 1 HEADLAMP,COMBO,RHS X X SEE PAGE 6-37 FOR BREAKDOWN
2 218240 1 HEADLAMP,COMBO,LHS X X SEE PAGE 6-37 FOR BREAKDOWN
3 217899 1 SWITCH,LOW LEVEL COOLANT,O SEC X X
4 216486 4 PLT,PIVOT,HEADLIGHT X X
5 216445 1 SENDER,FUEL,664MM,SPRING X X
6 216371 2 COVER,DUST,H/LAMP X X
7 216217 1 HORN,24V,350HZ,3.0A,BLADE X X
8 214070 1 HARNESS,ENGINE X X
9 207832 2 COVER,HEAD LIGHTS,FRAME X X
10 207390 1 SENDER,TEMP,120DEG X X
11 206945 23 MOUNTING,RUBBER,SQUIGLY X X
12 201420 3 P CLIPS X X
13 200653 23 CABLE TIE X X
14 187531 1 COVER PLT,FUEL SENDER X X
15 176772 1 BRACKET,A/C COMP HARNESS X X
16 176224 2 HINGE,HEADLIGHT X X
17 174737 2 PLT,PIVOT RETAINER,HEADLIGHT X X
18 101997 4 CAPSCREW,SOCHD X X
19 101088 2 WASHER,DOWTY X X
20 100805 1 SCREW,HEXHEAD X X
21 100733 1 SCREW X X
22 100731 4 SCREW X X
23 100659 2 BOLT,HEXHD X X
24 100569 1 SCREW,HEXHD X X
25 100497 4 CAPSCREW,SOCHD X X
26 100383 5 BOLT X X
27 100370 1 WASHER,HARDENED X X
28 100312 7 NUT,NYLOC X X
29 100310 3 NUT,NYLOC X X
30 100083 2 SCREW,HEXHD X X
31 100063 1 WASHER,HARDENED X X
32 100062 16 WASHER,FLAT X X
33 100061 4 WASHER,FLAT X X

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0


6-33
KIT, HEAD LIGHT GRILLS (OPTIONAL)

E9836013
TD0004720

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0


6-34
KIT, HEAD LIGHT GRILLS (OPTIONAL)

I BB Vin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 207831 2 COVER,HEAD LIGHTS,GRILL X X

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0


6-35
ELECTRICAL SYSTEM, LIGHT BREAKDOWNS

1 4

3
5
6

11

7,8 12

13

9,10

TD0003639

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0


6-36
ELECTRICAL SYSTEM, LIGHT BREAKDOWNS

I BB Vin Series
Q
T PART 4 3
T DESCRIPTION REMARKS
E No. 0 5 From:
Y
M DD To:
1 207030 2 LIGHT,WORK LIGHT,2-WAY DEUTSCH X X SEE PAGE 6-23 FOR FITMENT
2 217719 2 LIGHT,REVERSE FLOODLIGHT X X SEE PAGE 6-25,49 FOR FITMENT
3 202933 6 BULB,24V 70W H3 PK22S (PIGTAIL) X X
4 206703 4 CONNECTOR,2-WAY DEUTSCH,MALE X X
5 100312 1 NUT,NYLOC X X
6 100082 1 SCREW X X
7 218240 1 HEADLAMP,COMBO,LHS,HELLA X X SEE PAGE 6-33 FOR FITMENT
8 218241 1 HEADLAMP,COMBO,RHS,HELLA X X SEE PAGE 6-33 FOR FITMENT
9 226126 1 LENS,HEADLAMP,COMBO,LHS,HELLA X X
10 226127 1 LENS,HEADLAMP,COMBO,RHS,HELLA X X
11 202934 2 BULB,24V 75/70W H4 P43T HDLT X X
12 200200 2 BULB,24V 2W X X
13 204710 2 BULB,HEAVY DUTY 24V/22W/BA15S X X

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0


6-37
ELECTRICAL SYSTEM, ARTIC

10

1 5
S4
LABP
123 BAR

2
SP1
ES
5 BAR

12
11

E16840632 A
TD0005001

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0


6-38
ELECTRICAL SYSTEM, ARTIC

I BB Vin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 217930 1 SWITCH,PRESS X X
2 217929 1 SWITCH,PRESS X X
3 216433 1 HARNESS,WET BRAKE TEMP X X
4 214071 1 HARNESS,ARTIC X X
5 207390 1 SENDER,TEMP X X
6 206945 7 MOUNTING,RUBBER,SQUIGLY X X
7 200653 7 CABLE TIE X X
8 101088 1 WASHER,DOWTY X X
9 100879 1 SCREW,SLT CHEESEHD X X
10 100812 1 WASHER X X
11 100370 1 WASHER,HARDENED X X
12 100085 1 SCREW X X

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0


6-39
ELECTRICAL SYSTEM, BATTERY BOX

26
TO CAB
EARTH BOSS
23

26
23 TO CAB
CHASSIS BOSS

24
19
18
TO STARTER
EARTH
TO STARTER
TO CHASSIS
8 25 EARTH BOSS
26
6 23
3 4

TO EARTH
15
14 17
9 5 7

27
20 27 21
13 20 27 11
22
6
9 10
16
12
EXPLODED VIEW EXCLUDING
POWER HARNESS
E14840633 A
TD0003611B

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0


6-40
ELECTRICAL SYSTEM, BATTERY BOX

I BB Vin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 218776 1 CABLE,EARTH,BLACK X X
2 217961 2 BATTERY,12V X X
3 217725 1 CABLE,BATTERY,RED X X
4 217647 1 CABLE,BATTERY,BLACK X X
5 217625 1 SOLENOID,CONT DUTY,24V X X
6 216393 1 CABLE,BATTERY,RED X X
7 216363 1 CABLE,BATTERY,RED X X
8 216362 1 CABLE,BATTERY,BK X X
9 216360 1 CABLE,BATTERY,BK X X
10 216292 1 HARNESS,BATTERY BOX X X
11 216129 1 SWITCH,BATTERY DISCONNECT,DP X X
12 206945 4 MOUNTING,RUBBER,SQUIGLY X X
13 206291 2 GROMMET X X
14 205259 1 CIRCUIT BREAKER X X
15 203830 2 CIRCUIT BREAKER X X
16 200653 7 CABLE TIE X X
17 172863 1 PLT,BASE,BAT BOX X X
18 170111 2 CLAMP,HOLDOWN X X
19 101309 4 WASHER,FENDER X X
20 101059 6 SCREW,SLT CHEESEHD BRASS X X
21 100642 4 CAPSCREW,SOCHD X X
22 100385 2 SCREW,MACHINE,H SLT RND BRASS X X
23 100370 3 WASHER,HARDENED X X
24 100312 4 NUT,NYLOC X X
25 100187 4 J-BOLT,(INCL.NUT) X X
26 100085 3 SCREW,HEXHD X X
27 100063 8 WASHER,HARDENED X X

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0


6-41
ELEC SYSTEM, FRONT CHASSIS, TRANSMISSION

3
10
8

4
4

11
12
6
7
9
11
12
5 514850634
7 TD0003610
9

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0

6-42
ELEC SYSTEM, FRONT CHASSIS, TRANSMISSION

I BB Vin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 216026 1 HARNESS,ALLISON,ARTIC X X
2 207522 1 RESISTOR X X
3 206945 3 MTG,RUBBER X X
4 201898 1 STRAP,EARTH BRAIDED X X
5 201420 1 P CLIPS X X
6 201419 1 P CLIP X X
7 176544 2 PLT,TWO HOLE WASHER X X
8 100370 1 WASHER,HARDENED X X
9 100310 2 NUT,NYLOC X X
10 100085 1 SCREW X X
11 100080 2 SCREW,HEXHD X X
12 100061 2 WASHER,FLAT X X

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0

6-43
ELECTRICAL SYSTEM, FUEL HEATER (OPTIONAL)

514850650
TD0003519

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0


6-44
ELECTRICAL SYSTEM, FUEL HEATER (OPTIONAL)

I BB Vin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 207981 1 ELEMENT,HEATER,FUEL X X

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0


6-45
ELECTRICAL SYSTEM, BATTERIES (OPTIONAL)

E14832651
TD0004196

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0


6-46
ELECTRICAL SYSTEM, BATTERIES (OPTIONAL)

I BB Vin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 216296 2 BATTERY,12V X X

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0


6-47
ELECTRICAL SYSTEM, REAR CHASSIS

22

19 12 31 19
28
14 4
25 32
24 21
28
15 11
1 1 16
13 24
23

8
6
7
9
3

18 17

18
10

30
27

27
26
20
33
29
TD0005002A
E16840661-A

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV A


6-48
ELECTRICAL SYSTEM, REAR CHASSIS

I BB Vin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 223244 2 O-RING X X
2 217788 1 HARNESS,ARTIC JUMP X X
3 217719 1 LIGHT,FLOOD,65W X X SEE PAGE 6-37 FOR BREAKDOWN
4 217719 1 LIGHT,FLOOD,65W X X SEE PAGE 6-37 FOR BREAKDOWN
5 216994 1 ALARM,BACK UP,PRECO MODEL 3003 X X
6 216028 1 LAMP,RED,LED,BRAKE/PARK,REAR X X
7 216028 1 LAMP,RED,LED,BRAKE/PARK,REAR X X
8 216027 1 LAMP,AMBER,LED,INDICATOR,REAR X X
9 216027 1 LAMP,AMBER,LED,INDICATOR,REAR X X
10 214072 1 HARNESS,REAR X X
11 207445 1 E-CLIP X X
12 207440 1 SHAFT,ROTARY SENSOR B/JOINTS X X
13 207289 1 O-RING X X
14 207281 1 SHAFT,POSITION SENSOR ARM X X
15 207231 1 SUPPORT,POSITION SENSOR SHAFT X X
16 207021 1 SENSOR,BIN PIVOT,ROTARY X X
17 206945 13 MOUNTING,RUBBER,SQUIGLY X X
18 200871 27 CABLE TIE X X
19 200779 2 TIE ROD END X X
20 184423 1 BKT,MTG,BUA X X
21 176059 1 BRACKET,BIN PIVOT SENSOR X X
22 100945 2 SCREW,HEXHD X X
23 100861 2 SCREW X X
24 100812 4 WASHER X X
25 100811 2 NUT,NYLOC S/STEEL X X
26 100731 2 SCREW X X
27 100548 4 WASHER,HARDENED X X
28 100370 4 WASHER,HARDENED X X
29 100364 2 SCREW,HEXHD X X
30 100312 2 NUT,NYLOC X X
31 100281 1 NUT,HEXAGON X X
32 100086 2 SCREW,HEXHD X X
33 100064 2 WASHER,FLAT X X

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV A


6-49
ELECTRICAL SYSTEM, OBW

11 9
11
8

10

3
6

7 5 2 2

NOTE:
FOR INSTALLATION INFO PLEASE REFER TO 'BAS 000037'
217677 & 217678 FORM KIT: 514850662-B
263470 - KIT, HARNESS, STRAIN GUAGE, D#. TD0003641B

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV A


6-50
ELECTRICAL SYSTEM, OBW

I BB Vin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 263470 1 KIT,HARNESS,STRAIN GUAGE X X
2 217705 8 INSERT,PLASTIC,K-CLAMP X X
3 216348 1 E-MODULE,OBW X X
4 200871 9 CABLE TIE X X
5 187092 4 PLT,TOP,K-CLAMP X X
6 187062 1 PLT,MTG,OBW TPMS X X
7 101129 8 BOLT,HEXHD X X
8 100364 2 SCREW,HEXHD X X
9 100081 2 SCREW,HEXHD X X
10 100064 2 WASHER,FLAT X X
11 100061 2 WASHER,FLAT X X

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV A


6-51
ELECTRICAL CONNECTORS (SHEET 1 OF 8)

1 2 3 4

5 6 7 8

9 10 11 12

13 14 15 16

17 18 19 20
128-1000-00
TD0004554

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0

6-52
ELECTRICAL CONNECTORS (SHEET 1 OF 8)

I BB Vin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 216784 A/R AMP 90 DEG FLAG TERMINAL,11 MM USAGE: 217810
2 216816 A/R AMP,4.8 MM,FEMALE,PUSH-ON USAGE: 216291
3 216817 A/R AMP,1 WAY,SLIP-ON USAGE: 216221
USAGE: 216221(3); 216286(2);
4 206778 A/R BOSCH,1 WAY,PLUG,SOCKETS 216604(4); 217787(5); 217801(5);
217810(5)
USAGE: 216221(2); 216604(6);
5 208041 A/R GROTE & HARTMANN,1 WAY,PUSH ON
TERMINAL 217787(6); 217801(6); 217810(6)
GROTE & HARTMANN,13 MM NON-INSU- USAGE: 216271
6 216788 A/R
LATED TERMINAL
7 216809 A/R GROTE & HARTMANN,10 MM LUG USAGE: 216221
8 216810 A/R GROTE & HARTMANN,10 MM LUG USAGE: 216221
9 216811 A/R GROTE & HARTMANN,8 MM LUG USAGE: 216221
10 216812 A/R GROTE & HARTMANN,6 MM LUG USAGE: 216221
11 216813 A/R GROTE & HARTMANN,6 MM LUG USAGE: 216221
12 218737 A/R GROTE & HARTMANN,SOCKET USAGE: 217801(1); 217810(1)
USAGE: 216221(1); 217787(1);
217789(1); 217791(2); 217801(1);
217806(1); 217807(2); 217808(1);
13 218950 A/R GROTE & HARTMANN,4 MM LUG
217809(2); 217810(1); 217812(1);
217813(2); 217816(2); 217817(2);
217818(2); 217819(2)
USAGE: 216271(3); 216292(3);
14 218952 A/R GROTE & HARTMANN,5 MM LUG 216433(1); 216761(1); 217787(1);
217801(1); 217810(1)
15 218953 A/R GROTE & HARTMANN,5 MM LUG USAGE: 216271(1); 216292(1)
USAGE: 216221(1); 216433(1);
216604(1); 216761(1); 217787(1);
16 218955 A/R GROTE & HARTMANN,6 MM LUG
217789(1); 217801(1); 217806(1);
217808(1); 217810(1); 217812(1)
USAGE: 216221(2); 216271(1);
17 218956 A/R GROTE & HARTMANN,6 MM LUG
216292(1)
18 218957 A/R GROTE & HARTMANN,6 MM LUG USAGE: 216271(5); 216292(5)
19 218958 A/R GROTE & HARTMANN,8 MM LUG USAGE: 216271(1); 216292(1)
20 218961 A/R GROTE & HARTMANN,10 MM LUG USAGE: 217819

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0

6-53
ELECTRICAL CONNECTORS (SHEET 2 OF 8)

21 22 23 24

25 26 27 28

29 30 31 32

33 34 35 36

37 38 39 40
128-1000-00
TD0004555

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0

6-54
ELECTRICAL CONNECTORS (SHEET 2 OF 8)

I BB Vin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
USAGE: 216221(3); 216604(1);
21 218962 A/R GROTE & HARTMANN,10 MM LUG 217789(2); 217801(2); 217806(2);
217808(2); 217812(2); 217880(1)
USAGE: 216221(1); 217787(2);
22 218963 A/R GROTE & HARTMANN,10 MM LUG 217787(1); 217801(2); 217810(2);
217810(1)
USAGE: 216604(1); 217787(1);
23 218964 A/R GROTE & HARTMANN,10 MM LUG
217801(1); 217810(1)
USAGE: 216271(2); 216292(2);
24 218965 A/R GROTE & HARTMANN,12 MM LUG
216604(2)
HELLERMANN TYTON,1 WAY,BOOTLACE USAGE: 217880
25 207829 A/R
TERMINAL
26 216815 A/R SUMITOMO,3.0 MM,FEMALE,PUSH-ON USAGE: 216291
USAGE: 216284(3); 216285(16);
27 208580 A/R AMP,2 WAY,PLUG,SOCKETS 217789(7); 217806(7); 217808(1);
217812(3)
28 216328 A/R AMP,2 WAY,PLUG,SOCKETS USAGE: 216604
USAGE: 216271(1); 216292(1);
29 217711 A/R AMP,2 WAY,PLUG,SOCKETS 216604(1); 217810(1); 217816(1);
217817(1); 217818(1)
30 206726 A/R DELPHI PACKARD,2 WAY,PLUG,SOCKETS USAGE: 216604
31 207080 A/R DELPHI PACKARD,2 WAY, LUG, SOCKETS USAGE: 216026
32 216326 A/R DELPHI PACKARD,2 WAY,PLUG, SOCKETS USAGE: 216604
DELPHI PACKARD,2 WAY,RECEPTA- USAGE: 216604
33 216327 A/R CLE,PINS
34 216329 A/R DELPHI PACKARD,2 WAY,PLUG,SOCKETS USAGE: 216604
DELPHI PACKARD,2 WAY,RECEPTA- USAGE: 216604
35 216334 A/R CLE,SOCKETS

A/R DELPHI
PACKARD,2 WAY,RECEPTACLE, USAGE: 216604
36 216839 PINS
37 216856 A/R DELPHI PACKARD,2 WAY,PLUG,SOCKETS USAGE: 216026
38 216857 A/R DELPHI PACKARD,2 WAY,PLUG,SOCKETS USAGE: 216026
39 218559 A/R DELPHI PACKARD,2 WAY,PLUG,SOCKETS USAGE: 216345
USAGE: 216286(1); 216425(1);
216433(1); 217787(2); 217789(5);
40 206703 A/R DT DEUTSCH,2 WAY,RECEPTACLE,PINS 217791(1); 217801(2); 217805(2);
217806(4); 217808(4); 217810(4);
217812(1)

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0

6-55
ELECTRICAL CONNECTORS (SHEET 3 OF 8)

41 42 43 44

45 46 47 48

49 50 51 52

53 54 55 56

57 58 59 60
128-1000-00
TD0004556

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0

6-56
ELECTRICAL CONNECTORS (SHEET 3 OF 8)

I BB Vin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
USAGE: 216026(1); 216221(7);
216285(1); 216287(2); 216415(1);
216425(1); 216604(1); 216605(1);
217787(2); 217789(6); 217791(5);
41 206704 A/R DT DEUTSCH,2 WAY,PLUG,SOCKETS 217801(3); 217805(1); 217806(4);
217807(4); 217808(4); 217809(2);
217810(5); 217812(5); 217813(4);
217816(4); 217817(4); 217818(4);
217819(3)
42 216735 A/R DT DEUTSCH,2 WAY,RECEPTACLE,PINS USAGE: 216605
WITH 1500 ohm 2W RESISTOR
43 216779 A/R DT DEUTSCH,2 WAY,RECEPTACLE,PINS USAGE: 216345(1); 216761(1)
44 216780 A/R DT DEUTSCH,2 WAY,PLUG,SOCKETS USAGE: 216415(2); 217789(4)
DT DEUTSCH,2 WAY,RECEPTACLE,BLANK- USAGE: 217812
45 216852 A/R
ING PINS (x2) & WEDGE. NO TERMINALS.
USAGE: 217787(1); 217791(1);
217801(1); 217807(1); 217809(1);
46 202557 A/R M24,2 WAY,90° BAYONET,SOCKETS
217810(1); 217813(1); 217816(1);
217817(1); 217818(1); 217819(1)
USAGE: 216271(1); 217787(1);
47 202916 A/R M27,2 WAY,90° BAYONET,SOCKETS
217801(1)
48 218079 A/R SUMITOMO,2 WAY,RECEPTACLE,PINS USAGE: 216604
49 206735 A/R UTILUX,2 WAY,PLUG,SOCKETS USAGE: 216221
50 216330 A/R AMP,3 WAY,PLUG,SOCKETS USAGE: 216604
51 218077 A/R AMP,3 WAY,RECEPTACLE,PINS USAGE: 216604
USAGE: 217789(1); 217791(1);
52 207524 A/R DELPHI PACKARD,3 WAY,PLUG,PINS 217807(1); 217809(1); 217813(1);
217816(1); 217817(1)
53 216325 A/R DELPHI PACKARD,3 WAY,RECEPTA- USAGE: 216604
CLE,SOCKETS
DELPHI PACKARD,3 WAY,RECEPTA- USAGE: 216604
54 216333 A/R CLE,SOCKETS
USAGE: 216221(3); 217791(3);
55 206690 A/R DT DEUTSCH,3 WAY,PLUG,SOCKETS 217807(2); 217813(2); 217816(2);
217817(2); 217818(2); 217819(2)
56 216924 A/R DT DEUTSCH,3 WAY,PLUG,SOCKETS USAGE: 216221(2); 216281(1)
USAGE: 216287(1); 216291(1);
57 206705 A/R DT DEUTSCH,3 WAY,RECEPTACLE,PINS
216415(1)
58 216925 A/R DT DEUTSCH,3 WAY,RECEPTACLE,PINS USAGE: 216025
59 216926 A/R DT DEUTSCH,3 WAY,RECEPTACLE,PINS USAGE: 216220
USAGE: 216221(1); 216686(1);
217791(1); 217807(1); 217809(1);
60 216358 A/R DT DEUTSCH,3 WAY,PLUG,SOCKETS
217813(1); 217816(1); 217817(1);
217818(1); 217819(1)

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0

6-57
ELECTRICAL CONNECTORS (SHEET 4 OF 8)

61 62 63 64

65 66 67 68

69 70 71 72

73 74 75 76

77 78 79 80
128-1000-00
TD0004557

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0

6-58
ELECTRICAL CONNECTORS (SHEET 4 OF 8)

I BB Vin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
DT DEUTSCH,3 WAY,RECEPTACLE,PINS USAGE: 217791
61 216558 A/R
WITH GREEN/GREY WIRE BRIDGE
USAGE: 216686(1); 217789(1);
62 217820 A/R HD10 DEUTSCH,3 WAY,PLUG,SOCKETS
217806(1); 217808(1); 217812(1)
63 217821 A/R HD10 DEUTSCH,3 WAY,RECEPTACLE,PINS USAGE: 216221
USAGE: 216604(2); 217787(2);
64 206777 A/R UTILUX,3 WAY,PLUG,SOCKETS
217801(2); 217810(2)
USAGE: 216221(1); 216686(1);
217791(1); 217807(1); 217809(1);
65 216359 A/R TERMINATOR,CAN,120 OHM
217813(1); 217816(1); 217817(1);
217818(1); 217819(1)
USAGE: 217787(1); 217801(1);
66 207475 A/R AMP,4 WAY,BAYONET,PLUG,SOCKETS
217810(1)
67 208000 A/R AMP,4 WAY,PLUG,SOCKETS USAGE: 216470
68 208001 A/R AMP,4 WAY,PLUG,SOCKETS USAGE: 216470
69 206722 A/R BOSCH,4 WAY,PLUG,SOCKETS USAGE: 216221
USAGE: 217789(2); 217806(2);
70 218308 A/R BRAD HARRISON,4 WAY,90°,SOCKETS
217808(2); 217812(2)
USAGE: 216085(1); 217791(1);
71 206706 A/R DT DEUTSCH,4 WAY,RECEPTACLE,PINS 217813(1); 217816(1); 217817(1);
217818(1)
USAGE: 216221(4); 217791(3);
72 206707 A/R DT DEUTSCH,4 WAY,PLUG,SOCKETS 217807(3); 217809(3); 217813(3);
217816(3); 217817(3); 217818(1)
73 216331 A/R DT DEUTSCH,4 WAY,PLUG,SOCKETS USAGE: 216604
74 216782 A/R DT DEUTSCH,4 WAY,PLUG,SOCKETS USAGE: 217787
75 217706 A/R DT DEUTSCH,4 WAY,RECEPTACLE USAGE: 217807(1); 217809(1)
76 218464 A/R HARNESS FLEX,4 WAY,M27,SOCKETS USAGE: 217787(1); 217801(1)
USAGE: 216221(4); 216271(1);
77 201529 A/R HIRSCHMANN,4 WAY,FLUSH,SOCKETS
217787(1); 217801(1)
78 207504 A/R HIRSCHMANN,4 WAY,FLUSH,SOCKETS USAGE: 216221
79 208468 A/R MOLEX,4 WAY,PLUG,SOCKETS USAGE: 217880
80 207830 A/R GROTE
ETS
& HARTMANN,5 WAY,PLUG,SOCK- USAGE: 216604(1); 217787(1)

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0

6-59
ELECTRICAL CONNECTORS (SHEET 5 OF 8)

81 82 83 84

85 86 87 88

89 90 91 92

93 94 95 96

97 98 99 100
128-1000-00
TD0004558

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0

6-60
ELECTRICAL CONNECTORS (SHEET 5 OF 8)

I BB Vin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
81 208348 A/R AMP,6 WAY,PLUG,SOCKETS USAGE: 217880
82 208495 A/R AMP,6 WAY,IQAN,PLUG,SOCKETS USAGE: 217880
83 218750 A/R AMP,6 WAY,PLUG,SOCKETS USAGE: 217789
84 206729 A/R DELPHI PACKARD,6 WAY,PLUG,SOCKETS USAGE: 216221
USAGE: 216412(1); 217809(1);
85 206708 A/R DT DEUTSCH,6 WAY,RECEPTACLE,PINS 217817(1); 217818(1); 217819(2);
217880(1)
USAGE: 216221(7); 216412(1);
86 206709 A/R DT DEUTSCH,6 WAY,PLUG,SOCKETS 217809(2); 217817(1); 217818(1);
217819(2)
87 216336 A/R DT DEUTSCH,6 WAY,PLUG,SOCKETS USAGE: 216604
88 216335 A/R FCI,6 WAY,PLUG,SOCKETS USAGE: 216604
HELLA,7 WAY,TRAILER CONNECTOR WITH USAGE: 217809(1); 217817(1);
89 200742 A/R
SOCKETS 217818(1); 217819(2)
90 206724 A/R BOSCH,8 WAY,PLUG,SOCKETS USAGE: 216221
USAGE: 217812(1); 218619(1);
91 206711 A/R DT DEUTSCH,8 WAY,RECEPTACLE,PINS
218755(1)
USAGE: 217806(1); 217808(1);
92 206712 A/R DT DEUTSCH,8 WAY,PLUG,SOCKETS
217812(1)
93 218437 A/R DT DEUTSCH,8 WAY,RECEPTACLE USAGE: 217806(1); 217808(1)
USAGE: 217789(1); 218619(1);
94 207505 A/R GROENEVELD,8 WAY,PLUG,SOCKETS
218755(1)
95 216332 A/R TYCO,8 WAY,PLUG,SOCKETS USAGE: 216604
96 217730 A/R YAZAKI,8 WAY,PLUG,SOCKETS USAGE: 216221
97 207498 A/R AMP,9 WAY,RECEPTACLE,PINS USAGE: 216221
98 216785 A/R AMP,9 WAY,RECEPTACLE,PINS USAGE: 216220(1); 216281(1)
99 216786 A/R AMP,9 WAY,PLUG,SOCKETS USAGE: 216220
100 216789 A/R AMPHENOL,9 WAY,PLUG,PINS USAGE: 216221

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0

6-61
ELECTRICAL CONNECTORS (SHEET 6 OF 8)

101 102 103 104

105 106 107 108

109 110 111 112

113 114 115 116

117 118 119 120


128-1000-00
TD0004559

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0

6-62
ELECTRICAL CONNECTORS (SHEET 6 OF 8)

I BB Vin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
HD DEUTSCH,9 WAY,RECEPTACLE,SOCK- USAGE: 216281
101 208880 A/R
ETS
102 206719 A/R HDP DEUTSCH,9 WAY,RECEPTACLE,PINS USAGE: 216221
USAGE: 216604(1); 217787(1);
103 206720 A/R HDP DEUTSCH,9 WAY,PLUG,SOCKETS
217801(1); 217810(1)
HDP DEUTSCH,9 WAY,RECEPTACLE,SOCK- USAGE: 216271(1); 216292(1)
104 216777 A/R
ETS
USAGE: 216604(1); 217787(1);
105 216778 A/R HDP DEUTSCH,9 WAY,PLUG,PINS
217801(1); 217810(1)
USAGE: 216221(2); 216605(1);
106 217739 A/R AMP,10 WAY,PLUG,SOCKETS
217880(2)
107 207499 A/R AMP,12 WAY,PLUG,SOCKETS USAGE: 216221
108 207273 A/R DT DEUTSCH,12 WAY,RECEPTACLE,PINS USAGE: 216025(1); 216220(1)
USAGE: 216221(3); 217791(1);
109 207274 A/R DT DEUTSCH,12 WAY,PLUG,SOCKETS 217806(1); 217807(1); 217813(1);
217816(1); 217817(1)
110 218735 A/R DT DEUTSCH,12 WAY,RECEPTACLE USAGE: 217806
111 207476 A/R AMP,14 WAY,PLUG,SOCKETS USAGE: 216281
112 216084 A/R DELPHI PACKARD,14 WAY,PLUG,SOCKETS USAGE: 216221
113 208008 A/R HDP DEUTSCH,14 WAY,PLUG,SOCKETS USAGE: 216220
USAGE: 217787(1); 217801(1);
114 207477 A/R AMP,15 WAY,PLUG,SOCKETS
217810(1)
115 207500 A/R AMP,15 WAY,PLUG,SOCKETS USAGE: 216221
116 216798 A/R AMP,15 WAY,RECEPTACLE,PINS USAGE: 216605
117 218255 A/R DB,15 WAY,PLUG,SOCKETS USAGE: 216085
118 216077 A/R DELPHI PACKARD,16 WAY,PLUG,SOCKETS USAGE: 216025
119 216083 A/R DELPHI PACKARD,16 WAY,PLUG,SOCKETS USAGE: 216221
120 121296 A/R FRAMATONE,16 WAY,PLUG,SOCKETS USAGE: 216291

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0

6-63
ELECTRICAL CONNECTORS (SHEET 7 OF 8)

121 122 123 124

125 126 127 128

129 130 131 132

133 134 135 136

137 138 139 140


128-1000-00
TD0004560

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0

6-64
ELECTRICAL CONNECTORS (SHEET 7 OF 8)

I BB Vin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
121 207501 A/R AMP,18 WAY,PLUG,SOCKETS USAGE: 216221
122 216076 A/R AFL AUTOMOTIVE,20 WAY,PLUG,SOCKETS USAGE: 216026
123 207502 A/R AMP,21 WAY,PLUG,SOCKETS USAGE: 216221
124 216787 A/R AMP,21 WAY,RECEPTACLE,PINS USAGE: 216605
125 206713 A/R HDP DEUTSCH,21 WAY,PLUG,SOCKETS USAGE: 216222(1); 217790(1)
126 216071 A/R HDP DEUTSCH,21 WAY,PLUG,SOCKETS,90° USAGE: 217788
USAGE: 216222(1); 217789(1);
127 216767 A/R HDP DEUTSCH,21 WAY,PLUG,PINS,90°
217806(1); 217812(1)
USAGE: 217788(1); 217790(1);
128 216768 A/R HDP DEUTSCH,21 WAY,PLUG, PINS
217809(1); 217819(1)
USAGE: 217789(1); 217806(1);
129 216769 A/R HDP DEUTSCH,21 WAY,RECEPTA-
CLE,SOCKETS 217808(1); 217812(1)
USAGE: 217791(1); 217807(1);
130 216770 A/R HDP DEUTSCH,21 WAY,RECEPTACLE,PINS 217813(1); 217816(1); 217817(1);
217818(1)
HDP DEUTSCH, 21 WAY, RECEPTA- USAGE: 216221
131 216771 A/R
CLE,SOCKETS
132 216772 A/R HDP DEUTSCH,21 WAY,PLUG,PINS USAGE: 217880
USAGE: 216604(1); 217789(1);
133 216773 A/R HDP DEUTSCH,23 WAY,PLUG,PINS,90°
217806(1); 217808(1); 217812(1)
134 216774 A/R HDP DEUTSCH,23 WAY,RECEPTA-
CLE,SOCKETS
USAGE: 216221(1); 216605(1)
135 208002 A/R ZF,24 WAY,PLUG,SOCKETS USAGE: 216470
136 206717 A/R HDP DEUTSCH,31 WAY,RECEPTACLE,PINS USAGE: 216025(1); 216220(1)
137 206718 A/R HDP DEUTSCH,31 WAY,PLUG,SOCKETS USAGE: 216026
A/R HDP
DEUTSCH,31 WAY,RECEPTA- USAGE: 216221(1); 217880(1)
138 207473 CLE,SOCKETS
USAGE: 216285(1); 216604(1);
139 216091 A/R HDP DEUTSCH,31 WAY,PLUG,PINS
217787(1); 217801(1); 217810(1)
140 216095 A/R HDP DEUTSCH,31 WAY,RECEPTA- USAGE: 216284
CLE,SOCKETS

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0

6-65
ELECTRICAL CONNECTORS (SHEET 8 OF 8)

141 142 143 144

145 146 147 148

149 150 151

128-1000-00
TD0004561

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0

6-66
ELECTRICAL CONNECTORS (SHEET 8 OF 8)

I BB Vin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
HDP DEUTSCH,31 WAY,PLUG,PINS,90 USAGE: 216284
141 216096 A/R
DEGREE
142 216861 A/R HDP DEUTSCH,31 WAY,PLUG,SOCKETS USAGE: 216470
143 216081 A/R CINCH BL,32 WAY,PLUG,SOCKETS USAGE: 216221(2); 216605(1)
144 216082 A/R CINCH BN,32 WAY,PLUG,SOCKETS USAGE: 216221
145 216405 A/R CINCH BN,32 WAY,PLUG,SOCKETS USAGE: 216605
146 216775 A/R HDP DEUTSCH,33 WAY,PLUG,PINS,90° USAGE: 216604
HDP DEUTSCH,33 WAY,RECEPTA- USAGE: 216605
147 216776 A/R
CLE,SOCKETS
148 208439 A/R AMP,42 WAY,PLUG,SOCKETS USAGE: 217880
149 216080 A/R CINCH,48 WAY,PLUG,SOCKETS USAGE: 216221(2); 216605(1)
150 208009 A/R AMP,68 WAY,PLUG,SOCKETS USAGE: 216220
151 216074 A/R AFL AUTOMOTIVE,80 WAY,PLUG,SOCKETS USAGE: 216025

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0

6-67
872189 - B40D & B35D 6X6 ADT - MAY 2008
6-68
SECTION 7: FRAME AND BODY

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0


7-1
BONNET KIT - DETAIL A

49

44

42 9
57
51
49
6
8
30 49

49
36

47

49

24

45
37
13 58
22 33
58
58 49
50 22 7
49
25 36

49

47 E09840103 K SH1
TD0003627B

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0

7-2
BONNET KIT - DETAIL A

I BB Vin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
2 218681 1 BONNET,WITHOUT KIT X X
6 208072 2 STRAP,BONNET X X
7 207606 2 GASSTRUT,BONNET X X
8 206439 1 HANDLE,CAB INTERIOR X X
9 204122 2 RUBBER,PROG. BUMP STOP X X
13 200036 2 NIPPLE,GREASE X X
22 181545 4 PLATE,HINGE,BONNET X X
24 176277 2 PLATE,HINGE SUPPORT,BONNET X X
25 176046 4 PLATE,SPACER,BONNET X X
30 100994 2 CAPSCREW X X
33 100702 2 BOLT,HEXHD X X
36 100655 4 NUT,STOVER X X
37 100654 4 NUT,STOVER X X
42 100310 5 NUT,NYLOC X X
44 100288 2 NUT,HEXAGON X X
45 100223 2 GRUBSCREW,SOC. DRIVE CUP POINT X X
47 100210 8 BOLT X X
49 100148 20 WASHER,FLAT X X
50 100138 2 BOLT,HEXHD X X
51 100115 2 BOLT X X
57 100061 8 WASHER,FLAT X X
58 100010 6 WASHER,FLAT X X

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0

7-3
BONNET KIT - DETAIL B

40
54
31 14
57 41
38

12 4 38
12
17 18 32
14
16
42 34
57
42

15

11 43
46 37
11 55 29
21
28

23 5
10 32
42
3 1 38
20

56
53

48 19 38
57 41
26
28
29
37

52
39

39
35
E09840103 K SH2
TD0003628B

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0

7-4
BONNET KIT - DETAIL B

I BB Vin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 218855 2 PAD,GUIDE,BONNET X X
3 218315 1 HANDLE,PADDLE,BONNET X X
4 216626 1 SPRING,T,BONNET CATCH X X
5 216625 1 SPRING,C,BONNET CATCH X X
10 201509 1 LATCH,GASKET X X
11 200779 1 TIE ROD,END,WITH CLIP X X
12 200779 1 TIE ROD,END,WITH CLIP X X
14 187690 2 PLT,TONGUE,BONNET CATCH X X
15 187689 1 PEG,BONNET CATCH X X
16 187688 1 LINK,BONNET CATCH X X
17 187635 1 LINKAGE,BONNET X X
18 187632 1 HOUSING,BONNET CATCH X X
19 186513 1 FRAME,S/TNK,BON/CATCH X X
20 186347 1 PLT,GUIDE,BONNET X X
21 186229 1 PLT,GUIDE,ROD,BONNET X X
23 178967 1 PLT,BOX,PADHANDLE,TRIMARK X X
26 174783 1 HANDLE,BAR X X
27 173802 1 CUP,BONNET CATCH X X
28 172043 2 WASHER,RUBBER X X
29 101301 2 WASHER,FLAT X X
31 100757 1 SCREW,HEXHD X X
32 100731 8 SCREW X X
34 100684 1 BOLT,HEXHD X X
35 100657 6 NUT,STOVER X X
37 100654 4 NUT,STOVER X X
38 100548 16 WASHER,HARDENED X X
39 100370 12 WASHER,HARDENED X X
40 100314 1 NUT,NYLOC X X
41 100312 8 NUT,NYLOC X X
42 100310 5 NUT,NYLOC X X
43 100293 1 NUT,HEXAGON X X
46 100220 4 CAPSCREW,SOCHD X X
48 100193 4 SCREW,HEXHD X X
52 100089 6 SCREW X X
53 100083 6 SCREW,HEXHD X X
54 100064 1 WASHER,FLAT X X
55 100063 4 WASHER,HARDENED X X
56 100062 6 WASHER,FLAT X X
57 100061 8 WASHER,FLAT X X

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0

7-5
CAB COMPLETE

TD0003467

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0

7-6
CAB COMPLETE

I BB Vin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 264356 1 KIT,CAB,SPARE,COMPLETE,B40D X
1 264355 1 KIT,CAB,SPARE,COMPLETE,B35D X

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0

7-7
CAB SHELL

TD0003498

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0


7-8
CAB SHELL

I BB Vin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 264363 1 SHELL,CAB,LARGE,YELLOW X X
2 207871 1 ROOF,CAB,YELLOW X X
3 100125 2 SCREW,HEXHEAD X X
4 145018 2 O-RING X X

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0


7-9
CAB FRONT INSULATION PARTS

88

63

17

65
91

65
90 61

9 65
65 90
64

E14840301 F SH7
TD0003665C

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0


7-10
CAB FRONT INSULATION PARTS

I BB Vin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
9 217520 1 SHIELD,FIREWALL X X
17 207799 1 SEAL,BONNET,CAB INTERFACE X X
61 162278 1 SPACER,TUBE X X
63 145018 2 O RING X X
64 101356 1 BOLT,HEXHD X X
65 101307 6 WASHER,FLAT X X
88 100125 2 SCREW,HEXHD X X
90 100091 2 SCREW,HEXHD X X
91 100090 25 SCREW,HEXHD X X

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0


7-11
CAB BOTTOM SEALS

PARTIAL CAB FRAME

49

11
12

97
93
94
97

51
97 50
49
93

E14840301 F SH8
TD0003666C

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0


7-12
CAB BOTTOM SEALS

I BB Vin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
11 217012 1 SEAL,NEOPRENE,RHS,CAB X X
12 217011 1 SEAL,NE0PRENE,REAR,CAB X X
49 176383 2 RETAINER,SEAL,RHS,M/GUARD X X
50 176382 1 RETAINER,SEAL,RHS,CAB X X
51 176381 1 RETAINER,SEAL,RHS,CAB X X
93 100081 23 SCREW,HEXHD X X
94 100077 10 SCREW,HEXHD X X
97 100061 41 WASHER,FLAT X X

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0


7-13
WINDOW GUARD, HANDRAILS & CAB MOUNTINGS

91
77
54
15
15
54
77 58 52
91 15
54

77
91
77
91 38

57 15
54
80
76

54 15
56

76
85
15
54 77
58 91
91 77

15
87
54
75 59
77
91
29 71

75
75
74

CAB
75 MOUNTING

74

E14840301 F SH3
TD0003667C

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0


7-14
WINDOW GUARD,HANDRAILS & CAB MOUNTINGS

I BB Vin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
15 207881 9 GASKET,GRAB HANDLE X X
29 187891 4 MTG,RUBBER,CAB X X
38 182285 1 HANDRAIL,CAB,ROOF X X
52 176380 1 GUARD WINDOW REAR X X
54 176312 9 SHIM,1.6MM,G/HANDLE BKT X X
56 174676 1 PLT,MTG,RHS,GUARD,WINDOW X X
57 173458 1 PLT,MTG,LHS,GUARD,WINDOW X X
58 173448 1 HANDRAIL,CAB,LHS REAR X X
59 173444 1 HANDRAIL,CAB,RHS REAR X X
71 100734 8 BOLT,HEXHD X X
74 100654 16 NUT,STOVER X X
75 100536 32 WASHER,HARDENED X X
76 100424 8 WASHER,HARDENED X X
77 100370 44 WASHER,HARDENED X X
80 100316 8 NUT,NYLOC CLASS X X
85 100210 4 BOLT X X
87 100128 8 SCREW,HEXHD X X
91 100090 25 SCREW,HEXHD X X

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0


7-15
REAR VIEW MIRROR BRACKETS

67

79

78

77

35

77 45

USE AS
92 46 NEEDED
37 53
60 33
30
42
97 53
73 80 39
77
39
81
78
77
37
36
1 40

35

34

USE AS
NEEDED 43

44

91
77
77

92 77 16
81
53

30
53
E14840301 F SH5
80
TD0003668C

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0


7-16
REAR VIEW MIRROR BRACKETS

I BB Vin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 218678 4 BLOCK,LOCATE,MIRROR X X
16 207863 2 GASKET,LOWER MIRROR BKT X X
30 201666 4 SPRING,BIN HEAT-BALL JOINT X X
33 186316 2 SHIM,0.8MM,MIR BKT,TOP X X
34 186315 2 SHIM,0.8MM,MIR BKT,BOT X X
35 186149 4 PIN,LOCATE,MIRROR X X
36 182299 1 MTG,MIRROR,LHS X X
37 182298 1 MTG,MIRROR,RHS X X
39 182284 1 MTG,CAB,MIRROR,BKT,RHS X X
40 182283 1 MTG,CAB,MIRROR,LHS X X
42 178726 8 TAG,LOCK,MIRROR X X
43 178569 2 SHIM,3MM,MIR BKT,BOTTOM X X
44 178568 2 SHIM,1.6MM,MIR BKT,BOTTOM X X
45 178567 2 SHIM,1.6MM,MIR BKT,TOP X X
46 178407 2 SHIM,3MM,MIR BKT,TOP X X
53 176379 8 WASHER,SPRING RET,MIR BKT X X
60 166566 8 PIN,MTG,MIRROR X X
67 100936 2 BOLT X X
73 100730 8 BOLT,HEXHD X X
77 100370 44 WASHER,HARDENED X X
78 100364 8 SCREW,HEXHD X X
79 100359 2 WASHER,FENDER X X
80 100316 8 NUT,NYLOC X X
81 100314 8 NUT,NYLOC X X
91 100090 25 SCREW,HEXHD X X
92 100089 4 SCREW,HEXHD X X
97 100061 41 WASHER,FLAT X X

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0


7-17
CAB DOOR ASSEMBLY

48
27
69
7

7
62 25
66 24

96
70
4 23

18
3

21 31
47
95
86

32
83 84
97 68
93 84
32

19
20
55 E14840301 F SH2
TD0003669C

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0


7-18
CAB DOOR ASSEMBLY

I BB Vin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
3 218331 1 BOOT,RUBBER,DOOR HANDLE X X
4 217590 1 SEAL,DOOR,MAIN X X
6 217557 1 WINDOW,DOOR,SLIDING X X
7 217556 1 DOOR,MAIN,YELLOW X X
14 208103 12 GASKET X X
18 207647 1 KNOB,BIN TIP X X
19 207375 1 BOLT,STRIKER,TRIMARK X X
20 207366 1 LATCH,LH,TRIMARK X X
21 207230 1 TRIMARK,LH HOUSING X X
23 206465 1 STRUT,CAB X X
24 206453 1 RUBBER,STRAP,DOOR X X
25 206451 2 BKT,STRAP,DOOR X X
27 206415 6 HINGE,EXTERIOR X X
31 201509 1 LATCH,GASKET X X
32 200779 2 TIE ROD END X X
47 176962 2 MTG BKT,LATCH X X
48 176431 2 SHIM,1.6MM EXTERIOR HINGE X X
55 176306 1 WASHER,CAB X X
62 161086 1 SPACER BLOCK,DOOR STRAP X X
66 101174 2 CAPSCREW,CSK,SOC,S/S X X
68 100850 1 STUD,M/S,FULL THREAD X X
69 100837 36 CAPSCREW,CSK,SOCHD,S/S X X
70 100832 4 CAPSCREW,CSK,SOCHD,S/S X X
83 100310 2 NUT,NYLOC X X
84 100281 2 NUT,HEXAGON X X
86 100189 4 SCREW,HEXHD X X
93 100081 23 SCREW,HEXHD X X
95 100063 4 WASHER,HARDENED X X
96 100062 7 WASHER,FLAT X X
97 100061 41 WASHER,FLAT X X

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0


7-19
CAB WINDOWS

10

26

14

E14840301 F SH4
TD0003670C

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0


7-20
CAB WINDOWS

I BB Vin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
2 218342 1 WINDOW,RHS,SLIDING X X
8 217555 1 WINDOW,LH,FRONT,TOUGHENED X X
10 217151 1 WINDOW,REAR X X
14 208103 12 GASKET X X
26 206418 1 WINDOW,CURVED X X

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0


7-21
WINDOW CATCHES

2, 3

TD0003527A

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0

7-22
WINDOW CATCHES

I BB Vin Series
Q
T PART 4 3
T DESCRIPTION REMARKS
E No. 0 5 From:
Y
M DD To:
1 221629 1 CATCH,CAB,SLIDING WINDOW X X
2 221627 1 CATCH,VERTICAL,SLIDING WINDOW,RHS X X
3 221628 1 CATCH,VERTICAL,SLIDING WINDOW,LHS X X
4 101197 2 SCREW,MACHINE,CSK,POSI,S/STEEL X X

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0

7-23
DOOR, HVAC SYSTEM

27
69

69

72

22 96
89
82
96
77

28 41

E14840301 F SH6
TD0003671C

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0

7-24
DOOR, HVAC SYSTEM

I BB Vin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
5 217588 1 SEAL,DOOR,HVAC,RHS X X
22 206491 1 STRUT,CAB X X
27 206415 6 HINGE,EXTERIOR X X
28 206412 1 DOOR,HVAC,YELLOW X X
41 181684 1 MTG,HATCH,HVAC DOOR STRUT X X
69 100837 36 CAPSCREW,CSK,SOCHD,S/S X X
72 100731 3 SCREW X X
77 100370 2 WASHER,HARDENED X X
82 100312 1 NUT,NYLOC X X
89 100092 2 BOLT,HEXHD X X
96 100062 7 WASHER,FLAT X X

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0

7-25
CAB INTERIOR MISCELLANEOUS PARTS - DETAIL A

59 66
34

2
66 64
57 69
44
37

30

EMERGENCY HAMMER
ASSEMBLY

53

33 61
66
5

52 20
69

42 62

54

43 13

41
62
9 66
63
52
69
19

31
42 54
62 43

12
62
TD0003486B
41 E14840302-C SH6-7

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV A

7-26
CAB INTERIOR MISCELLANEOUS PARTS - DETAIL A

I BB Vin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
2 220397 2 HOOK,CLOTHES X X
5 217758 1 PLT,BLANKING,RADIO FACE X X
9 216473 1 MAT,COOL BOX,CAB X X
12 216454 1 GASKET,15X15,ROLLSTOCK X X
13 216453 1 KIT,GASKET,COOL BOX X X
19 216278 1 LID,FUSES/RELAYS,CAB X X
20 216277 1 LID,COOLER BOX,CAB X X
30 216039 1 HAMMER,EMERGENCY EXIT X X
31 216004 1 PANEL,INTERIOR,MAIN DOOR X X
33 207968 2 COVER,SPEAKER X X
34 207879 1 STRAP,COAT,CAB X X
37 206585 35 HEXSERT X X
41 206444 2 RUBBER,LATCH,COOLBOX X X
42 206442 2 LATCH,COOLBOX X X
43 206441 4 HINGE,INTERIOR X X
44 206439 5 HANDLE,CAB INTERIOR X X
52 101185 8 CAPSCREW,BUT,SOCHD,S/S X X
53 101176 15 NUT,SPEED X X
54 101175 8 CAPSCREW,CSK,SOC,S/S X X
57 101152 2 SCREW,CSK,SELFTAP,S/S X X
59 101010 1 WASHER,FENDER X X
61 100872 2 SCREW,PANHD SELFTAP,S/S X X
62 100842 8 POP RIVET X X
63 100838 15 WASHER,FLAT X X
64 100835 23 CAPSCREW,S/S X X
66 100830 26 SCREW,PANHD,SELFTAP,S/S X X
69 100615 18 WASHER,FLAT,S/S X X

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV A

7-27
CAB INTERIOR MISCELLANEOUS PARTS - DETAIL B

24 53
14

63
38

66

18

64

48
37 67

45 50

64
60

11 37
10

66
63 35
15

53
TD0003482B
E14840302-C SH5-7

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV A


7-28
CAB INTERIOR MISCELLANEOUS PARTS - DETAIL B

I BB Vin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
10 216472 1 MAT,DASH ACCESS X X
11 216457 1 COVER,E-MODULE,CAB X X
14 216430 1 PANEL,WIPER,REAR,CAB X X
15 216429 1 PANEL,HOLD-ALL,CAB X X
18 216279 1 PANEL,LEVER, ALLISON,CAB X X
24 216235 1 PANEL,MDU X X
35 207864 1 GASKET,ELECTRICAL HATCH X X
37 206585 35 HEXSERT X X
38 206454 1 ASHTRAY,TOP MNT,PLASTIC X X
45 206437 18 HEXSERT X X
48 181860 1 ARM,WHEEL SPANNER X X
50 171508 2 CLAMP,PIPE,HOLE X X
53 101176 15 NUT,SPEED X X
60 100947 2 WASHER,FLAT X X
63 100838 15 WASHER,FLAT X X
64 100835 23 CAPSCREW,S/S X X
66 100830 26 SCREW,PANHD,SELFTAP,S/S X X
67 100799 2 BOLT,WING X X

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV A


7-29
CAB FLOOR MAT & PILLAR COVERS

22
28 29
23

32

32

25 55

36

65

40 36

TD0003489B
E14840302-C SH3-7

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV A


7-30
CAB FLOOR MAT & PILLAR COVERS

I BB Vin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
6 216673 1 MAT,TOOLBOX,CAB X X
22 216238 1 COVER,B PILLAR,RHS X X
23 216237 1 COVER,B PILLAR,LHS X X
25 216234 1 MAT,FLOOR,CAB X X
28 216214 1 COVER,A PILLAR,RHS X X
29 216197 1 COVER,A PILLAR,LHS X X
32 208614 12 DUAL LOCK X X
36 207266 8 HEXSERT X X
40 206447 1 PLATE,STEP,CAB X X
55 101174 6 CAPSCREW,CSK,SOC,S/S X X
65 100832 2 CAPSCREW,CSK,SOCHD,S/S X X

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV A


7-31
ROOF INTERIOR LINERS

37

71
64
(3 PLACES ONLY)

36

27

26

39

55

TD0003491B
E14840302-C SH2-7

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV A


7-32
ROOF INTERIOR LINERS

I BB Vin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
7 216646 14 FASTENER,PLASTIC,HEADLINER X X
26 216233 1 HOODLINER,FRONT X X
27 216232 1 HOODLINER,REAR X X
36 207266 8 HEXSERT X X
37 206585 35 HEXSERT X X
39 206449 1 SUN VISOR X X
55 101174 6 CAPSCREW,CSK,SOC,S/S X X
64 100835 23 CAPSCREW,S/S X X
71 100358 3 WASHER,FLAT,S/S X X

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV A


7-33
STEERING

46

51
73
70
49
70

72

72

TD0004248A
E14840302-C SH7-7

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV A


7-34
STEERING

I BB Vin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
4 218287 1 COLUMN,STEERING X X SEE PAGE 7-37 FOR BREAKDOWN
46 204600 1 STEERING WHEEL,ADT X X
49 176327 1 SPACER,STEERING COLUMN X X
51 101356 2 BOLT,HEXHD X X
70 100370 6 WASHER,HARDENED X X
72 100314 3 NUT,NYLOC X X
73 100090 1 SCREW,HEXHD X X

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV A


7-35
STEERING COLUMN

1
10

29 28

5 30

3
4
18 11

15 2 19
14 20

12 21
13
16
17
15
14

22

23
24
26
25

27 TD0004478A

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV A

7-36
STEERING COLUMN

I BB Vin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 218287 1 COLUMN,STEERING X X SEE PAGE 7-35 FOR FITMENT
2 205422 1 SUPPORT X X
3 204112 1 SCREW,ADJUSTING HANDLE X X
4 204111 1 GUARD,TELESCOPIC X X
5 204110 1 BOOT,STEERING COLUMN X X
6 205429 1 SHAFT,STEERING X X
7 204115 2 SPACER,SPLINED X X
8 101364 1 NUT,HEX X X
9 204600 1 STEERING WHEEL X X
10 204438 1 CAP,STEERING WHEEL X X
11 205427 1 BOLT,STEPPED X X
12 205428 1 SPACER X X
13 204113 1 NUT,ADJUSTING HANDLE X X
14 100390 2 SCREW,CAP X X
15 100615 2 WASHER,FLAT X X
16 223968 2 NUT,ROUND,SPECIAL X X
17 204170 1 BASE ASSEMBLY X X INCLUDES ITEMS 28 TO 30
18 100090 1 SCREW,HEX HEAD X X
19 101356 2 BOLT,HEX HEAD X X
20 100370 3 WASHER,FLAT X X
21 100314 3 NUT,NYLOC X X
22 205423 1 SHAFT X X
23 205424 1 NUT X X
24 205425 1 SHAFT,SPLINED X X
25 218286 1 KNUCKLE X X
26 207787 1 COLUMN,BASE X X
27 100085 4 SCREW,HEX HEAD X X
28 226657 1 CIRCLIP X X COMES WITH ITEM 17
29 226658 1 CIRCLIP X X COMES WITH ITEM 17
30 226659 1 BEARING X X COMES WITH ITEM 17

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV A

7-37
OPERATOR & TRAINER SEAT INSTALLATION

21

58

1
68
75

56
45
47
75
74
17
45

16
TRAINER SEAT

3
75

74

45

68 75

TD0003568B
E14840302-C SH4-7

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV A

7-38
OPERATOR & TRAINER SEAT INSTALLATION

I BB Vin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
EXCLUDES HEADREST AND ARMREST;
1 290468 1 SEAT,OPERATOR X X
SEE PAGE 7-43 FOR BREAKDOWN
INCLUDES HEADREST AND ARMREST;
1 290467 1 SEAT,OPERATOR X X
SEE PAGE 7-43 FOR BREAKDOWN
3 218867 1 MTG,SEAT,TRAINER X X SEE PAGE 7-41 FOR BREAKDOWN
8 216523 1 COVER,SEAT,TRAINER X X
16 216382 1 CUSHION,SEAT,TRAINER X X
17 216381 1 CUSHION,BACKREST,TRAINER X X
21 216243 1 HOLDER,DOCUMENT,SEARS X X
45 206437 18 HEXSERT X X
47 187533 1 PLT,MNT,BACKREST,SEAT,TRAINER X X
56 101172 6 BOLT,HEX,RIBFLG X X
58 101062 6 POP RIVET X X
68 100731 10 SCREW X X
74 100083 7 SCREW,HEXHD X X
75 100062 17 WASHER,FLAT X X

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV A

7-39
TRAINER SEAT MOUNTING

TD0003580

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0

7-40
TRAINER SEAT MOUNTING

I BB Vin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 218867 1 MOUNTING,SEAT,TRAINER X X SEE PAGE 7-39 FOR FITMENT
2 264103 1 ASSY,SEATBELT,SEAT,TRAINER X X
3 100316 1 NUT,NYLOC X X

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0

7-41
SEAT ASSEMBLY, SEARS

11

21

12
13
14

15

2
16

10 17
20

18
19
9

4
8

5
6

TD0003021A

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV A

7-42
SEAT ASSEMBLY, SEARS

I BB Vin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
COMES WITH ITEMS 11 TO 21; SEE PAGE
1 290467 1 SEAT,OPERATOR,DDH X X
7-39 FOR FITMENT
COMES WITHOUT ITEM 11 TO 21; SEE
1 290468 1 SEAT,OPERATOR,DDH2 X X
PAGE 7-39 FOR FITMENT
2 226735 1 CUSHION ,BACKREST X X
3 226736 1 CUSHION,SEAT X X
4 226654 1 SEAT BELT,2” X X
5 226655 1 COVER,SIDE X X
6 226652 1 SUSPENSION ASSY,C.E.AIR X X
7 226653 1 MOUNTING X X
8 226773 1 KIT,SLIDE CONTROL X X
9 216952 1 COVER,ARMREST,SEAT,LH X X USED INPLACE OF OPTIONAL ARMREST
10 216953 1 COVER,ARMREST,SEAT,RH X X USED INPLACE OF OPTIONAL ARMREST
11 263818 1 KIT,HEADREST & ARMREST,DDH X X (OPTIONAL)
12 263936 1 KIT,ARMREST,RH X X (OPTIONAL) INCLUDES ITEMS 13, 16 TO 20
13 226747 1 PAD,ARMREST,RH X X
14 263937 1 KIT,ARMREST,LH X X (OPTIONAL) INCLUDES ITEMS 15 TO 20
15 226748 1 PAD,ARMREST,LH X X
16 100857 1 WASHER,BODY X X
17 100846 2 NUT,CENTRE LOCK X X
18 100147 1 WASHER,FLAT X X
19 226749 1 BLOCK,SPACER,ARMREST X X
20 100608 1 CAPSCREW,BUTTON,SOC HD X X
21 226746 1 HEADREST X X (OPTIONAL)

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV A

7-43
BASE, SEAT ASSEMBLY, SEARS

5
2

10

3
11

8
12

TD0003022A

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0

7-44
BASE, SEAT ASSEMBLY, SEARS

I BB Vin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 226652 1 SUSPENSION ASSY,C.E.AIR X X
2 226644 1 KIT,SERVICE,AIR VALVE X X
3 226645 1 KIT,SERVICE,ISOLATOR SHOCK X X
4 226737 1 KIT,SERVICE,AIR SPRING X X
5 226647 1 KIT,SERVICE,BEARING & ROLLERS X X
6 226648 1 KIT,SERVICE,ISOLATOR LATCH X X
7 226646 1 SHAFT,BEARING X X
8 226649 1 KIT,SERVICE,SUSPENSION SHOCK X X
9 226738 1 BELLOWS X X
10 226650 1 KIT,TETHER BELT X X
11 226651 1 KIT,SERVICE,BUMPER X X
12 T55224 1 BUMPER X X

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0

7-45
CAB AIR DUCTING, HVAC SYSTEM

Vent Detail 1

3
2

Vent Detail 2

10 9

7 1
10
4
10 2
9
7
2 8 9
7
9 9
9 7
9

9 9
7
9

7
2
9 9
9 7
5

6
6 9 10
11
7
9 11

12 9

TD0003548 B
E14832532 C SH1-2

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0

7-46
CAB AIR DUCTING, HVAC SYSTEM

I BB Vin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 264448 1 KIT,GASKET,HVAC,RECIRC X X
2 216463 3 VENT,ADAPTOR,SWIVEL X X
3 216525 4 VENT,SWIVEL X X
4 216236 1 VENT,BOX,COOLER X X
5 216216 1 HVAC UNIT,24V X X SEE PAGE 7-51 FOR BREAKDOWN
6 207175 2 ASSY,DRAIN TUBE,HVAC X X
7 204187 A/R AIRDUCT,FLEX X X
8 202346 1 AIR DUCT,FLEX X X
9 200871 22 CABLE TIE X X
10 100938 21 SCREW,COUNTERSUNK X X
11 206945 2 MTG,RUBBER X X
12 264449 1 KIT,GASKET,HVAC,FRESH X X

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0

7-47
AIRCON DRIER UNIT & PIPING

11
11
5
10

3 18
21

11

8 5

4
12 11

12 16
7 19
20

13

7 15
6
14 21
22
1 17
21 2
18

TD0003208E
E14832532 C SH2-2

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0

7-48
AIRCON DRIER UNIT & PIPING

I BB Vin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 910264 1 INSULATION,HOSE,HVAC X X
2 241148 1 ASSY,HOSE,HVAC,UNIT,FWAL X X
3 241147 1 ASSY,HOSE,HVAC,DRY,UNIT X X
4 241146 1 ASSY,HOSE,HVAC,FWAL,DRY X X
5 218686 2 HOSE,RADIATOR X X
6 207117 2 P-CLIP X X
7 206585 6 HEXSERT,OPEN X X
8 204043 1 RECEIVER DRIER X X
9 204042 1 SWITCH,BINARY PRESSURE X X
10 203908 4 P-CLIP X X
11 203588 4 CLAMP,HOSE X X
12 200050 2 CLAMP,HOSE X X
13 176177 1 PLATE,BULKHEAD,FIREWALL X X
14 176088 1 BKT,RECEIVER DRIER,HVAC X X
15 120679 2 ADAPTOR X X
16 100198 4 SCREW,HEXHD X X
17 100193 1 SCREW,HEXHD X X
18 100080 6 SCREW,HEXHD X X
19 100065 4 WASHER,SPRING X X
20 100062 4 WASHER,FLAT X X
21 100061 7 WASHER,FLAT X X
22 100054 1 WASHER,SPRING X X

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0

7-49
AIRCON UNIT

3
22

21
13
18

12

50

8 14
51
31
32
40 29 1 33
45
28

4 61 41
6
23
42
30
19
17
19 27
27
5
11
16
26 21
25 7

27

23 20
15

2 9
34 35

TD0003605

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0

7-50
AIRCON UNIT

I BB Vin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
A 216216 1 HVAC UNIT,24V X X SEE PAGE 7-47 FOR FITMENT
1 226837 1 CASING ASSEMBLY X X
2 226050 1 SIDE COVER ASSY X X
3 226838 1 TOP COVER ASSY X X
4 226052 1 MOUNTING PLATE,ACTUATOR X X
5 226839 1 FLAPPER,FLOOR X X
6 226840 1 FLAPPER,DEFROST / DASH X X
7 226055 1 FLAPPER,FRESH AIR X X
8 226056 1 SUPPORT,COIL X X
9 226057 1 SUPPORT,BLOCK VALVE X X
11 226841 1 BRACKET MTG,FRESH AIR ACTUATOR X X
12 226021 1 HEATER COIL X X
13 226020 1 EVAPORATOR COIL X X
14 226019 1 AIR FILTER ASSY X X
15 226018 1 BLOWER ASSY,24V X X
16 226842 1 RETAINER,AIRCON COIL X X
17 226843 1 THERMOSTAT X X
18 226844 3 CLIP,PANEL X X
19 226015 3 MOTOR ACTUATOR 12V X X
20 226014 1 COPPER TUBE ASSY X X
21 207178 9 AIR HOSE ADAPTER X X
22 207177 1 AIR HOSE ADAPTER,2" X X
23 226013 3 SNAP BUSHING,1/4" X X
25 226060 8 SCREW X X
26 100613 8 WASHER X X
27 226011 8 NYLON SPACER 1/2" X X
28 226010 6 CONSTANT TENSION BAND CLAMP X X
29 226006 1 HOSE,HEATER,60MM LONG X X
30 226006 1 HOSE,HEATER,325MM LONG X X
31 226009 2 STUD BAIL STYLE X X
32 226008 2 RETAINER X X
33 226007 2 RECEPTACLE X X
34 101129 2 BOLT,HEXHD X X
35 220635 1 BLOCK VALVE X X
40 220765 2 O-RING X X
41 226006 1 HEATER HOSE,220MM LONG X X
42 226005 2 NYLON SPACER X X
45 226016 1 MOTORIZED VALVE ASSY X X
50 226845 1 RELAY BOARD X X
51 226846 1 WIRING HARNESS X X
61 200061 2 CLAMP,PIPE X X

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0

7-51
AIRCON SYSTEM, FRONT CHASSIS

5
2
18

15 9
16
17
12 12
19
14 12

13 12

12 10
1
3 20 12
3
1 3
13
1
8
11 1 6
7
4
11
1
22 21
4

E09840531 C
TD0004198

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0

7-52
AIRCON SYSTEM, FRONT CHASSIS

I BB Vin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 100061 7 WASHER,FLAT X X
2 100064 4 WASHER,FLAT X X
3 100081 4 SCREW,HEXHEAD X X
4 100310 3 NUT,NYLOC X X
5 100314 4 NUT,NYLOC X X
6 100548 1 WASHER,HARDENED X X
7 101353 1 CAPSCREW,SOCHEAD X X
8 120676 1 ADAPTOR,COMPRESSOR,HVAC X X
9 218686 1 HOSE,RADIATOR X X
10 218686 1 HOSE,RADIATOR X X
11 201439 3 P CLIPS X X
12 203588 6 CLAMP,HOSE X X
13 203764 3 P CLIP X X
14 206534 1 HOSE,ENG TO HEATER RETURN X X
15 206979 1 CONDENSER,AIR-CON X X
16 207171 1 PIPE,HVAC,HEATER,IN X X
17 207172 1 PIPE,HVAC,HEATER,OUT X X
18 207213 4 MTG,RUBBER,CONDENSER,HVAC X X
19 241143 1 ASSY,HOSE,HVAC,COMP,COND X X
20 241144 1 ASSY,HOSE,HVAC,COND,FWAL X X
21 241145 1 ASSY,HOSE,HVAC,FWAL,COMP X X
22 910264 1 INSULATION,HOSE,HVAC X X

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0

7-53
VOAC MTG & COVER KIT

6
5 6
3 5

1
4

5
8

12

2
10
11

12

E14840119
TD0003205

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0

7-54
VOAC MTG & COVER KIT

I BB Vin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 207790 1 PLATE,SEAL,CAB,REAR,LH X X
2 187558 1 MTG,VOAC BLOCK X X
3 176429 1 PLATE,SEAL,CAB,REAR,RH X X
4 176086 1 SPIDER,COVER,VOAC BLOCK X X
5 101345 14 WASHER,HARDENED X X
6 100731 8 SCREW,HEXHEAD X X
7 100654 4 NUT,STOVER X X
8 100312 6 NUT,NYLOC X X
9 100131 4 BOLT,HEXHEAD X X
10 100089 1 SCREW,HEXHEAD X X
11 100064 1 WASHER,FLAT X X
12 100010 8 WASHER,FLAT X X

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0

7-55
GRILL KIT

24

20

11
1
23
26

21
24
3 20
7
1
14
2

20 5

6 22 22 20
1 12 10
17
24
24
9
24
20

16
15

4
13

20
8 24

18
25

25
19

TD0004199B
E09840115-H

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV A

7-56
GRILL KIT

I BB Vin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 910241 1 PINCHWELD,BOOTSEAL,1,6MM PLATE X X
2 207389 2 SEAL,CONDENSOR,RADIATOR X X
3 207388 1 PLATE,SEAL,TOP,BONNET X X
4 207387 2 PLATE,SEAL,SIDE,BONNET X X
5 207157 2 SEALING,MID,RAD X X
6 207156 2 SEALING,SIDE,BONNET X X
7 207155 1 SEALING,TOP,BONNET X X
8 203927 1 GROMMET X X
9 176363 1 PLT,SEALING,RH SIDE,RADIAT X X
10 176247 1 PLT,SEALING,LHS,LOW,RAD X X
11 173865 1 PLT,SEALING,TOP,RADIATOR X X
12 173864 1 FRAME,GRILL X X
13 173863 1 PLT,SEALING,BOTT,RADIATOR X X
14 173862 1 PLT,SEALING,SIDE,RADIATOR X X
15 172877 1 PLT,SEALING,RHS,LOW,RAD X X
16 172867 1 GRILL,BONNET X X
17 101307 2 WASHER,FLAT X X
18 100966 12 NUT,CLEVELOC X X
19 100569 12 SCREW,HEXHD X X
20 100370 32 WASHER,HARDENED X X
21 100310 18 NUT,NYLOC X X
22 100285 6 NUT,CLEVELOC X X
23 100193 18 SCREW,HEXHD X X
24 100089 32 SCREW X X
25 100062 24 WASHER,FLAT X X
26 100061 18 WASHER,FLAT X X

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV A

7-57
BELLY PLATE KIT

18
24
17 15 5
19
19
1 8

4 7
19 19 9
15 21 24
2 18
12
16 15
24
11
13 15
13 19 19
3 17
13
2 20
22
23 16
23 10
2
24 23 19
17 20
23
22
2 14 13
24 13 12
13
17 6
24
17

E09840107 F
TD0004200A

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0

7-58
BELLY PLATE KIT

I BB Vin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 207154 2 STRAP,BELLY PLATE STOP X X
2 190522 4 HINGE MODIFIED X X
3 186654 1 PLT,BELLY,REAR X X
4 186642 1 PLT,BELLY,REAR,RH X X
5 183339 1 PLATE,BELLY,VERTICAL,REAR X X
6 182651 2 PLATE,HINGE,BONNET X X
7 174503 1 MTG BKT,SLIDE BELLY PLT X X
8 174317 1 SLIDE,LOCK BELLY PLATE X X
9 172823 1 PLT,BELLY,REAR,LH X X
10 172819 1 PLT,BELLY X X
11 120196 3 PLUG X X
12 101347 2 BOLT X X
13 100536 10 WASHER,HARDENED X X
14 100415 2 NUT,NYLOC X X
15 100316 20 NUT,NYLOC X X
16 100314 2 NUT,NYLOC X X
17 100211 16 BOLT X X
18 100209 4 SCREW,HEXHD X X
19 100148 24 WASHER,FLAT X X
20 100128 4 SCREW,HEXHD X X
21 100114 4 SCREW,HEXHD X X
22 100093 2 BOLT,HEXHD X X
23 100064 6 WASHER,FLAT X X
24 100059 20 WASHER X X

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0

7-59
FRONT CHASSIS KIT

THIS PART MUST BE ON INSIDE OF


3 THE FLANGE OF THE LIGHT MTG
TO CLAMP LIGHT MTG TO TANK
21
17
23
19 15
14
5
11

4
14
5
12
10
21
17
19
23 15
6
1
THIS PART MUST BE ON INSIDE OF
16
THE FLANGE OF THE LIGHT MTG
9
TO CLAMP LIGHT MTG TO TANK 20

2
8

25
22 24

13 7
ASSEMBLE ALL CAB MTG'S
IN THE SAME WAY
9

13
18

TD0003448C
E09840101-P

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV A

7-60
FRONT CHASSIS KIT

I BB Vin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 217792 2 GROMMET X X
2 208635 2 MOULDED,RUBBER,BUFFER X X
3 208051 1 MTG,HEADLIGHT,RHS X X
4 208050 1 MTG,HEADLIGHT,LHS X X
5 206410 4 HEXSERT,OPEN X X
6 201768 2 PAD,ARTIC BUMP STOP X X
7 187758 1 STEP,ARTIC X X
8 182665 1 CHASSIS,FNT X X
9 182035 1 MTG,CAB,REAR,LHS X X
10 182025 1 MTG,CAB,REAR,RHS X X
11 182024 1 MTG,CAB,FRONT,RHS X X
12 182023 1 MTG,CAB,LHS X X
13 176642 32 WASHER,CAB MTG X X
14 176141 2 BRACKET,SIDE,LIGHT COVER X X
15 176140 2 BRACKET,REAR,LIGHT COVER X X
16 101994 8 CAPSCREW,SOCHD X X
17 101309 4 WASHER,FENDER X X
18 100654 16 NUT,STOVER X X
19 100424 4 WASHER,HARDENED X X
20 100316 4 NUT,NYLOC X X
21 100198 4 SCREW,HEXHD X X
22 100131 16 BOLT,HEXHD X X
23 100091 4 SCREW,HEXHD X X
24 100085 3 SCREW X X
25 100064 3 WASHER,FLAT X X

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV A

7-61
CAB CLAMPS KIT

2 12
5
3
9
11
9
1 11

6
1

10 6
8
1
10
4 8 1
4
7

E09840153 D
TD0004201

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0

7-62
CAB CLAMPS KIT

I BB Vin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 100062 18 WASHER,FLAT X X
2 100064 2 WASHER,FLAT X X
3 100084 6 BOLT,HEXHEAD X X
4 100312 10 NUT,NYLOC X X
5 100225 2 CAPSCREW X X
6 100569 8 SCREW,HEXHEAD X X
7 176663 1 H/SHIELD,CAB F/WALL HOSES X X
8 206826 4 CLAMP,2 BOLT X X
9 206827 4 CLAMP,4 BOLT X X
10 206829 8 SPACER,CLAMP X X
11 207167 4 CLAMP,RUBBER X X
12 100192 2 BOLT,HEXHEAD X X

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0

7-63
FRONT CHASSIS CLAMPS - DETAIL A

27
MOUNTED ON FRONT
19
CROSS BEAM OF CHASSIS
29
29
1
9
10
4
2

16
1

29
9
20 29
20
MOUNTED ON EXPANSION
TANK FRAME

26
28
18

12 19
7
20 29
29 9
11
25
29 17
29
23
11
9
13
MOUNTED ON RHS
29 29 FRONT OF CHASSIS
20 20
MOUNTED ON CAB FIRE WALL

TD0004202B
E09840151-F

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV A

7-64
FRONT CHASSIS CLAMPS - DETAIL A

I BB Vin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 218604 6 CLAMP,ALU,2 BOLT X X
2 218603 3 CLAMP,RUBBER,EXP FRAME X X
4 207202 8 SPACER,CLAMP,ALU X X
7 217635 1 CLAMP,RUBBER,FIREWALL X X REFER TO SIB2008/1019
9 207017 14 CLAMP,ALU,2 BOLT X X
10 206832 6 SPACER,CLAMP,ALU X X
11 206829 10 SPACER,CLAMP,ALU X X
12 206827 3 CLAMP,ALU,4 BOLT X X
13 206826 3 CLAMP,ALU,2 BOLT X X
16 206806 4 CLAMP,RUBBER,ENG BOTTOM X X
17 206656 2 CLAMP,RUBBER,SIDE ENG X X
18 176054 1 PLT,MTG,CLAMP,FIREWALL X X
19 100747 12 BOLT X X
20 100652 32 NUT,STOVER X X
23 100198 4 SCREW,HEXHD X X
25 100192 8 BOLT,HEXHD X X
26 100085 2 SCREW,HEXHD X X
27 100084 6 BOLT,HEXHD X X
28 100064 2 WASHER,FLAT X X
29 100062 62 WASHER,FLAT X X

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV A

7-65
FRONT CHASSIS CLAMPS - DETAIL B

13 20
MOUNTED ON WET
DISC BRAKE TANK 6 29
22

29
23
9
11
8 29

3 12
MOUNTED ON TOP
OF PROPSHAFT GUARD
9
29
25
20

20
29

13
25
11 24

21
29
6
29
14

29
20
12
5
25 15
8
MOUNTED ON BOTTOM
OF PROPSHAFT GUARD

MOUNTED ON RHS 29
MIDDLE OF CHASSIS
20
TD0004203B
E09840151-F

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV A

7-66
FRONT CHASSIS CLAMPS - DETAIL B

I BB Vin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
3 207211 1 CLAMP,RUBBER X X
5 207170 1 CLAMP,RUBBER,WDB X X
6 207167 2 CLAMP,RUBBERUNDER CAB X X
8 207123 4 SPACER,CLAMP,ALU X X
9 207017 14 CLAMP,ALU,2 BOLT X X
11 206829 10 SPACER,CLAMP,ALU X X
12 206827 3 CLAMP,ALU,4 BOLT X X
13 206826 3 CLAMP,ALU,2 BOLT X X
14 206808 1 CLAMP,ALU,4 BOLT X X
15 206807 1 CLAMP,ALU,2 BOLT X X
20 100652 32 NUT,STOVER X X
21 100238 2 SCREW,HEXHD X X
22 100200 2 BOLT,HEXHD X X
23 100198 4 SCREW,HEXHD X X
24 100196 2 BOLT,HEXHD X X
25 100192 8 BOLT,HEXHD X X
29 100062 62 WASHER,FLAT X X

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV A

7-67
REAR CHASSIS CLAMPS

7
10

4
7
10
8
9 3

5
2 6

1
5

5
E09840152 F
1 TD0004204

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0

7-68
REAR CHASSIS CLAMPS

I BB Vin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 203350 7 K-CLAMP,DOUBLE X X
2 187071 1 PLATE,GUARD,BRAKE PIPE X X
3 182526 1 BKT,ELEC BULKHEAD MOUNTING X X
4 182524 1 PLATE,GUARD,BRAKE PIPE X X
5 181549 4 BRACKET,GUARD,BRAKE PIPE X X
6 176178 2 BRACKET,PLT,GUARD,BRAKE PIPE X X
7 100494 14 SCREW,HEXHEAD X X
8 100085 5 SCREW X X
9 100064 5 WASHER,FLAT X X
10 100062 14 WASHER,FLAT X X

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0

7-69
RHS MUDGUARD - DETAIL A

13

30
37
13

35
34

14
25
23
28 36
37
26
28
36
18 22

28
36
18
23 24 22
19
33
28
36 16

28 35
33
18
36 22
19
33
6 4
19 E09840108 N & E09835108 L
33
TD0003617D

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV A

7-70
RHS MUDGUARD - DETAIL A

I BB Vin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
2 217873 1 PAD,NONSLIP,RHS X X
4 208048 1 EXTENSION,MUDGUARD,RHS X
4 207236 1 EXTENSION,MUDGUARD,RHS X
6 207166 1 CURTAIN,WHEEL ARCH X X
13 187739 1 HANDRAIL,MUDGUARD,OUTER X X
14 187738 1 MUDGUARD,FRONT,RIGHT X X
16 176077 1 PLT,RETAIN,M/GUARD CURTAIN X X
18 101309 18 WASHER,FENDER X X
19 101307 9 WASHER,FLAT X X
22 100569 8 SCREW,HEXHD X X
23 100532 6 WASHER,HARDENED X X
24 100368 3 SCREW,HEXHD X X
25 100323 3 NUT,NYLOC X X
26 100316 6 NUT,NYLOC X X
28 100312 8 NUT,NYLOC X X
30 100212 6 SCREW,HEXHD X X
33 100090 10 SCREW,HEXHD X X
34 100089 14 SCREW X X
35 100064 52 WASHER,FLAT X X
36 100062 8 WASHER,FLAT X X
37 100059 12 WASHER X X

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV A

7-71
RHS MUDGUARD - DETAIL B

34
35
11

35
34
27
35
12

14

34 35

10
1
9 17
35
20
27
35

8 17
35
32
27
35

21 18
19 31
15
7 29
18
3
5

E09840108 N & E09835108 L


TD0003618D

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0

7-72
RHS MUDGUARD - DETAIL B

I BB Vin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 218297 2 STRAP,FLEX STEP X X
3 208885 1 BRACKET,MUDFLAP,FRONT X X
5 207856 1 MUDFLAP,FRONT X X
7 206474 2 HEXSERT,OPEN X X
8 187786 1 STEP,BOTTOM X X
9 187780 1 STEP,BOTTOM,M/GUARD X X
10 187757 2 STEP,MID,M/GUARD X X
11 187756 1 MTG,STEP,TOP X X
12 187740 1 BKT,CONNECTING,HANDRAIL X X
14 187738 1 MUDGUARD,FRONT,RIGHT X X
15 184323 1 COVER,UNLOADER VALVE X X
17 176067 4 PLATE,FLEXIBLE STEP,BOT X X
18 101309 18 WASHER,FENDER X X
19 101307 9 WASHER,FLAT X X
20 100995 4 SCREW,HEXHD X X
21 100753 2 BOLT,HEXHD X X
27 100314 27 NUT,NYLOC X X
29 100283 5 NUT,HEXAGON X X
31 100198 5 SCREW,HEXHD X X
32 100091 4 SCREW,HEXHD X X
34 100089 14 SCREW X X
35 100064 52 WASHER,FLAT X X

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0

7-73
FUEL TANK

13
14

13
14 16
17

7 8
4
16
5
17
6
14
11 15

14
15
10 2
3 9
11
12

E14840104
TD0003203A

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0

7-74
FUEL TANK

I BB Vin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 217872 1 PAD,NOSLIP,D/TANK X X
2 208649 1 CAP,DIESEL FILLER X X SEE PAGE 7-77 FOR BREAKDOWN
3 202300 1 BALL VALVE X X
4 201503 1 GASKET,CORK,DIESEL TANK X X
5 187542 1 TANK,FUEL X X
6 187531 1 COVER PLT,FUEL SENDER X X
7 186643 1 PLATE,RHS,M/GRD,CURTAIN,MTG X X
8 173308 1 LID,MAIN DIESEL ACCESS X X
9 140542 1 SEAL,CAP,DIESEL FILLER X X
10 120851 1 NIPPLE X X
11 120682 2 PLUG X X
12 120391 1 PLUG,HEX HEAD X X
13 100654 5 NUT,STOVER X X
14 100536 10 WASHER,HARDENED X X
15 100146 5 SCREW,HEXHD X X
16 100083 8 SCREW,HEXHD X X
17 100062 8 WASHER,FLAT X X

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0

7-75
CAP, DIESEL FILLER

2
3 1

BOTTOM VIEW TOP VIEW

3
TD0004319
208649 - A

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0

7-76
CAP, DIESEL FILLER

I BB Vin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 208649 1 CAP,DIESEL FILLER X X SEE PAGE 7-75 FOR FITMENT
2 140542 1 SEAL,CAP,DIESEL FILLER X X
3 210771 1 VALVE,RELIEF,DIESEL CAP,5PSI X X
4 210772 1 VALVE,RELIEF,DIESEL CAP,1PSI X X

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0

7-77
LHS MUDGUARD - DETAIL A

12

29
36

36 29

24
21

27
35

21
23 21 24
6 36
25
21
23

15
20 17 34 3218 35 27
13
26
32 22
4 13

17 14 34
20 33
25 36

E09840109 K & E09835109 I


TD0003619C

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0

7-78
LHS MUDGUARD - DETAIL A

I BB Vin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
4 208049 1 EXTENSION,MUDGUARD,LHS X
4 207237 1 EXTENSION,MUDGUARD,LHS X
6 207166 1 CURTAIN,WHEEL ARCH X X
12 187739 1 HANDRAIL,MUDGUARD,OUTER X X
13 187737 1 MUDGUARD,FRONT,LEFT X X
14 176103 1 PLATE,ARTIC LOCK RETAINER X X
15 176077 1 PLT,RETAIN,M/GUARD CURTAIN X X
17 101309 18 WASHER,FENDER X X
18 101307 7 WASHER,FLAT X X
20 100569 8 SCREW,HEXHD X X
21 100532 6 WASHER,HARDENED X X
22 100370 3 WASHER,HARDENED X X
23 100368 3 SCREW,HEXHD X X
24 100323 3 NUT,NYLOC X X
25 100316 6 NUT,NYLOC X X
26 100314 30 NUT,NYLOC X X
27 100312 8 NUT,NYLOC X X
29 100212 6 SCREW,HEXHD X X
32 100090 10 SCREW,HEXHD X X
33 100089 17 SCREW X X
34 100064 55 WASHER,FLAT X X
35 100062 8 WASHER,FLAT X X
36 100059 12 WASHER X X

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0

7-79
LHS MUDGUARD - DETAIL B

1 33
34

10

13
11
34 26
33 34

14

3
16 8
34 26

34
19
16 7
26
34

34
31
17
30
28 17

2 5

E09840109 K & E09835109 I


TD0003620C

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0

7-80
LHS MUDGUARD - DETAIL B

I BB Vin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 217865 1 NONSLIP,PAD,MUDGUARD X X
2 208885 1 BRACKET,MUDFLAP,FRONT X X
3 218297 2 STEP,FLEXIBLE,SIDE X X
5 207856 1 MUDFLAP,FRONT X X
7 187786 1 STEP,BOTTOM X X
8 187780 1 STEP,BOTTOM X X
9 187757 2 STEP,MID,M/GUARD X X
10 187756 1 MTG,STEP,TOP X X
11 187740 1 BKT,CONNECTING,HANDRAIL X X
13 187737 1 MUDGUARD,FRONT,LEFT X X
14 176103 1 PLATE,ARTIC LOCK RETAINER X X
16 176067 4 PLATE,FLEXIBLE STEP,BOT X X
17 101309 18 WASHER,FENDER X X
19 100995 4 SCREW,HEXHD X X
26 100314 30 NUT,NYLOC X X
28 100283 5 NUT X X
30 100198 5 SCREW,HEXHD X X
31 100091 4 SCREW,HEXHD X X
33 100089 17 SCREW X X
34 100064 55 WASHER,FLAT X X

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0

7-81
HYDRAULIC TANK & BATTERY BOX KIT - DETAIL A

2
29

56 28
44
4

9
19
9
24

49
57
17
43 57

42
45

57 45
43 52
35
20
56 37
38
26

31

TD0003204D
E14840106-F SH1-2

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV A

7-82
HYDRAULIC TANK & BATTERY BOX KIT - DETAIL A

I BB Vin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
2 217868 1 NONSLIP,PAD,LHS,FRONT X X
3 217867 1 NONSLIP,PAD,LEFT,MID X X
4 217866 1 NONSLIP,PAD,LEFT,REAR X X
9 208150 26 HEXSERT,SEALED X X
17 206415 6 HINGE,EXTERIOR X X
19 203927 1 GROMMET X X
20 202300 1 BALL VALVE X X
24 187561 1 BOX,BATT.HYD,TANK X X
26 176126 1 MAIN PLATE,DOOR,REAR X X
27 176125 1 DOOR,FRONT-TANK X X
28 176124 1 LID,REAR-BATT/HYD TANK X X
29 176123 1 LID,FRONT-BATT/HYD TANK X X
31 176121 1 DOOR,REAR X X
35 120851 1 NIPPLE X X
37 120391 1 PLUG,HEX HEAD X X
38 100931 8 BOLT X X
40 100731 24 SCREW X X
42 100654 5 NUT,STOVER X X
43 100608 44 CAPSCREW,S/S X X
44 100569 2 SCREW,HEXHD X X
45 100536 10 WASHER,HARDENED X X
49 100310 38 NUT,NYLOC X X
52 100146 5 SCREW,HEXHD X X
56 100062 42 WASHER,FLAT X X
57 100061 83 WASHER,FLAT X X

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV A

7-83
HYDRAULIC TANK & BATTERY BOX KIT - DETAIL B

53
32
16 56

48 14
40
30 56
46 49
55 49
57 34
39
57 54
22 54 6
50 39
41 39
15 13 54 36
12 11
25
11 51
47
23
14
25
51
47

5 8
21

PLACE MAGNET ON BOTTOM


SURFACE OF TANK DIRECTLY
IN THE CENTER UNDER THE
STRAINER

7
18

33

10
1

33 36

51 47
23
TD0003211D
E14840106-F SH2-2

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV A

7-84
HYDRAULIC TANK & BATTERY BOX KIT - DETAIL B

I BB Vin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 220010 1 ELEMENT:FILTER X X
5 210942 1 STRAINER,N/MAGNET X X
6 210862 1 ASSY,FILTER X X SEE PAGE 7-87 FOR BREAKDOWN
7 210105 1 LEVEL,INDICATOR X X
8 208544 1 GASKET,LID,HYD TANK X X
10 208098 1 SPRING X X
11 207375 2 BOLT,STRIKER,TRIMARK X X
12 207366 1 LATCH,LH,TRI/MARK X X
13 207365 1 LATCH:RH,TRI-MARK X X
14 206945 4 MOUNTING,RUBBER X X
15 206861 1 HANDLE,PADDLE,BONNET X X
16 206465 3 STRUT,CAB X X
18 204122 1 RUBBER,PROG.BUMP STOP X X
21 201412 1 MAGNET:ULTRA-T TANK-CERAMIC X X
22 200779 2 TIE ROD END X X
23 187958 1 LID,HYD,BREATHER X X
25 178799 2 WASHER, MACHINED, STRIKER BOLT X X
30 176122 1 LEVER,R/LID X X
32 172862 1 LID,TANK,HYD,FILTER X X
33 161447 2 WASHER,SPRING X X
34 140464 1 O RING X X
36 120726 1 CAP X X
39 100878 10 WASHER,FENDER X X
40 100731 24 SCREW X X
41 100672 1 STUD X X
46 100497 4 CAPSCREW,SOCHD X X
47 100316 3 NUT,NYLOC X X
48 100312 6 NUT,NYLOC X X
49 100310 38 NUT,NYLOC X X
50 100281 2 NUT,HEXAGON X X
51 100148 3 WASHER,FLAT X X
53 100083 4 SCREW,HEXHD X X
54 100080 10 SCREW,HEXHD X X
55 100063 4 WASHER,HARDENED X X
56 100062 42 WASHER,FLAT X X
57 100061 83 WASHER,FLAT X X

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV A

7-85
HYDRAULIC TANK FILTER ASSEMBLY

1
5

3
8

TD0005425

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV A

7-86
HYDRAULIC TANK FILTER ASSEMBLY

I BB Vin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 210862 1 FILTER ASSEMBLY,HYDRAULIC TANK X X SEE PAGE 7-85 FOR FITMENT
2 222389 1 ELEMENT,FILTER X X
3 220738 1 FUNNEL,FILTER X X
4 140744 1 KIT,SEAL X X
5 226531 1 SPRING X X
6 226532 1 HEAD,FILTER X X
7 226530 1 SPACER X X
8 100197 1 SCREW,CAP X X

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV A

7-87
FRONT SUSPENSION KIT

11
10

10 3
11

10

4
2
9
5

6
8
1 12

10
11

E14840102 B
TD0003918

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0

7-88
FRONT SUSPENSION KIT

I BB Vin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 264169 1 ASSY,LINK,PANHARD,F/SUSP X X SEE PAGE 7-91 FOR BREAKDOWN
2 230354 1 CYL,SUSP STRUT,LHS X X SEE PAGE 7-93 FOR BREAKDOWN
3 230353 1 CYL,SUSP STRUT,RHS X X SEE PAGE 7-93 FOR BREAKDOWN
4 203738 1 SPHERILASTIC BRG X X
5 162832 2 SPACER,A-FRAME MTG X X
6 162348 1 COVER-BRG HSG A-FRAME X X
7 161377 1 PIN,FRONT SUSP X X
8 101326 2 BOLT,HEXHD X X
9 101325 10 BOLT,HEXHD X X
10 100777 12 NUT,HEXAGON X X
11 100547 12 WASHER,FLAT,HARDENED X X
12 100123 8 CAPSCREW X X

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0

7-89
ASSY, LINK, PANHARD, FRONT SUSPENSION

264169
TD0004750

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0

7-90
ASSY, LINK, PANHARD, FRONT SUSPENSION

I BB Vin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
A 264169 1 ASSY,LINK,PANHARD,F SUSPENSION X X SEE PAGE 7-89 FOR FITMENT
1 203739 2 SPHERICAL BRG,2 BOLT X X
2 181018 1 LINK,PANHARD,REAR X X

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0

7-91
SUSPENSION STRUT

12
6

16

20
24
19

16 23
19

15 16

22
21
18
25
17
27 17
10 18

14 11
2 4 28
29
3

29

30

13 5

16

26
9

6
230353 B & 230354 B SH2
TD0003202B

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0

7-92
SUSPENSION STRUT

I BB Vin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
A 230353 1 CYL,SUSPENSION STRUT,RHS X X SEE PAGE 7-89 FOR FITMENT
A 230354 1 CYL,SUSPENSION STRUT,LHS X X SEE PAGE 7-89 FOR FITMENT
1 217599 1 CLAMP,HOSE X X
2 210696 1 CAP,VALVE CYL SUSPSTRUT X X
3 210695 1 VALVE,CYL SUSPSTRUT X X INCLUDES ITEM 2
4 207676 1 PLUG, MAGNETIC X X
5 207340. 1 DECAL,SUSPENSION CYLINDER X X
6 203739 2 SPHERICAL BRG,2 BOLT X X
7 202489 1 BELLOW,RUBBER X X
8 200088 1 CLAMP,HOSE X X
9 190742 1 PLUG,HEX HEAD X X INCLUDES ITEM 26
10 186335 1 CARRIER,MAGNET,STRUT X X
11 184064 1 ASSY,PISTON,SUSP STRUT X X
12 184029 1 ROD,SUSP STRUT,WELDED X X
13 182685 1 BARREL,SUSPENSION STRUT X X
14 177509 1 GUARD,SUSP.STRUT CHARGE VALVE X X
15 162427 1 NECKBUSH,SUSP.STRUT X X
16 140830 1 KIT,SEAL,SUSPENSION STRUT X X
17 202280 2 GUIDE TAPE:PISTON PTFE BRONZEF X X
18 140829 2 W/BAND,PISTON X X
19 140827 2 W/BAND,ROD X X
20 140686 1 SEAL,ROD X X
21 140406 1 RING,BACK UP X X
22 140367 1 O RING X X
23 140285 1 SEAL,ROD X X
24 140284 1 SEAL,WIPER,PUR X X
25 140221 1 O RING X X
26 140189 1 O RING X X
27 101087 1 NUT,HEX FINE X X
28 101081 6 WASHER,HARDENED X X
29 100461 8 CAPSCREW X X
30 100209 2 SCREW,HEXHD X X

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0

7-93
OSCILLATION JOINT KIT

12
17
6

18
7
14
13 18
9 18

1 4
5

10
11
3
8
15
16
8

11
10 TD0003690A
E09840200-G & E09835200-F

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0


7-94
OSCILLATION JOINT KIT

I BB Vin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 201748 2 CIRCLIP EXTERNAL-PLANET PIN X X
2 190699 1 COVER,DUST,OSCIL. JOINT X X
3 186843 1 LOCK PLT,MALE OSCIL X X
4 183187 1 JOINT,OSCILLATION X
4 183173 1 JOINT,OSCILLATION X
5 173902 1 SAFETY BAR X X
6 173464 1 PLATE,RETAINER,RUBBER,OSC. X X
7 172956 1 TAG,LOCK,PIN RETAINER X X
8 162012 2 BUSH,OSCILLATION X X
9 160877 2 PIN,SAFETY BAR,PLATED X X
10 140776 2 SEAL,OSCILLATION X X
11 140461 2 O RING X X
12 100731 4 SCREW X X
13 100702 1 BOLT,HEXHD X X
14 100316 1 NUT,NYLOC X X
15 100148 4 WASHER,FLAT X X
16 100115 4 BOLT X X
17 100062 4 WASHER,FLAT X X
18 100059 3 WASHER X X

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0


7-95
ARTIC JOINT

18
17
7
4
5
11

12
15

15
8

12

3
7

18

14

18
5 10

2
13 1
19
8

16

13

6
3

18

E09840250 B
TD0004205

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0

7-96
ARTIC JOINT

I BB Vin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 100148 4 WASHER,FLAT X X
2 100212 4 SCREW,HEXHD X X
3 100271 12 NUT,CLEVELOC X X
4 100726 8 SCREW,HEXHD TENSILOCK X X
5 100954 12 CAPSCREW,SOCHD X X
6 140300 2 SEAL,OIL X X
7 140301 2 SEAL,OIL X X
8 150114 2 ASSY,BEARING X X
9 160727 1 SLEEVE,FIXED ARTIC X X
10 161668 4 ADAPTOR,BARBED-HOLLOW O-RING X X
11 161687 1 MTG PLT,FIXED ARTIC X X
12 162349 2 PLT,COVER-TOP ARTIC X X
13 162352 2 PLT,COVER-BOTTOM ARTIC X X
14 162295 1 PIN,FIXED ARTIC X X
15 170822 2 SHIM,TOP ARTIC PIN X X
16 182906 1 PIN ASSY,FLOAT,ARTIC X X
17 217664 4 CAPSCREW,SOCHD X X
18 910269 4 TUBING,NITRILE SHORE X X
19 187011 2 BUSH,PIN RETAINING X X

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0

7-97
REAR CHASSIS KIT

18
19
10
11
6 9
7
10 1
19
18

13
19

2
13
19

4 14
15 19
12
8
19
15 19 17
12 14 12 14
16 19

19
14 19
12 17
16

E09840110 H & E09835110 F


TD0003450

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0

7-98
REAR CHASSIS KIT

I BB Vin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 202686 1 GRIP,PTC X X
2 186935 1 COVER,OSCILLATION X X
3 186934 1 MTG,ARTIC COVER,LH X X
4 186448 1 MTG,ARTIC COVER,RH X X
5 182802 1 CHASSIS,REAR X
5 182611 1 CHASSIS,REAR X
6 178141 4 SHIM,BIN SUPPORT POLE X X
7 176490 3 SHIM,BIN SUPPORT POLE MTG X X
8 176364 1 COVER,GREASE PIPES,R/C X X
9 172813 1 POLE,BIN STAY X X
10 170489 2 SAW CYL. WASHER X X
11 160906 1 PIN BIN STAY X X
12 100785 8 WASHER,FLAT X X
13 100364 4 SCREW,HEXHEAD X X
14 100314 2 NUT,NYLOC X X
15 100312 4 NUT,NYLOC X X
16 100196 4 BOLT,HEXHEAD X X
17 100090 2 SCREW,HEXHEAD X X
18 100085 2 SCREW X X
19 100064 10 WASHER,FLAT X X

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0

7-99
BIN PIVOT

3
3
2

4
5

E09840116
TD0004206

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0

7-100
BIN PIVOT

I BB Vin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 160383 2 PIN ASSY,ARTIC,ADT X X
2 160685 2 PLATE,RETAINER,PIVOT PIN X X
3 140162 4 O-RING X X
4 100059 8 WASHER X X
5 100116 8 BOLT X X

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0

7-101
BIN, MISCELLANEOUS PARTS

15

34 40

4 17 32 39
10
38
6 27 35 33 24 32 37 26
22 42
43 5 36 34
30 31
43 28 32
8 14 12 13
9
31 16
8
43 21
7 10 20
43
2 35
30
41

29 33
11 18
23 1
19
18 11 33 TD0005006A
25 E14840112-A & E14835112-A

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV A

7-102
BIN, MISCELLANEOUS PARTS

I BB Vin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 220119 2 CIRCLIP:INTERNAL X X
2 218048 8 MAT,MID,BIN SHOCK X X
3 217021 2 MUDFLAP,BIN X X
4 206628 2 CONSPICUITY SHEETING X X
5 206249 2 DECAL,REFLECTOR,RED X X
6 187869 2 LT/GUARD,OUTER,BIN,R/LESS X X
7 187868 1 LIGHTGUARD,MID,BIN,R/LESS X X
8 187867 2 SPACER,LIGHT,BIN,R/LESS X X
9 187866 1 MTG,LIGHT,MID,BIN,R/LESS X X
10 187865 4 MTG,LIGHT,OUT,BIN,R/LESS X X
11 187681 4 LOCK PLT,T/CYL,BIN,R/LESS X X
12 187184 4 SHIM,6MM,B/GUIDE,R/LESS X X
13 187183 6 SHIM,1.6MM,B/GUIDE,R/LESS X X
14 187182 2 PLT,GUIDE,BIN,RIBLESS X X
15 184030 1 BIN,RIBLESS X
15 184245 1 BIN,RIBLESS X
16 174501 2 PLT,RETAINER,MUDFLAP X X
17 166688 4 BOSS X X REFER TO SIB2008/1012
18 162533 4 SPACER,TIP CYL,BIN,R/ESS X X
19 162532 2 PIN,TIP CYL,BIN,RIBLESS X X
20 162187 6 SHIM,5MM,BIN SHOCK MAT X X
21 162185 16 SHIM,1.6MM,BIN SHOCK MAT X X
22 160297 2 BUSH,BRONZE X X
23 150130 2 BEARING,SPHERICAL X X
24 101228 2 WASHER,PROFILED X X
25 101192 2 BOLT,HEXHD X X
26 100985 2 SCREW,HEXHD X X
27 100868 4 WASHER,PROFILED X X
28 100654 4 NUT,STOVER X X
29 100653 2 NUT,STOVER X X
30 100619 6 SCREW,HEXHD X X
31 100618 6 NUT,NYLOC X X
32 100536 10 WASHER,HARDENED X X
33 100532 6 WASHER,HARDENED X X
34 100424 20 WASHER,HARDENED X X
35 100370 32 WASHER,HARDENED X X
36 100316 10 NUT,NYLOC X X
37 100293 2 NUT,HEXAGON X X
38 100258 2 SCREW,HEXHD X X
39 100139 4 BOLT,HEXHD X X
40 100114 10 SCREW,HEXHD X X
41 100086 16 SCREW,HEXHD X X
42 100085 16 SCREW,HEXHD X X
43 100061 12 WASHER,FLAT X X

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV A

7-103
REAR SUSPENSION

17 18 15
17 18 15 17 18 14
17 18 14 8

17 18 15

15 18 17 7

4 3
20 9
18 12
19 21
4 15
11
10
5
13
16 DO NOT ADD WASHER TO
THIS FASTENER 101149.
DO NOT ADD A WASHER
WHERE THIS FASTENER 11
FASTENS TO THE UNDER
SIDE OF THE TOP PLATE
OF THE SANDWHICH BLOCK.
E09835111 F & E09840111 F
TD0003606

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0

7-104
REAR SUSPENSION

I BB Vin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 262698 2 ASSY,W/BEAM,OBW X
1 262779 2 ASSY,W/BEAM,OBW X
2 206980 4 SANDWICH BLOCK,REAR SUSP X X
3 203739 16 SPHERICAL BRG,2 BOLT X X
4 201762 4 BEARING,CONICAL SLEEVE X X
5 190420 4 CHAIN TIE,WALKING BEAM X X
6 181027 1 LINK,PANHARD,MIDDLE X X
7 181187 6 LINK,DRAG X X
8 181018 1 LINK,PANHARD,REAR X X
9 180992 2 PLUG,TAPER,WALKING BEAM X X
10 172518 4 PLATE,SPACER,AXLE X X
11 170548 8 PLT,LOCK, AXLE X X
12 161817 4 SLEEVE,SPH,BRG CHASSIS X X
13 101149 16 SCREW,HXHD X X
14 101326 4 BOLT,HEXHD X X
15 101325 28 BOLT,HEXHD X X
16 100145 16 BOLT,HEXHD X X
17 100777 28 NUT,HEXAGON X X
18 100547 34 WASHER,FLAT,HARDENED X X
19 100532 16 WASHER,HARDENED X X
20 100322 16 NUT,HEXAGON X X
21 100171 6 BOLT,HEXHD X X

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0

7-105
WALKING BEAM ASSY, WEIGHING SYSTEM

4
7 5

262698 B & 262779 A


TD0004213

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0

7-106
WALKING BEAM ASSY, WEIGHING SYSTEM

I BB Vin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 182650 1 BEAM,WALKING,WEIGH SYS X
1 182659 1 BEAM,WALKING,WEIGH SYS X
3 206945 1 MOUNTING,RUBBER,SQUIGLY X X
4 100064 2 WASHER,FLAT X X
5 100085 2 SCREW X X
7 186115 1 PLT,OBW,W/BEAM X X
8 262705 1 KIT,STRAIN GUAGE FITMENT X X

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0

7-107
WET DISC BRAKE TANK

2
1

7
11
5

10

E09840117 H
TD0004214A

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0

7-108
WET DISC BRAKE TANK

I BB Vin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 100062 10 WASHER,FLAT X X
2 100731 10 SCREW,HEXHEAD X X
3 100210 4 BOLT X X
4 100424 4 WASHER,HARDENED X X
5 140466 1 O-RING X X
6 176045 1 LID,TANK,WDB X X
7 182135 1 LID,IN-TANK,FILTER X X
8 182799 1 TANK,WET DISC BRAKE X X
9 122136 1 VALVE,DRAIN X X
10 207967 1 BOOT,RUBBER,DRAIN VALVE X X
11 120392 1 PLUG,HEXHEAD X X

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0

7-109
WET DISC BRAKE FILTER ASSEMBLY

P010529 A

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0

7-110
WET DISC BRAKE FILTER ASSEMBLY

I BB Vin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 210488 1 FILTER ASSEMBLY,IN TANK TYPE X
2 220736 1 ELEMENT,FILTER,HYDRAULIC X
3 220739 1 FUNNEL,FILTER X
4 140744 1 KIT,SEAL X
5 226531 1 SPRING X
6 226529 1 HOLDER,FILTER ASSY X
7 226530 1 SPACER,C/WITH CAP SCREW X
8 100197 1 SCREW,CAP X

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0

7-111
TAILGATE KIT

A
11

36 34 18
14 34
42

39 33

31
33 22 12
9

17 1
25
8
38 34 17
16 5 32 41
13

10
30 32

37 43 27 23
24
28 35 7
6

33 30 32
31 2 26 3
15 34 32
38 34 38 5 32
16 8 41
17
4 33 29
25
1
21 17

40 23
37 43 27
19
9
20
19

30 TD0005007A
264627-A & 264626-A

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV A

7-112
TAILGATE KIT

I BB Vin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
A 264627 1 KIT,TAILGATE,BIN,RIBLESS X
A 264626 1 KIT,TAILGATE,BIN,RIBLESS X
1 221668 4 CIRCLIP X X
2 203990 2 NIPPLE,GREASE X X
3 201499 2 CIRCLIP:INTERNAL X X
4 184480 2 PLT,CLAMP,T/GATE,R/LESS X X
5 184407 4 PLT,SPREADER,LEAF,T/GATE X X
6 184404 2 SAFETY LEAF TAILGATE,R/LESS X
6 184548 2 SAFETY LEAF,T/GATE,R/LESS X
7 184403 2 LEAF,TAILGATE,R/LESS X
7 184547 2 LEAF,TAILGATE,R/LESS X
8 184400 4 MTG LEAF,T/GATE,R/LESS X X
9 184397 2 OUTRIGGER,RIBLESS X X
10 184396 1 ARM,RH,T/GATE,RIBLESS X X
11 184395 1 ARM,LH,T/GATE,RIBLESS X X
12 184394 1 TAILGATE,RIBLESS X
12 184546 1 TAILGATE,RIBLESS X
13 184393 2 MTG,TAILGATE,BIN,RIBLESS X X
14 184267 2 BACK PLT,T/GATE,R/LESS X X
15 184266 2 CAP,PIVOT,T/GATE,R/LESS X X
16 184265 4 WASHER X X
17 184259 8 SPACER,PIN,T/GATE,R/LESS X X
18 184255 2 STOP,SIDE,T/GATE,R/LESS X X
19 176642 16 WASHER X X
20 176423 16 SPACER X X
21 176293 2 PLT,RETAINER X X
22 166348 12 BOSS X X
23 162578 4 PIN,TAG X X
24 161198 8 SPACER,BUSH X X
25 150205 4 BEARING,SPHERICAL PLN X X
26 150097 2 BEARING,SPHERICAL X X
27 101354 4 CAPSCREW,SOCHD X X
28 101318 8 WASHER,FLAT,HARDENED X X
29 100761 12 BOLT,HEXHD X X
30 100654 16 NUT,STOVER X X
31 100653 16 NUT,STOVER X X
32 100536 20 WASHER,HARDENED X X
33 100532 32 WASHER,HARDENED X X
34 100424 16 WASHER,HARDENED X X
35 100363 8 SCREW,HEXHD X X
36 100316 4 NUT,NYLOC X X
37 100312 4 NUT,NYLOC X X
38 100210 8 SCREW,HEXHD X X
39 100159 4 BOLT,HEXHD X X
40 100136 8 SCREW,HEXHD X X
41 100133 8 BOLT,HEXHD X X
42 100116 4 BOLT,HEXHD X X
43 100062 4 WASHER,FLAT X X

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV A

7-113
BIN LINER KIT

13 14

1 2 3 4 5 6

12 10 11 9 8 7

264503 & 264502


TD0005008

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0

7-114
BIN LINER KIT

I BB Vin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
A 264503 1 KIT,LINERS,BIN,RIBLESS X
A 264502 1 KIT,LINERS,BIN,RIBLESS X
1 NSI 2 LINER,TAIL X X
2 NSI 2 LINER,TAIL DUCT X X
3 NSI 2 LINER,SIDE,REAR X X
4 NSI 2 LINER,SIDE,MID X X
5 NSI 2 LINER,SIDE,FRONT X X
6 NSI 2 LINER,HEADBOARD,TOP X X
7 NSI 1 LINER,HEADBOARD,BOTTOM X X
8 NSI 1 LINER,INLET BOX,TOP X X
9 NSI 1 LINER,INLET BOX,BOTTOM X X
10 NSI 1 LINER,BASE,REAR X X
11 NSI 1 LINER,BASE,FRONT X X
12 NSI 4 LINER,BASE DUCT X X
13 NSI 2 LINER,TOP,REAR X X
14 187963 6 LINER,TOP BEAM,BIN,RIBLESS X X

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0

7-115
FRONT CHASSIS GREASE KIT

11
10
27

30 33 23
1
10
26

6
3
34
33 29
32
24

27

21
20
19
18
17
12
13
14
15
16

33
32
8

25 22
27
4

31
2 34

7
28
E09840541 A
TD0004215

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0

7-116
FRONT CHASSIS GREASE KIT

I BB Vin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 243690 1 HOSE X X
2 241213 1 HOSE X X
3 241210 5 HOSE X X
4 240713 1 HOSE X X
5 240410 1 HOSE X X
6 201420 4 P CLIPS X X
7 201419 3 P CLIP X X
8 176162 1 PIPE,16,GREASE,F/CHASSIS X X
9 176161 1 PIPE,15,GREASE,F/CHASSIS X X
10 176160 1 PIPE,14,GREASE,F/CHASSIS X X
11 176159 1 PIPE,13,GREASE,F/CHASSIS X X
12 176156 1 PIPE,10,GREASE,F/CHASSIS X X
13 176155 1 PIPE,9,GREASE,F/CHASSIS X X
14 176154 1 PIPE,8,GREASE,F/CHASSIS X X
15 176153 1 PIPE,7,GREASE,F/CHASSIS X X
16 176152 1 PIPE,6,GREASE,F/CHASSIS X X
17 176151 1 PIPE,5,GREASE,F/CHASSIS X X
18 176150 1 PIPE,4,GREASE,F/CHASSIS X X
19 176149 1 PIPE,3,GREASE,F/CHASSIS X X
20 176148 1 PIPE,2,GREASE,F/CHASSIS X X
21 176147 1 PIPE,1,GREASE,F/CHASSIS X X
22 162017 1 BLOCK,7-GREASE NIPPLE BANK X X
23 161057 3 BLOCK,5-GREASE NIPPLE BANK X X
24 121350 6 ELBOW X X
25 120807 3 ELBOW X X
26 120747 1 UNION X X
27 120148 39 CONNECTOR X X
28 100994 3 CAPSCREW X X
29 100730 4 BOLT,HEXHD X X
30 100312 2 NUT,NYLOC X X
31 100310 3 NUT,NYLOC X X
32 100196 8 BOLT,HEXHD X X
33 100062 10 WASHER,FLAT X X
34 100061 7 WASHER,FLAT X X

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0

7-117
REAR CHASSIS GREASE KIT

23

12
20

20
20
11

14
2

TOP LH
18 13
BIN TIP CYLINDER
20 BOTTOM LH
BIN TIP CYLINDER
2
1 OSCILLATION

THROUGH DRIVE 18
24 CARRIER BEARING
29 BOTTOM RH
3 BIN TIP CYLINDER
21
17
20

28 TOP RH
22 BIN TIP CYLINDER
6
16

19 5
8
10
3

18
LH BIN
PIVOT POINT

9
18
RH BIN TD0005201A
PIVOT POINT
E16840542-A

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV A

7-118
REAR CHASSIS GREASE KIT

I BB Vin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 241212 1 HOSE X X
2 240410 2 HOSE X X
3 201420 18 P CLIPS X X
4 187680 2 COVER,PROTECT,GREASE LINE X X
5 184632 1 PIPE,RH,5,R/CHASS,R/L BIN X X
6 184631 1 PIPE,LH,5,R/CHASS,R/L BIN X X
7 184628 1 PIPE,RH,3,R/CHASS,R/L BIN X X
8 184627 1 PIPE,LH,3,R/CHASS,R/L BIN X X
9 184624 1 PIPE,RH,1,R/CHASS,R/L BIN X X
10 184623 1 PIPE,LH,1,R/CHASS,R/L BIN X X
11 176166 1 PIPE,4,GREASE,R/CHASSIS X X
12 176165 1 PIPE,3,GREASE,R/CHASSIS X X
13 176164 1 PIPE,2,GREASE,R/CHASSIS X X
14 176163 1 PIPE1,GREASE,R/CHASSIS X X
15 176098 1 COVER,GREASE BANK,OSC X X
16 160723 2 BLOCK,GREASE NIPPLE BANK X X
17 121350 4 ELBOW X X
18 120807 5 ELBOW X X
19 120747 2 UNION X X
20 120148 15 CONNECTOR X X
21 100730 6 BOLT,HEXHD X X
22 100494 4 SCREW,HEXHEAD X X
23 100383 4 BOLT X X
24 100310 6 NUT,NYLOC X X
25 100198 2 SCREW,HEXHD X X
26 100196 2 BOLT,HEXHD X X
27 100079 9 BOLT X X
28 100062 8 WASHER,FLAT X X
29 100061 6 WASHER,FLAT X X

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV A

7-119
MANUAL GREASING KIT

5
3
10

5 13
8 14
12 14

4 10
1
11
14

7
13
14

5
10 4
2

9 262049 D
TD0003691A

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0

7-120
MANUAL GREASING KIT

I BB Vin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 241568 7 HOSE X X
2 240891 4 HOSE X X
3 207159 1 CAP,7-GREASE NIPPLE X X
4 207158 2 CAP,4-GREASE NIPPLE X X
5 203990 15 NIPPLE,GREASE X X
6 176185 1 COVER,M/GUARD,MAN GREASE X X
7 176097 1 COVER,GREASE BANK,BEAM X X
8 162017 1 BLOCK,7-GREASE NIPPLE BANK X X
9 160723 1 BLOCK,GREASE NIPPLE BANK X X
10 120148 22 CONNECTOR X X
11 100731 4 SCREW X X
12 100312 2 NUT,NYLOC X X
13 100196 4 BOLT,HEXHD X X
14 100062 10 WASHER,FLAT X X

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0

7-121
TAILGATE GREASE KIT

13

3 5
9
6
12
1817
15

14
1
7
1618

8
15
11
10 15
15 1

7
14
14

4 264814
TD0005202

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0

7-122
TAILGATE GREASE KIT

I BB Vin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 240505 2 HOSE X X
2 226232 1 TUBE,BLACK NYLON X X
3 226043 2 COUPLING,ELBOW STUD X X
4 208503 1 BLOCK,7 PORT,BASE X X
5 207742 2 DOZER,NO4 X X
6 207737 1 PLUGS,DOSER X X
7 201420 15 P CLIPS X X
8 184630 1 PIPE,RH,4,R/CHASS,R/L BIN X X
9 184629 1 PIPE,LH,4,R/CHASS,R/L BIN X X
10 184626 1 PIPE,RH,2,R/CHASS,BIN X X
11 184625 1 PIPE,LH,2,R/CHASS,R/L BIN X X
12 184521 2 PLT,GREASE LINE,TIP CYL X X
13 161869 1 BLOCK,GREASE,TAILGATE X X
14 120807 4 ELBOW X X
15 120747 4 UNION X X
16 100730 2 BOLT,HEXHD X X
17 100310 2 NUT,NYLOC X X
18 100061 4 WASHER,FLAT X X

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0

7-123
DECALS (SHEET 1 OF 3)

FACTORY END-OF-LINE
PRE-DELIVERY INSPECTION

MACHINE SERIAL NO. : ________________

DATE OF INSPECTION : ________________ 1 6


END-OF-LINE
SIGN OFF BY : ________________________ 207290

P.D.I. SIGN OFF BY : ___________________ 2 IMPORTANT


201886
Always
engage
Park 7
DANGER WARNING Brake 5
Serious injury or before
death can result leaving
from contact with operator’s
electric lines. seat.
Never move any
part of unit or load
3 207277

closer than: 8
3m[10FT] plus twice
the line insulator
length to an Avoid crushing
electric line. Do not jump 10
4 if machine tips
207304

USE
SEAT 9 GREASE
BELT
14 POINT
207191
207192

207310 207302

GREASE POINTS

11
15
207305

WARNING
NO ETHER
16 Fire / Explosion
12 Hazard.
Open Flame in
Air Intake.
207306

17 CAUTION
AVOID DEATH OR SERIOUS INJURY
*READ AND UNDERSTAND OPERATOR’S MANUAL BEFORE OPERATING
THIS MACHINE.

13 *OPERATE ONLY FROM THE OPERATOR’S SEAT.


*BEFORE LEAVING SEAT: LOWER BODY TO FRAME REST.
PLACE TRANSMISSION IN NEUTRAL.
APPLY PARK BRAKE.
STOP ENGINE (TURN KEY SWITCH TO OFF).
*DO NOT PERMIT RIDERS.
*AVOID CONTACT WITH OVERHEAD OBSTACLES WHEN OPERATING OR
HAULING THE TRUCK.
18 *USE EXTRA CARE TO AVOID TIP-OVER WHEN DUMPER BODY IS RAISED.
207307

WARNING
WARNING
AVOID INJURY
20 Ensure propshaft
19 guards are in
place at all times
207330
207329

TD0005410

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV A

7-124
DECALS (SHEET 1 OF 3)

I BB Vin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 201886 1 DECAL,PDI/QUALITY X X
2 206249 2 DECAL,REFLECTOR,RED X X
3 207191 1 DECAL,DEERE,OVERHEAD POWERLINE X X
4 207192 1 DECAL,DEERE,SEATBELT,WARNING X X
5 207277 1 DECAL,PARK BRAKE,APPLICATION X X
6 207290 2 DECAL,DEERE,LIFT/TIEDOWN PNTD X X
7 207292 2 DECAL,B&W X
8 207293 2 DECAL,B&W X
9 207302 2 DECAL,GREASE POINT X X
10 207304 2 DECAL,TIE DOWN POINT X X
11 207305 1 DECAL,GREASING BANK1 X X
12 207306 1 DECAL,WARNING ETHER,START X X
13 207307 1 DECAL,WARNING READ 0MM X X
14 207310 2 DECAL,LIFTING EYE X X
15 207311 2 DECAL,BELL LOGO,CAB DOOR X X
16 207312 1 DECAL,B&W BELL LOGO,FR BONNET X
17 207320 2 DECAL,B&W BELL LOGO X
18 207321 2 DECAL,B&W BELL LOGO X X
19 207329 2 DECAL,HYDRAULIC PRESSURE X X
20 207330 1 DECAL,PROPSHAFT GUARDS

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV A

7-125
DECALS (SHEET 2 OF 3)

WARNING WARNING GREASE


28 POINTS
Crushing injury may result in
AVOID INJURY hinge area if machine is turned.

Keep clear 21 Make sure people are clear of


machine before starting engine
or moving steering wheel. 22
of rotating Attach locking bar before
performing service near center
fan blades of machine or transporting on
a truck.
207331

207336

CAUTION 25 WARNING R
STAY CLEAR 23
OPERATOR
MAY
L
REVERSE
THE
207339
MACHINE.
207337

GREASE POINTS 27
WARNING
PRESSURISED GAS
Avoid injury from escaping R
207344
26 fluid. Refer to Operator’s
Manual for correct removal,
installation and maintenance
procedure.Typical unladen
working pressure:
4800 kPa (700 PSI). L
WARNING 29 207340

207347

207349
IMPORTANT
CAB TILT PROCEDURE
24
WARNING
SPRING UNDER
PRESSURE
30
Read the manual
before carrying out
maintenance in this
area 207350 33

R134a
Refrigerant
DANGER 31 32 PAG
Lubricant
207382
207381

IMPORTANT 37
(OFF)

207351

35 P
P
39
(ON) 207412
207385 207409 207412
WARNING
34 IMPORTANT RAISE

DANGER
Start only from
EMERGENCY EXIT
Use tool to break window
38
seat in park or
36 neutral.
Starting in gear
kills. LOWER
207383 207408
207411 40 207897

TD0005411

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV A

7-126
DECALS (SHEET 2 OF 3)

I BB Vin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
21 207331 2 DECAL,RADIATOR FAN WARNING X X
22 207336 2 DECAL,ARTICULATION CRUSH X X
23 207337 3 DECAL,VISIBILITY WARNING X X
24 207338 1 DECAL,PARK BRAKE WARNING X X
25 207339 1 DECAL,PASSENGER SEAT X X
26 207340 2 DECAL,SUSPENSION CYLINDER X X
27 207344 1 DECAL,GREASING BANK2 X X
28 207347 1 DECAL,GREASING BANK3 X X
29 207349 2 DECAL,COMPRESSED AIR X X
30 207350 1 DECAL,SPRING PRESSURE X X
31 207351 2 DECAL,BIN SUPPORT X X
32 207381 1 DECAL,REFRIGERANT X X
33 207382 1 DECAL,CAB TILT X X
34 207383 1 DECAL,CAB SUPPORT X X
35 207385 1 DECAL,SHIFT INHIB./PARK BRAKE X X
36 207408 1 DECAL,STARTER MOTOR X X
37 207409 1 DECAL,BIN TIP X X
38 207411 1 DECAL,EMERGENCY EXIT X X
39 207412 1 DECAL,PARK BRAKE X X
40 207897 1 DECAL,CAB,L/PUMP LEVER X X

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV A

7-127
DECALS (SHEET 3 OF 3)

WARNING WARNING
HOT MAXIMUM SPEED
30% 1
MAXIMUM SPEED
8.0 km/h 5.0 Mph
42 28%
17%
1
2
7.6 km/h
16.2 km/h
4.7 Mph
10.0 Mph
45 18% 2 17.0 km/h 10.5 Mph
40 Ton 35 Ton 14% 3 24.6 km/h 15.3 Mph
14% 3 23.4 km/h 14.5 Mph
ADT ADT
COLD
11% 4 35.8 km/h 22.2 Mph
46 11%
9%
4
5
37.5 km/h
49.1 km/h
23.3 Mph
30.5 Mph
41 9%
8%
5
6
46.8 km/h
53.2 km/h
29.1 Mph
33.1 Mph 8% 6 55.9 km/h 34.7 Mph

This decal applies to 40 ton ADT's with a fully laden gross vehicle mass of 65850 kg This decal applies to 35 ton ADT’s with a fully laden gross vehicle mass of 59225 kg
(145174 lb), with the exhaust brake & EVB fully functional, the transmission (130569 lb), with the exhaust brake & EVB fully functional, the transmission
2 079 00 retarder set to maximum, and with the transmission locked in the specified gear. retarder set to maximum, and with the transmission locked in the specified gear.
2165 04
2165 03

IMPORTANT
HYDRAULIC
OIL WARNING INFORMATION
LEVEL
Oil level
is critical
35 Ton Articulated Dump Truck
47
Torque all wheel 43 Use only
approved FRONT MIDDLE REAR
208320 nuts to 650 N.m MAKE MODEL SIZE
oils kPa PSI kPa PSI kPa PSI
[480 LB.FT.] after Check oil
the first 5 hours
and then again
on level
ground
50 MICHELIN XADN 26.5R25 350 51 400 58 400 58

MICHELIN XADT 26.5R25 350 51 400 58 400 58


CAUTION after 50 hours.
214453-0

400 58 475 69 475 69


BRIDGESTONE VLT 26.5R25
BEFORE WELDING ON THIS UNIT: Repeat this
To avoid control circuit damage:
1. Turn the electrical disconnect
switch to “OFF”.
procedure if GOODYEAR RL-2+ 26.5R25 350 51 400 58 400 58
2. Make sure the vehicle ground straps
are properly installed.
wheels are TRIANGLE TB516 26.5R25 400 58 500 73 500 73
3. The welding gr ound clamp must
have a good connection to the
machine structure and close to th e
changed. 216939
point of weld.
4. Attach weldi ng ground cl amp directly
to structur e before welding.

44
B35D AND B40D PERIODIC MAINTENANCE
R E F E R T O O P E R A T O R 'S M A N U A L F O R D E T A IL E D I N FO R M A T I O N
FRONT MIDDLE REAR
IN T E RV A L I T E M
H OU R S N O

3
IT E M

A IR C L E A NE R P RE - C L E A N E R
M A INT E N A NC E
P OI NTS

1
D E S C R I P T I ON

C HE C K A N D C L E AN B O W L
A P PR OV E D
M A T E R IA L
A LL SYSTEM C HECK S A RE TO BE M ADE WITH:
- MA C H I N E O N L E VE L S U R FA C E
- B OD Y L OW E R E D
MAKE M ODE L SIZE kPa PSI kPa PSI kPa PSI
4 A IR C L E A NE R P RI M A RY F ILT E R 1 R E P L A C E A S R E Q ’D AC CO R D IN G B E L L F ILT E R S - TR A N S MI S SI O N I N N E U T R A L W I T H PA R K B R A K E EN G A G ED
T O I N D I C A T O R - M I N I M U M : ON C E A Y E A R - R E M O V E K EY FR O M I G N IT IO N SW I TC H A N D AT T A C H “D O N O T O P E R AT E”
4 A IR C L E A NE R S E C O N DA RY F I LT E R 1 R E P L A C E E V E R Y T H I RD P R IM AR Y B E L L F ILT E R S WA R N I N G S IG N TO S T E E RI N G W H E E L 2 164 23
A S
R E Q U IR E D 8
10
P R IM A R Y F U E L F I L T E R /W AT E R S E P E R AT O R 2
C HA R G E A I R C O O L ER 1
F IL T E R CH AN G E - M IN I M U M : O N CE A Y E A R
C HE C K CO L D . DR AIN W AT E R BE F O R E S T A R T I N G
C HE C K , C L EA N AS REQ U I RE D
- TU R N B A TT E R Y D I S C O N N EC T SW ITC H T O “ O FF ” PO S I T I O N
- I N S TA L L A RT IC U L AT IO N L O C K B A R
MICHELIN XADN 29.5R25 275 40 375 54 375 54
11 T R A N S M IS S IO N C O O L E R 1 C HE C K , C L EA N AS REQ U I RE D
39 R A D I A T O R , GR I L L , A I R C O N C O N D E N S E R C HE C K , C L EA N AS REQ U I RE D 5 6 9 10 41 39 7 4
40 6 29
MICHELIN 275 40
TIR ES C HE C K T I RE PRE SS U R E
H ING E S G RE AS E
S EE LU B R I C A N TS
42 6
XADT 29.5R25 375 54 375 54
1
4
5
R A D I A T O R C O O LA N T L E V E L
A IR C L E A N E R P R IM A RY F I LT E R
E N G INE O I L L E V E L
1
1
1
C HE C K CO L D
C H E C K I N D I C A T OR
C HE C K
18
3
51 DUNLOP PG6S, 34 PR 29.5-25 350 51 425 62 425 62
WARNING
15 T RA N S F E R CA S E O IL L E V E L 1 C H E C K T H E O I L LE V E L 2
17 H Y DR AU L IC O IL L E V E L 1 C HE C K CO L D
17 B RA KE A CC UM UL AT O RS 1 T E S T T HE B R AK E A C C U M U L A T O R F U N C T IO N 8 28
24 W E T D IS C BR A K E C O O LI NG O IL L E V E L 1 C H E C K (W H E R E A P P L I C A B L E )
10
H OU R S
OR
D A IL Y
30
30
31
O P E R AT O R C O NT R O L S AN D IN S TR U M E N T S
W A R N IN G L IG HT S , W A R N IN G B U Z Z E R
E X T E RN AL L IG H T S , R E V E R S E BU Z Z E R
C HE C K
C H E C K E V E R Y S T A R T- U P
C HE C K
20
14 GOODYEAR RL-2+ 29.5R25 350 51 375 54 375 54
32 A UT O G RE ASI N G SY ST E M G R E AS E L EV EL C H E C K (I F A P P L I C A B L E ) 19
33 S T E E RIN G CY L IND E R S 4 G R E A S E U N T I L I T E S C A P E S A T J OI N T 30
34 O S C I L L A T I O N JO I N T S 1 G R E A S E U N T I L I T E S C A P E S A T J OI N T S EE LU B R I C A N TS

375 54 375 54
S EE LU B R I C A N TS
35
36
A RT I C U L AT IO N J O IN T S
B OD Y L I F T C Y L I N D E R S
2
4
G R E A S E U N T I L I T E S C A P E S A T J OI N T
G R E A S E U N T I L I T E S C A P E S A T J OI N T S EE LU B R I C A N TS
17
23 GOODYEAR TL3A 29.5R25 350 51
37
38
D UM P B O D Y P IV O T P INS
O S C I L L A T I O N TH R U D R I V E B E A R I N G S
2
2
G R E A S E U N T I L I T E S C A P E S A T J OI N T
G R E A S E U N T I L I T E S C A P E S A T J OI N T
S EE LU B R I C A N TS
S EE LU B R I C A N TS
S EE LU B R I C A N TS
1 Any alteration, modification,
13
6
22
E N G I N E O I L A N D O I L F I LT E R
P AR K B R AK E
2
1
D RA IN WA R M A N D R E P L AC E
C HE C K BR AK E P A D W E A R
S EE LU B R I C A N TS
12
43 27
repair, structural damage or BRIDGESTONE VLT 29.5R25 325 47 450 65 450 65
23
26
27
C A L I P E R B R A K E (S E R V I C E )
S U S P E N S IO N S T R UT
A I R C O N A I R F I LT E R
8
2
1
C H E C K PA D W E A R ( W H E R E A P P L I C A B L E ) ( B )
C H E C K H E I GH T S , L E A K S , R U B B E R B O O T S
C HE C K A N D C L E AN O R RE P L AC E ( D )
42
32 an overturn reduces this
5 00
H OU R S
29
32
B AT T ER I ES
A U T O -G R E A S I N G F I L L E R F I L T E R
(I F A P P L I C A B L E )
2 /4

1
C LE A N A N D T I G H T E N T E R M I N A L S ( S E E O M )

R EP LAC E
26

42
33
35
structure’s protective TRIANGLE TB 516 29.5R25 375 54 450 65 450 65
41
42
E L EC T R I CA L C O N NE C T I O N S H A R N ES S E S
A X L E , T R A N S M IS S IO N A N D T R AN S F E R
C ASE B R EA T H ER
1
5
C H E C K C O N D I T I O N O F H A R N E S S E S , LO O M S

C HE C K A N D C L E AN 15 11
capabilities and invalidates 216940
43 P T O P R O P S H A F T F R O N T U -J O I N T 1 I N S P E C T C ON D I T I O N
12 T RA N S M IS S IO N O IL L E V E L 1 C H E C K C O L D OR W A R M W H I L E E N G I N E I D L E S S EE LU B R I C A N TS 16
38
this certification. Consult
7
8
9
E N G INE V A L V E C L E A RA NC E

S E C O ND AR Y F U E L F IL T E RS
1 2 A DJ US T
P R IM A R Y F U E L F I L T E R / WAT E R S E P E R A T O R 2 R E P L A C E F I LT E R E L E M E N T
2 R EP LAC E
B E L L F ILT E R S
B E L L F ILT E R S
25
34 the manufacturer to
1 00 0
H OU R S
15 T R A N S F E R C A S E O I L F I LT E R 1 R E P L A C E & T O P U P O I L A F T E R F IL T E R
C HA NG E
B E L L F ILT E R S
S EE LU B R I C A N TS 24
36
determine this structure’s
IMPORTANT
18 H Y D R A U L I C TA N K B R E A T H E R F I L T E R 1 R EP LAC E 22
21 A X L E A ND F IN A L D R IV E O I L L E V E L 9 C HE C K

2 R AD IAT O R E X T E N DE D L IF E CO O L AN T 1 C H E C K C O O L A N T C O N D I T I ON E R 42 23
limitations.
13 T RA N S M IS S IO N O IL 1 C HA NG E T H E O I L ( A ) S EE LU B R I C A N TS
14 T RA N S M IS S IO N F IL T E R S 2 R EP L A C E E V ER Y 2 00 0 HR S O R B E L L F ILT E R S

DO NOT OVER SPEED MACHINE


2 00 0 W I T H A B N O R M A L O I L S A M P L E (A )
H OU R S 16 T RA N S F E R CA S E O IL 1 D R A I N A N D R E F I L L (A ) ( C ) S EE LU B R I C A N TS
S EE LU B R I C A N TS

53
21 A X L E AN D F IN A L D R IV E O I L 9 D RA IN A N D R E F IL L
24 W E T D IS C BR A K E C O O LI NG O IL 1 C HA NG E ( W H E R E A P P L IC A B L E ) S EE LU B R I C A N TS 40
25 W E T D IS C BR A K E C O O LI NG O IL F IL T E R 1 R E P L A C E ( W HE R E A P P L IC AB L E ) B E L L F ILT E R S 21
28 P N E U M A T IC S Y S T E M AIR D RY E R F IL T E R 1 R EP LAC E B E L L F ILT E R S

4 00 0
H OU R S
19
20
H Y DR AU L IC S Y S T E M R E T U R N F I LT E R
H Y D R A U L I C TA N K
1
1
R EP LAC E
D R A I N A N D R E F I L L (A ) S EE LU B R I C A N TS ROLLOVER (ROPS) AND
Serious damage can result.
8 00 0 2 R AD IAT O R E X T E N DE D L IF E CO O L AN T 1 C H A N G E T H E C O OL A N T S EE FL U ID S
FALLING OBJECT (FOPS) Under NO circumstances must engine speed exceed 2400 rpm.
H OU R S - M I N IM UM : E V E RY 4 Y E AR S
n/min
I MPO RTAN T N OT ES :
- RE F E R T O O P E R AT O R S M AN U AL F O R CO RR E C T M A INT E N A N C E P R O C E D U R E S
31 36
37
PROTECTIVE STRUCTURE 420 6D & 35, 40 & 5 0 ton mac hines .
- F O R B R E A K I N O R R E B U I L D , S E E O P E R A T OR S M A N U A L
- F O R S E V E RE W O R K I NG C O N DIT IO N S , R E D UC E S E R V I C E INT E R V AL S CERTIFICATION 217 8 2 6
A. C H A N G E I N T E R VA L S M A Y B E E X T E N D E D B Y O I L S A M P L I N G
B. C H A N G E I N T E R VA L S T O E V E R Y 2 5 0 H R S I F O P E R A T E D I N E X T R E M E LY W E T C O N D I T I O N S
C. D E P E N D A N T O N S I T E A P P LI C A T I O N
D. I N S E V E R E A P P LI C A T I O N S C H E C K W E E K LY O R D A I L Y

Performance certified at
L UBRICANT S AN D FL UI DS date of manufacture to:
R ECOM MEN DED LUB RI CA NT S
A M B IE N T T E M P E R A T UR E R AN G E D U R IN G F I LL P E R IO D FUSE AND RELAY LAYOUT
F - 40 - 22 -4 14 32 50 68 86 10 4 12 2
A ND F LU ID S C - 40 - 30 -20 -10 0 10 20 30 40 50

ENGINE OIL - M-BENZ


ROPS: R1 - 12V SUPPLY
Spare Solenoid R2 - GEARHOLD TCU
EC U (2 0A on J D EC U )
S1 - STUD 1
30 30 OEU BATTERY POWER
SAE J 1040: 1994
- O IL S TO M E ET ‘ M -B E N Z 2 2 8 . 5

48
S P EC I FI C AT IO N S S A E 15W -40 C C U2
S AE 1 0 W- 4 0 87a 87a MM
P R EF E RR E D : - C A S TR O L D Y N A M AX 1 0 W - 4 0 BA TT ER Y B ALAN C E R
- C A L T EX XL D 1 0 W -4 0
ISO 3471: 1994 85
87
86 85
87
86
D IA G N OSTI C
C ON NE C TOR
ENGINE COOLANT - M-BENZ C A LT EX EX TEN D ED LI FE CO O LA NT P R E- M IX 5 0 / 5 0
B AT TE RY

- EX TE N D E D L I FE C O O L A N T TO M E E T M -B E N Z 3 2 5 . 3
FUSE 2

FUSE 4
FUSE 1

FUSE 3

FUSE 5

FUSE 6

FUSE 7

- PR E F E R R ED : C A LTE X E X TE N D ED LI FE C O O L A N T
10A

10A

20A

20A

10A

10A

10A

PR E - M I X 5 0 /5 0

TRANSMISSION AND TRANSFER CASE OIL


FOPS:
- US E O N L Y C A S T R O L
T R A N S M A X Z , S O R TR A N SY N D
C A S TR O L T RA N SM A X Z, S O R TR A N SY ND
SAE J/ISO 3449: 1998 R3 - AUTO NEUTRAL R4 - OVERSPEED
MDU 2
IQ AN
HYDRAULIC OIL
- O IL S TO M E ET A TF
C O M P LY I N G W IT H V I C K ER S M- 2 9 5 0 - S
AT F ISO 3449: 1992 30 30 IN TE R IOR LI G H T, B R AK E S WIT CH
& H AZ A R D SW I TC H
FUSE 43
10A
12 V R AD IO IGN I TIO N

S P EC I FI C AT IO N S AE 1 0 W FUSE 44 12 V 2WA Y R A DI O &


87a 87a
S AE 3 0 R EV ER S E M ON ITO R
85 86 85 86 10A
BA TT ERY

54
P R EF E RR E D : - C A LT EX TE XA M AT IC TY P E - G
SPARE 1

87 87
FUSE 10

SPARE 2

SPARE 3

SPARE 4
FUSE 8

FUSE 9

FUSE 45
10A

10A

10A

10A

10A

10A

10A

12 V PO WE R S OCK ET &
12 V C IGA RE TT E LI GHT ER
WET DISC BRAKES 10A
- O IL S TO C O MP L Y W I TH FO R D M 2 C 1 3 4 - D A N D
J O HN D E ER E J D 2 0 C SP E C IF IC A TI O N S . PROTECTIVE STRUCTURE FUSE 46 MM 12 V IN P UT &
C C U 1 2V IN PU T
10A
P R EF E RR E D : - C A LT EX TE XT R A N T D H P R E M I U M
PART NUMBER: FUSE 47 12 V BAT TER Y POW E R -
R AD I O S UP PLY
DRIVE AXLES - BELL 10A
- O IL S TO M E ET A P I G L - 5 , M IL - L - 2 1 0 5 D
S P E C IF IC TI O N
264363 IG NITION IG NITION IGNIT ION IG NIT ION
SPARE 5
FUSE 15 TC U FU SE 22 OEU FU SE 29 C C U2 FUSE 36 H AR D W AR E D ETE C TIO N , M M I GN . S TATU S, PA R K
P R E F F ER E D : - C A L TE X G E A R O I L ZF (8 0 W 9 0 )
IG NI T IO N STATU S IG NI TIO N ST ATU S BR A KE D AS H & P RE S. SWI T C H , H I G H R AN G E DIODE 1 AL TE RN AT O R D +
10A 10A 10A 10A PR E S. S W ITC H
GREASE
- PR E FE R R ED : - C A LT E X MU L T IF A K E P N G L I N 0 . 2
- C A LT E X U LT RA D U T Y G R E A S E N G LI N 0 . 2
CERTIFIED PRIME MOVER FUSE 16
40A
C O LD STAR T FU SE 23
25A
O E U OU T PU T
D R IV ER S U PP LY 2
FU SE 30
25A
C C U2 O U TPU T
D R IV ER S U PP LY 2
FUSE 37
10A
12 V R ELAY, FR WI PE R PAR K S IGN A L, H D LIG H T
SW I TC H , DR I VE R ID , A UT O GR EA SE R
IN D IC ATO R, R E AR WI PE R M OT O R PAR K S IGN AL
- P TO P RO PS H A F T
216514 MASS: FUSE 17
10A
EC U FU SE 24
15A
O E U OU T PU T
D R IV ER S U PP LY 1
FU SE 31
15A
C C U2 O U TPU T
D R IV ER S U PP LY 1
FUSE 38
10A
LO W A CC BR AK E PR E S. , E ME R GEN C Y
ST EE RI N G , TPM O N 42 06D

15000 kg (33069 lbs.) FUSE 18


20A
OE U O U TPU T
D R IV ER S U PP LY 3
FU SE 25
20A
C C U2 OU TPU T
D R IV ER S U PP LY 3
FU SE 32
10A
D IA GN O STI C
C ON NE C TO R
FUSE 39
10A
AU TO GR EA SE R IG N. S U PPLY

FUSE 19 OE U O U TPU T FU SE 26 C C U2 OU TPU T FU SE 33 MD U 2 FUSE 40 EL E C T R IC AL SE AT


S2 - STUD 2
D R IV ER S U PP LY 6 D R IV ER S U PP LY 6 IG NI TIO N ST ATU S
30A 30A 10A 10A
IGNITION POWER
FUSE 20 OE U O U T P U T FU SE 27 C C U2 OU TPU T FU SE 34 IQ AN FUSE 41 OB W, T P M
D R IV ER S U PP LY 4 D R IV ER S U PP LY 4 IG NI TIO N SY PP LY
20A 20A 10A 10A
CERTIFIED ARTICULATED FUSE 21 OE U O U TPU T
D R IV ER S U PP LY 5
FU SE 28 C C U2 OU TPU T
D R IV ER S U PP LY 5
FU SE 35 MI R ROR EL E CT RI C AL ZF EOL ZF EOL PR OG. PI N

20A 20A 10A


DUMP TRUCK MODELS:
HOT 217845

B40D, B35D

MANUFACTURED BY:
BELL EQUIPMENT CO.S A. (PTY) LTD.
RICHARDS BAY, S OUTH AFRICA BELL EQUIPMENT C0. S.A.
(PTY) LTD CB2 20A CB1 20A
MACHINE RICHARDS BAY
52 SOUTH AFRICA
MCB 60A
21 653 2
CAB

ENGINE

55
IGNITION

TRANSMISSION 21 PURGING UNIT 12V


6
58 FUEL FILTER
67

COOLANT LEVEL
TRANSFER CASE
9

SWITCH

FRONT DIFFERENTIAL
GREASE
COLD
EVERY 57
MID DIFFERENTIAL 500HRS
218321 49
REAR DIFFERENTIAL

AXLE LOADING: OFF ROAD IMPORTANT 217846


GVM kg REMOVE AND CLEAN AIRCON
TARE kg V kg
FILTER DAILY, WHEN OPERATING
WDB
GA1 (F R )
GA2 (M I D)
kg A 1

kg A 2
kg

kg
56 IN A DUSTY ENVIRONMENT.
GA3 (R EAR) kg A 3 kg
(FILTER LOCATED BEHIND
OIL GCM kg D/T kg OPERATOR'S SEAT.)
LEVEL 176114 218033
21 7420

TD0005412

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV A

7-128
DECALS (SHEET 3 OF 3)

I BB Vin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
41 207900 1 DECAL,SOUND PRESSURE X X
42 208320 1 DECAL,HYDRAULIC LEVEL X X
43 214453 1 DECAL,SIGHT GLASS X X
44 216423 1 DECAL,SOUND POWER LEVEL X X
45 216503 1 DECAL,SPEEDDOWN X
46 216504 1 DECAL,SPEEDDOWN X
47 216514 1 DECAL,RSG X X
48 216532 1 DECAL,ROPS/FOPS X X
49 216679 1 DECAL,IGNITION SWITCH X X
50 216939 1 DECAL,TYRE PRESSURE X
51 216940 1 DECAL,TYRE PRESSURE X
52 217420 1 DECAL,WDB,OIL LEVEL X
53 217826 1 DECAL,WARNING,OVERSPEEDING X X
54 217845 1 DECAL,CB'S,FUSES,RELAYS X X
55 217846 1 DECAL,CB,S&IGN SOL X X
56 218033 1 DECAL,AIRCON,FILTER,CLEAN X X
57 218321 2 DECAL,GREASE 500HRS X X
58 176114 1 PLATE, SERIAL NUMBER X X

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV A

7-129
872189 - B40D & B35D 6X6 ADT - MAY 2008
7-130
SECTION 8: SERVICE KITS

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0


8-1
SERVICE KITS

B LE
A ILA
T AV
N O
N S
TIO
A
S TR
U
ILL
K ITS
CE
V I
R
SE

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0


8-2
SERVICE KITS

I BB Vin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
100HR SERVICE,ALL CONDITIONS,WITH/
361590 X X
NO AUTO GREASE
207694 1 ELEMENT,FILTER X X
222219 1 ELEMENT,FILTER X X
222389 1 ELEMEMT,FILTER,HYDRAULIC X X
226019 1 FILTER,AIR ASSY (AIR CON) X X
AL260130 1 KIT,FILTER,4" SUMP X X

500HR SERVICE,DRY CONDITIONS,WITH


361591 X X
AUTO GREASE
207694 1 ELEMENT,FILTER X X
220010 1 ELEMENT,FILTER X X
226019 1 FILTER,AIR ASSY (AIR CON) X X
262947 1 KIT,FILTER,AUTO GREASE X X
DC221513 1 ELEMENT,KIT OIL FILTER X X

500HR SERVICE,DRY CONDITIONS,NO


361592 X X
AUTO GREASE
207694 1 ELEMENT,FILTER X X
220010 1 ELEMENT,FILTER X X
226019 1 FILTER,AIR ASSY (AIR CON) X X
DC221513 1 ELEMENT,KIT OIL FILTER X X

500HR SERVICE,WET CONDITIONS,WITH


361593 X X
AUTO GREASE
207694 1 ELEMENT,FILTER X X
226019 1 FILTER,AIR ASSY (AIR CON) X X
262947 1 KIT,FILTER,AUTO GREASE X X
DC221513 1 ELEMENT,KIT OIL FILTER X X

500HR SERVICE,WET CONDITIONS,NO


361594 X X
AUTO GREASE
207694 1 ELEMENT,FILTER X X
226019 1 FILTER,AIR ASSY (AIR CON) X X
DC221513 1 ELEMENT,KIT OIL FILTER X X

1000HR SERVICE,DRY CONDITIONS,WITH


361595 X X
AUTO GREASE
207694 1 ELEMENT,FILTER X X
220010 1 ELEMENT,FILTER X X
221379 1 ELEMENT,PRIMARY,AIR CLEANER X X
222219 1 ELEMENT,FILTER X X
222389 1 ELEMEMT,FILTER,HYDRAULIC X X
226019 1 FILTER,AIR ASSY (AIR CON) X X
262947 1 KIT,FILTER,AUTO GREASE X X
AL260130 1 KIT,FILTER,4" SUMP X X
DC221512 1 ELEMENT,FUEL FILTER X X
DC221513 1 ELEMENT,KIT OIL FILTER X X
DC221650 1 GASKET,CYL. HEAD COVER W/FILLER X X
DC221651 5 GASKET,CYL. HEAD COVER W/O FILL X X

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0


8-3
SERVICE KITS (CONTD)

BLE
ILA
V A
T A
N O
N S
IO
R AT
U ST
LL
IT SI
E K
VIC
R
SE

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0


8-4
SERVICE KITS (CONTD)

I BB Vin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1000HR SERVICE,DRY CONDITIONS,NO
361596 X X
AUTO GREASE
207694 1 ELEMENT,FILTER X X
220010 1 ELEMENT,FILTER X X
221379 1 ELEMENT,PRIMARY,AIR CLEANER X X
222219 1 ELEMENT,FILTER X X
222389 1 ELEMEMT,FILTER,HYDRAULIC X X
226019 1 FILTER,AIR ASSY (AIR CON) X X
AL260130 1 KIT,FILTER,4" SUMP X X
DC221512 1 ELEMENT,FUEL FILTER X X
DC221513 1 ELEMENT,KIT OIL FILTER X X
DC221650 1 GASKET,CYL. HEAD COVER W/FILLER X X
DC221651 5 GASKET,CYL. HEAD COVER W/O FILL X X

1000HR SERVICE,WET CONDITIONS,WITH


361597 X X
AUTO GREASE
207694 1 ELEMENT,FILTER X X
220010 1 ELEMENT,FILTER X X
221379 1 ELEMENT,PRIMARY,AIR CLEANER X X
222219 1 ELEMENT,FILTER X X
226019 1 FILTER,AIR ASSY (AIR CON) X X
262947 1 KIT,FILTER,AUTO GREASE X X
AL260130 1 KIT,FILTER,4" SUMP X X
DC221512 1 ELEMENT,FUEL FILTER X X
DC221513 1 ELEMENT,KIT OIL FILTER X X
DC221650 1 GASKET,CYL. HEAD COVER W/FILLER X X
DC221651 5 GASKET,CYL. HEAD COVER W/O FILL X X

1000HR SERVICE,WET CONDITIONS,NO


361598 X X
AUTO GREASE
207694 1 ELEMENT,FILTER X X
220010 1 ELEMENT,FILTER X X
221379 1 ELEMENT,PRIMARY,AIR CLEANER X X
222219 1 ELEMENT,FILTER X X
226019 1 FILTER,AIR ASSY (AIR CON) X X
AL260130 1 KIT,FILTER,4" SUMP X X
DC221512 1 ELEMENT,FUEL FILTER X X
DC221513 1 ELEMENT,KIT OIL FILTER X X
DC221650 1 GASKET,CYL. HEAD COVER W/FILLER X X
DC221651 5 GASKET,CYL. HEAD COVER W/O FILL X X

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0


8-5
SERVICE KITS (CONTD)

BLE
ILA
V A
T A
N O
N S
IO
R AT
U ST
LL
IT SI
E K
VIC
R
SE

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0


8-6
SERVICE KITS (CONTD)

I BB Vin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
2000HR SERVICE,ALL CONDITIONS,WITH
361087 X X
AUTO GREASE,WDB
207694 1 ELEMENT,FILTER X X
220010 1 ELEMENT,FILTER X X
220736 1 ELEMENT,FILTER,HYDRAULIC X X
220949 1 FILTER: AIR DRYER X X
221378 1 ELEMENT,SAFETY,AIR CLEANER X X
221379 1 ELEMENT,PRIMARY,AIR CLEANER X X
222219 1 ELEMENT,FILTER X X
222389 1 ELEMEMT,FILTER,HYDRAULIC X X
223816 5 FILTER,FUEL,10 MICRON,GUD X X
226019 1 FILTER,AIR ASSY (AIR CON) X X
262947 1 KIT,FILTER,AUTO GREASE X X
AL260130 1 KIT,FILTER,4" SUMP X X
DC221512 1 ELEMENT,FUEL FILTER X X
DC221513 1 ELEMENT,KIT OIL FILTER X X
DC221650 1 GASKET,CYL. HEAD COVER W/FILLER X X
DC221651 5 GASKET,CYL. HEAD COVER W/O FILL X X

2000HR SERVICE,ALL CONDITIONS,NO


361088 X X
AUTO GREASE,WDB
207694 1 ELEMENT,FILTER X X
220010 1 ELEMENT,FILTER X X
220736 1 ELEMENT,FILTER,HYDRAULIC X X
220949 1 FILTER: AIR DRYER X X
221378 1 ELEMENT,SAFETY,AIR CLEANER X X
221379 1 ELEMENT,PRIMARY,AIR CLEANER X X
222219 1 ELEMENT,FILTER X X
222389 1 ELEMEMT,FILTER,HYDRAULIC X X
223816 5 FILTER,FUEL,10 MICRON,GUD X X
226019 1 FILTER,AIR ASSY (AIR CON) X X
AL260130 1 KIT,FILTER,4" SUMP X X
DC221512 1 ELEMENT,FUEL FILTER X X
DC221513 1 ELEMENT,KIT OIL FILTER X X
DC221650 1 GASKET,CYL. HEAD COVER W/FILLER X X
DC221651 5 GASKET,CYL. HEAD COVER W/O FILL X X

2000HR SERVICE,ALL CONDITIONS,WITH


361089 X
AUTO GREASE
207694 1 ELEMENT,FILTER X
220010 1 ELEMENT,FILTER X
220949 1 FILTER: AIR DRYER X
221378 1 ELEMENT,SAFETY,AIR CLEANER X
221379 1 ELEMENT,PRIMARY,AIR CLEANER X
222219 1 ELEMENT,FILTER X
222389 1 ELEMEMT,FILTER,HYDRAULIC X
223816 5 FILTER,FUEL,10 MICRON,GUD X
226019 1 FILTER,AIR ASSY (AIR CON) X
262947 1 KIT,FILTER,AUTO GREASE X
AL260130 1 KIT,FILTER,4" SUMP X
DC221512 1 ELEMENT,FUEL FILTER X
DC221513 1 ELEMENT,KIT OIL FILTER X
DC221650 1 GASKET,CYL. HEAD COVER W/FILLER X
DC221651 5 GASKET,CYL. HEAD COVER W/O FILL X

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0


8-7
SERVICE KITS (CONTD)

BLE
ILA
V A
T A
N O
N S
IO
R AT
U ST
LL
IT SI
E K
VIC
R
SE

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0


8-8
SERVICE KITS (CONTD)

I BB Vin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
2000HR SERVICE,ALL CONDITIONS,NO
361090 X
AUTO GREASE
207694 1 ELEMENT,FILTER X
220010 1 ELEMENT,FILTER X
220949 1 FILTER: AIR DRYER X
221378 1 ELEMENT,SAFETY,AIR CLEANER X
221379 1 ELEMENT,PRIMARY,AIR CLEANER X
222219 1 ELEMENT,FILTER X
222389 1 ELEMEMT,FILTER,HYDRAULIC X
223816 5 FILTER,FUEL,10 MICRON,GUD X
226019 1 FILTER,AIR ASSY (AIR CON) X
AL260130 1 KIT,FILTER,4" SUMP X
DC221512 1 ELEMENT,FUEL FILTER X
DC221513 1 ELEMENT,KIT OIL FILTER X
DC221650 1 GASKET,CYL. HEAD COVER W/FILLER X
DC221651 5 GASKET,CYL. HEAD COVER W/O FILL X

3000HR SERVICE,DRY CONDITIONS,WITH


361603 X X
AUTO GREASE
207694 1 ELEMENT,FILTER X X
210340 1 STRAINER X X
220010 1 ELEMENT,FILTER X X
221379 1 ELEMENT,PRIMARY,AIR CLEANER X X
222219 1 ELEMENT,FILTER X X
222389 1 ELEMENT,FILTER,HYDRAULIC X X
226019 1 FILTER,AIR ASSY (AIR CON) X X
262947 1 KIT,FILTER,AUTO GREASE X X
AL260130 1 KIT,FILTER,4" SUMP X X
DC221512 1 ELEMENT,FUEL FILTER X X
DC221513 1 ELEMENT,KIT OIL FILTER X X
DC221650 1 GASKET,CYL. HEAD COVER W/FILLER X X
DC221651 5 GASKET,CYL. HEAD COVER W/O FILL X X

3000HR SERVICE,DRY CONDITIONS,NO


361604 X X
AUTO GREASE
207694 1 ELEMENT,FILTER X X
210340 1 STRAINER X X
220010 1 ELEMENT,FILTER X X
221379 1 ELEMENT,PRIMARY,AIR CLEANER X X
222219 1 ELEMENT,FILTER X X
222389 1 ELEMENT,FILTER,HYDRAULIC X X
226019 1 FILTER,AIR ASSY (AIR CON) X X
AL260130 1 KIT,FILTER,4" SUMP X X
DC221512 1 ELEMENT,FUEL FILTER X X
DC221513 1 ELEMENT,KIT OIL FILTER X X
DC221650 1 GASKET,CYL. HEAD COVER W/FILLER X X
DC221651 5 GASKET,CYL. HEAD COVER W/O FILL X X

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0


8-9
SERVICE KITS (CONTD)

BLE
ILA
V A
T A
N O
N S
IO
R AT
U ST
LL
IT SI
E K
VIC
R
SE

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0


8-10
SERVICE KITS (CONTD)

I BB Vin Series
Q
T 43
PART No. T DESCRIPTION REMARKS
E 05 From:
Y
M DD To:
3000HR SERVICE,WET CONDITIONS,WITH
361605 X X
AUTO GREASE
207694 1 ELEMENT,FILTER X X
210340 1 STRAINER X X
221379 1 ELEMENT,PRIMARY,AIR CLEANER X X
222219 1 ELEMENT,FILTER X X
226019 1 FILTER,AIR ASSY (AIR CON) X X
262947 1 KIT,FILTER,AUTO GREASE X X
AL260130 1 KIT,FILTER,4" SUMP X X
DC221512 1 ELEMENT,FUEL FILTER X X
DC221513 1 ELEMENT,KIT OIL FILTER X X
DC221650 1 GASKET,CYL. HEAD COVER W/FILLER X X
DC221651 5 GASKET,CYL. HEAD COVER W/O FILL X X
SEDC221759 1 S/E,PULLEY,A/CON PUMP,9 GROOVE X X

3000HR SERVICE,WET CONDITIONS,NO


361606 X X
AUTO GREASE
207694 1 ELEMENT,FILTER X X
210340 1 STRAINER X X
221379 1 ELEMENT,PRIMARY,AIR CLEANER X X
222219 1 ELEMENT,FILTER X X
226019 1 FILTER,AIR ASSY (AIR CON) X X
AL260130 1 KIT,FILTER,4" SUMP X X
DC221512 1 ELEMENT,FUEL FILTER X X
DC221513 1 ELEMENT,KIT OIL FILTER X X
DC221650 1 GASKET,CYL. HEAD COVER W/FILLER X X
DC221651 5 GASKET,CYL. HEAD COVER W/O FILL X X
SEDC221759 1 S/E,PULLEY, /CON PUMP,9 GROOVE X X

4000HR SERVICE,ALL CONDITIONS,WITH


361091 X X
AUTO GREASE,WDB
207694 1 ELEMENT,FILTER X X
220010 1 ELEMENT,FILTER X X
220736 1 ELEMENT,FILTER,HYDRAULIC X X
220949 1 FILTER: AIR DRYER X X
221378 1 ELEMENT,SAFETY,AIR CLEANER X X
221379 1 ELEMENT,PRIMARY,AIR CLEANER X X
222219 1 ELEMENT,FILTER X X
222389 1 ELEMENT,FILTER,HYDRAULIC X X
223816 5 FILTER,FUEL,10 MICRON,GUD X X
226831 5 DISC,FILTER (PNEUMATIC) X X
226019 1 FILTER,AIR ASSY (AIR CON) X X
262947 1 KIT,FILTER,AUTO GREASE X X
AL260130 1 KIT,FILTER,4" SUMP X X
DC221512 1 ELEMENT,FUEL FILTER X X
DC221513 1 ELEMENT,KIT OIL FILTER X X
DC222191 1 BELT,V-POLY X X
DC221650 1 GASKET,CYL. HEAD COVER W/FILLER X X
DC221651 5 GASKET,CYL. HEAD COVER W/O FILL X X
DC222053 1 KIT,CONVERT,CYCLONIC BREATHER X X

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0


8-11
SERVICE KITS (CONTD)

BLE
ILA
V A
T A
N O
N S
IO
R AT
U ST
LL
IT SI
E K
VIC
R
SE

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0


8-12
SERVICE KITS (CONTD)

I BB Vin Series
Q
T 43
PART No. T DESCRIPTION REMARKS
E 05 From:
Y
M DD To:
4000HR SERVICE,ALL CONDITIONS,NO
361092 X X
AUTO GREASE,WDB
207694 1 ELEMENT,FILTER X X
220010 1 ELEMENT,FILTER X X
220736 1 ELEMENT,FILTER,HYDRAULIC X X
220949 1 FILTER: AIR DRYER X X
221378 1 ELEMENT,SAFETY,AIR CLEANER X X
221379 1 ELEMENT,PRIMARY,AIR CLEANER X X
222219 1 ELEMENT,FILTER X X
222389 1 ELEMENT,FILTER,HYDRAULIC X X
223816 5 FILTER,FUEL,10 MICRON,GUD X X
226831 5 DISC,FILTER (PNEUMATIC) X X
226019 1 FILTER,AIR ASSY (AIR CON) X X
AL260130 1 KIT,FILTER,4" SUMP X X
DC221512 1 ELEMENT,FUEL FILTER X X
DC221513 1 ELEMENT,KIT OIL FILTER X X
DC222191 1 BELT,V-POLY X X
DC221650 1 GASKET,CYL. HEAD COVER W/FILLER X X
DC221651 5 GASKET,CYL. HEAD COVER W/O FILL X X
DC222053 1 KIT,CONVERT,CYCLONIC BREATHER X X

4000HR SERVICE,ALL CONDITIONS,WITH


361093 X
AUTO GREASE
207694 1 ELEMENT,FILTER X
220010 1 ELEMENT,FILTER X
220949 1 FILTER: AIR DRYER X
221378 1 ELEMENT,SAFETY,AIR CLEANER X
221379 1 ELEMENT,PRIMARY,AIR CLEANER X
222219 1 ELEMENT,FILTER X
222389 1 ELEMENT,FILTER,HYDRAULIC X
223816 5 FILTER,FUEL,10 MICRON,GUD X
226831 5 DISC,FILTER (PNEUMATIC) X
226019 1 FILTER,AIR ASSY (AIR CON) X
262947 1 KIT,FILTER,AUTO GREASE X
AL260130 1 KIT,FILTER,4" SUMP X
DC221512 1 ELEMENT,FUEL FILTER X
DC221513 1 ELEMENT,KIT OIL FILTER X
DC222191 1 BELT,V-POLY X
DC221650 1 GASKET,CYL. HEAD COVER W/FILLER X
DC221651 5 GASKET,CYL. HEAD COVER W/O FILL X
DC222053 1 KIT,CONVERT,CYCLONIC BREATHER X

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0


8-13
SERVICE KITS (CONTD)

BLE
ILA
V A
T A
N O
N S
IO
R AT
U ST
LL
IT SI
E K
VIC
R
SE

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0


8-14
SERVICE KITS (CONTD)

I BB Vin Series
Q
T 43
PART No. T DESCRIPTION REMARKS
E 05 From:
Y
M DD To:
4000HR SERVICE,ALL CONDITIONS,NO
361094 X
AUTO GREASE
207694 1 ELEMENT,FILTER X
220010 1 ELEMENT,FILTER X
220949 1 FILTER: AIR DRYER X
221378 1 ELEMENT,SAFETY,AIR CLEANER X
221379 1 ELEMENT,PRIMARY,AIR CLEANER X
222219 1 ELEMENT,FILTER X
222389 1 ELEMENT,FILTER,HYDRAULIC X
223816 5 FILTER,FUEL,10 MICRON,GUD X
226831 5 DISC,FILTER (PNEUMATIC) X
226019 1 FILTER,AIR ASSY (AIR CON) X
AL260130 1 KIT,FILTER,4" SUMP X
DC221512 1 ELEMENT,FUEL FILTER X
DC221513 1 ELEMENT,KIT OIL FILTER X
DC222191 1 BELT,V-POLY X
DC221650 1 GASKET,CYL. HEAD COVER W/FILLER X
DC221651 5 GASKET,CYL. HEAD COVER W/O FILL X
DC222053 1 KIT,CONVERT,CYCLONIC BREATHER X

6000HR SERVICE,WITH AUTO


361095 X X
GREASE,WDB
207694 1 ELEMENT,FILTER X X
220010 1 ELEMENT,FILTER X X
220736 1 ELEMENT,FILTER,HYDRAULIC X X
220949 1 FILTER: AIR DRYER X X
221378 1 ELEMENT,SAFETY,AIR CLEANER X X
221379 1 ELEMENT,PRIMARY,AIR CLEANER X X
222219 1 ELEMENT,FILTER X X
222389 1 ELEMEMT,FILTER,HYDRAULIC X X
223816 5 FILTER,FUEL,10 MICRON,GUD X X
226019 1 FILTER,AIR ASSY (AIR CON) X X
262947 1 KIT,FILTER,AUTO GREASE X X
AL260130 1 KIT,FILTER,4" SUMP X X
DC221512 1 ELEMENT,FUEL FILTER X X
DC221513 1 ELEMENT,KIT OIL FILTER X X
DC221650 1 GASKET,CYL. HEAD COVER W/FILLER X X
DC221651 5 GASKET,CYL. HEAD COVER W/O FILL X X
217928 2 CROSS & ROLLER,LUBE-FOR-LIFE X X
226750 2 UNIVERSAL JOINT X X
206765 8 CROSS & ROLLER,LUBE-FOR-LIFE X X

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0


8-15
SERVICE KITS (CONTD)

BLE
ILA
V A
T A
N O
N S
IO
R AT
U ST
LL
IT SI
E K
VIC
R
SE

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0


8-16
SERVICE KITS (CONTD)

I BB Vin Series
Q
T 43
PART No. T DESCRIPTION REMARKS
E 05 From:
Y
M DD To:
361096 6000HR SERVICE,NO AUTO GREASE,WDB X X
207694 1 ELEMENT,FILTER X X
220010 1 ELEMENT,FILTER X X
220736 1 ELEMENT,FILTER,HYDRAULIC X X
220949 1 FILTER: AIR DRYER X X
221378 1 ELEMENT,SAFETY,AIR CLEANER X X
221379 1 ELEMENT,PRIMARY,AIR CLEANER X X
222219 1 ELEMENT,FILTER X X
222389 1 ELEMEMT,FILTER,HYDRAULIC X X
223816 5 FILTER,FUEL,10 MICRON,GUD X X
226019 1 FILTER,AIR ASSY (AIR CON) X X
AL260130 1 KIT,FILTER,4" SUMP X X
DC221512 1 ELEMENT,FUEL FILTER X X
DC221513 1 ELEMENT,KIT OIL FILTER X X
DC221650 1 GASKET,CYL. HEAD COVER W/FILLER X X
DC221651 5 GASKET,CYL. HEAD COVER W/O FILL X X
217928 2 CROSS & ROLLER,LUBE-FOR-LIFE X X
226750 2 UNIVERSAL JOINT X X
206765 8 CROSS & ROLLER,LUBE-FOR-LIFE X X

361097 6000HR SERVICE,WITH AUTO GREASE X


207694 1 ELEMENT,FILTER X
220010 1 ELEMENT,FILTER X
220949 1 FILTER: AIR DRYER X
221378 1 ELEMENT,SAFETY,AIR CLEANER X
221379 1 ELEMENT,PRIMARY,AIR CLEANER X
222219 1 ELEMENT,FILTER X
222389 1 ELEMEMT,FILTER,HYDRAULIC X
223816 5 FILTER,FUEL,10 MICRON,GUD X
226019 1 FILTER,AIR ASSY (AIR CON) X
262947 1 KIT,FILTER,AUTO GREASE X
AL260130 1 KIT,FILTER,4" SUMP X
DC221512 1 ELEMENT,FUEL FILTER X
DC221513 1 ELEMENT,KIT OIL FILTER X
DC221650 1 GASKET,CYL. HEAD COVER W/FILLER X
DC221651 5 GASKET,CYL. HEAD COVER W/O FILL X
217928 2 CROSS & ROLLER,LUBE-FOR-LIFE X
226750 2 UNIVERSAL JOINT X
206765 8 CROSS & ROLLER,LUBE-FOR-LIFE X

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0


8-17
SERVICE KITS (CONTD)

BLE
ILA
V A
T A
N O
N S
IO
R AT
U ST
LL
IT SI
E K
VIC
R
SE

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0


8-18
SERVICE KITS (CONTD)

I BB Vin Series
Q
T 43
PART No. T DESCRIPTION REMARKS
E 05 From:
Y
M DD To:
361098 6000HR SERVICE,NO AUTO GREASE X
207694 1 ELEMENT,FILTER X
220010 1 ELEMENT,FILTER X
220949 1 FILTER: AIR DRYER X
221378 1 ELEMENT,SAFETY,AIR CLEANER X
221379 1 ELEMENT,PRIMARY,AIR CLEANER X
222219 1 ELEMENT,FILTER X
222389 1 ELEMEMT,FILTER,HYDRAULIC X
223816 5 FILTER,FUEL,10 MICRON,GUD X
226019 1 FILTER,AIR ASSY (AIR CON) X
AL260130 1 KIT,FILTER,4" SUMP X
DC221512 1 ELEMENT,FUEL FILTER X
DC221513 1 ELEMENT,KIT OIL FILTER X
DC221650 1 GASKET,CYL. HEAD COVER W/FILLER X
DC221651 5 GASKET,CYL. HEAD COVER W/O FILL X
217928 2 CROSS & ROLLER,LUBE-FOR-LIFE X
226750 2 UNIVERSAL JOINT X
206765 8 CROSS & ROLLER,LUBE-FOR-LIFE X

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0


8-19
872189 - B40D & B35D 6X6 ADT - MAY 2008
8-20
SECTION 9: LUBRICANTS, ADHESIVES
AND PAINTS

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0


9-1
LUBRICANTS

As per RECOMMENEDED SERVICE GUIDE Decal (Bell part number 216514)

Kindly contact your nearest BELL EQUIPMENT operation for more information.

WARNING
Torque all wheel
nuts to 650 N.m
[480 LB.FT.] after
the first 5 hours
and then again
CAUTION after 50 hours.
BEFORE WELDING ON THIS UNIT: Repeat this
To av oid c o ntrol circ uit damage:
1. Turn th e elec t rical disc o nne ct
swit ch to “ OF F” .
procedure if
2. Ma ke su re t he vehicle groun d str aps
are p ro perly insta lled.
wheels are
3. The w elding groun d clamp m ust
ha ve a goo d con nection to t he
ma chin e st ru cture and clo s e to t he
changed.
poin t of weld.
4. Attach w elding gr oun d clam p d ir ectly
to st ru c ture bef or e weldin g.

B35D AND B40D PERIODIC MAIN TENAN CE


REF ER TO OPERATOR ' S M ANUAL FOR D ETA ILED INFORMA TIO N
I N T E R VA L I TE M M A I N T E N A N CE A PP R O V ED A LL S YS TE M C H E CK S AR E TO B E MA D E W I TH :
HOURS NO I TE M P O I NT S D ES C R I PT I O N M A TE R I A L
- MA CHI NE O N LEVEL S URFAC E
3 A I R CL EA N E R PR E - C LE A NE R 1 C H EC K A N D C L EA N B O W L - B OD Y LO WER ED
4 A I R CL EA N E R PR I M A R Y F I LTE R 1 R EP LA C E AS R E Q ’D A C C O R DI N G BELL FILTERS - TR ANS MI SSIO N IN NEUTR AL WITH PAR K BR AKE EN GA GE D
TO I N D I C ATO R - M I NI M U M: O N C E A YE A R - R EMOVE K EY FR OM IG NI TIO N SWI TCH AN D ATTAC H “D O NO T OPER AT E”
4 A I R CL EA N E R SE C O N D AR Y FI L TE R 1 R EP LA C E EV E RY TH I R D P R I M A R Y BELL FILTERS WA RNI NG S IG N TO S TEERI NG WHE E L
AS FI LT ER C H A NG E - MI N I MU M : O N C E A Y E AR - TU RN BA TTER Y D ISC ON NECT SW IT CH TO “ OFF” PO SI TI ON
8 P R IM A RY FU E L FI L TE R / WA TE R SE P ER A TO R 2 C H E C K C O LD . D R A I N W AT ER B E FO R E STA R TI N G - I NSTALL A RT IC ULAT IO N LOC K BA R
R EQ UI R E D
10 C H A RG E A I R C O O L E R 1 C H E C K , C LE A N A S RE Q U I R E D
11 TR A N S MI S SI O N C O O LE R 1 C H E C K , C LE A N A S RE Q U I R E D
39 R A D IA TO R , G R I LL , A I R C O N C O N DE N S ER C H E C K , C LE A N A S RE Q U I R E D
40 TI R E S 6 C H E C K TI R E PR E SS U R E 29 5 6 9 10 41 39 7 4
H IN GES G R E AS E
SEE L UB RIC AN TS
42 6
1 R A D IA TO R C O O L A NT LE VE L 1 C H EC K C O LD
4 A I R C L EA N E R P R I M A R Y F ILT ER 1 C H EC K I N D IC A T O R 18
5 E NG IN E O I L LE V EL 1 C H EC K 3
15 TR A N S FE R C A S E O I L L E V E L 1 C H EC K TH E O I L LE VE L 2
17 H YD R A U LI C O I L LE V EL 1 C H EC K C O LD
17 B R A KE A C CU M U LAT O R S 1 TE S T TH E BR A K E A C C U M U L A TO R F UN C T I O N 8 28
24 W ET D IS C B R AK E C O O L I N G O I L L EV EL 1 C H EC K ( W H ER E A PP L I C A B L E )
10 30 O P ER A TO R C O N TR O LS A N D I N S TR U M E N TS C H EC K
H OU R S 20
30 W AR N I N G LI G H T S, W AR N I N G B U ZZE R C H EC K E VE R Y S TAR T- UP 14
OR 31 E XT ER N A L L I G H T S , R EV E R SE B UZ ZE R C H EC K
D A I LY 32 A U TO G R E AS I N G S Y S TE M G R E AS E L E VE L C H EC K ( I F A P PL IC A B L E )
19
33 S TE ER I N G C YL I ND E R S 4 G R E AS E UN T I L I T ES C A PE S A T J O I N T 30
34 O S C IL LA TI O N J O I N TS 1 G R E AS E UN T I L I T ES C A PE S A T J O I N T SEE L UB RIC AN TS
35 A R TI C U LA TI O N J O I N TS 2 G R E AS E UN T I L I T ES C A PE S A T J O I N T SEE L UB RIC AN TS 17
36 B O D Y L I FT C Y LI N D ER S 4 G R E AS E UN T I L I T ES C A PE S A T J O I N T SEE L UB RIC AN TS 23
37 D U M P BO DY PI V O T P I N S 2 G R E AS E UN T I L I T ES C A PE S A T J O I N T SEE L UB RIC AN TS
38 2 1
O S C IL LA TI O N TH R U D RI V E B E A R I NG S G R E AS E UN T I L I T ES C A PE S A T J O I N T SEE L UB RIC AN TS
SEE L UB RIC AN TS 13
12
6 E NG IN E O I L A N D O I L F I L TE R 2 D R A IN W A R M A ND R E P L AC E SEE L UB RIC AN TS 43
22 PA R K B R AK E 1 C H E C K B R A KE P A D W EA R 27
23 C A LI P ER B R A KE ( S ER V I CE ) 8 C H E C K PA D W EA R ( W H ER E A PP LI C A B LE ) ( B )
26 2 C H E C K H E I G H T S , LE A K S, R U B B ER B O O T S 42
S US P E N S I O N ST RU T 32
27 A I R CO N A I R FI LTE R 1 C H E C K A N D C L E A N O R RE P L A C E ( D )
29 B AT TE R I ES 2/ 4 C LE A N A N D TI G H TE N TE R M I N A LS ( SE E O M ) 26
500 33
H OU R S 32 A U TO - G R E A SI N G F I L LE R F I LTE R
( I F A P PL IC A B LE ) 1 R EP LA C E 42 35
41 E LE CT R I CA L C O N N E C TI O N S H A R N E S S ES C H E C K C O N D I TI O N O F H A R N ES SE S , L O O M S
42 A XL E, T RA N S M I S S I O N A N D T R AN S FE R 1
C A SE B R EA T H E R 5 C H EC K A N D C L EA N 15 11
43 P TO P RO PS H AF T F R O N T U- J O I N T 1 I N S P E CT C O N DI T I O N
12 TR A N S M I SS I O N O I L LE V E L 1 C H E C K C O LD O R W AR M WH I L E E NG IN E I D LE S SEE L UB RIC AN TS 16
38
7 E N G IN E VA L V E C L E A R A N CE 1 2 A D J U ST 25
8 P R IM A RY FU E L FI L TE R / WA TE R SE P E R A TO R 2 R EP LA C E FI LTE R EL EM EN T BELL FILTERS 34
9 S EC O N D A R Y FU E L FI LT E R S 2 R EP LA C E BELL FILTERS
1 000 15 TR A N S FE R C A S E O I L F I LTE R 1 R EP LA C E & T O P U P O I L AF T E R FI L TE R BELL FILTERS 36
H OU R S C H A NG E SEE L UB RIC AN TS 24
18 H Y DR A U LI C TA N K BR E AT H ER FI LT ER 1 R EP LA C E 22
21 A X LE A N D F I N A L D R IV E O I L LE VE L 9 C H EC K

2 R A D IA TO R E XT EN D E D L I FE CO O LA N T 1 C H E C K C O O LA N T C O N D I TI O N E R 42 23
13 TR A N S MI SS I O N O I L 1 C H A NG E T H E O I L ( A ) SEE L UB RIC AN TS
14 TR A N S MI SS I O N FI L TE R S 2 R EP LA C E EV E RY 2 0 0 0 H R S O R BELL FILTERS
2 000 W I T H A BN O R M A L O I L SA M PL E ( A )
H OU R S 16 TR A N S FE R C A S E O I L 1 D R A IN A N D RE F I L L ( A ) ( C ) SEE L UB RIC AN TS
21 A XL E A N D F I N A L D R IV E O I L 9 D R A IN A N D RE F I L L SEE L UB RIC AN TS
24 W ET D IS C B R AK E C O O LI N G O I L 1 C H A NG E ( W H E RE A PP LI C A B LE ) SEE L UB RIC AN TS 40
25 W ET D IS C B R AK E C O O LI N G O I L F ILT ER 1 R EP LA C E ( W H ER E A P P L I C AB L E) BE LL FILTERS 21
28 P NE U M A TI C SY S TE M A I R D R YE R FI LT E R 1 R EP LA C E BELL FILTERS

4 000 19 H YD R A U LI C S YS TE M R E TU R N F I LTE R 1 R EP LA C E
H OU R S 20 H YD R A U LI C TA N K 1 D R A IN A N D RE F I L L ( A ) SEE L UB RIC AN TS

8 000 2 R A D IA TO R E XT EN D E D L I FE CO O LA N T 1 C H A NG E T H E C O O LA N T SEE F LUI DS


H OU R S - MI N I MU M : EV E R Y 4 Y E A RS

31 36
IM P O RT A N T N O T E S :
- RE FE R TO O P ER A TO R S MA N U AL FO R C O R RE C T M AI N T EN A N C E P R O C ED U R ES 37
- FO R B R EA K I N O R R E B UI L D , S E E O P ER A TO R S MA N U AL
- FO R S E VE R E W O R K I N G CO N D I TI O N S, R E D UC E S E R VI C E I NT ER VA L S
A . C H A N G E I N T E R VA L S MA Y B E E X TE ND E D B Y O I L S A MP LI N G
B . C H A N G E I N T E R VA L S TO E VE R Y 2 5 0 H R S I F O PE R AT ED I N EX TR E ME L Y W E T C O N D IT I O N S
C . D E PE N D AN T O N S I TE AP P LI C AT I O N
D . I N SE V ER E A P P LI C AT IO NS C H E C K W E E K LY O R D A I LY

LUBRICANTS AND FLUIDS


A M B I E NT TE M P ER A TU R E R A N G E DU R I N G FI LL PE R I O D
RECOMMENDED LUBRICANTS F - 40 - 22 -4 14 32 50 68 86 10 4 12 2
AND FLUIDS C - 40 - 30 -2 0 -1 0 0 10 20 30 40 50

EN GINE OIL - M-BENZ


- O ILS T O M EE T ‘ M -B E NZ 2 2 8. 5
SPECI F ICATI ON S S AE 1 5 W- 4 0
SAE 10 W-4 0
PREFE R RED : - CAST R OL D Y NA M AX 1 0 W- 40
- C ALT EX XLD 1 0W- 4 0

EN GINE COOLANT - M-B ENZ CALTEX E XTENDE D LIFE C OO LA NT PRE - M IX 5 0/ 50


- EXTEN DED LIFE C OO LAN T TO M EE T M - BE NZ 32 5. 3
- PRE FE RRED : CA LTEX EXTE ND ED L I FE CO O LA NT
P RE- M IX 5 0 /5 0

TR ANSMIS SI ON AN D TR ANS FE R C AS E OIL


- USE O NLY CA STRO L CASTRO L TRAN S MA X Z, S O R T RA NSY ND
TRA NS M AX Z , S O R TR ANS Y ND

HYDRAULIC OIL
- O ILS T O M EE T ATF ATF
CO M PLYI NG W I TH VI CK ERS M- 2 95 0 -S
SPECI F ICATI ON SAE 10 W
S AE 30
PREFE R RED : - CALT EX TEX A M ATIC TYPE- G

WET DIS C BRAKES


- O ILS T O CO M PLY WI TH FO RD M 2C 13 4 -D AN D
JO HN DE ERE JD 20 C SPECI F ICATI ON S.

PREFE R RED : - CALT EX TEX TR AN T DH PREM I UM

DRIVE A XLES - BELL


- O ILS T O M EE T A PI GL- 5, M IL- L-2 10 5 D
SPEC IFIC TIO N

PRE FF ER ED: - C ALTE X G EAR O IL ZF ( 80 W 9 0 )

GR EASE
- PRE FE RRED : - CA LTE X MU LTI FA K E P NG L I N 0. 2
- C ALTE X ULTRA DUT Y GR EASE NG LI N 0. 2
- PTO P R OPSH AFT
2 1 6 51 4

AM BI EN T TE MPE RAT URE RA NG E DU RI NG FI L L PER I OD


RECOMMENDED LUBRICANTS
F - 40 - 22 -4 14 32 50 68 86 104 122
AND FLUIDS C - 40 - 30 -20 -10 0 10 20 30 40 50

ENGINE OIL - M-BENZ


- OILS TO MEET ‘M-BENZ 228.5
SPECIFICATIONS SAE 15W- 40
SAE 10W-40
PREFERRED: - CASTROL DYNAMAX 10W-40
- CALTEX XLD 10W-40

ENGINE COOLANT - M-BENZ CALTEX EXTENDED LIFE COOLANT PRE-MIX 50/50


- EXTENDED LIFE COOLANT TO MEET M-BENZ 325.3
- PREFERRED: CALTEX EXTENDED LIFE COOLANT
PRE-MIX 50/50

TRANSMISSION AND TRANSFER CASE OIL


- USE ONLY CASTROL CASTROL TRANSMAX Z, S OR TRANSYND
TRANSMAX Z, S OR TRANSYND

HYDRAULIC OIL
- OILS TO MEET ATF ATF
COMPLYING WITH VICKERS M-2950-S
SPECIFICATION SAE 10W
SAE 30
PREFERRED: - CALTEX TEXAMATIC TYPE-G

WET DISC BRAKES


- OILS TO COMPLY WITH FORD M2C134-D AND
JOHN DEERE JD20C SPECIFICATIONS.

PREFERRED: - CALTEX TEXTRAN TDH PREMIUM

DRIVE AXLES - BELL


- OILS TO MEET API GL-5, MIL-L-2105D
SPECIFICTION

PREFFERED: - CALTEX GEAR OIL ZF (80W90)

GREASE
- PREFERRED: - CALTEX MULTIFAK EP NGLI N0. 2
- CALTEX ULTRA DUTY GREASE NGLI N0.2
- PTO PROPSHAFT
216514

TD0003811A

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0


9-2
ADHESIVES

RECOMMENDED ADHESIVES

I BB Vin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
280016 LOCTITE: 2 FORM-A-GASKET X X
THREADLOCKING COMPOUND,HIGH
280039 X X
STRENGTH
THREADLOCKING COMPOUND,MEDIUM
280085 X X
STRENGTH
280089 THREADLOCKING COMPOUND X X
280107 LOCTITE: 518 ANAEROBIC GASKET X X
280111 LOCTITE: 599 GASKET,(HIGH TEMP) X X
280450 LOCTITE: 767 ANTI-SEIZE X X
280227 TECTANE 1020 X X

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0


9-3
PAINTS AND PROCEDURES

RECOMMENDED PAINTS AND PROCEDURES

1. Washing and Degreasing

Use AQUA-SOLV DEGREASER (GR1) or equivalent water-based degreaser.

2. Priming

Prime surface with AW255 EPIWASH STRONTIUM CHROMATE PRIMER (Bell Part Number 280098),

at a recommended D.F.T (Dry Film Thickness) of 25-35 microns.

3. Top Coat

Coat with two (2) coats of PLASCOTHANE 4:1 INDUSTRIAL POLY-URITHANE ACRYLIC

(Bell Part number 280221) at a recommended D.F.T of 30-40 microns each.

CAUTION:
Do not use Lacquer Thinners

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0


9-4
SECTION 10: SPECIAL TOOLS

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0


10-1
ENGINE - OM 501 SERVICE TOOLS, KIT 262129

1 2 3 4

5 6 7 8

9 10 11 12

13 14 15 16

P011181

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0


10-2
ENGINE - OM 501 SERVICE TOOLS, KIT 262129

I BB Vin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 DC280029 1 TOOL,BOX WRENCH WAF 17 X X
2 DC280127 1 TOOL,TUBE WRENCH INJ. LINES X X
3 DC280162 1 TESTER,COOLING SYSTEM X X
4 DC280155 1 TOOL,COMPRESSION-RECORDER MERC X X
5 DC280088 1 CRANKING,DEVICE MERC ENGINE X X
6 DC280141 1 WRENCH,VALVE-ADJUSTMENT MERC X X
7 DC280033 1 TOOL,IMPACT PULLER INJ/NOZZLES X X
8 DC280178 1 TESTER,CHARGE AIR PRESSURE X X
9 281301 1 TOOL,ENG,DC,HAND PRESS,GUN X X
10 281330 1 TOOL,ENG,DC,PIN,MAGNETIC X X
11 281336 1 TOOL,ENG,DC,SLEEVE X X
12 281377 1 TOOL,ENG,DC,SCREWDRIVER BIT X X
13 281381 1 TOOL,ENG,DC,SCREWDRIVER BIT X X
14 281383 1 TOOL,ENG,DC,CONNECTOR,INJECTOR X X
15 281394 1 TOOL,ENG,DC,DIAGRAM SHEETS X X
16 281380 1 TOOL,ENG,DC,THREADED INSERT X X

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0


10-3
ENGINE - OM 501 SERVICE TOOLS, KIT 262130

1 2 3 4

5 6 7 8

9 10 11 12

13 14 15 16

17 18 P011182

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0


10-4
ENGINE - OM 501 SERVICE TOOLS, KIT 262130

I BB Vin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 DC280096 1 TOOL,GAUGE CYL. PROTRUSION X X
2 DC280099 1 TOOL,DRIFT X X
3 DC280100 1 TOOL,INSTALATION S/RING T/CASE X X
4 DC280106 1 TOOL,DRIFT X X
5 DC280130 1 DRIFT,FLYWHEEL TO CRANK GUIDE X X
6 DC280071 1 TOOL,PISTON RING CLAMPING X X
7 DC280075 1 TOOL,PISTON RING PLIERS X X
8 DC280103 1 TOOL,THRUST PIECE X X
9 DC280149 1 TOOL,FRONT-CRANK SEAL MERC X X
10 DC280152 1 TOOL,CRANKS,FRONT SEAL PULLER X X
11 DC280160 1 TESTER,HARDNESS X X
12 DC280147 1 TOOL,VALVE-LIFTER MERC X X
13 DC280134 1 TOOL,PLIERS PISTON RING X X
14 DC280180 1 HANDLE,SPRING RETAINER X X
15 DC280062 1 TOOL,REAMER X X
16 DC280064 1 TOOL,VALVE GUIDE HOLE X X
17 DC280136 1 BOLT,COMP. DRIVE GEAR 24MM MERC X X
18 DC280139 1 TOOL A/COMPRESS. CRANKS/BLOCKER X X

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0


10-5
ENGINE - OM 501 SERVICE TOOLS, KIT 262130

19 20 21 22

23 24 25 26

27 28 29 30

31 32 33 34

35 36 P011183

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0


10-6
ENGINE - OM 501 SERVICE TOOLS, KIT 262130

I BB Vin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
19 DC280167 1 OIL CONTAINER,PRIMING LUB. SYST X X
20 281322 1 TOOL,ENG,DC,DIAL GUAGE X X
21 281340 1 TOOL,ENG,DC,HOLDER,DIAL GAUGE X X
22 281376 1 TOOL,ENG,DC,SLOTTED NUT WRENCH X X
23 281359 1 TOOL,ENG,DC,MEASURING PLATE X X
24 281361 1 TOOL,ENG,DC,TOOL,REMOVE & INSTAL X X
25 281349 1 TOOL,ENG,DC,WRENCH SOCKET X X
26 281366 1 TOOL,ENG,DC,MEASURING BRIDGE X X
27 281316 1 TOOL,ENG,DC,PULLER X X
28 281308 1 TOOL,ENG,DC,INTERNAL EXTRACTOR X X
29 281312 1 TOOL,ENG,DC,COUNTER SUPPORT X X
30 281358 1 TOOL,ENG,DC,GUIDE SLEEVE X X
31 281327 1 TOOL,ENG,DC,REAMER X X
32 281378 1 TOOL,ENG,DC,ADITIONAL PIECE X X
33 281363 1 TOOL,ENG,DC,DRIFT WITH BUSH X X
34 281364 1 TOOL,ENG,DC,CLAMP HOLDER X X
35 281326 1 TOOL,ENG,DC,STEPPED,DRIFT X X
36 281362 1 TOOL,ENG,DC,PISTON RING PLIER X X

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0


10-7
ENGINE - OM 501 SERVICE TOOLS, KIT 262130

37 39 40

41 42 43

P011184

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0


10-8
ENGINE - OM 501 SERVICE TOOLS, KIT 262130

I BB Vin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
37 281374 1 TOOL,ENG,DC,DRIFT X X
39 281369 1 TOOL,ENG,DC,ADAPTER M33 X X
40 281337 1 TOOL,ENG,DC,PUNCH X X
41 281333 1 TOOL,ENG,DC,THRUST PIECE X X
42 281318 1 TOOL,ENG,DC,PULLER X X
43 DC280187 1 DEVICE,LOCKING AUX COMPRESSOR X X

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0


10-9
ENGINE - OM 501 SERVICE TOOLS, KIT 262131

1 2 3 4

5 6 7

P011185

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0


10-10
ENGINE - OM 501 SERVICE TOOLS, KIT 262131

I BB Vin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 DC280170 1 VALVE,SEATRING TURNING CUTTER X X
2 281335 1 TOOL,ENG,DC,BOX,SUPERCOOLING X X
3 281395 1 TOOL,ENG,DC,VALVE SEAT CUTTER X X
4 281396 1 TOOL,ENG,DC,VALVE SEAT CUTTER X X
5 281309 1 TOOL,ENG,DC,PULLER X X
6 281310 1 TOOL,ENG,DC,INTERNAL EXTRACTOR X X
7 281312 1 TOOL,ENG,DC,COUNTER SUPPORT X X

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0


10-11
ENGINE - OM 501 SERVICE TOOLS, KIT 262132

1 2 3 4

5 6

P011186

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0


10-12
ENGINE - OM 501 SERVICE TOOLS, KIT 262132

I BB Vin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 DC280089 1 TOOL,WRENCH A/COMPRESSOR BOLT X X
2 281357 1 TOOL,ENG,DC,RETAINING WRENCH X X
3 281313 1 TOOL,ENG,DC,COUNTER SUPPORT X X
4 281320 1 TOOL,ENG,DC,INTERNAL EXTRACTOR X X
5 281321 1 TOOL,ENG,DC,PULLER X X
6 281375 1 TOOL,ENG,DC,PULLING DEVICE X X

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0


10-13
ALLISON TRANSMISSION

1 2 3 4

5 6 7 8

9 10 11 12

17

18

13 14

15 16 P011187

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0


10-14
ALLISON TRANSMISSION

I BB Vin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 261677 1 KIT,OIL SAMPLING ALLISON X X
2 280349 1 TOOL,LOCK PLATE-HD4560 FLANGE X X
3 281056 1 COMPRESSOR,C2 SPRING X X
4 281057 1 COMPRESSOR,C5 SPRING X X
5 281058 1 BASE,C1,C2,C5 SPRING COMP TOOL X X
6 281059 1 INSTALLER,OUTPUT SEAL X X
7 281060 1 INSTALLER,INPUT SEAL X X
8 281061 1 INSTALLER,OUTPUT BEARING CUP X X
9 281062 1 SLEEVE,OUTPUT BEARING INSTALLER X X
10 281063 1 SET,SPANNER NUT TORQUE TOOL X X
11 281064 1 INSTALLER,TURBINE SHAFT BUSHING X X
12 281065 1 INSTALLER,P1 CARRIER BUSHING X X
13 281066 1 INSTALLER,ROTATING CLUTCH BUSH X X
14 281067 1 INSTALLER,FRONT SUPPORT SLEEVE X X
15 281068 1 INSTALLER,TORQUE CONVERTER X X
16 281069 1 INSTALLER,CHARGING PUMP BUSHIN X X
17 281070 1 BKT,TRANSMISSION HOLDING X X
18 281093 1 FIXTURE,MAIN CASE HOLDING X X

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0


10-15
ALLISON TRANSMISSION

19 20 21 22

23 24 25 26

27 28 29

P011188

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0


10-16
ALLISON TRANSMISSION

I BB Vin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
19 281071 1 BEARING,RACE REMOVER X X
20 281072 1 HANDLE,DRIVE X X
21 281073 1 REMOVER,SEAL X X
22 281076 1 STAND,REPAIR X X
23 281077 1 SET,VALVE BODY PARTS TRAY X X
24 281088 1 COMPRESSOR,PISTON SPRING C5 X X
25 281091 1 REMOVER/ INSTALLER MAIN PRESS X X
26 281096 1 GAUGE,TORQUE CONVERTER ENDPLAY X X
27 281097 1 TOOL,TORQUE CONVERTER BOLTTOOL X X
28 281100 1 INSTALLER,RIVET X X
29 281113 1 COMPRESSOR,MAIN PRESSURE X X

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0


10-17
GEAR RATIO 17000 TRANSFER CASE

1 2 3 4

5 6 7 8

9 10 11 12

13 14 15 16

17 18 19 20 P011189

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0


10-18
GEAR RATIO 17000 TRANSFER CASE

I BB Vin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 281000 1 FIXTURE,LOCKING X X
2 281001 1 FIXTURE,TIGHTENING X X
3 281002 1 SHIELD,PUNCH X X
4 281003 1 PLUG,HEATING X X
5 281004 1 SEAL,PUNCH X X
6 281005 1 PRESS,TOOL BEARING X X
7 281006 1 PIN,INSERTING TOOL X X
8 281007 1 SPEC. 2 PIN SPANNER X X
9 281008 1 TOOL,PRESS X X
10 281009 1 PLATE,CLAMPING X X
11 281013 1 PLUG,HEATING X X
12 281016 1 GUIDE PIN X X
13 281017 1 GUIDE PIN X X
14 281018 1 FIXTURE,PRESS X X
15 281019 1 TOOL,PRESS X X
16 281020 1 FIXTURE,SUPPORT X X
17 281021 1 FIXTURE,PRESS X X
18 281024 1 SUPPORT FIXTURE X X
19 281008 1 TOOL,PRESS X X
20 281026 1 PRESS FIXTURE X X

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0


10-19
GEAR RATIO 17000 TRANSFER CASE

21 22 23 24

25

P011190

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0


10-20
GEAR RATIO 17000 TRANSFER CASE

I BB Vin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
21 281027 1 PROTECTION FIXTURE X X
22 281028 1 HOLDING DEVICE X X
23 281029 1 LIFTING/ MEASURING DEVICE X X
24 281030 1 LIFTING DEVICE X X
25 281031 1 DISC,SUPPORTING X X

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0


10-21
AXLES, DIFFS & FINAL DRIVES, REPAIR & OVERHAUL

1 2 3 4

5 6 7 8

P011191

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0


10-22
AXLES, DIFFS & FINAL DRIVES, REPAIR & OVERHAUL

I BB Vin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 280145 1 TOOL,FNT,REAR DIFF INST. X X
2 280146 1 TOOL,THRU DRIVE DIFF INST. X X
3 280147 1 TOOL,THRU DRIVE SEAL DRIFT X X
4 280149 1 TOOL,BEARING RESISTANCE X X
5 280173 1 TOOL,BEARING ADJUSTING,HUB X X
6 280174 1 STUD,GUIDE,STUB AXLE X X
7 280273 1 TOOL,CASSETE SEAL,INST. X X
8 280401 1 TOOL,FLANGE X X

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0


10-23
SUSPENSION, REPAIR & OVERHAUL

1 2 3 4

P011192 A

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0


10-24
SUSPENSION, REPAIR & OVERHAUL

I BB Vin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 121463 1 PLUG,ANDERSON X X
2 280177 1 TOOL,SOCKET,MOD,STRUT X X
3 280245 1 TOOL,PRESS,SPHERICAL BEARING X X
4 280257 1 TOOL KIT,CHARGING NITROGEN X X
5 280549 1 TOOL,PLT,SUSP. STRUT GAUGE X X

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0


10-25
HYDRAULICS, REPAIR & OVERHAUL

1 2 3 4

5 6 7

P011193

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0


10-26
HYDRAULICS, REPAIR & OVERHAUL

I BB Vin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 190331 1 COVER,DUST,STEERING CYL. X X
2 201873 1 POINT,TEST,HYD X X
3 206082 1 GAUGE,QUAD,PRESS X X
4 240498 1 HOSE ASSY,TEST,MINIMESS X X
5 240499 1 HOSE ASSY,TEST,MINIMESS X X
6 280261 1 TOOL,ADJUSTABLE C SPANNER X X
7 280470 1 WRENCH,NECKBUSH NUT X X

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0


10-27
FRAME & OSCILLATION TOOLS

1 2 3 4

P011194

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0


10-28
FRAME & OSCILLATION TOOLS

I BB Vin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 280081 1 CHAIN,WRENCH,OSCIL-TUBE X X
2 280329 1 TOOL,C-SPANNER OSCIL. NUT X X
3 280246 1 TOOL,SPEC. PULLER,STAB,PIN X X
4 280251 1 TOOL,PIN PULLER X X

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0


10-29
DIAGNOSTIC TOOLS (DRIVELINE)

1 2 3

TD0004074A

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0


10-30
DIAGNOSTIC TOOLS (DRIVELINE)

I BB Vin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 216281 1 HARNESS,DIAGNOSTIC X X
2 217223 1 E-MODULE,USB TO CAN X X
3 280479 1 MINIDIAG X X

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0


10-31
TYRE INFLATION KIT (OPTIONAL)

3 7

TD0003035A

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0


10-32
TYRE INFLATION KIT (OPTIONAL)

I BB Vin Series
Q
T PART 4 3
T DESCRIPTION REMARKS
E No. 0 5 From:
Y
M DD To:
1 262867 1 KIT,TYRE INFLATION X X
2 280071 1 GUAGE,INFLATOR,COMBI X X
3 120053 2 ADAPTOR,MALE NPTF,PUSHLOCK X X
4 200033 2 CLAMP,HOSE X X
5 120926 1 FITTING,HOSE ADPT,1/4” BSP X X
6 130020 10m HOSE,PUSHLOCK 1/4” X X
7 200743 1 VALVE,REDUCER X X

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0


10-33
872189 - B40D & B35D 6X6 ADT - MAY 2008
10-34
SECTION 11: AUTOMATIC GREASING
SYSTEM

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0


11-1
KIT, AUTO GREASING (OPTIONAL)

A
3
11

10

9
15
7
5 1
12

8
13

4
6

14 17 264297-A
TD0004760A

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV A


11-2
KIT, AUTO GREASING (OPTIONAL)

I BB Vin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
A 264297 1 KIT,AUTO GREASE X X
1 290438 1 GREASER,AUTO X X
2 243910 2 HOSE X X
3 243909 2 HOSE X X
4 243908 4 HOSE X X
5 218619 1 HARNESS,AUTO GREASER X X
6 218452 1 DISPLAY,A/GREASER,GROENEVELD X X
7 217563 1 GROMMET X X
8 216521 1 COVER,A PILLAR,RHS,GREASER X X
9 208771 1 GROMMET X X
10 206945 11 MOUNTING,RUBBER,SQUIGLY X X
11 201439 3 P CLIPS X X
12 176176 1 MTG,BKT,AUTO GREASER X X
13 176175 1 COVER,AUTO GREASER X X
14 100731 4 SCREW X X
15 100085 4 SCREW X X
16 100064 4 WASHER,FLAT X X
17 100062 4 WASHER,FLAT X X

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV A


11-3
GREASING SYSTEM HOSES LAYOUT

1
2

P008707

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0


11-4
GREASING SYSTEM HOSES LAYOUT

I BB Vin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 243908 4 HOSE,HIGH PRESSURE X X
2 243909 2 HOSE,HIGH PRESSURE X X
3 243910 2 HOSE,HIGH PRESSURE X X

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0


11-5
GREASING INSTALLATION MAIN LINES

1 7

4
3

P008708 A

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0


11-6
GREASING INSTALLATION MAIN LINES

I BB Vin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 208163 4 HOSE,HIGH PRESSURE X X
2 208164 2 HOSE,HIGH PRESSURE X X
3 208165 2 HOSE,HIGH PRESSURE X X
4 208503 1 7-PORT BLOCK,COMPLETE X X
5 208503 1 7-PORT BLOCK,COMPLETE X X
6 208504 1 4-PORT BLOCK,COMPLETE X X
7 226044 2 COUPLING,BULKHEAD STRAIGHT X X
8 226045 2 COUPLING,ELBOW X X

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0


11-7
FRONT TWIN DISTRIBUTION PORT BLOCK

1 2 4 5 5

11

3 5 5

10

P008709 A

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0


11-8
FRONT TWIN DISTRIBUTION PORT BLOCK

I BB Vin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 208503 1 7-PORT BLOCK,COMPLETE X X
2 207745 1 METERING UNIT,NO 9 X X
3 208505 1 METERING UNIT,NO 8 X X
4 226226 1 METERING UNIT,NO 1 X X
5 207742 4 METERING UNIT,NO 4 X X
6 208166 7 PIPE,GREASE X X
7 100085 1 SCREW,HEX HEAD X X
8 100060 1 WASHER,SPRING X X
9 100064 1 WASHER,FLAT X X
10 226042 4 COUPLING,STRAIGHT STUD X X
11 226229 4 COUPLING,STRAIGHT X X

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0


11-9
MIDDLE TWIN DISTRIBUTION PORT BLOCK

10

1 2 3 5 6

12

2 4 6

11

P008710 A

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0


11-10
MIDDLE TWIN DISTRIBUTION PORT BLOCK

I BB Vin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 208503 1 7-PORT BLOCK,COMPLETE X X
2 207746 2 METERING UNIT,NO 8.5 X X
3 226226 1 METERING UNIT,NO 1 X X
4 208506 1 METERING UNIT,NO 10 X X
5 208507 1 PRESSURE SWITCH,COMPLETE X X
6 207737 2 PLUG,SHUT-OFF X X
7 208167 4 PIPE,GREASE X X
8 100085 1 SCREW,HEX HEAD X X
9 100060 1 WASHER,SPRING X X
10 100064 1 WASHER,FLAT X X
11 226042 4 COUPLING,STRAIGHT STUD X X
12 226229 4 COUPLING,STRAIGHT X X

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0


11-11
REAR TWIN DISTRIBUTION PORT BLOCK

6
7
1 2 2
11

9 10

3 3

P008711 A

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0


11-12
REAR TWIN DISTRIBUTION PORT BLOCK

I BB Vin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 208504 1 4-PORT BLOCK,COMPLETE X X
2 207746 2 METERING UNIT,NO 8.5 X X
3 208505 2 METERING UNIT,NO 8 X X
4 208168 4 PIPE,GREASE X X
5 100085 1 SCREW,HEX HEAD X X
6 100060 1 WASHER,SPRING X X
7 100064 1 WASHER,FLAT X X
8 226043 4 COUPLING,ELBOW STUD X X
9 226229 2 COUPLING,STRAIGHT X X
10 226208 2 PLUG,THREADED X X
11 226207 2 RING,SEALING X X

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0


11-13
GINA PROGRAMMING KIT

P008712 A

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0


11-14
GINA PROGRAMMING KIT

I BB Vin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 208509 1 GINA UNIT X X
2 208510 1 T-ADAPTER X X
3 208511 1 COMMUNICATION CABLE X X

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0


11-15
TWIN PUMP COMPONENTS

5 2
6

P008899 A

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0


11-16
TWIN PUMP COMPONENTS

I BB Vin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 210769 1 PUMP,TWIN GROENEVELD GREASING X X
2 262947 1 KIT,FILTER,TWIN GREASE X X
3 208162 1 KIT,O-RING X X
ITEM 4 IS NEEDED WHEN ITEM 5 IS IN-
4 207707 1 QUICK,CONNECTOR,FEMALE X X
STALLED ONTO THE PUMP
ITEM 4 IS NEEDED WHEN ITEM 5 IS IN-
5 207708 1 QUICK,CONNECTOR,MALE X X
STALLED ONTO THE PUMP
6 226223 1 CAP,FILL CONNECTOR X X

872189 - B40D & B35D 6X6 ADT - MAY 2008 REV 0


11-17
872189 - B40D & B35D 6X6 ADT - MAY 2008
11-18
NUMERICAL INDEX

SECTION 12: NUMERICAL INDEX

872189 - B40D & B35D 6X6 ADT - MAY 2008


12-1
NUMERICAL INDEX

I I
T T
PART # DESCRIPTION PG # PART # DESCRIPTION PG #
E E
M M
100005 SCREW,HEX HD 129 3-59 100062 WASHER,FLAT 37 3-61
100010 WASHER,FLAT 1 3-109 100062 WASHER,FLAT 39 3-89
100010 WASHER 3 3-73 100062 WASHER,FLAT 47 3-3
100010 WASHER,FLAT 10 3-123 100062 WASHER,FLAT 20 4-71
100010 WASHER,FLAT 13 3-111 100062 WASHER,FLAT 26 4-65
100010 WASHER,FLAT 12 7-55 100062 WASHER,FLAT 31 4-17
100010 WASHER,FLAT 58 7-3 100062 WASHER,FLAT 34 4-37
100037 NUT 2 3-73 100062 WASHER,FLAT 36 4-57
100054 WASHER,SPRING 69 6-7 100062 WASHER,FLAT 36 4-59
100054 WASHER,SPRING 22 7-49 100062 WASHER,FLAT 41 4-19
100059 WASHER 49 3-3 100062 WASHER,FLAT 88 4-43
100059 WASHER 4 7-101 100062 WASHER,FLAT 1 5-17
100059 WASHER 18 7-95 100062 WASHER,FLAT 29 5-19
100059 WASHER 24 7-59 100062 WASHER,FLAT 49 5-3
100059 WASHER 36 7-79 100062 WASHER,FLAT 49 5-5
100059 WASHER 37 7-71 100062 WASHER,FLAT 32 6-33
100060 WASHER,SPRING 11 3-133 100062 WASHER,FLAT 67 6-5
100060 WASHER,SPRING 6 11-13 100062 WASHER,FLAT 1 7-63
100060 WASHER,SPRING 8 11-9 100062 WASHER,FLAT 1 7-109
100060 WASHER,SPRING 9 11-11 100062 WASHER,FLAT 10 7-69
100061 WASHER,FLAT 25 3-43 100062 WASHER,FLAT 14 7-121
100061 WASHER,FLAT 48 3-3 100062 WASHER,FLAT 17 7-75
100061 WASHER,FLAT 27 4-65 100062 WASHER,FLAT 17 7-95
100061 WASHER,FLAT 32 4-17 100062 WASHER,FLAT 20 7-49
100061 WASHER,FLAT 42 4-19 100062 WASHER,FLAT 25 7-57
100061 WASHER,FLAT 11 5-23 100062 WASHER,FLAT 28 7-119
100061 WASHER,FLAT 30 5-19 100062 WASHER,FLAT 29 7-65
100061 WASHER,FLAT 50 5-3 100062 WASHER,FLAT 29 7-67
100061 WASHER,FLAT 50 5-5 100062 WASHER,FLAT 33 7-117
100061 WASHER,FLAT 11 6-51 100062 WASHER,FLAT 35 7-79
100061 WASHER,FLAT 12 6-43 100062 WASHER,FLAT 36 7-71
100061 WASHER,FLAT 33 6-33 100062 WASHER,FLAT 43 7-113
100061 WASHER,FLAT 68 6-7 100062 WASHER,FLAT 56 7-5
100061 WASHER,FLAT 1 7-53 100062 WASHER,FLAT 56 7-83
100061 WASHER,FLAT 18 7-123 100062 WASHER,FLAT 56 7-85
100061 WASHER,FLAT 21 7-49 100062 WASHER,FLAT 75 7-39
100061 WASHER,FLAT 26 7-57 100062 WASHER,FLAT 96 7-19
100061 WASHER,FLAT 29 7-119 100062 WASHER,FLAT 96 7-25
100061 WASHER,FLAT 34 7-117 100062 WASHER,FLAT 17 11-3
100061 WASHER,FLAT 43 7-103 100062 WASHER,FLAT 23 2A-3
100061 WASHER,FLAT 57 7-3 100062 WASHER,FLAT 71 2A-69
100061 WASHER,FLAT 57 7-5 100062 WASHER,FLAT 43 2A-79
100061 WASHER,FLAT 57 7-83 100062 WASHER,FLAT 43 2A-81
100061 WASHER,FLAT 57 7-85 100062 WASHER,FLAT 42 2A-85
100061 WASHER,FLAT 97 7-13 100062 WASHER,FLAT 23 2B-3
100061 WASHER,FLAT 97 7-17 100062 WASHER,FLAT 71 2B-67
100061 WASHER,FLAT 97 7-19 100062 WASHER,FLAT 43 2B-77
100061 WASHER,FLAT 24 2A-3 100062 WASHER,FLAT 43 2B-79
100061 WASHER,FLAT 72 2A-67 100062 WASHER,FLAT 42 2B-83
100061 WASHER,FLAT 72 2A-69 100063 WASHER,HARDENED 7 6-13
100061 WASHER,FLAT 22 2A-73 100063 WASHER,HARDENED 8 6-29
100061 WASHER,FLAT 43 2A-85 100063 WASHER,HARDENED 13 6-27
100061 WASHER,FLAT 24 2B-3 100063 WASHER,HARDENED 27 6-41
100061 WASHER,FLAT 72 2B-65 100063 WASHER,HARDENED 31 6-33
100061 WASHER,FLAT 72 2B-67 100063 WASHER,FLAT 66 6-7
100061 WASHER,FLAT 22 2B-71 100063 WASHER,HARDENED 55 7-5
100061 WASHER,FLAT 43 2B-83 100063 WASHER,HARDENED 55 7-85
100062 WASHER,FLAT 21 3-41 100063 WASHER,HARDENED 95 7-19
100062 WASHER,FLAT 22 3-87 100063 WASHER,HARDENED 70 2A-69
100062 WASHER,FLAT 23 3-103 100063 WASHER,HARDENED 70 2B-67
100062 WASHER,FLAT 24 3-43 100064 WASHER 1 3-107
100062 WASHER,FLAT 27 3-45 100064 WASHER,FLAT 1 3-115

872189 - B40D & B35D 6X6 ADT - MAY 2008


12-2
NUMERICAL INDEX

I I
T T
PART # DESCRIPTION PG # PART # DESCRIPTION PG #
E E
M M
100064 WASHER,FLAT 5 3-111 100080 SCREW,HEXHD 11 6-43
100064 WASHER,FLAT 5 3-113 100080 SCREW,HEXHD 64 6-5
100064 WASHER,FLAT 9 3-123 100080 SCREW,HEXHD 64 6-7
100064 WASHER,FLAT 18 3-91 100080 SCREW,HEXHD 18 7-49
100064 WASHER,FLAT 18 3-127 100080 SCREW,HEXHD 54 7-85
100064 WASHER,FLAT 20 3-41 100080 SCREW,SENSOR 89 2A-35
100064 WASHER,FLAT 23 3-43 100080 SCREW,HEXHD 68 2A-67
100064 WASHER,FLAT 26 3-45 100080 SCREW,HEXHD 68 2A-69
100064 WASHER,FLAT 36 3-61 100080 SCREW,HEXHD 20 2A-73
100064 WASHER,FLAT 38 3-89 100080 SCREW,HEXHD 68 2B-65
100064 WASHER,FLAT 19 4-71 100080 SCREW,HEXHD 68 2B-67
100064 WASHER,FLAT 23 4-3 100080 SCREW,HEXHD 20 2B-71
100064 WASHER,FLAT 35 4-57 100081 SCREW,HEXHD 9 5-23
100064 WASHER,FLAT 37 4-23 100081 SCREW,HEXHD 27 5-19
100064 WASHER,FLAT 40 4-19 100081 SCREW,HEXHD 9 6-51
100064 WASHER,FLAT 87 4-43 100081 SCREW,HEXHEAD 3 7-53
100064 WASHER,FLAT 9 5-7 100081 SCREW,HEXHD 93 7-13
100064 WASHER,FLAT 48 5-5 100081 SCREW,HEXHD 93 7-19
100064 WASHER,FLAT 10 6-51 100081 SCREW,SENSOR 89 2A-35
100064 WASHER,FLAT 33 6-49 100081 SCREW,HEXHD 67 2A-69
100064 WASHER,FLAT 2 7-53 100081 SCREW,SENSOR 89 2B-33
100064 WASHER,FLAT 2 7-63 100081 SCREW,HEXHD 67 2B-67
100064 WASHER,FLAT 4 7-107 100082 SCREW 6 6-37
100064 WASHER,FLAT 9 7-69 100083 SCREW,HEXHD 19 3-41
100064 WASHER,FLAT 11 7-55 100083 SCREW,HEXHD 35 3-61
100064 WASHER,FLAT 19 7-99 100083 SCREW,HEXHEAD 43 3-71
100064 WASHER,FLAT 23 7-59 100083 SCREW,HEXHD 18 4-71
100064 WASHER,FLAT 25 7-61 100083 SCREW,HEXHD 33 4-37
100064 WASHER,FLAT 28 7-65 100083 SCREW,HEXHD 86 4-43
100064 WASHER,FLAT 34 7-79 100083 SCREW,HEXHD 45 5-3
100064 WASHER,FLAT 34 7-81 100083 SCREW,HEXHD 30 6-33
100064 WASHER,FLAT 35 7-71 100083 SCREW,HEXHD 16 7-75
100064 WASHER,FLAT 35 7-73 100083 SCREW,HEXHD 53 7-5
100064 WASHER,FLAT 54 7-5 100083 SCREW,HEXHD 53 7-85
100064 WASHER,FLAT 7 11-13 100083 SCREW,HEXHD 74 7-39
100064 WASHER,FLAT 9 11-9 100083 SCREW,EXH/BRK TO THROTTLE VALVE 26 2A-39
100064 WASHER,FLAT 10 11-11 100083 SCREW,HEXHD 66 2A-67
100064 WASHER,FLAT 16 11-3 100083 SCREW,HEXHD 66 2B-65
100064 WASHER,FLAT 69 2A-67 100084 BOLT,HEXHD 39 4-19
100064 WASHER,FLAT 21 2A-73 100084 BOLT,HEXHEAD 3 7-63
100064 WASHER,FLAT 42 2A-79 100084 BOLT,HEXHD 27 7-65
100064 WASHER,FLAT 42 2A-81 100085 SCREW 2 3-107
100064 WASHER,FLAT 41 2A-85 100085 SCREW,HEXHEAD 2 3-115
100064 WASHER,FLAT 69 2B-65 100085 SCREW 6 3-111
100064 WASHER,FLAT 21 2B-71 100085 SCREW 6 3-113
100064 WASHER,FLAT 42 2B-77 100085 SCREW 18 3-41
100064 WASHER,FLAT 42 2B-79 100085 SCREW,HEXHD 25 3-45
100064 WASHER,FLAT 41 2B-83 100085 SCREW 34 3-61
100065 WASHER,SPRING 65 6-7 100085 SCREW 34 4-57
100065 WASHER,SPRING 19 7-49 100085 SCREW 38 4-19
100077 SCREW,HEXHD 47 5-3 100085 SCREW 85 4-43
100077 SCREW,HEXHD 94 7-13 100085 SCREW 44 5-5
100079 BOLT 7 6-29 100085 SCREW 10 6-43
100079 BOLT 27 7-119 100085 SCREW 12 6-39
100079 BOLT 22 2A-3 100085 SCREW,HEXHD 26 6-41
100079 BOLT 22 2B-3 100085 SCREW,HEXHD 63 6-5
100080 BOLT 46 3-3 100085 SCREW 5 7-107
100080 BOLT 30 4-17 100085 SCREW 8 7-69
100080 SCREW,HEXHD 10 5-23 100085 SCREW 18 7-99
100080 SCREW,HEXHD 28 5-19 100085 SCREW 24 7-61
100080 BOLT 46 5-3 100085 SCREW,HEXHD 26 7-65
100080 BOLT 46 5-5 100085 SCREW,HEX HEAD 27 7-37

872189 - B40D & B35D 6X6 ADT - MAY 2008


12-3
NUMERICAL INDEX

I I
T T
PART # DESCRIPTION PG # PART # DESCRIPTION PG #
E E
M M
100085 SCREW,HEXHD 42 7-103 100111 SCREW,HEXHEAD 3 3-115
100085 SCREW,HEX HEAD 5 11-13 100111 SCREW,HEXHD 6 3-109
100085 SCREW,HEX HEAD 7 11-9 100111 SCREW,HEXHEAD 9 3-117
100085 SCREW,HEX HEAD 8 11-11 100111 SCREW,HEXHD 22 3-119
100085 SCREW 15 11-3 100111 SCREW,HEXHD 24 3-121
100085 SCREW,HEXHD 65 2A-67 100111 SCREW,HEX 70 3-59
100085 SCREW,HEXHD 65 2B-65 100111 SCREW,HEXHEAD 16 4-71
100086 SCREW,HEXHD 33 3-61 100111 SCREW,HEXHD 38 2A-81
100086 SCREW,HEXHD 22 4-3 100111 SCREW,HEXHD 38 2A-83
100086 SCREW,HEXHD 33 4-57 100111 SCREW,HEXHD 38 2B-79
100086 SCREW,HEXHD 7 6-21 100111 SCREW,HEXHD 38 2B-81
100086 SCREW,HEXHD 32 6-49 100114 SCREW,HEXHD 13 4-33
100086 SCREW,HEXHD 41 7-103 100114 SCREW,HEXHD 21 7-59
100086 SCREW,HEXHD 41 2A-79 100114 SCREW,HEXHD 40 7-103
100086 SCREW,HEXHD 41 2B-77 100115 BOLT 16 7-95
100089 SCREW 15 3-67 100115 BOLT 51 7-3
100089 SCREW 22 3-43 100115 BOLT 39 2A-85
100089 SCREW,HEX HEAD 23 3-57 100115 BOLT 39 2B-83
100089 SCREW,HEX 68 3-51 100116 BOLT 5 7-101
100089 SCREW 8 5-7 100116 BOLT,HEXHD 42 7-113
100089 SCREW,HEXHEAD 10 7-55 100123 CAPSCREW 12 7-89
100089 SCREW 24 7-57 100125 SCREW,HEXHEAD 3 7-9
100089 SCREW 33 7-79 100125 SCREW,HEXHD 88 7-11
100089 SCREW 33 7-81 100128 SCREW,HEXHD 20 7-59
100089 SCREW 34 7-71 100128 SCREW,HEXHD 87 7-15
100089 SCREW 34 7-73 100131 BOLT,HEXHEAD 9 7-55
100089 SCREW 52 7-5 100131 BOLT,HEXHD 22 7-61
100089 SCREW,HEXHD 92 7-17 100133 BOLT,HEXHD 41 7-113
100089 SCREW 19 2A-73 100136 SCREW,HEXHD 40 7-113
100089 SCREW 40 2A-79 100138 BOLT,HEXHD 50 7-3
100089 SCREW 40 2A-81 100139 BOLT,HEXHD 39 7-103
100089 SCREW,HEXHD 40 2A-85 100141 BOLT,HEXHEAD 25 4-65
100089 SCREW 19 2B-71 100145 BOLT,HEXHD 16 7-105
100089 SCREW 40 2B-77 100146 SCREW,HEXHD 11 3-69
100089 SCREW 40 2B-79 100146 SCREW,HEXHD 15 7-75
100089 SCREW,HEXHD 40 2B-83 100146 SCREW,HEXHD 52 7-83
100090 SCREW,HEXHD 32 4-57 100147 WASHER,FLAT 14 3-67
100090 SCREW,HEXHEAD 17 7-99 100147 WASHER,FLAT 18 7-43
100090 SCREW,HEX HEAD 18 7-37 100148 WASHER,FLAT 4 3-107
100090 SCREW,HEXHD 32 7-79 100148 WASHER,FLAT 4 3-115
100090 SCREW,HEXHD 33 7-71 100148 WASHER,FLAT 7 3-109
100090 SCREW,HEXHD 73 7-35 100148 WASHER,FLAT 8 3-117
100090 SCREW,HEXHD 91 7-11 100148 WASHER,FLAT 13 3-67
100090 SCREW,HEXHD 91 7-15 100148 WASHER,FLAT 17 3-41
100090 SCREW,HEXHD 91 7-17 100148 WASHER,FLAT 21 3-43
100090 SCREW,HEXHD 64 2A-67 100148 WASHER,FLAT 21 3-119
100090 SCREW,HEXHD 39 2A-81 100148 WASHER,FLAT 23 3-121
100090 SCREW,HEXHD 64 2B-65 100148 WASHER,FLAT 43 5-3
100090 SCREW,HEXHD 39 2B-79 100148 WASHER,FLAT 43 5-5
100091 SCREW,HEXHD 29 4-17 100148 WASHER,FLAT 1 7-97
100091 SCREW,HEXHD 31 4-57 100148 WASHER,FLAT 15 7-95
100091 SCREW,HEXHD 23 7-61 100148 WASHER,FLAT 19 7-59
100091 SCREW,HEXHD 31 7-81 100148 WASHER,FLAT 49 7-3
100091 SCREW,HEXHD 32 7-73 100148 WASHER,FLAT 51 7-85
100091 SCREW,HEXHD 90 7-11 100148 WASHER,FLAT 14 2A-87
100092 BOLT,HEXHD 17 4-71 100148 WASHER,FLAT 14 2B-85
100092 BOLT,HEXHD 89 7-25 100149 SCREW,HEXHD 35 3-101
100093 BOLT,HEXHD 6 3-129 100149 SCREW,HEXHD 37 3-95
100093 BOLT,HEXHD 22 7-59 100149 SCREW,HEXHD 38 3-97
100094 BOLT,HEXHD 63 2A-67 100149 SCREW,HEXHEAD 40 3-99
100094 BOLT,HEXHD 63 2B-65 100152 SPLITPIN 20 3-43
100111 SCREW 3 3-107 100152 SPLITPIN 16 4-67

872189 - B40D & B35D 6X6 ADT - MAY 2008


12-4
NUMERICAL INDEX

I I
T T
PART # DESCRIPTION PG # PART # DESCRIPTION PG #
E E
M M
100158 BOLT 32 3-61 100212 BOLT 19 3-43
100159 BOLT,HEXHD 39 7-113 100212 SCREW,HEXHD 30 3-61
100165 BOLT,HEXHD 18 3-47 100212 BOLT 45 3-3
100171 BOLT,HEXHD 21 7-105 100212 SCREW,HEXHD 2 7-97
100173 BOLT,HEXHD 38 2A-85 100212 SCREW,HEXHD 29 7-79
100173 BOLT,HEXHD 38 2B-83 100212 SCREW,HEXHD 30 7-71
100178 SCREW,HEXHEAD 10 3-133 100212 SCREW,HEXHD 35 2A-79
100179 CAPSCREW,CSK SOCHD 21 3-147 100212 SCREW,HEXHD 35 2A-81
100187 J-BOLT,(INCL.NUT) 25 6-41 100212 SCREW,HEXHD 35 2B-77
100189 SCREW,HEXHD 62 6-7 100212 SCREW,HEXHD 35 2B-79
100189 SCREW,HEXHD 86 7-19 100213 SCREW,CAP 73 3-53
100192 BOLT,HEXHD 84 4-43 100214 SCREW,HEXHD 34 3-101
100192 BOLT,HEXHEAD 12 7-63 100214 SCREW,HEXHD 36 3-95
100192 BOLT,HEXHD 25 7-65 100214 SCREW,HEXHD 37 3-97
100192 BOLT,HEXHD 25 7-67 100214 SCREW,HEXHEAD 39 3-99
100193 BOLT,HEXHEAD 107 3-49 100215 SCREW,HEXHEAD 8 3-123
100193 SCREW,HEXHD 17 7-49 100215 SCREW,HEXHEAD 12 3-111
100193 SCREW,HEXHD 23 7-57 100220 CAPSCREW,SOCHD 46 7-5
100193 SCREW,HEXHD 48 7-5 100221 CAPSCREW 23 4-65
100196 BOLT,HEXHD 61 6-5 100223 GRUBSCREW,SOC. DRIVE CUP POINT 45 7-3
100196 BOLT,HEXHD 13 7-121 100225 CAPSCREW,SOC HD 17 3-127
100196 BOLT,HEXHEAD 16 7-99 100225 CAPSCREW 21 4-3
100196 BOLT,HEXHD 24 7-67 100225 CAPSCREW 5 7-63
100196 BOLT,HEXHD 26 7-119 100228 CAPSCREW 45 4-21
100196 BOLT,HEXHD 32 7-117 100238 SCREW,HEXHD 44 3-3
100197 SCREW,CAP 8 7-87 100238 SCREW,HEXHD 21 7-67
100197 SCREW,CAP 8 7-111 100238 SCREW,HEXHD 21 2A-3
100198 SCREW,HEXHD 31 3-61 100238 SCREW,HEXHD 61 2A-69
100198 SCREW,HEXHD 28 4-59 100238 SCREW,HEXHD 21 2B-3
100198 SCREW,HEXHD 16 7-49 100238 SCREW,HEXHD 61 2B-67
100198 SCREW,HEXHD 21 7-61 100255 CAPSCREW,SOCHD 44 4-21
100198 SCREW,HEXHD 23 7-65 100256 CAPSCREW,SOCHD 12 4-33
100198 SCREW,HEXHD 23 7-67 100258 SCREW,HEXHD 38 7-103
100198 SCREW,HEXHD 25 7-119 100271 NUT,CLEVELOC 3 7-97
100198 SCREW,HEXHD 30 7-81 100281 NUT,HEXAGON 31 6-49
100198 SCREW,HEXHD 31 7-73 100281 NUT,HEXAGON 50 7-85
100198 SCREW,HEXHD 62 2A-69 100281 NUT,HEXAGON 84 7-19
100198 SCREW,HEXHD 23 2A-73 100283 NUT,HEXAGON 60 6-7
100198 SCREW,HEXHD 62 2B-67 100283 NUT 28 7-81
100198 SCREW,HEXHD 23 2B-71 100283 NUT,HEXAGON 29 7-73
100199 BOLT,HEXHD 28 4-17 100283 NUT,HEXAGON 34 2A-79
100200 BOLT,HEXHEAD 24 4-65 100283 NUT,HEXAGON 34 2B-77
100200 BOLT,HEXHD 22 7-67 100284 NUT,HEXAGON 36 2A-85
100203 BOLT,HEXHD 37 2A-85 100284 NUT,HEXAGON 36 2B-83
100203 BOLT,HEXHD 37 2B-83 100285 NUT,CLEVELOC 22 7-57
100207 CAPSCREW,SOCHD 46 4-21 100288 NUT,HEXAGON 44 7-3
100209 SCREW,HEXHD 16 3-41 100290 NUT,CASTLE 5 4-67
100209 SCREW,HEX 69 3-53 100293 NUT,HEXAGON 37 7-103
100209 SCREW,HEXHD 18 7-59 100293 NUT,HEXAGON 43 7-5
100209 SCREW,HEXHD 30 7-93 100309 NUT,NYLOC 8 6-31
100210 BOLT 3 7-109 100309 NUT,NYLOC 59 6-5
100210 SCREW,HEXHD 38 7-113 100310 NUT,NYLOC 18 3-43
100210 BOLT 47 7-3 100310 NUT,NYLOC 43 3-3
100210 BOLT 85 7-15 100310 NUT,NYLOC 37 4-19
100210 BOLT 37 2A-83 100310 NUT,NYLOC 8 5-23
100210 BOLT 13 2A-87 100310 NUT,NYLOC 26 5-19
100210 BOLT 37 2B-81 100310 NUT,NYLOC 42 5-3
100210 BOLT 13 2B-85 100310 NUT,NYLOC 42 5-5
100211 BOLT 12 3-67 100310 NUT,NYLOC 9 6-43
100211 BOLT 17 7-59 100310 NUT,NYLOC 29 6-33
100211 BOLT 36 2A-83 100310 NUT,NYLOC 58 6-7
100211 BOLT 36 2B-81 100310 NUT,NYLOC 4 7-53

872189 - B40D & B35D 6X6 ADT - MAY 2008


12-5
NUMERICAL INDEX

I I
T T
PART # DESCRIPTION PG # PART # DESCRIPTION PG #
E E
M M
100310 NUT,NYLOC 17 7-123 100314 NUT,NYLOC 21 7-37
100310 NUT,NYLOC 21 7-57 100314 NUT,NYLOC 26 7-79
100310 NUT,NYLOC 24 7-119 100314 NUT,NYLOC 26 7-81
100310 NUT,NYLOC 31 7-117 100314 NUT,NYLOC 27 7-73
100310 NUT,NYLOC 42 7-3 100314 NUT,NYLOC 40 7-5
100310 NUT,NYLOC 42 7-5 100314 NUT,NYLOC 72 7-35
100310 NUT,NYLOC 49 7-83 100314 NUT,NYLOC 81 7-17
100310 NUT,NYLOC 49 7-85 100314 NUT,NYLOC 58 2A-67
100310 NUT,NYLOC 83 7-19 100314 NUT,NYLOC 58 2B-65
100310 NUT,NYLOC 60 2A-69 100316 NUT,NYLOC 28 3-61
100310 NUT,NYLOC 18 2A-73 100316 NUT,NYLOC 42 3-3
100310 NUT,NYLOC 60 2B-67 100316 NUT,NYLOC 40 5-3
100310 NUT,NYLOC 18 2B-71 100316 NUT,NYLOC 3 7-41
100312 NUT,NYLOC 15 3-41 100316 NUT,NYLOC 14 7-95
100312 NUT,NYLOC 17 3-43 100316 NUT,NYLOC 15 7-59
100312 NUT,NYLOC 24 3-45 100316 NUT,NYLOC 20 7-61
100312 NUT,NYLOC 44 3-71 100316 NUT,NYLOC 25 7-79
100312 NUT,NYLOC 5 4-51 100316 NUT,NYLOC 26 7-71
100312 NUT,NYLOC 6 4-49 100316 NUT,NYLOC 36 7-103
100312 NUT,NYLOC 6 4-55 100316 NUT,NYLOC 36 7-113
100312 NUT,NYLOC 7 4-53 100316 NUT,NYLOC 47 7-85
100312 NUT,NYLOC 27 4-17 100316 NUT,NYLOC CLASS 80 7-15
100312 NUT,NYLOC 30 4-57 100316 NUT,NYLOC 80 7-17
100312 NUT,NYLOC 32 4-37 100316 NUT,NYLOC 33 2A-81
100312 NUT,NYLOC 83 4-43 100316 NUT,NYLOC 12 2A-87
100312 NUT,NYLOC 7 5-23 100316 NUT,NYLOC 33 2B-79
100312 NUT,NYLOC 41 5-5 100316 NUT,NYLOC 12 2B-85
100312 NUT,NYLOC 4 6-25 100322 NUT,HEXAGON 20 7-105
100312 NUT,NYLOC 5 6-37 100323 NUT,NYLOC 27 3-61
100312 NUT,NYLOC 24 6-41 100323 NUT,NYLOC 24 7-79
100312 NUT,NYLOC 28 6-33 100323 NUT,NYLOC 25 7-71
100312 NUT,NYLOC 30 6-49 100328 WASHER 52 3-137
100312 NUT,NYLOC 4 7-63 100328 WASHER 52 3-141
100312 NUT,NYLOC 8 7-55 100354 WASHER,COPPER 25 5-19
100312 NUT,NYLOC 12 7-121 100358 WASHER,FLAT 70 6-5
100312 NUT,NYLOC 15 7-99 100358 WASHER,FLAT,S/S 71 7-33
100312 NUT,NYLOC 27 7-79 100358 WASHER,FLAT,S/STEEL 57 2A-67
100312 NUT,NYLOC 28 7-71 100358 WASHER,FLAT,S/STEEL 57 2B-65
100312 NUT,NYLOC 30 7-117 100359 WASHER,FENDER 79 7-17
100312 NUT,NYLOC 37 7-113 100362 BOLT 11 3-67
100312 NUT,NYLOC 41 7-5 100363 SCREW,HEXHD 35 7-113
100312 NUT,NYLOC 48 7-85 100364 SCREW,HEXHEAD 7 3-123
100312 NUT,NYLOC 82 7-25 100364 SCREW,HEXHEAD 9 3-111
100312 NUT,NYLOC 20 2A-3 100364 SCREW,HEXHEAD 17 3-91
100312 NUT,NYLOC 59 2A-67 100364 SCREW,HEXHD 37 3-89
100312 NUT,NYLOC 59 2A-69 100364 SCREW,HEXHD 43 4-21
100312 NUT,NYLOC 17 2A-73 100364 SCREW,HEXHD 8 6-51
100312 NUT,M8 115 2B-25 100364 SCREW,HEXHD 29 6-49
100312 NUT,NYLOC 20 2B-3 100364 SCREW,HEXHEAD 13 7-99
100312 NUT,NYLOC 59 2B-65 100364 SCREW,HEXHD 78 7-17
100312 NUT,NYLOC 59 2B-67 100364 SCREW,HEXHD 35 2A-85
100312 NUT,NYLOC 17 2B-71 100364 SCREW,HEXHD 35 2B-83
100314 NUT,NYLOC 5 3-129 100365 SCREW,HEXHEAD 6 3-123
100314 NUT,NYLOC 29 3-61 100365 SCREW,HEXHEAD 22 3-47
100314 NUT,NYLOC 11 4-33 100365 SCREW,HEXHD 24 2A-73
100314 NUT,NYLOC 15 4-71 100365 SCREW,HEXHD 24 2B-71
100314 NUT,NYLOC 26 4-17 100368 SCREW,HEXHD 23 7-79
100314 NUT,NYLOC 29 4-57 100368 SCREW,HEXHD 24 7-71
100314 NUT,NYLOC 6 6-21 100370 WASHER,HARDENED 23 3-45
100314 NUT,NYLOC 5 7-53 100370 WASHER,HARDENED 10 4-33
100314 NUT,NYLOC 14 7-99 100370 WASHER,HARDENED 25 4-17
100314 NUT,NYLOC 16 7-59 100370 WASHER,HARDENED 36 4-19

872189 - B40D & B35D 6X6 ADT - MAY 2008


12-6
NUMERICAL INDEX

I I
T T
PART # DESCRIPTION PG # PART # DESCRIPTION PG #
E E
M M
100370 WASHER,HARDENED 42 4-21 100461 CAPSCREW 8 3-109
100370 WASHER,HARDENED 5 6-21 100461 CAPSCREW 29 7-93
100370 WASHER,HARDENED 8 6-43 100467 CAPSCREW,SOCHEAD 2 3-125
100370 WASHER,HARDENED 11 6-39 100467 CAPSCREW,SOCHD 9 3-109
100370 WASHER,HARDENED 23 6-41 100482 SCREW,HEXHD 40 4-21
100370 WASHER,HARDENED 27 6-33 100493 BOLT,HEXHD 31 4-37
100370 WASHER,HARDENED 28 6-49 100493 BOLT,HEXHD 30 2A-81
100370 WASHER,HARDENED 57 6-5 100493 BOLT,HEXHD 30 2B-79
100370 WASHER,FLAT 20 7-37 100494 SCREW,HEXHEAD 17 3-47
100370 WASHER,HARDENED 20 7-57 100494 SCREW,HEXHEAD 2 5-17
100370 WASHER,HARDENED 22 7-79 100494 SCREW,HEXHEAD 24 5-19
100370 WASHER,HARDENED 35 7-103 100494 SCREW,HEXHEAD 7 7-69
100370 WASHER,HARDENED 39 7-5 100494 SCREW,HEXHEAD 22 7-119
100370 WASHER,HARDENED 70 7-35 100494 SCREW,HEXHEAD 55 2A-69
100370 WASHER,HARDENED 77 7-15 100494 SCREW,HEXHEAD 55 2B-67
100370 WASHER,HARDENED 77 7-17 100497 CAPSCREW,SOCHD 25 6-33
100370 WASHER,HARDENED 77 7-25 100497 CAPSCREW,SOCHD 46 7-85
100370 WASHER,HARDENED 56 2A-67 100498 BOLT 18 2A-3
100370 WASHER,HARDENED 28 2A-73 100498 BOLT 18 2B-3
100370 WASHER,HARDENED 32 2A-79 100506 CAPSCREW,SOC HD 36 4-23
100370 WASHER,HARDENED 56 2B-65 100507 CAPSCREW,SOC HD 44 4-23
100370 WASHER,HARDENED 28 2B-71 100510 NUT,WHEEL 33 3-101
100370 WASHER,HARDENED 32 2B-77 100510 NUT,WHEEL 35 3-95
100372 CAPSCREW,SOCHEAD 5 3-133 100510 NUT,WHEEL(COLLAR)26TON 36 3-97
100383 BOLT 26 6-33 100510 NUT,WHEEL (COLLAR) 26T 38 3-99
100383 BOLT 23 7-119 100511 STUD,WHEEL 34 3-95
100385 SCREW,MACHINE,H SLT RND BRASS 22 6-41 100511 STUD,WHEEL26 TON AXLE 35 3-97
100386 SCREW 22 4-65 100511 STUD,WHEEL 26T AXLE 37 3-99
100390 SCREW,CAP 14 7-37 100521 WASHER,WHEEL STUD 32 3-101
100407 NUT,CASTLE 28 4-73 100521 WASHER,WHEEL STUD 33 3-95
100415 NUT,NYLOC 14 7-59 100521 WASHER 34 3-97
100421 WASHER,FENDER 6 6-29 100521 WASHER,WHEEL STUD 36 3-99
100421 WASHER,FENDER 12 6-27 100530 WASHER,COPPER 20 3-147
100423 WASHER,FLAT 21 4-65 100530 WASHER,COPPER 82 4-43
100424 WASHER,HARDENED 26 3-61 100530 WASHER,COPPER 82 4-47
100424 WASHER,HARDENED 41 4-21 100532 WASHER,HARDENED 10 3-69
100424 WASHER,HARDENED 4 7-109 100532 WASHER,HARDENED 16 3-47
100424 WASHER,HARDENED 19 7-61 100532 WASHER,HARDENED 25 3-61
100424 WASHER,HARDENED 34 7-103 100532 WASHER,HARDENED 41 3-3
100424 WASHER,HARDENED 34 7-113 100532 WASHER,HARDENED 19 7-105
100424 WASHER,HARDENED 76 7-15 100532 WASHER,HARDENED 21 7-79
100424 WASHER,HARDENED 19 2A-3 100532 WASHER,HARDENED 23 7-71
100424 WASHER,HARDENED 31 2A-79 100532 WASHER,HARDENED 33 7-103
100424 WASHER,HARDENED 31 2A-81 100532 WASHER,HARDENED 33 7-113
100424 WASHER,HARDENED 31 2A-83 100536 WASHER,HARDENED 9 3-69
100424 WASHER,HARDENED 19 2B-3 100536 WASHER,HARDENED 21 3-47
100424 WASHER,HARDENED 31 2B-77 100536 WASHER,HARDENED 13 7-59
100424 WASHER,HARDENED 31 2B-79 100536 WASHER,HARDENED 14 7-75
100424 WASHER,HARDENED 31 2B-81 100536 WASHER,HARDENED 32 7-103
100430 SPLITPIN 21 4-39 100536 WASHER,HARDENED 32 7-113
100431 SPLITPIN 27 4-73 100536 WASHER,HARDENED 45 7-83
100449 STUD,STRETCH 36 3-77 100536 WASHER,HARDENED 75 7-15
100449 STUD,STRETCH 36 3-89 100536 WASHER,HARDENED 27 2A-73
100449 STUD,STRETCH 37 3-83 100536 WASHER,HARDENED 29 2A-83
100450 NUT,UNPLATED 35 3-77 100536 WASHER,HARDENED 34 2A-85
100450 NUT,UNPLATED 35 3-89 100536 WASHER,HARDENED 27 2B-71
100450 NUT,UNPLATED 36 3-83 100536 WASHER,HARDENED 29 2B-81
100451 WASHER,SPRING,UNPLATED 34 3-77 100536 WASHER,HARDENED 34 2B-83
100451 WASHER,SPRING,UNPLATED 34 3-89 100543 WASHER,FENDER,S/STEEL 14 3-41
100451 WASHER,SPRING,UNPLATED 35 3-83 100543 WASHER,FENDER,S/STEEL 25 2A-73
100461 CAPSCREW 1 3-125 100543 WASHER,FENDER,S/STEEL 25 2B-71
100461 CAPSCREW 5 3-107 100547 WASHER,FLAT,HARDENED 11 7-89

872189 - B40D & B35D 6X6 ADT - MAY 2008


12-7
NUMERICAL INDEX

I I
T T
PART # DESCRIPTION PG # PART # DESCRIPTION PG #
E E
M M
100547 WASHER,FLAT,HARDENED 18 7-105 100654 NUT,STOVER 18 7-61
100548 WASHER,HARDENED 15 3-47 100654 NUT,STOVER 28 7-103
100548 WASHER,HARDENED 3 6-25 100654 NUT,STOVER 30 7-113
100548 WASHER,HARDENED 27 6-49 100654 NUT,STOVER 37 7-3
100548 WASHER,HARDENED 56 6-7 100654 NUT,STOVER 37 7-5
100548 WASHER,HARDENED 6 7-53 100654 NUT,STOVER 42 7-83
100548 WASHER,HARDENED 38 7-5 100654 NUT,STOVER 74 7-15
100548 WASHER,HARDENED 54 2A-67 100654 NUT,STOVER 33 2A-85
100548 WASHER,HARDENED 26 2A-73 100654 NUT,STOVER 33 2B-83
100548 WASHER,HARDENED 54 2B-65 100655 NUT,STOVER 15 3-43
100548 WASHER,HARDENED 26 2B-71 100655 NUT,STOVER 36 7-3
100549 WASHER,FLAT 24 3-61 100655 NUT,STOVER 27 2A-79
100549 WASHER,FLAT 39 4-21 100655 NUT,STOVER 27 2A-81
100569 SCREW,HEXHD 13 3-41 100655 NUT,STOVER 32 2A-85
100569 SCREW,HEXHD 30 4-37 100655 NUT,STOVER 27 2B-77
100569 SCREW,HEXHD 39 5-5 100655 NUT,STOVER 27 2B-79
100569 SCREW,HEXHD 24 6-33 100655 NUT,STOVER 32 2B-83
100569 SCREW,HEXHEAD 6 7-63 100657 NUT,STOVER 14 3-43
100569 SCREW,HEXHD 19 7-57 100657 NUT,STOVER 22 3-45
100569 SCREW,HEXHD 20 7-79 100657 NUT,STOVER 35 7-5
100569 SCREW,HEXHD 22 7-71 100657 NUT,STOVER 16 2A-73
100569 SCREW,HEXHD 44 7-83 100657 NUT,STOVER 26 2A-79
100569 SCREW,HEXHD 17 2A-3 100657 NUT,STOVER 26 2A-81
100569 SCREW,HEXHD 28 2A-79 100657 NUT,STOVER 31 2A-85
100569 SCREW,HEXHD 17 2B-3 100657 NUT,STOVER 16 2B-71
100569 SCREW,HEXHD 28 2B-77 100657 NUT,STOVER 26 2B-77
100575 WASHER,COPPER 38 5-3 100657 NUT,STOVER 26 2B-79
100588 G-RING 12 5-13 100657 NUT,STOVER 31 2B-83
100590 G-RING 1 5-11 100659 BOLT,HEXHD 23 6-33
100590 G-RING 11 5-13 100665 SCREW,CHEESEHD 5 6-29
100591 TAPER,DOWEL,T-DRIVE REAR 33 3-77 100670 U BOLT,CLAMP 25 2A-79
100591 TAPER DOWEL T-DRIVE REAR 33 3-89 100670 U BOLT,CLAMP 25 2A-81
100591 TAPER,DOWEL,T-DRIVE,REAR 34 3-83 100670 U BOLT,CLAMP 30 2A-85
100594 WASHER,FENDER 7 6-31 100670 U BOLT,CLAMP 25 2B-77
100594 WASHER,FENDER 55 6-5 100670 U BOLT,CLAMP 25 2B-79
100604 NUT,SLOTTED 16 3-43 100670 U BOLT,CLAMP 30 2B-83
100608 CAPSCREW,BUTTON,SOC HD 20 7-43 100672 STUD 41 7-85
100608 CAPSCREW,S/S 43 7-83 100674 BOLT,HEXHD 28 4-37
100613 WASHER 26 7-51 100684 SCREW,HEX HD 122 3-59
100614 WASHER,ALTERNATOR TO SUPPORT 47 2A-45 100684 BOLT,HEXHD 34 7-5
100615 WASHER,FLAT 54 6-7 100702 BOLT,HEXHD 13 7-95
100615 WASHER,FLAT 15 7-37 100702 BOLT,HEXHD 33 7-3
100615 WASHER,FLAT,S/S 69 7-27 100702 BOLT,HEXHD 24 2A-79
100618 NUT,NYLOC 31 7-103 100702 BOLT,HEXHD 24 2A-81
100619 SCREW,HEXHD 37 5-3 100702 BOLT,HEXHD 24 2B-77
100619 SCREW,HEXHD 30 7-103 100702 BOLT,HEXHD 24 2B-79
100642 CAPSCREW,SOCHD 21 6-41 100703 BOLT 36 5-3
100644 BOLT,HEXHEAD 20 4-65 100720 BOLT,HEX HD 9 3-63
100652 NUT,STOVER 19 4-65 100720 BOLT,HEX HD 14 3-63
100652 NUT,STOVER 20 7-65 100720 BOLT,HEX HD 17 3-63
100652 NUT,STOVER 20 7-67 100720 BOLT,HEXHD 23 3-61
100653 NUT,STOVER 14 3-47 100721 BOLT,HEXHD 22 3-61
100653 NUT,STOVER 40 3-3 100724 BOLT,HEXHD 27 4-37
100653 NUT,STOVER 18 4-65 100725 BOLT,HEXHD 21 3-45
100653 NUT,STOVER 29 7-103 100726 SCREW,HEXHEAD 16 3-91
100653 NUT,STOVER 31 7-113 100726 SCREW,HEXHD 20 3-79
100653 NUT,STOVER 16 2A-3 100726 SCREW,HEXHEAD 20 3-81
100653 NUT,STOVER 16 2B-3 100726 SCREW,HEXHEAD 20 3-85
100654 NUT,STOVER 8 3-69 100726 SCREW,HEXHD TENSILOCK BL 21 3-75
100654 NUT,STOVER 29 4-37 100726 SCREW,HEXHD TENSILOCK 21 3-87
100654 NUT,STOVER 7 7-55 100726 SCREW,HEXHD 32 3-77
100654 NUT,STOVER 13 7-75 100726 SCREW,HEXHD 32 3-89

872189 - B40D & B35D 6X6 ADT - MAY 2008


12-8
NUMERICAL INDEX

I I
T T
PART # DESCRIPTION PG # PART # DESCRIPTION PG #
E E
M M
100726 SCREW,HEXHD 33 3-83 100789 STUD,UNPLATED 18 3-79
100726 SCREW,HEXHD TENSILOCK 4 7-97 100789 STUD 18 3-81
100730 BOLT,HEXHEAD 17 4-65 100789 STUD 18 3-85
100730 BOLT,HEXHD 11 6-27 100789 STUD,UNPLATED 19 3-75
100730 BOLT,HEXHD 16 7-123 100789 STUD,UNPLATED 19 3-87
100730 BOLT,HEXHD 21 7-119 100789 STUD,UNPLATED 29 3-77
100730 BOLT,HEXHD 29 7-117 100789 STUD,UNPLATED 29 3-89
100730 BOLT,HEXHD 73 7-17 100789 STUD,UNPLATED 30 3-83
100730 BOLT,HEXHD 29 2A-85 100790 WASHER,SPRING 13 3-91
100730 BOLT,HEXHD 29 2B-83 100790 WASHER,SPRING,UNPLATED 17 3-79
100731 SCREW 12 3-41 100790 WASHER,SPRING 17 3-81
100731 SCREW 13 3-43 100790 WASHER,SPRING 17 3-85
100731 SCREW 20 3-45 100790 WASHER,SPRING UNPLATED 18 3-75
100731 SCREW 21 3-61 100790 WASHER,SPRING,UNPLATED 18 3-87
100731 SCREW 21 3-103 100790 WASHER,SPRING,UNPLATED 28 3-77
100731 SCREW 24 4-17 100790 WASHER,SPRING,UNPLATED 28 3-89
100731 SCREW 38 4-21 100790 WASHER,SPRING,UNPLATED 29 3-83
100731 SCREW,HEXHD 2 6-25 100799 BOLT,WING 67 7-29
100731 SCREW 22 6-33 100805 SCREW,HEXHEAD 20 6-33
100731 SCREW 26 6-49 100807 CAPSCREW,SOCHD 10 3-109
100731 SCREW,HEXHEAD 2 7-109 100808 SCREW,CAP 74 3-51
100731 SCREW,HEXHEAD 6 7-55 100811 NUT,NYLOC S/STEEL 25 6-49
100731 SCREW 11 7-121 100812 WASHER 10 6-39
100731 SCREW 12 7-95 100812 WASHER 24 6-49
100731 SCREW 32 7-5 100830 SCREW,PANHD,SELFTAP,S/S 66 7-27
100731 SCREW 40 7-83 100830 SCREW,PANHD,SELFTAP,S/S 66 7-29
100731 SCREW 40 7-85 100832 CAPSCREW,CSK,SOCHD,S/S 65 7-31
100731 SCREW 68 7-39 100832 CAPSCREW,CSK,SOCHD,S/S 70 7-19
100731 SCREW 72 7-25 100835 CAPSCREW,S/S 64 7-27
100731 SCREW 14 11-3 100835 CAPSCREW,S/S 64 7-29
100731 SCREW 28 2A-85 100835 CAPSCREW,S/S 64 7-33
100731 SCREW 28 2B-83 100837 CAPSCREW,CSK,SOCHD,S/S 69 7-19
100733 SCREW 21 6-33 100837 CAPSCREW,CSK,SOCHD,S/S 69 7-25
100734 BOLT,HEXHD 71 7-15 100838 WASHER,FLAT 63 7-27
100747 BOLT 27 4-57 100838 WASHER,FLAT 63 7-29
100747 BOLT 81 4-43 100841 SCREW,PAN,POZI 10 6-27
100747 BOLT 19 7-65 100842 POP RIVET 62 7-27
100753 BOLT,HEXHD 21 7-73 100846 NUT,CENTRE LOCK 17 7-43
100757 SCREW,HEXHEAD 5 3-115 100847 CAPSCREW,SOCHD 36 4-21
100757 SCREW,HEXHEAD 6 3-107 100848 CAPSCREW,SOCHD 35 4-21
100757 SCREW,HEXHD 16 4-11 100850 STUD,M/S,FULL THREAD 68 7-19
100757 SCREW,HEXHD 31 7-5 100857 WASHER,BODY 16 7-43
100761 BOLT,HEXHD 29 7-113 100861 SCREW 23 6-49
100762 BOLT,HEXHD 23 4-17 100868 WASHER,PROFILED 27 7-103
100764 BOLT 37 4-21 100870 CAPSCREW,SOCHD 12 3-43
100767 BOLT,HEXHD 20 3-61 100872 SCREW,PANHD SELFTAP,S/S 61 7-27
100769 BOLT,HEXHD 31 3-77 100878 WASHER,FENDER 39 7-85
100769 BOLT,HEXHD 31 3-89 100879 SCREW,SLT CHEESEHD 9 6-39
100769 BOLT,HEXHD 32 3-83 100898 SCREW,HEXHD 19 3-45
100777 NUT,HEXAGON 10 7-89 100919 SCREW,PAN HD 22 5-21
100777 NUT,HEXAGON 17 7-105 100923 SCREW,HEXHD 7 3-69
100785 WASHER,FLAT 12 7-99 100925 SCREW,HEXHD DURLOCK 4 3-13
100788 NUT 15 3-91 100925 SCREW,HEXHD DURLOCK 19 3-61
100788 NUT,UNPLATED 19 3-79 100931 BOLT,HEXHD 17 3-87
100788 NUT 19 3-81 100931 BOLT 27 3-89
100788 NUT 19 3-85 100931 BOLT 38 7-83
100788 NUT,UNPLATED 20 3-75 100936 BOLT 67 7-17
100788 NUT,UNPLATED 20 3-87 100938 SCREW,COUNTERSUNK 10 7-47
100788 NUT,UNPLATED 30 3-77 100944 BOLT,HEXHD 18 3-61
100788 NUT,UNPLATED 30 3-89 100945 SCREW,HEXHD 22 6-49
100788 NUT,UNPLATED 31 3-83 100947 WASHER,FLAT 60 7-29
100789 STUD 14 3-91 100953 CAPSCREW,SOCHD 53 2A-69

872189 - B40D & B35D 6X6 ADT - MAY 2008


12-9
NUMERICAL INDEX

I I
T T
PART # DESCRIPTION PG # PART # DESCRIPTION PG #
E E
M M
100953 CAPSCREW,SOCHD 53 2B-67 101307 WASHER,FLAT 4 3-129
100954 CAPSCREW,SOCHD 5 7-97 101307 WASHER,FLAT 11 3-41
100965 CAPSCREW,SOCHD 26 4-73 101307 WASHER,FLAT 26 4-57
100966 NUT,CLEVELOC 17 3-61 101307 WASHER,FLAT 17 7-57
100966 NUT,CLEVELOC 18 7-57 101307 WASHER,FLAT 18 7-79
100978 POP RIVET 16 3-87 101307 WASHER,FLAT 19 7-71
100978 POP RIVET 27 3-77 101307 WASHER,FLAT 19 7-73
100985 SCREW,HEXHD 26 7-103 101307 WASHER,FLAT 65 7-11
100988 CAPSCREW,CSK SOCHD 23 4-23 101309 WASHER,FENDER 3 4-51
100989 SCREW,HEXHD 11 3-43 101309 WASHER,FENDER 4 4-49
100994 CAPSCREW 28 7-117 101309 WASHER,FENDER 4 4-55
100994 CAPSCREW 30 7-3 101309 WASHER,FENDER 5 4-53
100995 SCREW,HEXHD 19 7-81 101309 WASHER,FENDER 19 6-41
100995 SCREW,HEXHD 20 7-73 101309 WASHER,FENDER 17 7-61
101010 WASHER,FENDER 59 7-27 101309 WASHER,FENDER 17 7-79
101038 BOLT,HEXHD 39 3-5 101309 WASHER,FENDER 17 7-81
101054 PIN,DOWEL 97 3-39 101309 WASHER,FENDER 18 7-71
101059 SCREW,SLT CHEESEHD BRASS 20 6-41 101309 WASHER,FENDER 18 7-73
101062 POP RIVET 58 7-39 101318 WASHER,FLAT,HARDENED 28 7-113
101064 NUT,STOVER 23 5-19 101324 BOLT,HEXHD 37 3-3
101072 CAPSCREW,SOCHD 38 3-3 101324 BOLT,HEXHD 15 2A-3
101081 WASHER,HARDENED 28 7-93 101324 BOLT,HEXHD 15 2B-3
101087 NUT,HEX FINE 27 7-93 101325 BOLT,HEXHD 9 7-89
101088 WASHER,DOWTY 8 6-39 101325 BOLT,HEXHD 15 7-105
101088 WASHER,DOWTY 19 6-33 101326 BOLT,HEXHD 8 7-89
101129 BOLT,HEXHD 7 6-51 101326 BOLT,HEXHD 14 7-105
101129 BOLT,HEXHD 34 7-51 101343 WASHER,MILDSTEEL 16 4-65
101149 SCREW,HXHD 13 7-105 101345 WASHER,HARDENED 15 4-65
101151 SCREW,HEXHD FINE 19 3-147 101345 WASHER,HARDENED 34 4-21
101152 SCREW,CSK,SELFTAP,S/S 57 7-27 101345 WASHER,HARDENED 5 7-55
101167 WASHER,SPRING 6 6-13 101347 BOLT 12 7-59
101167 WASHER,SPRING 9 6-27 101351 WASHER,COPPER 29 3-107
101167 WASHER,SPRING 53 6-7 101351 WASHER,COPPER 37 3-109
101168 SCREW,PANHD 52 6-7 101353 CAPSCREW,SOCHEAD 7 7-53
101170 SCREW,PANHD 51 6-7 101354 CAPSCREW,SOCHD 27 7-113
101171 SCREW,PAN 5 6-13 101356 BOLT,HEX HEAD 19 7-37
101171 SCREW,PANHD 50 6-7 101356 BOLT,HEXHD 51 7-35
101172 BOLT,HEX,RIBFLG 56 7-39 101356 BOLT,HEXHD 64 7-11
101174 CAPSCREW,CSK,SOC,S/S 55 7-31 101360 NUT,STOVER 16 3-61
101174 CAPSCREW,CSK,SOC,S/S 55 7-33 101360 NUT,STOVER 33 4-21
101174 CAPSCREW,CSK,SOC,S/S 66 7-19 101364 NUT,HEX 8 7-37
101175 CAPSCREW,CSK,SOC,S/S 54 7-27 101991 CAPSCREW,SOCHEAD 6 3-115
101176 NUT,SPEED 6 6-31 101991 CAPSCREW,SOCHEAD 7 3-107
101176 NUT,SPEED 53 7-27 101991 CAPSCREW,SOCHD 11 3-109
101176 NUT,SPEED 53 7-29 101991 CAPSCREW,SOCHD 18 3-147
101181 SCREW,PAN,POZI 8 6-27 101991 CAPSCREW,SOCHD 30 3-101
101185 CAPSCREW,BUT,SOCHD,S/S 52 7-27 101991 CAPSCREW,SOCHD 32 3-95
101192 BOLT,HEXHD 25 7-103 101993 SCREW,HEXHEAD 36 3-3
101193 WASHER,SPRING 49 6-7 101993 SCREW,HEXHEAD 35 4-19
101197 SCREW,MACHINE,CSK,POSI,S/STEEL 4 7-23 101993 SCREW,HEXHEAD 22 5-19
101205 STUD,WHEEL 31 3-101 101993 SCREW,HEXHEAD 52 2A-67
101211 BOLT,ZINC PLATED 4 4-51 101993 SCREW,HEXHEAD 52 2A-69
101211 BOLT,ZINC PLATED 5 4-49 101993 SCREW,HEXHEAD 52 2B-65
101211 BOLT,ZINC PLATED 5 4-55 101993 SCREW,HEXHEAD 52 2B-67
101211 BOLT,ZINC PLATED 6 4-53 101994 CAPSCREW,SOCHD 16 7-61
101216 WASHER,SERRATED 48 6-5 101997 CAPSRREW,SOCHD 31 3-95
101225 SCREW,HEXHD 35 5-5 101997 CAPSCREW,SOCHD 33 3-97
101228 WASHER,PROFILED 24 7-103 101997 CAPSCREW,SOCHEAD 35 3-99
101235 SCREW,PANHD 47 6-5 101997 CAPSCREW,SOCHD 18 6-33
101247 SCREW,CAP 23 5-21 101997 CAPSCREW,SOCHD 46 6-5
101258 U-BOLT 9 4-33 120025 ELBOW 80 4-43
101301 WASHER,FLAT 29 7-5 120029 CONNECTOR 79 4-45

872189 - B40D & B35D 6X6 ADT - MAY 2008


12-10
NUMERICAL INDEX

I I
T T
PART # DESCRIPTION PG # PART # DESCRIPTION PG #
E E
M M
120031 CONNECTOR 15 2A-73 15
120640 FITTING 5-21
120031 CONNECTOR 15 2B-71 B
120040 PLUG,HEX HD 34 4-19 120667 ELBOW 14 2A-73
120044 PLUG,HEX HD 32 4-21 120667 ELBOW 14 2B-71
120045 PLUG,HEX HEAD 25 4-73 120670 CONNECTOR 13 2A-73
120045 PLUG,HEX HD 33 4-19 120670 CONNECTOR 13 2B-71
120045 PLUG,HEX HEAD 78 4-43 120674 CONNECT,SPEC 72 4-41
120045 PLUG,HEX HEAD 78 4-47 120676 ADAPTOR,COMPRESSOR,HVAC 8 7-53
120046 ELBOW 77 4-43 120677 ELBOW 23 4-73
120047 ELBOW 76 4-43 120678 CONNECTOR 15 4-11
120051 ADAPTOR,MALE NPTF,PUSHLOCK 20 3-119 120679 ADAPTOR 15 7-49
120051 ADAPTOR,MALE NPTF,PUSHLOCK 22 3-121 120680 CONNECTOR 5 5-23
120053 ADAPTOR,MALE NPTF,PUSHLOCK 3 10-33 120682 PLUG 11 7-75
120106 CONNECTOR 3 5-17 120726 CAP 36 7-85
120106 CONNECTOR 21 5-19 120743 ELBOW,SPEC 71 4-41
120129 CONNECT 75 4-43 120747 UNION 7 5-17
120142 FLANGE,HALF 8 4-33 120747 UNION 15 7-123
120148 CONNECTOR 10 3-67 120747 UNION 19 7-119
120148 CONNECTOR 10 7-121 120747 UNION 26 7-117
120148 CONNECTOR 20 7-119 120748 UNION 70 4-45
120148 CONNECTOR 27 7-117 120751 UNION 69 4-45
120157 CONNECTOR 10 5-13 120758 UNION 33 5-3
120161 ADAPTOR,BARBED 13 3-47 120768 BOLT,BANJO 28 3-107
120161 ADAPTOR,BARBED HOSE 20 3-103 120768 BOLT,BANJO 35 3-109
120161 ADAPTOR,BARBED HOSE 20 3-105 120788 FITTING,BANJO 27 3-107
120161 ADAPTOR,BARBED HOSE 74 4-43 120788 FITTING,BANJO 36 3-109
120161 ADAPTOR,BARBED HOSE 74 4-45 120804 ELBOW 8 5-17
120162 ADAPTOR 51 2A-69 120807 ELBOW 9 3-67
120162 ADAPTOR 51 2B-67 120807 ELBOW 14 7-123
120166 VALVE,DRAIN 2 5-11 120807 ELBOW 18 7-119
120196 PLUG,ZINC/CAD PLATED 8 4-39 120807 ELBOW 25 7-117
120196 PLUG,ZINC/CAD PLATED 24 4-73 120851 NIPPLE 10 7-75
120196 PLUG 11 7-59 120851 NIPPLE 35 7-83
120238 FLANGE,HALF 20 4-3 120926 FITTING,HOSE ADPT,1/4” BSP 5 10-33
120253 PLUG,HEX HEAD 17 3-147 120965 ADAPTOR,STRAIGHT 20 5-19
120253 PLUG,HEX HD 32 4-19 120969 ADAPTOR 9 5-17
120285 UNION 4 5-17 121045 ADAPTOR 16 5-9
120286 UNION 73 4-43 121059 CONNECT,SPEC 14 2A-3
120286 UNION 34 5-3 121059 CONNECT,SPEC 14 2B-3
120286 UNION 34 5-5 121066 CONNECTOR 16 3-147
120315 ELBOW 33 3-109 121086 ADAPTOR 14 5-9
120316 CONNECT 30 3-107 121088 TEE,B/H,BRANCH 68 4-41
120322 PLUG,WITH O-RING 17 5-21 121088 TEE,B/H,BRANCH 68 4-45
120333 PLUG,HEX SOCKET 28 3-83 121089 CONNECTOR 67 4-41
120336 PLUG ASSEMBLY,SHIPPING NO.20 1 3-29 121091 TEE,B/H,BRANCH 66 4-41
120336 PLUG,HEX HEAD 35 3-5 121091 TEE,B/H,BRANCH 66 4-45
120352 CONNECTOR 6 5-23 121092 CONNECTOR 65 4-41
120356 BULKHEAD 5 5-17 121092 CONNECTOR 65 4-47
120366 TEE 6 5-17 121102 TEE,B/H,BRANCH 19 3-119
120391 PLUG,HEX HEAD 12 7-75 121102 TEE,B/H,BRANCH, 21 3-121
120391 PLUG,HEX HEAD 37 7-83 121104 TEE,UNION 18 3-119
120392 PLUG,HEXHEAD 11 7-109 121104 TEE,UNION 20 3-121
120396 PLUG,FILLER 44 3-49 121126 CONNECTOR 7 4-35
120397 PLUG,HOLLOW 25 4-59 121172 CONNECTOR 17 3-119
120399 PLUG,BLANKING 9 5-13 121172 CONNECTOR 19 3-121
120478 UNION 14 4-71 121186 ADAPTOR 16 5-21
120588 PLUG,HEX 19 4-3 121231 CONNECTOR 8 5-13
120588 PLUG,HEX 31 4-19 121238 PLUG 2 4-75
15 121241 CONNECTOR 18 3-121
120588 PLUG 5-21
A 121258 TEE,BRANCH 19 5-19
120607 FLANGE,HALF 7 4-33 121260 ADAPTOR 18 5-19
120631 FITTING,TUBE 12 5-21 121263 PLUG,DRAIN 2 2A-71

872189 - B40D & B35D 6X6 ADT - MAY 2008


12-11
NUMERICAL INDEX

I I
T T
PART # DESCRIPTION PG # PART # DESCRIPTION PG #
E E
M M
121263 PLUG,DRAIN 2 2B-69 122047 ELBOW 11 4-3
121275 ELBOW 12 3-47 122049 CONNECTOR 10 4-3
121275 MALE,TAIL,90 DEG 15 3-103 122049 CONNECTOR 13 4-65
121275 MALE,TAIL,90 DEG 15 3-105 122049 CONNECTOR 22 4-17
121275 MALE-8,M20,TAIL,90 DEG,PCT-M20 34 3-3 122065 TEE 8 3-107
121275 ELBOW 64 4-41 122065 TEE 14 3-105
121275 ELBOW 64 4-45 122068 CONNECTOR 23 4-19
121289 CAP,DUST 11 3-63 122070 CONNECTOR 11 4-71
121290 VALVE,AIR-RELIEF 10 3-63 122075 CONNECTOR 9 4-13
121296 FRAMATONE,16 WAY,PLUG,SOCKETS 120 6-63 122075 CONNECTOR 10 4-71
121306 PLUG,HEX HD 30 4-19 122075 CONNECTOR 22 4-19
121308 TEE,BRANCH 63 4-41 122075 CONNECTOR 25 4-37
121314 ADAPTOR,MALE 33 3-3 122083 CONNECTOR 15 3-147
121350 ELBOW 4 5-23 122084 CONNECT 13 3-105
121350 ELBOW 17 5-19 122084 CONNECTOR 14 4-11
121350 ELBOW 17 7-119 122084 CONNECTOR 60 4-45
121350 ELBOW 24 7-117 122098 ELBOW 9 4-3
121353 ORIFICE,1MM 24 4-5 122112 CONNECTOR 21 4-19
121353 ORIFICE,1MM 24 4-7 122122 ELBOW 8 4-3
121364 ADAPTOR 3 5-11 122122 ELBOW 21 4-17
121364 ADAPTOR 7 5-13 122134 PLUG 22 4-73
121365 ADAPTOR 4 5-11 122136 VALVE,DRAIN 59 4-41
121368 ORIFICE,CHECK 18 4-3 122136 VALVE,DRAIN 9 7-109
121390 FLANGE,HALF 31 4-21 122136 VALVE,DRAIN 13 2A-3
121393 CONNECTOR 7 5-7 122136 VALVE,DRAIN 13 2B-3
121398 ELBOW 6 5-7 122143 TEE,RUN 58 4-41
121404 ELBOW 5 5-7 122151 ELBOW 7 3-115
121407 CONNECTOR 4 5-7 122151 ELBOW 7 3-117
121451 ADAPTOR 12 2A-73 122153 ELBOW 7 4-3
121451 ADAPTOR 12 2B-71 122156 CONNECTOR 6 4-3
121463 PLUG,ANDERSON 1 10-25 122157 CONNECT 12 3-105
122008 ELBOW 3 4-55 122157 CONNECTOR 57 4-45
122008 ELBOW 4 4-53 122165 TEE,RUN 20 4-19
122008 ELBOW 30 4-21 122165 TEE,RUN 24 4-37
122015 CONNECTOR 13 4-71 122176 TEE,BRANCH 25 4-21
122015 CONNECTOR 17 4-3 122178 ELBOW 19 4-19
122015 CONNECT 24 4-57 122179 ORS/BRAZE ADAPTOR 8 4-13
122015 CONNECTOR 26 4-37 122183 TEE,B/H,BRANCH 6 3-117
122015 CONNECTOR 29 4-19 122183 TEE,B/H,BRANCH 8 3-115
122017 CONNECTOR 16 4-3 122183 TEE,B/H,BRANCH 9 3-107
122018 CONNECTOR 11 4-13 122183 TEE,B/H,BRANCH 13 3-109
122018 CONNECTOR 15 4-3 122183 TEE,B/H,BRANCH 16 3-119
122018 CONNECTOR 28 4-19 122183 TEE,B/H,BRANCH 17 3-121
122018 CONNECTOR 29 4-21 122184 CONNEC,SPEC,LONG 56 4-41
122018 CONNECT 62 4-41 122185 CONNECTOR,SPEC 24 4-21
122019 CONNECTOR 14 4-3 122257 REDUCER 3 4-49
122019 CONNECTOR 27 4-19 122257 REDUCER 3 4-53
122019 CONNECTOR 28 4-21 122261 CONNECTOR,SPEC 5 4-3
122021 CONNECTOR 10 4-13 122275 CONNECTOR 32 3-3
122021 CONNECTOR 13 4-3 122276 ELBOW 18 3-45
122021 CONNECT 23 4-59 122278 CONNECTOR 17 3-45
122021 CONNECTOR 26 4-19 122279 ELBOW 16 3-45
122025 CONNECTOR 25 4-19 122279 ELBOW 31 3-3
122026 CONNECTOR 12 4-71 122280 ELBOW 15 3-45
122026 CONNECTOR 27 4-21 122291 TEE,BRANCH 18 4-19
122028 ELBOW 12 4-3 130001 HOSE,PUSHLOCK 9 3-105
122031 TEE,UNION 24 4-19 130001 HOSE,PUSHLOCK 10 3-105
122032 ELBOW 14 4-65 130001 HOSE,PUSHLOCK 11 3-47
122032 ELBOW 22 4-57 130001 HOSE,PUSHLOCK 11 3-103
122033 CONNECTOR 26 4-21 130001 HOSE,PUSHLOCK 30 3-3
122040 CONNECT,SPEC 61 4-41 130001 HOSE,PUSHLOCK 53 4-45
122040 CONNECTOR,SPEC 61 4-47 130001 HOSE,PUSHLOCK 54 4-45

872189 - B40D & B35D 6X6 ADT - MAY 2008


12-12
NUMERICAL INDEX

I I
T T
PART # DESCRIPTION PG # PART # DESCRIPTION PG #
E E
M M
130001 HOSE,PUSHLOCK 55 4-41 140353 O RING 18 4-39
130001 HOSE,PUSHLOCK 50 2A-69 140367 O RING 22 7-93
130001 HOSE,PUSHLOCK 50 2B-67 140368 O-RING 13 4-67
130002 HOSE,PUSHLOCK 15 3-119 140370 O-RING 5 5-11
130002 HOSE,PUSHLOCK 16 3-121 140370 O RING 5 5-13
130002 HOSE,PUSHLOCK 3 5-7 140400 RING,BACK UP 14 4-67
130002 HOSE,PUSHLOCK 48 2A-69 140406 RING,BACK UP 21 7-93
130002 HOSE,PUSHLOCK 49 2A-69 140411 RING,BACK UP 17 4-73
130002 HOSE,PUSHLOCK 48 2B-67 140416 RING,BACK UP 17 4-39
130002 HOSE,PUSHLOCK 49 2B-67 140423 W/BAND,PISTON 16 4-73
130020 HOSE,PUSHLOCK 1/4” 6 10-33 140440 SEAL,WIPER 15 4-73
130029 PIPE,AIR LINE 16 5-19 140461 O RING 11 7-95
130044 SLEEVE,FIRE 15 5-19 140462 WASHER,DOWTY 15 5-9
130044 FIRESLEEVE 29 2A-73 140464 O RING 34 7-85
130044 FIRESLEEVE 30 2A-73 140466 O-RING 5 7-109
130044 FIRESLEEVE 31 2A-73 140469 SEAL,CASSETTE 30 3-97
130044 FIRESLEEVE 32 2A-73 140469 SEAL,CASSETTE 32 3-99
130044 FIRESLEEVE 29 2B-71 140474 SEAL,ROD 16 4-39
130044 FIRESLEEVE 30 2B-71 140513 SEAL,ROD 14 4-73
130044 FIRESLEEVE 31 2B-71 140523 WASHER,DOWTY 4 4-3
130044 FIRESLEEVE 32 2B-71 140537 GASKET,SURGE TANK AS 47 2A-69
140020 O RING 6 4-35 140537 GASKET,SURGE TANK AS 47 2B-67
140032 SEAL,PISTON 17 4-67 140542 SEAL,CAP,DIESEL FILLER 2 7-77
140033 SEAL,WIPER 11 4-67 140542 SEAL,CAP,DIESEL FILLER 9 7-75
140044 SEAL,SINGLE ACTING 12 4-67 140565 KIT,SEAL 9 4-67
140059 O-RING 10 4-67 140581 SEAL,S/LIP 8 3-67
140103 RING,ANTI-EXTRUSION 5 4-35 140612 SEAL,PISTON 13 4-73
140108 V RING 23 4-37 140613 SEAL,WIPER 15 4-39
140115 O RING 20 4-39 140618 SEAL,PISTON 14 4-39
140131 O RING 6 4-33 140619 W/BAND,PISTON 13 4-39
140150 O RING 17 4-19 140622 SEAL RING 27 2A-85
140150 O RING 20 4-17 140622 SEAL RING 27 2B-83
140159 O RING 4 4-35 140628 KIT,SEAL 17 5-9
140162 O-RING 3 7-101 140634 U-SEAL 12 4-39
140169 O RING 21 4-73 140660 KIT,SERVICE 2 4-69
140189 O RING 26 7-93 140678 KIT,SEAL 10 4-39
140193 O RING 6 5-13 140683 KIT,DOUBLE SEAL 15 3-127
140201 O RING 19 4-39 140685 SEAL,U-TYPE,N70,D390,LWB 14 3-147
140221 O RING 25 7-93 140686 SEAL,ROD 20 7-93
140228 O RING,19X25 TO 25X25 RIMS 3 3-149 140698 W/BAND,ROD 12 4-73
140228 O RING,19X25 TO 25X25 RIMS 3 3-151 140702 W/BAND,ROD 11 4-39
140240 O RING 32 3-97 140725 SEAL,D/L VITON 25 3-77
140240 O RING 34 3-99 140725 SEAL 25 3-89
140262 O RING,PLANET PIN 29 3-101 140725 SEAL,D/L VITON 26 3-83
140262 O RING,PLANET PIN 30 3-95 140728 O RING 5 4-33
140262 O RING ,PLANET PIN 31 3-97 140732 O RING 23 4-21
140262 O-RING,PLANET PIN 33 3-99 140734 O-RING 15 4-67
140269 O RING 14 3-119 140744 KIT,SEAL 4 7-87
140269 O RING 15 3-121 140744 KIT,SEAL 4 7-111
140271 O-RING 82 3-53 140756 KIT,SEAL 4 4-25
140277 O RING 22 4-37 140760 O-RING,VITON 16 3-127
140284 SEAL,WIPER,PUR 24 7-93 140760 O-RING 34 4-23
140285 SEAL,ROD 23 7-93 140776 SEAL,OSCILLATION 10 7-95
140297 O RING 20 4-73 140791 BOOT,CYL 11 4-73
140298 O RING 19 4-73 140795 O-RING 3 4-75
140299 SEAL,ROD 18 4-73 140805 O-RING 6 4-27
140300 SEAL,OIL 6 7-97 140806 O-RING 5 4-27
140301 SEAL,OIL 7 7-97 140824 SEAL,U-TYPE,N70,D350,LWB 13 3-147
140342 V RING 26 3-77 140827 W/BAND,ROD 19 7-93
140342 V RING 26 3-89 140829 W/BAND,PISTON 18 7-93
140342 V RING 27 3-83 140830 KIT,SEAL,SUSPENSION STRUT 16 7-93
140350 SEAL,OIL 29 3-95 140879 O-RING 24 5-21

872189 - B40D & B35D 6X6 ADT - MAY 2008


12-13
NUMERICAL INDEX

I I
T T
PART # DESCRIPTION PG # PART # DESCRIPTION PG #
E E
M M
140880 O-RING 3 3-93 160688 PIN,PLANET GEAR 24 3-99
140988 KIT,SEAL INTERSECTION 9 4-9 160710 SHAFT,STUB,MACHINED 19 3-95
145018 O-RING 4 7-9 160710 SHAFT,STUB,MACHINED 20 3-97
145018 O RING 63 7-11 160710 SHAFT,STUB,MACHINED 20 3-101
150015 BEARING 3 3-65 160710 SHAFT,STUB,MACHINED 23 3-99
150081 BEARING 7 3-67 160711 RING,GEAR,CARRIER,FLAME,HARDEN 18 3-95
150090 CONE,BEARING 31 3-135 160711 RING,GEAR,CARRIER-FLAME,HARDEN 19 3-97
150090 CONE,BEARING 31 3-139 160711 RING,GEAR,CARRIER-FLAME,HARDEN 19 3-101
150096 BEARING,SPHERICAL 4 4-39 160711 RING GEAR CARRIER 22 3-99
150097 BEARING,SPHERICAL 26 7-113 160717 HUB,MACHINED 18 3-97
150110 CONE,BEARING 28 3-95 160717 HUB,MACHINED 21 3-99
150110 CONE,BEARING 28 3-101 160720 HOLDER,CALIPER - AXLE 6X6 10 3-107
150110 CONE ,BEARING 29 3-97 160722 NUT,LOCK 17 3-95
150110 CONE,BEARING 31 3-99 160722 NUT,LOCK 17 3-97
150111 CUP BEARING 27 3-95 160722 NUT,LOCK 18 3-101
150111 CUP BEARING 27 3-101 160722 NUT,LOCK,HUB 20 3-99
150111 CUP BEARING 28 3-97 160723 BLOCK,GREASE NIPPLE BANK 9 7-121
150111 CUP,BEARING 30 3-99 160723 BLOCK,GREASE NIPPLE BANK 16 7-119
150112 CONE,BEARING 26 3-95 160727 SLEEVE,FIXED ARTIC 9 7-97
150112 CONE,BEARING 26 3-101 160747 PIN ASSY,TIP CYL 9 4-71
150112 CONE,BEARING 27 3-97 160748 PLANET,THRUST 16 3-95
150112 CONE,BEARING 29 3-99 160748 PLANET,THRUST 16 3-97
150113 CUP,BEARING 25 3-95 160748 PLANET,THRUST 17 3-101
150113 CUP,BEARING 25 3-101 160748 PLANET,THRUST 19 3-99
150113 CUP,BEARING 26 3-97 160813 SPACER,T/D DIFF YOKE 23 3-77
150113 CUP,BEARING 28 3-99 160813 SPACER,T/D DIFF YOKE 23 3-89
150114 ASSY,BEARING 8 7-97 160813 SPACER,T/D DIFF YOKE 24 3-83
150127 BEARING,CYL ROLLER 24 3-77 160814 SPACER,T/D DIFF BRG 22 3-77
150127 BEARING CYL ROLLER 24 3-89 160814 SPACER,T/D DIFF BRG 22 3-89
150127 BEARING,CYL ROLLER 25 3-83 160814 SPACER,T/D DIFF BRG 23 3-83
150130 BEARING,SPHERICAL 10 4-73 160857 DISC,VENTILATED 11 3-107
150130 BEARING,SPHERICAL 23 7-103 160857 DISC,VENTILATED 14 3-109
150198 BEARING,ASS,PLANET 24 3-95 160865 COUPLING,FAN TO HYD MOTOR 10 3-43
150198 BEARING,ASS,PLANET 25 3-97 160874 STOP,VALVE 131 3-25
150198 BEARING,ASS,PLANET 36 3-101 160875 DISC,P/BRAKE 6 3-69
150198 BEARING,ASS,PLANET 41 3-99 160877 PIN,SAFETY BAR,PLATED 9 7-95
150205 BEARING,SPHERICAL PLN 25 7-113 160906 PIN BIN STAY 11 7-99
160009 WASHER 15 3-61 160920 WASHER,SPECIAL 9 3-43
160190 PLATE,RETAINER,RING GEAR 23 3-95 160979 ADAPTOR 31 5-3
160190 PLATE,RETAINER,RING GEAR 24 3-97 160993 NECKBUSH,NUT 6 4-67
160190 PLATE,RETAINER,RING GEAR 24 3-101 160994 NECKBUSH,SET 7 4-67
160190 PLATE,RETAINER,RING GEAR 27 3-99 161001 N/BUSH 9 4-73
160194 PLUG,BRONZE THRUST 22 3-95 161021 SPACER,CIRCLIP 15 3-95
160194 PLUG ,BRONZE THRUST 23 3-97 161021 SPACER ,CIRCLIP 15 3-97
160194 PLUG ,BRONZE THRUST 23 3-101 161021 SPACER,CIRCLIP 16 3-101
160194 PLUG,BRONZE THRUST 26 3-99 161021 SPACER,CIRCLIP 17 3-99
160297 BUSH,BRONZE 22 7-103 161028 WASHER,ORBITAL MTG,CAB 20 4-57
160360 PLATE,LOCK 21 3-95 161057 BLOCK,5-GREASE NIPPLE BANK 23 7-117
160360 PLATE,LOCK 22 3-97 161081 SLEEVE 45 6-5
160360 PLATE,LOCK 22 3-101 161086 SPACER BLOCK,DOOR STRAP 62 7-19
160360 PLATE,LOCK 25 3-99 161099 BOSS,ORBITAL 37 4-57
160383 PIN ASSY,ARTIC,ADT 1 7-101 161109 WASHER 19 4-37
160432 SLEEVE,PEDAL,VESCONITE 12 4-65 161138 WASHER,THRUST,20 TON AXLE 14 3-95
160510 CLAMP 32 5-3 161138 WASHER,THRUST,20 TON AXLE 14 3-97
160523 BUSH,TILT CYL 2 4-67 161138 WASHER,THRUST,20T AXLE 16 3-99
160617 END PLATE,EXPANDING STEER CYL 21 4-37 161160 PIN,EXPANDING 18 4-37
160618 CONE,EXPANDING PIN 20 4-37 161181 RING,SPACER,TIP CYL 17 4-37
160667 SEAL PROTECTOR,AGRI HAULER 3 3-125 161198 SPACER,BUSH 24 7-113
160685 PLATE,RETAINER,PIVOT PIN 2 7-101 161280 CARRIER,SEAL,20T AXLE LABRINTH 13 3-95
160688 PIN,PLANET GEAR 20 3-95 161280 CARRIER,SEAL,20T AXLE LABRINTH 13 3-97
160688 PIN,PLANET GEAR 21 3-97 161280 CARRIER,SEAL,20T AXLE LABRINT 15 3-99
160688 PIN,PLANET GEAR 21 3-101 161281 LABRINTH,20T SEAL CARRIER 12 3-97

872189 - B40D & B35D 6X6 ADT - MAY 2008


12-14
NUMERICAL INDEX

I I
T T
PART # DESCRIPTION PG # PART # DESCRIPTION PG #
E E
M M
161281 LABRINTH,20T SEAL CARRIER 14 3-99 162456 WASHER,SPRING RET,BIN HEAT 10 4-65
161295 SPACER,THRU,DRIVE BEARING 21 3-77 162456 WASHER,SPRING RET,BIN HEAT 26 2A-85
161295 SPACER,THRU,DRIVE BEARING 21 3-89 162456 WASHER,SPRING RET,BIN HEAT 26 2B-83
161295 SPACER,THRU,DRIVE BEARING 22 3-83 162461 WASHER,THRUST SAHR BRAKES 13 3-101
161318 PISTON 8 4-67 162532 PIN,TIP CYL,BIN,RIBLESS 19 7-103
161377 PIN,FRONT SUSP 7 7-89 162533 SPACER,TIP CYL,BIN,R/ESS 18 7-103
161412 HOUSING, ALUMINIUM, WDB 12 3-147 162558 PLATE,MTG,WDB,TEMP SENDER 9 3-147
161414 HUB,SPLINED,WDB 15 3-101 162578 PIN,TAG 23 7-113
161415 PIN, DOWEL 11 3-147 162638 END 3 4-35
161447 WASHER,SPRING 33 7-85 162802 PISTON 5 4-39
161568 SPACER,T/DRV DIFF INPUT 12 3-91 162832 SPACER,A-FRAME MTG 5 7-89
161568 SPACER,T/DRV DIFF INPUT 15 3-87 166348 BOSS 22 7-113
161568 SPACER,T/DRV DIFF INPUT 16 3-79 166566 PIN,MTG,MIRROR 60 7-17
161568 SPACER,T/DRV DIFF INPUT 16 3-81 166688 BOSS 17 7-103
161568 SPACER,T/DRV DIFF INPUT 16 3-85 166851 DRIVE SHAFT: THRGHDRV 4 3-67
161568 SPACER,T/DRV DIFF INPUT 17 3-75 170031 LOCK TAG REAR AXLE 8 4-71
161568 SPACER,T/DRV DIFF INPUT 20 3-77 170111 CLAMP,HOLDOWN 18 6-41
161568 SPACER,T/DRV DIFF INPUT 20 3-89 170467 RETAINER PLATE 7 4-71
161568 SPACER,T/DRV DIFF INPUT 21 3-83 170489 SAW CYL. WASHER 10 7-99
161569 RING,BRG RETAINER - T/DRIVE 6 3-67 170548 PLT,LOCK, AXLE 11 7-105
161584 COVER,BEARING - T/DRIVE 5 3-67 170822 SHIM,TOP ARTIC PIN 15 7-97
161668 ADAPTOR,BARBED-HOLLOW O-RING 10 7-97 171508 CLAMP,PIPE,HOLE 50 7-29
161687 MTG PLT,FIXED ARTIC 11 7-97 171532 CLAMP,OIL LEAD PIPE,CYL 6 4-73
161691 PLANET CARRIER,3 PIN,5.2:1,HD 11 3-97 172043 WASHER,RUBBER 28 7-5
161691 PLANET CARRIER,3 PIN 12 3-95 172232 SPACER,SHIM G/BOX,4.5MM 25 3-3
161691 PLANET CARRIER HD 13 3-99 172234 SPACER,SHIM GEARBOX,8MM 9 3-47
161691 PLANET CARRIER,3 PIN 14 3-101 172234 SPACER,SHIM GEARBOX,8MM 24 3-3
161784 HUB,MACHINED WET BRAKE 11 3-95 172518 PLATE,SPACER,AXLE 10 7-105
161817 SLEEVE,SPH,BRG CHASSIS 12 7-105 172813 POLE,BIN STAY 9 7-99
161856 PISTON 8 4-73 172819 PLT,BELLY 10 7-59
161869 BLOCK,GREASE,TAILGATE 13 7-123 172823 PLT,BELLY,REAR,LH 9 7-59
161874 SPACER,STRTCH BOLT,F/WHEEL 29 3-5 172853 PLATE,CONNECTING GUARD 7 3-111
161877 INSERTS 11 3-35 172854 BRACKET,GUARD,AXLE,F/R 4 3-111
161877 BUSH 28 3-5 172855 BRACKET,GUARD,AXLE,T/B 3 3-111
161888 DAMPER,CYL,LIFT 7 4-73 172855 BRACKET,GUARD,AXLE,T/B 3 3-113
161935 NUT,INSERT 3 3-13 172857 GUARD,AXLE 2 3-111
162012 BUSH,OSCILLATION 8 7-95 172857 GUARD,AXLE 2 3-113
162014 WASHER,VESCONITE 11 4-65 172858 COVER,AXLE,BRAKE PIPE,LH 5 3-123
162017 BLOCK,7-GREASE NIPPLE BANK 8 7-121 172859 COVER,AXLE,BRAKE PIPE,RH 4 3-123
162017 BLOCK,7-GREASE NIPPLE BANK 22 7-117 172862 LID,TANK,HYD,FILTER 32 7-85
162036 NUT,NECKBUSH 7 4-39 172863 PLT,BASE,BAT BOX 17 6-41
162095 NECKBUSH 6 4-39 172867 GRILL,BONNET 16 7-57
162121 MTG,T/MISSION,HD4560,SHIM 27 3-3 172868 PIPE,WDB COOLING,SUPPLY 51 4-45
162168 WASHER,DOMEX,ALLISON,OUTPUT 58 3-37 172869 PIPE,WDB COOLING,RETURN 50 4-45
162174 PLT,SPACER,RUBBER MNT 8 3-43 172873 LID,COOLER,BOX,T/M 10 3-41
162185 SHIM,1.6MM,BIN SHOCK MAT 21 7-103 172874 PIPE,PARK BRAKE 10 5-17
162187 SHIM,5MM,BIN SHOCK MAT 20 7-103 172875 PIPE,BRAKE,REAR 7 3-105
162262 BUSH 23 2A-81 172875 PIPE,BRAKE,REAR 49 4-45
162262 BUSH 23 2B-79 172876 PIPE,CTD CONTROL 11 5-17
162278 SPACER,TUBE 61 7-11 172877 PLT,SEALING,RHS,LOW,RAD 15 7-57
162295 PIN,FIXED ARTIC 14 7-97 172956 TAG,LOCK,PIN RETAINER 7 7-95
162348 COVER-BRG HSG A-FRAME 6 7-89 173308 LID,MAIN DIESEL ACCESS 8 7-75
162349 PLT,COVER-TOP ARTIC 12 7-97 173444 HANDRAIL,CAB,RHS REAR 59 7-15
162352 PLT,COVER-BOTTOM ARTIC 13 7-97 173448 HANDRAIL,CAB,LHS REAR 58 7-15
162404 WASHER 8 3-103 173458 PLT,MTG,LHS,GUARD,WINDOW 57 7-15
162404 WASHER 10 3-47 173464 PLATE,RETAINER,RUBBER,OSC. 6 7-95
162404 WASHER 26 3-3 173591 BKT,HARNESS SUPP,CLD STRT 12 2A-3
162404 WASHER 52 4-41 173591 BKT,HARNESS SUPP,CLD STRT 12 2B-3
162427 NECKBUSH,SUSP.STRUT 15 7-93 173592 BKT,BREATHER PIPE SUPP 46 2A-69
162455 WASHER,STEPPED 19 3-77 173592 BKT,BREATHER PIPE SUPP 46 2B-67
162455 WASHER,STEPPED 19 3-89 173595 GUARD,BREATHER,BEHR RAD 45 2A-67
162455 WASHER,STEPPED 20 3-83 173595 GUARD,BREATHER,BEHR RAD 45 2B-65

872189 - B40D & B35D 6X6 ADT - MAY 2008


12-15
NUMERICAL INDEX

I I
T T
PART # DESCRIPTION PG # PART # DESCRIPTION PG #
E E
M M
173637 MTG,HOSES,STEERING 16 4-37 176059 BRACKET,BIN PIVOT SENSOR 21 6-49
173733 PLT,SPACER,CAC 44 2A-67 176067 PLATE,FLEXIBLE STEP,BOT 16 7-81
173733 PLT,SPACER,CAC 44 2B-65 176067 PLATE,FLEXIBLE STEP,BOT 17 7-73
173748 PIPE,INLET,T-COOLER 8 3-45 176072 PLATE,STEPPED,PARK BRAKE 4 3-69
173749 PIPE,OUTLET,T-COOLER 7 3-45 176073 PLATE,STOP,PARK BRAKE 3 3-69
173782 MANIFOLD,3 PORT,HYD TEST POINT 19 4-17 176074 BRKT,EXH PIPE/HEAT SHIELD 22 2A-79
173802 CUP,BONNET CATCH 27 7-5 176074 BRKT,EXH PIPE/HEAT SHIELD 22 2A-81
173809 CLAMP 6 4-71 176074 BRKT,EXH PIPE/HEAT SHIELD 22 2B-77
173838 MTG,K-CLAMP,FRNT AXLE 9 3-115 176074 BRKT,EXH PIPE/HEAT SHIELD 22 2B-79
173838 MTG,K-CLAMP,FRNT AXLE 15 3-107 176077 PLT,RETAIN,M/GUARD CURTAIN 15 7-79
173839 MTG,B/H,AXLE PIPES,FRONT 10 3-115 176077 PLT,RETAIN,M/GUARD CURTAIN 16 7-71
173839 MTG,B/H,AXLE PIPES,FRONT 16 3-107 176079 SUPPORT,MAIN PUMP 22 4-21
173841 PIPE,CONTROL,CALIPER,RF 17 3-107 176082 GUARD,PROPSHAFT,TOP 13 3-61
173842 PIPE,CONTROL,CALIPER,LF 18 3-107 176083 GUARD,PROPSHAFT,BOTTOM 12 3-61
173843 PIPE,W/BRAKE,RH,FRONT 11 3-115 176086 SPIDER,COVER,VOAC BLOCK 4 7-55
173844 PIPE,W/BRAKE,LH,FRONT 12 3-115 176087 PIPE,OIL LEAD,TIP CYL 5 4-73
173849 PIPE,CONTROL,CALIPER,RR 19 3-109 176088 BKT,RECEIVER DRIER,HVAC 14 7-49
173853 PIPE,CONTROL,CALIPER,LR 20 3-109 176097 COVER,GREASE BANK,BEAM 7 7-121
173854 PIPE,W/BRAKE,RH,REAR 5 3-117 176098 COVER,GREASE BANK,OSC 15 7-119
173855 PIPE,W/BRAKE,LH,REAR 4 3-117 176103 PLATE,ARTIC LOCK RETAINER 14 7-79
173862 PLT,SEALING,SIDE,RADIATOR 14 7-57 176103 PLATE,ARTIC LOCK RETAINER 14 7-81
173863 PLT,SEALING,BOTT,RADIATOR 13 7-57 176111 BKT,FLASHING BEACON 4 6-21
173864 FRAME,GRILL 12 7-57 176114 PLATE, SERIAL NUMBER 58 7-129
173865 PLT,SEALING,TOP,RADIATOR 11 7-57 176117 PIPE,STEEL,MAIN TANK RET 13 4-19
173902 SAFETY BAR 5 7-95 176118 PIPE,STEEL,CASE DRAIN 12 4-19
173965 BKT,DIESEL HOSE GUIDE 11 2A-73 176119 PIPE,STEEL,F/PIECE,F/ACC 13 4-11
173965 BKT,DIESEL HOSE GUIDE 11 2B-71 176120 PIPE,STEEL,R/PIECE,F/ACC 12 4-11
173984 BRKT,HOSE,ENGINE HEATHER 43 2A-69 176121 DOOR,REAR 31 7-83
173984 BRKT,HOSE,ENGINE HEATHER 43 2B-67 176122 LEVER,R/LID 30 7-85
173985 GUARD,CTD 3 3-123 176123 LID,FRONT-BATT/HYD TANK 29 7-83
173985 GUARD,CTD 8 3-111 176124 LID,REAR-BATT/HYD TANK 28 7-83
174057 SHIM,PARK BRAKE 5 3-69 176125 DOOR,FRONT-TANK 27 7-83
174317 SLIDE,LOCK BELLY PLATE 8 7-59 176126 MAIN PLATE,DOOR,REAR 26 7-83
174318 SPACER,BOLTS REAR COVER 18 3-77 176132 COVER,KIT BOX ASSY,COOLING 9 3-41
174318 SPACER,BOLTS REAR COVER 18 3-89 176133 MTG,CLAMP,RUBBER 13 3-45
174318 SPACER,BOLTS REAR COVER 19 3-83 176135 BKT,RAD/CAC,LHS BOT 40 2A-67
174501 PLT,RETAINER,MUDFLAP 16 7-103 176135 BKT,RAD/CAC,LHS BOT 40 2B-65
174503 MTG BKT,SLIDE BELLY PLT 7 7-59 176138 BRKT,STACK,SILENCER 21 2A-79
174550 MTG. ORBITAL,CAB 19 4-57 176138 BRKT,STACK,SILENCER 21 2B-77
174575 BKT,RAD/CAC,RHS BOT 42 2A-67 176140 BRACKET,REAR,LIGHT COVER 15 7-61
174575 BKT,RAD/CAC,RHS BOT 42 2B-65 176141 BRACKET,SIDE,LIGHT COVER 14 7-61
174576 BKT,RAD/CAC,LHS TOP 41 2A-67 176142 SUPPORT,TOP,BIN HEATING 25 2A-85
174576 BKT,RAD/CAC,LHS TOP 41 2B-65 176142 SUPPORT,TOP,BIN HEATING 25 2B-83
174605 RING,P2 INDEXING 5 3-19 176143 SUPPORT,ARTIC,BIN HEATING 24 2A-85
174605 RING,P3 INDEXING 8 3-37 176143 SUPPORT,ARTIC,BIN HEATING 24 2B-83
174676 PLT,MTG,RHS,GUARD,WINDOW 56 7-15 176147 PIPE,1,GREASE,F/CHASSIS 21 7-117
174737 PLT,PIVOT RETAINER,HEADLIGHT 17 6-33 176148 PIPE,2,GREASE,F/CHASSIS 20 7-117
174739 STAY,CAB 9 4-65 176149 PIPE,3,GREASE,F/CHASSIS 19 7-117
174783 HANDLE,BAR 26 7-5 176150 PIPE,4,GREASE,F/CHASSIS 18 7-117
175007 PIPE,REAR,CTD CONTROL 12 5-17 176151 PIPE,5,GREASE,F/CHASSIS 17 7-117
175014 PLT,B/H,PIPE CTD,CONTROL 13 5-17 176152 PIPE,6,GREASE,F/CHASSIS 16 7-117
175016 MTG,PIPES,TRANS COOL,REAR 14 3-45 176153 PIPE,7,GREASE,F/CHASSIS 15 7-117
176043 SPACER,ENG MTG 11 2A-3 176154 PIPE,8,GREASE,F/CHASSIS 14 7-117
176043 SPACER,ENG MTG 11 2B-3 176155 PIPE,9,GREASE,F/CHASSIS 13 7-117
176044 SPACER,ENG MTG 10 2A-3 176156 PIPE,10,GREASE,F/CHASSIS 12 7-117
176044 SPACER,ENG MTG 10 2B-3 176159 PIPE,13,GREASE,F/CHASSIS 11 7-117
176045 LID,TANK,WDB 6 7-109 176160 PIPE,14,GREASE,F/CHASSIS 10 7-117
176046 PLATE,SPACER,BONNET 25 7-3 176161 PIPE,15,GREASE,F/CHASSIS 9 7-117
176047 MTG,PIPES,TANK RETURN,MID 16 4-19 176162 PIPE,16,GREASE,F/CHASSIS 8 7-117
176048 MTG,PIPES,TANK RETURN 15 4-19 176163 PIPE1,GREASE,R/CHASSIS 14 7-119
176050 MTG,PIPES,TANK RETURN,FNT 14 4-19 176164 PIPE,2,GREASE,R/CHASSIS 13 7-119
176054 PLT,MTG,CLAMP,FIREWALL 18 7-65 176165 PIPE,3,GREASE,R/CHASSIS 12 7-119

872189 - B40D & B35D 6X6 ADT - MAY 2008


12-16
NUMERICAL INDEX

I I
T T
PART # DESCRIPTION PG # PART # DESCRIPTION PG #
E E
M M
176166 PIPE,4,GREASE,R/CHASSIS 11 7-119 176610 PIPE,CALIPER,LHS,MIDDLE-REA 31 3-109
176174 PIPE,BRAKE,REAR,LONG 6 3-105 176614 PIPE,CALIPER,RHS,MIDDLE-REA 32 3-109
176175 COVER,AUTO GREASER 13 11-3 176642 WASHER,CAB MTG 13 7-61
176176 MTG,BKT,AUTO GREASER 12 11-3 176642 WASHER 19 7-113
176177 PLATE,BULKHEAD,FIREWALL 13 7-49 176663 H/SHIELD,CAB F/WALL HOSES 7 7-63
176178 BRACKET,PLT,GUARD,BRAKE PIPE 6 7-69 176772 BRACKET,A/C COMP HARNESS 15 6-33
176179 CLAMP,FLEX,RH,B/HEATING 23 2A-85 176785 MTG,PLT,B/HEATING 19 2A-85
176179 CLAMP,FLEX,RH,B/HEATING 23 2B-83 176785 MTG,PLT,B/HEATING 19 2B-83
176180 CLAMP,FLEX,LH,B/HEATING 22 2A-85 176937 MTG,B/H,AXLE PIPES 14 3-121
176180 CLAMP,FLEX,LH,B/HEATING 22 2B-83 176962 MTG BKT,LATCH 47 7-19
176185 COVER,M/GUARD,MAN GREASE 6 7-121 177509 GUARD,SUSP.STRUT CHARGE VALVE 14 7-93
176186 GUARD,BRAKE CALIPER 1 3-111 178015 SHIM,BKT,RHS,T/SHIELD 9 2A-3
176186 GUARD,BRAKE CALIPER 1 3-113 178015 SHIM,BKT,RHS,T/SHIELD 9 2B-3
176191 PIPE,STEEL,F/PIECE,R/ACC 11 4-11 178039 PLT,COVER,SATELLITE BOX 4 6-29
176192 PIPE,STEEL,R/PIECE,R/ACC 10 4-11 178141 SHIM,BIN SUPPORT POLE 6 7-99
176224 HINGE,HEADLIGHT 16 6-33 178159 BRACKET,ANTENNA RADIO 5 6-31
176247 PLT,SEALING,LHS,LOW,RAD 10 7-57 178192 RING,P1 INDEXING 5 3-17
176274 MTG,B/H,AXLE PIPES,MID 3 3-117 178259 WASHER,B/HEATING 18 2A-85
176274 MTG,B/H,AXLE PIPES,MID 22 3-109 178259 WASHER,B/HEATING 18 2B-83
176277 PLATE,HINGE SUPPORT,BONNET 24 7-3 178365 PLT,SPACER,T/MISSION MTG 21 3-3
176293 PLT,RETAINER 21 7-113 178407 SHIM,3MM,MIR BKT,TOP 46 7-17
176299 SHIM,PARK BRAKE 2 3-69 178444 PLT,CATCH,M&R BANJO,LWB 14 3-87
176306 WASHER,CAB 55 7-19 178478 GUARD,PIPES,COOLER-BOX 3 3-41
176312 SHIM,1.6MM,G/HANDLE BKT 54 7-15 178539 PLT,WASHER,ENGINE 8 2A-3
176327 SPACER,STEERING COLUMN 49 7-35 178539 PLT,WASHER,ENGINE 8 2B-3
176341 BKT,REAR,BREATHER PIPE,SUPPLY 39 2A-69 178542 SHIM,DROP BOX,1MM 8 3-47
176341 BKT,REAR,BREATHER PIPE,SUPPLY 39 2B-67 178543 SPACER,ENG MTG 7 2A-3
176342 COVER,SIDE,T/COOLER BOX 8 3-41 178543 SPACER,ENG MTG 7 2B-3
176343 ACCESS REAR 7 3-41 178567 SHIM,1.6MM,MIR BKT,TOP 45 7-17
176344 COVER,FRONT,T/COOLER BOX 6 3-41 178568 SHIM,1.6MM,MIR BKT,BOTTOM 44 7-17
176346 SHIM,ARTIC SUP,B/HEATING 21 2A-85 178569 SHIM,3MM,MIR BKT,BOTTOM 43 7-17
176346 SHIM,ARTIC SUP,B/HEATING 21 2B-83 178571 PIPE,PNEUMATIC COOLING 29 5-5
176348 PLATE,COVER,T/M BOX & WDB TANK 5 3-41 178572 PIPE1,PNEUMATIC COOLING 28 5-3
176352 GUARD,TOP ELBOW,B/HEATING 20 2A-85 178573 PIPE2,PNEUMATIC COOLING 27 5-3
176352 GUARD,TOP ELBOW,B/HEATING 20 2B-83 178574 PIPE3,PNEUMATIC COOLING 26 5-3
176353 MTG,HOSE,TEFLON COMP 23 3-3 178575 MTG,PIPE,PNEU,COOLING 25 5-5
176353 MTG,HOSE,TEFLON COMP 30 5-3 178576 TOP,MTG,PIPE1,PNEU.,COOLING 24 5-5
176363 PLT,SEALING,RH SIDE,RADIAT 9 7-57 178579 MTG2,PIPE2,PNEU.,COOLING 23 5-3
176364 COVER,GREASE PIPES,R/C 8 7-99 178580 MTG3,PIPE2,3&4,PNEU.,COOL 22 5-3
176370 PLATE,SEAL,COOLBOX/SHIELD 4 3-41 178582 MTG,LHS,ENG-T/MISSION 20 3-5
176373 MTG,HOSES,WDB,OFF CHASSIS 48 4-41 178583 MTG,RHS,ENG-T/MISSION 19 3-3
176379 WASHER,SPRING RET,MIR BKT 53 7-17 178589 SHIM,REAR MTG 18 3-3
176380 GUARD WINDOW REAR 52 7-15 178715 SHIM,BIN HEAT,REAR CHASSIS 17 2A-85
176381 RETAINER,SEAL,RHS,CAB 51 7-13 178715 SHIM,BIN HEAT,REAR CHASSIS 17 2B-83
176382 RETAINER,SEAL,RHS,CAB 50 7-13 178726 TAG,LOCK,MIRROR 42 7-17
176383 RETAINER,SEAL,RHS,M/GUARD 49 7-13 178754 U-BKT,GUARD,PTO SHAFT,FRONT 11 3-61
176402 MTG,SPRING,ARTIC HOSES 18 4-17 178781 MTG1,PIPES,PNEU,COOL 21 5-3
176423 SPACER 20 7-113 178784 MTG,P-CLIP,PNEU,COOLING 20 5-3
176429 PLATE,SEAL,CAB,REAR,RH 3 7-55 178798 CLAMP,ARTIC HOSES 17 4-17
176431 SHIM,1.6MM EXTERIOR HINGE 48 7-19 178799 WASHER, MACHINED, STRIKER BOLT 25 7-85
176434 WASHER,IGNITION 44 6-5 178822 PLT,MTG,LHS,SPIDER 7 3-43
176435 WASHER,CIG LIGHTER 43 6-5 178823 PLT,MTG,RHS,SPIDER 6 3-43
176490 SHIM,BIN SUPPORT POLE MTG 7 7-99 178824 PLT,SHIM,SPIDER 5 3-43
176544 PLT,TWO HOLE WASHER 22 3-3 178963 MTG,BOT,PIPE,PNEU,COOLING 19 5-5
176544 PLT,TWO HOLE WASHER 7 6-43 178967 PLT,BOX,PADHANDLE,TRIMARK 23 7-5
176566 BRKT,AXLE,GUARD,F/REAR 14 3-113 178974 PIPE,BREATHER 13 3-119
176567 BRKT,AXLE,GUARD,F/REAR 15 3-113 178977 PIPE,BREATHER 12 3-119
176587 SPACER,WDB 8 3-147 178980 PIPE,GUTTER 13 3-121
176596 PIPE,CALIPER,A-FRAME,LF/RR 32 3-107 178981 PIPE,GUTTER 12 3-121
176597 PIPE,CALIPER,A-FRAME,LR/RF 34 3-107 178982 PIPE,GUTTER 11 3-121
176598 PIPE,SHORT,CRL,CAL,RF/LF 31 3-107 178983 PIPE,GUTTER 10 3-121
176599 PIPE,LONG,CRL,CAL,RF/LF 33 3-107 178984 PIPE,BREATHER 9 3-121

872189 - B40D & B35D 6X6 ADT - MAY 2008


12-17
NUMERICAL INDEX

I I
T T
PART # DESCRIPTION PG # PART # DESCRIPTION PG #
E E
M M
178985 PIPE,BREATHER 8 3-121 183413 SUPPORT,FLEX,BOT,B/HEATING 15 2A-85
178986 PIPE,BREATHER 7 3-121 183413 SUPPORT,FLEX,BOT,B/HEATING 15 2B-83
178987 PIPE,BREATHER 6 3-121 183415 PLT,RETRACTION,WDB 7 3-147
178988 PIPE,BRAKE 5 3-121 184029 ROD,SUSP STRUT,WELDED 12 7-93
178989 PIPE,BRAKE 4 3-121 184030 BIN,RIBLESS 15 7-103
180992 PLUG,TAPER,WALKING BEAM 9 7-105 184064 ASSY,PISTON,SUSP STRUT 11 7-93
180995 ROD 1 4-39 184245 BIN,RIBLESS 15 7-103
181018 LINK,PANHARD,REAR 2 7-91 184255 STOP,SIDE,T/GATE,R/LESS 18 7-113
181018 LINK,PANHARD,REAR 8 7-105 184259 SPACER,PIN,T/GATE,R/LESS 17 7-113
181027 LINK,PANHARD,MIDDLE 6 7-105 184265 WASHER 16 7-113
181187 LINK,DRAG 7 7-105 184266 CAP,PIVOT,T/GATE,R/LESS 15 7-113
181545 PLATE,HINGE,BONNET 22 7-3 184267 BACK PLT,T/GATE,R/LESS 14 7-113
181549 BRACKET,GUARD,BRAKE PIPE 5 7-69 184300 BARREL,TIP CYL,R/LESS 4 4-73
181572 BRACKET,W/BRAKE PIPE 47 4-45 184301 ROD,TIP,CYL,D85,RIBLESS 3 4-73
181633 MTG,ENGINE,FRONT 6 2A-3 184323 COVER,UNLOADER VALVE 15 7-73
181633 MTG,ENGINE,FRONT 6 2B-3 184393 MTG,TAILGATE,BIN,RIBLESS 13 7-113
181684 MTG,HATCH,HVAC DOOR STRUT 41 7-25 184394 TAILGATE,RIBLESS 12 7-113
181817 BARREL,STEERING CYL 2 4-39 184395 ARM,LH,T/GATE,RIBLESS 11 7-113
181860 ARM,WHEEL SPANNER 48 7-29 184396 ARM,RH,T/GATE,RIBLESS 10 7-113
182023 MTG,CAB,LHS 12 7-61 184397 OUTRIGGER,RIBLESS 9 7-113
182024 MTG,CAB,FRONT,RHS 11 7-61 184400 MTG LEAF,T/GATE,R/LESS 8 7-113
182025 MTG,CAB,REAR,RHS 10 7-61 184403 LEAF,TAILGATE,R/LESS 7 7-113
182030 BOX,COOLER,T/M,W/BRAKES 2 3-41 184404 SAFETY LEAF TAILGATE,R/LESS 6 7-113
182035 MTG,CAB,REAR,LHS 9 7-61 184407 PLT,SPREADER,LEAF,T/GATE 5 7-113
182135 LID,IN-TANK,FILTER 7 7-109 184423 BKT,MTG,BUA 20 6-49
182283 MTG,CAB,MIRROR,LHS 40 7-17 184480 PLT,CLAMP,T/GATE,R/LESS 4 7-113
182284 MTG,CAB,MIRROR,BKT,RHS 39 7-17 184521 PLT,GREASE LINE,TIP CYL 12 7-123
182285 HANDRAIL,CAB,ROOF 38 7-15 184546 TAILGATE,RIBLESS 12 7-113
182298 MTG,MIRROR,RHS 37 7-17 184547 LEAF,TAILGATE,R/LESS 7 7-113
182299 MTG,MIRROR,LHS 36 7-17 184548 SAFETY LEAF,T/GATE,R/LESS 6 7-113
182390 MTG,FAN,MOTOR,C/BOX 4 3-43 184570 BRK,FAN,PURGING 2 5-7
182393 BANJO,HSG,M,WDB 17 3-89 184572 PIPE,FAN PURGING 1 5-7
182524 PLATE,GUARD,BRAKE PIPE 4 7-69 184609 BARREL,DAMPER 2 4-35
182526 BKT,ELEC BULKHEAD MOUNTING 3 7-69 184623 PIPE,LH,1,R/CHASS,R/L BIN 10 7-119
182611 CHASSIS,REAR 5 7-99 184624 PIPE,RH,1,R/CHASS,R/L BIN 9 7-119
182650 BEAM,WALKING,WEIGH SYS 1 7-107 184625 PIPE,LH,2,R/CHASS,R/L BIN 11 7-123
182651 PLATE,HINGE,BONNET 6 7-59 184626 PIPE,RH,2,R/CHASS,BIN 10 7-123
182659 BEAM,WALKING,WEIGH SYS 1 7-107 184627 PIPE,LH,3,R/CHASS,R/L BIN 8 7-119
182665 CHASSIS,FNT 8 7-61 184628 PIPE,RH,3,R/CHASS,R/L BIN 7 7-119
182685 BARREL,SUSPENSION STRUT 13 7-93 184629 PIPE,LH,4,R/CHASS,R/L BIN 9 7-123
182799 TANK,WET DISC BRAKE 8 7-109 184630 PIPE,RH,4,R/CHASS,R/L BIN 8 7-123
182802 CHASSIS,REAR 5 7-99 184631 PIPE,LH,5,R/CHASS,R/L BIN 6 7-119
182906 PIN ASSY,FLOAT,ARTIC 16 7-97 184632 PIPE,RH,5,R/CHASS,R/L BIN 5 7-119
182934 BANJO HSG,F 13 3-87 184723 BKT,MTG,PURGE VALVE 18 5-3
183173 JOINT,OSCILLATION 4 7-95 186115 PLT,OBW,W/BEAM 7 7-107
183187 JOINT,OSCILLATION 4 7-95 186137 CLAMP,STAND 16 4-17
183202 BARREL,CAB TILT 3 4-67 186149 PIN,LOCATE,MIRROR 35 7-17
183203 ROD,CAB TILT 4 4-67 186229 PLT,GUIDE,ROD,BONNET 21 7-5
183230 BANJO HSG,T/D 17 3-77 186294 PIPE,ASSY,OUTLET,FAN MOTOR 12 3-45
183230 BANJO HSG,T/D 18 3-83 186315 SHIM,0.8MM,MIR BKT,BOT 34 7-17
183231 BANJO HSG 15 3-81 186316 SHIM,0.8MM,MIR BKT,TOP 33 7-17
183231 BANJO HSG,F E23 16 3-75 186335 CARRIER,MAGNET,STRUT 10 7-93
183232 BANJO HSG,R HIGHDRIVE 11 3-91 186347 PLT,GUIDE,BONNET 20 7-5
183232 BANJO HSG,R HIGHDRIVE 15 3-79 186367 GUARD,AXLE,R/H 11 3-111
183232 BANJO HSG,R HIGHDRIVE 15 3-85 186368 GUARD,AXLE,L/H 10 3-111
183339 PLATE,BELLY,VERTICAL,REAR 5 7-59 186369 GUARD,MID AXLE,LHS 2 3-123
183404 MTG,GUARD,FAN,LHS 38 2A-67 186370 GUARD,MID AXLE,RHS 1 3-123
183404 MTG,GUARD,FAN,LHS 38 2B-65 186394 CLAMP,MTG,ARTIC HOSES 15 4-17
183405 MTG,GUARD,FAN,RHS 37 2A-67 186448 MTG,ARTIC COVER,RH 4 7-99
183405 MTG,GUARD,FAN,RHS 37 2B-65 186513 FRAME,S/TNK,BON/CATCH 19 7-5
183410 SUPPORT,FLEX,TOP,B/HEATING 16 2A-85 186564 MTG,RESEVOIR,AIR,5L 17 5-5
183410 SUPPORT,FLEX,TOP,B/HEATING 16 2B-83 186568 PLT,CATCH,GUTTER,F,R 16 3-89

872189 - B40D & B35D 6X6 ADT - MAY 2008


12-18
NUMERICAL INDEX

I I
T T
PART # DESCRIPTION PG # PART # DESCRIPTION PG #
E E
M M
186569 PLT,CATCH,GUTTER,F,L 15 3-89 187559 PLT,MTG,BIN TIP LEVER 41 6-5
186642 PLT,BELLY,REAR,RH 4 7-59 187561 BOX,BATT.HYD,TANK 24 7-83
186643 PLATE,RHS,M/GRD,CURTAIN,MTG 7 7-75 187616 PIPE,INTERM,OUT,T-COOLER 10 3-45
186654 PLT,BELLY,REAR 3 7-59 187617 PIPE,INTERM,IN,T-COOLER 11 3-45
186757 PLT,COVER,GPS ANTENNA,CAB 7 6-27 187632 HOUSING,BONNET CATCH 18 7-5
186829 BKT,PIPES,ORBITAL 18 4-57 187635 LINKAGE,BONNET 17 7-5
186834 PIPE,ASSY,LH,STEERING 17 4-57 187642 SPACER,WDB COOLER 2 3-129
186835 PIPE,ASSY,T,STEERING 16 4-57 187648 SPACER,E-MODULE,MEM MODULE 6 6-27
186836 PIPE,ASSY,RH,STEERING 15 4-57 187680 COVER,PROTECT,GREASE LINE 4 7-119
186837 PIPE,ASSY,P,STEERING 14 4-57 187681 LOCK PLT,T/CYL,BIN,R/LESS 11 7-103
186843 LOCK PLT,MALE OSCIL 3 7-95 187688 LINK,BONNET CATCH 16 7-5
186872 BKT,FNT,SHIELD,TURBO 20 2A-81 187689 PEG,BONNET CATCH 15 7-5
186872 BKT,FNT,SHIELD,TURBO 20 2B-79 187690 PLT,TONGUE,BONNET CATCH 14 7-5
186888 BKT,BREATHER,TRANSM/AXLE 5 3-103 187701 PLT,RETAINER,DEUTSCH PLUG 40 6-7
186888 BKT,BREATHER,TRANSM/AXLE 46 4-41 187737 MUDGUARD,FRONT,LEFT 13 7-79
186889 BKT,BREATHER,TRANSFER CASE 7 3-47 187737 MUDGUARD,FRONT,LEFT 13 7-81
186917 TRAY,DRIP,CAB LIFT PUMP 8 4-65 187738 MUDGUARD,FRONT,RIGHT 14 7-71
186918 BKT,FUEL HOSES.RHS 5 2A-3 187738 MUDGUARD,FRONT,RIGHT 14 7-73
186918 BKT,FUEL HOSES.RHS 5 2B-3 187739 HANDRAIL,MUDGUARD,OUTER 12 7-79
186931 BRACKET,EVB,CROSSOVER,PIPE 14 5-19 187739 HANDRAIL,MUDGUARD,OUTER 13 7-71
186933 PIPE,HYDRAULIC,TIP 5 4-71 187740 BKT,CONNECTING,HANDRAIL 11 7-81
186934 MTG,ARTIC COVER,LH 3 7-99 187740 BKT,CONNECTING,HANDRAIL 12 7-73
186935 COVER,OSCILLATION 2 7-99 187756 MTG,STEP,TOP 10 7-81
186948 BKT,TRANS CONNECTOR PROTECTOR 17 3-3 187756 MTG,STEP,TOP 11 7-73
186957 PIPE,INT,OUT,T-COOLER 11 3-45 187757 STEP,MID,M/GUARD 9 7-81
186958 PIPE,INT,IN,T-COOLER 10 3-45 187757 STEP,MID,M/GUARD 10 7-73
186964 BASE SHIELD SUPT 6 3-47 187758 STEP,ARTIC 7 7-61
186965 SHIELD,SILENCER BASE 5 3-47 187775 PLT,MTG,TRAY,E-MODULE 39 6-7
187011 BUSH,PIN RETAINING 19 7-97 187780 STEP,BOTTOM 8 7-81
187022 GUARD,G/PLUG,C/START 4 2A-3 187780 STEP,BOTTOM,M/GUARD 9 7-73
187022 GUARD,G/PLUG,C/START 4 2B-3 187786 STEP,BOTTOM 7 7-81
187024 BKT,PNEUMATIC HOSE 16 3-3 187786 STEP,BOTTOM 8 7-73
187062 PLT,MTG,OBW TPMS 6 6-51 187802 PIPE,INLET,T-COOLER 8 3-45
187071 PLATE,GUARD,BRAKE PIPE 2 7-69 187803 PLT,RHS,MTG,INTERIM H/SHIELD 19 2A-81
187090 MTG,WDB COOLER 3 3-129 187803 PLT,RHS,MTG,INTERIM H/SHIELD 19 2B-79
187092 PLT,TOP,K-CLAMP 5 6-51 187808 PIPE,OUT,T-COOLER 7 3-45
187182 PLT,GUIDE,BIN,RIBLESS 14 7-103 187865 MTG,LIGHT,OUT,BIN,R/LESS 10 7-103
187183 SHIM,1.6MM,B/GUIDE,R/LESS 13 7-103 187866 MTG,LIGHT,MID,BIN,R/LESS 9 7-103
187184 SHIM,6MM,B/GUIDE,R/LESS 12 7-103 187867 SPACER,LIGHT,BIN,R/LESS 8 7-103
187196 PIPE,BRAKE 11 3-119 187868 LIGHTGUARD,MID,BIN,R/LESS 7 7-103
187197 PIPE,BRAKE 10 3-119 187869 LT/GUARD,OUTER,BIN,R/LESS 6 7-103
187198 PIPE,BREATHER 9 3-119 187887 GUARD,PTO SHAFT,REAR 10 3-61
187199 MTG,B/H,AXLE PIPES 8 3-119 187891 MTG,RUBBER,CAB 29 7-15
187200 PIPE,COOLING 7 3-119 187958 LID,HYD,BREATHER 23 7-85
187260 SPACER,WELD-ON,K-CLAMP 12 3-87 187963 LINER,TOP BEAM,BIN,RIBLESS 14 7-115
187294 PIPE,COOLING 6 3-119 188125 SCRAPER,PERROT CALIPER 25 3-109
187295 PIPE,COOLING 5 3-119 188126 SCRAPER ASSY,PERROT CALIPER F 26 3-109
187299 MTG,PIPES,TRANS,COOL,FRNT 9 3-45 190331 COVER,DUST,STEERING CYL. 1 10-27
187313 PIPE,BREATHER 4 3-119 190420 CHAIN TIE,WALKING BEAM 5 7-105
187318 CLAMP,2 ACCUMULATORS 2 4-49 190459 HOLDER,CALIPER - AXLE 27 3-109
187318 CLAMP,2 ACCUMULATORS 2 4-51 190522 HINGE MODIFIED 2 7-59
187318 CLAMP,2 ACCUMULATORS 2 4-53 190699 COVER,DUST,OSCIL. JOINT 2 7-95
187318 CLAMP,2 ACCUMULATORS 2 4-55 190703 ELBOW,FLANGE 20 4-21
187340 MTG,SUCTION PIPE 21 4-21 190742 PLUG,HEX HEAD 9 7-93
187503 TANK,HEADER 36 2A-69 190853 COVER,T/D AXLE 14 3-89
187503 TANK,HEADER 36 2B-67 190853 COVER,T/D AXLE 16 3-77
187506 PLT,ADM 42 6-7 190853 COVER,T/D AXLE 17 3-83
187531 COVER PLT,FUEL SENDER 14 6-33 190882 WHEEL,25.00-25/3.5,5 PIECE 4 3-149
187531 COVER PLT,FUEL SENDER 6 7-75 190883 WHEEL,22.00-25/3.0,3PIECE 4 3-151
187533 PLT,MNT,BACKREST,SEAT,TRAINER 47 7-39 190899 WASHER,LOCKNUT 10 3-95
187542 TANK,FUEL 5 7-75 190899 WASHER,LOCKNUT 10 3-97
187558 MTG,VOAC BLOCK 2 7-55 190899 WASHER,LOCKNUT 12 3-99

872189 - B40D & B35D 6X6 ADT - MAY 2008


12-19
NUMERICAL INDEX

I I
T T
PART # DESCRIPTION PG # PART # DESCRIPTION PG #
E E
M M
190899 WASHER,LOCKNUT 12 3-101 200653 CABLE TIE 10 2A-73
190907 ELBOW 22 3-107 200653 CABLE TIE 10 2B-71
190907 ELBOW 34 3-109 200732 CIRCLIP INTERNAL 3 4-39
190956 YOKE 3 3-67 HELLA,7 WAY,TRAILER CONNECTOR
200742 89 6-61
190956 YOKE,8.5C 10 3-91 WITH SOCKETS
190956 YOKE 11 3-87 200743 VALVE,REDUCER 7 10-33
190956 YOKE,MID AXLE INPUT 12 3-79 200779 TIE ROD END 19 6-49
190956 YOKE,MID AXLE INPUT 12 3-81 200779 TIE ROD,END,WITH CLIP 11 7-5
190956 YOKE,8.5C MID AXLE INPUT 12 3-85 200779 TIE ROD,END,WITH CLIP 12 7-5
190956 YOKE,8.5C MID AXLE INPUT 13 3-75 200779 TIE ROD END 22 7-85
190956 YOKE 13 3-89 200779 TIE ROD END 32 7-19
190956 YOKE,MID AXLE INPUT 14 3-83 200871 CABLE TIE 4 6-13
190956 YOKE 40 3-77 200871 CABLE TIE 4 6-51
191017 FLANGE,MODIFIED,KV180 2 3-13 200871 CABLE TIE 18 6-49
191291 T/MISS,4500R ORS,MOD 15 3-3 200871 CABLE TIE 38 6-5
200033 CLAMP,HOSE 4 10-33 200871 CABLE TIE 38 6-7
200036 NIPPLE,GREASE 13 7-3 200871 CABLE TIE 9 7-47
200050 CLAMP,HOSE 12 7-49 201068 K-CLAMP,SINGLE 14 5-17
200061 CLAMP,PIPE 61 7-51 201212 CLAMP,EXHAUST 14 2A-85
200062 CLAMP,HOSE 4 3-47 201212 CLAMP,EXHAUST 14 2B-83
200062 CLAMP,HOSE 4 3-103 201322 MTG,SPLIT,ENG,TRANS 3 3-47
200062 CLAMP,HOSE 4 3-105 201375 PRESSURE SENDER,0-10 BAR,SWITCH 10 5-21
200062 CLAMP,HOSE 14 3-3 201412 MAGNET:ULTRA-T TANK-CERAMIC 21 7-85
200062 CLAMP,HOSE 45 4-41 201419 P CLIP 13 3-3
200062 CLAMP,HOSE 45 4-45 201419 P CLIP 7 4-65
200062 CLAMP,HOSE 35 2A-69 201419 P CLIP 3 5-23
200062 CLAMP,HOSE 35 2B-67 201419 P CLIP 13 5-19
200078 SEAL, SHIFT FORK SPRING 73 3-141 201419 P CLIP 6 6-43
200078 SEAL,SHIFT FORK SPRING 74 3-137 201419 P CLIP 7 7-117
200085 CLAMP,HOSE 11 2A-87 201420 P CLIPS 12 3-3
200085 CLAMP,HOSE 11 2B-85 201420 P CLIPS 12 5-19
200088 CLAMP,HOSE 8 7-93 201420 P CLIPS 5 6-43
200092 CLAMP,HOSE 3 3-119 201420 P CLIPS 12 6-33
200092 CLAMP,HOSE 3 3-121 201420 P CLIPS 3 7-119
200092 CLAMP,HOSE 34 2A-69 201420 P CLIPS 6 7-117
200092 CLAMP,HOSE 34 2B-67 201420 P CLIPS 7 7-123
200093 CLEVIS 4 3-73 201420 P CLIPS 33 2A-69
200200 BULB,24V 2W 12 6-37 201420 P CLIPS 33 2B-67
200212 CLAMP,OIL FILLING 65 2A-11 201438 P CLIPS 7 4-13
200212 CLAMP,HOSE 167 2A-33 201438 P CLIPS 14 4-17
200212 CLAMP,HOSE 167 2B-31 201438 P CLIPS 32 2A-69
200212 CLAMP,OIL FILLING 65 2B-9 201438 P CLIPS 32 2B-67
200318 MTG,BAND 4 5-13 201439 P CLIPS 10 4-19
200318 MTG,BAND 6 5-11 201439 P CLIPS 11 5-19
200437 VALVE,JUMBO 63MM SWIVEL 8 3-151 201439 P CLIPS 16 5-3
200437 VALVE,JUMBO 63MM SWIVEL 9 3-149 201439 P CLIPS 11 7-53
200438 SPUD,TUBELESS 9 3-151 201439 P CLIPS 11 11-3
200438 SPUD,TUBELESS 10 3-149 201439 P CLIPS 31 2A-69
200466 INFORMER 9 2A-87 201439 P CLIPS 9 2A-73
200466 INFORMER 9 2B-85 201439 P CLIPS 31 2B-67
200536 PLUG,EXPANSION,LOWER 79 3-137 201439 P CLIPS 9 2B-71
200536 PLUG, EXPANSION, LOWER 80 3-141 201499 CIRCLIP:INTERNAL 3 7-113
200653 CABLE TIE 9 4-11 201503 GASKET,CORK,DIESEL TANK 4 7-75
200653 CABLE TIE 11 4-19 201509 LATCH,GASKET 10 7-5
200653 CABLE TIE 15 4-37 201509 LATCH,GASKET 31 7-19
200653 CABLE TIE 19 4-21 201529 PLUG,CONNECTING 18 5-9
200653 CABLE TIE 44 4-41 201529 HIRSCHMANN,4 WAY,FLUSH,SOCKETS 77 6-59
200653 CABLE TIE 44 4-47 201664 RUBBER ELBOW 8 2A-87
200653 CABLE TIE 7 6-39 201664 RUBBER ELBOW 8 2B-85
200653 CABLE TIE 10 6-17 201666 SPRING,BIN HEAT-BALL JOINT 30 7-17
200653 CABLE TIE 13 6-33 201666 SPRING:BIN HEAT-BALL JOINT 13 2A-85
200653 CABLE TIE 16 6-41 201666 SPRING:BIN HEAT-BALL JOINT 13 2B-83

872189 - B40D & B35D 6X6 ADT - MAY 2008


12-20
NUMERICAL INDEX

I I
T T
PART # DESCRIPTION PG # PART # DESCRIPTION PG #
E E
M M
201719 K-CLAMP,DOUBLE 43 4-41 203266 GROMMET,BLANK 3 6-29
201737 TEST POINT 3 4-3 203266 GROMMET,BLANK 5 6-27
201737 TEST POINT 13 4-17 203349 K-CLAMP,SINGLE 13 3-115
201744 CLIP,SPRING 9 3-95 203349 K-CLAMP,SINGLE 23 3-107
201744 CLIP-SPRING 9 3-97 203350 K-CLAMP,DOUBLE 8 4-11
201744 CLIP-SPRING 11 3-99 203350 K-CLAMP,DOUBLE 1 7-69
201744 CLIP,SPRING 11 3-101 203371 K-CLAMP,DOUBLE 13 5-3
201745 PIN,LOCK NUT 8 3-95 203375 PLATE,AXLE SERIAL NUMBER 8 3-91
201745 PIN:LOCK NUT 8 3-97 203375 PLATE,AXLE SERIAL NUMBER 9 3-87
201745 PIN: LOCK NUT 10 3-99 203375 PLATE,AXLE SERIAL NUMBER 11 3-89
201745 PIN,LOCK NUT 10 3-101 203375 PLATE,AXLE SERIAL NUMBER 13 3-77
201747 CIRCLIP EXTERNAL,SIDESHAFT 7 3-95 203375 PLATE,AXLE SERIAL NUMBER 13 3-79
201747 CIRCLIP EXTERNAL-SIDESHAFT 7 3-97 203375 PLATE,AXLE SERIAL NUMBER 13 3-81
201747 CIRCLIP EXT-SIDESHAFT 9 3-99 203375 PLATE,AXLE SERIAL NUMBER 13 3-85
201747 CIRCLIP EXTERNAL-SIDESHAFT 9 3-101 203375 PLATE,AXLE SERIAL NUMBER 14 3-75
201748 CIRCLIP EXTERNAL,PLANET PIN 6 3-95 203375 PLATE,AXLE SERIAL NUMBER 15 3-83
201748 CIRCLIP EXTERNAL-PLANET PIN 6 3-97 203535 CLAMP,T-BOLT 7 2A-87
201748 CIRCLIP EXT-PLANET PIN 8 3-99 203535 CLAMP,T-BOLT 7 2B-85
201748 CIRCLIP EXTERNAL-PLANET PIN 8 3-101 203537 CLAMP,T-BOLT 6 2A-87
201748 CIRCLIP EXTERNAL-PLANET PIN 1 7-95 203537 CLAMP,T-BOLT 6 2B-85
201762 BEARING,CONICAL SLEEVE 4 7-105 203588 CLAMP,HOSE 11 7-49
201768 PAD,ARTIC BUMP STOP 6 7-61 203588 CLAMP,HOSE 12 7-53
201782 GEAR,RING,EXT 7 3-99 203588 CLAMP,HOSE 30 2A-69
201782 GEAR,RING 7 3-101 203588 CLAMP,HOSE 8 2A-73
201785 SIDE SHAFT 9 3-91 203588 CLAMP,HOSE 30 2B-67
201785 SHAFT,SIDE 10 3-87 203588 CLAMP,HOSE 8 2B-71
201785 SIDE SHAFT 12 3-89 203693 FLANGE,25X3.5,5 PIECE RIM 5 3-149
201785 SHAFT,SIDE 14 3-77 203738 SPHERILASTIC BRG 4 7-89
201785 SIDE SHAFT75 14 3-79 203739 SPHERICAL BRG,2 BOLT 1 7-91
201785 SIDE SHAFT 14 3-81 203739 SPHERICAL BRG,2 BOLT 3 7-105
201785 SIDE SHAFT 14 3-85 203739 SPHERICAL BRG,2 BOLT 6 7-93
201785 SIDE SHAFT 42/36 L-1475 15 3-75 203764 P CLIP 11 3-3
201785 SIDE SHAFT 16 3-83 203764 P CLIP 13 7-53
201806 SCREW,BLEED 6 3-147 203764 P CLIP 29 2A-69
201806 SCREW,BLEED 8 3-133 203764 P CLIP 29 2B-67
201833 CLAMP,H/DUTY,SUCTION 18 4-21 203830 CIRCUIT BREAKER 15 6-41
201834 CLAMP,H/DUTY,SUCTION 17 4-21 203895 RESEVOIR,AIR,5L CE MARK 3 5-13
201873 POINT,TEST,HYD 2 10-27 203897 RESEVOIR,AIR 7 5-11
201886 DECAL,PDI/QUALITY 1 7-125 203908 P-CLIP 10 7-49
201898 STRAP,EARTH BRAIDED 4 6-43 203923 GROMMET 10 3-3
202043 DRIVER,RECTANGULAR 6 3-151 203923 GROMMET 28 2A-69
202043 DRIVER,RECTANGULAR 7 3-149 203923 GROMMET 28 2B-67
202083 CLAMP,EXHAUST 16 4-21 203926 GROMMET 27 2A-69
202094 GROMMET,FLAT SPLIT 37 6-7 203926 GROMMET 27 2B-67
202280 GUIDE TAPE:PISTON PTFE BRONZEF 17 7-93 203927 GROMMET 8 7-57
202300 BALL VALVE 3 7-75 203927 GROMMET 19 7-83
202300 BALL VALVE 20 7-83 203927 GROMMET 26 2A-69
202346 AIR DUCT,FLEX 8 7-47 203927 GROMMET 26 2B-67
202489 BELLOW,RUBBER 7 7-93 203975 PROTECTOR,HOSE STRAP ON 6" 42 4-41
202557 M24,2 WAY,90° BAYONET,SOCKETS 46 6-57 203975 PROTECTOR,HOSE STRAP ON 6" 42 4-47
202614 K-CLAMP 15 5-3 203990 NIPPLE,GREASE 2 4-73
202686 GRIP,PTC 1 7-99 203990 NIPPLE,GREASE 9 4-39
202729 CIGARETTE LIGHTER 36 6-5 203990 NIPPLE,GREASE 2 7-113
202860 BOWL,PRE CLEANER 8 2A-89 203990 NIPPLE,GREASE 5 7-121
202860 BOWL,PRE CLEANER 8 2B-87 204035 CLAMP,SEALCLAMP 12 2A-85
202916 M27,2 WAY,90° BAYONET,SOCKETS 47 6-57 204035 CLAMP,SEALCLAMP 12 2B-83
202933 BULB,24V 70W H3 PK22S (PIGTAIL) 3 6-37 204042 SWITCH,BINARY PRESSURE 9 7-49
202934 BULB,24V 75/70W H4 P43T HDLT 11 6-37 204043 RECEIVER DRIER 8 7-49
202984 TYRE,26.5R25,XADN,MICH 2 3-151 204079 GROMMET 6 4-13
203029 PIPE:COMPLETE SUCTION 15 4-21 204079 GROMMET 41 4-41
203215 GROMMET 14 5-5 204110 BOOT,STEERING COLUMN 5 7-37
203264 GROMMET,BLANK 35 6-7 204111 GUARD,TELESCOPIC 4 7-37

872189 - B40D & B35D 6X6 ADT - MAY 2008


12-21
NUMERICAL INDEX

I I
T T
PART # DESCRIPTION PG # PART # DESCRIPTION PG #
E E
M M
204112 SCREW,ADJUSTING HANDLE 3 7-37 206465 STRUT,CAB 16 7-85
204113 NUT,ADJUSTING HANDLE 13 7-37 206465 STRUT,CAB 23 7-19
204115 SPACER,SPLINED 7 7-37 206474 HEXSERT,OPEN 7 7-73
204122 RUBBER,PROG. BUMP STOP 9 7-3 206480 ISOLATOR,STEERING ORBITAL 13 4-57
204122 RUBBER,PROG.BUMP STOP 18 7-85 206491 STRUT,CAB 22 7-25
204170 BASE ASSEMBLY 17 7-37 206523 MTG,RUBBER,CAC-CHASSIS 22 2A-67
204187 AIRDUCT,FLEX 7 7-47 206523 MTG,RUBBER,CAC-CHASSIS 22 2B-65
204438 CAP,STEERING WHEEL 10 7-37 206525 COWLING,T/MISSION COOLER 2 3-43
204600 STEERING WHEEL 9 7-37 206534 HOSE,ENG TO HEATER RETURN 14 7-53
204600 STEERING WHEEL,ADT 46 7-35 206543 PIPE,RADIATOR,BOTTOM 21 2A-69
204680 TYRE,29.5R25,XADN,MICH 2 3-149 206543 PIPE,RADIATOR,BOTTOM 21 2B-67
204710 BULB,HEAVY DUTY 24V/22W/BA15S 13 6-37 206560 CLAMP,V,TURBO OUTLET,OM501LA 18 2A-79
205259 CIRCUIT BREAKER 14 6-41 206560 CLAMP,V,TURBO OUTLET,OM501LA 18 2B-77
205422 SUPPORT 2 7-37 206561 CONNECTOR,CONCERTINA,AIR INLET 5 2A-87
205423 SHAFT 22 7-37 206561 CONNECTOR,CONCERTINA,AIR INLET 5 2B-85
205424 NUT 23 7-37 206585 HEXSERT,OPEN 7 7-49
205425 SHAFT,SPLINED 24 7-37 206585 HEXSERT 37 7-27
205427 BOLT,STEPPED 11 7-37 206585 HEXSERT 37 7-29
205428 SPACER 12 7-37 206585 HEXSERT 37 7-33
205429 SHAFT,STEERING 6 7-37 206598 SUNGEAR,HD 5 3-95
206065 E-MODULE,ADM 34 6-7 206598 SUNGEAR,HD,5,2:1 20T 5 3-97
206066 YOKE,HARDENED & GROUND 10 3-89 206606 PLANET GEAR,HD 4 3-95
206066 YOKE,HARDENED & GROUND 12 3-77 206606 PLANET GEAR,HD,5,2:1 20T 4 3-97
206066 YOKE,HARDENED & GROUND 13 3-83 206607 RINGGEAR 3 3-95
206070 THROTTLE,FOOT ACTUATOR 33 6-5 206607 RINGGEAR,5,2:1 20T ZF 3 3-97
206082 GAUGE,QUAD,PRESS 3 10-27 206614 SHIELD,HEAT,PIPE TOP 17 2A-81
206183 SUNGEAR,HD,20T ZF 5 3-99 206614 SHIELD,HEAT,PIPE TOP 17 2B-79
206183 GEAR,SUN 6 3-101 206628 CONSPICUITY SHEETING 4 7-103
206188 COOLER,AIR,CHARGE,BEHR 25 2A-67 206646 MTG,RUBBER,ENGINE,SPLIT 3 2A-3
206188 COOLER,AIR,CHARGE,BEHR 25 2B-65 206646 MTG,RUBBER,ENGINE,SPLIT 3 2B-3
206249 DECAL,REFLECTOR,RED 2 7-125 206649 OIL COOLER,MODINE 1 3-129
206249 DECAL,REFLECTOR,RED 5 7-103 206656 CLAMP,RUBBER,SIDE ENG 17 7-65
206258 SWITCH,IGNITION 32 6-5 206658 CLAMP,ALU,2 BOLT 40 4-41
206291 GROMMET 13 6-41 206659 VACUATOR,SLEEVE 10 2A-87
206306 NUT,IGNITION SWITCH MTG 31 6-5 206659 VACUATOR VALVE 6 2A-89
206350 FUSE,10A,BLADE TYPE 1 6-9 206659 VACUATOR,SLEEVE 10 2B-85
206352 HOSE,INTERCOOLER,RED SIL 24 2A-67 206659 VACUATOR VALVE 6 2B-87
206352 HOSE,INTERCOOLER,RED SIL 24 2B-65 206661 K-CLAMP,DOUBLE 39 4-45
206355 RADIATOR,BEHR 23 2A-67 206680 TYRE,29.5R25,XADT,MICH 2 3-149
206355 RADIATOR,BEHR 1 2A-71 206690 DT DEUTSCH,3 WAY,PLUG,SOCKETS 55 6-57
206355 RADIATOR,BEHR 23 2B-65 206703 CONNECTOR,2-WAY DEUTSCH,MALE 4 6-37
206355 RADIATOR,BEHR 1 2B-69 206703 DT DEUTSCH,2 WAY,RECEPTACLE,PINS 40 6-55
206376 FAN,DML550,SUCKER,FAN ONLY 3 3-43 206704 DT DEUTSCH,2 WAY,PLUG,SOCKETS 41 6-57
206387 SWITCH,PRESSURE,(NC),5 BAR 8 5-21 206705 DT DEUTSCH,3 WAY,RECEPTACLE,PINS 57 6-57
206410 HEXSERT,OPEN 5 7-61 206706 DT DEUTSCH,4 WAY,RECEPTACLE,PINS 71 6-59
206412 DOOR,HVAC,YELLOW 28 7-25 206707 DT DEUTSCH,4 WAY,PLUG,SOCKETS 72 6-59
206415 HINGE,EXTERIOR 17 7-83 206708 DT DEUTSCH,6 WAY,RECEPTACLE,PINS 85 6-61
206415 HINGE,EXTERIOR 27 7-19 206709 DT DEUTSCH,6 WAY,PLUG,SOCKETS 86 6-61
206415 HINGE,EXTERIOR 27 7-25 206711 DT DEUTSCH,8 WAY,RECEPTACLE,PINS 91 6-61
206418 WINDOW,CURVED 26 7-21 206712 DT DEUTSCH,8 WAY,PLUG,SOCKETS 92 6-61
206437 HEXSERT 45 7-29 206713 HDP DEUTSCH,21 WAY,PLUG,SOCKETS 125 6-65
206437 HEXSERT 45 7-39 HDP DEUTSCH,31 WAY,RECEPTA-
206717 136 6-65
206439 HANDLE,CAB INTERIOR 8 7-3 CLE,PINS
206439 HANDLE,CAB INTERIOR 44 7-27 206718 HDP DEUTSCH,31 WAY,PLUG,SOCKETS 137 6-65
206441 HINGE,INTERIOR 43 7-27 HDP DEUTSCH,9 WAY,RECEPTA-
206719 102 6-63
206442 LATCH,COOLBOX 42 7-27 CLE,PINS
206444 RUBBER,LATCH,COOLBOX 41 7-27 206720 HDP DEUTSCH,9 WAY,PLUG,SOCKETS 103 6-63
206447 PLATE,STEP,CAB 40 7-31 206722 BOSCH,4 WAY,PLUG,SOCKETS 69 6-59
206449 SUN VISOR 39 7-33 206724 BOSCH,8 WAY,PLUG,SOCKETS 90 6-61
206451 BKT,STRAP,DOOR 25 7-19 DELPHI PACKARD,2 WAY,PLUG,SOCK-
206726 30 6-55
206453 RUBBER,STRAP,DOOR 24 7-19 ETS
206454 ASHTRAY,TOP MNT,PLASTIC 38 7-29

872189 - B40D & B35D 6X6 ADT - MAY 2008


12-22
NUMERICAL INDEX

I I
T T
PART # DESCRIPTION PG # PART # DESCRIPTION PG #
E E
M M
DELPHI PACKARD,6 WAY,PLUG,SOCK- DELPHI PACKARD,2 WAY, LUG, SOCK-
206729 84 6-61 207080 31 6-55
ETS ETS
206735 UTILUX,2 WAY,PLUG,SOCKETS 49 6-57 207098 FILLER,NECK SURGE TANK 17 2A-69
206765 CROSS & ROLLER,LUBE-FOR-LIFE 8 3-63 207098 FILLER,NECK SURGE TANK 17 2B-67
206765 CROSS & ROLLER,LUBE-FOR-LIFE 13 3-63 207114 FUSE,30A,BLADE TYPE 2 6-9
206765 CROSS & ROLLER,LUBE-FOR-LIFE 16 3-63 207115 FUSE,25A,BLADE TYPE 3 6-9
206765 CROSS & ROLLER,LUBE-FOR-LIFE 8-15 207116 FUSE,20A,BLADE TYPE 4 6-9
206765 CROSS & ROLLER,LUBE-FOR-LIFE 8-17 207117 P-CLIP 6 7-49
206765 CROSS & ROLLER,LUBE-FOR-LIFE 8-17 207118 FUSE,15A,BLADE TYPE 5 6-9
206765 CROSS & ROLLER,LUBE-FOR-LIFE 8-19 207123 SPACER,CLAMP,ALUM 37 4-41
206777 UTILUX,3 WAY,PLUG,SOCKETS 64 6-59 207123 SPACER,CLAMP,ALU 8 7-67
206778 BOSCH,1 WAY,PLUG,SOCKETS 4 6-53 207154 STRAP,BELLY PLATE STOP 1 7-59
206806 CLAMP,RUBBER,ENG BOTTOM 16 7-65 207155 SEALING,TOP,BONNET 7 7-57
206807 CLAMP,ALU,2 BOLT 15 7-67 207156 SEALING,SIDE,BONNET 6 7-57
206808 CLAMP,ALU,4 BOLT 14 7-67 207157 SEALING,MID,RAD 5 7-57
206826 CLAMP,ALU,2 BOLT 14 4-37 207158 CAP,4-GREASE NIPPLE 4 7-121
206826 CLAMP,2 BOLT 8 7-63 207159 CAP,7-GREASE NIPPLE 3 7-121
206826 CLAMP,ALU,2 BOLT 13 7-65 207160 SHIELD,ANTI-SPLASH,FUEL SYSTEM 7 2A-73
206826 CLAMP,ALU,2 BOLT 13 7-67 207160 SHIELD,ANTI-SPLASH,FUEL SYSTEM 7 2B-71
206827 CLAMP,ALU,4 BOLT 13 4-37 207161 SHIELD,HEAT,SILENCER,OUTER,RHS 16 2A-83
206827 CLAMP,4 BOLT 9 7-63 207161 SHIELD,HEAT,SILENCER,OUTER,RHS 16 2B-81
206827 CLAMP,ALU,4 BOLT 12 7-65 207163 SHIELD,HEAT,PIPE TOP 15 2A-81
206827 CLAMP,ALU,4 BOLT 12 7-67 207163 SHIELD,HEAT,PIPE TOP 15 2B-79
206829 SPACER,CLAMP 10 7-63 207166 CURTAIN,WHEEL ARCH 6 7-71
206829 SPACER,CLAMP,ALU 11 7-65 207166 CURTAIN,WHEEL ARCH 6 7-79
206829 SPACER,CLAMP,ALU 11 7-67 207167 CLAMP,RUBBERUNDER CAB 6 7-67
206832 SPACER,CLAMP,ALU 10 7-65 207167 CLAMP,RUBBER 11 7-63
206861 HANDLE,PADDLE,BONNET 15 7-85 207169 SPACER,CLAMP,ALU 6 3-45
206939 MOUNTING PIPE 3 6-21 207170 CLAMP,RUBBER,WDB 5 7-67
206940 LIGHT,INTERIOR 30 6-5 207171 PIPE,HVAC,HEATER,IN 16 7-53
206945 MOUNTING,RUBBER,SQUIGLY 7 4-11 207172 PIPE,HVAC,HEATER,OUT 17 7-53
206945 MOUNTING,RUBBER,SQUIGLY 9 4-19 207175 ASSY,DRAIN TUBE,HVAC 6 7-47
206945 MOUNTING,RUBBER,SQUIGLY 38 4-41 207177 AIR HOSE ADAPTER,2" 22 7-51
206945 MOUNTING,RUBBER,SQUIGLY 38 4-47 207178 AIR HOSE ADAPTER 21 7-51
206945 MTG,RUBBER 3 6-43 207189 SHIELD,HEAT SILENCER,INNER 14 2A-83
206945 MOUNTING,RUBBER,SQUIGLY 6 6-39 207189 SHIELD,HEAT SILENCER,INNER 14 2B-81
206945 MTG,RUBBER 9 6-17 DECAL,DEERE,OVERHEAD POWER-
207191 3 7-125
206945 MOUNTING,RUBBER,SQUIGLY 11 6-33 LINE
206945 MOUNTING,RUBBER,SQUIGLY 12 6-41 207192 DECAL,DEERE,SEATBELT,WARNING 4 7-125
206945 MOUNTING,RUBBER,SQUIGLY 17 6-49 207199 GUARD,FAN,LHS 16 2A-67
206945 MTG,RUBBER 29 6-7 207199 GUARD,FAN,LHS 16 2B-65
206945 MOUNTING,RUBBER,SQUIGLY 3 7-107 207200 GUARD,FAN,RHS 15 2A-67
206945 MTG,RUBBER 11 7-47 207200 GUARD,FAN,RHS 15 2B-65
206945 MOUNTING,RUBBER 14 7-85 207202 SPACER,CLAMP,ALU 12 4-37
206945 MOUNTING,RUBBER,SQUIGLY 10 11-3 207202 SPACER,CLAMP,ALU 4 7-65
206945 MOUNTING,RUBBER,SQUIGLY 20 2A-69 207211 CLAMP,RUBBER 3 7-67
206945 MOUNTING,RUBBER,SQUIGLY 20 2B-67 207212 PIPE,AIR INTAKE 4 2A-87
206979 CONDENSER,AIR-CON 15 7-53 207212 PIPE,AIR INTAKE 4 2B-85
206980 SANDWICH BLOCK,REAR SUSP 2 7-105 207213 MTG,RUBBER,CONDENSER,HVAC 18 7-53
207004 CLIP,SPRING,SHROUD-RAD 19 2A-67 207214 LINING,FLEX SUP,B/HEATING 11 2A-85
207004 CLIP,SPRING,SHROUD-RAD 19 2B-65 207214 LINING,FLEX SUP,B/HEATING 11 2B-83
207005 SHROUD,FAN,DML750,PLASTIC 18 2A-67 207215 EXHAUST,FLEX,B/HEATING 10 2A-85
207005 SHROUD,FAN,DML750,PLASTIC 18 2B-65 207215 EXHAUST,FLEX,B/HEATING 10 2B-83
207017 CLAMP,ALU,2 BOLT 9 7-65 207219 SPRING,CABSTRUT 6 4-65
207017 CLAMP,ALU,2 BOLT 9 7-67 207221 PIPE,MAKE-UP LINE 14 2A-69
207021 SENSOR,BIN PIVOT,ROTARY 16 6-49 207221 PIPE,MAKE-UP LINE 14 2B-67
207027 DIODE,3A,SPADE TERMINAL 6 6-9 207222 PIPE,BREATH,ENG-EXP TANK 13 2A-69
207030 LIGHT,WORK LIGHT,2-WAY DEUTSCH 1 6-37 207222 PIPE,BREATH,ENG-EXP TANK 13 2B-67
207030 LIGHT,WORK LIGHT 3 6-23 207223 PIPE,BREATH,RAD-EXP TANK 12 2A-69
207030 LIGHT,WORK LIGHT 4 6-23 207223 PIPE,BREATH,RAD-EXP TANK 12 2B-67
207031 SWITCH 8 6-17 207229 ASSY,FLEX,SWIVEL 9 2A-85
207229 ASSY,FLEX,SWIVEL 9 2B-83

872189 - B40D & B35D 6X6 ADT - MAY 2008


12-23
NUMERICAL INDEX

I I
T T
PART # DESCRIPTION PG # PART # DESCRIPTION PG #
E E
M M
207230 TRIMARK,LH HOUSING 21 7-19 207408 DECAL,STARTER MOTOR 36 7-127
207231 SUPPORT,POSITION SENSOR SHAFT 15 6-49 207409 DECAL,BIN TIP 37 7-127
207236 EXTENSION,MUDGUARD,RHS 4 7-71 207411 DECAL,EMERGENCY EXIT 38 7-127
207237 EXTENSION,MUDGUARD,LHS 4 7-79 207412 DECAL,PARK BRAKE 39 7-127
207253 HOSE PROTECT,SPIRAL GRD 12 4-17 207440 SHAFT,ROTARY SENSOR B/JOINTS 12 6-49
207266 HEXSERT 36 7-31 207445 E-CLIP 11 6-49
207266 HEXSERT 36 7-33 207453 CONDUIT,670MM 6 6-17
DT DEUTSCH,12 WAY,RECEPTA- 207453 CONDUIT,670MM 7 6-17
207273 108 6-63
CLE,PINS 207454 CONDUIT,584MM 2 6-23
207274 DT DEUTSCH,12 WAY,PLUG,SOCKETS 109 6-63 HDP DEUTSCH,31 WAY,RECEPTA-
207473 138 6-65
207277 DECAL,PARK BRAKE,APPLICATION 5 7-125 CLE,SOCKETS
207281 SHAFT,POSITION SENSOR ARM 14 6-49 207475 AMP,4 WAY,BAYONET,PLUG,SOCKETS 66 6-59
207288 MTG,SWIVEL HEAD 28 6-3 207476 AMP,14 WAY,PLUG,SOCKETS 111 6-63
207289 O-RING 13 6-49 207477 AMP,15 WAY,PLUG,SOCKETS 114 6-63
207290 DECAL,DEERE,LIFT/TIEDOWN PNTD 6 7-125 207489 CAP,SHIELD,SILENCER 13 2A-83
207292 DECAL,B&W 7 7-125 207489 CAP,SHIELD,SILENCER 13 2B-81
207293 DECAL,B&W 8 7-125 207498 AMP,9 WAY,RECEPTACLE,PINS 97 6-61
207296 SPRING,SUSP PLT,B/HEATING 8 2A-85 207499 AMP,12 WAY,PLUG,SOCKETS 107 6-63
207296 SPRING,SUSP PLT,B/HEATING 8 2B-83 207500 AMP,15 WAY,PLUG,SOCKETS 115 6-63
207302 DECAL,GREASE POINT 9 7-125 207501 AMP,18 WAY,PLUG,SOCKETS 121 6-65
207304 DECAL,TIE DOWN POINT 10 7-125 207502 AMP,21 WAY,PLUG,SOCKETS 123 6-65
207305 DECAL,GREASING BANK1 11 7-125 207504 HIRSCHMANN,4 WAY,FLUSH,SOCKETS 78 6-59
207306 DECAL,WARNING ETHER,START 12 7-125 207505 GROENEVELD,8 WAY,PLUG,SOCKETS 94 6-61
207307 DECAL,WARNING READ 0MM 13 7-125 207522 RESISTOR 2 6-43
207310 DECAL,LIFTING EYE 14 7-125 207524 DELPHI PACKARD,3 WAY,PLUG,PINS 52 6-57
207311 DECAL,BELL LOGO,CAB DOOR 15 7-125 207606 GASSTRUT,BONNET 7 7-3
207312 DECAL,B&W BELL LOGO,FR BONNET 16 7-125 207626 PLUG, DRAIN MAGNETIC 1 3-93
207320 DECAL,B&W BELL LOGO 17 7-125 207626 PLUG,MAGNETIC 7 3-91
207321 DECAL,B&W BELL LOGO 18 7-125 207626 PLUG,MAGNETIC 8 3-87
207329 DECAL,HYDRAULIC PRESSURE 19 7-125 207626 PLUG,MAGNETIC 9 3-89
207330 DECAL,PROPSHAFT GUARDS 20 7-125 207626 PLUG,MAGNETIC 11 3-77
207331 DECAL,RADIATOR FAN WARNING 21 7-127 207626 PLUG,MAGNETIC 11 3-79
207336 DECAL,ARTICULATION CRUSH 22 7-127 207626 PLUG,MAGNETIC 11 3-81
207337 DECAL,VISIBILITY WARNING 23 7-127 207626 PLUG,MAGNETIC 11 3-85
207338 DECAL,PARK BRAKE WARNING 24 7-127 207626 PLUG,MAGNETIC 12 3-75
207339 DECAL,PASSENGER SEAT 25 7-127 207626 PLUG,MAGNETIC 12 3-83
207340. DECAL,SUSPENSION CYLINDER 5 7-93 207627 CLAMP,RUBBER,STEER HOSES 11 4-37
207340 DECAL,SUSPENSION CYLINDER 26 7-127 207646 MTG,RUBBER,T/MISSION,SPLT 9 3-3
207344 DECAL,GREASING BANK2 27 7-127 207647 KNOB,BIN TIP 18 7-19
207347 DECAL,GREASING BANK3 28 7-127 207656 CLAMP,RUBBER,WDB HOSES 36 4-41
207349 DECAL,COMPRESSED AIR 29 7-127 207657 CLAMP,ALU,2 BOLT 5 3-45
207350 DECAL,SPRING PRESSURE 30 7-127 207660 PLUG, FILLER 2 3-93
207351 DECAL,BIN SUPPORT 31 7-127 207660 PLUG 6 3-91
207352 COUPLING 14 3-61 207660 PLUG 7 3-87
207364 COUPLING,PTO 1 3-65 207660 PLUG 8 3-89
207364 COUPLING,PTO 8 3-61 207660 PLUG 10 3-77
207365 LATCH:RH,TRI-MARK 13 7-85 207660 PLUG 10 3-79
207366 LATCH,LH,TRI/MARK 12 7-85 207660 PLUG 10 3-81
207366 LATCH,LH,TRIMARK 20 7-19 207660 PLUG 10 3-85
207375 BOLT,STRIKER,TRIMARK 11 7-85 207660 PLUG 11 3-75
207375 BOLT,STRIKER,TRIMARK 19 7-19 207660 PLUG 11 3-83
207381 DECAL,REFRIGERANT 32 7-127 207661 SEAL,COOL/BOX,HEATSHIELD 1 3-41
207382 DECAL,CAB TILT 33 7-127 207662 CONDUIT,265MM 5 6-17
207383 DECAL,CAB SUPPORT 34 7-127 207666 DISC,FRICTION,WDB,SINTERED 5 3-147
207385 DECAL,SHIFT INHIB./PARK BRAKE 35 7-127 207676 PLUG,MAGNETIC 2 3-95
207386 HEAT,SHIELD,B/HEATING 7 2A-85 207676 PLUG,MAGNETIC 2 3-97
207386 HEAT,SHIELD,B/HEATING 7 2B-83 207676 PLUG,MAGNETIC 3 3-99
207387 PLATE,SEAL,SIDE,BONNET 4 7-57 207676 PLUG,MAGNETIC 4 3-147
207388 PLATE,SEAL,TOP,BONNET 3 7-57 207676 PLUG,MAGNETIC 5 3-101
207389 SEAL,CONDENSOR,RADIATOR 2 7-57 207676 PLUG, MAGNETIC 4 7-93
207390 SENDER,TEMP 5 6-39 207693 FILTER,UNIT,FUEL-WATER 6 2A-73
207390 SENDER,TEMP,120DEG 10 6-33 207693 FILTER,UNIT,FUEL-WATER 1 2A-77

872189 - B40D & B35D 6X6 ADT - MAY 2008


12-24
NUMERICAL INDEX

I I
T T
PART # DESCRIPTION PG # PART # DESCRIPTION PG #
E E
M M
207693 FILTER,UNIT,FUEL-WATER 6 2B-71 207881 GASKET,GRAB HANDLE 15 7-15
207693 FILTER,UNIT,FUEL-WATER 1 2B-75 207897 DECAL,CAB,L/PUMP LEVER 40 7-127
207694 ELEMENT,FILTER 8-3 207900 DECAL,SOUND PRESSURE 41 7-129
207694 ELEMENT,FILTER 8-3 207967 BOOT,RUBBER,DRAIN VALVE 35 4-41
207694 ELEMENT,FILTER 8-3 207967 BOOT,RUBBER,DRAIN VALVE 10 7-109
207694 ELEMENT,FILTER 8-3 207967 BOOT,RUBBER,DRAIN VALVE 2 2A-3
207694 ELEMENT,FILTER 8-3 207967 BOOT,RUBBER,DRAIN VALVE 2 2B-3
207694 ELEMENT,FILTER 8-3 207968 COVER,SPEAKER 33 7-27
207694 ELEMENT,FILTER 8-5 207981 ELEMENT,HEATER,FUEL 1 6-45
207694 ELEMENT,FILTER 8-5 207988 SPRING,TENSION,ARTIC HOSE 10 4-17
207694 ELEMENT,FILTER 8-5 208000 AMP,4 WAY,PLUG,SOCKETS 67 6-59
207694 ELEMENT,FILTER 8-7 208001 AMP,4 WAY,PLUG,SOCKETS 68 6-59
207694 ELEMENT,FILTER 8-7 208002 ZF,24 WAY,PLUG,SOCKETS 135 6-65
207694 ELEMENT,FILTER 8-7 208008 HDP DEUTSCH,14 WAY,PLUG,SOCKETS 113 6-63
207694 ELEMENT,FILTER 8-9 208009 AMP,68 WAY,PLUG,SOCKETS 150 6-67
207694 ELEMENT,FILTER 8-9 GROTE & HARTMANN,1 WAY,PUSH ON
208041 5 6-53
207694 ELEMENT,FILTER 8-9 TERMINAL
207694 ELEMENT,FILTER 8-11 208048 EXTENSION,MUDGUARD,RHS 4 7-71
207694 ELEMENT,FILTER 8-11 208049 EXTENSION,MUDGUARD,LHS 4 7-79
207694 ELEMENT,FILTER 8-11 208050 MTG,HEADLIGHT,LHS 4 7-61
207694 ELEMENT,FILTER 8-13 208051 MTG,HEADLIGHT,RHS 3 7-61
207694 ELEMENT,FILTER 8-13 208072 STRAP,BONNET 6 7-3
207694 ELEMENT,FILTER 8-15 208090 HOSE,TEFLON 12 5-3
207694 ELEMENT,FILTER 8-15 208095 MTG,BKT,B/HEATING 5 2A-85
207694 ELEMENT,FILTER 8-17 208095 MTG,BKT,B/HEATING 5 2B-83
207694 ELEMENT,FILTER 8-17 208096 ASSY,MID SECT,B/HEATING 4 2A-85
207694 ELEMENT,FILTER 8-19 208096 ASSY,MID SECT,B/HEATING 4 2B-83
207694 ELEMENT,FILTER 2 2A-77 208097 ASSY,TOP SECT,B/HEATING 3 2A-85
207694 ELEMENT,FILTER 2 2B-75 208097 ASSY,TOP SECT,B/HEATING 3 2B-83
207707 QUICK,CONNECTOR,FEMALE 4 11-17 208098 SPRING 10 7-85
207708 QUICK,CONNECTOR,MALE 5 11-17 208099 FLANGE STAINLESS,BIN HEATING 2 2A-85
207737 PLUGS,DOSER 6 7-123 208099 FLANGE STAINLESS,BIN HEATING 2 2B-83
207737 PLUG,SHUT-OFF 6 11-11 208103 GASKET 14 7-19
207742 DOZER,NO4 5 7-123 208103 GASKET 14 7-21
207742 METERING UNIT,NO 4 5 11-9 208150 HEXSERT,SEALED 9 7-83
207745 METERING UNIT,NO 9 2 11-9 208158 COVER,PLUG,COLUMN SWITCH 27 6-5
207746 METERING UNIT,NO 8.5 2 11-11 208162 KIT,O-RING 3 11-17
207746 METERING UNIT,NO 8.5 2 11-13 208163 HOSE,HIGH PRESSURE 1 11-7
207787 COLUMN,BASE 26 7-37 208164 HOSE,HIGH PRESSURE 2 11-7
207790 PLATE,SEAL,CAB,REAR,LH 1 7-55 208165 HOSE,HIGH PRESSURE 3 11-7
207791 SHIELD,HEAT,SILENCER,STACK 12 2A-83 208166 PIPE,GREASE 6 11-9
207791 SHIELD,HEAT,SILENCER,STACK 12 2B-81 208167 PIPE,GREASE 7 11-11
207795 CLIP,RETAINING,ARTIC HOSES 11 4-17 208168 PIPE,GREASE 4 11-13
207796 PLUG 1 3-95 208191 ELEMENT,RUBBER 2 3-65
207796 PLUG 1 3-97 208192 DISC,FRICTION 4 3-65
207796 PLUG 2 3-99 208320 DECAL,HYDRAULIC LEVEL 42 7-129
207796 PLUG 4 3-101 208348 AMP,6 WAY,PLUG,SOCKETS 81 6-61
207799 SEAL,BONNET,CAB INTERFACE 17 7-11 208439 AMP,42 WAY,PLUG,SOCKETS 148 6-67
207826 FLEX,TOP,B/HEATING 6 2A-85 208468 MOLEX,4 WAY,PLUG,SOCKETS 79 6-59
207826 FLEX,TOP,B/HEATING 6 2B-83 208471 SPRING,RETURN,BIG WDB 3 3-147
HELLERMANN TYTON,1 WAY,BOOT- 208495 AMP,6 WAY,IQAN,PLUG,SOCKETS 82 6-61
207829 25 6-55
LACE TERMINAL 208496 DISC,STATIONARY,4MM,WDB 2 3-147
GROTE & HARTMANN,5 208503 BLOCK,7 PORT,BASE 4 7-123
207830 80 6-59
WAY,PLUG,SOCKETS 208503 7-PORT BLOCK,COMPLETE 1 11-9
207831 COVER,HEAD LIGHTS,GRILL 1 6-35 208503 7-PORT BLOCK,COMPLETE 1 11-11
207832 COVER,HEAD LIGHTS,FRAME 9 6-33 208503 7-PORT BLOCK,COMPLETE 4 11-7
207856 MUDFLAP,FRONT 5 7-73 208503 7-PORT BLOCK,COMPLETE 5 11-7
207856 MUDFLAP,FRONT 5 7-81 208504 4-PORT BLOCK,COMPLETE 1 11-13
207863 GASKET,LOWER MIRROR BKT 16 7-17 208504 4-PORT BLOCK,COMPLETE 6 11-7
207864 GASKET,ELECTRICAL HATCH 35 7-29 208505 METERING UNIT,NO 8 3 11-9
207871 ROOF,CAB,YELLOW 2 7-9 208505 METERING UNIT,NO 8 3 11-13
207879 STRAP,COAT,CAB 34 7-27 208506 METERING UNIT,NO 10 4 11-11

872189 - B40D & B35D 6X6 ADT - MAY 2008


12-25
NUMERICAL INDEX

I I
T T
PART # DESCRIPTION PG # PART # DESCRIPTION PG #
E E
M M
208507 PRESSURE SWITCH,COMPLETE 5 11-11 210547 VALVE,PURGE TANK 11 5-3
208509 GINA UNIT 1 11-15 210548 VALVE,CHECK,16MBSPP,IN LINE 32 4-41
208510 T-ADAPTER 2 11-15 210561 VALVE,UNLOADER,AIR DRYER 1 5-15
208511 COMMUNICATION CABLE 3 11-15 210561 VALVE,UNLOADER,AIR DRYER 2 5-13
208544 GASKET,LID,HYD TANK 8 7-85 210695 VALVE,CYL SUSPSTRUT 3 7-93
208547 SEAL,DUO-CONE 6 3-87 210696 CAP,VALVE CYL SUSPSTRUT 2 7-93
208547 SEAL,DUO-CONE 7 3-89 210731 MANIFOLD,TYRE TOWER INFLATOR 13 5-21
208580 AMP,2 WAY,PLUG,SOCKETS 27 6-55 210769 PUMP,TWIN GROENEVELD GREASING 1 11-17
208595 SLEEVE,NYLON 8 4-37 210771 VALVE,RELIEF,DIESEL CAP,5PSI 3 7-77
208595 SLEEVE,NYLON 9 4-37 210772 VALVE,RELIEF,DIESEL CAP,1PSI 4 7-77
208595 SLEEVE,NYLON 10 4-37 210788 PUMP,WET DISC BRAKE,DUAL 32CC 1 3-127
208595 SLEEVE,NYLON 14 4-21 210788 PUMP,WDB,DUAL 32CC,DBL,SEAL 31 4-41
208614 DUAL LOCK 4 6-27 210791 VALVE,CHECK,EMERGENCY STEERING 1 4-27
208614 DUAL LOCK 32 7-31 210791 VALVE,CHECK,E/STEER 11 4-21
208635 MOULDED,RUBBER,BUFFER 2 7-61 210801 VALVE,MANIFOLD,CHECK 1 4-25
208640 COOLER,T/MISSION,MODINE 4 3-45 210801 VALVE,MANIFOLD,CHECK 10 4-21
208649 CAP,DIESEL FILLER 1 7-77 210813 SIGHT GLASS,HEADER TANK 9 2A-69
208649 CAP,DIESEL FILLER 2 7-75 210813 SIGHT GLASS,HEADER TANK 9 2B-67
208717 CLAMP,SEAL,RIKER,5 INCH 11 2A-79 210822 MANIFOLD,RELIEF VALVE 1 4-75
208717 CLAMP,SEAL,RIKER,5 INCH 11 2B-77 210822 VALVE,MANIFOLD,TIP RELIEF 4 4-71
208718 PIPE,FLEX,EXHAUST,S/STEEL 10 2A-79 210833 VALVE,SOLENOID 2 5-21
208718 PIPE,FLEX,EXHAUST,S/STEEL 10 2B-77 210862 FILTER ASSEMBLY,HYDRAULIC TANK 1 7-87
208771 GROMMET 26 6-7 210862 ASSY,FILTER 6 7-85
208771 GROMMET 9 11-3 210895 VALVE,NON,RETURN 2 6-11
HD DEUTSCH,9 WAY,RECEPTA- 210896 MOTOR,WIPER 7 6-11
208880 101 6-63
CLE,SOCKETS 210905 SOLENOID,PILOT VALVE,24V 6 5-21
208884 GUARD,TOP,FAN 11 2A-67 210908 ACCU,DIAPHRAM 2 4-3
208884 GUARD,TOP,FAN 11 2B-65 210920 PUMP,MANUAL,TANK CAP 1 4-69
208885 BRACKET,MUDFLAP,FRONT 2 7-81 210920 PUMP,MANUAL,TANK CAP 5 4-65
208885 BRACKET,MUDFLAP,FRONT 3 7-73 210922 ACCUM,PISTON,CRIMPED,UNCHRG 1 4-49
210016 RESERVOIR BREATHER 34 4-41 210922 ACCUM,PISTON,CRIMPED,UNCHRG 1 4-53
210038 AIR SHIFT 5 3-87 210923 ACCUM,PISTON,CRIMPED 1 4-49
210038 AIR SHIFT 5 3-91 210923 ACCUM,PISTON,CRIMPED 1 4-53
210038 AIR SHIFT 6 3-89 210942 STRAINER,N/MAGNET 5 7-85
210038 AIR SHIFT 9 3-77 210947 BRAKE PEDAL,MICO,120/120 BAR 1 4-63
210038 AIR SHIFT 9 3-79 210947 PEDAL,BRAKE 11 4-59
210038 AIR SHIFT 9 3-81 210948 BRAKE PEDAL,MICO,100/100 BAR 1 4-63
210038 AIR SHIFT 9 3-85 210948 PEDAL,BRAKE 11 4-59
210038 AIR SHIFT,(D/L 2 SP) 10 3-75 210969 VALVE,MANIFOLD 1 4-3
210038 AIR SHIFT 10 3-83 210969 VALVE MANIFOLD 1 4-5
210038 ACTUATOR,AIR SHIFT 83 3-137 210969 VALVE MANIFOLD 1 4-7
210038 ACTUATOR, AIR SHIFT 84 3-141 210991 PUMP,HYDRAULIC,28CC RH 1 4-31
210067 HORN,AIR,TWIN 2 5-23 210994 STRAINER,SUCTN 1 4-35
210105 LEVEL,INDICATOR 7 7-85 214070 HARNESS,ENGINE 8 6-33
210246 MOTOR,HYDRAULIC,14CC 1 4-15 214071 HARNESS,ARTIC 4 6-39
210246 MOTOR,HYD 5 4-13 214072 HARNESS,REAR 10 6-49
210249 PUMP,HYDRAULIC,A20V 1 4-23 214194 CLAMP,SLEEVE 107 2A-31
210249 PUMP,HYD 13 4-21 214194 CLAMP,HOSE,C-TORQUE 10 2A-67
210250 ACCUM,PISTON 1 4-51 214194 CLAMP,SLEEVE 107 2B-29
210250 ACCUM,PISTON 1 4-55 214194 CLAMP,HOSE,C-TORQUE 10 2B-65
210340 STRAINER 8-9 214262 STACK,BIN HEATING,RIBLESS 1 2A-85
210340 STRAINER 8-9 214262 STACK,BIN HEATING,RIBLESS 1 2B-83
210340 STRAINER 8-11 214453 DECAL,SIGHT GLASS 43 7-129
210340 STRAINER 8-11 216000 K-CLAMP,SMOOTH 4 4-33
210366 VALVE,STEERING,EATON 1 4-61 216001 MIRROR,ELECTRICAL,24V 1 6-19
210366 VALVE,STEERING 12 4-57 216001 MIRROR,ELECTRIC 4 6-17
210401 HOUSING 2 4-15 216002 MIRROR,WIDE 3 6-17
210488 ASSY,FILTER,IN TANK TYPE 33 4-41 216002 MIRROR,WIDE ANGLE 7 6-19
210488 FILTER ASSEMBLY,IN TANK TYPE 1 7-111 216004 PANEL,INTERIOR,MAIN DOOR 31 7-27
210493 PUMP,EMERGENCY STEERING 1 4-29 216017 BUZZER 25 6-5
210493 PUMP,E/STEER 12 4-21 216025 HARNESS,CAB 3 6-13
210547 VALVE,PURGE TANK 1 5-9 216026 HARNESS,ALLISON,ARTIC 1 6-43

872189 - B40D & B35D 6X6 ADT - MAY 2008


12-26
NUMERICAL INDEX

I I
T T
PART # DESCRIPTION PG # PART # DESCRIPTION PG #
E E
M M
216027 LAMP,AMBER,LED,INDICATOR,REAR 8 6-49 DELPHI PACKARD,3 WAY,RECEPTA-
216325 53 6-57
216027 LAMP,AMBER,LED,INDICATOR,REAR 9 6-49 CLE,SOCKETS
216028 LAMP,RED,LED,BRAKE/PARK,REAR 6 6-49 DELPHI PACKARD,2 WAY,PLUG, SOCK-
216326 32 6-55
216028 LAMP,RED,LED,BRAKE/PARK,REAR 7 6-49 ETS
216037 SOCKET,12V,ACCESSORY 24 6-5 DELPHI PACKARD,2 WAY,RECEPTA-
216327 33 6-55
216039 HAMMER,EMERGENCY EXIT 30 7-27 CLE,PINS
216043 SILENCER 9 2A-79 216328 AMP,2 WAY,PLUG,SOCKETS 28 6-55
216043 SILENCER 9 2B-77 216329 DELPHI PACKARD,2 WAY,PLUG,SOCK-
34 6-55
HDP DEUTSCH,21 WAY,PLUG,SOCK- ETS
216071 126 6-65 216330 AMP,3 WAY,PLUG,SOCKETS 50 6-57
ETS,90°
AFL AUTOMOTIVE,80 WAY,PLUG,SOCK- 216331 DT DEUTSCH,4 WAY,PLUG,SOCKETS 73 6-59
216074 151 6-67
ETS 216332 TYCO,8 WAY,PLUG,SOCKETS 95 6-61
AFL AUTOMOTIVE,20 WAY,PLUG,SOCK- DELPHI PACKARD,3 WAY,RECEPTA-
216076 122 6-65 216333 54 6-57
ETS CLE,SOCKETS
DELPHI PACKARD,16 WAY,PLUG,SOCK- DELPHI PACKARD,2 WAY,RECEPTA-
216077 118 6-63 216334 35 6-55
ETS CLE,SOCKETS
216080 CINCH,48 WAY,PLUG,SOCKETS 149 6-67 216335 FCI,6 WAY,PLUG,SOCKETS 88 6-61
216081 CINCH BL,32 WAY,PLUG,SOCKETS 143 6-67 216336 DT DEUTSCH,6 WAY,PLUG,SOCKETS 87 6-61
216082 CINCH BN,32 WAY,PLUG,SOCKETS 144 6-67 216348 E-MODULE,OBW 3 6-51
DELPHI PACKARD,16 WAY,PLUG,SOCK- 216351 EXHAUST,STACK,POLISHED SS 8 2A-79
216083 119 6-63
ETS 216351 EXHAUST,STACK,POLISHED SS 8 2B-77
DELPHI PACKARD,14 WAY,PLUG,SOCK- 216358 DT DEUTSCH,3 WAY,PLUG,SOCKETS 60 6-57
216084 112 6-63
ETS 216359 TERMINATOR,CAN,120 OHM 65 6-59
216085 HARNESS,SAT MODULE,PIGTAIL 2 6-29 216360 CABLE,BATTERY,BK 9 6-41
216087 SELECTOR,SHIFT 2 6-13 216362 CABLE,BATTERY,BK 8 6-41
216087 SELECTOR ASSEMBLY,PUSHBUTTON 2 6-15 216363 CABLE,BATTERY,RED 7 6-41
216088 SWITCH,STEERING COLUMN 23 6-5 216371 COVER,DUST,H/LAMP 6 6-33
216091 HDP DEUTSCH,31 WAY,PLUG,PINS 139 6-65 216381 CUSHION,BACKREST,TRAINER 17 7-39
HDP DEUTSCH,31 WAY,RECEPTA- 216382 CUSHION,SEAT,TRAINER 16 7-39
216095 140 6-65
CLE,SOCKETS 216383 ANTENNA,RADIO,BLAUPUNKT 3 6-31
HDP DEUTSCH,31 WAY,PLUG,PINS,90 216393 CABLE,BATTERY,RED 6 6-41
216096 141 6-67
DEGREE 216405 CINCH BN,32 WAY,PLUG,SOCKETS 145 6-67
216104 CLIP,SPRING,EXTERNAL 3 3-101 216412 HARNESS,REAR WIPER 19 6-3
216129 SWITCH,BATTERY DISCONNECT,DP 11 6-41 216423 DECAL,SOUND POWER LEVEL 44 7-129
216167 E-MODULE,SSM 22 6-5 216429 PANEL,HOLD-ALL,CAB 15 7-29
216168 E-MODULE,MDU2 21 6-5 216430 PANEL,WIPER,REAR,CAB 14 7-29
216197 COVER,A PILLAR,LHS 29 7-31 216433 HARNESS,WET BRAKE TEMP 3 6-39
216214 COVER,A PILLAR,RHS 28 7-31 216445 SENDER,FUEL,664MM,SPRING 5 6-33
216216 HVAC UNIT,24V 5 7-47 216451 FOOT,TRAY,E-MODULE 18 6-7
216216 HVAC UNIT,24V A 7-51 216453 KIT,GASKET,COOL BOX 13 7-27
216217 HORN,24V,350HZ,3.0A,BLADE 7 6-33 216454 GASKET,15X15,ROLLSTOCK 12 7-27
216221 HARNESS,CAB 20 6-3 216455 HARNESS,RH 2 6-17
216232 HOODLINER,REAR 27 7-33 216456 HARNESS,LH 1 6-17
216233 HOODLINER,FRONT 26 7-33 216457 COVER,E-MODULE,CAB 11 7-29
216234 MAT,FLOOR,CAB 25 7-31 216462 FUSE,BLANK,BLADE TYPE 7 6-9
216235 PANEL,MDU 24 7-29 216463 VENT,ADAPTOR,SWIVEL 2 7-47
216236 VENT,BOX,COOLER 4 7-47 216472 MAT,DASH ACCESS 10 7-29
216237 COVER,B PILLAR,LHS 23 7-31 216473 MAT,COOL BOX,CAB 9 7-27
216238 COVER,B PILLAR,RHS 22 7-31 216486 PLT,PIVOT,HEADLIGHT 4 6-33
216242 MTG BAND,2 PIECE,AIRCLEANER 3 2A-87 216503 DECAL,SPEEDDOWN 45 7-129
216242 MTG BAND,2 PIECE,AIRCLEANER 3 2B-85 216504 DECAL,SPEEDDOWN 46 7-129
216243 HOLDER,DOCUMENT,SEARS 21 7-39 216514 DECAL,RSG 47 7-129
216255 MICO BRAKE PEDAL GASKET 10 4-59 216521 COVER,A PILLAR,RHS,GREASER 8 11-3
216277 LID,COOLER BOX,CAB 20 7-27 216523 COVER,SEAT,TRAINER 8 7-39
216278 LID,FUSES/RELAYS,CAB 19 7-27 216525 VENT,SWIVEL 3 7-47
216279 PANEL,LEVER, ALLISON,CAB 18 7-29 216527 STRAP,EARTH 17 6-7
216281 HARNESS,DIAGNOSTIC 1 10-31 216532 DECAL,ROPS/FOPS 48 7-129
216286 HARNESS,BEACON,EXTENSION 2 6-21 DT DEUTSCH,3 WAY,RECEPTACLE,PINS
216558 61 6-59
216287 HARNESS,WORK LIGHT 1 6-23 WITH GREEN/GREY WIRE BRIDGE
216291 HARNESS,RADIO,BLAUPUNKT 4 6-31 216596 E-MODULE,TCU 1 6-13
216292 HARNESS,BATTERY BOX 10 6-41 216616 SHIELD,HEAT,TURBO 7 2A-81
216296 BATTERY,12V 1 6-47 216616 SHIELD,HEAT,TURBO 7 2B-79

872189 - B40D & B35D 6X6 ADT - MAY 2008


12-27
NUMERICAL INDEX

I I
T T
PART # DESCRIPTION PG # PART # DESCRIPTION PG #
E E
M M
216625 SPRING,C,BONNET CATCH 5 7-5 216861 HDP DEUTSCH,31 WAY,PLUG,SOCKETS 142 6-67
216626 SPRING,T,BONNET CATCH 4 7-5 216909 TYRE,26.5R25,TRIANGLE,TB516 2 3-151
216640 RADIO,BLAUPUNKT,5000M 2 6-31 216924 DT DEUTSCH,3 WAY,PLUG,SOCKETS 56 6-57
216645 ISOLATOR,RUBBER 16 6-7 216925 DT DEUTSCH,3 WAY,RECEPTACLE,PINS 58 6-57
216646 FASTENER,PLASTIC,HEADLINER 7 7-33 216926 DT DEUTSCH,3 WAY,RECEPTACLE,PINS 59 6-57
216650 TRAY,E-MODULE 15 6-7 216936 PLUG,WELSH 10 3-147
216666 NIPPLE,GREASE 6 3-63 216939 DECAL,TYRE PRESSURE 50 7-129
216673 MAT,TOOLBOX,CAB 6 7-31 216940 DECAL,TYRE PRESSURE 51 7-129
216679 DECAL,IGNITION SWITCH 49 7-129 216945 FUSE,40A,BLADE TYPE 8 6-9
216693 VALVE,BLOCK,IPM 1 5-21 216952 COVER,ARMREST,SEAT,LH 9 7-43
216693 VALVE,BLOCK,IPM 10 5-19 216953 COVER,ARMREST,SEAT,RH 10 7-43
216702 P-CLIP 14 6-5 216994 ALARM,BACK UP,PRECO MODEL 3003 5 6-49
DT DEUTSCH,2 WAY,RECEPTACLE,PINS 217011 SEAL,NE0PRENE,REAR,CAB 12 7-13
216735 42 6-57
WITH 1500 OHM 2W RESISTOR 217012 SEAL,NEOPRENE,RHS,CAB 11 7-13
216767 HDP DEUTSCH,21 WAY,PLUG,PINS,90° 127 6-65 217021 MUDFLAP,BIN 3 7-103
216768 HDP DEUTSCH,21 WAY,PLUG, PINS 128 6-65 217151 WINDOW,REAR 10 7-21
HDP DEUTSCH,21 WAY,RECEPTA- 217166 E-MODULE,MEMORY MODULE 3 6-27
216769 129 6-65
CLE,SOCKETS 217187 PAD,PERROT / KNOTT 12 3-133
HDP DEUTSCH,21 WAY,RECEPTA- 217221 GUARD,PTO,T/SHIELD MTG 7 3-61
216770 130 6-65
CLE,PINS 217223 E-MODULE,USB TO CAN 2 10-31
HDP DEUTSCH, 21 WAY, RECEPTA-
216771 131 6-65 217285 SHIELD,MUD 16 3-55
CLE,SOCKETS 217285 SHEILD,MUD 28 3-57
216772 HDP DEUTSCH,21 WAY,PLUG,PINS 132 6-65 217285 SHIELD,MUD 103 3-51
216773 HDP DEUTSCH,23 WAY,PLUG,PINS,90° 133 6-65 217415 VALVE,RELIEF 5 4-75
HDP DEUTSCH,23 WAY,RECEPTA-
216774 134 6-65 217418 DEFORMATION RING 4 4-75
CLE,SOCKETS 217420 DECAL,WDB,OIL LEVEL 52 7-129
216775 HDP DEUTSCH,33 WAY,PLUG,PINS,90° 146 6-67 217421 INDICATOR,LEVEL,WDB 30 4-41
HDP DEUTSCH,33 WAY,RECEPTA-
216776 147 6-67 217428 BLOCK,MANIFOLD,TANK LINES 8 4-19
CLE,SOCKETS 217448 CLAMP,RUBBER 9 4-57
HDP DEUTSCH,9 WAY,RECEPTA-
216777 104 6-63 217449 CLAMP 8 4-57
CLE,SOCKETS 217454 SPACER,CLAMP 7 4-57
216778 HDP DEUTSCH,9 WAY,PLUG,PINS 105 6-63 217520 SHIELD,FIREWALL 9 7-11
216779 DT DEUTSCH,2 WAY,RECEPTACLE,PINS 43 6-57 217533 PIPE,EVB,X-OVER,LHS 9 5-19
216780 DT DEUTSCH,2 WAY,PLUG,SOCKETS 44 6-57 217534 PIPE,EVB,X-OVER,RHS 8 5-19
216782 DT DEUTSCH,4 WAY,PLUG,SOCKETS 74 6-59 217551 E-MODULE,BATT BALANCER 13 6-7
216784 AMP 90 DEG FLAG TERMINAL,11 MM 1 6-53 217555 WINDOW,LH,FRONT,TOUGHENED 8 7-21
216785 AMP,9 WAY,RECEPTACLE,PINS 98 6-61 217556 DOOR,MAIN,YELLOW 7 7-19
216786 AMP,9 WAY,PLUG,SOCKETS 99 6-61 217557 WINDOW,DOOR,SLIDING 6 7-19
216787 AMP,21 WAY,RECEPTACLE,PINS 124 6-65 217563 GROMMET 7 11-3
GROTE & HARTMANN,13 MM NON-
216788 6 6-53 217588 SEAL,DOOR,HVAC,RHS 5 7-25
INSULATED TERMINAL 217590 SEAL,DOOR,MAIN 4 7-19
216789 AMPHENOL,9 WAY,PLUG,PINS 100 6-61 217598 SHIELD,SILENCER INLET 6 2A-81
216798 AMP,15 WAY,RECEPTACLE,PINS 116 6-63 217598 SHIELD,SILENCER INLET 6 2B-79
216809 GROTE & HARTMANN,10 MM LUG 7 6-53 217599 CLAMP,HOSE 1 7-93
216810 GROTE & HARTMANN,10 MM LUG 8 6-53 217617 PIPE,W/WASHER KIT 5 6-11
216811 GROTE & HARTMANN,8 MM LUG 9 6-53 217618 BLADE,WIPER 6 6-11
216812 GROTE & HARTMANN,6 MM LUG 10 6-53 217619 ARM,WIPER 1 6-11
216813 GROTE & HARTMANN,6 MM LUG 11 6-53 217620 CLIPS,WASHER SYSTEM 3 6-11
216815 SUMITOMO,3.0 MM,FEMALE,PUSH-ON 26 6-55 217621 NOZZLE,6WAY,WASHER SYSTEM 4 6-11
216816 AMP,4.8 MM,FEMALE,PUSH-ON 2 6-53 217625 SOLENOID,CONT DUTY,24V 5 6-41
216817 AMP,1 WAY,SLIP-ON 3 6-53 217635 CLAMP,RUBBER,FIREWALL 7 7-65
216824 PIPE,EXH,MULTI-TUBE,INTERM 5 2A-79 217647 CABLE,BATTERY,BLACK 4 6-41
216824 PIPE,EXH,MULTI-TUBE,INTERM 5 2B-77 217664 CAPSCREW,SOCHD 17 7-97
DELPHI PACKARD,2 WAY,RECEPTA-
216839 36 6-55 217672 LEVER,PARKER 12 6-5
CLE, PINS 217705 INSERT,PLASTIC,K-CLAMP 2 6-51
DT DEUTSCH,2 WAY,RECEPTA- 217706 DT DEUTSCH,4 WAY,RECEPTACLE 75 6-59
216852 CLE,BLANKING PINS (X2) & WEDGE. NO 45 6-57 217711 AMP,2 WAY,PLUG,SOCKETS 29 6-55
TERMINALS.
217717 RELAY,24V 9 6-9
DELPHI PACKARD,2 WAY,PLUG,SOCK-
216856 37 6-55 217719 LIGHT,FLOOD,65W 1 6-25
ETS
217719 LIGHT,REVERSE FLOODLIGHT 2 6-37
DELPHI PACKARD,2 WAY,PLUG,SOCK-
216857 38 6-55 217719 LIGHT,FLOOD,65W 3 6-49
ETS
217719 LIGHT,FLOOD,65W 4 6-49

872189 - B40D & B35D 6X6 ADT - MAY 2008


12-28
NUMERICAL INDEX

I I
T T
PART # DESCRIPTION PG # PART # DESCRIPTION PG #
E E
M M
217724 SWITCH,HAZARD 11 6-5 218277 SHIELD,HEAT,SILENCER,LHS 2 2B-81
217725 CABLE,BATTERY,RED 3 6-41 218279 GROMMET,BLANK 9 4-17
217730 YAZAKI,8 WAY,PLUG,SOCKETS 96 6-61 218280 SPACER,HOSES,ARTIC 8 4-17
217735 SWITCH,PARK BRAKE 10 6-5 218285 SHIELD,DECAL PANEL 1 2A-83
217736 FRAME,SWITCH,1 PLACE 9 6-5 218285 SHIELD,DECAL PANEL 1 2B-81
217737 FRAME,SWITCH,3 PLACES 8 6-5 218286 KNUCKLE 25 7-37
217739 AMP,10 WAY,PLUG,SOCKETS 106 6-63 218287 COLUMN,STEERING 1 7-37
217745 WASHER,BOTTLE AND PUMP 7 6-5 218287 COLUMN,STEERING 4 7-35
217750 EXH,MANIFOLD,MACH,OM501LA 4 2A-79 218297 STRAP,FLEX STEP 1 7-73
217750 EXH,MANIFOLD,MACH,OM501LA 4 2B-77 218297 STEP,FLEXIBLE,SIDE 3 7-81
217751 MTG,BAND,SILENCER 3 2A-79 218308 BRAD HARRISON,4 WAY,90°,SOCKETS 70 6-59
217751 MTG,BAND,SILENCER 3 2B-77 218315 HANDLE,PADDLE,BONNET 3 7-5
217758 PLT,BLANKING,RADIO FACE 5 7-27 218321 DECAL,GREASE 500HRS 57 7-129
217788 HARNESS,ARTIC JUMP 2 6-49 218328 MTG,ANTI-VIBRATION,C/BOX 1 3-43
217792 GROMMET 1 7-61 218331 BOOT,RUBBER,DOOR HANDLE 3 7-19
217820 HD10 DEUTSCH,3 WAY,PLUG,SOCKETS 62 6-59 218336 GROMMET,SPLIT,SPEC 7 4-17
HD10 DEUTSCH,3 WAY,RECEPTA- 218342 WINDOW,RHS,SLIDING 2 7-21
217821 63 6-59
CLE,PINS 218346 K-CLAMP,SMOOTH,DOUBLE 5 2A-73
217826 DECAL,WARNING,OVERSPEEDING 53 7-129 218346 K-CLAMP,SMOOTH,DOUBLE 5 2B-71
217845 DECAL,CB'S,FUSES,RELAYS 54 7-129 218408 PLANET GEAR,HD,20T ZF 1 3-99
217846 DECAL,CB,S&IGN SOL 55 7-129 218408 GEAR,PLANET 2 3-101
217865 NONSLIP,PAD,MUDGUARD 1 7-81 218437 DT DEUTSCH,8 WAY,RECEPTACLE 93 6-61
217866 NONSLIP,PAD,LEFT,REAR 4 7-83 218444 HOSE,TEFLON 10 5-5
217867 NONSLIP,PAD,LEFT,MID 3 7-83 218452 DISPLAY,A/GREASER,GROENEVELD 6 11-3
217868 NONSLIP,PAD,LHS,FRONT 2 7-83 218464 HARNESS FLEX,4 WAY,M27,SOCKETS 76 6-59
217872 PAD,NOSLIP,D/TANK 1 7-75 218480 DRIVER ID,RECEPTACLE 2 6-27
217873 PAD,NONSLIP,RHS 2 7-71 218508 CLAMP,FUEL FILTER 5 2A-77
217899 SWITCH,LOW LEVEL COOLANT,O SEC 3 6-33 218508 CLAMP,FUEL FILTER 5 2B-75
217902 FRAME,SWITCH,CARLING 6 6-5 218544 E-MODULE,SAT MODULE,MT2000 1 6-29
217928 CROSS & ROLLER,LUBE-FOR-LIFE 2 3-63 218554 HOSE,CONNECT 2 3-119
217928 CROSS & ROLLER,LUBE-FOR-LIFE 8-15 218554 HOSE,CONNECT 2 3-121
217928 CROSS & ROLLER,LUBE-FOR-LIFE 8-17 DELPHI PACKARD,2 WAY,PLUG,SOCK-
218559 39 6-55
217928 CROSS & ROLLER,LUBE-FOR-LIFE 8-17 ETS
217928 CROSS & ROLLER,LUBE-FOR-LIFE 8-19 218603 CLAMP,RUBBER,EXP FRAME 2 7-65
217929 SWITCH,PRESS 2 6-39 218604 CLAMP,ALU,2 BOLT 1 7-65
217930 SWITCH,PRESS 1 6-39 218619 HARNESS,AUTO GREASER 5 11-3
217961 BATTERY,12V 2 6-41 218642 HOSE,RADIATOR,TOP 7 2A-69
217999 E-MODULE,CCU2 5 6-7 218642 HOSE,RADIATOR,TOP 7 2B-67
218033 DECAL,AIRCON,FILTER,CLEAN 56 7-129 218643 HOSE,RADIATOR,BOTTOM 6 2A-69
218035 CLAMP,T-BOLT,S,LOAD 8 2A-69 218643 HOSE,RADIATOR,BOTTOM 6 2B-67
218035 CLAMP,T-BOLT,S,LOAD 8 2B-67 218644 HOSE,MAKE-UP LINE,EXP,TNK 5 2A-69
218048 MAT,MID,BIN SHOCK 2 7-103 218644 HOSE,MAKE-UP LINE,EXP,TNK 5 2B-67
218077 AMP,3 WAY,RECEPTACLE,PINS 51 6-57 218645 HOSE,MAKE-UP LINE,ENGINE 4 2A-69
218079 SUMITOMO,2 WAY,RECEPTACLE,PINS 48 6-57 218645 HOSE,MAKE-UP LINE,ENGINE 4 2B-67
INSERT,PISTON COMP,WITH BLEED 218646 HOSE,RADIATOR, MIDDLE 3 2A-69
218175 2 3-133
SCREW 218646 HOSE,RADIATOR, MIDDLE 3 2B-67
INSERT,PISTON,WITHOUT BLEED 218678 BLOCK,LOCATE,MIRROR 1 7-17
218176 3 3-133
SCREW 218681 BONNET,WITHOUT KIT 2 7-3
INSERT,PISTON COMP,WITH BLEED 218685 HOSE,T-ASSY,ENG HEATER 2 2A-69
218177 2 3-133
SCREW 218685 HOSE,T-ASSY,ENG HEATER 2 2B-67
INSERT,PISTON ,WITHOUT BLEED
218178 3 3-133 218686 HOSE,RADIATOR 5 7-49
SCREW 218686 HOSE,RADIATOR 9 7-53
218179 WASHER,LOCK 6 3-133 218686 HOSE,RADIATOR 10 7-53
218180 RING,SEAL,KNOTT CALIPER 7 3-133 218735 DT DEUTSCH,12 WAY,RECEPTACLE 110 6-63
218181 KIT,SEAL,KNOTT CALIPER 4 3-133 218737 GROTE & HARTMANN,SOCKET 12 6-53
218199 COVER,WITH WEAR INDICATOR 9 3-133 218750 AMP,6 WAY,PLUG,SOCKETS 83 6-61
218240 HEADLAMP,COMBO,LHS 2 6-33 218776 CABLE,EARTH,BLACK 1 6-41
218240 HEADLAMP,COMBO,LHS,HELLA 7 6-37 218796 CAP,STEEL, RADIATOR 1 2A-69
218241 HEADLAMP,COMBO,RHS 1 6-33 218796 CAP,STEEL, RADIATOR 1 2B-67
218241 HEADLAMP,COMBO,RHS,HELLA 8 6-37 218816 CLAMP,RUBBER,7,TM COOLER 3 3-45
218255 DB,15 WAY,PLUG,SOCKETS 117 6-63 218842 O-RING 25 4-29
218277 SHIELD,HEAT,SILENCER,LHS 2 2A-83 218849 ANTENNA,GPS,3000MM CABLE 1 6-27

872189 - B40D & B35D 6X6 ADT - MAY 2008


12-29
NUMERICAL INDEX

I I
T T
PART # DESCRIPTION PG # PART # DESCRIPTION PG #
E E
M M
218855 PAD,GUIDE,BONNET 1 7-5 220533 CUP,BEARING COVER 40 3-135
218867 MOUNTING,SEAT,TRAINER 1 7-41 220533 CUP,BEARING COVER 40 3-139
218867 MTG,SEAT,TRAINER 3 7-39 220534 SHAFT,INPUT 33 3-139
218912 LIGHT,BEACON,XENON,AMBER 1 6-21 220605 KIT,SEAL,RELIEF VALVE 3 4-27
218920 CABLE TIE 6 4-17 220606 VALVE,RELIEF 2 4-27
218950 GROTE & HARTMANN,4 MM LUG 13 6-53 220635 BLOCK VALVE 35 7-51
218952 GROTE & HARTMANN,5 MM LUG 14 6-53 220638 DIFF CARRIER 76 3-141
218953 GROTE & HARTMANN,5 MM LUG 15 6-53 220639 DIFF CARRIER 75 3-137
218955 GROTE & HARTMANN,6 MM LUG 16 6-53 220736 ELEMENT,FILTER,HYDRAULIC 2 7-111
218956 GROTE & HARTMANN,6 MM LUG 17 6-53 220736 ELEMENT,FILTER,HYDRAULIC 8-7
218957 GROTE & HARTMANN,6 MM LUG 18 6-53 220736 ELEMENT,FILTER,HYDRAULIC 8-7
218958 GROTE & HARTMANN,8 MM LUG 19 6-53 220736 ELEMENT,FILTER,HYDRAULIC 8-11
218961 GROTE & HARTMANN,10 MM LUG 20 6-53 220736 ELEMENT,FILTER,HYDRAULIC 8-13
218962 GROTE & HARTMANN,10 MM LUG 21 6-55 220736 ELEMENT,FILTER,HYDRAULIC 8-15
218963 GROTE & HARTMANN,10 MM LUG 22 6-55 220736 ELEMENT,FILTER,HYDRAULIC 8-17
218964 GROTE & HARTMANN,10 MM LUG 23 6-55 220738 FUNNEL,FILTER 3 7-87
218965 GROTE & HARTMANN,12 MM LUG 24 6-55 220739 FUNNEL,FILTER 3 7-111
220010 ELEMENT:FILTER 1 7-85 220765 O-RING 40 7-51
220010 ELEMENT,FILTER 8-3 220949 FILTER:AIR DRYER 1 5-13
220010 ELEMENT,FILTER 8-3 220949 FILTER,AIR DRYER 2 5-15
220010 ELEMENT,FILTER 8-3 220949 FILTER: AIR DRYER 8-7
220010 ELEMENT,FILTER 8-5 220949 FILTER: AIR DRYER 8-7
220010 ELEMENT,FILTER 8-5 220949 FILTER: AIR DRYER 8-7
220010 ELEMENT,FILTER 8-5 220949 FILTER: AIR DRYER 8-9
220010 ELEMENT,FILTER 8-7 220949 FILTER: AIR DRYER 8-11
220010 ELEMENT,FILTER 8-7 220949 FILTER: AIR DRYER 8-13
220010 ELEMENT,FILTER 8-7 220949 FILTER: AIR DRYER 8-13
220010 ELEMENT,FILTER 8-9 220949 FILTER: AIR DRYER 8-15
220010 ELEMENT,FILTER 8-9 220949 FILTER: AIR DRYER 8-15
220010 ELEMENT,FILTER 8-9 220949 FILTER: AIR DRYER 8-17
220010 ELEMENT,FILTER 8-11 220949 FILTER: AIR DRYER 8-17
220010 ELEMENT,FILTER 8-13 220949 FILTER: AIR DRYER 8-19
220010 ELEMENT,FILTER 8-13 220993 O-RING 5 2A-89
220010 ELEMENT,FILTER 8-15 220993 O-RING 5 2B-87
220010 ELEMENT,FILTER 8-15 221013 CLUTCH,SLIDING 68 3-137
220010 ELEMENT,FILTER 8-17 221013 SLIDING CLUTCH 68 3-141
220010 ELEMENT,FILTER 8-17 221014 PLATE,FRICTION,TANGED 62 3-137
220010 ELEMENT,FILTER 8-19 221014 PLATE,FRICTION,TANGED 62 3-141
220119 CIRCLIP:INTERNAL 1 4-73 221015 PLATE,FRICTION,SPLINED 63 3-137
220119 CIRCLIP:INTERNAL 1 7-103 221015 PLATE,FRICTION,SPLINED 63 3-141
220158 THRUST BEARING,NEEDLE 7 4-61 221016 DRIVER,PLATE,FRICTION 61 3-137
220211 DIAPHRAGM 5 3-73 221016 DRIVER,PLATE,FRICTION 61 3-141
220397 HOOK,CLOTHES 2 7-27 221017 RING,SNAP,DRIVER 60 3-137
220525 GEAR,HELICAL INPUT 34 3-135 221017 RING,SNAP,DRIVER 60 3-141
220525 GEAR,HELICAL INPUT 34 3-139 221018 PLATE,PRESSURE 64 3-137
220526 COVER,DIFF,CARRIER 35 3-135 221018 PLATE,PRESSURE 64 3-141
220526 COVER,DIFF,CARRIER 35 3-139 221019 RIN,SNAP,PLATE,PRESSURE 65 3-137
220527 SHAFT,INPUT 33 3-135 221019 RING,SNAP,PLATE,PRESSURE 65 3-141
220528 GEAR,HELICAL,PINION 54 3-137 221020 SPRING,COMPRESSION 66 3-137
220528 GEAR,HELICAL 54 3-141 221020 SPRING,COMPRESSION 66 3-141
220529 SEAL,OIL 41 3-135 221021 CASE,DIFFERENTIAL CARRIER 67 3-137
220529 SEAL,OIL 41 3-139 221021 CASE,DIFFERENTIAL CARRIER 67 3-141
220530 CUP,BEARING 29 3-135 221024 CONE,BEARING 46 3-135
220530 CUP,BEARING 29 3-139 221024 CONE,BEARING 46 3-139
220531 SPACER,BEARING,0.198” 48 3-135 221027 SCREW,CAP 9 3-135
220531 SPACER,BEARING,0.198” 48 3-139 221027 SCREW,CAP,ADJUSTER 9 3-139
220532 WASHER,INPUT SHAFT NUT 8 3-77 221028 WASHER,FLAT 10 3-135
220532 WASHER,INPUT SHAFT NUT 8 3-79 221028 WASHER,FLAT 10 3-139
220532 WASHER,INPUT SHAFT NUT 8 3-81 221029 LOCKWIRE 8 3-135
220532 WASHER,INPUT SHAFT NUT 8 3-85 221029 LOCKWIRE 8 3-139
220532 WASHER: INPUT SHAFT NUT 9 3-75 221030 LOCK,ADJUSTER 11 3-135
220532 WASHER,INPUT SHAFT NUT 9 3-83 221030 LOCK,ADJUSTER 11 3-139

872189 - B40D & B35D 6X6 ADT - MAY 2008


12-30
NUMERICAL INDEX

I I
T T
PART # DESCRIPTION PG # PART # DESCRIPTION PG #
E E
M M
221031 PIN,COTTER 12 3-135 221061 SPACER,BEARING,0.185” 48 3-141
221031 PIN,COTTER 12 3-139 221062 SPACER,BEARING,0.186" 48 3-137
221032 BUSHING,DOWEL 13 3-135 221062 SPACER,BEARING,0.186” 48 3-141
221032 BUSHING,DOWEL 13 3-139 221063 SPACER,BEARING,0.187" 48 3-137
221033 CAP,ADJUSTER LOCK 80 3-137 221063 SPACER,BEARING,0.187” 48 3-141
221033 CAP, ADJUSTER LOCK 81 3-141 221064 SPACER,BEARING,0.188" 48 3-137
221035 DOWEL,ADJUSTER 82 3-137 221064 SPACER,BEARING,0.188” 48 3-141
221035 DOWEL, ADJUSTER 83 3-141 221065 SPACER,BEARING,0.189" 48 3-137
221037 SHAFT,SHIFT FORK & O-RING ASSY 78 3-137 221065 SPACER,BEARING,0.189” 48 3-141
221037 SHAFT, SHIFT FORK & O-RING ASSY 79 3-141 221066 SPACER,BEARING,0.190" 48 3-137
221038 PLUG,EXPANSION,UPPER 77 3-137 221066 SPACER,BEARING,0.190” 48 3-141
221038 PLUG, EXPANSION, UPPER 78 3-141 221067 SPACER,BEARING,0.191" 48 3-137
221040 FORK, SHIFT 71 3-141 221067 SPACER,BEARING,0.191” 48 3-141
221040 FORK,SHIFT 72 3-137 221068 SPACER,BEARING,0.192" 48 3-137
221041 SHIFT UNIT STUD 7 3-79 221068 SPACER,BEARING,0.192” 48 3-141
221041 SHIFT UNIT STUD 7 3-81 221069 SPACER,BEARING,0.193" 48 3-137
221041 SHIFT UNIT STUD 7 3-85 221069 SPACER,BEARING,0.193” 48 3-141
221041 SHIFT UNIT STUD 8 3-75 221074 CUP,BEARING 49 3-137
221041 SHIFT UNIT STUD 8 3-83 221074 CUP,BEARING 49 3-141
221041 STUD, FORK SHIFT 72 3-141 221084 WASHER,THRUST SIDE GEAR 26 3-135
221041 STUD,FORK SHIFT 73 3-137 221084 WASHER 26 3-139
221044 WASHER,FLAT 6 3-79 221085 WASHER,THRUST SIDE GEAR 69 3-137
221044 WASHER,FLAT 6 3-81 221085 WASHER,THRUST 69 3-141
221044 WASHER,FLAT 6 3-85 221086 PINION,SIDE 27 3-135
221044 WASHER: FLAT 7 3-75 221086 PINION,SIDE 27 3-139
221044 WASHER,FLAT 7 3-83 221087 WASHER,THRUST 28 3-135
221044 WASHER,FLAT 70 3-137 221087 WASHER,THRUST 28 3-139
221044 WASHER, FLAT 74 3-141 221088 SPIDER 20 3-135
221045 STUD NUT 5 3-79 221088 SPIDER 20 3-139
221045 STUD NUT 5 3-81 221090 BOLT 21 3-135
221045 STUD NUT 5 3-85 221090 BOLT 21 3-139
221045 STUD NUT 6 3-75 221091 NUT 22 3-135
221045 STUD NUT 6 3-83 221091 NUT 22 3-139
221045 NUT,STUD 71 3-137 221092 C/GEAR,SIDE & CURVIC,36 SPLINE 76 3-137
221045 NUT, STUD 75 3-141 221092 C/GEAR, SIDE & CURVIC, 36 SPLINE 77 3-141
221046 DIFF BEARING ADJUSTER 15 3-135 221093 GEAR,SIDE 25 3-135
221046 ADJUSTER,DIFF,BEARING 15 3-139 221093 GEAR,SIDE 25 3-139
221047 DIFF BEARING ADJUSTER 14 3-135 221119 CONE,BEARING 32 3-135
221047 ADJUSTER,DIFF,BEARING 14 3-139 221119 CONE,BEARING 32 3-139
221048 CUP,BEARING 17 3-135 221120 CUP,BEARING 30 3-135
221048 CUP,BEARING 17 3-139 221120 CUP,BEARING 30 3-139
221049 CONE,BEARING 19 3-135 221121 SHIM,0.003" 39 3-135
221049 CONE,BEARING 19 3-139 221121 SHIM,0.003" 39 3-139
221050 CUP,BEARING 16 3-135 221122 SHIM,0.005" 39 3-135
221050 CUP,BEARING 16 3-139 221122 SHIM,0.005" 39 3-139
221051 CONE,BEARING 18 3-135 221123 SHIM,0.010" 39 3-135
221051 CONE,BEARING 18 3-139 221123 SHIM,0.010" 39 3-139
221054 SCREW,CAP 24 3-135 221124 SHIM,0.020" 39 3-135
221054 SCREW,CAP 24 3-139 221124 SHIM,0.020" 39 3-139
221055 SPACER,BEARING,0.179" 48 3-137 221129 SCREW,CAP,SHORT 38 3-135
221055 SPACER,BEARING,0.179” 48 3-141 221129 SCREW,CAP,SHORT 38 3-139
221056 SPACER,BEARING,0.180" 48 3-137 221130 SCREW,CAP,LONG 37 3-135
221056 SPACER,BEARING,0.180” 48 3-141 221130 SCREW,CAP,LONG 37 3-139
221057 SPACER,BEARING,0.181" 48 3-137 221132 WASHER,LOCK 36 3-135
221057 SPACER,BEARING,0.181” 48 3-141 221132 WASHER,LOCK 36 3-139
221058 SPACER,BEARING,0.182" 48 3-137 221133 PLUG 5 3-135
221058 SPACER,BEARING,0.182” 48 3-141 221133 PLUG 5 3-139
221059 SPACER,BEARING,0.183" 48 3-137 CROWN WHEEL & PINION (RATIO
221137 4 3-135
221059 SPACER,BEARING,0.183” 48 3-141 4,11:1)
221060 SPACER,BEARING,0.184" 48 3-137 CROWN WHEEL & PINION (RATIO
221137 4 3-139
221060 SPACER,BEARING,0.184” 48 3-141 4,11:1)
221061 SPACER,BEARING,0.185" 48 3-137 221140 SHIM,0.003" 50 3-137

872189 - B40D & B35D 6X6 ADT - MAY 2008


12-31
NUMERICAL INDEX

I I
T T
PART # DESCRIPTION PG # PART # DESCRIPTION PG #
E E
M M
221140 SHIM,0.003” 50 3-141 221378 ELEMENT,SAFETY,AIR CLEANER 8-13
221141 SHIM,0.005" 50 3-137 221378 ELEMENT,SAFETY,AIR CLEANER 8-13
221141 SHIM,0.005” 50 3-141 221378 ELEMENT,SAFETY,AIR CLEANER 8-15
221142 SHIM,0.010" 50 3-137 221378 ELEMENT,SAFETY,AIR CLEANER 8-15
221142 SHIM,0.10" 50 3-141 221378 ELEMENT,SAFETY,AIR CLEANER 8-17
221143 SHIM,0.020" 50 3-137 221378 ELEMENT,SAFETY,AIR CLEANER 8-17
221143 SHIM,0.20" 50 3-141 221378 ELEMENT,SAFETY,AIR CLEANER 8-19
221145 SCREW,CAP 59 3-137 221378 ELEMENT,SECONDARY 3 2A-89
221145 SCREW,CAP 59 3-141 221378 ELEMENT,SECONDARY 3 2B-87
221147 HOUSING,PINION BEARING & CUP 51 3-137 221379 ELEMENT,PRIMARY,AIR CLEANER 8-3
221147 HOUSING,PINION BEARING & CUP 51 3-141 221379 ELEMENT,PRIMARY,AIR CLEANER 8-5
221149 BEARING 55 3-137 221379 ELEMENT,PRIMARY,AIR CLEANER 8-5
221149 BEARING 55 3-141 221379 ELEMENT,PRIMARY,AIR CLEANER 8-5
221150 NUT 56 3-137 221379 ELEMENT,PRIMARY,AIR CLEANER 8-7
221150 NUT 56 3-141 221379 ELEMENT,PRIMARY,AIR CLEANER 8-7
221151 PIN,SPRING 58 3-137 221379 ELEMENT,PRIMARY,AIR CLEANER 8-7
221151 PIN,SPRING,PINION NUT 58 3-141 221379 ELEMENT,PRIMARY,AIR CLEANER 8-9
221152 RING,SNAP BEARING 57 3-137 221379 ELEMENT,PRIMARY,AIR CLEANER 8-9
221152 RING,SNAP,OUTER PINION BEARING 57 3-141 221379 ELEMENT,PRIMARY,AIR CLEANER 8-9
221157 SCREW 6 3-135 221379 ELEMENT,PRIMARY,AIR CLEANER 8-11
221157 SCREW 6 3-139 221379 ELEMENT,PRIMARY,AIR CLEANER 8-11
221158 NUT 7 3-135 221379 ELEMENT,PRIMARY,AIR CLEANER 8-11
221158 NUT 7 3-139 221379 ELEMENT,PRIMARY,AIR CLEANER 8-13
221165 BEARING 45 3-135 221379 ELEMENT,PRIMARY,AIR CLEANER 8-13
221165 BEARING 45 3-139 221379 ELEMENT,PRIMARY,AIR CLEANER 8-15
221169 NUT,PINION 7 3-77 221379 ELEMENT,PRIMARY,AIR CLEANER 8-15
221170 SCREW,CAP 81 3-137 221379 ELEMENT,PRIMARY,AIR CLEANER 8-17
221170 SCREW, CAP 82 3-141 221379 ELEMENT,PRIMARY,AIR CLEANER 8-17
221171 CARRIER COVER DOWEL PIN 5 3-83 221379 ELEMENT,PRIMARY,AIR CLEANER 8-19
221171 CARRIER COVER DOWEL PIN 5 3-89 221379 ELEMENT,PRIMARY 2 2A-89
221171 PIN,DOWEL,CARRIER COVER 6 3-77 221379 ELEMENT,PRIMARY 2 2B-87
221171 PIN,DOWEL 53 3-137 221417 VALVE,RELIEF UNLOADING 7 4-5
221171 PIN,DOWEL 53 3-141 221417 VALVE,RELIEF UNLOADING 7 4-7
221172 WASHER 47 3-135 221418 VALVE,CHECK 4 4-5
221172 WASHER,SPACER 47 3-139 221418 VALVE,CHECK 4 4-7
221175 INPUT SHAFT NUT WASHER 2 3-67 221420 VALVE,DIRECTIONAL CONTROL,24V 9 4-5
221175 WASHER 42 3-135 221420 VALVE,DIRECTIONAL CONTROL,24V 9 4-7
221175 WASHER 42 3-139 221422 KIT,SEAL 25 4-5
221176 INPUT SHAFT NUT 1 3-67 221422 KIT,SEAL 25 4-7
221176 INPUT SHAFT NUT 4 3-79 221423 KIT,SEAL 26 4-5
221176 INPUT SHAFT NUT 4 3-81 221423 KIT,SEAL 26 4-7
221176 INPUT SHAFT NUT 4 3-83 221424 KIT,SEAL 28 4-5
221176 INPUT SHAFT NUT 4 3-85 221424 KIT,SEAL 28 4-7
221176 NUT,INPUT SHAFT 4 3-87 221425 VALVE,PRESSURE RELIEF 8 4-5
221176 INPUT SHAFT NUT 4 3-89 221425 VALVE,PRESSURE RELIEF 8 4-7
221176 INPUT SHAFT NUT 4 3-91 221448 SCREW,BLEEDER 6 3-143
221176 INPUT SHAFT NUT 5 3-75 221448 SCREW,BLEEDER 6 3-145
221176 NUT,INPUT SHAFT 5 3-77 221449 PLUG,MAGNETIC 11 3-143
221176 NUT,INPUT SHAFT 43 3-135 221449 PLUG,MAGNETIC 11 3-145
221176 NUT,INPUT SHAFT 43 3-139 221449 PLUG,MAGNETIC 12 3-143
221177 DIFF CASE ASSY 23 3-135 221449 PLUG,MAGNETIC 12 3-145
221177 DIFFERENTIAL CASE ASSY 23 3-139 221457 SPACER 20 3-145
221366 CIRCLIP 5 4-15 221457 SPACER 24 3-143
221366 CIRCLIP 16 4-29 221459 PLUG 22 3-145
221367 PLUG 22 4-29 221459 PLUG 26 3-143
221377 ACCESS COVER 4 2A-89 221460 SCREW,CAP 13 3-143
221377 ACCESS COVER 4 2B-87 221461 WASHER,HARDENED 14 3-143
221378 ELEMENT,SAFETY,AIR CLEANER 8-7 221462 BRACKET 15 3-143
221378 ELEMENT,SAFETY,AIR CLEANER 8-7 221463 PLUG 16 3-143
221378 ELEMENT,SAFETY,AIR CLEANER 8-7 221466 FITTING ASSY,BRAKE 13 3-145
221378 ELEMENT,SAFETY,AIR CLEANER 8-9 221466 FITTING ASSY,BRAKE 17 3-143
221378 ELEMENT,SAFETY,AIR CLEANER 8-11 221467 SEAL: ASSY-OIL DUO CONE 4 3-75

872189 - B40D & B35D 6X6 ADT - MAY 2008


12-32
NUMERICAL INDEX

I I
T T
PART # DESCRIPTION PG # PART # DESCRIPTION PG #
E E
M M
221467 SEAL,ASSY-OIL DUO CONE 4 3-77 222280 ROD,PISTON 20 4-29
221467 SEAL,ASSY-OIL DUO CONE 23 3-145 222281 HOUSING,PUMP 21 4-29
221467 SEAL,ASSY-OIL DUO CONE 27 3-143 222284 SPRING 12 4-29
221468 PLUG ASSY 9 3-143 222285 SHIM 4 4-29
221468 PLUG ASSY 9 3-145 222286 BEARING,TAPERED,ROLLER 14 4-29
221469 PLUG ASSY 2 3-143 222287 BEARING,TAPERED,ROLLER 5 4-29
221469 PLUG ASSY 2 3-145 222288 SHELL,CRADLE 11 4-29
221585 GASKET,BLOCK/PILOT,INTERFACE 4 5-21 222289 SEAL,SHAFT 15 4-29
221586 SCREW,BODY/PILOT VALVE 7 5-21 222290 O-RING 6 4-29
221587 SCREW,CAP,SOLENOID 5 5-21 222295 PLATE,DISTRIBUTOR,RH 12 4-23
221589 GASKET,SOLENOID/MANIFOLD 3 5-21 222306 SPRING 10 4-23
221590 O-RING,PRESSURE SWITCH 9 5-21 222308 PLUG 17 4-29
221594 O-RING,TYRE TOWER MANIFOLD 14 5-21 222308 PLUG 24 4-23
221595 SCREW,PRESSURE SENDER 11 5-21 222389 ELEMENT,FILTER 2 7-87
221597 KIT,SEAL,SERVICE 8 2A-77 222389 ELEMEMT,FILTER,HYDRAULIC 8-3
221597 KIT,SEAL,SERVICE 8 2B-75 222389 ELEMEMT,FILTER,HYDRAULIC 8-3
CATCH,VERTICAL,SLIDING WIN- 222389 ELEMEMT,FILTER,HYDRAULIC 8-5
221627 2 7-23
DOW,RHS 222389 ELEMEMT,FILTER,HYDRAULIC 8-7
CATCH,VERTICAL,SLIDING WIN- 222389 ELEMEMT,FILTER,HYDRAULIC 8-7
221628 3 7-23
DOW,LHS 222389 ELEMEMT,FILTER,HYDRAULIC 8-7
221629 CATCH,CAB,SLIDING WINDOW 1 7-23 222389 ELEMEMT,FILTER,HYDRAULIC 8-9
221668 CIRCLIP 1 7-113 222389 ELEMENT,FILTER,HYDRAULIC 8-9
221703 ELEMENT,HEATING,AIR DRYER 3 5-15 222389 ELEMENT,FILTER,HYDRAULIC 8-9
221754 FLANGE 3 3-63 222389 ELEMENT,FILTER,HYDRAULIC 8-11
222029 SCREW,CAP 44 3-135 222389 ELEMENT,FILTER,HYDRAULIC 8-13
222029 SCREW,CAP 44 3-139 222389 ELEMENT,FILTER,HYDRAULIC 8-13
222219 FILTER 127 3-59 222389 ELEMENT,FILTER,HYDRAULIC 8-15
222219 ELEMENT,FILTER 8-3 222389 ELEMEMT,FILTER,HYDRAULIC 8-15
222219 ELEMENT,FILTER 8-3 222389 ELEMEMT,FILTER,HYDRAULIC 8-17
222219 ELEMENT,FILTER 8-5 222389 ELEMEMT,FILTER,HYDRAULIC 8-17
222219 ELEMENT,FILTER 8-5 222389 ELEMEMT,FILTER,HYDRAULIC 8-19
222219 ELEMENT,FILTER 8-5 222494 CROWN WHEEL & PINION (RATIO 3,7:1) 4 3-135
222219 ELEMENT,FILTER 8-7 222494 CROWN WHEEL & PINION (RATIO 3,7:1) 4 3-139
222219 ELEMENT,FILTER 8-7 222605 SPRING,ANTI RATTLE 6 3-71
222219 ELEMENT,FILTER 8-7 222606 SPACER 7 3-71
222219 ELEMENT,FILTER 8-9 222989 NUT, FLANGED 70 3-141
222219 ELEMENT,FILTER 8-9 223204 BEARING,TAPPERED ROLLER 7 4-15
222219 ELEMENT,FILTER 8-9 223212 PLUG 33 4-23
222219 ELEMENT,FILTER 8-11 223213 PLUG 28 4-29
222219 ELEMENT,FILTER 8-11 223213 PLUG,TEAR-OFF 42 4-23
222219 ELEMENT,FILTER 8-11 223214 PIN,DOWEL 7 4-29
222219 ELEMENT,FILTER 8-13 223214 PIN,DOWEL 41 4-23
222219 ELEMENT,FILTER 8-13 223218 O-RING 30 4-23
222219 ELEMENT,FILTER 8-15 223219 SCREW,CAP 27 4-29
222219 ELEMENT,FILTER 8-15 223219 CAPSCREW 32 4-23
222219 ELEMENT,FILTER 8-17 223220 PLUG 26 4-29
222219 ELEMENT,FILTER 8-17 223220 PLUG 31 4-23
222219 ELEMENT,FILTER 8-19 223230 PISTON ROD 27 4-23
222239 ACTUATOR ASSEMBLY 1 3-73 223239 BEARING,TAPERED ROLLER 18 4-23
222239 ACTUATOR ASSEMBLY 56 3-71 223244 O-RING 1 6-49
222240 CALIPER BODY 2 3-71 223245 V-RING,SEEGER 15 4-23
222242 PLATE,END MERITOR BRAKE 4 3-71 223247 VALVE,PILOT 23 4-29
222268 VALVE,PILOT 28 4-23 223552 CYLINDER 8 4-23
222272 SPRING 21 4-23 223646 KIT,LEVER 41 3-71
222273 SHIM 13 4-23 223646 LEVER,MERITOR BRAKE 42 3-71
222274 BEARING,TAPERED ROLLER 14 4-23 223648 PLATE,DISTRIBUTION 3 4-29
222275 CRADLE SHELL 22 4-23 223654 ROTARY,GROUP 2 4-29
222276 O-RING 38 4-23 223655 PISTON,CONTROL 19 4-29
222277 O-RING 18 4-29 223657 PLATE,SWASH 10 4-29
222277 O-RING 25 4-23 223658 SHAFT,DRIVE 13 4-29
222278 O-RING 43 4-23 223661 SCREW,SOC. HEAD 9 4-29
222279 PISTON COMPLETE 4 4-23 223662 SHAFT,DRIVE 4 4-15

872189 - B40D & B35D 6X6 ADT - MAY 2008


12-33
NUMERICAL INDEX

I I
T T
PART # DESCRIPTION PG # PART # DESCRIPTION PG #
E E
M M
223674 WASHER,DOWTY,PILOT VALVE CAPS 24 4-29 224285 PLUG,ASSY 28 3-143
223674 WASHER,DOWTY 29 4-23 224286 HOUSING,BRAKE 21 3-145
223714 KIT,REPAIR AIR DRYER UNLOADER 4 5-15 224286 HOUSING,BRAKE 25 3-143
223716 KIT,BEARING 55 3-71 224287 WASHER,HARDENED 5 3-143
223717 KIT,SEAL & GASKET 22 3-71 224287 WASHER,HARDENED 5 3-145
223719 KIT,ADJUSTER RH 45 3-71 224288 SCREW,CAP 4 3-143
223721 KIT,ADJUSTER SLEEVE & THRUST 23 3-71 224288 SCREW,CAP 4 3-145
223722 KIT,SLIDE PIN 9 3-71 224363 COIL,DIRECTIONAL CONTROL,24V 10 4-5
223816 FILTER,FUEL 2 3-47 224363 COIL,DIRECTIONAL CONTROL,24V 10 4-7
223816 FILTER,FUEL 3 3-103 224367 CIRCLIP,INTERNAL 7 3-55
223816 FILTER,FUEL 3 3-105 224367 CIRCLIP,INTERNAL 17 3-57
223816 FILTER,FUEL 8 3-3 224370 SCREW,HEX 9 3-57
223816 FILTER,FUEL 29 4-41 224370 SCREW,HEX 10 3-55
223816 FILTER,FUEL 29 4-45 224370 SCREW,HEX 67 3-51
223816 FILTER,FUEL,10 MICRON,GUD 8-7 224370 SCREW,HEX 67 3-53
223816 FILTER,FUEL,10 MICRON,GUD 8-7 224372 SCREW,HEX 8 3-57
223816 FILTER,FUEL,10 MICRON,GUD 8-7 224373 MAGNET 22 3-57
223816 FILTER,FUEL,10 MICRON,GUD 8-9 224376 KIT,REPAIR 3 4-25
223816 FILTER,FUEL,10 MICRON,GUD 8-11 224398 VALVE,PRESSURE RELIEF 2 4-5
223816 FILTER,FUEL,10 MICRON,GUD 8-13 224398 VALVE,PRESSURE RELIEF 2 4-7
223816 FILTER,FUEL,10 MICRON,GUD 8-13 224399 ORIFICE,2.5 3 4-5
223816 FILTER,FUEL,10 MICRON,GUD 8-15 224399 ORIFICE,SCREW,2.5 3 4-7
223816 FILTER,FUEL,10 MICRON,GUD 8-15 224400 ORIFICE,SCREW,0.7 11 4-5
223816 FILTER,FUEL,10 MICRON,GUD 8-17 224400 ORIFICE,SCREW,0.7 11 4-7
223816 FILTER,FUEL,10 MICRON,GUD 8-17 224401 VALVE,CHECK 13 4-5
223816 FILTER,FUEL,10 MICRON,GUD 8-19 224401 VALVE,CHECK 13 4-7
223968 NUT,ROUND,SPECIAL 16 7-37 224402 VALVE,SHUTTLE 15 4-5
224190 PLATE,FLANGE 14 3-55 224402 VALVE,SHUTTLE 15 4-7
224190 PLATE,FLANGE 25 3-57 224405 VALVE,CHECK 14 4-5
224190 FLANGE,PLATE 29 3-51 224405 VALVE,CHECK 14 4-7
224194 CAPSCREW 15 3-55 224406 VALVE,PRESSURE RELIEF 16 4-5
224194 CAPSCREW 24 3-57 224406 VALVE,PRESSURE RELIEF 16 4-7
224194 SCREW,CAP 72 3-51 224412 KIT,SEAL 27 4-5
224200 SEAL,PISTON 12 3-57 224412 KIT,SEAL 27 4-7
224203 FLANGE 12 3-55 224413 KIT,SEAL 29 4-5
224203 FLANGE 27 3-57 224413 KIT,SEAL 29 4-7
224208 HOUSING,BEARING REAR 8 3-55 224416 MOUNTING,TOP,T/CASE 19 3-47
224210 INSERT,IDLER PTO 6 3-53 224417 MOUNTING,BOTTOM,T/CASE 20 3-47
224211 INSERT,FRONT INPUT 7 3-51 224430 COIL,SOLENOID,24V 22 4-5
224223 BEARING,CYLINDER ROLLER 56 3-51 224430 COIL,SOLENOID,24V 22 4-7
224224 BEARING,CYLINDER ROLLER 4 3-55 224431 INSERT,REAR INPUT 8 3-51
224225 BEARING,FOUR POINT 6 3-55 224432 SHAFT,EXTENSION 25 3-51
224228 O-RING 17 3-55 224433 LID,INPUT 32 3-51
224228 O-RING 31 3-57 224434 BEARING,BALL 61 3-51
224229 O-RING 13 3-55 224435 BEARING,ROLLER 63 3-51
224229 O-RING 26 3-57 224436 SCREW,CAP 75 3-51
224229 O-RING 81 3-51 224442 VALVE,DIRECTIONAL CONTROL,24V 21 4-5
224231 O-RING 83 3-51 224442 VALVE,DIRECTIONAL CONTROL,24V 21 4-7
224231 O-RING 83 3-53 224445 HOUSING,MC 1 3-49
224232 O-RING 3 3-55 224445 HOUSING,DROP BOX 1 3-53
224235 O-RING 11 3-57 224449 IDLER SHAFT ASSY 107 3-53
224236 O-RING 45 3-57 224454 CAPSCREW 4 3-57
224237 SPRING,COMPRESSION 14 3-57 224467 FRAME 104 3-49
224240 WASHER,THRUST 36 3-57 224468 GLASS 106 3-49
224241 BUSH 37 3-57 224469 O-RING 105 3-49
224244 PISTON 13 3-57 224470 SHAFT,IDLER 108 3-53
224249 CIRCLIP,SHAFT 34 3-57 224471 CLUTCH,PUMP DRIVE 109 3-53
224253 PIN,SPRING 33 3-57 224472 SLEEVE 110 3-53
224253 PIN,SPRING 40 3-51 224474 SPRING,COMPRESSION 112 3-53
224254 PLUG,DRAIN MAGNETIC 43 3-49 224475 FILTER ASSEMBLY 126 3-59
224258 CIRCLIP,EXTERNAL 29 3-57 224478 PIPE,CONNECTION 123 3-59
224285 PLUG,ASSY 24 3-145 224480 FITTING,ELBOW,SWIVEL 133 3-59

872189 - B40D & B35D 6X6 ADT - MAY 2008


12-34
NUMERICAL INDEX

I I
T T
PART # DESCRIPTION PG # PART # DESCRIPTION PG #
E E
M M
224481 FITTING,STUD,MALE 114 3-59 225245 PLUG,SCREW 21 3-57
224482 FITTING,STUD,MALE 125 3-59 225245 PLUG,SCREW 99 3-49
224487 NUT 131 3-59 225246 HOUSING,CLUTCH,DROP BOX 2 3-57
224489 RING,CUTTING 132 3-59 225247 HOUSING,BEARING FRONT 32 3-57
224492 PUMP,GEAR 113 3-59 225250 COVER,ACTUATOR 10 3-57
224499 BOLT,EYE 50 3-49 225252 FLANGE 31 3-51
224667 VALVE,DRAIN SELF VENTING 4 2A-77 225254 LID,INPUT 33 3-53
224667 VALVE,DRAIN SELF VENTING 4 2B-75 225257 COVER,CLUTCH 7 3-57
224670 BOWL,SEE-THRU 3 2A-77 225259 BUSH 19 3-57
224670 BOWL,SEE-THRU 3 2B-75 225260 ROLLER,NEEDLE 40 3-57
224675 COVER 35 4-23 225261 BEARING,CYLINDER ROLLER 55 3-53
224676 ROTARY GROUP,RH 3 4-23 225262 HCM,HELICOIL 101 3-49
224677 ROTARY GROUP,LH 3 4-23 225263 BEARING,DEEP GROOVE, BALL 30 3-57
224678 PUMP HOUSING,RH 2 4-23 225268 O-RING 2 3-55
224679 PUMP HOUSING,LH 2 4-23 225269 O-RING 82 3-59
224680 PORT PLATE 40 4-23 225271 INSERT,THREADED 100 3-49
224681 SWASH PLATE,RH 20 4-23 225370 COVER RHS 18 3-143
224682 SWASH PLATE,LH 20 4-23 225371 COVER LHS 14 3-145
224683 DRIVE SHAFT,RH 19 4-23 225375 O-RING 25 3-145
224684 DRIVE SHAFT,LH 19 4-23 225375 O-RING 29 3-143
224685 COUPLER,SHAFT 39 4-23 225376 PISTON 17 3-145
224686 PISTON,CONTROL 26 4-23 225376 PISTON 21 3-143
224688 RING,STOP 17 4-23 225400 ROTARY GROUP 10 4-15
224689 SEAL,SHAFT 16 4-23 225402 PORT PLATE 16 4-15
224691 PLATE,DISTRIBUTOR,LH 12 4-23 225403 SWASH PLATE 9 4-15
224692 PLATE,RETAINING 5 4-23 225404 KEY,SHAFT 3 4-15
224693 PIN,PRESSURE 7 4-23 225405 SHIM 12 4-15
224694 BALL,RETAINING 6 4-23 225406 BEARING,TAPERED ROLLER 13 4-15
224695 V-RING,SEEGER 11 4-23 225407 SEAL,SHAFT 6 4-15
224696 THRUST DISC 9 4-23 225408 O-RING 14 4-15
224716 BRACKET ASSEMBLY 128 3-59 225409 SCREW,SOCHEAD 17 4-15
224717 PIPE,SUCTION 130 3-59 225410 DOWEL PIN 15 4-15
224785 PIPE,LUBRICATION 117 3-59 225411 DOWEL PIN 8 4-15
224786 P-CLAMP 121 3-59 225412 PLUG 20 4-15
224817 PLUG,SUCTION 124 3-59 225413 VALVE,SEAT SLEEVE 19 4-15
224947 O-RING 3 3-143 225414 VALVE,CARTRIDGE 18 4-15
224947 O-RING 3 3-145 225415 DISTRIBUTION PLATE 11 4-15
224951 PLUG ASSY 7 3-143 226005 NYLON SPACER 42 7-51
224951 PLUG ASSY 7 3-145 226006 HOSE,HEATER,60MM LONG 29 7-51
224952 O-RING 8 3-143 226006 HOSE,HEATER,325MM LONG 30 7-51
224952 O-RING 8 3-145 226006 HEATER HOSE,220MM LONG 41 7-51
224955 PLUG 10 3-143 226007 RECEPTACLE 33 7-51
224955 PLUG 10 3-145 226008 RETAINER 32 7-51
224964 SEAL,PISTON INNER 15 3-145 226009 STUD BAIL STYLE 31 7-51
224964 SEAL,PISTON INNER 19 3-143 226010 CONSTANT TENSION BAND CLAMP 28 7-51
224965 SPRING,GARTER 16 3-145 226011 NYLON SPACER 1/2" 27 7-51
224965 SPRING,GARTER 20 3-143 226013 SNAP BUSHING,1/4" 23 7-51
224967 DISC,BRAKE 18 3-145 226014 COPPER TUBE ASSY 20 7-51
224967 DISC,BRAKE 22 3-143 226015 MOTOR ACTUATOR 12V 19 7-51
225230 SLIDE,CLUTCH 20 3-57 226016 MOTORIZED VALVE ASSY 45 7-51
225232 CARRIER,PLANETARY 35 3-57 226018 BLOWER ASSY,24V 15 7-51
225233 PIN,PLANETARY 42 3-57 226019 AIR FILTER ASSY 14 7-51
225234 GEAR,INPUT 18 3-51 226019 FILTER,AIR ASSY (AIR CON) 8-3
225235 GEAR,IDLER 17 3-53 226019 FILTER,AIR ASSY (AIR CON) 8-3
225236 GEAR,OUTPUT 44 3-57 226019 FILTER,AIR ASSY (AIR CON) 8-3
225237 GEAR,RING 39 3-57 226019 FILTER,AIR ASSY (AIR CON) 8-3
225238 GEAR,PLANET-SET 41 3-57 226019 FILTER,AIR ASSY (AIR CON) 8-3
225239 GEAR,SUN 38 3-57 226019 FILTER,AIR ASSY (AIR CON) 8-3
225240 SHAFT INPUT 12 3-51 226019 FILTER,AIR ASSY (AIR CON) 8-5
225242 SHAFT,OUTPUT REAR 5 3-55 226019 FILTER,AIR ASSY (AIR CON) 8-5
225243 SHAFT,OUTPUT FRONT 18 3-57 226019 FILTER,AIR ASSY (AIR CON) 8-5
225245 PLUG,SCREW 9 3-55 226019 FILTER,AIR ASSY (AIR CON) 8-7

872189 - B40D & B35D 6X6 ADT - MAY 2008


12-35
NUMERICAL INDEX

I I
T T
PART # DESCRIPTION PG # PART # DESCRIPTION PG #
E E
M M
226019 FILTER,AIR ASSY (AIR CON) 8-7 226530 SPACER 7 7-87
226019 FILTER,AIR ASSY (AIR CON) 8-7 226530 SPACER,C/WITH CAP SCREW 7 7-111
226019 FILTER,AIR ASSY (AIR CON) 8-9 226531 SPRING 5 7-87
226019 FILTER,AIR ASSY (AIR CON) 8-9 226531 SPRING 5 7-111
226019 FILTER,AIR ASSY (AIR CON) 8-9 226532 HEAD,FILTER 6 7-87
226019 FILTER,AIR ASSY (AIR CON) 8-11 226590 FORK ASSY 3 3-57
226019 FILTER,AIR ASSY (AIR CON) 8-11 226591 BUTTON 5 3-57
226019 FILTER,AIR ASSY (AIR CON) 8-11 226592 PIN,SPRING 6 3-57
226019 FILTER,AIR ASSY (AIR CON) 8-13 226644 KIT,SERVICE,AIR VALVE 2 7-45
226019 FILTER,AIR ASSY (AIR CON) 8-13 226645 KIT,SERVICE,ISOLATOR SHOCK 3 7-45
226019 FILTER,AIR ASSY (AIR CON) 8-15 226646 SHAFT,BEARING 7 7-45
226019 FILTER,AIR ASSY (AIR CON) 8-15 226647 KIT,SERVICE,BEARING & ROLLERS 5 7-45
226019 FILTER,AIR ASSY (AIR CON) 8-17 226648 KIT,SERVICE,ISOLATOR LATCH 6 7-45
226019 FILTER,AIR ASSY (AIR CON) 8-17 226649 KIT,SERVICE,SUSPENSION SHOCK 8 7-45
226019 FILTER,AIR ASSY (AIR CON) 8-19 226650 KIT,TETHER BELT 10 7-45
226020 EVAPORATOR COIL 13 7-51 226651 KIT,SERVICE,BUMPER 11 7-45
226021 HEATER COIL 12 7-51 226652 SUSPENSION ASSY,C.E.AIR 1 7-45
226024 SOLENOID 7 5-9 226652 SUSPENSION ASSY,C.E.AIR 6 7-43
226025 PLATE,PORT 8 4-29 226653 MOUNTING 7 7-43
226026 KIT,SEAL 12 4-61 226654 SEAT BELT,2” 4 7-43
226027 KIT,CENTERING SPRING 5 4-61 226655 COVER,SIDE 5 7-43
226028 GEROTOR,1230 16 4-61 226657 CIRCLIP 28 7-37
226029 VALVE,POWER LIMITER 13 4-61 226658 CIRCLIP 29 7-37
226030 DRIVE 3 4-61 226659 BEARING 30 7-37
226031 RACE,BEARING 8 4-61 226685 GLASS,MIRROR,ELECTRICAL 2 6-19
226032 RACE,BEARING 6 4-61 226686 COVER,BACK 6 6-19
226033 RETAINER,FRONT 9 4-61 226688 GLASS,MIRROR 8 6-19
226034 RING,RETAINING 10 4-61 226735 CUSHION ,BACKREST 2 7-43
226042 COUPLING,STRAIGHT STUD 10 11-9 226736 CUSHION,SEAT 3 7-43
226042 COUPLING,STRAIGHT STUD 11 11-11 226737 KIT,SERVICE,AIR SPRING 4 7-45
226043 COUPLING,ELBOW STUD 3 7-123 226738 BELLOWS 9 7-45
226043 COUPLING,ELBOW STUD 8 11-13 226746 HEADREST 21 7-43
226044 COUPLING,BULKHEAD STRAIGHT 7 11-7 226747 PAD,ARMREST,RH 13 7-43
226045 COUPLING,ELBOW 8 11-7 226748 PAD,ARMREST,LH 15 7-43
226050 SIDE COVER ASSY 2 7-51 226749 BLOCK,SPACER,ARMREST 19 7-43
226052 MOUNTING PLATE,ACTUATOR 4 7-51 226750 UNIVERSAL JOINT 5 3-63
226055 FLAPPER,FRESH AIR 7 7-51 226750 UNIVERSAL JOINT 8-15
226056 SUPPORT,COIL 8 7-51 226750 UNIVERSAL JOINT 8-17
226057 SUPPORT,BLOCK VALVE 9 7-51 226750 UNIVERSAL JOINT 8-17
226060 SCREW 25 7-51 226750 UNIVERSAL JOINT 8-19
226116 BAND,BEAD SEAT 6 3-149 226773 KIT,SLIDE CONTROL 8 7-43
226117 RING,LOCK 7 3-151 226792 PLUG 4 4-27
226117 RING, OCK 8 3-149 226813 DISC,ASSY FRICTION 19 3-145
226118 BAND,BEAD SEAT 5 3-151 226813 DISC,ASSY FRICTION 23 3-143
226126 LENS,HEADLAMP,COMBO,LHS,HELLA 9 6-37 226815 KIT,VALVE REPAIR 31 4-63
226127 LENS,HEADLAMP,COMBO,RHS,HELLA 10 6-37 226816 VALVE ASSEMBLY,100/100 BAR 29 4-63
226207 RING,SEALING 11 11-13 226817 KIT,SWITCH/HARNESS REPAIR 15 4-63
226208 PLUG,THREADED 10 11-13 226818 KIT,REPAIR,PEDAL & BASE 7 4-63
226223 CAP,FILL CONNECTOR 6 11-17 226820 VALVE ASSEMBLY,120/120 BAR 29 4-63
226224 PADS,SET PARK BRAKE 5 3-71 226821 PEDAL & BASE ASSEMBLY 2 4-63
226226 METERING UNIT,NO 1 3 11-11 226831 DISC,FILTER,16MM 18 5-21
226226 METERING UNIT,NO 1 4 11-9 226831 DISC,FILTER (PNEUMATIC) 8-11
226229 COUPLING,STRAIGHT 9 11-13 226831 DISC,FILTER (PNEUMATIC) 8-13
226229 COUPLING,STRAIGHT 11 11-9 226831 DISC,FILTER (PNEUMATIC) 8-13
226229 COUPLING,STRAIGHT 12 11-11 226831 DISC,FILTER (PNEUMATIC) 8-15
226232 TUBE,BLACK NYLON 2 7-123 226832 CIRCLIP,INTERNAL 19 5-21
226243 DIFFERENTIAL,PROPORTIONAL 1 3-57 226835 KIT,SERVICE,QUICK EXHAUST VALVE 21 5-21
226385 KIT,LID & GASKET 6 2A-77 226837 CASING ASSEMBLY 1 7-51
226385 KIT,LID & GASKET 6 2B-75 226838 TOP COVER ASSY 3 7-51
226386 KIT,T-HANDLE & O-RING 7 2A-77 226839 FLAPPER,FLOOR 5 7-51
226386 KIT,T-HANDLE & O-RING 7 2B-75 226840 FLAPPER,DEFROST / DASH 6 7-51
226529 HOLDER,FILTER ASSY 6 7-111 226841 BRACKET MTG,FRESH AIR ACTUATOR 11 7-51

872189 - B40D & B35D 6X6 ADT - MAY 2008


12-36
NUMERICAL INDEX

I I
T T
PART # DESCRIPTION PG # PART # DESCRIPTION PG #
E E
M M
226842 RETAINER,AIRCON COIL 16 7-51 240410 HOSE 2 7-119
226843 THERMOSTAT 17 7-51 240410 HOSE 5 7-117
226844 CLIP,PANEL 18 7-51 240498 HOSE ASSY,TEST,MINIMESS 4 10-27
226845 RELAY BOARD 50 7-51 240499 HOSE ASSY,TEST,MINIMESS 5 10-27
226846 WIRING HARNESS 51 7-51 240505 HOSE 1 7-123
226848 VALVE,SHUTTLE 5 4-5 240713 HOSE 4 7-117
226848 VALVE,SHUTTLE 5 4-7 240891 HOSE 2 7-121
226849 VALVE,PRESSURE REDUCING 6 4-5 241009 HOSE 9 4-21
226849 VALVE,PRESSURE REDUCING 6 4-7 241142 HOSE 8 4-21
226850 VALVE,STEERING PRIORITY 12 4-5 241143 ASSY,HOSE,HVAC,COMP,COND 19 7-53
226850 VALVE,STEERING PRIORITY 12 4-7 241144 ASSY,HOSE,HVAC,COND,FWAL 20 7-53
226851 COIL,DIRECTIONAL CONTROL 17 4-5 241145 ASSY,HOSE,HVAC,FWAL,COMP 21 7-53
226851 COIL,DIRECTIONAL CONTROL 17 4-7 241146 ASSY,HOSE,HVAC,FWAL,DRY 4 7-49
226852 ORIFICE WASHER,1.2 18 4-5 241147 ASSY,HOSE,HVAC,DRY,UNIT 3 7-49
226852 ORIFICE WASHER,1.2 18 4-7 241148 ASSY,HOSE,HVAC,UNIT,FWAL 2 7-49
226853 ORIFICE,SCREW,0.6 19 4-5 241153 HOSE 16 5-17
226853 ORIFICE, SCREW,0.6 19 4-7 241154 HOSE 15 5-17
226855 VALVE,SHUTTLE,LS 20 4-5 241155 HOSE 17 5-17
226855 VALVE,SHUTTLE,LS 20 4-7 241156 HOSE 7 5-19
226856 KIT,SEAL 30 4-5 241160 HOSE 6 5-19
226856 KIT,SEAL 30 4-7 241162 HOSE 5 5-19
226857 KIT,SEAL 31 4-5 241164 HOSE 28 4-45
226857 KIT,SEAL 31 4-7 241169 HOSE 1 5-23
226858 VALVE,BIN TIP SECTION COMPLETE 1 4-9 241170 HOSE 9 5-3
226858 VALVE,BIN TIP SECTION COMPLETE 32 4-5 241171 HOSE 27 4-45
226859 KIT,CAP TIP LEVER 2 4-9 241172 HOSE 26 4-45
226860 KIT,SEAL,SPOOL STOP 3 4-9 241173 HOSE 25 4-45
226861 KIT,SPRING 4 4-9 241174 HOSE 24 4-41
226862 VALVE,RELIEF,080 5 4-9 241174 HOSE 24 4-47
226863 VALVE,RELIEF,280 6 4-9 241175 HOSE 23 4-41
226864 KIT,SEAL,RELIEF VALVE 7 4-9 241175 HOSE 23 4-47
226865 SPOOL,LS 8 4-9 241176 HOSE 22 4-41
226866 VALVE,CHECK 10 4-9 241176 HOSE 22 4-47
226867 ORIFICE 11 4-9 241177 HOSE 21 4-41
226870 VALVE,BODY,QUICK EXHAUST 20 5-21 241177 HOSE 21 4-47
226879 VALVE,PRESSURE REDUCING 23 4-5 241179 HOSE 4 2A-73
226879 VALVE,PRESSURE REDUCING 23 4-7 241179 HOSE 4 2B-71
226917 SEAL,SHAFT 11 3-55 241180 HOSE 3 2A-73
226917 SEAL,SHAFT 15 3-57 241180 HOSE 3 2B-71
226917 SEAL 77 3-51 241181 HOSE 2 2A-73
226918 CIRCLIP,DIA 45MM 111 3-53 241181 HOSE 2 2B-71
227070 KIT,ECCENTRIC SHAFT 32 3-71 241210 HOSE 3 7-117
227087 KIT,SPACERS & WASHERS 43 3-57 241212 HOSE 1 7-119
227136 PIN,DOWEL,NYLON 108 3-49 241213 HOSE 2 7-117
227138 ROTARY GROUP ASSY 12 4-31 241344 HOSE 8 5-5
227139 CONTROLLER 21 4-31 241362 HOSE 6 5-5
227141 BEARING,REAR 15 4-31 241362 HOSE 7 5-5
227142 SADDLE BEARING 10 4-31 241371 HOSE 4 5-19
227143 CONTROL PISTON ASSY 18 4-31 241472 HOSE 3 5-19
227144 KIT,SEAL,VITON 26 4-31 241473 HOSE 2 5-19
230152 CYLINDER 1 4-67 241474 HOSE 20 4-41
230152 CYLINDER 4 4-65 241474 HOSE 20 4-47
230215 CYL,STEER 7 4-37 241475 HOSE 19 4-41
230215 CYL,STEER,D70 A 4-39 241475 HOSE 19 4-47
230353 CYL,SUSP STRUT,RHS 3 7-89 241476 HOSE 17 4-41
230353 CYL,SUSPENSION STRUT,RHS A 7-93 241476 HOSE 17 4-47
230354 CYL,SUSP STRUT,LHS 2 7-89 241476 HOSE 18 4-41
230354 CYL,SUSPENSION STRUT,LHS A 7-93 241476 HOSE 18 4-47
230398 CYL,TIP 3 4-71 241477 HOSE 16 4-41
230398 CYLINDER,TIP A 4-73 241477 HOSE 16 4-47
230409 DAMPER 3 4-33 241568 HOSE 1 7-121
230409 DAMPER,TH,2.8L-16FH A 4-35 241610 HOSE 7 4-21

872189 - B40D & B35D 6X6 ADT - MAY 2008


12-37
NUMERICAL INDEX

I I
T T
PART # DESCRIPTION PG # PART # DESCRIPTION PG #
E E
M M
241651 HOSE 1 5-19 243770 HOSE 1 3-45
241844 HOSE 5 5-3 243771 HOSE 2 3-45
243138 HOSE 5 4-37 243897 HOSE 1 4-11
243138 HOSE 6 4-37 243908 HOSE,HIGH PRESSURE 1 11-5
243139 HOSE 3 4-37 243908 HOSE 4 11-3
243139 HOSE 4 4-37 243909 HOSE,HIGH PRESSURE 2 11-5
243142 HOSE 6 4-21 243909 HOSE 3 11-3
243144 HOSE 7 4-19 243910 HOSE 2 11-3
243146 HOSE 2 4-37 243910 HOSE,HIGH PRESSURE 3 11-5
243147 HOSE 6 4-19 243958 HOSE 3 4-59
243148 HOSE 5 4-21 243959 HOSE 2 4-59
243149 HOSE 5 4-19 243960 HOSE 1 4-59
243150 HOSE 4 4-19 243961 HOSE 1 4-37
243151 HOSE 4 4-21 243962 HOSE 1 4-21
243152 HOSE 3 4-21 243963 HOSE 1 4-19
243153 HOSE 6 4-11 243992 HOSE 2 3-45
243154 HOSE 5 4-11 243993 HOSE 1 3-45
243156 HOSE 2 4-71 244096 HOSE 1 4-13
243157 HOSE 1 4-71 244103 HOSE 2 4-33
243158 HOSE 4 4-13 244104 HOSE 1 4-33
243162 HOSE 3 4-13 250288 T/CASE,GEAR RATIO,FILTR 1 3-47
243163 HOSE 5 4-17 251203 ENGINE,DC OM501LA 1 2A-3
243164 HOSE 4 4-17 251204 ENGINE,DC OM501LA 1 2A-3
243166 HOSE 2 4-13 251206 ENGINE,DC OM501LA 1 2B-3
243167 HOSE 3 4-11 251207 ENGINE,DC OM501LA 1 2B-3
243167 HOSE 4 4-11 260658 PIN ASSY,CAB TILT CYL 1 4-65
243177 HOSE 6 4-57 261467 KIT,FINAL DRIVE,5.2,23T 3 3-75
243182 HOSE 4 4-59 261467 KIT,FINAL DRIVE,WDB 3 3-77
243182 HOSE 5 4-59 261467 KIT,FINAL DRIVE,5.2,23T,WDB A 3-95
243184 HOSE 2 4-21 261468 KIT,FINAL DRIVE,DISC 3 3-81
243186 HOSE 14 4-41 261468 KIT,FINAL DRIVE,DISC 3 3-83
243186 HOSE 15 4-41 261468 KIT,FINAL DRIVE,DISC 3 3-85
243257 HOSE 2 3-105 261468 KIT,FINAL DRIVE,DISC 3 3-91
243257 HOSE 13 4-45 261468 KIT,FINAL DRIVE,5.2,23T,DISC A 3-99
243258 HOSE 12 4-45 261471 KIT,BRAKE,REAR AXLE,WDB 2 3-79
243259 HOSE 11 4-45 261471 KIT,BRAKE,REAR AXLE,WDB 2 3-91
243269 HOSE 10 4-41 261471 KIT,WDB,REAR AXLE A 3-125
243269 HOSE 10 4-47 261577 KIT,BRAKE,FRONT AXLE,WDB 2 3-75
243270 HOSE 9 4-41 261577 KIT,WDB,FRONT AXLE A 3-115
243270 HOSE 9 4-47 261578 KIT,BRAKE,MID AXLE,WDB 2 3-77
243271 HOSE 8 4-41 261578 KIT,WDB,MIDDLE AXLE A 3-117
243271 HOSE 8 4-47 261677 KIT,OIL SAMPLING ALLISON 1 10-15
243276 HOSE 3 4-65 261926 KIT,AIR DRYER 3 5-5
243277 HOSE 2 4-65 261926 KIT,AIR DRYER A 5-13
243281 HOSE 2 4-17 261930 KIT,FAN ASSY,T/M COOLING A 3-43
243281 HOSE 3 4-17 261932 KIT,COOLER ASSY,WDB COOL A 3-129
243283 HOSE 1 4-17 261932 KIT,COOLER,W/B COOLING 2 4-41
243358 HOSE 7 4-41 262058 W/SET,29.5R25,XADT,E4T 1 3-149
243358 HOSE 7 4-47 262059 W/SET,29.5R25,XADN,MICH 1 3-149
243359 HOSE 6 4-41 262063 W/SET,26.5R25,XADN,MICH 1 3-151
243359 HOSE 6 4-47 262064 KIT,20LT RESERVOIR 2 5-3
243378 HOSE 5 4-41 262064 KIT,20LT RESERVOIR A 5-11
243378 HOSE 5 4-47 262555 KIT,BRAKE,MID & REAR AXLE 2 3-83
243379 HOSE 4 4-41 262555 KIT,BRAKE,MID & REAR AXLE 2 3-85
243379 HOSE 4 4-47 262555 KIT,BRAKE,REAR & MID AXLE A 3-109
243441 HOSE 3 4-41 262556 KIT,BRAKE,FRONT AXLE,DISC 2 3-81
243441 HOSE 3 4-47 262556 KIT,BRAKE,FRONT AXLE,DISC A 3-107
243445 HOSE 3 4-19 262698 ASSY,W/BEAM,OBW 1 7-105
243516 HOSE 2 4-11 262705 KIT,STRAIN GUAGE FITMENT 8 7-107
243603 HOSE 2 4-19 262779 ASSY,W/BEAM,OBW 1 7-105
243610 HOSE 4 5-5 262867 KIT,TYRE INFLATION 1 10-33
243690 HOSE 1 7-117 262870 C3/C4 CLUTCH MODULE ASSY 1 3-7

872189 - B40D & B35D 6X6 ADT - MAY 2008


12-38
NUMERICAL INDEX

I I
T T
PART # DESCRIPTION PG # PART # DESCRIPTION PG #
E E
M M
262903 KIT,BRAKE & BREATHER 3 3-89 THREADLOCKING COMPOUND,HIGH
280039 9-3
262903 KIT,WDB,MIDDLE AXLE A 3-121 STRENGTH
262909 KIT,FINAL DRIVE 3 3-79 280071 GUAGE,INFLATOR,COMBI 2 10-33
262909 KIT,FINAL DRIVE,5.2,23T,REAR A 3-97 280081 CHAIN,WRENCH,OSCIL-TUBE 1 10-29
262947 KIT,FILTER,AUTO GREASE 8-3 THREADLOCKING COM-
280085 9-3
262947 KIT,FILTER,AUTO GREASE 8-3 POUND,MEDIUM STRENGTH
262947 KIT,FILTER,AUTO GREASE 8-3 280089 THREADLOCKING COMPOUND 9-3
262947 KIT,FILTER,AUTO GREASE 8-5 280107 LOCTITE: 518 ANAEROBIC GASKET 9-3
262947 KIT,FILTER,AUTO GREASE 8-7 280111 LOCTITE: 599 GASKET,(HIGH TEMP) 9-3
262947 KIT,FILTER,AUTO GREASE 8-7 280145 TOOL,FNT,REAR DIFF INST. 1 10-23
262947 KIT,FILTER,AUTO GREASE 8-9 280146 TOOL,THRU DRIVE DIFF INST. 2 10-23
262947 KIT,FILTER,AUTO GREASE 8-11 280147 TOOL,THRU DRIVE SEAL DRIFT 3 10-23
262947 KIT,FILTER,AUTO GREASE 8-11 280149 TOOL,BEARING RESISTANCE 4 10-23
262947 KIT,FILTER,AUTO GREASE 8-13 280173 TOOL,BEARING ADJUSTING,HUB 5 10-23
262947 KIT,FILTER,AUTO GREASE 8-15 280174 STUD,GUIDE,STUB AXLE 6 10-23
262947 KIT,FILTER,AUTO GREASE 8-17 280177 TOOL,SOCKET,MOD,STRUT 2 10-25
262947 KIT,FILTER,TWIN GREASE 2 11-17 280227 TECTANE 1020 9-3
263019 KIT,FINAL DRIVE,WDB 2 3-89 280245 TOOL,PRESS,SPHERICAL BEARING 3 10-25
263019 KIT,FINAL DRIVE,WDB 3 3-87 280246 TOOL,SPEC. PULLER,STAB,PIN 3 10-29
263019 KIT,FINAL DRIVE,23T,5.2,WDB,12 STUD A 3-101 280251 TOOL,PIN PULLER 4 10-29
263395 KIT,PISTON,A/MARKET,LWB 1 3-147 280257 TOOL KIT,CHARGING NITROGEN 4 10-25
263441 KIT,WIPER 4 6-7 280261 TOOL,ADJUSTABLE C SPANNER 6 10-27
263441 KIT,WIPER A 6-11 280273 TOOL,CASSETE SEAL,INST. 7 10-23
263470 KIT,HARNESS,STRAIN GUAGE 1 6-51 280329 TOOL,C-SPANNER OSCIL. NUT 2 10-29
263592 KIT,SPEAKERS,BLAUPUNKT 1 6-31 280349 TOOL,LOCK PLATE-HD4560 FLANGE 2 10-15
263600 KIT,FLANGE,IMPROVED 1 3-13 280401 TOOL,FLANGE 8 10-23
263728 KIT,BRAKE & BREATHER 2 3-87 280450 LOCTITE: 767 ANTI-SEIZE 9-3
263728 KIT,WDB,FRONT AXLE A 3-119 280470 WRENCH,NECKBUSH NUT 7 10-27
263818 KIT,HEADREST & ARMREST,DDH 11 7-43 280479 MINIDIAG 3 10-31
263936 KIT,ARMREST,RH 12 7-43 280549 TOOL,PLT,SUSP. STRUT GAUGE 5 10-25
263937 KIT,ARMREST,LH 14 7-43 281000 FIXTURE,LOCKING 1 10-19
264094 KIT,HYD COMPONENT,W/DISC A 4-41 281001 FIXTURE,TIGHTENING 2 10-19
264103 ASSY,SEATBELT,SEAT,TRAINER 2 7-41 281002 SHIELD,PUNCH 3 10-19
264147 KIT,COOLER ASSY,T/M COOL A 3-45 281003 PLUG,HEATING 4 10-19
264149 CHOICE,ACCUMULATORS 1 4-41 281004 SEAL,PUNCH 5 10-19
264169 ASSY,LINK,PANHARD,F/SUSP 1 7-89 281005 PRESS,TOOL BEARING 6 10-19
264169 ASSY,LINK,PANHARD,F SUSPENSION A 7-91 281006 PIN,INSERTING TOOL 7 10-19
264241 KIT,MIRRORS,ELEC,ADJ A 6-17 281007 SPEC. 2 PIN SPANNER 8 10-19
264260 CHOICE,ACCUMULATORS 1 3-103 281008 TOOL,PRESS 9 10-19
264297 KIT,AUTO GREASE A 11-3 281008 TOOL,PRESS 19 10-19
264355 KIT,CAB,SPARE,COMPLETE,B35D 1 7-7 281009 PLATE,CLAMPING 10 10-19
264356 KIT,CAB,SPARE,COMPLETE,B40D 1 7-7 281013 PLUG,HEATING 11 10-19
264363 SHELL,CAB,LARGE,YELLOW 1 7-9 281016 GUIDE PIN 12 10-19
264444 BRAKE,WDB 1 3-119 281017 GUIDE PIN 13 10-19
264444 BRAKE,WDB 1 3-121 281018 FIXTURE,PRESS 14 10-19
264444 BRAKE,WET DISC BRAKE A 3-147 281019 TOOL,PRESS 15 10-19
264448 KIT,GASKET,HVAC,RECIRC 1 7-47 281020 FIXTURE,SUPPORT 16 10-19
264449 KIT,GASKET,HVAC,FRESH 12 7-47 281021 FIXTURE,PRESS 17 10-19
264502 KIT,LINERS,BIN,RIBLESS A 7-115 281024 SUPPORT FIXTURE 18 10-19
264503 KIT,LINERS,BIN,RIBLESS A 7-115 281026 PRESS FIXTURE 20 10-19
264505 W/SET,26.5R25,TRIANGLE 1 3-151 281027 PROTECTION FIXTURE 21 10-21
264555 KIT,MT2000 A 6-29 281028 HOLDING DEVICE 22 10-21
264626 KIT,TAILGATE,BIN,RIBLESS A 7-113 281029 LIFTING/ MEASURING DEVICE 23 10-21
264627 KIT,TAILGATE,BIN,RIBLESS A 7-113 281030 LIFTING DEVICE 24 10-21
264661 KIT,RADIO,BLAUPUNKT A 6-31 281031 DISC,SUPPORTING 25 10-21
264738 KIT,FAN PURGING 1 5-3 281056 COMPRESSOR,C2 SPRING 3 10-15
264738 KIT,FAN PURGING 1 5-5 281057 COMPRESSOR,C5 SPRING 4 10-15
264738 KIT,FAN PURGING A 5-7 281058 BASE,C1,C2,C5 SPRING COMP TOOL 5 10-15
264800 KIT,BIN HEATING A 2A-85 281059 INSTALLER,OUTPUT SEAL 6 10-15
264800 KIT,BIN HEATING A 2B-83 281060 INSTALLER,INPUT SEAL 7 10-15
280016 LOCTITE: 2 FORM-A-GASKET 9-3 281061 INSTALLER,OUTPUT BEARING CUP 8 10-15
281062 SLEEVE,OUTPUT BEARING INSTALLER 9 10-15

872189 - B40D & B35D 6X6 ADT - MAY 2008


12-39
NUMERICAL INDEX

I I
T T
PART # DESCRIPTION PG # PART # DESCRIPTION PG #
E E
M M
281063 SET,SPANNER NUT TORQUE TOOL 10 10-15 281396 TOOL,ENG,DC,VALVE SEAT CUTTER 4 10-11
281064 INSTALLER,TURBINE SHAFT BUSHING 11 10-15 290086 KIT,CALIPER FIXING PARTS 24 3-107
281065 INSTALLER,P1 CARRIER BUSHING 12 10-15 290086 KIT,CALIPER FIXING PARTS 28 3-109
281066 INSTALLER,ROTATING CLUTCH BUSH 13 10-15 290129 ASSY,BRAKE,W/DISC 1 3-145
281067 INSTALLER,FRONT SUPPORT SLEEVE 14 10-15 290129 ASSY,BRAKE,W/DISC,MOD,LH 2 3-117
281068 INSTALLER,TORQUE CONVERTER 15 10-15 290129 ASSY,BRAKE,W/DISC,MOD,LH 14 3-115
281069 INSTALLER,CHARGING PUMP BUSHIN 16 10-15 290130 ASSY,BRAKE,W/DISC,MOD,RH 1 3-117
281070 BKT,TRANSMISSION HOLDING 17 10-15 290130 ASSY,BRAKE,W/DISC 1 3-143
281071 BEARING,RACE REMOVER 19 10-17 290130 ASSY,BRAKE,W/DISC,MOD,RH 15 3-115
281072 HANDLE,DRIVE 20 10-17 290144 CLEANER,AIR,RADIAL SEAL 2 2A-87
281073 REMOVER,SEAL 21 10-17 290144 AIR CLEANER ASSY 1 2A-89
281076 STAND,REPAIR 22 10-17 290144 CLEANER,AIR,RADIAL SEAL 2 2B-85
281077 SET,VALVE BODY PARTS TRAY 23 10-17 290144 AIR CLEANER ASSY 1 2B-87
281088 COMPRESSOR,PISTON SPRING C5 24 10-17 290145 PRE-CLEANER 1 2A-87
281091 REMOVER/ INSTALLER MAIN PRESS 25 10-17 290145 PRE-CLEANER ASSY,7 INCH 7 2A-89
281093 FIXTURE,MAIN CASE HOLDING 18 10-15 290145 PRE-CLEANER 1 2B-85
GAUGE,TORQUE CONVERTER END- 290145 PRE-CLEANER ASSY,7 INCH 7 2B-87
281096 26 10-17
PLAY 290261 PROPSHAFT 5 3-61
TOOL,TORQUE CONVERTER BOLT- 290261 PROPSHAFT 6 3-61
281097 27 10-17
TOOL 290261 PROPSHAFT,0310,8.5C,8.5C,165M85 7 3-63
281100 INSTALLER,RIVET 28 10-17 290262 PROPSHAFT 4 3-61
281113 COMPRESSOR,MAIN PRESSURE 29 10-17 290262 PROPSHAFT,0745,8.5C,8.5C,165M85 12 3-63
281301 TOOL,ENG,DC,HAND PRESS,GUN 9 10-3 290263 PROPSHAFT 3 3-61
281308 TOOL,ENG,DC,INTERNAL EXTRACTOR 28 10-7 290263 PROPSHAFT 15 3-63
281309 TOOL,ENG,DC,PULLER 5 10-11 290333 CALIPER,KNOTT 1 3-131
281310 TOOL,ENG,DC,INTERNAL EXTRACTOR 6 10-11 290333 CALIPER,KNOTT 1 3-133
281312 TOOL,ENG,DC,COUNTER SUPPORT 7 10-11 290333 CALIPER,WABCO 485F MIN OIL L 26 3-107
281312 TOOL,ENG,DC,COUNTER SUPPORT 29 10-7 290333 CALIPER,WABCO 485F MIN OIL L 30 3-109
281313 TOOL,ENG,DC,COUNTER SUPPORT 3 10-13 290334 CALIPER,KNOTT 1 3-133
281316 TOOL,ENG,DC,PULLER 27 10-7 290334 CALIPER,KNOTT 2 3-131
281318 TOOL,ENG,DC,PULLER 42 10-9 290334 CALIPER,WABCO 485F MIN OIL R 25 3-107
281320 TOOL,ENG,DC,INTERNAL EXTRACTOR 4 10-13 290334 CALIPER,WABCO 485F MIN OIL R 29 3-109
281321 TOOL,ENG,DC,PULLER 5 10-13 290419 PROPSHAFT 1 3-61
281322 TOOL,ENG,DC,DIAL GUAGE 20 10-7 290419 PROPSHAFT,0695,D100,D100,0.110 1 3-63
281326 TOOL,ENG,DC,STEPPED,DRIFT 35 10-7 290421 ACTUATOR,PARK BRAKE 1 3-69
281327 TOOL,ENG,DC,REAMER 31 10-7 290421 ACTUATOR,PARK BRAKE 1 3-71
281330 TOOL,ENG,DC,PIN,MAGNETIC 10 10-3 290435 PROPSHAFT 2 3-61
281333 TOOL,ENG,DC,THRUST PIECE 41 10-9 PROP-
290435 4 3-63
281335 TOOL,ENG,DC,BOX,SUPERCOOLING 2 10-11 SHAFT,1215,D180,D180,SER,70,LUBE
281336 TOOL,ENG,DC,SLEEVE 11 10-3 290438 GREASER,AUTO 1 11-3
281337 TOOL,ENG,DC,PUNCH 40 10-9 290467 SEAT,OPERATOR 1 7-39
281340 TOOL,ENG,DC,HOLDER,DIAL GAUGE 21 10-7 290467 SEAT,OPERATOR,DDH 1 7-43
281349 TOOL,ENG,DC,WRENCH SOCKET 25 10-7 290468 SEAT,OPERATOR 1 7-39
281357 TOOL,ENG,DC,RETAINING WRENCH 2 10-13 290468 SEAT,OPERATOR,DDH2 1 7-43
281358 TOOL,ENG,DC,GUIDE SLEEVE 30 10-7 310083 DIFF HEAD,H/DRIVE 1 3-81
281359 TOOL,ENG,DC,MEASURING PLATE 23 10-7 310083 DIFF HEAD,H/DRIVE 1 3-85
281361 TOOL,ENG,DC,TOOL,REMOVE & INSTAL 24 10-7 310083 DIFF HEAD 1 3-87
281362 TOOL,ENG,DC,PISTON RING PLIER 36 10-7 310083 DIFF HEAD,H/DRIVE 1 3-91
281363 TOOL,ENG,DC,DRIFT WITH BUSH 33 10-7 310083 DIFFERENTIAL HEAD (RATIO 3,7:1) 1 3-135
281364 TOOL,ENG,DC,CLAMP HOLDER 34 10-7 310304 DIFF HEAD,T/D SOLID 1 3-83
281366 TOOL,ENG,DC,MEASURING BRIDGE 26 10-7 310304 DIFF HEAD 1 3-89
281369 TOOL,ENG,DC,ADAPTER M33 39 10-9 DIFFERENTIAL ASSEMBLY (RATIO
310304 1 3-139
281374 TOOL,ENG,DC,DRIFT 37 10-9 3,7:1)
281375 TOOL,ENG,DC,PULLING DEVICE 6 10-13 310349 DIFF HEAD,SC461,4.11,CTD 1 3-75
281376 TOOL,ENG,DC,SLOTTED NUT WRENCH 22 10-7 310349 DIFF HEAD,CTD 1 3-79
281377 TOOL,ENG,DC,SCREWDRIVER BIT 12 10-3 310349 DIFFERENTIAL HEAD (RATIO 4,11:1) 1 3-135
281378 TOOL,ENG,DC,ADITIONAL PIECE 32 10-7 310350 DIFF HEAD,CTD,TDS 1 3-77
281380 TOOL,ENG,DC,THREADED INSERT 16 10-3 DIFFERENTIAL ASSEMBLY (RATIO
310350 1 3-139
281381 TOOL,ENG,DC,SCREWDRIVER BIT 13 10-3 4,11:1)
281383 TOOL,ENG,DC,CONNECTOR,INJECTOR 14 10-3 2000HR SERVICE,ALL CONDI-
361087 8-7
281394 TOOL,ENG,DC,DIAGRAM SHEETS 15 10-3 TIONS,WITH AUTO GREASE,WDB
281395 TOOL,ENG,DC,VALVE SEAT CUTTER 3 10-11

872189 - B40D & B35D 6X6 ADT - MAY 2008


12-40
NUMERICAL INDEX

I I
T T
PART # DESCRIPTION PG # PART # DESCRIPTION PG #
E E
M M
2000HR SERVICE,ALL CONDITIONS,NO * O-RING 15 5-15
361088 8-7
AUTO GREASE,WDB * O-RING 16 5-15
2000HR SERVICE,ALL CONDI- * SPACER,RUBBER 17 5-15
361089 8-7
TIONS,WITH AUTO GREASE * O-RING 18 5-15
2000HR SERVICE,ALL CONDITIONS,NO * O-RING 19 5-15
361090 8-9
AUTO GREASE * O-RING 20 5-15
4000HR SERVICE,ALL CONDI- * WASHER,COPPER 21 5-15
361091 8-11
TIONS,WITH AUTO GREASE,WDB * O-RING,HEATING ELEMENT 22 5-15
4000HR SERVICE,ALL CONDITIONS,NO AL100002 BOLT 2 3-15
361092 8-13
AUTO GREASE,WDB AL100002 BOLT 33 3-7
4000HR SERVICE,ALL CONDI- AL100002 BOLT,FLANGE HD 10 3-35
361093 8-13
TIONS,WITH AUTO GREASE AL100003 BOLT 7 3-5
4000HR SERVICE,ALL CONDITIONS,NO AL100004 BOLT 14 3-15
361094 8-15
AUTO GREASE AL100004 BOLT 21 3-7
6000HR SERVICE,WITH AUTO AL100005 BOLT 1 3-33
361095 8-15
GREASE,WDB AL100008 SCREW 32 3-7
6000HR SERVICE,NO AUTO AL100009 WASHER,P3 THRUST 13 3-37
361096 8-17
GREASE,WDB AL100010 WASHER,P3 THRUST 16 3-37
361097 6000HR SERVICE,WITH AUTO GREASE 8-17 AL100011 WASHER 40 3-37
361098 6000HR SERVICE,NO AUTO GREASE 8-19 AL100020 BOLT 1 3-15
100HR SERVICE,ALL CONDI- AL100020 BOLT 6 3-15
361590 8-3
TIONS,WITH/NO AUTO GREASE
AL100021 BOLT,FLANGE HD 94 3-25
500HR SERVICE,DRY CONDI-
361591 8-3 AL100022 BOLT,FLANGE HD 57 3-21
TIONS,WITH AUTO GREASE
AL100023 SCREW TAPPING 7 3-9
500HR SERVICE,DRY CONDITIONS,NO
361592 8-3 AL100027 BOLT,FLANGE HD 9 3-29
AUTO GREASE
AL100032 BOLT,FLANGE HD 48 3-21
500HR SERVICE,WET CONDI-
361593 8-3 AL100034 NUT 5 3-31
TIONS,WITH AUTO GREASE
AL100035 BOLT,T-HEAD 36 3-31
500HR SERVICE,WET CONDITIONS,NO
361594 8-3 AL100036 BOLT 15 3-31
AUTO GREASE
AL100046 BOLT 6 3-5
1000HR SERVICE,DRY CONDI-
361595 8-3 AL100047 BOLT 5 3-5
TIONS,WITH AUTO GREASE
AL100048 BOLT 21 3-13
1000HR SERVICE,DRY CONDI-
361596 8-5 AL100108 BOLT,SHOULDER 46 3-21
TIONS,NO AUTO GREASE
AL100108 BOLT,SHOULDER 133 3-25
1000HR SERVICE,WET CONDI-
361597 8-5 AL100109 BOLT,FLANGE HD 52 3-37
TIONS,WITH AUTO GREASE
1000HR SERVICE,WET CONDI- AL100109 BOLT,FLANGE HD 44 3-37
361598 8-5 AL100118 BOLT,FLANGE HD 7 3-21
TIONS,NO AUTO GREASE
3000HR SERVICE,DRY CONDI- AL100125 PLUG,STRAIGHT THREAD 67 3-39
361603 8-9 AL100125 PLUG,STRAIGHT THREAD 81 3-39
TIONS,WITH AUTO GREASE
3000HR SERVICE,DRY CONDI- AL100125 PLUG,STRAIGHT THREAD 83 3-39
361604 8-9 AL100136 BOLT,FLANGE HD 174 3-27
TIONS,NO AUTO GREASE
3000HR SERVICE,WET CONDI- AL100139 BOLT,FLANGE HD 173 3-27
361605 8-11 AL100140 BOLT,FLANGE HD 10 3-29
TIONS,WITH AUTO GREASE
3000HR SERVICE,WET CONDI- AL100148 BOLT,FLANGE HD 62 3-39
361606 8-11 AL100148 BOLT,FLANGE HD,115MM 93 3-39
TIONS,NO AUTO GREASE
900450 PIPE,W/WASHER 2 6-5 AL100149 BOLT,FLANGE HD,165MM 94 3-39
900450 PIPE,W/WASHER 3 6-7 AL100150 BOLT,FLANGE HD,105MM 95 3-39
910241 PINCHWELD,BOOTSEAL,1,6MM PLATE 1 7-57 AL100151 BOLT,FLANGE HD,160MM 96 3-39
910264 INSULATION,HOSE,HVAC 1 7-49 AL120002 PLUG ASSY,PRESSURE TAP 90 3-39
910264 INSULATION,HOSE,HVAC 22 7-53 AL120002 PLUG ASSEMBLY,PRESSURE TAP 143 3-25
910269 TUBING,NITRILE SHORE 18 7-97 AL120003 PLUG,TACHOGRAPH 39 3-37
910373 SEAL 9 6-19 AL120005 PLUG ASSEMBLY,OIL DRAIN 141 3-25
* WASHER,RUBBER 5 5-15 AL120006 PLUG,CONVERTER END 33 3-37
* O-RING 6 5-15 AL120020 PLUG ASSY,FRONT COOLER PORT 11 3-29
* PLASTIC PISTON 7 5-15 AL120021 PLUG,VALVE 49 3-37
* O-RING 8 5-15 AL120026 PLUG,CONVERTER END 2 3-31
* O-RING 9 5-15 AL120033 PLUG ASSY,STRAIGHT THREAD 66 3-39
* SEAT,RUBBER 10 5-15 AL120033 PLUG ASSY,STRAIGHT THREAD 79 3-39
* O-RING 11 5-15 AL120033 PLUG ASSY,STRAIGHT THREAD 82 3-39
* O-RING 12 5-15 AL140001 O-RING 28 3-7
* VALVE,POPPET 13 5-15 AL140001 O-RING 54 3-37
* O-RING 14 5-15 AL140001 O-RING 5 3-35

872189 - B40D & B35D 6X6 ADT - MAY 2008


12-41
NUMERICAL INDEX

I I
T T
PART # DESCRIPTION PG # PART # DESCRIPTION PG #
E E
M M
AL140002 O-RING 4 3-33 AL150064 BEARING ASSEMBLY,ROLLER 12 3-17
AL140003 O-RING 91 3-39 AL150065 BEARING ASSEMBLY,ROLLER 57 3-37
AL140003 O-RING 144 3-25 AL160001 BUSHING 5 3-37
AL140008 O-RING 113 3-25 AL160001 BUSHING,TURBINE SHAFT 8 3-33
AL140009 SEAL,FILL TUBE 3 3-9 AL160002 BUSHING,ROTATING CLUTCH HUB 13 3-33
AL140010 O-RING,ID 75.88MM 12 3-13 AL160004 RING,RETAINING 29 3-33
AL140012 O-RING 4 3-15 AL160004 RING,RETAINING,EXTERNAL 34 3-33
AL140018 O-RING 149 3-25 AL160005 RING,RETAINING,INTERNAL 23 3-33
AL140019 O-RING 68 3-39 AL160014 DRUM,ROTATING CLUTCH 10 3-33
AL140019 O-RING 80 3-39 AL160019 HOUSING,CONVERTER 3 3-35
AL140019 O-RING 84 3-39 AL160022 BACKPLATE,C2 CLUTCH 33 3-33
AL140019 O-RING 142 3-25 AL160028 PISTON,C2 20 3-33
AL140020 O-RING 114 3-25 AL160030 PLATE,C1 CLUTCH PRESSURE 30 3-33
AL140022 O-RING 34 3-37 AL160033 BACKPLATE,C2 CLUTCH 40 3-33
AL140022 O-RING 3 3-31 AL160036 PLATE,C2 SPRING 22 3-33
AL140023 O-RING 32 3-31 AL160041 RING,RETAINING,EXTERNAL 11 3-37
AL140030 O-RING,ID 12.29MM 19 3-13 AL160042 RING,RETAINING,EXTERNAL 19 3-37
AL140052 O-RING 2 3-29 AL160043 RING,RETAINING 4 3-17
AL140053 O-RING 26 3-37 AL160043 RING,RETAINING 4 3-19
AL140060 O-RING 46 3-37 AL160043 RING,RETAINING,INTERNAL 7 3-37
AL140062 SPRING 78 3-39 AL160044 RING,TURBINE SHAFT RETAINING 16 3-33
AL140062 SPRING 85 3-39 AL160045 SEALRING KIT 9 3-33
AL140070 O-RING 64 3-21 AL160046 SEALRING,C1 PISTON 24 3-33
AL140070 O-RING 69 3-21 AL160049 SEALRING,EXTERNAL,LIP TYPE 19 3-33
AL140070 O-RING 74 3-21 AL160050 SEALRING,INTERNAL LIP-TYPE 23 3-37
AL140070 O-RING 81 3-23 AL160053 RING,RETAINING,INTERNAL 32 3-37
AL140070 O-RING 86 3-23 AL160053 RING,RETAINING,INTERNAL 50 3-37
AL140070 O-RING 91 3-23 AL160055 SHIM,TURBINE 4.000 MM 2 3-33
AL140085 SEAL,OIL OUTPUT FLANGE 60 3-37 AL160056 SHIM,TURBINE 4.203 MM 2 3-33
AL140091 SEAL,HARNESS STANDOFF 11 3-21 AL160057 SHIM,TURBINE 4.381 MM 2 3-33
AL140093 SEAL RING 12 3-21 AL160058 SHIM,TURBINE 4.559 MM 2 3-33
AL140094 SEAL,OIL,DOUBLE LIP 5 3-15 AL160059 SHIM,TURBINE 4.736 MM 2 3-33
AL140096 O-RING 63 3-21 AL160060 SHIM,TURBINE 4.914 MM 2 3-33
AL140096 O-RING 68 3-21 AL160061 SHIM,TURBINE 5.092 MM 2 3-33
AL140096 O-RING 73 3-21 AL160062 SHIM,TURBINE 5.270 MM 2 3-33
AL140096 O-RING 82 3-23 AL160063 SHIM,TURBINE 5.448 MM 2 3-33
AL140096 O-RING 87 3-23 AL160064 SEAL,FACE 49 3-21
AL140096 O-RING 92 3-23 AL160065 PIN,RETAINING 96 3-25
AL140097 O-RING 150 3-25 AL160065 PIN,RETAINING 104 3-25
AL140098 SEAL,SQUARE CUT O-RING 73 3-39 AL160065 PIN,RETAINING 120 3-25
AL140099 O-RING 74 3-39 AL160065 PIN,RETAINING 124 3-25
AL140107 O-RING 11 3-29 AL160065 PIN,RETAINING 128 3-25
AL140110 SEALRING,C2 PISTON 17 3-33 AL160065 PIN,RETAINING 132 3-25
AL140111 SEALRING,C1 PISTON 18 3-33 AL160067 PIN,RETAINING 100 3-25
AL140112 SEALRING,EXTERNAL 22 3-37 AL160068 RING,RETAINING,INTERNAL 2 3-17
AL140113 SEALRING,LOCKUP PISTON 10 3-31 AL160068 RING,RETAINING,INTERNAL 2 3-19
AL140114 SEALRING,LOCKUP PISTON 12 3-31 AL160069 WASHER,P1 THRUST 10 3-17
AL140115 SEALRING,ROTATING CLUTCH PISTON 28 3-33 AL160070 WASHER,THRUST 9 3-19
AL150001 BEARING ASSEMBLY,ROLLER 15 3-37 AL160075 GEAR,P3 PLANETARY RING 14 3-19
AL150002 BEARING ASSEMBLY,ROLLER 17 3-37 AL160076 SHIM,SELECTIVE,0.27MM (0.01 INCH) 1 3-11
AL150003 BEARING,THRUST 11 3-33 AL160077 SHIM,SELECTIVE,0.54MM (0.02 INCH) 1 3-11
AL150004 BEARING ASSEMBLY,THRUST 2 3-11 AL160078 SHIM,SELECTIVE,0.81MM (0.03 INCH) 1 3-11
AL150004 BEARING,THRUST 15 3-33 AL160079 SHIM,SELECTIVE,1.08MM (0.04 INCH) 1 3-11
AL150005 BEARING,THRUST 36 3-33 AL160080 SHIM,SELECTIVE,1.35MM (0.05 INCH) 1 3-11
AL150006 CUP,ROLLER BEARING 51 3-37 AL160081 SHIM,SELECTIVE,1.62MM (0.06 INCH) 1 3-11
AL150006 CUP,ROLLER BEARING 24 3-37 AL160082 SHIM,SELECTIVE,1.89MM (0.07 INCH) 1 3-11
AL150008 BEARING ASSEMBLY,ROLLER 26 3-15 AL160085 GEAR,P2 SUN 5 3-11
AL150010 BEARING ASSEMBLY,ROLLER 10 3-19 AL160087 BUSHING 8 3-15
AL150011 NO.1 THRUST BEARING ASSY 16 3-31 AL160088 HOUSING,PUMP 9 3-15
AL150012 NO.2 THRUST BEARING ASSY 19 3-31 AL160089 PLATE,WEAR 13 3-15
AL150013 RACE,STATOR 25 3-31 AL160093 SLEEVE,GROUND 17 3-15
AL150060 BALL 23 3-15 AL160094 PIN,DOWEL 19 3-15

872189 - B40D & B35D 6X6 ADT - MAY 2008


12-42
NUMERICAL INDEX

I I
T T
PART # DESCRIPTION PG # PART # DESCRIPTION PG #
E E
M M
AL160095 SUPPORT,FRONT ASSY 18 3-15 AL160745 BOLT,SELF-LOCKING 56 3-37
AL160098 PIN,DOWEL 24 3-15 AL160745 BOLT,SELF LOCKING 7 3-35
AL160101 BEARING ASSEMBLY,THRUST 13 3-17 AL160745 BOLT 30 3-7
AL160103 GEAR,RING 14 3-17 AL160745 BOLT,SELF LOCKING 48 3-37
AL160107 BEARING ASSEMBLY,THRUST 13 3-19 AL160747 CARRIER AND BUSHING ASSEMBLY 6 3-19
AL160115 STOP,VALVE 99 3-25 AL160753 NUT,OUTPUT,MODIFIED 59 3-37
AL160116 STOP,VALVE 103 3-25 AL160768 HUB,C1 DRIVE 35 3-33
AL160117 STOP,VALVE 107 3-25 AL160769 PISTON,C1 25 3-33
AL160120 STOP,VALVE 123 3-25 AL160770 PISTON,BALANCE,ROTATING CLUTCH 27 3-33
AL160123 PIN,DOWEL 139 3-25 AL160785 PISTON ASSEMBLY,LOCKUP 11 3-31
AL160124 VALVE,CONVERTER FLOW 97 3-25 AL160790 BUSHING 12 3-15
AL160125 VALVE,LUBE REGULATOR 101 3-25 AL160793 SHAFT ASSY,TURBINE 5 3-33
AL160128 PIN,RETAINING 111 3-25 AL160824 SEAL,FACE 6 3-21
AL160129 PIN,SPRING 116 3-25 AL160827 SHAFT,MAIN 7 3-11
AL160131 VALVE,EXHAUST BACKFILL 121 3-25 AL160838 CONTROL VALVE ASSEMBLY 1 3-21
AL160133 VALVE,CONVERTER REGULATOR 129 3-25 AL160841 SOLENOID BODY ASSY,VALVE & PIN 59 3-21
AL160139 COVER, FILTER 146 3-25 AL160842 BODY,SOLENOID VALVE 60 3-21
AL160144 BUSHING 9 3-31 AL160843 PIN,DOWEL 61 3-21
AL160149 BACKPLATE,LOCKUP CLUTCH 14 3-31 AL160844 VALVE,TCC 65 3-21
AL160150 WASHER,TANGED,THRUST BEARING 20 3-31 AL160845 VALVE,PCS1 70 3-21
AL160151 RING,RETAINING 22 3-31 AL160845 VALVE,PCS2 75 3-23
AL160152 RETAINER,THRUST BEARING 23 3-31 AL160845 VALVE,PCS3 83 3-23
AL160153 WASHER,STATOR THRUST,FRT 24 3-31 AL160845 VALVE,PCS4 88 3-23
AL160154 ROLLER,STATOR 27 3-31 AL160846 VALVE,DIAGNOSTIC 78 3-23
AL160155 STATOR AND CAM ASSY 28 3-31 AL160848 VALVE,MAIN REGULATOR 105 3-25
AL160156 SHIM,CONVERTER,0.711 MM 29 3-31 AL160849 VALVE,MAIN CONTROL 108 3-25
AL160157 SHIM,CONVERTER,0.48 MM 29 3-31 AL160850 BODY,CONTROL VALVE 115 3-25
AL160158 SHIM,CONVERTER,0.27 MM 29 3-31 AL160851 VALVE,C2 LATCH 117 3-25
AL160159 RACE,TANGED,THRUST BEARING 30 3-31 AL160852 STOP,VALVE 119 3-25
AL160160 NO.3 THRUST BEARING ASSY 31 3-31 AL160852 STOP,VALVE 127 3-25
AL160161 RACE,LIPPED,THRUST BEARING 33 3-31 AL160853 VALVE,C1 LATCH 125 3-25
AL160162 SEALRING,TURBINE HUB 18 3-31 AL160854 PLATE,SEPARATOR 136 3-25
AL160279 FLEXPLATE 4 3-5 AL160856 PLATE,SEPERATOR 63 3-39
AL160280 FLEXPLATE 3 3-5 AL160857 VALVE,EXHAUST BACKFILL 70 3-39
AL160281 ADAPTOR,FLEXPLATE 2 3-5 AL160858 VALVE BODY,RETARDER CONTROL 75 3-39
AL160282 PLATE,WEAR 1 3-5 AL160859 PIN,SOLENOID RETAINING 76 3-39
AL160483 PIN,SPRING 37 3-37 AL160860 VALVE,REGULATOR 77 3-39
AL160485 SEALRING,ROTATING 27 3-37 AL160861 VALVE,RELAY 86 3-39
AL160485 SEALRING,RETAINING,INTERNAL 30 3-37 AL160862 COVER,RETARDER CONTROL VALVE 88 3-39
AL160499 RETAINER,TEMPERATURE SENSOR 47 3-37 AL160863 BEZEL,STANDARD 4 6-15
AL160508 SPINDLE,P1 PLANETARY 6 3-17 AL160864 HUB,C2 DRIVE 37 3-33
AL160509 SPINDLE,P2 PLANETARY 12 3-19 AL160865 SPACER,BEARING 6 3-11
AL160510 SPINDLE,P3 PLANETARY PINION 12 3-37 AL160866 PLATE,SOLENOID SEPERATOR 93 3-25
AL160529 COVER,RETARDER HOUSING 43 3-37 AL160867 HOUSING ASSY,MAIN 23 3-7
AL160530 VALVE,RETARDER 36 3-37 AL160900 HOUSING ASSY,PLUG & RETARDER 38 3-37
AL160541 COVER,SENSOR SHIPPING 61 3-37 AL160901 STATOR HOUSING,RETARDER 25 3-37
AL160541 COVER,RETARDER CONNECTION 64 3-39 AL160902 PISTON,C5 CLUTCH 21 3-37
AL160542 MANIFOLD,JUMPER 4 3-29 AL160903 SPRING AND RETAINER ASSEMBLY 20 3-37
AL160566 PLATE,C5 CLUTCH FRICTION 19 3-7 AL160904 CARRIER KIT,P3 PLANETARY 9 3-37
AL160567 PLATE,C5 CLUTCH REACTION 20 3-7 AL170001 BRACKET,OIL TUBE FILL 6 3-9
AL160570 BUSHING,P1 CARRIER 9 3-17 AL170002 BRACKET,SPEED SENSOR 29 3-7
AL160571 BUSHING 8 3-19 AL170003 RETAINER,SPEED SENSOR 55 3-37
AL160573 PLATE,CHANNEL 140 3-25 AL170003 RETAINER,SPEED SENSOR 6 3-35
AL160574 COVER ASSEMBLY,CONVERTER 7 3-31 AL200003 RING,RETAINING EXTERNAL 4 3-11
AL160575 PLATE,C1 FRICTION 31 3-33 AL200007 GASKET,CONVERTER HOUSING 9 3-35
AL160576 PLATE,C1 REACTION 32 3-33 AL200009 GEAR ASSEMBLY,SUN 41 3-33
AL160577 PLATE,C2 REACTION 38 3-33 AL200010 GEAR SET,P3 PINION 14 3-37
AL160578 PLATE,C2 FRICTION 39 3-33 AL200031 TERMINAL,SOCKET 27 3-21
AL160596 CLIP,SPRING RETAINING 77 3-23 AL200045 CONNECTOR,2-WAY 42 3-21
AL160596 CLIP,SPRING RETAINING 110 3-25 AL200046 TERMINAL,PIN 40 3-21
AL160649 PLUG,ACCUMULATOR 51 3-21 AL200048 TERMINAL,SOCKET 19 3-21
AL160649 PLUG,ACCUMULATOR 52 3-21 AL200048 TERMINAL,SOCKET 24 3-21

872189 - B40D & B35D 6X6 ADT - MAY 2008


12-43
NUMERICAL INDEX

I I
T T
PART # DESCRIPTION PG # PART # DESCRIPTION PG #
E E
M M
AL200049 LOCK,SECONDARY 21 3-21 AL210024 SPACER,OUTPUT 10 3-37
AL200059 GASKET,FILTER COVER 151 3-27 AL210026 SHAFT ASSEMBLY,OUTPUT 4 3-37
AL200061 GASKET,CASE 172 3-27 AL210056 SPRING,VALVE 35 3-37
AL200093 GASKET,STATOR HOUSING 1 3-37 AL210067 BRACKET,SHIPPING 22 3-7
AL200095 SENSOR,TEMPERATURE OIL 16 3-21 AL210070 SPRING,ACCUMULATOR 50 3-21
AL200166 FERRULE,VITON® 135 3-25 AL210070 SPRING,ACCUMULATOR 53 3-21
AL200167 CONNECTOR PLUG,3-WAY 25 3-21 AL210073 SPRING,DIAGNOSTIC 79 3-23
AL200168 LOCK,SECONDARY,TPA 23 3-21 AL210074 SPRING 109 3-25
AL200181 CONNECTOR,2-WAY 18 3-21 AL210081 SPRING 118 3-25
AL200184 SENSOR ASSY,TEMPERATURE 45 3-37 AL210081 SPRING 126 3-25
AL200208 GASKET,FILTER 3 3-21 AL210082 SOLENOID ASSEMBLY,FORWARD 112 3-25
AL200215 SPRING ASSEMBLY,C1 26 3-33 AL260008 HUB ASSEMBLY,ROTATING CLUTCH 12 3-33
AL200226 GASKET,RETARDER HOUSING COVER 42 3-37 AL260014 SPRING ASSEMBLY,C2 21 3-33
AL200229 GASKET,JUMPER MANIFOLD 3 3-29 AL260018 KIT,SEALRING 25 3-15
AL200270 BOLT,FLANGE HD 89 3-39 AL260021 GEAR SET,P1 PINION 11 3-17
AL200273 INDICATOR,OIL LEVEL 5 3-9 AL260023 GEAR SET,P2 PINION 11 3-19
AL200274 TUBE,OIL LEVEL 4 3-9 AL260025 PUMP ASSY,CONVERTER 34 3-31
AL200277 GASKET,RETARDER HOUSING 28 3-37 AL260026 TURBINE ASSY 17 3-31
AL200299 DAMPER ASSY 13 3-31 AL260071 ROTOR ASSEMBLY 29 3-37
AL200307 CONNECTOR,2-WAY 29 3-21 AL260081 CARRIER/BUSHING ASSEMBLY,P1 7 3-17
AL200315 SUCTION FILTER & SEAL ASSEMBLY 4 3-21 AL260107 KIT,SUCTION FILTER ASSY 2 3-21
AL200420 HOUSING ASSEMBLY,PUMP 7 3-15 AL260119 GEAR SET,CYCLOIDAL 11 3-15
AL200426 SPEED SENSOR ASSEMBLY 27 3-7 AL260130 KIT,FILTER,4" SUMP 147 3-25
AL200427 FILTER,SUCTION 5 3-21 AL260130 KIT,FILTER,4" SUMP 8-3
AL200428 HARNESS,INTERNAL WIRING 8 3-21 AL260130 KIT,FILTER,4" SUMP 8-3
AL200433 PLATE,HARNESS CHANNEL 30 3-21 AL260130 KIT,FILTER,4" SUMP 8-5
AL200434 PLUG CONNECTOR ASSY,2-WAY 35 3-21 AL260130 KIT,FILTER,4" SUMP 8-5
AL200434 PLUG CONNECTOR ASSY,2-WAY 36 3-21 AL260130 KIT,FILTER,4" SUMP 8-5
AL200434 PLUG CONNECTOR ASSY,2-WAY 38 3-21 AL260130 KIT,FILTER,4" SUMP 8-7
AL200434 PLUG CONNECTOR ASSY,2-WAY 43 3-21 AL260130 KIT,FILTER,4" SUMP 8-7
AL200434 PLUG CONNECTOR ASSY,2-WAY 44 3-21 AL260130 KIT,FILTER,4" SUMP 8-7
AL200434 PLUG CONNECTOR ASSY,2-WAY 45 3-21 AL260130 KIT,FILTER,4" SUMP 8-9
AL200436 BRACKET,SOLENOID,RH 47 3-21 AL260130 KIT,FILTER,4" SUMP 8-9
AL200437 PRESSURE SWITCH ASSY 54 3-21 AL260130 KIT,FILTER,4" SUMP 8-9
AL200438 SPRING,TCC 66 3-21 AL260130 KIT,FILTER,4" SUMP 8-11
AL200439 BRACKET,SOLENOID,LH 56 3-21 AL260130 KIT,FILTER,4" SUMP 8-11
AL200440 GASKET,CHANNEL PLATE 137 3-25 AL260130 KIT,FILTER,4" SUMP 8-11
AL200443 SOLENOID & CONNECTOR ASSY 71 3-39 AL260130 KIT,FILTER,4" SUMP 8-13
AL200444 SOLENOID,VARIABLE BLEED 72 3-39 AL260130 KIT,FILTER,4" SUMP 8-13
AL200445 GASKET,RETARDER CONTROL VALVE 87 3-39 AL260130 KIT,FILTER,4" SUMP 8-15
AL200446 SENSOR ASSEMBLY,SPEED 4 3-35 AL260130 KIT,FILTER,4" SUMP 8-15
AL200449 SENSOR ASSEMBLY,SPEED 53 3-37 AL260130 KIT,FILTER,4" SUMP 8-17
AL200461 SOLENOID,PCS1,VARIABLE BLEED 67 3-21 AL260130 KIT,FILTER,4" SUMP 8-17
AL200461 SOLENOID,PCS2,VARIABLE BLEED 72 3-21 AL260130 KIT,FILTER,4" SUMP 8-19
AL200463 SOLENOID,TCC,VARIABLE BLEED 62 3-21 DC120029 PLUG,SCREW MAGNETIC 11 2A-11
AL200463 SOLENOID,PCS3,VARIABLE BLEED 80 3-23 DC120158 PLUG,SCREW MAGNETIC 11 2A-11
AL200463 SOLENOID,PCS4,VARIABLE BLEED 85 3-23 DC120158 PLUG,SCREW MAGNETIC 11 2B-9
AL200463 SOLENOID,PCS3,VARIABLE BLEED 90 3-23 DC100019 NUT,OUTPUT FLANGE TO P.T.O. SHAFT 83 2A-63
AL200465 SPRING,TRIM 71 3-21 DC100019 NUT,OUTPUT FLANGE TO P.T.O. SHAFT 83 2B-61
AL200465 SPRING,TRIM 76 3-23 DC100024 BOLT,BANJO FUEL LEAK PIPE 121 2A-27
AL200465 SPRING,TRIM 84 3-23 SCREW,CYL/HEAD COVER TO CYL/
DC100030 321 2A-15
AL200465 SPRING,TRIM 89 3-23 HEAD
AL200466 SENSOR ASSEMBLY,OIL LEVEL 134 3-25 SCREW,CYL/HEAD COVER TO CYL/
DC100030 321 2B-13
AL210003 SPRING 22 3-15 HEAD
AL210007 SPRING 102 3-25 DC100053 SCREW,GEAR TO CRANKSHAFT 17 2A-33
AL210008 SPRING 106 3-25 DC100053 SCREW,GEAR TO CRANKSHAFT 17 2B-31
AL210011 SPRING 69 3-39 DC100059 PIN,DOWEL 8 2A-5
AL210011 SPRING 122 3-25 DC100059 PIN,DOWEL 8 2B-5
AL210013 SPRING 130 3-25 DC100065 SCREW,FLYWHEEL TO CRANKSHAFT 74 2A-19
AL210014 SPRING,STATOR 26 3-31 DC100065 SCREW,FLYWHEEL TO CRANKSHAFT 74 2B-17
AL210015 SPRING 98 3-25 DC100066 SCREW,DAMPER TO CRANKSHAFT 29 2A-19
AL210022 PLATE,RETAINING 20 3-13 DC100066 SCREW,DAMPER TO CRANKSHAFT 29 2B-17

872189 - B40D & B35D 6X6 ADT - MAY 2008


12-44
NUMERICAL INDEX

I I
T T
PART # DESCRIPTION PG # PART # DESCRIPTION PG #
E E
M M
SCREW, TIMING CASE TO C/CASE, SCREW,CONTROL UNIT TO CRANK-
DC100070 53 2A-9 DC100366 16 2A-47
57MM CASE
SCREW, TIMING CASE TO C/CASE, SCREW,CONTROL UNIT TO CRANK-
DC100070 53 2A-9 DC100366 16 2B-45
57MM CASE
SCREW, TIMING CASE TO C/CASE, DC100369 SCREW, TIMING CASE COVER 69 2A-9
DC100070 53 2B-7
57MM DC100369 SCREW, TIMING CASE COVER 69 2B-7
DC100094 SCREW,LIFTING EYE TO CRANKCASE 26 2A-61 DC100373 SCREW,OIL PUMP TO CRANKCASE 23 2A-49
DC100094 SCREW,LIFTING EYE TO CRANKCASE 26 2B-59 DC100373 SCREW,OIL PUMP & RELIEF VALVE 32 2A-49
DC100112 SCREW 38 2A-19 DC100373 SCREW,SUCTION PIPE TO PUMP 86 2A-49
DC100112 SCREW,HOUSING TO T/CASE 95 2A-63 DC100373 SCREW,OIL PUMP TO CRANKCASE 23 2B-47
DC100112 SCREW 38 2B-17 DC100373 SCREW,SUCTION PIPE TO PUMP 86 2B-47
DC100112 SCREW,HOUSING TO T/CASE 95 2B-61 DC100382 SCREW,COVER & LINER 179 2A-33
DC100114 SCREW,SUPPORT TO CRANKCASE 23 2A-45 DC100382 SCREW,COVER TO CYL/CRANKCASE 122 2A-5
DC100114 SCREW,SUPPORT TO CRANKCASE 20 2A-65 SCREW,BELT TENSIONER TO SUP-
DC100382 36 2A-59
DC100114 SCREW,SUPPORT TO CRANKCASE 23 2B-43 PORT
DC100114 SCREW,SUPPORT TO CRANKCASE 20 2B-63 DC100382 SCREW,STRUT TO SUPPORT 26 2A-65
DC100117 NUT,CYLINDER TO BRACKET 83 2A-39 DC100382 SCREW,COVER & LINER 179 2B-31
DC100117 NUT,CYLINDER TO BRACKET 83 2B-37 DC100382 SCREW,COVER TO CYL/CRANKCASE 122 2B-5
DC100142 BOLT,BANJO 155 2A-35 SCREW,BELT TENSIONER TO SUP-
DC100382 36 2B-57
DC100142 BOLT,BANJO FUEL LEAK PIPE 86 2B-25 PORT
DC100142 BOLT,BANJO 155 2B-33 DC100383 NUT,M8 115 2A-27
DC100166 STUD, STARTER MOTOR MOUNTING 38 2A-9 DC100383 NUT,CLAMP TO BRACKET 116 2A-39
DC100166 STUD, STARTER MOTOR MOUNTING 38 2B-7 DC100383 NUT,CLAMP TO BRACKET 116 2B-37
DC100177 PLUG,SCREW OIL PASSAGE LATERAL 44 2A-5 DC100385 SCREW,FLANGED,BRKT TO SUPPORT 86 2A-11
DC100177 PLUG,SCREW OIL PASSAGE REAR 50 2A-5 DC100385 SCREW,BRT TO THROTTLE HOUSING 29 2A-39
DC100177 PLUG,SCREW OIL PASSAGE LATERAL 44 2B-5 DC100385 SCREW,CLAMP TO BRACKET 113 2A-39
DC100177 PLUG,SCREW OIL PASSAGE REAR 50 2B-5 DC100385 SCREW,START-STOP SWITCH 239 2A-47
DC100180 SCREW,OIL PUMP & RELIEF VALVE 32 2A-49 DC100385 SCREW,SUCTION PIPE TO BRACKET 92 2A-49
DC100180 SCREW,OIL PUMP & RELIEF VALVE 32 2B-47 DC100385 SCREW,OIL PIPE TO BRACKET 26 2A-53
DC100237 SCREW,OIL NOZZLE 128 2A-5 DC100385 SCREW,FAN TO FAN COUPLING 47 2A-57
DC100237 SCREW,OIL NOZZLE 128 2B-5 DC100385 SCREW, COVER 95 2A-9
DC100264 NUT,LEVER TO THROTTLE SHAFT 41 2A-39 DC100385 SCREW,FUEL PIPE TO OIL SEPARATOR 110 2B-25
DC100264 NUT,LEVER TO THROTTLE SHAFT 41 2B-37 DC100385 SCREW,BRT TO THROTTLE HOUSING 29 2B-37
DC100296 NUT,ELBOW TO EXHAUST MANIFOLD 77 2A-31 DC100385 SCREW,CLAMP TO BRACKET 113 2B-37
DC100296 NUT,THROTTLE HOUSING TO TURBO 65 2A-39 DC100385 SCREW,START-STOP SWITCH 239 2B-45
DC100296 NUT,ELBOW TO EXHAUST MANIFOLD 77 2B-29 DC100385 SCREW,SUCTION PIPE TO BRACKET 92 2B-47
DC100296 NUT,THROTTLE HOUSING TO TURBO 65 2B-37 DC100385 SCREW,OIL PIPE TO BRACKET 26 2B-51
DC100316 STUD,TURBOCHARGER 8 2A-31 DC100385 SCREW,FAN TO FAN COUPLING 47 2B-55
DC100316 STUD,TURBOCHARGER 56 2A-31 DC100385 SCREW, COVER 95 2B-7
DC100316 STUD,TURBOCHARGER 8 2B-29 DC100385 SCREW,FLANGED,BRKT TO SUPPORT 86 2B-9
DC100316 STUD,TURBOCHARGER 56 2B-29 DC100390 SCREW,OIL COOLER TO CRANKCASE 110 2A-51
DC100318 WASHER,ROCKER ARM TO BRACKET 203 2A-13 DC100390 SCREW,OIL COOLER TO CRANKCASE 110 2B-49
DC100318 WASHER,ROCKER ARM TO BRACKET 203 2B-11 DC100392 SCREW,COLLECTION PIPE TO T/CASE 44 2A-31
DC100320 WASHER,CYLINDER TO BRACKET 80 2A-39 DC100392 SCREW,COLLECTION PIPE TO T/CASE 44 2B-29
DC100320 WASHER,CYLINDER TO BRACKET 80 2B-37 DC100400 NUT, GROUND CONNECTION 40 2A-9
DC100326 CLAMP, BREATHER PIPE 74 2A-9 DC100400 NUT, GROUND CONNECTION 40 2B-7
DC100326 CLAMP, BREATHER PIPE 74 2B-7 DC100406 SCREW,MANIFOLD TO CYL/HEAD 17 2A-37
DC100346 SCREW,REGULATOR 203 2A-43 DC100406 SCREW,MANIFOLD TO CYL/HEAD 17 2B-35
DC100346 SCREW,REGULATOR 203 2B-41 DC100410 WASHER,PIPE 20 2A-11
DC100352 SCREW,OIL PAN TO CRANKCASE 41 2A-11 DC100410 WASHER,PIPE 20 2B-9
DC100352 SCREW,FLANGED,FUEL PUMP 25 2A-25 DC100413 SCREW 104 2A-51
DC100352 BOLT,FUEL FILTER TO OIL HOUSING 26 2A-29 DC100413 SCREW 104 2B-49
DC100352 SCREW,FAN TO INTERMEDIATE PIECE 56 2A-57 DC100414 SCREW,FLANGED,TUBE TO BRACKET 98 2A-11
DC100352 SCREW,FLANGED,FUEL PUMP 25 2B-23 DC100414 SCREW,HOLDER 137 2A-35
DC100352 BOLT,FUEL FILTER TO OIL HOUSING 26 2B-27 DC100414 SCREW,OIL PIPE TO T/CASE COVER 47 2A-53
DC100352 SCREW,FAN TO INTERMEDIATE PIECE 56 2B-55 DC100414 SCREW 110 2B-25
DC100352 SCREW,OIL PAN TO CRANKCASE 41 2B-9 DC100414 SCREW,HOLDER 137 2B-33
DC100354 NUT,FLANGED STARTER TO T/CASE 77 2A-41 DC100414 SCREW,OIL PIPE TO T/CASE COVER 47 2B-51
DC100354 NUT,FLANGED STARTER TO T/CASE 77 2B-39 DC100414 SCREW,FLANGED,TUBE TO BRACKET 98 2B-9
DC100359 NUT,CABLE TO SUPPORT 272 2A-47 DC100415 SCREW,EXH/BRK TO THROTTLE VALVE 26 2B-37
DC100359 NUT,CABLE TO SUPPORT 272 2B-45 DC100417 SCREW,LEVER TO THROTTLE SHAFT 38 2A-39
DC100417 SCREW,LEVER TO THROTTLE SHAFT 38 2B-37

872189 - B40D & B35D 6X6 ADT - MAY 2008


12-45
NUMERICAL INDEX

I I
T T
PART # DESCRIPTION PG # PART # DESCRIPTION PG #
E E
M M
DC100433 NUT,GEAR TO P.T.O. SHAFT 110 2A-63 DC100636 SCREW,NOZZLE HOLDERS 297 2A-15
DC100433 NUT,GEAR TO P.T.O. SHAFT 110 2B-61 DC100636 SCREW,NOZZLE HOLDERS 297 2B-11
DC100434 SHIM,1MM 47 2A-63 DC100638 SCREW,CAP TO CONNECTING ROD 11 2A-21
DC100434 SHIM,1MM 47 2B-61 DC100638 SCREW,CAP TO CONNECTING ROD 11 2B-19
DC100435 SHIM,1.2MM 47 2A-63 DC100639 CIRCLIP,PISTON PIN 47 2A-21
DC100435 SHIM,1.2MM 47 2B-61 DC100639 CIRCLIP,PISTON PIN 47 2B-19
DC100436 SHIM,1.4MM 47 2A-63 DC100643 CLAMP,FUEL PIPE TO FEED PUMP 107 2A-27
DC100436 SHIM,1.4MM 47 2B-61 DC100643 CLAMP,FUEL PIPE TO FEED PUMP 107 2B-25
DC100437 SHIM,1.6MM 47 2A-63 DC100644 CLAMP,FUEL PIPE FIXTURE 113 2A-27
DC100437 SHIM,1.6MM 47 2B-61 DC100644 CLAMP,FUEL PIPE FIXTURE 113 2B-25
DC100438 SHIM,1.8MM 47 2A-63 DC100645 STUD,FUEL PIPE FIXTURE 114 2A-27
DC100438 SHIM,1.8MM 47 2B-61 DC100645 STUD,M8 X 35 114 2B-25
DC100440 SCREW,VALVE TO BRACKET 119 2A-35 DC100647 SCREW,HEATSHIELD 35 2A-31
DC100440 SCREW,VALVE TO BRACKET 119 2B-33 DC100647 SCREW,HEATSHIELD 35 2B-29
DC100495 NUT,ADJUSTING SCREW 197 2A-13 DC100648 SCREW,COLLECTION PIPE TO T/CASE 41 2A-31
DC100495 NUT,ADJUSTING SCREW 197 2B-11 DC100648 SCREW,COLLECTION PIPE TO T/CASE 41 2B-29
DC100507 SCREW,ELBOW TO TURBOCHARGER 83 2A-53 DC100649 SCREW,ELBOW TO COLLECTION PIPE 71 2A-31
DC100507 SCREW,FUEL PIPE FIXTURE 110 2B-25 DC100649 SCREW,ELBOW TO COLLECTION PIPE 71 2B-29
DC100507 SCREW,ELBOW TO TURBOCHARGER 83 2B-51 SCREW,ELBOW TO EXHAUST MANI-
DC100650 74 2A-31
DC100538 BOLT,FUEL FILTER TO OIL HOUSING 26 2A-29 FOLD
DC100538 SCREW,OIL COOLER TO CRANKCASE 110 2A-51 SCREW,ELBOW TO EXHAUST MANI-
DC100650 74 2B-29
DC100538 SCREW,OIL COOLER TO CRANKCASE 110 2B-49 FOLD
DC100562 SCREW,THROTTLE,HOUSING 63 2A-39 DC100651 PIN,GROOVED 11 2A-33
DC100562 SCREW,THROTTLE,HOUSING 63 2B-37 DC100651 PIN,GROOVED 11 2B-31
DC100562 SCREW,HEAT SHIELD 134 2A-31 SCREW,INTERMEDIATE PLATE TO
DC100652 52 2A-33
DC100562 SCREW,HEAT SHIELD 134 2B-29 HEAD
DC100597 SCREW,CONNECT AND IN/PIPE,25MM 60 2A-55 DC100652 SCREW,INTERMEDIATE PLATE TO 52 2B-31
DC100597 SCREW,CONNECT AND IN/PIPE,25MM 60 2B-53 HEAD
DC100597 SCREW,STRUT TO SUPPORT 26 2B-63 DC100653 SCREW,HEAD & LINER TO CRANKCASE 68 2A-33
DC100601 CLAMP,AIR PIPE TO BRACKET 104 2A-39 DC100653 SCREW,HEAD & LINER TO CRANKCASE 68 2B-31
DC100601 CLAMP,AIR PIPE TO BRACKET 104 2B-37 DC100656 NUT,INTAKE MANIFOLD TO CRANK- 65 2A-35
DC100602 SCREW,SUCTION PIPE TO CRANKCASE 101 2A-49 CASE
DC100602 SCREW,SUCTION PIPE TO CRANKCASE 101 2B-47 DC100656 NUT,INTAKE MANIFOLD TO CRANK- 74 2A-35
DC100603 NUT,HEATER PLUG 95 2A-47 CASE
DC100603 NUT,HEATER PLUG 95 2B-45 DC100657 SCREW,CYLINDER TO BRACKET 86 2A-39
DC100621 SCREW,FUEL PIPE FIXTURE 110 2A-27 DC100657 SCREW,CYLINDER TO BRACKET 86 2B-37
DC100621 SCREW,RESERVOIR TO BRACKET 146 2A-33 DC100658 NUT,CYLINDER 89 2A-39
DC100621 SCREW,PULLEY TO WATER PUMP 44 2A-55 DC100658 NUT,CYLINDER 89 2B-37
DC100621 SCREW,RESERVOIR TO BRACKET 146 2B-31 DC100659 SCREW,BRACKET TO TIMING CASE 110 2A-39
DC100621 SCREW,PULLEY TO WATER PUMP 44 2B-53 DC100659 SCREW,BRACKET TO TIMING CASE 110 2B-37
DC100626 SCREW,BEARING CAP TO CRANKCASE 17 2A-5 DC100660 NUT,FLANGED,ALT TO SUPPORT 50 2A-45
DC100626 SCREW,BEARING CAP TO CRANKCASE 17 2B-5 DC100661 SCREW,OIL COOLER TO CRANKCASE 110 2A-51
DC100627 SCREW,BEARING CAP TO CRANKCASE 20 2A-5 DC100661 SCREW,OIL COOLER TO CRANKCASE 110 2B-49
DC100627 SCREW,BEARING CAP TO CRANKCASE 20 2B-5 DC100662 SCREW,ALTERNATOR TO SUPPORT 44 2A-45
DC100628 PIN,GROOVED BEARING CAP 74 2A-5 DC100662 SCREW,ALTERNATOR TO SUPPORT 44 2B-43
DC100628 PIN,GROOVED BEARING CAP 74 2B-5 DC100664 NUT,FLAME START SYSTEM 80 2A-47
DC100629 SCREW,AIR INTAKE PIPE 119 2A-31 DC100664 NUT,FLAME START SYSTEM 80 2B-45
DC100629 SCREW,COVER TO CYL/CRANKCASE 170 2A-7 DC100665 CLAMP,OIL PIPE TO BRACKET 23 2A-53
DC100629 SCREW,AIR INTAKE PIPE 119 2B-29 DC100665 CLAMP,OIL PIPE TO BRACKET 23 2B-51
DC100629 SCREW,COVER TO CYL/CRANKCASE 170 2B-5 DC100666 SCREW,OUTLET TO WATER
59 2A-55
DC100630 STUD, STARTER MOTOR MOUNTING 38 2A-9 PUMP,80MM
DC100630 STUD, STARTER MOTOR MOUNTING 38 2B-7 DC100666 SCREW,OUTLET TO WATER 59 2B-53
SCREW, TIMING CASE TO C/CASE, PUMP,80MM
DC100631 53 2A-9 DC100667 SCREW,COMPRESSOR TO SUPPORT 14 2A-65
165MM
DC100632 SCREW,C/THROTTLE TO CYL/HEAD 143 2A-13 DC100667 SCREW,COMPRESSOR TO SUPPORT 14 2B-63
DC100632 SCREW,ROCKER ARM TO CYL/HEAD 215 2A-13 DC100668 SCREW,ALTERNATOR TO SUPPORT 35 2A-45
DC100632 SCREW,C/THROTTLE TO CYL/HEAD 143 2B-11 DC100671 SCREW,WATER PUMP TO CRANKCASE 32 2A-55
DC100632 SCREW,ROCKER ARM TO CYL/HEAD 215 2B-11 DC100671 SCREW,OUTLET TO WATER 59 2A-55
DC100633 PIN,DOWEL 155 2A-13 PUMP,60MM
DC100633 PIN,DOWEL 155 2B-11 DC100671 SCREW,WATER PUMP TO CRANKCASE 32 2B-53
DC100635 SCREW,CYL/HEAD TO CRANKCASE 263 2A-13 DC100671 SCREW,OUTLET TO WATER 59 2B-53
DC100635 SCREW,CYL/HEAD TO CRANKCASE 263 2B-11 PUMP,60MM

872189 - B40D & B35D 6X6 ADT - MAY 2008


12-46
NUMERICAL INDEX

I I
T T
PART # DESCRIPTION PG # PART # DESCRIPTION PG #
E E
M M
DC100700 NUT 137 2A-47 DC120104 PLUG,SCREW WATER PASSAGE TOP 59 2B-5
DC100700 NUT 137 2B-45 DC120104 PLUG, SCREW, TURBO OIL RETURN 44 2B-7
DC100709 SCREW,UNIT PUMP 14 2A-25 DC120114 PLUG,SCREW WATER DRAIN 32 2A-5
DC100709 SCREW,UNIT PUMP 14 2B-23 DC120114 PLUG,SCREW FUEL RETURN LOCK 72 2A-5
DC100715 SCREW 11 2A-43 DC120114 PLUG,SCREW,M14 59 2A-51
DC100715 SCREW 11 2B-41 DC120114 PLUG,SCREW,M14 59 2B-49
DC100716 SCREW,SET,RECTIFIER 101 2A-43 DC120114 PLUG,SCREW WATER DRAIN 32 2B-5
DC100716 SCREW,SET,RECTIFIER 101 2B-41 DC120114 PLUG,SCREW FUEL RETURN LOCK 72 2B-5
SCREW, TIMING CASE TO C/CASE, DC120115 PLUG,SCREW,M16 59 2A-51
DC100717 53 2A-9
105MM DC120115 PLUG,SCREW,M16 59 2B-49
SCREW, TIMING CASE TO C/CASE, DC120135 BOLT,BANJO OIL DEL/PIPE 59 2A-53
DC100717 53 2B-7
105MM DC120135 BOLT,BANJO OIL PIPE TO CRANKCASE 62 2A-53
SCREW, TIMING CASE TO C/CASE, DC120135 BOLT,BANJO OIL DEL/PIPE 59 2B-51
DC100718 53 2A-9
167MM DC120135 BOLT,BANJO OIL PIPE TO CRANKCASE 62 2B-51
SCREW, TIMING CASE TO C/CASE,
DC100718 53 2B-7 DC120144 PLUG,HEATER 125 2A-35
167MM DC120144 PLUG,HEATER 125 2B-33
DC100719 SCREW,COUNTERWEIGHT 14 2A-19 DC120149 PLUG, ASSEMBLY HOLE LOCK 98 2A-9
DC100719 SCREW,COUNTERWEIGHT 14 2B-17 DC120149 PLUG, ASSEMBLY HOLE LOCK 98 2B-7
DC100724 PIN,CLAMPING 14 2A-33 DC120182 BOLT,BANJO WATER PIPES 119 2A-33
DC100724 PIN,CLAMPING 14 2B-31 DC120182 BOLT,BANJO WATER PIPES 119 2B-31
DC100725 SCREW,VALVE CLEARACE ADJUST 191 2A-13 DC120195 PLUG,EXPANSION 40MM 17 2A-13
DC100725 SCREW,VALVE CLEARANCE ADJUST 191 2B-11 DC120195 PLUG,WATER PASSAGE,40MM 56 2A-5
DC100726 SCREW, TORX, OIL SEPARATOR 68 2A-9 DC120195 PLUG,EXPANSION 40MM 17 2B-11
DC100726 SCREW, OIL SEPARATOR 68 2B-7 DC120195 PLUG,WATER PASSAGE,40MM 56 2B-5
DC100727 WASHER,THRUST,STD 53 2A-19 DC120196 PLUG,EXPANSION 42MM 17 2A-13
DC100727 WASHER,THRUST,STD 53 2B-17 DC120196 PLUG,WATER PASSAGE,TOP 42MM 56 2A-5
DC100728 WASHER,THRUST,0.50 53 2A-19 DC120196 PLUG,EXPANSION 42MM 17 2B-11
DC100728 WASHER,THRUST,0.50 53 2B-17 DC120196 PLUG,WATER PASSAGE,TOP 42MM 56 2B-5
DC100729 WASHER,THRUST,1.00 53 2A-19 DC120197 PLUG,WATER PASSAGE,REAR 54MM 56 2A-5
DC100729 WASHER,THRUST,1.00 53 2B-17 DC120197 PLUG,WATER PASSAGE,REAR 54MM 56 2B-5
DC100734 SCREW,COVER TO CYL/CRANKCASE 122 2A-5 DC120198 PLUG,WATER PASSAGE,REAR 56MM 56 2A-5
DC100734 SCREW,COVER TO CYL/CRANKCASE 122 2B-5 DC120198 PLUG,WATER PASSAGE,REAR 56MM 56 2B-5
DC100735 PIN,INTAKE MANIFOLD TO CRANKCASE 62a 2A-35 DC120199 PLUG,SCREW NON RETURN VALVE 134 2A-5
DC100735 PIN,INTAKE MANIFOLD TO CRANKCASE 62 2B-33 DC120199 PLUG,SCREW NON RETURN VALVE 134 2B-5
DC100736 PIN,INTAKE MANIFOLD TO BRACKET 71a 2A-35 DC120200 PLUG,SENDER UNIT CABLE TO OIL PAN 47 2A-11
DC100736 PIN,INTAKE MANIFOLD TO BRACKET 71 2B-33 DC120200 PLUG,SENDER UNIT CABLE TO OIL PAN 47 2B-9
DC100737 WASHER 349 2A-43 DC120201 PLUG, EXPANSION, OIL BORE, P.T.O 17 2A-9
DC100737 WASHER 349 2B-41 DC120201 PLUG, EXPANSION, OIL BORE, P.T.O 17 2B-7
DC100738 NUT 350 2A-43 DC120202 BOLT,BANJO PIPE TO CYL/HEAD 363 2A-17
DC100738 NUT 350 2B-41 DC120202 BOLT,BANJO PIPE TO CYL/HEAD 363 2B-15
DC100756 NUT,TURBOCHARGER 59 2A-31 DC120203 UNION,BANJO,CYLINDER,REAR L&R 410 2A-17
DC100756 NUT,TURBOCHARGER 59 2B-29 DC120203 UNION,BANJO,CYLINDER,REAR L&R 410 2B-15
DC100757 SCREW,ALTERNATOR 25 2B-43 DC120204 CONNECTOR 21 2A-27
DC100758 WASHER,BRACING 29 2A-65 DC120204 CONNECTOR 21 2B-25
DC100758 WASHER,BRACING 29 2B-63 DC120205 CONNECTOR 29 2A-27
DC120047 BANJO,BOLT,0.5 ORIFICE 86 2A-27 DC120205 CONNECTOR 29 2B-25
DC120049 BOLT,BANJO PIPE TO CYL/HEAD 357 2A-17 DC120206 FITTING,ON INTAKE RAD-CONTROL 35 2A-27
DC120049 BOLT,BANJO PIPE TO CYL/HEAD 357 2B-15 DC120206 FITTING,ON INTAKE RAD-CONTROL 35 2B-25
DC120060 INSERT, THREADED 11 2A-9 DC120207 CONNECTOR,FUEL RETURN 44 2A-27
DC120060 INSERT, THREADED 11 2B-7 DC120208 UNION,BANJO FUEL RETURN 47 2A-27
DC120090 PIN,DOWEL,BEARING CAP 14 2A-5 DC120209 CONNECTOR,CONNECTION FOR TANK 59 2A-27
DC120090 PIN,DOWEL,BEARING CAP 14 2B-5 DC120209 CONNECTOR,CONNECTION FOR TANK 59 2B-25
DC120091 PIN,CYLINDRICAL,FRONT COVER 65 2A-5 DC120210 NUT,UNION CONNECTION FOR TANK 62 2A-27
DC120091 PIN,CYLINDRICAL,FRONT COVER 65 2B-5 DC120210 NUT,UNION CONNECTION FOR TANK 62 2B-25
DC120096 PIN,CYLINDRICAL,TIMING CASE 68 2A-5 DC120211 BOLT,BANJO,FUEL PIPE 68 2A-27
DC120096 PIN,CYLINDRICAL,TIMING CASE 68 2B-5 DC120211 BOLT,BANJO,FUEL PIPE 68 2B-25
PLUG,SCREW PRESSURE CONNEC- DC120212 BOLT,BANJO RETURN PIPE TO FILTER 80 2A-27
DC120104 89 2A-33
TION DC120212 BOLT,BANJO AT VALVE 152 2A-35
DC120104 PLUG,SCREW WATER PASSAGE TOP 59 2A-5 DC120212 BOLT,BANJO RETURN PIPE TO FILTER 80 2B-25
DC120104 PLUG, SCREW, TURBO OIL RETURN 44 2A-9 DC120212 BOLT,BANJO AT VALVE 152 2B-33
PLUG,SCREW PRESSURE CONNEC-
DC120104 89 2B-31 DC120216 PLUG,SCREW 65 2A-51
TION DC120216 PLUG,SCREW 65 2B-49

872189 - B40D & B35D 6X6 ADT - MAY 2008


12-47
NUMERICAL INDEX

I I
T T
PART # DESCRIPTION PG # PART # DESCRIPTION PG #
E E
M M
DC120217 PLUG,SCREW 71 2A-51 DC130170 PIPE,SEPARATION POINT TO FILTER 14 2A-27
DC120217 PLUG,SCREW 71 2B-49 DC130171 PIPE,FUEL FEED 20 2A-27
DC120218 HOUSING,PLUG FLAME START SYSTEM 77 2A-47 DC130171 PIPE,FUEL FEED 20 2B-25
DC120218 HOUSING,PLUG FLAME START SYSTEM 77 2B-45 DC130172 PIPE,FUEL FROM VALVE TO DEL/PUMP 23 2A-27
DC120219 SOCKET,PLUG FLAME START SYSTEM 86 2A-47 DC130172 PIPE,FUEL FROM VALVE TO DEL/PUMP 23 2B-25
DC120219 SOCKET,PLUG FLAME START SYSTEM 86 2B-45 PIPE,FUEL FROM CONTROL UNIT TO
DC130173 26 2A-27
DC120220 SOCKET,PLUG FLAME START SYSTEM 92 2A-47 PUMP
DC120220 SOCKET,PLUG FLAME START SYSTEM 92 2B-45 PIPE,FUEL FROM CONTROL UNIT TO
DC130173 26 2B-25
SOCKET,CONTACT FLAME START SYS- PUMP
DC120221 62 2A-47
TEM DC130174 PIPE,FUEL RETURN 41 2A-27
SOCKET,CONTACT FLAME START SYS- PIPE,FUEL RETURN FROM FILTER TO
DC120221 62 2B-45 DC130175 53 2A-27
TEM TANK
DC120222 CONNECTION,PLUG CONTROL UNIT 113 2A-47 PIPE,FUEL RETURN FROM FILTER TO
DC130175 53 2B-25
DC120222 CONNECTION,PLUG CONTROL UNIT 113 2B-45 TANK
DC120223 FITTING,OIL RETURN 89 2A-53 DC130176 PIPE,EXHAUST COLLECTION 14 2A-31
DC120223 FITTING 89 2B-51 DC130176 PIPE,EXHAUST COLLECTION 14 2B-29
DC120224 PIN,PIVOT 30 2A-59 DC130177 PIPE,AIR INTAKE 80 2A-31
DC120224 PIN,PIVOT 30 2B-57 DC130177 PIPE,AIR INTAKE 80 2B-29
SPRING,CONTACT C/UNIT CONNEC- DC130178 PIPE,CONNECTING TO TURBO 122 2A-31
DC120243 116 2A-47
TION DC130178 PIPE,CONNECTING TO TURBO 122 2B-29
SPRING,CONTACT C/UNIT CONNEC- DC130179 PIPE,WATER 107 2A-33
DC120243 116 2B-45
TION DC130179 PIPE,WATER 107 2B-31
DC120244 CAP,C/UNIT PLUG CONNECTION 122 2A-47 DC130180 PIPE,WATER RETURN 110 2A-33
DC120244 CAP,C/UNIT PLUG CONNECTION 122 2B-45 DC130180 PIPE,WATER RETURN 110 2B-31
DC120245 PLUG,C/UNIT,PLUG CONNECTION 125 2A-47 DC130181 HOSE 152 2A-33
DC120245 PLUG,C/UNIT,PLUG CONNECTION 125 2B-45 DC130181 HOSE 152 2B-31
DC120246 SHOE,CABLE 131 2A-47 PIPE,FROM INJECTION PUMP TO
DC130182 140 2A-35
DC120246 SHOE,CABLE 131 2B-45 VALVE
DC120247 PLUG,2 PIN,SENDER UNIT 143 2A-47 DC130183 PIPE,AIR CYLINDER 101 2A-39
DC120247 PLUG,2 PIN,OIL LEVEL SENDER UNIT 146 2A-47 DC130183 PIPE,AIR CYLINDER 101 2B-37
PLUG,2 PIN,WATER TEMP SENDER DC130184 PIPE,OIL SUCTION 56 2A-49
DC120247 158 2A-47
UNIT DC130185 PIPE,OIL 8 2A-53
DC120247 PLUG,2 PIN,OIL TEMP SENDER UNIT 161 2A-47 DC130185 PIPE,OIL 8 2B-51
DC120247 PLUG,2 PIN,SENDER UNIT 143 2B-45 DC130186 PIPE,OIL RETURN 74 2B-51
DC120247 PLUG,2 PIN,OIL LEVEL SENDER UNIT 146 2B-45 DC130216 PIPE,DELIVERY PUMP 11 2A-27
PLUG,2 PIN,WATER TEMP SENDER DC130216 PIPE,DELIVERY PUMP 11 2B-25
DC120247 158 2B-45
UNIT DC130217 PIPE,SEPARATION POINT TO FILTER 14 2A-27
DC120247 PLUG,2 PIN,OIL TEMP SENDER UNIT 161 2B-45 DC130217 PIPE,SEPARATION POINT TO FILTER 14 2B-25
COUPLING,OIL PRESSURE SENDER DC130218 PIPE,FUEL RETURN 8 2A-27
DC120248 176 2A-47
UNIT DC130218 PIPE,FUEL RETURN 8 2B-25
COUPLING,OIL PRESSURE SENDER DC130220 PIPE,FUEL FEED 20 2A-27
DC120248 176 2B-45
UNIT PIPE,FROM INJECTION PUMP TO
DC130223 140 2A-35
DC120249 KIT,PLUG FLAME START SYSTEM 74 2A-47 VALVE
DC120249 KIT,PLUG FLAME START SYSTEM 74 2B-45 PIPE,FROM INJECTION PUMP TO
DC130223 140 2B-33
DC120250 PLUG,4 PIN,AIR TEMP SENDER UNIT 167 2A-47 VALVE
DC120252 PLUG,4 PIN,AIR TEMP SENDER UNIT 167 2A-47 DC130225 PIPE,OIL RETURN 74 2A-53
DC120252 PLUG,4 PIN,AIR TEMP SENDER UNIT 167 2B-45 DC130237 PIPE,OIL SUCTION 56 2A-49
DC120253 PLUG,3 PIN,COMPLETE 273 2A-47 DC130237 PIPE,OIL SUCTION 56 2B-47
DC120253 PLUG,3 PIN,COMPLETE 273 2B-45 DC130242 PIPE,FUEL RETURN 41 2A-27
DC120254 BANJO UNION 118 2A-27 DC130243 PIPE,FUEL RETURN 41 2A-27
DC120254 BANJO UNION 118 2B-25 DC130243 PIPE,FUEL RETURN 41 2B-25
DC120259 FITTING 18 2A-11 DC130244 HOSE,DIPSTICK,509MM 19 2A-11
DC120259 FITTING 18 2B-9 DC130244 HOSE,DIPSTICK,509MM 19 2B-9
DC130093 PIPE,PLASTIC 120 2A-27 DC140041 RING,SEAL FLANGE TO P.T.O. SHAFT 71 2A-63
DC130093 PIPE,PLASTIC 120 2B-25 DC140041 RING,SEAL FLANGE TO P.T.O. SHAFT 71 2B-61
DC130164 PIPE, BREATHER 71 2A-9 DC140042 RING,SEAL 71 2A-11
DC130164 PIPE, BREATHER 71 2B-7 DC140042 RING,SEAL 71 2B-9
DC130165 PIPE,DECOMPRESSION L&R 351 2A-17 DC140045 RING,SEAL HOUSING TO T/CASE 89 2A-63
DC130165 PIPE,DECOMPRESSION L&R 351 2B-15 DC140045 RING,SEAL HOUSING TO T/CASE 89 2B-61
DC130168 PIPE,FUEL 5 2A-27 DC140051 RING,SEAL 117 2A-27
DC130168 PIPE,FUEL 5 2B-25 DC140051 RING,SEAL 117 2B-25
DC130169 PIPE,DELIVERY PUMP 11 2A-27 DC140072 WASHER 47 3-49

872189 - B40D & B35D 6X6 ADT - MAY 2008


12-48
NUMERICAL INDEX

I I
T T
PART # DESCRIPTION PG # PART # DESCRIPTION PG #
E E
M M
DC140090 RING,SEAL FLANGE TO P.T.O. 65 2A-63 DC140159 RING, SEAL, LATERAL 64 2A-9
DC140090 RING,SEAL FLANGE TO P.T.O. 65 2B-61 DC140159 RING, SEAL 64 2B-7
RING,SEAL BEARING HOUSING TO T/ DC140160 RING,SEAL 35 2A-13
DC140091 59 2A-63
CASE DC140160 RING,SEAL 35 2B-11
RING,SEAL BEARING HOUSING TO T/ DC140161 RING,SEAL C/THROTTLE TO CYL/HEAD 95 2A-13
DC140091 59 2B-61
CASE DC140161 RING,SEAL C/THROTTLE TO CYL/HEAD 95 2B-11
DC140097 SEAL, OIL, CRANKSHAFT, REAR, 115MM 41 2A-9 DC140166 RING,SEAL 293 2A-15
DC140097 SEAL, OIL, CRANKSHAFT, REAR 41 2B-7 DC140166 RING,SEAL 293 2B-11
DC140100 RING,SEAL CRANKSHAFT FRONT 116 2A-5 DC140167 RING,SEAL PIPE TO CYL/HEAD 369 2A-17
DC140100 RING,SEAL CRANKSHAFT FRONT 116 2B-5 DC140167 RING,SEAL PIPE TO CYL/HEAD 369 2B-15
DC140101 RING,SEAL BEARING FLANGE 26 2A-33 DC140169 RING,SEAL LINER,BOTTOM 56 2A-21
DC140101 RING,SEAL BEARING FLANGE 26 2B-31 DC140169 RING,SEAL LINER,BOTTOM 56 2B-19
DC140110 RING,SEAL THERMOSTAT 29 2A-55 DC140170 RING,SEAL 8 2A-25
DC140110 RING,SEAL THERMOSTAT 29 2B-53 DC140170 RING,SEAL 8 2B-23
DC140122 RING,SEAL 119 2A-27 DC140171 RING,SEAL 11 2A-25
DC140122 RING,SEAL 119 2B-25 DC140171 RING,SEAL 11 2B-23
DC140123 RING,SEAL 3 2A-75 DC140172 RING,SEAL ON INTAKE RAD-CONTROL 38 2A-27
DC140123 RING,SEAL 3 2B-73 RING,SEAL FROM FEED PUMP TO FIL-
DC140172 89 2A-27
DC140149 RING,SEAL WATER PIPES 122 2A-33 TER
DC140149 RING,SEAL WATER DRAIN 35 2A-5 DC140172 RING,SEAL AT VALVE 158 2A-35
DC140149 RING,SEAL FUEL RETURN LOCK 73 2A-5 DC140172 RING,SEAL 35 2A-51
DC140149 RING,SEAL 56 2A-51 DC140172 RING,SEAL,M16 62 2A-51
DC140149 RING,SEAL,M14 62 2A-51 DC140172 RING,SEAL ON INTAKE RAD-CONTROL 38 2B-25
DC140149 RING,SEAL OIL DEL/PIPE 53 2A-53 RING,SEAL FROM FEED PUMP TO FIL-
DC140172 89 2B-25
DC140149 RING,SEAL OIL PIPE TO CRANKCASE 68 2A-53 TER
DC140149 RING,SEAL,SENDER UNIT 152 2A-7 DC140172 RING,SEAL AT VALVE 158 2B-33
RING, SEAL, COMPRESSOR OIL DC140172 RING,SEAL 35 2B-49
DC140149 47 2A-9
RETURN DC140172 RING,SEAL,M16 62 2B-49
DC140149 RING,SEAL WATER PIPES 122 2B-31 DC140173 RING,SEAL FUEL LEAK LINE 104 2A-27
DC140149 RING,SEAL 56 2B-49 DC140173 RING,SEAL AT INJECTION PUMP 158 2A-35
DC140149 RING,SEAL,M14 62 2B-49 DC140173 RING,SEAL FUEL LEAK LINE 104 2B-25
DC140149 RING,SEAL WATER DRAIN 35 2B-5 DC140173 RING,SEAL AT INJECTION PUMP 158 2B-33
DC140149 RING,SEAL FUEL RETURN LOCK 73 2B-5 DC140174 RING,SEAL 23 2A-29
DC140149 RING,SEAL,SENDER UNIT 152 2B-5 DC140174 RING,SEAL 23 2B-27
DC140149 RING,SEAL OIL DEL/PIPE 53 2B-51 DC140175 RING,SEAL CONNECTING PIPE 125 2A-31
DC140149 RING,SEAL OIL PIPE TO CRANKCASE 68 2B-51 DC140175 RING,SEAL CONNECTING PIPE 125 2B-29
RING, SEAL, COMPRESSOR OIL DC140176 RING,SEAL 74 2A-51
DC140149 47 2B-7
RETURN DC140176 RING,SEAL 74 2B-49
DC140150 RING,SEAL P.T.O 41 2A-5 RING,SEAL RPM SENSOR IN TIMING
DC140178 36 2A-47
DC140150 RING,SEAL P.T.O 41 2B-5 CASE
DC140151 RING,SEAL OIL PASSAGE LATERAL 47 2A-5 RING,SEAL RPM SENSOR IN TIMING
DC140178 36 2B-45
DC140151 RING,SEAL OIL PASSAGE REAR 53 2A-5 CASE
DC140151 RING,SEAL OIL PASSAGE LATERAL 47 2B-5 DC140179 RING,SEAL,INJECTOR TOP 275 2A-15
DC140151 RING,SEAL OIL PASSAGE REAR 53 2B-5 DC140179 RING,SEAL,INJECTOR TOP 275 2B-11
DC140152 RING,SEAL NON RETURN VALVE 137 2A-5 DC140186 SLEEVE,HEAT INJECTOR 282 2A-15
DC140152 RING,SEAL NON RETURN VALVE 137 2B-5 DC140186 SLEEVE,HEAT INJECTOR 282 2B-11
DC140153 RING,SEAL NON RETURN VALVE 146 2A-5 DC140197 SEAL, OIL, CRANKSHAFT, REAR, STD 41 2A-9
DC140153 RING,SEAL 68 2A-51 DC140199 RING,SEAL SENDER UNIT 88 2A-35
DC140153 RING,SEAL 68 2B-49 DC140199 RING,SEAL SENDER UNIT 88 2B-33
DC140153 RING,SEAL NON RETURN VALVE 146 2B-5 DC140200 RING,SEAL TOMBAC LINER,0.15MM 53 2A-21
DC140155 RING,SEAL OIL DRAIN 14 2A-11 DC140200 RING,SEAL TOMBAC LINER,0.15MM 53 2B-19
DC140155 RING,SEAL PRESSURE CONNECTION 92 2A-33 DC140201 RING,SEAL CRANKSHAFT FRONT 116 2A-5
DC140155 RING,SEAL WATER PASSAGE TOP 62 2A-5 DC140201 RING,SEAL CRANKSHAFT FRONT 116 2B-5
DC140155 RING,SEAL OIL RETURN TO T/CASE 86 2A-53 DC140202 RING,SEAL VALVE GUIDE 44 2A-13
DC140155 RING, SEAL, TURBO OIL RETURN 47 2A-9 DC140202 RING,SEAL VALVE GUIDE 44 2B-11
DC140155 RING,SEAL PRESSURE CONNECTION 92 2B-31 DC140203 SEAL,RING SCRAPPER 59 2B-19
DC140155 RING,SEAL WATER PASSAGE TOP 62 2B-5 DC150118 BEARING,BALL P.T.O 35 2A-63
DC140155 RING,SEAL OIL RETURN TO T/CASE 86 2B-51 DC150118 BEARING,BALL P.T.O 35 2B-61
DC140155 RING, SEAL, TURBO OIL RETURN 47 2B-7 DC150120 BEARING,ROLLER, CYLINDRICAL 38 2A-63
DC140155 RING,SEAL OIL DRAIN 14 2B-9 DC150120 BEARING,ROLLER,CYLINDRICAL 38 2B-61
DC140158 GASKET, COVER TO TIMING CASE 59 2A-9 DC150121 BEARING,CYLINDER ROLLER P.T.O. 11 2A-63
DC140158 GASKET, COVER TO TIMING CASE 59 2B-7 DC150121 BEARING,CYLINDER ROLLER P.T.O. 11 2B-61

872189 - B40D & B35D 6X6 ADT - MAY 2008


12-49
NUMERICAL INDEX

I I
T T
PART # DESCRIPTION PG # PART # DESCRIPTION PG #
E E
M M
DC150157 BEARING,BALL DRIVE END 23 2A-43 DC220508 FAN 339 2B-41
DC150157 BEARING,BALL DRIVE END 23 2B-41 DC220531 FLANGE,OUTPUT TO P.T.O. SHAFT 77 2A-63
DC150159 BEARING,CAMSHAFT WITH COLLAR 23 2A-5 DC220531 FLANGE,OUTPUT TO P.T.O. SHAFT 77 2B-61
DC150160 BEARING,CAMSHAFT 26 2A-5 DC220533 SHAFT,P.T.O. 26 2A-63
DC150161 BUSHING,INTAKE ROCKER ARM 167 2A-13 DC220533 SHAFT,P.T.O. 26 2B-61
DC150162 BUSHING,EXHAUST ROCKER ARM 173 2A-13 DC220543 PLUG,WATER PASSAGE,34.2MM 56 2A-5
DC150163 BUSHING 131 2A-33 DC220543 PLUG,WATER PASSAGE,34.2MM 56 2B-5
DC150163 BUSHING 131 2B-31 DC220549 PLUG,WATER PASSAGE,36.2MM 56 2A-5
DC150164 BEARING,INTAKE TO BRACKET 68 2A-35 DC220549 PLUG,WATER PASSAGE,36.2MM 56 2B-5
DC150164 BEARING,INTAKE TO BRACKET 77 2A-35 DC220569 RING,LOCK ROCKER ARM TO BRACKET 209 2A-13
DC150165 BUSHING 23 2A-39 DC220569 RING,LOCK ROCKER ARM TO BRACKET 209 2B-11
DC150165 BUSHING 23 2B-37 DC220633 RING,PISTON GROOVE 1 35 2A-33
DC150168 BEARING,SLIP RING END 44 2A-43 DC220737 BALL 161 2A-13
DC150168 BEARING,SLIP RING END 44 2B-41 BALL,PLUG OIL CONN TO
DC220737 71 2A-5
DC150169 BUSHING,ALTERNATOR TO SUPPORT 53 2A-45 COMP,6.35MM
DC150169 BUSHING,ALTERNATOR TO SUPPORT 10 2B-43 DC220737 BALL 161 2B-11
BUSHING,RPM SENSOR IN TIMING BALL,PLUG OIL CONN TO
DC150196 30 2A-47 DC220737 71 2B-5
CASE COMP,6.35MM
BUSHING,RPM SENSOR IN TIMING DC220754 VALVE,PRESSURE RELIEF 29 2A-49
DC150196 30 2B-45
CASE DC220754 VALVE,PRESSURE RELIEF 29 2B-47
DC150197 BALL,PLUG OIL CONN TO COMP,7.0MM 71 2A-5 DC220800 SWITCH,TEMP SENSOR,COLD START 155 2A-7
DC150197 BALL,PLUG OIL CONN TO COMP,7.0MM 71 2B-5 DC220800 SWITCH,TEMP SENSOR,COLD START 155 2B-5
DC150198 BALL,FUEL DUCTS FRT / REAR,11.0MM 71 2A-5 DC220836 CLIP,SECURING 98 2A-39
DC150198 BALL,FUEL DUCTS FRT / REAR,11.0MM 71 2B-5 DC220890 RETAINER,SPRING,C/THROTTLE 128 2A-13
DC150199 BALL,FUEL DUCTS FRT / REAR,15.0MM 71 2A-5 DC220890 RETAINER,SPRING,C/THROTTLE 128 2B-11
DC150199 BALL,FUEL DUCTS FRT / REAR,15.0MM 71 2B-5 DC220909 SLEEVE,SPEEDY C/SHAFT FRONT 15 2A-19
DC150201 BEARING,TENSIONER ROLLER 7 2A-59 DC220909 SLEEVE,SPEEDY C/SHAFT FRONT 15 2B-17
DC150201 BEARING,TENSIONER ROLLER 7 2B-57 DC220919 CHAMBER 128 2A-35
DC150203 BEARING,CAMSHAFT WITH COLLAR 23 2A-5 DC220919 CHAMBER 128 2B-33
DC150203 BEARING,CAMSHAFT WITH COLLAR 23 2B-5 DC220922 SEAL,HOLDER 134 2A-35
DC150204 BEARING,CAMSHAFT 26 2A-5 DC220922 SEAL,HOLDER 134 2B-33
DC150204 BEARING,CAMSHAFT 26 2B-5 DC220940 ROD,CONNECTING 29 2A-33
DC220005 RING,SNAP 44 2A-33 DC220940 ROD,CONNECTING 29 2B-31
DC220005 RING,SNAP 44 2B-31 DC220960 LEVER,TO THROTTLE VALVE SHAFT 32 2A-39
DC220029 GASKET,OIL FILLER CAP 333 2A-15 DC220960 LEVER,TO THROTTLE VALVE SHAFT 32 2B-37
DC220029 GASKET,OIL FILLER CAP 333 2B-13 DC220983 SPRING,C/ THROTTLE TO CYL/HEAD 116 2A-13
DC220030 VALVE,COLLET,C/THROTTLE 122 2A-13 DC220983 SPRING,C/ THROTTLE TO CYL/HEAD 116 2B-11
DC220030 VALVE,COLLET,C/THROTTLE 122 2B-11 DC221094 DRIVE,FAN BEHR 17 2A-57
DC220031 CAP,OIL FILLER WITHOUT CHAIN 327 2A-15 DC221171 PLUG, SCREW, COMPR OIL RETURN 44 2A-9
DC220031 CAP,OIL FILLER WITHOUT CHAIN 327 2B-13 DC221171 PLUG, SCREW, COMPR OIL RETURN 44 2B-7
DC220364 WASHER,VALVE SPRING 65 2A-13 DC221204 HOUSING,P.T.O. 5 2A-63
DC220364 WASHER,VALVE SPRING 65 2B-11 DC221204 HOUSING,P.T.O. 5 2B-61
DC220413 GASKET,SUCTION PIPE TO PUMP 74 2A-49 DC221205 TUBE,SPACER P.T.O. 17 2A-63
DC220413 GASKET,SUCTION PIPE TO PUMP 74 2B-47 DC221205 TUBE,SPACER P.T.O. 17 2B-61
DC220417 PIN,CYLINDRICAL 20 2A-19 DC221206 RING,BEARING P.T.O 41 2A-63
DC220417 PIN,CYLINDRICAL 20 2B-17 DC221206 RING,BEARING P.T.O 41 2B-61
DC220418 PLATE,COVER 23 2A-19 DC221207 GEAR,DRIVE P.T.O. 104 2A-63
DC220418 PLATE,COVER 23 2B-17 DC221207 GEAR,DRIVE P.T.O. 104 2B-61
DC220420 GEAR,RING,T160 62 2A-19 DC221208 FLANGE,P.T.O. 53 2A-63
DC220420 GEAR,RING,T160 62 2B-17 DC221208 FLANGE,P.T.O. 53 2B-61
DC220422 SLEEVE,SPEEDY C/SHAFT REAR 66 2A-19 DC221209 NOZZLE,OIL SPRAY,P.T.O 38 2A-5
DC220422 SLEEVE,SPEEDY C/SHAFT REAR 66 2B-17 DC221209 NOZZLE,OIL SPRAY,P.T.O 38 2B-5
DC220461 PUMP,HANDLIFT & PREFILTER LATES 1 2A-73 DC221212 BRACKET,NOZZLE HOLDER 110 2A-35
DC220461 HANDLIFT PUMP & PRE-FILTER 1 2A-75 DC221215 SEAL,VALVE TO BRACKET 116 2A-35
DC220461 PUMP,HANDLIFT & PREFILTER LATES 1 2B-71 DC221215 SEAL,VALVE TO BRACKET 116 2B-33
DC220461 HANDLIFT PUMP & PRE-FILTER 1 2B-73 DC221232 BOWL,FILTER 4 2A-75
DC220489 SPACER,SCREW 14 2A-37 DC221232 BOWL,FILTER 4 2B-73
DC220489 SPACER,SCREW 14 2B-35 DC221245 GUIDE,C/THROTTLE VALVE 110 2A-13
DC220494 RING,PISTON GROOVE 2 35 2A-33 DC221246 PISTON,WITH SEAL RING 134 2A-13
DC220496 RING,PISTON GROOVE 3 38 2A-33 DC221246 PISTON,WITH SEAL RING 134 2B-11
DC220496 RING,PISTON GROOVE 3 38 2B-31 DC221254 COVER, INSPECTION 92 2A-9
DC220508 FAN 339 2A-43 DC221254 COVER, INSPECTION 92 2B-7

872189 - B40D & B35D 6X6 ADT - MAY 2008


12-50
NUMERICAL INDEX

I I
T T
PART # DESCRIPTION PG # PART # DESCRIPTION PG #
E E
M M
DC221472 GEAR 5 2A-33 DC221602 SPRING,NON RETURN VALVE 140 2A-5
DC221472 GEAR 5 2B-31 DC221602 SPRING,NON RETURN VALVE 140 2B-5
DC221512 ELEMENT,FUEL FILTER 8-3 DC221603 COVER,TO LOCK WATER CONNECTION 164 2A-7
DC221512 ELEMENT,FUEL FILTER 8-5 DC221603 COVER,TO LOCK WATER CONNECTION 164 2B-5
DC221512 ELEMENT,FUEL FILTER 8-5 GASKET,TO LOCK WATER CONNEC-
DC221604 167 2A-7
DC221512 ELEMENT,FUEL FILTER 8-5 TION
DC221512 ELEMENT,FUEL FILTER 8-7 GASKET,TO LOCK WATER CONNEC-
DC221604 167 2B-5
DC221512 ELEMENT,FUEL FILTER 8-7 TION
DC221512 ELEMENT,FUEL FILTER 8-7 DC221605 GASKET,OIL PAN TO CRANKCASE 38 2A-11
DC221512 ELEMENT,FUEL FILTER 8-9 DC221605 GASKET,OIL PAN TO CRANKCASE 38 2B-9
DC221512 ELEMENT,FUEL FILTER 8-9 DC221606 GASKET,LINER TO TIMING CASE 65 2A-33
DC221512 ELEMENT,FUEL FILTER 8-9 GASKET,PLUG COMPRESSOR OPEN-
DC221606 176 2A-33
DC221512 ELEMENT,FUEL FILTER 8-11 ING
DC221512 ELEMENT,FUEL FILTER 8-11 DC221606 GASKET,LINER TO TIMING CASE 65 2B-31
DC221512 ELEMENT,FUEL FILTER 8-11 DC221606 GASKET,PLUG COMPRESSOR OPEN- 176 2B-31
DC221512 ELEMENT,FUEL FILTER 8-13 ING
DC221512 ELEMENT,FUEL FILTER 8-13 DC221607 GASKET,OIL COOLER TO CRANKCASE 107 2A-51
DC221512 ELEMENT,FUEL FILTER 8-15 DC221607 GASKET,OIL COOLER TO CRANKCASE 107 2B-49
DC221512 ELEMENT,FUEL FILTER 8-15 DC221608 GASKET,WATER PUMP TO C/CASE 26 2A-55
DC221512 ELEMENT,FUEL FILTER 8-17 DC221608 GASKET,WATER PUMP TO C/CASE 26 2B-53
DC221512 ELEMENT,FUEL FILTER 8-17 DC221609 PAN,OIL 5 2A-11
DC221512 ELEMENT,FUEL FILTER 8-19 DC221609 PAN,OIL 5 2B-9
DC221512 KIT,FILTER ELEMENT 14 2A-29 DC221611 SENDER UNIT,OIL LEVEL 44 2A-11
DC221512 KIT,FILTER ELEMENT 14 2B-27 DC221611 SENDER UNIT,OIL LEVEL 44 2B-9
DC221513 ELEMENT,KIT OIL FILTER 8-3 DC221613 CAP,LOCKING OIL FILLING 64 2A-11
DC221513 ELEMENT,KIT OIL FILTER 8-3 DC221613 CAP,LOCKING OIL FILLING 64 2B-9
DC221513 ELEMENT,KIT OIL FILTER 8-3 DC221614 DIPSTICK,OIL 68 2A-11
DC221513 ELEMENT,KIT OIL FILTER 8-3 DC221614 DIPSTICK,OIL 68 2B-9
DC221513 ELEMENT,KIT OIL FILTER 8-3 DC221615 BRACKET,OIL DIPSTICK 83 2A-11
DC221513 ELEMENT,KIT OIL FILTER 8-5 DC221615 BRACKET,OIL DIPSTICK 83 2B-9
DC221513 ELEMENT,KIT OIL FILTER 8-5 DC221616 TIMING CASE 5 2A-9
DC221513 ELEMENT,KIT OIL FILTER 8-5 DC221617 FLANGE, AIR COMPRESSOR BEARING 14 2A-9
DC221513 ELEMENT,KIT OIL FILTER 8-7 DC221617 FLANGE, AIR COMPRESSOR BEARING 14 2B-7
DC221513 ELEMENT,KIT OIL FILTER 8-7 DC221620 BALL,FUEL LEAK 23 2A-13
DC221513 ELEMENT,KIT OIL FILTER 8-7 DC221620 BALL,FUEL LEAK 23 2B-11
DC221513 ELEMENT,KIT OIL FILTER 8-9 DC221621 KIT, DIAPHRAGM BREATHER 65 2A-9
DC221513 ELEMENT,KIT OIL FILTER 8-9 DC221621 KIT, DIAPHRAGM BREATHER 65 2B-7
DC221513 ELEMENT,KIT OIL FILTER 8-9 DC221622 SLEEVE,PROTECTIVE 29 2A-13
DC221513 ELEMENT,KIT OIL FILTER 8-11 DC221623 GUIDE,VALVE INTAKE/EXHAUST,15MM 41 2A-13
DC221513 ELEMENT,KIT OIL FILTER 8-11 DC221623 GUIDE,VALVE INTAKE/EXHAUST,15MM 41 2B-11
DC221513 ELEMENT,KIT OIL FILTER 8-11 DC221624 GUIDE,VALVE INTAKE/EXHAUST,15.2MM 41 2A-13
DC221513 ELEMENT,KIT OIL FILTER 8-13 DC221624 GUIDE,VALVE INTAKE/EXHAUST,15.2MM 41 2B-11
DC221513 ELEMENT,KIT OIL FILTER 8-13 DC221625 GUIDE,VALVE INTAKE/EXHAUST,15.4MM 41 2A-13
DC221513 ELEMENT,KIT OIL FILTER 8-15 DC221625 GUIDE,VALVE INTAKE/EXHAUST,15.4MM 41 2B-11
DC221513 ELEMENT,KIT OIL FILTER 8-15 DC221626 RING,VALVE SEAT, IN, STD,47.39MM 47 2A-13
DC221513 ELEMENT,KIT OIL FILTER 8-17 DC221627 RING,VALVE SEAT, INTAKE,47.59MM 47 2A-13
DC221513 ELEMENT,KIT OIL FILTER 8-17 DC221628 RING,VALVE SEAT, INTAKE,47.79MM 47 2A-13
DC221513 ELEMENT,KIT OIL FILTER 8-19 DC221629 RING,VALVE SEAT, EXT, STD,43.09MM 47 2A-13
DC221513 KIT,OIL FILTER ELEMENT 86 2A-51 DC221630 RING,VALVE SEAT, EXHAUST,43.29MM 47 2A-13
DC221513 KIT,OIL FILTER ELEMENT 86 2B-49 DC221631 RING,VALVE SEAT, EXHAUST,43.49MM 47 2A-13
DC221514 BELT,RIBBED,USED WITH AIRCON 42 2A-59 DC221632 VALVE,INTAKE 53 2A-13
DC221515 TENSIONER,BELT SUB ASSY 5 2A-59 DC221633 VALVE,EXHAUST 53 2A-13
DC221515 TENSIONER,BELT SUB ASSY 5 2B-57 DC221634 SPRING,VALVE 59 2A-13
DC221577 ELEMENT,THERMOSTAT 38 2A-55 DC221634 SPRING,VALVE 59 2B-11
DC221577 ELEMENT,THERMOSTAT 38 2B-53 DC221635 RETAINER,SPRING 71 2A-13
DC221597 CRANKCASE OM501LA 5 2A-5 DC221635 RETAINER,SPRING 71 2B-11
DC221598 COVER,CYLINDER CRANKCASE FRONT 110 2A-5 DC221636 COLLET,VALVE 77 2A-13
DC221599 SLEEVE,CYLINDER HEAD FIXING 107 2A-5 DC221636 COLLET,VALVE 77 2B-11
DC221599 SLEEVE,CYLINDER HEAD FIXING 107 2B-5 DC221637 HOLDER,SEAL INTAKE AND EXT 83 2A-13
DC221600 GASKET,COVER TO CYL/CRANKCASE 119 2A-5 VALVES
DC221601 VALVE,OIL NON-RETURN 131 2A-5 DC221637 HOLDER,SEAL INTAKE AND EXT 83 2B-11
DC221601 VALVE,OIL NON-RETURN 131 2B-5 VALVES

872189 - B40D & B35D 6X6 ADT - MAY 2008


12-51
NUMERICAL INDEX

I I
T T
PART # DESCRIPTION PG # PART # DESCRIPTION PG #
E E
M M
DC221638 COVER,C/THROTTLE TO CYL/HEAD 89 2A-13 GASKET,CYL/HD COVER W/OUT OIL
DC221651 315 2A-15
DC221638 COVER,C/THROTTLE TO CYL/HEAD 89 2B-11 FILL
DC221639 VALVE,CONSTANT THROTTLE 101 2A-13 DC221651 GASKET,CYL/HEAD COVER 345 2A-15
DC221639 VALVE,CONSTANT THROTTLE 101 2B-11 GASKET,CYL/HD COVER W/OUT OIL
DC221651 315 2B-13
DC221640 CLAMPING PIECE,C/THROTTLE 137 2A-13 FILL
DC221640 CLAMPING PIECE,C/THROTTLE 137 2B-11 DC221651 GASKET,CYL/HEAD COVER 345 2B-13
DC221641 BRACKET,BEARING ,ROCKER ARM 149 2A-13 DC221652 GASKET,INTAKE MANIFOLD 345 2A-15
DC221641 BRACKET,BEARING,ROCKER ARM 149 2B-11 GASKET,INTAKE MANIFOLD TO CYL/
DC221652 50 2A-35
DC221644 BRIDGE,VALVE 221 2A-13 HEAD
DC221644 BRIDGE,VALVE 221 2B-11 DC221652 GASKET,INTAKE MANIFOLD TO CYL/
50 2B-33
DC221645 GASKET,CYLINDER HEAD 257 2A-13 HEAD
DC221646 INJECTOR,FUEL WITH HEAT SLEEVE 269 2A-15 DC221653 GASKET,EXHAUST MANIFOLD 345 2A-15
DC221647 SOCKET,PIPE 287 2A-15 DC221653 GASKET,MANIFOLD TO CYL/HEAD 11 2A-37
DC221647 SOCKET,PIPE 287 2B-11 DC221653 GASKET,EXHAUST MANIFOLD 345 2B-13
DC221648 COVER,CYLINDER HEAD 303 2A-15 DC221653 GASKET,MANIFOLD TO CYL/HEAD 11 2B-35
DC221648 COVER,CYLINDER HEAD 303 2B-13 DC221655 CONNECTING ROD 5 2A-21
DC221649 COVER,CYLINDER HEAD WITH OIL FILL 309 2A-15 DC221656 PISTON,WITH CYLINDER LINER,STD 20 2A-21
DC221649 COVER,CYLINDER HEAD WITH OIL FILL 309 2B-13 DC221657 PIN,PISTON 44 2A-21
DC221650 GASKET,CYL. HEAD COVER W/FILLER 8-3 DC221659 CRANKSHAFT,B/END & MAIN BEARINGS 5 2A-19
DC221650 GASKET,CYL. HEAD COVER W/FILLER 8-5 DC221660 COUNTERWEIGHT 11 2A-19
DC221650 GASKET,CYL. HEAD COVER W/FILLER 8-5 DC221660 COUNTERWEIGHT 11 2B-17
DC221650 GASKET,CYL. HEAD COVER W/FILLER 8-5 DC221661 GEAR,CRANKSHAFT 17 2A-19
DC221650 GASKET,CYL. HEAD COVER W/FILLER 8-7 DC221661 GEAR,CRANKSHAFT 17 2B-17
DC221650 GASKET,CYL. HEAD COVER W/FILLER 8-7 DC221662 DAMPER,VIBRATION 26 2A-19
DC221650 GASKET,CYL. HEAD COVER W/FILLER 8-7 DC221663 SPACER 35 2A-19
DC221650 GASKET,CYL. HEAD COVER W/FILLER 8-9 DC221663 SPACER 35 2B-17
DC221650 GASKET,CYL. HEAD COVER W/FILLER 8-9 DC221664 FLYWHEEL 59 2A-19
DC221650 GASKET,CYL. HEAD COVER W/FILLER 8-9 DC221664 FLYWHEEL 59 2B-17
DC221650 GASKET,CYL. HEAD COVER W/FILLER 8-11 DC221666 ROD,PUSH 11 2A-23
DC221650 GASKET,CYL. HEAD COVER W/FILLER 8-11 DC221666 ROD,PUSH 11 2B-21
DC221650 GASKET,CYL. HEAD COVER W/FILLER 8-11 DC221667 PUMP UNIT 5 2A-25
DC221650 GASKET,CYL. HEAD COVER W/FILLER 8-13 DC221667 PUMP UNIT 5 2B-23
DC221650 GASKET,CYL. HEAD COVER W/FILLER 8-13 DC221668 PUMP,FUEL 17 2A-25
DC221650 GASKET,CYL. HEAD COVER W/FILLER 8-15 DC221668 PUMP,FUEL 17 2B-23
DC221650 GASKET,CYL. HEAD COVER W/FILLER 8-15 DC221669 COUPLING,FUEL PUMP AT TIMING 20 2A-25
DC221650 GASKET,CYL. HEAD COVER W/FILLER 8-17 CASE
DC221650 GASKET,CYL. HEAD COVER W/FILLER 8-17 DC221669 COUPLING,FUEL PUMP AT TIMING
20 2B-23
DC221650 GASKET,CYL. HEAD COVER W/FILLER 8-19 CASE
DC221650 GASKET,CYL/HD COVER FOR OIL FILL 315 2A-15 DC221670 RING,VALVE C/THROTTLE,21.065MM 104 2A-13
DC221650 GASKET,CYL/HD COVER FOR OIL FILL 315 2B-13 DC221670 RING,VALVE C/THROTTLE,21.065MM 104 2B-11
DC221650 GASKET,CYL/HEAD COVER 345 2B-13 DC221671 RING,VALVE C/THROTTLE,21265MM 104 2A-13
DC221651 GASKET,CYL. HEAD COVER W/O FILL 8-3 DC221671 RING,VALVE C/THROTTLE,21.265MM 104 2B-11
DC221651 GASKET,CYL. HEAD COVER W/O FILL 8-5 DC221672 RING,VALVE C/THROTTLE,21.455MM 104 2A-13
DC221651 GASKET,CYL. HEAD COVER W/O FILL 8-5 DC221672 RING,VALVE C/THROTTLE,21.455MM 104 2B-11
DC221651 GASKET,CYL. HEAD COVER W/O FILL 8-5 DC221674 HEAD,CYL,WITH VALVES & C/THROT-
5 2A-13
DC221651 GASKET,CYL. HEAD COVER W/O FILL 8-7 TLE
DC221651 GASKET,CYL. HEAD COVER W/O FILL 8-7 DC221675 VALVE,ON INTAKE RAD-CONTROL 32 2A-27
DC221651 GASKET,CYL. HEAD COVER W/O FILL 8-7 DC221675 VALVE,ON INTAKE RAD-CONTROL 32 2B-25
DC221651 GASKET,CYL. HEAD COVER W/O FILL 8-9 DC221676 INTERMEDIATE,PIECE FUEL RETURN 50 2A-27
DC221651 GASKET,CYL. HEAD COVER W/O FILL 8-9 DC221677 VALVE,RETURN PIPE 56 2A-27
DC221651 GASKET,CYL. HEAD COVER W/O FILL 8-9 DC221677 VALVE,RETURN PIPE 56 2B-25
DC221651 GASKET,CYL. HEAD COVER W/O FILL 8-11 DC221678 VALVE,AT FUEL RETURN LINE 65 2A-27
DC221651 GASKET,CYL. HEAD COVER W/O FILL 8-11 DC221678 VALVE,AT FUEL RETURN LINE 65 2B-25
DC221651 GASKET,CYL. HEAD COVER W/O FILL 8-11 DC221679 FILTER,FUEL 5 2A-29
DC221651 GASKET,CYL. HEAD COVER W/O FILL 8-13 DC221679 FILTER,FUEL 5 2B-27
DC221651 GASKET,CYL. HEAD COVER W/O FILL 8-13 DC221680 HEAD,FUEL FILTER 8 2A-29
DC221651 GASKET,CYL. HEAD COVER W/O FILL 8-15 DC221680 HEAD,FUEL FILTER 8 2B-27
DC221651 GASKET,CYL. HEAD COVER W/O FILL 8-15 DC221682 SHIELD,HEAT - FRONT 20 2A-31
DC221651 GASKET,CYL. HEAD COVER W/O FILL 8-17 DC221682 SHIELD,HEAT - FRONT 20 2B-29
DC221651 GASKET,CYL. HEAD COVER W/O FILL 8-17 DC221683 SHIELD,HEAT - REAR 23 2A-31
DC221651 GASKET,CYL. HEAD COVER W/O FILL 8-19 DC221683 SHIELD,HEAT - REAR 23 2B-29

872189 - B40D & B35D 6X6 ADT - MAY 2008


12-52
NUMERICAL INDEX

I I
T T
PART # DESCRIPTION PG # PART # DESCRIPTION PG #
E E
M M
SLEEVE,INTAKE PIPE TO TURBO- DC221728 GASKET,FLAME START SYSTEM 68 2A-47
DC221686 104 2A-31
CHARGER DC221728 GASKET,FLAME START SYSTEM 68 2B-45
SLEEVE,INTAKE PIPE TO TURBO- DC221729 BOOT,FLAME START SYSTEM 71 2A-47
DC221686 104 2B-29
CHARGER DC221729 BOOT,FLAME START SYSTEM 71 2B-45
DC221687 SHIELD,HEAT TURBOCHARGER 131 2A-31 DC221730 GASKET,FLAME START SYSTEM 83 2A-47
DC221688 CRANKSHAFT 8 2A-33 DC221730 GASKET,FLAME START SYSTEM 83 2B-45
DC221688 CRANKSHAFT 8 2B-31 DC221731 BOOT,FLAME START SYSTEM 89 2A-47
DC221689 FLANGE,BEARING 20 2A-33 DC221731 BOOT,FLAME START SYSTEM 89 2B-45
DC221689 FLANGE,BEARING 20 2B-31 DC221732 HARNESS,ELECTRICAL ENGINE 98 2A-47
DC221690 PIN,PISTON 41 2A-33 DC221733 SWITCH,PRESSURE START-STOP 134 2A-47
DC221690 PIN,PISTON 41 2B-31 DC221733 SWITCH,PRESSURE START-STOP 134 2B-45
DC221691 HEAD,CYLINDER 47 2A-33 DC221734 SENDER,SPEED CRANK/CAMSHAFT 218 2A-47
DC221691 HEAD,CYLINDER 47 2B-31 DC221734 SENDER,SPEED CRANK/CAMSHAFT 218 2B-45
DC221692 GASKET,VALVE TO CYL/HEAD 59 2A-33 DC221735 GASKET,ELECTRIC CABLE 230 2A-47
DC221692 GASKET,VALVE TO CYL/HEAD 59 2B-31 DC221735 GASKET,ELECTRIC CABLE 230 2B-45
DC221693 DISC,VALVE SUCTION 62 2A-33 DC221736 BRACKET,ELECTRICAL CABLE 263 2A-47
DC221693 DISC,VALVE SUCTION 62 2B-31 DC221736 BRACKET,ELECTRICAL CABLE 263 2B-45
DC221695 MUFFLER,COMPRESSOR INTAKE 128 2A-33 DC221737 PUMP,OIL WITH DRIVE GEAR 5 2A-49
DC221695 MUFFLER,COMPRESSOR INTAKE 128 2B-31 DC221738 GEAR,DRIVE 20 2A-49
DC221696 CAP,TO PLUG COMPRESSOR OPENING 173 2A-33 DC221739 HOUSING,OIL FILTER/COOLER 5 2A-51
DC221696 CAP,TO PLUG COMPRESSOR OPENING 173 2B-31 DC221740 COVER/PIPE SOCKET 23 2A-51
DC221697 HOUSING,INTAKE MANIFOLD 5 2A-35 DC221740 COVER/PIPE SOCKET 23 2B-49
DC221697 HOUSING,INTAKE MANIFOLD 5 2B-33 DC221741 GASKET 26 2A-51
DC221698 PIN,INTAKE MANIFOLD TO CRANKCASE 62 2A-35 DC221741 GASKET 26 2B-49
DC221699 PIN,INTAKE MANIFOLD TO BRACKET 71 2A-35 DC221742 UNIT,SENDER OIL PRESSURE 32 2A-51
DC221700 VALVE,ELECTROMAGNET 113 2A-35 DC221742 UNIT,SENDER OIL PRESSURE 32 2B-49
DC221700 VALVE,ELECTROMAGNET 113 2B-33 DC221743 SENDER UNIT,FUEL TEMPERATURE 149 2A-5
DC221701 NOZZLE 122 2A-35 UNIT,SENDER OIL/WATER TEMPERA-
DC221743 41 2A-51
DC221701 NOZZLE 122 2B-33 TURE
DC221702 MANIFOLD,EXHAUST L&R 5 2A-37 UNIT,SENDER OIL/WATER TEMPERA-
DC221743 41 2B-49
DC221702 MANIFOLD,EXHAUST L&R 5 2B-35 TURE
DC221703 PIVOT,BALL LEVER 35 2A-39 DC221743 SENDER UNIT,FUEL TEMPERATURE 149 2B-5
DC221703 PIVOT,BALL LEVER 35 2B-37 DC221744 BRACKET,OIL PIPE AT T/CASE COVER 11 2A-53
DC221704 HOUSING,THROTTLE,WITH EXH/BRAKE 20 2A-39 DC221744 BRACKET,OIL PIPE AT T/CASE COVER 11 2B-51
DC221705 SHIELD,HEAT - TOP 59 2A-39 BRACKET,TO SUPPORT TURBO-
DC221745 14 2A-53
DC221706 SHIELD,HEAT - BOTTOM 62 2A-39 CHARGER
DC221707 BRACKET,THROTTLE HOUSING 68 2A-39 BRACKET,TO SUPPORT TURBO-
DC221745 14 2B-51
DC221707 BRACKET,THROTTLE HOUSING 68 2B-37 CHARGER
DC221709 SOCKET,BALL 95 2A-39 DC221746 GASKET,PIPE ELBOW TO TURBO 80 2A-53
DC221709 SOCKET,BALL 95 2B-37 DC221746 GASKET,PIPE ELBOW TO TURBO 80 2B-51
DC221711 BRACKET,AIR PIPE TO TIMING CASE 107 2A-39 DC221747 PUMP,WATER WITH GASKETS 5 2A-55
DC221711 BRACKET,AIR PIPE TO TIMING CASE 107 2B-37 DC221747 PUMP,WATER WITH GASKETS 5 2B-53
DC221720 SHIELD,ALTERNATOR 351 2A-43 DC221748 HUB 20 2A-55
DC221720 SHIELD,ALTERNATOR 351 2B-41 DC221748 HUB 20 2B-53
DC221721 CLIP,SECURING 98 2B-37 DC221749 PULLEY,WATER PUMP 41 2A-55
DC221722 COOLER,OIL 98 2A-51 DC221749 PULLEY,WATER PUMP 41 2B-53
DC221723 GASKET 101 2A-51 DC221751 CONNECTOR,RETURN 53 2A-55
DC221723 GASKET 101 2B-49 DC221751 CONNECTOR,RETURN 53 2B-53
DC221724 COVER 83 2A-51 DC221752 GASKET,CONNECTOR AND IN/PIPE 65 2A-55
DC221724 COVER 83 2B-49 DC221752 GASKET,CONNECTOR AND IN/PIPE 65 2B-53
DC221725 SUPPORT,ALTERNATOR 5 2A-45 DC221753 FAN,8-BLADE 5 2A-57
DC221726 ELECTRONICS,KSA FLAME START 1 6-7 DC221754 COVER,BELT TENSIONER 33 2A-59
ELECTRONICS,KSA FLAME START SYS- DC221754 COVER,BELT TENSIONER 33 2B-57
DC221726 57 2A-47
TEM DC221756 EYE,LIFTING-LEFT 23 2A-61
ELECTRONICS,KSA FLAME START SYS- DC221756 EYE,LIFTING-LEFT 23 2B-59
DC221726 57 2B-45
TEM DC221757 EYE,LIFTING-RIGHT 24 2A-61
HOUSING,SOCKET FLAME START SYS- DC221757 EYE,LIFTING-RIGHT 24 2B-59
DC221727 59 2A-47
TEM DC221758 COMPRESSOR,LESS COUPLING 5 2A-65
DC221727 HOUSING,SOCKET CABLE 227 2A-47 DC221758 COMPRESSOR,LESS COUPLING 5 2B-63
HOUSING,SOCKET FLAME START SYS- DC221759 KIT,PULLEY,AIRCON PUMP 8 2A-65
DC221727 59 2B-45
TEM DC221759 KIT,PULLEY,AIRCON PUMP 8 2B-63
DC221727 HOUSING,SOCKET CABLE 227 2B-45 DC221768 UNIT,CONTROL (PLD) B40D TIER 2 5 2A-47

872189 - B40D & B35D 6X6 ADT - MAY 2008


12-53
NUMERICAL INDEX

I I
T T
PART # DESCRIPTION PG # PART # DESCRIPTION PG #
E E
M M
DC221769 UNIT,CONTROL (PLD) B35D TIER 2 5 2A-47 DC222069 ARM,ROCKER,EXHAUST 173 2A-13
DC221770 COOLER,FUEL 7 2A-47 DC222069 ARM,ROCKER,EXHAUST 173 2B-11
DC221770 COOLER,FUEL 7 2B-45 DC222071 KIT,MAIN BEARINGS,STD 50 2A-19
DC221771 RING,RUBBER 10 2A-47 DC222072 KIT,MAIN BEARINGS,0.10 50 2A-19
DC221771 RING,RUBBER 10 2B-45 DC222073 KIT,MAIN BEARINGS,0.25 50 2A-19
DC221772 SPRING,CONTROL UNIT 13 2A-47 DC222074 KIT,MAIN BEARINGS,0.50 50 2A-19
DC221772 SPRING,C/UNIT PLUG CONNECTION 128 2A-47 DC222075 KIT,MAIN BEARINGS,0.75 50 2A-19
DC221772 SPRING,C/UNIT PLUG CONNECTION 128 2B-45 DC222076 KIT,MAIN BEARINGS,1.00 50 2A-19
DC221778 FITTING 158 2A-7 UNIT,SENDER,C/A PRESS &
DC222085 86 2A-35
DC221778 FITTING 158 2B-5 TEMP,4.0BAR
DC221780 SUPPORT 17 2A-65 UNIT,SENDER,C/A PRESS &
DC222085 86 2B-33
DC221780 SUPPORT 17 2B-63 TEMP,4.0BAR
DC221781 STRUT,SUPPORT TO CRANKCASE 23 2A-65 DC222091 HOUSING,THROTTLE,WITH EXH/BRAKE 20 2A-39
DC221781 STRUT,SUPPORT TO CRANKCASE 23 2B-63 DC222091 HOUSING,THROTTLE,WITH EXH/BRAKE 20 2B-37
DC221784 TUBE,GUIDE OIL DIPSTICK 77 2A-11 DC222098 GASKET,C/UNIT PLUG CONNECTION 119 2A-47
DC221784 TUBE,GUIDE OIL DIPSTICK 77 2B-9 DC222098 GASKET,C/UNIT PLUG CONNECTION 119 2B-45
DC221802 BALL,FRONT AND REAR,14.288MM 71 2A-5 DC222099 BOOT,FAN COUPLING PLUG CONNECT 173 2A-47
DC221802 BALL,FRONT AND REAR,14.288MM 71 2B-5 DC222099 BOOT,FAN COUPLING PLUG CONNECT 173 2B-45
DC221803 BALL,FRONT AND REAR,10.319MM 71 2A-5 DC222101 CABLE,C/UNIT TO SHIFT CABLE 300 2A-47
DC221803 BALL,FRONT AND REAR,10.319MM 71 2B-5 DC222101 CABLE,C/UNIT TO SHIFT CABLE 300 2B-45
DC221834 SLEEVE,PROTECTIVE 29 2A-13 DC222103 BRACKET,SUCTION PIPE,OIL PUMP,RH 64 2A-49
DC221834 SLEEVE,PROTECTIVE 29 2B-11 DC222103 BRACKET,SUCTION PIPE,OIL PUMP,RH 64 2B-47
UNIT,SENDER,C/A PRESS & DC222104 BRACKET,SUCTION PIPE,OIL PUMP,LH 64 2A-49
DC221916 86 2A-35
TEMP,3.5BAR DC222104 BRACKET,SUCTION PIPE,OIL PUMP,LH 64 2B-47
DC221924 SWITCH,PRESSURE START-STOP 134 2A-47 DC222109 SEAL, BREATHER, HOUSING TO COVER 67 2A-9
DC221965 BELT,RIBBED,USED WITHOUT AIRCON 42 2A-59 DC222109 SEAL, BREATHER, HOUSING TO COVER 67 2B-7
DC221986 ROLLER,TENSIONER WITH BEARING 6 2A-59 DC222112 CYLINDER,EXH/BRAKE,TECHNOMATIC 71 2A-39
DC221986 ROLLER,TENSIONER WITH BEARING 6 2B-57 DC222112 CYLINDER,EXH/BRAKE,TECHNOMATIC 71 2B-37
DC222009 NOZZLE,OIL 125 2A-5 DC222113 PIPE,ELBOW LEFT 62 2A-31
ALTERNATOR,COMPLETE WITH PUL- DC222113 PIPE,ELBOW LEFT 62 2B-29
DC222013 5 2A-43
LEY DC222118 CRANKCASE OM501LA 5 2A-5
ALTERNATOR,COMPLETE WITH PUL- DC222118 CRANKCASE OM501LA 5 2B-5
DC222013 5 2B-41
LEY DC222119 COVER,CYLINDER CRANKCASE FRONT 110 2A-5
DC222017 RECTIFIER 92 2A-43 DC222119 COVER,CYLINDER CRANKCASE FRONT 110 2B-5
DC222017 RECTIFIER 92 2B-41 DC222120 GASKET,COVER TO CYL/CRANKCASE 119 2A-5
DC222018 CONDENSOR 149 2A-43 DC222120 GASKET,COVER TO CYL/CRANKCASE 119 2B-5
DC222018 CONDENSOR 149 2B-41 DC222121 TIMING CASE 5 2A-9
DC222019 REGULATOR AND CUT-OUT 188 2A-43 DC222121 TIMING CASE 5 2B-7
DC222019 REGULATOR AND CUT-OUT 188 2B-41 DC222122 CAP,OIL DIPSTICK 74 2A-11
DC222020 PULLEY 348 2A-43 DC222122 CAP,OIL DIPSTICK 74 2B-9
DC222020 PULLEY 348 2B-41 DC222123 PIPE,ELBOW RIGHT 62 2A-31
DC222029 COVER, WITH CYCLONIC BREATHER 56 2A-9 DC222123 PIPE,ELBOW RIGHT 62 2B-29
DC222029 COVER, WITH CYCLONIC BREATHER 56 2B-7 DC222127 HARNESS,ELECTRICAL ENGINE 98 2A-47
DC222035 PISTON,WITH CYLINDER LINER,STD 20 2A-21 DC222127 HARNESS,ELECTRICAL ENGINE 98 2B-45
DC222037 FOLLOWER,CAMSHAFT 8 2A-23 STARTER,DELCO (MITSUBISHI) 12
DC222131 5 2A-41
DC222037 FOLLOWER,CAMSHAFT 8 2B-21 TEETH
DC222053 KIT,CONVERT,CYCLONIC BREATHER 8-11 STARTER,DELCO (MITSUBISHI) 12
DC222131 5 2B-39
DC222053 KIT,CONVERT,CYCLONIC BREATHER 8-13 TEETH
DC222053 KIT,CONVERT,CYCLONIC BREATHER 8-13 DC222132 GUIDE,C/THROTTLE VALVE STD 110 2B-11
DC222053 KIT,CONVERT,CYCLONIC BREATHER 8-15 DC222133 GUIDE,C/THROTTLE VALVE,O/S+0.2MM 110 2B-11
DC222053 KIT, ELEMENT, CYCLONIC BREATHER 66 2A-9 HEAD,CYL,WITH VALVES & C/THROT-
DC222136 5 2A-13
DC222053 KIT, ELEMENT, CYCLONIC BREATHER 62 2B-7 TLE
DC222053 KIT, CONVERT, CYCLONIC BREATHER 66 2B-7 DC222137 GASKET,CYLINDER HEAD 257 2A-13
DC222061 RING,PISTON GROOVE 1 35 2A-33 DC222137 GASKET,CYLINDER HEAD 257 2B-11
DC222061 RING,PISTON GROOVE 1 35 2B-31 DC222138 SHIELD,HEAT - TOP 59 2A-39
DC222062 RING,PISTON GROOVE 2 35 2A-33 DC222138 SHIELD,HEAT - TOP 59 2B-37
DC222062 RING,PISTON GROOVE 2 35 2B-31 DC222139 SHIELD,HEAT - BOTTOM 62 2A-39
DC222064 CAMSHAFT,STANDARD 5 2A-23 DC222139 SHIELD,HEAT - BOTTOM 62 2B-37
DC222067 COVER, DIAPHRAGM BREATHER 58 2A-9 DC222142 PISTON,WITH CYLINDER LINER,0.2 20 2A-21
DC222067 COVER, DIAPHRAGM BREATHER 58 2B-7 DC222143 TURBOCHARGER,SCHWITZER 5 2A-31
DC222068 ARM,ROCKER,INTAKE 167 2A-13 DC222163 KIT,PISTON RING 50 2A-21
DC222068 ARM,ROCKER,INTAKE 167 2B-11 DC222163 KIT,PISTON RING 50 2B-19

872189 - B40D & B35D 6X6 ADT - MAY 2008


12-54
NUMERICAL INDEX

I I
T T
PART # DESCRIPTION PG # PART # DESCRIPTION PG #
E E
M M
DC222164 GASKET, TIMING CASE, LH 51 2A-9 DC260086 KIT,CONNECTING ROD BEARING,0.10 56 2A-19
DC222164 GASKET, TIMING CASE, LH 51 2B-7 DC260087 KIT,CONNECTING ROD BEARING,0.25 56 2A-19
DC222165 GASKET, TIMING CASE, RH 52 2A-9 DC260088 KIT,CONNECTING ROD BEARING,0.50 56 2A-19
DC222165 GASKET, TIMING CASE, RH 52 2B-7 DC260089 KIT,CONNECTING ROD BEARING,STD 56 2A-19
DC222169 NOZZLE,OIL 125 2B-5 DC260089 KIT,CONNECTING ROD BEARING,0.75 56 2A-19
DC222172 INJECTOR,FUEL WITH HEAT SLEEVE 269 2B-11 DC260090 KIT,CONNECTING ROD BEARING,1.00 56 2A-19
HEAD,CYL,WITH VALVES & C/THROT- DC260091 KIT,LINER WITH PISTON 32 2A-33
DC222173 5 2B-11
TLE DC260091 KIT,LINER WITH PISTON 32 2B-31
DC222174 VALVE,INTAKE 53 2B-11 DC260092 KIT,VALVE CYL/HEAD 56 2A-33
DC222175 VALVE,EXHAUST 53 2B-11 DC260092 KIT,VALVE CYL/HEAD 56 2B-31
DC222176 RING,VALVE SEAT,EXT, STD,43.09MM 47 2B-11 DC260093 KIT,EXHAUST BUTTERFLY 53 2A-39
DC222177 RING,VALVE SEAT,EXHAUST,43.29MM 47 2B-11 DC260093 KIT,EXHAUST BUTTERFLY 53 2B-37
DC222178 RING,VALVE SEAT,EXHAUST,43.49MM 47 2B-11 DC260095 KIT,CARBON BRUSH SET 194 2A-43
DC222179 RING,VALVE SEAT,INTAKE,47.40MM 47 2B-11 DC260095 KIT,CARBON BRUSH SET 194 2B-41
DC222181 DAMPER,VIBRATION 26 2B-17 DC260096 KIT,GASKET WATER PUMP 14 2A-55
DC222182 CONNECTING ROD 5 2A-21 DC260096 KIT,GASKET WATER PUMP 14 2B-53
DC222183 CAMSHAFT,STANDARD 5 2B-21 KIT,GASKET DELIVERY & SUCTION
DC260098 11 2A-65
DC222184 PISTON,WITH CYLINDER LINER,STD 20 2B-19 PIPE
DC222185 BRACKET,INTAKE MUFFLER 138 2A-33 KIT,GASKET DELIVERY & SUCTION
DC260098 11 2B-63
DC222185 BRACKET,INTAKE MUFFLER 138 2B-31 PIPE
DC222186 SUPPORT,ALTERNATOR 9 2B-43 DC260123 KIT, COUPLING PLUG CONNECTION 170 2A-47
DC222187 PUMP,OIL WITH DRIVE GEAR 5 2A-49 DC260123 KIT,COUPLING PLUG CONNECTION 170 2B-45
DC222187 PUMP,OIL WITH DRIVE GEAR 5 2B-47 DC260124 KIT,GASKET CYLINDER CRANCASE 182 2A-7
DC222188 OUTLET,WATER PUMP 47 2A-55 DC260124 KIT,GASKET CYLINDER CRANCASE 182 2B-5
DC222188 OUTLET,WATER PUMP 47 2B-53 DC260126 KIT,GASKET CYL/HD,WITH HD GASKET 345 2A-15
DC222189 FAN,8-BLADE 5 2A-57 KIT,GASKET CYL/HD,W/OUT HD GAS-
DC260127 345 2A-15
DC222189 FAN,8-BLADE 5 2B-55 KET
DC222190 DRIVE,FAN BEHR 17 2A-57 DC260127 KIT,GASKET CYL/HEAD 345 2B-13
DC222190 DRIVE,FAN BEHR 17 2B-55 DC260132 CRANKSHAFT,B/END & MAIN BEARINGS 5 2B-17
DC222191 BELT,V-POLY 8-11 DC260133 KIT,MAIN BEARINGS,STD 50 2A-19
DC222191 BELT,V-POLY 8-13 DC260133 KIT,MAIN BEARINGS,STD 50 2B-17
DC222191 BELT,V-POLY 8-13 DC260134 KIT,MAIN BEARINGS,0.10 50 2A-19
DC222191 BELT,V-POLY 8-15 DC260134 KIT,MAIN BEARINGS,0.10 50 2B-17
DC222191 BELT,RIBBED,USED WITH AIRCON 42 2B-57 DC260135 KIT,MAIN BEARINGS,0.25 50 2A-19
DC222192 HOUSING,OIL FILTER/COOLER 5 2B-49 DC260135 KIT,MAIN BEARINGS,0.25 50 2B-17
DC222193 COOLER,OIL 98 2B-49 DC260136 KIT,MAIN BEARINGS,0.50 50 2A-19
DC222194 UNIT,CONTROL (PLD) B40D TIER 3 5 2B-45 DC260136 KIT,MAIN BEARINGS,0.50 50 2B-17
DC222195 SHIELD,HEAT TURBOCHARGER 131 2B-29 DC260137 KIT,MAIN BEARINGS,0.75 50 2A-19
DC222196 BRACKET,NOZZLE HOLDER 110 2A-35 DC260137 KIT,MAIN BEARINGS,0.75 50 2B-17
DC222196 BRACKET,NOZZLE HOLDER 110 2B-33 DC260138 KIT,MAIN BEARINGS,1.00 50 2A-19
DC222197 PINION,12 TEETH 11 2A-41 DC260138 KIT,MAIN BEARINGS,1.00 50 2B-17
DC222197 PINION,12 TEETH 11 2B-39 DC260139 KIT,CONNECTING ROD BEARING,STD 56 2B-17
DC222198 KIT,CARBON BRUSH SET 38 2A-41 DC260140 KIT,CONNECTING ROD BEARING,0.10 56 2B-17
DC222198 KIT,CARBON BRUSH SET 38 2B-39 DC260141 KIT,CONNECTING ROD BEARING,0.25 56 2B-17
DC222199 SWITCH,SOLENOID 56 2A-41 DC260142 KIT,CONNECTING ROD BEARING,0.50 56 2B-17
DC222199 SWITCH,SOLENOID 56 2B-39 DC260143 KIT,ONNECTING ROD BEARING,0.75 56 2B-17
DC222200 SWITCH,SOLENOID,SMALL 59 2A-41 DC260144 KIT, CONNECTING ROD BEARING,1.00 56 2B-17
DC222200 SWITCH,SOLENOID,SMALL 59 2B-39 DC260145 CRANKSHAFT,B/END & MAIN BEARINGS 5 2A-19
DC222202 UNIT,CONTROL (PLD) B35D TIER 3 5 2B-45 DC260163 CHECK VALVE ASSY 130 2A-5
DC222203 BELT,RIBBED,USED WITHOUT AIRCON 42 2B-57 DC260163 CHECK VALVE ASSY 130 2B-5
DC222220 TURBOCHARGER,WASTE GATE 5 2B-29 DC280029 TOOL,BOX WRENCH WAF 17 1 10-3
DC222221 CONNECTING ROD 5 2B-19 DC280033 TOOL,IMPACT PULLER INJ/NOZZLES 7 10-3
DC260058 KIT,PRE-FILTER ELEMENT 2 2A-75 DC280062 TOOL,REAMER 15 10-5
DC260058 KIT,PRE-FILTER ELEMENT 2 2B-73 DC280064 TOOL,VALVE GUIDE HOLE 16 10-5
DC260073 KIT,TERMINAL 287 2A-43 DC280071 TOOL,PISTON RING CLAMPING 6 10-5
DC260073 KIT,TERMINAL 287 2B-41 DC280075 TOOL,PISTON RING PLIERS 7 10-5
DC260079 KIT,MAIN BEARINGS,STD 50 2A-19 DC280088 CRANKING,DEVICE MERC ENGINE 5 10-3
DC260080 KIT,MAIN BEARINGS,0.10 50 2A-19 DC280089 TOOL,WRENCH A/COMPRESSOR BOLT 1 10-13
DC260081 KIT,MAIN BEARINGS,0.25 50 2A-19 DC280096 TOOL,GAUGE CYL. PROTRUSION 1 10-5
DC260082 KIT,MAIN BEARINGS,0.50 50 2A-19 DC280099 TOOL,DRIFT 2 10-5
DC260083 KIT,MAIN BEARINGS,0.75 50 2A-19 DC280100 TOOL,INSTALATION S/RING T/CASE 3 10-5
DC260084 KIT,MAIN BEARINGS,1.00 50 2A-19 DC280103 TOOL,THRUST PIECE 8 10-5

872189 - B40D & B35D 6X6 ADT - MAY 2008


12-55
NUMERICAL INDEX

I I
T T
PART # DESCRIPTION PG # PART # DESCRIPTION PG #
E E
M M
DC280106 TOOL,DRIFT 4 10-5 NSI SLIDE PINS 18 3-71
DC280127 TOOL,TUBE WRENCH INJ. LINES 2 10-3 NSI SLIDE PIN CLAMP BOLTS 19 3-71
DC280130 DRIFT,FLYWHEEL TO CRANK GUIDE 5 10-5 NSI COPPER WASHER 20 3-71
DC280134 TOOL,PLIERS PISTON RING 13 10-5 NSI BLANKING PLUG 21 3-71
DC280136 BOLT,COMP. DRIVE GEAR 24MM MERC 17 10-5 NSI CIRCLIPS 25 3-71
TOOL A/COMPRESS. CRANKS/ NSI SPRINGS 26 3-71
DC280139 18 10-5
BLOCKER NSI ACTUATOR BLOCK 27 3-71
DC280141 WRENCH,VALVE-ADJUSTMENT MERC 6 10-3 NSI ADJUSTER SLEEVES GEARS 28 3-71
DC280147 TOOL,VALVE-LIFTER MERC 12 10-5 NSI ADJUSTER SLEEVES 29 3-71
DC280149 TOOL,FRONT-CRANK SEAL MERC 9 10-5 NSI PISTONS 30 3-71
DC280152 TOOL,CRANKS,FRONT SEAL PULLER 10 10-5 NSI LOAD PLATE 31 3-71
TOOL,COMPRESSION-RECORDER NSI SEAL ASSY 33 3-71
DC280155 4 10-3
MERC NSI CAPSCREWS-COVER PLATE 34 3-71
DC280160 TESTER,HARDNESS 11 10-5 NSI SHAFT COVER-BEARING SEAL 35 3-71
DC280162 TESTER,COOLING SYSTEM 3 10-3 NSI BEARING 36 3-71
DC280167 OIL CONTAINER,PRIMING LUB. SYST 19 10-7 NSI GASKET SEAL-TOP COVER 37 3-71
DC280170 VALVE,SEATRING TURNING CUTTER 1 10-11 NSI SPACER, WASHER 38 3-71
DC280178 TESTER,CHARGE AIR PRESSURE 8 10-3 NSI ECCENTRIC SHAFT 39 3-71
DC280180 HANDLE,SPRING RETAINER 14 10-5 NSI BEARING 40 3-71
DC280187 DEVICE,LOCKING AUX COMPRESSOR 43 10-9 NSI ADJUSTER SCREW 46 3-71
NSI CAP,BEARING 2 3-139 NSI DAMPING RING 47 3-71
NSI CAP,BEARING 3 3-139 NSI COMPRESSION SPRING 48 3-71
NSI END COVER PLUG 24 3-71 NSI ADJUSTER CASSETTE 49 3-71
NSI HOUSING 2 4-61 NSI BEVEL GEAR-TORQUE LIMITER 50 3-71
NSI BODY 2 3-127 NSI ADJUSTER GEAR SEGMENT 51 3-71
NSI CAP,BEARING 2 3-135 NSI RETAINING BOLT 52 3-71
NSI SADDLE 3 3-71 NSI COUNTERSUNK BOLT 53 3-71
NSI PIN,DOWEL 3 3-127 NSI GASKET SEAL 54 3-71
NSI CAP,BEARING 3 3-135 NSI FILTER 148 3-25
NSI SHAFT,DRIVE 4 3-127 NSI VALVE SEAT 2 4-25
NSI JOURNAL,SUPPORTING 5 3-65 NSI HOUSING,PUMP 2 4-31
NSI GEAR,DRIVEN 5 3-127 NSI CIRCLIP,INTERNAL 3 4-31
NSI HUB 6 3-65 NSI PEDAL 3 4-63
NSI GEAR,DRIVEN 6 3-127 NSI SEAL,SHAFT 4 4-31
NSI RING,SPACER 7 3-65 NSI SPOOL CONTROL 4 4-61
NSI PLATE,THRUST 7 3-127 NSI BASE,PEDAL 4 4-63
NSI CIRCLIP 8 3-65 NSI PLUG 5 4-31
NSI STABILISER BAR 8 3-71 NSI SCREW,CAP 5 4-63
NSI COVER,FRONT 8 3-127 NSI O-RING 6 4-31
NSI CASING 9 3-65 NSI WASHER 6 4-63
NSI FLANGE 9 3-127 NSI O-RING 7 4-31
NSI SPRING,CUP 10 3-65 NSI BEARING,SHAFT 8 4-31
NSI RETAINING PIN 10 3-71 NSI PIN 8 4-63
NSI SHAFT,SPLINNED,CONNECTING 10 3-127 NSI SHAFT,DRIVE 9 4-31
NSI RING,CENTERING 11 3-65 NSI CIRCLIP 9 4-63
NSI LOCKING CLIP 11 3-71 NSI PIN, SPLIT 10 4-63
NSI COVER,REAR 11 3-127 NSI SWASH PLATE 11 4-31
NSI HUB,SPIGOT 12 3-65 NSI PLUG 11 4-61
NSI PISTON SCREWS 12 3-71 NSI CAM 11 4-63
NSI SCREW 12 3-127 NSI PIN 12 4-63
NSI SCREW,CAP 13 3-65 NSI PLATE,VALVE 13 4-31
NSI ROLL PINS 13 3-71 NSI BUSH 13 4-63
NSI WASHER 13 3-127 NSI TURNING DISC 14 4-31
NSI NUT 14 3-65 NSI PLUG,VALVE 14 4-61
NSI PISTON SEAL ASSY 14 3-71 NSI CIRCLIP 14 4-63
NSI CIRCLIP 14 3-127 NSI PLATE,WEAR 15 4-61
NSI SCREW,CAP 15 3-65 NSI SEAL 16 4-31
NSI SLIDE PIN SEALS 15 3-71 NSI PIN,SPLIT 16 4-63
NSI WASHER,LOCK 16 3-65 NSI PIN,DOWEL 17 4-31
NSI SLIDE PIN BUSHING 16 3-71 NSI CAP,END 17 4-61
NSI NUT 17 3-65 NSI SWITCH AND HARNESS 17 4-63
NSI SLIDE PIN COVER PLUGS 17 3-71 NSI SCREW 18 4-63

872189 - B40D & B35D 6X6 ADT - MAY 2008


12-56
NUMERICAL INDEX

I I
T T
PART # DESCRIPTION PG # PART # DESCRIPTION PG #
E E
M M
NSI O-RING 19 4-31 NSI LINER,BASE,REAR 10 7-115
NSI SCREW 19 4-63 NSI LINER,BASE,FRONT 11 7-115
NSI COVER,REAR 20 4-31 NSI LINER,BASE DUCT 12 7-115
NSI INSULATOR 20 4-63 NSI LINER,TOP,REAR 13 7-115
NSI BRACKET 21 4-63 NSI TUBE,SPACER 74 2A-39
NSI CAPSCREW 22 4-31 NSI PIN,PISTON 44 2B-19
NSI BRACKET 22 4-63 NSI TUBE,SPACER 74 2B-37
NSI O-RING 23 4-31 SEDC221
S/E,PULLEY,A/CON PUMP,9 GROOVE 8-11
NSI NUT 23 4-63 759
NSI PLUG 24 4-31 SEDC221
S/E,PULLEY, /CON PUMP,9 GROOVE 8-11
NSI WASHER,LOCK 24 4-63 759
NSI CAPSCREW 25 4-31 ST20032 BEARING,DEEP GROOVE,BALL 16 3-57
NSI CLAMP 25 4-63 T55224 BUMPER 12 7-45
NSI SCREW,CAP 26 4-63
NSI SPACER 27 4-63
NSI STOP 28 4-63
NSI HOUSING 30 4-63
NSI CUP 32 4-63
NSI SEAL 33 4-63
NSI O-RING 34 4-63
NSI O-RING 35 4-63
NSI O-RING 36 4-63
NSI BOOT 37 4-63
NSI WASHER 38 4-63
NSI SPRING 39 4-63
NSI PLUG,END 40 4-63
NSI RETAINER 41 4-63
NSI SPRING 42 4-63
NSI SPOOL 43 4-63
NSI SPOOL 44 4-63
NSI RETAINER ASSY 45 4-63
NSI SHIM 46 4-63
NSI SPRING 47 4-63
NSI SPRING 48 4-63
NSI SPRING 49 4-63
NSI PISTON 50 4-63
NSI BODY,VALVE 2 5-9
NSI COVER,VALVE 3 5-9
NSI SCREW,CAP 4 5-9
NSI DIAPHRAM 5 5-9
NSI SPRING,PRESSURE 6 5-9
NSI O-RING 8 5-9
NSI TUBE,CORE 9 5-9
NSI SPRING 10 5-9
NSI CORE 11 5-9
NSI O-RING 12 5-9
NSI CLIP,SPRING 13 5-9
NSI BODY 3 6-19
NSI CLAMP 4 6-19
NSI SCREW 5 6-19
NSI BODY 10 6-19
NSI CLAMP 11 6-19
NSI SCREW 12 6-19
NSI LINER,TAIL 1 7-115
NSI LINER,TAIL DUCT 2 7-115
NSI LINER,SIDE,REAR 3 7-115
NSI LINER,SIDE,MID 4 7-115
NSI LINER,SIDE,FRONT 5 7-115
NSI LINER,HEADBOARD,TOP 6 7-115
NSI LINER,HEADBOARD,BOTTOM 7 7-115
NSI LINER,INLET BOX,TOP 8 7-115
NSI LINER,INLET BOX,BOTTOM 9 7-115

872189 - B40D & B35D 6X6 ADT - MAY 2008


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