Technical Manual For Air-Cooled Rooftop Package - (FDXA04-2020,21B)
Technical Manual For Air-Cooled Rooftop Package - (FDXA04-2020,21B)
Technical Manual For Air-Cooled Rooftop Package - (FDXA04-2020,21B)
ROOFTOP PACKAGE
Models: FACP 8-32 A
Direct Expansion
System
FDXA04-2020/21B
Content
Page 1
Product Nomenclature
Air-Cooled Rooftop Air Conditioner
FACP 20 A C Y 2
2 Refrigerant
2=R22
4=R407C
Y Power Supply
3Ph/380-415V/50Hz
C Cooling
A Product Generation
Page 2
Typical Installation Example
Page 3
Features
Page 4
Engineering Specifications
General Data - Cooling Only
Model name FACP-ACY2 8 10 12 15 20 24 32
Power supply 3Ph~380-415V 50Hz
kW 24.0 32.0 35.0 48.0 64.0 70.0 100.0
Outdoor
Total 35˚CDB Btu/h 81,900 109,200 119,500 163,800 218,400 238,900 341,200
cooling
capacity kW 21.9 30.8 33.0 43.7 61.5 66.0 94.0
Outdoor
46˚CDB Btu/h 74,800 105,100 112,600 149,200 209,900 225,200 320,800
Evaporator fan motor Three - Phase Squirrel Cage Induction Motor( connection)
No. x Motor output kW 1x0.7 1x1.25 1x1.25 1x1.7 1x2.5 1x2.5 1x4.5
CMH 5,400 6,000 6,000 9,000 12,000 12,000 17,100
Evaporator fan airflow
CFM 3,179 3,532 3,532 5,300 7,064 7,064 10,066
Mmaq 10 20 25
External static pressure
Pa 100 200 250
Condenser Cross Fin Coil
Condenser fan Propeller - Direct Drive
Condenser fan motor Three Phase Cage Induction Motor
CMH 9,600 10,800 19,200 21,600 28,800
Condenser fan air flow
CFM 5,651 6,354 11,302 12,708 16,954
Drain connection mm 25.4
Sound pressure level dB(A) 66 69 70 73 76
High Pressure Switch, Fuse, Low Pressure Switch (Only FACP 32),
Protection devices Over Current Relay (Compressor),
Internal Thermostat (Compressor, Outdoor & Indoor Fan Motor)
Note :
1. Cooling capacity is based on the following conditions. Indoor;27°CDB,19°CWB,
Outdoor;35°CDB
2. Refrigerant charge volumes are factory charged.
3. Capacity is gross capacity which do not include a deduction for evaporator fan motor heat.
4. The measuring point of the Sound pressure level is 1m from the unit surface.
5. The range of working voltage is within ±10% voltage of power supply.
6. Specification subject to change without notice.
7. Full refrigerant charge of FACP 32 is 3x6.3kg
Page 5
General Data - Cooling Only
Model name FACP-ACY4 8 10 12 15 20 24 32
Power supply 3Ph~380-415V 50Hz
kW 24.0 30.0 35.0 48.0 64.0 70.0 100.0
Outdoor
Total 35˚CDB Btu/h 81,900 102,400 119,500 163,800 218,400 238,900 341,200
cooling
capacity kW 21.9 28.8 33.0 43.7 61.5 66.0 94.0
Outdoor
46˚CDB Btu/h 74,800 98,300 112,600 149,200 209,900 225,200 320,800
Evaporator fan motor Three - Phase Squirrel Cage Induction Motor( connection)
No. x Motor output kW 1x0.7 1x1.25 1x1.25 1x1.7 1x2.5 1x2.5 1x4.5
CMH 5,400 6,000 6,000 9,000 12,000 12,000 17,100
Evaporator fan airflow
CFM 3,179 3,532 3,532 5,300 7,064 7,064 10,066
Mmaq 10 20 25
External static pressure
Pa 100 200 250
Condenser Cross Fin Coil
Condenser fan Propeller - Direct Drive
Condenser fan motor Three Phase Cage Induction Motor
CMH 9,600 10,800 19,200 21,600 28,800
Condenser fan air flow
CFM 5,651 6,354 11,302 12,708 16,954
Drain connection mm 25.4
Sound pressure level dB(A) 66 69 70 73 76
High Pressure Switch, Fuse, Low Pressure Switch (Only FACP 32),
Protection devices Over Current Relay (Compressor),
Internal Thermostat (Compressor, Outdoor & Indoor Fan Motor)
Note :
1. Cooling capacity is based on the following conditions. Indoor;27°CDB,19°CWB,
Outdoor;35°CDB
2. Refrigerant charge volumes are factory charged.
3. Capacity is gross capacity which do not include a deduction for evaporator fan motor heat.
4. The measuring point of the Sound pressure level is 1m from the unit surface.
5. The range of working voltage is within ±10% voltage of power supply.
6. Specification subject to change without notice.
7. Full refrigerant charge of FACP 32 is 3x6.3kg
Page 6
Electrical Data
FACP8A FACP10A FACP12A FACP15A
VOLT ITEM
Cooling Cooling Cooling Cooling
TOTAL INPUT kW 8.1 10.5 12.5 15.6
TOTAL RUN CURRENT A 13.4 16.9 20.2 25.3
POWER FACTOR % 84% 86% 86% 86%
START CURRENT A 91.3 119.3 119.6 103.5
COMPRESSOR INPUT kW 6.4 8.1 9.3 12.4
415V
RUN CURRENT A 9.1 12.1 14.6 17.6
Outdoor FAN INPUT kW 0.5 0.5 1.3 1
RUN CURRENT A 1.5 1.3 2.1 2.8
Indoor FAN INPUT kW 1.2 1.9 1.9 2.2
RUN CURRENT A 2.8 3.5 3.5 4.9
TOTAL INPUT kW 8.1 10.5 12.5 15.6
TOTAL RUN CURRENT A 13.9 17.6 21 26.2
POWER FACTOR % 84% 86% 86% 86%
START CURRENT A 94.8 123.7 114.8 107.4
COMPRESSOR INPUT kW 6.4 8.1 9.3 12.4
400V
RUN CURRENT A 9.4 12.7 15.2 18.2
Outdoor FAN INPUT kW 0.5 0.5 1.3 1
RUN CURRENT A 1.6 1.3 2.2 2.9
Indoor FAN INPUT kW 1.2 1.9 1.9 2.2
RUN CURRENT A 2.9 3.6 3.6 5.1
TOTAL INPUT kW 8.1 10.5 12.5 15.6
TOTAL RUN CURRENT A 14.6 18.5 22.1 27.6
POWER FACTOR % 84% 86% 86% 86%
START CURRENT A 99.6 130.2 110.1 113.1
COMPRESSOR INPUT kW 6.4 8.1 9.3 12.4
380V
RUN CURRENT A 10 13.3 16 19.1
Outdoor FAN INPUT kW 0.5 0.5 1.3 1
RUN CURRENT A 1.6 1.4 2.3 3.1
Indoor FAN INPUT kW 1.2 1.9 1.9 2.2
RUN CURRENT A 3 3.8 3.8 5.4
Page 7
Electrical Data
FACP20A FACP24A FACP32A
VOLT ITEM
Cooling Cooling Cooling
TOTAL INPUT kW 20.8 25.5 39.8
TOTAL RUN CURRENT A 34.8 42.7 66.7
POWER FACTOR % 83% 83% 83%
START CURRENT A 136.5 140.8 164.2
COMPRESSOR INPUT kW 16.2 19.3 32.5
415V
RUN CURRENT A 25.5 31.8 49.5
Outdoor FAN INPUT kW 1 2.6 2.7
RUN CURRENT A 2.6 4.2 5.6
Indoor FAN INPUT kW 3.6 3.6 4.6
RUN CURRENT A 6.7 6.7 11.6
TOTAL INPUT kW 20.8 25.5 39.8
TOTAL RUN CURRENT A 36.1 44.3 69.2
POWER FACTOR % 83% 83% 83%
START CURRENT A 141.7 136.9 161.1
COMPRESSOR INPUT kW 16.2 19.3 32.5
400V
RUN CURRENT A 26.4 32.9 51.4
Outdoor FAN INPUT kW 1 2.6 2.7
RUN CURRENT A 2.7 4.4 5.8
Indoor FAN INPUT kW 3.6 3.6 4.6
RUN CURRENT A 7 7 12
TOTAL INPUT kW 20.8 25.5 39.8
TOTAL RUN CURRENT A 38 46.7 72.8
POWER FACTOR % 83% 83% 83%
START CURRENT A 149.1 133.4 158.8
COMPRESSOR INPUT kW 16.2 19.3 32.5
380V
RUN CURRENT A 27.8 34.7 54
Outdoor FAN INPUT kW 1 2.6 2.7
RUN CURRENT A 2.8 4.6 6.1
Indoor FAN INPUT kW 3.6 3.6 4.6
RUN CURRENT A 7.4 7.4 12.7
Page 8
Operating Range
52
21
15 19 24
Indoor temperature
(°CWB)
Page 9
Sound Pressure Level
SPL
Model 63Hz 125Hz 250Hz 500Hz 1000Hz 2000Hz 4000Hz 8000Hz
dB(A)
FACP8A 66 64.5 67.5 64.5 64 62 54 48.5 39
FACP10A 66 64.5 68.5 67 64 59.5 56 51 41.5
FACP12A 69 72.5 71 68 66.5 65 60 53.5 44.5 (dB)
1m
1m
measuring place: open field
SPL
Model 63Hz 125Hz 250Hz 500Hz 1000Hz 2000Hz 4000Hz 8000Hz
dB(A)
FACP15A 70 72 74 68 68 66.5 59.5 52.5 43.5
FACP20A 70 71.5 73.5 68 66.5 66 59.5 52 42.5
FACP24A 73 67 70 70.5 69 69 65 58 49
FACP32A 76 70.5 77 78 74 71.5 65.5 59.5 53 (dB)
1m
measuring place: open field
1m
Page 10
Fan Performance Curve
1200
250
For connection
F/M operation line
Total static pressure
1100
200
1000
150
For connection
F/M operation line
900
100
l SP
rna
Inte
800
50
0
60 70 80 90 100 * : Standard point
Air flow (CMM)
FACP10A,12A (Pa)
400 Fan speed
(rpm)
Recommended Range
1450
300
1300
Total static pressure
1100
150
100
50
* : Standard point
0
80 82 90 100 110 112
Air flow (CMM)
Page 11
Fan Performance Curve
(Pa)
FACP15A Recommended Range
500 Fan speed
(rpm)
Total static pressure
900
400 For connection
F/M operation line
800
300
700
500
100
For connection
F/M operation line * : Standard point
0
100 140 180
Air flow (CMM)
FACP20A,24A (Pa)
Recommended Range
Fan speed
600 (rpm)
1000 For connection
F/M operation line
500
For connection
900 F/M operation line
Total static pressure
400
800
300
P
al S
ern
700
Int
200
100
* : Standard point
0
160 170 200 240
Air flow (CMM)
Page 12
Fan Performance Curve
FACP32A (Pa)
600 Fan speed Recommended Range
(rpm)
1000
500 For connection
F/M operation line
900
Total static pressure
100
* : Standard poin
0
225 240 280 320 345 360
Air flow (CMM)
Page 13
Controller Features And Algorithm (Optional)
How to operate : In case of using LCD remote controller.
If you use the LCD remote controller, you can operate below method.
Please consult operate method with dealer, if you use field supply control parts.
Display section
C G B
H
D F
A
J
E
For purposes of explanation, all the displays on this page are shown in their lit condition.
This configuration does not occur in the actual unit.
Warning:
Check and confirm the power circuit before use. For the contents, refer to the previously
described chapter [Crucial points to be observed for safety].
[Current/start/ending time] A
Operation Mode B The status of operation
[Checking] C This display indication when some abnormally in the unit
[Set temperature] D Display the set temperature
[Operation] Lamp E Lights up during operation, goes off during stop
[Room Temperature] F Display the temperature of the air sucked in during operation
[Fan] G This display indication fan operation
[Key Lock] H This display indication during key lock function active
[Timer Hold/Resume J
setting]
Page 14
ON / OFF E Operation lamp
Start operation
Press the [ON/OFF] button 1
Operation lamp lights up and operation starts.
Stop operation
Press the [ON/OFF] button 1 again
Operation lamp goes off and operation stops.
* Once the buttons have been set, pressing of the [ON/OFF] button only can repeat the same
operation thereafter.
* During operation, the operation lamp above the [ON/OFF] button
lights up.
Caution:
Even if the operation button is pressed immediately after the operation is once stopped, operation
is not restarted for about 3 minutes.
This function protects the machine. It automatically starts operation after the lapse of
approximately 3 minutes.
Selecting operation
B Operation mode display
For fan
Press the [MODE] button o2 and bring up the "FAN" display.
* The fan operation functions to circulate the air in the room.
* The temperature of the room cannot be set by fan operation.
Page 15
Caution:
Never expose your body directly to cool air for a long time. Excessive exposure to cool air is
bad for your health, and should therefore be avoided.
For cooling
Press the [MODE] button 2 and bring up the "COOL" display.
Caution:
* When the air conditioner is used together with burners, thoroughly ventilate the area.
Insufficient ventilation can result in accidents due to oxygen deficiency.
* Never place a burner at a place where it is exposed to the airflow from the air conditioner.
Doing so can result in imperfect combustion of the burner.
Press the [SET TEMP] button 3 and set the room temperature of your choice.
Press or button once changes the setting by 1°C.
If the pressing is continued, the setting continues to change by 1°C.
Press and button together, the unit of temperature change "°C " (degree-
centigrade) and "°F ". (degree-Fahrenheit)
Time setting
A
J A Current time display
10
4 6
7
Page 16
Clock setting
Press the [CLOCK] key 4 one time will activate set clock mode.
Press the [CLOCK] key 4 again will disable set clock mode.
Under set clock mode, the real time clock and present day setting can be changed by pressing
[DAY] button 5 , [HOUR] button 6 or [MINUTE] button 7 .
Caution:
[CLOCK] key 4 is not allowed to be pushed with the thing of sharp tip.
Day setting
5 will change the day setting.
During set clock mode or set timer mode, press the [DAY] button n
Hour setting
6 will change the hour setting.
During set clock mode or set timer mode, press the [HOUR] button n
Minute setting
During set clock mode or set timer mode, press the [MINUTE] button 7
n will change the minute
setting.
Other function H
7 11
Key lock
Press the [MINUTE] button 7 three times consecutively, the word "KEY LOCK" will displayed H .
At this time, only [ON-OFF] button 1 is valid.
This function purpose is protect from mischief of child etc.
To cancel the key lock function, Please press [MINUTE] button 7 three times consecutively again.
Test run
Press the [TEST] button 11 two times consecutively.
The unit will run and finished automatically after two hours.
Page 17
Troubleshooting
Before you ask for repair service, check the following points:
State of Machine LCD remote Controller Cause Troubleshooting
It does not run "ON-OFF" display Power failure Press the [ON/OFF] button after
is not lit up. No power restoration.
display appears The power supply is turned Turn the power supply ON
even when the OFF
[ON/OFF] button The fuse in the power supply Replace fuse
is pressed is gone
The earth leakage breaker is Put in the earth leakage breaker
gone
The wiring phase of power Modify the wiring phase of power
supply is mistaken. (FACP-8, supply
10, 15, 20 only)
Air flows out The liquid Improper temperature After checking the set
but it does crystal display adjustment. temperature and inlet temperature
not cool shows that it is on the liquid crystal display, refer
enough. in the state of to [To change room temperature]
operation. on page 6, and operate the
adjustment button.
The filter is filled with dust Clean up the filter.
and dirt.
There are some obstacles at Remove.
the air inlet or outlet of the
units.
Windows or doors are open. Close.
Cool air does The liquid The restart-preventing Wait for a while.
not come crystal display circuit is in operation for 3 (To protect the compressor, a
out. shows that it is minutes. 3-minute restartpreventing
in operation. circuit is built into the unit.
Therefore, there are occasions
sometimes when
the compressor does not start
running immediately. There are
cases when it does not run for
as long
as 3 minutes.)
The set temperature of For temperature control,
thermostat is excessively decrease the set temperature
Fan runs but compressor do not high for cooling. at cooling.
run.
The room temperature is Can not be operated as it is out
excessively low for cooling. of temperature control range.
Compressor runs but stops Air outlet or inlet are blocked. Remove blocking matter.
immediately.
At cooling, water which
places to cooling piping and
piping connection part drops. It is not a breakdown.
Water or steam is
Please contact and consult your
discharged from the unit. The drain pipe is clogged
dealer.
due to dust, therefore the
drain water overflow.
Page 18
Dimensions
10
25
46
51 60 150 150 150 150 150 150 60
1020 49
10
15 100100 15
SUPPLY AIR DUCT FLANGE
(1342)
15
25
1300
1300
A DETAIL 20-ø3 HOLES
10
60 150 150 150 150 150 150 60
1020
(1342)
25 49
10
15
36 170 170 36
25
51
25
4-HANGER 265
46
B DETAIL 1000 (BOLT PITCH) 265 RETURN AIR DUCT FLANGE
4-15X25 MTG HOLES B
20-ø3 HOLES
107 1020 173
31
SUPPLY SUPPLY
192 230
AIR AIR
CONDENSER
AIR INLET
1000
RETURN BOX
RETURN
412
AIR DRAIN R 1
AIR
135
WIRING HOLE B
77
77
A DRAIN 1B PT
50 1530
A B
FACP8,10A 437 437
FACP12A 458 458
10
15
1990
A DETAIL
34 120 120 120 34
DUCT FRANGE
25
15
26-ø3 HOLES
25
B DETAIL
B
51
46
25
SUPPLY SUPPLY
428
AIR AIR
CONDENSER CONDENSER CONTROL BOX CONDENSER
AIR INLET AIR INLET (3 AIR INLET
1200
169
Page 19
Model: FACP32A
A
46
25
51
50
10
36-ø3 HOLES 130
65 1690=130X13 65
1820 10
20 130130130 20
25
430
SUPPLY AIR DUCT FRANGE
25
A DETAIL
2100
2100
50
130
10
65 42-ø3 HOLES 1690=130X13
65
1820 10
35 130130130130130130 35
(2142)
25
15
850
25
25
46
250 800 (BOLT PITCH) 800 (BOLT PITCH) 250
140 1820 140
51
SUPPLY
430
SUPPLY AIR
AIR
CONTROL
188
BOX
1650
Page 20
Wiring Diagram
Model: FACP8,10,12A
Symbol Name Symbol Name Symbol Name
MC Compressor Motor Tr Transformer 49F1 Internal Protector (Fan I/D)
MF1 Fan Motor (Indoor) 51C Over Current Relay(Compressor) 49F2 Internal Protector (Fan O/D)
MF2 Fan Motor (Outdoor) 63H High-Pressure Switch <SW> Switch (On)
52C Contactor (Compressor) 63L Low Pressure Switch <23WA> Thermostat (Room Temp.)
52F Contactor (Fan I/D) FZ Auxiliary Relay (Fan) C01~C04
C11,12,14 Connector
TB1,2 Terminal Block CZ Auxiliary Relay (Compressor)
F1,F2 Fuse (3.15A) 30CZ,30FZ Auxiliary Relay (Check)
Red 1 C11
White 2
MF 2
Black 3
TB1 52C 51C
L1 L1 (*1) Red Red
Power Supply
380 - 415VAC Red
L2 White White
3N - PE MC
White Black
50Hz L3 Black
Circuit Breaker Black
L1
(Field Supply) 52F
N Blue Red 1 C01 C02 1
FACP8, 10A - 50A
FACP12A PE White 2 MF 1 2
Black 3 3
Fig 1. Control Box Layout
Red
Tr B F1 (3.15A)
L1
F1 1A
Gray 1 TB2 1
Red 6
63L C03 3 3 3
TB 1 G 9
TB 2 H
13 2 15
FZ
30 Pink CZ Violet 2 3
FZ 30
8 CZ
Fig 2. Unit Internal Layout
Layout 52F
14
52C
2 3
30 30 CZ FZ
FZ CZ
N 4 4
Blue Gray
S
MF1 MF2
49F1 49F2
P MC
Q
Note :
1. The dotted lines show field wiring. Caution :
2. The figure in the parenthesis show field supply parts. 1. To protect compressor from abnormal current, over current
3. In case of power supply 380VAC model relay <51C> is installed. Therefore, do not change factory set
(FACP8, 10, 12ACY4M)Tr wiring. value of over current relay.
Change the connector connection Tr, if 380VAC model is used for Controller Connection
400,415VAC and 400,415VAC model is used for 380VAC. PAC-204RC (Option)
4. Refer below example about wiring mark. C03 1 Symbol No. Function
SILVER
C03 C04 1
Terminal No.
Lead Wire RED 1 Power (Active) 24VAC(L)
<Example> [(*1)Mark Wire] 2 Cooling Operation COMP1
CGL1
C03 3 Tr AC
24V TB2 3 Fan Operation FAN HI
CGL1
3 3 4 Power (Neutral) 24VAC(N)
CGL1
Connected Address Wire Number [(*1)Mark]
C G
(REF. Fig 1,2) (REF. This Drawing)
Page 21
Model: FACP15, 20, 24A
TB1
52C1 51C1
L1 L1 (*1) Red Red
Power Supply Red
380 - 415VAC L2 White White
3N - PE MC1
White Black
50Hz L3 Black
CircuitI Breaker Black
(Field Supply) 52C2 51C2
FACP15, 20A -- 100A N Blue Red
FACP24A White
MC2
PE Black
52F2 1 C11
Red
White 2
Red MF2-1
Symbol Name Black 3
MC 1,2 Compressor Motor F1 (3.15A)
Red 1 C21
MF 1 Fan Motor (Indoor)
White 2
MF2-1,2 Fan Motor (Outdoor) MF2-2
30 Silver Red
CZ2 FZ
1S 2S
MC1 MC2
<Example>
1Q 2Q [(*1)Mark Wire] Lead Wire Tr AC
24V
TB1 J TB2 K 1S 63H1 63H2 2S
1BJL1
1BJL1
Control Box C03 3 3 3
(Outdoor Side)
1BJ L1
Controller Connection
1B Connected Address Wire Number [(*1)Mark]
PAC-204RC (Option)
Symbol No. Function Terminal No. J (REF. Fig 1,2) (REF. This Drawing)
Caution :
1 Power (Active) 24VAC(L) 1. To protect compressor from abnormal current, over current relays <51C1,2> are
3,4 Cooling Operation COMP1,2 installed. Therefore, do not change factory set value of over current relays.
TB2 5 Fan Operation FAN HI 2. This timer <TCZ> installed because the power supply breaker may operate if
two compressors start at the same time.
6 Power (Neutral) 24VAC(N) 3. Do not change factory set value of timer.
Page 22
Model: FACP32A
Symbol Name
MC 1-3 Compressor Motor
52F2 1 C11 MF1 Fan Motor (Indoor)
Red
MF2-1,2 Fan Motor (Outdoor)
White 2
MF2-1 52C1-3 Contactor (Compressor)
Black 3
52F1 Contactor (Fan I/D)
Red 1 C21
52F2 Contactor (Fan O/D)
White 2 TB1,2 Terminal Block
MF2-2
Black 3 F1,F2 Fuse (3.15A)
Tr Transformer
52F1 1 C01
Red C02 1 51C1-3 Over Current Relay(Compressor)
White 2 2 63H1-3 High-Pressure Switch
MF1
Black 3 3 63L1-3 Low-Pressure Switch
FZ Auxilliary Relay (Fan)
CZ Auxilliary Relay (Compressor)
F2
Switch Box
(3.15A)
(Field Supply)
Pink 11
(Outdoor Side)
Control Box
G HL1
Controller Connection G Connected Address Wire Number [(*1)Mark]
Symbol No. Function PAC-204RC (Option) H (REF. Fig 1,2) (REF. This Drawing)
Terminal No. Caution :
1 Power (Active) 24VAC(L) 1. To protect compressor from abnormal current, over current relays <51C1,2,3> are
3,4 Cooling Operation COMP1,2 installed. Therefore, do not change factory set value of over current relays.
TB2 5 Fan Operation FAN HI 2. This timer <TCZ1,2> installed because the power supply breaker may operate if
three compressors start at the same time.
6 Power (Neutral) 24VAC(N) 3. Do not change factory set value of timer.
Page 23
Installation
All series of conditioners are designed for outdoor installations and are to be placed on a slab or
rooftop. However, if the air conditioner is to be installed in a plant room, please contact your
equipment supplier prior to installation.
Access for both service and installation must be provided to the compressors, control wiring and
fans as shown below.
(Unit:mm)
2. Installation of The Unit
The figure shows the use of the
roof curb available for mounting
these units.
The curb should be sealed and
fixed to the roof with weather
stripping. A suggested means of 4-ø15 roof mounting holes
sealing the unit and roof curb is Roof Curb
shown below. 6-ø15 unit mounting holes
Unit
Roof Curb
(Unit:mm)
Page 24
3. Duct Construction
• Series FACP units are equipped with horizontal supply
and return air openings. Duct connection to the unit
should be made with duct flanges and secured
FACP Unit
directly to the air openings with flexible duct
connectors to avoid abnormal noise transmission.
• For vertical air supply, a field supply plenum should
be used. The figure below shows the recommended
method for duct connection.
• To prevent air leakage, all duct seams should be
taped. Ducts that run-in air spaces that are not air
conditioned must be insulated and provided with a
vapor barrier. Ducts exposed to the outside must be
weather proofed. For quiet operation, we recommend
that the insulation on the supply duct to be placed
inside, lining the duct.
• Where ducts from the outside enter a building, the
duct openings in the building should be sealed with
weather stripping to prevent rain, dust, sand, and
etc. from entering the building.
• Fans will not accept any external resistance to
airflow. Hence, need to determine what provision is
available if ductwork is to be fitted with external fans.
• Correctly sized filter must be fitted and there is no
provision within the unit. However, the filters may be
installed in the return air duct.
4. Lifting Method
When the unit is to be lifted and moved, attach ropes to
the suspension plates (4 pcs) provided on the top of the
unit. When the unit is lifted, the center of gravity tends
to shift the unit to one side and so balance, as shown in
the right figure, should be achieved. The angles at which
the ropes suspended the unit should be at least 60 at
the compressor end and at least 45 at the condenser
end. Care should be taken to avoid contact with the main
unit while carrying.
5. Drain Piping
• The condensate drain fitting (R1) is provided. The
drain pipe can be let out at the right or left side.
Under standard specifications, it is let out at the left
side and the right side is covered.
• The drain pipe must have a trap on the outside of the
unit and must be installed at an incline for proper
drainage, as shown on the right.
• To prevent condensate formation and leakage,
provide the drain pipe with insulation to safeguard
against sweating.
• Upon completion of the piping work, check that there
is no leakage and that the water drains off properly.
6. Refrigerant Charge
An additional charge is unnecessary, except for FACP32. The table
below shows the amount of the charge when the unit is shipped.
Refrigerant charge
FACP 8 FACP10 FACP12 FACP15 FACP20 FACP24 FACP32
per circuit (kg)
FACP-ACY2 (R22) 4 5.9 5.7 2X4.5 2X5.9 2X5.7 3X3.5*
FACP -ACY4
4.5 5.9 5.7 2X4.8 2X5.9 2X5.7 3X3.5*
(R407C)
Page 25
7. Electrical Wiring
a. Method for connecting electrical wire
Please consult with your power company before doing the wiring in the instructions.
The entire wiring diagram of the unit.
a. Power Supply
b. Main Switch/ Fuse (Field Supply)
c. Power Supply Wiring for Unit
d. Unit
e. Remote Controller/ Thermostat (Field Supply)
f. Connection Wiring for Unit/ Remote Controller
g. Earth
b. Electrical Wiring
In case of using switch box (field supply), please set up wires as shown above.
Remove the panel on the right side (FACP10,12) or the rear side
(FACP15,20,24,32) of the unit and connect the units power supply wiring to the
proper terminals in the control box. Connect the wires on the basis of following
wiring diagram. Mistake in wiring connection may damage the controller.
51C3
F1 30FZ 30CZ1 30CZ2 30CZ3
F2
52C1
52C2
CZ TCZ1 TCZ2
52C
30CZ 30FZ
52F TB 1
FZ
51C1 51C2
CZ FZ
51C TB2
Terminal block
for power supply
wires TB1 TB2
Terminal block
for power supply
Band for wires Terminal block for connection
wires
wires to switch box (Field supply)
[unit:mm]
Page 26
c. Wiring Example (For metal piping)
Over current The grounding wire must be
Power Breaker the same diameter as the
protection Earth cable
cable capacity power able wires. See table
switch
above.
FACP8 14mm² 50A 50A 14mm² over The selection of other
FACP10 14mm² 50A 50A 14mm² over capacities should be
determined in accordance with
FACP12 14mm² 50A 50A 14mm² over the relevant standards.
FACP15 22mm² 100A 100A 22mm² over
FACP20 38mm² 100A 100A 22mm² over
FACP24 38mm² 100A 100A 22mm² over
FACP32 60mm² 175A 175A 30mm² over
Page 27
Service & Maintenance
1. Caution for use
Keep the following points in mind to safeguard against failures and break downs.
• For safety, confirm that the earth terminal has been connected to the earth wire correctly.
• Never block or cover the unit’s intakes or outlets. It will reduce the unit’s efficiency.
• To start the unit again turns the start switch on after 3 minutes have elapsed.
Repeatedly stopping and starting within 3 minutes can trip the fuse or power source switch.
2. Maintenance
For superior performance and lasting durability, please do not forget to conduct proper
and regular maintenance.
Caution
a. Cleaning of panel
Clean dirt of panel as follows. Neutral
Use a household neutral cleanser such as for dishes or vegetables.
Grease cleanser
Motion a soft cloth with the cleanser, then wipe lightly.
Next, wipe three or four times with another soft cloth moistened with
water. Finally, wipe off all the remaining cleanser with a soft cloth.
Moisten a soft cloth with alcohol, the wipe off lightly. Isopropyl alcohol Adhesive
is sold at stores as reagents in small quantities. Isopropyl
Paste Alcohol
Note:
Alcohol is highly combustible. Take extreme care when handling.
Also, do not use paint or adhesive thinner.
Page 28
e. In case of failure
• Never remodel the air conditioner. Consult your dealer for any repair service. Improper
repair work can result in water leakage, electric shock, fire, etc.
• if the poser breaker is frequently activated, get in touch with your dealer.
Leaving the unit as it is under such conditions can result in fire or failure.
• If the refrigerant gas blows out or leaks, stop the operation of the air conditioner.
• Thoroughly ventilate the room, and contact your dealer.
Leaving the unit as it is, can result in accidents due to oxygen deficiency.
Page 29
Troubleshooting
Problem Cause Troubleshooting
Press the [ON/OFF] button after
Power failure.
power.
The power supply is turned OFF. Turn the power supply ON.
Unit Not The fuse in the power supply is burnt. Replace fuse.
Running
The earth leakage breaker is gone. Put in the earth leakage breaker.
The wiring phase of power supply is Modify the wiring phase of power
mistaken. supply
Page 30
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