Lenze SMD Basic Io Manual
Lenze SMD Basic Io Manual
EN Operating Instructions
V0004
1 Safety information.................................................................3
1.1 Pictographs used in these instructions......................................................4
2 Technical data.......................................................................5
2.1 Standards and application conditions.......................................................5
2.2 Ratings.......................................................................................................6
3 Installation.............................................................................7
3.1 Mechanical installation..............................................................................7
3.1.1 Dimensions and mounting.........................................................................7
3.2 Electrical installation..................................................................................8
3.2.1 Installation according to EMC requirements.............................................8
3.2.2 Fuses/cable cross-sections.......................................................................8
3.2.3 Connection diagram..................................................................................9
3.2.4 Control terminals......................................................................................10
4 Commissioning...................................................................11
4.1 Parameter setting.....................................................................................11
4.2 Electronic programming module (EPM)..................................................11
4.3 Parameter menu......................................................................................12
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About these instructions
This documentation applies to the smd frequency inverter, and contains important technical data and
describes installation, operation, and commissioning.
These instructions are only valid for smd frequency inverters with software rev 20 (see drive nameplate).
Please read the instructions before commissioning.
A B C D E F
V0010
• 1 smd inverter (ESMD...) After receipt of the delivery, check immediately whether the items
with EPM installed delivered match the accompanying papers. Lenze does not accept any
(see Section 4.2) liability for deficiencies claimed subsequently.
• 1 Operating Instructions Claim
• visible transport damage immediately to the forwarder.
• visible deficiencies/incompleteness immediately to your Lenze
representative.
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Safety information
1 Safety information
General
Some parts of Lenze controllers (frequency inverters, servo inverters, DC controllers) can be live,
moving and rotating. Some surfaces can be hot.
Non-authorized removal of the required cover, inappropriate use, and incorrect installation or operation
creates the risk of severe injury to personnel or damage to equipment.
All operations concerning transport, installation, and commissioning as well as maintenance must
be carried out by qualified, skilled personnel (IEC 364 and CENELEC HD 384 or DIN VDE 0100 and
IEC report 664 or DIN VDE0110 and national regulations for the prevention of accidents must be
observed).
According to this basic safety information, qualified skilled personnel are persons who are familiar with
the installation, assembly, commissioning, and operation of the product and who have the qualifications
necessary for their occupation.
Application as directed
Drive controllers are components which are designed for installation in electrical systems or machinery.
They are not to be used as appliances. They are intended exclusively for professional and commercial
purposes according to EN 61000-3-2. The documentation includes information on compliance with
the EN 61000-3-2.
When installing the drive controllers in machines, commissioning (i.e. the starting of operation as
directed) is prohibited until it is proven that the machine complies with the regulations of the EC Directive
98/37/EC (Machinery Directive); EN 60204 must be observed.
Commissioning (i.e. starting of operation as directed) is only allowed when there is compliance with
the EMC Directive (2004/108/EEC).
The drive controllers meet the requirements of the Low Voltage Directive 2006/95/EEC. The harmonised
standards of the series EN 50178/DIN VDE 0160 apply to the controllers.
Note: The availability of controllers is restricted according to EN 61800-3.These products can cause
radio interference in residential areas. In this case, special measures can be necessary.
Installation
Ensure proper handling and avoid excessive mechanical stress. Do not bend any components and
do not change any insulation distances during transport or handling. Do not touch any electronic
components and contacts.
Controllers contain electrostatically sensitive components, which can easily be damaged by inappropriate
handling. Do not damage or destroy any electrical components since this might endanger your
health!
Electrical connection
When working on live drive controllers, applicable national regulations for the prevention of accidents
(e.g. VBG 4) must be observed.
The electrical installation must be carried out according to the appropriate regulations (e.g. cable cross-
sections, fuses, PE connection). Additional information can be obtained from the documentation.
The documentation contains information about installation in compliance with EMC (shielding, grounding,
filters and cables). These notes must also be observed for CE-marked controllers.
The manufacturer of the system or machine is responsible for compliance with the required limit values
demanded by EMC legislation.
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Safety information
Operation
Systems including controllers must be equipped with additional monitoring and protection devices
according to the corresponding standards (e.g. technical equipment, regulations for prevention
of accidents, etc.). You are allowed to adapt the controller to your application as described in the
documentation.
DANGER!
• After the controller has been disconnected from the supply voltage, live components
and power connection must not be touched immediately, since capacitors could be
charged. Please observe the corresponding notes on the controller.
• Do not continuously cycle input power to the controller more than once every 3 minutes.
• Please close all protective covers and doors during operation.
• Suitable for use on a circuit capable of delivering not more than 5000 rms
symmetrical amperes, 240 V maximum (240 V devices) or 500 V maximum
(400/500 V devices) respectively
Warnings! • Use minimum 75 °C copper wire only.
• Shall be installed in a pollution degree 2 macro-environment.
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Technical data
2 Technical data
2.1 Standards and application conditions
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Technical data
2.2 Ratings
Type Power Mains Output Current
[kW] Voltage, frequency Current Ir Imax for 60 s
[A] [A](1) [A](2) [A](1) [A](2)
ESMD251X2SFA 0.25 3.4 1.7 1.6 2.6 2.4
ESMD371X2SFA 0.37 1/N/PE 230/240 V 5.0 2.4 2.2 3.6 3.3
ESMD551X2SFA 0.55 2/PE 230/240 V 6.0 3.0 2.8 4.5 4.2
(180 V - 0% … 264 V + 0 %)
ESMD751X2SFA 0.75 50/60 Hz 9.0 4.0 3.7 6.0 5.5
ESMD152X2SFA 1.5 (48 Hz - 0 % … 62 Hz + 0 %) 14.0 7.0 6.4 10.5 9.6
ESMD222X2SFA 2.2 21.0 9.5 8.7 14.3 13.1
ESMD371X2TXA 0.37 2.7 2.4 2.2 3.6 3.3
ESMD751X2TXA 0.75 5.1 4.2 3.9 6.3 5.9
ESMD112X2TXA 1.1 3/PE 230/240 V 6.9 6.0 5.5 9.0 8.3
(180 V - 0% … 264 V + 0 %)
ESMD152X2TXA 1.5 7.9 7.0 6.4 10.5 9.6
50/60 Hz
ESMD222X2TXA 2.2 (48 Hz - 0 % … 62 Hz + 0 %) 11.0 9.6 8.8 14.4 13.2
ESMD302X2TXA 3.0 13.5 12.0 11.0 18.0 16.5
ESMD402X2TXA 4.0 17.1 15.2 14.0 22.8 21.0
(1) For rated mains voltage and carrier frequencies 4, 6, 8 kHz
(2) For rated mains voltage and carrier frequency 10 kHz
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Installation
3 Installation
3.1 Mechanical installation
>50
b2
4 x M4
>15 >15
2,4 Nm
b1
b
21 lb-in
a1
>50
a c
smd002
WARNING!
Drives must not be installed where subjected to adverse environmental conditions
such as: combustible, oily, or hazardous vapors or dust; excessive moisture; excessive
vibration or excessive temperatures. Contact Lenze for more information.
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Installation
Noise emission
Compliance with limit value class A according to EN 55011 if installed in a control
cabinet with the appropriate footprint filter and the motor cable length does not B
exceed 10m
E
A Screen clamps
B Control cable C
C Low-capacitance motor cable A D
(core/core < 75 pF/m, core/screen < 150 pF/m)
(1)
3.2.2 Fuses/cable cross-sections
Type Recommendations E.l.c.b.(2)
Fuse Miniature Fuse (3) or Input Power Wiring
circuit Breaker(6) (L1, L2/N, L3, PE)
breaker(5)
(N. America) [mm²] [AWG]
ESMD251X2SFA … ESMD551X2SFA
ESMD371X2TXA … ESMD112X2TXA M10 A C10 A 10 A 2.5 14
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Installation
smd L1 L2/N PE
0 5 Nm / 4 5 lb n
6 mm / 0 24 in
+10V
+12V
COM
AIN
0 2 Nm / 2 lb in
6 mm / 0 24 n
7 8 9 20 28 E1 E2 E3 K14 K12 U V W PE PE
1k … 10k
PES
PES PE
7 8 7 28 E1E2 E3
250
0 ... 20 mA
4 ... 20 mA
_ + M PE
PES
+12 VDC 0 % 3~
+30 VDC + 0 % smd003
DANGER!
• Hazard of electrical shock! Circuit potentials are up to 240 VAC above earth ground.
Capacitors retain charge after power is removed. Disconnect power and wait until the
voltage between B+ and B- is 0 VDC before servicing the drive.
• Do not connect mains power to the output terminals (U,V,W)! Severe damage to the
drive will result.
• Do not cycle mains power more than once every three minutes. Damage to the drive
will result.
STOP!
If the kVA rating of the AC supply transformer is greater than 10 times the input kVA rating of the drive(s),
an isolation transformer or 2-3% input line reactor must be added to the line side of the drive(s).
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Installation
Ri = 3.3 kΩ
Activate fixed setpoint 1 (JOG1)
E2 Digital input configurable with CE2 LOW = CW rotation
Direction of rotation HIGH = CCW rotation
E3 Digital input configurable with CE3 HIGH = DCB active
Activate DC injection brake (DCB)
K12 Relay output (normally-open contact) AC 250 V / 3 A
configurable with C08 DC 24 V / 2 A … 240 V / 0.22 A
K14 Fault (TRIP)
Note
LOW = 0 to +3V, HIGH = +12 to +30V.
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Commissioning
4 Commissioning
4.1 Parameter setting
smd004
Note
If the password function is enabled, the password must be entered into C00 to
access the parameters. C00 will not appear unless the password function is enabled.
See C94.
The EPM contains the controller’s memory. Whenever parameter settings are changed,
the values are stored in the EPM. It can be removed, but must be installed for the
controller to operate (a missing EPM will trigger an fault). The controller ships with
Tmd007
protective tape over the EPM that can be removed after installation.
An optional EPM Programmer (EEPM1RA) is available that allows: the controller to be programmed without
power; OEM settings to be default settings; fast copying of EPMs when multiple controllers require identical
settings. It can also store up to 60 custom parameter files for even faster controller programming.
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Commissioning
2 Load Lenze setting 0 No action/loading complete • C02 = 1... 4 only possible with
1 Load 50 Hz Lenze settings • C02 = 2 : C11, C15 = 60 Hz
2 Load 60 Hz Lenze settings
4 Translate
WARNING!
C02 = 1... 3 overwrites all settings! TRIP circuitry may be disabled! Check codes
CE1...CE3.
NOTE
If an EPM that contains data from a previous software version is installed, C02 = 4
converts the data to the current version.
1 Configuration - 1 1 Activate fixed setpoint 1 (JOG1) • Use C37...C39 to adjust fixed setpoints
Digital Input E1 • Activate JOG3: Both terminals =
2 Activate fixed setpoint 2 (JOG2)
HIGH
3 DC braking (DCB) See also C36
4 Direction of rotation LOW = CW rotation
HIGH = CCW rotation
5 Quick stop Controlled deceleration to standstill,
active LOW; Set decel rate in C13 or c03
6 CW rotation CW rotation = LOW and CCW rotation =
2 Configuration - 4 7 CCW rotation LOW: Quick stop; Open-circuit protected
Digital Input E2 8 UP (setpoint ramp-up) UP = LOW and DOWN = LOW: Quick
stop; Use momentary NC contacts
9 DOWN (setpoint ramp-down)
10 TRIP set Active LOW, triggers (motor coasts
to standstill)
Configuration - 3 NOTE: NC thermal contact from the
Digital Input E3 motor can be used to trigger this input
Note
A fault will occur under the following conditions:
• E1...E3 settings are duplicated (each setting can only be used once)
• One input is set to UP and another is not set to DOWN, or vice-versa
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Commissioning
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Commissioning
Accel boost 0.0 0.0 {%} 20.0 Accel boost is only active during
acceleration
1 Analog input dead 0 0 Enabled C31 = 0 activates dead band for analog
band input. When analog signal is within dead
1 Disabled band, controller’s output = 0.0 Hz and
display will read
Configuration - 0 0 0...10 V
analog input
1 0...5 V
2 0...20 mA
3 4...20 mA
4 4...20 mA monitored Will trigger fault if signal falls below
2 mA
Voltage - DC 4.0 0.0 {%} 50.0 • See CE1...CE3 and c06
injection brake • Confirm motor suitability for use with
(DCB) DC braking
7 Fixed setpoint 1 20.0 0.0 {Hz} 999 When PI is active (see d38), C37...C39
(JOG 1) are fixed PI setpoints
Fixed setpoint 2 30.0 0.0 {Hz} 999
(JOG 2)
Fixed setpoint 3 40.0 0.0 {Hz} 999
(JOG 3)
Frequency setpoint 0.0 {Hz} 500 Display: Setpoint via analog input,
function UP/DOWN
Output frequency 0.0 {Hz} 500 Display
DC bus voltage 0.0 {%} 255 Display
Motor current 0.0 {%} 255 Display
PI feedback c86 {%} c87 Display
0 Proportional gain 5.0 0.0 {%} 99.9
1 Integral gain 0.0 0.0 {s} 99.9
User password 0 0 999 When set to a value other than 0,
must enter password at C00 to access
Changing from “0” (no password), value parameters
will start at 763
Software version Display, format: x.yz
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Commissioning
WARNING!
Maximum setting is rated motor current (see nameplate). Does not provide full
motor protection!
Actual PI setpoint c86 c87 Display
Frequency setpoint 0.0 0.0 {Hz} 500 Only active if C01 = 1
via keys
Start condition 1 0 Start after LOW-HIGH change at See also c70
(with mains on) terminal 28
1 Auto start if terminal 28 = HIGH
WARNING!
Automatic starting/restarting may cause damage to equipment and/or injury to
personnel! Automatic starting/restarting should only be used on equipment that is
inaccessible to personnel.
Mode selection 0 0 Monitoring only c60 = 1 allows the keys to adjust
for c61 speed setpoint (c40) while monitoring
1 Monitoring and editing
c61
Present status/error status/error message • Display
• Refer to Section 5 for explanation of
Last error error message
status and error messages
Last error but one
7 Configuration TRIP 0 0 TRIP reset after LOW-HIGH
reset (error reset) change at terminal 28, mains
switching, or after LOW-HIGH
change at digital input “TRIP reset”
1 Auto-TRIP reset • Auto-TRIP reset after the time set in
c71
• More than 8 errors in 10 minutes will
trigger fault
WARNING!
Automatic starting/restarting may cause damage to equipment and/or injury to
personnel! Automatic starting/restarting should only be used on equipment that is
inaccessible to personnel.
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Commissioning
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Troubleshooting and fault elimination
(1) The drive can only be restarted if the error message has been reset; see c70
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Troubleshooting and fault elimination
(1) The drive can only be restarted if the error message has been reset; see c70
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